Aristo® Mig 4004i Pulse Aristo® Feed 3004, U6/U8 Aristo

Aristo® Mig 4004i Pulse Aristo® Feed 3004, U6/U8 Aristo
Aristo® Mig 4004i Pulse
Aristo® Feed 3004, U6/U82
Aristo® YardFeed 2000, U6
Low weight multi process inverter equipment
Aristo® Mig 4004i Pulse is an electronic
controlled MIG/MAG/MMA lightweight inverter
based welding power source, designed for
high productivity and quality welding
applications.
The floor space (footprint) and the weight are reduced
by 70% compared to conventional equipment. The new
compact design combined with inverter technology has
made Aristo® 4004i Pulse truly transportable.
Fan on demand cooling systems increase the welding
time of the equipment. The cooling unit COOL 1
provides cooling of liquid-cooled torches to support
great comfort to the welder. The cooling fans in the
power source and the cooling system for the torch
automatically turn off after 6.5 minutes inactivity,
significantly reducing the idle time energy consumption.
This 4th generation inverter offers considerable
improved efficiency with a power factor better than 0.95.
This gives you minimized energy consumption and will
offer significant reductions in your energy cost with the
same welding conditions.
Technology
Chopper
Inverter
Weight
>149 kg
46 kg
Efficiency
<70%
>85%
Applications
• Highly productive MIG/MAG welding
• Advanced MMA welding
• Typical market segments:
- General Industrial Fabrication
- Energy Generation
- Windmills
- Trucks Busses and Trailers
- Trains & Railway Cars
- Earthmoving and Mining Equipment
- Mobile Machinery
- Steel Sections
- Shipbuilding/Offshore
• High Duty Cycle – suitable for long runs
•
•
•
•
•
•
•
•
•
•
•
XA00166520
Wide mains input tolerance: 380 - 440 V +/- 10%
Generator compatible – for on site use
Standby Function – energy saving system
Pre-programmed synergic lines to ensure
optimum settings with a wide choice of materials,
wire dimensions and gas combinations
Memory for 10 (U6) or 255 (U82) welding schedules
Customized synergic lines (U82)
SuperPulse™, the welding process with the ability to
control the heat input (U82)
QSet™ – Intelligent welding system
Creep start, gas pre-flow and hot start provide a soft
and more direct start with less spatter
Crater filling, adjustable burn-back time and post
gas replace a smooth finish, extend the lifetime of the
contact tip and guarantee no cracks at the end
TrueArcVoltage™ (valid only in combination with the
PSF torch range) measures the correct arc voltage
value independent of length of the interconnection
cable, return cable or welding torch assembly.
QSet™ - The intelligence welding system
which simplifies welding
QSet™ monitors the welding arc and optimizes welding
parameters in dip transfer, just weld and the arc condition
will be optimized within a few seconds. Then simply adjust
the wire feed speed to suit the application and let QSet™
do the rest.
A robust fully enclosed design protects the welding wire
from moisture, dust and other airborne contaminants.
Aristo® Feed 3004 is available with 2 operational
solutions, the U6 panel and the U82 pendant.
LiveTig™
The LiveTig™ start function that electronically limit the
start current by 12-15A is implemented to U6 and U82.
Aristo® Mig 4004i Pulse combined with U6 or U82.
offer a complete multi-process package supporting
MMA, TIG, MIG/MAG and pulse MIG.
The package support welding of mild steel and stainless
steel in all processes and Aluminium in MMA, MIG/MAG
and pulse MIG.
SuperPulse™
SuperPulse™ (U82) is the optimum MIG/MAG process
for control of the heat input or bridging of variable gaps.
A 7.5 m connection cable to provide a wider working
range is available for the U82 pendant. Access for remote
controls at the front of the feeder.
Adapter kit for PSF RS3 torches and MXH Push-Pull guns
provide access to pre-programmed welding schedules
from the torch (PSF RS3) or control of the wire feed
speed from the PP guns (MXH 300/400w PP).
The feeder accept standard 200, 300 and 440 mm spools
additional to MarathonPac™.
(See Ordering information, Accessories).
Aristo® Feed 3004 U6 and MXH 400w PP
Aristo® U6
Display
Voltage setting
Wire feed speed or
current setting
Menu
Soft pushbuttons (function keys)
Aristo® U82
For more details about Aristo® U82, see
fact sheet XA00141820
Technical data Aristo® Mig 4004i Pulse
Mains supply, V/Hz
Mains cable, Ø mm2
Fuse, anti surge, A
Permissible load at MIG/MAG
100% duty cycle A/V
60% duty cycle A/V
Setting range A
MIG/MAG
MMA
TIG (LiveTIG)
Open circuit voltage, V
Open circuit voltage VRD, V
Idle power, W
Efficiency at max current, %
Power factor at max current
Dimensions L x W x H, mm
Weight, Kg
Incl COOL 1 excl. coolant, Kg
Operating temperature, °C
Enclosure class
Application class
Insulation class
Certification
380–440, 3~50/60
4x4
20
300/29
400/34
16-400
16-400
4-400
55
< 35
40
88
0.94
610 x 250 x 445
44.5
58
-10 to +40
IP23
S
H
CE
This welding equipment complies to IEC-EN974-1, IEC-EN974-2,
IEC-EN974-5, IEC-EN974-10
Compartment for
wear parts
COOL 1
Technical data, Water cooler COOL 1
Power supply, from power source, VDC
Coolant flow capacity, l/min
Coolant quantity, l
Cooling power, kW
Max pressure, bar
Max pressure height to torch, m
Weight / incl. coolant, kg
Dimensions incl. filler tube L x W x H, mm
24
2.0
4.5
1.3
4.5
8.5
12 / 16.5
610 x 256 x 256
Technical data, Aristo® Feed 3004
Power supply, AC
Wire spool capacity, kg
Max. spool diameter, mm
Wire feed speed, m/min
Dimension L x W x H, mm
Weight, kg
42
18 (30**)
300 (440**)
0.8-25.0
690 x 275 x 420
15
Ordering information, Power source
Synergic lines
Aristo® Mig 4004i Pulse
Synergic lines is a tool to guide the operator into an
optimum setting of the welding parameter. Definition of
the wire type and dimension, shielding gas and process
(short arc/spray arc or pulse) result in this optimum setting
of the parameters.
Wire feed speed can be adjusted and will follow the line.
Trimming of the voltage +/- relatively to the synergic line
make it easy to adapt to the different welding positions or
applications.
A synergic line helps the operator to avoid the global
regions between short arc and spray arc.
The optimum arc control type* is provided by the synergic
line.
Ordering information, Feeders
Aristo® Feed 3004,
U6 Encl. 10 pole
Aristo® Feed 3004,
U82 Encl. 10 pole
Aristo® YardFeed
2000w U6 Encl. 10 pole
Air-cooled
Water-cooled
0460 526 886
0460 526 896
0460 526 881
0460 526 891
0459 906 896
Ordering information, Aristo® U82
Aristo® U82 complete incl. holder
Aristo® U82 Plus complete incl. holder
Control cable extention U82 7.5 m
0460 820 880
0460 820 881
0460 877 891
Ordering information, Interconnection cables
50 mm2
YardFeed
10.0 m, 10 pole
15.0 m, 10 pole
25.0 m, 10 pole
35.0 m, 10 pole
70 mm2 Feed 3004
1.7 m, 10 pole
5.0 m, 10 pole
10.0 m, 10 pole
15.0 m, 10 pole
25.0 m, 10 pole
35.0 m, 10 pole
Air-cooled
0459 528 562
0459 528 563
0459 528 564
0459 528 565
Water-cooled
0459 528 572
0459 528 573
0459 528 574
0459 528 575
0459
0459
0459
0459
0459
0459
0459
0459
0459
0459
0459
0459
528 780
528 781
528 782
528 783
528 784
528 785
528 790
528 791
528 792
528 793
528 794
528 795
Ordering information, Accessories
Wheel kit for feeder
Strain relief for welding torch
Strain relief for interconnection cables
Lifting eye
Quick connector MarathonPac™
Adapter for 5 kg spool
Spool cover
Spool cover, steel
Adapter for spool diameter 440 mm
Remote control MTA1 CAN
Remote control MT1 10Prog CAN
Remote interconn. cable MTA1 and
M1 10Prog, 5 m
Remote adapter kit Miggy-/Railtrac
Remote adapter kit MXH™ PP and
PSF™ RS3
MXH™ 300/400w PP connection kit
Water cooler, COOL 1
Flow guard, COOL 1
Trolley, 4-wheel
Trolley bracket (without COOL 1)
Trolley, 2-wheel for YardFeed
Trolley, 4-wheel
Bracket kit to assembly 4004i/5004i
to the 2/4-wheel trolley 0460 564/565
Stabilizer 4-wheel for counter balance
Counter balance device
0458 707 880
0457 341 881
0459 234 880
0458 706 880
F102 440 880
0455 410 001
0458 674 880
0459 431 880
0459 233 880**
0459 491 880
0459 491 882
0459 960 880
0459 681 880
0459
0459
0462
0456
0462
0463
0460
0460
681 881
020 883
300 880
855 881
151 880
125 880
564 880
565 880
0461 310 880
0460 946 880
0458 705 880
www.esab.com
* = dynamic regulation
Consumables for Pulse MIG
ESAB is offering a large range of consumables for
welding of mild steel, stainless steel and aluminium.
Pulse MIG is recommended as the method for positional
welding from sheet metal up to medium thickness as it
provides better control of the heat.
The listed consumables combined with the pulse MIG
synergic lines available from U6 or U82 are our
recommendation for high productivity and quality welding.
Mild Steel:
OK AristoRod 12.50/12.63 in Ø0.8 - Ø1.2 mm
OK Autrod 12.51/12.64 in Ø0.8 - Ø1.2 mm
Stainless Steel:
OK Autrod 308LSi in Ø0.8 - 1.6 mm
OK Autrod 316LSi in Ø0.8 - 1.6 mm
Aluminium:
OK Autrod 4043/4047 in Ø1.0 - 1.6 mm
OK Autrod 5183/5356 in Ø1.0 - 1.6 mm
2013-01-18 / ESAB reserves the right to alter specifications without prior notice
0465 152 881
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