Ironman Fitness Treadmill 320t Owner's Manual

Owner’s Manual
IRONMAN 320t TREADMILL
Customer Service
1.800.750.4766
Ironman Fitness
4009 Distribution Drive
Suite 250
Garland, TX 75041
www.ironmanfitness.com
Model Name : 320t
Serial Number :
Purchase Date :
Write down for future reference
Serial Number Decal Location
415-00008
04/05 Rev F
Table of Contents
Important Safety Information
3
Before You Start
4
Assembly
5-9
Warm Up Exercises
10
Moving Instructions
11
Power Requirements
12
Console Panel Functions
13
Program and Operation
14-15
Program Profiles
16
Program Instructions: Heart Rate Mode
17-18
Belt Adjustment
19
Change to MPH or KPH
20
Maintenance Instructions
21-22
Troubleshooting Guide
23
Error Messages
24
Calibration Sequence
25
Parts List
26-27
Exploded View
28-29
Warranty Information
30
2
Important Safety Information
WARNING! Before using this treadmill or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. The manufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it is important to review this manual and the following precautions before operation.
SAFETY PRECAUTIONS AND TIPS
1. It is the owner's responsibility to ensure that all users of this treadmill have read the Owner's Manual and
are familiar with warnings and safety precautions.
2. This treadmill has a user maximum capacity of 350 pounds.
3. The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill
should not be placed in a garage, patio, or near water and should never be used while you are wet. Ironman
recommends a treadmill mat be placed under the treadmill to protect floor or carpet and for easier cleaning.
4. Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the
incline wheels and do not run the power cord underneath your treadmill. Do not operate the treadmill with a
damaged or frayed power cord.
5. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the treadmill
with bare feet, sandals, socks or stockings.
6. Always straddle the belt and allow it to start moving before stepping onto the belt.
7. Hold on to handrail when adjusting speed, incline, or other controls.
8. Always examine your treadmill before using to ensure all parts are in working order.
9. Allow the belt to fully stop before dismounting.
10. Pets should never be allowed near or on the treadmill.
11. Do not leave children unsupervised near or on the treadmill.
12. Never operate the treadmill where oxygen is being administered, or where aerosol products are being used.
13. Never insert any object or body parts into any opening.
14. For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a
time.
15. Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be
performed by an authorized service representative, unless authorized and/or instructed by the manufacturer.
16. Failure to follow these instructions will void the treadmill warranty.
17. Never leave the treadmill unattended while it is running.
3
Before You Start
Thank you for purchasing the IRONMAN 320t TREADMILL! This quality product you have chosen was
designed to meet your needs for cardiovascular exercise. Before you start, please read the Owner's Manual and
become familiar with the operation of your new treadmill.
Remember to take the time to perform the stretching exercises provided to avoid injury.
Do not stand on the walking belt while pressing the Power button or Start/Stop button.
Always adjust the speed of the treadmill in small increments as this treadmill is capable of high speeds.
If you are taking medication, consult your physician to see if the medication will affect your exercise heart
rate.
If you have heart problems, you are not active, and/or are over the age of 35 years, do not use the pre-set
treadmill programs or start an exercise program without first contacting and receiving approval from your
physician.
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the console.
Ironman Fitness recommends a sealed water bottle for beverages consumed while using the treadmill.
Please review the following drawing below to familiarize yourself with the listed parts. This manual
covers several treadmills, so the one pictured below may not be identical to your particular model.
CONSOLE
SPEED SWITCH
INCLINE SWITCH
SAFETY KEY
LEFT UPRIGHT
RIGHT UPRIGHT
MOTOR COVER
RIGHT SIDE BOARD COVER
RUNNING BELT
LEFT SIDE BOARD COVER
TRANSPORT WHEEL
END CAPS
4
Assembly
The IRONMAN 320t TREADMILL will require assembly before operating. After opening the box, remove
any packing material from the treadmill.
Do not throw away any packing materials until the unit is working properly.
Place the base on a clean, level surface. Make sure the electrical cord will easily reach an electrical outlet.
Locate the hardware pack and identify the following parts required for assembly.
Tools:
1. Allen Wrench- 3/16”
2. Allen Wrench- 7/32”
3. Philip Screwdriver
Main Components:
1. Owner’s Manual
2. Console Assembly
3. Left and Right Uprights
4. Left and Right Fender
5. Left and Right Bottom Handle Cover
6. Handle End Caps
7. Deck Assembly
8. Long Bumpers
9. Chest Strap
Hardware:
1. Washer 9*22*2 mm (Large) (Qty 4)
2. Washer 9*16*1.6 mm (Small) (Qty. 8)
3. Spring Washer 8 mm (Qty. 12)
4. Allen Bolt 5/16”-18 x 70 (Long) (Qty. 4)
5. Allen Bolt 5/16”-18 x 15 (Short) (Qty. 6)
6. Shoulder Allen Bolt 5/16”-18 x 45 (Qty. 2)
7. Philip Screw ST4.2*16 (Qty. 8)
Wire Connections:
1. Console Harness
2. EKG Harness
5
Assembly
Assembly requires the included allen wrench and phillips screwdriver.
Do not plug in the power cord until all assembly steps are completed.
1. With the treadmill deck in the down
position, leave the unit on the original
packing material to assemble all parts.
2. Connect the console harness together.
One side of harness is located near the
motor cover on the bottom left side. The
other end is located inside the Left
Upright assembly. See Figure 1 and 2.
CONSOLE
HARNESS
3. Pull the wiring harness from top of
upright tube making sure harness connectors are pulled into large hole at bottom
of upright.
Figure 1: Console Harness Location
Caution:
Make sure harness is installed inside the upright and pay attention not to pinch the wire harness.
Figure 2: Console Harness Connection
6
Assembly
4. Install the Left and Right Uprights to the treadmill base frame by inserting the upright connecting bracket into base frame as seen in Figure 3,
using Allen Bolt 5/16”-18 x 70 (Qty. 4), Spring
Washer 8 mm (Qty. 4), and Washer 9*16*1.6 mm
(Qty. 4).
Next, install the Allen Bolt 5/16”-18 x 15 (Qty.
6), Spring Washer 8 mm (Qty. 6), and Washer
9*16*1.6 mm (Qty. 6). Refer to Figure 3.
LEFT UPRIGHT
RIGHT UPRIGHT
WASHER 9*16*1.6 mm
SPRING WASHER 8 mm
ALLEN BOLT
5/16”- 18x70
Note: Do not tighten hardware in step 3 until step
5 is completed.
IMPORTANT, PLEASE NOTE:
While sliding the upright connecting bracket into
the base frame, make sure the harness is installed
inside the upright and pay attention not to pinch
the wire harness. Excess Console Harness wiring
should be placed inside the Left Upright.
WASHER 9*16*1.6 mm
ALLEN BOLT
5/16”-18x15
SPRING WASHER 8 mm
Figure 3: Left and Right Upright Installation
CONSOLE
5. Connect the Console Harness together as shown
in Figure 4A.
Note: The upright console harness wire should be
inserted through grommet in left upright before
connecting to harness from console assembly.
EKG HARNESS
SHOULDER ALLEN
BOLT 5/16”-18x45
SPRING WASHER 8 mm
CONSOLE
6. Connect the Console to the Left and Right
Uprights by sliding the Console connecting brack- HARNESS
ets into the end of the Left and Right Uprights as
shown in Figure 4. Tighten into place using 5/16”18x45 Shoulder Allen Bolt (Qty. 2), Spring
Washer 8 mm (Qty. 2), and Washer 9*16*1.6 mm
LEFT UPRIGHT
(Qty. 2).
SMALL WASHER 9*16*1.6 mm
RIGHT UPRIGHT
Figure 4: Console Installation
IMPORTANT, PLEASE NOTE:
LEFT UPRIGHT
While connecting the Console to the Left and
Right Uprights pay attention not to pinch the wire
harness.
GROMMET
7
CONSOLE HARNESS
Assembly
7. Position the Left and Right Bottom Handle
Covers to underside of handle assembly, then
connect the EKG Harness Wires to the Left and
Right Bottom Handle Pulse Plates as shown in
Figure 5.
Tighten into place using Philip Screw ST4.2X16
(Qty. 6).
Next, install the End Caps to the handle assembly.
CONSOLE
EKG HARNESS
RIGHT BOTTOM
HANDLE COVER
PHILIP SCREW ST4.2x16
END CAP
IMPORTANT, PLEASE NOTE:
Tighten all hardware installed in Step 1 through
Step 5.
LEFT BOTTOM
HANDLE COVER
Figure 5: Left and Right Bottom Handle Cover
Installation
8. Fold the treadmill into the storage position and
lock into place as shown in Figure 6.
Figure 6: Storage Position Locking Method
8
Assembly
9. Remove the two Long Bumpers from base of treadmill as shown in Figure 7a. Install the Left and Right
Fender to Base using Philip Screw ST4.2X16 as shown in Figure 7b. Reinstall both Long Bumpers.
RIGHT FENDER
ALLEN BOLT M8*30
BASE
PHILIP SCREW
ST4.2x16
BASE
LONG BUMPER
LEFT FENDER
Figure 7a: Long Bumper Removal
Figure 7b: Left and Right Fender Installation
Congratulations!
You have completed the assembly of your new Ironman 320t Treadmill!
9
Warm Up Exercises
EXERCISE GUIDELINES
WARNING! Before beginning this or any exercise program, you should consult your physician. This is especially important for individuals over the age of 35 or individuals with pre-existing health problems.
Warming up prepares the body for the exercise by increasing circulation, supplying more oxygen to the muscles and raising body temperature. Begin each workout with 5 to 10 minutes of stretching and light exercise
to warm up. The photos on this page show several forms of basic stretching you may perform before your
workouts. In order to achieve an adequate warm-up, perform each stretch three times.
TOE TOUCH STRETCH
Stand, bending your knees slightly and slowly bend forward from your hips.
Allow your back and shoulders to relax as you reach down toward your toes
as far as possible. Hold for 15 counts, then relax. This will stretch your hamstrings, back of knees, and back.
HAMSTRING STRETCH
Sit with one leg extended. Bring the sole of the opposite foot toward you and
rest it against the inner thigh of your extended leg. Reach toward your toes as
far as possible. Hold for 15 counts, then relax. This will stretch your hamstrings, lower back, and groin.
CALF/ACHILLES STRETCH
With one leg in front of the other, reach forward and place your hands against
a wall. Keep your back leg straight and your back foot flat on the floor. Bend
your front leg, lean forward and move your hips toward the wall. Hold for 15
counts, then relax. To cause further stretching of the Achilles tendon, bend
your back leg as well. This will stretch your calves, Achilles tendons, and
ankles.
QUADRICEPS STRETCH
With one hand against a wall for balance, reach back and grasp one foot with
your other hand. Bring your heel as close to your buttocks as possible. Hold
for 15 counts, then relax. This will stretch your quadriceps and hip muscles.
INNER THIGH STRETCH
Sit with the soles of your feet together and your knees outward. Pull your
feet toward your groin area as far as possible. Hold for 15 counts, then relax.
This will stretch your quadriceps and hip muscles.
10
Moving Instructions
CAUTION! TO AVOID THE RISK OF INJURY, NEVER ATTEMPT TO MOVE THE TREADMILL WHILE
IT IS IN THE UNFOLDED OPERATING POSITION. TO REDUCE THE POSSIBILITY OF INJURY
WHILE LIFTING, BEND YOUR LEGS AND KEEP YOUR BACK STRAIGHT. AS YOU RAISE THE
TREADMILL, LIFT USING YOUR LEGS, NOT YOUR BACK. IN ORDER TO RAISE OR LOWER THE
TREADMILL SAFELY, YOU MUST BE ABLE TO LIFT 45 POUNDS (20KG). IT IS SUGGESTED YOU
ALWAYS USE THE AID OF A SECOND PERSON WHEN MOVING THE TREADMILL.
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrail and place one foot
on the center of the base crossbar as shown in the photo below. Next, with a firm grasp on the handrail, carefully tilt the treadmill back until it rolls freely on the wheels. Using extreme caution, move the treadmill to the
desired location. To set the treadmill down, place one foot on the center of the base crossbar and carefully
lower treadmill onto base in resting position. Do not attempt to move the treadmill over an uneven or rough
surface.
Note: The treadmill pictured below may not be identical to your particular model.
11
Power Requirements
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT
IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR
SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY
GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT. IF PLUG
WILL NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED
ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage
spikes, surges, and noise interference can result from weather conditions or from other appliances being turned
on or off. To reduce the possibility of treadmill damage, always use a dedicated surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet
surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with UL suppressed
voltage rating of 400V or less and an electrical rating of 120VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least
resistance for electric current should the treadmill malfunction. This treadmill comes with an electrical cord
with an equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not connect other equipment to the surge protector or this could
cause permanent damage to your treadmill.
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in the drawing below.
12
Console Panel Functions
There are five display windows on the control panel to provide feedback information.
INCLINE / PULSE WINDOW
INCLINE: Indicates incline in percent of grade 0-10% in 0.5 increments.
CALORIES / DISTANCE WINDOW
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 increments starting at 10.0
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed, incline, and time
TIME / PACE WINDOW
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59 seconds)
PACE: Indicates countdown in seconds to the next interval starting at 5 seconds and counting to 0 seconds.
SPEED WINDOW
SPEED: Indicates MPH (miles per hour) or KPH (kilometer per hour) in .1 increments.
CENTER BRICKYARD WINDOW
Displays quarter mile track in Manual mode. Indicates position on track by a blink. In program mode, shows the change
in speed profile across the interval range (1-10) and shows position with a blinking action.
In Program mode, the treadmill will display the name of the program selected. This is shown on the left hand side of the
window. In Manual mode, the LAP counter will appear in the top center of the window, counting each 1/4 mile lap
in sequence of completion (1, 2, 3, etc.).
CALORIE / DISTANCE
WINDOW
TIME WINDOW
INCLINE / PULSE
WINDOW
SPEED WINDOW
13
Program and Operation
QUICK START / MANUAL MODE
1. Plug into a surge protector outlet. Attach the Safety Key on to the treadmill console.
2. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
3. Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data
can be entered. The TIME window will flash.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts
moving. Speed or Incline may be adjusted by using the appropriate + (increase) or – (decrease) button.
5. To end your workout, press START/STOP button. Belt will gradually slow to zero.
6. To pause your workout, press PAUSE.
7 .To re-start after pausing: Press the PAUSE button. WARNING: THE TREADMILL BELT WILL
RESUME AT THE SPEED THE TREADMILL WAS MOVING BEFORE PAUSING.
8. Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset prior to getting
started. First, press the POWER button, then press the ENTER button, the time window will blink. Use the
SPEED + or - buttons to select your workout time, then press the ENTER button. The SPEED window will
now be flashing. Using the same buttons, select the speed for your workout, then press ENTER. Now the
INCLINE window will be flashing. Use the INCLINE + or - buttons to set your workout incline, then
press ENTER. To start, press the START/STOP button.
USING THE FAN
There are 3 different fan speeds to choose from MEDIUM, HIGH, and, STOP. To set the desired fan
speed press the FAN button.
ENTER
FAN
FAN SELECTION LED
START / STOP
POWER
PAUSE
INCLINE
SPEED / TIME
14
Program and Operation
PROGRAM MODE
Plug treadmill into a surge protector outlet. Attach the Safety Key on to the treadmill console.
1. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
2. Press POWER button. There will be an eight (8) second delay before data can be entered. The TIME window will
flash.
3. There are four (4) pre-set and eight (8) semi-custom pre-set programs on the Ironman TRIAD. The treadmill
includes FAT BURN, CARDIO, WARM-UP, and CROSS TRAINING programs. Press the PROGRAM UP or
DOWN button to select which program you wish to use. Press ENTER.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts moving.
CUSTOMIZING PROGRAMS in P1 and P2 Mode:
Each pre-set program (Fat Burn, Cardio, and Warm-up) can be customized in the P1 or P2 mode. After making the
program selection, the CAL / DIST window will read “OP”. The “OP” refers to “original program” and is preset.
The program name you select will illuminate on the console display. Press the PROGRAM DOWN button once
more and the CAL / DIST window will read P1. The “P1” mode is now accessed. You can now program the Time,
Speed, and Incline in P1 mode, which will be saved for future workouts.
1) The TIME window will blink. Use the SPEED + or – buttons to select your workout time. Press ENTER PROGRAM.
2) The SPEED window will then blink. Use the same + or – buttons to select the speed for your workout. Press ENTER
PROGRAM.
3) The INCLINE window will then blink. Use the INCLINE + or – buttons to set your workout incline. Press ENTER
PROGRAM.
To start, press the START/STOP button. To access P2 mode, press the PROGRAM UP or DOWN button for desired
program, then press the ENTER button (once for OP, twice for P1, three times for P2). Follow the above steps 1-3 to
customize P2 settings.
TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or user program:
Once you have programmed the P1 or P2 modes, you will need to use the PAUSE button to change the program you
previously entered. For instance to change to a new setting in P1-FAT BURN, press the PROGRAM UP or DOWN
to select the FAT BURN program. Next, press the same button once more to access P1. Then press the PAUSE button to get the TIME window to flash. Follow the directions above to continue to change the program.
ENTER PROGRAM
PROGRAM
UP / DOWN
START / STOP
POWER
INCLINE
SPEED / TIME
15
PAUSE
Program Profiles
SPEED
SPEED
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
INCLINE
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
The Cardio Program is
designed to vary the treadmill
Speed, while maintaining a constant Elevation.
The Fat Burn Program is
designed to vary the treadmill
elevation, while maintaining a
constant walking belt speed.
12
11
10
9
8
7
6
5
4
3
2
1
SPEED
INCLINE
1 2 3 4 5 6 7 8 9 10
INCLINE
12
11
10
9
8
7
6
5
4
3
2
1
The Warm Up Program is designed to gradually
increase the treadmill Speed and Elevation in the
first segment (warm up) and gradually decrease the
treadmill Speed and Elevation in the last segment
(cool down). This is also known as a Plateau program.
SPEED
INCLINE
1 2 3 4 5 6 7 8 9 10
The Cross Training Program is designed to
control the walking belt speed and elevation
inversely in alternating segments.
16
Program Instructions: Heart Rate Mode
HEART RATE MONITOR MODE
The treadmill may at any time be used in the Heart Rate Monitor Mode. If the signal from the chest strap
is detected, heart rate BPM will be displayed in the INCLINE window. The incline will only be briefly
displayed if manual or program changes are initiated. The Heart Rate program is designed to keep your
heart at a desired amount of “beats per minute” by automatically adjusting the incline. For example, you
have programmed in a desired heart rate of 125 BPM and your heart rate is only at 110 BPM. If you are
wearing the Heart Rate Transmitter, correctly the incline will automatically increase to intensify the work
load, causing your heart rate to slowly climb to 125 BPM. The treadmill will attempt to maintain your target heart rate through adjustments to the incline for the remainder of your workout. In the same respect, if
your heart rate is above your programmed amount of BPM’s, the incline will automatically decrease to
lower your heart rate. You may at any time during the Heart Rate Program adjust/override the speed
and/or the incline by simply pressing the correct corresponding button. You may also change your “Target
Heart Rate” at any time by pressing the PROGRAM UP or PROGRAM DOWN button.
HEART RATE PROGRAM OPERATION
1. Plug treadmill into a surge protector outlet. Attach the Red Safety Key on to the treadmill console.
2. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
3. Press POWER button. Place the Heart Rate Transmitter strap across your chest and connect ends. (Make
sure your skin is moist and the strap is snug for accurate transmission). At this time, if the display is
receiving a signal from the chest strap, the incline window will begin to settle on your current heart rate.
4. Press the PROGRAM UP button until the HEART RATE LED is on. The incline window will momentarily
flash ‘125’, which is the default program target heart rate.
5. The TIME/PACE window will blink. Use the + or - arrows to select your workout time. Press ENTER
PROGRAM.
6. The SPEED window will then blink. Use the + or - arrows to select the speed for your workout. Press
ENTER PROGRAM.
7. The incline window (if receiving your heart rate accurately) will show current BPM, and the small red light
labeled PULSE adjacent to the incline window, will be illuminated. (If the receiver is not receiving an
accurate reading, the incline window will be flashing - - - -).
8. To adjust the pre-set target heart rate press the PROGRAM UP or PROGRAM DOWN button then press
the ENTER PROGRAM button.
9. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts
moving.
10. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt
starts moving.
The small light on the console labeled TARGET will be illuminated if you are at your target. If you are
not, the ABOVE or BELOW lights will illuminate and reflect if you are above or below your goal. If you
are not within 25 BPM of your “Target heart rate” the program will not work. DO NOT STOP TO START
OVER. Continue exercising and your heart rate will naturally increase. The program will continually
monitor your heart rate and periodically adjust the incline up or down to increase or decrease the resistance
thereby keeping you at your target zone. At the conclusion of the programmed time the TIME window
will flash 00:00 and the CALORIES/DISTANCE window will continue to accumulate values. The treadmill will continue operation until the START/STOP button or the PAUSE button is pressed. Press the
POWER button to turn off the treadmill.
17
Program Instructions: Heart Rate Mode
HEART RATE LED
TARGET LED’S
START / STOP
POWER
PAUSE
SPEED
INCLINE
18
Belt Adjustment
WARNING! Do not over-tighten rollers! This will cause premature roller bearing failure!
Belt adjustment and tension performs two functions: adjustment for
tension and centering. Your new treadmill comes pre-adjusted from
the factory for tension and centering. Please follow the procedures
below if the belt shifts to the left or right while walking:
WALKING BELT IS SHIFTING TO THE LEFT (Diagram 1)
First, turn treadmill on to run at 1 mph. Using the hex key provided, turn the left rear roller adjustment bolt ¼ turn in the clockwise
direction. Next, run the treadmill at 2.5 mph. You should see the belt
start to correct itself by moving back toward the center. Repeat the
above procedure until the walking belt is centered. It may be necessary to set walking belt tension once you have completed this procedure if the belt feels like it is slipping while walking. Refer below to
the “Walking Belt Slipping” instructions.
Diagram 1
WALKING BELT IS SHIFTING TO THE RIGHT (Diagram 2)
First, turn the treadmill on to run at 1 mph. Using the hex key provided, turn the right rear roller adjustment bolt ¼ turn in the clockwise direction. Next, run the treadmill at 2.5 mph. You should see
the belt start to correct itself, moving back toward the center. Repeat
the above procedure until the walking belt is centered. It may be
necessary to set walking belt tension once you have completed this
procedure if the belt feels like it is slipping while walking. Refer
below to the “Walking Belt Slipping” instructions.
WALKING BELT IS SLIPPING DURING USE (Diagram 3)
First, unplug the power cord from the surge protector. Using the hex
key provided, turn both left and right rear roller adjustment bolts the
same distance, usually a ¼ turn, in the clockwise direction. Plug the
power cord back into the surge protector and run the treadmill at 2.5
mph. You should now walk on the belt to determine if the belt is still
slipping. Repeat the above procedure until the walking belt is not
slipping. The tension should be just tight enough not to slip.
Note: Turning the hex key counter clockwise brings the rear
rollers and belt towards you.
Turning the hex key clockwise pushes the rear roller and belt
away from you.
19
Diagram 2
Diagram 3
Change MPH to KMH
Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per hour). All
treadmills are calibrated at the factory for British Units (miles per hour). To change the display to read in kilometers, follow the steps described here:
1) Turn power OFF on the console. (Do not unplug treadmill.) Attach the magnet safety key to the console.
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in the backside
of the console (see diagram below).
3) Depress the calibration mode switch ONCE. CL11 should appear in the TIME window.
4) Pressing the SPEED +/- button will activate your choice.
5) To accept the setting, press the POWER button.
20
Maintenance Instructions
WARNING! Before performing any maintenance to your treadmill, always unplug the power cord from
the surge protector.
CLEANING: Routine cleaning of your IRONMAN 320t TREADMILL will extend the life of your unit.
WARNING! To prevent electrical shock, be sure the power to the treadmill is OFF and the unit is unplugged
from the wall electrical outlet before attempting any cleaning or maintenance.
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean, water dampened soft cloth to remove excess perspiration. USE NO CHEMICALS.
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the
belt and eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.
DECK LUBRICATION: The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be checked periodically for lubrication to ensure optimal treadmill performance.
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top surface of the walking board as far under as you can reach. If you feel signs of silicone, no further lubrication is required. If it
feels dry to the touch, lubrication is needed. Ironman Fitness recommends “Lube N Walk” for cleaning and
lubricating the treadmill belt and deck. Ask your retailer or call Ironman Fitness at 800-750-4766. You may
also use silicone such as “Napa 8300” (available at most NAPA Auto Parts stores).
TO APPLY LUBRICANT TO THE WALKING BOARD
1) Position the walking belt so that the seam is located on top and in the center of the center of the walking
board.
2) Insert the spray nozzle into the spray head of the lubricant can.
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board
approximately 6” from the front of the treadmill. Apply the silicone spray to the walking board, moving from
the front of the treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds
on each side.
4) Allow the silicone to ‘set’ for one minute before using the treadmill.
WARNING: Do not over-lubricate the walking board. Excess lubricant should be wiped off with a clean
towel.
21
Maintenance Instructions
22
Troubleshooting Guide
Treadmill will not start.
1. Is the Safety Key inserted into the treadmill Console?
2. Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a properly
grounded outlet, and the surge protector is turned on. (Refer to “Power Requirements” on page 12).
3. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait
five minutes and then press the switch back in.
4. Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located.
If it has tripped, reset or have an electrician replace the breaker in home.
5. Have an electrician check for inadequate voltage at the outlet.
Treadmill loses power during use.
1. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait
five minutes and then press the switch back in.
2. Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located.
If it has tripped, reset or have an electrician replace the breaker in home.
3. If the treadmill still will not operate, please call Ironman Customer Service at 800-750-4766.
Treadmill walking belt slows during use.
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15 amps,
with a 14-gauge cord of five feet or less and the surge protector is securely plugged into the outlet.
2. If treadmill still will not operate, please call Ironman Customer Service at 800-750-4766.
Treadmill walking belt slips or is not centered on rear roller.
1. Refer to “Belt Adjustment and Tension” section on page 19.
2. Need help? Call Ironman Customer Service at 800-750-4766.
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be displayed when there is
a problem.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill
until the problem is corrected. Call Ironman Customer Service at 800-750-4766, or see “Error
Messages” on page 24 of this Owners Manual.
23
Error Messages
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be displayed when there is
a problem. The following error codes will be displayed in the console display windows.
Safety Interlock Error Messages
SI 1 - Safety key missing, replace and try again.
SI 2 - Over voltage protection trip. Notify Ironman Fitness Customer Service.
Other Error Messages
E11 - Lack of speed feedback data from belt motor. Attempt calibration. See Calibration Sequence section on
page 25 of this Owners Manual for detailed information.
E22 - Under Speed condition detected from the belt motor. Attempt calibration. See Calibration Sequence section for detailed information.
E33 - Over Speed condition detected from the belt motor. Attempt calibration. See Calibration Sequence section for detailed information.
E44 - Stuck key detected at power up, Notify Ironman Fitness Customer Service.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill
until the problem is corrected. Call Ironman Fitness Customer Service at (800) 750-4766.
24
Calibration Sequence
Do not attempt to calibrate the treadmill unless an Error Code is present. See Error Messages (page 24).
Our treadmill is equipped with a software package that will perform a calibration sequence unique to your
specific model number.
Please perform the following steps to calibrate the IRONMAN 320t TREADMILL.
1. Unplug power cord from outlet strip.
2. Attach Safety Key to console.
3. Plug power cord into outlet strip.
4. Initiate calibration sequence. Locate hole on the back of the console and insert the eraser end of a pencil
through the hole and press the calibration switch twice. As show on page 20.
5. CL21 should appear in the Time window, if not, continue to press the calibration switch until CL21
appears.
Note: During the calibration sequence, the Time window will display which step you are at in the process
(C21, C22, C23 and so on). The CAL/DIST window will display which key should be entered next. For example, “E” for Enter, “P” for Power, or “SS” for Start / Stop.
6. CL21: MPH or KPH will be flashing in the Speed window, pressing the Speed +/ - button will toggle
options. Choose MPH (KPH), press Enter.
7. CL22: 8, 10, or 12 (13, 16, or 20 in KPH mode) will be displayed in the Speed window, pressing the Speed
+/ - button will toggle options. Choose 10 (or 16 for KPH mode), press Enter.
8. CL23: FFF, UUU, or HHH will be displayed in the Speed window, pressing the Speed +/ - button will toggle options. Choose UUU, press Enter.
9. CL24: 111 or 222 will be displayed in the Speed window, pressing the Speed +/ - button will toggle
options. Choose 222, press Enter.
10. CL25: --- will be displayed in the Speed window, pressing Enter.
11. CL26: OPA or OPI will be displayed in the Speed window, pressing the Speed +/ - button will toggle
options. Choose OPA, press Enter.
12. CL27: Blank (nothing), “a”, “b”, “c”, or “d” will be displayed in the Incline window, pressing the Speed
+/ - button will toggle options. Choose “Blank”, press Enter.
13. CAL/DIST window will display “E”, Press Enter. “55” will display in CAL/DIST window.
14. Press Start/ Stop.
15. At this time, make sure you are not standing on the walking belt, as the machine will automatically initiate
belt movement and run through a complete calibration and diagnostic routine.
Press Enter, belt will begin to move, unit will begin self-calibration.
16. When Speed and Incline calibration has finished, press Power button twice, display should blank, and
treadmill should be ready for use.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill
until the problem is corrected. Call Ironman Customer Service at 800-750-4766.
25
Parts List
320t Parts List Rev F
REF# KEYS PART#
DESCRIPTION
QTY.
REF# KEYS PART#
DESCRIPTION
QTY.
1
423-00013
CROSS BAR 320T
1
51
410-00018
LATCH GUIDE
2
406-00055
BASE BUMPER, 38*33*15
2
52
406-00044
REAR WHEEL
4
3
406-00056
LONG BUMPER, 43*35*45
2
53
402-00050
POWER METAL BUSHING
9
4
423-00009
LEFT UPRIGHT
1
54
402-00046
CLIP NUT
8
5
423-00010
RIGHT UPRIGHT
1
55
406-00034
TRANSPORT WHEEL
2
6
423-00011
DECK FRAME
1
56
404-00004
POLY V-BELT, 190J8
1
7
423-00039
BASE FRAME SILVER, 320T.1/220T.1
1
57
404-00003
WALK BELT, 20*56, IRONMAN LOGO
1
8
419-00007
ELEVATION FRAME
1
58
403-00002
WALK BOARD, 150/220/320T, 20*56
1
9
419-00008
MOTOR FRAME
1
59
406-00035
DECK BUMPER, 24*20
7
10
405-00002
SIDE BOARD - LATCH SIDE
1
60
410-00014
ALLEN WRENCH HANGER
1
11
405-00003
SIDE BOARD
1
61
406-00045
ADJUST SUPPORT
2
12
419-00010
LINKAGE BRACKET
2
62
409-00003
FRONT ROLLER, 150T,220T,320T
1
13
419-00009
REED SWITCH PLATE
1
63
409-00004
REAR ROLLER, 150T,220T,320T
1
14
419-00011
SIDE MOTOR COVER BRACKET
2
64
410-00019
GAS SPRING, 400N
1
15
410-00015
POWER CORD BRACKET
1
65
419-00012
REAR WHEEL SHAFT
4
16
410-00016
BELT GUIDE BRACKET
2
66
402-00051
SHOULDER ALLEN BOLT 1/4"-20*63.5
2
17
410-00012
LAT PIN
1
67
402-00052
SHOULDER ALLEN BOLT 1/4"-20*28.5
2
18
410-00013
LAT PIN BRACKET
2
68
402-00053
SHOULDER ALLEN BOLT 5/16"-18*45
2
19
406-00036
MOTOR COVER
1
69
402-00054
Allen Bolt 5/16"-18*15
6
20
406-00037
LEFT FENDER
1
70
402-00055
Allen Bolt 5/16"-18*70
4
21
406-00038
RIGHT FENDER
1
71
402-00056
Carriage Bolt 5/16"-18*25.4
9
22
406-00039
LEFT END CAP, SILVER
1
72
402-00057
Carriage Bolt 5/16"-18*19
4
23
406-00040
RIGHT END CAP, SILVER
1
73
402-00058
Nylon Lock Nut 5/16"-18*8.9
9
24
406-00048
MOLDED REAR PAN
1
74
402-00059
Hex Bolt 3/8"-16*45
1
25
406-00049
FRONT BOTTOM PAN
1
75
402-00060
Hex Bolt 3/8"-16*63.5
1
26
406-00050
REAR BOTTOM PAN
1
76
402-00125
ALLEN BOLT, 3/8" X 16 25
2
27
406-00051
BOTTOM SHEET, 150/220/320t,TRI-7.3t
1
77
402-00062
Nylon Lock Nut 3/8"-16*11.5
2
28
406-00053
MAIN CONSOLE BOX (A)
1
78
402-00063
Nylon Lock Nut 5/16"-18*8.9
1
29
406-00022
LEFT TOP HANDLE COVER
1
79
402-00047
JAM NUT 5/16"*18
4
30
406-00023
RIGHT TOP HANDLE COVER
1
80
402-00064
Screw ST4.2*32
2
31
406-00024
LEFT POCKET BOTTOM
1
81
402-00065
Screw ST4.8*16
4
32
406-00025
RIGHT POCKET BOTTOM
1
82
406-00059
SQUARE BUMPER, 40*28*6
2
33
406-00026
LEFT BOTTOM HANDLE COVER
1
83
402-00097
PHILIP SCREW ST4*16
19
34
406-00027
RIGHT BOTTOM HANDLE COVER
1
84
402-00068
Philip Screw ST4.2x16
66
35
406-00028
REED SWITCH TOP HOLDER
1
85
402-00069
Philip Screw ST2.9x9.5
15
36
406-00029
REED SWITCH BOTTOM HOLDER
1
86
402-00086
PHILIP SCREW, 10-24 X 42.5
3
37
406-00054
CONSOLE A INSERT FOR 5 WIN LED
1
87
402-00071
Chamfer Bolt 1/4"-20 x 25mm
8
38
402-00090
KILL SWITCH MAGNET
1
88
402-00072
Nylon Lock Nut 1/4"-20 x 6.5mm
8
39
414-00014
ANTI-SKID PAD, IN-042
2
89
402-00126
WASHER, 6.6 X 15 X2
4
40
406-00030
FAN GRILL
1
90
402-00074
DUPE 402-00026, Washer 9x16x1.6mm
23
41
406-00032
FAN MOTOR MOUNT
1
91
402-00075
Spring Washer 8mm
12
42
402-00091
PLASTIC WASHER
2
92
410-00020
PULSE RECEPTACLE PLATE - TOP
2
43
402-00049
CLIP NUT
3
93
410-00021
PULSE RECEPTACLE PLATE - BOTTOM
2
44
405-00004
T EXTRUSION
1
94
402-00076
Philip Screw ST4.2x9.6
4
45
405-00005
S EXTRUSION
1
95
402-00077
Philip Screw M2.5x6
2
46
406-00041
PLUG CALIBRATION HOLE
1
96
402-00078
Washer 2.5x5x0.5mm
2
47
406-00033
DOME END CAP
2
97
402-00079
SPRING WASHER 2.5MM
2
48
406-00047
FAN (CONSOLE)
1
98
402-00080
GEAR WASHER D2.5
2
49
406-00042
LEFT SIDEBOARD COVER
1
99
402-00048
PAN SPRING WASHER 10*19*0.25
6
50
406-00043
RIGHT SIDEBOARD COVER
1
100 410-00022
WRENCH
1
26
1
Parts List
320t Parts List Rev F Continued
REF# KEYS PART#
DESCRIPTION
QTY.
REF# KEYS PART#
DESCRIPTION
QTY.
101 410-00023
ALLEN WRENCH 3/16"
1
136 413-00004
POWER CORD
1
102 410-00024
ALLEN WRENCH 7/32"
1
137 408-00016
TRANSFORMER (WITH FAN)
1
103 414-00023
DECAL SPEED, 150T, 220T, 320T
1
138 413-00018
FAN HARNESS
1
104 414-00024
DECAL ELEVATION, IN-045, 150T, 220T, 320
1
139 407-00007
MOTOR CONTROLLER, 08-0158
1
105 414-00028
DECAL CLEAR CONSOLE COVER,150T,220T,320T
1
140 407-00008
EKG MODULE, 07-0080
1
106 414-00025
DECAL IRONMAN UPRIGHTS, IN-049
1
141 413-00019
TEL-LINE
1
107 402-00123
PHILIP SCREW, ST4 X 25
2
142 407-00006
SPEED INCLINE PCB
2
108 414-00029
DECAL MODEL 320T, IN-060
1
143 414-00017
OVERLAY IN-041,320T
1
109 414-00027
DECAL IRONMAN DECK
1
144 407-00010
CONSOLE PCB IN-020, TRIAD/320T
1
110 414-00002
SAFETY KEY DECAL, IN-008
1
145 408-00018
MEMBRANE SPEED IN-030
1
112 410-00034
ZIP TIE, SMALL
4
146 408-00019
MEMBRANE INCLINE IN-031
1
113 410-00035
ZIP TIE ,LARGE
15
147 408-00020
MEMBRANE PROGRAM IN-032
1
114 402-00081
Plastic Washer
18
148 412-00005
ACTUATOR, 12-0045
1
115 402-00082
WASHER 9*22*2
4
149 415-00008
MANUAL 320T
1
116 402-00122
PHILLIP SCREW, ST4 X 13
4
150 402-00092
ALLEN BOLT
2
117 402-00031
PHILIP SCREW ST4.2*13
31
151 406-00057
POWER CORD SPACER
1
118 402-00085
Philip Screw 10-24"*12mm
1
152 402-00093
GEAR WASHER
1
119 408-00013
SPEED SENSOR
1
153 402-00098
PHILIP SCREW ST2.9*6.5
6
120 413-00012
ENCODER HARNESS
1
155 413-00020
HARNESS EKG TO HRC
1
121 412-00006
MOTOR, 12-0049
1
156 402-00012
ALLEN BOLT M8*40
2
122 406-00046
FAN (MOTOR)
1
157 402-00099
ALLEN BOLT M5*8
2
123 413-00013
CONSOLE HARNESS A
3pcs
158 402-00100
PHILIP SCREW 4.2*25
8
124 413-00014
SPEED AND INCLINE HARNESS
2
160 406-00060
DECK BUMPER 25*19*16
1
125 413-00015
EKG HARNESS
2
161 407-00022
CHEST STRAP, 07-0091
1
126 408-00014
FUSE
2
162 406-00061
DECK BUMPER 41*3
2
127 408-00015
CIRCUIT BREAKER IN-011
1
163 406-00097
HRC RECEIVER HOUSING 75x57x16.8
1
129 402-00087
SCREW 8/32*16
1
164 407-00020
HEARTBEAT RECEIVER, 07-0090
1
130 402-00088
WASHER
1
165 402-00064
Screw ST4.2*32
2
131 407-00005
CONSOLE FAN MOTOR
1
166 402-00124
PHILIP SCREW, M6 X 10
2
132 413-00016
REED SWITCH
1
167 402-00073
Washer 6.6x12x1.6mm
2
133 413-00017
JUMPER WIRE
1
168 406-00098
GROMMET IRONMAN UPRIGHT
1
134 408-00017
MAGNET CORE
1
169 406-00079
BASE BUMPER, 28*25*13
2
135 402-00089
WIRE CLIP
4
27
Exploded View
28
Exploded View
CONSOLE ASSEMBLY 424-00008
WIRE HARNESS / MISCELLANEOUS
29
Warranty Information
IRONMAN FITNESS 320t LIMITED WARRANTY
Residential Warranty
Frame: Lifetime
Motor: 10 Years
Parts: 2 Years
Labor: 1 Year
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Ironman Fitness
(“Ironman”) under the Ironman brand name. The warranty period to the original purchaser is listed above in the table.
Ironman warrants that the Product you have purchased for use from Ironman or from an authorized Ironman reseller is free from
defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase
of the Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone
who subsequently purchases the Product from you. It excludes expendable parts (wear items). Wear items pertain to components that
might need to be replaced due to normal wear and tear. These items vary per product but will include pedal straps, seats, grips,
chains, bottom bracket assemblies, pads, etc. Please contact an Ironman customer service representative for specifics on wear items.
This Limited Warranty becomes VALID ONLY if the product is purchased through an Ironman Fitness authorized dealer unless otherwise authorized by Ironman Fitness in writing.
During the warranty period Ironman will repair or replace (at Ironman’s option) the product if it becomes defective, malfunctions, or
otherwise fails to conform with this Limited Warranty under normal use. In repairing the Product, Ironman may replace defective
parts, or at the option of Ironman, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and
Products replaced under this warranty will become the property of Ironman. Ironman reserves the right to change manufacturers of
any part to cover any existing warranty.
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with
transportation of the parts or Product.
To obtain warranty service, you must contact an Ironman authorized retailer, service technician or Ironman Fitness at our phone
number located in this manual. Any parts determined to be defective must be returned to Ironman to obtain warranty service. You
must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the
parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss
during shipment. You must present Ironman with proof-of-purchase documents (including the date of purchase). Any evidence of
alteration, erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.
This warranty does not extend to any product not purchased from Ironman or from an authorized Ironman reseller. This Limited
Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse;
(b) by the use of parts not manufactured or sold by Ironman; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Ironman, or an authorized Ironman warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any
Product submitted for warranty service be found ineligible, an estimate of repair cost will be furnished and the repair will be made if
requested by you upon Ironman’s receipt of payment or acceptable arrangements for payment.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES NO OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. IRONMAN EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS
OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other
rights that may vary from state to state. This is the only expressed warranty applicable to Ironman-branded products. Ironman neither
assumes nor authorizes anyone to assume for it any other express warranty.
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR
UNIT WITH IRONMAN FITNESS.
PLEASE MAIL WARRANTY CARD TO:
IRONMAN FITNESS, ATTN: WARRANTY DEPARTMENT, P.O. BOX 551239, DALLAS, TEXAS 75355-1239
REGISTER YOUR PRODUCT ONLINE AT:
WWW.IRONMANFITNESS.COM
30
Customer Service
(800) 750-4766
Ironman Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
www.ironmanfitness.com
Ironman and M-dot are registered trademarks of the World Triathlon Corp., used here by permission.