Yaskawa 1000 Series PROFIBUS Installation Guide
विज्ञापन
विज्ञापन
COSMOS（140×182）（和英併記）新CI
YASKAWA AC Drive Option
PROFIBUS-DP
Installation Manual
Type: SI-P3
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
安川インバータ オプション
PROFIBUS-DP
通信
取扱説明書
形 式 SI-P3
製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 82E
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Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 16
6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . 37
7 PROFIBUS-DP OPTION DATA AND I/O MAPS . . . . . . . . 41
8 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . 51
10 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
11 DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
YASKAWA ELECTRIC TOBP C730600 82E YASKAWA AC Drive Option SI-P3 Installation Manual 3
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1 Preface and Safety
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
u Applicable Documentation
The following manuals are available for the option:
YASKAWA AC Drive Option
PROFIBUS-DP Installation Manual
Manual No: TOBP C730600 82
(This book)
YASKAWA AC Drive Option
PROFIBUS-DP Technical Manual
Manual No: SIEP C730600 82
Option
This guide is packaged together with the product and contains information necessary to install the option and set related drive parameters.
The technical manual contains detailed information about the option.
Access the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
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1 Preface and Safety
YASKAWA AC Drive
Manuals u Terms and Abbreviations
Yaskawa Drive
Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and maintenance information.
The most recent versions of these manuals are available for download on our documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
Note:
Option:
Drive:
Keypad:
V/f:
OLV:
CLV:
AOLV:
OLV/PM:
AOLV/PM:
CLV/PM:
EZOLV:
Indicates a supplement or precaution that does not cause drive damage.
YASKAWA AC Drive Option PROFIBUS-DP
• YASKAWA AC Drive 1000-Series (A1000, U1000, Z1000U)
• YASKAWA AC Drive GA500
• YASKAWA AC Drive GA700
• YASKAWA AC Drive GA800
• LCD Operator for YASKAWA AC Drive 1000-Series
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA500, GA700, and GA800
• LED Keypad for YASKAWA AC Drive GA500, GA700, and GA800
V/f Control
Open Loop Vector Control
Closed Loop Vector Control
Advanced Open Loop Vector Control
Open Loop Vector Control for PM
Advanced Open Loop Vector Control for PM
Closed Loop Vector Control for PM
EZ Open Loop Vector Control u Registered Trademarks
• PROFIBUS-DP is a registered trademark of PROFIBUS and PROFINET International.
• Trademarks are the property of their respective owners.
YASKAWA ELECTRIC TOBP C730600 82E YASKAWA AC Drive Option SI-P3 Installation Manual 5
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1 Preface and Safety u Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious injury .
W ARNING
Indicates a hazardous situation, which, if not avoided, could cause death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could cause minor or moderate injury.
NOTICE
Indicates an equipment damage message.
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1 Preface and Safety
n General Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
• Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
W ARNING
Electrical Shock Hazard
Do not modify the drive or option circuitry.
Modifications to circuitry can cause serious injury or death, will cause damage to the drive and option, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
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1 Preface and Safety
NOTICE
Do not use steam or other disinfectants to fumigate wood for packaging the drive or option. Use alternative methods, for example heat treatment, before you package the components.
Gas from wood packaging fumigated with halogen disinfectants, for example fluorine, chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage to the drive and option.
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2 Overview
2 Overview
The SI-P3 PROFIBUS-DP Option is an open digital communication system supporting a wide range of fast, time-critical applications.
PROFIBUS Decentralized Periphery (PROFIBUS-DP) is one of the three PROFIBUS variants. DP is dedicated to fast data communication between systems and peripherals at a field level. This option connects a Yaskawa drive to a field network using the
PROFIBUS-DP protocol.
PROFIBUS-DP is included into the European Fieldbus Standard EN 50170.
The network is primarily used in process and factory automation.
Install the option/PROFIBUS option on a drive to perform the following functions from a
PROFIBUS-DP master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings u
Compatible Products
The option can be used with the products in Table 1 .
Table 1 Compatible Products
Product Series
A1000
U1000
Z1000U
GA500
GA700
GA800
Model(s)
All models
All models
All models
All models
All models
All models
Note: For Yaskawa customers in the North or South America region:
If your product is not listed in
, refer to the web page below to confirm this manual is correct for your product. The web page provides a list of option manuals by product, and a direct link to download a PDF.
Scan QR code
Or refer to: http://www.yaskawa.com/optionlookup
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2 Overview u Install the Option on a GA500 Drive
An option card installation case is necessary to install the option on a GA500 drive.
The option card installation case model is: JOHB-GA500. This case is sold separately.
Refer to the option card installation case manual for more information about installation.
Figure 1
Option card
Option card installation case components (sold separately)
Drive front cover
Figure 1 Option Card Installation Case
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3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the purchase order are the same. Refer to
Figure 2 on page 12 for details. Contact the
distributor where the option was purchased or contact Yaskawa or a Yaskawa representative about any problems with the option. u Contents and Packaging
Table 2 Contents of Package
Description: Option
Ground
Wire
Screws
(M3)
LED Labels
1000-Series
GA500, GA700, and GA800
Installation
Manual
MANUAL
– ERR
BF
RUN
COMM
Quantity: 1 1
<1> GA700 and GA800 drives do not use the ground wire.
<2> GA700 and GA800 drives use two screws only.
1 1 u Installation Tools
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5 mm (0.1 in)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
1
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4 Option Components
4 Option Components
u PROFIBUS-DP Option
Figure 2
H I
SI-P3
A
B
Underside
C
D
Communication connector bottom view
G FE
A – Connector (CN5)
B – Installation hole
C – LED (RUN)
E – LED (BF)
G – Ground terminal (FE) and installation hole
H – Communication cable connector (CN4)
I – Option model number
<1>
Refer to Option LED Display on page 13 for details on the LEDs
<2> Connect the provided ground wire during installation. Installation on GA700 and GA800 drives does not require the ground wire.
Figure 2 PROFIBUS-DP Option Components
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4 Option Components u Communication Connector
The option has a 9-pin D-sub connector to connect to a PROFIBUS network.
Table 3 Communication Connector (9-pin D-sub)
1
2
3
4
5
Connector
8
9
6
7
5
6
3
4
Pin
1
2
7
8
9
Signal
Shield
–
Description
Connected to the metal-shell (no direct FG-connection)
–
RxD/TxD-P Receive/Transmit data; line B (red)
CNTR-P Control signal for repeaters (direction control)
DGND
VP
Data ground (reference voltage to VP)
Power supply output for bus termination (for termination resistor)
– –
RxD/TxD-N Receive/Transmit data; line A (green)
– – u Option LED Display
Figure 3
RUN COMM
ERR
BF
RUN
COMM
ERR BF
1000-Series Label GA500, GA700, and GA800 Label
Figure 3 Option LED Labels
The option has four bicolor, red/green LEDs to relay information about power, communication status, and errors.
The operational states of the LEDs after completion of the power-up diagnostic process are described in
. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying the states of the LEDs.
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4 Option Components
Table 4 Option LED States
LED
RUN
(Power)
ERR
(Option Error)
COMM
(Communication
Status)
BF
(PROFIBUS-DP
Error)
Display
Color Status
Green
Red
Green
Red
ON
OFF
ON
Flashing
OFF
ON
OFF
ON
Flashing
OFF
Operating
Status
Description
Power supply
ON
Power supply
OFF
Option error
Drive connection error
Power is supplied to the option, and the option hardware self-diagnostics check is complete.
• The drive has no power supply.
• Option and drive are not connected properly and/or no power is supplied to the option.
• An internal, self-diagnostic error occurred in the option.
Self-diagnostics error occurred in the option.
Connection error between option and drive. This includes node address setting errors to parameter F6-30 on the drive side.
Normal operation
Communication connected
No data exchange
Waiting for communication procedure setting
Communication setting error
Normal operation
Drive and option are properly connected.
Normal send/receive between the option and the
PROFIBUS-DP master.
There is a problem establishing communication between the option and the PROFIBUS-DP master.
Communication-related parameters are in the process of being set or initialized by the PROFIBUS-DP master.
Communication parameter error from PROFIBUS-DP master.
LED shuts off when the PROFIBUS-DP master is finished setting communication-related parameters.
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4 Option Components
Table 5 LED Operation After Power-up Diagnostic
LED
RUN ERR COMM BF
●
○
●
●
○
●
●
○
●
●
●
●
●
●
Communication
Status
Possible Cause Solution
Drive has no power.
●
●
●
No power
• Checking connection with the drive
• Waiting for data from the master
Option self-diagnostics error
Option is not properly connected to the drive or is not receiving enough power.
• Option is reading the node address or parameter configuration.
• Waiting for initial input data from master device.
The option is damaged.
●
○
Problem connecting to the drive
Waiting for data from the master device
• Problem initializing the drive and the option.
• Incorrect node address.
Waiting for data from the master device.
(Set_Parm_Message or
Chk_Cfg_Message)
Check all wiring to the drive, then turn on the power.
Shut off the drive and make sure the option is connected properly.
Turn the power back on.
–
Cycle power to the drive. If the
LED status does not change, replace the option.
• Cycle power to the drive. If the
LED status does not change, replace the option.
• Check the node address setting in the drive (F6-30).
• Check master network settings.
• Make sure the master device is operating normally.
• Check the terminal resistance settings on the data line.
• Check for problems with the data line and connector.
• Check if the data line is connected properly to communication connector CN5.
○ ● ●
Incorrect data or option time out waiting for data
The communication settings in the master are set incorrectly.
Check the communication settings in the master.
○ ● ○ ●
Sending or receiving data
– –
: On / : Flashing /
: Off
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5 Installation Procedure
5 Installation Procedure
u Section Safety
DANGER
Electric Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
W ARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Reinstall covers and shields before operating the drive and run the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
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5 Installation Procedure
W ARNING
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the terminal block or start a fire and cause death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting peripheral devices.
Failure to comply could damage the option.
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5 Installation Procedure
u
Procedures for Installing and Wiring Options on a Drive
Procedures to install and wire the option are different for different drivel models.
Refer to Table 6 to check the procedures to install and wire the option on a drive.
Table 6 Procedures for Installing and Wiring Options on a Drive
Product Series
A1000
U1000
Z1000U
GA500
GA700
GA800
Procedures for Installing and
Wiring Options on a Drive
Procedure A
Procedure A
Procedure A
Procedure B
Procedure B
<1> Use the option card installation case manual to install the option on GA500 drives.
Page
–
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5 Installation Procedure n Procedure A
This section shows the procedure to install and wire the option on a 1000-series drive.
Prepare the Drive for the Option
1. Correctly wire the drive as specified by the manual packaged with the drive.
2. Make sure that the drive functions correctly.
for an exploded view of the drive with the option and related components for reference in the installation procedure.
Figure 4
M
L
K
J
A
B
C
D
ERR
BF
RUN
COMM
I
H
G
F
A – Insertion point for CN5
B – Option card
C – Front cover
D – Keypad
E – LED label
F – Terminal cover
G – Removable tabs for wire routing
H – Included screws
I – Ground wire
J – Drive grounding terminal (FE)
K – Connector CN5-A
L – Connector CN5-B
(Not available for communication option installation.)
M – Connector CN5-C
(Not available for communication option installation.)
Figure 4 Drive Components with Option
E
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5 Installation Procedure
Install the Option
Refer to the instructions below to install the option.
Note: Refer to the instruction manual of a specific drive for information on removing and installing the keypads and the covers.
DANGER!
Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
1.
Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the keypad (D) and front covers (C, F).
Refer to the manual packaged with the drive for details on keypad and cover removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 5
C
D
F
Figure 5 Remove the Keypad, Front Cover, and Terminal Cover
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5 Installation Procedure
Figure 6
2.
Affix the LED label (E) in the appropriate position on the drive front cover (C).
C
ERR
BF
RUN
COMM
E
Figure 7
Figure 6 Affix the LED Label
3.
Insert the option card (B) into the CN5-A (K) connector on the drive and fasten it into place using one of the included screws (H). Tighten the screw to 0.5 to 0.6 N m (4.4 to 5.3 in lb).
K
H
B
Figure 7 Insert the Option Card
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5 Installation Procedure
Figure 8
4.
Connect one end of the ground wire (I) to the ground terminal (J) using one of the remaining provided screws (H). Connect the other end of the ground wire (I) to the remaining ground terminal using the last remaining provided screw (H).
J
BF
I
H
Figure 8 Connect the Ground Wire
Note: The drive has only two ground terminal screw holes (J). Two ground wires should share the same ground terminal when connecting three options.
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5 Installation Procedure
Figure 9
5.
Select the proper PROFIBUS-DP dedicated communication cable according to
and
Route the option wiring inside the enclosure as shown in
precautions so that the front covers will easily fit back onto the drive.
Users may also choose to route the option wiring through openings on the front cover of some models. Remove the perforated tabs on the left side of the front cover as shown in
Figure 9 -A to create the necessary openings on these models.
Refer to the Peripheral Devices & Options section of the drive instruction manual for more information.
A
B
A – Route wires through the openings provided on the left side of the
B – Use the open space provided inside the drive to route option wiring.
<1> The drive will not meet Enclosed wall-mounted type (IP20/UL Type 1) requirements if wiring is exposed outside the enclosure.
Figure 9 Wire Routing Examples
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5 Installation Procedure
6.
Firmly connect the PROFIBUS-DP communication cable to option communication connector CN4.
Install PROFIBUS-DP communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see
). Refer to Communication Cable Specifications on page 33 for
details.
7.
Reattach the drive front covers (C, F) and the keypad (D).
NOTICE: Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation.
Figure 10
C
D
F
Figure 10 Replace the Front Covers and Keypad
8.
Set drive parameters in
Table 9 for correct option performance. Be sure to set
parameter F6-30 to a node address unique to the network.
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J
I
H
5 Installation Procedure n Procedure B
This section shows the procedure to install and wire the option on a GA700 or GA800 drive.
Prepare the Drive for the Option
1. Correctly wire the drive as specified by the manual packaged with the drive.
2. Make sure that the drive functions correctly.
Refer to Figure 11 for an exploded view of the drive with the option and related
components for reference in the installation procedure.
Figure 11
A1000
A
B
C
D
A1000
E
F
G
A – Insertion point for CN5 connector
B – SI-P3 option
C – Included screws
D – Drive front cover
E – LED label
F – Keypad
G – LED Status Ring board
H – Connector CN5-A
I – Connector CN5-B
(Not available for communication option installation.)
J – Connector CN5-C
(Not available for communication option installation.)
Figure 11 Drive Components with Option
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5 Installation Procedure
Install the Option
Remove the front cover of the drive before you install the option.
Refer to the drive manual for information about how to remove the front cover. Different drive sizes have different cover removal procedures.
You can only install this option into the CN5-A connector on the drive control board.
DANGER!
Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
1.
Affix the LED label (E) in the appropriate position on the drive front cover (D).
Figure 12
E
D
A1000
Figure 12 Affix the LED Label
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5 Installation Procedure
2.
Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the front cover (D).
Refer to the manual packaged with the drive for details on cover removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 13
A1000
Move the keypad connector to the holder on the drive after removing the keypad and before removing the front cover. Insert the keypad connector tab into the holder when installing the keypad connector to the holder.
Holder
Keypad connector tab
Keypad connector
Figure 13 Remove the Front Cover and Keypad
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5 Installation Procedure
3.
Carefully remove the LED Status Ring board (G) and place it on the right side of the drive using the temporary placement holes.
Refer to the manual packaged with the drive for details on removing the LED Status
Ring board.
NOTICE: Do not remove the LED Status Ring board cable connector. Failure to comply could cause erroneous operation and damage the drive.
Figure 14
G
Temporary placement holes
Drive front view
Figure 14 Remove the LED Status Ring Board
A1000
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5 Installation Procedure
4.
Insert the option card (B) into the CN5-A connector (H) on the drive and fasten it into
Figure 15 place using the included screws (C). Tighten both screws to 0.5 to 0.6 N m (4.4 to
5.3 in lb).
Note: Only two screws are necessary to install the option on a GA700 or GA800 drive. A ground wire is not necessary. The option package ships with three screws and a ground wire for installation on other product series. Do not use the ground wire or the extra screw.
A1000
B
C
H
Figure 15 Insert the Option Card
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5 Installation Procedure
Figure 16
5.
Confirm proper option wiring.
Depending on the drive model, some drives may require routing the wiring to the outside as shown in
.
Route the wiring inside the enclosure through the lower wiring cover to the outside
as shown in Figure 17 for the drives that do not require routing the wiring to the
outside.
Figure 17
30
Figure 16 Wire Routing Examples
Wiring cover
Figure 17 Wire Routing Examples
6.
Select the proper PROFIBUS-DP dedicated communication cable according to
Firmly connect the PROFIBUS-DP communication cable to option communication connector CN4.
Install PROFIBUS-DP communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see
). Refer to Communication Cable Specifications on page 33 for
details.
Note: Maximum transmission distance is 100 m (328 ft). Minimum wiring distance between stations is
0.2 m (7.9 in).
7.
After you connect the prepared cable for the 9-pin D-sub communication connector
CN5, make sure that the option wire routing from Step
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5 Installation Procedure
8.
Reattach the LED Status Ring board (G).
Use the open space provided inside the LED Status Ring board to route option wiring.
NOTICE: Do not pinch cables between the front cover or the LED Status Ring board and the drive. Failure to comply could cause erroneous operation.
9.
Reattach the drive front cover (D) and the keypad (F).
Figure 18
A1000 the keypad connector and then the keypad connector. At that time, insert the keypad connector tab into the drive.
Tab
Keypad connector
D
F
G
Figure 18 Replace the Front Cover and Keypad
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5 Installation Procedure
Note: Depending on the drive model, some drives may require replacing the front cover of the drive after routing the wiring to the outside. In these cases, use diagonal cutters to cut out the perforated openings in the right side of the drive front cover and leave no sharp edges to damage wiring.
The drive will not meet IP20 conformity if wiring is exposed outside the enclosure.
Perforated openings cut out
Cut out here.
Right side of the drive front cover Route the wiring and connector to the outside.
10.
Set drive parameters in
Table 9 for correct option performance. Be sure to set
parameter F6-30 to a node address unique to the network.
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5 Installation Procedure u Communication Cable Specifications
To ensure proper performance, Yaskawa recommends using PROFIBUS-DP-dedicated cables. Refer to the PROFIBUS-DP website at www.profibus.com for more information on cables.
Yaskawa recommends using PROFIBUS-DP cables suitable for the conditions listed in
and
Table 7 Communication Cable Requirements
Condition
Impedance
Capacity
Loop Resistance
Core Cross-Section
Core Diameter
Specifications
135 to 165 Ω at a frequency of (3 to 20 MHz)
30 pF/m maximum
110 Ω /km maximum
0.34 mm 2 minimum
0.64 mm minimum
Table 8 Communication Cable Length
Communication Speed (kbps)
9.6
19.2
45.45
93.75
187.5
500
1500
3000
6000
12000
Distance per Segment
1200 m (3937 ft)
1200 m (3937 ft)
1200 m (3937 ft)
1200 m (3937 ft)
1000 m (3280 ft)
400 m (1312 ft)
200 m (656 ft)
100 m (328 ft)
100 m (328 ft)
100 m (328 ft)
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5 Installation Procedure u Option Connection Diagram
Figure 19
To PROFIBUS-DP
Master
PROFIBUS Cable
(Red)
(Green)
To the next slave
(Red)
(Green)
1B
1A
2B
2A
(Shell)
Drive
PROFIBUS Cable Connector
B-line
A-line
RTS
VP
DGND
3
8
4
CN5-A
FE
6
5
SI-P3
(Shell)
<1>
Turn on the termination resistor switch for the last node on the bus
Figure 19 Option Connection Diagram
9-pin D-sub Connector
<1> Connect the provided ground wire for installations on 1000-series drives and GA500 drives.
The ground wire is not necessary for installation on GA700 or GA800 drives.
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5 Installation Procedure n PROFIBUS-DP Termination
The option does not have a built-in termination resistor. The termination resistance must be set on the final drive in the network using a switch on the 9-pin D-sub connector. Make sure that only the connector for the final drive in the network has a termination resistor; communication problems may arise if any other network drive has a termination resistor.
Use only the input side cable entry as shown in
Figure 20 when connecting both ends of the
network. Most 9-pin D-sub connectors have a function for disconnecting the output side of the cable. Communication will not be possible between devices if the connector is reversed.
Most connectors have arrows indicating the input and output sides.
Figure 20
9-pin D-sub Connector
Bus termination
Switch
O
O
ON
O
OFF
Incoming Cable Outgoing Cable
Figure 20 PROFIBUS Cable Connection with Termination Resistors
Bus termination ON = incoming and outgoing cables not connected.
Bus termination OFF = incoming and outgoing cables connected.
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5 Installation Procedure
Termination resistors without inductors as shown in Figure 21 can only be used for baud
rates below 1.5 Mbps. Baud rates 1.5 Mbps and higher require termination with resistors and inductors as shown in
Figure 21
VP (pin 6)
390
Ω
B - Data line
RxD/TxD-P (pin 3)
220 Ω
A - Data line
RxD/TxD-N (pin 8)
390
Ω
DGND (pin 5)
Figure 21 Cable Termination of the Option Cable to EN50170
(Pin Numbers for a 9-pin D-sub Connector) u GSD Files
To facilitate network implementation, obtain a GSD file from one of the following websites depending on your region:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
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6 Related Parameters
6 Related Parameters
The parameters in
set the drive for operation with the option. Confirm proper setting of all parameters in
before starting network communications. Refer to the manual packaged with the drive for details on setting parameters.
Note: Hex.: MEMOBUS addresses that you can use to change parameters over network communication are represented in hexadecimal numbers.
Table 9 Related Parameters
No.
(Hex.) b1-01
(0180)
b1-02
(0181)
d5-01
(029A)
F6-01
(03A2)
F6-02
(03A3)
F6-03
(03A4)
Name Description Values
Reference 1 Source
Run Command 1 Source
Torque Control Selection
Communication Error
Selection
Comm External Fault (EF0)
Detect
Comm External Fault (EF0)
Select
Selects the input method for frequency reference.
0: Keypad
1: Analog Input
2: Memobus/Modbus Communications
3: Option PCB
4: Pulse Train Input
Selects the input method for the Run command.
0: Keypad
1: Digital Input
2: Memobus/Modbus Communications
3: Option PCB
0: Speed Control
1: Torque Control
Selects drive response when a bUS error is detected during communications with the option.
0: Ramp to Stop
1: Coast to Stop
2: Fast Stop (Use C1-09)
4: Alarm - Run at d1-04 <2> <3>
5: Alarm - Ramp to Stop
Selects the condition for external fault detection
(EF0).
0: Always detected
1: Detection during run only
Selects drive response for external fault input (EF0) detection during option communications.
0: Ramp to Stop
1: Coast to Stop
2: Fast Stop (Use C1-09)
Default: 1
Range: 0 to 4
(Set to 3)
Default: 1
Range: 0 to 3
(Set to 3)
Default: 0
Range: 0, 1
Default: 1
Range: 0 to 5
Default: 0
Range: 0, 1
Default: 1
Range: 0 to 3
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6 Related Parameters
F7-16
(03F4)
F7-60
(0780)
F7-61
(0781)
No.
(Hex.)
F6-06
(03A7)
F6-07
(03A8)
F6-08
(036A)
F6-14
(03BB)
F6-30
(03CB)
F6-31
(03CC)
F6-32
(03CD)
Name Description Values
Torque Reference/Limit by
Comm
MultiStep Ref Priority
Select
Comm Parameter Reset
@Initialize
Communication Error Auto
Reset
Enabling this parameter allows d5-01 to determine whether the value is read as the Torque Limit value
(d5-01 = 0) or the Torque Reference value (d5-01 =
1).
0: Disabled
0: MultiStep References Disabled
1: MultiStep References Enabled
Selects whether communication-related parameters
F6 and F7 are set back to original default values when the drive is initialized using parameter
A1-03.
0: No Reset - Parameters retained
1: Reset - Back to factory default
Note: The setting value is not changed even when
F6-08 is set to 1 and the drive is initialized using
A1-03.
Enables or disables the Communication Error Auto
Reset.
0: Disabled
1: Enabled
Default: 0
Range: 0, 1
Default: 0
Range: 0, 1
Default: 0
Range: 0, 1
Default: 0
Range: 0, 1
PROFIBUS-DP Node
Address
Sets the node address.
Default: 0
Min: 0
Max: 125
PROFIBUS-DP Clear Mode
Selection
PROFIBUS-DP Data
Format Selection
Timeout Value
PZD1 Write
PZD2 Write
Selects the action to take after a “Clear Mode” command is received.
0: Resets to 0
1: Maintains the previous value
0: PPO Type
1: Conventional
2: PPO (bit0)
3: PPO Type (Enter)
4: Conv (Enter)
5: PPO (bit0, Enter)
Sets the detection time for a communications timeout.
Note: Set this parameter to 0.0 to disable the connection timeout function.
Sets MEMOBUS/Modbus address for PZD1 Write
(PPO Write).
The value of 0 to 2 enables the PZD1 Write as STW.
Sets MEMOBUS/Modbus address for PZD2 Write
(PPO Write).
The value of 0 to 2 enables the PZD2 Write as HSW.
Default: 0
Range: 0, 1
Default: 0
Range: 0 to 5
Default: 0.0 s
Min: 0.0 s
Max: 30.0 s
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
38 YASKAWA ELECTRIC TOBP C730600 82E YASKAWA AC Drive Option SI-P3 Installation Manual
F7-72
(078C)
F7-73
(078D)
F7-74
(078E)
F7-75
(078F)
F7-68
(0788)
F7-69
(0789)
F7-70
(078A)
F7-71
(078B)
No.
(Hex.)
F7-62
(0780)
F7-63
(0783)
F7-64
(0784)
F7-65
(0785)
F7-66
(0786)
F7-67
(0787)
Name
PZD3 Write
PZD4 Write
PZD5 Write
PZD6 Write
PZD7 Write
PZD8 Write
PZD9 Write
PZD10 Write
PZD1 Read
PZD2 Read
PZD3 Read
PZD4 Read
PZD5 Read
PZD6 Read
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6 Related Parameters
Description Values
Sets MEMOBUS/Modbus address for PZD3 Write
(PPO Write).
The value of 0 to 2 disables the PZD3 Write.
Sets MEMOBUS/Modbus address for PZD4 Write
(PPO Write).
The value of 0 to 2 disables the PZD4 Write.
Sets MEMOBUS/Modbus address for PZD5 Write
(PPO Write).
The value of 0 to 2 disables the PZD5 Write.
Sets MEMOBUS/Modbus address for PZD6 Write
(PPO Write).
The value of 0 to 2 disables the PZD6 Write.
Sets MEMOBUS/Modbus address for PZD7 Write
(PPO Write).
The value of 0 to 2 disables the PZD7 Write.
Sets MEMOBUS/Modbus address for PZD8 Write
(PPO Write).
The value of 0 to 2 disables the PZD8 Write.
Sets MEMOBUS/Modbus address for PZD9 Write
(PPO Write).
The value of 0 to 2 disables the PZD9 Write.
Sets MEMOBUS/Modbus address for PZD10 Write
(PPO Write).
The value of 0 to 2 disables the PZD10 Write.
Sets MEMOBUS/Modbus address for PZD1 Read
(PPO Read).
The value of 0 to 2 enables the PZD1 Read as ZSW.
Sets MEMOBUS/Modbus address for PZD2 Read
(PPO Read).
The value of 0 to 2 enables the PZD2 Read as HIW.
Sets MEMOBUS/Modbus address for PZD3 Read
(PPO Read).
The value of 0 to 2 disables the PZD3 Read.
Sets MEMOBUS/Modbus address for PZD4 Read
(PPO Read).
The value of 0 to 2 disables the PZD4 Read.
Sets MEMOBUS/Modbus address for PZD5 Read
(PPO Read).
The value of 0 to 2 disables the PZD5 Read.
Sets MEMOBUS/Modbus address for PZD6 Read
(PPO Read).
The value of 0 to 2 disables the PZD6 Read.
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
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6 Related Parameters
No.
(Hex.)
F7-76
(0790)
F7-77
(0791)
F7-78
(0792)
F7-79
(0793)
Name
PZD7 Read
PZD8 Read
PZD9 Read
PZD10 Read
Description
Sets MEMOBUS/Modbus address for PZD7 Read
(PPO Read).
The value of 0 to 2 disables the PZD7 Read.
Sets MEMOBUS/Modbus address for PZD8 Read
(PPO Read).
The value of 0 to 2 disables the PZD8 Read.
Sets MEMOBUS/Modbus address for PZD9 Read
(PPO Read).
The value of 0 to 2 disables the PZD9 Read.
Sets MEMOBUS/Modbus address for PZD10 Read
(PPO Read).
The value of 0 to 2 disables the PZD10 Read.
Values
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
<1> Set b1-02 = 3 to start and stop the drive with the PROFIBUS-DP master device using serial communications.
Set b1-01 = 3 to control the frequency reference of the drive via the master device.
<2> Setting this parameter to 3 or 4 will cause the drive to continue operation after detecting a fault. Take proper measures such as installing an emergency stop switch when using settings 3 or 4.
<3> Refer to the drive manual to know if settings 4 and 5 are available. Settings 4 and 5 are available in A1000 software versions PRG: 1021 and later.
<4> The setting range for 1000-Series drives is different for different software versions. Refer to the instruction manual of a specific drive for more information.
<5> Control method availability of this parameter depends on product series.
1000-Series Drives: Parameter is available in CLV, AOLV/PM, and CLV/PM.
In AOLV/PM, this value is read as the Torque Limit.
GA500 Drive: Parameter is available in OLV, AOLV/PM, and EZOLV.
This value is read as the Torque Limit.
GA700, GA800 Drives: Parameter is available in OLV, CLV, AOLV, AOLV/PM, CLV/PM, and EZOLV.
In OLV and EZOLV, this value is read as the Torque Limit.
<6> The setting specifies that network communications provide the torque reference or torque limit. The motor may not rotate if the PLC does not supply a torque reference or torque limit.
<7> Default setting is 1 for GA500.
<8> Available in A1000 software versions PRG: 1021 and later.
<9> Available in option software versions PRG: 2103 and later. Refer to the option package labeling in the field designated “PRG” (four digit number)” or the option labeling in the field designated “C/N” (S + four digit number)” to identify the option software version.
<10> All node addresses must be unique. Node addresses 0, 1, and 2 are typically reserved for control, maintenance, and diagnostic equipment. The “Err” LED will illuminate when a value of 0 or a value greater than 125 is entered.
<11> Cycle power for setting changes to take effect.
<12> Requires also setting bit 0 and 4 to issue Run command. Refer to the option Technical Manual for more information.
<13> Available in option software versions PRG: 2104 and later. Refer to the option package labeling in the field designated “PRG” (four digit number)” or the option labeling in the field designated “C/N” (S + four digit number)” to identify the option software version.
<14> When writing this parameter to the drive through the PROFIBUS-DP network, the parameter is validated by automatically executing the Enter command.
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7 PROFIBUS-DP Option Data and I/O Maps
7 PROFIBUS-DP Option Data and I/O Maps
u Conventional Formats
The PROFIBUS-DP master configuration tool sets the I/O data length of the option from
Extended Data 1 (32 bytes), Extended Data 2 (12 bytes), and Basic Data (6 bytes).
Conventional formats have two message types: High-speed I/O Data and MEMOBUS/
Modbus message. Set parameter F6-32 to 1 to use conventional formats.
n High-Speed I/O Data
High-speed I/O data is directly transferred between the drive and controller or PLC. When the drive is set for PROFIBUS-DP communications, the drive Run/Stop and Frequency
Reference commands are transferred within 2 ms after being received by the option.
n MEMOBUS/Modbus Message
MEMOBUS/Modbus message data is transferred between the drive and controller or PLC using MEMOBUS/Modbus messages. All drive parameters and data can be accessed through MEMOBUS/Modbus. The data in this message type is transferred to the drive after being received and edited by the option and more time is required to return the data to the master. The master must synchronize the timing of sending and receiving the data by a process called handshaking.
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7 PROFIBUS-DP Option Data and I/O Maps u Memory Maps
The following register maps show the I/O data bytes. n Basic and Extended Register Maps
Table 10 Number of Bytes in Basic and Extended Data Messages
–
High-speed I/O Data
MEMOBUS/Modbus Data
Basic Data
(6 bytes)
Bytes 0 to 5
–
Extended Data 1
(32 bytes)
Bytes 0 to 15
Bytes 16 to 31
Extended Data 2
(12 bytes)
Bytes 0 to 3
Bytes 4 to 11
Table 11 Basic Data Register Map Detail
Byte
0
1
2
3
4
5
Output (Master Device to Drive)
Description
Operation Command High Byte
Operation Command Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
Torque Reference/Torque Limit High Byte
Torque Reference/Torque Limit Low Byte
Byte
0
1
2
3
4
5
Input (Drive to Master Device)
Description
Drive Status High Byte
Drive Status Low Byte
Motor Speed High Byte
Motor Speed Low Byte
Output Current High Byte (0.1 A units)
Output Current High Byte (0.1 A units)
<1> Available when F6-06 is set to 1 (Enabled).
Control method availability of this parameter depends on product series.
1000-Series Drives: Parameter is available in CLV, AOLV/PM, and CLV/PM.
In AOLV/PM, this value is read as the Torque Limit.
GA500 Drives: Parameter is available in OLV, AOLV/PM, and EZOLV.
This value is read as the Torque Limit.
GA700, GA800 Drives: Parameter is available in OLV, CLV, AOLV, AOLV/PM, CLV/PM, and EZOLV.
In OLV and EZOLV, this value is read as the Torque Limit.
<2> Unit depends on the setting of o1-03 (Frequency Display Unit Selection). When the drive is operating in V/f
Control or OLV/PM, the drive output frequency becomes the input data.
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7 PROFIBUS-DP Option Data and I/O Maps
Table 12 Extended Data 1 Register Map
Byte
0
1
4
5
2
3
Output (Master Device to Drive)
Description
Operation Command High Byte
Operation Command Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
Torque Reference High Byte <1>
Torque Reference Low Byte
Torque Compensation High Byte <2>
Torque Compensation Low Byte
10
11
12
13
8
9
6
7
Reserved
14
15
16
17
Analog Output Channel 1 High Byte
Analog Output Channel 1 Low Byte
Analog Output Channel 2 High Byte
Analog Output Channel 2 Low Byte
Digital Output High Byte
Digital Output Low Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
18
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Number of Data 19
20
21
22
23
24
25
26
27
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
MEMOBUS/Modbus Data 2 High Byte
MEMOBUS/Modbus Data 2 Low Byte
MEMOBUS/Modbus Data 3 High Byte
MEMOBUS/Modbus Data 3 Low Byte
MEMOBUS/Modbus Data 4 High Byte
MEMOBUS/Modbus Data 4 Low Byte
28 to 30 Reserved
31 Handshaking Register
10
11
12
13
8
9
6
7
Byte
0
1
4
5
2
3
Input (Drive to Master Device)
Description
Drive Status High Byte
Drive Status Low Byte
Torque Reference Monitor High Byte
Torque Reference Monitor Low Byte
Speed Detection PG Pulse Count 1 High Byte
Speed Detection PG Pulse Count 1 Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
Output Frequency High Byte
Output Frequency Low Byte
Output Current High Byte (0.1 A units)
Output Current Low Byte (0.1 A units)
14
15
16
17
Analog Input Channel 1 High Byte
Analog Input Channel 1 Low Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register Address
High Byte
18
MEMOBUS/Modbus Starting Register Address
Low Byte
MEMOBUS/Modbus Number of Data 19
20
21
22
23
24
25
26
27
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
MEMOBUS/Modbus Data 2 High Byte
MEMOBUS/Modbus Data 2 Low Byte
MEMOBUS/Modbus Data 3 High Byte
MEMOBUS/Modbus Data 3 Low Byte
MEMOBUS/Modbus Data 4 High Byte
MEMOBUS/Modbus Data 4 Low Byte
28 to 30 Reserved
31 Handshaking Register
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7 PROFIBUS-DP Option Data and I/O Maps
<1> Available when F6-06 is set to 1 (Enabled).
Control method availability of this parameter depends on product series.
1000-Series Drives: Parameter is available in CLV, AOLV/PM, and CLV/PM.
In AOLV/PM, this value is read as the Torque Limit.
GA500 Drives: Parameter is available in OLV, AOLV/PM, and EZOLV.
This value is read as the Torque Limit.
GA700, GA800 Drives: Parameter is available in OLV, CLV, AOLV, AOLV/PM, CLV/PM, and EZOLV.
In OLV and EZOLV, this value is read as the Torque Limit.
<2> Enabled in CLV, AOLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 4, 6, or 7).
<3> To select drive analog output channel for communications, set parameters as follows:
Analog Output Channel 1: H4-01 (Multi-Function Analog Output Terminal FM) = 000 (through-mode)
Analog Output Channel 2: H4-04 (Multi-Function Analog Output Terminal AM) = 000 (through-mode)
For GA500:
Analog Output Channel 1: H4-01 (Multi-Function Analog Output Terminal AM) = 000 (through-mode)
<4> Drive digital output ON/OFF during communications, Set H2-01 to H2-04 (Multi-Function Digital Output
Function Selection) to F (through-mode). Refer to the instruction manual of a specific drive for more information.
<5> Unit depends on the setting of o1-03 (Frequency Display Unit Selection). Input data is 0 when the drive is set for
V/f Control or OLV/PM.
<6> Not possible when using V/f control, V/f with PG, or OLV/PM (A1-02 = 0, 1, or 5).
Table 13 Extended Data 2 Register Map
Byte
0
1
2
3
4
5
6
7
8
9
10
11
Output (Master Device to Drive)
Description
Operation Command High Byte
Operation Command Low Byte
Frequency Reference High Byte
Frequency Reference Low Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Data Length
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
Reserved
Handshaking Register
Byte
0
1
2
3
4
5
6
9
10
7
8
11
Input (Drive to Master Device)
Description
Drive Status High Byte
Drive Status Low Byte
Motor Speed High Byte
MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
Address High Byte
MEMOBUS/Modbus Starting Register
Address Low Byte
MEMOBUS/Modbus Data Length
MEMOBUS/Modbus Data 1 High Byte
MEMOBUS/Modbus Data 1 Low Byte
Reserved
Handshaking Register
<1> Unit depends on the setting of o1-03 (Frequency Display Unit Selection). When the drive is operating in V/f
Control or OLV/PM, the drive output frequency becomes the input data.
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7 PROFIBUS-DP Option Data and I/O Maps u Supported Parameter Process Data Object (PPO) Type Formats
Set drive parameter F6-32 to 0 to use PPO type formats. The PPO is defined for cyclic data transfer, allowing the master and the slave to exchange process data (PZD) and parameters.
Refer to the PROFIBUS specification for more information on PPO types 1~5.
The option supports five possible PPO type formats:
• PPO type 1 (8 octets PKW + 4 octets PZD)
• PPO type 2 (8 octets PKW + 12 octets PZD)
• PPO type 3 (4 octets PZD)
• PPO type 4 (12 octets PZD)
• PPO type 5 (8 octets PKW + 20 octets PZD)
All PPO Types have the registers STW, ZSW, HSW, and HIW. These registers are not mapped directly to drive registers.
PKE IND
PKW
PWE
PPO TYPE 1: Octet-String 12
PZD1
STW
ZSW
PZD
PZD2
HSW
HIW
PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10
PPO TYPE 2: Octet-String 20
PPO TYPE 3: Octet-String 4
PPO TYPE 4: Octet-String 12
PPO TYPE 5: Octet-String 28
PZD: Process Data, cyclically transferred
PKE: Parameter ID (1st and 2nd octet)
IND: Sub-index (3rd octet), 4th octet is reserved
PWE: Parameter value (5th until 8th octet)
HIW: Main actual value
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8 Troubleshooting
8 Troubleshooting
u Drive-Side Error Codes
Drive-side error codes appear on the drive keypad. Table 14 lists causes of the errors and
possible corrective actions. Refer to the drive Technical Manual for additional error codes that may appear on the drive keypad.
n Faults
Both bUS (Option Communication Error) and EF0 (Option Card External Fault from the option) can appear as either an alarm or as a fault. When a fault occurs, the keypad ALM
LED remains lit. When an alarm occurs, the keypad ALM LED flashes.
Check the following items first when an error code occurs on the drive:
• Communication cable connections
• Make sure the option is properly installed to the drive
• Operation status of the controller program and controller CPU
• Did a momentary power loss interrupt communications?
Table 14 Fault Displays, Causes, and Possible Solutions
Keypad Display bUS
Fault Name
Option Communication Error
• After establishing initial communication, the connection was lost.
• Only detected when the run command frequency reference is assigned to the option (bl-01 = 3 or bl-02 = 3).
Possible Solution Cause
No signal was received from the PLC.
Faulty communications wiring
An existing short circuit or communications disconnection
• Check for faulty wiring.
• Correct any wiring problems.
Check disconnected cables and short circuits and repair as needed.
A data error occurred due to electric interference
• Counteract noise in the control circuit, main circuit, and ground wiring.
• If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil.
• Use only recommended cables or other shielded line. Ground the shield on the controller side or the drive input power side.
• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive power supply input.
• Counteract noise in the master controller (PLC).
The option is not properly connected to the drive.
Reinstall the option.
Option is damaged.
If there are no problems with the wiring and the error continues to occur, replace the option.
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8 Troubleshooting
Keypad Display
EF0
Cause
An external fault was received from the PLC.
Option Card External Fault
Fault Name
The alarm function for an external device has been triggered.
Possible Solution
1. Remove the cause of the external fault.
2. Reset the external fault input from the PLC.
Problem with the PLC program. Check the PLC program.
Keypad Display Fault Name
Option Card Connection Error (CN5-A) oFA00
Option is not properly connected.
Cause
The option card installed into port CN5-A is incompatible with the drive.
Keypad Display oFA01
Possible Solution
Connect the option to the correct option port.
Note: Connect the SI-P3 to CN5-A. For other option connections, refer to the
Installation Manual for those options.
Option Card Fault (CN5-A)
Option is not properly connected.
Fault Name
Cause
The option connected to option port CN5-A was changed during run.
Keypad Display
Possible Solution
De-energize the drive and plug the option into the drive according to
Fault Name
, oFA03, oFA04
Option Card Error (CN5-A)
Option Card Error (CN5-A) card.
Cause
A fault occurred in the option
Keypad Display
to
Cause oFA30 to oFA43
The option card connection to port CN5-A is faulty.
Possible Solutions
1. De-energize the drive.
2. Make sure that the option card is correctly connected to the connector.
3. If the problem continues, replace the option card.
Fault Name
Option Card Connection Error (CN5-A)
Communication ID error.
Possible Solution
1. Turn off the power.
2. Check if the option is properly plugged into the option port.
3. Replace the option if the fault continues to occur.
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8 Troubleshooting
Keypad Display
Cause oFb00
The option card installed into port CN5-A is incompatible with the drive.
Keypad Display oFb02
Fault Name
Option Fault (CN5-B)
Non-compatible option is connected.
Possible Solution
Connect the option to the correct option port.
Note: Use connector CN5-B when connecting DO-A3, AO-A3, or two PG options.
Use connector CN5-C when connecting only one PG option.
Fault Name
Option Fault (CN5-B)
Two identical options are connected at the same time.
Possible Solution Cause
An option of the same type is already installed in option port
CN5-A, CN5-B, or CN5-C.
Keypad Display
Cause oFC00
The option card installed into port CN5-C is incompatible with the drive.
Keypad Display oFC02
Connect the option to the correct option port.
Fault Name
Option Fault (CN5-C)
Non-compatible option is connected.
Possible Solution
Connect the option to the correct option port.
Note: AI-A3, DI-A3, and communication options are not supported by option port
CN5-C.
Fault Name
Option Fault
Option Flash write mode.
Possible Solution Cause
An option of the same type is already installed in option port
CN5-A, CN5-B, or CN5-C.
Connect the option to the correct option port.
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8 Troubleshooting n Minor Faults and Alarms
Keypad Display bb
Minor Fault Name
Baseblock
Data format and setting contents do not match.
Possible Solution Cause
The drive output is disabled.
“bb” is displayed on the keypad when the drive is set for control by
PROFIBUS-DP, and a conventional data format is used, and the operation command bit F is set to 1, or a PPO type data format is used, and the control word (STW) bit 3 is set to 0.
External baseblock signal was entered via one of the multi-function input terminals (S1 to S8).
Keypad Display
Set either of the bits depending on the data format used.
Check external sequence and baseblock signal input timing.
Minor Fault Name
Serial communication transmission error
CALL
Communication is not established.
Cause
Communication wiring is faulty.
An existing short circuit or communications disconnection
Programming error on the master side.
Communication circuitry is damaged.
Termination resistor of the
MEMOBUS/Modbus communications is not enabled.
Possible Solution
• Check for wiring errors.
• Correct the wiring.
Check disconnected cables and short circuits and repair as needed.
Check communications at start-up and correct programming errors.
• Perform a self-diagnostics check
• If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or a
Yaskawa representative.
Set DIP switch S2 to the ON position to enable the termination resistor on a drive located at the end of a network line.
Minor Fault
(H2 = 10)
No output
Minor Fault
(H2 = 10)
YES
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8 Troubleshooting
Keypad Display
CyPo
Alarm Name
Cycle Power to Active Parameters
Comm. Option Parameter Not Upgraded
Possible Solution Cause
Although F6-15 = 1 [Comm. Option
Parameters Reload = Reload Now], the drive did not update the communication option parameters.
Re-energize the drive to update the communication option parameters.
Note: If the option software version is not compatible or if you install an incorrect option to the drive, it will trigger an alarm.
Minor Fault
(H2 = 10)
YES
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9 European Standards
9
Figure 22
European Standards
Figure 22 CE Mark
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low
Voltage Directive for electronics manufacturers, and the EMC guidelines for controlling noise.
This option displays the CE mark based on the EMC guidelines.
EMC Guidelines: 2014/30/EU
Drives used in combination with this option and devices used in combination with the drive must also be CE certified and display the CE mark. When using drives displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. Verify that conditions meet European standards after setting up the device.
u EMC Guidelines Compliance
This option is tested according to European standards EN61800-3:2004/A1:2012 and complies with EMC guidelines. The CE marking is declared based on the harmonized standards.
n EMC Guidelines Installation Conditions
Verify the following installation conditions to ensure that other devices and machinery used in combination with this option and drives also comply with EMC guidelines:
1.
Use dedicated shield cable for the option and external device (encoder, I/O device, master), or run the wiring through a metal conduit.
2.
Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to
.
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9 European Standards
Figure 23
A n
Figure 24
C B
A – Braided shield cable
B – Metal panel
C – Cable clamp (conductive)
Figure 23 Ground Area
Option Installation for CE Compliance: Models PG , DI , DO ,
AI , AO , SI
Enclosure panel
Three- phase power supply
EMC filter
L1
L2
L3
L1
L2
L3
R
S
T
Drive
PG option
CN5-B,
CN5-C
PG-
Cable clamp
Encoder
CN5-A,
CN5-B,
CN5-C
I/O option
DI,
DO,
AI-
AO-
,
Communication option
CN5-A SI-
Cable clamp
I/O device
Cable clamp
Master
Figure 24 Option Installation for CE Compliance (PG , DI , DO , AI , AO , SI ）
52 YASKAWA ELECTRIC TOBP C730600 82E YASKAWA AC Drive Option SI-P3 Installation Manual
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9 European Standards n
Figure 25
Option Installation for CE Compliance with GA500
Enclosure panel
EMC filter
Drive Communication option
Cable clamp
Master
Three phase power supply
CN5 SI-
Figure 25 Option Installation for CE Compliance with GA500
YASKAWA ELECTRIC TOBP C730600 82E YASKAWA AC Drive Option SI-P3 Installation Manual 53
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10 Specifications
10 Specifications
Table 15 Option Specifications
Items Specifications
Model SI-P3
PROFIBUS-DP Data
• PROFIBUS-DP V0, V1
• PPO-TYPE: 1 to 5 (No. 3.072, Profile for Variable Speed Drives)
• Extended data 1
High-speed I/O data (inputs: 16 bytes, outputs: 16 bytes)
MEMOBUS/Modbus message (inputs: 16 byes, outputs: 16 bytes)
• Extended data 2
High-speed I/O data (inputs: 4 bytes, outputs: 4 bytes)
MEMOBUS/Modbus message (inputs: 8 bytes, outputs: 8 bytes)
• Basic data
High-speed I/O data (inputs: 6 bytes, outputs: 6 bytes)
9-pin D-sub connector (#4/40 UNC thread) Connector
Communications
Speed
Altitude
9.6 kbps to 12 Mbps
Ambient Temperature -10 ° C to +50 ° C (14 ° F to 122 ° F)
Humidity 95% RH or lower with no condensation
Storage Temperature
Area of Use
-20 ° C to +60 ° C (-4 ° F to 140 ° F) allowed for short-term transport of the product
Indoors and free from:
• Oil mist, corrosive gas, flammable gas, and dust
• Radioactive materials or flammable materials, including wood
• Harmful gas or fluids
• Salt
• Direct sunlight
• Falling foreign objects
1000 m (3280 ft) or lower
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11 Disposal
11 Disposal
u Disposal Instructions
Correctly dispose of this product and packing material as specified by applicable regional, local, and municipal laws and regulations.
u WEEE Directive
Figure 26
Figure 26 WEEE Mark
The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life.
You must discard the product at an applicable collection point for electrical and electronic equipment (EEE).
Do not discard the product with usual waste.
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11 Disposal
◆
Revision History
Revision dates and manual numbers appear on the bottom of the back cover.
MANUAL NO.
TOBP C730600 82B <1>
Revision number
Published in Japan October 2016
Date of publication
Date of
Publication
May 2020
February 2019
Revision
Number
<7>
<6>
Section
Back cover
All
November 2018
July 2018
July 2017
June 2017
October 2016
April 2016
<5>
<4>
<3>
<2>
<1>
−
Chapter 11
All
Back cover
−
Chapter 2
Back cover
Back cover
All
Back cover
−
Revised Content
Revision: Address
Addition: Applicable product series
Revision: Reviewed and corrected entire documentation.
Addition: Disposal
Addition: Applicable product series
Revision: Reviewed and corrected entire documentation.
Revision: Address
Address in Japanese version.
Addition: Note in Table 1
Revision: Address
Revision: Address
Revision: Applicable product series
Reviewed and corrected entire documentation.
Revision: Address
First Edition
56 YASKAWA ELECTRIC TOBP C730600 82E YASKAWA AC Drive Option SI-P3 Installation Manual
英文 No.10-5（140×182） インバータ製品用 新ロゴ
YASKAWA AC Drive Option
PROFIBUS-DP
Installation Manual
DRIVE CENTER (INVERTER PLANT)
2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan
Phone: +81-930-25-2548 Fax: +81-930-25-3431 www.yaskawa.co.jp
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan
Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 www.yaskawa.co.jp
YASKAWA AMERICA, INC.
2121, Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com
YASKAWA ELÉTRICO DO BRASIL LTDA.
777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil
Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 www.yaskawa.com.br
YASKAWA EUROPE GmbH
Hauptstra
β e 185, 65760 Eschborn, Germany
Phone: +49-6196-569-300 Fax: +49-6196-569-398 www.yaskawa.eu.com E-mail: [email protected]
YASKAWA ELECTRIC KOREA CORPORATION
35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea
Phone: +82-2-784-7844 Fax: +82-2-784-8495 www.yaskawa.co.kr
YASKAWA ASIA PACIFIC PTE. LTD.
30A, Kallang Place, #06-01, 339213, Singapore
Phone: +65-6282-3003 Fax: +65-6289-3003 www.yaskawa.com.sg
YASKAWA ELECTRIC (THAILAND) CO., LTD.
59, 1F-5F, Flourish Building, Soi Ratchadapisek 18 , Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand
Phone: +66-2-017-0099 Fax: +66-2-017-0799 www.yaskawa.co.th
YASKAWA ELECTRIC (CHINA) CO., LTD.
22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China
Phone: +86-21-5385-2200 Fax: +86-21-5385-3299 www.yaskawa.com.cn
YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE
Room 1011, Tower W3 Oriental Plaza, No. 1, East Chang An Avenue,
Dong Cheng District, Beijing, 100738, China
Phone: +86-10-8518-4086 Fax: +86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
12F, No. 207, Section 3, Beishin Road, Shindian District, New Taipei City 23143, Taiwan
Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519 www.yaskawa.com.tw
YASKAWA INDIA PRIVATE LIMITED
#17/A, Electronics City, Hosur Road, Bengaluru, 560 100 (Karnataka), India
Phone: +91-80-4244-1900 Fax: +91-80-4244-1901 www.yaskawaindia.in
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2016 YASKAWA ELECTRIC CORPORATION
MANUAL NO.
TOBP C730600 82E <7>-0
Published in Japan May 2020
20-2-22
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