Allen-Bradley 1763 MicroLogix 1100 Programmable Controllers, 1762 Expansion I/O User Manual

MicroLogix 1100
Programmable
Controllers
Bulletin 1763 Controllers and
1762 Expansion I/O
User Manual
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and
Maintenance of Solid State Controls (publication SGI-1.1 available from your local
Rockwell Automation sales office or online at
http://literature.rockwellautomation.com) describes some important differences
between solid state equipment and hard-wired electromechanical devices. Because of
this difference, and also because of the wide variety of uses for solid state equipment,
all persons responsible for applying this equipment must satisfy themselves that each
intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular
installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety
considerations.
WARNING
IMPORTANT
ATTENTION
Identifies information about practices or circumstances that can cause
an explosion in a hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and
understanding of the product.
Identifies information about practices or circumstances that can lead
to: personal injury or death, property damage, or economic loss.
Attentions help you identify a hazard, avoid a hazard, and recognize
the consequence.
SHOCK HAZARD
Labels may be on or inside the equipment, such as a drive or motor, to
alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, such as a drive or motor, to
alert people that surfaces may reach dangerous temperatures.
Rockwell Automation, DeviceNet, ModBus, Allen-Bradley, SLC 5/02, SLC 5/03, PLC-5, MicroLogix, SLC 500, RSLogix, RSLinx, and RSLogix
500 are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 1763-UM001C-EN-P - January 2010
Summary of Changes
To help you find new and updated information in this release of the manual,
we have included change bars as shown to the right of this paragraph.
Firmware Revision History
1
Features are added to the controllers through firmware upgrades. See the latest
release notes, 1763-RN003, to be sure that your controller’s firmware is at the
level you need. Firmware upgrades are not required, except to allow you access
to the new features.
Publication 1763-UM001C-EN-P - January 2010
Summary of Changes
2
Notes:
Publication 1763-UM001C-EN-P - January 2010
Table of Contents
Preface
Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Common Techniques Used in this Manual. . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Hardware Overview
Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Component Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MicroLogix 1100 Memory Module and Built-in Real-Time
Clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1762 Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 2
Installing Your Controller
3
Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Compliance to European Union Directives . . . . . . . . . . . . . . . . . . . . . 19
EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hazardous Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . 21
Disconnecting Main Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Safety Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Periodic Tests of Master Control Relay Circuit . . . . . . . . . . . . . . . 23
Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Isolation Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power Supply Inrush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Loss of Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Input States on Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Other Types of Line Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Preventing Excessive Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Master Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Using Emergency-Stop Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Schematic (Using IEC Symbols) . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Schematic (Using ANSI/CSA Symbols). . . . . . . . . . . . . . . . . . . . . 29
Installing a Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Using the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting the Battery Wire Connector . . . . . . . . . . . . . . . . . . . . 32
Controller Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Controller and Expansion I/O Spacing . . . . . . . . . . . . . . . . . . . . . . . . 33
Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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Table of Contents
DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1762 Expansion I/O Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Mounting 1762 Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Connecting Expansion I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Chapter 3
Wiring Your Controller
Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Wiring Recommendation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Wiring the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Using Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Recommended Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . 45
Grounding the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Terminal Block Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Terminal Groupings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Sinking and Sourcing Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 50
1763-L16AWA, 1763-L16BWA, 1763-L16BBB and
1763-L16DWD Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . 50
Controller I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Minimizing Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Wiring Your Analog Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Analog Channel Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . 53
Minimizing Electrical Noise on Analog Channels . . . . . . . . . . . . . 54
Grounding Your Analog Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Expansion I/O Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Digital Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Analog Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Chapter 4
Communication Connections
Publication 1763-UM001C-EN-P - January 2010
Supported Communication Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . 71
Default Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . . 72
Using the Communications Toggle Functionality . . . . . . . . . . . . . . . . 72
Changing Communication Configuration . . . . . . . . . . . . . . . . . . . 73
Connecting to the RS-232 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Making a DF1 Point-to-Point Connection. . . . . . . . . . . . . . . . . . . 77
Using a Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Connecting to a DF1 Half-Duplex Network . . . . . . . . . . . . . . . . . 80
Connecting to a DH-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
DH-485 Configuration Parameters. . . . . . . . . . . . . . . . . . . . . . . . . 83
Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DH-485 Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
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5
Connecting the Communication Cable to the DH-485
Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Grounding and Terminating the DH-485 Network . . . . . . . . . . . 87
Connecting the AIC+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Cable Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Recommended User-Supplied Components . . . . . . . . . . . . . . . . . 93
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Install and Attach the AIC+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Powering the AIC+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Connecting to DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Cable Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Connecting to Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Chapter 5
Using the LCD
Operating Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Main Menu and Default Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Operating Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Using Menus to Choose Values . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Selecting Between Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Cursor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Setting Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
I/O Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Viewing I/O Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Monitoring Bit File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Target Bit File Number (TBF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Monitoring a Bit File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Monitoring Integer File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Target Integer File Number (TIF) . . . . . . . . . . . . . . . . . . . . . . . . 117
Monitoring an Integer File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Using the Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Controller Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Changing Mode Switch Position. . . . . . . . . . . . . . . . . . . . . . . . . . 125
Using a User Defined LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
User Defined LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Configuring Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Changing Key In Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Key In Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Changing Key In Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Using Communications Toggle Functionality . . . . . . . . . . . . . . . . . . 133
Viewing Ethernet Port Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 133
Using Trim Pots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Trim Pot Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Changing Data Value of a Trim Pot . . . . . . . . . . . . . . . . . . . . . . . 135
Trim Pot Configuration in LCD Function File . . . . . . . . . . . . . . 137
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Table of Contents
Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Viewing System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Viewing Fault Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Chapter 6
Using Real-Time Clock and
Memory Modules
Real-Time Clock Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Operation at Power-up and Entering a Run or Test Mode. . . . . 141
Writing Data to the Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . 142
RTC Battery Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Memory Module Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
User Program , User Data and Recipe Back-up . . . . . . . . . . . . . . 143
Program Compare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Data File Download Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Memory Module Write Protection . . . . . . . . . . . . . . . . . . . . . . . . 144
Removal/Insertion Under Power . . . . . . . . . . . . . . . . . . . . . . . . . 144
Memory Module Information File . . . . . . . . . . . . . . . . . . . . . . . . 144
Program /Data Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Program /Data Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Chapter 7
Online Editing
Overview of Online Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Online Editing Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Effects of Online Editing On Your System . . . . . . . . . . . . . . . . . . . . 149
System Impacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Data Table File Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Online Edit Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Directions and Cautions for MicroLogix 1100 Online
Edit User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Change the RSLinx "Configure CIP Option"
(OS Series A FRN 1,2, and 3 only) . . . . . . . . . . . . . . . . . . . . . . . . 150
A Download Before Starting Online Edit . . . . . . . . . . . . . . . . . . 151
Types of Online Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Edit Functions in Runtime Online Editing . . . . . . . . . . . . . . . . . 154
Edit Functions in Program Online Editing . . . . . . . . . . . . . . . . . 154
Appendix A
Specifications
Expansion I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Digital I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Appendix B
Replacement Parts
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MicroLogix 1100 Replacement Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Lithium Battery (1763-BA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Battery Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Table of Contents
7
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Appendix C
Troubleshooting Your System
Understanding the Controller Indicator Status. . . . . . . . . . . . . . . . . . 185
Controller Status LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . 185
Status Indicators on the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
I/O Status Indicators on the LCD . . . . . . . . . . . . . . . . . . . . . . . . 187
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Controller Error Recovery Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Analog Expansion I/O Diagnostics and Troubleshooting . . . . . . . . 190
Module Operation and Channel Operation . . . . . . . . . . . . . . . . . 190
Power-up Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Critical and Non-Critical Errors . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Module Error Definition Table. . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Calling Rockwell Automation for Assistance . . . . . . . . . . . . . . . . . . . 194
Appendix D
Using Control Flash to Upgrade
Your Operating System
Preparing for Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Install ControlFlash Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Prepare the Controller for Updating. . . . . . . . . . . . . . . . . . . . . . . 196
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Missing/Corrupt OS LED Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Appendix E
Connecting to Networks via
RS-232/RS-485 Interface
RS-232 Communication Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
RS-485 Communication Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
DF1 Full-Duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
DF1 Half-Duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
DF1 Half-Duplex Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Considerations When Communicating as a DF1 Slave
on a Multi-drop Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Using Modems with MicroLogix 1100 Programmable
Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
DH-485 Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
DH-485 Configuration Parameters. . . . . . . . . . . . . . . . . . . . . . . . 205
Devices that use the DH-485 Network . . . . . . . . . . . . . . . . . . . . 206
Important DH-485 Network Planning Considerations . . . . . . . . 206
Example DH-485 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Modbus Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
ASCII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
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8
Table of Contents
Appendix F
Connecting to Networks via
Ethernet Interface
MicroLogix 1100 Controllers and Ethernet Communication . . . . . . 213
MicroLogix 1100 Performance Considerations . . . . . . . . . . . . . . . . . 214
MicroLogix 1100 and PC Connections to the Ethernet
Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Ethernet Network Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Connecting an Ethernet switch on the Ethernet Network . . . . . 216
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Duplicate IP address Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Configuring the Ethernet Channel on the MicroLogix 1100. . . . . . . 221
Configuration Using RSLogix 500 Programming Software . . . . . . . . 222
Configuration Via BOOTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Using the Rockwell BOOTP/DHCP Utility . . . . . . . . . . . . . . . . 224
Using a DHCP Server To Configure Your Processor . . . . . . . . . . . . 226
Using Subnet Masks and Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Manually Configuring Channel 1 for Controllers on
Subnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
MicroLogix 1100 Embedded Web Server Capability . . . . . . . . . . . . . 229
Appendix G
System Loading and Heat
Dissipation
System Loading Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
System Loading Example Calculations . . . . . . . . . . . . . . . . . . . . 232
System Loading Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Current Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Calculating Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Glossary
Index
Publication 1763-UM001C-EN-P - January 2010
Preface
Read this preface to familiarize yourself with the rest of the manual. It provides
information concerning:
•
•
•
•
•
Who Should Use this
Manual
who should use this manual
the purpose of this manual
related documentation
conventions used in this manual
Rockwell Automation support
Use this manual if you are responsible for designing, installing, programming,
or troubleshooting control systems that use MicroLogix™ 1100 controllers.
You should have a basic understanding of electrical circuitry and familiarity
with relay logic. If you do not, obtain the proper training before using this
product.
Purpose of this Manual
This manual is a reference guide for MicroLogix 1100 controllers and
expansion I/O. It describes the procedures you use to install, wire, and
troubleshoot your controller. This manual:
• explains how to install and wire your controllers
• gives you an overview of the MicroLogix 1100 controller system
Refer to publication 1763-RM001, MicroLogix 1100 Programmable
Controllers Instruction Set Reference Manual for the MicroLogix 1100
instruction set and for application examples to show the instruction set in use.
Refer to your RSLogix 500 programming software user documentation for
more information on programming your MicroLogix 1100 controller.
9
Publication 1763-UM001C-EN-P - January 2010
10
Related Documentation
The following documents contain additional information concerning Rockwell
Automation products. To obtain a copy, contact your local
Rockwell Automation office or distributor.
Resource
Description
MicroLogix 1100 Programmable Controllers Instruction
Set Reference Manual, publication 1763-RM001
Information on the MicroLogix 1100 Controllers instruction set.
MicroLogix 1100 Programmable Controllers Installation
Instructions, publication 1763-IN001
Information on mounting and wiring the MicroLogix 1100 Controllers, including
a mounting template for easy installation.
Advanced Interface Converter (AIC+) User Manual,
publication 1761-UM004
A description on how to install and connect an AIC+. This manual also
contains information on network wiring.
DeviceNet Interface User Manual, publication
1761-UM005
Information on how to install, configure, and commission a DNI.
DF1 Protocol and Command Set Reference Manual,
publication 1770-6.5.16
Information on DF1 open protocol.
Modbus Protocol Specifications Available from
www.modbus.org
Information about the Modbus protocol.
Allen-Bradley Programmable Controller Grounding and
Wiring Guidelines, publication 1770-4.1
In-depth information on grounding and wiring Allen-Bradley programmable
controllers.
Application Considerations for Solid-State Controls,
publication SGI-1.1
A description of important differences between solid-state programmable
controller products and hard-wired electromechanical devices.
National Electrical Code - Published by the National Fire
Protection Association of Boston, MA.
An article on wire sizes and types for grounding electrical equipment.
Allen-Bradley Publication Index SD499
A complete listing of current documentation, including ordering instructions.
Also indicates whether the documents are available on CD-ROM or in
multi-languages.
Allen-Bradley Industrial Automation Glossary,
publication AG-7.1
A glossary of industrial automation terms and abbreviations.
Common Techniques Used
in this Manual
Publication 1763-UM001C-EN-P - January 2010
The following conventions are used throughout this manual:
• Bulleted lists such as this one provide information, not procedural steps.
• Numbered lists provide sequential steps or hierarchical information.
• Italic type is used for emphasis.
Chapter
1
Hardware Overview
Hardware Features
The Bulletin 1763, MicroLogix 1100 programmable controller contains a
power supply, input and output circuits, a processor, an isolated combination
RS-232/485 communication port, and an Ethernet port. Each controller
supports 18 I/O points (10 digital inputs, 2 analog inputs, and 6 discrete
outputs).
The hardware features of the controller are shown below.
Top View
Side View
12
11
6
5
8
4
7
ESC
OK
3
9
2
1
10
Hardware Features
Feature
Description
Feature
Description
1
Output Terminal Block
7
LCD Keypad
(ESC, OK, Up, Down, Left, Right)
2
Battery Connector
8
Status LED indicators
3
Bus Connector Interface to Expansion I/O
9
Memory Module Port Cover(1) -orMemory Module(2)
4
Battery
10
DIN Rail Latches
5
Input Terminal Block
11
RS-232/485 Communication Port
(Channel 0, isolated)
6
LCD
12
Ethernet Port
(Channel 1)
(1)
Shipped with controller.
(2)
Optional equipment.
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12
Hardware Overview
Controller Input Power and Embedded I/O
Catalog Number
1763-L16AWA
1763-L16BWA
1763-L16BBB
1763-L16DWD
(1)
Description
Input Power
120/240V AC
Digital Inputs
(10) 120V AC
Analog Inputs
(2) voltage input
Digital Outputs
(6) relay
120/240V AC
(6) 24V DC
0...10V DC
(2) voltage input
All individually isolated
(6) relay
0...10V DC
All individually isolated
24V DC
(4) high-speed 24V DC(1)
(6) 24V DC
(2) voltage input
0...10V DC
12...24V DC
(4) high-speed 24V DC(1)
(6) 12...24V DC
(2) relay (isolated)
(2) 24V DC FET
(2) high-speed 24V DC FET
(2) voltage input
(6) relay
(4) high-speed 12/24V
DC(1)
0...10V DC
All individually isolated
The 4 high-speed inputs (inputs 0 through 3) can be used individually for pulse catch/latching inputs or combined as a high speed counter. Refer to Digital Input
Specifications on page 157 and the MicroLogix 1100 Instruction Set Reference Manual, publication 1763-RM001, for more information.
Component Descriptions
MicroLogix 1100 Memory Module and Built-in Real-Time Clock
The controller has a built-in real-time clock to provide a reference for
applications that need time-based control.
The controller is shipped with a memory module port cover in place. You can
order a memory module, 1763-MM1, as an accessory. The memory module
provides optional backup of your user program and data, and is a means to
transport your programs between controllers.
The program and data in your MicroLogix 1100 is non-volatile and is stored
when the power is lost to the controller. The memory module provides
additional backup that can be stored separately. The memory module does not
increase the available memory of the controller.
Publication 1763-UM001C-EN-P - January 2010
Hardware Overview
13
1763-MM1 Memory Module
1762 Expansion I/O
1762 expansion I/O can be connected to the MicroLogix 1100 controller, as
shown below.
TIP
A maximum of four I/O modules, in any combination, can
be connected to a controller. See Appendix G to determine
how much heat a certain combination generates.
1762 Expansion I/O
1762 Expansion I/O
1762 Expansion I/O Connected to MicroLogix 1100 Controller
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14
Hardware Overview
Expansion I/O
Catalog Number
Description
Digital
1762-IA8
8-Point 120V AC Input Module
1762-IQ8
8-Point Sink/Source 24V DC Input Module
1762-IQ16
16-Point Sink/Source 24V DC Input Module
1762-IQ32T
32-Point Sink/Source 24V DC Input Module
1762-OA8
8-Point 120/240V AC Triac Output Module
1762-OB8
8-Point Sourcing 24V DC Output Module
1762-OB16
16-Point Sourcing 24V DC Output Module
1762-OB32T
32-Point Sourcing 24V DC Output Module
1762-OV32T
32-Point Sinking 24V DC Output Module
1762-OW8
8-Point AC/DC Relay Output Module
1762-OW16
16-Point AC/DC Relay Output Module
1762-OX6I
6-Point Isolated AC/DC Relay Output Module
1762-IQ8OW6
8-Point Sink/Source 24V DC Input and 6-Point AC/DC Relay
Output Module
Analog
1762-IF4
4-Channel Voltage/Current Analog Input Module
1762-OF4
4-Channel Voltage/Current Analog Output Module
1762-IF2OF2
Combination 2-Channel Input 2-Channel Output
Voltage/Current Analog Module
Temperature
Communication Cables
1762-IR4
4-Channel RTD/Resistance Input Module
1762-IT4
4-Channel Thermocouple/mV Input Module
Use only the following communication cables with the MicroLogix 1100
controllers. These cables are required for Class I Div. 2 applications.
•
•
•
•
•
•
Publication 1763-UM001C-EN-P - January 2010
1761-CBL-AM00 Series C or later
1761-CBL-AP00 Series C or later
1761-CBL-PM02 Series C or later
1761-CBL-HM02 Series C or later
2707-NC9 Series C or later
1763-NC01 Series A or later
Hardware Overview
ATTENTION
15
UNSUPPORTED CONNECTION
Do not connect a MicroLogix 1100 controller to
another MicroLogix family controller such as
MicroLogix 1000, MicroLogix 1200, MicroLogix 1500,
or the network port of a 1747-DPS1 Port Splitter
using a 1761- CBL-AM00 (8-pin mini-DIN to 8-pin
mini-DIN) cable or equivalent.
This type of connection will cause damage to the
RS-232/485 communication port (Channel 0) of the
MicroLogix 1100 and/or the controller itself. The
communication pins used for RS-485
communications on the MicroLogix 1100 are
alternately used for 24V power on the other
MicroLogix controllers and the network port of the
1747-DPS1 Port Splitter.
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16
Hardware Overview
Programming
Programming the MicroLogix 1100 controller is done using RSLogix 500,
Revision 7.0 or later. To use all of the latest features, RSLogix 500
programming software must be version 7.20.00 or later. Communication
cables for programming are available separately from the controller and
software.
Communication Options
The MicroLogix 1100 controllers provide two communications ports, an
isolated combination RS-232/485 communication port (Channel 0) and an
Ethernet port (Channel 1).
The isolated Channel 0 port on the MicroLogix 1100 can be connected to the
following:
• operator interfaces, personal computers, etc. using DF1 Full Duplex
point-to-point
• a DH-485 network
• a DF1 Radio Modem network
• a DF1 half-duplex network as an RTU Master or RTU Slave
• a Modbus network as an RTU Master or RTU Slave
• an ASCII network
• a DeviceNet network as a slave or peer using a DeviceNet Interface
(catalog number 1761-NET-DNI)
• an Ethernet network using the Ethernet Interface module (catalog
number 1761-NET-ENI, or 1761-NET-ENIW)
When connecting to a DH-485 network, DF1 half-duplex network(1) or a
Modbus network, the MicroLogix 1100 can be connected directly via Channel
0 (without an Advanced Interface Converter, catalog number
1761-NET-AIC). The Channel 0 combo port provides both RS-232 and
RS-485 isolated connections. The appropriate electrical interface is selected
through your choice of communication cable. The existing MicroLogix 1761
communication cables provide an interface to the RS-232 drivers. The
1763-NC01 cable provides an interface to the RS-485 drivers (for DH-485,
Modbus RTU Master, RTU slave networks, DF1 half-duplex Master(1) and
DF1 half-duplex Slave(1)).
The controller may also be connected to serial devices, such as bar code
readers, weigh scales, serial printers, and other intelligent devices, using ASCII.
See Default Communication Configuration on page 72 for the configuration
settings for Channel 0. MicroLogix 1100 can be connected directly to RS-485
network via channel 0, using ASCII(1).)
(1)
Publication 1763-UM001C-EN-P - January 2010
OS Series B FRN4 or later.
Hardware Overview
17
The MicroLogix 1100 supports Ethernet communication via the Ethernet
communication Channel 1. You can connect your controller to a local area
network that provides communication between various devices at 10 Mbps or
100 Mbps. This port supports CIP explicit messaging (message exchange)
only. The controller cannot be used for CIP implicit messaging (real-time I/O
messaging). The controller also includes an embedded web server which
allows viewing of not only module information, TCP/IP configuration, and
diagnostic information, but also includes the data table memory map and data
table monitor screen using a standard web browser.
See Chapter 4 for more information on connecting to the available
communication options.
Publication 1763-UM001C-EN-P - January 2010
18
Hardware Overview
Publication 1763-UM001C-EN-P - January 2010
Chapter
2
Installing Your Controller
This chapter shows you how to install your controller. The only tools you
require are a flat or Phillips head screwdriver and drill. Topics include:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Agency Certifications
Compliance to European
Union Directives
19
agency certifications
compliance to European Union Directives
installation considerations
safety considerations
power considerations
preventing excessive heat
master control relay
installing a memory module
using the battery
controller mounting dimensions
controller and expansion I/O spacing
mounting the controller
mounting 1762 expansion I/O
connecting 1762 expansion I/O
• UL Listed Industrial Control Equipment for use in Class I, Division 2,
Hazardous Locations, Groups A, B, C, D
• C-UL Listed Industrial Control Equipment for use in Canada
• CE marked for all applicable directives
• C-Tick marked for all applicable acts
This product has the CE mark and is approved for installation within the
European Union and EEA regions. It has been designed and tested to meet
the following directives.
Publication 1763-UM001C-EN-P - January 2010
20
Installing Your Controller
EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards, in whole
or in part, documented in a technical construction file:
• EN 61000-6-4
EMC - Part 6-4: Generic Standards - Emission Standard for Industrial
Environments
• EN 61000-6-2
EMC - Part 6-2: Generic Standards - Immunity for Industrial
Environments
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC Low Voltage, by
applying the safety requirements of EN 61131-2 Programmable Controllers,
Part 2 - Equipment Requirements and Tests.
For specific information required by EN 61131-2, see the appropriate sections
in this publication, as well as the following Allen-Bradley publications:
• Industrial Automation Wiring and Grounding Guidelines for Noise Immunity,
publication 1770-4.1
• Guidelines for Handling Lithium Batteries, publication AG-5.4
• Automation Systems Catalog, publication B115
Installation Considerations
Publication 1763-UM001C-EN-P - January 2010
Most applications require installation in an industrial enclosure (Pollution
Degree 2(1)) to reduce the effects of electrical interference (Over Voltage
Category II(2)) and environmental exposure. Locate your controller as far as
possible from power lines, load lines, and other sources of electrical noise such
as hard-contact switches, relays, and AC motor drives. For more information
on proper grounding guidelines, see the Industrial Automation Wiring and
Grounding Guidelines publication 1770-4.1.
(1)
Pollution Degree 2 is an environment where normally only non-conductive pollution occurs except that
occasionally temporary conductivity caused by condensation shall be expected.
(2)
Overvoltage Category II is the load level section of the electrical distribution system. At this level, transient
voltages are controlled and do not exceed the impulse voltage capability of the products insulation.
Installing Your Controller
ATTENTION
ATTENTION
ATTENTION
Safety Considerations
21
Electrostatic discharge can damage semiconductor devices
inside the controller. Do not touch the connector pins or
other sensitive areas.
Vertical mounting of the controller is not supported due to
heat build-up considerations.
Be careful of metal chips when drilling mounting holes for
your controller or other equipment within the enclosure or
panel. Drilled fragments that fall into the controller or I/O
modules could cause damage. Do not drill holes above a
mounted controller if the protective debris shields are
removed or the processor is installed.
Safety considerations are an important element of proper system installation.
Actively thinking about the safety of yourself and others, as well as the
condition of your equipment, is of primary importance. We recommend
reviewing the following safety considerations.
Hazardous Location Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or
non-hazardous locations only. The following WARNING statement applies to
use in hazardous locations.
WARNING
EXPLOSION HAZARD
• Substitution of components may impair suitability for
Class I, Division 2.
• Do not replace components or disconnect equipment
unless power has been switched off.
• Do not connect or disconnect components unless
power has been switched off.
• This product must be installed in an enclosure. All
cables connected to the product must remain in the
enclosure or be protected by conduit or other means.
• All wiring must comply with N.E.C. article 501-10(b).
Publication 1763-UM001C-EN-P - January 2010
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Installing Your Controller
Use only the following communication cables in Class I, Division 2 hazardous
locations.
Communication Cables for Class I, Division 2 Hazardous Locations
1761-CBL-AM00 Series C or later
1761-CBL-AP00 Series C or later
1761-CBL-PM02 Series C or later
1761-CBL-HM02 Series C or later
2707-NC9 Series C or later
1763-NC01 Series A or later
Disconnecting Main Power
WARNING
Explosion Hazard
Do not replace components, connect equipment, or
disconnect equipment unless power has been switched off.
The main power disconnect switch should be located where operators and
maintenance personnel have quick and easy access to it. In addition to
disconnecting electrical power, all other sources of power (pneumatic and
hydraulic) should be de-energized before working on a machine or process
controlled by a controller.
Safety Circuits
WARNING
Explosion Hazard
Do not connect or disconnect connectors while circuit is
live.
Circuits installed on the machine for safety reasons, like overtravel limit
switches, stop push buttons, and interlocks, should always be hard-wired
directly to the master control relay. These devices must be wired in series so
that when any one device opens, the master control relay is de-energized,
thereby removing power to the machine. Never alter these circuits to defeat
their function. Serious injury or machine damage could result.
Publication 1763-UM001C-EN-P - January 2010
Installing Your Controller
23
Power Distribution
There are some points about power distribution that you should know:
• The master control relay must be able to inhibit all machine motion by
removing power to the machine I/O devices when the relay is
de-energized. It is recommended that the controller remain powered
even when the master control relay is de-energized.
• If you are using a DC power supply, interrupt the load side rather than
the AC line power. This avoids the additional delay of power supply
turn-off. The DC power supply should be powered directly from the
fused secondary of the transformer. Power to the DC input and output
circuits should be connected through a set of master control relay
contacts.
Periodic Tests of Master Control Relay Circuit
Any part can fail, including the switches in a master control relay circuit. The
failure of one of these switches would most likely cause an open circuit, which
would be a safe power-off failure. However, if one of these switches shorts
out, it no longer provides any safety protection. These switches should be
tested periodically to assure they will stop machine motion when needed.
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Installing Your Controller
Power Considerations
The following explains power considerations for the micro controllers.
Isolation Transformers
You may want to use an isolation transformer in the AC line to the controller.
This type of transformer provides isolation from your power distribution
system to reduce the electrical noise that enters the controller and is often used
as a step-down transformer to reduce line voltage. Any transformer used with
the controller must have a sufficient power rating for its load. The power
rating is expressed in volt-amperes (VA).
Power Supply Inrush
During power-up, the MicroLogix 1100 power supply allows a brief inrush
current to charge internal capacitors. Many power lines and control
transformers can supply inrush current for a brief time. If the power source
cannot supply this inrush current, the source voltage may sag momentarily.
The only effect of limited inrush current and voltage sag on the MicroLogix
1100 is that the power supply capacitors charge more slowly. However, the
effect of a voltage sag on other equipment should be considered. For example,
a deep voltage sag may reset a computer connected to the same power source.
The following considerations determine whether the power source must be
required to supply high inrush current:
• The power-up sequence of devices in a system.
• The amount of the power source voltage sag if the inrush current
cannot be supplied.
• The effect of voltage sag on other equipment in the system.
If the entire system is powered-up at the same time, a brief sag in the power
source voltage typically will not affect any equipment.
Loss of Power Source
The power supply is designed to withstand brief power losses without
affecting the operation of the system. The time the system is operational
during power loss is called program scan hold-up time after loss of power. The
duration of the power supply hold-up time depends on the type and state of
the I/O, but is typically between 10 milliseconds and 3 seconds. When the
duration of power loss reaches this limit, the power supply signals the
processor that it can no longer provide adequate DC power to the system.
Publication 1763-UM001C-EN-P - January 2010
Installing Your Controller
25
This is referred to as a power supply shutdown. The processor then performs
an orderly shutdown of the controller.
Input States on Power Down
The power supply hold-up time as described above is generally longer than the
turn-on and turn-off times of the inputs. Because of this, the input state
change from “On” to “Off ” that occurs when power is removed may be
recorded by the processor before the power supply shuts down the system.
Understanding this concept is important. The user program should be written
to take this effect into account.
Other Types of Line Conditions
Occasionally the power source to the system can be temporarily interrupted. It
is also possible that the voltage level may drop substantially below the normal
line voltage range for a period of time. Both of these conditions are considered
to be a loss of power for the system.
Preventing Excessive Heat
For most applications, normal convective cooling keeps the controller within
the specified operating range. Ensure that the specified temperature range is
maintained. Proper spacing of components within an enclosure is usually
sufficient for heat dissipation.
In some applications, a substantial amount of heat is produced by other
equipment inside or outside the enclosure. In this case, place blower fans
inside the enclosure to assist in air circulation and to reduce “hot spots” near
the controller.
Additional cooling provisions might be necessary when high ambient
temperatures are encountered.
TIP
Do not bring in unfiltered outside air. Place the controller in
an enclosure to protect it from a corrosive atmosphere.
Harmful contaminants or dirt could cause improper
operation or damage to components. In extreme cases, you
may need to use air conditioning to protect against heat
build-up within the enclosure.
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Installing Your Controller
Master Control Relay
A hard-wired master control relay (MCR) provides a reliable means for
emergency machine shutdown. Since the master control relay allows the
placement of several emergency-stop switches in different locations, its
installation is important from a safety standpoint. Overtravel limit switches or
mushroom-head push buttons are wired in series so that when any of them
opens, the master control relay is de-energized. This removes power to input
and output device circuits. Refer to the figures on pages 28 and 29.
ATTENTION
TIP
Never alter these circuits to defeat their function since
serious injury and/or machine damage could result.
If you are using an external DC power supply, interrupt
the DC output side rather than the AC line side of the
supply to avoid the additional delay of power supply
turn-off.
The AC line of the DC output power supply should be
fused.
Connect a set of master control relays in series with the
DC power supplying the input and output circuits.
Place the main power disconnect switch where operators and maintenance
personnel have quick and easy access to it. If you mount a disconnect switch
inside the controller enclosure, place the switch operating handle on the
outside of the enclosure, so that you can disconnect power without opening
the enclosure.
Whenever any of the emergency-stop switches are opened, power to input and
output devices should be removed.
When you use the master control relay to remove power from the external
I/O circuits, power continues to be provided to the controller’s power supply
so that diagnostic indicators on the processor can still be observed.
The master control relay is not a substitute for a disconnect to the controller.
It is intended for any situation where the operator must quickly de-energize
I/O devices only. When inspecting or installing terminal connections,
replacing output fuses, or working on equipment within the enclosure, use the
disconnect to shut off power to the rest of the system.
Publication 1763-UM001C-EN-P - January 2010
Installing Your Controller
TIP
27
Do not control the master control relay with the
controller. Provide the operator with the safety of a direct
connection between an emergency-stop switch and the
master control relay.
Using Emergency-Stop Switches
When using emergency-stop switches, adhere to the following points:
• Do not program emergency-stop switches in the controller program.
Any emergency-stop switch should turn off all machine power by
turning off the master control relay.
• Observe all applicable local codes concerning the placement and
labeling of emergency-stop switches.
• Install emergency-stop switches and the master control relay in your
system. Make certain that relay contacts have a sufficient rating for your
application. Emergency-stop switches must be easy to reach.
• In the following illustration, input and output circuits are shown with
MCR protection. However, in most applications, only output circuits
require MCR protection.
The following illustrations show the Master Control Relay wired in a grounded
system.
TIP
In most applications input circuits do not require MCR
protection; however, if you need to remove power from all
field devices, you must include MCR contacts in series with
input power wiring.
Publication 1763-UM001C-EN-P - January 2010
28
Installing Your Controller
Schematic (Using IEC Symbols)
L1
L2
230V AC
Disconnect
MCR
Fuse
230V AC
I/O
Circuits
Isolation
Transformer
Operation of either of these contacts will
remove power from the external I/O
circuits, stopping machine motion.
X1 115V AC
X2
or 230V AC
Emergency-Stop
Push Button
Overtravel
Limit Switch
Fuse
Stop
Start
Master Control Relay (MCR)
Cat. No. 700-PK400A1
Suppressor
Cat. No. 700-N24
MCR
Suppr.
MCR
MCR
115V AC or
230V AC
I/O Circuits
DC Power Supply.
Use IEC 950/EN 60950
_
+
(Lo)
(Hi)
Line Terminals: Connect to terminals of Power
Supply (1763-L16AWA, 1763-L16BWA).
Publication 1763-UM001C-EN-P - January 2010
MCR
Line Terminals: Connect to 24V DC terminals of
Power Supply (1763-L16BBB).
24V DC
I/O
Circuits
Installing Your Controller
29
Schematic (Using ANSI/CSA Symbols)
L1
230V AC
L2
Disconnect
MCR
Fuse
Isolation
Transformer
X1
115V AC or
X2
230V AC
Fuse
Operation of either of these contacts will
remove power from the external I/O
circuits, stopping machine motion.
Emergency-Stop
Push Button
Overtravel
Limit Switch
230V AC
Output
Circuits
Master Control Relay (MCR)
Cat. No. 700-PK400A1
Suppressor
Cat. No. 700-N24
Start
Stop
MCR
Suppr.
MCR
MCR
DC Power Supply. Use
NEC Class 2 for UL
Listing.
_
(Lo)
(Hi)
Line Terminals: Connect to terminals of Power
Supply (1763-L16AWA, 1763-L16BWA).
+
115V AC or
230V AC
I/O Circuits
MCR
24 V DC
I/O
Circuits
Line Terminals: Connect to 24V DC terminals of
Power Supply (1763-L16BBB).
Publication 1763-UM001C-EN-P - January 2010
30
Installing Your Controller
Installing a Memory
Module
1. Remove the memory module port cover.
2. Align the connector on the memory module with the connector pins on
the controller.
ORY
MEMDULE
MO
3. Firmly seat the memory module into the controller.
ORY
MEMDULE
MO
Publication 1763-UM001C-EN-P - January 2010
ORY
MEMDULE
MO
Installing Your Controller
Using the Battery
31
The MicroLogix 1100 controller is equipped with a replaceable battery. The
Battery Low indicator on the LCD display of the controller shows the status of
the replaceable battery. When the battery is low, the indicator is set (displayed
as a solid rectangle). This means that either the battery wire connector is
disconnected, or the battery may fail within 2 weeks if it is connected. When
the battery level is acceptable, the indicator is clear (displayed as an empty
rectangle).
IMPORTANT
The MicroLogix 1100 controller ships with the battery wire
connector connected.
Ensure that the battery wire connector is inserted into the
connector port if your application needs battery power. For
example, when using a real-time clock (RTC), or to store
the program in the controller's memory for an extended
period of time while the power is removed.
See Lithium Battery (1763-BA) in the appendix B, for more
information on installation, handling, usage, storage, and
disposal of the battery.
SeeRTC Battery Operation on page 142, for more
information on the use of the battery in relation with RTC.
IMPORTANT
When the controller’s Battery Low indicator is set
(displayed as a solid rectangle) with the battery wire
connector connected, we recommend strongly to install a
new battery immediately.
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32
Installing Your Controller
Connecting the Battery Wire Connector
Follow the procedure below to connect the battery wire connector to the
battery connector.
1. Insert the replaceable battery wire connector into the battery connector.
2. Secure the battery connector wires along the wire guide as shown below.
Replaceable Battery Pocket
Replaceable Battery
Wire Guide
Battery Connector Wires
ESC
OK
Battery Wire Connector
Battery Connector
Publication 1763-UM001C-EN-P - January 2010
Installing Your Controller
33
Controller Mounting
Dimensions
C
A
B
1763-L16AWA, 1763-L16BWA, 1763-L16BBB
Controller Dimensions
Dimension
1763-L16BWA
1763-L16BBB
A
90 mm (3.5 in.)
B
110 mm (4.33 in.)
C
87 mm (3.43 in.)
1763-L16DWD
The controller mounts horizontally, with the expansion I/O extending to the
right of the controller. Allow 50 mm (2 in.) of space on all sides of the
controller system for adequate ventilation. Maintain spacing from enclosure
walls, wireways, adjacent equipment, etc., as shown below.
MicroLogix
1100
1762 I/O
Side
1762 I/O
Top
1762 I/O
Controller and Expansion
I/O Spacing
1763-L16AWA
Side
Bottom
Publication 1763-UM001C-EN-P - January 2010
34
Installing Your Controller
Mounting the Controller
MicroLogix™ 1100 controllers are suitable for use in an industrial
environment when installed in accordance with these instructions. Specifically,
this equipment is intended for use in clean, dry environments (Pollution degree
2(1)) and to circuits not exceeding Over Voltage Category II(2) (IEC
60664-1).(3)
ATTENTION
Do not remove the protective debris shield until after the
controller and all other equipment in the panel near the
controller are mounted and wiring is complete. Once
wiring is complete, remove protective debris shield. Failure
to remove shield before operating can cause overheating.
debris shield
ATTENTION
TIP
Publication 1763-UM001C-EN-P - January 2010
Electrostatic discharge can damage semiconductor devices
inside the controller. Do not touch the connector pins or
other sensitive areas.
For environments with greater vibration and shock
concerns, use the panel mounting method described on
page 36, rather than DIN rail mounting.
(1)
Pollution Degree 2 is an environment where, normally, only non-conductive pollution occurs except that
occasionally a temporary conductivity caused by condensation shall be expected.
(2)
Over Voltage Category II is the load level section of the electrical distribution system. At this level transient
voltages are controlled and do not exceed the impulse voltage capability of the product’s insulation.
(3)
Pollution Degree 2 and Over Voltage Category II are International Electrotechnical Commission (IEC)
designations.
Installing Your Controller
35
DIN Rail Mounting
The maximum extension of the latch is 14 mm (0.55 in.) in the open position.
A flat-blade screwdriver is required for removal of the controller. The
controller can be mounted to EN50022-35x7.5 or EN50022-35x15 DIN rails.
DIN rail mounting dimensions are shown below.
27.5 mm
(1.08 in.)
90 mm
(3.5 in.)
27.5 mm
(1.08 in.)
Follow this procedure to install your controller on the DIN rail.
1. Mount your DIN rail. (Make sure that the placement of the controller
on the DIN rail meets the recommended spacing requirements,
see Controller and Expansion I/O Spacing on page 33. Refer to the
mounting template inside the back cover of this document.)
2. Close the DIN latch, if it is open.
3. Hook the top slot over the DIN rail.
4. While pressing the controller down against the top of the rail, snap the
bottom of the controller into position.
5. Leave the protective debris shield attached until you are finished wiring
the controller and any other devices.
To remove your controller from the DIN rail:
1. Place a flat-blade screwdriver in the DIN rail latch at the bottom of the
controller.
2. Holding the controller, pry downward on the latch until the latch locks
in the open position.
3. Repeat steps 1 and 2 for the second DIN rail latch.
4. Unhook the top of the DIN rail slot from the rail.
Publication 1763-UM001C-EN-P - January 2010
36
Installing Your Controller
ESC
open
OK
closed
Panel Mounting
Mount to panel using #8 or M4 screws. To install your controller using
mounting screws:
1. Remove the mounting template from inside the back cover of the
MicroLogix 1100 Programmable Controllers Installation Instructions,
publication 1763-IN001.
2. Secure the template to the mounting surface. (Make sure your controller
is spaced properly. See Controller and Expansion I/O Spacing on page
33.)
3. Drill holes through the template.
4. Remove the mounting template.
5. Mount the controller.
6. Leave the protective debris shield in place until you are finished wiring
the controller and any other devices.
Debris Shield
Mounting Template
(Remove before
installing controller)
Publication 1763-UM001C-EN-P - January 2010
Installing Your Controller
37
1762 Expansion I/O
Dimensions
A
C
B
Dimension
Mounting 1762 Expansion
I/O
Expansion I/O Module
A
90 mm (3.5 in.)
B
40 mm (1.57 in.)
C
87 mm (3.43 in.)
ATTENTION
During panel or DIN rail mounting of all devices, be sure
that all debris (metal chips, wire stands, etc.) is kept from
falling into the module. Debris that falls into the module
could cause damage when the module is under power.
DIN Rail Mounting
The module can be mounted using the following DIN rails:
• 35 x 7.5 mm (EN 50 022 - 35 x 7.5), or
• 35 x 15 mm (EN 50 022 - 35 x 15).
Before mounting the module on a DIN rail, close the DIN rail latch. Press the
DIN rail mounting area of the module against the DIN rail. The latch
momentarily opens and locks into place.
Publication 1763-UM001C-EN-P - January 2010
38
Installing Your Controller
Use DIN rail end anchors (Allen-Bradley part number 1492-EA35 or
1492-EAH35) for vibration or shock environments. The following illustration
shows the location of the end anchors.
End Anchor
End Anchor
TIP
TIP
1762 expansion I/O must be mounted horizontally as
illustrated.
For environments with greater vibration and shock
concerns, use the panel mounting method described below,
instead of DIN rail mounting.
Panel Mounting
Use the dimensional template shown below to mount the module. The
preferred mounting method is to use two M4 or #8 panhead screws per
module. Mounting screws are required on every module.
For more than 2 modules: (number of modules - 1) x 40 mm (1.59 in.)
A = 95 mm (3.740 in.)
1763-L16AWA, 1763-L16BWA, 1763-L16BBB
A
40.4
(1.59)
1762 I/O
MicroLogix
1100
1762 I/O
100 90
(3.94) (3.54)
40.4
(1.59)
1762 I/O
14.5
(0.57)
NOTE: All dimensions are in mm (inches).
Hole spacing tolerance: ±0.4 mm (0.016 in.).
Publication 1763-UM001C-EN-P - January 2010
Installing Your Controller
Connecting Expansion I/O
39
The expansion I/O module is attached to the controller or another I/O
module by means of a flat ribbon cable after mounting, as shown below.
TIP
Use the pull loop on the connector to disconnect modules.
Do not pull on the ribbon cable.
TIP
Up to four expansion I/O modules can be connected to a
controller.
ATTENTION
Remove power before removing or inserting an I/O
module. When you remove or insert a module with power
applied, an electrical arc may occur. An electrical arc can
cause personal injury or property damage by:
• sending an erroneous signal to your system’s field
devices, causing the controller to fault
• causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both
the module and its mating connector. Worn contacts may
create electrical resistance, reducing product reliability.
WARNING
EXPLOSION HAZARD
In Class I, Division 2 applications, the bus connector must
be fully seated and the bus connector cover must be
snapped in place.
In Class I, Division 2 applications, all modules must be
mounted in direct contact with each other as shown on
page 39. If DIN rail mounting is used, an end stop must be
installed ahead of the controller and after the last 1762 I/O
module.
Publication 1763-UM001C-EN-P - January 2010
40
Installing Your Controller
Notes:
Publication 1763-UM001C-EN-P - January 2010
Chapter
3
Wiring Your Controller
This chapter describes how to wire your controller and expansion I/O. Topics
include:
•
•
•
•
•
•
•
•
Wiring Requirements
wire requirements
using surge suppressors
grounding the controller
wiring diagrams
sinking and sourcing wiring diagrams
controller I/O wiring
wiring your analog channels
expansion I/O wiring
Wiring Recommendation
ATTENTION
ATTENTION
Before you install and wire any device, disconnect
power to the controller system.
Calculate the maximum possible current in each
power and common wire. Observe all electrical
codes dictating the maximum current allowable for
each wire size. Current above the maximum ratings
may cause wiring to overheat, which can cause
damage.
United States Only: If the controller is installed within
a potentially hazardous environment, all wiring must
comply with the requirements stated in the National
Electrical Code 501-10 (b).
• Allow for at least 50 mm. (2 in.) between I/O wiring ducts or terminal
strips and the controller.
• Route incoming power to the controller by a path separate from the
device wiring. Where paths must cross, their intersection should be
perpendicular.
41
Publication 1763-UM001C-EN-P - January 2010
42
Wiring Your Controller
Do not run signal or communications wiring and
power wiring in the same conduit. Wires with
different signal characteristics should be routed by
separate paths.
TIP
• Separate wiring by signal type. Bundle wiring with similar electrical
characteristics together.
• Separate input wiring from output wiring.
• Label wiring to all devices in the system. Use tape, shrink-tubing, or
other dependable means for labeling purposes. In addition to labeling,
use colored insulation to identify wiring based on signal characteristics.
For example, you may use blue for DC wiring and red for AC wiring.
Wire Requirements
Wire Type
Wire Size (2 wire maximum per terminal screw)
1 wire per terminal
2 wire per terminal
Solid
Cu-90°C (194°F)
#12 to #20 AWG
#16 to #20 AWG
Stranded
Cu-90°C (194°F)
#14 to #20 AWG
#18 to #20 AWG
Wiring torque = 0.56 Nm (5.0 in-lb) rated
Wiring the Terminal Block
The MicroLogix 1100 controllers have screw-cage clamps on the input and
output terminal blocks. With screw-cage clamp terminal blocks, there is no
need to attach additional hardware such as a spade lug to the wire, or use a
finger-safe cover.
To wire the terminal block:
1. Strip the end of the wire.
The recommended length for the stripped end of the wire is 11.0 mm
(0.440 in.).
2. Insert it into an open clamp.
3. Using a small, flat-blade screwdriver, tighten the terminal screw. To
ensure that the wire conductor is secured inside the clamp, tighten it to
the rated torque, 0.56 Nm (5.0 in-lb).
The diameter of the terminal screw head is 5.5 mm (0.220 in.).
Publication 1763-UM001C-EN-P - January 2010
Wiring Your Controller
43
Screw-cage clamp terminal block
Using Surge Suppressors
Because of the potentially high current surges that occur when switching
inductive load devices, such as motor starters and solenoids, the use of some
type of surge suppression to protect and extend the operating life of the
controllers output contacts is required. Switching inductive loads without
surge suppression can significantly reduce the life expectancy of relay contacts.
By adding a suppression device directly across the coil of an inductive device,
you prolong the life of the output or relay contacts. You also reduce the effects
of voltage transients and electrical noise from radiating into adjacent systems.
The following diagram shows an output with a suppression device. We
recommend that you locate the suppression device as close as possible to the
load device.
+DC or L1
VAC/DC
Suppression
Device
Out 0
Out 1
AC or DC
Outputs
Out 2
Out 3
Load
Out 4
Out 5
Out 6
Out 7
COM
DC COM or L2
If the outputs are DC, we recommend that you use an 1N4004 diode for surge
suppression, as shown below. For inductive DC load devices, a diode is
suitable. A 1N4004 diode is acceptable for most applications. A surge
Publication 1763-UM001C-EN-P - January 2010
44
Wiring Your Controller
suppressor can also be used. See for recommended suppressors. As shown
below, these surge suppression circuits connect directly across the load device.
+24V DC
VAC/DC
Out 0
Out 1
Out 2
Out 3
Relay or Solid
State DC Outputs Out 4
Out 5
Out 6
Out 7 24V DC common
COM
IN4004 Diode
(A surge suppressor
can also be used.)
Suitable surge suppression methods for inductive AC load devices include a
varistor, an RC network, or an Allen-Bradley surge suppressor, all shown
below. These components must be appropriately rated to suppress the
switching transient characteristic of the particular inductive device. See the
table on 45 for recommended suppressors.
Surge Suppression for Inductive AC Load Devices
Output Device
Output Device
Output Device
Surge
Suppressor
Varistor
Publication 1763-UM001C-EN-P - January 2010
RC Network
Wiring Your Controller
45
Recommended Surge Suppressors
Use the Allen-Bradley surge suppressors shown in the following table for use
with relays, contactors, and starters.
Recommended Surge Suppressors
Device
Coil Voltage
Suppressor Catalog
Number
Bulletin 509 Motor Starter
Bulletin 509 Motor Starter
120V AC
240V AC
599-K04(1)
599-KA04(1)
Bulletin 100 Contactor
Bulletin 100 Contactor
120V AC
240V AC
199-FSMA1(2)
199-FSMA2(2)
Bulletin 709 Motor Starter
120V AC
1401-N10(2)
Bulletin 700 Type R, RM Relays
AC coil
None Required
Bulletin 700 Type R Relay
Bulletin 700 Type RM Relay
12V DC
12V DC
199-FSMA9
Bulletin 700 Type R Relay
Bulletin 700 Type RM Relay
24V DC
24V DC
199-FSMA9
Bulletin 700 Type R Relay
Bulletin 700 Type RM Relay
48V DC
48V DC
199-FSMA9
Bulletin 700 Type R Relay
Bulletin 700 Type RM Relay
115-125V DC
115-125V DC
199-FSMA10
Bulletin 700 Type R Relay
Bulletin 700 Type RM Relay
230-250V DC
230-250V DC
199-FSMA11
Bulletin 700 Type N, P, or PK Relay
150V max, AC or DC
700-N24(2)
Miscellaneous electromagnetic
devices limited to 35 sealed VA
150V max, AC or DC
700-N24(2)
(1)
Varistor – Not recommended for use on relay outputs.
(2)
RC Type – Do not use with Triac outputs.
Publication 1763-UM001C-EN-P - January 2010
46
Wiring Your Controller
Grounding the Controller
ATTENTION
In solid-state control systems, grounding and wire routing helps limit the
effects of noise due to electromagnetic interference (EMI). Run the ground
connection from the ground screw of the controller to the ground bus prior to
connecting any devices. Use AWG #14 wire. For AC-powered controllers, this
connection must be made for safety purposes.
All devices connected to the RS-232/485 communication port must be referenced to
controller ground, or be floating (not referenced to a potential other than ground).
Failure to follow this procedure may result in property damage or personal injury.
• For 1763-L16BWA controllers, the COM of the sensor supply is also connected to
chassis ground internally. The 24V DC sensor power source should not be used to power
output circuits. It should only be used to power input devices.
• For 1763-L16BBB and 1763-L16DWD controllers, the VDC NEUT or common terminal
of the power supply is also connected to chassis ground internally.
This product is intended to be mounted to a well grounded mounting surface
such as a metal panel. Refer to the Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1, for additional information. Additional
grounding connections from the mounting tab or DIN rail, if used, are not
required unless the mounting surface cannot be grounded.
TIP
Use all four mounting positions for panel mounting
installation.
ESC
OK
Grounding stamping
ATTENTION
Publication 1763-UM001C-EN-P - January 2010
Remove the protective debris strip before applying
power to the controller. Failure to remove the strip
may cause the controller to overheat.
Wiring Your Controller
47
The following illustrations show the wiring diagrams for the MicroLogix 1100
controllers. Controllers with DC inputs can be wired as either sinking or
sourcing inputs. (Sinking and sourcing does not apply to AC inputs.) Refer to
Sinking and Sourcing Wiring Diagrams on page 3-50.
Wiring Diagrams
The controller terminal block layouts are shown below. The shading on the
labels indicates how the terminals are grouped. A detail of the groupings is
shown in the table following the terminal block layouts.
TIP
This
symbol denotes a protective earth ground
terminal which provides a low impedance path
between electrical circuits and earth for safety
purposes and provides noise immunity
improvement. This connection must be made for
safety purposes on AC-powered controllers.
This
symbol denotes a functional earth ground
terminal which provides a low impedance path
between electrical circuits and earth for non-safety
purposes, such as noise immunity improvement.
Terminal Block Layouts
1763-L16AWA
Group 0
NOT
USED
NOT
USED
AC
COM
Group 1
I/0
I/1
I/2
I/3
NOT
USED
VAC
VDC
O/0
VAC
VDC
AC
COM
Group 2
I/4
I/5
I/6
I/7
I/8
I/9
VAC
VDC
O/2
VAC
VDC
O/3
VAC
VDC
O/4
IA
COM
IV1(+)
IV2(+)
O/5
NOT
USED
up
5
VAC
VDC
G ro
4
up
G ro
3
up
G ro
2
up
O/1
G ro
1
up
G ro
up
L1
L2/N
100-240 VAC
G ro
Output Terminal Block
0
Input Terminal Block
Publication 1763-UM001C-EN-P - January 2010
48
Wiring Your Controller
1763-L16BWA
Group 0
DC OUT
+ 24V -
DC
COM
Group 1
I/0
I/1
I/2
I/3
NOT
USED
VAC
VDC
O/0
VAC
VDC
DC
COM
Group 2
I/4
I/5
I/6
I/7
I/8
I/9
VAC
VDC
O/2
VAC
VDC
O/3
VAC
VDC
O/4
IA
COM
IV1(+)
IV2(+)
O/5
NOT
USED
Input Terminal Block
5
VAC
VDC
up
4
G ro
G ro
up
3
G ro
up
G ro
up
G ro
up
G ro
up
2
O/1
1
L1
L2/N
100-240 VAC
0
Output Terminal Block
The 24V DC sensor supply of the 1763-L16BWA should
not be used to power output circuits. It should only be
used to power input devices (e.g. sensors, switches). See
Master Control Relay on page 2-26 for information on
MCR wiring in output circuits.
ATTENTION
1763-L16BBB
Group 0
NOT
USED
NOT
USED
DC
COM
Group 1
I/0
I/1
I/2
I/3
NOT
USED
VAC
VDC
O/0
VAC
VDC
DC
COM
Group 2
I/4
I/5
I/6
I/7
I/8
I/9
IA
COM
NOT
USED
NOT
USED
DC
24V+
O/2
O/3
O/4
O/5
IA
COM
IV1(+)
IV2(+)
DC
24V-
NOT
USED
Input Terminal Block
2
O/1
G ro
up
G ro
up
G ro
up
24V DC IN
1
+
0
Output Terminal Block
1763-L16DWD
Group 0
NOT
USED
NOT
USED
DC
COM
Group 1
I/0
I/1
I/2
I/3
NOT
USED
VAC
VDC
O/0
VAC
VDC
DC
COM
Group 2
I/4
I/5
I/6
I/7
I/8
I/9
VAC
VDC
O/2
VAC
VDC
O/3
VAC
VDC
O/4
IV1(+)
IV2(+)
up
5
VAC
VDC
G ro
up
4
G ro
up
3
G ro
up
2
O/1
G ro
G ro
Publication 1763-UM001C-EN-P - January 2010
G ro
+ 12/24V DC IN
up
0
Output Terminal Block
up
1
Input Terminal Block
O/5
NOT
USED
Wiring Your Controller
49
Terminal Groupings
Input Terminal Grouping
Controller
1763-L16AWA
1763-L16BWA
1763-L16BBB
1763-L16DWD
Input Group
Group 0
Group 1
Group 2
Group 0
Group 1
Group 2
Group 0
Group 1
Group 2
Inputs
Common Terminal
AC COM 0
AC COM 1
IA COM
DC COM 0
DC COM 1
IA COM
DC COM 0
DC COM 1
IA COM
Input Terminal
I/0 through I/3
I/4 through I/9
IV1(+) and IV2(+)
I/0 through I/3
I/4 through I/9
IV1(+) and IV2(+)
I/0 through I/3
I/4 through I/9
IV1(+) and IV2(+)
Output Terminal Grouping
Controller
1763-L16AWA
1763-L16BWA
1763-L16DWD
1763-L16BBB
Output
Group
Group 0
Group 1
Group 2
Group 3
Group 4
Group 5
Group 0
Group 1
Group 2
Voltage
Terminal
VAC/VDC
VAC/VDC
VAC/VDC
VAC/VDC
VAC/VDC
VAC/VDC
VAC/VDC
VAC/VDC
DC +24V,
DC -24V
Outputs
Output
Terminal
O/0
O/1
O/2
O/3
O/4
O/5
O/0
O/1
O/2 through
O/5
Description
Isolated Relay output
Isolated Relay output
Isolated Relay output
Isolated Relay output
Isolated Relay output
Isolated Relay output
Isolated Relay output
Isolated Relay output
FET output
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50
Wiring Your Controller
Any of the MicroLogix 1100 DC embedded input groups can be configured as
sinking or sourcing depending on how the DC COM is wired on the group.
Refer to pages 51 through 51 for sinking and sourcing wiring diagrams.
Sinking and Sourcing
Wiring Diagrams
Type
Definition
Sinking Input
The input energizes when high-level voltage is applied to the input
terminal (active high). Connect the power supply VDC (-) to the input
group’s COM terminal.
Sourcing Input
The input energizes when low-level voltage is applied to the input
terminal (active low). Connect the power supply VDC (+) to the input
group’s COM terminal.
The 24V DC sensor power source must not be used to
power output circuits. It should only be used to power
input devices (e.g. sensors, switches). See Master Control
Relay on page 2-26 for information on MCR wiring in
output circuits.
ATTENTION
1763-L16AWA, 1763-L16BWA, 1763-L16BBB and 1763-L16DWD
Wiring Diagrams
In the following diagrams, lower case alphabetic
subscripts are appended to common-terminal
connections to indicate that different power sources
may be used for different isolated groups, if desired.
TIP
1763-L16AWA Input Wiring Diagram (1)
L1a
L1b
L2a
NOT
USED
NOT
USED
AC
COM
L2b
I/0
I/1
(1)
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L1c
I/2
I/3
AC
COM
L2c
I/4
I/5
I/6
I/7
I/8
“NOT USED” terminals are not intended for use as connection points.
I/9
IA
COM
IV1(+)
IV2(+)
Wiring Your Controller
51
1763-L16BWA Sinking Input Wiring Diagram
24V DC Sensor Power
+DC
-DC
DC OUT
+ 24V -
+DCa
+DCb
-DCa
-DCb
DC
COM
I/0
I/1
I/2
I/3
DC
COM
L1c
L2c
I/4
I/5
I/6
I/7
I/8
I/9
IA
COM
IV1(+)
IV2(+)
IV1(+)
IV2(+)
IV1(+)
IV2(+)
IV1(+)
IV2(+)
1763-L16BWA Sourcing Input Wiring Diagram
24V DC Sensor Power
+DC
-DC
DC OUT
+ 24V -
-DCa
-DCb
+DCa
+DCb
DC
COM
I/0
I/1
I/2
I/3
DC
COM
L1c
L2c
I/4
I/5
I/6
I/7
I/8
I/9
IA
COM
1763-L16BBB and 1763-L16DWD Sinking Input Wiring Diagram
NOT
USED
NOT
USED
+DCa
+DCb
-DCa
-DCb
DC
COM
I/0
I/1
I/2
I/3
DC
COM
L1c
L2c
I/4
I/5
I/6
I/7
I/8
I/9
IA
COM
1763-L16BBB and 1763-L16DWD Sourcing Input Wiring Diagram
NOT
USED
NOT
USED
-DCa
-DCb
+DCa
+DCb
DC
COM
I/0
I/1
I/2
I/3
DC
COM
L1c
L2c
I/4
I/5
I/6
I/7
I/8
I/9
IA
COM
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52
Wiring Your Controller
1763-L16AWA and 1763-L16BWA Output Wiring Diagram
+DCa
-DCa
L1a
L2a
L1b
L2b
L1c
L2c
L1d
L2d
L1e
L2e
VAC
VDC
O/5
L2
CR
L1
L1
L2/N
100-240 VAC
NOT
USED
VAC
VDC
O/0
VAC
VDC
O/1
VAC
VDC
O/2
CR
VAC
VDC
O/3
VAC
VDC
O/4
NOT
USED
1763-L16BBB Output Wiring Diagram
+DCa
-DCa
+DCb
-DCb
-DCc
+DCc
-DC
CR
+DC
+ 24V DC IN
NOT
USED
VAC
VDC
O/0
VAC
VDC
O/1
CR
NOT
USED
NOT
USED
CR
DC
24V+
O/2
O/3
O/4
O/5
DC
24V-
L1c
L2c
L1d
L2d
L1e
L2e
VAC
VDC
O/5
NOT
USED
1763-L16DWD Output Wiring Diagram
+DCa
-DCa
L1a
L2a
L1b
L2b
-DC
CR
+DC
+ 12/24V DC IN
NOT
USED
Publication 1763-UM001C-EN-P - January 2010
VAC
VDC
O/0
VAC
VDC
O/1
VAC
VDC
O/2
CR
VAC
VDC
O/3
VAC
VDC
O/4
NOT
USED
Wiring Your Controller
Controller I/O Wiring
53
Minimizing Electrical Noise
Because of the variety of applications and environments where controllers are
installed and operating, it is impossible to ensure that all environmental noise
will be removed by input filters. To help reduce the effects of environmental
noise, install the MicroLogix 1100 system in a properly rated (for example,
NEMA) enclosure. Make sure that the MicroLogix 1100 system is properly
grounded.
A system may malfunction due to a change in the operating environment after
a period of time. We recommend periodically checking system operation,
particularly when new machinery or other noise sources are installed near the
MicroLogix 1100 system.
Wiring Your Analog
Channels
Analog input circuits can monitor voltage signals and convert them to serial
digital data.
Sensor 2
(V) Voltage Sensor 1
(V) Voltage
IA
COM
IV1(+)
IV2(+)
Analog Channel Wiring Guidelines
Consider the following when wiring your analog channels:
• The analog common (COM) is connected to earth ground inside the
module. These terminals are not electrically isolated from the system.
They are connected to chassis ground.
• Analog channels are not isolated from each other.
• Use Belden™ 8761, or equivalent, shielded wire.
• Under normal conditions, the drain wire (shield) should be connected to
the metal mounting panel (earth ground). Keep the shield connection to
earth ground as short as possible.
• To ensure optimum accuracy for voltage type inputs, limit overall cable
impedance by keeping all analog cables as short as possible. Locate the
I/O system as close to your voltage type sensors or actuators as
possible.
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54
Wiring Your Controller
• The controller does not provide loop power for analog inputs. Use a
power supply that matches the transmitter specifications as shown
below.
2-Wire Transmitter
Power +
Supply -
3-Wire Transmitter
Power
Supply
Transmitter
+
-
Transmitter
Supply
Signal
GND
+
-
4-Wire Transmitter
Power +
Supply -
Transmitter
Supply
Signal
+
-
+
-
Controller
IV1(+) or IV2(+)
IA COM
Controller
IV1(+) or IV2(+)
IA COM
Controller
IV1(+) or IV2(+)
IA COM
Minimizing Electrical Noise on Analog Channels
Inputs on analog channels employ digital high-frequency filters that
significantly reduce the effects of electrical noise on input signals. However,
because of the variety of applications and environments where analog
controllers are installed and operated, it is impossible to ensure that all
environmental noise will be removed by the input filters.
Several specific steps can be taken to help reduce the effects of environmental
noise on analog signals:
• install the MicroLogix 1100 system in a properly rated (i.e., NEMA)
enclosure. Make sure that the MicroLogix 1100 system is properly
grounded.
• use Belden cable #8761 for wiring the analog channels, making sure that
the drain wire and foil shield are properly earth grounded.
• route the Belden cable separately from any AC wiring. Additional noise
immunity can be obtained by routing the cables in grounded conduit.
Publication 1763-UM001C-EN-P - January 2010
Wiring Your Controller
55
Grounding Your Analog Cable
Use shielded communication cable (Belden #8761). The Belden cable has two
signal wires (black and clear), one drain wire, and a foil shield. The drain wire
and foil shield must be grounded at one end of the cable.
Foil shield
Black wire
Insulation
Drain wire
Clear wire
IMPORTANT
44531
Do not ground the drain wire and foil shield at
both ends of the cable
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56
Wiring Your Controller
Expansion I/O Wiring
Digital Wiring Diagrams
The following illustrations show the digital expansion I/O wiring diagrams.
1762-IA8 Wiring Diagram
L1
IN 0
IN 1
IN 2
IN 3
100/120V ac
IN 4
IN 5
IN 6
IN 7
AC
COM
AC
COM
L2
Common
connected
internally.
1762-IQ8 Wiring Diagram
+DC (sinking)
-DC (sourcing)
IN 0
IN 1
IN 2
IN 3
24V dc
IN 4
IN 5
IN 6
IN 7
-DC (sinking)
+DC (sourcing)
Publication 1763-UM001C-EN-P - January 2010
DC
COM
DC
COM
Common connected
internally.
Wiring Your Controller
57
1762-IQ16 Wiring Diagram
+DC (Sinking)
-DC (Sourcing)
IN 0
IN 1
IN 2
IN 3
IN 4
24V dc
IN 5
IN 6
IN 7
DC
COM 0
+DC (Sinking)
-DC (Sourcing)
-DC (Sinking)
+DC (Sourcing)
IN 8
IN 9
IN 10
24V dc
IN 11
IN 12
IN 13
IN 14
IN 15
-DC (Sinking)
+DC (Sourcing)
DC
COM 1
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58
Wiring Your Controller
1762-IQ32T Wiring Diagram
44920
1762-OA8 Wiring Diagram
OUT 0
CR
L2
CR
OUT 5
CR
OUT 6
OUT 7
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L1
OUT 1
CR
OUT 3
CR
OUT 4
CR
OUT 2
VAC
1
L1
VAC
0
L2
Wiring Your Controller
59
1762-OB8 Wiring Diagram
+DC
+VDC
CR
CR
OUT 0
OUT 1
CR
OUT 3
CR
OUT 2
OUT 4
OUT 5
CR
OUT 6
CR
OUT 7
24V dc (source)
DC COM
-DC
1762-OB16 Wiring Diagram
VDC+
CR
OUT 0
CR
OUT 2
+DC
OUT 1
CR
OUT 3
CR
OUT 4
OUT 5
CR
OUT 6
CR
OUT 7
CR
OUT 8
CR
OUT 9
CR
OUT 11
CR
OUT 13
24V dc (source)
OUT 10
OUT 12
OUT 14
OUT 15
DC COM
-DC
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60
Wiring Your Controller
1762-OB32T Wiring Diagram
44925
1762-OV32T Wiring Diagram
44915
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Wiring Your Controller
61
1762-OW8 Wiring Diagram
L1 VAC1 +
VAC-VDC 1
OUT 0
CR
L1 VAC2 +
L2 DC2 COM
OUT 1
CR
OUT3
CR
OUT 4
CR
L2 DC1 COM
OUT 2
VAC-VDC2
CR
OUT 5
CR
OUT 6
OUT 7
1762-OW16 Wiring Diagram
OUT 0
CR
L1
VAC-VDC
0
OUT 1
CR
OUT 3
CR
OUT 5
CR
L2
OUT 2
OUT 4
CR
OUT 6
CR
OUT 7
+DC
VAC-VDC
1
OUT 8
CR
OUT 9
CR
OUT 11
CR
OUT 13
CR
OUT 15
CR
-DC
OUT 10
OUT 12
CR
OUT 14
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Wiring Your Controller
1762-OX6I Wiring Diagram
L1-0
L1 OR +DC
OUT0 N.C.
L1 OR +DC
OUT0 N.O.
CR
OUT1 N.C.
CR
L1-1
OUT1 N.O.
L2 OR -DC
L1-2
L2 OR -DC
L2 OR -DC
CR
L1 OR +DC
OUT2 N.C.
OUT2 N.O.
L1 OR +DC
L2 OR -DC
CR
L1 OR +DC
L1-3
OUT3 N.C.
OUT3 N.O.
L1-4
OUT4 N.C.
L1-5
CR
L1 OR +DC
OUT5 N.C.
OUT5 N.O.
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CR
OUT4 N.O.
L2 OR -DC
L2 OR -DC
Wiring Your Controller
63
1762-IQ8OW6 Wiring Diagram
+DC (Sinking)
-DC (Sourcing)
IN 0
IN 1
IN 2
IN 3
+DC (Sinking)
-DC (Sourcing)
IN 4
-DC (Sinking)
+DC (Sourcing)
DC
COM 0
IN 5
IN 6
IN 7
DC
COM 1
-DC (Sinking)
+DC (Sourcing)
VAC
VDC
L1 or +DC
OUT 0
CR
Connected Internally
VAC
VDC
L1 or +DC
OUT 1
CR
OUT 3
CR
OUT 5
CR
L2 or -DC
OUT 2
OUT 4
Analog Wiring
Consider the following when wiring your analog modules:
• The analog common (COM) is not connected to earth ground inside the
module. All terminals are electrically isolated from the system.
• Channels are not isolated from each other.
• Use Belden 8761, or equivalent, shielded wire.
• Under normal conditions, the drain wire (shield) should be connected to
the metal mounting panel (earth ground). Keep the shield connection to
earth ground as short as possible.
• To ensure optimum accuracy for voltage type inputs, limit overall cable
impedance by keeping all analog cables as short as possible. Locate the
I/O system as close to your voltage type sensors or actuators as
possible.
• The module does not provide loop power for analog inputs. Use a
power supply that matches the input transmitter specifications.
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64
Wiring Your Controller
1762-IF2OF2 Input Type Selection
Select the input type, current or voltage, using the switches located on the
module’s circuit board and the input type/range selection bits in the
Configuration Data File. Refer to MicroLogix 1100 Programmable Controllers
Instruction Set Reference Manual, publication 1763-RM001. You can access
the switches through the ventilation slots on the top of the module. Switch 1
controls channel 0; switch 2 controls channel 1. The factory default setting for
both switch 1 and switch 2 is Current. Switch positions are shown below.
Ch0 Ch1
ON
Switch Location
1
2
Voltage (OFF)
Current (ON) Default
1762-IF2OF2 Output Type Selection
The output type selection, current or voltage, is made by wiring to the
appropriate terminals, Iout or Vout, and by the type/range selection bits in the
Configuration Data File. Refer to MicroLogix 1100 Programmable Controllers
Instruction Set Reference Manual, publication 1763-RM001.
ATTENTION
Publication 1763-UM001C-EN-P - January 2010
Analog outputs may fluctuate for less than a second
when power is applied or removed. This
characteristic is common to most analog outputs.
While the majority of loads will not recognize this
short signal, it is recommended that preventive
measures be taken to ensure that connected
equipment is not affected.
Wiring Your Controller
65
1762-IF2OF2 Wiring
The following illustration shows the 1762-IF2OF2 analog expansion I/O
terminal block.
1762-IF2OF2 Terminal Block Layout
IN 0 (+)
IN 0 (-)
IN 1 (+)
IN 1 (-)
V Out 0
I Out 0
V Out 1
I Out 1
COM
COM
Common connected
internally.
Differential Sensor Transmitter Types
IN 0 (+)
Analog Sensor
IN 0 (-)
IN 1 (+)
IN 1 (-)
Load
I out 0
I out 1
V out 0
V out 1
COM
COM
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66
Wiring Your Controller
Single-ended Sensor/Transmitter Types
2-Wire Transmitter
Transmitter
+
Power +
Supply(1)-
Module
-
IN +
IN COM
3-Wire Transmitter
Transmitter
Supply
Signal
Module
Power +
Supply(1)-
IN +
IN COM
4-Wire Transmitter
Transmitter
Supply
Signal
Power +
Supply(1)-
+
-
Module
+
-
IN +
IN COM
(1) All power supplies rated N.E.C. Class 2.
1762-IF4 Input Type Selection
Select the input type, current or voltage, using the switches located on the
module’s circuit board and the input type/range selection bits in the
Configuration Data File. Refer to MicroLogix 1100 Programmable Controllers
Instruction Set Reference Manual, publication 1763-RM001. You can access the
switches through the ventilation slots on the top of the module.
Ch0 Ch1
Switch Location
ON
ON
Voltage (OFF)
1
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Ch2 Ch3
2
1
2
Current (ON Default)
Wiring Your Controller
67
1762-IF4 Terminal Block Layout
IN 0 (+)
IN 0 (-)
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
COM
Commons internally connected.
COM
Differential Sensor Transmitter Types
IN 0 (+)
Analog Sensor
IN 0 (-)
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
COM
COM
TIP
Grounding the cable shield at the module end only
usually provides sufficient noise immunity.
However, for best cable shield performance, earth
ground the shield at both ends, using a 0.01µF
capacitor at one end to block AC power ground
currents, if necessary.
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68
Wiring Your Controller
Sensor/Transmitter Types
2-Wire Transmitter
Transmitter
+
+
Supply (1) -
-
Power
Module
IN +
IN COM
Transmitter
3-Wire Transmitter
Power
Supply(1)
Supply
Signal
+
-
Module
IN +
IN COM
4-Wire Transmitter
Transmitter
Signal
Supply
Power +
Supply(1) -
+
-
+
-
Module
IN +
IN COM
(1) All power supplies rated N.E.C. Class 2.
1762-OF4 Output Type Selection
The output type selection, current or voltage, is made by wiring to the
appropriate terminals, Iout or Vout, and by the type/range selection bits in the
Configuration Data File.
1762-OF4 Terminal Block Layout
V out 0
I out 0
V out 1
I out 1
V out 2
I out 2
V out 3
I out 3
COM
COM
Publication 1763-UM001C-EN-P - January 2010
Commons connected internally
Wiring Your Controller
69
1762-OF4 Wiring
I out 0
Current Load
I out 1
I out 2
I out 3
Voltage Load
V out 0
V out 1
V out 2
V out 3
COM
COM
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Wiring Your Controller
Notes:
Publication 1763-UM001C-EN-P - January 2010
Chapter
4
Communication Connections
This chapter describes how to communicate with your control system. The
method you use and cabling required to connect your controller depends on
what type of system you are employing. This chapter also describes how the
controller establishes communication with the appropriate network. Topics
include:
•
•
•
•
•
•
•
•
supported communication protocols
default communication configurations
using communications toggle functionality
connecting to RS-232 port
connecting to DH-485 network
connecting to AIC+
connecting to DeviceNet
connecting to Ethernet
The MicroLogix 1100 controllers provide two communication channels, an
isolated RS-232/485 communication port (Channel 0) and an Ethernet port
(Channel 1).
Supported Communication
Protocols
MicroLogix 1100 controllers support the following communication protocols
from the primary RS-232/485 communication channel, Channel 0:
•
•
•
•
•
•
DH-485
DF1 Full-Duplex
DF1 Half-Duplex Master and Slave
DF1 Radio Modem
Modbus Master and Slave
ASCII
The Ethernet communication channel, Channel 1, allows your controller to be
connected to a local area network for various devices providing 10 Mbps/100
Mbps transfer rate. MicroLogix 1100 controllers support CIP explicit
messaging (message exchange). MicroLogix 1100 controllers do not support
Ethernet I/O master capability through CIP implicit messaging (real-time I/O
messaging).
71
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72
Communication Connections
For more information on MicroLogix 1100 communications, refer to the
MicroLogix 1100 Programmable Controllers Instruction Set Reference
Manual, publication 1763-RM001.
Default Communication
Configuration
The MicroLogix 1100 communication Channel 0 has the following default
communication configuration.
TIP
For Channel 0, the default configuration is present
when:
• The controller is powered-up for the first time.
• The communications toggle functionality
specifies default communications (specified using
the LCD Display. The DCOMM indicator on the
LCD Display is on, i.e., lit in solid rectangle).
• An OS upgrade is completed.
See Chapter 5 for more information about using the LCD Display.
See Appendix E for more information about communicating.
DF1 Full-Duplex Default Configuration Parameters
Using the Communications
Toggle Functionality
Parameter
Default
Baud Rate
19.2 KBps
Parity
none
Source ID (Node Address)
1
Control Line
no handshaking
Error Detection
CRC
Embedded Responses
auto detect
Duplicate Packet (Message) Detect
enabled
ACK Timeout
50 counts
NAK retries
3 retries
ENQ retries
3 retries
Stop Bits
1
Data Bits
8
The Communications Toggle Functionality can be operated using the LCD
display on the controller, as shown below.
Use the Communications Toggle Functionality to change from the
user-defined communication configuration to the default communications
mode and back on Channel 0. The Default Communications (DCOMM)
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Communication Connections
73
CO
M
M
CO 0
M
M
DC 1
OM
BA M
T.
U- LO
M
SG
indicator on the LCD display operates to show when the controller is in the
default communications mode (settings shown on 72).
TIP
The Communication Toggle Functionality only
affects the communication configuration of
Channel 0.
Changing Communication Configuration
Follow the procedure below to change from the user-defined communication
configuration to the default communications mode and back. In this example,
we will start from the Main Menu screen of the LCD display, as shown below.
If necessary, press ESC repeatedly until you return to the Main Menu screen.
1. On the Main Menu screen, select Advance Set by using the Up and
Down keys on the LCD keypad, as shown below. If the menu items
shown in the figure below are not displayed on the Main Menu screen,
you need to scroll down the screen by pressing the Down key.
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74
Communication Connections
2. Then, press the OK key on the LCD keypad. The Advanced Settings
Menu screen is displayed, as shown below.
3. Select DCOMM Cfg using the Up and Down keys, as shown below, and
then press the OK key.
CO
CO
M
M
0
M
M
DC 1
OM
BA M
T.
U- L O
M
SG
4. The DCOMM Configuration screen is displayed, as shown below. The
current status, Disable in this example, is selected by default.
The DCOMM status indicator, which is the third of the five indicators
at the top left of the LED display, is displayed in empty rectangle. It
means that the communication configuration is set to a user-defined
communication mode at present.
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Communication Connections
75
CO
M
CO M0
M
M
DC 1
OM
BA M
T.
U- L O
M
SG
If the communication configuration is set to the default communication
mode, the DCOMM Configuration screen is displayed as shown below.
The DCOMM status indicator is displayed in solid rectangle.
5. Use the up arrow to change the indicator position so that it is pointing
to Enable.Press the OK key to change to the default communication
mode. The DCOMM Mode Change Notification screen is displayed, as
shown below. It indicates that the communication configuration is
changed to the default communication mode. The DCOMM status
indicator is displayed in solid rectangle.
If you change to the user-defined configuration from the default
configuration mode by selecting Disable and pressing the OK key, the
DCOMM Mode Change Notification will be displayed as shown below.
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Communication Connections
6. Press the ESC key to return to the Advanced Settings Menu screen, as
shown in step 3.
Connecting to the RS-232
Port
There are two ways to connect the MicroLogix 1100 programmable controller
to your personal computer using the DF1 protocol: using a point-to-point
connection, or using a modem. Descriptions of these methods follow.
ATTENTION
All devices connected to the RS-232/485
communication port must be referenced to controller
ground, or be floating (not referenced to a potential
other than ground). Failure to follow this procedure
may result in property damage or personal injury.
• For 1763-L16BWA controllers, the COM of the
sensor supply is also connected to chassis ground
internally. The 24V DC sensor power source should
not be used to power output circuits. It should only be
used to power input devices.
• For 1763-L16BBB and 1763-L16DWD controllers,
the VDC NEUT or common terminal of the power
supply is also connected to chassis ground
internally.
Available Communication Cables
Communication Cables
Length
1761-CBL-AM00 Series C or later cables are required for Class I Div 2 applications.
45 cm (17.7 in.)
1761-CBL-AP00 Series C or later cables are required for Class I Div 2 applications.
45 cm (17.7 in.)
1761-CBL-PM02 Series C or later cables are required for Class I Div 2 applications.
2 m (6.5 ft)
1761-CBL-HM02 Series C or later cables are required for Class I Div 2 applications.
2 m (6.5 ft)
2707-NC9 Series C or later cables are required for Class I Div 2 applications.
15 m (49.2 ft)
1763-NC01 Series A or later
30 cm (11.8 in.)
Publication 1763-UM001C-EN-P - January 2010
Communication Connections
ATTENTION
77
UNSUPPORTED CONNECTION
Do not connect a MicroLogix 1100 controller to
another MicroLogix family controller such as
MicroLogix 1000, MicroLogix 1200, MicroLogix 1500,
or to the 1747-DPS1 Network port using a
1761-CBL-AM00 (8-pin mini-DIN to 8-pin mini-DIN)
cable or equivalent.
This type of connection will cause damage to the
RS-232/485 communication port (Channel 0) of the
MicroLogix 1100 and/or the controller itself.
Communication pins used for RS-485
communications are alternately used for 24V power
on the other MicroLogix controllers and the
1747-DPS1network port .
Making a DF1 Point-to-Point Connection
You can connect the MicroLogix 1100 programmable controller to your
personal computer using a serial cable (1761-CBL-PM02) from your personal
computer’s serial port to the controller’s Channel 0. The recommended
protocol for this configuration is DF1 Full-Duplex.
You can connect a MicroLogix 1100 controller to your personal computer
directly without using an external optical isolator, such as Advanced Interface
Converter (AIC+), catalog number 1761-NET-AIC, as shown in the
illustration below, because Channel 0 is isolated within the controller.
MicroLogix 1100 Channel 0
Personal Computer
1761-CBL-AP00 or
1761-CBL-PM021)
(1) Series C or later cables are required for Class I Div 2 applications.
Publication 1763-UM001C-EN-P - January 2010
78
Communication Connections
Using a Modem
You can use modems to connect a personal computer to one MicroLogix 1100
controller (using DF1 Full-Duplex protocol), to multiple controllers (using
DF1 Half-Duplex protocol), or Modbus RTU Slave protocol via Channel 0, as
shown in the following illustration. (See Appendix E for information on types
of modems you can use with the micro controllers.)
IMPORTANT
Do not attempt to use DH-485 protocol through
modems under any circumstance. The
communication timing using DH-485 protocol is not
supported by modem communications.
Personal Computer
Modem Cable
(straight-through)
MicroLogix 1100
Channel 0
Modem
Protocol Options
• DF1 Full-Duplex protocol (to 1 controller)
• DF1 Half-Duplex protocol (to multiple controllers)
• Modbus RTU Slave protocol
Modem
1761-CBL-AP00 or
1761-CBL-PM02(1)
(straight-through)
(1) Series C or later cables are required for Class I Div 2 applications.
You can connect a MicroLogix 1100 controller to your modem directly
without using an external optical isolator, such as AIC+, catalog number
1761-NET-AIC, as shown in the illustration below, because Channel 0 is
isolated within the controller.
Publication 1763-UM001C-EN-P - January 2010
Communication Connections
79
MicroLogix 1100 Channel 0 to Modem Cable Pinout
When connecting MicroLogix 1100 Channel 0 to a modem using an RS-232
cable, the maximum that the cable length may be extended is 15.24 m (50 ft).
DTE Device
(MicroLogix
1100
Channel 0)
DCE Device
(Modem,
PanelView,
etc.)
8-Pin
25-Pin
9-Pin
7
TXD
TXD
2
3
4
RXD
RXD
3
2
2
GND
GND
7
5
1
B(+)
DCD
8
1
8
A(-)
DTR
20
4
5
N.C.
DSR
6
6
6
CTS
CTS
5
8
3
RTS
RTS
4
7
ATTENTION
Do not connect pin 1,8, and 5. This connection will
cause damage to the RS-232/485 communication port
(channel 0) of the MicroLogix 1100 and/or the
controller itself.
Publication 1763-UM001C-EN-P - January 2010
80
Communication Connections
Connecting to a DF1 Half-Duplex Network
When a communication port is configured for DF1 Half-Duplex Slave,
available parameters include the following:
DF1 Half-Duplex Configuration Parameters
Parameter
Options
Baud Rate
300, 600, 1200, 2400, 4800, 9600, 19.2 KBps, 38.4 KBps
Parity
none, even
Node Address
0...254 decimal
Control Line
no handshaking, half duplex modem (RTS/CTS handshaking, no handshaking (485 network)
Error Detection
CRC, BCC
EOT Suppression
enabled, disabled
When EOT Suppression is enabled, the slave does not respond when polled if no message is queued. This
saves modem transmission power and time when there is no message to transmit.
Duplicate Packet (Message)
Detect
enabled, disabled
Detects and eliminates duplicate responses to a message. Duplicate packets may be sent under noisy
communication conditions if the sender’s Message Retries are not set to 0.
Poll Timeout (x20 ms)
0...65,535 (can be set in 20 ms increments)
Poll Timeout only applies when a slave device initiates a MSG instruction. It is the amount of time that
the slave device waits for a poll from the master device. If the slave device does not receive a poll within
the Poll Timeout, a MSG instruction error is generated, and the ladder program needs to requeue the MSG
instruction. If you are using a MSG instruction, it is recommended that a Poll Timeout value of zero not be
used. Poll Timeout is disabled when set to zero.
RTS Off Delay (x20 ms)
0...65,535 (can be set in 20 ms increments)
Specifies the delay time between when the last serial character is sent to the modem and when RTS is
deactivated. Gives the modem extra time to transmit the last character of a packet.
RTS Send Delay (x20 ms)
0...65,535 (can be set in 20 ms increments)
Specifies the time delay between setting RTS until checking for the CTS response. For use with modems
that are not ready to respond with CTS immediately upon receipt of RTS.
Message Retries
0...255
Specifies the number of times a slave device attempts to resend a message packet when it does not
receive an ACK from the master device. For use in noisy environments where message packets may
become corrupted in transmission.
Pre Transmit Delay
(x1 ms)
0...65,535 (can be set in 1 ms increments)
• When the Control Line is set to no handshaking, this is the delay time before transmission.
Required for 1761-NET-AIC physical Half-Duplex networks. The 1761-NET-AIC needs delay time to
change from transmit to receive mode.
• When the Control Line is set to DF1 Half-Duplex Modem, this is the minimum time delay between
receiving the last character of a packet and the RTS assertion.
Publication 1763-UM001C-EN-P - January 2010
Communication Connections
81
DF1 Half-Duplex Master-Slave Network
Use the following diagram for DF1 Half-Duplex Master-Slave protocol
without hardware handshaking.
SLC 5/03
processor
MicroLogix 1100
DF1
Master
CH0
(3)
(1)
CH0
1761-CBL-AM00 or 1761-CBL-HM02(4)
1761-CBL-AP00 or 1761-CBL-PM02(4)
DF1 Slave
(2)
radio modem
or lease line
straight 9-25 pin cable
(3)
AIC+
(1)
straight 9-25
pin cable
24V DC power (User Supplied)
radio
modem or
lease line
1763-NC01 (daisy chain) to AIC+(4)
1763-NC01 (daisy chain) to AIC+(4)
MicroLogix 1100
CH0
CH0
DF1 Slave
RS-485 DF1 Half-Duplex
(2)
MicroLogix 1100
DF1 Slave
RS-485 DF1 Half-Duplex
(1) DB-9 RS-232 port
(2) mini-DIN 8 RS-232 port
(3) RS-485 port
(4) Series C or later cables are required for Class I Div 2 applications.
Publication 1763-UM001C-EN-P - January 2010
82
Communication Connections
DF1 Half-Duplex Network (Using PC and Modems)
Rockwell Software RSLinx 2.0 (or
higher), SLC 5/03, SLC 5/04,
SLC 5/05, PLC-5, or MicroLogix
1000, 1200, and 1500 processors
configured for DF1Half-Duplex
Master. Rockwell Software RSLinx
2.5 required for MicroLogix 1100.
DF1 Half-Duplex Protocol
Modem
TERM
TERM
A
TERM
A
B
A
B
COM
B
COM
SHLD
COM
SHLD
CHS GND
TX
TX
SHLD
CHS GND
TX
TX
PWR
TX
DC SOURCE
PWR
CABLE
EXTERNAL
MicroLogix
1000 (Slave)
CHS GND
TX
DC SOURCE
CABLE
EXTERNAL
MicroLogix
1100 (Slave)
MicroLogix
1200 (Slave)
Publication 1763-UM001C-EN-P - January 2010
TX
TX
TX
PWR
DC SOURCE
CABLE
EXTERNAL
MicroLogix 1500 with
1764-LSP or 1764-LRP
Processor (Slave)
MicroLogix 1500 with
1764-LRP Processor (Slave)
SLC 5/03 (Slave)
Communication Connections
Connecting to a DH-485
Network
83
The network diagrams on the next pages provide examples of how to connect
MicroLogix 1100 controllers to the DH-485 network.
You can connect a MicroLogix 1100 controller to your DH-485 network
directly without using an external optical isolator, such as Advanced Interface
Converter (AIC+), catalog number 1761-NET-AIC, as shown in the
illustrations below, because Channel 0 is isolated within the controller.
TIP
Use a 1763-NC01 Series A or later (8-pin mini-DIN to
6-pin DH-485 connector) cable or equivalent to
connect a MicroLogix 1100 controller to a DH-485
network.
TERM
A
B
COM
SHLD
CHS GND
We recommend that you use a 1747-UIC USB interface to connect your PC to
a DH-485 network. For more information on the 1747-UIC, see the Universal
Serial Bus to DH-485 Interface Converter Installation Instructions, publication
1747-IN063.
DH-485 Configuration Parameters
When MicroLogix communications are configured for DH-485, the following
parameters can be changed:
DF1 Full-Duplex Configuration Parameters
Parameter
Options
Baud Rate
9600, 19.2 KBps
Node Address
1...31 decimal
Token Hold Factor
1...4
See Software Considerations on page 208 for tips on setting the parameters
listed above.
Publication 1763-UM001C-EN-P - January 2010
84
Communication Connections
DH-485 Network with a MicroLogix 1100 Controller
AIC+
AIC+
TERM
TERM
A
B
COM
COM
SHLD
SHLD
CHS GND
TX
TX
A-B
A
B
TX
PWR
TX
DC SOURCE
TX
PWR
DC SOURCE
CABLE
CABLE
EXTERNAL
EXTERNAL
SLC 5/04
PanelView 550
DH-485 Network
AIC+
AIC+
TERM
TX
PWR
TX
DC SOURCE
TX
PWR
TX
MicroLogix 1000
TX
PWR
TX
DH-485 Network
EXTERNAL
Personal
Computer
MicroLogix 1200
Belden, shielded, twisted-pair cable
Belden, shielded, twisted-pair cable
AIC+
(2)
TERM
1763-NC01(4)
A
(3)
B
COM
SHLD
CHS GND
TX
TX
TX
PWR
DC SOURCE
CABLE
(1)
1761-CBL-AP00 or
1761-CBL-PM02
EXTERNAL
OK
24V DC (user supplied)
port 1 or port 2
to PC
1747-CP3
or 1761-CBL-AC00
(1) DB-9 RS-232 port
(2) mini-DIN 8 RS-232 port
(3) RS-485 port
(4) Series A or later cables are required.
Publication 1763-UM001C-EN-P - January 2010
PWR
CABLE
EXTERNAL
OK
MicroLogix 1100
ESC
TX
DC SOURCE
CABLE
EXTERNAL
ESC
CHS GND
TX
DC SOURCE
CABLE
EXTERNAL
SHLD
CHS GND
TX
DC SOURCE
CABLE
COM
SHLD
CHS GND
TX
B
COM
SHLD
CHS GND
A
B
COM
SHLD
TERM
A
B
COM
TX
TERM
A
B
AIC+
AIC+
TERM
A
TX
PanelView
CHS GND
TX
MicroLogix 1500
Communication Connections
85
Typical 3-Node Network (Channel 0 Connection)
PanelView 550
A-B
PanelView
RJ45 port
1761-CBL-AS09
or 1761-CBL-AS03
CH0
MicroLogix 1100
TERM
A
B
COM
SHLD
CHS GND
TX
TX
TX
PWR
DC SOURCE
CABLE
EXTERNAL
1761-CBL-AM00
or 1761-CBL-HM02
1747-CP3 or
1761-CBL-AC00
Recommended Tools
To connect a DH-485 network to additional devices, you need tools to strip
the shielded cable and to attach the cable to the AIC+ Advanced Interface
Converter. We recommend the following equipment (or equivalent):
Working with Cable for DH-485 Network
Description
Part Number
Manufacturer
Shielded Twisted Pair Cable
#3106A or #9842
Belden
Stripping Tool
Not Applicable
Not Applicable
1/8” Slotted Screwdriver
Not Applicable
Not Applicable
DH-485 Communication Cable
The suggested DH-485 communication cable is either Belden #3106A or
#9842. The cable is jacketed and shielded with one or two twisted-wire pairs
and a drain wire.
One pair provides a balanced signal line and one additional wire is used for a
common reference line between all nodes on the network. The shield reduces
the effect of electrostatic noise from the industrial environment on network
communication.
The communication cable consists of a number of cable segments
daisy-chained together. The total length of the cable segments cannot exceed
1219 m (4000 ft). However, two segments can be used to extend the DH-485
Publication 1763-UM001C-EN-P - January 2010
86
Communication Connections
network to 2438 m (8000 ft). For additional information on connections using
the AIC+, refer to the Advanced Interface Converter (AIC+) User Manual,
publication 1761-6.4.
When cutting cable segments, make them long enough to route them from one
AIC+ to the next, with sufficient slack to prevent strain on the connector.
Allow enough extra cable to prevent chafing and kinking in the cable.
Use these instructions for wiring the Belden #3106A or #9842 cable. (See
Cable Selection Guide on page 90 if you are using standard Allen-Bradley
cables.)
Connecting the Communication Cable to the DH-485 Connector
TIP
A daisy-chained network is recommended. Do not
make the incorrect connection shown below:
Belden #3106A
or #9842
Connector
Belden #3106A or Belden #3106A or
#9842
#9842
Connector
Connector
Incorrect
Single Cable Connection
When connecting a single cable to the DH-485 connector, use the following
diagram.
Orange with White Stripes
White with Orange Stripes
Shrink Tubing Recommended
Publication 1763-UM001C-EN-P - January 2010
6 Termination
5A
4B
3 Common
2 Shield
1 Chassis Ground
Blue (#3106A) or
Blue with White Drain Wire
Stripes (#9842)
Communication Connections
87
Multiple Cable Connection
When connecting multiple cables to the DH-485 connector, use the following
diagram.
to Previous Device
to Next Device
Connections using Belden #3106A Cable
For this Wire/Pair
Connect this Wire
To this Terminal
Shield/Drain
Non-jacketed
Terminal 2 - Shield
Blue
Blue
Terminal 3 - (Common)
White/Orange
White with Orange Stripe
Terminal 4 - (Data B)
Orange with White Stripe
Terminal 5 - (Data A)
Connections using Belden #9842 Cable
For this Wire/Pair
Connect this Wire
To this Terminal
Shield/Drain
Non-jacketed
Terminal 2 - Shield
Blue/White
White with Blue Stripe
Cut back - no connection(1)
Blue with White Stripe
Terminal 3 - (Common)
White with Orange Stripe
Terminal 4 - (Data B)
Orange with White Stripe
Terminal 5 - (Data A)
White/Orange
(1)
To prevent confusion when installing the communication cable, cut back the white with blue stripe wire
immediately after the insulation jacket is removed. This wire is not used by DH-485.
Grounding and Terminating the DH-485 Network
Only one connector at the end of the link must have Terminals 1 and 2
jumpered together. This provides an earth ground connection for the shield of
the communication cable.
Both ends of the network must have Terminals 5 and 6 jumpered together, as
shown below. This connects the termination impedance (of 120 ohm) that is
built into each AIC+ or the 1763-NC01 cable as required by the DH-485
specification.
Publication 1763-UM001C-EN-P - January 2010
88
Communication Connections
End-of-Line Termination
Jumper
Jumper
Belden #3106A or #9842 Cable
1219 m (4000ft) Maximum
Jumper
MicroLogix 1100 Channel 0 to DH-485 Communication Cable Pinout
When connecting MicroLogix 1100 Channel 0 to DH-485 communication
cable pinout using an RS-232 cable, the maximum that the cable length may be
extended is 15.24 m (50 ft). Refer to the following typical pinout:
Publication 1763-UM001C-EN-P - January 2010
DTE Device
(MicroLogix
1100
Channel 0)
DCE Device (DH-485
connector)
8-Pin
6-pin
7
TXD
6
Termination
4
RXD
5
A
2
GND
4
B
1
B(+)
3
Common
8
A(-)
2
Shield
5
N.C.
1
ChassisGround
6
CTS
3
RTS
Communication Connections
Connecting the AIC+
89
You can connect a MicroLogix 1100 controller to a DH-485 network via
Channel 0 directly without using an optical isolator, such as AIC+, catalog
number 1761-NET-AIC, because Channel 0 is isolated. However, you need to
use an AIC+ to connect your PC or other MicroLogix Family products, such
as MicroLogix 1200, to a DH-485 network.
The following figure shows the external wiring connections and specifications
of the AIC+.
3
2
AIC+ Advanced Interface Converter
(1761-NET-AIC)
4
1
5
Item
Description
1
Port 1 - DB-9 RS-232, DTE
2
Port 2 - mini-DIN 8 RS-232 DTE
3
Port 3 - RS-485 Phoenix plug
4
DC Power Source selector switch
(cable = port 2 power source,
external = external power source connected to item 5)
5
Terminals for external 24V DC power supply and chassis ground
For additional information on connecting the AIC+, refer to the Advanced
Interface Converter (AIC+) User Manual, publication 1761-UM00.
Publication 1763-UM001C-EN-P - January 2010
90
Communication Connections
Cable Selection Guide
1761-CBL-PM02 (2)
1761-CBL-AP00(2)
Cable
Length
Connections from
to AIC+
External
Power Supply
Required(1)
Power
Selection
Switch
Setting(1)
1761-CBL-AP00(2)
1761-CBL-PM02(2)
45 cm (17.7 in.)
SLC 5/03 or SLC 5/04 processors, ch 0
port 2
yes
external
2 m (6.5 ft)
MicroLogix 1000, 1200, or 1500 ch 0
port 1
yes
external
MicroLogix 1100 ch 0
port 1
yes
external
PanelView 550 through NULL modem
adapter
port 2
yes
external
DTAM Plus / DTAM Micro
port 2
yes
external
PC COM port
port 2
yes
external
(1)
External power supply required unless the AIC+ is powered by the device connected to port 2, then the selection switch should be set to cable.
(2)
Series C or later cables are required.
1761-CBL-HM02(2)
1761-CBL-AM00(2)
Cable
Length
Connections from
to AIC+ External
Power Supply
Required(1)
Power
Selection
Switch Setting
1761-CBL-AM00(2)
1761-CBL-HM02(2)
45 cm (17.7 in.)
2 m (6.5 ft)
MicroLogix 1000, 1200, or 1500 ch 0
port 2
no
cable
MicroLogix 1100 ch 0
port 2
Yes
external
to port 2 on another AIC+
port 2
yes
external
(1)
External power supply required unless the AIC+ is powered by the device connected to port 2, then the selection switch should be set to cable.
(2)
Series C or later cables are required.
Publication 1763-UM001C-EN-P - January 2010
Communication Connections
91
1747-CP3
1761-CBL-AC00
Cable
Length
Connections from
to AIC+ External
Power Supply
Required(1)
Power
Selection
Switch
Setting(1)
1747-CP3
3 m (9.8 ft)
SLC 5/03 or SLC 5/04 processor, channel
0
port 1
yes
external
1761-CBL-AC00(1)
45 cm (17.7 in.)
PC COM port
port 1
yes
external
PanelView 550 through NULL modem
adapter
port 1
yes
external
DTAM Plus / DTAM Micro™
port 1
yes
external
Port 1 on another AIC+
port 1
yes
external
(1)
External power supply required unless the AIC+ is powered by the device connected to port 2, then the selection switch should be set to cable.
user-supplied cable
Cable
Length
Connections from
to AIC+ External
Power Supply
Required(1)
Power
Selection
Switch
Setting(1)
straight 9-25 pin
—
modem or other communication device
port 1
external
(1)
yes
External power supply required unless the AIC+ is powered by the device connected to port 2, then the selection switch should be set to cable.
1761-CBL-AS09
1761-CBL-AS03
Cable
Length
Connections from
to AIC+ External
Power Supply
Required(1)
Power
Selection
Switch
Setting(1)
1761-CBL-AS03
3 m (9.8 ft)
SLC 500 Fixed,
port 3
yes
external
1761-CBL-AS09
9.5 m (31.17 ft)
SLC 5/01, SLC 5/02, and SLC 5/03
processors
port 3
yes
external
PanelView 550 RJ45 port
(1)
External power supply required unless the AIC+ is powered by the device connected to port 2, then the selection switch should be set to cable.
Publication 1763-UM001C-EN-P - January 2010
92
Communication Connections
1761-CBL-PM02 Series C (or equivalent) Cable Wiring Diagram
5
4
3
2
1
9
8
7
6
6 78
3
5
4
Publication 1763-UM001C-EN-P - January 2010
Programming
Device
Controller
9-Pin D-Shell
8-Pin Mini Din
9
RI
24V
1
8
CTS
GND
2
7
RTS
RTS
3
6
DSR
RXD
4
5
GND
DCD
5
4
DTR
CTS
6
3
TXD
TXD
7
2
RXD
GND
8
1
DCD
1 2
Communication Connections
93
Recommended User-Supplied Components
These components can be purchased from your local electronics supplier.
User Supplied Components
Component
Recommended Model
external power supply and chassis ground
power supply rated for 20.4...28.8V DC
NULL modem adapter
standard AT
straight 9-25 pin RS-232 cable
see table below for port information if
making own cables
1761-CBL-AP00 or 1761-CBL-PM02
Port 1
DB-9 RS-232
7
1
2
8
3
4
9
5
6
Port 2
cable straight D connector
6 7 8
6
Port 3
RS-485 connector
5
4
3
5
3
4
2
1
1 2
AIC+ Terminals
Pin Port 1: DB-9 RS-232
Port 3: RS-485
Connector
1
chassis ground
2
3
4
5
6
7
8
9
Port 2(2): (1761-CBL-PM02
cable)
received line signal detector 24V DC
(DCD)
received data (RxD)
ground (GND)
transmitted data (TxD)
request to send (RTS)
DTE ready (DTR)(1)
signal common (GND)
received data (RxD)(3)
received line signal detector
(DCD)
DCE ready (DSR)(1)
request to send (RTS)
clear to send (CTS)
not applicable
clear to send (CTS)(3)
transmitted data (TxD)
ground (GND)
not applicable
cable shield
signal ground
DH-485 data B
DH-485 data A
termination
not applicable
not applicable
not applicable
(1)
On port 1, pin 4 is electronically jumpered to pin 6. Whenever the AIC+ is powered on, pin 4 will match the
state of pin 6.
(2)
An 8-pin mini DIN connector is used for making connections to port 2. This connector is not commercially
available. If you are making a cable to connect to port 2, you must configure your cable to connect to the
Allen-Bradley cable shown above.
(3)
In the 1761-CBL-PM02 cable, pins 4 and 6 are jumpered together within the DB-9 connector.
Publication 1763-UM001C-EN-P - January 2010
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Communication Connections
Safety Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or
non-hazardous locations only.
WARNING
EXPLOSION HAZARD
AIC+ must be operated from an external power
source.
This product must be installed in an enclosure. All
cables connected to the product must remain in the
enclosure or be protected by conduit or other
means.
See Safety Considerations on page 21 for additional information.
Install and Attach the AIC+
1. Take care when installing the AIC+ in an enclosure so that the cable
connecting the MicroLogix controller to the AIC+ does not interfere
with the enclosure door.
2. Carefully plug the terminal block into the RS-485 port on the AIC+ you
are putting on the network. Allow enough cable slack to prevent stress
on the plug.
3. Provide strain relief for the Belden cable after it is wired to the terminal
block. This guards against breakage of the Belden cable wires.
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Communication Connections
95
Powering the AIC+
MicroLogix 100, 1200, and 1500 programmable controllers support 24V DC
communication power on Channel 0. When connected to the 8 pin mini-DIN
connector on the 1761-NET-AIC, 1761-NET-ENI, and the
1761-NET-ENIW, these controllers provide the power for the interface
converter modules. The MicroLogix 1100 does not provide 24V DC
communication power. Instead these pins are used to provide RS-485
communications directly. Any AIC+, ENI, or ENIW not connected to a
MicroLogix 1000, 1200, or 1500 controller requires a 24V DC power supply.
If both the controller and external power are connected to the AIC+, the
power selection switch determines what device powers the AIC+.
ATTENTION
If you use an external power supply, it must be
24V DC (-15%/+20%). Permanent damage results if a
higher voltage supply is used.
Set the DC Power Source selector switch to EXTERNAL before connecting
the power supply to the AIC+. The following illustration shows where to
connect external power for the AIC+.
Bottom View
24V DC
DC
NEUT
CHS
GND
ATTENTION
Always connect the CHS GND (chassis ground)
terminal to the nearest earth ground. This connection
must be made whether or not an external 24V DC supply is
used.
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Communication Connections
Power Options
Below are two options for powering the AIC+:
• Use the 24V DC user power supply built into the MicroLogix 1000,
1200, or 1500 controller. The AIC+ is powered through a hard-wired
connection using a communication cable (1761-CBL-HM02, or
equivalent) connected to port 2.
• Use an external DC power supply with the following specifications:
– operating voltage: 24V DC (-15%/+20%)
– output current: 150 mA minimum
– rated NEC Class 2
Make a hard-wired connection from the external supply to the screw
terminals on the bottom of the AIC+.
ATTENTION
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If you use an external power supply, it must be 24V DC
(-15%/+20%). Permanent damage results if miswired with
the wrong power source.
Communication Connections
Connecting to DeviceNet
97
You can connect a MicroLogix 1100 as a slave to a DeviceNet network using
the DeviceNet Interface (DNI), catalog number 1761-NET-DNI. For
additional information on using the DNI, refer to the DeviceNet Interface User
Manual, publication 1761-UM005. The following figure shows the external
wiring connections of the DNI.
V–
CAN_L
NET
SHIELD
CAN_H
V+
DeviceNet Node (Port 1)
(Replacement connector
part no. 1761-RPL-RT00)
Use this write-on
area to mark the
DeviceNet node
address.
MOD
NODE
DANGER
TX/RX
GND
RS-232 (Port 2)
Cable Selection Guide(1)
1761-CBL-HM02
1761-CBL-AM00
Cable
Length
Connections from
to DNI
1761-CBL-AM00
1761-CBL-HM02
45 cm (17.7 in.)
2 m (6.5 ft)
MicroLogix 1000
port 2
MicroLogix 1100
port 2
MicroLogix 1200
port 2
MicroLogix 1500
port 2
1761-CBL-PM02
1761-CBL-AP00
Cable
Length
Connections from
to DNI
1761-CBL-AP00
1761-CBL-PM02
45 cm (17.7 in.)
2 m (6.5 ft)
SLC 5/03 or SLC 5/04 processors,
channel 0
port 2
PC COM port
port 2
1764-LRP processor, channel 1
port 2
(1)
Series C (or later) cables are required.
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Communication Connections
Connecting to Ethernet
You can connect directly a MicroLogix 1100 to an Ethernet network via the
Ethernet port (Channel 1). You do not need to use an Ethernet interface card,
such as the Ethernet Interface (ENI) and (ENIW), catalog number
1761-NET-ENI and 1761-NET-ENIW, to connect your MicroLogix 1100
controller to an Ethernet network. For additional information on connecting
to an Ethernet network, see Appendix F.
Ethernet Port (Channel 1)
RS-232/485 Port (Channel 0)
Ethernet Connections
The Ethernet connector, Channel 1, is an RJ45, 10/100Base-T connector. The
pin-out for the connector is shown below.
Pin
Pin Name
1
Tx+
2
Tx-
3
Rx+
4
not used by 10/100Base-T
5
not used by 10/100Base-T
6
Rx-
7
not used by 10/100Base-T
8
not used by 10/100Base-T
End view of RJ 45 Plug
Looking into a RJ45 Jack
12345678
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87654321
Communication Connections
99
When to use straight-through and cross-over cable:
• MicroLogix 1100 Ethernet port to 10/100Base-T Ethernet switch
cables utilize a straight-through pin-out (1-1, 2-2, 3-3, 6-6).
• Direct point-to-point 10/100 Base-T cables connecting the MicroLogix
1100 Ethernet port directly to another Ethernet port (or a computer
10/100Base-T port) require a cross-over pin-out (1-3, 2-6, 3-1, 6-2).
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100
Communication Connections
Notes:
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Chapter
5
Using the LCD
This chapter describes how to use the LCD and keypad on the MicroLogix
1100 controller. Topics include:
•
•
•
•
•
•
•
•
•
•
•
•
operating principles
I/O status display
monitoring bit file
monitoring integer file
using the mode switch
using a user defined LCD screen
changing key in mode
using communications toggle functionality
viewing Ethernet port configuration
using trim pots
viewing system information
viewing fault code
The LCD and keypad are shown below.
Top View
1
2
ESC
OK
LCD and Keypad
101
Feature
Description
1
LCD
2
LCD Screen Keypad
(ESC, OK, Up, Down, Left, and Right Buttons)
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Using the LCD
Operating Principles
MicroLogix 1100 LCD Menu Structure Tree
Startup Screen
yes
User Defined?
no
Main Menu
I/O Status
Monitoring
Bit
Mode Switch
Integer
User Displ
Advance Set
KeyIn Mode
DCOMM Cfg
ENET Cfg
TrimPot Set
System Info
Fault Code
User Defined Menu
LCD Instruction Interface
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The ESC key is hold down more than 3 sec.
Using the LCD
103
Startup Screen
The Startup screen is displayed whenever the controller is powered up.
LCD Default Startup Screen
You can customize this Startup screen in your application program by defining
a string data file that contains the string to display on the Startup screen and
specifying the CBS element of the LCD Function File to the address of this
string file.
The screen shown below is an example of a customized Startup screen.
For more information on how to create and use a customized Startup screen,
refer to the LCD Function File described in the MicroLogix 1100
Programmable Controllers Instruction Set Reference Manual, publication
1763-RM001.
After the default Startup screen or your customized Startup screen is displayed
for 3 seconds, either the default screen (the I/O Status screen) is displayed by
default, or a user defined screen is displayed if your application uses a custom
default screen.
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Using the LCD
Main Menu and Default Screen
The Main menu consists of five menu items: I/O Status, Monitoring, Mode
Switch, User Displ, and Advance Set.
LCD Main Menu
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Using the LCD
105
:
Main Menu Items
Menu Item
Description
For details, refer to
I/O Status
Displays the I/O Status screen, which shows the I/O status
of the embedded digital I/O.
I/O Status on page 5-109
Monitoring
Allows you to view and change the data value of a bit and an
integer file.
Monitoring Bit File on page 5-111
Monitoring Integer File on page 5-117
Mode Switch
Allows you to change the mode switch selection.
Using the Mode Switch on page 5-124
User Displ
Displays the user defined LCD screen
Using a User Defined LCD Screen on page 5-128
Advance Set
Allows you to configure or view the following:
• Change the key in mode for value entry for a trim pot.
• Changing Key In Mode on page 5-130
• Use the communications toggle functionality.
• Using Communications Toggle Functionality
on page 5-133
• View the Ethernet port configuration.
• Viewing Ethernet Port Configuration on
page 5-133
• Change the data value of trim pots.
• Using Trim Pots on page 5-135
• View system information, such as OS series and
firmware version.
• I/O Status on page 5-109
LCD Default Screen - I/O Status Screen
CO
M
CO M0
M
M
DC 1
OM
BA M
T.
U- LO
M
SG
.
This is the default screen of the display, allowing you to monitor controller and
I/O Status. For more information on the I/O Status screen, see I/O Status
on page 5-109.
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Using the LCD
Operating Buttons
ESC
OK
Button
Function
Cursor
Buttons
Move cursor
Select menu item
Choose file numbers, values, etc.
OK
Next menu level, store your entry, apply the
changes
ESC
Previous menu level, cancel your entry
Using Menus to Choose Values
Press
To
• Go to next menu level.
OK
• Store your entry.
• Apply the changes.
• Go to previous menu level.
ESC
• Cancel your entry since the last Ok.
• Press repeatedly to go to the main menu.
• Change menu item.
• Change value.
• Change position.
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Using the LCD
107
Selecting Between Menu Items
Cursor up or down
OK
Apply or Enter
The symbol " " is used as the cursor.
Cursor Display
There are two different cursor types:
Selection cursor (the symbol “ ”) is displayed left
to the selected item.
• Move cursor with the up/down arrows
Full block navigation is shown as a flashing block:
• Change position with left/right arrows
• Change values with up/down arrows
Flashing value is presented as an empty rectangle for explanation purpose.
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Using the LCD
Setting Values
Change value = up/down arrows
Move cursor between digits = left/right arrows
OK
ESC
Stores Entries
Retain previous value
Left/right arrow moves the cursor between the digits of the
value (+02714).
Up/down arrow changes the value.
Up arrow = increment
Down arrow = decrement
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Using the LCD
The MicroLogix 1100 provides I/O status indicators on the LCD screen. You
can view the status of inputs and outputs on the I/O Status screen on the
LCD, as shown below. The I/O status indicators on this screen are updated
every 100 ms to reflect the current I/O status in real time, regardless of
controller scan time.
.
CO
M
CO M0
M
M
DC 1
OM
BA M
T.
U- L O
M
SG
I/O Status
109
Input status indicators (10)
Output status indicators (6)
A solid rectangle is displayed when the input or output is energized. An empty
rectangle is displayed when the input or output is not energized.
IMPORTANT
If no user defined LCD screen is used, the I/O Status
screen is displayed,
• 5 seconds after the controller has powered-up.
• When the user enters the I/O Status screen from
other screen using the LCD menu. If you are at
other screen and want to view I/O status, you
have to enter the I/O Status screen manually
using the menu. Otherwise, the current screen
will be displayed continuously.
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Using the LCD
IMPORTANT
If a user defined LCD screen is used, the I/O S
sctatus sreen is displayed,
• When the user holds down the ESC key for more
than 3 seconds.
• When time out is enabled, i.e., the time out
period is set to a positive value, and the time out
period is passed. You can enable and disable
time out and set the time out period using the TO
element in the LCD Function File. For more
information, refer to the LCD Function File
described in the MicroLogix 1100 Programmable
Controllers Instruction Set Reference Manual,
publication 1763-RM001.
• If time out is disabled, i.e., the time out period is
set to zero (0), and a custom LCD screen is
displayed, it will be displayed continuously until
the user gives an input to change to other screen.
For more information, see Using a User Defined LCD
Screen on page 5-128.
Viewing I/O Status
Follow these steps to view the status of inputs and outputs on the LCD.
1. On the Main Menu screen, select I/O Status by using the Up and Down
keys on the LCD keypad, as shown below.
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Using the LCD
111
2. Then, press the OK key on the LCD keypad. The I/O Status screen is
displayed, as shown below.
3. If you have finished viewing I/O status, press the ESC key to return to
the Main Menu screen, as shown in step 1.
Monitoring Bit File
The LCD allows you to view and change the data values of 48 bits in a user
defined file. You can access to this functionality via the Monitoring screen of
the LCD.
To monitor the bit file on the LCD, you have to specify its file number in the
Target Bit File Number (TBF) element of the LCD Function File and
download your application program to the controller. The TBF element can
only be changed by a program download.
Target Bit File Number (TBF)
Feature
Address
Data Format Type
User Program
Access
Target Bit File Number
LCD:0.TBF
Word (int)
Read Only
Control
The value stored in the TBF element identifies the bit file with which the LCD
will interface. Valid bit files are B3, and B10 through B255. When the LCD
reads a valid bit file number, it can access up to the first 48 bits (0 to 47) of the
specified file on the LCD screen. The next 48 bits in the target bit file (48 to
95) are used to define the read-only or read/write privileges for the first 48
bits.
The only bit file that the LCD interfaces with is the file specified in the TBF
element.
IMPORTANT
Use your programming software to ensure that the
bit file you specify in the TBF element, as well as the
appropriate number of elements, exist in the
MicroLogix 1100 user program.
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Using the LCD
The example table below shows how the LCD uses the configuration
information with bit file number 3 (LCD:0.TBF=3).
Bit Number
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Data Address
B3:0/0
B3:0/1
B3:0/2
B3:0/3
B3:0/4
B3:0/5
B3:0/6
B3:0/7
B3:0/8
B3:0/9
B3:0/10
B3:0/11
B3:0/12
B3:0/13
B3:0/14
B3:0/15
Protection Bit
B3:3/0
B3:3/1
B3:3/2
B3:3/3
B3:3/4
B3:3/5
B3:3/6
B3:3/7
B3:3/8
B3:3/9
B3:3/10
B3:3/11
B3:3/12
B3:3/13
B3:3/14
B3:3/15
Bit Number
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Data Address
B3:1/0
B3:1/1
B3:1/2
B3:1/3
B3:1/4
B3:1/5
B3:1/6
B3:1/7
B3:1/8
B3:1/9
B3:1/10
B3:1/11
B3:1/12
B3:1/13
B3:1/14
B3:1/15
Protection Bit
B3:4/0
B3:4/1
B3:4/2
B3:4/3
B3:4/4
B3:4/5
B3:4/6
B3:4/7
B3:4/8
B3:4/9
B3:4/10
B3:4/11
B3:4/12
B3:4/13
B3:4/14
B3:4/15
Bit Number
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Data Address
B3:2/0
B3:2/1
B3:2/2
B3:2/3
B3:2/4
B3:2/5
B3:2/6
B3:2/7
B3:2/8
B3:2/9
B3:2/10
B3:2/11
B3:2/12
B3:2/13
B3:2/14
B3:2/15
Protection Bit
B3:5/0
B3:5/1
B3:5/2
B3:5/3
B3:5/4
B3:5/5
B3:5/6
B3:5/7
B3:5/8
B3:5/9
B3:5/10
B3:5/11
B3:5/12
B3:5/13
B3:5/14
B3:5/15
The bit number displayed on the LCD corresponds to the data address as
illustrated in the table. The protection bit defines whether the data is editable
or read-only. When the protection bit is set (1), the corresponding data address
is considered read-only by the LCD. The “Protected!” message is displayed
whenever a read-only element is active on the LCD. When the protection bit is
clear (0) or the protection bit does not exist, no additional message is displayed
and the data within the corresponding address is editable from the LCD
keypad.
IMPORTANT
TIP
Publication 1763-UM001C-EN-P - January 2010
Although the LCD does not allow protected data to
be changed from its keypad, the control program or
other communication devices do have access to this
data. Protection bits only provide LCD write
protection. They do not provide any overwrite
protection to data from ladder logic, HMI, or
programming software. It is the users responsibility
to ensure that data is not inadvertently overwritten.
• Remaining addresses within the target file can be
used without restrictions (addresses B3:6/0 and
above, in this example).
• The LCD always starts at bit 0 of a data file. It
cannot start at any other address within the file.
Using the LCD
113
Monitoring a Bit File
For explanations in this section, we assume the followings in the application
program:
• A bit file B3, which is 7 elements long (7 words = 112 bits), is defined
with the preset data, as shown in the screen capture below.
data bits (first 48 bits), which
are monitored on the LCD
and maskable by protection bits
protection bits (second 48 bits)
data bits (after the first 96 bits), which
are not monitored on the LCD and not
maskable by protection bits
• The TBF element of the LCD Function File is set to 3 to specify the bit
file B3 as the target bit file to monitor on the LCD, as shown in the
screen capture below.
• The controller mode is set to REMOTE RUN.
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114
Using the LCD
Follow these steps to view and change the data values of the bit file B3.
1. On the Main Menu screen, select Monitoring by using the Up and
Down keys on the LCD keypad.
2. Then, press the OK key on the LCD keypad. The Bit/Integer File Select
screen is displayed, as shown below.
3. If Bit is selected, as shown in step 2, press the OK key.
If not selected, press the Up or Down key to select it and then press the
OK key.
4. The current data value (ON) of the B3:0/0 bit is displayed, as shown
below. Note that “0/0” is flashing, which means the cursor is at the
target bit position.
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Using the LCD
115
5. We will change the data value of the B3:0/0 bit to OFF (0).
First, press OK to select the displayed address and move the cursor to
the data value position. Then, “ON” will be flashing, which means the
cursor is at the data value position.
6. Press the Down key. Then, the data value will be represented as “OFF”.
Note that “OFF” is still flashing, which means the cursor is still at the
data value position.
7. Press OK to apply the changes. Then, the new value OFF (0) is applied.
Note that the target bit, “0/0” in this example, is flashing. The cursor is
moved automatically to the target bit position.
You can identify this change of data value is reflected to your RSLogix
500 programming software.
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Using the LCD
TIP
When the cursor is at the data value position, press
the Down key to change the data value of a bit from
ON (1) to OFF (0). Press the Up key to change from
OFF (0) to ON (1).
After changing the data value of a target bit, press
the OK key to apply the changes or press the ESC
key to discard the changes.
8. Now, we will view an example of the data value of a protected bit,
B3:0/2. Press the Up key twice. Then, the target bit will change to “0/2”
and its data value is displayed with the “Protected!” message, as shown
below. Because the B3:3/2 is set (1), the B3:0/2 bit is a protected bit.
9. Try to move the cursor to the data value position by pressing the OK
key. Because the B3:0/2 bit is a protected bit, you will find that the
cursor does not move to the data value position.
10. Press the Up key once to view the data value of the B3:0/3 bit. Because
the B3:0/3 bit is not a protected bit, only its data value, OFF (0) in this
example, is displayed without the “Protected!” message.
11. Press the Up key once to view the data value of the B3:0/4 bit. You will
find that the B3:0/3 bit is a protected bit and its data value is ON (1).
12. Hold down the Up key until the target bit becomes “2/15”, as shown
below.
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Using the LCD
117
Press the Up key again, and you will find the target bit does not change
to “3/0”. It is because the maximum range of bits you can monitor with
the LCD is the first 48 bits (3 words) of the specified target bit file.
IMPORTANT
The maximum range of bits you can monitor with
the Bit File Monitoring functionality on the LCD is
the first 48 bits (3 words).
13. Try to press the Up and Down keys to change the target bit to another
bit. Try to change its data value using the OK, Up and Down keys.
14. If you have finished monitoring the bit file, B3, press the ESC key to
return to the Bit/Integer File Select screen, as shown in step 2.
Monitoring Integer File
The LCD allows you to view and change the data value of an integer file. You
can access to this functionality via the Monitoring screen of the LCD.
To monitor an integer file on the LCD, you have to specify its file number in
the Target Integer File Number (TIF) element of the LCD Function File and
download your application program to the controller. The TIF element can
only be changed by a program download.
Target Integer File Number (TIF)
Feature
Address
Target Integer File Number LCD:0.TIF
Data Format Type
User Program
Access
Word (int)
Read Only
Control
The value stored in the TIF element identifies the integer file with which the
LCD will interface. The LCD can read or write to any valid integer file within
the controller. Valid integer files are N3 through N255. When the LCD reads a
valid integer file number, it can access up to the first 48 elements (words 0 to
47) of the specified file on the LCD screen. The next 48 bits (words 48 to 50)
are used to define the read-only or read/write privileges for the first 48
elements.
The only integer file that the LCD interfaces with is the file specified in the
TIF element.
IMPORTANT
Use your programming software to ensure that the
integer file you specify in the TIF element, as well as
the appropriate number of elements, exist in the
MicroLogix 1100 user program.
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Using the LCD
The example table below shows how the LCD uses the configuration
information with integer file number 7 (LCD:0.TIF=7).
Element
Number
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Data Address Protection Bit Element
Number
N7:0
N7:48/0
16
N7:1
N7:48/1
17
N7:2
N7:48/2
18
N7:3
N7:48/3
19
N7:4
N7:48/4
20
N7:5
N7:48/5
21
N7:6
N7:48/6
22
N7:7
N7:48/7
23
N7:8
N7:48/8
24
N7:9
N7:48/9
25
N7:10
N7:48/10
26
N7:11
N7:48/11
27
N7:12
N7:48/12
28
N7:13
N7:48/13
29
N7:14
N7:48/14
30
N7:15
N7:48/15
31
Data Address Protection Bit Element
Number
N7:16
N7:49/0
32
N7:17
N7:49/1
33
N7:18
N7:49/2
34
N7:19
N7:49/3
35
N7:20
N7:49/4
36
N7:21
N7:49/5
37
N7:22
N7:49/6
38
N7:23
N7:49/7
39
N7:24
N7:49/8
40
N7:25
N7:49/9
41
N7:26
N7:49/10
42
N7:27
N7:49/11
43
N7:28
N7:49/12
44
N7:29
N7:49/13
45
N7:30
N7:49/14
46
N7:31
N7:49/15
47
Data Address Protection Bit
N7:32
N7:33
N7:34
N7:35
N7:36
N7:37
N7:38
N7:39
N7:40
N7:41
N7:42
N7:43
N7:44
N7:45
N7:46
N7:47
N7:50/0
N7:50/1
N7:50/2
N7:50/3
N7:50/4
N7:50/5
N7:50/6
N7:50/7
N7:50/8
N7:50/9
N7:50/10
N7:50/11
N7:50/12
N7:50/13
N7:50/14
N7:50/15
The element number displayed on the LCD corresponds to the data address as
illustrated in the table. The protection bit defines whether the data is editable
or read-only. When the protection bit is set (1), the corresponding data address
is considered read-only by the LCD. The “Protected!” message is displayed
whenever a read-only element is active on the LCD. When the protection bit is
clear (0) or the protection bit does not exist, no additional message is displayed
and the data within the corresponding address is editable from the LCD
keypad.
IMPORTANT
TIP
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Although the LCD does not allow protected data to
be changed from its keypad, the control program or
other communication devices do have access to this
data. Protection bits do not provide any overwrite
protection to data within the target integer file. It is
entirely the user’s responsibility to ensure that data is
not inadvertently overwritten.
• Remaining addresses within the target file can be
used without restrictions (addresses N7:51 and
above, in this example).
• The LCD always starts at word 0 of a data file. It
cannot start at any other address within the file.
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119
Monitoring an Integer File
For explanations in this section, we assume the followings in the application
program:
• An integer file N7, which is 53 elements long (53 words), is defined with
the preset data, as shown in the screen capture below.
data words (first 48 words), which
are monitored on the LCD
and maskable by protection bits
protection bits (second 48 bits = 3 words)
data words (after the first 51 words), which
are not monitored on the LCD and not
maskable by protection bits
• The TIF element of the LCD Function File is set to 7 to specify the
integer file N7 as the target integer file to monitor on the LCD, as
shown in the screen capture below.
• The controller mode is set to REMOTE RUN.
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Using the LCD
Follow these steps to view and change the data values of the integer file N7.
1. On the Main Menu screen, select Monitoring by using the Up and
Down keys on the LCD keypad.
2. Then, press the OK key on the LCD keypad. The Bit/Integer File Select
screen is displayed, as shown below.
3. If Integer is selected, as shown in step 2, press the OK key.
If not selected, press the Down key to select it and then press the OK
key.
4. The current data value (ON) of the N7:0 word is displayed, as shown
below. Note that the target word “0”, which is right to “N7:”, is flashing,
which means the cursor is at the target word position.
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5. We will change the data value of the N7:0 word to the negative decimal
value -1300. First, press OK to move the cursor to the data value
position. Then, the last digit of “+00000” will be flashing, which means
the cursor is at the data value position.
6. Press the Left key twice. Then, the cursor will position at the third digit.
Press the Up key three times to change the third digit to 3.
7. Press the Left key once. Then, press the Up key once. The second digit
will change to “1”. Note that “1” is still flashing, which means the
cursor is still at the data value position.
8. Press the Left key once. Then, press the Down key once. The sign digit
will change to “-”, as shown below. Note that “-” is still flashing, which
means the cursor is still at the data value position.
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9. Press OK to apply the changes. Then, the new value -1300 is applied.
Note that the target word “0”, which is right to “N7:”, is flashing. The
cursor is moved automatically to the target word position.
You can identify this change of data value is reflected to your RSLogix
500 programming software, as shown below.
TIP
After changing the data value of a target word, press
the OK key to apply the changes or press the ESC
key to discard the changes.
10. Now, we will view the data value of a protected word N7:1.
Press the Up key once. Then, the target word will change to “1” and its
data value is displayed with the “Protected!” message, as shown below.
Because the N7:48/1 bit is set (1), the N7:1 word is a protected word.
11. Try to move the cursor to the data value position by pressing the OK
key. Because the N7:1 word is protected, you will find that the cursor
even does not move to the data value position.
12. Press the Up key once to view the data value of the N7:2 word. Because
the N7:2 word is not protected, only its data value, 0 in this example, is
displayed without the “Protected!” message.
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13. Hold down the Up key until the target word becomes “47”, as shown
below.
Press the Up key again, and you will find the target word does not
change to “48”. It is because the maximum range of words you can
monitor with the LCD is the first 48 words of the specified target
integer file.
IMPORTANT
The maximum range of words you can monitor with
the Integer File Monitoring functionality on the LCD
is the first 48 words (0 through 47) of the target
integer file.
14. Try to press the Up and Down keys to change the target word to
another word. Try to change its data value using the OK, Up, Down,
Right and Left keys.
15. If you have finished monitoring the integer file N7, press the ESC key to
return to the Main Menu screen, as shown in step 2.
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Using the Mode Switch
The MicroLogix 1100 provides the controller mode switch on the LCD. The
possible positions of the mode switch are PROGRAM, REMOTE, and RUN.
You can change mode switch position using the Mode Switch screen on the
LCD, as shown below. In this example, the mode switch position is set to
REMOTE.
All the built-in LCD screens except the Boot Message screen display the current
mode switch position, at their top right portion, as shown below. In this example,
the mode switch position is set to RUN.
Current Mode Switch Position
Controller Modes
The table below shows the possible controller modes when the mode switch
positions at PROGRAM, REMOTE, or RUN. For example, if the Mode
Switch is at RUN and you want to test a control program with running it for a
single scan, you have to first change mode switch position to REMOTE
before you run the control program in the remote test single scan mode with
your RSLogix 500 programming software.
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Possible Controller Modes by Mode Switch Position
When the Mode Switch
Positions at
Possible Controller Modes are
PROGRAM
download in progress
program mode
suspend mode
(operation halted by execution of the SUS instruction)
REMOTE
remote download in progress
remote program mode
remote suspend mode
(operation halted by execution of the SUS instruction)
remote run mode
remote test continuous mode
remote test single scan mode
RUN
run mode
Changing Mode Switch Position
Mode Switch position can be changed at two different times using LCD
keypad. One is when the controller is powered up, and the other is while the
controller is powered on.
Mode Switch position can be set to either PROG or RUN when the controller
is powered up. This allows the controller operation which is different from the
previous mode, that is, any program under RUN before can be stopped or any
new program can be run when the controller is powered up.
• How to forcibly set Mode Switch to RUN when the controller is
powered up
Press OK key for 5 seconds when the controller is powered up. The
following LCD screen appears if it’s successfully done.
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Using the LCD
• How to forcibly set Mode Switch to PROG when the controller is
powered up
Press ESC key for 5 seconds when the controller is powered up. The
following LCD screen appears if it’s successfully done.
Note that I/O output status may be changed for some programs.
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127
While the controller is powered on, follow these steps to change the position
of the Mode Switch.
1. On the Main Menu screen, select Mode Switch by using the Up and
Down keys on the LCD keypad.
2. Then, press the OK key on the LCD keypad. The Mode Switch screen is
displayed, as shown below.
The arrow indicates current Mode Switch position.
3. When the Up or Down key is pressed, the mode indicated by the arrow
starts to blink if the mode is different from the current mode of
controller. Press OK key to set the controller to the mode indicated by
the arrow.
4. If you have finished changing mode switch position, press the ESC key
to return to the Main Menu screen, as shown in step 1.
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Using the LCD
Using a User Defined LCD
Screen
The MicroLogix 1100 controller allows you to use user defined LCD screens
instead of the default built-in screens.
To use a user defined screen, you need to create a group of appropriate
instructions using the LCD instruction in your application program. For more
information on how to create a user defined LCD screen, refer to the
MicroLogix 1100 Programmable Controllers Instruction Set Reference
Manual, publication 1763-RM001.
By using the User Displ menu item, you can change from the default built-in
screens to a user defined screen and back on the LCD.
User Defined LCD Screen
Follow these steps to display the user defined screen implemented in your
application program.
1. On the Main Menu screen, select User Displ by using the Up and Down
keys on the LCD keypad, as shown below. If the menu items shown in
the figure below are not displayed on the Main Menu screen, you need
to scroll down the screen by pressing the Down key.
2. Then, press the OK key on the LCD keypad.
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If no user defined screen is used in your application program, the screen
is displayed, as shown below.
Note that the U-MSG indicator on the top of the LCD is displayed in
solid rectangle. It means the LCD is in User Defined LCD mode.
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If a user defined screen is used in your application program, the LCD
screen is displayed, as shown below, according to the specific
instructions used in your program.
3. Hold down the ESC key more than 3 seconds to return to the Main
Menu screen, as shown below.
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Using the LCD
Configuring Advanced
Settings
With the Advanced Settings menu, which is a sub-menu under the main menu
of the LCD, you can use the following features:
•
•
•
•
•
•
changing Key In mode
using communications toggle functionality
viewing Ethernet port configuration
using trim pots
viewing system information
viewing fault code
You can access to the Advanced Settings Menu screen, as shown below, by
selecting Advance Set on the Main Menu screen.
Changing Key In Mode
Key In Modes
There are two Key In modes, Continuous and Discrete.
TIP
The Key In mode has effect only when you change
the data value of a trim pot on a Trim Pot screen,
either Trim Pot 0 or Trim Pot 1 screen. For more
information on how to change the data value of a
trim pot, see Changing Data Value of a Trim Pot on
page 5-135.
The current Key In mode determines how the value changes are applied when
you press the Up and Down keys to change the data value for a trim pot.
When set to Continuous, the changes are applied immediately whenever you
press the Up and Down keys. When set to Discrete, the changes are applied
only when you press the OK key after you have changed the value using the
Up and Down keys.
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By using the Key In Mode screen, as shown below, you can change the Key In
mode to use.
Changing Key In Mode
Follow these steps to change the current Key In mode.
1. On the Main Menu screen, select Advance Set by using the Up and
Down keys on the LCD keypad, as shown below. If the menu items
shown in the figure below are not displayed on the Main Menu screen,
you need to scroll down the screen by pressing the Down key.
2. Then, press the OK key on the LCD keypad. The Advanced Settings
Menu screen is displayed, as shown below.
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3. Select KeyIn Mode using the Up and Down keys, and then press the
OK key.
4. The Key In Mode screen is displayed, as shown below. The current
mode, Continuous in this example, is selected marked up with the
symbol “ ”.
5. Press the Up or Down key to select the different mode, Discrete in this
example, as shown below. Then, press the OK key.
6. The Key In Mode Change Notification screen is displayed, as shown
below.
7. Press the ESC key to return to the Advanced Settings Menu screen, as
shown in step 2.
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Using the LCD
Using Communications
Toggle Functionality
133
The MicroLogix 1100 provides the Communications Toggle Functionality,
which allows you to change from the user-defined communication
configuration to the default communications mode and back to the user
defined communication configuration on Channel 0.
See Using the Communications Toggle Functionality on page 4-72 for
information about how to use the Communications Toggle Functionality.
Viewing Ethernet Port
Configuration
The Ethernet Pot Configuration screen of the LCD displays the MAC and IP
addresses assigned to the controller.
Follow these steps to view the Ethernet port configuration for your controller.
1. On the Main Menu screen, select Advance Set by using the Up and
Down keys on the LCD keypad, as shown below. If the menu items
shown in the figure below are not displayed on the Main Menu screen,
you need to scroll down the screen by pressing the Down key.
2. Then, press the OK key on the LCD keypad. The Advanced Settings
Menu screen is displayed, as shown below.
3. If ENET Cfg is selected, press the OK key.
If not, select ENET Cfg using the Up and Down keys, and then press
the OK key.
4. The Ethernet Port Configuration screen is displayed.
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Using the LCD
When an IP address is not yet assigned to your controller, only the MAC
address assigned to your controller, which is represented as
XXXXXXXXXXXX below, is displayed.
A MAC address is a 12-digit hexadecimal number. Your controller ships
with a unique MAC address assigned in factory. You can identify the
MAC address of your controller by opening the expansion module cover
on your controller.
When an IP address is assigned to your controller, both of MAC address
and IP address of your controller are displayed, as shown below. In this
example, the MAC address is represented as XXXXXXXXXXXX,
which is a 12-digit hexadecimal number. The IP address is represented
as xxx.xxx.xxx.xxx, where each xxx is a deimal number between 0-255.
5. Press the ESC key to return to the Advanced Settings Menu screen, as
shown in step 2.
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Using the LCD
Using Trim Pots
135
Trim Pot Operation
The MicroLogix 1100 controller provides two trimming potentiometers (trim
pots, POT0 and POT1) which allow modification of integer data within the
controller. The data value of each trim pot can be used throughout the control
program for timers, counters, analog presets, etc. depending upon the
requirements of the application.
You can change the data value of each trim pot using the trim pot screens
provided by the LCD. To access to the Trim Pot Set screen, which is the top
screen for the trim pot functionality, select TrimPot Set on the LCD default
menu screen, as shown below, and press the OK key on the LCD keypad.
Trim pot data is updated continuously whenever the controller is powered-up.
Changing Data Value of a Trim Pot
Follow these steps to change the data value of a trim pot, either POT0 or
POT1.
1. On the Main Menu screen, select TrimPot Set by using the Up and
Down keys on the LCD keypad.
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Using the LCD
2. Then, press the OK key on the LCD keypad. The Trim Pot Select
screen is displayed, as shown below.
The last trim pot whose data value you changed is selected by default. If
you are accessing to this screen for the first time, POT0 is selected by
default.
3. Select a trim pot, either POT0 or POT1, whose data value you want to
change using the Up and Down keys on the LCD keypad. In this
example, we will select POT0.
4. Then, press the OK key on the LCD keypad. The Trim Pot 0 screen is
displayed, as shown below.
TMIN and TMAX indicate the range of data value for the trim pots,
both POT0 and POT1. The factory default for TMIN, TMAX, and
POT0 values are 0, 250, and 0 in decimal, respectively. TMIN and
TMAX on this screen are read only, but you can change them using the
LCD Function File in your application program. The TMIN and TMAX
elements can only be changed by a program download.
For more information on how to change Trim Pot configuration
including TMIN and TMAX, refer to the LCD Function File described
in the MicroLogix 1100 Programmable Controllers Instruction Set Reference
Manual, publication 1763-RM001.
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Using the LCD
IMPORTANT
137
The same TMIN and TMAX values are used for both
trim pots, POT0 and POT1. This behavior is intended
by design for simplicity in Trim Pot configuration.
When you enter this screen, the last digit of the POT0 value is flashing.
It indicates the current digit. Press the Up and Down keys on the LCD
keypad to change the value of the current digit. Press the Left and Right
keys to select a different digit as the current digit.
If the Key In mode is set to Continuous, the changes are applied
immediately after you press the Up and Down keys. While, if it is set to
Discrete, you have to press the OK key to apply the changes after you
change the data value. For more information on how to set the Key In
mode, see Changing Key In Mode on page 5-130.
TIP
The Key In mode has effect only when you change
the data value of a trim pot on a Trim Pot screen,
either the Trim Pot 0 or Trim Pot 1 screen.
5. If you have finished changing the data value of the selected trim pot,
POT0 in this example, press the ESC key to return to the Trim Pot
Select screen, as shown in step 2.
Trim Pot Configuration in LCD Function File
The configuration for Trim Pots in the LCD Function File, including trim pot
low and high values for data value range, is described in the MicroLogix 1100
Programmable Controllers Instruction Set Reference Manual, publication 1763-RM001.
Error Conditions
Error conditions regarding the Trim Pot functionality are described in the
MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual,
publication 1763-RM001.
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Using the LCD
Viewing System
Information
The System Information screen of the LCD allows you to identify the system
information for your controller.
Follow these steps to view the system information for your controller.
1. On the Main Menu screen, select Advance Set by using the Up and
Down keys on the LCD keypad, as shown below. If the menu items
shown in the figure below are not displayed on the Main Menu screen,
you need to scroll down the screen by pressing the Down key.
2. Then, press the OK key on the LCD keypad. The Advanced Settings
Menu screen is displayed, as shown below.
3. If System Info is selected, press the OK key.
If not, select System Info using the Up and Down keys, and then press
the OK key.
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4. The System Information screen is displayed.
You can identify the catalog number, operating system firmware revision
number, and boot firmware revision number of your controller.
5. Press the ESC key to return to the Advanced Settings Menu screen, as
shown in step 3.
Viewing Fault Code
The Fault Code screen of the LCD displays the fault code when a fault occurs.
When a fault occurs, the Fault Code screen is not displayed automatically. Only
the FAULT LED on the controller flashes in red light. Therefore, you need to
navigate into the Fault Code screen to identify the fault code on the LCD.
Follow these steps to view the fault code when a fault occurs.
1. On the Main Menu screen, select Advance Set by using the Up and
Down keys on the LCD keypad, as shown below. If the menu items
shown in the figure below are not displayed on the Main Menu screen,
you need to scroll down the screen by pressing the Down key.
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2. Then, press the OK key on the LCD keypad. The Advanced Settings
Menu screen is displayed, as shown below.
3. If Fault Code is selected, press the OK key.
If not, select Fault Code using the Up and Down keys, and then press
the OK key.
4. The Fault Code screen is displayed.
If no fault occurred, “0000h” is displayed, as shown below.
If a fault is occurred, its fault code is displayed, as shown below.
TIP
For more information on a specific fault code, refer
to the Online Help of your RSLogix 500 programming
software.
5. Press the ESC key to return to the Advanced Settings Menu screen, as
shown in step 2.
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Chapter
6
Using Real-Time Clock and Memory Modules
The MicroLogix 1100 controller has a built-in real-time clock (RTC). You can
order a memory module as an accessory.
TIP
For more information on “Real-Time Clock Function
File” and “Memory Module Information File”, refer to
the MicroLogix 1100 Programmable Controllers
Instruction Set Reference Manual, publication
1763-RM001.
One type of memory module is available for use with the MicroLogix 1100
controller.
Catalog Number
Function
Memory Size
1763-MM1
Memory Module
128 KB
Real-Time Clock Operation Operation at Power-up and Entering a Run or
Test Mode
At power-up and when the controller enters a run or test mode, the values
(date, time and status) of the RTC are written to the RTC Function File in the
controller.
The following table indicates the accuracy of the RTC for various
temperatures.
RTC Accuracy
Ambient Temperature
Accuracy(1)
0 °C (32 °F)
-13...-121 seconds/month
25 °C (77 °F)
54...-5 seconds/month
40 °C (104 °F)
29...-78 seconds/month
55 °C (131 °F)
-43...-150 seconds/month
(1)
141
These numbers are maximum worst case values over a 31-day month.
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Using Real-Time Clock and Memory Modules
Writing Data to the Real-Time Clock
When valid data is sent to the real-time clock from the programming device or
another controller, the new values take effect immediately.
The real-time clock does not allow you to load or store invalid date or time
data.
RTC Battery Operation
The real-time clock uses the same replaceable battery that the controller uses.
The RTC Function File features a battery low indicator bit (RTC:0/BL), which
shows the status of the replacement battery. When the battery is low, the
indicator bit is set (1). This means that the battery wire connector could be
disconnected or if the battery is connected, the battery may be ready to fail in
the next two weeks. In the latter case, the replacement battery needs to be
replaced with a new one. When the battery low indicator bit is clear (0), the
battery level is acceptable.
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The Battery Low (BAT.LO) indicator on the LCD display of the controller
also shows the status of the replaceable battery. When the battery is low, the
indicator is displayed as solid rectangle ( ). When the battery level is
acceptable, the indicator is displayed as emty rectangle ( ), as shown below.
If the RTC battery is low and the controller is powered, the RTC operates
normally. If the controller power is removed and the RTC battery is low, RTC
data is lost.
ATTENTION
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Operating with a low battery indication for more
than 2 weeks (8 hours without a battery) may result
in invalid RTC data unless power is on continuously.
Using Real-Time Clock and Memory Modules
Memory Module Operation
143
The memory module supports the following features:
•
•
•
•
•
User Program, User Data and Recipe Back-up
User Program Compare
Data File Download Protection
Memory Module Write Protection
Removal/Insertion Under Power
ATTENTION
Electrostatic discharge can damage the Memory
Module. Do not touch the connector pins or other
sensitive areas.
User Program , User Data and Recipe Back-up
The memory module provides a simple and flexible program, data and recipe
transport mechanism, allowing the user to transfer the program, data and
recipe to the controller without the use of a personal computer and
programming software.
The memory module can store one user program at a time.
During program transfers to or from the memory module, the controller’s
RUN LED flashes.
Program Compare
The memory module can also provide application security, allowing you to
specify that if the program stored in the memory module does not match the
program in the controller, the controller will not enter an executing (run or
test) mode. To enable this feature, set the S:2/9 bit in the system status file. See
“Status System File” in the MicroLogix 1100 Programmable Controllers Instruction
Set Reference Manual, Publication 1763-RM001 for more information.
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Data File Download Protection
The memory module supports data file download protection. This allows user
data to be saved (not overwritten) during a download.
TIP
Data file download protection is only functional if the
processor does not have a fault, size of all protected
data files in the memory module exactly match the
size of protected data files within the controller, and
all protected data files are of the same type. See
“Protecting Data Files During Download” in the
MicroLogix 1100 Programmable Controllers
Instruction Set Reference Manual, Publication
1763-RM001.
Memory Module Write Protection
The memory module supports write-once, read-many behavior. Write
protection is enabled using your programming software.
IMPORTANT
Once set, write protection cannot be removed. A
change cannot be made to the control program
stored in a write protected memory module. If a
change is required, use a different memory module.
Removal/Insertion Under Power
The memory module can be installed or removed at any time without risk of
damage to either the memory module or the controller. If a memory module is
installed while the MicroLogix 1100 is executing, the memory module is not
recognized until either a power cycle occurs, or until the controller is placed in
a non-executing mode (program mode, suspend mode or fault condition).
Memory Module Information File
The controller has a Memory Module Information (MMI) File which provides
status from the attached memory module. At power-up or on detection of a
memory module being inserted, the catalog number, series, revision, and type
are identified and written to the MMI file. If a memory module is not attached,
zeros are written to the MMI file. Refer to the MicroLogix 1100 Instruction Set
Reference Manual, publication 1763-RM001, for more information.
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145
Program /Data Download
To download the program and data from a memory module to the controller’s
memory, on the “Comms” menu in your RSLogix 500 programming software,
point “EEPROM” and then click “Load from EEPROM”.
TIP
For more information on program/data download,
refere to your RSLogix 500 programming software
documentation.
Program /Data Upload
To upload the program and data from the controller’s memory to a memory
module, on the “Comms” menu in your RSLogix 500 programming software,
point “EEPROM” and then click “Store to EEPROM”.
TIP
For more information on program/data upload, refer
to your RSLogix 500 programming software
documentation.
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Using Real-Time Clock and Memory Modules
Notes:
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Chapter
7
Online Editing
The online editing function lets you monitor and modify your ladder program
when your programming terminal is connected to a MicroLogix 1100 processor.
Overview of Online Editing
Online editing of ladder programs is available when using MicroLogix 1100
processors. Use this function to make changes to a pre-existing ladder
program. Online editing functions consist of inserting, replacing, and deleting
rungs in an existing ladder program while online with the processor.
Only one programming device can perform an online edit of a user program at
a time. When an online editing session begins, an access from other
programming devices will be rejected by MicroLogix 1100.
ATTENTION
Before initiating an online editing session, we recommend that you fully understand the possible results of
the edit to the system under control. Failure to properly
edit a running program could result in unexpected controller operation. Physical injury or equipment damage
may result.
While three instructions, MSG, PTO, and PWM, are
supported by program mode online edit, they are not
supported by RUNTIME (RUN mode) online edit. Refer
to the MicroLogix™ 1100 Instruction Set Reference
Manual, publication 1763-RM001 for additional details.
147
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Online Editing
The following table summarizes the differences between offline and online
editing.
Offline
Online
Data table file resizing is not permitted.
No restrictions exist.
Full editing
capabilities are
allowed.
Program file creation and deletion are not permitted.
Alteration of file protection is not permitted.
Alteration of static and constant data file values is not permitted.
Indexing across file boundary selections is not permitted.
Force protection selection is not permitted.
I/O configuration is not permitted.
IMPORTANT
It is important to keep in mind that some ladder
instructions, when programmed online, cause data
table values to change. These instructions are those
that require timer, counter, and control addresses
to be specified. This is discussed later in the
chapter.
Online Editing Terms
The following terms are used throughout this chapter.
• Assemble Edits — Deletes any rungs marked with Delete or Replace
edit zone markers during an online editing session. Inserted or modified
rungs remain. All edit zone markers are removed when this function is
complete.
• Cancel Edits — Deletes any inserted or modified rungs added during
an online editing session. Rungs marked with Delete and Replace edit
zone markers remain. All edit zone markers are removed when this
function is complete.
• Test Edits — Allows you to verify that the changes you entered are not
going to cause improper machine operation before you make the
changes a permanent part of your ladder program.
• Untest Edits — Allows you to disable testing.
• Edit Zone markers — Appear on the power rail of the ladder program
display. They indicate the type of edit taking place on the rung.
• Accept Rung — Incorporates the edits of a single rung into the ladder
program.
• online edit session — begins when a user tries to edit rungs while
online. Any other programming device that was monitoring the user
program is removed from the program monitor display.
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• modify rung — when an existing rung is modified two edit zones are
created. The original rung is indicated by replace zone markers on the
power rail. A copy of the original rung is made so you can insert, delete,
or modify instructions. This rung is indicated by insert zone markers on
the power rail. Thus, an IR pair is created when you modify a rung.
• runtime online editing — the user program is executing when an edit
takes place. Any rungs that are inserted, modified, or deleted remain in
the ladder program and are indicated by edit zone markers on the power
rail. Edit zone markers remain after an action is completed.
• program online editing — the user program is not executing when an
edit session begins. Any action that inserts, deletes, or modifies a rung
takes place immediately.
The following figure shows the process involved when performing a runtime
online edit.
Begin Edit Session
Online Edit
Cancel Edits
Remove Edits
End Edit Session
Effects of Online Editing On
Your System
Untest Edits
Edits do not work
Assemble Edits
Edits complete
Test Edits
Edits work
The following section covers the effects of online editing on your system.
Keep these items in mind while using the online editing function.
System Impacts
The scan time and interrupt latency can be extended when accepting a rung,
assembling, or canceling edits.
Memory limitations - Online edit can be performed until there is insufficient
program memory available in the processor. Note that, before assemble edits,
all the edited rungs are in the processor memory consuming memory, although
they are not executed.
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Online Editing
Data Table File Size
Online editing cannot change the size of existing data tables nor can new ones
be created. However, some ladder instructions, when programmed cause data
table values to change. These instructions are those that require timer, counter,
and control addresses to be specified.
Online Edit Error
If either electrical interference, communication loss, or a power cycle occur
during online edit session, program integrity may be impacted. In this case, the
controller will generate the 1F fault code, clear the user program, and load the
default program.
Directions and Cautions for Change the RSLinx "Configure CIP Option"
(OS Series A FRN 1,2, and 3 only)
MicroLogix 1100 Online
Edit User
Change the RSLinx "Configure CIP Option" to prevent ownership fault when
MicroLogix 1100 is connected using RSLinx classic Ethernet/IP driver.
Several RSLogix 500 Online operations require obtaining the processor Edit
Resource/Processor Ownership in order to ensure that one programming
terminal has exclusive capability of performing any of these operations at a
time. These operations include downloading, online editing, and applying
channel configuration changes.
In addition to reducing the number of RSLinx Messaging Connections per
PLC to one, it is also recommended that the Messaging Connection Retry
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Interval be increased from the default of 1.25 seconds to 8 seconds as shown
in the following figure.
A Download Before Starting Online Edit
At least one download is required before starting online edit.
If you are using a MicroLogix 1100 from out-of-box state or after clear
processor memory or firmware upgrade, at least one download is required
before starting online edits. If not, the following error occurs and
programming software will go offline due to default image mismatch between
programming software (RSLogix500) and the MicroLogix 1100. You can also
see the fault code 1Fh which is a user defined fault code.
In order to prevent this error, a user needs to download the program to the
MicroLogix 1100, although the program is empty.
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Online Editing
This problem happens only in out-of-box state or after clear processor
memory.
ATTENTION
PTO and PWM instructions may not be deleted
during runtime online edit. This is because if the
PTO or PWM instructions were deleted during
runtime online edit, outputs could stop in an
unpredictable state, causing unexpected equipment
operation.
If you attempt to insert or modify a rung with MSG,
PTO, and PWM instruction, the following error
message will be generated by programming software
"Error: Online editing of PTO, PWM and MSG are not
allowed on ML1100 RUN mode." And, the rung with
MSG, PTO, and PWM instruction will not be
accepted.
In online edit during PROGRAM mode (program online edit), there are no
restrictions. For example, a user can insert MSG instruction if related MG file
or MG/RI file is already defined in data file.
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ATTENTION
ATTENTION
Types of Online Editing
153
When editing a rung that contains an MCR
instruction, both the MCR start and MCR end rungs
must be edited (whether it be test/assemble/cancel)
at the same time. We recommend that you fully
understand the possible results of the edit to the
system under control. Failure to properly edit a
running program could result in unexpected
controller operation. Physical injury or equipment
damage may result.
If you use EII or STI interrupts and your application
requires a quick interrupt latency, the online edit
feature is not recommended. Online editing feature
may increase the interrupt latency response time. To
ensure minimum interrupt latency, place the mode
switch in LCD screen in the RUN mode. This
prevents the use of the online editing feature.
The type of online editing is dependent on the MicroLogix 1100 processor’s
mode switch position in LCD display and the processor’s mode. There are two
types of online editing:
• Program Online Editing — when the processor is in either PROG
mode or REM Program mode
• Runtime Online Editing — when the processor is in either REM Test or
REM Run mode
The following table summarizes the MicroLogix 1100 processor mode switch
positions in LCD and modes that enable online editing.
mode switch Position
MicroLogix 1100
Processor Mode
Editing Mode
RUN
RUN
Not Available
PROGram
Program
Program Online Editing
REMote
REMote Program
Program Online Editing
REMote
REMote Test
Program Online Editing
REMote
REMote Run
Program Online Editing
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Online Editing
IMPORTANT Online editing is not available when the mode switch
in LCD screen is in the RUN position.
ATTENTION
Use the online editing function while in the RUN
mode to make minor changes to the ladder program.
We recommend developing your program offline
since ladder rung logic changes take effect
immediately after testing your edits. Improper
machine operation may occur, causing personnel
injury or equipment damage.
Edit Functions in Runtime Online Editing
During a runtime online editing session, the processor is executing ladder logic.
The edit zone markers tell the processor that changes exist, but the changes are
not executed until you test the edits.
Deleted and replaced (modified) rungs are not removed from the program and
inserted rungs are not executed until you assemble the edits.
Edit Functions in Program Online Editing
During a program online editing session, the processor is not executing ladder
logic. This mode is like the offline editing mode. Note that if a runtime online
editing session was performed prior to entering the offline editing mode, edit
marked rungs (I, IR, and D) appear in the program.
If you perform a program online edit, once you accept or delete the rung, the
edits take effect immediately and the power rail is displayed as a solid line. If
you edit a rung with edit zone markers, the markers are removed when the
rung is accepted.
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Appendix
A
Specifications
General Specifications
Description
1763L16AWA
L16BWA
L16BBB
Dimensions
Height: 90 mm (3.5 in.), 104 mm (4.09 in.) (with DIN latch open)
Width: 110 mm (4.33 in.), Depth: 87 mm (3.43 in.)
Shipping weight
0.9 kg (2.0 lbs)
Number of I/O
12 inputs (10 digital and 2 analog) and 6 outputs
Power supply voltage
100…240V AC ( -15%, +10%)
at 47…63 Hz
Heat dissipation
See Appendix G.
Power supply inrush current 120V AC: 25 A for 8 ms
(max.)
240V AC: 40 A for 4 ms
L16DWD
24V DC ( -15%, +10%)
Class 2 SELV
12V to 24V DC ( -15%,
+10%) Class 2 SELV
24V DC: 15 A for 20 ms
Maximum power
consumption
46 VA
52 VA
35 W
See MicroLogix 1100 DC Input Power Requirements
for 1763-L16BBB Unit on page 156.
24V DC sensor power
None
250 mA at 24V DC
AC Ripple < 500 mV
peak-to-peak
400 µF max.
None
Input circuit type
Digital: 120V AC
Digital: 24V DC
sink/source
(standard and high-speed)
Digital: 24V DC
sink/source
(standard and high-speed)
Analog: 0…10V DC
Analog: 0…10V DC
Analog: 0…10V DC
Output circuit type
Relay
Relay
Relay/FET
Temperature, operating
-20…65 °C (-4…149 °F) ambient
Temperature, storage
-40…85 °C (-40…185 °F) ambient
Relative humidity
5%…95% non-condensing
Vibration
Operating: 10…500 Hz, 5 g, 0.015 in. max. peak-to-peak, 2 hours each axis
Relay Operation: 1.5 g
Shock, operating
30 g; 3 pulses each direction, each axis
Relay Operation: 10 g
Shock, non-operating
50 g panel mounted (40 g DIN Rail mounted); 3 pulses each direction, each axis
Terminal screw torque
0.56 Nm (5.0 in-lb) rated
Agency certification
UL Listed Industrial Control Equipment for use in Class 1, Division 2, Hazardous Locations,
Groups A, B, C, D
Relay
C-UL Listed Industrial Control Equipment for use in Canada
CE marked for all applicable directives
C-Tick marked for all applicable acts
Electrical/EMC
155
The controller has passed testing at the following levels:
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Specifications
General Specifications
Description
1763L16AWA
L16BWA
L16BBB
L16DWD
ESD immunity
EN 61000-4-2
4 kV contact, 8 kV air, 4 kV indirect
Radiated RF immunity
EN 61000-4-3
10V/m, 26…1000 MHz (alternatively, 80…1000 MHz),
80% amplitude modulation, +900 MHz keyed carrier
Fast transient immunity
EN 61000-4-4
2 kV, 5 kHz
communications cable such as EtherNet, RS-232, and RS-485: 1 kV, 5 kHz
Surge transient immunity
EN 61000-4-5
Unshielded communications cable: 2 kV CM (common mode), 1 kV DM (differential mode)
Shielded communications cable: 1 kV galvanic gun
I/O: 2 kV CM (common mode), 1 kV DM (differential mode)
AC Power Supply Input: 4 kV CM (common mode), 2 kV DM (differential mode)
DC Power Supply Input: 500V CM (common mode), 500V DM (differential mode)
AC/DC Auxiliary Output: 500V CM (common mode), 500V DM (differential mode)
Conducted RF immunity
EN 61000-4-6
10V, 150 kHz…80 MHz
Conducted emissions
EN 55011
AC Power Supply Input: 150 kHz…30 MHz
Radiated emissions
EN 55011
30…1000 MHz
Line related tests
EN 61000-4-11
AC Power Supply Input:
voltage drop: -30% for 10 ms, -60% for 100 ms
voltage interrupt: at voltage greater than -95% for 5 sec.
voltage fluctuation: +10% for 15 minutes, -10% for 15 minutes
DC Power Supply Input:
voltage fluctuation: +20% for 15 minutes, -20% for 15 minutes
MicroLogix 1100 DC Input Power Requirements for 1763-L16BBB Unit
1763-L16BBB and 1763-L16DWD Typical Power Requirements
Input Power Required
at 24V DC (Watts)
28
21
14
7
0
4
8
12
Calculated Load power (Watts)
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20
Specifications
157
Digital Input Specifications
Description
On-state voltage range
1763-L16AWA
79…132V AC
1763-L16BWA, -L16BBB
Inputs 0 through 3
(4 high-speed DC inputs)
Inputs 4 and higher
(6 standard DC inputs)
14…24V DC
10…24V DC
(14…26.4V DC (+10%) at
65 °C/149 °F)
(14…30V DC (+25%) at
30 °C/86 °F)
(10…26.4V DC (+10%) at
65 °C/149 °F)
(10…30V DC (+25%) at
30 °C/86 °F)
Off-State voltage range
0…20V AC
0…5V DC
Operating frequency
47 Hz…63 Hz
0 Hz…20 kHz
0 Hz…1 kHz
(scan time dependent)
0 Hz…40 kHz(1)
On-state current:
•minimum
•nominal
•maximum
•5.0 mA at 79V AC
•12 mA at 120V AC
•16.0 mA at 132V AC
•2.5 mA at 14V DC
•9,8 mA at 24V DC
•12.0 mA at 30V DC
Off-state leakage current, max.
2.5 mA
1.5 mA
Nominal impedance
12 kΩ at 50 Hz
10 kΩ at 60 Hz
3.1 kΩ
Inrush current (max.) at 120V AC
250 mA
Not applicable
•2.0 mA at 10V DC
•8.5 mA at 24V DC
•12.0 mA at 30V DC
3.1 kΩ
(1) OS Series B FRN 4 or later
Digital Input Specifications for 1763-L16DWD
Description
1763-L16DWD
Inputs 0 through 3
(4 high-speed DC inputs)
On-state voltage range
10…24V DC at 65 °C/149 °F)
(10…30V DC at 30 °C/86 °F)
Off-state voltage range
0…5V DC
Operating frequency
0 Hz…40 kHz(1)
Inputs 4 and higher
(6 standard DC inputs)
0 Hz…1 kHz
On-state current:
•minimum
•nominal
•maximum
•2.0 mA at 10V DC
•8.5 mA at 24V DC
•12.0 mA at 30V DC
Off-state leakage current
1.5 mA max.
Nominal impedance
2.61 kΩ
Maximum inrush current
Not applicable
3.1 kΩ
(1) OS Series B FRN 4 or later
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Specifications
Analog Input Specifications
Description
1763-L16AWA, -L16BWA, -L16BBB, -L16DWD
Voltage input range
0…10.0V DC - 1 LSB
Type of data
10-bit unsigned integer
Input coding (0...10.0V DC - 1 LSB)
0…+1,023
Voltage input impedance
210 kΩ
Input resolution
10 bit
Non-linearity
±1.0% of full scale
Overall accuracy
-20…65 °C (-4…149 °F)
±1.0% of full scale
Voltage input overvoltage protection
10.5V DC
Field wiring to logic isolation
Non-isolated with logic
Output Specifications - General
Description
1763L16AWA, L16BWA, L16DWD
L16BBB
1,440 VA
1,440 VA
5 A/3 A
5 A/3 A
Relay and FET Outputs
Maximum controlled load
Maximum continuous current
Current per group common(1)
Current per controller
at 150V max
For UL 508, 30 A or total of per-point loads, whichever is less
For UL 1604, 18 A or total of per-point loads, whichever is less
at 240V max
For UL 508, 20 A or total of per-point loads, whichever is less
For UL 1604, 18 A or total of per-point loads, whichever is less
Relay Outputs
Turn on time/Turn off time
10 ms (minimum)(2)
Relay life - Electrical
For Hazardous Locations Applications (Class I, Division 2, Groups A, B, C, D):
150 x 103 operations min. (at 3 A, 30V DC);
370 x 103 operations min. (at 3 A, 250V AC);
For Ordinary (Non-Hazardous) Locations only:
50 x 103 operations min. (at 5 A, 30V DC);
170 x 103 operations min. (at 5 A, 250V AC);
Load current
10 mA (min.)
(1) 5A for UL 508
3A for UL 1604, Class 1, Division 2, Hazardous Locations, Groups A, B, C, D
(2) scan time dependent
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BBB FET Output Specifications
Description
General Operation
Power supply voltage
24V DC ( -15%, +10%)
High Speed Operation(1)
(Output 2 and 3 Only)
On-state voltage drop:
•at maximum load current
•at maximum surge current
•1V DC
•2.5V DC
•Not Applicable
•Not Applicable
•See graphs below.
•1.0 mA
•1.0 mA
•100 mA
•10 mA
•1.0 mA
Current rating per point
•maximum load
•minimum load
•maximum leakage
Maximum output current (temperature dependent):
FET Current per Point
(1763-L16BBB)
FET Total Current
(1763-L16BBB)
2.0
8.0
1.75
7.0
1.5A, 30˚C (86˚F)
6.0
1.25
1.0
Valid
Range
0.75
0.5
0.75A, 65˚C (149˚F)
0.25
Current (Amps)
Current (Amps)
1.5
5.0
4.0
3.0A, 30˚C (86˚F)
3.0
2.0
Valid
Range
1.0
10˚C
(50˚F)
30˚C
(86˚F)
50˚C
(122˚F)
Temperature
70˚C
(158˚F)
80˚C
(176˚F)
10˚C
(50˚F)
30˚C
(86˚F)
1.5A, 65˚C (149˚F)
50˚C
(122˚F)
70˚C
(158˚F)
80˚C
(176˚F)
Temperature
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Specifications
BBB FET Output Specifications
Description
General Operation
High Speed Operation(1)
(Output 2 and 3 Only)
•peak current
•maximum surge duration
•maximum rate of repetition at 30 °C (86 °F)
•maximum rate of repetition at 55 °C (131 °F)
•4.0 A
•10 ms
•once every second
•once every 2 seconds
•Not applicable
•Not applicable
•Not applicable
•Not applicable
Turn-on time, max.
0.1 ms
6 µs
Turn-off time, max.
1.0 ms
18 µs
Repeatability, max.
n/a
2 µs
Drift, max.
n/a
1 µs per 5 °C (9 °F)
Surge current per point:
(1) Output 2 and 3 are designed to provide increased functionality over the other FET outputs. Output 2 and 3 may be used like the other FET transistor outputs, but in addition,
within a limited current range, they may be operated at a higher speed. Output 2 and 3 also provide a pulse train output (PTO) or pulse width modulation output (PWM)
function.
AC Input Filter Settings
Nominal Filter Setting (ms)
ON Delay (ms)
8
OFF Delay (ms)
Minimum
Maximum
Minimum
Maximum
2
20
10
20
High-Speed DC Input Filter Settings (Inputs 0 to 3)
Nominal Filter Setting (ms) ON Delay (ms)
OFF Delay (ms)
Maximum Counter Frequency (Hz)
50% Duty Cycle
Minimum
Maximum
Minimum
Maximum
00125
0.005
0.0125
0.003
0.0085
40.0 kHz(2)
0.025
0.005
0.025
0.005
0.025
20.0 kHz
0.075
0.040
0.075
0.045
0.075
6.7 kHz
0.100
0.050
0.100
0.060
0.100
5.0 kHz
0.250
0.170
0.250
0.210
0.250
2.0 kHz
0.500
0.370
0.500
0.330
0.500
1.0 kHz
1.00
0.700
1.000
0.800
1.000
0.5 kHz
2.000
1.700
2.000
1.600
2.000
250 Hz
4.000
3.400
4.000
3.600
4.000
125 Hz
8.000(1)
6.700
8.000
7.300
8.000
63 Hz
16.000
14.000
16.000
14.000
16.000
31 Hz
(1) This is the default setting.
(2) OS Series B FRN4 or later
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Standard DC Input Filter Settings (Inputs 4 and higher)
Nominal Filter Setting (ms) ON Delay (ms)
OFF Delay (ms)
Maximum Frequency (Hz)
50% Duty Cycle
Minimum
Maximum
Minimum
Maximum
0.500
0.090
0.500
0.020
0.500
1.0 kHz
1.000
0.500
1.000
0.400
1.000
0.5 kHz
2.000
1.100
2.000
1.300
2.000
250 Hz
4.000
2.800
4.000
2.700
4.000
125 Hz
8.000(1)
5.800
8.000
5.300
8.000
63 Hz
16.000
11.000
16.000
10.000
16.000
31 Hz
(1) This is the default setting.
Relay Contact Ratings
Maximum Volts
Make
Amperes
Break
Amperes
Continuous(1)
Make
Break
240V AC
15.0 A
1.5 A
5.0 A(2)/3.0 A
3600 VA
360 VA
120V AC
30.0 A
3.0 A
5.0 A(2)/3.0 A
3600 VA
360 VA
125V DC
0.22 A(3)
1.0 A
28 VA
24V DC
1.2 A(3)
2.0 A
Volt-Amperes
(1) 5.0 A for UL 508
3. 0A for UL 1604, Class 1, Division 2, Hazardous Locations, Groups A, B, C, D
(2) 3.0 A above 40 °C.(104 °F)
(3) For DC voltage applications, the make/break ampere rating for relay contacts can be determined by dividing 28 VA by
the applied DC voltage. For example, 28 VA/48V DC = 0.58A. For DC voltage applications less than 14V, the
make/break ratings for relay contacts cannot exceed 2A.
Working Voltage (1763-L16AWA)
Description
1763-L16AWA
Power supply input to backplane isolation Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (IEC Class 2 reinforced insulation)
Input group to backplane isolation
Verified by one of the following dielectric tests:1517V AC for 1 s or 2145V DC for 1 s
132V AC Working Voltage (IEC Class 2 reinforced insulation)
Input group to input group isolation
Verified by one of the following dielectric tests:1517V AC for 1 s or 2145V DC for 1 s
132V AC Working Voltage (basic insulation)
Output group to backplane isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (IEC Class 2 reinforced insulation)
Output group to output group isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1s
265V AC Working Voltage (basic insulation) 150V AC Working Voltage (IEC Class 2 reinforced
insulation).
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Specifications
Working Voltage (1763-L16BWA)
Description
1763-L16BWA
Power supply input to backplane isolation Verified by one of the following dielectric tests:1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (IEC Class 2 reinforced insulation)
Input group to backplane isolation and
input group to input group isolation
Verified by one of the following dielectric tests: 1200V AC for 1 s or 1697V DC for 1 s
Output group to backplane isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
75V DC Working Voltage (IEC Class 2 reinforced insulation)
265V AC Working Voltage (IEC Class 2 reinforced insulation).
Output group to output group isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (basic insulation) 150V Working Voltage (IEC Class 2 reinforced
insulation)
Working Voltage (1763-L16BBB)
Description
1762-L16BBB
Input group to backplane isolation and
input group to input group isolation
Verified by one of the following dielectric tests: 1200V AC for 1 s or 1697V DC for 1 s
FET output group to backplane isolation
Verified by one of the following dielectric tests: 1200V AC for 1 s or 1697V DC for 1 s
75V DC Working Voltage (IEC Class 2 reinforced insulation)
75V DC Working Voltage (IEC Class 2 reinforced insulation)
Relay output group to backplane isolation Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (IEC Class 2 reinforced insulation).
Relay output group to relay output group
and FET output group isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (basic insulation) 150V Working Voltage (IEC Class 2 reinforced
insulation)
Working Voltage (1763-L16DWD)
Description
1763-L16BWA
Input group to backplane isolation and
input group to input group isolation
Verified by one of the following dielectric tests: 1200V AC for 1 s or 1697V DC for 1 s
Output group to backplane isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
75V DC Working Voltage (IEC Class 2 reinforced insulation)
265V AC Working Voltage (IEC Class 2 reinforced insulation).
Output group to output group isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s
265V AC Working Voltage (basic insulation) 150V Working Voltage (IEC Class 2 reinforced
insulation)
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Expansion I/O
Specifications
163
Digital I/O Modules
General Specifications
Specification
Value
Dimensions
90 mm (height) x 87 mm (depth) x 40.4 mm (width)
height including mounting tabs is 110 mm
3.54 in. (height) x 3.43 in. (depth) x 1.59 in. (width)
height including mounting tabs is 4.33 in.
Temperature, storage
-40…85 °C (-40…185 °F)
Temperature, operating
-20…65 °C (-4…149 °F)(1)
Operating humidity
5…95% non-condensing
Operating altitude
2000 m (6561 ft)
Vibration
Operating: 10…500 Hz, 5 g, 0.030 in. max. peak-to-peak, 2 hours per axis
Relay Operation: 1.5 g
Shock
Operating: 30 g panel mounted, 3 pulses per axis
Relay Operation: 7 g
Non-Operating: 50 g panel mounted, 3 pulses per axis
(40G DIN Rail mounted)
Agency certification
C-UL certified (under CSA C22.2 No. 142)
UL 508 listed
CE compliant for all applicable directives
C-Tick marked for all applicable acts
Hazardous environment class
For 1762-IQ32T, 1762-OB32T, and 1762-OV32T modules
Hazardous Location, Class I, Division 2 Groups A, B, C, D (UL 1604, C-UL under CSA C22.2 No. 213,
ANSI/ISA-12.12.01)
For all other modules:
Hazardous Location, Class I, Division 2 Groups A, B, C, D (UL 1604, C-UL under CSA C22.2 No. 213)
for all modules
Radiated and conducted emissions
EN50081-2 Class A
Electrical/EMC:
The module has passed testing at the following levels:
ESD immunity
For 1762-IQ32T, 1762-OB32T, and 1762-OV32T modules
IEC61000-4-2: 4 kV contact, 8 kV air, 4 kV indirect
For all other modules:
IEC1000-4-2: 4 kV contact, 8 kV air, 4 kV indirect
Radiated RF immunity
For 1762-IQ32T, 1762-OB32T, and 1762-OV32T modules
IEC61000-4-3: 10V/m, 80…2700 MHz, 80% amplitude modulation
For all other modules:
IEC1000-4-3: 10 V/m, 80…1000 MHz, 80% amplitude modulation, +900 MHz keyed carrier
for all modules
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Specifications
General Specifications
Specification
Value
EFT/B immunity
For 1762-IQ32T, 1762-OB32T, and 1762-OV32T modules
IEC61000-4-4: 2 kV, 5 kHz on signal ports
For all other modules
IEC1000-4-4: 2 kV, 5 kHz
Surge transient immunity
For 1762-IQ32T, 1762-OB32T, and 1762-OV32T modules
IEC61000-4-5: 2 kV common mode, 1 kV differential mode
For all other modules
IEC1000-4-5: 2 kV common mode, 1 kV differential mode
Conducted RF immunity
For 1762-IQ32T, 1762-OB32T, and 1762-OV32T modules
IEC61000-4-6: 10V, 0.15…80 MHz(2)
For all other modules:
IEC1000-4-6: 10V, 0.15…80 MHz(2)
(1) For the exact operating temperature range, refer to the Installation Instructions publication for the specific module.
(2) Conducted Immunity frequency range may be 150 kHz to 30 MHz if the Radiated Immunity frequency range is 30…1000 MHz.
Input Specifications
Specification
1762-IA8
1762-IQ8
1762-IQ16
1762-IQ32T
1762-IQ8OW6
Shipping weight,
approx. (with carton)
209 g (0.46 lbs.)
200 g (0.44 lbs.)
230 g (0.51 lbs.)
200g (0.44 lbs.)
280g (0.62 lbs.)
Voltage category
100/120V AC
24V DC
(sink/source)(1)
24V DC
(sink/source)(1)
24V DC
(sink/source)(1)
24V DC
(sink/source)(1)
Operating voltage
range
79V AC…132V AC
at 47 Hz…63 Hz
10…30V DC at
30 °C (86 °F)
10…26.4V DC at
55 °C (131 °F)
10…30V DC at
30 °C (86 °F)
10…26.4V DC at
55 °C (131 °F)
10…30V DC
(24 points) at 30 °C
(86 °F)
10…26.4V DC
(23 points)at 60 °C
(140 °F)
10…30V DC at
30 °C (86 °F)
10…26.4V DC at
65 °C (149 °F)
Number of inputs
8
8
16
32
8
Bus current draw, max. 50 mA at 5V DC
(0.25W)
50 mA at 5V DC
(0.25W)
60 mA at 5V DC
(0.3W)
170 mA at 5V DC
0 mA at 24V DC
110 mA at 5V DC
80 mA at 24V DC
Heat dissipation, max.
2.0 W
3.7 W
4.2 W at 26.4V
5.3 W at 30V
5.4 W at 26.4V DC
6.8 W at 30V DC
5.0 W at 30V DC
4.4 W at 26.4V DC
(The Watts per
point, plus the
minimum W, with
all points
energized.)
Signal delay, max.
On delay: 20.0 ms
Off delay: 20.0 ms
On delay: 8.0 ms
Off delay: 8.0 ms
On delay: 8.0 ms
Off delay: 8.0 ms
On delay: 8.0 ms
Off delay: 8.0 ms
On delay: 8.0 ms
Off delay: 8.0 ms
Off-state voltage, max. 20V AC
5V DC
5V DC
5V DC
5V DC
Off-state current, max.
1.5 mA
1.5 mA
1.0 mA
1.5 mA
2.5 mA
Publication 1763-UM001C-EN-P - January 2010
Specifications
165
Input Specifications
Specification
1762-IA8
1762-IQ8
1762-IQ16
1762-IQ32T
1762-IQ8OW6
On-state voltage, min.
79V AC (min.)
132V AC (max.)
10V DC
10V DC
10V DC
10V DC
On-state current
5.0 mA (min.) at
79V AC 47 Hz
12.0 mA (nominal)
at 120V AC 60 Hz
16.0 mA (max.) at
132V AC 63 Hz
2.0 mA min. at
10V DC
8.0 mA nominal at
24V DC
12.0 mA max. at
30V DC
2.0 mA min. at
10V DC
8.0 mA nominal at
24V DC
12.0 mA max. at
30V DC
1.6 mA min. at
10V DC
2.0 mA min. at
15V DC
5.7 mA max. at
26.4V DC
6.5 mA max. at
30.0V DC
10 mA at 5V DC
Inrush current, max.
250 mA
Not applicable
Not applicable
Not applicable
250 mA
Nominal impedance
12K Ω at 50 Hz
10K Ω at 60 Hz
3K Ω
3K Ω
4.7K Ω
3K Ω
Power supply distance
rating
6 (The module may not be located more than 6 modules away from the power supply.)
IEC input compatibility
Type 1+
Type 1+
Type 1+
Type 1
Type 1+
Isolated groups
Group 1: inputs
0…7 (internally
connected
commons)
Group 1: inputs
0…7 (internally
connected
commons)
Group 1: inputs
0…7; Group 2:
inputs 8…15
Group 1: Inputs
0…7; Group 2:
Inputs 8…15;
Group 3: Inputs
16…23; Group 4:
Inputs 24…31
Group 1: inputs
0…3; Group 2:
inputs 4…7
Input group to
backplane isolation
Verified by one of
the following
dielectric tests:
1517V AC for 1 s or
2145V DC for 1 s.
Verified by one of
the following
dielectric tests:
1200V AC for 1 s or
1697V DC for 1 s
Verified by one of
the following
dielectric tests:
1200V AC for 1 s or
1697V DC for 1 s
Verified by one of
the following
dielectric tests:
1200V AC for 2 s or
1697V DC for 2 s
Verified by one of
the following
dielectric tests:
1200V AC for 1 s or
1697V DC for 1 s
132V AC working
voltage (IEC Class 2
reinforced
insulation)
75V DC working
voltage (IEC Class 2
reinforced
insulation)
75V DC working
voltage (IEC Class 2
reinforced
insulation)
75V DC working
voltage (IEC Class 2
reinforced
insulation)
75V DC working
voltage (IEC Class 2
reinforced
insulation)
96
97
99
98
Vendor I.D. code
1
Product type code
7
Product code
114
(1) Sinking/Sourcing Inputs - Sourcing/sinking describes the current flow between the I/O module and the field device. Sourcing I/O circuits supply (source) current to sinking
field devices. Sinking I/O circuits are driven by a current sourcing field device. Field devices connected to the negative side (DC Common) of the field power supply are
sinking field devices. Field devices connected to the positive side (+V) of the field supply are sourcing field devices.
Publication 1763-UM001C-EN-P - January 2010
166
Specifications
Output Specifications
Specification
1762-OA8
1762-OB8
1762-OB16
1762-OB32T
1762-OV32T
Shipping weight,
approx. (with carton)
215 g (0.48 lbs.)
210 g (0.46 lbs.)
235 g (0.52 lbs.)
200 g (0.44 lbs.)
200 g (0.44 lbs.)
Voltage category
100…240V AC
24V DC
24V DC
24V DC source
24V DC sink
Operating voltage
range
85…265V AC at
47…63 Hz
20.4…26.4V DC
20.4…26.4V DC
10.2…26.4V DC
10.2…26.4V DC
Number of outputs
8
8
16
32
32
Bus current draw, max. 115 mA at 5V DC
(0.575 W)
115 mA at 5V DC
(0.575 W)
175 mA at 5V DC
(0.88 W)
175 mA at 5V DC
0 mA at 24V DC
175 mA at 5V DC
0 mA at 24V DC
Heat dissipation, max.
2.9 W
1.61 W
2.9 W at 30 °C
(86 °F)
2.1 W at 55 °C
(131 °F)
3.4 W at 26.4 DC
2.7 W at 26.4V DC
Signal delay, max. –
resistive load
On delay: 1/2 cycle
Off delay: 1/2 cycle
On delay: 0.1 ms
Off delay: 1.0ms
On delay: 0.1 ms
Off delay: 1.0 ms
On delay: 0.5 ms
Off delay: 4.0 ms
On delay: 0.5 ms
Off delay: 4.0 ms
Off-state leakage
current, max.
2 mA at 132V,
2.5 mA at 265V
1.0 mA
1.0 mA
0.1 mA at 26.4V DC
0.1 mA at 26.4V DC
On-state current, min.
10 mA
1.0 mA
1.0 mA
1.0 mA
1.0 mA
On-state voltage drop,
max.
1.5V at 0.5 A
1.0V DC
1.0V DC
0.3V DC at 0.5 A
0.3V DC at 0.5A
Continuous current per
point, max.
0.25 A at 55 °C
(131 °F)
0.5 A at 30 °C
(86 °F)
0.5 A at 55 °C
(131 °F)
1.0 A at 30 °C
(86 °F)
0.5 A at 55 °C
(131 °F)
1.0 A at 30 °C
(86 °F)
0.5 A at 60 °C
(140 °F)
0.5A at 60 °C
(140 °F)
Continuous current per
common, max.
1.0 A at 55 °C
(131 °F)
2.0 A at 30 °C
(86 °F)
4.0 A at 55 °C
(131 °F)
8.0 A at 30 °C
(86 °F)
4.0 A at 55 °C
(131 °F)
8.0 A at 30 °C
(86 °F)
2.0 A at 60 °C
(140 °F)
2.0 A at 60 °C
(140 °F)
Continuous current per
module, max.
2.0 A at 55 °C
(131 °F)
4.0 A at 30 °C
(86 °F)
4.0 A at 55 °C;
8.0 A at 30 °C
4.0 A at 55 °C
(131 °F)
4.0 A at 60 °C
(140 °F)
4.0 A at 60 °C
(140 °F)
2.0 A (Repeatability
is once every 2 s at
60 °C (140 °F) for
10 ms)
2.0 A (Repeatability
is once every 2 s at
60 °C (140 °F) for
10 ms)
8.0 A at 30 °C
(86 °F)
2.0 A (Repeatability
is once every 2 s at
55 °C (131 °F), once
every second at
30 °C (86 °F) for a
duration of 10 ms.)
Surge current, max.
5.0 A (Repeatability 2.0 A (Repeatability
is once every 2 s for is once every 2 s at
a duration of 25 ms. 55 °C (131 °F), once
every second at
30 °C (86 °F) for a
duration of 10 ms.)
Power supply distance
rating
6 (The module may not be more than 6 modules away from the power supply.)
Isolated groups
Group 1: Outputs 0
to 3
Group 2: Outputs 4
to 7
Publication 1763-UM001C-EN-P - January 2010
Group 1: Outputs 0
to 7
Group 1: Outputs 0
to 15
Group 1: Outputs 0…15
Group 2: Outputs 16…31 (internally
connected to common)
Specifications
167
Output Specifications
Specification
1762-OA8
1762-OB8
1762-OB16
1762-OB32T
1762-OV32T
Output group to
backplane isolation
Verified by one of
the following
dielectric tests:
1836V AC for 1 s or
2596V DC for 1 s.
Verified by one of the following dielectric
Verified by one of the following dielectric
tests: 1200V AC for 1 s or 1697V DC for 1 s. tests: 1200V AC for 2 s or 1697V DC for 2 s.
75V DC working voltage (IEC Class 2
reinforced insulation)
75V DC working voltage (IEC Class 2
reinforced insulation)
Not applicable
Verified by one of the following dielectric
tests: 1200V AC for 2 s or 1697V DC for 2 s.
265V AC working
voltage (IEC Class 2
reinforced
insulation)
Output group to output
group isolation
Verified by one of
the following
dielectric tests:
1836V AC for 1 s or
2596V DC for 1 s.
75V DC working voltage (IEC Class 2
reinforced insulation)
265V AC working
voltage (IEC Class 2
reinforced
insulation)
Vendor I.D. code
1
Product type code
7
Product code
119
101
103
100
Specification
1762-OW8
1762-OW16
1762-OX6I
1762-IQ8OW6
Shipping weight,
approx. (with carton)
228 g (0.50 lbs.)
285 g (0.63 lbs.)
220 g (0.485 lbs)
280 g (0.62 lbs.)
Voltage category
AC/DC normally
open relay
AC/DC normally
open relay
AC/DC Type C Relay AC/DC normally
open relay
Operating voltage
range
5…265V AC
5…125V DC
5…265V AC
5…125V DC
5…265V AC
5…125V DC
5…265V AC
5…125V DC
Number of outputs
8
16
6
6
120 mA at 5V DC
(0.60W)
110 mA at 5V DC
(0.55W)
110 mA at 5V DC
90 mA at 24V DC
(2.16W)
140 mA at 24V DC
(3.36W)
110 mA at 24V DC
(2.64W)
2.9 W
5.6 W
2.8 W
102
Output Specifications
Bus current draw, max. 80 mA at 5V DC
(0.40W)
80 mA at 24V DC
Heat dissipation, max.
5.0 W at 30V DC
4.4 W at 26.4V DC
(The Watts per
point, plus the
minimum W, with
all points
energized.)
Publication 1763-UM001C-EN-P - January 2010
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Specifications
Output Specifications
Specification
1762-OW8
1762-OW16
1762-OX6I
1762-IQ8OW6
Signal delay, max. –
resistive load
On Delay: 10 ms
On Delay: 10 ms
On Delay: 10 ms
(max) 6 ms (typical)
Off Delay: 10 ms
Off Delay: 10 ms
On-delay: 10 ms
(max)
Off-delay: 10 ms
(max)
Off Delay: 20 ms
(max)
12 ms (typical)
Off-state leakage, max. 0 mA
0 mA
0 mA
0 mA
On-state current, min.
10 mA
10 mA
100 mA
10 mA
On-state voltage drop,
max.
Not Applicable
Continuous current per
point, max.
2.5 A (Also see “Relay Contact Ratings” on
page 169.)
7 A (Also see “Relay 2.5 A (Also see
Contact Ratings” on “Relay Contact
page 169.)
Ratings” on page
169.)
Continuous current per
common, max.
8A
8A
7 A (Also see “Relay 8 A
Contact Ratings” on
page 161.)
Continuous current per
module, max.
16 A
16 A
30A (Also see
Module Load
Ratings 1762-OX6I
on page 170.)
8A
Surge current, max.
See “Relay Contact Ratings” on page 169.
See “Relay Contact
Ratings” on page
169.
See “Relay Contact
Ratings” on page
169.
Power supply distance
rating
6 (The module may not be more than 6 modules away from the power supply.)
Isolated groups
Group 1: Outputs 0
to 3
Group 1: Outputs 0
to 7
Group 2: Outputs 4
to 7
Group 2: Outputs 8
to 15
Output group to
backplane isolation
All 6 Outputs
Individually
Isolated.
Group 3:
Outputs 0 to 5
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s.
265V AC working voltage (IEC Class 2 reinforced insulation)
Output group to output
group isolation
Verified by one of the following dielectric tests: 1836V AC for 1 s or 2596V DC for 1 s.
265V AC working voltage (basic insulation)
150V AC working voltage (IEC Class 2 reinforced insulation)
Vendor I.D. code
1
Product type code
7
Product code
120
Publication 1763-UM001C-EN-P - January 2010
121
124
98
Specifications
169
Relay Contact Ratings (1762-OW8, 1762-OW16, and 1762-IQ8OW6)
Maximum
Volts
Amperes
Amperes
Continuous
Make
Break
240V AC
7.5 A
0.75 A
120V AC
15 A
1.5 A
125V DC
0.22 A(1)
1.0 A
24V DC
1.2 A(3)
2.0 A
Volt-Amperes
Make
Break
2.5 A(2)
1800 VA
180 VA
2.5 A(2)
1800 VA
180 VA
28 VA
(1) For DC voltage applications, the make/break ampere rating for relay contacts can be determined by dividing 28
VA by the applied DC voltage. For example, 28 VA/48V DC = 0.58A. For DC voltage applications less than 14V,
the make/break ratings for relay contacts cannot exceed 2A.
(2) 1.5A above 40 °C (104 °F).
Relay Contact Ratings 1762-OX6I
Volts (max.) Continuous
Amps per Point
(max.)(1)
Make
Break
Make
Break
240V AC
5.0 A
15 A
1.5 A
3600 VA
360 VA
120V AC
7.0 A(2)
30 A
3.0 A
125V DC
2.5 A
0.4 A
50 VA(4)
24V DC
7.0 A(2)
7.0 A
168 VA(4)
Voltamperes
Amperes(3)
(1) The continuous current per module must be limited so the module power does not exceed 1440VA.
(2) 6 A in ambient temperatures above 40 °C (104.°F)
(3) Surge Suppression – Connecting surge suppressors across your external inductive load will extend the life of
the relay contacts. For additional details, refer to Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1.
(4) DC Make/Break Voltamperes must be limited to 50 VA for DC voltages between 28V DC and 125V DC. DC
Make/Break Voltamperes below 28V DC are limited by the 7 A Make/Break current limit.
Publication 1763-UM001C-EN-P - January 2010
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Specifications
Module Load Ratings 1762-OX6I
Volts (max.)
Controlled Load (Current) per Module (max.)
240V AC
6A
120V AC
12 A(1)
125V DC
11.5 A
24V DC
30 A(2)
(1) Current per relay limited to 6 A at ambient temperatures above 40 °C (104.°F).
(2) 24 A in ambient temperatures above 40 °C (104.°F). Limited by ambient temperature and
the number of relays controlling loads. See below.
8
Ambient Temperature
below 40 °C (104.°F)
7
6
Ambient Temperature
above 40 °C (104.°F)
5
4
3
1
2
3
4
5
Number of Relays Controlling Loads
Publication 1763-UM001C-EN-P - January 2010
6
Maximum Current per Relay (Amps)
Relays Used vs. Maximum Current per Relay (24V DC) 1762-OX6I
Specifications
171
Analog Modules
Common Specifications
Specification
1762-IF2OF2, 1762-IF4, 1762-IR4, 1762-IT4 and 1762-OF4
Dimensions
90 mm (height) x 87 mm (depth) x 40 mm (width)
height including mounting tabs is 110 mm
3.54 in. (height) x 3.43 in. (depth) x 1.58 in. (width)
height including mounting tabs is 4.33 in.
Temperature, storage
-40 °C…85 °C (-40 °F…185 °F)
Temperature, operating
0 °C…55 °C (32 °F…131 °F)
Operating humidity
5%…95% non-condensing
Operating altitude
2000 meters (6561 feet)
Vibration
Operating: 10…500 Hz, 5 g, 0.030 in. max. peak-to-peak
Shock
Operating: 30 g
Module power LED
On: indicates power is applied.
Recommended cable
Belden 8761 (shielded)
(For 1762-IT4, Shielded thermocouple extension wire for the specific type of thermocouple you are
using. Follow thermocouple manufacturer’s recommendations.)
Agency certification
C-UL certified (under CSA C22.2 No. 142)
UL 508 listed
CE compliant for all applicable directives
C-Tick marked for all applicable acts (1762-IR4 and 1762-IT4)
Hazardous environment class
Class I, Division 2, Hazardous Location, Groups A, B, C, D (UL 1604, C-UL under CSA C22.2 No. 213)
Noise immunity
NEMA standard ICS 2-230
Radiated and conducted emissions
EN50081-2 Class A
Electrical /EMC:
The module has passed testing at the following levels:
ESD immunity (IEC1000-4-2)
4 kV contact, 8 kV air, 4 kV indirect
Radiated immunity (IEC1000-4-3)
10 V/m, 80…1,000 MHz, 80% amplitude modulation, +900 MHz keyed carrier
Fast transient burst (IEC1000-4-4)
2 kV, 5 kHz
Surge immunity (IEC1000-4-5)
1 kV galvanic gun
Conducted immunity (IEC1000-4-6)
10V, 0.15…80 MHz(1) (2)
(1) Conducted Immunity frequency range may be 150 kHz to 30 MHz if the Radiated Immunity frequency range is 30 MHz to 1000 MHz.
(2) For grounded thermocouples, the 10V level is reduced to 3V.
Publication 1763-UM001C-EN-P - January 2010
172
Specifications
General Specifications
Specification
1762-IF2OF2
Shipping weight,
approx. (with
carton)
240 g (0.53 lbs.)
1762-IF4
1762-OF4
1762-IR4
1762-IT4
235 g (0.517 lbs.)
260 g (0.57 lbs.)
220 g (0.53 lbs.)
Bus current draw, 40 mA at 5V DC
max.
105 mA at 24V DC
40 mA at 5V DC
50 mA at 24V DC
40 mA at 5V DC
165 mA at 24V DC
40 mA at 5V DC
50 mA at 24V DC
40 mA at 5V DC
50 mA at 24V DC
Analog normal
operating range
Voltage: 0…10V DC
Current: 4…20 mA
Voltage:
-10…+10V DC
Current: 4…20 mA
Voltage 0…10V DC
Current: 4…20 mA
NA
NA
Full scale(1)
analog ranges
Voltage:
0…10.5V DC
Current: 0…21 mA
Voltage:
-10.5…+10.5V DC
Current: -21…+21
mA
Voltage:0…10.5V DC NA
Current: 0…21 mA
NA
Resolution
12 bits (unipolar)
15 bits
12 bits (unipolar)
Input filter and
configuration
dependent
15 bits plus sign
Repeatability(2)
±0.1%
±0.1%
±0.1%
±0.1 °C (±0.18 °F) for
Ni and NiFe
±0.2 °C
(±0.36 °F)…±0.2 °C
(±0.36 °F) for other
RTD inputs
±0.04 ohm for
150 ohm resistances
±0.2 ohm for other
resistances
See Table 176
Input and output
group to system
isolation
30V AC/30V DC rated working voltage(3)
(N.E.C. Class 2 required)
(IEC Class 2 reinforced insulation)
type test: 500V AC or 707V DC for 1 minute
30V AC/30V DC rated
working voltage
(IEC Class 2
reinforced insulation)
type test: 500V AC or
707V DC for 1 minute
30V AC/30V DC
working voltage
type test: 500V AC or
707V DC for 1 minute
30V AC/30V DC
working voltage
qualification test:
720V DC for 1 minute
Vendor I.D. code
1
1
1
1
1
Product type code 10
10
10
10
10
Product code
67
66
65
64
75
(1) The over- or under-range flag comes on when the normal operating range (over/under) is exceeded. The module continues to convert the analog input up to the maximum
full scale range.
(2) Repeatability is the ability of the module to register the same reading in successive measurements for the same signal.
(3) Rated working voltage is the maximum continuous voltage that can be applied at the terminals with respect to earth ground.
Publication 1763-UM001C-EN-P - January 2010
Specifications
173
Input Specifications
Specification
1762-IF2OF2
1762-IF4
1762-IR4
1762-IT4
Number of inputs
2 differential (unipolar)
4 differential (bipolar)
4
4 input channels plus 1
CJC sensor
Update time (typical)
2.5 ms
130, 250, 290, 450,
530 ms (selectable)
Input filter and
configuration dependent
NA
A/D converter type
Successive
approximation
Successive
approximation
Delta-Sigma
Delta-Sigma
Common mode voltage
range(1)
±27V
±27V
NA
±10V
Common mode
rejection(2)
> 55 dB at 50 and 60 Hz
> 55 dB at 50 and 60 Hz
>110 dB at 50 Hz (with 10
or 50 Hz filter)
>110 dB at 60 Hz (with 10
or 60 Hz filter)
>110 dB at 50 Hz (with 10
or 50 Hz filter)
>110 dB at 60 Hz (with 10
or 60 Hz filter)
Non-linearity (in percent
full scale)
±0.1%
±0.1%
±0.05%
NA
Typical overall accuracy(3) ±0.5% full scale at
0…55 °C
±0.3% full scale at 25 °C
±0.3% full scale at
0…55 °C
±0.24% full scale at
25 °C
±0.5 °C (°F) for Pt 385
NA
Input impedance
Voltage Terminal:
200 KΩ
Current Terminal: 250 Ω
Voltage Terminal:
200 KΩ
Current Terminal: 275 Ω
>10 ΜΩ
>10 ΜΩ
Current input protection
±32 mA
±32 mA
NA
NA
Voltage input protection
±30V
±30V
NA
NA
Channel diagnostics
Over or under range or
open circuit condition by
bit reporting for analog
inputs.
Over or under range or
open circuit condition by
bit reporting for analog
inputs.
Over or under range or
open circuit condition by
bit reporting for analog
inputs.
Over or under range or
open circuit condition by
bit reporting for analog
inputs.
(1) For proper operation, both the plus and minus input terminals must be within ±27V (±10V for 1762-IT4) of analog common.
(2) Vcm = 1 Vpk-pk AC
(3) Vcm = 0 (includes offset, gain, non-linearity and repeatability error terms)
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Specifications
Input Specifications 1762-IR4
Specification
Input types
1762-IR4
• 100 Ω Platinum 385
• 200 Ω Platinum 385
• 500 Ω Platinum 385
• 1,000 Ω Platinum 385
• 100 Ω Platinum 3916
• 200 Ω Platinum 3916
• 500 Ω Platinum 3916
• 1,000 Ω Platinum 3916
• 10 Ω Copper 426
• 120 Ω Nickel 672
• 120 Ω Nickel 618
• 604 Ω Nickel-Iron 518
• 0…150 Ω
• 0…500 Ω
• 0…1,000 Ω
• 0…3,000 Ω
Heat dissipation
1.5 Total Watts (The Watts per point, plus the minimum Watts, with all points enabled.)
Normal mode rejection ratio
70 dB minimum at 50 Hz with the 10 or 50 Hz filter selected
70 dB minimum at 60 Hz with the 10 or 60 Hz filter selected
Typical accuracy
[Autocalibration enabled] at 25 ° C (77 °F)
ambient with module operating
temperature at 25 °C (77 °F) (1)
±0.5 °C (°F) for Pt 385
±0.4 °C (°F) for Pt 3916
±0.2 °C (°F) for Ni
±0.3 °C (°F) for NiFe
±0.6 °C (°F) for Cu
±0.15 Ω for 150 Ω range
±0.5 Ω for 500 Ω range
±1.0 Ω for 1,000 Ω range
±1.5 Ω for 3,000 Ω range
Typical accuracy
[Autocalibration enabled] at 0…55 °C
(32…131 °F)(1)
±0.9 °C (°F) for Pt 385
±0.8 °C (°F) for Pt 3916
±0.4 °C (°F) for Ni
±0.5 °C (°F) for NiFe
±1.1 °C (°F) for Cu
±0.25 Ω for 150 Ω range
±0.8 Ω for 500 Ω range
±1.5 Ω for 1,000 Ω range
±2.5 Ω for 3,000 Ω range
Accuracy drift at 0…55 ° C (32…131 °F)
±0.026 °C/°C (0.026 °F/°F) for Pt 385
±0.023 °C/°C (0.023 °F/°F) for Pt
3916
±0.012 °C/°C (0.012 °F/°F) for Ni
±0.015 °C/°C (0.015 °F/°F) for NiFe
±0.032 °C/°C (0.032 °F/°F) for Cu
±0.007 Ω/°C (0.012 Ω/°F) for 150 Ω range
±0.023 Ω/°C (0.041 Ω/°F) for 500 Ω range
±0.043 Ω/°C (0.077 Ω/°F) for 1,000 Ω range
±0.07 2Ω/°C (0.130 Ω/°F) for 3,000 Ω range
Excitation current source
0.5 mA and 1.0 mA selectable per channel
Open-circuit detection time(2)
6…1212 ms
Input channel configuration
Via configuration software screen or the user program (by writing a unique bit pattern into the
module’s configuration file). Refer to your controller’s user manual to determine if user
program configuration is supported.
Calibration
The module performs autocalibration on channel enable and on a configuration change
between channels. You can also program the module to calibrate every five minutes.
Maximum overload at input terminals
±35V DC continuous
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Specifications
175
Input Specifications 1762-IR4
Specification
1762-IR4
Cable impedance, max.
25 Ω (Operating with >25 Ω will reduce accuracy.)
Power supply distance rating
6 (The module may not be more than 6 modules away from the system power supply.)
Channel to channel isolation
±10V DC
(1) Accuracy is dependent upon the Analog/Digital converter filter rate selection, excitation current selection, data format, and input noise.
(2) Open-circuit detection time is equal to channel update time.
Input Specifications 1762-IT4
Specification
Value
Heat dissipation
1.5 Total Watts (The Watts per point, plus the
minimum Watts, with all points energized.)
Response speed per channel
Input filter and configuration dependent.
Rated working voltage(1)
30V AC/30V DC
Normal mode rejection ratio
85 dB (minimum) at 50 Hz (with 10 Hz or 50 Hz filter)
85 dB (minimum) at 60 Hz (with 10 Hz or 60 Hz filter)
Maximum cable impedance
25 Ω (for specified accuracy)
Open-circuit detection time
7 ms…1.515 s(2)
Calibration
The module performs autocalibration upon power-up
and whenever a channel is enabled. You can also
program the module to calibrate every five minutes.
CJC accuracy
±1.3 °C (±2.34 °F)
Maximum overload at input
terminals
±35V DC continuous(3)
Input channel configuration
Via configuration software screen or the user program
(by writing a unique bit pattern into the module’s
configuration file).
(1) Rated working voltage is the maximum continuous voltage that can be applied at the input terminal, including
the input signal and the value that floats above ground potential (for example, 30V DC input signal and 20V DC
potential above ground).
(2) Open-circuit detection time is equal to the module scan time, which is based on the number of enabled
channels, the filter frequency of each channel, and whether cyclic calibration is enabled..
(3) Maximum current input is limited due to input impedance.
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Specifications
1762-IT4 Repeatability at 25 °C (77 °F)(1) (2)
Input Type
Repeatability for
10 Hz Filter
Thermocouple J
±0.1 °C [±0.18 °F]
Thermocouple N (-110…1300 °C [-166…2372 °F])
±0.1 °C [±0.18 °F]
Thermocouple N (-210…-110 °C [-346…-166 °F])
±0.25 °C [±0.45 °F]
Thermocouple T (-170…400 °C [-274…752 °F])
±0 .1 °C [±0.18 °F]
Thermocouple T (-270…-170 °C [-454…-274 °F])
±1.5 °C [±2.7 °F]
Thermocouple K (-270…1370 °C [-454…2498 °F])
±0.1 °C [±0.18 °F]
Thermocouple K (-270…-170 °C [-454…-274 °F])
±2.0 °C [±3.6 °F]
Thermocouple E (-220…1000 °C [-364…1832 °F])
±0.1 °C [±0.18 °F]
Thermocouple E (-270…-220 °C [-454…-364 °F])
±1.0 °C [±1.8 °F]
Thermocouples S and R
±0.4 °C [±0.72 °F]
Thermocouple C
±0.2 °C [±0.36 °F]
Thermocouple B
±0.7 °C [±1.26 °F]
±50 mV
±6 μV
±100 mV
±6 μV
(1) Repeatability is the ability of the input module to register the same reading in successive measurements for the
same input signal.
(2) Repeatability at any other temperature in the 0…60 °C (32…140 °F) range is the same as long as the
temperature is stable.
1762-IT4 Accuracy
With Autocalibration Enabled
Without Autocalibration
Accuracy(2) (3) for 10 Hz, 50 Hz and
60 Hz Filters (max.)
Maximum Temperature
Drift(2) (4)
at 25 °C [77 °F]
Ambient
at 0…60 °C
[32…140 °F]
Ambient
at 0…60 °C [32…140 °F]
Ambient
Thermocouple J (-210…1200 °C [-346…2192 °F])
±0.6 °C [±1.1 °F]
±0.9 °C [±1.7 °F]
±0.0218 °C/ °C [±0.0218 °F/ °F]
Thermocouple N (-200…1300 °C [-328…2372 °F])
±1 °C [±1.8 °F]
±1.5 °C [±2.7 °F]
±0.0367 °C/ °C [±0.0367 °F/ °F]
Thermocouple N (-210…-200 °C [-346…-328 °F])
±1.2 °C [±2.2 °F]
±1.8 °C [±3.3 °F]
±0.0424 °C/ °C [±0.0424 °F/ °F]
Thermocouple T (-230…400 °C [-382…752 °F])
±1 °C [±1.8 °F]
±1.5 °C [±2.7 °F]
±0.0349 °C/ °C [±0.0349 °F/ °F]
Thermocouple T (-270…-230 °C [-454…-382 °F])
±5.4 °C [±9.8 °F]
±7.0 °C [±12.6 °F]
±0.3500 °C/ °C [±0.3500 °F/ °F]
Thermocouple K (-230…1370 °C [-382…2498 °F])
±1 °C [±1.8 °F]
±1.5 °C [±2.7 °F]
±0.4995 °C/ °C [±0.4995 °F/ °F]
Thermocouple K (-270…-225 °C [-454…-373 °F])
±7.5 °C [±13.5 °F]
±10 °C [± 18 °F]
±0.0378 °C/ °C [±0.0378 °F/ °F]
Thermocouple E (-210…1000 °C [-346…1832 °F])
±0.5 °C [±0.9 °F]
±0.8 °C [±1.5 °F]
±0.0199 °C/ °C [±0.0199 °F/ °F]
(1)
Input Type
Publication 1763-UM001C-EN-P - January 2010
Specifications
177
1762-IT4 Accuracy
With Autocalibration Enabled
Without Autocalibration
for 10 Hz, 50 Hz and
Accuracy
60 Hz Filters (max.)
Maximum Temperature
Drift(2) (4)
at 25 °C [77 °F]
Ambient
at 0…60 °C
[32…140 °F]
Ambient
at 0…60 °C [32…140 °F]
Ambient
Thermocouple E (-270…-210 °C [-454…-346 °F])
±4.2 °C [±7.6 °F]
±6.3 °C [±11.4 °F]
±0.2698 °C/ °C [±0.2698 °F/ °F]
Thermocouple R
±1.7 °C [±3.1 °F]
±2.6 °C [±4.7 °F]
±0.0613 °C/ °C [±0.0613 °F/ °F]
Thermocouple S
±1.7 °C [±3.1 °F]
±2.6 °C [± 4.7 °F]
±0.0600 °C/ °C [±0.0600 °F/ °F]
Thermocouple C
±1.8 °C [±3.3 °F]
±3.5 °C [±6.3 °F]
±0.0899 °C/ °C [±0.0899 °F/ °F]
Thermocouple B
±3.0 °C [±5.4 °F]
±4.5 °C [±8.1 °F]
±0.1009 °C/ °C [±0.1009 °F/ °F]
±50 mV
±15 μV
±25 μV
±0.44μV/ °C [±0.80μV/ °F]
±100 mV
±20 μV
±30 μV
±0.69μV/ °C [±01.25μV/ °F]
(2) (3)
Input Type(1)
(1) The module uses the National Institute of Standards and Technology (NIST) ITS-90 standard for thermocouple linearization.
(2) Accuracy and temperature drift information does not include the affects of errors or drift in the cold junction compensation circuit.
(3) Accuracy is dependent upon the analog/digital converter output rate selection, data format, and input noise.
(4) Temperature drift with autocalibration is slightly better than without autocalibration.
TIP
For more detailed 1762-IT4 accuracy information, see
publication 1762-UM002.
Output Specifications
Specification
1762-IF2OF2
1762-OF4
Number of outputs
2 single-ended (unipolar)
4 single-ended (bipolar)
Update time (typical)
4.5 ms
D/A converter type
Resistor string
R-2R Ladder Voltage Switching
Resistive load on current output
0…500 Ω (includes wire resistance)
0…500 Ω (includes wire resistance)
Load range on voltage output
> 1KΩ
> 1KΩ
Reactive load, current output
< 0.1 mH
< 0.1 mH
Reactive load, voltage output
< 1 μF
< 1 μF
Typical overall accuracy(1)
±1% full scale at 0…55 °C
±0.5% full scale at 25 °C
±1% full scale at 0…55 °C
±0.5% full scale at 25 °C
Output ripple range 0…500 Hz
(referred to output range)
< ±0.1%
< ±0.1%
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Specifications
Output Specifications
Specification
1762-IF2OF2
1762-OF4
Non-linearity (in percent full scale)
< ±0.5%
< ±0.5%
Open and short-circuit protection
Continuous
Continuous
Output protection
±32 mA
±32 mA
(1) Includes offset, gain, non-linearity and repeatability error terms.
Valid Input/Output Data Word Formats/Ranges for 1762-IF2OF2
Normal Operating Range
Full Scale Range
RAW/Proportional Data
Scaled-for-PID
0…10V DC
10.5V DC
32,760
16,380
0.0V DC
0
0
21.0 mA
32,760
16,380
20.0 mA
31,200
15,600
4.0 mA
6240
3120
0.0 mA
0
0
4…20 mA
Publication 1763-UM001C-EN-P - January 2010
Appendix
B
Replacement Parts
This chapter contains the following information:
• a table of MicroLogix 1100 replacement parts
• procedure for replacing the lithium battery
MicroLogix 1100
Replacement Kits
179
The table below provides a list of replacement parts and their catalog number.
Description
Catalog
Number
Lithium Battery (See page 180.)
1763-BA
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Replacement Parts
Lithium Battery (1763-BA)
IMPORTANT
When the controller’s Battery Low indicator is lit, check
whether the battery wire connector is connected correctly
or replace the replaceable battery with a new one
immediately. When the indicator turns on, it means that
either the battery is disconnected, or that the battery
requires replacement. The controller is designed to operate
for up to 2 weeks, from the time that the indicator first
turns on. We recommend that you replace the battery
immediately when the indicator turns on.
Installation
Follow the procedure below to ensure proper replaceable battery installation.
1. Insert a battery into the battery pocket with wires facing up.
2. Insert the battery wire connector into the battery connector.
3. Secure the battery connector wires along the wire guide, as shown
below.
Replaceable Battery Pocket
Replaceable
Battery
Battery Wires
ESC
OK
Battery Wire
Connector
Wire Guide
Publication 1763-UM001C-EN-P - January 2010
Battery Connector
Replacement Parts
181
Battery Handling
Follow the procedure below to ensure proper battery operation and reduce
personnel hazards.
• Use only for the intended operation.
• Do not ship or dispose of cells except according to recommended
procedures.
• Do not ship on passenger aircraft.
ATTENTION
• Do not charge the batteries. An explosion could
result or the cells could overheat causing burns.
• Do not open, puncture, crush, or otherwise
mutilate the batteries. A possibility of an
explosion exists and/or toxic, corrosive, and
flammable liquids would be exposed.
• Do not incinerate or expose the batteries to high
temperatures. Do not attempt to solder batteries.
An explosion could result.
• Do not short positive and negative terminals
together. Excessive heat can build up and cause
severe burns.
Storage
Store lithium batteries in a cool, dry environment, typically 20 °C...2 5°C
(68°F...77°F) and 40%...60% humidity. Store the batteries and a copy of the
battery instruction sheet in the original container, away from flammable
materials.
Transportation
One or Two Batteries
Each battery contains 0.23 g of lithium. Therefore, up to two batteries can be
shipped together within the United States without restriction. Regulations
governing shipment to or within other countries may differ.
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Replacement Parts
Three or More Batteries
Procedures for the transportation of three or more batteries shipped together
within the United States are specified by the Department of Transportation
(DOT) in the Code of Federal Regulations, CFR49, “Transportation.” An
exemption to these regulations, DOT - E7052, covers the transport of certain
hazardous materials classified as flammable solids. This exemption authorizes
transport of lithium batteries by motor vehicle, rail freight, cargo vessel, and
cargo-only aircraft, providing certain conditions are met. Transport by
passenger aircraft is not permitted.
A special provision of DOT-E7052 (11th Rev., October 21, 1982, par. 8-a)
provides that:
“Persons that receive cell and batteries covered by this exemption may
reship them pursuant to the provisions of 49 CFR 173.22a in any of
these packages authorized in this exemption including those in which
they were received.”
The Code of Federal Regulations, 49 CFR 173.22a, relates to the use of
packaging authorized under exemptions. In part, it requires that you must
maintain a copy of the exemption at each facility where the packaging is being
used in connection with shipment under the exemption.
Shipment of depleted batteries for disposal may be subject to specific
regulation of the countries involved or to regulations endorsed by those
countries, such as the IATA Articles Regulations of the International Air
Transport Association, Geneva, Switzerland.
IMPORTANT
Regulations for transportation of lithium batteries are
periodically revised. Refer to http://www.dot.gov for
the latest shipping information.
Disposal
ATTENTION
Publication 1763-UM001C-EN-P - January 2010
Do not incinerate or dispose of lithium batteries in
general trash collection. Explosion or violent rupture
is possible. Batteries should be collected for disposal
in a manner to prevent against short-circuiting,
compacting, or destruction of case integrity and
hermetic seal.
Replacement Parts
183
For disposal, batteries must be packaged and shipped in accordance with
transportation regulations, to a proper disposal site. The U.S. Department of
Transportation authorizes shipment of “Lithium batteries for disposal” by
motor vehicle only in regulation 173.1015 of CFR 49 (effective January 5,
1983). For additional information contact:
U.S. Department of Transportation
Research and Special Programs Administration
400 Seventh Street, S.W.
Washington, D.C. 20590
Although the Environmental Protection Agency at this time has no regulations
specific to lithium batteries, the material contained may be considered toxic,
reactive, or corrosive. The person disposing of the material is responsible for
any hazard created in doing so. State and local regulations may exist regarding
the disposal of these materials.
For a lithium battery product safety data sheet, contact the manufacturer:
Sanyo Energy Corporation
2001 Sanyo Avenue
San Diego, CA 92173
(619) 661-4801
Tadarand U.S. Battery Division
2 Seaview Blvd.
Port Washington, NY 11050
(516) 621-4980
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184
Replacement Parts
Notes:
Publication 1763-UM001C-EN-P - January 2010
Appendix
C
Troubleshooting Your System
This chapter describes how to troubleshoot your controller. Topics include:
•
•
•
•
Understanding the
Controller Indicator Status
understanding the controller status indicators
controller error recovery model
analog expansion I/O diagnostics and troubleshooting
calling Rockwell Automation for assistance
The MicroLogix 1100 provides three groups of status indicators:
• the status LEDs on the top of the controller,
• the status indicators on the LCD
• the I/O status indicators on the LCD.
Together they provide a mechanism to determine the current status of the
controller if a programming device is not present or available.
Controller Status LED Indicators
Controller LED Location
Controller LED Indicators
LED
Color
Indicates
POWER
off
No input power, or power error condition
green
Power on
off
Not executing the user program
green
Executing the user program in run mode
green flashing
Memory module transfer occurring
RUN
185
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Troubleshooting Your System
Controller LED Indicators
LED
Color
Indicates
FAULT
off
No fault detected
red flashing
Application fault detected
red
Controller hardware faulted
off
No forces installed
amber
Forces installed
FORCE
Status Indicators on the LCD
CO
M
CO M0
M
M
DC 1
OM
BA M
T.
U- LO
M
SG
Status Indicators on the LCD
Status Indicators on the LCD
Indicator
Color
Indicates
COMM 0
off
(empty rectangle)
Not transmitting via RS-232/485 port (Channel 0)
on
(solid rectangle)
Transmitting via RS-232/485 port (Channel 0)
off
(empty rectangle)
Not transmitting via Ethernet port (Channel 1)
on
(solid rectangle)
Transmitting via Ethernet port (Channel 1)
off
(empty rectangle)
Configured communications
on
(solid rectangle)
Default communications
off
(empty rectangle)
Batterty level is acceptable
on
(solid rectangle)
Battery low
off
(empty rectangle)
Default display mode
on
(solid rectangle)
Customized display mode
COMM 1
DCOMM(1)
BAT. LO
U-MSG
(1)
Publication 1763-UM001C-EN-P - January 2010
When using a MicroLogix 1100 controller, the DCOMM LED applies only to Channel 0.
Troubleshooting Your System
187
I/O Status Indicators on the LCD
I/O Status Indicators on the LCD
I/O LED screen on the LCD
Input status indicators (10)
Output status indicators (6)
I/O Status Indicators on the LCD
Indicator
Color
Indicates
INPUTS(1)
off
(empty rectangle)
Input is not energized
on
(solid rectangle)
Input is energized (terminal status)
off
(empty rectangle)
Output is not energized
on
(solid rectangle)
Output is engerized (logic status)
OUTPUTS
(1)
To view the status of inputs and outputs on the LCD, you need to enter the I/O LED mode screen using the LCD
menu. See I/O Status on page 5-109 for more information.
Normal Operation
The POWER and RUN LEDs are on. If a force condition is active, the
FORCE LED turns on and remains on until all forces are removed.
Error Conditions
If an error exists within the controller, the controller LEDs operate as
described in the following table.
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188
Troubleshooting Your System
If the LEDS
indicate:
The Following Error Probable Cause
Exists
Recommended Action
All LEDs off
No input power or
power supply error
No line Power
Verify proper line voltage and connections to the controller.
Power Supply
Overloaded
This problem can occur intermittently if power supply is overloaded
when output loading and temperature varies.
Power and
FAULT LEDs on
solid
Hardware faulted
Processor Hardware
Error
Cycle power. Contact your local Allen-Bradley representative if the
error persists.
Loose Wiring
Verify connections to the controller.
Power LED on
and FAULT LED
flashing
Application fault
Hardware/Software
Major Fault Detected
For error codes and Status File information, see MicroLogix 1100
Programmable Controllers Instruction Set Reference Manual,
Publication 1763-RM001.
RUN
Operating system
fault
Missing or Corrupt
Operating System
See Missing/Corrupt OS LED Pattern on page D-197.
FORCE
FAULT LEDs all
flashing
Publication 1763-UM001C-EN-P - January 2010
Troubleshooting Your System
Controller Error Recovery
Model
Identify the error code and
description.
No
189
Use the following error recovery model to help you diagnose software and
hardware problems in the micro controller. The model provides common
questions you might ask to help troubleshoot your system. Refer to the
recommended pages within the model for further help.
Is the error
hardware related?
Start
Yes
Refer to page 187 for
probable cause and
recommended action.
No
Are the wire
connections tight?
Tighten wire connections.
Yes
Clear Fault.
Is the Power
LED on?
No
Does the
controller have
power supplied?
Is the RUN
LED on?
Refer to page 187 for
probable cause and
recommended action.
No
Yes
Return controller to RUN or
any of the REM test modes.
Is the Fault
LED on?
Yes
Test and verify system
operation.
Check power.
Yes
Yes
Correct the condition
causing the fault.
No
Refer to page 187 for
probable cause and
recommended action.
No
Is an input LED
accurately showing
status?
No
Yes
Refer to page 187 for
probably cause and
recommended action.
End
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Troubleshooting Your System
Analog Expansion I/O
Diagnostics and
Troubleshooting
Module Operation and Channel Operation
The module performs operations at two levels:
• module level
• channel level
Module-level operations include functions such as power-up, configuration,
and communication with the controller.
Internal diagnostics are performed at both levels of operation. Both module
hardware and channel configuration error conditions are reported to the
controller. Channel over-range or under-range conditions are reported in the
module’s input data table. Module hardware errors are reported in the
controller’s I/O status file. Refer to the MicroLogix 1100 Programmable
Controllers Instruction Set Reference Manual, publication 1763-RM001 for
more information.
When a fault condition is detected, the analog outputs are reset to zero.
Power-up Diagnostics
At module power-up, a series of internal diagnostic tests are performed.
Module Status LED State Table
Publication 1763-UM001C-EN-P - January 2010
If module
status LED is
Indicated
condition
Corrective action
On
Proper Operation
No action required.
Off
Module Fault
Cycle power. If condition persists, replace the
module. Call your local distributor or
Allen-Bradley for assistance.
Troubleshooting Your System
191
Critical and Non-Critical Errors
Non-critical module errors are recoverable. Channel errors (over-range or
under-range errors) are non-critical. Non-critical error conditions are indicated
in the module input data table. Non-critical configuration errors are indicated
by the extended error code. See Table on page C-193.
Critical module errors are conditions that prevent normal or recoverable
operation of the system. When these types of errors occur, the system leaves
the run mode of operation. Critical module errors are indicated in Table on
page C-193.
Module Error Definition Table
Analog module errors are expressed in two fields as four-digit Hex format
with the most significant digit as “don’t care” and irrelevant. The two fields are
“Module Error” and “Extended Error Information”. The structure of the
module error data is shown below.
Module Error Table
“Don’t Care” Bits
Module Error
Extended Error Information
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Hex Digit 4
Hex Digit 3
Hex Digit 2
Hex Digit 1
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Troubleshooting Your System
Module Error Field
The purpose of the module error field is to classify module errors into three
distinct groups, as described in the table below. The type of error determines
what kind of information exists in the extended error information field. These
types of module errors are typically reported in the controller’s I/O status file.
Refer to the MicroLogix 1100 Programmable Controllers Instruction Set Reference
Manual, publication 1763-RM001 for more information.
.
Module Error Types
Error Type
Module Error Field Value Description
Bits 11 through 09
(Binary)
No Errors
000
No error is present. The extended error field holds no additional information.
Hardware Errors
001
General and specific hardware error codes are specified in the extended error
information field.
Configuration Errors
010
Module-specific error codes are indicated in the extended error field. These error
codes correspond to options that you can change directly. For example, the input
range or input filter selection.
Extended Error Information Field
Check the extended error information field when a non-zero value is present
in the module error field. See Table on page C-193.
TIP
If no errors are present in the module error field, the
extended error information field is set to zero.
Hardware Errors
General or module-specific hardware errors are indicated by module error
code 2. See .
Configuration Errors
If you set the fields in the configuration file to invalid or unsupported values,
the module ignores the invalid configuration, generates a non-critical error,
and keeps operating with the previous configuration.
The table below lists the configuration error codes defined for the module.
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Troubleshooting Your System
193
Error Codes
Extended Error Codes for 1762-IF2OF2
Error Type
Hex
Equivalent(1)
Module
Extended Error Error Description
Error Code Information Code
Binary
Binary
No Error
X000
000
0 0000 0000
No error
General Common
Hardware Error
X200
001
0 0000 0000
General hardware error; no additional information
X201
001
0 0000 0001
Power-up reset state
Hardware-Specific X210
Error
001
0 0001 0000
Reserved
Configuration Error X400
010
0 0000 0000
General configuration error; no additional information
X401
010
0 0000 0001
Invalid input data format selected (channel 0)
X402
010
0 0000 0010
Invalid input data format selected (channel 1)
X403
010
0 0000 0011
Invalid output data format selected (channel 0)
X404
010
0 0000 0100
Invalid output data format selected (channel 1)
(1)
X represents “Don’t Care”.
Extended Error Codes for 1762-IF4 and 1762-OF4
Error Type
Hex
Equivalent(1)
Module
Extended Error Error Description
Error Code Information Code
Binary
Binary
No Error
X000
000
0 0000 0000
No error
General Common
Hardware Error
X200
001
0 0000 0000
General hardware error; no additional information
X201
001
0 0000 0001
Power-up reset state
X300
001
1 0000 0000
Reserved
Configuration Error X400
010
0 0000 0000
General configuration error; no additional information
X401
010
0 0000 0001
Invalid range select (Channel 0)
X402
010
0 0000 0010
Invalid range select (Channel 1)
X403
010
0 0000 0011
Invalid range select (Channel 2)
X404
010
0 0000 0100
Invalid range select (Channel 3)
X405
010
0 0000 0101
Invalid filter select (Channel 0) – 1762-IF4 only
X406
010
0 0000 0110
Invalid filter select (Channel 1) – 1762-IF4 only
X407
010
0 0000 0111
Invalid filter select (Channel 2) – 1762-IF4 only
X408
010
0 0000 1000
Invalid filter select (Channel 3) – 1762-IF4 only
X409
010
0 0000 1001
Invalid format select (Channel 0)
X40A
010
0 0000 1010
Invalid format select (Channel 1)
X40B
010
0 0000 1011
Invalid format select (Channel 2)
X40C
010
0 0000 1100
Invalid format select (Channel 3)
HardwareSpecific Error
(1)
X represents “Don’t Care”.
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Troubleshooting Your System
Calling Rockwell
Automation for Assistance
If you need to contact Rockwell Automation or local distributor for assistance,
it is helpful to obtain the following (prior to calling):
• controller type, series letter, revision letter, and firmware (FRN) number
of the controller
• controller indicator status
• controller error codes (Refer to MicroLogix 1100 Programmable
Controllers Instruction Set Reference Manual, Publication 1763-RM001
for error code information.)
Publication 1763-UM001C-EN-P - January 2010
Appendix
D
Using Control Flash to Upgrade Your
Operating System
The operating system (OS) can be upgraded through the communication port
on the controller. In order to download a new operating system, you must have
the following:
• ControlFlash Upgrade Kit containing the new OS
Go to http://www.ab.com/micrologix to download the upgrade kit.
• a Windows 95, Windows 98, Windows 2000,
Windows NT or Windows XP based computer to run the download
software.
The ControlFlash Upgrade Kit includes:
• the operating system upgrade to be downloaded.
• the ControlFlash programming tool, along with its support drivers and
on-line help.
• a readme first file explaining how to upgrade the operating system.
Preparing for Upgrade
Before upgrading the controller’s operating system, you must:
• install ControlFlash software on your personal computer.
• prepare the controller for updating.
IMPORTANT
Installing a new operating system deletes the user
program. After the operating system upgrade is
successful, you must transfer your control program
back to the controller. The communication
parameters are described on Table on page 4-72.
Install ControlFlash Software
Double click the 1763-LEC-FRNxx.msi file to install the operating system
upgrade (where xx is the firmware revision number).
195
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Using Control Flash to Upgrade Your Operating System
Prepare the Controller for Updating
Connect the computer COM port to channel 0 on the MicroLogix 1100 using
a 1761-CBL-PM02 cable.
Controller Configuration
The controller must be configured for default communications (use the
Communications Toggle Functionality which is available on the LCD;
DCOMM indicator on) and be in the Program mode (use the Mode Switch
which is available on the LCD.) to allow the download of a new operating
system.
See Using the Communications Toggle Functionality on page 4-72 for
information about how to use the Communications Toggle Functionality.
See Using the Mode Switch on page 5-124 for information about controller
modes and how to use the Mode Switch.
Sequence of Operation
The following steps detail the key events in the upgrade process.
1. Controller mode and communications parameters are checked. The
screen as shown below is displayed on the LCD as well.
2. Download begins.
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197
3. During the download, the Run, Force, and Fault LEDs perform a
walking bit pattern. The screen as shown below is displayed on the LCD
as well.
4. When the download is complete, the integrity of the new OS is checked.
If the new OS is corrupt, the controller sends an error message to the
download tool and flashes the Missing or Corrupt OS LED pattern. See
Missing/Corrupt OS LED Pattern below.
5. Following a successful transfer, the Run, Force, and Fault LEDs flash on
and remain on for five seconds. Then the controller resets.
Missing/Corrupt OS LED
Pattern
When an operating system download is not successful or if the controller does
not contain a valid operating system, the controller flashes the Run, Force, and
Fault LEDs on and off.
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Using Control Flash to Upgrade Your Operating System
Notes:
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Appendix
E
Connecting to Networks via RS-232/RS-485
Interface
The following protocols are supported from the RS-232/485 communication
channel (Channel 0):
•
•
•
•
•
•
RS-232 Communication
Interface
DF1 Full Duplex
DF1 half-duplex Master/Slave
DF1 Radio Modem
DH-485
Modbus RTU Master/Slave
ASCII
The communications port on the MicroLogix 1100 utilizes a combined
RS-232/485 interface. RS-232 and RS-485 are Electronics Industries
Association (EIA) standards that specify the electrical and mechanical
characteristics for serial binary communication. They provide a variety of
system configuration possibilities. (RS-232 and RS-485 define electrical
connection characteristics, not protocols.)
One of the biggest benefits of an RS-232 interface is that it lets you integrate
telephone and radio modems into your control system (using the appropriate
DF1 protocol only, not DH-485 protocol), but it is for point-to-point
connections only between two devices.
RS-485 Communication
Interface
The RS-485 interface supports connection of up to 32 devices in a multidrop
hard-wired configuration using DH-485, DF1-Half Duplex(1), or Modbus
protocols. Also, the RS-485 interface supports connection in a multidrop
hard-wired configuration using ASCII protocols(1).
DF1 Full-Duplex Protocol
DF1 Full-Duplex protocol provides a point-to-point connection between two
devices. DF1 Full-Duplex protocol combines data transparency (American
National Standards Institute ANSI - X3.28-1976 specification subcategory
D1) and 2-way simultaneous transmission with embedded responses
(subcategory F1).
(1)
199
OS Series B FRN 4 or later.
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Connecting to Networks via RS-232/RS-485 Interface
The MicroLogix 1100 controller supports the DF1 Full-Duplex protocol via
RS-232 connection to external devices, such as computers, or other controllers
that support DF1 Full-Duplex.
DF1 is an open protocol. Refer to DF1 Protocol and Command Set Reference
Manual, publication 1770-6.5.16, for more information.
DF1 Full-Duplex protocol (also referred to as DF1 point-to-point protocol) is
useful where RS-232 point-to-point communication is required. DF1 protocol
controls message flow, detects and signals errors, and retries if errors are
detected.
Example DF1 Full-Duplex Connections
For information about required network connecting equipment, see Chapter 4,
Communication Connections.
Personal Computer
CH0
MicroLogix 1100
Personal Computer
Modem cable
1761-CBL-PM02
Modem
Null modem
CH0
adapter
Modem
Publication 1763-UM001C-EN-P - January 2010
1761-CBL-PM02
MicroLogix 1100
Connecting to Networks via RS-232/RS-485 Interface
DF1 Half-Duplex Protocol
201
DF1 Half-Duplex protocol is a multi-drop single master/multiple slave
network. DF1 Half-Duplex protocol supports data transparency (American
National Standards Institute ANSI - X3.28-1976 specification subcategory
D1). In contrast to DF1 Full-Duplex, communication takes place in one
direction at a time. You can use the RS-232/485 port on the MicroLogix 1100
as both a Half-Duplex programming port and a Half-Duplex peer-to-peer
messaging port.
DF1 Half-Duplex Operation
A DF1 Half-Duplex master device initiates all communication by “polling”
each slave device. The slave device may only transmit when it is polled by the
master. It is the master’s responsibility to poll each slave on a regular and
sequential basis to allow slave devices an opportunity to communicate.
An additional feature of the DF1 Half-Duplex protocol is that it is possible for
a slave device to enable a MSG write or read to/from another slave. When the
initiating slave is polled, the MSG is sent to the master. The master recognizes
that the message is not intended for it, but for another slave, so the master
immediately forwards the message to the intended slave. The master does this
automatically; you do not need to program the master to move data between
slave nodes. This slave-to-slave transfer can also be used by programming
software to allow slave-to-slave upload and download of programs to
processors (including the master) on the DF1 Half-Duplex link.
MicroLogix 1100 can act as the master or as a slave on a Half-Duplex network.
When the MicroLogix 1100 is a slave device, a master device is required to
“run” the network. Several other Allen-Bradley products support DF1
Half-Duplex master protocol. They include the SLC 5/03™ and higher
processors, enhanced PLC-5 processors, MicroLogix 1200/1500 and Rockwell
Software RSLinx (version 2.x and higher).
DF1 Half-Duplex supports up to 255 devices (address 0 to 254) with address
255 reserved for master broadcasts. As a DF1 Half-Duplex slave device, the
MicroLogix 1100 supports broadcast reception. As a DF1 Half-Duplex
master, the MicroLogix 1100 supports both the reception and initiation of
broadcast write commands (via the MSG instruction). The MicroLogix 1100
also supports Half-Duplex modems using RTS/CTS hardware handshaking.
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Connecting to Networks via RS-232/RS-485 Interface
Example DF1 Half-Duplex Connections
Rockwell Software RSLinx 2.0 (or
later), SLC 5/03, SLC 5/04, and SLC
5/05, PLC-5, MicroLogix 1100, or
MicroLogix 1200 and 1500
processors configured for DF1
Half-Duplex Master.
RS-232
(DF1 Half-Duplex Protocol)
Modem
TERM
TERM
A
TERM
A
B
A
B
COM
B
COM
SHLD
COM
SHLD
CHS GND
TX
TX
SHLD
CHS GND
TX
TX
PWR
TX
DC SOURCE
CHS GND
TX
TX
PWR
TX
DC SOURCE
CABLE
MicroLogix
1100 (Slave)
PWR
CABLE
EXTERNAL
MicroLogix
1000 (Slave)
TX
DC SOURCE
CABLE
EXTERNAL
EXTERNAL
MicroLogix
1200 (Slave)
MicroLogix
1500 (Slave)
SLC 5/04
(Slave)
SLC 5/03 with
1747-KE Interface
Module (Slave)
Considerations When Communicating as a DF1 Slave
on a Multi-drop Link
When communication is between either your programming software and a
MicroLogix Programmable Controller or between two MicroLogix 1100
Programmable Controllers via slave-to-slave communication on a larger
multi-drop link, the devices depend on a DF1 Half-Duplex Master to give each
of them access in a timely manner. As the number of slave devices increase, the
time between when slave devices are polled also increases. This increase in
time may also be large if you are using low baud rates. As these time periods
grow, you may need to increase the poll timeout and reply timeout values for
slave devices.
IMPORTANT
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If a program download is started when using DF1
Half-Duplex, but then is interrupted due to
electromagnetic interference or other events,
discontinue communications to the controller for the
ownership timeout period and then restart the
program download. The ownership timeout period is
60 seconds. After the timeout, you can re-establish
communications with the processor and try the
program download again. The only other way to
remove program ownership is to cycle power on the
processor.
Connecting to Networks via RS-232/RS-485 Interface
203
Using Modems with MicroLogix 1100 Programmable Controllers
The types of modems you can use with MicroLogix 1100 controllers include
the following:
• dial-up phone modems.
A MicroLogix 1100 controller, on the receiving end of the dial-up
connection, can be configured for DF1 Full-Duplex protocol with or
without handshaking. The modem connected to the MicroLogix
controller should support auto-answer. The MicroLogix 1100 supports
ASCII out communications. Therefore, it can cause a modem to initiate
or disconnect a phone call.
• leased-line modems.
Leased-line modems are used with dedicated phone lines that are
typically leased from the local phone company. The dedicated lines may
be in a point-to-point topology supporting Full-Duplex
communications between two modems or in a multi-drop topology
supporting Half-Duplex communications between three or more
modems.
• radio modems.
Radio modems may be implemented in a point-to-point topology
supporting either Half-Duplex or Full-Duplex communications, or in a
multi-drop topology supporting Half-Duplex communications between
three or more modems. MicroLogix 1100 also supports DF1 Radio
Modem protocol.
• line drivers.
Line drivers, also called short-haul modems, do not actually modulate
the serial data, but rather condition the electrical signals to operate
reliably over long transmission distances (up to several miles). Line
drivers are available in Full-Duplex and Half-Duplex models.
Allen-Bradley’s AIC+ Advanced Interface Converter is a Half-Duplex
line driver that converts an RS-232 electrical signal into an RS-485
electrical signal, increasing the signal transmission distance from 50 to
4000 feet (8000 feet when bridged).
For point-to-point Full-Duplex modem connections that do not require any
modem handshaking signals to operate, use DF1 Full-Duplex protocol with
no handshaking. For point-to-point Full-Duplex modem connections that
require RTS/CTS handshaking, use DF1 Full-Duplex protocol with
handshaking.
For radio modem connections, use DF1 Radio Modem protocol, especially if
store and forward capability is required.
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For general multi-drop modem connections, or for point-to-point modem
connections that require RTS/CTS handshaking, use DF1 Half-Duplex slave
protocol. In this case, one (and only one) of the other devices must be
configured for DF1 Half-Duplex master protocol.
IMPORTANT
TIP
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Never attempt to use DH-485 protocol through
modems under any circumstance.
All MicroLogix controllers support RTS/CTS modem
handshaking when configured for DF1 Full-Duplex
protocol with the control line parameter set to
Full-Duplex Modem Handshaking or DF1
Half-Duplex slave protocol with the control line
parameter set to “Half-Duplex Modem”. No other
modem handshaking lines (i.e. Data Set Ready and
Data Terminal Ready) are supported by MicroLogix
1100 controller. MicroLogix 1100 controller also does
not support DCD (Data Carrier Detect).
Connecting to Networks via RS-232/RS-485 Interface
DH-485 Communication
Protocol
205
The DH-485 protocol defines the communication between multiple devices
that coexist on a single pair of wires. DH-485 protocol uses RS-485
Half-Duplex as its physical interface. (RS-485 is a definition of electrical
characteristics; it is not a protocol.) RS-485 uses devices that are capable of
co-existing on a common data circuit, thus allowing data to be easily shared
between devices.
The DH-485 network offers:
•
•
•
•
•
interconnection of 32 devices
multi-master (peer-to-peer) capability
token passing access control
the ability to add or remove nodes without disrupting the network
maximum network segment of 1,219 m (4,000 ft.)
The DH-485 protocol supports two classes of devices: initiators and
responders. All initiators on the network get a chance to initiate message
transfers. To determine which initiator has the right to transmit, a token
passing algorithm is used.
Control of message transfers on the DH-485 network is performed by rotating
the token along the nodes on the network. A node holding the token can send
a message onto the network. Each node is allowed a fixed number of
transmissions (based on the Token Hold Factor) each time it receives the
token. After a node sends a message, it passes the token to the next device.
The allowable range of node addresses is 1 to 31. There must be at least one
initiator on the network (such as a MicroLogix controller, or an SLC 5/02 or
later processor).
DH-485 Configuration Parameters
When MicroLogix communications are configured for DH-485, the following
parameters can be changed:
DF1 Full-Duplex Configuration Parameters
Parameter
Options
Baud Rate
9600, 19.2K
Node Address
1 to 31 decimal
Token Hold Factor
1 to 4
See Software Considerations on page 208 for tips on setting the parameters
listed above.
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Connecting to Networks via RS-232/RS-485 Interface
Devices that use the DH-485 Network
In addition to the MicroLogix 1100 controllers, the devices shown in the
following table also support the DH-485 network.
Allen-Bradley Devices that Support DH-485 Communication
Catalog
Number
Bulletin 1761
Controllers
Bulletin 1762
Description
Installation Function
Publication
MicroLogix 1000
These controllers support DH-485 communications.
1761-6.3
These controllers support DH-485 communications.
1762-UM001
Bulletin 1764
MicroLogix 1500
These controllers support DH-485 communications.
1764-UM001
Bulletin 1747
Processors
1746-BAS
SLC 500
Processors
BASIC Module
Series C or
later
Series A or
later
Series A or
later
SLC Chassis
MicroLogix 1200
These processors support a variety of I/O requirements and
functionality.
SLC Chassis Provides an interface for SLC 500 devices to foreign devices.
Program in BASIC to interface the 3 channels (2 RS232 and 1
DH-485) to printers, modems, or the DH-485 network for data
collection.
2760-RB
Flexible Interface (1771) PLC
Provides an interface for SLC 500 (using protocol cartridge
Module
Chassis
2760-SFC3) to other A-B PLCs and devices. Three configurable
channels are available to interface with Bar Code, Vision, RF,
Dataliner™, and PLC systems.
1784-PKTX,
PC DH-485 IM
PCI Computer Provides DH-485 using RSLinx.
-PKTXD
Bus
1784-PCMK
PCMCIA IM
PCMCIA slot Provides DH-485 using RSLinx.
in computer
PanelView 550 and Panel Mount Provides electronic operator interface for SLC 500 processors.
2711-K5A2,
-B5A2, -K5A5, PanelView 900
-B5A5, -K5A1, Operator Terminals
-B5A1, -K9A2,
-T9A2, -K9A5,
-T9A5, -K9A1,
and -T9A1
1747-UM011
1746-UM004
1746-PM001
1746-RM001
1747-6.12
2760-ND001
1784-6.5.22
1784-6.5.19
2711-UM014
NA = Not Applicable
Important DH-485 Network Planning Considerations
Carefully plan your network configuration before installing any hardware.
Some of the factors that can affect system performance are:
• amount of electrical noise, temperature, and humidity in the network
environment.
• number of devices on the network.
• connection and grounding quality in installation.
• amount of communication traffic on the network.
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207
• type of process being controlled.
• network configuration.
The major hardware and software issues you need to resolve before installing a
network are discussed in the following sections.
Hardware Considerations
You need to decide the length of the communication cable, where you route it,
and how to protect it from the environment where it will be installed.
When the communication cable is installed, you need to know how many
devices are to be connected during installation and how many devices will be
added in the future. The following sections help you understand and plan the
network.
Number of Devices and Length of Communication Cable
The maximum length of the communication cable is 1219 m (4000 ft). This is
the total cable distance from the first node to the last node in a segment.
However, two segments can be used to extend the DH-485 network to 2438 m
(8000 ft.). For additional information on connections using the AIC+, refer to
the Advanced Interface Converter (AIC+) User Manual, publication 1761-6.4.
Planning Cable Routes
Follow these guidelines to help protect the communication cable from
electrical interference:
• Keep the communication cable at least 1.52 m (5 ft.) from any electric
motors, transformers, rectifiers, generators, arc welders, induction
furnaces, or sources of microwave radiation.
• If you must run the cable across power feed lines, run the cable at right
angles to the lines.
• If you do not run the cable through a contiguous metallic wireway or
conduit, keep the communication cable at least 0.15 m (6 in.) from AC
power lines of less than 20 A, 0.30 m (1 ft.) from lines greater than 20 A,
but only up to 100K VA, and 0.60 m (2 ft.) from lines of 100 K VA or
more.
• If you run the cable through a contiguous metallic wireway or conduit,
keep the communication cable at least 0.08 m (3 in.) from AC power
lines of less than 20 A, 0.15 m (6 in.) from lines greater than 20 A, but
only up to 100 K VA, and 0.30 m (1 ft.) from lines of 100 K VA or
more.
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Connecting to Networks via RS-232/RS-485 Interface
Running the communication cable through conduit provides extra
protection from physical damage and electrical interference. If you route
the cable through conduit, follow these additional recommendations:
– Use ferromagnetic conduit near critical sources of electrical
interference. You can use aluminum conduit in non-critical areas.
– Use plastic connectors to couple between aluminum and
ferromagnetic conduit. Make an electrical connection around the
plastic connector (use pipe clamps and the heavy gauge wire or wire
braid) to hold both sections at the same potential.
– Ground the entire length of conduit by attaching it to the building
earth ground.
– Do not let the conduit touch the plug on the cable.
– Arrange the cables loosely within the conduit. The conduit should
contain only serial communication cables.
– Install the conduit so that it meets all applicable codes and
environmental specifications.
For more information on planning cable routes, see Industrial Automation Wiring
and Grounding Guidelines, publication 1770-4.1.
Software Considerations
Software considerations include the configuration of the network and the
parameters that can be set to the specific requirements of the network. The
following are major configuration factors that have a significant effect on
network performance:
• number of nodes on the network
• addresses of those nodes
• baud rate
The following sections explain network considerations and describe ways to
select parameters for optimum network performance (speed). See your
programming software’s user manual for more information.
Number of Nodes
The number of nodes on the network directly affects the data transfer time
between nodes. Unnecessary nodes (such as a second programming terminal
that is not being used) slow the data transfer rate. The maximum number of
nodes on the network is 32.
Setting Node Addresses
The best network performance occurs when node addresses are assigned in
sequential order. Initiators, such as personal computers, should be assigned the
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209
lowest numbered addresses to minimize the time required to initialize the
network. The valid range for the MicroLogix 1100 controllers is 1...31
(controllers cannot be node 0). The default setting is 1. The node address is
stored in the controller Communications Status file (CS0:5/0 to CS0:5/7).
Setting Controller Baud Rate
The best network performance occurs at the highest baud rate, which is
19,200. This is the default baud rate for a MicroLogix 1100 device on the
DH-485 network. All devices must be at the same baud rate. This rate is stored
in the controller Communications Status file (CS0:5/8 to CS0:5/15).
Setting Maximum Node Address
Once you have an established network set up and are confident that you will
not be adding more devices, you may enhance performance by adjusting the
maximum node address of your controllers. It should be set to the highest
node address being used.
IMPORTANT
All devices should be set to the same maximum node
address.
MicroLogix Remote Packet Support
MicroLogix 1100 controllers can respond and initiate with communications
(or commands) that do not originate on the local DH-485 network. This is
useful in installations where communication is needed between DH-485 and
DH+ networks.
The example below shows how to send messages from a device on the DH+
network to a MicroLogix controller on the DH-485 network. This method
uses an SLC 5/04 processor as the bridge connection.
When using this method (as shown in the illustration below):
• PLC-5 devices can send read and write commands to MicroLogix 1100
controllers.
• MicroLogix 1100 controllers can respond to MSG instructions received.
• The MicroLogix 1100 controllers can initiate MSG instructions to
devices on the DH+ network.
• PC can send read and write commands to MicroLogix 1100 controllers.
• PC can do remote programming of MicroLogix 1100 controllers.
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Connecting to Networks via RS-232/RS-485 Interface
Use a 1763-NC01 Series A or later cable to connect
a MicroLogix 1100 controller to a DH-485 network.
TIP
You can connect a MicroLogix 1100 controller to
your DH-485 network directly without using a
RS-232 to RS-485 converter and optical isolator, such
as the AIC+, catalog number 1761-NET-AIC, as
shown in the illustration below, because Channel 0
has isolation and RS-485 built-in.
AIC+
AIC+
TERM
TERM
A
A-B
A
B
B
COM
COM
SHLD
SHLD
CHS GND
PanelView
CHS GND
TX
TX
TX
TX
TX
PWR
TX
PWR
DC SOURCE
DC SOURCE
CABLE
CABLE
EXTERNAL
EXTERNAL
SLC 5/04
PanelView 550
DH-485 Network
AIC+
AIC+
TERM
A
A
A
B
B
B
COM
COM
COM
SHLD
SHLD
SHLD
AIC+
AIC+
TERM
TERM
CHS GND
TERM
A
CHS GND
B
CHS GND
COM
TX
TX
TX
TX
TX
SHLD
TX
CHS GND
TX
TX
TX
PWR
TX
TX
PWR
PWR
DC SOURCE
DC SOURCE
CABLE
DC SOURCE
CABLE
TX
PWR
CABLE
DC SOURCE
EXTERNAL
CABLE
EXTERNAL
EXTERNAL
EXTERNAL
MicroLogix 1000
MicroLogix 1100
MicroLogix 1200
MicroLogix 1500
SLC 5/04
DH+ Network
Personal Computer
SLC 5/04
PLC-5
Example DH-485 Connections
The following network diagrams provide examples of how to connect
MicroLogix 1100 controllers to the DH-485 network. You can connect a
MicroLogix 1100 controller to your DH-485 network directly without using a
RS-232 to RS-485 converter and optical isolator, such as the Advanced
Interface Converter (AIC+), catalog number 1761-NET-AIC, as shown in the
illustrations below, because Channel 0 has isolation and RS-485 built-in.
However, you may need to use an AIC+ to connect other controllers to a
DH-485 network. For more information on the AIC+, see the Advanced
Interface Converter and DeviceNet Interface Installation Instructions,
Publication 1761-5.11.
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Connecting to Networks via RS-232/RS-485 Interface
211
DH-485 Network with a MicroLogix 1100 Controller
AIC+
AIC+
TERM
TERM
A
B
COM
COM
SHLD
SHLD
CHS GND
TX
TX
A-B
A
B
TX
PWR
TX
DC SOURCE
TX
PWR
DC SOURCE
CABLE
CABLE
EXTERNAL
EXTERNAL
SLC 5/04
PanelView 550
DH-485 Network
AIC+
AIC+
TERM
TX
PWR
TX
DC SOURCE
TX
PWR
TX
MicroLogix 1000
TX
PWR
TX
TX
PWR
DC SOURCE
CABLE
EXTERNAL
ESC
CHS GND
TX
DC SOURCE
CABLE
EXTERNAL
SHLD
CHS GND
TX
DC SOURCE
CABLE
COM
SHLD
CHS GND
TX
B
COM
SHLD
CHS GND
A
B
COM
SHLD
TERM
A
B
COM
TX
TERM
A
B
AIC+
AIC+
TERM
A
TX
PanelView
CHS GND
TX
CABLE
EXTERNAL
EXTERNAL
OK
Personal
Computer
MicroLogix 1100
DH-485 Network
MicroLogix 1200
MicroLogix 1500
Belden, shielded, twisted-pair cable (see table below)
Belden, shielded, twisted-pair cable (see table below)
AIC+
(2)
TERM
1763-NC01(4)
A
(3)
B
COM
SHLD
CHS GND
TX
TX
TX
PWR
1761-CBL-AP00
or 1761-CBL-PM02
DC SOURCE
CABLE
(1)
ESC
EXTERNAL
OK
24V DC (user supplied)
1747-CP3
or 1761-CBL-AC00
port 1 or port 2
to PC
(1) DB-9 RS-232 port
(2) mini-DIN 8 RS-232 port
(3) RS-485 port
(4) Series A or later cables are required.
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Connecting to Networks via RS-232/RS-485 Interface
Typical 3-Node Network
PanelView 550
A-B
PanelView
MicroLogix 1100
1761-CBL-AM00
or 1761-CBL-HM02
RJ45 port
AIC+
1761-CBL-AS09
or 1761-CBL-AS03
TERM
A
B
COM
SHLD
CHS GND
TX
TX
TX
PWR
DC SOURCE
CABLE
EXTERNAL
1747-CP3 or 1761-CBL-AC00
TIP
Modbus Communication
Protocol
This 3-node network is not expandable.
Modbus is a Half-Duplex, master-slave communications protocol. The
Modbus network master reads and writes coils and registers. Modbus protocol
allows a single master to communicate with a maximum of 247 slave devices.
MicroLogix 1100 controllers support Modbus RTU Master and Modbus RTU
Slave protocol.
For more information on configuring your MicroLogix 1100 controller for
Modbus protocol, refer to the MicroLogix 1100 Programmable Controllers
Instruction Set Reference Manual, publication 1763-RM001. For more
information about the Modbus protocol, see the Modbus Protocol
Specifications (available from http://www.modbus.org).
ASCII
ASCII provides connection to other ASCII devices, such as bar code readers,
weigh scales, serial printers, and other intelligent devices.
You can use ASCII by configuring the RS-232/485 port, channel 0 for ASCII
driver. Refer to the MicroLogix 1100 Programmable Controllers Instruction
Set Reference Manual, publication 1763-RM001 for detailed configuration
information.
Publication 1763-UM001C-EN-P - January 2010
Appendix
F
Connecting to Networks via Ethernet
Interface
This appendix:
•
•
•
•
•
•
MicroLogix 1100
Controllers and Ethernet
Communication
describes MicroLogix 1100 controllers and Ethernet communication.
describes MicroLogix 1100 performance considerations.
describes Ethernet network connections and media.
explains how the MicroLogix 1100 establishes node connections.
lists Ethernet configuration parameters and procedures.
describes configuration for subnet masks and gateways.
Ethernet is a local area network that provides communication between various
devices at 10 to 100 Mbps. The physical communication media options for the
MicroLogix 1100 are:
• built-in
– twisted-pair (10/100Base-T)
• with media converters or hubs
– fiber optic
– broadband
– thick-wire coaxial cable (10Base-5)
– thin-wire coaxial cable (10Base-2)
See the following page for more information on Ethernet physical media.
213
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Connecting to Networks via Ethernet Interface
The MicroLogix 1100 supports Ethernet communication via the Ethernet
communication channel 1 shown in the drawing below.
Side View
Channel 1
Ethernet
(10/100Base-T)
Channel 0
RS-232/485
(DH485, DF1, or ASCII)
MicroLogix 1100
Performance
Considerations
Actual performance of an MicroLogix 1100 controller varies according to:
•
•
•
•
size of Ethernet messages.
frequency of Ethernet messages.
network loading.
the implementation of and performance of your processor application
program.
Optimal Performance: RSLinx to MicroLogix 1100 Series A OS FRN3
controller(2-node Ethernet network)
Operation
Words MSG per Second
Words per Second
Single Typed Read
1
20
20
Single Typed Reads
20
20
400
Single Typed Reads
100
20
2000
Optimal Performance: MicroLogix 1100 FRN3 to MicroLogix 1100 Series A OS FRN3
controller(2-node Ethernet network)
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Operation
Words MSG per Second
Words per Second
Single Typed Read
1
11
11
Single Typed Reads
20
11
220
Single Typed Reads
100
11
1,100
Connecting to Networks via Ethernet Interface
215
Optimal Performance: RSLinx to MicroLogix 1100 Series B OS FRN4 controller
Operation
Words MSG per Second
Words per Second
Single Typed Read
1
50
50
Single Typed Reads
20
50
2,500
Single Typed Reads
100
50
5,000
Optimal Performance: MicroLogix 1100 Series A OS FRN3 to MicroLogix 1100
Series B OS FRN4 controller
Operation
Words MSG per Second
Words per Second
Single Typed Read
1
18
18
Single Typed Reads
20
18
360
Single Typed Reads
100
18
1,800
Optimal Performance: MicroLogix 1100 Series B OS FRN4 to MicroLogix 1100
Series B OS FRN4 controller
Operation
Words MSG per Second
Words per Second
Single Typed Read
1
20
20
Single Typed Reads
20
20
400
Single Typed Reads
100
20
2,000
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Connecting to Networks via Ethernet Interface
MicroLogix 1100 and PC
Connections to the
Ethernet Network
The MicroLogix 1100 Ethernet connector conforms to ISO/IEC 8802-3 STD
802.3 and utilizes 10/100Base-T media. Connections are made directly from
the MicroLogix 1100 to an Ethernet hub or switch. The network setup is
simple and cost effective. Typical network topology is pictured below.
Ethernet Network Topology
Ethernet Hub or
Switch
to PC Ethernet Card
IMPORTANT
RJ45 connectors on both ends
of cable (10/100Base-T)
to MicroLogix 1100
Channel 1
The MicroLogix 1100 controller contains a
10/100Base-T, RJ45 Ethernet connector which
connects to standard Ethernet hubs or switchs via
8-wire twisted-pair straight-through cable. To access
other Ethernet mediums, use 10/100Base-T media
converters or Ethernet hubs or switchs that can be
connected together via fiber, thin-wire, or thick-wire
coaxial cables, or any other physical media
commercially available with Ethernet hubs or switchs.
Connecting an Ethernet switch on the Ethernet Network
The MicroLogix 1100 Ethernet port supports the following Ethernet settings:
• 10 Mbps half duplex or full duplex
• 100 Mbps half duplex or full duplex
Mode selection can be automatic, based on the IEEE 802.3 auto negotiation
protocol. In most cases, using the auto negotiation function results in proper
operation between a switch port and MicroLogix 1100 Ethernet port.
With RSLogix500 programming software version 7.00.00 or later, you can
manually set the communication rate and duplex mode of an Ethernet port
you have connected to the switch port. The settings of the Ethernet port and
the switch port must match.
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Connecting to Networks via Ethernet Interface
IMPORTANT
217
When connecting the MicroLogix 1100 Ethernet port
to a 10/100Base-T Ethernet switch, note the
following recommendations:
• Use the auto negotiation function for both the switch port and the
MicroLogix 1100 Ethernet port
• If you want to force to a specific speed/duplex mode, you should
force the MicroLogix 1100 Ethernet port and leave the switch in
auto negotiation mode to match speed/duplex settings of the
MicroLogix 1100. Ethernet port.
• If you want to disable the auto negotiation function for both
ports, then you should only force both the switch and the
MicroLogix 1100 port to either 100Mbps Half-duplex or 10
Mbps/Half-duplex.
If you attempt to force both the switch and the MicroLogix1100
port to either 100 Mbps Full-duplex or 10 Mbps Full-duplex, the
Ethernet link will not be established and Ethernet
communications will not work.
Cables
Shielded and non-shielded twisted-pair 10/100Base-T cables with RJ45
connectors are supported. The maximum cable length between an MicroLogix
1100 Ethernet port and a 10/100Base-T port on an Ethernet hub or switch
(without repeaters or fiber) is 100 m (323 ft). However, in an industrial
application, cable length should be kept to a minimum.
The Ethernet cabling with straight-through method is
recommended as below. Do not make the incorrect
connection.
TIP
Straight-through cabling
Pin
Pin Name
Cable color
1
Tx+
Orange/White
2
Tx-
Orange
3
Rx+
Green/White
4
No used by 10/100Base-T
Blue
5
No used by 10/100Base-T
Blue/White
6
Rx-
Green
7
No used by 10/100Base-T
Brown/White
8
No used by 10/100Base-T
Brown
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Connecting to Networks via Ethernet Interface
The standard Ethernet cable is terminated in accordance with EIA/TIA 568B
on both ends. The crossover cable is terminated to EIA/TIA 568B at one end
and EIA/TIA 568A at the other, exactly as shown in the two color coded
plugs below.
The following figures show how the TIA/EIA 568A and 568B are to be
terminated. There are four pairs of wires contained in a CAT5 UTP cable.
These pairs of cables are color coded white blue/blue, white orange/orange,
white green/green, white brown/brown, they are also numbered one to four
in the order shown.
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Connecting to Networks via Ethernet Interface
TIP
219
The most common wiring for RJ45 cables is the
"straight through" cable which means that pin 1 of
the plug on one end is connected to pin 1 of the
plug on the other end. The straight through RJ45
cable is commonly used to connect network cards
with hubs on 10Base-T and 100Base-Tx networks.
On network cards, pair 1-2 is the transmitter, and
pair 3-6 is the receiver. The other two pairs are not
used. On hubs pair 1-2 is the receiver and 3-6 the
transmitter. It may be best to wire your cables with
the same color sequence. In this cable layout, all
pins are wired one-to-one to the other side. The pins
on the RJ45 connector are assigned in pairs, and
every pair carries one differential signal. Each line
pair has to be twisted.
In small network where only two computers have to
be connected, a "cross over" RJ45 cable is necessary,
where the transmit and receive lines on both RJ45
connectors are cross connected. The color coding for
the cross over RJ45 cable have been defined in the
EIA/TIA 568A standard. In a cross-over cable layout,
you should remember that one end is normal, and
the other end has the cross-over configuration.
Ethernet Connections
TCP/IP is the mechanism used to transport Ethernet messages. On top of
TCP, Ethernet/IP protocol is required to establish sessions and to send the
MSG commands. Connections can be initiated by either a client program
(RSLinx application) or a processor.
The client program or processor must first establish a connection to the
MicroLogix 1100 to enable the MicroLogix 1100 to receive solicited messages
from a client program or another processor.
In order to send an outgoing message, the MicroLogix 1100 must first establish
a connection with the destination node at a specified IP address on the
Ethernet network. A connection is established when a MSG instruction
executes and no previous connection exists.
When a MSG instruction executes, the MicroLogix 1100 checks to see whether
a connection has been established with the destination node. If a connection
has not been established, the MicroLogix 1100 attempts to establish a
connection of the peer type.
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Connecting to Networks via Ethernet Interface
In order to receive messages from another device on Ethernet, an “incoming”
connection must be established. This incoming connection is made by the
sending processor and uses one incoming connection in the receiving
processor.
The MicroLogix 1100 supports a maximum of 32 connections, allowing a
maximum of 16 outgoing and a maximum of 16 incoming simultaneous
connections with up to 32 other devices or applications. The connections are
dedicated as follows:
Number of Connections(1)
Dedicated to:
16
outgoing connections
16
incoming connections
(1)
Connections established by an INTERCHANGE client, RSLinx client, and peers are all included when
counting the number of connections.
IMPORTANT
Duplicate IP address
Detection
For outgoing connections, no more that one
connection per destination node is established. If
multiple MSG instructions use the same destination
node, they share the same connection.
The MicroLogix 1100 Series B firmware support duplicate IP address
detection.
When you change the IP address or connect one of the MicroLogix to an
EtherNet/IP network, the MicroLogix 1100 controller checks to make sure
that the IP address assigned to this device does not match the address of any
other network device. The MicroLogix 1100 will check every 2 minutes for a
duplicate IP address on the network. If the MicroLogix 1100 determines that
there is a conflict (another device on the network with a matching IP address),
the following message gets posted on the LCD display.
To correct this conflict, use the instructions in this chapter to change the IP
address of the Ethernet/IP device. Then cycle power to the device or reset
the device (such as disconnecting the ethernet cable and reconnecting the
cable).
There is also the possibility that two Ethernet/IP device can detect a conflict
simultaneously. If this occurs, remove the device with the incorrect IP address
or correct its conflict. To get the second device out of conflict mode, cycle
power to the module or disconnect its ethernet cable and reconnect the cable.
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221
The MicroLogix 1100 will check every 2 minutes for a duplicate IP address on
the network.
Configuring the Ethernet
Channel on the MicroLogix
1100
There are two ways to configure the MicroLogix 1100 Ethernet channel 1.
• via a BOOTP or DHCP request at controller powerup
• manually setting the configuration parameters using RSLogix 500
Programming Software
The configuration parameters are shown on the following page, and the
configuration procedures follow.
Parameter
Description
Default
Status
Hardware
Address
The MicroLogix 1100 Ethernet hardware address.
Ethernet
hardware
address
read only
IP Address
The MicroLogix 1100 internet address (in network byte order). The internet address
must be specified to connect to the TCP/IP network.
0 (undefined)
read/write
Subnet Mask
The MicroLogix 1100 subnet mask (in network byte order). The Subnet Mask is used to
interpret IP addresses when the internet is divided into subnets. A Subnet Mask of all
zeros indicates that no subnet mask has been configured.
0 (undefined)
read/write
Gateway
Address
The address of a gateway (in network byte order) that provides connection to another IP
network. A Gateway Address of all zeros indicates that no gateway has been
configured.
0 (undefined)
read/write
Default
Domain Name
The default domain name can have the following formats:
’a.b.c’, ’a.b’ or ’a’, where a, b, c must start with a letter, end with a letter or digit, and
have as interior characters only letters, digits or hyphens. Maximum length is 63
characters.
NULL
read/write
Primary Name
Server
This is the IP address of the computer acting as the local Ethernet network Primary
Domain Name System (DNS) server.
0 (undefined) read/write
Secondary
Name Server
This is the IP address of the computer acting as the local Ethernet network Secondary
Domain Name System (DNS) server.
0 (undefined)
BOOTP Enable
1 (enabled)
The BOOTP enable switch. When BOOTP is enabled, the MicroLogix 1100 attempts to
learn its network related parameters at powerup via a BOOTP request. There must be a
BOOTP server on the network capable of responding to this BOOTP request. When both
BOOTP and DHCP are disabled, the MicroLogix 1100 uses the locally configured network
related parameters (IP Address, Subnet Mask, Broadcast Address, etc.).
read/write
DHCP Enable
The DHCP auto configuration enable switch. When DHCP is enabled, a DHCP server
automatically assigns network related parameters to the MicroLogix 1100 when it logs
into a TCP/IP network. There must be a DHCP server on the network capable of
allocating network addresses and configuring parameters to newly attached device.
When both BOOTP and DHCP are disabled, the MicroLogix 1100 uses the locally
configured network related parameters (IP Address, Subnet Mask, Broadcast Address,
etc.).
0 (disabled)
read/write
SNMP Server
Enable
SNMP enable switch. Check this to enable SNMP (Simple Network Management
Protocol). Not applicable to the MicroLogix 1100.
0 (disabled)
read/write
(undefined)
read/write
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Connecting to Networks via Ethernet Interface
Parameter
Description
Default
Status
SMTP Client
Enable (Series
B only)
The SMTP Client service enable switch. When SMTP is enabled, MicroLogix 1100 is
capable of transmitting e-mail messages generated by a 485CIF write message with a
string element. There must be a SMTP server on the network capable of processing
e-mail service. This provides an extremely versatile mechanism to report alarms, status,
and other data-related functions.
0 (disabled)
read/write
Auto Negotiate When Auto Negotiate is disabled (unchecked), the Ethernet speed/duplex is forced to
and Port
either 10 Mbps/Half-duplex, 10 Mbps/Full-duplex, 100 Mbps/Half-duplex, or 100
Setting
Mbps/Full-duplex, as selected in the Port Setting field.
When Auto Negotiate is enabled (checked), the Port Setting Field allows you to select
the range of speed/duplex settings that the MicroLogix 1100 will negotiate.
read/write
Auto
Negotiate
enabled and
Port Setting.
10/100 Mbps
Full
Duplex/Half
Duplex
MSG
Connection
Timeout
The amount of time (in ms) allowed for a MSG instruction to establish a connection with 15,000 ms
the destination node. The MSG Connection Timeout has 250 ms resolution and a range
from 250 to 65,500.
read/write
MSG Reply
Timeout
The amount of time (in ms) that the MicroLogix 1100 will wait for a reply to a command
that it has initiated via a MSG instruction. The MSG Reply Timeout has 250 ms
resolution and a range from 250 to 65,500.
3,000 ms
read/write
Inactivity
Timeout
(Series B only)
The amount of time (in minutes) that a MSG connection may remain inactive before it is
terminated. The Inactivity Timeout has a 1 minute resolution and a range from 1 to
65,500 minutes.
30 minutes.
read/write
Configuration Using
RSLogix 500 Programming
Software
Refer to the online documentation provided with your programming software.
Configuration Via BOOTP
BOOTP (bootstrap protocol) is a low-level protocol that TCP/IP nodes use
to obtain start-up information. By default, the MicroLogix 1100 broadcasts
BOOTP requests at powerup. The BOOTP Valid parameter remains clear
until a BOOTP reply has been received. BOOTP lets you dynamically assign
IP Addresses to processors on the Ethernet Link.
To use BOOTP, a BOOTP Server must exist on the local Ethernet subnet.
The server is a computer that has BOOTP Server software installed and reads
a text file containing network information for individual nodes on the network.
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The host system’s BOOTP configuration file must be updated to service
requests from MicroLogix 1100 controllers. The following parameters must be
configured:
Parameter
Description
IP Address
A unique IP Address for the MicroLogix 1100 controller.
Subnet Mask
Specifies the net and local subnet mask as per the standard on subnetting
RFC 950, Internet Standard Subnetting Procedure.
Gateway
Specifies the IP address of a gateway on the same subnet as the
MicroLogix 1100 that provides connections to another IP network.
TIP
You can use any commercially available BOOTP
server. If you do not have BOOTP Server capabilities
on your network, and you want to dynamically
configure Channel 1, you can download the free
Rockwell Automation BOOTP server from the
Rockwell Automation website. Go to
www.ab.com/networks/bootp/index.html
When BOOTP is enabled, the following events occur at power-up:
• The processor broadcasts a BOOTP-request message containing its
hardware address over the local network or subnet.
• The BOOTP server compares the hardware address with the addresses
in its look-up table.
• The BOOTP server sends a message back to the processor with the IP
address and other network information that corresponds to the
hardware address it received.
With all hardware and IP addresses in one location, you can easily change IP
addresses in the BOOTP configuration file if your network needs to be
changed.
The BOOTP request can be disabled by clearing the BOOTP Enable
parameter in the channel configuration file. When both BOOTP Enable and
DHCP are cleared (disabled), the MicroLogix 1100 uses the existing channel
configuration data.
IMPORTANT
If BOOTP is disabled, or no BOOTP server exists on
the network, you must use RSLogix 500 programming
software to enter/change the IP address for each
processor or you must use DHCP instead of it.
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Connecting to Networks via Ethernet Interface
Using the Rockwell BOOTP/DHCP Utility
The Rockwell BOOTP/DHCP server utility is a standalone program that
incorporates the functionality of standard BOOTP software with a
user-friendly graphical interface. It is located in the Utils directory on the
RSLogix 500 installation CD.
The newest version of the utility can be downloaded from
www.ab.com/networks/bootp/index.html. The device must have BOOTP
enabled (factory default) or DHCP enabled to use the utility.
To configure your device using the BOOTP utility, perform the following
steps.
1. Run the BOOTP/DHCP server utility software. It will ask you to
configure your network settings before using the BOOTP/DHCP
server tool. Enter your Ethernet settings for Subnet Mask and Gateway.
If you are not sure about it, get a help from your system administrator.
Just leave Primary DNS, Secondary DNS, and Domain Name (If
corresponding information is allocated to the PC where
BOOTP/DHCP server utility is installed, enter the same information.)
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2. In the Request History panel you will see the hardware addresses of
devices issuing BOOTP or DHCP requests.
3. Double-click on the hardware address of the device you want to
configure. You will see the New Entry pop-up window with the
device's Ethernet Address (MAC).
4. Enter the IP Address and Description you want to assign to the
device, and click OK. Leave Hostname blank.
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Connecting to Networks via Ethernet Interface
The device will be added to the Relation List, displaying the Ethernet
Address (MAC) and corresponding IP Address, Subnet Mask, and
Gateway (if applicable).
Using a DHCP Server To
Configure Your Processor
A DHCP server automatically assigns IP addresses to client stations logging
onto a TCP/IP network. DHCP is based on BOOTP and maintains some
backward compatibility. The main difference is that BOOTP was designed for
manual configuration, while DHCP allows for dynamic allocation of network
addresses and configurations to newly attached devices.
ATTENTION
Using Subnet Masks and
Gateways
Configure subnet masks and gateways using the Ethernet channel 1
configuration screen.
IMPORTANT
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The processor must be assigned a fixed network
address. The IP address of the processor must not be
dynamically provided. Failure to observe this
precaution may result in unintended machine
motion or loss of process control.
If BOOTP is enabled, you can’t change any of the
advanced Ethernet communications characteristics.
Connecting to Networks via Ethernet Interface
227
If your network is divided into subnetworks that use gateways or routers, you
must indicate the following information when configuring channel 1:
• subnet mask
• gateway address
A subnet mask is a filter that a node applies to IP addresses to determine if an
address is on the local subnet or on another subnet. If an address is located on
another subnetwork, messages are routed through a local gateway to be
transferred to the destination subnetwork.
If your network is not divided into subnets, then leave the subnet mask field at
the default.
If you are
Then
manually configuring channel 1
and have a network with subnets
• be sure the BOOTP enable field is disabled
• use your programming software to enter the
subnet mask and gateway address.
using BOOTP to configure channel • be sure BOOTP is enabled
1 and have a network with
• include the subnet mask(s) and gateway
subnets
address(es)
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Connecting to Networks via Ethernet Interface
Manually Configuring Channel 1 for Controllers on Subnets
If you are manually configuring channel 1 for a MicroLogix 1100 controller
located on a subnet, deselect both of the “BOOTP Enable” and “DHCP
Enable” options by clicking on the checked box, as shown in the figure below.
See the table below to configure the subnet mask and gateway address fields
for each controller via your programming software.
This field:
Specifies:
Configure by doing the following:
Subnet Mask
The controller’s subnet mask.
Enter an address of the following form:
The subnet mask is used to interpret IP
addresses when the internet is divided
into subnets.
a.b.c.d Where: a, b, c, d are between 0...255 (decimal)
Gateway Address The IP address of the gateway that
provides a connection to another IP
network.
This field is required when you
communicate with other devices not on a
local subnet.
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If your network is not divided into subnets, then leave the subnet mask
field at the default. If you change the default and need to reset it, type
0.0.0.0.
Enter an address of the following form:
a.b.c.d Where: a, b, c, d are between 0...255 (decimal)
The default address is No Gateway.
Connecting to Networks via Ethernet Interface
MicroLogix 1100 Embedded
Web Server Capability
229
MicroLogix 1100 controllers include not only the embedded web server which
allows viewing of module information, TCP/IP configuration, and diagnostic
information, but the capabilities that also allow viewing of the data file via
Ethernet using a standard web browser.
For more information on MicroLogix 1100 embedded web server capability,
refer to the MicroLogix 1100 Programmable Controllers Embedded Web Server User
Manual, publication 1763-UM002.
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Connecting to Networks via Ethernet Interface
Notes:
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Appendix
G
System Loading and Heat Dissipation
TIP
at
System Loading
Calculations
A maximum of four 1762 I/O modules, in any
combination, can be connected to a MicroLogix 1100
controller. You can use this appendix to determine the
power supply load and heat dissipation for your
system.
The MicroLogix 1100 controller is designed to support up to any four 1762
expansion I/O modules.
When you connect MicroLogix accessories and expansion I/O, an electrical
load is placed on the controller power supply. This section shows how to
calculate the load of your control system.
The following example is provided to illustrate system loading calculation. The
system calculation procedure accounts for the amount of 5V DC and 24V DC
current consumed by controller, expansion I/O, and user-supplied equipment.
Use the System Loading Worksheet on page G-234 to calculate your controller
configuration.
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System Loading and Heat Dissipation
System Loading Example Calculations
Current Loading
Calculating the Current for Expansion I/O
n
A
Number of
Modules
Device Current Requirements
(max)
Calculated Current
at 5V DC (mA)
at 24V DC (mA)
at 5V DC (mA)
at 24V DC (mA)
50
0
100
0
1762-IF4
40
50
1762-IF2OF2
40
105
1762-IQ8
50
0
1762-IQ16
60
0
1762-IQ32T
170
0
1762-IR4
40
50
1762-IT4
40
50
1762-OA8
115
0
1762-OB8
115
0
1762-OB16
175
0
1762-OB32T
175
0
1762-OF4
40
165
1762-OV32T
175
0
80
90
160
180
1762-OW16
120
140
1762-OX6I
110
110
1762-IQ8OW6
110
80
260
180
Catalog Number(1)
1762-IA8
1762-OW8
Total Modules (4 maximum):
2
2
4
B
Subtotal:
(1) Refer to your expansion I/O Installation Instructions for Current Requirements not listed in this table.
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nxA
nxB
System Loading and Heat Dissipation
233
Validating the System
The example systems shown in the tables below are verified to be acceptable
configurations. The systems are valid because:
• Calculated Current Values < Maximum Allowable Current Values
• Calculated System Loading < Maximum Allowable System Loading
Validating Systems using 1763-L16AWA, 1763-L16BBB, or 1763-L16DWD
Maximum Allowable Values
Calculated Values
Current:
Current (Subtotal from Table on page 232.):
800 mA at 5V DC
700 mA at 24V DC
System Loading:
0 mA + 260 mA = 260 mA at 5V DC
120 mA + 180 mA = 300 mA at 24V DC
System Loading:
= (260 mA x 5V) + (300 mA x 24V)
= (1,300 mW) + (7,200 mW)
= 8,500 mW
= 8.50 W
20.8 W
Validating Systems using 1763-L16BWA
Maximum Allowable Values
Calculated Values
Current for Devices Connected to the +24V
DC Sensor Supply:
Sum of all sensor currents
200 mA at 24V DC
140 mA at 24V DC (example sensor value)
Current for MicroLogix Accessories and
Expansion I/O:
Current Values (Subtotal from Table ):
800 mA at 5V DC
0 mA + 260 mA = 260 mA at 5V DC
System Loading:
700 mA at 24V DC
120 mA + 180 mA = 300 mA at 24V DC
System Loading:
= (140 mA x 24V) + (260 mA x 5V) + (300 mA x 24V)
= (3,360 mW) + (1,300 mW) + (7,200 mW)
= 11,860 mW
16.4 W
= 11.9 W
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System Loading and Heat Dissipation
System Loading Worksheet
The tables below are provided for system loading validation. See System
Loading Example Calculations on page G-232.
Current Loading
Calculating the Current for Expansion I/O
n
A
Number of
Modules
Device Current Requirements
Calculated Current
at 5V DC (mA)
at 24V DC (mA)
at 5V DC (mA)
1762-IA8
50
0
1762-IF4
40
50
1762-IF2OF2
40
105
1762-IQ8
50
0
1762-IQ16
60
0
1762-IQ32T
170
0
1762-IR4
40
50
1762-IT4
40
50
1762-OA8
115
0
1762-OB8
115
0
1762-OB16
175
0
1762-OB32T
175
0
1762-OF4
40
165
1762-OV32T
175
0
1762-OW8
80
90
1762-OW16
120
140
1762-OX6I
110
110
1762-IQ8OW6
110
80
Total Modules (4 maximum):
Subtotal:
Catalog Number(1)
B
(1) Refer to your expansion I/O Installation Instructions for Current Requirements not listed in this table.
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nxA
nxB
at 24V DC (mA)
System Loading and Heat Dissipation
235
Validating Systems using 1763-L16AWA, 1763-L16BBB, or 1763-L16DWD
Maximum Allowable Values
Calculated Values
Current:
Current (Subtotal from Table .):
800 mA at 5V DC
700 mA at 24V DC
System Loading:
mA at 5V DC
mA at 24V DC
System Loading:
= (________ mA x 5V) + (________ mA x 24V)
= __________ mW + __________ mW
= __________ mW
= __________ W
20.8 W
Validating Systems using 1763-L16BWA
Maximum Allowable Values
Calculated Values
Current for Devices Connected to the +24V DC Sensor
Supply:
Sum of all sensor currents
200 mA at 24V DC
mA at 24V DC
Current for MicroLogix Accessories and Expansion I/O: Current (Subtotal from Table .)
800 mA at 5V DC
System Loading:
700 mA at 24V DC
mA at 5 V DC
mA at 24V DC
System Loading:
= (________ mA x 24V) + (________ mA x 5V) + (________ mA x 24V)
= __________ mW + __________ mW + __________ mW
= __________ mW
16.4 W
= __________ W
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System Loading and Heat Dissipation
Use the following table when you need to determine the heat dissipation of
your system for installation in an enclosure. For System Loading, take the value
from the appropriate system loading worksheets on pages 234 or 235.
Calculating Heat
Dissipation
Heat Dissipation
Catalog Number
Heat Dissipation
Equation or Constant
Calculation
1763-L16AWA
15.2 W + (0.4 x System Loading)
15.2 W + (0.4 x ______ W)
W
1763-L16BWA
15.7 W + (0.4 x System Loading)
15.7 W + (0.4 x ______ W)
W
1763-L16BBB
17.0 W + (0.3 x System Loading)
17.0 W + (0.3 x ______ W)
W
1763-L16DWD
17.0 W + (0.3 x System Loading)
17.0 W + (0.3 x ______ W)
W
1762-IA8
2.0 W x number of modules
2.0 W x _________
W
1762-IF4
2.0 W x number of modules
2.0 W x _________
W
1762-IF2OF2
2.6 W x number of modules
2.6 W x _________
W
1762-IQ8
3.7 W x number of modules
3.7 W x _________
W
1762-IQ16
5.3 W x number of modules
5.3 W x _________
W
1762-IQ32T
6.8 W x number of modules (at 30.0V DC) 6.8 W x _________ (at 30.0V DC)
5.4 W x number of modules (at 26.4V DC) 5.4 W x _________ (at 26.4V DC)
W
W
1762-IR4
1.5 W x number of modules
1.5 W x _________
W
1762-IT4
1.5 W x number of modules
1.5 W x _________
W
1762-OA8
2.9 W x number of modules
2.9 W x _________
W
1762-OB8
1.6 W x number of modules
1.6 W x _________
W
1762-OB16
2.9 W x number of modules
2.9 W x _________
W
1762-OB32T
3.4 W x number of modules
3.4 W x _________
W
1762-OF4
3.8 W x number of modules
3.8 W x _________
W
1762-OV32T
2.7 W x number of modules
2.7 W x _________
W
1762-OW8
2.9 W x number of modules
2.9 W x _________
W
1762-OW16
5.6 W x number of modules
5.6 W x _________
W
1762-OX6I
2.8 W x number of modules
2.8 W x _________
W
1762-IQ8OW6
4.4 W x number of modules
4.4 W x _________
W
Add Sub-Totals to determine Heat Dissipation
Publication 1763-UM001C-EN-P - January 2010
Sub-Total
W
Glossary
The following terms are used throughout this manual. Refer to the
Allen-Bradley Industrial Automation Glossary, publication AG-7.1, for a complete
guide to Allen-Bradley technical terms.
address
A character string that uniquely identifies a memory location. For example,
I:1/0 is the memory address for the data located in the Input file location
word1, bit 0.
AIC+ Advanced Interface Converter
A device that provides a communication link between various networked
devices. (Catalog Number 1761-NET-AIC.)
application
1) A machine or process monitored and controlled by a controller.
2) The use of computer- or processor-based routines for specific purposes.
baud rate
The speed of communication between devices. All devices must communicate
at the same baud rate on a network.
bit
The smallest storage location in memory that contains either a 1 (ON) or a 0
(OFF).
block diagrams
A schematic drawing.
Boolean operators
Logical operators such as AND, OR, NAND, NOR, NOT, and Exclusive-OR
that can be used singularly or in combination to form logic statements or
circuits. Can have an output response of T or F.
branch
A parallel logic path within a rung of a ladder program.
communication scan
A part of the controller’s operating cycle. Communication with other devices,
such as software running on a personal computer, takes place.
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controller
A device, such as a programmable controller, used to monitor input devices
and control output devices.
controller overhead
An internal portion of the operating cycle used for housekeeping and set-up
purposes.
control profile
The means by which a controller determines which outputs turn on under
what conditions.
counter
1) An electro-mechanical relay-type device that counts the occurrence of some
event. May be pulses developed from operations such as switch closures or
interruptions of light beams.
2) In controllers, a software counter eliminates the need for hardware counters.
The software counter can be given a preset count value to count up or down
whenever the counted event occurs.
CPU (Central Processing Unit)
The decision-making and data storage section of a programmable controller.
data table
The part of processor memory that contains I/O values and files where data is
monitored, manipulated, and changed for control purposes.
DIN rail
Manufactured according to Deutsche Industrie Normenausshus (DIN)
standards, a metal railing designed to ease installation and mounting of your
controller.
download
Data is transferred from a programming or storage device to another device.
DTE (Data Terminal Equipment)
Equipment that is attached to a network to send or receive data, or both.
embedded I/O
Embedded I/O is the controller’s on-board I/O.
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EMI
Electromagnetic interference.
encoder
1) A rotary device that transmits position information.
2) A device that transmits a fixed number of pulses for each revolution.
executing mode
Any run or test mode.
expansion I/O
Expansion I/O is I/O that is connected to the controller via a bus or cable.
MicroLogix 1200 controllers use Bulletin 1762 expansion I/O.
false
The status of an instruction that does not provide a continuous logical path on
a ladder rung.
FIFO (First-In-First-Out)
The order that data is entered into and retrieved from a file.
file
A collection of information organized into one group.
full-duplex
A bidirectional mode of communication where data may be transmitted and
received simultaneously (contrast with half-duplex).
half-duplex
A communication link in which data transmission is limited to one direction at
a time.
hard disk
A storage area in a personal computer that may be used to save processor files
and reports for future use.
high byte
Bits 8 to 15 of a word.
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input device
A device, such as a push button or a switch, that supplies signals to the input
circuits of the controller.
inrush current
The temporary surge current produced when a device or circuit is initially
energized.
instruction
A mnemonic and data address defining an operation to be performed by the
processor. A rung in a program consists of a set of input and output
instructions. The input instructions are evaluated by the controller as being
true or false. In turn, the controller sets the output instructions to true or false.
instruction set
The set of general purpose instructions available with a given controller.
I/O (Inputs and Outputs)
Consists of input and output devices that provide and/or receive data from the
controller.
jump
Change in normal sequence of program execution, by executing an instruction
that alters the program counter (sometimes called a branch). In ladder
programs a JUMP (JMP) instruction causes execution to jump to a labeled
rung.
ladder logic
A program written in a format resembling a ladder-like diagram. The program
is used by a programmable controller to control devices.
least significant bit (LSB)
The digit (or bit) in a binary word (code) that carries the smallest value of
weight.
LED (Light Emitting Diode)
Used as status indicator for processor functions and inputs and outputs.
LIFO (Last-In-First-Out)
The order that data is entered into and retrieved from a file.
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low byte
Bits 0 to 7 of a word.
logic
A process of solving complex problems through the repeated use of simple
functions that can be either true or false. General term for digital circuits and
programmed instructions to perform required decision making and
computational functions.
Master Control Relay (MCR)
A mandatory hard-wired relay that can be de-energized by any
series-connected emergency stop switch. Whenever the MCR is de-energized,
its contacts open to de-energize all application I/O devices.
mnemonic
A simple and easy to remember term that is used to represent a complex or
lengthy set of information.
modem
Modulator/demodulator. Equipment that connects data terminal equipment
to a communication line.
modes
Selected methods of operation. Example: run, test, or program.
negative logic
The use of binary logic in such a way that “0” represents the voltage level
normally associated with logic 1 (for example, 0 = +5V, 1 = 0V). Positive is
more conventional (for example, 1 = +5V, 0 = 0V).
network
A series of stations (nodes) connected by some type of communication
medium. A network may be made up of a single link or multiple links.
nominal input current
The current at nominal input voltage.
normally closed
Contacts on a relay or switch that are closed when the relay is de-energized or
the switch is deactivated; they are open when the relay is energized or the
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switch is activated. In ladder programming, a symbol that allows logic
continuity (flow) if the referenced input is logic “0” when evaluated.
normally open
Contacts on a relay or switch that are open when the relay is de-energized or
the switch is deactivated. (They are closed when the relay is energized or the
switch is activated.) In ladder programming, a symbol that allows logic
continuity (flow) if the referenced input is logic “1” when evaluated.
off-delay time
The OFF delay time is a measure of the time required for the controller logic
to recognize that a signal has been removed from the input terminal of the
controller. The time is determined by circuit component delays and by any
filter adjustment applied.
offline
Describes devices not under direct communication.
offset
The steady-state deviation of a controlled variable from a fixed point.
off-state leakage current
When an ideal mechanical switch is opened (off-state) no current flows
through the switch. Practical semiconductor switches, and the transient
suppression components which are sometimes used to protect switches, allow
a small current to flow when the switch is in the off state. This current is
referred to as the off-state leakage current. To ensure reliable operation, the
off-state leakage current rating of a switch should be less than the minimum
operating current rating of the load that is connected to the switch.
on-delay time
The ON delay time is a measure of the time required for the controller logic to
recognize that a signal has been presented at the input terminal of the
controller.
one-shot
A programming technique that sets a bit for only one program scan.
online
Describes devices under direct communication. For example, when RSLogix
500 is monitoring the program file in a controller.
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operating voltage
For inputs, the voltage range needed for the input to be in the On state. For
outputs, the allowable range of user-supplied voltage.
output device
A device, such as a pilot light or a motor starter coil, that is controlled by the
controller.
processor
A Central Processing Unit. (See CPU.)
processor file
The set of program and data files used by the controller to control output
devices. Only one processor file may be stored in the controller at a time.
program file
The area within a processor file that contains the ladder logic program.
program mode
When the controller is not executing the processor file and all outputs are
de-energized.
program scan
A part of the controller’s operating cycle. During the scan the ladder program
is executed and the output data file is updated based on the program and the
input data file.
programming device
Executable programming package used to develop ladder diagrams.
protocol
The packaging of information that is transmitted across a network.
read
To acquire data from a storage place. For example, the processor READs
information from the input data file to solve the ladder program.
relay
An electrically operated device that mechanically switches electrical circuits.
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relay logic
A representation of the program or other logic in a form normally used for
relays.
restore
To download (transfer) a program from a personal computer to a controller.
reserved bit
A status file location that the user should not read or write to.
retentive data
Information associated with data files (timers, counters, inputs, and outputs) in
a program that is preserved through power cycles.
RS-232
An EIA standard that specifies electrical, mechanical, and functional
characteristics for serial binary communication circuits. A single-ended serial
communication interface.
run mode
This is an executing mode during which the controller scans or executes the
ladder program, monitors input devices, energizes output devices, and acts on
enabled I/O forces.
rung
Ladder logic is comprised of a set of rungs. A rung contains input and output
instructions. During Run mode, the inputs on a rung are evaluated to be true
or false. If a path of true logic exists, the outputs are made true. If all paths are
false, the outputs are made false.
save
To upload (transfer) a program stored in memory from a controller to a
personal computer; OR to save a program to a computer hard disk.
scan time
The time required for the controller to execute the instructions in the
program. The scan time may vary depending on the instructions and each
instruction’s status during the scan.
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sinking
A term used to describe current flow between an I/O device and controller
I/O circuit — typically, a sinking device or circuit provides a path to ground,
low, or negative side of power supply.
sourcing
A term used to describe current flow between an I/O device and controller
I/O circuit — typically, a sourcing device or circuit provides a path to the
source, high, or positive side of power supply.
status
The condition of a circuit or system, represented as logic 0 (OFF) or 1 (ON).
terminal
A point on an I/O module that external I/O devices, such as a push button or
pilot light, are wired to.
throughput
The time between when an input turns on and the corresponding output turns
on.
true
The status of an instruction that provides a continuous logical path on a ladder
rung.
upload
Data is transferred to a programming or storage device from another device.
watchdog timer
A timer that monitors a cyclical process and is cleared at the conclusion of
each cycle. If the watchdog runs past its programmed time period, it causes a
fault.
workspace
The main storage available for programs and data and allocated for working
storage.
write
To copy data to a storage device. For example, the processor WRITEs the
information from the output data file to the output modules.
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Notes:
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Index
Numerics
1762-24AWA wiring diagram 3-50
1762-IA8 wiring diagram 3-56
1762-IF2OF2
input type selection 3-64
output type selection 3-64
terminal block layout 3-65
wiring 3-65
1762-IF4
input type selection 3-66
terminal block layout 3-67
1762-IQ16 wiring diagram 3-57
1762-IQ32T wiring diagram 3-58
1762-IQ8 wiring diagram 3-56
1762-OA8 wiring diagram 3-58
1762-OB16 wiring diagram 3-59
1762-OB32T wiring diagram 3-60
1762-OB8 wiring diagram 3-59
1762-OV32T wiring diagram 3-60
1762-OW16 wiring diagram 3-61
1762-OW8 wiring diagram 3-61
1762-OX6I wiring diagram 3-62
5/05 processors
Ethernet communications F-213
A
address G-237
Advanced Interface Converter. See AIC+
agency certifications 2-19
AIC+
applying power to 4-95
attaching to the network 4-94
connecting 4-89
definition G-237
installing 4-94
recommended user supplied components 4-93
safety consideration 4-94
selecting cable 4-91
analog channel wiring guidelines 3-53
analog expansion I/O C-190
diagnostics C-190
module operation vs. channel operation C-190
power-up diagnostics C-190
system wiring guidelines 3-63
troubleshooting C-190
analog inputs
analog channel wiring guidelines 3-53
application G-237
B
battery 6-142
247
processor battery life expectancy B-180
processor replacement battery B-180
baud rate G-237
bit G-237
block diagrams G-237
Boolean operators G-237
BOOTP
configuring SLC 5/05 F-222–F-226
using the Rockwell Utility F-224
branch G-237
Buttons 5-106
C
cable pinout
MicroLogix 1100 Channel 0 to modem cable 4-79, 4-88
cables
planning routes for DH485 connections E-207
selection guide for the AIC+ 4-91
selection guide for the DeviceNet network 4-97
calling for assistance C-194
CE mark 2-19, 2-20
common mode rejection ratio
specification A-175
common techniques used in this manual P-10
communication
DeviceNet 4-97, 4-98
Ethernet 4-98
communication connections 4-71
communication options 1-16
communication protocols
DF1 Full-Duplex E-199
DF1 Half-Duplex E-201
DH485 E-205
Ethernet F-213
Modbus E-212
communication scan G-237
communications toggle push button
using 4-72
component descriptions 1-12
1762 expansion I/O 1-13
communication cables 1-14
memory module 1-12
real-time clock 1-12
configuration errors C-192
connecting expansion I/O 2-39
connecting the system
AIC+ 4-89, 4-94
DeviceNet network 4-97, 4-98
DF1 Full-Duplex protocol 4-76
DF1 isolated point-to-point connection 4-77
DH485 network 4-83
connecting to DF1 Half-Duplex network 4-80
contactors (bulletin 100), surge suppressors for 3-45
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control profile G-238
ControlFlash
missing/corrupt OS LED pattern D-197
sequence of operation D-196
using D-195
controller G-238
grounding 3-46
I/O wiring 3-53
installation 2-19
LED status error conditions C-187
LED status normal operation C-187
minimizing electrical noise 3-53
mounting 2-34
mounting dimensions 2-33
mounting on DIN rail 2-35
mounting on panel 2-36
preventing excessive heat 2-25
status indicators C-185
controller overhead G-238
controller spacing 2-33
counter G-238
CPU (Central Processing Unit) G-238
Cursor display 5-107
D
data table G-238
default communication configuration 4-72
DeviceNet Communications 4-97, 4-98
DeviceNet network
connecting 4-97, 4-98
selecting cable 4-97
DF1 Full-Duplex protocol
connecting 4-76, 4-77
description E-199
example system configuration E-200
using a modem 4-78, E-203
DF1 Half-Duplex protocol
description E-201
DH485 communication protocol
configuration parameters 4-83, E-205
DH485 network
configuration parameters E-208
connecting 4-83
devices that use the network E-206
example system configuration E-210
installation 4-85
planning considerations E-206
DIN rail G-238
disconnecting main power 2-22
download G-238
DTE (Data Terminal Equipment) G-238
Publication 1763-UM001C-EN-P - January 2010
E
Electronics Industries Association (EIA) E-199
EMC Directive 2-20
EMI G-239
encoder G-239
error recovery model C-189
errors
configuration C-192
critical C-191
extended error information field C-192
hardware C-192
module error field C-192
non-critical C-191
Ethernet
advanced functions F-226
messaging F-214
processor performance F-214
using the SLC 5/05 processors F-213
European Union Directive compliance 2-19
EMC Directive 2-20
low voltage directive 2-20
executing mode G-239
expansion I/O
1762-IF2OF2 input type selection 3-64
1762-IF2OF2 output type selection 3-64
expansion I/O mounting 2-37, 2-38
mounting on DIN rail 2-37
expansion I/O wiring 3-56
1762-IA8 wiring diagram 3-56
1762-IF2OF2 wiring 3-65
1762-IF4 terminal block layout 3-67
1762-IQ16 wiring diagram 3-57
1762-IQ32T wiring diagram 3-58
1762-IQ8 wiring diagram 3-56
1762-OA8 wiring diagram 3-58
1762-OB16 wiring diagram 3-59
1762-OB32T wiring diagram 3-60
1762-OB8 wiring diagram 3-59
1762-OV32T wiring diagram 3-60
1762-OW16 wiring diagram 3-61
1762-OW8 wiring diagram 3-61
1762-OX6I wiring diagram 3-62
analog wiring guidelines 3-63
extended error information field C-192
F
false G-239
FIFO (First-In-First-Out) G-239
file G-239
Full-Duplex 4-77
full-duplex G-239
249
G
general considerations 2-20
grounding the controller 3-46
H
Half-Duplex 4-81, G-239
hard disk G-239
hardware errors C-192
hardware features 1-11
heat dissipation
calculating G-236
heat protection 2-25
high byte G-239
I
I/O (Inputs and Outputs) G-240
input device G-240
input states on power down 2-25
inrush current G-240
installing
ControlFlash software D-195
memory module 2-30
your controller 2-19
instruction G-240
instruction set G-240
isolated link coupler
installing 4-85
isolation transformers
power considerations 2-24
J
jump G-240
L
ladder logic G-240
least significant bit (LSB) G-240
LED (Light Emitting Diode) G-240
LIFO (Last-In-First-Out) G-240
lithium battery (1747-BA)
disposing B-182
handling B-181
installing B-180
manufacturer B-182
storing B-181
transporting B-181
logic G-241
low byte G-241
M
manuals
related P-10
master control relay 2-26
emergency-stop switches 2-27
using ANSI/CSA symbols schematic 2-29
using IEC symbols schematic 2-28
Master Control Relay (MCR) G-241
master control relay circuit
periodic tests 2-23
memory module
data file protection 6-144
operation 6-143
program compare 6-143
program/data/recipe backup 6-143
removal/installation under power 6-144
write protection 6-144
Menu structure 5-102
minimizing electrical noise 3-53
mnemonic G-241
Modbus communication protocol E-212
modem G-241
modems
using with MicroLogix controllers E-203
modes G-241
module error field C-192
motor starters (bulletin 509)
surge suppressors 3-45
motor starters (bulletin 709)
surge suppressors 3-45
N
negative logic G-241
network G-241
nominal input current G-241
normally closed G-241
normally open G-242
O
offline G-242
Offline Editing 7-148
offset G-242
off-state leakage current G-242
one-shot G-242
online G-242
Online Editing 7-147
Terms 7-148
Operating buttons 5-106
operating voltage G-243
Publication 1763-UM001C-EN-P - January 2010
250
output device G-243
P
performance
Ethernet processor F-214
planning considerations for a network E-206
power considerations
input states on power down 2-25
isolation transformers 2-24
loss of power source 2-24
other line conditions 2-25
overview 2-24
power supply inrush 2-24
power distribution 2-23
power source
loss of 2-24
power supply inrush
power considerations 2-24
preparing for upgrade D-195
preventing excessive heat 2-25
processor G-243
processor file G-243
program file G-243
program mode G-243
program scan G-243
programming 1-16
programming device G-243
protocol G-243
publications
related P-10
purpose of this manual P-9
R
read G-243
real-time clock
battery operation 6-142
operation 6-141
removal/installation under power 6-141
writing data 6-142
related documentation P-10
related publications P-10
relay G-243
relay logic G-244
relays
surge suppressors for 3-45
remote packet support E-209
replacement battery B-180
disposing B-182
handling B-181
installing B-180
Publication 1763-UM001C-EN-P - January 2010
storing B-181
transporting B-181
replacement kits B-179
replacement parts B-179
reserved bit G-244
restore G-244
retentive data G-244
RS-232 G-244
RS-232 communication interface E-199
run mode G-244
rung G-244
S
safety circuits 2-22
safety considerations 2-21
disconnecting main power 2-22
hazardous location 2-21
master control relay circuit
periodic tests 2-23
periodic tests of master control relay circuit 2-23
power distribution 2-23
safety circuits 2-22
save G-244
scan time G-244
sinking G-245
sinking and sourcing wiring diagrams 3-50
sinking wiring diagram
1762-24BWA 3-50
sourcing G-245
sourcing wiring diagram
1762-24BWA 3-51, 3-52
specifications A-155
status G-245
surge suppressors
for contactor 3-45
for motor starters 3-45
for relays 3-45
recommended 3-45
using 3-43
system configuration
DF1 Full-Duplex examples E-200
DH485 connection examples E-210
system loading
example calculations G-232
limitations G-231
worksheet G-234
system loading and heat dissipation G-231
T
terminal G-245
251
terminal block layouts
1762-IF2OF2 3-65
1762-IF4 3-67
controllers 3-47
terminal groupings 3-49
terminal groupings 3-49
throughput G-245
Trim Pot Information Function File 5-135
trim pot operation 5-135
trim pots 5-135
changing values 5-135
error conditions 5-137
location 5-135
troubleshooting C-185
true G-245
wiring recommendation 3-41
wiring your controller 3-41
workspace G-245
write G-245
U
upload G-245
using communications toggle functionality 4-72
using communications toggle push button 4-72
using emergency-stop switches 2-27
using memory modules 6-141
using real-time clock 6-141
using trim pots 5-135
W
wiring diagram
1762-IA8 3-56
1762-IF2OF2 differential sensor 3-65
1762-IF2OF2 single-ended sensor 3-66
1762-IQ16 3-57
1762-IQ32T 3-58
1762-IQ8 3-56
1762-L24BXB output 3-52
1762-OA8 3-58
1762-OB16 3-59
1762-OB32T 3-60
1762-OB8 3-59
1762-OV32T 3-60
1762-OW16 3-61
1762-OW8 3-61
1762-OX6I 3-62
1763-L16AWAE input 3-50
1763-L16AWAE output 3-52
1763-L16BBBE sinking 3-51
1763-L16BBBE sourcing 3-51
1763-L16BWAE output 3-52
1763-L16BWAE sinking 3-51
1763-L16BWAE sourcing 3-51
terminal block layouts 3-47, 3-65, 3-67
wiring diagrams 3-47
Publication 1763-UM001C-EN-P - January 2010
252
Publication 1763-UM001C-EN-P - January 2010
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Pub. Title/Type MicroLogix 1100 Programmable Controllers User Manual
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Pub. Date January 2010
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