Aristo® Mig 4004i Pulse Aristo® Feed 3004, U6/U8 Aristo

Aristo

®

Mig 4004i Pulse

Aristo

®

Feed 3004, U6/U8

2

Aristo

®

YardFeed 2000, U6

Low weight multi process inverter equipment

Aristo ® Mig 4004i Pulse is an electronic controlled MIG/MAG/MMA lightweight inverter based welding power source, designed for high productivity and quality welding applications.

The floor space (footprint) and the weight are reduced by 70% compared to conventional equipment. The new compact design combined with inverter technology has made Aristo ® 4004i Pulse truly transportable.

Fan on demand cooling systems increase the welding time of the equipment. The cooling unit COOL 1 provides cooling of liquid-cooled torches to support great comfort to the welder. The cooling fans in the power source and the cooling system for the torch automatically turn off after 6.5 minutes inactivity, significantly reducing the idle time energy consumption.

This 4th generation inverter offers considerable improved efficiency with a power factor better than 0.95.

This gives you minimized energy consumption and will offer significant reductions in your energy cost with the same welding conditions.

Technology Weight Efficiency

Chopper

Inverter

>149 kg

46 kg

<70%

>85%

Applications

• Highly productive MIG/MAG welding

• Advanced MMA welding

• Typical market segments:

- General Industrial Fabrication

- Energy Generation

- Windmills

- Trucks Busses and Trailers

- Trains & Railway Cars

- Earthmoving and Mining Equipment

- Mobile Machinery

- Steel Sections

- Shipbuilding/Offshore

XA00166520

•

High Duty Cycle

– suitable for long runs

• Wide mains input tolerance: 380 - 440 V +/- 10%

• Generator compatible – for on site use

• Standby Function – energy saving system

• Pre-programmed synergic lines to ensure

optimum settings with a wide choice of materials,

wire dimensions and gas combinations

• Memory for 10 (U6) or 255 (U8

2

) welding schedules

•

Customized synergic lines (U8

2

)

• SuperPulse™, the welding process with the ability to control the heat input (U8

2

)

• QSet™ – Intelligent welding system

• Creep start, gas pre-flow and hot start provide a soft and more direct start with less spatter

•

Crater filling, adjustable burn-back time and post

gas replace a smooth finish, extend the lifetime of the contact tip and guarantee no cracks at the end

• TrueArcVoltage™ (valid only in combination with the

PSF torch range) measures the correct arc voltage value independent of length of the interconnection cable, return cable or welding torch assembly.

QSet™ - The intelligence welding system which simplifies welding

QSet™ monitors the welding arc and optimizes welding parameters in dip transfer, just weld and the arc condition will be optimized within a few seconds. Then simply adjust the wire feed speed to suit the application and let QSet™ do the rest.

A robust fully enclosed design protects the welding wire from moisture, dust and other airborne contaminants.

Aristo® Feed 3004 is available with 2 operational solutions, the U6 panel and the U8

2 pendant.

A 7.5 m connection cable to provide a wider working range is available for the U8

2 pendant. Access for remote controls at the front of the feeder.

Adapter kit for PSF RS3 torches and MXH Push-Pull guns provide access to pre-programmed welding schedules from the torch (PSF RS3) or control of the wire feed speed from the PP guns (MXH 300/400w PP).

The feeder accept standard 200, 300 and 440 mm spools additional to MarathonPac™

.

(See Ordering information, Accessories).

LiveTig™

The LiveTig

™ start function that electronically limit the start current by 12-15A is implemented to U6 and U8

2.

Aristo® Mig 4004i Pulse combined with U6 or U8

2.

offer a complete multi-process package supporting

MMA, TIG, MIG/MAG and pulse MIG.

The package support welding of mild steel and stainless steel in all processes and Aluminium in MMA, MIG/MAG and pulse MIG.

SuperPulse™

SuperPulse™ (U8

2

) is the optimum MIG/MAG process for control of the heat input or bridging of variable gaps.

Aristo ® Feed 3004 U6 and MXH 400w PP

Aristo

®

U6

Display

Voltage setting

Wire feed speed or current setting

Menu

Soft pushbuttons (function keys)

Aristo

®

U8

2

For more details about Aristo® U8

2

, see fact sheet XA00141820

Technical data Aristo® Mig 4004i Pulse

Mains supply, V/Hz

Mains cable, Ø mm 2

Fuse, anti surge, A

Permissible load at MIG/MAG

100% duty cycle A/V

60% duty cycle A/V

Setting range A

MIG/MAG

MMA

TIG (LiveTIG)

Open circuit voltage, V

Open circuit voltage VRD, V

Idle power, W

Efficiency at max current, %

Power factor at max current

Dimensions L x W x H, mm

Weight, Kg

Incl COOL 1 excl. coolant, Kg

Operating temperature, °C

Enclosure class

Application class

Insulation class

Certification

380 –440, 3~50/60

4 x 4

20

300/29

400/34

16-400

16-400

4-400

55

< 35

40

88

0.94

610 x 250 x 445

44.5

58

-10 to +40

IP23

S

H

CE

This welding equipment complies to IEC-EN974-1, IEC-EN974-2,

IEC-EN974-5, IEC-EN974-10

Compartment for wear parts COOL 1

Technical data, Water cooler COOL 1

Power supply, from power source, VDC

Coolant flow capacity, l/min

Coolant quantity, l

Cooling power, kW

Max pressure, bar

Max pressure height to torch, m

Weight / incl. coolant, kg

Dimensions incl. filler tube L x W x H, mm

24

2.0

4.5

1.3

4.5

8.5

12 / 16.5

610 x 256 x 256

Technical data, Aristo ® Feed 3004

Power supply, AC

Wire spool capacity, kg

Max. spool diameter, mm

Wire feed speed, m/min

Dimension L x W x H, mm

Weight, kg

42

18 (30**)

300 (440**)

0.8-25.0

690 x 275 x 420

15

Ordering information, Power source

Aristo ® Mig 4004i Pulse 0465 152 881

Ordering information, Feeders

Aristo ® Feed 3004,

U6 Encl. 10 pole

Aristo ® Feed 3004,

U8

2

Encl. 10 pole

Aristo ® YardFeed

2000w U6 Encl. 10 pole

Air-cooled Water-cooled

0460 526 886 0460 526 896

0460 526 881 0460 526 891

0459 906 896

Ordering information, Aristo ® U8

2

Aristo ® U8

2 complete incl. holder

Aristo ® U8

2

Plus complete incl. holder

Control cable extention U8

2

7.5 m

0460 820 880

0460 820 881

0460 877 891

Ordering information, Interconnection cables

50 mm 2 YardFeed

10.0 m, 10 pole

15.0 m, 10 pole

25.0 m, 10 pole

35.0 m, 10 pole

70 mm 2 Feed 3004

1.7 m, 10 pole

5.0 m, 10 pole

10.0 m, 10 pole

15.0 m, 10 pole

25.0 m, 10 pole

35.0 m, 10 pole

Air-cooled Water-cooled

0459 528 562 0459 528 572

0459 528 563 0459 528 573

0459 528 564 0459 528 574

0459 528 565 0459 528 575

0459 528 780 0459 528 790

0459 528 781 0459 528 791

0459 528 782 0459 528 792

0459 528 783 0459 528 793

0459 528 784 0459 528 794

0459 528 785 0459 528 795

Ordering information, Accessories

Wheel kit for feeder

Strain relief for welding torch

Strain relief for interconnection cables

Lifting eye

Quick connector MarathonPac™

Adapter for 5 kg spool

Spool cover

Spool cover, steel

Adapter for spool diameter 440 mm

Remote control MTA1 CAN

Remote control MT1 10Prog CAN

Remote interconn. cable MTA1 and

M1 10Prog, 5 m

Remote adapter kit Miggy-/Railtrac

Remote adapter kit MXH™ PP and

PSF™ RS3

MXH™ 300/400w PP connection kit

Water cooler, COOL 1

Flow guard, COOL 1

Trolley, 4-wheel

Trolley bracket (without COOL 1)

Trolley, 2-wheel for YardFeed

Trolley, 4-wheel

Bracket kit to assembly 4004i/5004i to the 2/4-wheel trolley 0460 564/565

Stabilizer 4-wheel for counter balance

Counter balance device

0458 707 880

0457 341 881

0459 234 880

0458 706 880

F102 440 880

0455 410 001

0458 674 880

0459 431 880

0459 233 880**

0459 491 880

0459 491 882

0459 960 880

0459 681 880

0459 681 881

0459 020 883

0462 300 880

0456 855 881

0462 151 880

0463 125 880

0460 564 880

0460 565 880

0461 310 880

0460 946 880

0458 705 880 www.esab.com

Synergic lines

Synergic lines is a tool to guide the operator into an optimum setting of the welding parameter. Definition of the wire type and dimension, shielding gas and process

(short arc/spray arc or pulse) result in this optimum setting of the parameters.

Wire feed speed can be adjusted and will follow the line.

Trimming of the voltage +/- relatively to the synergic line make it easy to adapt to the different welding positions or applications.

A synergic line helps the operator to avoid the global regions between short arc and spray arc.

The optimum arc control type* is provided by the synergic line.

* = dynamic regulation

Consumables for Pulse MIG

ESAB is offering a large range of consumables for welding of mild steel, stainless steel and aluminium.

Pulse MIG is recommended as the method for positional welding from sheet metal up to medium thickness as it provides better control of the heat.

The listed consumables combined with the pulse MIG synergic lines available from U6 or U8

2

are our recommendation for high productivity and quality welding.

Mild Steel:

OK AristoRod 12.50/12.63 in Ø0.8 - Ø1.2 mm

OK Autrod 12.51/12.64 in Ø0.8 - Ø1.2 mm

Stainless Steel:

OK Autrod 308LSi in Ø0.8 - 1.6 mm

OK Autrod 316LSi in Ø0.8 - 1.6 mm

Aluminium:

OK Autrod 4043/4047 in Ø1.0 - 1.6 mm

OK Autrod 5183/5356 in Ø1.0 - 1.6 mm