Grizzly M1111 1 HP Deluxe Variable-Speed Mill/Drill Owner's Manual

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Grizzly M1111 1 HP Deluxe Variable-Speed Mill/Drill Owner's Manual | Manualzz

MODEL M1111  

MILLING MACHINE  W/DOVETAIL COLUMN OWNER'S MANUAL

Phone: (360) 734-3482 • Online Technical Support: [email protected]

#9074CR

COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED JUNE, 2018 (HE)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip ment, such as those dust masks that are specially designed to filter out microscopic particles.

INTRODUCTION ...................................... 2 Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

Identification ..................................... 5

SAFETY ................................................ 6 Safety Instructions for Machinery ............. 6

Additional Safety for Milling Machines ........ 8

ELECTRICAL .......................................... 9 110V Operation ................................... 9 Extension Cords .................................. 9 Electrical Specifications ........................ 9

SETUP ............................................... 10 Unpacking ....................................... 10 Inventory ........................................ 10

Machine Placement ............................ 11 Cleaning Machine ............................... 11

Bench Mounting................................. 12

Test Run and Spindle Break-In ............... 13

OPERATIONS ........................................ 14 General .......................................... 14

Spindle Height Control ........................ 15

Contents

Table Travel ..................................... 15

Headstock Travel ............................... 16

Drill Chuck....................................... 17

R-8 Collets ....................................... 18

Control Panel ................................... 19

Calculating Spindle RPM ...................... 20

Milling/Drilling Mode .......................... 21 Tapping Mode ................................... 21

Accessories ...................................... 22

MAINTENANCE ..................................... 24 Schedule ......................................... 24 Lubrication ...................................... 24

SERVICE ............................................. 25 Troubleshooting ................................. 25

Troubleshooting ................................. 26

Gibs and Backlash .............................. 27

Service Lubrication ............................ 29

Electrical Components ........................ 30

Wiring Diagram ................................ 32

PARTS ............................................... 33 Column, Table, and Inverter ................. 33

Headstock and Controls ....................... 35

Label Placement ............................... 38

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

M1111 Mill with Dovetail Column

INTRODUCTION

Woodstock Technical Support

Your new

SHOP FOX

® Mill with Dovetail Column has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:

tech-support@shopfox.

biz

. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from

http://www.shopfox.biz

. If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager P.O. Box 2309 Bellingham, WA 98227 Email: [email protected]

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M1111 Mill with Dovetail Column

Product Dimensions

MODEL M1111

6" X 21" DELUXE VARIABLE SPEED MILL / DRILL

Weight.......................................................................................................... 364 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 27 x 30 x 33‐3/4 in.

Footprint (Length x Width).............................................................................. 16 x 13 in.

Shipping Dimensions

Type....................................................................................................... Wood Crate Content........................................................................................................ Machine Weight.......................................................................................................... 416 lbs.

Length x Width x Height........................................................................... 32 x 31 x 40 in.

Electrical

Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz Prewired Voltage................................................................................................. 110V Full‐Load Current Rating......................................................................................... 12A Minimum Circuit Size............................................................................................. 15A Connection Type......................................................................................... Cord & Plug Power Cord Included.............................................................................................. Yes Power Cord Length............................................................................................... 7 ft.

Power Cord Gauge............................................................................................ 14 AWG Plug Included....................................................................................................... Yes Included Plug Type............................................................................................... 5‐15 Switch Type............................................................................... Forward/Reverse Switch Inverter (VFD) Type.............................................................................. XMT Driver 1000

Motors Main

Horsepower................................................................................................. 1 HP Phase.............................................................................................. Single‐Phase Amps.......................................................................................................... 12A Speed.................................................................................................. 3500 RPM Type.................................................................................... Brushless DC (Class F) Power Transfer ............................................................................ Cogged Belt Drive Bearings................................................................. Sealed & Permanently Lubricated Centrifugal Switch/Contacts Type....................................................................... N/A Model M1111 Machine Specifications, Page 1 of 2 -3-

M1111 Mill with Dovetail Column

Main Specifications Operation Info

Spindle Travel........................................................................................ 2‐3/4 in.

Max Distance Spindle to Column........................................................................ 9 in.

Max Distance Spindle to Table.................................................................... 14‐3/4 in.

Longitudinal Table Travel (X‐Axis)............................................................... 15‐7/8 in.

Cross Table Travel (Y‐Axis)......................................................................... 5‐3/4 in.

Vertical Head Travel (Z‐Axis)..................................................................... 14‐7/8 in.

Drilling Capacity for Cast Iron........................................................................... 1 in.

Drilling Capacity for Steel................................................................................ 1 in.

Tapping Capacity....................................................................................... 1/2 in.

End Milling Capacity....................................................................................... 1 in.

Face Milling Capacity..................................................................................... 2 in.

Table Info

Table Length......................................................................................... 21‐5/8 in.

Table Width........................................................................................... 6‐1/4 in.

Table Thickness....................................................................................... 1‐1/2 in.

Number of T‐Slots............................................................................................. 3 T‐Slot Size.............................................................................................. 0.47 in.

T‐Slots Centers..................................................................................... 1‐11/16 in.

X/Y‐Axis Travel per Handwheel Revolution...................................................... 0.100 in.

Spindle Info

Spindle Taper................................................................................................ R‐8 Number of Vertical Spindle Speeds................................................................ Variable Range of Vertical Spindle Speeds.......................................................... 100 – 1750 RPM Quill Diameter........................................................................................ 2.362 in.

Drawbar Thread Size.................................................................................. 7/16‐20

Construction

Spindle Housing/Quill................................................................................ Cast Iron Table............................................................................... Surface‐Ground Cast Iron Head.................................................................................................... Cast Iron Column/Base.................................................................... Precision‐Ground Cast Iron Base.................................................................................................... Cast Iron Paint Type/Finish...................................................................................... Enamel

Other

ISO 9001 Factory .................................................................................................. Yes

Features

Leveling Feet 1/2 in. Max Tapping Capacity 3‐16mm Drill Chuck with Key R‐8/JT‐6 Arbor Digital RPM Readout Digital Milling Depth Readout Digital Tapping Controls and RPM Adjustment Tapping Direction Quick‐Shift Buttons on Quill Levers Manual Micro Depth Adjustment Dovetailed Table Ways Dovetailed Column Ways Model M1111 Machine Specifications, Page 2 of 2 -4-

M1111 Mill with Dovetail Column

Identification

B C V W X A F E U G D T S R Q P H O N M K L J I

A.

Safety Cap and Drawbar

B.

Fine Feed Knob

C.

Headstock Tilt Scale

D.

Main Power Switch

E.

Fine Feed Lock Knob w/Assist Lever

F.

HHeadstock Lock Lever

G.

Precision Dovetailed Column

H.

Longitudinal (X-Axis) Handwheel

I.

Cast-Iron Base

J.

Vertical (Z-Axis) Handwheel

K.

Cross (Y-Axis) Handwheel

L.

Adjustable Foot

Figure 1.

M1111 Identification.

M.

Table Locks

N.

Longitudinal Scale

O.

Milling Table

P.

Quill Handle Tapping Button

Q.

Drill Chuck

R.

Spindle Lock Lever

S.

Chip Guard

T.

Digital Spindle Depth Unit and Readout

U.

Chip Guard Safety Kill Switch

V.

Emergency Stop Button

W.

Control Panel

X.

Digital Spindle RPM Readout -5-

M1111 Mill with Dovetail Column

SAFETY

For Your Own Safety, Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea sures—this responsibility is ultimately up to the operator!

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

NOTICE

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.

OWNER’S MANUAL.

Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY.

Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS.

accidents and injury.

Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of

MENTAL ALERTNESS REQUIRED.

distracted.

Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when

ELECTRICAL EQUIPMENT INJURY RISKS.

You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

electrical components.

Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live

EYE PROTECTION.

glasses.

Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety -6-

M1111 Mill with Dovetail Column

WEARING PROPER APPAREL.

of workpiece control.

Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss

HAZARDOUS DUST.

Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION.

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS.

Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

INTENDED USAGE.

Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

AWKWARD POSITIONS.

Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS.

distraction.

Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a

GUARDS & COVERS.

Guards and covers reduce accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

FORCING MACHINERY.

Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE.

Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE.

Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES.

Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED OPERATION.

To reduce the risk of accidental injury, turn machine running while unattended.

OFF

and ensure all moving parts completely stop before walking away. Never leave machine

MAINTAIN WITH CARE.

or death. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury

CHECK DAMAGED PARTS.

operating machine.

Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before

MAINTAIN POWER CORDS.

When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES.

If at any time you experience difficulties performing the intended operation, stop using the machine! Contact Technical Support at (360) 734-3482.

-7-

M1111 Mill with Dovetail Column

Additional Safety for Milling Machines

The primary risks of operating a mill are as follows: You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with the rotating cutter. You can be blinded or struck by broken cutting tools, metal chips, workpieces, or adjustment tools thrown from the rotating spindle with great force. To reduce your risk of serious injury when operating this machine, completely heed and understand the following:

UNDERSTAND ALL CONTROLS. Make sure you understand the function and proper use of all controls before starting. This will help you avoid making mistakes that result in serious injury.

CLEAN MACHINE SAFELY. Metal chips or shavings can be razor sharp. DO NOT clear chips by hand or compressed air that can force chips farther into machine—use a brush or vacuum instead. Never clear chips while spindle is turning.

AVOIDING ENTANGLEMENT. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure. Always allow spindle to stop on its own. DO NOT stop spindle using your hand or any other object. SECURE WORKPIECE TO TABLE. Clamp workpiece to table or secure in a vise mounted to table, so workpiece cannot unexpectedly shift or spin during operation. NEVER hold workpiece by hand during operation.

WEAR FACE SHIELD. Always wear a face shield in addition to safety glasses. This provides more complete protection for your face than safety glasses alone.

USE CORRECT SPINDLE SPEED. Follow recom mended speeds and feeds for each size and type of cutting tool. This helps avoid tool breakage during operation and ensures best cutting results.

INSPECT CUTTING TOOL. Inspect cutting tools for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately.

PROPERLY MAINTAIN MACHINE. Keep machine in proper working condition to help ensure that it functions safely and all guards and other components work as intended. Perform routine inspections and all necessary maintenance. Never operate machine with damaged or worn parts that can break or result in unexpected movement during operation. DISCONNECT POWER FIRST. To reduce risk of electrocution or injury from unexpected start up, make sure mill/drill is turned OFF, dis connected from power, and all moving parts have come to a complete stop before changing cutting tools or starting any inspection, adjust ment, or maintenance procedure.

PROPERLY SECURE CUTTER. Firmly secure cutting tool or drill bit so it does not fly out of spindle during operation.

POWER DISRUPTION. In the event of a local power outage during operation, turn spindle switch OFF to avoid a possible sudden startup once power is restored.

REMOVE CHUCK KEY & SPINDLE TOOLS. Always remove chuck key, drawbar wrench, and other tools used on the spindle immediately after use. This will prevent them from being thrown by the spindle upon startup.

-8-

M1111 Mill with Dovetail Column

ELECTRICAL

Circuit Requirements

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Full-Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load Current Rating at 110V .................. 12 Amps

Circuit Requirements for 110V

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Circuit Type ...................... 110V, 60 Hz, Single-Phase Circuit Size ............................................. 15 Amps Plug/Receptacle .................................... NEMA 5-15 Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit— where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.

-9-

M1111 Mill with Dovetail Column

Grounding Requirements

This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

For 110V Connection

This machine is equipped with a power cord with an equipment-grounding wire and NEMA 5-15 grounding plug (see figure). The plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances.

Extension Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum Gauge Size at 110V ...................... 14 AWG Maximum Length (Shorter is Better) ................50 ft.

110V GROUNDED 5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Neutral Hot

Figure ??

.

NEMA 5-15 plug & receptacle.

DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.

-10-

M1111 Mill with Dovetail Column

SETUP

Unpacking

This machine has been carefully packaged for safe trans portation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Inventory

The following is a description of the main components shipped with the Model M1111. Lay the components out to inventory them.

Note:

If you can't find an item on this list, check the mounting location on the machine or examine the packag ing materials carefully. Occasionally we pre-install certain components for safer shipping.

Box Inventory (Figures 3 & 4) Qty A.

Assembled Mill/Drill .......................................1

B.

Drill Chuck and JT6 x R8 Arbor ..........................1

C.

Oil Bottle ...................................................1

D.

T-Nuts .......................................................2

E.

Open-End Wrenches 8-10, 12-14, 17-19mm .......1 ea

F.

Drawbar Hex Wrench .....................................1

G.

Spindle Spanner Wrench ..................................1

H.

Chuck Key ...................................................1

I.

Hex Wrench Set 3, 4, 5, and 6mm ..................1 ea

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and opera tions before starting the machine!

A B

Figure 3.

M1111 out of the crate.

C D E G F H

Figure 4.

Inventory.

I -11-

Hardware Recognition Chart

USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.

A S H ER 5 D ⁄ 8 IAM " ET ER

M1111 Mill with Dovetail Column

A S W H E R DI A M E T 9 ⁄ 16 " A W SH E R 1 ⁄ D 2 I " A R M E ET 1 3 ⁄ 4 8 " 1 5 ⁄ 2 8 " 5 7 9 3 7 1 ⁄ ⁄ ⁄ 16 16 16 4 8 " " " 1 1 ⁄ 4 " 1 1 ⁄ 2 " 1 3 ⁄ 4 " 2 2 1 ⁄ 4 " 2 1 ⁄ 2 " 2 3 ⁄ 4 " 3 #10 1 ⁄ 4 " 5 ⁄ 16 " 3 ⁄ 8 " 7 ⁄ 16 " 1 ⁄ 2 " SH WA ER DIAM 8mm ER T E A W SH ER DIAM 7 ⁄ 16 " ER E A H E R D I A W ER M T #10 W A H E R D 3 ⁄ 8 R IAM " E T E A H E W R D I A M T ER 4mm H A E W R DIAM 10mm E ER S ER 5 W A DIA ⁄ 16 " M R E E T H E R WA D I A ER T M 5mm W S HE R DIAM 12mm E T H W A ER 1 D I A M ⁄ 4 " T ER H ER WA D I A M T ER 6mm 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm 4mm 5mm 6mm 8mm 10mm Cap Screw Carriage Bolt Hex Bolt Flat Head Screw Flange Bolt Tap Screw Button Head Screw Set Screw Phillips Head Screw Wing Nut 12mm External Retaining Ring Internal Retaining Ring E-Clip Lock Nut Hex Wrench 16mm Key

-12-

Flat Washer Lock Washer Hex Nut

M1111 Mill with Dovetail Column

Machine Placement Workbench Load

Refer to the

Machine Specifications

for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support the weight of the machine and workpiece materials.

Placement Location

Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. Below is the minimum amount of space needed for the machine.

INJURY HAZARD! Untrained users can injure themselves with this machine. Restrict access to machine when you are away, especially if it is installed where chil dren are present.

Cleaning Machine

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags • Cleaner/degreaser (WD•40 works well) • Safety glasses & disposable gloves • Plastic paint scraper (optional)

Basic steps for removing rust preventative: 1.

Put on safety glasses.

2.

Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.

3.

Wipe off the surfaces. If your cleaner/ degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

4.

Repeat as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces.

-13-

M1111 Mill with Dovetail Column

Bench Mounting

Four leveling feet have been included with your mill. However, for greater safety and better performance, your mill should be bolted to a workbench to provide maxi mum rigidity and safety.

Secured Mounting

To mount the mill to the workbench, do these steps: 1.

Determine the best position for the mill on the work bench.

Note:

For the best performance, make sure the cross feed and the longitudinal handwheels extend out beyond the edge of the table surface. This will allow unrestricted handwheel operation.

2.

Mark your hole locations using the mounting holes in the base as a guide.

3.

Drill the holes needed in the workbench.

4.

Place a precision level on the mill table and shim the mill until it is level side-to-side and front-to back.

5.

Using appropriate power lifting equipment, place the mill on the workbench.

6.

Bolt the mill base to the top of the workbench (

Figure 6

).

Figure 5.

Minimum working clearances and mill mounting bolt pattern.

Mill Base Workbench

Bolt Flat Washer Flat Washer Lock Washer Hex Nut

Figure 6.

Example of a through mount setup.

Unsecured Mounting

To setup the mill for temporary mounting, do these steps: 1.

Using appropriate power lifting equipment, tilt the mill and install the four feet into the base.

2.

Place the mill on the workbench.

3.

Place your precision level on the mill table.

4.

Loosen the hex nut(s), as shown in back

.

Figure 7

, and turn the feet until the mill is level side-to-side and front-to-

5.

Retighten the hex nuts.

Figure 7.

Leveling the mill.

-14-

M1111 Mill with Dovetail Column

Test Run and Spindle Break-In

The Model M1111 spindle speed can be set from 100–1750 RPM. You must follow the proper break-in procedures to ensure the spindle bearings break-in and seat before put ting a load on the machine.

To test run and break-in the spindle bearings, do these steps: 1

. Do all lubrication procedures highlighted in

Lubrication

in

MAINTENANCE

on

Page 24.

2

. Make sure there are no obstructions around or under neath the spindle.

3

. Remove the drawbar if there is no arbor or collet in the spindle.

4.

Make sure all switches are

OFF

and connect the mill to the power source

.

5

. Turn the main power switch

ON

, and push the

START

button on the control panel. The spindle will begin to turn at a low RPM.

6

. Now push the mately 600 RPM, then let it run for a minimum of 10 minutes.

+

button until the mill reaches approxi —If you suspect the mill is not working correctly, shut the mill

OFF

, disconnect it from power, and use the

Troubleshooting

table on

Page 25

to cor rect the problem before proceeding further.

—If the mill is running smoothly, proceed to

Step 7

.

7

. Increase the speed to 1000 RPM and let it run for another ten minutes.

8.

Increase the speed to 1750 RPM and let it run for another ten minutes.

9

. Turn the mill

OFF.

10.

Set the spindle to rotate in the opposite direction, and let it run at 1750 RPM for another ten minutes.

Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood. DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.

Figure 8.

Control panel.

-15-

M1111 Mill with Dovetail Column

OPERATIONS

General

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

operation, stop using the machine!

If at any time you are experiencing difficulties performing any

If you are an inexperienced operator, we strongly recom mend that you read books, trade articles, or seek train ing from an experienced mill operator before performing any unfamiliar operations.

Above all, your safety should come first!

To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.

To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.

If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations. Above all, safety must come first!

-16-

M1111 Mill with Dovetail Column

Spindle Height Control

Spindle height is changed by unlocking the quill lock and using the down feed handles or the fine feed knob (

Figure 9

). The digital spindle height readout indicates the spindle height.

To change the spindle position, do these steps: 1.

Unlock the quill lock lever and loosen the fine feed lock knob.

Note:

Use the comfort lever ( to tighten the knob.

Figure 9

) for addi tional leverage to unlock the fine feed lock knob if the knob is too tight. Do not use the comfort lever

2.

Pull down on the quill feed levers to lower or raise the spindle. Lock the quill lock to hold the spindle in a particular position if you choose.

Note:

Milling with the quill fully extended, can cause tool chatter. For maximum spindle rigidity when milling, lower the headstock, keep the spin dle retracted completely with the quill lock lever locked, and the fine feed lock knob tightened.

Quill Lock Lever Y-Axis Handwheel Fine Feed Knob Comfort Lever Spindle Quill Feed Lever Fine Feed Lock Knob

Figure 9.

Spindle controls.

Table Travel (X-Axis and Y-Axis) Longitudinal Feed

The longitudinal feed, or X-axis is moved by the handwheel shown in

Figure 11

).

Figure 10

at the end of the table. The handwheel will move the table in both directions side-to-side. One complete revolution of the handwheel moves the longitudinal feed 0.100". There is also a scale on the front of the table for use when a tight tolerance is not required. The longitudinal feed can be locked in posi tion by a table lock located on the front of the table (see

Cross Feed

The cross feed or Y-axis in table (see

Figure 11

).

Figure 10

, is moved with the handwheel on the front of the table base. One complete revolution of the handwheel moves the cross slide 0.100". The cross feed can be locked into position by a table lock located on the right side of the cross slide underneath the X-Axis Handwheel

Figure 10.

Table X and Y-axis controls.

X-Axis Table Lock Lever X-Axis Scale Y-Axis Scale Y-Axis Table Lock Lever

Figure 11.

Table locks and scales.

-17-

M1111 Mill with Dovetail Column

Headstock Travel (Z-Axis and Rotation)

Headstock height is adjustable in the vertical Z-axis to accept large workpieces. For unique milling operations, the headstock can be tilted right or left between 0° and 90°. Your mill has a dovetailed slide that allows you to reposition the headstock and change tooling without los ing your alignment with a hole or milling path.

To raise or lower the headstock, do these steps: 1.

Unlock the headstock slide lock lever shown in

Figure 12

.

2.

Turn the Z-axis handwheel shown in stock slide lock lever.

Figure 13

to raise or lower the headstock, then lock the head-

Note:

Milling with the quill fully extended, can cause tool chatter. For maximum spindle rigidity when milling, lower the headstock, keep the spin dle retracted completely with the quill lock lever locked, and the fine feed lock knob tightened.

To tilt the headstock to the left or right, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Using a 17mm wrench, loosen both headstock tilt lock nuts (

Figure 14

).

3.

Insert a 6mm hex wrench into the index pin release port (

Figure 14

headstock.

), and turn the hex wrench clockwise to disengage the spring-loaded index pin from the

4.

While watching the tilt scale, rotate the headstock to the required angle, and retighten the tilt lock nuts to hold the headstock in place.

Note:

The index pin is spring loaded and serves only as a quick way to return the headstock close to zero. It is not intended to be an absolute zero degree stop. No other index holes exist at other angles in the headstock.

Headstock Slide Lock Lever

Figure 12.

Headstock slide controls.

Z-Axis Handwheel

Figure 13.

Z-axis control.

Tilt Scale Headstock Tilt Lock Nut Index Pin Release Port

Figure 14.

Headstock tilt controls.

-18-

M1111 Mill with Dovetail Column

Drill Chuck

To remove the chuck and arbor from the spindle, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Remove the drawbar safety cap (

Figure 16

).

3. 4.

Lock the quill in place with the quill lock.

Insert the pin spanner (

Figure 15

) into the two holes at the bottom of the spindle and hold the spindle.

5.

Using the 17mm wrench, loosen the drawbar one turn only. DO NOT remove it. DO NOT completely unscrew the drawbar before striking it with the ham mer, or you will damage the threads on the drawbar and the arbor.

6.

Tap the top of the drawbar with the hammer. This will unseat the taper of the arbor from the spindle (see

Figure 16

).

7.

Hold one hand under the chuck and finish loosening the drawbar by hand until it falls out of the spindle.

Note:

The chuck is attached to the arbor using a JT6 taper. This attachment is considered to be semi permanent. There should be no need to remove the chuck from the arbor. Inspect the chuck from time to time to make sure it is still tight on the arbor. If it is loose, use a dead-blow or other soft headed hammer to re-seat the taper.

To install the drill chuck and arbor, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Insert the chuck arbor into the spindle so it engages the alignment pin inside of the spindle and makes contact with the drawbar threads.

3.

While supporting the chuck with one hand, thread the drawbar into the arbor until the arbor seated up into the spindle taper.

4.

Snug the drawbar with the drawbar hex wrench.

Note:

Do not overtighten the drawbar. Overtightening makes arbor removal difficult and will damage the arbor and threads.

5.

Install the drawbar safety cap (

Figure 16

).

-19 Holes Under Spindle

Figure 15.

Spindle holes.

Drawbar Safety Cap

Figure 16.

Tapping on the drawbar.

M1111 Mill with Dovetail Column

R-8 Collets

LACERATION HAZARD! Leading edges of end mills and other cutting tools can be very sharp. Protect your hands with gloves or a shop towel when handling.

Your Model M1111 features an R-8 spindle taper, which gives the freedom to use standard R-8 collets.

To install the R-8 collet, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Unscrew the drawbar cap.

3.

Carefully clean the surface of the collet and spindle taper. Ensure that they are free of debris and are lightly oiled.

4.

Insert the cutting tool into the collet, then insert the collet up into the spindle taper.

5.

Rotate the collet so it engages the align ment pin inside of the spindle, then slide the collet upward until it makes contact with the drawbar threads.

6.

While supporting the tool in the collet with one hand, thread the drawbar into the collet until the collet draws up into the spindle taper.

7.

Snug the drawbar with the A 17MM wrench in your opposite hand.

Note:

Do not overtighten the drawbar. Overtightening makes collet removal difficult and will damage the drawbar threads, collet, and the spindle taper. Keep in mind that the taper keeps the collet and tool in place. The drawbar simply aids in seating the taper.

To remove the collet, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Tighten the headstock lock.

3.

Protect the table surface with a piece of cardboard or hold the cutter/tool with a shop towel to prevent it from falling out of the collet.

4.

Using the drawbar hex wrench, loosen the drawbar but DO NOT remove it.

5.

Using the brass hammer, tap the drawbar to unseat the taper.

6

. Unscrew the rest of the drawbar by hand and remove the collet.

Note:

When not in use, always remove collets and cutting tools from the spindle taper. Oxidation may cause the collet to seize and make it hard to remove later.

-20-

M1111 Mill with Dovetail Column

Control Panel

It is vital that you become familiar with the power controls before operating the Model M1111 (see

Figure 17

).

A. Spindle RPM Display:

Shows spindle RPM with an accuracy of

+/-

10%.

B. Spindle Rotation Mode:

Shows the direction the spindle is turning.

C. Spindle Mode:

Shows STOP when the spindle is stopped. When spindle is rotating, the "STOP" indication disappears.

D. Spindle START Button:

handles are disabled. Press START, and the spindle will rotate at 200 RPM in the milling/ drilling mode, and the spindle rotation buttons on the control panel are enabled. The Green LED tapping lamp will not glow, and the spin dle rotation buttons on the ends of the rack

E. SPEED Buttons:

Press to select a milling/ drilling or tapping RPM. In the milling/drill ing mode the range is between 200 and 1750 RPM. In the tapping mode, the range is between 100 and 500 RPM.

F. Spindle Rotation Buttons:

spindle first. Press these buttons to change spindle rotation direction for mill ing/drilling operations. Spindle direction can be changed at any RPM without stopping the

G. Spindle STOP Button:

ting.

Stops spindle rotation. If you press the START button, the spindle speed will return to the last spindle RPM set-

H. Tapping Button:

Switches the mill into tap ping mode only when the motor is running. When in tapping mode, the LED tapping lamp glows and the RPM automatically drops to approximately 500 RPM. The spindle rotation buttons on the ends of the rack handles are also enabled and the spindle rotation buttons on the control panel are disabled.

I. Green LED Lamp:

Glows when the machine is in the tapping mode, and does not glow in the milling/drilling mode. -21-

J. Emergency Stop Button:

back out to reset it. Stops the mill. Rotate the button clockwise until it pops

K. Green Main Power Lamp:

Glows when the main power switch is turned to the

ON

posi tion.

L.

Zero Button:

Zeros the digital spindle scale.

M. Spindle Height Digital Display:

Shows height of spindle.

N. mm/in Button:

Toggles units of measure between metric and inch conventions.

O. Digital Spindle Scale ON/OFF Button:

Turns the digital spindle scale

ON

or

OFF

. A E D J M N O

Figure 17.

Control panel.

L B C I H F G K

M1111 Mill with Dovetail Column

Calculating Spindle RPM

Closely follow the proper cutting speed and proper feed to reduce undue strain on all mov ing parts and increase operator safety.

Prior to milling, determine the RPM needed to cut your workpiece, then set the RPM on the machine.

To determine the needed RPM, do these steps: 1.

Use the table in

Figure 18

of your workpiece.

to determine the cutting speed required for the material

2.

Measure the diameter of your cutting tool in inches.

3.

Use the following formula to determine the needed RPM for your operation:

(Cutting Speed x 4) /Tool Diameter = RPM Cutting Speeds for High Speed Steel (HSS) Cutting Tools

Workpiece Material Cutting Speed (sfm) Aluminum & alloys 300 Brass & Bronze Copper Cast Iron, soft Cast Iron, hard Mild Steel Cast Steel Alloy Steel, hard Tool Steel Stainless Steel Titanium Plastics Wood 150 100 80 50 90 80 40 50 60 50 300-800 300-500

Note:

For carbide cutting tools, double the cutting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information.

Figure 18

. Cutting speed table for HSS cutting tools.

-22-

M1111 Mill with Dovetail Column

Milling/Drilling Mode

This mill is designed to use most end mills, drill bits, and face cutters that are 2" in diameter or less. The milling table has a coolant trough with drain for an optional cutting fluid system.

Tapping Mode

This mill is designed to change spindle direction without stopping the spindle first. The wayed column allows for drill and tap changes and headstock repositioning without loosing the tool registration. Using the mill in the tapping mode takes some level of skill, so make sure to prac tice using this feature. Avoid cutting threads in blind holes where the tap may bottom out and break before you can push the REVERSE button.

Failure to follow RPM and Feed Rate Guidelines may threaten operator safety from ejected parts or broken tools. To mill a workpiece, do these steps: 1

.

Refer to

Control Panel

on

Page 19

, and learn the how to use the machine controls.

2

. Zero the spindle height scale and select units of measure.

3

. Clamp the workpiece to the milling table, and adjust the headstock to the needed height, depth of cut, and milling path.

Remember:

Milling with the quill fully extended can cause tool chatter. For maximum spindle rigidity, keep the spindle retracted into the headstock as far as pos sible with the quill lock lever locked and the fine feed lock knob tightened.

4

. Refer to

Calculating Spindle RPM

on

Page 20

to find the best spindle RPM.

5

. Put on your safety goggles, turn the power switch

ON

, and press the START button.

6

. Push the FORWARD or REVERSE button to select the appropriate cutting direction for the type of cutter that you are using.

7

. Press the SPEED button to select the appro priate milling speed for the diameter of cutter and type of material to be cut.

8

. Use the X-axis or Y-axis handwheels to feed the workpiece into the cutter slowly. If you are only milling in one direction, lock the unused table slide in place. Refer to

Table Travel

on

Page 15

for lock lever location.

-23-

Failure to follow RPM and Feed Rate Guidelines may threaten operator safety from ejected parts or broken tools. To drill and thread a hole, do these steps: 1

.

Refer to

Control Panel

on

Page 19,

and learn how to use the machine controls.

2

. Zero the spindle height scale and select units of measure, and calculate your maxi mum tapping depth without bottoming-out the tap.

3

. Clamp the workpiece to the milling table, and adjust the headstock to the needed height for drilling and tapping.

4

. Put on your safety goggles, turn the power switch

ON

, and press the START button.

5

. Drill your hole with the appropriate speed and drill bit size for the tap. For large holes you may have to drill a pilot hole.

6

. Install the tap, and apply tapping fluid or oil when needed.

7

. Push START, then the TAPPING button, and then the SPEED button. The safest tapping speed is 100 RPM.

8

. Begin threading, but without disengaging the threads, frequently push the FORWARD and REVERSE buttons on the downfeed han dles to cut and back-out the tap to eject the chips from the hole and prevent thread galling.

M1111 Mill with Dovetail Column

Accessories

The following M1111 milling machine accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur rent listing of dealers at: 1-800-545-8420 or at [email protected].

The Shop Fox D3694—Variable Speed Power Feed Kit

For those repetitive power-fed milling operations, this fantastic 110V power feed retrofit kit offers consistent speed control in both left and right directions for your Model M1111 milling machine. Let it do your work!

The Shop Fox D3695—Horizontal Milling Table

Take advantage of the Model M1111 mill 90° tilting head stock feature. Install this lifted cast-iron horizontal milling table for the correct clearance when making those side milling operations.

D3694 Figure 19.

Variable speed power feed kit.

D3695

The Shop Fox D3693—Worktable with Angle

Enjoy having an economical way to support your workpiece at an array of angles. This high-quality tilting worktable is quick and easy to setup and use.

Figure 20.

Horizontal milling worktable.

D3693

-24-

Figure 21.

Worktable with angle.

M1111 Mill with Dovetail Column

Accessories

The Shop Fox M1078—6" Precision Rotary Table

Has the following great features: 4 T-slots for lately 49 lbs. 3 ⁄ 8 " studs, 4˚ per rotation of the hand wheel, 10 minute vernier resolution, whole degree marks on table, coolant trough and the worm gear can be easily disengaged for quick setting angles, an MT#2 center hole, and weighs approxi-

Figure 22 .

6" Precision rotary table.

The Shop Fox M1079—Precision R-8 Collets

These R-8 Collets are precision ground to very close tol erances and will maximize your milling rigidity. Sizes include: 1 ⁄ 8 ", 3 ⁄ 16 ", 1 ⁄ 4 ", 5 ⁄ 16 ", 3 ⁄ 8 ", 7 ⁄ 16 ", 1 ⁄ 2 ", 9 ⁄ 16 ", 5 ⁄ 8 ", 11 ⁄ 16 ", 3 ⁄ 4 " and 7 ⁄ 8 ."

Figure 23 .

Precision R-8 collets.

3

The Shop Fox M1080—52-pc. Clamping Kit

The kit includes: Case hardened blocks, bolts, nuts and hold-downs. Each Clamping Kit includes: 24 studs, 6 step block pairs, 6 T-nuts, 6 flange nuts, 4 coupling nuts and 6 end hold-downs. We offer the two most popular sizes: ⁄ 8 " and 1 ⁄ 2 ". Racks can be bolted to the wall or on the side of a machine for easy access.

Figure 24 .

Clamping kit.

The Shop Fox M1091—18-pc. R-8 Boring Head Set

The set includes: 2" boring head, 9 carbide tipped boring bars with 1 ⁄ 2 " shanks. 2 facing tools with 3 ⁄ 16 " square HSS cutting tools. Dial graduated in 0.001", 0.050" per revolution/0.025" actual motion. R-8 shank with 7 ⁄ 8 "-20 mounting threads. Stand included.

Figure 25 .

R-8 boring head set.

-25-

MAINTENANCE

M1111 Mill with Dovetail Column

One on Each Side

Always disconnect power to the machine before performing main tenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

• Mill is disconnected from power when not in use.

• Loose mounting bolts.

• Mill is clean and lubricated.

• Worn or damaged wires.

• Any other unsafe condition.

Monthly Check:

• Gibs are adjusted properly.

Annual or Biannual Check:

• Lubricate headstock lead screw and gears.

Lubrication

Regular lubrication will ensure your mill performs at its highest potential.

Nine ball oilers ( Place two to three drops of

Figures 26

28

a general machine oil directly on the ways of the cross slide and saddle. An oil bottle has been provided for this purpose. ) should be lubricated daily with several drops of oil.

Protect the unpainted cast iron surfaces with regular applications of light machine oil, and periodically clean and lubricate all lead screws with white lithium grease.

Figure 26

. Headstock ball oiler locations.

Figure 27

. Table and base ball oiler locations.

-26-

Figure 28

. Table ball oiler location.

M1111 Mill with Dovetail Column

SERVICE

Troubleshooting

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note:

Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt. This information is required to properly assist you.

General Operation PROBLEM

Motor will not start. Feed handle tapping button does not work.

Control panel FORWARD and REVERSE buttons do not work.

POSSIBLE CAUSE

1. Control system delay operating.

2. Shop power supply is at fault.

3. Chip guard switch at fault (

Figure 37

).

4. Blown inverter fuse (

Figure 34

).

5. Blown power supply fuse (

Figure 35

).

6. Emergency stop button is pressed.

7. Main power switch at fault (

Figure 35

). 8. Shorted capacitor (

Figure 34

).

9. Shorted inverter (

Figure 34

).

10. Loose connections, open wiring.

11. Motor is at fault.

1. Machine is not in "

Tapping Mode

."

CORRECTIVE ACTION

1. Push and hold the START button for 2-sec onds or until a beep is heard, a quick tap of the finger will not start the mill or oper ate controls.

2. Correct any shop power supply problems causing breakers or fuses to trip and reconnect mill to power supply.

3. Fully close chip guard, or replace bad switch.

4. Repair for cause of short and replace 20A fuse.

5. Repair for cause of short and replace 20A fuse.

6. Reset switch or replace bad switch.

7. Turn dial on, or replace bad switch.

8. Replace capacitor.

9. Replace inverter unit.

10. Inspect wiring connections, plugs, and repair/replace as required ( required (

Page 32

).

Page 32

). 11. Inspect motor and repair/replace as 1. Press the START and then the TAPPING but ton (

Page 19

).

2. Replace tapping button slip ring switch.

2. Tapping button slip ring switch is at fault (

Figure 37

).

3. General electrical problem.

1. Machine is not in "

Milling Mode

2. General electrical problem.

." 3. Inspect circuit boards, wiring connections, plugs, and repair/replace as required (

Page 32

). 1. Holding for 2-seconds each or until a beep is heard, press the STOP and then the START buttons (

Page 19

).

2. Inspect circuit boards, wiring connections, plugs, and repair/replace as required (

Page 32

). -27-

Milling Operation and Finish Results PROBLEM

Poor surface finishes.

POSSIBLE CAUSE

1. Feed rate too fast.

2. Dull or bent cutter.

3. Spindle speed incorrect.

4. Lock lever(s) loose.

5. Spindle is extended too far down.

Vibration when running or cutting.

6. Gibs loose.

1. Feed rate too high.

2. Spindle is extended too far down.

Headstock hard to raise.

3. Loose table.

4. Loose gibs.

1. Headstock lock or gib is at fault.

2. Dovetail is binding.

3. Headstock lead screw is binding.

M1111 Mill with Dovetail Column

CORRECTIVE ACTION

1. Slow feed rate.

2. Replace or sharpen cutter.

3. Recalculate and reset spindle RPM (

Page 20

).

4. Tighten column and table locks when pos sible to maintain rigidity.

5. Retract the spindle into the headstock completely, and lower headstock to the work area to maintain maximum rigidity.

6. Adjust the gibs (

Pages 27 & 28

).

1. Slow feed rate or adjust RPM.

2. Retract the spindle into the headstock completely, and lower headstock to the work area to maintain maximum rigidity.

3. Tighten table locks.

4. Adjust the gibs (

Pages 27 & 28

).

1. Loosen/replace lock lever and adjust gib Adjust the gibs ( (

Page 29

).

and gears (

Page 28 Page 29

).

).

2. Clean and relubricate dovetail and ways 3. Clean and relubricate headstock leadscrew -28-

M1111 Mill with Dovetail Column

Gibs and Backlash

During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or loose ness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur.

To adjust the table gibs and the handwheel backlash, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Loosen the four lock nuts (

Figure 29

).

3.

When properly adjusted, the table should move with slight resistance as felt in the handwheel. Each gib has multiple lock nuts and set screws that must also be adjusted. Make your adjustments equally and in small increments.

4.

Tighten the lock nuts.

5.

Remove the table end plate cap screws and the end plate (

Figure 30

).

6.

Locate the X-axis lead screw half-nut (

Figure 31

), and adjust both cap screws until the handwheel has approximately 0.003" backlash as shown by the dial.

7.

Repeat on the Y-axis leadscrew half-nut and lubricate the lead screws and gibs.

Figure 29.

Gib screws and adjustment.

End Plate Cap Screws

Figure 30.

Table end plate.

Half-Nut Cap Screw Lead Screw Half-Nut Lead Screw

Figure 31 .

Handwheel backlash adjustment.

-29-

M1111 Mill with Dovetail Column

To adjust the headstock gibs, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Loosen the headstock lock lever (

Figure 32

).

3.

Loosen or tighten the upper and lower gib screws (

Figure 32

) in an alternating manner to adjust the headstock gib. The headstock should slide smoothly with no play or looseness. Do not overtighten the gibs or premature slide and gib wear will occur.

4.

Lubricate the headstock way and gib.

Upper Gib Screw Lower Gib Screw

Figure 32.

Headstock gib adjustment.

-30-

M1111 Mill with Dovetail Column

Service Lubrication

On an annual basis, or every six months under heavy use, we recommend that you clean and lubricate the headstock leadscrew and gears with white lithium grease and a light machine oil.

To lubricate the leadscrew and gears, do these steps: 1.

DISCONNECT THE MILL FROM POWER!

2.

Use the hex wrench to remove the two lower cap screws from the cabinet assem bly (see

Figure 33

).

3.

Hold the cabinet assembly, and remove the two upper cap screws (see

Figure 33

).

4.

Carefully lift and swing the cabinet assem bly out of the way from the column, and rest it aside.

5.

Using mineral spirits, a toothbrush, and rags, thoroughly clean the leadscrew and gears.

6.

Paint the headstock leadscrew and gear teeth with lithium grease, and oil the bear ings as outlined in

Figure 33

.

7.

Reinstall the cabinet assembly on the col umn. Upper Cap Screws Lithium Grease Cabinet Assembly Lithium Grease Lower Cap Screws

Figure 33.

Headstock leadscrew access and lubrication.

-31 Light Machine Oil

M1111 Mill with Dovetail Column

Electrical Safety Instructions

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (360) 734-3482 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

Note:

Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label.

SHOCK HAZARD.

Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

QUALIFIED ELECTRICIAN.

Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

WIRE CONNECTIONS.

All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

WIRE/COMPONENT DAMAGE.

completing the task.

Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before

MODIFICATIONS

. Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

MOTOR WIRING.

The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS.

capacitors.

Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on

CIRCUIT REQUIREMENTS.

power source.

You MUST follow the requirements at the beginning of this manual when connecting your machine to a

EXPERIENCING DIFFICULTIES.

(360) 734-3482.

If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK WHITE GREEN RED WIRING DIAGRAM COLOR KEY BLUE BROWN GRAY YELLOW YELLOW GREEN PURPLE ORANGE PINK LIGHT BLUE WHITE TUR-

-32-

M1111 Mill with Dovetail Column

Electrical Components

20 Amp Inverter Fuse Main Power Switch 20 Amp Fuse

Figure 35.

Main power switch and fuse.

Figure 34.

Motor power supply circuit board.

-33-

M1111 Mill with Dovetail Column

Figure 36.

Control panel electrical.

Figure 37.

Chip guard safety switch.

Figure 38.

Tapping button slip ring contact.

-34-

Figure 39.

Tachometer electrical.

M1111 Mill with Dovetail Column

Wiring Diagram (M1111)

Start Capacitor 1200MFD 250VAC FUSE 250VAC 20A Motor Power Supply PC Board/Inverter

See Figure 34

WARNING

ACCIDENTAL INJURY HAZARD!

Disconnect power supply before adjustments, setup, or maintenance!

Or S1 K3 K4 +5V GND SA SB SC Or SC SB SA 0 +5V Control Circuit Digital Tachometer Unit 0 0 0 0

See Figures 36 & 39

LS Rack Handle Tapping Switch

See Figure 37

PE4 Chip Guard Safety Switch

See Figure 37

Control Panel Circuit Board K3 K4 Digital Spindle Depth Unit

See Figure 36

Emergency Stop Switch

See Figure 36

0 0 0 0 -35 SR44 1.55V

+ Motor Power Circuit 230V MOTOR PE2 N1 1 L1 20A Fuse

See Figure 35

PE3 Power Lamp

See Figure 36

4 1 2 3 Main Power Switch

See Figure 35

PE1 N L1 Ground 110V Single-Phase Power Supply

145 152

M1111 Mill with Dovetail Column

PARTS

Column, Table, and Inverter

147 167 -36 179 182

M1111 Mill with Dovetail Column

REF PART # DESCRIPTION

144 145 146 147 148 149 150 151 152 153 100 101 102 103 104 105 106 XM1111100 XM1111101 XM1111102 XM1111103 XM1111104 XM1111105 XM1111106 FLAT SPRING HEX NUT M6-1 BALL OILER KEY 4 X 4 X 16 CAP SCREW M5-.8 X 20 UNIVERSAL LEVER OIL BOTTLE 107 108 112 117 118 XM1111107 XM1111108 XM1111112 XM1111117 XM1111118 T-NUT EXT RETAINING RING 10MM EXT RETAINING RING 16MM CAP SCREW M6-1 X 16 CAP SCREW M5-.8 X 16 119 120V2 XM1111119 XM1111120V2 FLAT WASHER 5MM MOTOR PC BOARD/INVERTER V2.07.18

120V2-1 XM1111120V2-1 S CAPACITOR 1200M 250V V2.07.18

120V2-2 XM1111120V2-2 HARNESS WITH PLUGS V2.07.18

134 135 136 137 138 139 140 141 142 143 120V2-4 XM1111120V2-4 FUSE 20A 250VAC V2.07.18

123 XM1111123 POWER CORD 125 127 128 XM1111125 XM1111127 XM1111128 ROLL PIN 5 X 10 FLAT WASHER 5MM MAIN POWER SWITCH 129 130 131 132 133 XM1111129 XM1111130 XM1111131 XM1111132 XM1111133 COLUMN LEFT SIDE PLATE RIGHT SIDE PLATE CAP SCREW M5-.8 X 12 LIMIT SLEEVE XM1111134 XM1111135 XM1111136 XM1111137 XM1111138 XM1111139 XM1111140 XM1111141 XM1111142 XM1111143 LOWER BEARING SEAT VERTICAL LEAD SCREW VERTICAL LEAD NUT SUPPORT UPPER BEARING SEAT REAR CABINET VENTED COVER LARGE COVER CAP SCREW M6-1 X 10 CAP SCREW 5/16-18 X 1 XM1111144 XM1111145 XM1111146 XM1111147 XM1111148 XM1111149 XM1111150 XM1111151 XM1111152 XM1111153 FLAT WASHER 10MM CAP SCREW M8-1.25 X 20 ROLL PIN 8 X 45 SET SCREW M5-.8 X 8 PHLP HD SCR M4-.7 X 6 HEX BOLT M10-1.5 X 50 ROLL PIN 4 X 20 ROLL PIN 4 X 25 ROLL PIN 4 X 30 RULER

REF PART # DESCRIPTION

154 XM1111154 SPINDLE SPANNER WRENCH 155 XM1111155 THRUST BEARING 51101 156 XM1111156 BALL BEARING 6001ZZ 157 XM1111157 ADJUSTABLE FOOT 158 XM1111158 BASE 159 XM1111159 SADDLE 160 XM1111160 WORKTABLE 161 XM1111161 SPACER 162 XM1111162 Y-AXIS FEED SCREW 163 XM1111163 X-AXIS FEED SCREW NUT 164 XM1111164 Y-AXIS FEED SCREW NUT 165 XM1111165 X-AXIS GIB 166 XM1111166 Y-AXIS BEARING SEAT 167 XM1111167 GEAR 168 XM1111168 SLEEVE 169 XM1111169 Z-AXIS SHAFT 170 XM1111170 SUPPORT FLANGE 171 XM1111171 X-AXIS FEED SCREW 172 XM1111172 Y-AXIS GIB 173 XM1111173 X-AXIS BEARING SEAT 174 XM1111174 HEX NUT M12-1.75

175 XM1111175 HANDWHEEL 176 XM1111176 HEX NUT M8-1.25

177 XM1111177 HANDWHEEL 178 XM1111178 POINTER 179 XM1111179 HANDLE SLEEVE 180 XM1111180 INLAY RING 181 XM1111181 GRADUATED DIAL 182 XM1111182 SHOULDER SCR M8-1.25 X 55 183 XM1111183 CAP SCREW M4-.7 X 12 184 XM1111184 SET SCREW M6-1 X 25 185 XM1111185 FLAT WASHER 8MM 186 XM1111186 ROLL PIN 3 X 20 187 XM1111187 PHLP HD SCR M6-1 X 6 188 XM1111188 RIVET 189 XM1111189 ACORN NUT M8-1.25

190 XM1111190 CHUCK KEY 192 XM1111192 SEALED FLEX CONDUIT (LONG) 193 XM1111193 SEALED FLEX CONDUIT (SHORT) 194 XM1111194 FUSE HOUSING ASSEMBLY 195 XM1111195 HEX WRENCH SET 196 XM1111196 DRAWBAR HEX WRENCH 197 XM1111197 WRENCH 12 X 14MM OPEN-ENDS 198 XM1111198 WRENCH 17 X 19MM OPEN-ENDS 199 XM1111199 WRENCH 8 X 10MM OPEN-ENDS -37-

M1111 Mill with Dovetail Column

Headstock and Controls

256 255 253 254 207 378 377 282 376 375 250 252 251 248 247 246 360 263 368 249 365 366 367 369 245 370 244 371 374 372 373 243 242 241 236 237 240 238 239 228 227 226V2 225 224 235 221 228-1 229 234 233 232 230231 222 221 220 207 223V2 218 219 217 216 215 214 213 212 211 210 209 208 207 206 205 204 257 258 259 260 261 262 263 264 265 267 266 268 277 276 279 278 269 270 271 274 272 273 275 284 285 283 224 286 287 293 294 292 291 288 289 290 340 341 203 334 295 296 339 338 337 332 333 297 298 299300 301 297 336 335 238 331 304 329 307 330 328 302 305 306 327 326 325 324 307 308 309 310 311 306 323 297 322 321 312 313 314 315 316 320 319 317 318 202 201 -38-

M1111 Mill with Dovetail Column

REF PART # DESCRIPTION

238 239 240 241 242 243 244 245 246 247 248 249 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 XM1111201 XM1111202 XM1111203 XM1111204 XM1111205 XM1111206 XM1111207 XM1111208 XM1111209 XM1111210 XM1111211 XM1111212 XM1111213 XM1111214 XM1111215 XM1111216 ARBOR R-8/JT-6 SPINDLE OIL SEAL TAPER ROLLER BEARING 32907 OIL SEAL HEX NUT M5-.8 PHLP HD SCR M3-.5 X 8 DISPLAY BRACKET BLOCK HEAD STUD SPINDLE SLEEVE SLEEVE LIMIT PAD THRUST BEARING 8106 THRUST WASHER BALL BEARING 6006ZZ THRUST WASHER SPANNER NUT M2-.4 X 1.5 217 218 219 220 221 XM1111217 XM1111218 XM1111219 XM1111220 XM1111221 SHORT LOCK SLEEVE LONG LOCK SLEEVE LOCK SPACER HUB AND LOCK BOLT ROLL PIN 3 X 8 222 XM1111222 PHLP HD SCR M3-.5 X 8 223V2 XM1111223V2 CONTROL PANEL V2.07.18

224 225 XM1111224 XM1111225 FLAT HD SCR M4-.7 X 16 INDICATOR LIGHT 226V2 XM1111226V2 EMERGENCY STOP SWITCH V2.07.18

227 XM1111227 TOUCH PANEL 228 XM1111228 CONTROL PANEL PC BOARD 228-1 XM1111228-1 HARNESS WITH PLUGS 229 230 231 XM1111229 XM1111230 XM1111231 DIGITAL SPINDLE DEPTH UNIT LEVER FLAT HD SCR M6-1 X 50 232 233 234 235 236 237 XM1111232 XM1111233 XM1111234 XM1111235 XM1111236 XM1111237 SPINDLE ORIENTATION SHAFT HEADSTOCK SUPPORT FLANGE EXT RETAINING RING 16MM TORSION SPRING COVER TORSION SPRING XM1111238 XM1111239 XM1111240 XM1111241 XM1111242 XM1111243 XM1111244 XM1111245 XM1111246 XM1111247 XM1111248 XM1111249 CAP SCREW M4-.7 X 12 EXT RETAINING RING 35MM INT RETAINING RING 65MM BALL BEARING 6007ZZ BEARING HOUSING CAP SCREW M5-.8 X 16 COGGED PULLEY DRAWBAR 7/16-20 TPI TAPER PIN 3 X 18 CAP SCREW M10-1.5 X 16 FLAT HD SCR M4-.7 X 6 DISPLAY HOUSING

REF PART #

288 289 290 291 292 293 294 295 296 297 298 299 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287

DESCRIPTION

XM1111250 LENSE XM1111251 DIGITAL SPEED DISPLAY UNIT XM1111252 BELT COVER XM1111253 CAP SCREW M6-1 X 40 XM1111254 SPINDLE COVER BASE XM1111255 CAP SCREW M4-.7 X 10 XM1111256 SPINDLE COVER XM1111257 COGGED BELT 5M400 XM1111258 COGGED DRIVE PULLEY SCREW M6-1 X 16 XM1111259 ROLL PIN 3 X 10 XM1111260 PINNED WASHER XM1111261 COGGED DRIVE PULLY XM1111262 CAP SCREW M6-1 X 20 XM1111263 FLAT WASHER 6MM XM1111264 HEX NUT M5-.8

XM1111265 HEX BOLT M5-.8 X 25 XM1111266 MOTOR SUPPORT PLATE XM1111267 KEY 5 X 5 X 25 XM1111268 MOTOR 230V XM1111269 CAP SCREW M5-.8 X 20 XM1111270 CAP SCREW M4-.7 X 35 XM1111271 GUIDE XM1111272 SLEEVE XM1111273 FRICTION DISC XM1111274 COMPRESSION SPRING XM1111275 VERTICAL SLIDE XM1111276 GIB XM1111277 ADJUSTING SCREW XM1111278 SHORT GEAR SHAFT XM1111279 KEY 4 X 4 X 12 XM1111280 COMPRESSION SPRING XM1111281 PLATE XM1111282 FLAT HD SCR M4-.7 X 10 XM1111283 PIVIOT HUB XM1111284 SET SCREW M6-1 X 8 XM1111285 INLAY SHAFT XM1111286 END SHAFT XM1111287 LEVER ASSEMBLY XM1111288 TAPER PIN 3 X 10 XM1111289 RIVET XM1111290 POINTER PLATE XM1111291 ADJUST SCREW XM1111292 ANGLE GAUGE XM1111293 ROLL PIN 5 X 20 XM1111294 T-BOLT XM1111295 FLAT WASHER 10MM XM1111296 HEX NUT M25-2 LH XM1111297 EXT RETAINING RING 20MM XM1111298 PINION GEAR XM1111299 PINION FLANGE -39-

REF PART #

300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 XM1111300 XM1111301 XM1111302 XM1111303 XM1111304 XM1111305 XM1111306 XM1111307 XM1111308 XM1111309 XM1111310 XM1111311 XM1111312 XM1111313 XM1111314 XM1111315 XM1111316 XM1111317 XM1111318 XM1111319 XM1111320 XM1111321 XM1111322 XM1111323 XM1111324 XM1111325 XM1111326 XM1111327 XM1111328

DESCRIPTION

CAP SCREW M4-.7 X 16 THRUST WASHER SLIP-RING ASSEMBLY WORM HOUSING THRUST BEARING 8101 SUPPORT FLANGE CAP SCREW M4-.7 X 10 BALL OILER SCREW LOCK SLEEVE 6 X 20 CAP SCREW M5-.8 X 16 CAP SCREW M5-.8 X 20 FLANGE BUTTON CONTROL ROD COMPRESSION SPRING HANDLE ASSEMBLY INT RETAINING RING 50MM RACK HUB ROLL PIN 3 X 14 SMALL MAGNETIC BLOCK UNIVERSAL HANDLE SPINDLE LOCK HANDKNOB LOCK SHAFT STEEL BALL 8MM RING PHLP HD SCR M3-.5 X 6 LIMIT SWITCH CONTACT ARM PHLP HD SCR M3-.5 X 6 WORM SHAFT

M1111 Mill with Dovetail Column

REF PART #

329 330 331 332 333 334 335 336 337 338 339 340 341 360 365 366 367 368 369 370 371 372 373 374 375 376 377 378 XM1111329 XM1111330 XM1111331 XM1111332 XM1111333 XM1111334 XM1111335 XM1111336 XM1111337 XM1111338 XM1111339 XM1111340 XM1111341 XM1111360 XM1111365 XM1111366 XM1111367 XM1111368 XM1111369 XM1111370 XM1111371 XM1111372 XM1111373 XM1111374 XM1111375 XM1111376 XM1111377 XM1111378

DESCRIPTION

SPACER SUPPORT FLANGE WORM HANDWHEEL FLAT WASHER 8MM HEX NUT M8-1.25

ACORN NUT M8-1.25

KEY 4 X 4 X 10 CAP SCREW M5-.8 X 12 SUPPORT FLANGE KEY 6 X 6 X 8 GEAR SHAFT VENT COVER CAP SCREW M4-.7 X 10 HEX NUT M6-1 COMPRESSION SPRING FLAT HD SCR M2-.4 X 10 LIMIT SWITCH INSULATION WASHER SUPPORT PLATE CAP SCREW M4-.7 X 8 MAGNET BLOCK PHLP HD SCR M4-.7 X 10 SAFETY LENSE SHAFT ROLL PIN 3 X 8 COVER SPACER -40-

M1111 Mill with Dovetail Column

Label Placement

Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at

(

360

)

734-3482 or www.

shopfoxtools.com to order new labels.

408 401 402 403 407 404 404 409 ~ 406

REF PART #

401 402 403 404 XM1111401 XM1111402 XM1111403 XM1111404

DESCRIPTION

READ MANUAL LABEL ENTANGLEMENT HAZARD LABEL SAFETY GLASSES LABEL ELECTRICITY LABEL -41-

REF PART #

406 407 408 409 XM1111406 XM1111407 XM1111408 XM1111409

DESCRIPTION

DATA LABEL GENERAL WARNING LABEL UNPLUG POWER 110V LABEL SHOP FOX LIGHT GREY PAINT

Warranty Registration

Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email___________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.

Of course, all information is strictly confidential.

1.

How did you learn about us?

_____ Advertisement _____ Mail Order Catalog _____ Friend _____ Website ____ Local Store ____ Other:

2.

How long have you been a woodworker/metalworker?

_____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years

3.

How many of your machines or tools are

Shop Fox ®

?

_____ 0-2 _____ 3-5 ____ 6-9

4.

Do you think your machine represents a good value? _____ Yes

5.

Would you recommend

Shop Fox ®

products to a friend? _____ Yes

6.

What is your age group?

_____ 20-29 _____ 50-59 _____ 30-39 _____ 60-69

7.

What is your annual household income?

_____ $20,000-$29,000 _____ $50,000-$59,000 _____ $30,000-$39,000 _____ $60,000-$69,000

8.

Which of the following magazines do you subscribe to?

____ Cabinet Maker ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont.

____ Live Steam ____ Model Airplane News ____ Modeltec ____ Old House Journal ____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Practical Homeowner ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News _____ 10+ ____ 40-49 ____ 70+ ____ No ____ No ____ $40,000-$49,000 ____ $70,000+ ____ Today’s Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

9.

Comments:

__________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________

FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE

WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309

Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product. This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and reserve the right to change specifications at any time.

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