YASKAWA SI-P3 PROFIBUS-DP AC Drive-Option Card Installation Manual
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YASKAWA AC Drive-Option Card
PROFIBUS-DP
Installation Manual
Type
SI-P3
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
安川インバータ オプションカード
PROFIBUS-DP
通信
取扱説明書
形式
SI-P3
製品を安全にお使い頂くために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 42A
This Page Intentionally Blank
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 PROFIBUS-DP OPTION COMPONENTS . . . . . . . . . . . . . . . 11
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 15
6 PROFIBUS-DP OPTION DRIVE PARAMETERS . . . . . . . . . 23
7 PROFIBUS-DP OPTION DATA AND I/O MAPS. . . . . . . . . . 25
8 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual 3
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
4 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
◆
Applicable Documentation
The following manuals are available for the PROFIBUS-DP option card:
Option Card
Yaskawa AC Drive-Option Card PROFIBUS-DP Installation Manual
(This book)
Manual No.: TOBPC73060042
Read this manual first.
The installation manual is packaged with the PROFIBUS-DP Option and contains a basic overview of wiring, settings, functions, and fault diagnoses.
Yaskawa AC Drive-Option Card PROFIBUS-DP Technical Manual
Manual No.: SIEPC73060042
The technical manual contains detailed information and command registers.
To obtain the technical manual access these sites:
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative.
Yaskawa Drive
Refer to the manual of the drive this option card is being used with.
The instruction manual for the drive covers basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information.
It also includes important information on parameter settings and how to tune the drive.
A Quick Start Guide is included with the drive. For the more detailed Technical
Manual, visit Yaskawa’s homepage, http://www.e-mechatronics.com.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
5
1 Preface and Safety
◆
Terms
Note: Indicates a supplement or precaution that does not cause drive damage.
PROFIBUS Option:
Yaskawa AC Drive PROFIBUS-DP option card
◆
Registered Trademarks
• PROFIBUS-DP is a registered trademark of PROFIBUS International.
• Other company names and product names listed in this manual are registered trademarks of those companies.
◆
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option card.
The option card must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
W ARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
6 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
1 Preface and Safety
NOTICE
Indicates an equipment damage message.
■
General Safety
General Precautions
• The diagrams in this section may include option cards and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
7
1 Preface and Safety
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option card.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for any modification of the product made by the user. This product must not be modified.
8 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
2 Product Overview
2 Product Overview
◆
About This Product
PROFIBUS option card (Model: SI-P3) is an open digital communication system supporting a wide range of fast, time-critical applications.
PROFIBUS-DP (Decentral Periphery) is one of the three PROFIBUS variants. DP is dedicated to fast data communication between systems and peripherals at a field level. This
PROFIBUS-DP Option connects a drive to a field network using the PROFIBUS-DP protocol.
PROFIBUS-DP is included into the European Fieldbus Standard EN 50170.
The network is primarily used in process and factory automation.
By installing the PROFIBUS-DP Option to a drive, it is possible to do the following from a
PROFIBUS-DP master device:
• operate the drive
• monitor the operation status of the drive
• change parameter settings
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
9
3 Receiving
3 Receiving
Please perform the following tasks after receiving the PROFIBUS-DP Option:
• Inspect the PROFIBUS-DP Option for damage.
If the PROFIBUS-DP Option appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the PCB (see
).
• If you have received the wrong model or the PROFIBUS-DP Option does not function properly, contact your supplier.
◆
Contents and Packaging
Table 1 Contents of Package
Description: Option Card Ground Cable Screws (M3) LED Label
Installation
Manual
(This Book)
MANUAL
RUN
ERR
COMM
BF
Quantity:
1 1 3 1 1
◆
Tool Requirements
A Phillips screwdriver (M3) metric or (#1, #2) U.S. standard size is required to install the
PROFIBUS-DP Option.
Note: Tools required to prepare PROFIBUS cables for wiring are not listed in this manual.
10
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
4 PROFIBUS-DP Option Components
4 PROFIBUS-DP Option Components
◆
PROFIBUS-DP Option
Figure 1
A I
SI-P3
H
G
Underside
F
E
Looking from the connector
B C D
A – Communication cable connector
(9 pin D-sub)
B – Ground terminal (installation hole)
C – LED (COMM)
D – LED (RUN)
E – LED (ERR)
F – LED (BF)
G – Installation hole
H – Connector (CN5)
I – Model number
Figure 1 Option Card
Note: For details on the LEDs, Refer to
PROFIBUS-DP Option LED Display on page 12
.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
11
4 PROFIBUS-DP Option Components
◆
Communication connector
The drive has a 9 pin D-sub connector for installing the option card. Once installed, the drive can connect to a PROFIBUS network.
3
4
5
1
2
PROFIBUS
Connector
Bottom View
8
9
6
7
Table 2 Communication connector (9-pin D-SUB)
Pin
7
8
5
6
3
4
1
2
9
Signal Description
Shield
–
RxD/TxD-P
CNTR-P
Connected to the metal-shell (no direct FG-connection)
–
Receive/Transmit data; line B (red)
Control signal for repeaters (direction control)
DGND
VP
Data ground (reference voltage to VP)
Power supply output for bus termination (for terminal resistor)
– –
RxD/TxD-N Receive/Transmit data; line A (green)
– –
◆
PROFIBUS-DP Option LED Display
Table 3 LED Display
LED
RUN
(Power)
ERR
(Option Error)
Display
Color Status
Green
Red
ON
OFF
ON
Flashing
OFF
Communication
Status
Power is on
Power is off
SI-P3 error
Drive connection error
Normal operation
Meaning
Power is being properly supplied to SI-P3, and SI-P3 has completed its hardware selfdiagnostics check
• The drive has no power supply
• SI-P3 and drive are not connected properly and/or there is no power supplied to the SI-
P3
• An internal, self-diagnostic error occurred in SI-P3.
Self-diagnostics error occurred in the SI-P3
Connection error between SI-P3 and drive.
This includes node address setting errors to parameter F6-30 on the drive side
Drive and SI-P3 are properly connected.
12 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
4 PROFIBUS-DP Option Components
BF
(PROFIBUS-DP
Error)
RUN
LED
COMM
(Communication
Status)
Display
Color Status
ON
Green
OFF
Red
ON
Flashing
OFF
Communication
Status
Communication connected
No data exchange
Waiting for communication procedure setting
Communication setting error
Normal operation
Meaning
Normal send/receive between SI-P3 and
PROFIBUS-DP master
There is a problem establishing communication between SI-P3 and the
PROFIBUS-DP master
Communication-related parameters are being set or initialized by the PROFIBUS-DP master.
Communication parameter error from
PROFIBUS-DP master
LED shuts off once the PROFIBUS-DP master is finished setting communicationrelated parameters.
Table 4 Understanding LED Display
LED
ERR COMM BF
×
{
×
×
×
{
×
×
×
×
×
×
Communication
Status
Possible Cause Solution
No power.
• Checking connection with the drive
• Waiting for data from the master.
SI-P3 Self-diagnostics error
The drive has no power.
SI-P3 is not properly connected to the drive, and therefore is not receiving enough power.
• Check all wiring to the drive, then turn the power on.
• Shut the drive off and see if the PROFIBUS-
DP Option is connected properly.
Turn the power back on again.
• SI-P3 is reading the node address or parameter configuration
• Waiting for initial input data from master device.
–
The PROFIBUS-DP
Option is damaged.
• Cycle power to the drive. If the LED status does not change, replace the
PROFIBUS-DP
Option.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
13
4 PROFIBUS-DP Option Components
RUN
×
{
{
{
LED
ERR COMM BF
×
×
×
×
×
×
{
×
{
×
Communication
Status
Possible Cause Solution
Problem connecting to the drive.
Waiting for data from the master device.
Data is incorrect or
PROFIBUS-DP Option timed out waiting for data.
• Problem initializing the drive and SI-P3
• Incorrect node address.
Waiting for data from the master device
(Set_Parm_Message or
Chk_Cfg_Message).
The communication procedure in the master is set incorrectly.
• Cycle power to the drive. If the LED status does not change, replace the
PROFIBUS-DP
Option
• Check the node address setting in the drive (parameter F6-
10).
• Check the network settings in the master
• Make sure the master device is operating normally
• Check the terminal resistance settings on the data line
• Look for any problems with the data line, or if the connector
• See if the data line connected properly to the drive's main circuit.
• Check the communication procedure settings in the master.
Sending or receiving data.
– –
{: On / : Flashing / ×: Off
◆
Setting Node Address
Set drive parameter F6-30 to a node address (Range 0 to 125) unique to the network.
14 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
5 Installation Procedure
5 Installation Procedure
◆
Section Safety
DANGER
Electrical Shock Hazard
Power to the drive must be shut off when installing this option card.
Even though the power has been shut off, voltage still remains in the drive’s DC bus. Wait before removing the front cover once the drive has been turned off.
The CHARGE light on the drive will go out after voltage in the DC bus drops below 50 V, at which point it is safe to remove the front cover.
Due to the risk of electric shock, be sure that all LEDs have gone out and that the DC bus voltage has reached a safe level prior to performing any work on the drive.
W ARNING
Electrical Shock Hazard
Do not remove the front cover of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include option cards and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices.
The option board should be used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
15
5 Installation Procedure
W ARNING
Do not touch the option card while there is power flowing through the drive.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option card, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
16 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
5 Installation Procedure
NOTICE
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option card and connecting any other devices.
Failure to comply may result in damage to the option card.
◆
Connection Diagram
The PROFIBUS-DP Option must be connected to the network using a 9 pin D-sub connector
To PROFIBUS-DP
Master
PROFIBUS Cable
(Red)
(Green)
1B
1A
To the next slave
(Red)
(Green)
2B
2A
(Shell)
Drive
PROFIBUS Cable Connector
390
Ω
220
Ω
390
Ω
B-line
A-line
RTS
VP
DGND
CN5
3
8
4
6
5
SI-P3
(Shell)
FE
<1>
9-pin D-SUB Connector
For the last node on the bus, turn on the termination resistor switch.
<1> The FE terminal on the PROFIBUS-DP Option is fitted with a ground cable that should be connected to the ground terminal on the drive.
Figure 2 Connection Diagram
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
17
5 Installation Procedure
■
PROFIBUS-DP Termination
Because the option card does not have a terminal resistor, terminal resistance must be set using a switch on the 9 pin D-sub connector. Make sure that only the D-sub connector for the final drive in the network is set for terminal resistance. If any other drive on the network is set for terminal resistance, communication problems may occur.
Most 9 pin D-sub connectors have a function for disconnecting the output side of the cable.
Use only the input side cable entry when connecting both ends of the network. If the connector is reversed, then communication will not be possible between devices. Most connectors have arrows indicating the input and output sides.
Terminating resistors without inductors as shown in
can only be used for baud rates below 1.5 Mbps. 1.5 Mbps and higher baud rates require termination with resistors and inductors like shown in .
Figure 2
9-pin D-sub Connector
Bus termination
Switch
O
O
ON
O
OFF
Incoming Cable Outgoing Cable
Figure 3 PROFIBUS Cable Connection with Termination Resistors
Bus termination ON = incoming and outgoing cables not connected.
Bus termination OFF = incoming and outgoing cables connected.
18 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
5 Installation Procedure
Figure 3
VP (pin 6)
390
Ω
B - Data line
RxD/TxD-P (pin 3)
A - Data line
RxD/TxD-N (pin 8)
220
Ω
390
Ω
DGND (pin 5)
Figure 4 Cable Termination of the PROFIBUS-DP Option Cable to EN50170
(pin numbers for a 9-pin D-sub connector)
◆
Prior to Installing the Option Card
Prior to installing the PROFIBUS-DP Option, wire the drive and make necessary connections to the drive terminals. For more information on wiring and connecting the drive, refer to the installation manual for the drive the PROFIBUS-DP option card is connected to.
Verify that the drive runs normally without the option installed.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
19
5 Installation Procedure
◆
Installing the Option Card
Insert the option card in the CN5-A connectors located on the drive’s control board.
See the drive manual for directions on removing the front cover.
Figure 4
1.
Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the operator and front cover.
2.
Insert the CN5 connector on the option card into the matching CN5 connector on the drive, then fasten it into place using one of the screws included with the option card.
Connect one of the lead lines using one of the screws to the ground terminal.
Three separate lead lines have been included with the option card to connect to three separate ports. Use the lead line with the length appropriate for the distance of the port.
Note: There are only two screw holes on the drive for ground terminals. If three option cards are connected, two of the lead lines will need to share the same ground terminal.
A
B
C
E
F
I
D
RUN
ERR
COMM
BF
G
H
J
K
A – Connector CN5-C
B – Connector CN5-B
C – Connector CN5-A
D – Drive grounding terminal (FE)
E – Insert connector CN5 here
F – Option card
G – Lead line
H – Use wire cutters to create an opening for cable lines
I – Operator
J – LED label
K – Front cover
Figure 5 Installing the Option Card
20 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
5 Installation Procedure
Figure 5
3.
Wire the option card to the communication cable connector on the option card.
For exposed cables in drives 2A004 to 0069, 4A0002 to 0044, use a pair of wire cutters to create an opening on the left side of the front cover that allows wiring to pass through. Sharp edges along the opening that was created should be smoothed down with a file or sand paper so prevent any damage to the wires.
Drives 2A0081 to 0021, 4A0058 to 0165 have enough space to keep all wiring inside the unit.
A
A – Opening for cable lines
(2A0004 to 0069, 4A0002 to 0044)
B – Space for wiring
(2A0081 to 0211, 4A0058 to 0165)
Figure 6 Wiring space
4.
Place the front cover back onto the drive as it was before.
Note: 1. Take care when wiring the option card so that the front cover easily fits back onto the drive.
2. Install Cable Cover option to maintain the drive Enclosure Type.
5.
Attach the LED label packaged with the option card as shown in
B
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
21
5 Installation Procedure
◆
Communication Cable Specifications
To ensure proper performance, Yaskawa recommends using PROFIBUS-DP-dedicated
cables that fulfill the specifications in Table 5.
For more information on cables, refer to the
PROFIBUS-DP website at http://www.profibus.com.
■
Cable Requirements
Table 5 Communication Cable Requirements
Condition
Impedance
Capacity
Loop Resistance
Core Cross-Section
Core Diameter
Specifications
135 to 165
Ω at a frequency of (3 to 20 MHz)
30 pF/m maximum
110
Ω/km maximum
0.34 mm 2 minimum
0.64 mm minimum
■
Cable Length
Communication speed determines maximum permissible cable length.
specifications for Type A bus cables.
Table 6 Cable Length
Communication speed
(kbps)
9.6
19.2
45.45
93.75
187.5
Distance per segment
(m)
Communication speed
(kbps)
1200 500
1200 1500
1200
1200
1000
3000
6000
12000
Distance per segment
(m)
400
200
100
100
100
◆
GSD Files
For easy network implementation of drives equipped with an SI-P3, a GSD file can be obtained from:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative
22 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
6 PROFIBUS-DP Option Drive Parameters
6 PROFIBUS-DP Option Drive Parameters
Confirm the proper setting of all parameters in
before starting network parameters.
Table 7 Parameter Settings
No.
b1-01
b1-02
F6-01
F6-02
F6-03
F6-06
F6-07
Name
Frequency Reference Selection
Run Command Selection
Operation Selection after
Communications Error
External Fault Detection
Conditions (EF0)
Stopping Method for External
Fault from Communication
Option Board
Torque Reference/Torque Limit selection from Communications
Option
NetRef/ComRef Selection
Function
Description
Selects the frequency reference input source
0: Operator - Digital preset speed d1-01 to d1-17
1: Terminals - Analog input terminal A1 or A2
2: MEMOBUS/Modbus communications
3: Option card
4: Pulse Input (Terminal RP)
Selects the run command input source
0: Digital Operator - RUN and STOP keys
1: Digital input terminals S1 to S7
2: MEMOBUS/Modbus communications
3: Option card
Determines drive response when a bUS error is detected during communications with the
PROFIBUS-DP Option
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
Sets the condition for external fault detection (EF0)
0: Always detected
1: Detected only during operation
Determines drive response for external fault input
(EF0) detection during PROFIBUS communication
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
0: Torque reference/torque limit via network communications are disabled.
1:
Torque reference/torque limit via network communications are enabled.
0: Multi-step speed reference disabled (F7 mode)
1: Multi-step speed reference allowed (V7 mode)
Default
1
1
1
0
1
0
1
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
23
6 PROFIBUS-DP Option Drive Parameters
No.
F6-08
Reset Communication Related
Parameters
Name Description
Determines which communication-related parameters are set back to their original default values when the drive is initialized.
0: Do not reset F6- and F7- parameters when the drive is initialized using parameter A1-03.
1: Rest F6- and F7- parameters when the drive is initialized using parameter A1-03.
Note: Setting this parameter does not affect communication-related parameters.
Setting this parameter only determines if communication-related parameters
(F6- and F7-) are also reset when
A1-03 is used to initialize the drive.
0 to 125
Default
0
F6-30
Node Address 0
F6-31
F6-32
F6-33
Clear Mode Selection
PROFIBUS Map Selection
IND Data Size Selection
Selects the action to take when a "Clear Mode" command is received
0: Resets back to 0
1: Maintains the previous value
0: PPO Type
1: Conventional
0: word
1: byte
0
0
0
<1> To start and stop the drive through the PROFIBUS-DP network, set b1-02 to “3”. To control the frequency reference of the drive via the PROFIBUS-DP network, set b1-01 to “3”.
<2> If F6-03 is set to 3, then the drive will continue to operate when an EF0 fault is detected. Take proper safety measures, such as installing an emergency stop switch.
<3> Enabled in CLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 6, or 7). When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or read as the torque reference value (d5-01 = 1). In
Closed Loop Vector for PM motors, this value is read as the torque limit.
<4> Default setting specifies that the torque reference or torque limit is to be provided via network communications
(F6-06 = 1). The motor may not rotate if no torque reference or torque limit is supplied from the PLC.
<5> All node addresses must be unique. Node addresses 0, 1, and 2 are typically reserved for control, maintenance, and diagnostic equipment. The ERR light will illuminate when 0 or greater than 125 is entered.
<6> Power must be cycled in order for any setting changes to take affect.
24 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
7 PROFIBUS-DP Option Data and I/O Maps
7 PROFIBUS-DP Option Data and I/O Maps
◆
Conventional Formats
The configuration tool of PROFIBUS-DP master sets the input and output data length of SI-
P3 from Extended Data 1 (32 bytes), Extended Data 2 (12 bytes), and Basic Data (6 bytes).
Conventional formats have two message types: High-speed I/O Data and MEMOBUS/
Modbus message.
Set parameter F6-32 to “1” to use conventional formats.
■
High-Speed I/O Data
High-speed I/O data is directly transferred to or from the drive and can control the drive. For example, when the drive is set for PROFIBUS-DP communications, the drive Run/Stop and
Frequency Reference commands are typically transferred to the drive within 2 ms after being received by the option.
■
MEMOBUS/Modbus Message
MEMOBUS/Modbus message data is transferred to the drive using MEMOBUS/Modbus messages. All drive parameters and data can be accessed through MEMOBUS/Modbus.
Because the data in this message type is transferred to the drive after the SI-P3 receives and edits it, more time is required to return the data to the master. The master must synchronize the timing of sending and receiving the data by handshaking.
■
Memory Maps
The following memory maps show the I/O data bytes.
■
Basic and Extended Register Maps
High-speed I/O Data
MEMOBUS/Modbus Data
Basic Data
(6 bytes)
Bytes 0 to 5
–
Extended Data 1
(32 bytes)
Bytes 0 to 15
Bytes 16 to 31
Extended Data 2
(12 bytes)
Bytes 0 to 3
Bytes 4 to 11
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
25
7 PROFIBUS-DP Option Data and I/O Maps
Table 8 Basic Data Register Map Detail
Byte
0
1
2
3
4
5
Output (Master Device
→ Drive)
Description
Operation Command High Byte
Operation Command Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
Torque Reference/Torque Limit High
Byte
Torque Reference/Torque Limit Low
Byte
Byte
0
1
2
3
4
5
Input (Drive
→ Master Device)
Description
Drive Status High Byte
Drive Status Low Byte
Motor Speed High Byte
<1> Enabled in CLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 6, or 7).
<2> Set when network communication is designated as the source of the torque limit and torque reference (F6-06 =
1).When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or read as the torque reference value (d5-01 = 1). In Closed Loop Vector for PM motors, this value is read as the torque limit.
<3> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). When the drive is operating in the V/f
Control mode or Open loop vector for PM mode, the drive's output frequency becomes the input data.
<4> Data is displayed in units of either 0.01 A for drives 7.5 kW and smaller, or in units of 0.1 A for drives 11 kW and larger. This is the same regardless of whether the drive is set for Normal Duty or Heavy Duty operation.
7
11
12
13
8
9
10
Table 9 Extended Data 1 Register Map
Byte
0
1
2
3
4
5
Output (Master Device
→ Drive)
Description
Operation Command High Byte
Operation Command Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
Torque Reference Low Byte
6 Torque Compensation High Byte
Torque Compensation Low Byte
Reserved
Analog Output Channel 1 High Byte
Analog Output Channel 1 Low Byte
Analog Output Channel 2 High Byte
Analog Output Channel 2 Low Byte
7
11
12
13
8
9
10
3
4
5
Byte
0
1
2
6
Input (Drive
→ Master Device)
Description
Drive Status High Byte
Drive Status Low Byte
Motor Speed High Byte
Torque Reference Monitor High Byte
Torque Reference Monitor Low Byte
Speed Detection PG Pulse Count 1 High
Byte
Speed Detection PG Pulse Count 1 Low
Byte
Frequency Reference High Byte
Frequency Reference Low Byte
Output Frequency High Byte
Output Frequency Low Byte
Output Current Low Byte
26 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
7 PROFIBUS-DP Option Data and I/O Maps
26
27
28
29
30
31
22
23
24
25
19
20
21
Byte
14
15
16
17
18
Output (Master Device
→ Drive)
Description
Digital Output Low Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Number of Data
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
MEMOBUS/Modbus Data 2 High Byte
MEMOBUS/Modbus Data 2 Low Byte
MEMOBUS/Modbus Data 3 High Byte
MEMOBUS/Modbus Data 3 Low Byte
MEMOBUS/Modbus Data 4 High Byte
MEMOBUS/Modbus Data 4 Low Byte
Reserved
Handshaking Register
Byte
14
15
16
17
18
26
27
28
29
30
31
22
23
24
25
19
20
21
Input (Drive
→ Master Device)
Description
Analog Input Channel 1 High Byte
Analog Input Channel 1 Low Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Number of Data
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
MEMOBUS/Modbus Data 2 High Byte
MEMOBUS/Modbus Data 2 Low Byte
MEMOBUS/Modbus Data 3 High Byte
MEMOBUS/Modbus Data 3 Low Byte
MEMOBUS/Modbus Data 4 High Byte
MEMOBUS/Modbus Data 4 Low Byte
Reserved
Handshake Register
<1> Enabled in CLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 6, or 7).
<2> Set when network communication is designated as the source of the torque limit and torque reference (F6-06 =
1).When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or read as the torque reference value (d5-01 = 1). In Closed Loop Vector for PM motors, this value is read as the torque limit.
<3> To select drive analog output channel for communications, set H4-01 (Multi-Function Analog Output Terminal
FM) and H4-04 (Multi-Function Analog Output Terminal AM) to 000 (through-mode).
<4> Drive digital output ON/OFF during communications, set H2-01 (Terminal M1, M2 and MC Function Selection
(relay)), H2-02 (Terminal P1 Function Selection (open-collector)), and H2-03 (Terminal P2 Function Selection
(open-collector)) to F (through-mode).
<5> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). Input data is 0 when the drive is set for V/ f Control or Open loop vector for PM mode.
<6> Not possible when using V/f control, V/f with PG, or Open loop vector for PM motors (A1-02 = 0, 1, or 5).
<7> Data is displayed in units of either 0.01 A for drives 7.5 kW and smaller, or in units of 0.1 A for drives 11 kW and larger. This is the same regardless of whether the drive is set for Normal Duty or Heavy Duty operation.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
27
7 PROFIBUS-DP Option Data and I/O Maps
Table 10 Extended Data 2 Register Map
Byte
0
1
2
3
4
5
6
7
8
9
10
11
Output (Master Device
→ Drive)
Description
Operation Command High Byte
Operation Command Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Data Length
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
Reserved
Handshaking Register
Byte
0
1
2
3
4
5
6
9
10
7
8
11
Input (Drive
→ Master Device)
Description
Drive Status High Byte
Drive Status Low Byte
Motor Speed High Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Data Length
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
Reserved
Handshake Register
<1> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). When the drive is operating in the V/f
Control mode or Open loop vector for PM mode, the drive's output frequency becomes the input data.
◆
Supported Parameter Process Data Object (PPO) Type Formats
Set drive parameter F6-32 = “0” to use PPO type formats. The PPO is defined for cyclic data transfer, allowing the master and the slave to exchange process data (PZD) and parameters.
Refer to the PROFIBUS specification for more information on PPO types 1~5.
SI-P3 supports five possible PPO type formats:
PPO type 1 (8 octets PKW + 4 octets PZD)
PPO type 2 (8 octets PKW + 12 octets PZD)
PPO type 3 (4 octets PZD)
PPO type 4 (12 octets PZD)
PPO type 5 (8 octets PKW + 20 octets PZD)
All PPO Types have the registers STW, ZSW, HSW, and HIW. These registers are not mapped directly to drive registers.
28 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
7 PROFIBUS-DP Option Data and I/O Maps
PKE IND
PKW
PWE
PPO TYPE 1: Octet-String 12
PZD
PZD1
STW
ZSW
PZD2
HSW
HIW
PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10
PPO TYPE 2: Octet-String 20
PPO TYPE 3: Octet-String 4
PPO TYPE 4: Octet-String 12
PPO TYPE 5: Octet-String 28
PZD: Process Data, cyclically transferred
PKE: Parameter ID (1st and 2nd octet)
IND: Sub-index (3rd octet), 4th octet is reserved
PWE: Parameter value (5th until 8th octet)
HIW: Main actual value
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
29
8 Troubleshooting
8 Troubleshooting
◆
Drive-Side Error Codes
Drive-side error codes appear on the drive operator. Causes of the errors and corrective
. For additional error codes that may appear on the operator
screen, refer to the Technical Manual for the drive.
■
Faults
bUS (PROFIBUS-DP Option Communication Error) and EF0 (External Fault Input from the
PROFIBUS-DP Option) may appear as an alarm or a fault. When a fault occurs, the operator remains lit. When an alarm occurs, the operator flashes and the “ALM” light illuminates
If communication stops while the drive is running, check the following items to resolve the fault:
• Is the PROFIBUS-DP Option properly installed?
• Is the communication line properly connected to the PROFIBUS-DP Option? Is it loose?
• Is the controller program working? Has the controller CPU stopped?
• Did a momentary power loss interrupt communications?
Table 11 Fault Display and Possible Solutions
Operator Display bUS
Fault Name
PROFIBUS-DP Option Communication Error
After establishing initial communication, the connection was lost.
Only detected when the run command or frequency reference is assigned to the option (b1-03 = 3 or b1-02 = 3).
Possible Solution Cause
Master controller (PLC) has stopped communicating.
Communication cable is not connected properly.
Check for faulty wiring.
• Correct any wiring problems.
A data error occurred due to noise.
PROFIBUS-DP Option is damaged.
Check the various options available to minimize the effects of noise.
• Take steps to counteract noise in the control circuit wiring, main circuit lines, and ground wiring.
• If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil.
• Use cables recommended by Yaskawa, or another type of shielded line.
Ground the shield on the controller side and on the PROFIBUS-DP
Option side.
• If there are no problems with the wiring and the error continues to occur, replace the PROFIBUS-DP Option.
30
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
8 Troubleshooting
Operator Display
EF0
Cause
An external fault is being sent from the upper controller (PLC).
Problem with the upper controller
(PLC) program.
Fault Name
External Fault Input from PROFIBUS-DP Option
The alarm function for an external device has been triggered.
Possible Solution
• Remove the cause of the external fault.
• Reset the external fault input from the upper controller (PLC) device.
• Check the program used by the upper controller (PLC) and make the appropriate corrections.
Operator Display oFA00
Cause
Non-compatible option connected to the drive.
Fault Name
PROFIBUS-DP Option Fault (Port A)
PROFIBUS-DP Option is not properly connected.
Possible Solution
• Connect an option that is compatible with the drive.
Operator Display oFA01
Cause
Problem with the connectors between the drive and PROFIBUS-DP Option.
Fault Name
PROFIBUS-DP Option Fault (Port A)
PROFIBUS-DP Option is not properly connected.
Possible Solution
• Turn the power off and check the connectors between the drive and
PROFIBUS-DP Option.
to
Operator Display Fault Name
PROFIBUS-DP Option Fault (port A) oFA30 to oFA43
Communication ID error
Cause Possible Solution
PROFIBUS-DP Option hardware fault
⇒ Replace the PROFIBUS-DP Option. Contact Yaskawa for assistance.
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
31
8 Troubleshooting
Operator Display oFb00
Cause
Non-compatible option connected to the drive.
Fault Name
PROFIBUS-DP Option Fault (CN5-B)
Non-compatible option card is connected.
Possible Solution
⇒ Connect the correct option card to CN5-A.
Operator Display oFb02
Fault Name
PROFIBUS-DP Option Fault (CN5-B)
Two of the same option cards are connected at the same time.
Possible Solution Cause
Option cards AI-A3 or D1-A3 were connected to the CN5-B port while an option card was already connected to
CN5-A.
⇒ Only one type of option input card AI-A3 or DI-A3 can be connected to the drive. Only this option card for PROFIBUS-DP can be connected to
CN5-A.
Operator Display oFc00
Cause
Non-compatible option connected to the drive.
Fault Name
PROFIBUS-DP Option Fault (CN5-C)
Non-compatible option card is connected.
Possible Solution
⇒ Connect the correct option card to CN5-A.
Operator Display oFc02
Fault Name
PROFIBUS-DP Option Fault (CN5-C)
Two of the same option cards are connected at the same time.
Possible Solution Cause
Option cards AI-A3 or D1-A3 were connected to the CN5-C port while an option card was already connected to
CN5-A.
⇒ Only one type of option input card AI-A3 or DI-A3 can be connected to the drive. Only this option card for PROFIBUS-DP can be connected to
CN5-A.
32 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
8 Troubleshooting
■
Minor Faults and Alarms
Table 12 Alarm Display
Operator Display bb
Minor Fault Name
Baseblock
Data format and setting contents do not match.
Possible Solution Cause
The drive output is disabled. "bb" will be displayed on the operator when the drive is set for control by PROFIBUS-
DP and:
• a conventional data format is used and the operation command bit F is set to 1.
• a PPO type data format is used the the control word (STW) bit 3 is set to 0.
Set either of the bits depending on which data format is used.
Minor Fault
(H2- = 10)
No output
Operator Display
CALL
Minor Fault Name
Serial Communication Transmission Error
Communication has not yet been established.
Cause Possible Solution
Communication wiring is faulty, there is a short circuit, or something is not connected properly.
Programming error on the master side
Communication circuitry is damaged.
Check for wiring errors.
⇒ Correct the wiring.
⇒ Remove and ground shorts and reconnect loose wires.
⇒ Check communications at start-up and correct programming errors.
Perform a self-diagnostics check.
⇒ Replace the drive if the fault continues to occur.
Minor Fault
(H2- = 10)
YES
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
33
9 Specifications
9 Specifications
◆
Specifications
Model
Items
PROFIBUS-DP Data
Connector
Communications Speed
Ambient Temperature
Humidity
Storage Temperature
Area of Use
Altitude
Table 13 Option Card Specifications
Specifications
SI-P3
PROFIBUS DP-V0, V1
PPO TYPE: 1~5 (No. 3.072, Profile for Variable Speed Drives)
Extended data 1
High-speed I/O data (inputs: 16 bytes, outputs: 16 bytes)
MEMOBUS/Modbus message (inputs: 16 bytes, outputs: 16 bytes)
Extended data 2
High-speed I/O data (inputs: 4 bytes, outputs: 4 bytes)
MEMOBUS/Modbus message (inputs: 8 bytes, outputs: 8 bytes)
Basic data
High-speed I/O data (inputs: 6 bytes, outputs: 6 bytes)
9-pin D-sub connector (#4/40 UNC thread)
9.6 kbps to 12 Mbps
–10
°C to +50 °C up to 95% RH (no condensation)
–20
°C to +60 °C (allowed for short-term transport of the product)
Indoor (free of corrosive gas, airborne particles, etc.) up to 1000 m
◆
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
MANUAL NO. TOBP C730600 42A
Published in Japan August 2008 08-8
Date of original publication
Date of publication
August 2008
− −
Section
First Edition
Revised Content
34
YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive-Option Card PROFIBUS-DP Installation Manual
英文 No.4-5（140×182） メカトロ製品用
YASKAWA AC Drive-Option Card
PROFIBUS-DP
Installation Manual
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-4-2962-5696 Fax 81-4-2962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL LTDA.
Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil
Phone 55-11-3585-1100 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone 49-6196-569-300 Fax 49-6196-569-398
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone 86-10-8518-4086 Fax 86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
YASKAWA ELECTRIC CORPORATION
YASKAWA
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
©
2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
MANUAL NO. TOBP C730600 42A
Published in Japan August 2008 08-8
08-5-3
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