Operating instructions

Status: 2012-09

Phase-angle controller TD-16 for oscillating conveyor

Art. No.: 90.0110.54 fimotec-fischer GmbH & Co. KG

Tel:

Fax:

+49 (0)74 24 - 88 4-0

+49 (0)74 24 - 88 4-50

E-mail: [email protected]

Operating instructions TD-16

The duplication, sharing or use of this documentation or its contents is only allowed with written permission. Violations result in liability for damages. All rights reserved, including such which arise from granted patents or registration of a utility patent or design.

Copyright © fimotec-fischer GmbH & Co. KG 2010

Page 2 Status as of 09/2012

Operating instructions TD-16

Information and explanations

Target group

These operating instructions will help you to use the described product safely and as intended.

 They are

directed toward qualified skilled personnel*.

Qualified personnel are people who have been authorized by persons responsible for the safety of the system to execute the required activities and are able to recognize potential dangers and avoid them based on their training, experience and instruction, as well as their knowledge of standards, regulations, accident prevention regulations and operating conditions (definition of skilled personnel according to IEC 364).





Read these operating instructions before you install the device, use it or carry out work on it.

Also pass on these operating instructions to other users.

Definition of the warnings and symbols

Warnings are indicated by danger symbols and signal words. The table shows what hazards and possible consequences the symbols, signal words and colours indicate.

Signal word Definition Consequences

Directly threatening danger Death or extremely serious injuries

Dangerous situation

Dangerous situation

Potential death or extremely serious injuries

Minor to moderately serious injuries

ATTENTION

Risk of property damage Damage to the machine, its environment and the product

Warnings can also have other warning signs:

Example: Warning of electrical current!

These symbols indicate the type of hazard.

Term definitions

Term

User

Screen

Button

EMC

Skilled personnel

Device

Machine manufacturer

Menu

Definition

Persons who use the device installed by the manufacturer in its ready-touse version.

Designation for the image visible within the touchscreen.

Designation for key fields on the touchscreen

Electromagnetic compatibility with electrical and electromagnetic influences.

Qualified personnel with the appropriate education, training and experience.

Designation (in these operating instructions) for the TD-16 device.

Persons who install the device in the intended construction (machine) and who manufacture the ready-to-use version.

Designation for the structural layout of the user interface.

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Operating instructions TD-16

Table of contents

1 PRODUCT OVERVIEW ......................................................................................................................... 6

1.1

Scope of delivery .................................................................................................................................... 6

1.2

Device versions ...................................................................................................................................... 6

1.3

Properties ............................................................................................................................................... 6

1.3.1

General ........................................................................................................................................................................................... 6

1.3.2

Output data ..................................................................................................................................................................................... 6

1.3.3

Inputs .............................................................................................................................................................................................. 6

1.3.4

Outputs ........................................................................................................................................................................................... 6

2 SAFETY INFORMATION ....................................................................................................................... 7

2.1

Intended use ........................................................................................................................................... 7

2.2

Basic safety information ......................................................................................................................... 7

2.2.1

Transport and storage .................................................................................................................................................................... 7

3 INSTALLATION ..................................................................................................................................... 8

3.1

Hardware installation .............................................................................................................................. 8

3.2

Mains connection ................................................................................................................................... 8

3.3

Oscillating conveyor connection ............................................................................................................. 8

3.4

Fuse protection ....................................................................................................................................... 8

4 OPERATION .......................................................................................................................................... 9

4.1

Explanation of the button and display fields ........................................................................................... 9

4.2

Description of the user levels ............................................................................................................... 10

4.2.1

Structure tree, main menu ............................................................................................................................................................ 10

Structure tree, channel menus 1 and 2 ....................................................................................................................................................... 10

Structure tree, channel menus 1 and 2 ....................................................................................................................................................... 11

4.2.2

Starting level ................................................................................................................................................................................. 11

4.2.3

User level, channels 1, 2 .............................................................................................................................................................. 12

4.3

Menu description .................................................................................................................................. 13

4.3.1

Main menu .................................................................................................................................................................................... 13

4.3.2

Sensor menu ................................................................................................................................................................................ 14

4.3.3

Actuator menu .............................................................................................................................................................................. 15

4.3.4

Enable menu ................................................................................................................................................................................. 16

4.3.5

Channel menu (CHANNEL MENU 1 / CHANNEL MENU 2

*

)........................................................................................................ 17

4.3.6

Ramp menu .................................................................................................................................................................................. 17

4.4

Error display ......................................................................................................................................... 17

4.4.1

Overtemperature ........................................................................................................................................................................... 17

5 DESCRIPTION OF THE CONTROL I/OS ........................................................................................... 18

5.1

Operating status ................................................................................................................................... 18

5.2

Enable input.......................................................................................................................................... 18

5.3

Sensor input ......................................................................................................................................... 18

6 TECHNICAL DATA .............................................................................................................................. 19

7 TERMINAL ASSIGNMENTS ............................................................................................................... 20

7.1

Power connection assignments............................................................................................................ 20

8 DIMENSIONS ....................................................................................................................................... 20

9 MAINTENANCE AND CARE ............................................................................................................... 21

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Operating instructions TD-16

9.1

Regular tests ........................................................................................................................................ 21

9.2

Decommissioning and disposal ............................................................................................................ 21

10 ACCESSORIES AND OPTIONS ......................................................................................................... 22

10.1

The plug connectors listed below are available as accessories: ......................................................... 22

10.2

The connection lines listed below are available as accessories: ......................................................... 22

10

 

ACCESSORIES AND OPTIONS .................................... FEHLER! TEXTMARKE NICHT DEFINIERT.1

 

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Operating instructions TD-16

 TD-16 software V1.0

The TD-16 device is a microprocessor-controlled phase-angle controller for actuating two consumers at a frequency of

50/100 Hz, 3000~ / 6000~ vibrations per minute and variable amplitude.

1.3 Properties

1.3.1 General









Two consumer outputs

LCD touchscreen for operation

Mains input voltage compensation

Type of protection IP54









Consumer outputs 50 Hz/100 Hz for 3000/6000 vibrations per minute

Power adjustable from 0% to 100% in steps of 1%.

Min. / max. power limits.

Soft start ramp / soft stop ramp adjustable from 0 to 10 seconds

1.3.3 Inputs





Enable input for switching on/off without power

Two sensor inputs with switch-on/off delays in range of 0 to 60 seconds

1.3.4 Outputs







Operating notification relay contact 230 V AC / 1 A (changeover contact).

Two consumer outputs for oscillating conveyor

Actuator output +24 V DC

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Operating instructions TD-16

The TD-16 device is a piece of electrical equipment intended for use in supply mechanisms or automation systems. The device is designed for regulating and controlling oscillating conveyor systems.

The electrical components listed here are called "devices" in the industrial parlance, but are not devices which can be used or connected or machines in the sense of the "Device safety law", the "EMC law" or the

"EC Machinery Directive", but components. Only when these components are integrated in the construction of the machine manufacturer is the ultimate mode of operation defined.

The machine manufacturer is responsible for making sure that the construction meets the existing legal regulations.











2.2 Basic safety information

The following warnings both serve for the personal safety of the user as well as the safety of the described products and the devices connected to them.

Non-observance can lead to death, serious bodily injury or property damage.

DANGER

Life-threatening danger due to electric shock!

Even after the device is put out of operation by disconnecting the voltage, there is still dangerous electrical voltage on the internal circuit parts.



Disconnect the device from the supply voltage before any intervention.



Before opening the device, wait for at least 30 seconds until the residual voltage has dissipated.



Check to make sure there is no voltage before any intervention.



Only skilled electricians may work on electrical equipment.

Before commissioning, make sure that the voltage supply agrees with the nominal values of the device.

Check the electrical equipment of the machine regularly. Deficiencies, such as loose connections, damaged or scorched lines, must be fixed immediately.

Observe the valid accident prevention and safety regulations for your application.

In particular, observe both the general and the regional installation and safety regulations for working with dangerous voltages (e.g. EN 50178) as well as the regulations having to do with the proper use of tools and the use of personal safety equipment.

The Emergency Stop mechanisms must remain in effect in all operating modes. Unlocking the

Emergency Stop mechanisms must not result in uncontrolled reactivation.

2.2.1 Transport and storage

Problem-free and safe operation of this device require proper transport, storage, setup and installation, as well as careful operation and maintenance.

The device must be protected against mechanical impacts and vibrations during transport and storage.

Protection against moisture, water and impermissible temperatures (see chapter 6 Technical data) must also be guaranteed.

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Operating instructions TD-16

3 Installation

ATTENTION

If the device is not correctly connected, this can lead to the failure or complete destruction of the device (and the connected load).

The TD-16 is designed for installation outside of a control cabinet (IP54 protection).

If the device is mounted on a mounting plate made of metal, it can be installed with its entire area in contact with the plate or with spacers. If the device is mounted to a thermally non-conductive surface, it is to be mounted at a distance of at least 10 mm from its surface.

The mains must be connected according to the valid regulations.

It is connected via the attached Schuko "power" plug.

All touchable, electrically conductive housing parts must be grounded according to the valid regulations.

The connection must be made with at least a 1.0 mm² line cross-section.

3.3 Oscillating conveyor connection

This is connected via sockets "X11" and "X12".

X11 is the output for "Channel 1", X12 is the output for "Channel 2".

The pin assignments are as follows:

Pin 1 Connection for load

Pin 2 Connection for load

PE Connection for the ground protection conductor

The oscillating conveyors are connected to these connections.

The fuse protection on the primary side depends on the line cross-section. However, it must be designed to have a B10 line protection switch at minimum.

The devices are also protected with internal fuses (F1, 10 A slow-blow).

Caution!:

Leakage currents against PE might occur due to EMC-related suppressor components. These are harmless, however, when an industry-standard RCD switch is used with a tripping current of 0.3 A.

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Operating instructions TD-16

4 Operation

The device is operated via a touchscreen. The corresponding function is executed by touching the respective field on the touchscreen with a finger or blunt object.

4.1 Explanation of the button and display fields

Status display field

Button as switch

Button as push-button

Figure 1: Screen description

Field

Status display field

Button

Definition

In the status display field, the menu names and error messages are shown.

The term "button" designates the display field on the touchscreen, via which the displayed function is controlled.

Function: Button as switch:

 If the button is not actuated as a switch, this is shown with a blue background (see

"ON" button in Figure 1).

 If the button is actuated as a switch, this is shown with a white background (see "OFF" button in Figure 1).

The button (as switch) works with negative button pressure. That means that when the button is pushed by pressing on the touchscreen, the respective function is executed when it is released.

Function: Button as push-button:

 If the button is not actuated as a push-button, it is shown with a blue background.

 If the button is actuated as a push-button, this is shown as being "pressed" (shifted back).

The button (as a push-button) works with negative button pressure. This means that when the button is pressed, the respective function is only executed when the button is released again.

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4.2 Description of the user levels

In this chapter, the different user levels will be shown and described.

4.2.1 Structure tree, main menu

Status

Delay On

Menu

Sensor 1

Sensor 2

Delay Off

Connect

Actuator

Enable

Enable, internal

External enable

Channel 1

Channel 2

Operating instructions TD-16

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Operating instructions TD-16

Structure tree, channel menus 1 and 2

Set ramp

Power Min

Max power

Menu

Menu

Soft start

Soft stop

On the starting level, the user can switch the TD-16 on and off. The structure of this screen is described in Table 1.

Screen display Description

Status bar:

The status bar shows the status of the TD-16.

Display: Ready for operation

Status bar:

The stars represent external input/output signals.

 Status, channel 1

 Status, channel 2

 Status, actuator (actuator)

ON/ OFF button:

The power outputs are activated via the ON button.

The power outputs are deactivated via the OFF button.

Attention: Function is influenced by "enable" settings, see section 4.3.4

Display: ON button not actuated, OFF button actuated

INFO button:

MENU button:

 button:

Branching in the TD-16 information screen.

Branching to the main menu.

Branching to the user levels.

Table 1: Starting level

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4.2.3 User level, channels 1, 2

The user levels channel 1 and channel 2 are identically structured.

In the following Table 2, the structure is described based on the user level channel 1.

Screen display Description

Display field:

Shows the name of the user level.

Operating instructions TD-16

ACTIVE button:

Button for activating the channel.

Display: channel is not active

ACTIVE button:

Button for activating the channel.

Display: channel is active

POWER button:

Is branched to the screen for specifying the capacity.

VIBRATIONS button:

Is branched to the screen for specifying the vibrations.

Display fields:

0-100 %:

3000~/6000~:

 button:

MENU button:

 button:

Display of the current capacity in operation.

Display of the current vibrations.

Channels 1 and 2

Branching to the previous level.

Branching to the channel menu.

Branching to the next level.

Table 2: Display of user levels channels 1 and 2

4.2.3.1 Capacity, nominal value specification

In this menu, the capacity can be set via the touchscreen.

Screen display Description

Set the capacity: On the main screen, press the

 button.



Press once to change channel 1.



Press twice to change channel 2.

Now the screen shown on the left appears for channel 1 and 2.

Call up screen for the power: Press the POWER button.

To increase power: Press or hold the

 button.

To reduce power: Press or hold the

 button.

Attention: If the minimum capacity "POWER MIN" and the maximum capacity "POWER MAX" are limited on the channel menu, these limit values are the maximum value 100% and minimum value 0%.

Then the following function applies: (POWER MIN) => Capacity <=(POWER MAX).

Once input has been made, the value is saved by pressing the SET button and the window is closed.

Table 3: Capacity nominal value specification menu

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Operating instructions TD-16

4.2.3.2 Vibration specification

In this menu, the vibration can be set via the touchscreen.

Screen display

Description

Setting the nominal vibration: On the main screen, press the

 button.



Press once to change channel 1.



Press twice to change channel 2.

Now the screen shown on the left appears for channel 1.

Call up screen for the vibrations: Press the VIBRATIONS button.

Press the 3000 vibrations per minute "3000~" button.

Press the 6000 vibrations per minute "6000~" button.

Save nominal value: Pressing the SET button saves it.

The window will close.

Table 4: Nominal vibrations specification menu

Screen display Button

MENU

Screen display

Call up the main menu: Press the MENU button.

Sensor 1

(SENSOR 1)

For branching to sensor menu, see section 4.3.2.

Sensor 2

(SENSOR 2)

For branching to sensor menu, see section 4.3.2.

Actuator

(ACTUATOR)

For branching to actuator menu, see section 4.3.3.

Enable

(ENABLE)

For branching to enable menu, see section 4.3.4.

Table 5: Main menu

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Operating instructions TD-16

The two sensor menus 1 and 2 are identical. The following Table 6 shows the structure.

Screen display Button Screen display

MENU Press the MENU button.

SENSOR 1

SENSOR 2

Press button

, until the desired sensor appears.

Select the desired sensor

Status

(STATUS)

Sensor input not active

Sensor input active

Switching status N.O. "normally open", active when contact closed

Sensor input active

Switching status N.C. "normally closed", active when contact open

On delay setting (setting range 0.0 s

– 60.0 s)

On delay

(DELAY ON)

Off delay

(DELAY OFF)

Link (CONNECT)

Off delay setting

(setting range 0.0 s – 60.0 s)

Sensor X has a link.

Sensor X is linked with channel 1.

Sensor X is linked to channel 2.

*1

Sensor X is linked to channels 1&2.

*1

Table 6: Sensor menu

Page 14 Status as of 09/2012

Operating instructions TD-16

The following Table 7 shows the structure.

Screen display Button

MENU Press the MENU button.

Screen display

ACTUATOR Press

 button until "ACTUATOR" appears.

Select actuator

Actuator output switched off.

Actuator output switched on.

Link actuator output to channel 1.

Actuator output becomes active when channel 1 is active and inactive after 5 seconds when channel 1 is switched off.

Table 7: Actuator menu

The time delay for the actuator output is as follows:

The following diagram shows the time curve of the actuator when it is linked with channel 1.

Delay Off 5 s

Channel 1

Actuator output

X

Time

Status as of 09/2012 Page 15

Operating instructions TD-16

The following Table 7 shows the structure.

Screen display Button

MENU Press the MENU button.

Screen display

ENABLE

Internal enable

(ENABLE INTERN)

Press

 button until "ENABLE" appears.

Select actuator

Internal enable inactive.

Internal enable active

External enable

(ENABLE EXTERN)

Enable channel 1

(CHANNEL 1)

Enable channel 2

(CHANNEL 2)

External enable inactive

External enable active

Switching status N.O. "normally open", active when contact closed

External enable active

Switching status N.C. "normally closed", active when contact open

Enable channel X inactive

Power output inactive.

Enable channel X active

Power output continuous operation.

Enable channel X active

Power output is controlled via the

ON/OFF button.

Enable channel X active

Power output is controlled via external signal.

Enable channel X active

Power output is controlled via the

ON/OFF button and external signal.

Table 8: Enable menu

Page 16 Status as of 09/2012

Operating instructions TD-16

4.3.5 Channel menu (CHANNEL MENU 1 / CHANNEL MENU 2

*

)

The channel menus for the power output 1 (X11) and power output 2 (X12) have the same structure. The following Table

9 shows the structure.

Screen display Button Screen display

MENU Press the MENU button.

Set ramp

(SET RAMP)

For branching to the ramp menu, see section 4.3.6

Power minimal

(POWER MIN)

Power maximal

(POWER MAX)

Table 9: Channel menu

Screen display Button

Soft start ramp

(SOFT START)

Soft stop ramp

(SOFT STOP)

Table 10: Ramp menu

Setting the minimum setpoint specification for the capacity

(setting range 0-100%).

Setting the maximum setpoint specification for the capacity

("POWER MIN" setting range

100%).

Screen display

Soft start ramp setting.

(setting range 0.1 s – 10.0 s).

Soft stop ramp setting.

(setting range 0.1 s – 10.0 s).

Description of the errors shown on the screen.

4.4.1 Overtemperature

Screen display Screen description

When the maximum permissible temperature of the TD-16 is exceeded, this is displayed on the screen.

In the status bar, "STATUS: OVERHEAT" will appear.

Table 11: Overtemperature error

Status as of 09/2012 Page 17

5 Description of the control I/Os

Plug connection Designation

X22 enable/disable

Sensor 1 /

Sensor 2

Operating instructions TD-16

2: Enable signal

1: +24 V DC

2: 0 V

3: Signal, sensor 2

4: Signal, sensor 1

2: changeover contact

3: N.C.

1:+24 V DC

2: Actuator output signal

3: 0 V

X24 channel 1

Actuator output

The operating output is designed as a potential-free changeover contact with a maximum loadability of 230 V AC / 6 A.

The enable input is for switching the oscillating conveyor connected to the TD-16 on and off without power.

The enable must be designed via a potential-free contact. (e.g.: external switch)

The load output of the TD-16 can be switched on/off via a sensor, e.g. filling level sensor.

Via the global menu, the on and off delay times can be set within a range between 0 – 60 sec. The resolution is 0.1 seconds. In the following Figure 2, the time curve is shown graphically.

For the TD-16, there are two sensor inputs available.

Figure 2: Time curve for load output, sensor input

Actuator output

The actuator output of the TD-16 is a digital output, which is freely selectable. See section 4.3.3 Main menu ACTUATOR.

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Operating instructions TD-16

The output has a voltage of +24 V and a load current of max. 700 mA. The output is short-circuit proof. A constant overload should be avoided, however.

0 V means that the actuator output is switched off.

+24 V means that the actuator output is switched on.

Supply voltage:

Supply voltage tolerance:

Mains frequency:

230 V AC

(other voltages possible after consultation)

± 10 %

50 Hz

(other frequencies possible after consultation)

Output current

Channel 1 (CH1)

Channel 2 (CH2)

6 A

Output voltage:

Enable

Load current, sensors 1, 2:

Load current, actuator:

6 A max. 10 A

0 … 210 V

Contact 24 V DC

24 V DC each, max. 100 mA

24 V DC each, max. 700 mA

Changeover contact, 230 V AC / 6 A Status output, potential-free changeover contact

Operation: Touchscreen

Display:

Type of protection:

Permissible ambient temperature

Permissible relative humidity

Dimensions:

EMC

LCD display, 128x64 pixels

IP54

5°C to 45°C max.

95 %, non-condensing. approx. (h)185 mm x (w)169 mm x (d)115 mm

Interference emissions and noise immunity in acc. with EN 61000-6-x

Noise immunity in acc. with EN 61000-4-x

Electrostatic discharge strength (ESD) IEC / EN 61000-4-2

HF irradiation IEC / EN 61000-4-3

("Burst") IEC / EN 61000-4-4

("Surge") IEC / EN 61000-4-5

HF current infeed IEC / EN 61000-4-6

Voltage drop, voltage interruption IEC / EN 61000-4-11

Status as of 09/2012 Page 19

Operating instructions TD-16

ATTENTION

If the device is not correctly connected, this can lead to the failure or complete destruction of the device (and the connected load).

7.1 Power connection assignments

Plug connection Designation

Power

X10

Supply voltage

Mains output

Schuko plug

230 V AC 50 Hz

1: 230 V AC

2: 0 V

PE: PE

X11 Load 1: Load

Channel 1 2: Load

PE: PE

X12 Load 1: Load

Channel 2 2: Load

F1 Fuse

PE: PE

10 A, slow-blow

8 Dimensions

Page 20 Status as of 09/2012

Operating instructions TD-16

9 Maintenance and care

The devices are usually maintenance-free. The electrical equipment of the machines are still to be checked regularly by skilled electricians.

If it's dirty, clean the touchscreen with a conventional window cleaner and a soft, lint-free cloth.

The device is to be decommissioned by skilled electrical personnel while complying with the valid safety regulations.

The packaging of the converter can be recycled. Please keep the packaging for later use.

Easily removable screw connections allow the device to be disassembled into its components. These individual components can be recycled. Please carry out disposal in agreement with the local regulations.

Problematic materials must not be thrown away in the normal waste!

Dispose of problematic materials properly, safely and in an environmentally-friendly manner.

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Operating instructions TD-16

10 Accessories and options

10.1 The plug connectors listed below are available as accessories:

 Mains output connection

 Filling level sensor connection

 Operating status output connection

X10 91.3300.20

X21 91.3300.70

X22 91.3300.40

X23 91.3200.60

10.2 The connection lines listed below are available as accessories:

Function Length, line conveyor

1.5 m conveyor

3 m conveyor

5 m

 Connection of a filling level sensor 3 m, straight plug

 Connection of a filling level sensor 5 m, straight plug

 Connection of a filling level sensor 3 m, angled plug

 Connection of a filling level sensor 5 m, angled plug

 Connection of a level sensor

3 m, angled plug

 Connection of a level sensor

5 m, angled plug

 Disable connection to a TSM-11

3 m control

 Disable connection to a FSM-137

3 m control or FS-16 / FS-18 / TD-16 control unit

 Disable connection to a FSM-137 control or FS-16 / FS-18 / TD-16 control unit

 Disable connection to a FSM-137

5 m

0.3 m control or FS-16 / FS-18 / TD-16 control unit

 Connection of a sorting air valve

24 V

3 m, angled socket

Slot

X11

X11

X11

X22

X22

X22

X22

X22

X22

X23

X23

X23

X23

X24

Article number

91.4301.20

91.4301.00

91.4301.10

91.4210.01

91.4210.02

91.4210.03

91.4210.04

91.4201.03

91.4201.04

91.4280.01

91.4280.02

91.4280.03

91.4280.04

91.4220.03

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