ESABFeed 30L- 4i

Instruction manual

0459 813 027 051220

Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

Valid for serial no. 535--xxx--xxxx

Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

-- 2 --

Ðóññêèé

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Îáîðóäîâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Ïàíåëü óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Èíñòðóêöèè ïî ïîäúåìó . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Ïîäâîä âîäû . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Äàâëåíèå ïîäà÷è ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Çàìåíà è âñòàâêà ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Çàìåíà ïîäàþùèõ ðîëèêîâ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Ïðîâåðêà è î÷èñòêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 5 6 7

6 6 8

8

9 9 10 10 10

11

11

12 22 24 26 28

TOCr

-- 3 --

RU 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ îáîðóäîâàíèÿ.

1.

Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü: S èíñòðóêöèè ïî ýêñïëóàòàöèè S S S S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà íàçíà÷åíèå îáîðóäîâàíèÿ ïðàâèëà òåõíèêè áåçîïàñíîñòè òåõíîëîãèþ ñâàðêè 2.

S S Îïåðàòîð îáåñïå÷èâàåò: óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè 3.

S S Ðàáî÷åå ìåñòî äîëæíî: îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè íå èìåòü ñêâîçíÿêîâ 4.

5.

S S Ñðåäñòâà çàùèòû ïåðñîíàëà Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû, íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð, øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè âûçâàòü îæîãè.

S S S S Îáùèå ìåðû ïðåäîñòîðîæíîñòè Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

äîëæíû ïðîèçâîäèòüñÿ

 ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

Çàïðåùàåòñÿ

ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî âðåìÿ ýêñïëóàòàöèè.

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

bm44d1ra

-- 4 --

RU

ÎÑÒÎÐÎÆÍÎ!

ÄÓÃÎ Â Àß Ñ Â ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ Â ÑÅÕ ÏÐÀ  ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ, ÄÅÉÑÒ Â ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ ÏÐÅÄÑÒÀ  ÀÒÜ Ñ Â ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,  ËÅÍÍÛÅ ÈÇÃÎÒÎ Â ÈÒÅËÅÌ Ñ Â ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ Â ÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè ÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó îáîðóäîâàíèþ Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

2 ÂÂÅÄÅÍÈÅ

Áëîêè ïîäà÷è ïðîâîëîêè

MA23A

ïèòàíèÿ ESABMig 300i.

ESABFeed 30L-4i

ñ ïàíåëüþ óïðàâëåíèÿ

MA23

èëè ïðåäíàçíà÷åíû äëÿ ÌÈÃ/ÌÀà ñâàðêè ñ èñïîëüçîâàíèåì èñòî÷íèêà Îíè âûïóñêàþòñÿ â ðàçëè÷íûõ âåðñèÿõ, ñì. ñòð.

24

.

Áëîêè ïîäà÷è ïðîâîëîêè ñîäåðæàò ÷åòûðåõðîëèêîâûå ìåõàíèçìû ïîäà÷è ïðîâîëîêè, à òàêæå ýëåêòðîííóþ ñõåìó óïðàâëåíèÿ.

Èõ ìîæíî èñïîëüçîâàòü ñîâìåñòíî ñ ïðèñïîñîáëåíèåì äëÿ ïðîâîëîêè ESAB MarathonPac t èëè ñ êàòóøêîé äëÿ ïðîâîëîêè (ñòàíäàðòíûé äèàìåòð 300 ìì, ñ ïðèíàäëåæíîñòüþ Æ 440 ìì).

Áëîê ïîäà÷è ïðîâîëîêè ìîæíî óñòàíîâèòü ëèáî íà òåëåæêå äëÿ áëîêà ïèòàíèÿ, ïîäâåøåííîé íàä ðàáî÷èì ìåñòîì, íà ïðîòèâîâåñå, ëèáî íà ïîëó ñ èñïîëüçîâàíèåì êîìïëåêòà êîëåñ èëè áåç êîëåñ.

Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 28 .

bm44d1ra

-- 5 --

RU

2.1

Îáîðóäîâàíèå

S S

Áëîê ïîäà÷è ïðîâîëîêè êîìïëåêòóåòñÿ ñëåäóþùèì:

S Ðóêîâîäñòâî ïî ýêñïëóàòàöèè áëîêà ïîäà÷è ïðîâîëîêè Ðóêîâîäñòâî íà àíãëèéñêîì ÿçûêå ïî ðàáîòå ñ ïàíåëüþ óïðàâëåíèÿ ßðëûê ñ ïåðå÷íåì ðåêîìåíäîâàííûõ ñìåííûõ äåòàëåé

2.2

Ïàíåëü óïðàâëåíèÿ

Áëîêè ïîñòàâëÿþòñÿ â êîìïëåêòå ñ îäíîé èç ñëåäóþùèõ ïàíåëåé óïðàâëåíèÿ:

ÌÀ23

Ñ âðàùàåìûìè ðó÷êàìè, ïðåäíàçíà÷åííûìè äëÿ óñòàíîâêè íàïðÿæåíèÿ è ñêîðîñòè ïîäà÷è ïðîâîëîêè / ñèëû òîêà. Îñòàëüíûå íàñòðîéêè ïðîèçâîäÿòñÿ êíîïêàìè.

MA23A

Ñ âðàùàåìûìè ðó÷êàìè, ïðåäíàçíà÷åííûìè äëÿ óñòàíîâêè íàïðÿæåíèÿ / QSet ïðîèçâîäÿòñÿ êíîïêàìè.

t è ñêîðîñòè ïîäà÷è ïðîâîëîêè / ñèëû òîêà. Îñòàëüíûå íàñòðîéêè Ïîäðîáíîå îïèñàíèå ïàíåëåé óïðàâëåíèÿ ñì. â îòäåëüíîì ðóêîâîäñòâå .

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

Áëîê ïîäà÷è ïðîâîëîêè ESABFeed 30L-4i Èñòî÷íèê ïèòàíèÿ Ïîòðåáëÿåìàÿ ìîùíîñòü Ìàêñèìàëüíûé

òîê ýëåêòðîäâèãàòåëÿ

Ñêîðîñòü ïîäà÷è ïðîâîëîêè

42 Â 50-60 Ãö 180 ÂÀ 3,5 A 0,8 - 25,0 ì/ìèí

Ñîåäèíåíèå ãîðåëêè Ìàêñ. äèàìåòð êàòóøêè ñ ïðîâîëîêîé Äèàìåòð ïðîâîëîêè

Fe Ss Al Ïðîâîëîêà ñ ñåðäå÷íèêîì

Ìàññà Ðàçìåðû, ä x ø x â Çàùèòíûé ãàç:

EURO 300 ìì (*440 ìì) 0,6 - 1,2 ìì 0,6 - 1,2 ìì 1,0 - 1,2 ìì 0,8 - 1,2 ìì 15 êã 690 x 275 x 420 ìì ìàêñèìàëüíîå äàâëåíèå

Òèï îõëàæäåíèÿ

ìàêñèìàëüíîå äàâëåíèå (Âñåõ òèïîâ, ïðåäíàçíà÷åííûõ äëÿ ýëåêòðîäóãîâîé ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé ñâàðî÷íîé ïðîâîëîêîé (MIG) èëè áåç ãàçà ïðîâîëîêîé ñ ôëþñîì (MAG)).

5 áàð 50% âîäû / 50% ýòèëåíãëèêîëü 5 áàð bm44d1ra

-- 6 --

RU

Áëîê ïîäà÷è ïðîâîëîêè ESABFeed 30L-4i Ìàêñèìàëüíàÿ äîïóñòèìàÿ íàãðóçêà ïðè

ðàáî÷åì öèêëå 60% 365 A

Êëàññ çàùèòû êîðïóñà

ñ ãåðìåòè÷íûì äåðæàòåëåì êàòóøêè áåç ãåðìåòè÷íîãî äåðæàòåëÿ êàòóøêè IP23 IP2X * Ïðèíàäëåæíîñòè, ñì. ñòð.

28

.

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû

IP

óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé

IP 23

ïðåäíàçíà÷åíî äëÿ íàðóæíîé è âíóòðåííåé óñòàíîâêè.

Êëàññ êîæóõà

Íîðìû

IP

óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ îáúåêòîâ è âîäû. Îáîðóäîâàíèå, ìàðêèðîâàííîå êàê

IP 2X,

ïðåäíàçíà÷åíî äëÿ ðàáîòû â çàêðûòîì ïîìåùåíèè.

4 ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

ÂÍÈÌÀÍÈÅ!

Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè÷åñêèì òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî÷íèêè ïèòàíèÿ â ñîîòâåòñòâóþùåì áåçîïàñíîì èñïîëíåíèè. Òàêèå èñòî÷íèêè ïèòàíèÿ ïîìå÷åíû ñèìâîëîì .

bm44d1ra

-- 7 --

RU

4.1

Èíñòðóêöèè ïî ïîäúåìó

Íîìåð çàêàçà äëÿ ïîäúåìíîé ïðîóøèíû ìîæíî íàéòè íà ñòðàíèöå

28

.

Âíèìàíèå!

Ïðè èñïîëüçîâàíèè äðóãîãî ìîíòàæíîãî óñòðîéñòâà, åãî ñëåäóåò èçîëèðîâàòü îò áëîêà ïîäà÷è ïðîâîëîêè.

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì ïðèâîäÿòñÿ íà ñòð.

4 . Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèàëüíóþ ðóêîÿòêó.

Âíèìàíèå!

Íå íàäàâëèâàéòå íà ñâàðî÷íûé ïèñòîëåò.

Ïðåäóïðåæäåíèå!

Óáåäèòåñü, ÷òî áîêîâûå ïàíåëè çàêðûòû âî âðåìÿ ðàáîòû.

ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !

Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî íà ðèñóíêå ðÿäîì ñî âòóëêîé.

ÎÑÒÎÐÎÆÍÎ !

Ñîáëþäàéòå îñòîðîæíîñòü!

òðàâìû !

 ðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè

ÎÑÒÎÐÎÆÍÎ!

Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà÷è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü îïðîêèäûâàíèÿ. Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî óñòàíîâëåíî íà íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.

bm44d1ra

-- 8 --

RU

5.1

Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ

1 2 3 4

Ïàíåëü óïðàâëåíèÿ, (ñì. ñîîòâåòñòâóþùåå Ðóêîâîäñòâî ïî ýêñïëóàòàöèè) Ïîäñîåäèíåíèå ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ Ïîäñîåäèíåíèå äëÿ ïîäà÷è îõëàæäàþùåé æèäêîñòè ê ñâàðî÷íîé ãîðåëêå íàñîñîì ñ ëîãè÷åñêèì óïðàâëåíèåì (ELP*) - ÑÈÍÅÅ Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû èç ñâàðî÷íîé ãîðåëêè: ÊÐÀÑÍÎÅ

6 7 8 9

Ïîäñîåäèíåíèå ñâàðî÷íîé öåïè ê èñòî÷íèêó ïèòàíèÿ, (OKC) Ïîäñîåäèíåíèå êàáåëÿ óïðàâëåíèÿ îò èñòî÷íèêà ïèòàíèÿ èëè áëîêà îõëàæäåíèÿ Ïîäñîåäèíåíèå äëÿ ïîäà÷è îõëàæäàþùåé æèäêîñòè, èäóùåé â îõëàæäàþùóþ óñòàíîâêó: ÊÐÀÑÍÎÅ.

Ïîäñîåäèíåíèå çàùèòíîãî ãàçà

5

Ïîäñîåäèíåíèå ñâàðî÷íîé ãîðåëêè

10

Ïîäñîåäèíåíèå äëÿ ïîäà÷è îõëàæäàþùåé æèäêîñòè, ïîñòóïàþùåé èç îõëàæäàþùåé óñòàíîâêè: ÑÈÍÅÅ.

Âíèìàíèå! Ïîäñîåäèíåíèå îõëàæäàþùåé æèäêîñòè ïðåäóñìàòðèâàåòñÿ òîëüêî íà îïðåäåëåííûõ ìîäåëÿõ.

* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò

5.2

.

5.2

Ïîäâîä âîäû

Áëîê ïîäà÷è ïðîâîëîêè ñ ïîäâîäîì âîäû îáîðóäîâàí ñèñòåìîé îáíàðóæåíèÿ

ELP

(

E

SAB

Ë

îãè÷åñêîå óïðàâëåíèå

Í

àñîñîì), êîòîðîå ïðîâåðÿåò, ïðèñîåäèíåíû ëè øëàíãè ïîäà÷è âîäû. Ïðè ïîäêëþ÷åíèè ñâàðî÷íîé ãîðåëêè ñ âîäÿíûì îõëàæäåíèåì, çàïóñêàåòñÿ âîäÿíîé íàñîñ.

Ôóíêöèÿ îáíàðóæåíèÿ ðàáîòàåò òîëüêî ñ òåìè èñòî÷íèêàìè ïèòàíèÿ, êîòîðûå îáîðóäîâàíû ñèñòåìîé ELP.

bm44d1ra

-- 9 --

RU

5.3

Äàâëåíèå ïîäà÷è ïðîâîëîêè

Ïðåæäå âñåãî óáåäèòåñü â òîì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ ÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü ÷ðåçìåðíûì.

S S S S

Ðèñ. 1 Ðèñ. 2

Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê íà ïóòè ïîäà÷è ïðîâîëîêè.

Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà äëÿ ïîäà÷è ïðîâîëîêè äî äåðåâÿííîãî áðóñêà (ðèñ. 1) ïîäàþùèå ðîëèêè äîëæíû ïðîñêàëüçûâàòü.

Ïðè ðàññòîÿíèè ïðèìåðíî 50 ìì ïðîâîëîêà äîëæíà ïîäàâàòüñÿ è ñãèáàòüñÿ ïðè óïîðå â áðóñîê (ðèñ. 2).

5.4

Çàìåíà è âñòàâêà ïðîâîëîêè

S S Îòêðîéòå áîêîâóþ ïàíåëü.

Îòñîåäèíèòå äàò÷èê äàâëåíèÿ, îòêèíóâ åãî íàçàä, ïðè ýòîì íàæèìíûå ðîëèêè ïåðåäâèíóòñÿ ââåðõ.

Âûïðÿìèòå íîâóþ ïðîâîëîêó íà äëèíå 10-20 ñì. Ïðåæäå ÷åì ââîäèòü åå â áëîê ïîäà÷è ïðîâîëîêè, óäàëèòå íàïèëüíèêîì ñ òîðöà ïðîâîëîêè çàóñåíöû è îñòðûå êðîìêè.

Óáåäèòåñü â òîì, ÷òî ïðîâîëîêà ïðàâèëüíî ïîäàåòñÿ â êàíàâêó ïîäàþùåãî ðîëèêà ,â âûïóñêíóþ íàñàäêó è íàïðàâëÿþùóþ äëÿ ïðîâîëîêè.

Çàêðåïèòå äàò÷èê äàâëåíèÿ.

Çàêðîéòå áîêîâóþ ïàíåëü.

5.5

Çàìåíà ïîäàþùèõ ðîëèêîâ

S S Îòêðîéòå áîêîâóþ ïàíåëü.

Îòñîåäèíèòå äàò÷èê äàâëåíèÿ (1), îòêèíóâ åãî íàçàä, ïðè ýòîì íàæèìíûå ðîëèêè ïåðåäâèíóòñÿ ââåðõ.

S Îòñîåäèíèòå ïðèæèìíûå ðîëèêè (2), ïîâåðíóâ îñü (3) íà 1/4 îáîðîòà ïî ÷àñîâîé ñòðåëêå è âûòÿíóâ åå. Ïðèæèìíûå ðîëèêè îòñîåäèíÿòñÿ.

S Îòñîåäèíèòå ïîäàþùèå ðîëèêè (4), îòâèíòèâ ãàéêè (5) è âûòÿíóâ ðîëèêè íàðóæó.

Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â îáðàòíîì ïîðÿäêå.

bm44d1ra

-- 10 --

RU

Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ

Ïîâåðíèòå ïîäàþùèé ðîëèê òàê, ÷òîáû ðàçìåðíàÿ ìåòêà òðåáóåìîé êàíàâêè áûëà îáðàùåíà ê âàì.

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Ïðèìå÷àíèå:

à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

6.1

Ïðîâåðêà è î÷èñòêà

Áëîê ïîäà÷è ïðîâîëîêè

Ðåãóëÿðíî ïðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ïðîâîëîêè íå áûë çàáèò ãðÿçüþ.

S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ ðîëèêîâ è íàïðàâëÿþùèõ äëÿ ïðîâîëîêè.

Òîðìîçíàÿ âòóëêà.

Òîðìîçíàÿ âòóëêà ðåãóëèðóåòñÿ ïåðåä ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî îòðåãóëèðîâàííîé òîðìîçíîé âòóëêå ïðîâîëîêà äîëæíà íåñêîëüêî ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.

S

Ðåãóëèðîâêà òîðìîçíîãî óñèëèÿ:

S Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè S Âñòàâèòü îòâåðòêó â ïðóæèíû èìåþùèåñÿ âî âòóëêå.

Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé ñòðåëêå.

Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé ñòðåëêè.

Ïðèìå÷àíèå:

Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü íà îäèíàêîâîå ÷èñëî îáîðîòîâ.

Ñâàðî÷íàÿ ãîðåëêà

S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà ïðîäóâàéòå íàïðàâëÿþùèå äëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ãóáêó.

bm44d1ra

-- 11 --

RU 7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

bm44d1ra

-- 12 --

ENGLISH

1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Wire feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Replacing and inserting wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 Changing feed rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 ORDERING SPARE PARTS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ORDERING NUMBER WEAR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 14 16

16 16

17 17

18

18

19 19 20 20 20

21

21

21 22 24 26 28

TOCe

-- 13 --

1 GB DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit ESABFeed 30L--4i from serial number 535 onwards, conforms to standard IEC/EN 60974--5, in accordance with the requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).

------------------------------------------------------------------------------------------------------------------------------------- Laxå 2005--10--07 Denis Sharp Technical Director ESAB AB, Welding Equipment SE--695 81 LAXÅ SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

2 SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1.

Anyone who uses the welding equipment must be familiar with: S S S S S its operation location of emergency stops its function relevant safety precautions welding 2.

3.

The operator must ensure that: S no unauthorized person is stationed within the working area of the equipment when it is started up.

S no--one is unprotected when the arc is struck The workplace must: S be suitable for the purpose S be free from drafts 4.

5.

Personal safety equipment S Always wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.

General precautions S Make sure the return cable is connected securely.

S S S Work on high voltage equipment

may only be carried out by a qualified electrician.

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

Lubrication and maintenance must

not

be carried out on the equipment during operation.

-- 14 --

bm44d1ea

GB

WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S S Insulate yourself from earth and the workpiece.

Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING!

Read and understand the instruction manual before installing or operating.

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 15 --

bm44d1ea

GB 3 INTRODUCTION

The wire feed units

ESABFeed 30L--4i

with control panel

MA23

or

MA23A

intended for MIG/MAG welding with the ESABMig 300i power source.

are They come in different variants, see page

24

.

The wire feed units contain four--wheel drive wire feed mechanisms as well as control electronics.

They can be used together with wire on ESAB’s MarathonPac t , or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm).

The wire feed unit can be installed either at the trolley for the power source, suspended above the workplace, on a counter balance device or on the floor with or without wheel set.

ESAB’s accessories for the product can be found on page 28 .

3.1

Equipment

S S

The wire feed unit is supplied with:

S Instruction manual for the wire feed unit Instruction manual in english for the control panel Decal with recommended wear parts

3.2

Control panel

The units are supplied with one of the following control panels:

MA23

With knobs for setting the voltage and wire feed speed / current. Other settings by pushbuttons.

MA23A

With knobs for setting the voltage / QSet t and wire feed speed / current. Other settings by pushbuttons.

Detailed descriptions of the control panels can be found in separate Instruction manual.

-- 16 --

bm44d1ea

GB 4 TECHNICAL DATA

Power supply Power requirement Motor current

I max

Wire feed speed Gun connection Max. diameter wire bobbin Wire dimension

Fe Ss Al Cored wire

Weight ESABFeed 30L--4i

42 V 50--60 Hz 180 VA 3.5 A 0.8 -- 25.0 m/min EURO 300 mm (*440 mm) 0.6 -- 1.2 mm 0.6 -- 1.2 mm 1.0 -- 1.2 mm 0.8 -- 1.2 mm 15 kg

Dimensions (l x w x h) Shielding gas

max pressure

Type of cooling

max pressure

Maximum permissible load at

60% duty cycle 690 x 275 x 420 mm All types intended for MIG/MAG welding 5 bar 50% water / 50% glycol 5 bar 365 A

Enclosure class

with sealed bobbin holder without sealed bobbin holder IP23 IP2X * Accessories, see page

28

.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer tain load without overloading.

Enclosure class

The

IP

code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked

IP23

is designed for indoor and outdoor use.

Enclosure class

The

IP

code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Apparatus marked

IP2X

are intended for indoor use.

5 INSTALLATION

The installation must be executed by a professional.

-- 17 --

bm44d1ea

GB

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions.

WARNING!

When welding in an environment with increased electrical danger, only power sources intended for this environment may be used. These power sources are marked with the symbol .

5.1

Lifting instructions

Order number for lifting eyelet can be found on page

28

.

Note!

If another mounting device is used, this must be electrically insulated from the wire feed unit.

6 OPERATION

General safety regulations for the handling of the equipment can be found on page 14 . Read through before you start using the equipment!

When moving the equipment use intended handle.

NOTE!

Never pull on the gun.

WARNING!

Assure that the side panels are closed during operation.

WARNING!

To prevent the reel from sliding off the hub: Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub.

-- 18 --

bm44d1ea

GB

WARNING!

Rotating parts can cause injury, take great care.

WARNING!

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the equipment, especially if used on an uneven or sloping surface.

6.1

Connections and control devices

1 2

Control panel, (see separate instruction manual) Connection for remote control unit

6 7

Connection for welding current from power source, (OKC) Connection for control cable from power source or cooling unit

3 4

Connection BLUE, with ELP* for coolant to the welding gun Connection RED, for coolant from welding gun

8 9

Connection RED, for coolant to cooling unit Connection for shielding gas

5

Connection for welding gun

10

Connection BLUE, for coolant from cooling unit Note! Coolant connections only available on certain models.

* ELP = ESAB Logic Pump, see point

6.2

.

6.2

Water connection

( The wire feed unit with water connection is equipped with a detection system

E

SAB

L

ogic

P

ump) which checks that the water hoses are connected. When connecting a water--cooled welding gun, the water pump starts.

ELP

Detection only works with power sources that are equipped with ELP.

-- 19 --

bm44d1ea

GB 6.3

Wire feed pressure

Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder’s pressure rollers. It is important that the pressure is not too great.

Fig 1 Fig 2

To check that the feed pressure is set correctly, you can feed out the wire against an insulated object, e.g. a piece of wood.

When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed rollers should slip.

S S S S If you hold the gun approx. 50 mm from the piece of wood, the wire should be fed out and bend (fig. 2).

6.4

Replacing and inserting wire

S S Open the side panel.

Disconnect the pressure sensor by folding it backwards, the pressure rollers slide up.

Straighten out the new wire 10--20 cm. File away burrs and sharp edges from the end of the wire before inserting it into the wire feed unit.

Make sure that the wire goes properly into the feed roller’s track and into the outlet nozzle and the wire guide.

Secure the pressure sensor.

Close the side panel.

6.5

Changing feed rollers

S S Open the side panel.

Disconnect the pressure sensor (1) by folding it backwards, the pressure rollers slide up.

S Disconnect the pressure rollers (2) by turning the axle (3) 1/4 turn clockwise and pulling out the axle.

The pressure rollers disconnect.

S Disconnect the feed rollers (4) by unscrewing the nuts (5) and pulling out the rollers.

During installation, repeat the above in the reverse order.

Choice of tracks in the feed rollers

Turn the feed roller with the dimensioning mark for the required track towards you.

-- 20 --

bm44d1ea

GB 7 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults.

7.1

Inspection and cleaning

Wire feed unit

Check regularly that the wire feed unit is not clogged with dirt.

S Cleaning and replacement of the wire feed unit mechanism’s worn parts should take place at regular intervals in order to achieve trouble--free wire feed. Note that if pre--tensioning is set too hard, this can result in abnormal wear on the pressure roller, feed roller and wire guide.

The brake hub

The hub is adjusted when delivered, if readjustment is required, follow the instructions below. Adjust the brake hub so that wire is slightly slack when wire feed stops.

S

Adjusting the braking torque:

S Turn the red handle to the locked position.

S Insert a screwdriver into the springs in the hub.

Turn the springs clockwise to reduce the braking torque Turn the springs counterclockwise to increase the braking torque.

both springs through the same amount.

NB:

Turn

Welding gun

S Cleaning and replacement of the welding gun’s wear parts should take place at regular intervals in order to achieve trouble--free wire feed. Blow the wire guide clean regularly and clean the contact tip.

8 ORDERING SPARE PARTS

ESABFeed 30L--4i is designed and tested in accordance with the international and Eu ropean standards IEC/EN 60974--5 and EN 60974--10. It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.

-- 21 --

bm44d1ea

Diagram Ñõåìà

bm44e

-- 22 - Edition 051220

bm44e

-- 23 - Edition 051220

ESABFeed 30L- 4i

Ordering number Íîìåð çàêàçà Ordering no.

Denomination

0459 116 587 Wire feed unit 0459 116 597 Wire feed unit 0459 116 588 Wire feed unit

Type

ESABFeed 30L--4i with control panel MA23 ESABFeed 30L--4i with control panel MA23 and water cooling ESABFeed 30L--4i with control panel MA23A 0459 116 598 Wire feed unit 0459 839 001 Spare parts list 0459 912 ESABFeed 30L--4i with control panel MA23A and water cooling ESABFeed 30L--4i Instruction manual Control panel MA23 and MA23A The instruction manuals and the spare parts list are available on the Internet at Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can both search for and download instructions and spare parts lists.

www.esab.com

bm44o

-- 24 - Edition 051220

p

-- 25 --

ESABFeed 30L- 4i

Wear parts Áûñòðîèýíàøèâåìûå äåòàëè Item Ordering no.

Denomination

HI 1 HI 2 HI 3 HI 4 HI 5a 0455 072 002 0456 615 001 Intermediate nozzle (

S

) Intermediate nozzle 0469 837 880 0469 837 881 Outlet nozzle (

S

) Outlet nozzle 0191 496 114 Key 0215 701 007 Locking washer 0459 440 001 Motor gear euro

Wire type

Fe, Ss & cored Al Fe, Ss & cored Al

S= Standard, HD = Heavy Duty Wire dimensions

Ø 2.0 mm steel for 0.6--1.2 mm Ø 2.0 mm plastic for 0.8--1.2 mm

Item

HI 5b

Ordering no.

Denomination

0459 052 001 Feed/pressure rollers 0459 052 002 Feed/pressure rollers 0459 052 003 Feed/pressure rollers

(S

) 0458 825 001 Feed/pressure rollers 0458 824 001 Feed/pressure rollers 0458 824 002 Feed/pressure rollers 0458 824 003 Feed/pressure rollers Al Al Al

Wire type

Fe, Ss & cored Fe, Ss & cored Fe, Ss & cored Cored

Wire dimensions

Ø 0.6 & 0.8 mm Ø 0.8 & 0.9/1.0 mm Ø 0.9/1.0 & 1.2 mm Ø 0.9/1.0 & 1.2 mm Ø 0.8 & 0.9/1.0 mm Ø 1.0 & 1.2 mm Ø 1.2 mm

Groove typ

V V V

Roller markings

0.6

S2

& 0.8

S2

0.8

S2

& 1.0

S2

0.9/1.0

S2

& 1.2

S2

V--Knurled 1.0

R2

& 1.2

R2

U U U Use only pressure and feed rollers marked

A2

,

R2

or

S2

.

The rollers are marked with wire dimension in mm, some are also marked with inch.

0.8

A2

& 1.0

1.0

A2

& 1.2

1.2

A2 A2 A2 Item

HI 6 HI 7 HI 8 HI 9 HI 10 HI 11 HI 12 HI 13 HI 14 HI 15 HI 16 HI 17

Ordering no.

Denomination

Washer Screw Screw Washer 0469 838 001 Cover 0458 722 880 Axle and Nut 0459 441 880 Gear adapter 0455 049 001 Inlet nozzle 0458 999 001 Shaft Nut 0458 748 002 Insulating washer 0458 748 001 Insulating bushing

Notes

Ø 16/5x1 M4x12 M6x12 Ø 16/8.4x1.5

M10

Item

HI 18

Ordering no.

0156 602 001 0332 318 001

Denomination

Inlet nozzle (

S

) Inlet nozzle (

HD

)

Notes

Fe, Ss, Al & Cored Fe, Ss & Cored

Wire dimensions

Ø 2 mm plastic for 0.6--1.2 mm Ø 2.4 mm steel for 1.2 mm

Welding with aluminium wire

In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts.

bm44w

-- 26 - Edition 051220

ESABFeed 30L- 4i

bm44w

-- 27 - Edition 051220

ESABFeed 30L- 4i

Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè 1 Bobbin cover, plastic

Ø 300mm . . . . . . . . . . . 0458 674 880

1 Bobbin cover, metal

Ø 300mm . . . . . . . . . . . . . 0459 431 880

1 2 Bobbin holder Adapter

. . . . . . . . . . . . . . . . . . . . . . . . . . .

for 5 kg bobbin . . . . . . . . . . . . . . . . . . . .

0458 704 880 0455 410 001

1 Adapter

for 440 mm bobbin . . . . . . . . . . . . . . . .

Note!

The wire feed unit must be placed on the floor when this adaptor i used.

0459 233 880

1 2 Lifting eye

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick connector

MarathonPac t . . . . . . . . . . .

0458 706 880 F102 440 880 bm44a11a

-- 28 - Edition 051220

ESABFeed 30L- 4i

1 2 3 Turning piece

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Guide pin

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick connector

MarathonPac t . . . . . . . . . . .

0458 703 880 0349 302 303 F102 440 880

1 Wheel kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 707 880

1 Strain relief for welding gun

. . . . . . . . . . . . . . 0457 341 881

Strain relief bracket for connection set

. . . . 0459 234 880

Connection set 50mm 2

1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection set water 50mm 2

1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0456 528 580 0456 528 581 0456 528 582 0456 528 583 0456 528 590 0456 528 591 0456 528 592 0456 528 593 bm44a11a

-- 29 - Edition 051220

ESABFeed 30L- 4i

Counter balance device

. . . . . . . . . . . . . . . . . . .

(includes mast and counter balance) 0458 705 880

Feeder stand

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 522 880 bm44a11a

Remote control adapter RA12

For analogue remote controls to CAN based equipment.

12 pole . . . . .

0459 491 910

Remote control adapter RA23

23 pole . . . . .

For connecting welding gun with RS3 program selector to CAN based equipment.

0459 491 911

-- 30 - Edition 051220

ESABFeed 30L- 4i

Remote control unit MTA1 CAN . . . . . . . . . . .

MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current 0459 491 880

Remote control unit M1 10Prog CAN . . . . . . .

Choice of on of 10 programs MIG/MAG: voltage deviation TIG and MMA: current deviation 0459 491 882

Remote control unit AT1 CAN . . . . . . . . . . . . .

MMA and TIG: current 0459 491 883

Remote control unit AT1 CF CAN . . . . . . . . . .

MMA and TIG: rough and fine setting of current.

0459 491 884

Remote cable CAN 4 pole -- 12 pole

5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 554 880 0459 554 881 0459 554 882 0459 554 883 0459 554 884

Welding gun MXH 400w PP

6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0700 200 015 0700 200 016

Remote adapter kit

For MXH 400w PP . . . . . . . . . . . . . . . . . . . . . . . . 0459 681 881 bm44a11a

-- 31 - Edition 051220

ESABFeed 30L- 4i

Connection kit

without wire feed speed adjustment For MXH 400w PP . . . . . . . . . . . . . . . . . . . . . . . . 0459 020 883

Welding torch

PSF 250 PSF 250 C PSF 305 PSF 315 CLD PSF 405 PSF 405 C 3 m Ordering no.

Hose length

0368 100 882 0468 410 882 0458 401 880 0468 410 885 0458 401 882 0458 499 882

4.5 m

0368 100 883 0468 410 883 0458 401 881 0468 410 886 0458 401 883 0458 499 883

Max welding current Shielding gas CO 2

250A 60%

Mix Ar

225A 60% 250A 60% 315A 60% 315A 60% 380A 60% 380A 60%

PSF 405 RS3 PSF 405 C RS3 PSF 410 CW

0458 401 892 - 0458 450 880 0458 401 893 0458 499 889 0458 450 881 380A 60% 380A 60% 380A 100%

C PSF 410 W PSF 410 CW RS3 PSF 410 W RS3 LD W RS3

= = = = = 0458 400 882 0458 450 884 0458 400 898 0458 400 883 0458 450 885 0458 400 899 400A 100% 380A 100% 400A 100% Self cooled Smoke exhausters, Centrovac Smaller, Light duty Water cooled 3--step program switch for selecting preset programs.

225A 60% 285A 60% 285A 60% 325A 60% 325A 60% 325A 60% 325A 60% 325A 100% 350A 100% 325A 100% 350A 100%

Wi dimensions

0.6 -- 1.0

0.6 -- 1.0

0.8 -- 1.2

0.8 -- 1.2

0.8 -- 1.6

1.0 -- 1.6

0.8 -- 1.6

1.0 -- 1.6

0.8 -- 1.6

0.8 -- 1.6

0.8 -- 1.6

0.8 -- 1.6

bm44a11a

-- 32 - Edition 051220

backpage

-- 33 --

backpage

-- 34 --

backpage

-- 35 --

backpage

-- 36 --