Miller

The Power fBlue.

OM-180 800

Eff.

w/Style Number KH17

Processes

April 1997

Automatic Welding

Description

Automatic Welding System

Tooth

~ wI~~~t~r

OWNERS MANUAL

From Miller to You

Thank you and congratulations

on

choosing Miller. Now you

can

get the job done and get it done right.

We know you dont have time

to

do it any other way.

Thats why when Niels Miller first started building

arc

welders in 1929, he made

sure

his products offered long-lasting value and superior quality.

Like you, his

customers

couldnt afford anything less. Miller products had

to

be

more

than the best they could be.

They had

to

be the best you could buy.

Today, the people that build and sell Miller products continue the tradition.

Theyre just

as

committed

to

providing equipment and service that

meets

the high standards of quality and value established in 1929.

This Owners Manual is designed

to

help you get the

most out

of your

Miller products.

Please take time

to

read the Safety precautions. They will help you protect yourself against potential hazards

on

the worksite. Weve

_____________

ISO 0001

____________

made installation and operation quick and easy.

With Miller you

can count on

years of reliable service with proper maintenance.

And if for

IQUALITY SYSTEM

_____________

Miller Is the tbst

welding equipment

manufacturer IN the U.S.A.

to be

registered

to the ISO 9001

QualIty

System

Standard.

some reason

the unit needs repair, theres

a

Troubleshooting section that will help you figure

out

what the problem is. The parts list will then help you

to

decide which

exact

part you may need

to

fix the problem. Warranty and service information for your particular model

are

also provided.

T~1~ffl~ r~imnr~

L~5

Working

as hard as you do every power source from

Miller Is backed

by

the most hassle-free

warranty

In the business.

Miller Electric manufactures

a

full line of welders and welding related equipment.

For information

on

other quality Miller products,

contact

your local Miller distributor

to

receive the latest full line catalog

or

individual catalog sheets. To locate your

nearest

distributor call 1-800-4-A-Miller.

TI/A Miller

The Power fBlue.

To~th

S~c~

Descrintlon

The Touch Sensor is designed to provide touch sensing capability using the welding wire and voltage sense leads. The robot controller sends a signal to the Touch Sensor to begin touch sensing operation.

A signal is sent from the Touch Sensor to the robot controller when the welding wire touches the weldment.

The contactor in the Touch Sensor prevents any low impedance path through the welding power source during touch sensing operation.

It also operates during the weld cycle by closing before welding begins and remains closed during the welding operation by sensing weld current. When no weld current is detected, the contactor deenergizes.

Features

115 VAC, 2 A, 60 Hz Input Power

170 VDC, 5 mA Touch Sense Output

Touch Sensor And Input Power Pilot Lights

External Connections For Cords And Cables

Product features and specifications are subject to change without notice

Processes

Automatic Welding

Call

1 -800-4-A-MILLER for your local

Miller distributor.

Your distributor gives you

Service

You always get the fast, reliable response you need.

Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions?

Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

Table of Contents

Section

1.

Safety

Precautions

1.

Consignes

de sØcuritØ

2.

Introduction

3.

Installation

4.

Operation

5.

Maintenance and

Troubleshooting

6.

Electrical

Diagram

7.

Parts List

Warranty

Page

12

12

14

16

1

5

9

9

Miller offers a

Technical Manual which provides more detailed service and parts information for your unit. To obtain a

Technical

Manual, contact your local distdbuto, Your distributor can also supply you with Welding Process

Manuals such as

SMAW, GTAW,

GMAVvandGMAW-P

For practical in formation on welding, process applications, and Miller products, visit our website at

www.mlllerwelds.com

1.

Safety PrecautioNs Read Before Using

.~.

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,...,...

~

~1 1

Symbol Usage

..

OM-186 3604/97, safety_som 4/97 a Means Warning!

Watch Out!

There are possible hazards with this procedure!

The possible hazards are shown in the adjoining symbols.

A Marks a special safety message.

This group

ELECTRIC of symbols means

Warning!

Watch Out!

possible

SHOCK, MOVING PARTS, and HOT PARTS hazards.

Consult symbols and related instructions below for necessary actions to avoid the hazards.

f~ Means Note; not safety related.

1 2 Arc

Welding

Hazards

A The symbols shown below are used throughout this manual to call attention to and identify possible hazards.

When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in follow all the Safety Standards listed in Section 1.4. Read and

Safety Standards.

A Only qualified persons should

Install, operate, maintain, and repair this unit.

A During operation, keep everybody, especially children, away.

Do not drape cables over your body.

If earth with a grounding of the workpiece is required, ground it directly separate cable do not use work clamp or work cable.

Do not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.

Use only well-maintained equipment. Repairor replace damaged parts at once.

Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical.

Insulate work clamp when not connected to workpiece to prevent contact with any metal object.

SIGNIFICANT DC VOLTAGE exists after removal of

input

power on inverters.

Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts.

~

can.kIiL.

~

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is

The electrically live whenever the output is on.

input power circuit and machine internal circuits are also live when power is on.

In semiautomatic or automatic wire metal parts welding, the wire, wire reel, drive roll housing, and all touching the welding wire are electrically live.

Incorrectly installed or improperly grounded equipment is a hazard.

Do not touch live electrical parts.

Wear dry, hole-free insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.

Do not use

AC output in damp areas, if movement is confined, or if there is a danger of falling.

Use AC output ONLY if required for the welding process.

If AC output is required, use remote output control if present on unit.

Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 191 0.147

(see Safety Standards).

Properly install and ground this equipment according to its

Owners Manual and national, state, and local codes.

Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.

When making input connections, attach proper grounding conductor first double-check connections.

Frequently inspect input power cord for damage or bare wiring replace cord immediately if damaged bare wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, undersized, or poorly spliced cables.

a

Welding produces fumes and gases.

Breathing these fumes and gases can be hazardous to your health.

Keep your head out of the fumes. Do not breathe the fumes.

If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases.

If ventilation is poor, use an approved air-supplied respirator.

Read the Material Safety Data Sheets (MSDSs) and the manufacturers instructions for metals, consumables, cleaners, and degreasers.

coatings,

Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death.

Be sure the breathing air is safe.

Do not weld in locations near degreasing, cleaning, or spraying operations.

The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.

Do not weld on cadmium coated metals, such as galvanized, lead, or plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator.

The coatings and any metals containing these elements can give off toxic fumes if welded.

1

OM-186 360

2

~m

eyes

and skin

Arc rays from visible and the welding invisible process

(ultraviolet produce and intense infrared) rays that can burn eyes and skin.

Sparks fly off from the weld.

Weara welding helmet fitted with a proper shade of filterto protect your face and eyes when welding or watching (see ANSI Z49.i

and Z87.1

listed in Safety Standards).

Wear approved helmet.

safety glasses with side shields under your

Use protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.

Wear protective clothing made from durable, flame-resistant material (leather and wool) and foot protection.

InÆse

fir

expISion~.

and burns.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up.

Sparks can hot fly oft from the welding arc.

The flying sparks, workpiece, and hot equipment can cause fires

Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.

Check and be sure the area is safe before doing any welding.

Protect yourself and others from flying sparks and hot metal.

Do not weld where flying sparks can strike flammable material.

Remove all flammables within 35 ft (10.7 m) of the welding arc.

If this is not possible, tightly cover them with approved covers.

Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

Watch for fire, and keep a fire extinguisher nearby.

Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

Do not weld unless enclosed containers such as tanks, drums, or pipes, they are properly prepared according to AWS F4.1

(see

Safety Standards).

Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

Do not use welder to thaw frozen pipes.

Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

Wear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

Remove any combustibles, such as a butane from your person before doing any welding.

lighter or matches,

FLYING METAL

can

Injure

eyes

Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

Wear approved safety glasses with side shields even under your welding helmet.

Ci

I

Shut oft shielding gas supply when not in use.

Always ventilate confined spaces or use approved air-supplied respirator.

.~caflcat

Do not touch hot parts bare handed.

Allow cooling period before working on gun or torch.

MAGNETIC FIELDS can affect

pacemakers

Pacemaker wearers keep away.

Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.

Noise from some damage hearing.

processes or equipment can

Wear approved ear protection if noise level is high.

Shielding gas cylinders contain gas under high pressure.

Since gas

If damaged, cylinders are a cylinder normally part can of the explode.

welding process, be sure to treat them carefully.

Protect compressed gas cylinders from excessive heat, mechanical shocks, slag, open flames, sparks, and arcs.

Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

Keep cylinders away from any welding or other electrical circuits.

Never drape a welding torch over a gas cylinder.

Never allow a welding electrode to touch any cylinder.

Never weld on a pressurized cylinder explosion will result.

Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition.

.

Turn face away from valve outlet when opening cylinder valve.

Keep protective cap in place over valve except when cylinder is in use or connected for use.

Read and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-i listed in Safety

Standards.

OM-i 86360

113 Additional

Symbols

for

InstaHation, Operation,

and Maintenance

Do not install or place unit on, over, or near combustible surfaces.

Do not install unit near flammables.

Do not overload building wiring be sure power supply system is properly sized, rated, and protected to handle this unit.

N

MOVING:PART$.C~flCaUsGiflJUflf.~J

Keep away from moving parts such as fans.

Keep all doors, panels, covers, and guards closed and securely in place.

1

$ALLING

UNIT

~

ca~ cau~se Injury

~ ~

Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

Use equipment of adequate capacity to lift and support unit.

If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

--

~--~: can cause

..~

OVERHEATING

Allow cooling period; follow rated duty cycle.

Reduce current or reduce duty cycle before starting to weld again.

Do not block or filter airflow to unit.

H.i

S

S

High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

Have only qualified persons familiar with electronic equipment perform this installation.

The user is responsible for having a qualified electrician promptly correct any interference installation.

problem resulting from the

If notified by the FCC about interference, stop using the equipment at once.

Have the installation regularly checked and maintained.

Keep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

1

STATIC

(ESD)

can

damage

PC

boards

Put on grounded wrist strap BEFORE handling boards or parts.

Use proper static-proof bags store, move, or ship PC boards.

and boxes to

~RTS

can cause

Injury

Keep away from moving parts.

Keep away from rolls.

pinch points such as drive

WELDING WIRE can cause

injury

ARC WELDING can cause

interieren~J

Electromagnetic energy can interfere with sensitive electronic equipment such as computers and such as robots.

computer-driven equipment

Be sure all equipment in the welding area is electromagnetically compatible.

To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

Locate welding operation 100 meters from any sensitive elec tronic equipment.

Be sure this welding machine is installed and grounded according to this manual.

If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

Do not press gun trigger until instructed to do so.

Do not other point gun toward any part of the people, or any metal when body, threading welding wire.

. .

~N-~5

~1 4

~ :~---~~

Principal

~

-~....

Safety

~

Standards

~

.-..

~

Safety in Welding and Cutting, ANSI Standard Z49.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten dent of Documents, U.S. Government

D.C. 20402.

Printing Office, Washington,

Recommended Safe Practices for the Preparation for Welding and

Cutting of Containers That Have Held Hazardous Substances,

American Welding Society Standard AWS F4.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electilcal Code, NFPA Standard 70, from National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

~

~ ~TT~i~H~

-.N=-.~~.L

~

~.

~.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet

P-i, from Compressed Gas Association, 1235 Jefferson Davis

Highway, Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from

Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1 R3.

Safe Practices For Occupation And Educational Eye And Face

Protection, ANSI Standard Z87.1,from American National Standards

Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51 B, from National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

3

OM-1 86360

~

1.5

EMFinformation

~ ~

..:..~.

....:~:::::

~

.~

~

Considerations About Welding And The Effects Of Low Frequency

Electric And Magnetic Fields

The following is a quotation from the General Conclusions Section of the U.S.

Congress, Office of Technology Assessment, Biological

Effects of Power Frequency Electric & Magnetic Fields Background

Pape, OTA-BP-E-53 (Washington, DC: U.S. Government Printing

Office, May 1989): ...there

is now a very large volume of scientific findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fields can interact with, and produce changes in, biological systems.

While most of this work is of very high quality, the results are complex.

Current scientific understanding does not yet allow us to interpret the evidence in a single coherent framework.

Even more frustrating, it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science-based advice on strategies to minimize or avoid potential risks.

~

~

~.

.

To reduce procedures: magnetic fields in the workplace, use the following

1.

Keep cables close together by twisting or taping them.

2.

Arrange cables to one side and away from the operator.

3 Do not coil or drape cables around the bod

4.

Keep welding power source and cables as far away from operator as practical.

5.

Connect work clamp to workpiece as close to the weld as possible.

About Pacemakers:

The above procedures are also recommended for pacemaker wearers.

Consult your doctor for complete information.

4

OM-186 360

1.

CoNsignes de sØcuritØ lire avant utilisation

1.1

ignift

ion

symboles

1Ii_i~Iiiiii1IiII

OM-186 3604/97, safety_som_fre 3/97 a Signifie Mise en garde! Soyez vigilant Cello procedure prØsente des risques de danger!

Ceux-ci sont identifis par des symboles adjacents aux directives.

A Identifie un message de sØcuritØ particulier.

~T Signifie NOTA nest pas relatif a Ia sØcuritØ.

Dangers relatifs

au

soudage

a Iarc

A Les symboles prØsentØs ci-apres sont utilisØs tout au long du present manuel pour attirer votre attention et identifier los risques de danger. Lorsque vous voyez un symbole, soyez vigilant et suivez lee directives mentionnØes at in dØviter tout danger.

Lee consignee de sØcuritØ prØsentØes cI-aprŁs ne font que rØsumer linformation contenue

ØnumØrees a Ia section 1-5.

Veulllez dans lee lire et normes respecter de sØcuritØ toutes ces normes de sØcuritØ.

A Linstallation, lutllisatlon, lentretlen at lee vent Œtre confiØs qua des personnes reparations qualitiees.

ne dol

A Au cours de lutilisation, tenir toute personne a IØcart at plus par ticuliŁrement lee enfants.

UNC

~

I1OC~ELECTRIQI

~..

~.

peuttuer.

Un simple contact avec des piŁces Ølectriques pout provoquer une electrocution ou des blessures graves.

LØlectrode et le circuit de soudage sont sous tension des quo apparel!

est sur circuits intemes do

ON. Lo lappareil circuit dontrØe et los sont Ogalement sous tension ace moment-l.

En soudage semi-automatique ou automatique, le til, 10 dØvidoir, le logement des galets dontrainement et los piŁces metalliques en contact avec le fil do soudage sont sous tension.

Des matØriels ma!

installØs ou mal mis a Ia terre prØsontent un danger.

Ne jamais toucher los piŁces electriques sous tension.

Porter dos gants et des vOtements do protection socs no comportant pas do trous.

Sisoler do Ia moyens piŁce et do Ia torro au moyen de tapis ou dautres isolants suffisamment grands pour empºchor le contact phy sique ventuel avec

Ia piŁce ou

Ia terre.

Ne passe servir do source Łlectriquo courant Ølectriquo dans los humides, dans les endroits continOs ou l o on risque do tomber.

zones

So servir dune source

Ølectrique courant Ølectnque UNIQUEMENT Silo procØde de soudage le demande.

Si lutilisation dune source Ølectrique courant Ølectrique savŁre nØces saire, so servir do Ia tonction de tØlØcommande si Iappareil en est equipŁ.

Couper lalimentation ou arrOterle moteuravantde pi~cedera linstal lation, a Ia reparation ou a lentretion do lappareil.

DŁverrouiller

Ialimentation Solon Ia norme OSHA 29 CFR 1910.147

(voir normes do sOcuritO).

Installer et mettre ala terre correctoment cot appareil conformØmont a son manuel dutilisation et aux codes nationaux, provinciaux ot municipaux.

Toujours verifier Ia terre du cordon dalimontation Verifier ot sassu rer quo 10 til de terre du cordon dalimentation est bien raccordØ a Ia borne do terre du soctionnour ou quo Ia fiche du cordon a une pnse correctement mise a Ia terre.

est raccordØe

En offectuant los raccordemonts dontrOe fixer dabord 10 conductour do mise a Ia terre appropnO et contre-vØrifier los connexions.

Verifier frequemment 10 cordon dalimentation pour voir sil nest pas endommage ou dOnudØ romplacor 10 cordon immØdiatoment sil ost endommagO un cable dØnudØ pout provoquer uno electrocution.

Mettre

No pas lappareil utiliser sante ou mal hors tonsion des cables

ØpissØs.

quand uses, on no lutilise pas.

endommages, do grosseur insuffi

Ne pas enrouler les cables autour du corps.

Si Ia piŁce soudØe dolt Œtre mice ala terre, 10 faire directoment avec un cable distinct no pas utiliser le connocteur do piŁce ou lo cable do retour.

Ne pas toucher lØlectrode terre ou une quand on est en contact avec Ia piŁce, Ia

Ølectrodo provenant dune autre machine.

OM-186 360

Ce groupe de symboles signitie Mise en garde I Soyez vigilant lIly a des risques de danger relis aux

CHOCS

ELECTRIQUES,

aux

PIECES

EN

MOUVEMENTeI aux

PIECES CHAUDES.

Reportez-vous aux symboles et aux directives ci-dessous at in de connaItre los mesures a prendre pour

Øviter tout danger.

Nutiliser quun materiel en bon Otat.

ROparer ou remplacor sur-lo champ los piŁces endommagees.

Entretenir lappareil conformŁment a ce manuel.

Porter un hamais do sØcuritØ quand on travaillo en hauteur.

Maintenir solidement en place tous los panneaux et capots.

Fixer le cable do rotour do facon a obtenir un ban contact mØtal-mØtal avoc

Ia piŁce a soudor ou

Ia table de travail, 10 plus prŁs possible de Ia souduro.

Ranger et isoler corroctoment Ia pince do masse aprŁs utilisation pour

Łviter 10 contact avec des objets relies a Ia masse.

1

Ily

a

DU COURANT CONTINU IMPORTANT dans les convertisseurs

aprŁs

Ia

suppression

de lalimenta tion

electrique.

ArrŁtor los convortisseurs, dØbrancher le courant dlectrique, et dØ charger los condonsateurs dalimentation solon les instructions indiquØes dans Ia partio entrotien avant do toucher los piŁces.

Le soudago gØnŁro dos fumØos et dos gaz.

Leur inhalation pout Otre dangoreux pour votre sante.

_____________

Eloigner votre tŒte des fumØos. No pas rospirer los fumOes.

A lintØrieur, ventiler Ia zone etlou utilisor un veau do Iarc pour IØvacuation

Ochappement au ni des tumØes of des gaz do soudage.

Si Ia ventilation est tion dair insuffisante, utiliser un respiratour a alimonta homologuØ.

Lire los spOcif ications de sØcuritØ dos matØnaux (MSDSs) 01 los ins tructions du tabricant concemant los los mØtaux, los consommablos, rovtoments, los nettoyants et los dØgraissours.

Travailler dans un on portant un ospace fern,O seuloment 511 est bien ventilØ ou respirateur a alimontation dair.

Demander toujours a un surveillant dUmont formØ do so tenir a proximitO.

Des fumOes et dos gaz do soudage pouvent dØplacer lair et abaisser 10 nivoau doxygene provoquant dos blessures ou des accidents mortels.

Sassurer quo lair do respiration no prØsente aucun danger.

Ne pas souder dans des endroits situØs a proximitO doperations do dŁgraissage, do nottoyage ou do pulvŁrisation.

La chaleur et los rayons do Iarc des gaz peuvent hautoment reagir toxiquos et en presence irritants.

de vapeurs et former

No pas souder dos mØtaux munis dun revOtomont, tels quo Iacior galvanise, plaqu en p10mb ou au cadmium a moms que le revØte mont nait ØtO onlevØ dans Ia zone de soudure, quo Iendroit soit bion ventilØ, et si nØcossaire, en portant un respirateur a alimonta tion dair.

Los revØtements ot tous los mOtaux renfermant ces ele ments pouvont dOgager des fumOos toxiquos en cas do soudago.

5

6

:iE~A~~S

DEI!ARC:peti:prc..

voquer des br~lures dans les yeux

~

~

~sur Ia peau

Le rayonnemont do larc du procOdØ do soudago

et~

gºnare des rayons visiblos et invisibles intensos

(ultraviolets et infrarougos) susceptibles do provoquor

Des tincelles sont projetees des brOlures dans los yeux et sur

Ia peau.

pendant le soudage.

Porter un casque do soudage muni dun Øcran do filtre appropriØ pour proteger votre visage et vos yeux pendant 18 soudago ou pour regar der (voir ANSI Z49.1

ot Z87.

1 ØnumØrØ dans los normos do sØcuritØ).

Porter des protections trop Øleve.

approuvØs pour les oreilles silo niveau sondre ost

Utiliser des ot do

Øcrans ou des barrires pour proteger

IØblouissoment; demander aux autres dos tiers do lØclair personnes do no pas re garder arc.

Porter dos vŒtements do protection constituØ dans uno matiŁro dura ble, resistant au feu (cuir ou lame) et une protection des pieds.

,.~

~,

LE

SOUDAGE peut prqvoquer

Un

~ne expIosIop~

soudage effoctuO sur des contenours fermØs tels quo des reservoirs, tambours ou des conduitos pout provoquer leur Øclatement. Dos Øtincelles peuvent Otre projetØes de larc de soudure.

La projection dØtincel les, dos piŁcos chaudos et des equipoments chauds pout provoquer des incondios ot des brCilures. Lo contact accidentel de lØloctrode avec des objets mØtalliques pout provoquer des tincellos, uno explosion, un surchauffoment ou un incendie.

Avant do commoncer

10 soudago, verifier ot sassurer que londroit no prOsonte pas do danger.

Se protØger et dautres personnes do

Ia projection dØtincelles ot de metal chaud.

No pas souder dans un endroit l o dos tincelles sur des substances inflammables.

peuvent tomber

DØplacertoutos les substances inflammablos a une distance de 10,7 m de arc do mont avoc soudage.

En des protections cas dimpossibilitØ los recouvrir soignouse homologuOs.

Des tincolles et dos matºriaux chauds du mont soudago pouvont facilepasser dans dautros zones on travorsant do petitos fissures et des ouvorturos.

SurvoillertoutdØclenchemont dincendie ottenir un extinctour a proxi mite.

Le soudage offectuO sur un plafond, plancher, paroi ou peut dØclencher un incendio do lautre ctØ.

separation

Ne pas effectuor le soudago sur des contoneurs fermOs tots quo dos reservoirs, tambours, ou conduites, a moms quils rOs correctoment conformØment a AWS F4.i

naient

(voir los

Øte prOpa normes do sØcuritO).

Brancher 10 cable sur

Ia piŁco le plus pres possible do Ia zone do sou dage pour Øvitor

10 transport du courant sur une longue distance par dos chomins inconnus Øvontuols en provoquant des risques dOlec trocution ot dincondie.

Ne pas utiliser le lees.

poste do soudago pour degeler dos conduites go-

En cas do non electrode ou utilisation, enlovor Ia couper le f ii a Ia pointe baguette do dØlectrode contact.

du porte

Porter des vOtemonts do protection dØpourvus dhuilo tots quo dos gants en cuir, une chemise en matOriau lourd, des pantalons sans re vers, dos chaussures hautes et un couvre chef.

Avant do souder, rotirer touto substance combustible de vos telles quun allumeur au butane ou des allumettes.

poches

DES

PAR11CULES VOLANTES

~fltbIesserJesyeuX.~:~

Le soudage, IØcaillement, lo passage do Ia piece a Ia brosse en fil de for, et 10 meulago genŁrent tos.

Pendant Ia periodo des Øtincelles ot des particules mØtalliques volan de refroidissoment dos soudures, elles risquent de projeter du laitier.

Porter des lunettes do sØcuritØ avec

Øcrans lateraux ou un

Øcran facial.

i rIs.~

iresouj

Fermer Ialimentatlon du non utilisation.

gaz protecteur en cas do

Veillertoujours a bien aØrerles espaces confines ou se servlrdun rateur dadduction dair homologuØ.

respi

No pas toucher des nues parties chaudos a mains

PrØvoir une dutiliser 10 periodo do rofroidissement avant pistolot ou

Ia torche.

Porteursdestimulateurcardiaque, restez distance.

Los porteurs dun stimulatour cardlaque dabord consulter leur mØdecin avant de doivont sapprocher des operations de soudage a larc, do gougeage ou do soudage par points.

LE8RUrrpetdaffecterrou~]

.

______________

Le bruit des processus et des louIe.

equlpements pout affecter

Porter des protections approuvØs le niveau sondre est trop ØlevØ.

pour los oreilles 51

s,Øiiespourrontexpioser.~.

Dos bouteilles do gaz sous haute protoctour contionnent du gaz prossion.

Si une boutoille ost endomma gee, elle pout explosor.

Du fait quo los bouteilles do gaz font normalement partie du procØdØ do soudage, los manipuler avoc precaution.

Protegor los bouteilles do gaz compnmØ dune chalour excessive, des chocs mecaniquos, du laitior, dos flammos ouvertes, dos Otin cellos et des arcs.

Placer les bouteillos debout en los fixant dans un support station naire ou dans un porte-boutoilles pour los empOcher do tombor ou do so renverser.

Tonir les bouteillos cuits electriquos.

Oloignos des circuits de soudage ou autres cir

No jamais placer une torche do soudage sur une bouteillo a gaz.

Une electrode do soudago no dolt jamais entrer en contact avec une bouteillo.

Ne jamais souder une boutoille pressurisOo risque doxplosion.

Utiliser seulement dos bouteillos do gaz protecteur, regulatours, tuyaux et raccords convenables pour cotte application specifique; les maintonir ainsi que los elements associØs en bon Øtat.

Ne pas tonir Ia tŒte on face do Ia sortie on ouvrant Ia soupape do Ia boutoillo.

Maintenir to chapeau do protection sur Ia soupape, sauf en cas dutilisation ou do branchemont do Ia bouteillo.

Lire et suivre les instructions concemant los bouteilles do gaz cornprime, los equipoments associØs et les publications P-i CGA Onu mØrØos dans los normes do sØcuritØ.

OM-i86 360

i~3

Dangers ~uppIØmentaires

en

relation

avec

flnstal1ation~

~efonctionriement

etlainaintenance, ~

~

A

Ne pas placer Iappareil sur, au-dessus ou a proximite do surfaces intllammablos.

No pas installer lapparoil a proximitØ do produits intlammablos

No pas surchargor installation Øloctriquo sassuror quo lalimon tation ost corroctemont dimonsionnØ ot protØgØ avant do mottre lapparoil on sorvico.

LA CHUTE DE

L~A)PAREIL

pout bi~ser

~

Utilisor lannoau do lovago uniquomont pour sou lover lapparoil, NON PAS los chariot, los boutoil los do gaz ou tout autro accossoiro.

Utilisor un ongin dune soulovor lapparoil.

capacitO appropriŁo pour

En utilisant dos tourchos do lovago pour dOplacer lunitO, sassuror quo los tourchos sont sutfisammont longuos pour dØpassor du cotO oppose do lapparoil.

.SSIF

petit r~.lJEQUIPEMENt

PrØvoir uno tor 10 pOriodo do rotroidissomont, rospoc cyclo opØratoire nominal.

ROduiro 10 courant ou

10 cycle opØratoiro avant do rocommancor lo soudago.

No pas obstruor los passages dair du posto.

LES CHARG~S

ELEcTRO~TATIOiJES

it

eiidommagir

les

circuits

im r

~:PE~~QRG4NE

S..

MQB!LE

S..

peuventl prOvOquer4es~bIess.Ures.~..~......_~,

Restor a lOcart des ventilateur.

organes mobiles comme le

MaintenirfermØs et fixemont en pannoaux, recouvrements et place los portos, dispositifs do protection.

LE

RAVONNEMENT ~

HAUTE mE

QUENCE (H F) risque

do

provoquer1

..deiinteiiØiØhces...~......~1_J

Lo rayonnomont haute trequonce pout des interferences avoc los provoquor equipomonts do ra dionavigation ot do communication, los services do sŁcuritŁ ot los ordinatours.

Demander seuloment a dos personnes qualitiŁos tamiliariseos avec des Łquipomonts electroniquos do faire tonctionnor linstalla tion.

Lutilisateur est tonu do faire corriger rapidement par un

Øloctricion qualifie los interferences resultant do linstallation.

Silo FCC signale des interferences, arrOter immŁdiatomont lappa roil.

Effectuor rŁguliŁroment lo contrlo et Ientretien do linstallation.

Maintenir sources soigneusoment termes los portos et los panneaux des do haute trequonce, maintenir los eclateurs a une distance correcte et utilisor une terre et ot un blindage pour rŁduiro les inter terences eventuelles.

LESO\UDAGEA~ARCrIsqued]

Etablir

Ia avant do connoxion avec

Ia barrotto do torro manipuler dos caries ou des piŁces.

Utilisor dos pochettos ot des boitos antistatiquos pour stocker, circuits dOplacor imprimes.

ou oxpØdier des caries do

DEt

ORGAI~1ES

MOBILES

p~vØnt

:piovoquerdes:b;os lures

Ne pas sapprocher dos organos mobiles.

No pas sapprochor des points do coincomont tels quo dos rouloaux do commando.

~ES

FILS DE SOUDAGE

~Ies

biessu re

C..

peuvent

pro-

:1

~.

No pas appuyer sur

Ia rou linstruction.

gachotte avant den avoir

No pas dirigor le pistolet vors soi, dautres por sonnos ou touto piŁce mŁcanique on ongagoant le fil do soudago.

___________

Lenorgio electromagnetiquo risque do provoquer dos interferences pour lequipemont electronique sensible tel quo los ordinateurs et lequipement commande par ordinateur tel quo los robots.

Voiller ace quo tout requipoment do Ia zone do soudago soit com patible eloctromagnetiquemont.

Pour reduiro Ia possibilite dintorterenco, maintonir los cables do soudage aussi courts quo possible, los grouper, et los poser aussi bas quo possible (ox.

par terre).

Veillor a souder a une distance do 100 metros do tout equipement electronique sensible.

Voiller a co quo ce poste contormement a ce mode do soudage domploi.

soit pose et mis a Ia terre

En cas dinterteronces aprŁs avoir pris los mesures precedentos, ii incombe a lutilisateur do prendre des mesures supplementaires tellos quo 10 deplacoment

Iutilisation do tiltros do du ligno poste, ou

Iutilisation

Ia pose do do cables protecteurs blindŁs, dans Ia zone do travail.

b

-

I:::~Es~ct.!A

I

~..~iffect

erIes

Porteurs do stimulateur tanco.

N*1lL.~i~~1

itimiateurscardiaqei....

:1

cardiaque, restez a dis

Los portours dun stimulateur cardiaque dabord consulter leur medecin avant do doivont sappro cher des operations do soudage a Iarc, do gou goago ou do soudage par points.

7

OM-186 360

1 4

Principalesnormes

de sŒcuntØ

Safetyin Welding and Cutting, norme

ANSI Z49.1, de iAmerican Wel ding Society, 550 N.W.

Lejeune Ad, Miami FL 33126

Safetyand Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S.

Government Printing Office, Washington, D.C.

20402.

Recommended Safe Practice for the Preparation for Welding and Cut ting of Containers That Have Held Hazardous Substances, norme

AWS F4. 1, do lAmerican Welding Society, 550 N.W.

Lejeune Ad, Mia mi FL 33126

National Electrical Code, NFPA Standard 70, de Ia National Fire Pro tection Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet

P-i, do Ia Compressed Gas Association, 1235 Jefferson Davis High way, Suite 501,

Arlington, VA 22202.

Regles de sØcuritO en soudage, coupage etprocddØs connexes, norme

CSA Wi 17.2, do lAssociation canadienne do normalisation, vonte de normes, 178 Rexdale Boulevard, Rexdale (Ontario) Canada M9W

1 R3.

Safe Practices ForOccupationAnd Educational Eye And Face Protec tion, normo

ANSI Z87.1, do lAmorican National Standards Institute,

1430 Broadway, New York, NY 10018.

Cuffing and Welding Processes, normo

NFPA 51 B, do Ia National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

15 In!orma ion

sur

les

chimps eIectromagnet~ques

Donnes sure soudage electrique ot sur los effets, pour lorganisme, des champs magnetiques basso frequonce

Loxtrait lØ suivant ost tire des conclusions genOrales du document intitu

Biological Effects of Power Frequency Electric & Magnetic Fields

Background Paper, OTABPE53 ment

(Washington DC: U.S. Govern

Printing Office, mai 1989), publie par lo Office of Technology

Assessment du Congres amOricain

:

...

il existe maintenant dabon dantes donnØes scientifiques compilees a Ia suite dexpOnencos sur

Ia cellulo ou dØtudos sur des animaux et des humains, qui montrent clairement que les champs electromagnØtiques basso frOquence peu vent avoir des effets sur transformations. MØme sil lorganisme ot memo y produire des sagit do travaux do trØs grande qualitØ, les rØsultats sont complexes.

Cette dØmarche scientifiquo no nous permet pas dØtablir un tableau densemble coherent. Pire encore, elle no nous permet pas de tirer dos conclusions finales concemant les ris ques

Øventuels, ni doff rir des conseils rØduire sinon Øliminer les sur los risques Oventuels.

mesures a prendre pour

(Traduction libre)

Atm do rØduiro las champs ØlectromagnØtiquos dans lenvironnement do travail, respecter los consignes suivantos

1 Garder les cables ensembles en les torsadant ou en los attachant avec du ruban adhØsif.

2

3

4

Mettre tous los cables du ctØ oppose de lopArateur.

Ne pas courber pas et no pas entourer pas los cables autour do vous.

Garder le poste de soudago at les cables do vous.

Ia plus loin possible

5 Rolier Ia pince do masse

10 plus prŁs possible de Ia zone de soudure.

Consignes relatives aux stimulateurs cardlaques

Los consignes mentionnØes prØcØdemment font partie do cellos dosti nØes aux porsonnes ayant recours a un

Veuillez consulter votre mØdecin pour obtenir stimulateur plus cardiaque.

do details.

I

8

OM-186 360

2. Introduction

2 1

Specifications

Rating

800 A At 100%

Duty Cycle

Input Power

115 VAC, 2 A, 60Hz

Touch Sense Voltage Input Power Cord

170 VDC, 5 mA lOft (2.5 m)

Overall Dimensions

Length: 15-1/2 in (394 mm)

Width: 12-5/B in

(321 mm)

Height: 4-1/2 in

(114 mm)

Weight

15-1/2 lb (7kg)

2 2

Duty

Cycle

Duty cycle is percentage of 10 minutes that unit can operate at rated load without overheating.

A Exceeding duty cycle can damage unit and void warranty.

Continuous Welding

8.

Installation

3 1 DIP Switch

Settrng

for

Welding

Power Source Selection

ST-801 885

X Means switch position is factory set.

U

Means switch position can be changed.

Welding Power Source Selection

Invision 456/Phoenix Maxtron 450

Tools Needed:

Non-conductive

E~ZJD

1/4 in

9

OM-186 360

10

I Weld Terminal On Rear Of

Unit.

Connect weld cable from to weld welding terminal on power source rear of unit.

2 Weld Terminal On Front Of

Unit

Connect weld cable from wire drive assembly to weld terminal on front of unit.

1

2

3

Touch Sensor Rear Panel

Receptacle RC1

Robotic Interface II Rear

Panel

4 Receptacle RC33

Connect supplied interconnecting cable between RC1 on

Touch

Sensor and RC33 on

Robotic

Interface.

ST-801 886 o

0 o

Q

0

L?O~2~

2

~o

~_~o

OO'

0

Tools Needed:

~ 3/41n

Ref.

ST-801 886 / Ref.

ST801 853

2~~

~,1

O~c1

4

OM-1 86360

3~Connec~nga~eSen~Leads

~

A Do not connect voltage sense cord to Robotic Inter face II when using touch sensing function.

1 Robotic Interface II Rear

Panel

2 4-Pin Receptacle

Disconnect sensing receptacle.

plug on end of voltage cord from 4-pin

3 Touch Sensor Rear Panel

4 Voltage Sensing Receptacle

Connect voltage sensing plug to receptacle on

Touch Sensor rear panel.

2

0

QoQ

oI~

0

________________________________________

/

3

00

~O0 o~o

:

r.~ ~

1

2

115 VAC Cord/Plug ll5VACGrounded

Receptacle

Connect input power plug to weldin9 power source or other 115 volts ac receptacle.

__

ST-Boo 962-A / Ret.

ST-BO1 886

2

5T-801 884

11

CM-i 86 360

4.

Operation

~4

i~

To~tc~SensorOperatIon

~

1 Input Power Pilot Light

Pilot light goes on when the unit Is connected to a proper

115 vac power supply.

The Robotic Interface II sends a

115 vac signal to the Touch Sensor to close the contactor before welding begins.

The contactor remains closed until the welding current drops below 15 amperes which is sensed by reed switch

CR2.

When no weld current is detected, deenergizes.

the contactor

2 Touch Sensor Pilot Light

Pilot light goes on when 170 vdc is present on voltage sense leads.

The Touch Sensor receives a signal from the robot controller to begin the touch sensing operation.

The contactor deenØrgizes to prevent any low impedance path through the welding power source.

The Touch Sensor provides 170 vdc to the voltage sense leads.

When less than 1.5k

ohms of resistance is sent to detected, a signal is the robot controller indicating a touch by the welding wire.

5. MainteNance and Troubleshooting

1 bd

2

:~, ~: ~~iix~ ~i

ST-801 884/SB-lBS 016

3 Months

Replace damaged or unreadable labels.

Repair or replace cracked cables and cords.

6 Months

Blow inside.

out or vacuum

12

Clean and terminals.

tighten weld

OM-186 360

Fl protects unit from overload. If

Fl opens, the unit shuts down. To check or change Fl, proceed as follows:

1 Fuse Holder Cover

2 Fuse Fl (See Parts List For

Rating)

Insert new fuse into cover, and in stall and fuse with cover by pressing turning cover clockwise.

Ref. ST-aOl 888 / Ref. ST-800 185-A

Push And Turn

Trouble Remedy

Unit does not work and does not turn on.

pilot light PL1 Be sure input power cord is plugged into energized receptacle on welder or wall.

(see Section 3.5).

Check protective fuses or circuit breaker, and replace or reset if necessary.

Check fuse Fl and replace if necessary (see Section 5.2).

Touch sensor function inoperative and pilot light PL2 does not turn off.

Check connection of voltage sense leads.

Have Factory Authorized Service Agent check touch sensing circuit.

Contactor W does not close before beginning welding operation.

Contactor W does not open after welding operation ends.

Have Factory Authorized Service Agent check relay CR1 and contactor W, and replace If necessary.

Have Factory Authorized Service Agent check reed relay CR2 and contactor W, and replace if necessary.

OM-l 86360

13

G.

Electrical Diagram

61

Circi4tbIagr~am

_

SB-186 072 r~0

~-STts

0ctM2

~ WI ii

RC2-4

PART T~I r14fl r~t flRIT

REED SW1TO-4

POS p ,

VRI

T

RC1

21~

IC

17

TO R~BOT NT~AcE I

NTE~~ ~

.VLTfr~ ~

~IC~E F~ ~

~ ~ £-~t~

A B CD EF 0 iT

6 8 IV 73

0

72 ~ ~

H

77 17

J K I M

0 0

~

0

77

14

OM-186 360

Notos

___

CM.INMO

15

7. Parts List

11

CompleteAssembly

~

~

~

Hardware is common and not available unless listed.

/5

1

2

15

21

20

ST~6O1 887

16

OM-186 360

Item

No.

Dia.

Mkgs.

Part

No.

Description

1

2

3

4

5

6

...22

...23

24

25

PCi

PLG1

....

...

182665...

186098...

174573...

162382...

TERMINAL,

pwr

output

neutral

BUS

BAR,

contactor to

output

CIRCUIT

CARD,

touch sensor

CONNECTOR & SOCKETS

PLG2

...

115094...

CR2 ....186102...

Dl

W

184193...

185846...

CONNECTOR & SOCKETS

SWITCH,

reed

DIODE,

w/terminals

CONTACTOR,

24VDC SPST 600

+185629...

COVER 7

8

9....

134327...

CR1 ....059266...

VR1 ....181 430...

186100...

12.139042...

VARISTOR, w/lugs

CABLE,

power

BUSHING,

strain relief

PC2....134560...

LABEL, warning general precautionary

RELAY,

end

12OVAC DPDT

...14....

16....

RC2....076624...

Ti

RC1 ....089646...

iT

186104...

038783...

CIRCUIT

CARD,

filter

CONNECTOR,

circ

4pm

TRANSFORMER,

control 115/115-24

CONNECTOR,

circ

10pm

BLOCK,

term 20A 12P

...i8

134201...

19

20

019663...

186016...

STAND-OFF

SUPPORT,

PC card

MOUNT,

nprn

NAMEPLATE

...2i

Fl

....

046432...

*012658...

PL2 ....074188...

PL1

....

163562...

185628...

120357...

HOLDER,

fuse mintr

FUSE,

mintr

gI

sb bbo 2A 250V

LIGHT,

md red

LIGHT,

md white

PANEL,

front/bottom/sides

CABLE, interconnecting

25ft

*

+When

ordering

a

component originally displaying

a

precautionary label,

the label should also be ordered.

Recommended

Spare

Parts.

To maintain the

factory original performance

of your

equipment,

use

only

Manufacturers

Suggested

Replacement

Parts.

Model and serial number

required

when

ordering parts

from your local distributor.

Quantity

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

4

1

1

1

1

2

1

1

1

OM-186 360

17

Warranty Questions?

Call

1-800-4-A-MILLER for your local

Miller distributor.

~LiA

MiIIe~

The Power gfBse

Effective January 1, 1997

(Equipment with

a

serial number preface Of RH

or

newer)

This limited warranty supersedes all previous Miller warranties guarantees or warranties expressed or and Is implied.

exclusive with no other

Millers True Bluefi Umited Warranty shall not apply to: LIMITED WARRANTY Subject to the terms and conditions below, Miller Electric warrants to its original

Mfg.

Co., Appleton, Wisconsin, retail purchaser that new

Miller equipment sold after the effective date of this limited warranty

Is free of defects In material and workmanship at the time It Is shipped by Miller. This WARRANTY IS EXPRESSLY IN

UEU OF ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING ThE WARRANTIES OF

MERCHANTABIUTY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fall due to such defects in material or workmanship.

Miller must be notified In writing within thIrty (30) days of such defect or failure, at which time Miller will provide Instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below In the event of time periods.

All warranty such a failure within the warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after distributor or the equipment is sent to a North American eighteen months after the equipment is sent to an International distributor.

1.

2.

3.

4.

5YearsParts3YearsLabor

Original main power rectifiers

Inverters (input and output rectifiers only)

3 Years Parts and Labor

*

Transformer/Rectifier Power Sources

Plasma Arc Cutting Power Sources

Semi-Automatic and Automatic Wire Feeders

Invefler Power Supplies

Inteilitig

Robots

Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

1 Year Partsand Labor

*

Motor Driven Guns

Process Controllers

Positloners and Controllers

Automatic Motion Devices

Orbital Weld Heads

IHPS Power Sources

Water Coolant Systems

HF Units

Grids

Spot Welders

Load Banks

SDX Transformers

Miller Cyclomatic Equipment

Running Gear/Trailers

Plasma Cuffing Torches (except APT ZIPCUT &

PLAZCUT Models)

Deutz Engines (outside North America)

Field Options

(NOTE: Field options are covered underTrue Bluefi for the remaining warranty period of the product they are installed in, or for a minimum of one year whIchever Is greater.)

6 Months Batteries

1.

2.

Consumable components; such as nozzles, contactors, brushes, slip that fail due to normal wear.

contact tips, cutting rings, relays or parts

3.

Items furnished such as by Miller; but manufactured by others, engines or trade accessories.

These Items are covered by the manufacturers warranty, if any.

Equipment that has been modified by any party other than Miller.

or equIpment that has been Improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE

AND USE BY COMMERCIAL/INDUSTRIAL USERS AND

PERSONS TRAINED AND EXPERIENCED IN ThE USE

AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered exclusive remedies shall by this be, at Millers option: warranty,

(1) repair; the or

(2) replacement; or, where authorized In writing by Miller in appropriate cases,

(3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customers risk and expense.

Millers option of repair or replacement will be F.O.B., Factory at Appleton,

Wisconsin, or

F.O.B.

at a

Miller authorized service facility as determined by Miller.

Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO ThE EXTENT PEAMIUED BY LAW, ThE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES.

IN NO EVENT SHALL MILLER BE LIABLE

FOR DIRECT INDIRECT SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFrn, WHETHER BASED ON CONTRACT, TORT OR

ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN

AND ANY IMPLIED WARRANTY~ GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROViSiON,

OPERATION OF

MIGHT ARISE BY IMPLICATION,

LAW, CUSTOM OF TRADE OR COURSE

OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL

EQUIPMENT FURNISHED BY MILLER IS EXCLUDED

AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental,

Indirect, special or consequential limitation or exclusion may not damages, apply to so the above you. This warranty provides specific legal rights, and other available, but may vary from state to state.

rights may be

5.

90 Days Parts and Labor

MIG Guns/hG Torches

AP1 ZIPCUT &

Torches

PLAZCUT Model Plasma Cutting

Remote Controls

Accessory Kits

Replacement Parts (No labor)

In Canada, legislation in some provinces provides forcertain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply.

This

Limited rights

Warranty provides specific legal rights, and other may be available, but may vary from province to province.

miller warr

3/97

Owners Record

Please

complete

and retain with your

personal

records.

Model Name

Purchase Date

Distributor

Address

City

State

Serial/Style

Number

(Date which equipment was delivered to orIglna~ customer.)

Zip

Resources Available

Always provide

Model Name and

Serial/Style

Number.

Contact yew Distributor for:

To locate distributor nearest you call

1-800-4-A-Miller.

Contact the

Delivering

Carrier for:

For assistance in filing or settling claims, contact your distributor and/or manufacturers equipment

Transportation Department.

Welding Supplies

and Consumables

Options

and Accessories

Personal

Safety Equipment

Service and

Repair

Replacement

Parts

Training (Schools, Videos, Books)

Owners Manuals

Technical Manuals

(Servicing

Information and

Parts)

Circuit

Diagrams

Welding

Process Handbooks

File a claim for loss or

damage during ship

ment.

'

1997 Miller Electric Mfg.

Co.

PRINTED IN USA

Miller Electric

Mfg.

Co.

An Illinois Tool Wodcs Company

1635 West Spencer Sfreet

Appleton, WI 54914 USA

International Headquarters-USA

Phone: 414-734-9821

USA & Canada FAX 414-735-4134

International FAX 414-735.4125

Eumpean Headquaf tarn

-

United Kingdom

Phone: 44(0)1625-525556

FAX 44(0) 1625.537553

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ThePowerofBkie~