Maxus MXN10100 User's Manual

See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions
MXN10100
MXN10100
Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury, death and/or
property damage! Retain instructions for future reference.
Limited Warranty
1.
DURATION: From the date of purchase by the original purchaser as follows: Campbell Hausfeld (Standard Duty and
Unannounced) – One (1) Year, (Serious Duty) – Two (2) Years, (Extreme Duty) – Three (3) Years; IronForce by Campbell
Hausfeld – One (1) Year; Farmhand – Three (3) Years; Maxus – Five (5) Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive,
Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial,
industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States
do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to
you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or
failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets,
chucks, rivet jaws, screw driver bits, sanding pads, back-up pads, impact mechanism, or any other expendable part
not specifically listed. These items will only be covered for ninety (90) days from date of original purchase.
Underlined items are warranted for defects in material and workmanship only.
F. Cosmetic defects that do not interfere with the product’s function.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability
of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may
also have other rights which vary from state to state or country to country.
1 1/4” Brad Nailer
Table of Contents
General Safety . . . . . . . . . . . . .1-3
Specifications . . . . . . . . . . . . . . .2
Operating The Nailer . . . . . . .3-5
Operational Mode . . . . . . . . . . .4
Troubleshooting . . . . . . . . . . . . .7
Warranty . . . . . . . . . . . . . . . . . . .8
Description
This nailer is designed for decorative
trim, molding, window casings, furniture trim and picture frame assembly.
Features include: no-mar tip,
adjustable exhaust, single sequential
trigger, quick clear nose, and an
adjustable depth of drive mechanism.
General Safety
Information
CALIFORNIA PROPOSITION 65
You
!
can create dust
when you cut, sand, drill or
grind materials such as
wood, paint, metal, concrete, cement, or other
masonry. This dust often
contains chemicals known
to cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.
DANGER
This manual contains safety, operational and maintenance information.
Contact your Campbell Hausfeld representative if you have any questions.
OPERATOR’S RESPONSIBILITY:
The tool operator is responsible for:
• Reading and understanding tool
labels and manual.
• Selecting an appropriate tool actuation system, taking into consideration the work application for which
the tool is used.
• The safe use of the tool.
• Ensuring that the
tool is used only
when the operator
and all other personnel in the work area
are wearing ANSI Z87 eye protection equipment, and when
required, other appropriate protection equipment such as head, hearing and foot protection equipment.
Serious eye or permanent hearing
loss could result.
• Assuring that the tool is kept in safe
working order as described in this
manual.
Model MXN10100
Locate model and vendor date code
on tool magazine and nozzle shield,
and record below:
Model No. ________________________
Date Code.________________
Retain these numbers for
future reference.
EMPLOYER’S RESPONSIBILITY:
•
•
•
•
Selecting an appropriate tool actuation system, taking into consideration the work application for which
the tool is used.
Ensuring that this manual is available to operators and personnel
performing maintenance.
The safe use of the tool.
Enforcing that the
tool is used only
when the operator
and all other personnel in the work area
are wearing ANSI Z87 eye protection equipment, and when
required, other appropriate protec-
•
•
•
tion equipment such as head, hearing and foot protection equipment.
Serious eye or permanent hearing
loss could result.
Assuring that the tool is kept in
safe working order as described in
this manual.
Assuring the proper maintenance
of all tools in employer’s possession.
Ensuring that tools which require
repair are not further used before
repair. Tags and physical segregation are recommended means of
control.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
8
Campbell Hausfeld Nailers meet or exceed
Industries’ Standards as set forth by the
American National Standard
Institute/International Staple, Nail and Tool
Association in ANSI/ISANTA SNT-101-2002.
© 2004 Campbell Hausfeld/Scott Fetzer
IN701200AV 11/04
MXN10100
Operating Instructions
General Safety
Information (Continued)
Danger indicates
an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
!
DANGER
Read and understand
tool labels and manual.
Failure to follow warnings, dangers, and cautions could result in
DEATH or SERIOUS
INJURY.
Do not use any type
of reactive gases,
including, but not limited to, oxygen and
O
CO2
combustible gases, as
a power source. Use
filtered, lubricated, regulated compressed air only. Use of a reactive
gas instead of compressed air may
cause the nailer to explode which
will cause death or serious personal
injury.
Use only a pressureregulated compressed
air source to limit the
air pressure supplied
100
to the tool. The regupsi
lated pressure must
not exceed 100 psi. If the regulator
fails, the pressure delivered to the
tool must not exceed 200 psi. The
nailer could explode which will
cause death or serious personal
injury.
Never use gasoline
or other flammable
liquids to clean the
nailer. Never use the
nailer in the presence of flammable
liquids or gases. Vapors could ignite
by a spark and cause an explosion
which will result in death or serious
personal injury.
Always remain in a
firmly balanced
position when
using or handling
the nailer.
Do not remove, tamper with, or otherwise cause the Work
Contact Element
(WCE) or trigger to
become inoperable.
Do not operate any
tool which has been modified in a
like fashion. Death or serious personal injury could result.
Do not touch
the trigger
unless driving
nails. Never
attach air line
to nailer or
carry nailer
while touching the trigger. The tool
could eject a fastener which will
result in death or serious personal
injury.
Warning indicates
!
a potentially
hazardous situation which, if not avoided, COULD result in death or
serious injury.
WARNING
Always disconnect the tool
from the power
source when
unattended,
performing any
Always fit tool
with a fitting or
hose coupling
on or near the
tool in such a
manner that all
compressed air
in the tool is discharged at the time
the fitting or hose coupling is disconnected. Do not use a check valve
or any other fitting which allows air
to remain in the nailer. Death or serious personal injury could occur.
Troubleshooting Guide
Stop using nailer immediately if any of the following problems occur. Serious
personal injury could result. Any repairs or replacements must be done by a Qualified Service Person or
Authorized Service Center.
! WARNING
Problem
Air leaking at trigger valve
Cause
Solution
O-Rings in trigger valve housing are
damaged
Element (WCE)
Damaged O-Rings
Replace O-Rings
ing and nose
Damage to bumper
Replace bumper
Air leaking between hous-
Loose screws
Tighten screws
ing and cap
Damaged gasket
Replace gasket
Nailer skips driving nail
Worn bumper
Replace bumper
Dirt in nose piece
Clean drive channel
Dirt or damage prevent nails or pusher
Clean magazine
Never place hands or
any other body parts in
the nail discharge area
of the nailer. The nailer
might eject a fastener
and could result in
death or serious personal injury.
from moving freely in magazine
Never carry the
nailer by the air
hose or pull the
hose to move the
nailer or a compressor. Keep
hoses away from
heat, oil and sharp edges. Replace
any hose that is damaged, weak or
worn. Personal injury or tool damage could occur.
Cap exhaust
Damaged pusher spring
Replace spring
Inadequate air flow to nailer
Check fitting, hose or compressor
Worn O-Ring on piston or lack of lubri-
Replace and lubricate O-Rings
cation
Damaged O-Ring on trigger valve
Replace O-Rings
Air leaks
Tighten screws and fittings
Cap gasket leaking
Replace gasket
Nailer runs slow or has loss
Nailer not lubricated sufficiently
Lubricate nailer
of power
Broken spring in cylinder cap
Replace spring
Exhaust port in cap is blocked
Replace damaged internal parts
Guide on driver is worn
Replace guide
Nails are not correct size
Use only recommended nails
Nails are bent
Replace with undamaged nails
Magazine or nose screws are loose
Tighten screws
Driver is damaged
Replace driver
Magazine
Nozzle shield
Trigger
Latch
Quick clear nose
Work contact
element (WCE)
Adjustable depth control
(not visible)
Nail discharge area
Nail loading area
2
Replace O-Rings. Check operation of Work Contact
Air leaking between hous-
Nails are jammed in nailer
Nailer Components and Specifications
• REQUIRES: 0.8 SCFM with 10
nails per minute @ 90 PSI
• AIR INLET: 1/4” NPT
• NAIL SIZE RANGE: 3/8” to 1-1/4”
• MAGAZINE CAPACITY:
100 Nails per load, 18 gauge
• WEIGHT: 2 lb., 15 oz.
• LENGTH: 10”
• HEIGHT: 9”
• MAXIMUM PRESSURE: 100 PSI
• PRESSURE RANGE: 60 – 100 PSI
maintenance or repair, clearing a
jam, or moving the tool to a new
location. Always reconnect the air
line BEFORE loading any fasteners.
Do not load the tool with fasteners
when either the trigger is depressed
or the Work Contact Element (WCE)
is engaged. The nailer could eject a
fastener causing death or serious
personal injury.
MXN10100
Operating Instructions
7
MXN10100
Operating Instructions
Fasteners
MXN10100 can use 3/8” to 1-1/4” 18 gauge brad nails designed for the following tools:
• Bostitch® BT125SK-2
• Campbell Hausfeld® NB0030
• DeWalt® D51238K
• Hitachi® NT32AE
• Paslode® T125-F18
• Porter Cable® BN125
• Senco® Finish Pro™ 15
MXN10100
Operating Instructions
General Safety
Information (Continued)
Always assume the nailer contains
nails. Respect the tool as a working
implement; no horseplay. Always
keep others at a safe distance from
the work area in case of accidental
discharge of nails. Do not point the
tool toward yourself or anyone
whether it contains fasteners or not.
Accidental triggering of the nailer
could result in death or serious personal injury.
Do not drive a
nail on top of
other nails. The
nail could glance
and cause death
or a serious puncture wound.
Do not operate
or allow anyone ! WARNING
else to operate
the nailer if any
warnings or
warning labels
are not legible.
Warnings or warning labels are located on the nailer magazine and body.
Do not drop or throw the tool.
Dropping or throwing the tool can
result in damage that will make the
tool unusable or unsafe. If the tool
has been dropped or thrown, examine the tool closely for bent, cracked
or broken parts and air leaks. STOP
and repair before using or serious
injury could occur.
Caution indicates
!
a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate
injury.
CAUTION
Do not make any modifications to the
tool without first obtaining written
approval from Campbell Hausfeld. Do
not use the nailer if any shields or
guards are removed or altered. Do
not use the nailer as a hammer.
Personal injury or tool
damage may occur.
Avoid long extended periods of
work with the nailer. Stop using the
nailer if you feel pain in hands or
arms.
Always check that the Work Contact
Element (WCE) is operating properly. A nail could accidentally be driven if the WCE is not working properly. Personal injury may occur (See
"Checking the Work Contact
Element" Section).
Disconnect air supply and release
tension from the pusher before
attempting to clear jams because
fasteners can be ejected from the
front of the nailer. Personal injury
may occur.
Notice indicates
important information, that if not followed, MAY
cause damage to equipment.
NOTICE
Avoid using the nailer when the
magazine is empty. Accelerated
wear on the nailer may occur.
Operating The Nailer
RECOMMENDED HOOKUP
The illustration below shows the
recommended hookup for the nailer.
1. The air com60 psi
pressor must be
Min.
able to main100
psi
tain a miniMax.
mum of 60 psi
when the nailer
is being used. An inadequate air
supply can cause a loss of power and
inconsistent
driving.
2. Always use air supply hoses with a
minimum working pressure rating
equal to or greater than the pressure from the power source if a regulator fails, or 150 psi, whichever is
greater. Use 3/8” air hose for runs
up to 50’. Use 1/2” air hoses for 50’
run or longer. For better performance, install a 3/8” quick plug (1/4”
NPT threads) with an inside diameter of .315” (8mm) on the nailer and
a 3/8” quick coupler on the air hose.
150 psi or greater
Clean and check all air supply hoses
and fittings before connecting the
nailer to an air supply. Replace any
damaged or worn hoses or fittings.
Tool performance or durability may
be reduced.
3/8” I.D.
Recommended Hookup
Quick Plug
(Optional)
Quick Quick
Plug Coupler
Regulator
Quick
Coupler
(Optional)
Air
Hose
Filter
6
3
MXN10100
Operating Instructions
Operating The Nailer
(Continued)
3. Use a pressure regulator on the
compressor, with an operating pressure of 0 - 125 psi. A pressure regulator is required to control the operating pressure of the nailer
between 60 and 100 psi.
3. Make sure the trigger and work contact element (WCE)
move freely up and
down without sticking or binding.
movement
4. Reconnect air
supply to the
nailer.
OPERATIONAL MODE
Always know the
!
operational mode
of the nailer before using. Failure to
know the operational mode could
result in death or serious personal
injury.
WARNING
SINGLE SEQUENTIAL MODE
This mode
requires the trigger to be pulled
each time a nail
is driven. The nailer can be actuated by
depressing the Work Contact Element
(WCE) against the work surface followed by pulling the trigger.
The trigger must be released to reset
the tool before another nail can be driven.
OPERATING A SEQUENTIAL TRIP
NAILER
Check the operation of the Work
Contact Element (WCE) trip mechanism
before each use. The WCE must move
freely without binding through its
entire travel distance. The WCE spring
must return the WCE to its fully extended position after being depressed. Do
not operate the nailer if the WCE trip
mechanism is not operating properly.
Personal injury may occur.
!
CAUTION
1. Disconnect the
air supply from
the nailer.
5. Depress the Work
Contact Element
(WCE) against the
work surface without pulling the trigger. The nailer MUST NOT OPERATE. Do not use the tool if it operates without pulling the trigger.
Personal injury may result.
6. Remove the nailer
from the work surface. The Work
Contact Element
(WCE) must return
to its original down
position. The nailer MUST NOT
OPERATE. Do not use the tool if it
operates while lifted from the work
surface. Personal injury may result.
7. Pull the trigger and
depress the
work contact
element (WCE) against the work
surface. The nailer MUST NOT
OPERATE.
1
8. Depress the
Work Contact
Element
(WCE) against
the work surface. Pull the trigger.
The nailer MUST OPERATE.
1
2
An improperly
functioning tool
must not be used. Do not actuate the
tool unless the tool is placed firmly
against the work piece.
! WARNING
2. Remove all
nails from the
magazine (see
Loading/
Unloading).
2
4
3. Undo hook by
pushing down on
the button on the
side of the magazine. The button
will disengage the hook from the
nose.
LOADING/UNLOADING THE NAILER
1. Always connect the tool to the air
supply before loading fasteners.
2. Push down on
the latch. Pull
back on the
magazine cover.
Latch
3. Insert a stick of
Campbell
Hausfeld nails
or equivalent
(see "Fasteners" section) into the
magazine. Make sure the pointed
ends of the nails are resting on the
bottom ledge of the magazine
when loading. Make sure the nails
are not dirty or damaged.
4. Push the magazine cover forward until the
latch catches.
5. Always unload all fasteners before
removing tool from service.
Unloading is the reverse of loading,
except always disconnect the air
supply before unloading.
ADJUSTING THE NAIL PENETRATION
The nailer is equipped with an
adjustable depth of drive feature. This
allows the user to determine how deep
a fastener will be driven into the work
surface.
1. Adjust operating pressure so nails
are driven consistently. Do not
exceed 100 psi.
2. To drive the nail shallower, turn the
wheel (C) to right to the extent
desired.
3. To sink a nail deeper, turn the
wheel (C) to left to the extent
desired.
MXN10100
Operating Instructions
Nailer Repair
Only qualified personnel should repair
the tool and they should use genuine
Campbell Hausfeld replacement parts
and accessories, or parts and accessories which perform equivalently.
Assembly Procedure For
Seals
(C)
4. The door can now
be rotated, exposing the jammed
fastener.
Operating The Nailer
(Continued)
4. Make sure trigger
and work contact
element (WCE) move
movement
freely up and down
without binding or
sticking after each adjustment.
ADJUSTING THE DIRECTION OF THE
EXHAUST
The nailer is
equipped with an
adjustable direction exhaust
Rotate
deflector. This is
intended to allow the user to change
the direction of the exhaust. Simply
twist the deflector to any direction
desired.
CLEARING A JAM FROM THE NAILER
1. Disconnect the
air supply from
the nailer.
2. Remove all
nails from the
magazine (see
Loading/
Unloading).
Failure to remove
!
all fasteners will
cause the fasteners to eject from the front
of the tool.
WARNING
5. Remove the
jammed fastener, using
pliers or a
screwdriver if
required.
6
BUILT TO LAST
Rotate door back
into the closed
position.
7. Push button down
again to lift the
hook. Close the
door and release
the button to
reengage the hook with the nose.
8. Make sure the trigger and work contact element (WCE)
move freely up and
movement
down without sticking or binding.
Technical Support
Please call our Nailer Hotline at
1-888-241-5858 with any questions
regarding the operation or repair of
this nailer or for additional copies of
this manual.
Fastener And Replacement
Parts
Use only
genuine Campbell
Hausfeld 18 gauge fasteners (or equivalent - see Fastener Interchange
Information). Tool performance, safety
and durability could be reduced if
improper fasteners are used. When
ordering replacement parts or fasteners, specify by part number.
! WARNING
5
When repairing a nailer, the internal
parts must be cleaned and lubricated.
Parker O-lube or equivalent must be
used on all o-rings. Each o-ring must be
coated with O-lube before assembling.
A small amount of oil must be used on
all moving surfaces and pivots. After
reassembling, a few drops of 30W nondetergent oil or equivalent, must be
added through the air line before
testing.