Yokogawa TC10 N Temperature Controller Quick Guide

TEMPERATURE CONTROLLER

Model: TC10 - Quick Guide . IM 05C01E81-01EN

3 rd edition - April 2017

Yokogawa Electric Corporation

2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750 Japan internet site: www.yokogawa.com/ns

EU Declaration of conformity and Manual retrieval

TC10 is a panel mounting, Class II instrument. It has been designed with compliance to the European Directives. All information about the controller use can be found in the Engineering Manual:

IM 05C01E81-02EN and the Communication Manual: IM 05C01E81-03EN and General Specification: GS 05C01E81-01EN.

The EU Declaration of Conformity and the manual of the controller can be downloaded (free of charge) from the web-site: www.yokogawa.com/ns/tc10/im/

The Authorised Representative for this product in the EEA is:

Yokogawa Europe BV (Address: Euroweg 2 , 3825 HD Amersfoort,

The Netherlands) is the Authorised Representative of

Yokogawa Electric Corporation for this Product in the EEA.

Safety Precautions

The following general safety precautions must be observed during all phases of operation, service and repair of this instrument.

If this instrument is used in a manner not specified in this manual, the protection provided by this instrument may be impaired. Also,

YOKOGAWA Electric Corporation assumes no liability for the customer’s failure to comply with these requirements. The following symbol is used on the instrument.

This manual is an essential part of the product; keep it in a safe place for future reference. This manual is intended for the following personnel:

- Engineers responsible for installation, wiring, and maintenance of the equipment.

- Personnel responsible for normal daily operation of the equipment.

m

WARNING

Calls attention to actions or conditions that could cause serious or fatal injury to the user or damage to the instrument, and indicates precautions that should be taken to prevent such occurrences. The user must refer to the Engineering manual for special instructions.

AC

AC/DC

The equipment wholly protected by double insulation or reinforced insulation.

m

WARNING

- Whenever a failure or a malfunction of the device may cause dangerous situations for persons, things or animals, please remember that the plant must be equipped with additional devices which will guarantee safety.

- We warrant that the products will be free from defects in material and workmanship for 18 months from the date of manufacturing.

Products and components that are subject to wear due to conditions of use, service life and misuse are not covered by this warranty.

Safety, Protection, and Modification of the Product

- In order to protect the system controlled by this product and the product itself, and to ensure safe operation, observe the safety precautions described in the Engineering manual. Use of the instrument in a manner not prescribed herein may compromise the product’s functions and the protection features inherent in the device. We assume no liability for safety, or responsibility for the product’s quality, performance or functionality should users fail to observe these instructions when operating the product.

- Installation of protection and/or safety circuits with respect to a lightning protector; protective equipment for the system controlled by the product and the product itself; foolproof or failsafe design of a process or line using the system controlled by the product or the product itself; and/or the design and installation of other protective and safety circuits are to be appropriately implemented as the customer deems necessary.

- This product is not designed or manufactured to be used in critical applications that directly affect or threaten human lives. Such applications include nuclear power equipment, devices using radioactivity, railway facilities, aviation equipment, air navigation facilities, aviation facilities, and medical equipment. If so used, it is the user’s responsibility to include in the system additional equipment and devices that ensure personnel safety.

- Modification of the product is strictly prohibited.

- This product is intended to be handled by skilled/trained personnel for electric devices.

m

WARNING

- This instrument is for Measurement Category No. 1. Do not use it for measurements in locations falling under Measurement Categories No. 2, No. 3 and No. 4.

IV

Internal wiring

III O T

Outlet

II

No. EN 61010-2-030

No. 1 O (Other)

No. 2 Measurement

Category II

No. 3 Measurement

Category III

No. 4 Measurement

Category IV

Description

For measurements performed on circuits not directly connected to MAINS.

For measurements performed on circuits directly connected to the low-voltage installation.

For measurements performed in the building installation.

For measurements performed at the source of the low-voltage installation.

How to Connect Wires m

WARNING

- Wiring work must be carried out by a person with basic electrical knowledge and practical experience.

- Be sure to turn OFF the power supply to the controller before wiring to avoid an electric shock. Use a tester or similar device to ensure that no power is being supplied to a cable to be connected.

- As a safety measure, always install a circuit breaker (an IEC 60947 compatible product, 5 A, 100 V or 220 V AC) in an easily accessible location near the instrument. Moreover, provide indication that the switch is a device for turning off the power to the instrument.

- Install the power cable keeping a distance of more than 1 cm from other signal wires.

- The power cable is required to meet the IEC standards concerned or the requirements of the area in which the instrument is being installed.

- Wiring should be installed to conform to NEC (National Electrical

Code: ANSI/NFPA-70) or the wiring construction standards in countries or regions where wiring will be installed.

- For control relay output, alarm relay output, and power terminal connections, use heat-resistant cables.

- Recommended tightening torque: 0.5 Nm.

Model and suffix codes

Model Code

TC10

Fixed code -N

Suffix codes

-N o C o o o D o F

Power supply

L

H

Fixed code C

R N N

OUT1 - 3

IN/OUT4(Fixed code)

Serial communication

Fixed code

Option Code

R R R

V N N

V R R

V V R

A R R

D

S

N

F

Description

Temperature Controller

Always "-N"

24 VAC/DC (Custom order)

100 to 240 VAC

Always "C"

Relay output for ON/OFF control

Relay output with 2 alarm relays, for ON/OFF or Heat/Cool control with 1 alarm

DC Output for SSR

DC Output for SSR with 2 alarm relays or DCV and Relay output for

Heat/Cool control with 1 alarm

2 DCV outputs for SSR with 1 Relay

(Custom order)

Analog output with 2 alarm Relays, or analog output and Relay output for Heat/Cool control with 1 alarm

Always "D" - Selectable I/O (logic input / 12 V SSR drive output / 12VDC

20 mA transmitter power supply

RS485 Modbus

None

Always “F”

/GK Panel gasket for IP65

HOW TO SET THE CONFIGURATION CODE

PV

AT

DISPLAY AND KEYS

Unit

(°C/°F)

Alarm active

Manual mode

Output

LEDs

ELECTRICAL CONNECTIONS

PV

4 to 20 mA

2 wire transmitter

PV

PV

Operator Mode

Access to:

- Operator Commands

(Timer, Setpoint selection ...)

- Parameters

- Configuration

Access to:

- Operator additional information

(Output value, running time ...)

Access to:

- Set Point

Programmable key:

Start the programmed function

(Autotune, Auto/Man, Timer ...)

RS485

12 VDC

(note)

4 to 20 mA

3 wire transmitter

DI2 (note)

AT

Increase the displayed value or select the next element of the parameters list

Decrease the displayed value or select the previous element

Exit from Operator commands/Parameter setting/Configuration

Analogue input mV, V

12 VDC

(note) mA

Process Value

(in eng. units)

Autotune in progress

(flashing)

Set Point

(auto mode)

Output Value

(manual mode)

Param. value or

State/Function

(Editing mode)

Editing Mode

Confirm and go to

Next parameter

Pt1000

Thermocouple

Pt100

CONFIGURATION CODE

The TC10-N can be easily configured by the “Code Configuration” method for the most common requirements, just entering two 4-digit codes: Cod1 [LMNO] for the Input Type and Control Mode selection and Cod2 [PQRS] for the Alarms and the Service Functions.

For complete controller configuration see the Engineering Manual.

Note: Before starting the configuration code setting, please define and write down Cod1 and Cod2 as needed:

L M N O c%d1

User c%d1 L M N O

DIMENSIONS

Overall dimensions (L x H x D): 48 x 48 x 73 mm

(1.89 x 1.89 x 2.87 in.)

Panel Cut-out (L x H): 45 +0.6

x 45 +0.6

mm

(1.78

+0.023

x 1.78

+0.023

in.)

MOUNTING

2

1

1

3

2

45 +0.6

1.78

mm

+0.023

in

Mounting requirements

This instrument is intended for permanent installation, for indoor use only, in an electrical panel which encloses the rear housing, exposed terminals and wiring on the back.

Select a mounting location having the following characteristics:

1. It should be easily accessible;

2. There is minimum vibrations and no impact;

3. There are no corrosive gases;

4. There are no water or other fluids (i.e. condensation);

5. The ambient temperature is in accordance with the operative temperature (0 to 50°C);

6. The relative humidity is in accordance with the instrument specifications (20 to 85%);

The instrument can be mounted on panel with a maximum thickness of 8 mm.

When the maximum front protection (IP65) is desired, the optional gasket must be mounted.

OP1

OP2

OP4

(note)

OP3

Note: Terminal 4 can be programmed as:

- Digital Input (DI2) connecting a free of voltage contact between terminals 4 and 16;

- 0 to 12 V SSR Drive Output (OP4) connecting the load between terminals 4 and 16;

- 12 Vdc (20 mA) transmitter power supply connecting the 2 wire transmitter between terminals 4 and 1; for 3 wire transmitter connect terminal 4 to transmitter power supply input and terminal 1 and 2 to transmitter signal output.

ALARM TYPES (Cod2 digits: P, Q, R)

PV

DI1

65 mm min.

2.56 in min.

TERMINALS

Pin connector q 1.4 mm max.

(0.055 in.)

L

Stripped wire

L: 5.5 mm

(0.21 in.)

Line

Neutral

100 to 240 Vac/

20 to 30 Vdc/

18 to 28 Vac

Absolute Alarm

65 mm min. 2.56 in min.

Time

Press for 3 seconds to access the configuration mode

Press and to enter the configuration

Password 4

(default 300)

Press and to enter c%d1

(Input Type and

Control Mode)

Press and to enter c%d2 (Alarms and

Service Functions)

PV

PV

PV

PV

AT

AT

AT

AT

Press to store the

Configuration code

Note: To leave the Configuration session without

saving the settings made, press the button

Input Type and Range

TC J

TC K

TC S

TC R

TC T

PT 100

PT 1000

Linear 0 to 60 mV

-50 to +1000°C

-50 to +1370°C

-50 to 1760°C

-50 to +1760°C

-70 to +400°C

-200 to +850°C

-200 to +850°C

Linear 12 to 60 mV

Linear 0 to 20 mA (this selection forces Out 4 = TX)

Linear 4 to 20 mA (this selection forces Out 4 = TX)

Linear 0 to 5 V

Linear 1 to 5 V

Linear 0 to 10 V

Linear 2 to 10 V

TC J

TC K

TC S

-58 to +1832°F

-58 to +2498°F

-58 to 3200°F

TC R

TC T

PT 100

PT 1000

-58 to +3200°F

-94 to +752°F

-328 to +1562°F

-328 to +1562°F

P Q R S

User c%d2

Alarm 3

Alarm 2

Alarm 1

Not used

Sensor break

Absolute

Absolute High/Low

Deviation

Band

High

Low

External High/Low

Internal High/Low

Deviation high

Deviation low

External band

Internal band

5

6

7

8

9

2

3

4

P

0

1

Q c%d2

P Q R S

R

5

6

7

8

9

2

3

4

0

1

5

6

7

8

9

2

3

4

0

1

L

0

0

0

0

0

0

0

0

1

1

1

1

1

2

2

1

2

2

1

1

1

1

M

8

9

4

7

2

3

0

1

2

3

4

0

1

1

4

9

0

5

7

8

5

6

Control mode

ON/OFF heating = H

ON/OFF cooling = C

ON/OFF with neutral zone

(H/C)

PID heating = H

PID cooling = C

PID double action (H/C)

OP4

AL3

C

H

H

AL3

H

AL3

H

AL3

C

AL3

C

H

H

AL3

C

AL3

C

AL3

C

OP3

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

AL2

OP2

H

H

AL1

C

AL1

AL1

AL1

AL1

AL1

AL1

C

AL1

AL1

AL1

C

AL1

H

H

AL1

C

OP1

C

NU

C

NU

H

NU

H

NU

C

NU

H

H

C

NU

H

H

C

NU

C

NU

Note: As default, when the alarms are active, only AL1 threshold is available at “ Operator Command” level to perform non critical tasks. To protect the AL2 and AL3 thresholds against undesired changes, they are available only at “ Parameters

list” level (password: 20). For different configurations, see the Engineering Manual.

N

0

1

1

0

0

0

0

0

0

0

0

0

1

1

1

1

1

1

1

1

O

9

0

1

6

7

8

3

4

5

0

1

2

5

6

7

8

9

2

3

4

Service functions activation

None

Wattmeter (instantaneous power expressed in kW) (note 1)

Wattmeter (Power consuption expressed in kWh/h) (note 2)

Absolute worked time (expressed in days) (note 3)

Absolute worked time (expressed in hours) (note 3)

Notes: 1. Wattmeter Instantaneous power is continuously computed as multiplication of the Load Voltage, Load Current parameter values and the controller output instantaneous value.

2. Wattmeter power consumption is the estimated hourly energy consumption (using Load Voltage and Load Current parameter values), computed on the previous 15 minutes period. The readout is updated every 15 minutes.

3. Worked Time counter is continuously increased when the controller is turned ON.

S

2

3

4

0

1

Absolute

High

Absolute

Low

Absolute

External

Absolute

Internal

Deviation

High

Deviation

Low

Band

Internal

Band

External

PV

PV

PV

ON

ON

ON

ON

ON

Absolute High-Low Alarm

ON

ON

Deviation Alarm

ON

ON

Band Alarm

ON

ON

Time

ON

Time

ON

ON

Time

ON

PARAMETERS SETTING

Press the key for 3 seconds

To Code configuration

mode (cod1, cod2 tables on the front page)

CONTROLLER OPERATION

Press the key for 3 s

Heating

248.0

H035

Cooling

248.0

C045

Output Value %

(e.g. heating = 35%, cooling = 45%)

Increase value

Decrease value

Power (kW) or Energy (Wh)

Parameters setting

Confirm and go to

Next parameter

Increase the displayed value or select the next element

Decrease the displayed value or select the previous element

To exit the parameter setting procedure press the key (for 3 s) or wait until the timeout expiration

(about 30 seconds).

248.0

U854

Worked time (days)

Set Point Change

sp

250.0

Changed operative

Set Point

Start

Dot flashes while the

Auto-tune is in progress

Depending on

Cod2 digit S setting

248.0

d854

Worked time (hours)

248.0

h854

If active

To return to the Normal Mode, press the key for 3 seconds or wait for the 10s timeout sp

248.0

Operative

Set Point

248.0

tunE

Auto-tune started

Password 4

(default: 300)

248.0.

248.0

Auto-tune in progress

Note: The key could be assigned by the user to other functions using the Usrb parameter setting a.sp

1

Active

Set Point selection

Confirm/Next

Password 2

(default: 20)

Additional Information

Access to parameters

Press the key (3 s) or wait for the 10s time out to store the new Set Point and return to Normal Mode

EVOTUNE is a fast and fully automatic procedure that can be started in any condition, regardless the deviation from SP.

The controller selects automatically the best tune method and computes the optimum PID parameters.

Confirm/Next

Back to the first parameter

AL1

If AL1 is active

250

Confirm/Next

To return to the Normal Mode, press the key for 3 seconds or wait for the 10s timeout

Parameters List (PASS: 20)

(Parameters of RS485 Modbus Serial Communications are shown in gray cells in the below table)

Group Param.

Description Range value or selection list elements Default

User value

Note

Commands

Control oPEr Operative Mode Selection a.sp

Set Point Selection tune Start Auto Tune

Pb Proportional Band ti

Integral Time td Derivative Time

HSEt Hysteresis ON/OFF Control tc.H

Heating output cycle time rcg tcc

Relative Cooling Gain

Cooling output cycle time reg = Auto; oplo = Manual; stdy = Standby

0 = SP, 1 = SP2, 2 = SP3, 3 = SP4

0 = oFF, 1 = start

1 to 9999 (Engineering Units = E.U.)

0 to 10000 s

0 to 1000 s

0 to 9999 (E.U.)

0.1 to 130 s

0.01 to 99.99

0.1 to 130 s

0 = SP

0 = OFF

20

200

1

50

20.0

1.00

20.0

evoTUNE

Cod1 Digit N = 1

Cod1 Digit N = 0

Cod1 Digit N = 1

Cod1 Digit N = 1

Cod1 Digit O > 4

Cod1 Digit N = 1

Cod1 Digit O > 1

Set Point

Alarms

Soft Start

Input

I/O

Digital

Inputs

SP Set Point 1

SP2 Set Point 2

SP3 Set Point 3

SP4 Set Point 4

-1999 to +9999 (E.U.)

-1999 to +9999 (E.U.)

SPLL Set Point min. Value -1999 to SPHL (E.U.)

SPHL Set Point max. Value nSP No. of Set Points

SPLL to 9999 (E.U.)

1 to 4 1

AL1 Alarm 1 threshold AL1L to AL1H al1l Alarm 1 low threshold/Low limit al1H Alarm 1 high threshold/High limit

-1999 to +9999 (E.U.)

-1999

9999

HAL1 AL1 hysteresis

AL2

Alarm 2 threshold

1 to 9999 (E.U.)

AL2L to AL2H

1 al2l Alarm 2 low threshold/Low limit al2H Alarm 2 high threshold/High limit

-1999 to +9999 (E.U.)

HAL2 AL2 hysteresis

AL3

Alarm 3 threshold

1 to 9999 (E.U.)

AL3L to AL3H diF.2 Digital Input 2 Function

1

-1999

9999 al3l Alarm 3 low threshold/Low limit al3H Alarm 3 high threshold/High limit

-1999 to +9999 (E.U.)

1 to 9999 (E.U.) HAL3 AL3 hysteresis stp

Soft Start Output value

Sst Soft Start Time ssc

Low Scale readout fsc High Scale readout dP

Number of decimals

FiL Measured value Digital filter

-100 to 100%

0.00 to 8.00 (hh.mm)

-1999 to 9999

-1999 to 9999

0 to 3 (linear inputs); 0 to 1 (other inputs) 0

OFF; 0.1 to 20.0 s

1

-1999

9999

0

0

-1999

9999

0 = OFF io4.F I/O 4 Function diF.1 Digital Input 1 Function

ON = Transmitter Power Supply;

OUT4 = SSR out;

Di2C = Dig. In. from contact;

Di2U = 24 VDC Digital Input;

0 to 21

ON

0

0 to 21 0 di.A

Digital Inputs Action usrb Key di.cl

Colour of the Process Value display

Function

0 = DI1 direct action, DI2 direct action;

1 = DI1 reverse action, DI2 direct action;

2 = DI1 direct action, DI2 reverse action;

3 = DI1 reverse action, DI2 reverse action.

nonE, tunE, oplo, aac, asi, chsp, st.by, str.t

0 = Change

1 = Red

2 = Green

3 = Orange

2

0 tunE

Display ade

Display change color threshold

(when di.Cl = 0)

0 (OFF) to 9999 (e.u.)

Serial communications dis.t Display Power OFF time (mm.ss) oFF (display ON) 0.1 to 99.59

Add

Instrument Address bAud Baud rate

1 to 254 1 oFF

1200, 2400, 9600 baud, 19.2, 38.4 kbaud 9600

Wattmeter

Uolt Load Voltage cur Load Current

1 to 999 (V)

1 to 9999 (A)

230

0 to 999 300

Password

PAS4 Configuration access Password

PAS2 Parameters access Password 0 to 999 20

If nSP > 1

If nSP > 2

If nSP > 3

If digit P of

Cod2 is > 1

If digit Q of

Cod2 is > 1

If digit R of

Cod2 is > 1

For linear Input types only

See the DI1, DI2 functions table

DI2 only if configured

See the Key function table

If Change, the colour is green if PV differs from SP less than Ade, red if higher than Ade and orange if is lower than Ade

Modbus RTU slave protocol

If digit S of

Cod2 is > 1

Note: To access all the instrument features, please see the “Complete configuration procedure” in the “Engineering Manual”.

Operator Command

If more than

1 Set Point active

(nsp > 1) sp

248.0

Increase

Decrease

Confirm/Next nsp > 1 sp2

120.0

nsp > 2 sp3

225.0

1 st SP value change nsp > 3 sp4

340.0

dif$ Digital Inputs DI1 and DI2 Functions

Code displayed

0

Description

Disabled (OFF) (default)

1

2

Alarm Reset

Alarm Acknowledge (ACK)

3 Hold of the measured value

4 Stand by mode

5

6

Manual Mode

Heat with “SP” and CooL with “SP2”

7 to 17

Reserved

18

19

Sequential Set Point selection [on transition]

SP/SP2 selection

20

21

Binary coding for Set Point selection on DI1 and DI2

(00 = SP, 01 = SP2, 10 = SP3, 11 = SP4)

Digital inputs in parallel to the UP and Down keys

(DI1 = UP key, DI2 = DOWN key) usrb Key

Function

Code displayed nonE tune oplo

Description

Not used

Starts auto tuning functions (default)

Manual mode aac asi

Alarm Reset

Alarm Acknowledge chsp st.by

Circular Set Point Selection (shows SP, SP2, SP3)

Stand-by mode

关于产品污染防止管理

Control of Pollution Caused by the Product

根据中华人民共和国电子信息产品的防污染管理办法，对本仪表进行说明。

This is an explanation for the product based on “Control of pollution caused by Electronic Information Products” in the People’s Republic of China.

产品中有毒有害物质或元素的名称及含量

部件名称

铅(Pb) 汞(Hg)

有毒有害物质或元素

镉(Cd)

框架（塑料）

框架（金属）

内部接线材料

电源

×

×

×

×

×

×

×

×

×

×

×

×

○：表示该部件所有基材中所含的有毒有害物质含量均未超过GB/T26572标准中规定的限量要求。

×：表示该部件中至少有一种基材中所含的有毒有害物质含量超过GB/T26572标准所规定的限量要求。

六价铬(Cr6+)

×

×

×

×

多溴联苯(PBB)

○

○

○

○

多溴二苯醚(PBDB)

○

○

○

○

该标志为环境保护使用期限，根据SJ/T11364，适用于在中国(台湾、香港、澳门除外)销售的电子电气产品。

只要遵守该产品的安全及使用注意事项，从产品生产之日起至该标志所示年限内，不会因为产品中的有害物质外泄或突变而导致环境污染或对人身财产产生重大影响。

注释) 该标志所示年限为“环境保护使用期限”，并非产品的保质期。另外，关于更换部件的推荐更换周期，请参阅使用说明书。

DISPOSAL

The appliance (or the product) must be disposed of separately in compliance with the local standards in force on waste disposal.