921.153120 | Owner's manual | Craftsman 921.152100 Owner`s manual

Owner’s Manual

AIR COMPRESSOR

2-gallon

1HP

Oil Lubricated

Model No. 921.153120

®

CAUTION:

Before using this product, read this manual and follow all its Safety Rules and

Operating Instructions.

• Safety Instructions

• Installation & Operation

• Maintenance & Storage

• Troubleshooting Guide

• Parts List

• Español, p. 10

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com

08/11/2006

Part No. E102346

Table of Contents

Page

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Below

Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Important Safety Instructions & Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Parts & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Detaching Unit from Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ONE YEAR FULL WARRANTY ON CRAFTSMAN AIR COMPRESSOR

If this Craftsman Air Compressor fails due to manufacturer’s defects in material or workmanship within one year of the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR

SERVICE CENTER IN THE UNITED STATES and it will be replaced or repaired (at our option), free of charge.

If this Air Compressor is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA,

Hoffman Estates, IL 60179

Safety Symbols

The information listed below should be read and understood by the operator. This information is given to protect the user while operating and storing the air compressor. We utilize the symbols below to allow the reader to recognize important information about their safety.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury

CAUTION

When used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Important Safety Instructions and Guidelines

• Save all instructions

WARNING

WARNING: This product contains one or more chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

Improper operation or maintenance of this product could result in serious injury and/or property damage. Read and understand all of the warnings and safety instructions provided before using this equipment.

CAUTION

The air compressor should be operated on a dedicated 15 amp circuit. If the circuit does not have 15 free amps available, a larger circuit must be used. Always use more air hose before utilizing extension cords. All extension cords used must be 12 gauge with a maximum length of 25 ft. The circuit fuse type must be a time delay. Low voltage could cause damage to the motor.

Risk of Moving Parts

If the air compressor is in operation, all guards and covers should be attached or installed correctly. If any guard or cover has been damaged, do not operate the equipment until the proper personnel has correctly repaired the equipment. The power cord should be free of any moving parts, twisting and/or crimping while in use and while in storage.

Risk of Burns

There are surfaces on your air compressor that while in operation and thereafter can cause serious burns if touched. The equipment should be allowed time to cool before any maintenance is attempted. Items such as the compressor pump and the outlet tube are normally hot during and after operation.

Risk of Falling

Operation of the air compressor should always be in a position that is stable. Never use the air compressor on a rooftop or elevated position that could allow the unit to fall or be tipped over. Use additional air hose for elevated jobs.

Risk from Flying Objects

Always wear ANSI Z87.1 approved safety glasses with side shields when the air compressor is in use. Turn off the air compressor and drain the air tank before performing any type of maintenance or disassembly of the hoses or fittings. Never point any nozzle or sprayer toward any part of the body or at other people or animals.

1

Important Safety Instructions & Guidelines

Risk of Breathing

Avoid using the air compressor in confined areas. Always have adequate space

(12 inches) on all sides of the air compressor. Also keep children, pets, and others out of the area of operation. This air compressor does not provide breathable air for anyone or any auxiliary breathing device. Spraying material will always need to be in another area away from the air compressor to not allow intake air to damage the air compressor filter.

Risk of

Electrical Shock

Never utilize the air compressor in the rain or wet conditions. Any electrical issues or repairs should be performed by authorized personnel such as an electrician and should comply with all national and local electrical codes. The air compressor should also have the proper three prong grounding plug, correct voltage, and adequate fuse protection.

Risk of

Explosion or Fire

Never operate the compressor near combustible materials, gasoline or solvent vapors.

If spraying flammable materials, locate the air compressor at least 20 feet away from the spray area. Never operate the air compressor indoors or in a confined area.

Risk of Bursting

Always drain the air compressor tank daily or after each use. If the tank develops a leak, then replace the air compressor. Never use the air compressor after a leak has been found or try to make any modifications to the tank. Never modify the air compressor’s factory settings which control the tank pressure or any other function.

Specifications

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . Oil-lube direct drive

Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 HP (Induction)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.65”

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.26”

Voltage Single Phase . . . . . . . . . . . . . . . . . . . . . . . 120 VAC

Minimum Circuit Requirement . . . . . . . . . . . . . . . . 15 Amps

Air Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gallons

Cut-in Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 PSI

Cut-out Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .125 PSI

SCFM @ 90 PSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4

Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 90 mL or 3 oz.

Oil Type . . . . . . . . . . . . . . . . . . . . . . . .SAE 30 Non-detergent

Glossary

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure for air delivery.

PSIG: Pounds per square inch gauge; a unit of measure for pressure.

ASME: American Society of Mechanical Engineers.

California Code: Unit may comply with California Code

462 (l) (2)/ (M) (2).

Cut-In Pressure: The air compressor will automatically start to refill the tank when the pressure drops below the prescribed minimum.

Duty Cycle

Cut-Out Pressure: The point at which the motor stops when the tank has reached maximum air pressure.

Code Certification: Products that bear one or more of the following marks: UL, ULc, ETL, CSA, have been evaluated by OSHA-certified independent safety laboratories and meet the applicable

Underwriters Laboratories Standards for Safety.

This is a 50% duty cycle air compressor. Do not run the air compressor more than 30 minutes of one hour. Doing so could damage the air compressor.

2

Parts & Features

See figures below for reference.

Check Valve

When the pump is not in operation the valve closes

to retain air pressure inside the tank. An internal

component.

Quick Connect

Offers a quick release feature for attaching and

removing the air hose.

Regulator Gauge

Indicates the outgoing air pressure to the tool and is

controlled by the regulator.

Regulator

The air pressure coming from the air tank is controlled

by the regulator. To increase the pressure turn the

knob clockwise and to decrease the pressure turn the

knob counterclockwise.

Pressure Switch

This controls the power to the motor and also the

cut-in/cut-out pressure settings. This switch serves

as the Auto-On/Off positions for the unit.

Tank Safety Valve

Used to allow excess tank pressure to escape into

the atmosphere. This valve should only open when

the tank pressure is above the maximum rated

pressure.

Pressure Relief Valve

The pressure relief valve located on the side

of the pressure switch, is designed to

automatically release compressed air when the

air compressor reaches cut-out pressure. The

released air should only escape momentarily

and the valve should then close.

Pressure Relief Tube

Air Intake Filter

Provides clean air to the pump and must always be

kept free of debris. Check on a daily basis or before

each use.

Oil Fill Cap

Oil Sight Gauge

Tank Drain Valve

Used to drain condensation from the air tank.

Located at bottom of tank.

3

Tank Pressure Gauge

Indicates the reserve air pressure

in the tank.

Outlet Tube

Installation & Assembly

WARNING

The air compressor should be turned off, unplugged from the power source, the air bled from the tank and the unit allowed time to cool before any maintenance is performed.

Personal injuries could occur from moving parts, electrical sources, compressed air or hot surfaces. The quick connect assembly must be attached before use. Failure to assemble correctly could result in leaks and possible injury. If unsure of assembly instructions or you experience difficulty in the assembly please call your local service department for further instruction.

Assembly

1. Remove air compressor, oil bottle, intake filter, manual

and accessories from the styrofoam.

2. Remove the plastic plug from the compressor intake

port. (see diagram below)

3. Install the filter in the compressor intake port.

(see diagram below)

4. Remove the oil fill cap from the crankcase and fill until

the oil reaches the top of the red dot in the sight glass.

Oil capacity is 3 oz.

(see below)

Use SAE-30 non-deter

gent (API CG/CD heavy duty motor oil). Under extreme

cold weather conditions, 32° F (0°C) or below, use

SAE-10 weight oil.

5. Replace the oil cap.

6. Attach the handle to the frame with the saddle bolts

from the outside of the handle and the knobs on the

inside.

electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded.

Plug

Grounding Pin

Grounded

Outlet

WARNING

Improper installation of the grounding plug will result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded. Do not modify the plug provided.

If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a circuit having a nominal rating of 120 volts and is factory-equipped with a specific electric cord and plug to permit connection to a proper electric circuit. Make sure the product is connected to an outlet having the same configuration as the plug. An adapter should not be used with this product. If the product must be reconnected for use on a different type of electric circuit, qualified service personnel should make the reconnection.

2 3 4

Estimated Assembly Time: Approximately 5 minutes

Getting Started - Location of the Air Compressor

The air compressor should always be located in a clean, dry and well ventilated environment. The unit should have at minimum, 12 inches of space on each side. The air filter intake should be free of any debris or obstructions.

Check the air filter on a daily basis to make sure it is clean and in working order.

Grounding Instructions

This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.

This product is equipped with a cord having a grounding wire with an appropriate grounding plug. (See the figure at top right corner.) The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Check with a qualified

Extension Cords

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. Cords must not exceed 25 feet and No. 12 AWG size must be used. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

Break In Procedures

No break in procedure is required by the user.

This product is factory tested to ensure proper operation and performance.

4

Operating Procedures

Daily Start-Up Procedures

1. Set the Auto-On/Off lever to the Off position.

2. Inspect the air compressor, air hose, and any

accessories/tools being used for damage or obstruction.

If any of these mentioned items are in need of repair/

replacement, contact your local authorized service dealer

before use.

3. Close the drain valve.

4. Check the oil level of the pump.

5. Connect the air hose to the quick connect socket on

the regulator assembly by inserting the quick connect

plug on the air hose into the quick connect socket. The

quick connect socket collar will snap forward and lock

the plug into place providing an air tight seal between

the socket and plug. To release the air hose push the

collar back on the quick connect socket.

6. Plug the power cord into the proper receptacle.

7. Turn the Auto-On/Off lever to the On-Auto position and

the compressor will start and build air pressure in the

tank to cut-out pressure and then shut off automatically.

8. Adjust the regulator to a PSI setting that is needed for

your application and be sure it is within the safety

standards required to perform the task. If using a

pneumatic tool, the manufacturer should have

recommendations in the manual for that particular

tool on operating PSI settings.

9. The air compressor is now ready for use. The following

inflation and cleaning accessories packaged with this

unit should only be operated at maximum pressure

of 90PSI: blow gun, rubber-tapered nozzle, inflation

needles, adapter, and blow gun adapter.

6

5

8

���

����

�

7

���

1

4

3

Daily Shut-Down Procedures

1. Set the Auto-On/Off lever to the Off position.

2. Unplug the power cord from the receptacle.

3. Set the outlet pressure to zero on the regulator.

4. Remove any air tools or accessories. When draining

the tank, always use ear and eye protection. Drain the

tank in a suitable location; condensation will be present

in most cases of draining.

5. Open the drain valve allowing air to bleed from the

tank. After all of the air has bled from the tank, close

the drain valve to prevent debris buildup in the valve.

CAUTION

When draining the tank, always use ear and eye protection.

Drain the tank in a suitable location; condensation will be present in most cases of draining.

WARNING

Water that remains in the tank during storage will corrode and weaken the air tank which could cause the tank to rupture. To avoid serious injury, be sure to drain the tank after each use or daily.

5

Maintenance

NOTE:

Any service procedure not covered in the maintenance schedule should be performed by qualified service personnel.

WARNING

The air compressor should be turned off, unplugged from the power source, air bled from the tank and allowed time to cool before any maintenance is performed.

CAUTION

To ensure efficient operation and longer life of the air compressor unit, a routine maintenance schedule should be followed. The following schedule is geared toward a consumer whose compressor is used in a normal working environment on a daily basis.

Items to Check/Change

Check Tank Safety Valve

Overall Unit Visual Check

Check Air Filter

Drain Tank

Check Power Cord for Damage

Change Oil

Check Oil Level

Before each use or daily

X

X

X

X

X after first 50 hours after every 100 hours

X

Storage

For storing the air compressor, be sure to do the following:

1. Turn the unit off and unplug the power cord from the

receptacle.

2. Remove all air hoses, accessories, and air tools from

the air compressor.

3. Perform the daily maintenance schedule.

4. Open the drain valve to bleed all air from the tank.

5. Close the drain valve.

6. Store the air compressor in a clean and dry location.

6

Troubleshooting Guide

WARNING

The air compressor should be turned off and unplugged from the power source before any maintenance is performed as well as the air bled from the tank and the unit allowed time to cool. Personal injuries could occur from moving parts, electrical sources, compressed air, or hot surfaces.

PROBLEM POSSIBLE CORRECTION

Air leaks at the check valve A defective check valve results in a constant air leak at the pressure relief valve or at the pressure relief valve. when there is pressure in the tank and the compressor is shut off. Drain the tank, then remove and clean or replace the check valve.

Air leaks between head and Be sure of proper torque on head bolts. If leak remains, contact a service technician.

cylinder.

Air leak from safety valve. Operate the safety valve manually by pulling on the ring. If the valve continues to leak when in the closed position, it should be replaced.

Pressure reading on the regulated pressure gauge drops when an accessory is used.

If there is an excessive amount of pressure drop when the accessory is used, replace the regulator.

NOTE:

Adjust the regulated pressure under flow conditions (while accessory is being used).

It is normal for the gauge to show minimal pressure loss during initial use of the tool.

Excessive tank pressure. Move the Auto-On/Off lever to the Off position. If the unit doesn’t shut off, unplug it from the power source and contact a service technician.

Motor will not start.

Excessive moisture in the discharge air.

Make sure power cord is plugged in and the switch is on. Inspect for the proper size fuse in your circuit box. If the fuse was tripped, reset it and restart the unit. If repeated tripping occurs, replace the check valve or contact a service technician.

Remove the water in the tank by draining after each use. High humidity environments will cause excessive condensation. Utilize water filters on your air line.

NOTE:

Water condensation is not caused by compressor malfunction. Be sure the compressor’s air output is greater than your tool’s air consumption rate.

Air leaks from the tank body Never drill into, weld or otherwise modify the air tank or it will weaken. The tank can or tank welds. rupture or explode. Compressor cannot be repaired. Discontinue use of the air compressor.

77

Air Compressor Model 15312

Parts List

8