TASK FORCE

Item #83691

Air Compressor

Electric Handheld

2 gallons

100 max psi

120 VAC -15 amp minimum circuit

Includes: 25 ft nylon coil hose and 17 pc accessory kit

OWNER'S MANUAL and Parts List

For customer service, contactq

,, 1-800-628-8815 ext. 5000 J

1/12/03

_,

WARNING!

ead and understand all safety precautions and operating instructions before using this portable air compressor.

Midwest Air Technologies, Inc., 625 Barclay Boulevard, Lincolnshire, IL 60069

Task Force® is a registered trademark of LF, LLC. All Rights Reserved Part No. E100186

Rev.01

TABLE OF CONTENTS

Safety Definitions ..................................................................................................

Glossary ................................................................................................................

Duty Cycle ............................................................................................................

Description of Operation .......................................................................................

Important Safety Instructions & Guidelines ..........................................................

Set-up for Operation ............................................................................................

Operating Procedures ...........................................................................................

Maintenance .........................................................................................................

Routine Maintenance Schedule ............................................................................

Storage ..................................................................................................................

Troubleshooting Guide ..........................................................................................

Exploded Parts Diagram ......................................................................................

Parts List ..............................................................................................................

Limited Warranty ..................................................................................................

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Safety Definitions

The information listed below should be read and understood by the operator.

This information is given to protect the user while operating and storing the air compressor.

We utilize the symbols below to allow the reader to recognize important information about their safety.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury

When used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Glossary

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure for air delivery.

PSlG: Pounds per square inch gauge; a unit of measure for pressure.

ASME: American Society of Mechanical Engineers.

California Code: Unit may comply with California Code

462 (I) (2)/(M) (2).

Cut-In Pressure: The air compressor will automatically start to refill the tank when the pressure drops below the prescribed minimum.

Cut-Out Pressure: The point at which the motor stops when the tank has reached maximum air pressure.

Code Certification: Products that bear one or more of the following marks: UL, ETL or CSA have been evaluated by OSHA certified independent safety laboratories and meet the applicable

Underwriters Laboratories Standards for Safety.

Duty Cycle

This air compressor pump should not run more than

20 minutes per hour.

If the pump runs more than

30% of the duty cycle, the air requirement is greater than that which is supplied by the unit. You may need to check for restrictions in the air line, use a larger diameter hose, or purchase an air compressor that better matches your air requirements.

Description of Operation

Drain Valve: Used to drain condensation from the air tank.

Located at bottom of tank.

Fan Cooled: This unit is equipped with a cooling fan which may continue to run after the pump has stopped.

Tank Safety Valve: Used to allow excess tank pressure to escape into the atmosphere. This valve should only open when the tank pressure is above the maximum rated pressure of the model.

On/Off Switch: This controls the power to the motor and also the switch serves as the on/off positions for the air compressor.

Regulator Pressure Gauge: Indicates the outgoing air pressure to the tool and is controlled by the regulator.

Tank Pressure Gauge: Indicates the reserve air pressure in the tank.

Air Intake Vents: Provide clean air to the pump and must always be kept free of debris. Check on a daily basis or before each use.

Air Compressor Pump: Pressurizes air from the atmosphere and stores it in a reserve tank.

Regulator: Controls the pressure leaving the air tank.

Tools require different operating pressures. Refer to the tool manufacturers manual before connecting to the compressor. To increase the pressure turn the knob clockwise and to decrease the pressure turn the knob counterclockwise.

Important Safety Instructions and Guidelines

• Save all instructions •

Improper operation or maintenance of this product could result in serious injury and/or property damage. Read and understand all of the warnings and safety instructions using this equipment.

provided before

The air compressor should be operated on a dedicated 15 amp circuit. If the circuit does not have 15 free amps available, a larger circuit must be used. Always use more air hose before utilizing extension cords. All extension cords used must be 12 gauge with a maximum length of 25 ft. The circuit fuse type must be a time delay. Low voltage could cause damage to the motor. Always have adequate space (12 inches) on all sides of the air compressor.

Spraying paint and other materials will always need to be in another area away from the air compressor to prevent damage to the air compressor filter. If spraying flammable materials, locate compressor at least 20 feet away from spray area. An additional length of hose may be required. Store flammable materials in a secure location away from compressor.

Risk of Moving Parts

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If the air compressor is in operation, all guards and covers should be attached or installed correctly.

If any guard or cover has been damaged, do not operate the equipment until authorized personnel have correctly repaired the equipment. The power cord should be free of any moving parts, twisting and/or crimping while in use and while in storage. Do not operate this equipment without all guards properly installed.

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Risk of Burns

There are surfaces on your air compressor that can cause serious burns if touched. The equipment should be allowed time to cool before any maintenance is attempted. Items such as the compressor pump and the outlet tube are normally hot during and after operation.

Risk of Falling

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Operation of the air compressor should always be in a position that is stable. Never use the air compressor on a rooftop or elevated position that could allow the unit to fall or be tipped over. Use additional air hose for elevated jobs.

Risk from

Flying Objects

Always wear ANSI Z87.1 approved safety glasses with side shields when the air compressor is in use. Turn off the air compressor and drain the air tank before performing any type of maintenance or disassembly of the hoses or fittings. Never point any nozzle or sprayer toward any part of the body or at other people or animals.

Risk to Breathing

Avoid using the air compressor in confined areas. Also keep children, pets, and others out of the area of operation. This air compressor does not provide breathable air for anyone or any auxiliary breathing device.

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Risk of

Electrical Shock

Do not use the air compressor in the rain or wet conditions. Electrical repairs should be performed by authorized personnel such as an electrician and should comply with all national and local electrical codes. The air compressor should also have the proper three prong grounding plug, correct supply voltage, and adequate fuse protection.

Risk of

Explosion or Fire

Never operate the compressor near combustible materials, gasoline or solvent vapors.

If spraying flammable materials, locate the air compressor at least 20 feet away from the spray area. Never operate the air compressor indoors or in a confined area.

Risk of Bursting

Drain the air compressor tank daily or after each use. If the tank develops a leak, replace the air compressor.

Never use the air compressor after a leak has been found or try to make any modifications to the tank. Never modify the air compressor's factory settings which control the tank pressure or any other function.

Set-up for Operation

Lubrication and Oil

This compressor requires no lubrication or oiling. No break

in procedure is required by the user. This product is factory tested to ensure proper operation and performance.

Location of the Air Compressor

The air compressor should always be located in a clean, dry, and well ventilated environment. The unit should have, a minimum of 12 inches of space on each side. The air filter

intake should be free of any debris or obstructions.

Extension Cords

Use only a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. Cords must not exceed 25 feet and No. 12 AWG size must be used. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

Grounding Instructions

This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded

in accordance with all local codes and ordinances.

Check with a qualified electrician or service personnel if these

instructions are not completely understood or if in doubt as to whether the tool is properly grounded.

Plug

Grounding Pin ii _ Grounded

Outlet

Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.

Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a circuit having a nominal rating of 120 volts and is factory-equipped with a specific electric cord and plug to permit connection to a proper electric circuit. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product. If the product must be reconnected for use on a different type of electric circuit, qualified service personnel should make the reconnection.

Operating Procedures

Daily Start-Up Procedures

1. Set the On/Off switch to the Off position.

2. Check the air compressor visually for any damage or obstruction.

3. Close the drain valve.

4. Plug the power cord into the proper receptacle.

5. Turn the On/Off switch to the On position and the

compressor should start and build air pressure in the

tank to cut-out pressure and then shut off automatically.

6. Adjust the regulator to a PSI setting that is recommended for your application.

7. The air compressor is now ready for use.

Daily Shut-Down Procedures

1. Set the On/Off switch to the Off position.

2. Unplug the power cord from the receptacle.

3. Set the outlet pressure to zero on the regulator.

4. Remove any air tools or accessories.

When draining the tank, always use ear and eye protection.

Drain the tank in a suitable location; condensation will be present in most cases of draining.

5. Open the drain valve allowing air to bleed from the tank.

After all of the air has bled from the tank, close the drain valve to prevent debris buildup in the valve.

Water that remains in the tank during storage will corrode and weaken the air tank which could cause the tank to rupture. Please be sure to drain the tank after each use or daily.

Maintenance

The air compressor should be turned off and unplugged from the power source before any maintenance is performed as well as the air bled from the tank and the unit allowed time to cool.

Personal injuries could occur from moving parts, electrical sources, compressed air, moving parts, or hot surfaces.

To ensure efficient operation and longer life of the air compressor unit, a routine maintenance schedule should be followed. The following schedule is geared toward a consumer whose compressor is used in a normal working environment on a daily basis. Air compressors used in an extremely dirty and/or hostile environment will require a greater frequency of all maintenance checks.

Routine Maintenance Schedule

Daily/Each Use

1. Turn the unit off and unplug the power cord from the receptacle.

2. Check the air compressor for any visual damage or obstructions.

3. Inspect the air intake vents.

4. Manually check the safety valve to make sure of proper operation.

5. Drain any condensation from the air tank after use.

6. Always check for any unusual noise and/or vibration.

Any service procedure not covered in the above mentioned maintenance schedule should be performed by authorized service personnel.

Storage

For storing the air compressor, be sure to do the following:

1. Turn the unit off and unplug the power cord from the receptacle.

2. Remove all air hoses, accessories, and air tools from the air compressor.

3. Drain the tank of all air by opening the drain vale at the bottom of the tank.

4. Perform the daily maintenance schedule.

5. Store the air compressor in a clean and dry location.

Troubleshooting Guide

The air compressor should be turned off and unplugged from the power source before any maintenance is performed as well as the

PROBLEM

Air leak from safety valve.

POSSIBLE CORRECTION air bled from the tank and the unit allowed time to cool.

Personal injuries could occur from moving parts, electrical sources, compressed air, or hot surfaces.

Operate the safety valve manually by pulling on the ring. If the valve continues to leak when in the closed position, it should be replaced.

Pressure reading on the regulated pressure gauge drops when an accessory is used.

Excessive tank pressure.

Air leaks from the tank body tank welds.

If there is an excessive amount of pressure drop when the accessory is used, replace the regulator.

NOTE:

Adjust the regulated pressure under flow conditions (while accessory is being used).

It is normal for the gauge to show minimal pressure loss during initial use of the tool.

Move the On/Off switch to the OFF position. If the unit doesn't shut off, unplug it from the power source and contact a local authorized service center.

Never drill into, weld or otherwise modify the air tank. The tank can rupture or explode. Contact a local authorized service center if a replacement tank is needed.

Notes

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42

AiR COMPRESSOR MODEL LFD2H PART UST

Ref. # Part Number Description

DC Motor 1

13

14

15

16

17

18

19

9

10

11

12

2

3

4

5

6

7

8

20

21

22

23

24

25

26

Motor Bolt, M5 x 0.8 x 110

Lock Washer, 5ram

Motor Housing

Eccentric

Connecting Rod

Bearing

Piston Ring

Piston Plate

Valve

Screw, M3 x 0.5 x 5

Crankcase Cover

Ground Screw, M5 x 0.8 x 8

Cylinder, 32.25mm ID

O-Ring, 25ram iD x 2.5ram Thick

VamvePlate

Check Valve Rubber Seat

Check Valve Spring 6ram x 7ram

O-Ring, 9ram ID x 2ram Thick

Pump Head

Bolt SHCS M5 x 0.8 x 55

Rubber Isolator

Rubber isolator, Motor

Bolt SHCS M6 x 1.0 x 15

Lock Washer, 6ram

Exhaust Elbow

QTY.

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

4

2

1

1

1

4

4

1

2

6

Ref. #1 Part Number

27 I

.....

4

28 I

............

4

29 S

30 I

........

4

31 I

32 J

................

4

33 I

....

4

34 I

35 I

...........

4

36 I

37 J

....................

4

38 I

.............

4

39 I

E100349

E100347

_k

40 I

..........

4

41 I

42 S

..................

4

43 I

E100098

E100348

44 E100211

.....

45 I

4

48 I

E100212

E100212

47 I

..................

4

48 I

E100091

49 I

.........

4

50 I

E100209

4-

4-

51 I

52 I

Description

Fitting, 1/8" NPT

Pressure Switch, 1/8" NPT

Pressure Relief Tube, 6mm

Compression Fitting Nut, 6ram Tube

Circuit Board

Fuse 3 Amp

Bolt SHCS, M3 x 0.5 x 6

Fan

Rivet, 4ram

Power Cord, 18/3 SJTW x 72"

Plastic Shroud

On/Off Switch

Self Tapping Screws ST4.2 x 15mm

Bolt SHCS M5 x 0.8 x 10

Tank Assembly

Drain Valve, 1/4"-18NPT

Regulator, Manifold Assembly

Safety Valve, 110 PSi 1i4"°18NPT

Tank Gauge, OD42mm x 160PSi

Regulator Gauge, OD42mm x 160PSi

Quick Connect

Foot, Rubber Suction

Fiat Washer, 5ram

Hex Bolt, M5 x 0.8 x 15

Hex Nut, M5 x 0.8

Ground Placard

QTY.

4

8

4

4

1

1

1

1

1

4

1

1

1

2

1

1

2

1

1

6

1

2

1

1

1

1

NOTE: Any part number field without a part number is not offered. Descdptioins are provided for reference onmy.

Kit number and parts that are included are as follows:

WReference Number 39 and 40 are included with E100349

-+-Reference Number 49, 50, and 51 are included with E100209

Midwest Air Technologies, Inc. Toll Free Helpline 1-800-628-8815 ext. 5000 Monday-Friday 8:00--17:00 C.S.T.

Limited Warranty

Midwest Air Technologies, Inc. warrants to the original purchaser that each new air compressor and service part

is free from defects in material and workmanship and agrees to repair or replace under this warranty any defective product or part as follows from the original date of purchase.

1 YEAR - Warranty on all air compressor products.

90 Days - Service parts

THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER:

• Products sold damaged or incomplete, sold "as is", sold reconditioned or used as rental equipment.

• Delivery, installation or normal adjustments explained in the owneCs manual.

• Damage or liability caused by shipping, improper handling, improper installation, incorrect voltage or improper wiring, improper maintenance, improper modification, or the use of accessories and/or attachments not specifically recommended by Midwest Air Technologies.

• Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain and store the product according to the instructions in the owneCs manual.

• Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.

• Expendable items that become worn during normal use such as drain valves, fuses, filters, air cleaners and pump oil.

• Cosmetic defects that do not interfere with tool functionality.

• Freight costs from customer to Midwest Air Technologies.

• Repair and transportation costs of products or parts determined not to be defective.

ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT

FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

• IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

WARRANTY SERVICE is available by delivering or shipping the defective product to any Midwest Air Technologies authorized warranty service locations. To determine the nearest authorized warranty service location, call the toll free number, l-800-628-8815 ext. 5000, 8 a.m.- 5 p.m. CST, M-F. Specific instructions regarding servicing arrangements and scheduling may vary depending on the type and size of the product and the availability of repair parts.

• DO NOT return the defective product to the retailer.

• Retain the original cash register sales receipt as proof of purchase for warranty work.

ENGINE WARRANTIES

This is the responsibility of the engine manufacturer. Warranties of merchandise sold by Midwest Air Technologies which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product.

Midwest Air Technologies, Inc. Lincolnshire, IL 60069

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