ESAB EMP 285ic 1ph & EMP 285ic 3ph User manual

PARTS MANUAL
EMP 285ic 1ph & EMP 285ic 3ph
Valid for: serial nos. 745-xxx-xxxx, 747-xxx-xxxx
Rights reserved to alter specifications without notice.
PART # 0463 619 001
© ESAB AB 2018
i
Ordering number
Product
Notes
0558102554
EMP 285ic 1ph
Bobbin Ø4-12 in. (100-300 mm) CSA, bayonet
0558102556
EMP 285ic 3ph
Bobbin Ø4-12 in. (100-300 mm) CSA, bayonet
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit,
serial number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical
work only by a trained electrician. Use only recommended spare parts.
ii
SECTION TABLE OF CONTENTS
Paragraph
Page
SECTION 1 HOUSING PARTS
1.1
HOUSING PARTS................................................................................................ 1-1
SECTION 2 CONNECTION PARTS
2.1
CONNECTION PARTS ......................................................................................... 2-1
SECTION 3 USER-INTERFACE PARTS
3.1
USER-INTERFACE PARTS .................................................................................... 3-3
SECTION 4 CONTROL/POWER MODULE PARTS
4.1
4.2
CONTROL/POWER MODULE PARTS FOR EMP 285IC 1PH ................................... 4-1
CONTROL/POWER MODULE PARTS FOR EMP 285IC 3PH ................................... 4-3
SECTION 5 WIRE-FEED ASSEMBLY PARTS
5.1
WIRE-FEED ASSEMBLY PARTS ............................................................................ 5-5
iii
SECTION LIST OF FIGURES
Figure
Figure 1-1.
Figure 2-1.
Figure 3-1.
Figure 4-1.
Figure 4-2.
Figure 5-1.
Page
Housing ................................................................................................................. 1-2
Connections .......................................................................................................... 2-2
User-Interface ....................................................................................................... 3-4
Power-Side Module Parts, EMP 285ic 1ph ........................................................... 4-2
Power-Side Module Parts, EMP 285ic 3ph ........................................................... 4-4
Wire-Feed Assembly ............................................................................................. 5-7
iv
SECTION LIST OF TABLES
Table
Table 1-1.
Table 2-1.
Table 3-1.
Table 4-1.
Table 4-2.
Table 5-1.
Table 5-2.
Table 5-3.
Page
Housing Parts ......................................................................................................... 1-1
Connection Parts .................................................................................................... 2-1
User-Interface Parts ............................................................................................... 3-3
Control/Power Module Parts, for EMP 285ic 1ph ................................................. 4-1
Control/Power Module Parts, for EMP 285ic 3ph ................................................. 4-3
Wire-Feed Assembly Parts ..................................................................................... 5-5
Wire-Feed Rollers: Available Sizes for Models 285ic 1ph, 3ph .............................. 5-5
Output & Center Wire-Guide Tube: Available Sizes for Models 285ic 1ph, 3ph ... 5-6
v
HOUSING PARTS
HOUSING PARTS
SECTION 1
1.1
HOUSING PARTS
Table 1-1. Housing Parts
Item
1
2
3
4
5
6
7
8
Part #
0558 102 537
0558 102 538
0558 102 620
0558 102 544
0558 102 399
0558 102 545
0558 102 546
0558 102 547
Description
Hinge
Door pull & latch
Side door, spool side (EMP 285ic)
Side frame, spool side
Handle
Foot (With 2× M6x20 screw)
Side frame, power side
Side door, power side
1-1
Qty
1
1
1
1
4
2
1
1
HOUSING PARTS
Figure 1-1. Housing
1-2
USER-INTERFACE PARTS
CONNECTION PARTS
SECTION 2
2.1
CONNECTION PARTS
NOTE
Except for the Power Switch (6), all Connection Parts are
the same for both the 3ph and 1ph.
Table 2-1. Connection Parts
Item
1
2
3
4
5
6
7
8
9
10
11
Part #
0558 102 521
0558 102 522
0558 102 523
0558 102 525
0558 102 524
0558 102 615
0464 646 880
0558 102 611
0558 102 527
0558 102 593
0558 102 612
0558 102 530
Description
Brake hub kit
MIG gas solenoid system
TIG/Spool gun gas solenoid system
Bracket, gas solenoid mounting
Gas inlet/outlet, bulkhead fitting
Power switch, 1ph only
Power switch, 3ph only
Fan Bracket assembly
Female OKC connector
Polarity change cable & male OKC connector
Wire drive assembly, bayonet connector
8 pin female remote receptacle and harness
2-1
Qty
1
1
1
1
3
1
1
1
2
1
1
1
USER-INTERFACE PARTS
Figure 2-1. Connections
2-2
USER-INTERFACE PARTS
USER-INTERFACE PARTS
SECTION 3
3.1
USER-INTERFACE PARTS
Table 3-1. User-Interface Parts
EMP 285ic 1ph
Item
1
2
3
4
5
6
7
Part #
0558 102 618
0558 102 438
0558 102 423
0558 102 424
0558 102 440
0558 102 441
0558 102 616
Description
User interface complete
Replaceable display lens
Encoder for small knob
Encoder for large knob
Knob, small
Knob, large
Lens assembly kit
Qty
1
1
2
1
2
1
1
EMP 285ic 3ph
Item
1
2
3
4
5
6
7
Part #
0558 102 619
0558 102 438
0558 102 423
0558 102 424
0558 102 440
0558 102 441
0558 102 617
Description
User interface complete
Replaceable display lens
Encoder for small knob
Encoder for large knob
Knob, small
Knob, large
Lens assembly kit
3-3
Qty
1
1
2
1
2
1
1
USER-INTERFACE PARTS
Figure 3-1. User-Interface
3-4
CONTROL/POWER MODULE PARTS
SECTION 4
4.1
CONTROL/POWER MODULE PARTS FOR EMP 285ic 1ph
Table 4-1. Control/Power Module Parts, for EMP 285ic 1ph
Item
1
2
3
4
5
6
7
8
Part #
0558 102 607
0558 102 613
0558 102 595
0558 102 596
0464 625 880
0558 102 431
0558 102 438
0558 102 614
Description
Control PCB
Main Power Board Assembly
Output Inductor
Output Diode Assembly
Main Transformer
PFC Inductor assembly
Strain relief, mains cable
Mains Cable
Qty
1
1
1
1
1
1
1
1
Figure 4-1. Power-Side Module Parts, EMP 285ic 1ph
4.2
CONTROL/POWER MODULE PARTS FOR EMP 285ic 3ph
Table 4-2. Control/Power Module Parts, for EMP 285ic 3ph
Item
1
2
3
4
5
6
7
8
9
Part #
0558102607
0558102621
0558102595
0558102596
0558102626
0558102628
0558102438
0558102622
0558102624
Description
Control PCB
Main Power Board Assembly
Output Inductor
Output Diode Assembly
Main Transformer
IPS Board Assembly
Strain relief, mains cable
Mains Cable
Filter Board Assembly
Qty
1
1
1
1
1
1
1
1
1
Figure 4-2. Power-Side Module Parts, EMP 285ic 3ph
WIRE-FEED ASSEMBLY PARTS
SECTION 5
5.1
WIRE-FEED ASSEMBLY PARTS
NOTE
All Wire-Feed Assembly Parts are common for both EMP 285ic 1ph & EMP 285ic 3ph
Table 5-1. Wire-Feed Assembly Parts
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part #
0558102591
0558102592
0558102608
(SEE Table 5-3 BELOW)
0558102609
0558102597
0558102605
0558102606
(SEE Table 5-2 BELOW)
0558102600
0558102601
0558102602
0558102603
0558102604
15 0558102625
DESCRIPTION
Qty
1
1
1
1
1
1
2
1
2
3
2
1
1
PRESSURE ROLLER ASSEMBLY
TENSION ADJUSTMENT ASSEMBLY
CENTER WIRE-GUIDE TUBE
OUTPUT WIRE-GUIDE TUBE
MOTOR-GEAR SHAFT WOODRUFF KEY
INLET QUAD WF
DRIVEN GEAR ASSEMBLY
DRIVE GEAR ASSEMBLY
WIRE-FEED ROLLERS
WASHER FLAT M4 LARGE OD
THUMB SCREW M4 X 10 X 8 KNURLED
THUMB SCREW M4 X 10 X 5 KNURLED
QUAD WF COVER
THUMB SCREW M5 X 14 KNURLED
5
WIRE DRIVE KNOB, BAYONET
1
Table 5-2. Wire-Feed Rollers: Available Sizes for Models 285ic 1ph, 3ph
ITEM
PART #
DESCRIPTION
FEED ROLLERS FOR ALL WIRES EXCEPT ALUMINUM
21155
ROLLER, .024 (.6) - .030 (.8), V-SOLID
1
21156
ROLLER, .035 (0.9) - .045 (1.2), V-SOLID
2
3
4
5
COMMENT
OPTIONAL FOR PURCHASE
DEFAULT*/ACCESSORY**
21157
ROLLER, .052 (1.4) - .062 (1.6), V-SOLID
OPTIONAL FOR PURCHASE
21160
ROLLER, .030 (0.8) - .035 (0.9), V-KNURLED
OPTIONAL FOR PURCHASE
21161
ROLLER, .045 (1.2) - .052 (1.4), V-KNURLED
ACCESSORY**
FEED ROLLERS FOR ALUMINUM WIRE
21159
ROLLER, .045 (1.2) - .062 (1.6), ALUM (U-GROOVE)
6
* DEFAULT (size included in package)
** ACCESSORY (included with each model)
OPTIONAL FOR PURCHASE
Table 5-3. Output & Center Wire-Guide Tube: Available Sizes for Models 285ic 1ph, 3ph
ITEM
#
PART #
DESCRIPTION
OUTPUT WIRE-GUIDE TUBES EXCEPT FOR ALUMINUM WIRE
0558 102 585
TUBE, WIRE GUIDE .024 (.6), V-SOLID
1
0558
102
584
2
TUBE, WIRE GUIDE .030 (.8) - .040 (1.0), V-SOLID
3
4
COMMENT
OPTIONAL FOR PURCHASE
ACCESSORY**
0558 102 582
TUBE, WIRE GUIDE .035 (0.9) - .045 (1.2), V-SOLID
DEFAULT*
0558 102 583
TUBE, WIRE GUIDE .052 (1.4) - .062 (1.6), V-SOLID
ACCESSORY**
OUTPUT WIRE-GUIDE TUBES FOR ALUMINUM WIRE
0558 102 586
TUBE, WIRE GUIDE .035 (0.9), ALUM
5
0558
102
587
TUBE, WIRE GUIDE .045 (1.2), ALUM
6
0558 102 588
TUBE, WIRE GUIDE .052 (1.4) - .062 (1.6), ALUM
7
* DEFAULT (size included in package)
** ACCESSORY (optional size included with each model)
OPTIONAL FOR PURCHASE
OPTIONAL FOR PURCHASE
OPTIONAL FOR PURCHASE
Figure 5-1. Wire-Feed Assembly
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