Grizzly G0619 Owner's Manual

MODEL G0619 DELUXE SMALL MILL/DRILL

OWNER'S MANUAL

(For models manufactured since 07/18)

COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2018 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR8850 PRINTED IN CHINA V2.10.18

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip ment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2 Manual Accuracy ........................................... 2

Machine Data Sheet ...................................... 3

Identification ................................................... 5

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Mill/Drills ....................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SETUP ....................................... 11

Needed for Setup ......................................... 11 Unpacking .................................................... 11

Inventory ...................................................... 12

Hardware Recognition Chart ....................... 13

Cleanup ........................................................ 14 Site Considerations ...................................... 14

Bench Mounting ........................................... 15 Foot Mounting .............................................. 15

Test Run ...................................................... 16

Spindle Bearing Break-In ............................. 17

SECTION 4: OPERATIONS ........................... 18

Operation Overview ..................................... 18

Spindle Height Control ................................. 19 Drill Chuck.................................................... 19

R-8 Collets ................................................... 20

Headstock Travel (Z-Axis and Rotation) ....... 21

Table Travel (X-Axis and Y-Axis) .................. 22

Control Panel ............................................... 23

Calculating Spindle RPM ............................. 24

Milling/Drilling Mode ..................................... 25 Tapping Mode .............................................. 25

SECTION 5: ACCESSORIES ......................... 26

SECTION 6: MAINTENANCE ......................... 29

Schedule ...................................................... 29 Lubrication ................................................... 29

SECTION 7: SERVICE ................................... 30

Troubleshooting ........................................... 30

Gibs and Backlash ....................................... 31

Service Lubrication ...................................... 32

SECTION 8: WIRING ...................................... 33

Wiring Safety Instructions ............................ 33

Electrical Components ................................. 34

Wiring Diagram ............................................ 36

SECTION 9: PARTS ....................................... 37

Headstock & Controls .................................. 37

Column, Table & Inverter ............................. 40

Labels & Cosmetics ..................................... 42

WARRANTY & RETURNS ............................. 45

INTRODUCTION

Contact Info

We stand behind our machines! If you have ques tions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster.

Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: [email protected]

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: [email protected]

Manual Accuracy

We are proud to provide a high-quality owner’s manual with your new machine!

We made every effort to be exact with the instruc tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

sometimes the machine you receive is

slightly different than shown in the manual.

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our web site at www.grizzly.com.

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta tion is available for your machine.

Manufacture Date Serial Number -2 Model G0619 (Mfd. Since 7/18)

Machine Data Sheet

MACHINE DATA SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0619 6" X 21" MILL / DRILL Product Dimensions:

Weight.............................................................................................................................................................. 364 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 33-3/4 in.

Footprint (Length x Width)............................................................................................................................ 16 x 13 in.

Space Required for Full Range of Movement (Width x Depth).................................................................... 46 x 30 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate Content........................................................................................................................................................... Machine Weight.............................................................................................................................................................. 418 lbs.

Length x Width x Height....................................................................................................................... 31 x 32 x 43 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz Prewired Voltage.................................................................................................................................................. 110V Full-Load Current Rating........................................................................................................................................ 12A Minimum Circuit Size.............................................................................................................................................. 15A Connection Type....................................................................................................................................... Cord & Plug Power Cord Included.............................................................................................................................................. Yes Power Cord Length................................................................................................................................................. 7 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG Plug Included.......................................................................................................................................................... Yes Included Plug Type................................................................................................................................................ 5-15 Switch Type........................................................................................................ Forward/Reverse & Button Switches

Motors: Main

Horsepower................................................................................................................................................ 1 HP Phase............................................................................................................................................ Single-Phase Amps............................................................................................................................................................ 12A Speed.......................................................................................................................................... 0 – 3500 RPM Type.............................................................................................................................. Brushless DC (Class F) Power Transfer .................................................................................................................................. Belt Drive Bearings........................................................................................................ Sealed & Permanently Lubricated Centrifugal Switch/Contacts Type................................................................................................................ N/A

Main Specifications: Operation Info

Spindle Travel........................................................................................................................................ 2-3/4 in.

Max Distance Spindle to Column................................................................................................................. 9 in.

Max Distance Spindle to Table............................................................................................................ 14-3/4 in.

Longitudinal Table Travel (X-Axis)...................................................................................................... 15-7/8 in.

Cross Table Travel (Y-Axis)................................................................................................................... 5-3/4 in Vertical Head Travel (Z-Axis).............................................................................................................. 14-7/8 in.

Head Tilt (Left/Right).............................................................................................................................. 90 deg.

Drilling Capacity for Steel............................................................................................................................ 1 in.

End Milling Capacity.................................................................................................................................... 1 in.

Face Milling Capacity................................................................................................................................... 2 in.

Model G0619

The information contained herein is deemed accurate as of 7/10/2019 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

Model G0619 (Mfd. Since 7/18)

PAGE 1 OF 2

-3-

Table Info

Table Length........................................................................................................................................ 21-5/8 in.

Table Width........................................................................................................................................... 6-1/4 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Number of T-Slots............................................................................................................................................ 3 T-Slot Size.............................................................................................................................................. 7/16 in.

T-Slots Centers.................................................................................................................................. 1-11/16 in.

X/Y-Axis Travel per Handwheel Revolution.......................................................................................... 0.100 in.

Spindle Info

Spindle Taper............................................................................................................................................... R-8 Number of Vertical Spindle Speeds...................................................................................................... Variable Range of Vertical Spindle Speeds........................................................................................... 100 – 1750 RPM Quill Diameter....................................................................................................................................... 2.362 in.

Drawbar Thread Size............................................................................................................................. 7/16-20 Drawbar Length................................................................................................................................... 11-1/2 in.

Construction

Spindle Housing/Quill........................................................................................................................... Cast Iron Table....................................................................................................................................... Ground Cast Iron Column/Base....................................................................................................................................... Cast Iron Base..................................................................................................................................................... Cast Iron Paint Type/Finish.................................................................................................................................... Enamel

Other Specifications:

Country of Origin ................................................................................................................................................ China Warranty ........................................................................................................................................................... 1 Year ISO 9001 Factory .................................................................................................................................................. Yes Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No

Identification

A B C V X W D E F U T S R Q P G O N M H L J I K Figure 1. G0619 Identification.

A. Safety Cover and Drawbar B. Fine Feed Knob C. Headstock Tilt Scale D. Main Power Switch E. Fine Feed Lock Knob w/Assist Lever F. Quill Feed Lever G. Precision Dovetailed Column H. Longitudinal (X-Axis) Handwheel I. Cast-Iron Base J. Vertical (Z-Axis) Handwheel K. Cross (Y-Axis) Handwheel L. Adjustable Foot M. Table Locks N. Longitudinal Scale O. Milling Table P. Quill Handle Tapping Button Q. Drill Chuck R. Spindle Lock Lever S. Chip Guard T. Digital Spindle Depth Unit and Readout U. Chip Guard Safety Kill Switch V. Emergency Stop Button W. Control Panel X. Digital Spindle RPM Readout Model G0619 (Mfd. Since 7/18) -5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

NOTICE

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the machine to avoid machine damage.

Safety Instructions for Machinery

-6 OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained oper ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always discon nect machine from power supply BEFORE mak ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin tended startup or contact with live electrical com ponents.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.


WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate rial. Always wear a NIOSH-approved respirator to reduce your risk.

STABLE MACHINE. Unexpected movement dur ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

HEARING PROTECTION. Always wear hear ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec ommended accessories. Using improper acces sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0619 (Mfd. Since 7/18) -7-

Additional Safety for Mill/Drills

You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with rotating cutters. You can be blinded or struck by broken cutting tools, metal chips, workpieces, or adjustment tools thrown from the rotating spindle with great force. To reduce your risk of serious injury when operating this machine, completely heed and understand the following:

UNDERSTAND ALL CONTROLS. Make sure you understand the function and proper use of all controls before starting. This will help you avoid making mistakes that result in serious injury.

AVOIDING ENTANGLEMENT. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure. Always allow spindle to stop on its own. DO NOT stop spindle using your hand or any other object. CLEAN MACHINE SAFELY. Metal chips or shav ings can be razor sharp. DO NOT clear chips by hand or compressed air that can force chips farther into machine—use a brush or vacuum instead. Never clear chips while spindle is turning.

SECURE WORKPIECE TO TABLE. Clamp work piece to table or secure in a vise mounted to table, so workpiece cannot unexpectedly shift or spin during operation. NEVER hold workpiece by hand during operation.

WEAR FACE SHIELD. Always wear a face shield in addition to safety glasses. This provides more complete protection for your face than safety glasses alone.

USE CORRECT SPINDLE SPEED. Follow rec ommended speeds and feeds for each size and type of cutting tool. This helps avoid tool breakage during operation and ensures best cutting results.

PROPERLY MAINTAIN MACHINE. Keep machine in proper working condition to help ensure that it functions safely and all guards and other components work as intended. Perform rou tine inspections and all necessary maintenance. Never operate machine with damaged or worn parts that can break or result in unexpected move ment during operation. INSPECT CUTTING TOOL. Inspect cutting tools for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately.

PROPERLY SECURE CUTTER. Firmly secure cutting tool or drill bit so it does not fly out of spin dle during operation.

DISCONNECT POWER FIRST. To reduce risk of electrocution or injury from unexpected startup, make sure mill/drill is turned nance procedure.

OFF, disconnected from power, and all moving parts have come to a complete stop before changing cutting tools or starting any inspection, adjustment, or mainte POWER DISRUPTION. In the event of a local power outage during operation, turn spindle switch OFF to avoid a possible sudden startup once power is restored.

REMOVE CHUCK KEY & SPINDLE TOOLS. Always remove chuck key, drawbar wrench, and other tools used on the spindle immediately after use. This will prevent them from being thrown by the spindle upon startup.

No list of safety guidelines can be complete. Every shop environment is different. Always con sider safety first, as it applies to your individual working conditions. Use this and other machin ery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

-8 Model G0619 (Mfd. Since 7/18)

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply.

Full-Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load Current Rating at 110V ...... 12 Amps

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.

110V Circuit Requirements

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Nominal Voltage .................... 110V, 115V, 120V Cycle ..........................................................60 Hz Phase ........................................... Single-Phase Power Supply Circuit ......................... 15 Amps

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.


Grounding & Plug Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

GROUNDED 5-15 RECEPTACLE

Grounding Pin

5-15 PLUG

Neutral Hot Figure 2. Typical 5-15 plug and receptacle.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon nect it from power, and immediately replace it with a new one.

Extension Cords

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Minimum Gauge Size ...........................14 AWG Maximum Length (Shorter is Better).......50 ft.

SHOCK HAZARD!

Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.


SECTION 3: SETUP

This machine presents serious injury hazards to untrained users. Read through this entire manu al to become familiar with the controls and opera tions before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIFT!

Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre cautions are overlooked or ignored, serious personal injury may occur.

Needed for Setup

The following items are needed, but not included, for the setup/assembly of this machine.

• • • • • • • • • •

Description Qty

• Precision Level ........................................... 1 • • Safety Glasses (for each person) ............... 1 Solvent ........................................................ 1 Shop Rags .................................................. 1 Metal Shim Stock ....................................... 1 Brass Hammer ........................................... 1 Power Drill (optional) .................................. 1 Drill Bit 9 ⁄ 16 " (optional) ................................. 1 Hex Bolts M12-1.75 (length as needed) ...... 4 Flat Washers 12mm ................................... 8 Lock Washers 12mm .................................. 4 Hex Nuts M12-1.75 ..................................... 4 An Assistant ............................................... 1

Unpacking

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

If items are damaged, please call us immediately at (570) 546-9663.

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

SUFFOCATION HAZARD!

Keep children and pets away from plastic bags or packing materials shipped with this machine.


Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, care fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack ing or they are pre-installed at the factory.

Box 1 (Figures 3–4) Qty

A. Assembled Mill/Drill .................................... 1 B. Drill Chuck and JT6 x R8 Arbor ................. 1 C. Oil Bottle ..................................................... 1 D. T-Nuts ......................................................... 2 E. Chuck Key .................................................. 1 F. End Wrenches 8/10, 12/14, 17/19mm .... 1 ea G. Spindle Spanner Wrench ........................... 1 H. Hex Wrench Set 3, 4, 5, & 6mm ........... 1 ea I. Drawbar Hex Wrench ................................. 1 A B Figure 3. G0619 out of the crate.

H C E D G I Figure 4. Inventory.

F -12 Model G0619 (Mfd. Since 7/18)

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

Flat Head Cap Screw

5mm


5

mm -13-

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags • Cleaner/degreaser (WD•40 works well) • • Safety glasses & disposable gloves Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1. Put on safety glasses.

2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.

3. Wipe off the surfaces. If your cleaner/degreas er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur faces. Always test on a small, inconspicu ous location first.

Site Considerations Workbench Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein forcement to support the weight of the machine and workpiece materials.

Placement Location

Consider anticipated workpiece sizes and addi tional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. Below is the minimum amount of space needed for the machine.

Figure 5. Minimum working clearances and mill/drill mounting bolt pattern.

Children and visitors may be seriously injured if unsuper vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.


Bench Mounting

Number of Mounting Holes ............................ 4 Diameter of Mounting Hardware Needed ..

1 ⁄ 2 "

The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.

The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.

Foot Mounting

Items Needed: Qty

Foot with Hex Nut M12-1.75 ............................... 4 Four leveling feet have been included with your mill/drill. However, for greater safety and bet ter performance, we recommend bolting your machine to a sturdy workbench.

To adjust the feet on the mill/drill:

1. Place your precision level on the mill/drill table.

2. Loosen the hex nut(s), as shown in Figure 8, and turn the feet until the mill/drill is level side-to-side and front-to-back

.

Hex Bolt Flat Washer

Machine Base Workbench

Flat Washer Lock Washer Hex Nut Figure 6. "Through Mount" setup.

Another option is a "direct mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.

Hex Nut Figure 8. Leveling the mill/drill.

3. Retighten the hex nuts.

Lag Screw Flat Washer

Machine Base Workbench

Figure 7. "Direct Mount" setup.


Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help.

The test run consists of verifying the following: 1) the motor powers up and runs correctly, 2) the E-Stop button safety feature works correctly.

To test run machine:

1. Clear all setup tools away from machine.

2. Press EMERGENCY STOP button in.

3. Connect machine to power by inserting power cord plug into a matching receptacle.

4. Twist EMERGENCY STOP button clockwise until it springs out (see Figure 9). This resets the switch so the machine can start.

Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood. DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpect ed results that can lead to serious injury, death, or machine/property damage.

Figure 9. Resetting the switch.

5. Press START button to turn machine ON. Verify motor starts up and runs smoothly without any unusual problems or noises.

6. Press EMERGENCY STOP button to turn machine OFF.

7. WITHOUT resetting EMERGENCY STOP button, try to start machine by pressing the START button. The machine should not start.

— If the machine does not start, the safety feature of the EMERGENCY STOP button is working correctly. Congratulations! The Test Run is complete.

— If the machine does start, immediately turn it OFF and disconnect power. The safety feature of the EMERGENCY STOP but ton is NOT working properly and must be replaced before further using the machine.


Spindle Bearing Break-In

You must complete this procedure to main tain the warranty. Failure to do this could cause rapid wear-and-tear of spindle bear ings once they are placed under load.

The spindle break-in procedure distributes lubri cation throughout the bearings to reduce the risk of early bearing failure if there are any "dry" spots or areas where lubrication has settled in the bear ings. You must complete this procedure before placing operational loads on the spindle for the first time when the machine is new or if it has been sitting idle for longer than 6 months.

Always start the spindle break-in at the lowest speed to minimize wear if there are dry spots. Allow the spindle to run long enough to warm up and distribute the bearing grease, then incremen tally increase spindle speeds and repeat this pro cess at each speed until reaching the maximum spindle speed. Following the break-in procedure in this progressive manner helps minimize any potential wear that could occur before lubrication is fully distributed.

To perform spindle bearing break-in procedure:

1. Perform all lubrication procedures highlighted in Maintenance section.

2. Make sure there are no obstructions around or underneath the spindle.

3. Remove the drawbar if there is no arbor or collet in the spindle.

4. Close the chip guard.

5. Make sure all switchtes are OFF, and con nect the mill/drill to the power source

.

6. Turn main power switch ON, and push the START button (see RPM.

Figure 10) on the control panel. The spindle will begin to turn at a low Model G0619 (Mfd. Since 7/18) Figure 10. Control panel.

7. Now push the + button until the mill/drill reaches approximately 600 RPM, then let it run for a minimum of 10 minutes. —If you suspect the mill/drill is not working cor rectly, shut the mill/drill OFF, disconnect it from power, and use the Troubleshooting table on Page 30 to correct the problem before proceeding further.

—If the mill/drill is running smoothly, proceed to Step 8.

8. Increase the speed to 1000 RPM and let it run for another 10 minutes.

9. Increase the speed to 1750 RPM and let it run for another 10 minutes.

10 .

Turn the mill/drill

OFF.

11. Set the spindle to rotate in the opposite direc tion, then start it and let it run at 1750 RPM for another 10 minutes.

12 .

Turn the mill/drill

OFF.

-17-

SECTION 4: OPERATIONS

Operation Overview

The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual, seek additional training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE using machine.

To reduce risk of eye or face injury from flying chips, always wear approved safety glasses and a face shield when operating this machine.

To complete a typical operation, the operator does the following:

1. Examines workpiece to make sure it is suit able for milling/drilling.

2. Securely clamps workpiece to table.

3. With machine disconnected from power, installs correct tooling.

4. Adjusts headstock height above table.

5. Puts on personal protective equipment.

6. Connects machine to power and turns main power switch ON.

7. Presses FORWARD or REVERSE button to suit cutting operation/tooling. 8. Sets correct spindle speed for operation, then presses START button to being operation.

9. Uses table, headstock, or downfeed controls to perform operation.

10. Pushes STOP button when operation is complete. 11. Waits for spindle to completely stop before removing workpiece or changing spindle direction.

12. Disconnects mill/drill from power before changing tooling.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj ects. Regardless of the content in this sec tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.


Spindle Height Control

Spindle height is changed by unlocking the quill lock and using the down feed handles or the fine feed knob (see Figure 11). The digital spindle height readout indicates the spindle height.

To change the spindle position:

1. Unlock the quill lock lever and loosen the fine feed lock knob. Tip: Use the comfort lever (see Figure 11)

for additional leverage to unlock the fine feed lock knob if the knob is too tight. Do not use the comfort lever to tighten the knob.

2. Pull down on the quill feed levers to lower or raise the spindle. Lock the quill lock to hold the spindle in a particular position if you choose.

Tip: Milling with the quill fully extended, can

cause tool chatter. For maximum spindle rigidity when milling, it is better to keep the spindle retracted into the headstock as far as possible with the quill lock lever locked, and the fine feed lock knob tightened.

Quill Lock Lever Spindle

Drill Chuck

To install the drill chuck and arbor:

1. DISCONNECT THE MILL/DRILL FROM POWER!

2. Insert the chuck arbor into the spindle so it engages the alignment pin inside of the spindle and makes contact with the drawbar threads.

3. Thread the drawbar into the arbor until the arbor seated up into the spindle taper.

4. While supporting the chuck and arbor with one hand, snug the drawbar with the drawbar hex wrench. Note: Do not overtighten the drawbar.

Overtightening makes arbor removal difficult and will damage the arbor and threads.

To remove the chuck and arbor from the spindle:


2. Remove the safety cap that covers the drawbar.

3. Lock the quill in place with the quill lock.

4. Insert the pin spanner into the two holes at the bottom of the spindle (see Figure 12).

Comfort Lever Fine Feed Lock Knob Quill Feed Lever Figure 11. Spindle controls.

Model G0619 (Mfd. Since 7/18) Holes Under Spindle Figure 12. Spindle holes.

-19-

5. Using the 17mm wrench, loosen the drawbar one turn only. DO NOT remove it.

NOTICE

DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor.

6. Tap the top of the drawbar with the hammer. This will unseat the taper of the arbor from the spindle (see Figure 13).

Figure 13. Tapping on the drawbar.

7. Hold one hand under the chuck and finish loosening the drawbar by hand until it falls out of the spindle.

Note: The chuck is attached to the arbor

using a JT6 taper. This attachment is consid ered to be semi-permanent. There should be no need to remove the chuck from the arbor. Inspect the chuck from time to time to make sure it is still tight on the arbor. If it is loose, use a dead-blow or other soft headed ham mer to re-seat the taper.

R-8 Collets

If you do not use the drill chuck and arbor, you need to use a collet to insert the cutting tool into the spindle. Your Model G0619 features an R-8 spindle taper, which gives the freedom to use standard R-8 collets. These optional collets come in many sizes, typically ranging from your cutting tool shank size. 1 ⁄ 16 " to 7 ⁄ 8 " and 3mm to 20mm, and should be matched to

To install the R-8 collet:


2. Unscrew the drawbar cap.

3. Carefully clean the surface of the collet and spindle taper. Ensure that it is free of debris and is lightly oiled.

4. Insert the cutting tool into the collet, then insert the collet up into the spindle taper. 5. Rotate the collet so it engages the align ment pin inside of the spindle, then slide the collet upward until it makes contact with the drawbar threads.

6. Thread the drawbar into the collet until the collet draws up into the spindle taper.

7. While supporting the tool in the collet with one hand, snug the drawbar with the drawbar hex wrench in your opposite hand. Note: Do not overtighten the drawbar.

Overtightening makes collet removal difficult and will damage the drawbar threads, collet, and the spindle taper. Keep in mind that the taper keeps the collet and tool in place. The drawbar simply aids in seating the taper.


To remove the collet:


2. Tighten the headstock lock.

LACERATION HAZARD! Leading edges of end mills and other cutting tools can be very sharp. Protect your hands with gloves or a shop towel when handling.

3. Protect the table surface with a piece of card board or hold the cutter/tool with a shop towel to prevent it from falling out of the collet.

4. Using the drawbar hex wrench, loosen the drawbar but DO NOT remove it.

NOTICE

DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor.

5. Using the brass hammer, tap the drawbar to unseat the taper.

6. Unscrew the rest of the drawbar by hand and remove the collet. Note: When not in use, always remove

collets and cutting tools from the spindle taper. Oxidation may cause the collet to seize and make it hard to remove later.

Headstock Travel (Z-Axis and Rotation)

Headstock height is adjustable in the vertical Z axis to accept large workpieces. For unique mill ing operations, the headstock can be tilted right or left between 0° and 90°. Your mill/drill has a dovetailed slide that allows you to reposition the headstock and change tooling without losing your alignment with a hole or milling path.

To raise or lower the headstock:

1. Unlock the headstock slide lock lever shown in Figure 14.

Headstock Slide Lock Lever Figure 14. Headstock slide controls.

2. Turn the Z-axis handwheel shown in Figure 15 to raise or lower the headstock, then lock the headstock slide lock lever.

Note: For maximum spindle rigidity when

milling, keep the spindle retracted into the headstock as far as possible with the quill lock lever locked and with the fine feed lock knob tightened.

Model G0619 (Mfd. Since 7/18) Z-Axis Handwheel Figure 15. Z-axis control.

-21-

To tilt the headstock to the left or right:

1. DISCONNECT THE MILL/DRILL FROM POWER.

2. Using a 17mm wrench, loosen both head stock tilt acorn lock nuts ( Figure 16).

3. Insert a 6mm hex wrench into the index pin release port ( Figure 16), and turn the hex wrench clockwise to disengage the spring loaded index pin from the headstock.

4. While watching the tilt scale, rotate the head stock to the required angle, and retighten the tilt acorn lock nuts to hold the headstock in place.

Note: The index pin is spring loaded and

serves only as a quick way to return the headstock close to zero. It is not intended to be an absolute zero degree stop. No other index holes exist at other angles in the head stock.

Tilt Scale Index Pin Release Port Headstock Tilt Acorn Lock Nut

Table Travel (X-Axis and Y-Axis)

The table can be moved in the X-axis and Y-axis.

Longitudinal Feed

The longitudinal feed or (X-axis) is moved by the handwheel shown in table (see Figure 18).

Figure 17 at the end of the table. The handwheel will move the table in both directions side-to-side. One complete revolu tion of the handwheel moves the longitudinal feed 0.100". There is also a scale on the front of the table for use when a tight tolerance is not required. The longitudinal feed can be locked in position by a table lock located on the front of the

Cross Feed

The cross feed or (Y-axis) in Figure 17, is moved with the handwheel on the front of the table base. One complete revolution of the handwheel moves the cross slide 0.100". The cross feed can be locked into position by a table lock located on the right side of the cross slide underneath the table (see Figure 18).

Y-Axis Handwheel X-Axis Handwheel -22 Figure 16. Headstock tilt controls.

Figure 17. Table X and Y-axis controls.

X-Axis Table Lock Lever X-Axis Scale Y-Axis Table Lock Lever Y-Axis Scale Figure 18. Table locks and scales.


Control Panel

It is vital that you become familiar with the power controls before operating the Model G0619 (see Figure 19).

A. Spindle RPM Display: Shows spindle RPM with an accuracy of +/- 10%.

B. Spindle Rotation Mode: Shows the direc tion the spindle is turning. C. Spindle Mode: Shows STOP when the spindle is stopped. When spindle is rotating, the "STOP" indication disappears. D. Spindle START Button: Press START, and the spindle will rotate at 200 RPM in the mill ing/drilling mode, and the spindle rotation buttons on the control panel are enabled. The Green LED tapping lamp will not glow, and the spindle rotation buttons on the ends of the rack handles are disabled. E. SPEED Buttons: Press to select a milling/ drilling or tapping RPM. In the milling/drilling mode the range is between 200 and 1750 RPM. In the tapping mode, the range is between 100 and 500 RPM. F. Spindle Rotation Buttons: Press these buttons to change spindle rotation direction for milling/drilling operations. Spindle direc tion can be changed at any RPM without stopping the spindle first. G. Spindle STOP Button: Stops spindle rota tion. If you press the START button, the spindle speed will return to the last spindle RPM setting.

H. Tapping Button: Switches the mill/drill into tapping mode only when the motor is running. When in tapping mode, the LED tapping lamp glows and the RPM automatically drops to approximately 500 RPM. The spindle rotation buttons on the ends of the rack handles are also enabled and the spindle rotation buttons on the control panel are disabled.

I. Green LED Lamp: Glows when the machine is in the tapping mode, and does not glow in the milling/drilling mode.

J. Emergency Stop Button: Stops the mill/ drill. Rotate the button clockwise until it pops back out to reset it. K. Green Main Power Lamp: Glows when the main power switch is turned to the to the ON position. L. Zero Button: Zeros the digital spindle scale. M. Spindle Height Digital Display: Shows height of spindle. N. mm/in Button: Toggles units of measure between metric and inch conventions. O. Digital Spindle Scale ON/OFF Button: Turns the digital spindle scale ON or OFF.

A E D J M N O Figure 19. Control panel.

B C I H F G K L Model G0619 (Mfd. Since 7/18) -23-

Calculating Spindle RPM

Closely follow the proper cutting speed and prop er feed to reduce undue strain on all moving parts and increase operator safety.

Prior to milling, determine the RPM needed to cut your workpiece, then set the RPM on the machine.

To determine the needed RPM:

1. Use the table in Figure 20 to determine the cutting speed required for the material of your workpiece.

2. Measure the diameter of your cutting tool in inches.

3. Use the following formula to determine the needed RPM for your operation:

(Cutting Speed x 4) /Tool Diameter = RPM Cutting Speeds for High Speed Steel (HSS) Cutting Tools

Workpiece Material Cutting Speed (sfm) Aluminum & alloys Brass & Bronze Copper Cast Iron, soft Cast Iron, hard Mild Steel Cast Steel Alloy Steel, hard Tool Steel Stainless Steel Titanium 300 150 100 80 50 90 80 40 50 60 50 Plastics 300-800 Wood 300-500

Note:

For carbide cutting tools, double the cut ting speed. These values are a guideline only. Refer to the

MACHINERY'S HANDBOOK

for more detailed information.

Figure 20 .

Cutting speed table for HSS cutting tools.


Milling/Drilling Mode

This mill/drill is designed to use most end mills, drill bits, and face cutters that are 2" in diameter or less. The milling table has a coolant trough with drain for an optional cutting fluid system.

Tapping Mode

This mill/drill is designed to change spindle direc tion without stopping the spindle first. The wayed column allows for drill and tap changes and head stock repositioning without loosing the tool reg istration. Using the mill/drill in the tapping mode takes some level of skill, so make sure to practice using this feature. Avoid cutting threads in blind holes where the tap may bottom out and break before you can push the REVERSE button.

Failure to follow RPM and Feed Rate Guidelines may threaten operator safety from ejected parts or broken tools . To mill a workpiece:

1.

Refer to Control Panel on Page 20, and learn the how to use the machine controls. 2. Zero the spindle height scale and select units of measure.

3. Clamp the workpiece to the milling table, and adjust the headstock to the needed height, depth of cut, and milling path. Remember: Milling with the quill fully extend ed, can cause tool chatter. For maximum spindle rigidity, keep the spindle retracted into the headstock as far as possible with the quill lock lever locked and the fine feed lock knob tightened. 4. Refer to Calculating Spindle RPM on Page 22 to find the best spindle RPM.

5. Put on your safety glasses, turn the power switch ON, and press the START button.

6. Push the FORWARD or REVERSE button to select the appropriate cutting direction for the type of cutter that you are using.

7. Press the SPEED button to select the appro priate milling speed for the diameter of cutter and type of material to be cut. 8. Use the X-axis or Y-axis handwheels to feed the workpiece into the cutter slowly. If you are only milling in one direction, lock the unused table slide in place. Refer to Table Travel on Page 19 for lock lever location.


Failure to follow RPM and Feed Rate Guidelines may threaten operator safety from ejected parts or broken tools . To drill and thread a hole:

1.

Refer to Control Panel on Page 20, and learn the how to use the machine controls. 2. Zero the spindle height scale and select units of measure, and calculate your maximum tapping depth without bottoming-out the tap.

3. Clamp the workpiece to the milling table, and adjust the headstock to the needed height for drilling and tapping. 4. Put on your safety glasses, turn the power switch ON, and press the START button.

5. Drill your hole with the appropriate speed and drill bit size for the tap. For large holes you may have to drill a pilot hole.

6. Install the tap, and apply tapping fluid or oil when needed.

7. Push START, then the TAPPING button, and then the SPEED button. The safest tapping speed is 100 RPM. 8. Begin threading, but without disengaging the threads, frequently push the FORWARD and REVERSE buttons on the downfeed handles to cut and back-out the tap to eject the chips from the hole and prevent thread galling.

-25-

SECTION 5: ACCESSORIES

Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

H8178—Variable-Speed Power Feed Kit

For those repetitive power-fed milling operations, this fantastic 110V power feed retrofit kit offers consistent speed control in both left and right directions for your Model G0619 Deluxe Small Mill/Drill machine. Let it do your work!

H8177—Worktable with Angle

Enjoy having an economical way to support your workpiece at an array of angles. This high-quality tilting worktable is quick and easy to set up and use.

Figure 22. Worktable with angle.

G7154—5" Swivel Base Milling Vise G7155—6" Swivel Base Milling Vise G7156—4" Swivel Base Milling Vise

Vises feature 360° rotation with fine graduations, precision ground jaw faces, and robust clamping screws.

Figure 21. Variable-speed power feed kit.

Figure 23. Swivel base milling vise.

order online at www.grizzly.com

or call 1-800-523-4777


G9324—Boring Head Combo Set

Hardened and ground adjusting screws along with a wide base design guarantee a long life and trou ble-free use. Includes a 2" boring head, R-8 arbor with 7 / 16 "-20 TPI, and a 12-piece 3 / 4 " boring bar set.

1

SB1349—16-Pc. Quick-Change Collet Set, R8

These spring collets are hardened and ground to exacting tolerances and offer incredible holding power. This set includes an R-8 arbor, spanner wrench, plastic carrying case and collets sized ⁄ 8 ", 3 ⁄ 16 ", 1 ⁄ 4 ", 5 ⁄ 16 ", 3 ⁄ 8 ", 7 ⁄ 16 ", 1 ⁄ 2 ", 9 ⁄ 16 ", 5 ⁄ 8 ", 11 ⁄ 16 ", 3 ⁄ 4 ", 13 ⁄ 16 ", 7 ⁄ 8 ", 15 ⁄ 16 ", and 1". What's more, the nut fea tures a self-ejecting rim! Drawbar size is 7 ⁄ 16 "-20.

Figure 24. G9324 Boring Head Combo Set.

3

G9760—20-Pc. 2 & 4 Flute TiN End Mill Set

Includes these sizes and styles in two and four flute styles: 3 / 16 ", 1 / 4 ", 5 / 16 ", 3 / 8 ", 7 / 16 ", 1 / 2 ", 9 / 16 ", 5 / 8 ", / 8 ", 11 / 16 ", and 3 / 4 ".

Figure 26. SB1349 R8 Quick-Change Collet Set.

H5685—4" Rotary Table The perfect rotary table for all you model makers and those doing smaller precision work. Comes with clamping kit.

Figure 25. G9760 20-Pc. End Mill Set.

Figure 27. H5685 4" Rotary Table.


or call 1-800-523-4777


T25437—Mini Mill Retrofit Kit - Pro Series Microstepper

Upgrade the 2.5-Amp Compact Controller to an 8-Amp Pro-Series Microstepping Controller for more speed and power. Includes FlashCut CNC Windows-based software, (3) NEMA 23 454 oz. in. stepper motors with 10' cables, motor mounts, pulleys, belts, and associated hardware. Designed for our G0619 Deluxe Small Mill/Drill.

T25547—Spindle Brake

This Spindle Brake replaces the pin spanner wrench and makes tool changes fast, convenient, and safe. It enables one-handed loosening and tightening of tool-less chucks; simply slide the spindle brake disc down into place and the spindle is locked and power to the mill is cut. When the tool change is complete, just lift the Spindle Brake disc up over the top of the spindle and drawbar, and power is restored to the mill. Priest Tools has made this to exacting specifications in precision machining centers for our G0619 Mill; the disc is made of 303 Stainless Steel and the plate is made of 6061-T6511 Aluminum. The disc is symmetrical and operates the same whether mounted on its front or back. Made in the USA.

Figure 28. Model T25437 Mini Mill Retrofit Kit.

T24342—Spindle Lock

Simply bolt the Spindle Lock onto the head of your mill and within minutes you have an easy-to-use way of “locking” your spindle for tool changes. Just press the big button in front and the plunger locks into the groove of the spline. When your tool change is complete, simply release the button and the plunger springs away from the spline to avoid nasty disasters. (Of course, you still have to remember to remove your drawbar wrench!) Figure 30. T25547 Spindle Brake.

G5679—Steel Parallel Set

These ground and hardened sets feature four pairs of 6" long parallels that are accurate to within .0003" in parallelism and .0002" in height. Comes in a wooden case. Type: ½". Figure 31. Model G5679 Steel Parallel Set.

Figure 29. T24342 Spindle Lock.


or call 1-800-523-4777


SECTION 6: MAINTENANCE

One on Each Side

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

• • •

Daily Check:

• Mill/drill is disconnected from power when not in use.

• Loose mounting bolts.

Mill/drill is clean and lubricated.

Worn or damaged wires.

Any other unsafe condition.

Monthly Check:

• Gibs are adjusted properly.

Annual or Biannual Check:

• Lubricate headstock lead screw and gears.

Lubrication

Regular lubrication will ensure your mill/drill per forms at its highest potential.

Place two to three drops of a general machine oil directly on the ways of the cross slide and saddle. An oil bottle has been provided for this purpose.

Nine ball oil ers ( Figures 32–34) should be lubricated daily with several drops of oil.

Protect the unpainted cast iron surfaces with regular applications of products like G96 ® Gun Treatment, SLIPIT ® , or Boeshield ® T-9.

Figure 32. Headstock ball oiler locations.

Figure 33. Table and base ball oiler locations.

Figure 34. Table ball oiler location.


SECTION 7: SERVICE

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the

serial number and manufacture date of your machine before calling.

Troubleshooting

Symptom Motor will not start. Possible Cause 1. Emergency stop button is pressed.

2. Chip guard switch at fault.

3. Main power switch at fault.

4. Blown power supply fuse.

5. Blown inverter fuse. Feed handle tapping button does not work.

6. Shorted capacitor.

7. Shorted transformer.

8. Open circuit in motor or loose connections.

1. Machine is not in "Tapping Mode." 2. Tapping button slip ring switch is at fault.

3. General electrical problem.

Control panel FORWARD and REVERSE buttons do not work.

1. Machine is not in "Mill/Drill Mode." 2. General electrical problem.

Poor surface finishes.

Vibration when running or cutting.

Headstock hard to raise.

1. Feed rate too fast.

2. Dull cutter.

3. Lock not tightened down.

4. Gibs loose.

1. Feed rate too high.

2. Loose table.

3. Loose gibs.

1. Headstock lock or gib is at fault.

2. Headstock leadscrew is binding.

Possible Solution 1. Reset switch or replace bad switch.

2. Fully close chip guard, or replace bad switch ( Page 35).

3. Turn dial on, or replace bad switch ( Page 34).

4. Repair short and replace 20A fuse ( Page 34).

5. Repair short and replace 15A fuse ( Page 34).

6. Replace both capacitors ( Page 34).

7. Replace transformer ( Page 36).

8. Inspect circuit boards, wiring connections, plugs, and repair/replace as required ( Page 34). 1. Press the START and then the TAPPING buttons ( Page 23).

2. Replace tapping button slip ring switch ( Page 35).

3. Inspect circuit boards, wiring connections, plugs, and repair/replace as required ( Page 34). 1. Press the STOP and then the START buttons ( Page 23).

2. Inspect circuit boards, wiring connections, plugs, and repair/replace as required ( Page 34). 1. Slow feed rate.

2. Always use newly sharpened cutters.

3. Tighten column and table locks when possible to maintain rigidity.

4. Adjust gib ( Page 31).

1. Slow feed rate or adjust RPM.

2. Tighten table locks.

3. Adjust gib ( Page 31).

1. Loosen/replace lock lever and adjust gib ( Page 31).

2. Clean and relubricate headstock leadscrew and gears ( Page 32).


Gibs and Backlash

During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or looseness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur.

Tools Needed: Qty

Wrench 10mm ................................................... 1 Hex Wrench 3mm .............................................. 1 #3 Flat Tip Screwdriver ..................................... 1

To adjust the table gibs and the handwheel backlash:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen the lock nuts (see Figure 35).

Milling Table Half-Nut Cap Screw Lead Screw Half-Nut Lead Screw Figure 36. Handwheel backlash adjustment.

To adjust the headstock gibs:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen the headstock lock lever (see Figure 37).

3. Loosen or tighten the upper and lower gib screws ( Figure 37) in an alternating manner to adjust the headstock gib. The headstock should slide smoothly with no play or looseness. Do not overtighten the gibs or premature slide and gib wear will occur.

4. Lubricate the headstock way and gib.

Upper Gib Screw Figure 35. Gib adjustment.

3. When properly adjusted, the table should move with slight resistance as felt in the handwheel. Each gib has multiple lock nuts and set screws that must also be adjusted. Make your adjustments equally and in small increments.

4. Tighten the lock nuts.

5. Locate the X-axis lead screw half-nut (see Figure 36), and adjust both cap screws until the handwheel has approximately 0.003" backlash as shown by the dial. 6. Repeat Step 5 on the Y-axis leadscrew half nut and lubricate the lead screws and gibs.

Model G0619 (Mfd. Since 7/18) Lower Gib Screw Figure 37. Headstock gib adjustment.

-31-

Service Lubrication

On an annual basis, or every six months under heavy use, we recommend that you clean and lubricate the headstock leadscrew and gears with white lithium grease and a light machine oil.

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1 Tube of White Lithium Grease ........................... 1 Paint Brush for Grease Application ................... 1 Oil Bottle of General Machine Oil ...................... 1 Mineral Spirits ............................................. 1 cup

To lubricate the leadscrew and gears:


Upper Cap Screws 2. Use the hex wrench to remove the two lower cap screws from the cabinet assembly (see Figure 38). 3. Hold the cabinet assembly, and remove the two upper cap screws (see Figure 38).

4. Carefully lift and swing the cabinet assembly out of the way from the column, and rest it aside. 5. Using mineral spirits, a toothbrush, and rags, thoroughly clean the leadscrew and gears.

6. Paint the headstock leadscrew and gear teeth with lithium grease, and oil the bearings as outlined in Figure 38.

7. Re-install the cabinet assembly on the column.

Lithium Grease Cabinet Assembly Light Machine Oil Lithium Grease -32 Lower Cap Screws Figure 38. Headstock leadscrew access and lubrication.


machine

SECTION 8: WIRING

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang es to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your

machine before calling. This information can be found on the main machine label.

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com ponents!

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre dictable results, including serious injury or fire. This includes the installation of unapproved after market parts.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis connected or connected during any wiring task to ensure tight connections.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. EXPERIENCING DIFFICULTIES. If you are expe riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.


READ ELECTRICAL SAFETY ON PAGE 33!

-33-

Electrical Components

20 Amp Fuse Main Power Switch 20 Amp Fuse Figure 40. Main power switch and fuse.

Figure 39. Motor power supply circuit board.

-34-



Figure 44. Tachometer electrical.

Figure 41. Control panel electrical.

Figure 42. Chip guard safety switch.

Figure 43. Tapping button slip ring contact.



-35-

Start Capacitor 1200MFD 250VAC FUSE 250VAC 20A

Wiring Diagram

This wiring diagram can be viewed online in full color at

www.grizzly.com.

Motor Power Supply PC Board/Inverter

See Figure 39

Or S1 K3 K4 +5V GND SA SB SC Or SC SB SA 0 +5V Control Circuit S1 Digital Tachometer Unit 0 0 0 0

See Figures 41 & 44

Rack Handle Tapping Switch

See Figure 42

PE4 Chip Guard Safety Switch

See Figure 42

Control Panel Circuit Board K3 K4 Digital Spindle Depth Unit

See Figure 41

Emergency Stop Switch

See Figure 41

0 0 0 0 SR44 1.55V

+ Motor Power Circuit 230V MOTOR MOTOR PE2 N1 1 L1 20A Fuse

See Figure 40

PE3 Power Lamp

See Figure 41

4 1 2 3 Main Power Switch

See Figure 40

PE1 N L Ground 110V Single-Phase Power Supply -36-



SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Headstock & Controls


BUY PARTS ONLINE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store.

-37-

Headstock & Controls Parts List

REF PART # DESCRIPTION

42 43 44 45 46 47 48 34 35 36 37 38 39 40 41 28A 29 29-1 30 31 32 33 4 5 6 1 1-1 2 3 7 8 9 10 11 12 13 14 P0619001 P0619001-1 P0619002 P0619003 P0619004 P0619005 P0619006 P0619007 P0619008 P0619009 P0619010 P0619011 P0619012 P0619013 P0619014 DRILL CHUCK ARBOR R8 X JT6, 140MM L CHUCK 1-16MM JT6 SPINDLE OIL SEAL TAPER ROLLER BEARING 32907 OIL SEAL HEX NUT M5-.8 PHLP HD SCR M3-.5 X 8 DISPLAY BRACKET T-BLOCK HEAD STUD SPINDLE SLEEVE SLEEVE LIMIT PAD BALL BEARING 8106 THRUST WASHER 30MM BLACK BALL BEARING 6006ZZ 15 16 17 18 19 20 21 P0619015 P0619016 P0619017 P0619018 P0619019 P0619020 P0619021 THRUST WASHER SPANNER NUT M2-.4 X 1.5 SHORT LOCK SLEEVE LONG LOCK SLEEVE LOCK SPACER HUB AND LOCK BOLT ROLL PIN 3 X 8 22 P0619022 PHLP HD SCR M3-.5 X 8 23V2 P0619023V2 CONTROL PANEL V2.07.18

24 25 P0619024 P0619025 FLAT HD SCR M4-.7 X 16 INDICATOR LIGHT 26V2 P0619026V2 E-STOP BUTTON KEDU HY57B V2.07.18

27 P0619027 TOUCH PANEL 28-1A P0619028-1A HARNESS W/PLUGS V2.04.07

P0619028A P0619029 P0619029-1 P0619030 P0619031 P0619032 P0619033 P0619034 P0619035 P0619036 P0619037 P0619038 P0619039 P0619040 P0619041 P0619042 P0619043 P0619044 P0619045 P0619046 P0619047 P0619048 CONTROL PANEL PC BOARD V2.04.07

DIGITAL SPINDLE DEPTH UNIT BATTERY SR44 LEVER FLAT HD SCR M3-.5 X 10 SPINDLE ORIENTATION SHAFT HEADSTOCK SUPPORT FLANGE EXT RETAINING RING 16MM TORSION SPRING COVER TORSION SPRING CAP SCREW M4-.7 X 12 EXT RETAINING RING 35MM INT RETAINING RING 65MM BALL BEARING 6007ZZ BEARING HOUSING CAP SCREW M5-.8 X 16 COGGED PULLEY DRAWBAR 7/16-20 TPI TAPER PIN 3 X 18 CAP SCREW M10-1.5 X 16 FLAT HD SCR M4-.7 X 6


93 94 95 96 97 98 99 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 56 57 58 59 60 61 62 63 49 50 P0619049 P0619050 DISPLAY HOUSING LENSE 51A P0619051A DIGITAL SPEED DISPLAY UNIT V2.04.07

52 P0619052 BELT COVER 53 54 55 P0619053 P0619054 P0619055 CAP SCREW M6-1 X 40 SPINDLE COVER BASE CAP SCREW M4-.7 X 10 P0619056 P0619057 P0619058 P0619059 P0619060 P0619061 P0619062 P0619063 SPINDLE COVER COGGED BELT 5M400 SPECIAL SCREW M6-1 X 16 ROLL PIN 3 X 10 PINNED WASHER COGGED DRIVE PULLY CAP SCREW M6-1 X 20 FLAT WASHER 6MM 71 72 73 74 75 76 77 64 65 66 67 P0619064 P0619065 P0619066 P0619067 HEX NUT M5-.8

HEX BOLT M5-.8 X 25 MOTOR SUPPORT PLATE KEY 5 X 5 X 25 68A P0619068A MOTOR 230V V2.04.07

69 P0619069 CAP SCREW M5-.8 X 20 70 P0619070 CAP SCREW M4-.7 X 35 P0619071 P0619072 P0619073 P0619074 P0619075 P0619076 P0619077 GUIDE SLEEVE FRICTION DISC COMPRESSION SPRING VERTICAL SLIDE GIB ADJUSTING SCREW P0619078 P0619079 P0619080 P0619081 P0619082 P0619083 P0619084 P0619085 P0619086 P0619087 P0619088 P0619089 P0619090 P0619091 P0619092 P0619093 P0619094 P0619095 P0619096 P0619097 P0619098 P0619099 SHORT GEAR SHAFT KEY 4 X 4 X 12 COMPRESSION SPRING PLATE FLAT HD SCR M4-.7 X 10 PIVOT HUB SET SCREW M6-1 X 8 INLAY SHAFT END SHAFT LEVER ASSEMBLY TAPER PIN 3 X 10MM RIVET 2 X 4MM POINTER PLATE ADJUST SCREW ANGLE GAUGE ROLL PIN 5 X 20 T-BOLT FLAT WASHER 10MM ACORN NUT M10-1.5 EXT RETAINING RING 20MM PINION GEAR PINION FLANGE -38-




Headstock & Controls Parts List (Cont.)

P0619100 P0619101 P0619102 P0619103 P0619104 P0619105 P0619106 P0619107 P0619108 P0619109 P0619110 P0619111 P0619112 P0619113 P0619114 P0619115 P0619116 P0619117 P0619118 P0619119 P0619120 P0619121 P0619122 P0619123 P0619124 P0619125 P0619126 P0619127 P0619128

REF PART #

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

DESCRIPTION

CAP SCREW M4-.7 X 16 THRUST WASHER 20MM BLACK SLIP-RING ASSEMBLY WORM HOUSING BALL BEARING 8101 SUPPORT FLANGE CAP SCREW M4-.7 X 10 BALL OILER SCREW LOCK SLEEVE 6 X 20 CAP SCREW M5-.8 X 16 CAP SCREW M5-.8 X 20 FLANGE BUTTON CONTROL ROD COMPRESSION SPRING HANDLE ASSEMBLY EXT RETAINING RING 4MM RACK HUB ROLL PIN 3 X 14 SMALL MAGNETIC BLOCK UNIVERSAL HANDLE SPINDLE LOCK HANDKNOB LOCK SHAFT STEEL BALL 8MM RING PHLP HD SCR M3-.5 X 6 LIMIT SWITCH CONTACT ARM PHLP HD SCR M3-.5 X 6 WORM SHAFT P0619129 P0619130 P0619131 P0619132 P0619133 P0619134 P0619135 P0619136 P0619137 P0619138 P0619139 P0619140 P0619141 P0619142 P0619160 P0619165 P0619166 P0619167 P0619168 P0619169 P0619170 P0619171 P0619172 P0619173 P0619174 P0619175 P0619176 P0619177 P0619178

REF PART #

129 130 131 132 133 134 135 136 137 138 139 140 141 142 160 165 166 167 168 169 170 171 172 173 174 175 176 177 178

DESCRIPTION

SPACER SUPPORT FLANGE WORM HANDWHEEL FLAT WASHER 8MM HEX NUT M8-1.25

ACORN NUT M8-1.25

KEY 4 X 4 X 10 CAP SCREW M5-.8 X 12 SUPPORT FLANGE KEY 4 X 4 X 8 GEAR SHAFT VENT COVER CAP SCREW M4-.7 X 10 GEAR 24T HEX NUT M6-1 COMPRESSION SPRING PHLP HD SCR M2-.4 X 10 LIMIT SWITCH INSULATION WASHER 12MM BLACK SUPPORT PLATE CAP SCREW M4-.7 X 8 MAGNET BLOCK PHLP HD SCR M4-.7 X 10 SAFETY LENSE SHAFT ROLL PIN 3 X 8 COVER SPACER Model G0619 (Mfd. Since 7/18)



-39-

Column, Table & Inverter

-40-




Column, Table & Inverter Parts List

REF PART #

227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 217 P0619200 P0619201 P0619202 P0619203 P0619204 P0619205 P0619206 P0619207 P0619208 P0619209 P0619210 P0619211 P0619212 P0619213 P0619214 P0619217 218 219V2 P0619218 P0619219V2 219-1 P0619219-1 220-1A P0619220-1A 220-2A P0619220-2A 220-4A P0619220-4A 220V3 223 225 P0619220V3 P0619223 P0619225 P0619227 P0619228 P0619229 P0619230 P0619231 P0619232 P0619233 P0619234 P0619235 P0619236 P0619237 P0619238 P0619239 P0619240 P0619241 P0619242 P0619243 P0619244 P0619245 P0619246 P0619247 P0619248 P0619249

DESCRIPTION

FLAT SPRING HEX NUT M6-1 BALL OILER KEY 4 X 4 X 16 CAP SCREW M5-.8 X 20 UNIVERSAL LEVER T-NUT OIL BOTTLE EXT RETAINING RING 10MM WRENCH SPINDLE SPANNER CHUCK KEY HEX WRENCH SET 3, 4, 5, 6MM EXT RETAINING RING 16MM ROLL PIN 3 X 10 FLAT WASHER 5MM CAP SCREW M6-1 X 16 CAP SCREW M5-.8 X 16 FUSE HOUSING ASSY V2.04.07

FUSE 20A 31MM S CAPACITOR 1000M 250V 1 X 2 V2.04.07

HARNESS W/PLUGS V2.04.07

FUSE 20A V2.04.07

MOTOR PC BOARD/INVERTER V3.07.18

POWER CORD ROLL PIN 5 X 10 FLAT WASHER 8MM MAIN POWER SWITCH COLUMN PLATE LEFT PLATE RIGHT CAP SCREW M5-.8 X 12 LIMIT SLEEVE BEARING SEAT LOWER VERTICAL LEADSCREW VERTICAL LEAD NUT SUPPORT UPPER BEARING SEAT REAR CABINET VENTED COVER LARGE COVER CAP SCREW M6-1 X 10 CAP SCREW M5-.8 X 8 FLAT WASHER 10MM CAP SCREW M8-1.25 X 20 ROLL PIN 8 X 50 SET SCREW M5-.8 X 8 PHLP HD SCR M4-.7 X 6 HEX BOLT M10-1.5 X 50


250 251 252 253 255 256 257 258 259 260 261 262 263 264 265 266 P0619250 P0619251 P0619252 P0619253 P0619255 P0619256 P0619257 P0619258 P0619259 P0619260 P0619261 P0619262 P0619263 P0619264 P0619265 P0619266 ROLL PIN 4 X 20 ROLL PIN 4 X 25 THREADED TAPER PIN M4-.7 X 30 RULER BEARING 8101 BEARING 60016001ZZ ADJUSTABLE FOOT BASE SADDLE WORKTABLE SPACER X-AXIS LEADSCREW Y-AXIS LEADSCREW NUT X-AXIS LEADSCREW NUT Y-AXIS GIB X-AXIS BEARING SEAT - RIGHT 266-1 P0619266-1 X-AXIS BEARING SEAT - LEFT 267 P0619267 GEAR 48T 268 269 P0619268 P0619269 SLEEVE Z-AXIS SHAFT 270 271 272 273 274 P0619270 P0619271 P0619272 P0619273 P0619274 SUPPORT FLANGE Y-AXIS LEADSCREW X-AXIS GIB Y-AXIS BEARING SEAT HEX NUT M12-1.75

286 287 288 289 292 293 294 295 275V2 P0619275V2 HANDWHEEL 4-3/4" V2.10.08

276 P0619276 HEX NUT M8-1.25

277 278 P0619277 P0619278 HANDWHEEL POINTER 279V2 P0619279V2 HANDLE SLEEVE V2.10.08

280 P0619280 INLAY RING 281 P0619281 GRADUATED DIAL 282V2 P0619282V2 HANDLE SLEEVE SHLDR SCR V2.10.08

283 284 285 P0619283 P0619284 P0619285 CAP SCREW M4-.7 X 12 SET SCREW M6-1 X 25 HANDWHEEL FLAT WASHER 296 297 298 299 P0619286 P0619287 P0619288 P0619289 P0619292 P0619293 P0619294 P0619295 P0619296 P0619297 P0619298 P0619299 ROLL PIN 3 X 20 PHLP HD SCR M6-1 X 6 RIVET 2 X 5MM NAMEPLATE, STEEL ACORN NUT M8-1.25

SEALED FLEX CONDUIT (LONG) SEALED FLEX CONDUIT (SHORT) DRAWBAR HEX WRENCH COMBO WRENCH 12/14 COMBO WRENCH 17/19 COMBO WRENCH 8/10 FLAT HD SCR M4-.7 X 6 CLUTCH HUB Model G0619 (Mfd. Since 7/18)



-41-

308 301

Labels & Cosmetics

302 303 311

NOTICE

FOLLOW SPINDLE BREAK-IN PROCEDURES BEFORE OPERATING THIS MACHINE!

Failure to follow the break-in procedures included in your manual will lead to shortened tool life and may void warranty.

307

NOTICE

BEFORE OPERA Failure to follow the break-in TING

304 312 310 306 309

REF PART #

301 302 303 304 306 307 P0619301 P0619302 P0619303 P0619304 P0619306 P0619307

DESCRIPTION

READ MANUAL LABEL ENTANGLEMENT HAZARD LABEL EYE AND FACE HAZARD LABEL ELECTRICAL HAZARD LABEL MACHINE ID LABEL GENERAL WARNING LABEL

REF PART #

308 309 310 311 312 P0619308 P0619309 P0619310 P0619311 P0619312

DESCRIPTION

DISCONNECT POWER TOUCH-UP PAINT, GRIZZLY GREEN TOUCH PANEL LABEL SPINDLE BREAK-IN NOTICE DEPTH STOP NOTICE LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-42-




WARRANTY CARD

Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.

Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement ____ Card Deck ____ Friend ____ Website ____ Catalog ____ Other: 2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont.

____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood 3. What is your annual household income?

____ $20,000-$29,000 ____ $50,000-$59,000 ____ $30,000-$39,000 ____ $60,000-$69,000 ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other: ____ $40,000-$49,000 ____ $70,000+ 4. What is your age group?

____ 20-29 ____ 50-59 ____ 30-39 ____ 60-69 ____ 40-49 ____ 70+ 5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years ____ 8-20 Years 6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5 ____ 6-9 ____ 20+ Years ____ 10+ 7. Do you think your machine represents a good value? 8. Would you recommend Grizzly Industrial to a friend? _____Yes _____Yes _____No _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No 10. Comments: _____________________________________________________________________

_________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________


FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069 BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0619 Owner's Manual

MODEL G0619 DELUXE SMALL MILL/DRILL

OWNER'S MANUAL

(For models manufactured since 07/18)

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip ment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION

Contact Info

Manual Accuracy

Machine Data Sheet

MACHINE DATA SHEET

Identification

SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating This Machine

Safety Instructions for Machinery

Additional Safety for Mill/Drills

SECTION 2: POWER SUPPLY

Availability

Full-Load Current Rating

110V Circuit Requirements

Grounding & Plug Requirements

Extension Cords

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

5mm

5

Cleanup

Site Considerations Workbench Load

Placement Location

Bench Mounting

Foot Mounting

Test Run

Spindle Bearing Break-In

SECTION 4: OPERATIONS

Operation Overview

Spindle Height Control

Drill Chuck

R-8 Collets

Headstock Travel (Z-Axis and Rotation)

Table Travel (X-Axis and Y-Axis)

Control Panel

Calculating Spindle RPM

Milling/Drilling Mode

Tapping Mode

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

SECTION 7: SERVICE

Troubleshooting

Gibs and Backlash

Service Lubrication

SECTION 8: WIRING

Wiring Safety Instructions

Electrical Components

Wiring Diagram

SECTION 9: PARTS

Headstock & Controls

Headstock & Controls Parts List

Headstock & Controls Parts List (Cont.)

Column, Table & Inverter

Column, Table & Inverter Parts List

Labels & Cosmetics

WARRANTY CARD

WARRANTY & RETURNS

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