Weider WESY3964 User's Manual


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Weider WESY3964 User's Manual | Manualzz

Model No. WESY39640

Serial No.

Write the serial number in the space above for reference.

Serial Number Decal (under seat)

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory.

TO AVOID DELAYS, PLEASE

CALL DIRECT TO OUR TOLL-

FREE CUSTOMER HOT LINE.

The trained technicians on our customer hot line will provide immediate assistance, free of charge.

CUSTOMER HOT LINE:

1-877-992-5999

Mon.–Fri., 6 a.m.–6 p.m. MST

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

USER’S MANUAL

Visit our website at www.weiderfitness.com

new products, prizes, fitness tips, and much more!

TABLE OF CONTENTS

WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before beginning assembly.

WARNING DECAL PLACEMENT

The decal shown here has been placed on the weight system. If the decal is missing or illegible, please call our Customer Service

Department toll-free at

1-877-992-5999, Monday through Friday, 6 a.m. until

6 p.m. Mountain Time, to order a free replacement decal. Apply the decal in the location shown.

2

IMPORTANT PRECAUTIONS

WARNING:

To reduce the risk of serious injury, read the following important precautions before using the weight system.

1.

Read all instructions in this manual before using the weight system. Use the weight system only as described in this manual.

10. Make sure that the cables remain on the pulleys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys. Replace all cables at least every two years.

2.

It is the responsibility of the owner to ensure that all users of the weight system are adequately informed of all precautions.

3.

The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.

11. Always secure the weight stack with the lock pin and lock after exercising to prevent unauthorized use of the weight system (see

LOCKING THE WEIGHT STACK on page 25).

4.

Use the weight system only on a level surface. Cover the floor beneath the weight system to protect the floor.

12. Always stand on the foot plate when performing an exercise that could cause the weight system to tip.

5. Make sure all parts are properly tightened each time the weight system is used.

Replace any worn parts immediately.

13. Never release the arms, leg lever, lat bar, leg press, ab strap, or handle while weights are raised. The weights will fall with great force.

6. Keep children under 12 and pets away from the weight system at all times.

14. Always disconnect the lat bar from the weight system when performing an exercise that does not use the lat bar.

7. The weight system is designed to support a maximum user weight of 300 pounds.

15. Keep the resistance system indoors, away from moisture and dust. Do not put the resistance system in a garage or covered patio, or near water. 8.

Always wear athletic shoes for foot protection while exercising.

9.

Keep hands and feet away from moving parts.

16. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down.

WARNING:

Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER ® PRO

4850 weight system. The weight system offers an impressive array of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.

For your benefit, read this manual carefully before

using the weight system. If you have questions after reading this manual, please call our Customer Service

Department toll-free at 1-877-992-5999, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time

(excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY39640. The serial number can be found on a decal attached to the weight system (see the front cover of this manual for the location of the decal).

Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

Pull-up Arm

Right Side

High Pulley Station

Dip Assist

Ab Pulley Station

Butterfly Arm

ASSEMBLED

DIMENSIONS:

Height: 82 in.

Width:

Depth:

Left Side

105 in.

94 in.

Press Arm

Backrest

Backrest

Seat

Leg Lever

Low Pulley

Station

Foot Plate

Weight

Stack

Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not correspond to right and left on the drawings in the manual.

Leg

Press

4

ASSEMBLY

Make Assembly Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assembled successfully by anyone. Before beginning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly.

You may want to assemble the weight system over a couple of evenings.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Orient Parts

As you assemble the weight system, make sure all parts are oriented exactly as shown in the drawings.

How to Unpack the Box

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage

to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service

Department at 1-877-992-5999.

The Four Stages of the Assembly Process

Frame Assembly—You will begin by assembling the base and the uprights that form the skeleton of the weight system.

Arm Assembly—During this stage you will assemble the arms and the leg lever.

Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.

Seat Assembly—During the final stage you will assemble the seats and the backrests.

5

Frame Assembly

1.

Before beginning assembly, make sure you understand the information in the box on page 5. Refer to the PART IDENTIFICATION

CHART in the center of this manual for help identifying small parts.

Insert four M8 x 75mm Carriage Bolts (84) up through the Right Base (1). Note: It may be helpful to place a piece of tape over the bolt heads to hold them in place.

2.

Insert four M8 x 75mm Carriage Bolts (84) up through the Left Base (2). Note: It may be helpful to place a piece of tape over the bolt heads to hold them in place.

1

2

1

84

84

2

84

84

3.

Insert two M8 x 75mm Carriage Bolts (84) up through the Rear Base (3). Note: It may be helpful to place a piece of tape over the bolt heads to hold them in place.

3

3

4.

Attach the Rear Base (3) and the Left Base (2) to the Right Base (1) with two M8 x 83mm Bolts (89) and two M8 Nylon Locknuts (115). Do not tighten the Locknuts yet.

4

84

89

3

89

1

115

115

2

6

5.

Attach the Rear Upright (6) to the Rear Base (3) with the two indicated M8 x 75mm Carriage Bolts

(84) and two M8 Nylon Locknuts (115). Do not tighten the Locknuts yet.

5

6.

Attach the Right Upright (4) to the Right Base (1) with the two indicated M8 x 75mm Carriage Bolts

(84) and two M8 Nylon Locknuts (115). Do not tighten the Locknuts yet.

6

3

115

115

84

4

7

115

1

115

84

6

7.

Attach the Left Upright (5) to the Left Base (2) with the two indicated M8 x 75mm Carriage Bolts

(84) and two M8 Nylon Locknuts (115). Do not tighten the Locknuts yet.

7

5

115

8.

Hold the Left Top Frame (8) between the Left

Upright (5) and the Rear Upright (6). Attach the

Pull-up Arm (19) and the Left Top Frame to the

Rear Upright with two M8 x 83mm Bolts (89), two

M8 Washers (117), and two M8 Nylon Locknuts

(115). Make sure the indicated handles point up. Do not tighten the Locknuts yet.

84

8

19

Handles

89

117

115

2

115

6

115

5

8

9.

Attach the Left Top Frame (8) to the Left Upright

(5) with two M8 x 83mm Bolts (89), the Left

Upright Plate (37), and two M8 Nylon Locknuts

(115). Note: The Left Upright Plate is wider than the Rear Plate (not shown). Do not tighten the Locknuts yet.

9

8

115

115

5

37

89

8

10. Identify the Front Weight Guides (136), which have the lock holes closer to the center than the

Rear Weight Guides (24). Orient the Weight

Guides with the holes closer to the bottom.

Attach the Front Weight Guides (136) to the Right

Base (1) with an M10 x 155mm Bolt (130), two

M10 Washers (116), and an M10 Nylon Locknut

(114).

Slide two Weight Bumpers (65) onto the Front

Weight Guides (136). Slide the ten Weights (35), with the pin holes on the indicated side, onto the

Weight Guides.

Press a Weight Tube Bumper (66) into the Long

Weight Tube (36). Insert the Weight Tube into the stack of Weights (35). Make sure the pin on the

Weight Tube sits in the groove on the top

Weight.

Grease the indicated holes in a Top Weight (34) with an included grease pack. Slide the Top

Weight onto the Front Weight Guides (136).

Repeat this step with the Rear Weight Guides

(24) and eight Weights (35).

10

136

Lock

Holes

24

34

Pin

Holes

136

Grease

Pin

36

66

Groove

35

11. Attach the Right Top Frame (7) to the Right

Upright (4) with two M8 x 80mm Bolts (94), two

M8 Washers (117), and two M8 Nylon Locknuts

(115). Do not tighten the Locknuts yet.

Attach the Right Top Frame (7) to the Left Top

Frame (8) with two M8 x 80mm Bolts (94), two

M8 Washers (117), and two M8 Nylon Locknuts

(115). Do not tighten the Locknuts yet.

24

35

130

116

65

1

116

114

11 94

117

7

115

8

115

117

94

117

4

115

9

12. Attach the Front Weight Guides (136) to the Right

Top Frame (7) with two M10 x 38mm Screws (82) and two M10 Washers (116).

Repeat this step with the Rear Weight Guides

(24).

12

24

82

116

7

116

82

136

13. Orient the Butterfly Frame (22) as shown. Attach the Butterfly Frame to the Right Upright (4) with two M8 x 72mm Bolts (91), two M8 Washers

(117), and two M8 Nylon Locknuts (115). Do not tighten the Locknuts yet.

Attach the Butterfly Frame (22) to the Right Top

Frame (7) with two M8 x 80mm Bolts (94), two

M8 Washers (117), and two M8 Nylon Locknuts

(115). Do not tighten the Locknuts yet.

13

7

117

94

117

115

115

4

14. Attach the Left Seat Frame (10) to the Left Base

(2) with the two indicated M8 x 75mm Carriage

Bolts (84) and two M8 Nylon Locknuts (115). Do not tighten the Locknuts yet.

Attach the Left Seat Frame (10) to the Left

Upright (5) with two M8 x 80mm Bolts (94), two

M8 Washers (117), and two M8 Nylon Locknuts

(115). Do not tighten the Locknuts yet.

Attach the Right Seat Frame (9) to the Right

Base (1) and the Right Upright (4) in the same manner.

91

117

22

14

94

117

117

115

5

115

2

10

115

115

115

84

15. Attach the Dip Arm (20) to the Rear Upright (6) with two M8 x 83mm Bolts (89), two M8 Washers

(117), the Rear Upright Plate (38), and two M8

Nylon Locknuts (115). Make sure the indicated handle is horizontal.

Tighten the M8 Nylon Locknuts (115) used in steps 4–15.

15

Handle

20

89

117

6

38

115

10

Arm Assembly

16. Grease an M10 x 108mm Bolt (99). Orient the

Press Frame (13) as shown. Attach the Press

Frame to the Left Base (2) with the Bolt and an

M10 Nylon Locknut (114). Do not overtighten the Locknut; the Press Frame must be able to pivot easily.

16

17. Remove the M10 x 45mm Button Bolt (105) from a Press Arm (14).

Attach a Press Handle (16) to a Press Arm (14) with an M10 x 65mm Bolt (96), two M10 Washers

(116), two M10 x 12mm Spacers (75), and an

M10 Nylon Locknut (114).

Attach a Press Arm Cap (56) to the Press Arm

(14) with an M10 x 45mm Button Bolt (105) and an M10 Large Washer (134).

Attach the Press Arm (14) to the Press Frame

(13) with two M8 x 70mm Bolts (97) and two M8

Nylon Locknuts (115).

Repeat this step with the other Press Arm

(14).

17

14

114

13

99

Grease

2

134

105

56

97

16

114

116

75

75

96

116

14

13

115

18. Grease an M10 x 108mm Bolt (99). Attach the

Leg Press Frame (12) to the Left Base (2) with the Bolt and an M10 Nylon Locknut (114). Do not overtighten the Locknut; the Leg Press Frame must be able to pivot easily.

Grease an M10 x 77mm Bolt (133). Attach the

Foot Plate (23) to the Leg Press Frame (12) with the Bolt and an M10 Nylon Locknut (114). Make sure the decal on the Foot Plate is right side up. Do not overtighten the Locknut; the Foot

Plate must be able to pivot easily.

18

2

Grease

114

133

12

114

99

Grease

23

11

19. Attach the Leg Bumper (76) to the Right Seat

Frame (9) with an M4 x 16mm Self-tapping Screw

(113) and an M4 Washer (131).

Grease an M10 x 75mm Bolt (104). Attach the

Leg Lever (11) to the Right Seat Frame (9) with the Bolt and an M10 Nylon Locknut (114). Make sure the “U”-rod is on the indicated side of the Leg Lever. Do not over tighten the

Locknut; the Leg Lever must be able to pivot easily.

19

114

“U”-rod

11

131

113

76

9

Grease

104

20. Hold the Dip Assist (21) around the Rear Upright

(6) and Left Upright (5) as shown. Make sure the

Dip Assist is under the indicated rod.

Attach the Cross Brace (64) to the Dip Assist (21) with an M10 x 232mm Bolt (108), two M10

Washers (116), and an M10 Nylon Locknut (114).

Grease an M10 x 232mm bolt (108). Attach the

Dip Assist (21) to the Left Upright (5) with the Bolt and an M10 Nylon Locknut (114). Do not overtighten the Locknut; the Dip Assist must be able to pivot easily.

Attach the Dip Assist Latch (67) to the Dip Assist

(21) with an M10 x 85mm Bolt (107), two M10

Washers (116), a 12mm Spacer (75), and an M10

Nylon Locknut (114). Do not overtighten the

Locknut; the Dip Assist Latch must be able to

pivot easily. Engage the Latch over the rod on the Rear Upright (6).

20

21

116

107

6

Rod

67

114

75

116

64

116

114

5

114

108

116

108

Grease

21. Wet the lower end of the Left Butterfly Arm (18) with soapy water. Slide a Large Foam Pad (79) onto the Butterfly Arm.

Note: an entire grease packet should be used

for this step. Grease an M10 x 86mm Bolt (92) and the indicated edges of a Top and a Bottom

Arm Bushing (59, 141). Attach the Left Butterfly

Arm (18) to the Butterfly Frame (22) with the Bolt, an M10 Large Washer (134), the two Arm

Bushings, and an M10 Nylon Locknut (114).

Make sure the bolt head fits inside the hole in the Butterfly Frame.

Repeat this step with the Right Butterfly Arm

(17).

21

17

92

Grease

59

22

134

114

141

Grease

18

79

12

Cable Assembly

22.

Refer to the CABLE DIAGRAMS on pages 27 and 28 as you assemble the cables and to identify the cables.

Locate the Lat Cable (71). Route the Cable up through the Right Top Frame (7) and over a

90mm Pulley (39). Make sure the Cable is between the Pulley and the rod in the Top

Frame. Attach the Pulley inside the Top Frame with an M10 x 80mm Bolt (111), two M10

Washers (116), two 19mm Spacers (77), and an

M10 Nylon Locknut (114).

23. Route the Lat Cable (71) over a 90mm Pulley

(39) and down through the Right Top Frame (7).

Make sure the Cable is between the Pulley

and the rod in the Top Frame. Attach the Pulley inside the Top Frame with an M10 x 80mm Bolt

(111), two M10 Washers (116), two 19mm

Spacers (77), and an M10 Nylon Locknut (114).

24. Wrap the Lat Cable (71) under a 90mm Pulley

(39). Attach the Pulley, a Small Cable Trap (48), and two Half Finger Guards (42) at the second hole from the top of the two Pulley Plates (51) with an M10 x 52mm Bolt (102) and an M10

Nylon Locknut (114). Make sure the Cable Trap and Finger Guards are oriented as shown.

24

22

111

39

71

116

77

7

77 116

114

23

7

111

71

116

77

39

Rod

77 116

114

71

114

42

51

48

51

39

42

102

25. Route the Lat Cable (71) up through the Right

Top Frame (7) and over a 90mm Pulley (39).

Make sure the Cable is between the Pulley

and the rod in the Top Frame. Attach the Pulley inside the Top Frame with an M10 x 80mm Bolt

(111), two M10 Washers (116), two 19mm

Spacers (77), and an M10 Nylon Locknut (114).

25 71

7

111

116

77

39

116

77

114

26. Wrap the Lat Cable (71) around a 115mm Pulley

(41). Attach the Pulley and a Large Cable Trap

(125) to the Right Top Frame (7) with an M10 x

110mm Bolt (73) and an M10 Nylon Locknut

(114).

26

114

71

73

125

41

7

13

27. Route the Lat Cable (71) over a 90mm Pulley

(39) and down through the Left Top Frame (8).

Attach the Pulley inside the Top Frame with an

M10 x 80mm Bolt (111), two M10 Washers (116), two 19mm Spacers (77), and an M10 Nylon

Locknut (114).

27

116

77

114

39

77

111

71

116

8

28. Wrap the Lat Cable (71) under a 90mm Pulley

(39). Attach the Pulley, a Small Cable Trap (48), and two Full Finger Guards (43) to the Dip Assist

(21) with an M10 x 232mm Bolt (108), three M10

Washers (116), two 40mm Spacers (74), and an

M10 Nylon Locknut (114). Make sure the Cable

Trap is oriented as shown.

28

21

108

116

29. Attach the Lat Cable (71) to the bracket on the

Rear Upright (6) with an M8 x 22mm Shoulder

Bolt (88) and an M8 Nylon Locknut (115).

Make sure the flat edge of the Cable is against the bracket.

29

Flat

Edge

30.

Locate the Ab Cable (72). Wrap the Cable over a 90mm Pulley (39). Attach the Pulley and the two Quarter Guards (95) to the Right Upright (4) with an M10 x 108mm Bolt (99), an M10 Washer

(116), and an M10 Nylon Locknut (114). Make sure that the rod is inserted through both

Quarter Guards and is over the Cable.

30

31. Wrap the Ab Cable (72) under a 90mm Pulley

(39). Attach the Pulley and two Half Finger

Guards (42) to the Double “U”-bracket (52) with an M10 x 48mm Bolt (101) and an M10 Nylon

Locknut (114). Make sure the Finger Guards are oriented as shown.

31

74

116

114

116

88

71

43

39

48

43

71

74

115

6

99 Rod

95

72

39

116

114

4

72

39

42

101

114

42

52

14

32. Wrap the Ab Cable (72) over a “V”-pulley (40).

Attach the “V”-pulley, a Cable Trap (49), an M10

Washer (116), and two Full Finger Guards (43) to the Right Upright (4) with an M10 x 61mm Bolt

(90) and an M10 Nylon Locknut (114). Make sure the Cable Trap is oriented to hold the Cable in the groove of the Pulley.

32

33. Wrap the Ab Cable (72) around a “V”-pulley (40).

Attach the “V”-pulley, a Cable Trap (49), an M10

Washer (116), and two Full Finger Guards (43) to the Left Butterfly Arm (18) with an M10 x 61mm

Bolt (90) and an M10 Nylon Locknut (114). Make sure the Cable Trap is oriented to hold the

Cable in the groove of the Pulley.

33

18

114

90

43

116

72

49

43

40

34. Wrap the Ab Cable (72) around a “V”-pulley (40).

Attach the “V”-pulley, a Cable Trap (49), an M10

Washer (116), and two Full Finger Guards (43) to the Right Upright (4) with an M10 x 68mm Bolt

(93) and an M10 Nylon Locknut (114). Make sure the Cable Trap is oriented to hold the Cable in the groove of the Pulley.

34

43

116

114

72

4

40

49

43

93

35. Wrap the Ab Cable (72) around a “V”-pulley (40).

Attach the “V”-pulley, a Cable Trap (49), an M10

Washer (116), and two Full Finger Guards (43) to the Right Butterfly Arm (17) with an M10 x 61mm

Bolt (90) and an M10 Nylon Locknut (114). Make sure the Cable Trap is oriented to hold the

Cable in the groove of the Pulley.

35

43

116

49

43

17

90

72

40

4

43

49

40 116

43

72

114

90

114

15

36. Grease an M8 x 22mm Shoulder Bolt (88). Attach the Ab Cable (72) to the bracket on the Right

Upright (4) with the Bolt and an M8 Nylon

Locknut (115). Make sure the flat edge of the

Cable is against the bracket on the Upright

36

115

72

88

Grease

Flat

Edge

37.

Locate the Leg Lever Cable (70). Route the

Cable through the Leg Lever (11) and the Right

Seat Frame (9). Make sure the Cable is over the rod in the Seat Frame.

Attach a 90mm Pulley (39) inside the Leg Lever

(11), over the Leg Lever Cable (70), with an M10 x 65mm Bolt (96), two M10 Washers (116), two

12mm Spacers (75), and an M10 Nylon Locknut

(114).

37

38. Attach a 90mm Pulley (39) inside the Right Seat

Frame (9), over the Leg Lever Cable (70), with an

M10 x 45mm Bolt (138) and an M10 Nylon

Locknut (114).

38

114

116

75

114

70

11

9

75

39

Rod

9

39

70

138

116

96

4

39. Route the Leg Lever Cable (70) through the Right

Upright (4) and under a 90mm Pulley (39). Attach the Pulley and two Half Finger Guards (42) to the

Right Base (1) with an M10 x 48mm Bolt (101) and an M10 Nylon Locknut (114). Make sure the

Finger Guards are oriented as shown.

39

40. Wrap the Leg Lever Cable (70) over a 90mm

Pulley (39). Attach the Pulley and two Half Finger

Guards (42) to the Double “U”-bracket (52) with an M10 x 48mm Bolt (101) and an M10 Nylon

Locknut (114). Make sure the Finger Guards are oriented as shown.

40

114 42

70

4

1

42

39

101

114

42

52

42

39 70

101

16

41. Wrap the Leg Lever Cable (70) under a 90mm

Pulley (39). Attach the Pulley and two Half Finger

Guards (42) to the Right Base (1) with an M10 x

48mm Bolt (101) and an M10 Nylon Locknut

(114). Make sure the Finger Guards are oriented as shown.

41

114

42

42. Wrap the Leg Lever Cable (70) over a 90mm

Pulley (39). Attach the Pulley, a Small Cable Trap

(48), and two Half Finger Guards (42) at the second hole from the bottom of the two Pulley Plates

(51) with an M10 x 52mm Bolt (102) and an M10

Nylon Locknut (114). Make sure the Cable Trap and Finger Guards are oriented as shown.

42

1

70

39

42

101

114

42

48

51

42

39

70

102

43. Wrap the Leg Lever Cable (70) under a 90mm

Pulley (39). Attach the Pulley and two Half Finger

Guards (42) to the “U”-bracket on the Right Base

(1) with an M10 x 48mm Bolt (101) and an M10

Nylon Locknut (114). Make sure the Finger

Guards are oriented as shown and are on the outside of the “U”-bracket.

43

44. Wrap the Leg Lever Cable (70) under a 90mm

Pulley (39). Attach the Pulley, a Small Cable Trap

(48), and two Half Finger Guards (42) to the bracket on the Right Base (1) with an M10 x

52mm Bolt (102) and an M10 Nylon Locknut

(114). Make sure the Cable Trap and Finger

Guards are oriented as shown and that the bracket is between the Pulley and the Finger

Guard next to the Locknut.

45. Route the Leg Lever Cable (70) up through the

Right Top Frame (7), over a115mm Pulley (41), and back down through the Top Frame. Attach the Pulley inside the Top Frame with an M10 x

80mm Bolt (111), two M10 Washers (116), two

19mm Spacers (77), and an M10 Nylon Locknut

(114).

44

45

42

114

70

39

42

101

1

114

42

70

39

42

48 102

1

Bracket

7

41

111

77

116

70

116

77

114

17

46. Set an M12 Washer (129) on top of the Short

Weight Tube (123). Thread an M12 Nut (128) all the way onto the Leg Lever Cable (70).

Thread the Leg Lever Cable (70) into the Short

Weight Tube (123). Tighten the M12 Nut (128) against the M12 Washer (129).

46

47.

Locate the Right Stack Cable (68). Attach the

Cable to the Left Top Frame (8) with an M8 x

80mm Bolt (94), an M8 Washer (117), and an M8

Nylon Locknut (115).

47

48. Wrap the Right Stack Cable (68) under a 90mm

Pulley (39). Attach the Pulley, a Small Cable Trap

(48), and two Half Finger Guards (42) to the upper hole in the indicated “U”-bracket (50) with an M10 x 52mm Bolt (102) and an M10 Nylon

Locknut (114). Make sure the Cable Trap and

Finger Guards are oriented as shown.

48

49. Wrap the Right Stack Cable (68) over a “V”-pulley

(40). Attach the “V”-pulley and a Cable Trap (49) to the Left Top Frame (8) with an M10 x 55mm

Bolt (137) and an M10 Nylon Locknut (114).

Make sure the Cable Trap is oriented to hold the Cable in the groove of the Pulley.

49

50. Wrap the Right Stack Cable (68) around a 90mm

Pulley (39). Attach the Pulley and a Small Cable

Trap (48) to the Right Top Frame (7) with an M10 x 110mm Bolt (73) and an M10 Nylon Locknut

(114).

50

70

128

129

123

8

94

68

115

117

42

68

114

50

39

48

42

102

114

8

68

40

49

137

73

48

39

68

7

114

18

51. Route the Right Stack Cable (70) down through the Right Top Frame (7) and over a 90mm Pulley

(39). Attach the Pulley and a Small Cable Trap

(48) inside the Top Frame with an M10 x 80mm

Bolt (111), two M10 Washers (116), a 19mm

Spacer (77), a 16mm Spacer (124), and an M10

Nylon Locknut (114). Make sure the 16mm

Spacer and the Small Cable Trap are on the same side of the Pulley.

51

52. Set an M12 Washer (129) on top of the Long

Weight Tube (36). Thread an M12 Nut (128) all the way onto the Right Stack Cable (68).

Thread the Right Stack Cable (68) into the Long

Weight Tube (36). Tighten the M12 Nut (128) against the M12 Washer (129).

52

114

116

77

39

124

116

111

7

68

48

68

128

129

36

53.

Locate the Press Cable (69). Grease an M8 x

86mm Shoulder Bolt (86). Attach the Cable to the

Leg Press Frame (12) with the Bolt, an M8

Washer (117) and an M8 Nylon Locknut (115).

54. Wrap the Press Cable (69) around a 90mm

Pulley (39). Attach the Pulley, two Half Finger

Guards (42), a Small Cable Trap (48), and an

M10 Washer (116) to the Left Seat Frame (10) with an M10 x 103mm Bolt (106), an M10 Washer

(116), and an M10 Nylon Locknut (114). Make sure the Cable Trap and Finger Guards are oriented as shown.

55. Wrap the Press Cable (69) around a “V”-pulley

(40). Attach the “V”-pulley, two Half Finger Guards

(42), and two M10 Washers (116) to the Leg

Press Frame (12) with an M10 x 118mm Bolt

(100), an M10 Washer (116), and an M10 Nylon

Locknut (114). Make sure the Finger Guards are oriented as shown.

53

69

86

Grease

117

12

115

54

114

116

106

42

48

42

39 116

10

69

55

100

116

114

12

69

40

42

42

116

116

19

56. Wrap the Press Cable (69) around a 90mm

Pulley (39). Attach the Pulley, two Half Finger

Guards (42), a Small Cable Trap (48), and an

M10 Washer (116) to the Left Upright (5) with an

M10 x 108mm Bolt (99), an M10 Washer (116), and an M10 Nylon Locknut (114). Make sure the

Cable Trap and Finger Guards are oriented as shown.

57. Wrap the Press Cable (69) around a 90mm

Pulley (39). Attach the Pulley, two Half Finger

Guards (42), a Small Cable Trap (48), and an

M10 Washer (116) to the Press Frame (13) with an M10 x 135mm Bolt (98). Make sure the Cable

Trap and Finger Guards are oriented as shown.

56

57

114

42

48

5

42

39

116

69

116

99

98

69

39

42

48

116

42

58. Wrap the Press Cable (69) around a “V”-pulley

(40). Attach the “V”-pulley, two Half Finger Guards

(42), a Cable Trap (49), and an M10 Washer

(116) to the Left Upright (5) with an M10 x 68mm

Bolt (93) and an M10 Nylon Locknut (114). Make sure the Cable Trap and Finger Guards are oriented as shown.

58

5

114

93

42

116

40

49

69

42

13

59. Wrap the Press Cable (69) around a 90mm

Pulley (39). Attach the Pulley, two Half Finger

Guards (42), a Small Cable Trap (48), and an

M10 Washer (116) to the Press Frame (13) with the M10 x 135mm Bolt (98) used in step 57 and an M10 Nylon Locknut (114). Make sure the

Cable Trap and Finger Guards are oriented as shown.

59

60. Wrap the Press Cable (69) under a 90mm Pulley

(39). Attach the Pulley, two M10 Washers (116), and two Half Finger Guards (42) to the Left Base

(2) with an M10 x 52mm Bolt (102) and an M10

Nylon Locknut (114). Make sure the Finger

Guards are oriented as shown.

60

39

98

42

13

42

116

48

42

69

116

42

116

39

102

114

2

114

20

61. Attach the end of the Leg Press Cable (69) to the

“U”-bracket (50) with an M8 Washer (117) and an

M8 Nylon Locknut (115).

Note: Do not completely tighten the Locknut; it should be tightened so that only two threads of the Cable show past the Locknut, as shown in the inset drawing.

61

115

117

69

50

50

115

Seat Assembly

62. Attach the Seat (29) with the serial number decal on the bottom to the Right Seat Frame (9) with four M6 x 16mm Screws (85).

Repeat this step with the other Seat (29) and the Left Seat Frame (not shown).

62

29

63. Attach the Right Backrest (28) to the Right

Upright (4) with four M6 x 16mm Screws (85).

63

28

9

85

85

4

85

85

64. Attach the Left Backrest (33) to the Backrest

Frame (27) with two M6 x 16mm Screws (85), an

M6 x 35mm Screw (139), and an M6 Washer

(132).

Slide the Backrest Frame (27) into the Left

Upright (5). Engage the Knob (121) into the

Upright and Backrest Frame, and turn it clockwise until it is tight.

64

121

5

85

139

132

27

33

21

65. Attach the Lock Plate (80) to the Right Seat

Frame (9) with an M8 x 69mm Shoulder Bolt (87), an M8 Washer (117), and an M8 Nylon Locknut

(115).

Do not overtighten the Locknut; the

Lock Plate must be able to pivot easily.

Attach the Leg Pin (83) to the Right Seat Frame

(9) with an M4 x 16mm Self-tapping Screw (113).

Insert the Leg Pin through the Lock Plate (80) and the Leg Lever (11).

65

113

87

83

80

11

9

117

115

66. Press the two Shroud Covers (26) onto the Front

Shroud (15), which has a taller opening than the

Rear Shroud (not shown). Attach the Shroud to the Right Top Frame (7) and the Right Base (1) with four M6 x 22mm Bolts (109), four M6

Washers (132), and four M6 Nylon Locknuts

(135). Be careful not to scratch yourself when reaching through the hole in the Shroud.

Repeat this step with the Rear Shroud (not shown).

66

135

7

109

132

26

15

22

135

1

135

109

132

26

67. Slide the Pad Tube (31) through the Right Seat

Frame (9). Slide two Small Foam Pads (32) onto the Pad Tube. Press two Foam Caps (58) into the

Pad Tubes.

Repeat this step with the Leg Lever (11).

67

58

32

31

11

9

32

58

68. Attach the Knee Pad (30) to the Dip Assist (21) with four M6 x 16mm Screws (85).

68

30

21

85

85

69. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in

ADJUSTMENTS, beginning on the following page.

Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem.

IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is used. See the

CABLE DIAGRAMS on pages 27 and 28 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on page 29.

23

ADJUSTMENTS

This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 30 for important information about how to get the most benefit from your exercise program. Also, refer to the accompanying exercise guide to see the correct form for each exercise.

Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.

CHANGING THE WEIGHT SETTING

To change the setting of the weight stack, insert the

Weight Pin (119) under the desired Weight (35). Insert the Weight Pin so that the bent end touches the weight stack. Turn the bent end down. Note: Be careful not to scratch yourself when reaching through the hole in a Shroud (15, 25). Do not use a Top

Weight (34, not shown) by itself.

Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE

CHART on page 26 to find the approximate amount of resistance at each weight station.

ATTACHING THE ACCESSORIES TO A PULLEY

STATION

Attach the Handle (78) to the Leg Lever Cable (70) at the low pulley station with a Cable Clip (103). For some exercises, the Chain (110) should be attached between the Handle and the Cable with two Cable

Clips. Adjust the length of the Chain between the

Handle and the Cable so that the Handle is in the correct starting position for the exercise to be performed.

The Lat Bar (not shown), the Ab Strap (not shown), or the Handle (78) can be attached at any pulley station in the same manner. Always engage the Lock Plate

(80) when using the low pulley station (see USING

THE LOCK PLATE below).

USING THE LOCK PLATE

When using the low pulley station, engage the Leg

Pin (83) into the Lock Plate (80) and the Leg Lever

(11).

To use the Leg Lever (11), engage the Leg Pin (83) into the Lock Plate (80) and the Right Seat Frame (9).

78

15

103

83

11

110

80

35

103

119

80

70

9

24

ADJUSTING THE BACKREST

To adjust the position of the left Backrest (28), disengaging the Knob (121) from the Left Upright (5) and move the Backrest to the desired position. Reengage the Knob into the Left Upright and the Backrest

Frame (27). Make sure the Knob is fully tightened.

5

121

27

LOCKING THE WEIGHT STACK

Lock a weight stack by inserting a Lock Pin (44) through a Weight Guide (24 or 136) and securing the

Lock (45) onto the Lock Pin.

24 or 136

44

45

28

LOCKING THE DIP ASSIST

Make sure the Dip Assist (21) is locked when performing an exercise that does not require it. To lock the Dip Assist, engage the Dip Assist Latch (67) over the rod on the Rear Upright (6).

21

Rod

67

6

25

WEIGHT RESISTANCE CHART

The chart below shows the approximate weight resistance at each exercise station. “Top” refers to the 6 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each arm. Note: The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables, pulleys, and weight guides.

5

6

3

4

Top

1

2

7

8

9

10

WEIGHT HIGH

PULLEY

(lbs.)

15

30

44

60

74

87

99

115

129

-

-

BUTTER-

FLY ARM

(lbs.)

26

35

45

54

63

77

82

90

112

-

-

PRESS

ARM

(lbs.)

35

60

80

105

125

150

178

200

215

245

260

LEG

LEVER

(lbs.)

34

44

62

77

102

111

125

147

172

-

-

LOW

PULLEY

(lbs.)

29

47

59

75

88

100

120

132

152

-

-

LEG

PRESS

(lbs.)

27

58

89

110

147

183

208

238

263

296

327

AB

STATION

(lbs.)

25

40

54

70

80

94

109

129

155

-

-

26

CABLE DIAGRAMS

The cable diagrams below show the proper routing of the Right Stack Cable (68), the Press Cable (69), the Leg

Lever Cable (70), the Lat Cable (71), and the Ab Cable (72). Use the diagram to make sure that the cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight bench will not function properly and damage may occur. The numbers show the correct route for each cable. Make sure that the cable traps do not touch or bind the cables.

5

4

3

1

2

6

Right Stack Cable (68)

Length: 7 feet 7 inches

9

Press Cable (69)

Length: 15 feet 7 inches

6

7

5

8

3

4

2

1

27

6

7

4

5

3

1

Lat Cable (71)

Length: 16 feet

2

6

4

3

8

7

5

9

10

Ab Cable (72)

Length: 10 feet 3 inches

1

2

6

8

4

Leg Lever Cable (70)

Length: 21 feet 11 inches

1

2

3

5

7

28

MAINTENANCE

Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:

See drawing 1. Tighten the M8 Nylon Locknut

(115) that connects the end of a cable to a “U”bracket (50).

See drawing 1. Remove the M10 Nylon Locknut

(114) and the M10 x 52mm Bolt (102) from the

Small Cable Trap (48), 90mm Pulley (39), the two

Half Finger Guards (42), and a “U”-bracket (50).

Reattach the Pulley, Cable Trap, and Finger

Guards to the other hole in the “U”-bracket. Make sure that the Cable Trap and Finger Guards are oriented as shown and that the cable and

Pulley move smoothly.

See drawing 2. Remove the M10 Nylon Locknut

(114) and the M10 x 52mm Bolt (102) from the

Small Cable Trap (48), the 90mm Pulley (39), the two Half Finger Guards (42), and the two Pulley

Plates (51). Reattach the Pulley, Cable Trap, and

Finger Guards to the next closer hole to the center of the Pulley Plates. Make sure that the Cable

Trap is oriented to hold the cable in the groove of the Pulley, that the Finger Guards are oriented as shown, and that the Cable and Pulley move smoothly.

1

2

42

114

115

50

102

42

48

39

48

102

51

39

42

42

114

See drawing 3. Loosen the M12 Nut (128) on a cable. Tighten the cable into the Weight Tube (not shown) until the slack is removed from the cables.

Retighten the M12 Nut against the M12 Washer

(129).

3

128

129

Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and

re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

29

EXERCISE GUIDELINES

THE FOUR BASIC TYPES OF WORKOUTS PERSONALIZING YOUR EXERCISE PROGRAM

Muscle Building

To increase the size and strength of your muscles, push them close to their maximum capacity. Your muscles will continually adapt and grow as you progressively increase the intensity of your exercise. You can adjust the intensity level of an individual exercise in two ways:

• by changing the amount of resistance used

• by changing the number of repetitions or sets performed. (A “repetition” is one complete cycle of an exercise, such as one sit-up. A “set” is a series of repetitions.)

Determining the exact length of time for each workout, as well as the number of repetitions or sets completed, is an individual matter. It is important to avoid overdoing it during the first few months of your exercise program. You should progress at your own pace and be sensitive to your body’s signals. If you experience pain or dizziness at any time while exercising, stop immediately and begin cooling down. Find out what is wrong before continuing. Remember that adequate rest and a proper diet are important factors in any exercise program.

WARMING UP

The proper amount of resistance for each exercise depends upon the individual user. You must gauge your limits and select the amount of resistance that is right for you. Begin with 3 sets of 8 repetitions for each exercise you perform. Rest for 3 minutes after each set. When you can complete 3 sets of 12 repetitions without difficulty, increase the amount of resistance.

Begin each workout with 5 to 10 minutes of stretching and light exercise to warm up. Warming up prepares your body for more strenuous exercise by increasing circulation, raising your body temperature and delivering more oxygen to your muscles.

WORKING OUT

Toning

You can tone your muscles by pushing them to a moderate percentage of their capacity. Select a moderate amount of resistance and increase the number of repetitions in each set. Complete as many sets of 15 to

20 repetitions as possible without discomfort. Rest for

1 minute after each set. Work your muscles by completing more sets rather than by using high amounts of resistance.

Each workout should include 6 to 10 different exercises. Select exercises for every major muscle group, emphasizing areas that you want to develop most. To give balance and variety to your workouts, vary the exercises from session to session.

Schedule your workouts for the time of day when your energy level is the highest. Each workout should be followed by at least one day of rest. Once you find the schedule that is right for you, stick with it. Weight Loss

To lose weight, use a low amount of resistance and increase the number of repetitions in each set.

Exercise for 20 to 30 minutes, resting for a maximum of 30 seconds between sets.

EXERCISE FORM

Cross Training

Cross training is an efficient way to get a complete and well-balanced fitness program. An example of a balanced program is:

• Plan strength training workouts on Monday,

Wednesday, and Friday.

• Plan 20 to 30 minutes of aerobic exercise, such as running on a treadmill or riding on an elliptical or exercise bike, on Tuesday and Thursday.

• Rest from both strength training and aerobic exercise for at least one full day each week to give your body time to regenerate.

The combination of strength training and aerobic exercise will reshape and strengthen your body, plus develop your heart and lungs.

Maintaining proper form is an essential part of an effective exercise program. This requires moving through the full range of motion for each exercise, and moving only the appropriate parts of the body.

Exercising in an uncontrolled manner will leave you feeling exhausted. On the exercise guide accompanying this manual you will find photographs showing the correct form for several exercises, and a list of the muscles affected. Refer to the muscle chart on the next page to find the names of the muscles.

The repetitions in each set should be performed smoothly and without pausing. The exertion stage of each repetition should last about half as long as the return stage. Proper breathing is important. Exhale during the exertion stage of each repetition and inhale during the return stroke. Never hold your breath.

30

A

B

C

D

E

H

I

J

K

G

F

Rest for a short period of time after each set. The ideal resting periods are:

• Rest for three minutes after each set for a muscle building workout.

• Rest for one minute after each set for a toning workout.

• Rest for 30 seconds after each set for a weight loss workout.

Plan to spend the first couple of weeks familiarizing yourself with the equipment and learning the proper form for each exercise.

COOLING DOWN

End each workout with 5 to 10 minutes of stretching.

Include stretches for both your arms and legs. Move slowly as you stretch and do not bounce. Ease into each stretch gradually and go only as far as you can without strain. Stretching at the end of each workout is an effective way to increase flexibility.

STAYING MOTIVATED

For motivation, keep a record of each workout. List the date, the exercises performed, the resistance used, and the numbers of sets and repetitions completed.

Record your weight and key body measurements at the end of every month. Remember, the key to achieving the greatest results is to make exercise a regular and enjoyable part of your everyday life.

L

M

N

U

O

P

Q

R

S

T

V

W

X

MUSCLE CHART

A. Sternomastoid (neck)

B. Pectoralis Major (chest)

C. Biceps (front of arm)

D. Obliques (waist)

E. Brachioradials (forearm)

F.

Hip Flexors (upper thigh)

G. Abductor (outer thigh)

H. Quadriceps (front of thigh)

I.

Sartorius (front of thigh)

J.

Tibialis Anterior (front of calf)

K. Soleus (front of calf)

L.

Anterior Deltoid (shoulder)

M. Rectus Abdominus (stomach)

N. Adductor (inner thigh)

O. Trapezius (upper back)

P.

Rhomboideus (upper back)

Q. Posterior Deltoid (shoulder)

R. Triceps (back of arm)

S. Latissimus Dorsi (mid back)

T.

Spinae Erectors (lower back)

U. Gluteus Medius (hip)

V.

Gluteus Maximus (buttocks)

W. Hamstring (back of leg)

X. Gastrocnemius (back of calf)

31

PART IDENTIFICATION CHART—Model No. WESY39640

R1004A

Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

M8 x 80mm Bolt (94)

M10 x 45mm Bolt (138)

M8 x 75mm Carriage Bolt (84)

M10 x 45mm Button Bolt (105)

M10 x 80mm Bolt (111)

M10 x 38mm Screw (82)

M8 x 83mm Bolt (89)

M10 x 85mm Bolt (107)

M6 x 35mm Screw (139)

M8 x 22mm Shoulder Bolt (88)

M8 x 86mm Shoulder Bolt (86)

M10 x 86mm Bolt (92)

M6 x 22mm Bolt (109)

M10 x 103mm Bolt (106)

M6 x 16mm Screw (85)

M10 x 108mm Bolt (99)

M4 x 16mm Selftapping Screw (113)

M10 x 110mm Bolt (73)

M10 x 118mm Bolt (100)

M10 x 135mm Bolt (98)

M10 x 155mm Bolt (130)

M6 Locknut (135)

M8 Nylon Locknut (115)

M10 Nylon Locknut (114)

M12 Nut (128)

M8 Washer (117)

M10 Washer (116)

M12 Washer (129)

M10 Large Washer (134)

M10 x 77mm Bolt (133)

M10 x 75mm Bolt (104)

M8 x 72mm Bolt (91)

M8 x 70mm Bolt (97)

M8 x 69mm Shoulder Bolt (87)

M6 Washer (132)

M10 x 68mm Bolt (93)

M10 x 65mm Bolt (96)

M10 x 61mm Bolt (90)

M10 x 55mm Bolt (137)

M10 x 52mm Bolt (102)

M10 x 48mm Bolt (101)

M4 Washer (131)

PART LIST—Model No. WESY39640

Key No.

Qty.

Description Key No. Qty. Description

45

46

47

48

41

42

43

44

37

38

39

40

33

34

35

36

49

50

51

52

53

54

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

2

1

2

11

2

32

10

2

1

1

24

7

1

2

18

1

2

1

6

1

3

7

2

4

2

1

1

1

1

4

1

2

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

Right Base

Left Base

Rear Base

Right Upright

Left Upright

Rear Upright

Right Top Frame

Left Top Frame

Right Seat Frame

Left Seat Frame

Leg Lever

Leg Press Frame

Press Frame

Press Arm

Front Shroud

Press Handle

Right Butterfly Arm

Left Butterfly Arm

Pull-up Arm

Dip Arm

Dip Assist

Butterfly Frame

Foot Plate

Rear Weight Guide

Rear Shroud

Shroud Cover

Backrest Frame

Right Backrest

Seat

Knee Pad

Pad Tube

Small Foam Pad

Left Backrest

Top Weight

Weight

Long Weight Tube

Left Upright Plate

Rear Upright Plate

90mm Pulley

“V”-pulley

115mm Pulley

Half Finger Guard

Full Finger Guard

Lock Pin

Lock

Lat Bar

Handgrip

Small Cable Trap

Cable Trap

“U”-bracket

Pulley Plates

Double “U”-bracket

50mm Large Round Inner Cap

63mm Round Inner Cap

95

96

97

98

99

100

101

102

91

92

93

94

87

88

89

90

103

104

105

106

107

108

83

84

85

86

79

80

81

82

75

76

77

78

71

72

73

74

67

68

69

70

63

64

65

66

59

60

61

62

55

56

57

58

5

5

4

1

4

1

2

3

2

2

2

11

8

3

1

2

2

1

3

1

1

3

1

10

18

1

2

4

2

1

7

1

11

1

2

2

1

1

1

1

1

1

4

2

2

1

4

2

2

1

11

2

1

4

50mm Round Inner Cap

Press Arm Cap

56mm Round Inner Cap

Foam Cap

Top Arm Bushing

50mm Outer Cap

32mm Round Inner Cap

Dip Arm Cap

25mm Outer Cap

Cross Brace

Weight Bumper

Weight Tube Bumper

Dip Assist Latch

Right Stack Cable

Press Cable

Leg Lever Cable

Lat Cable

Ab Cable

M10 x 110mm Bolt

40mm Spacer

12mm Spacer

Leg Bumper

19mm Spacer

Handle

Large Foam Pad

Lock Plate

Left Base Bushing

M10 x 38mm Screw

Leg Pin

M8 x 75mm Carriage Bolt

M6 x 16mm Screw

M8 x 86mm Shoulder Bolt

M8x 69mm Shoulder Bolt

M8 x 22mm Shoulder Bolt

M8 x 83mm Bolt

M10 x 61mm Bolt

M8 x 72mm Bolt

M10 x 86mm Bolt

M10 x 68mm Bolt

M8 x 80mm Bolt

Quarter Guard

M10 x 65mm Bolt

M8 x 70mm Bolt

M10 x 135mm Bolt

M10 x 108mm Bolt

M10 x 118mm Bolt

M10 x 48mm Bolt

M10 x 52mm Bolt

Cable Clip

M10 x 75mm Bolt

M10 x 45mm Button Bolt

M10 x 103mm Bolt

M10 x 85mm Bolt

M10 x 232mm Bolt

R1004A

Key No.

Qty.

Description Key No. Qty. Description

1

1

1

2

20

1

2

1

1

2

1

2

45

40

50

6

6

8

1

117

118

119

120

121

122

123

124

109

110

111

112

113

114

115

116

125

126

127

M6 x 22mm Bolt

Chain

M10 x 80mm Bolt

M4 x 12mm Self-tapping Screw

M4 x 16mm Self-tapping Screw

M10 Nylon Locknut

M8 Nylon Locknut

M10 Washer

M8 Washer

Ab Strap

Weight Pin

Backrest Frame Bushing

Knob

Guard

Short Weight Tube

16mm Spacer

Large Cable Trap

28mm Round Inner Cap

25mm Round Inner Cap

128

129

130

131

132

133

134

135

136

137

138

139

140

141

#

#

#

#

2

3

2

1

9

1

4

8

2

1

1

1

2

2

1

1

1

2

M12 Nut

M12 Washer

M10 x 155mm Bolt

M4 Washer

M6 Washer

M10 x 77mm Bolt

M10 Large Washer

M6 Locknut

Front Weight Guide

M10 x 55mm Bolt

M10 x 45mm Bolt

M6 x 35mm Screw

40mm x 20mm Inner Cap

Bottom Arm Bushing

User’s Manual

Exercise Guide

Allen Wrench

Grease Packet

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover of the user’s manual for information about ordering replacement parts.

EXPLODED DRAWING—Model No. WESY39640

R1004A

17

43

116

40

59

49

90

43

43

40

59

43

90

116

49

92

115

92

115

22

134

114

57

114

134

115

88

72

141

55

79

114

55

141

114

18

43

114

116

40

49

43

93

91 117

95

115

99

72

39

95

115

43

114

49

116

85

40

116

114

43

90

58

32

79

4

28

85

31

114

58

116

70

75

32

39

83

87

55

31

75

116

96

80

32

55

58 29

32

58

113

114

55

11

113

131

55

76

115

117

94

9

115

115

115

85

117

115

114

104

115

39

114

138

1

42

114

42

115

117

42

114

39

48 42

102

135

114

42

39 42

101

39

135

135

42

101

84 42

101

54

84

54

1

1

54

37

5

85

140

121

27

120

117

94

39

117

115

116

114

48

42

42

116

39

42

42

139

132

93

99

140

116

42

115

49

40

116

42

114

116

115

102

115

114

42

89

114

115

117

39

48

69

50

102

42

105

56

134

2

84

114

116

75

33

115

115

106

42

81

48

39

116

81

85

42

84

29

16

16

114 116

75

105

134

56

75

116

96

14

39

42 98

14

97

75

116

96

42

97

39 42

114

116

48

114

13

42

99

116

115

48

23

53

114

85

115

10

129

60

133

116

114

115

40

12

42

116

114

115

117

114

42

100

69

86

116

99

54

EXPLODED DRAWING—Model No. WESY39640

61

53

126

62

30

55

126

62

53

89

61

61

117

61

85

19

54

85 116

107

108

114

116

75

67 116

39

114

43

74

43

116

114

48

116

74

114

116

21

116

51

108

42

48

39

42

64

108

20

89

63

112

88

117

122

71

6 42 51

38

63

42

115

122

112

112

101

114

42

39

119

48

39

42

39

114

102

52

42

42

101

78

54

112

110

103

115

47

115

3

118

89

46

R1004A

114

55

84 89

47

109 132

26

109

132

25

109

132

26

94

94

135

111

77

77

114

117

117

111 116

54

77

39

71

7

111

116

114

77

82

116

127

116

77

116

77

39 77

135

39

77

114

77

116

41

116

115

73

115

125

39

135

115

114

73

48

115

117

114

111

39

77

116

116

77

115 117

114

94

117

115

94

115

8

68

40

49

82

116 116 82

137

26

111

124

132

109

132

109

116

114

116

39

48 116

136

82

24

24

70

128

129

44

45

68

128

129

123

36

15

66

66

130

116

116 114

34

114 34

35 35

116

116

26

130

132

109

132

109

65

109

132

65 65

ORDERING REPLACEMENT PARTS

To order replacement parts, simply call our Customer Service Department toll-free at 1-877-992-5999, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information:

1. The MODEL NUMBER of the product (WESY39640)

2. The NAME of the product (WEIDER ® PRO 4850 weight system)

3. The SERIAL NUMBER of the product (see the front cover of this manual)

4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the center of this manual)

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center; products used for commercial or rental purposes; or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.

Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

Part No. 216582 R1004A Printed in China © 2004 ICON IP, Inc.

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