Grizzly W1865 5 HP Planer Owner's Manual

MODEL W1864 & W1865
20" PLANERS
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 07/19)
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © DECEMBER, 2018 BY WOODSTOCK INTERNATIONAL, INC. REVISED JULY, 2019 (JL).
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#WK20085 Printed in Taiwan
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
ELECTRICAL........................................ 13
Circuit Requirements........................... 13
Grounding Requirements....................... 14
Extension Cords................................. 14
WARRANTY......................................... 73
MAINTENANCE
PARTS............................................... 60
Main............................................... 60
W1864 Stand & Motor.......................... 63
W1865 Stand & Motor.......................... 65
Table & Base..................................... 67
W1864 Labels & Cosmetics.................... 69
W1865 Labels & Cosmetics.................... 70
OPERATIONS
OPERATIONS....................................... 25
Operation Overview............................ 25
Workpiece Inspection........................... 26
Wood Types....................................... 26
Planing Tips...................................... 27
Cutting Problems................................ 27
Depth of Cut..................................... 29
Bed Roller Height............................... 29
Setting Feed Rate............................... 31
Adjusting/Replacing Knives (W1864)......... 31
Rotating/Replacing Cutterhead Inserts (W1865).34
SERVICE............................................. 41
General........................................... 41
Tensioning/Replacing V-Belts.................. 41
Checking/Adjusting Pulley Alignment........ 42
Setting Feed Roller, Chip Breaker &
Pressure Bar Heights............................ 43
Adjusting Feed Roller Spring Tension........ 47
Positioning Chip Deflector..................... 48
Calibrating Table Elevation Scale............. 49
Checking Anti-Kickback Fingers............... 49
Tensioning Table Height Chain................ 50
Adjusting Table Parallelism.................... 51
Troubleshooting.................................. 53
Electrical Safety Instructions.................. 55
W1864 Wiring Diagram......................... 56
W1864 Electrical Components................ 57
W1865 Wiring Diagram......................... 58
W1865 Electrical Components................ 59
SETUP
SETUP............................................... 15
Unpacking........................................ 15
Items Needed for Setup........................ 15
Inventory......................................... 16
Cleaning Machine................................ 17
Machine Placement............................. 18
Lifting & Moving................................. 19
Assembly.......................................... 20
Dust Collection.................................. 21
Checking Gearbox Oil Level................... 22
Test Run........................................... 23
Recommended Adjustments................... 24
MAINTENANCE..................................... 38
Schedule.......................................... 38
Cleaning & Protecting.......................... 38
Lubrication....................................... 38
ELECTRICAL
SAFETY.............................................. 10
Standard Machinery Safety Instructions..... 10
Additional Safety for Planers.................. 12
ACCESSORIES....................................... 36
Planer Accessories.............................. 36
SAFETY
INTRODUCTION......................................2
Machine Description.............................. 2
Woodstock Technical Support................... 2
W1864 Machine Specifications.................. 3
W1865 Machine Specifications.................. 5
Identification...................................... 7
Controls & Components.......................... 8
Internal Components............................. 9
INTRODUCTION
Contents
SERVICE
PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
INTRODUCTION
Machine Description
Models W1864 and W1865 are CSA-certified, 5 HP, 20" planers with the following differences:
•
Model W1864 has a 4-knife cutterhead and magnetic ON/OFF switch mounted to the headstock.
•
Model W1865 has a helical cutterhead and pedestal-mounted control panel with magnetic ON/OFF
switch.
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 Ext. 2 or send e-mail to: techsupport@
woodstockint.com. Our knowledgeable staff will help you troubleshoot problems and process warranty
claims.
If you need the latest edition of this manual, you can download it from http://www.woodstockint.com/
manuals.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [email protected]
-2-
MODEL W1864
Product Dimensions
20" PLANER, 5HP
Weight.......................................................................................................... 702 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 39 x 58 x 45 in.
Footprint (Length x Width).......................................................................... 27‐1/2 x 23 in
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 816 lbs.
Length x Width x Height........................................................................... 38 x 30 x 46 in.
Must Ship Upright.................................................................................................. Yes
Electrical
Power Requirement.................................................................... 220V, Single‐Phase, 60 Hz
Full‐Load Current Rating......................................................................................... 23A
Minimum Circuit Size............................................................................................. 30A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length.............................................................................................. 10 ft.
Power Cord Gauge............................................................................................ 12 AWG
Plug Included....................................................................................................... Yes
Included Plug Type.............................................................................................. L6‐30
Switch Type................................................. Magnetic Switch w/Thermal Overload Protection
Motors
Main
Horsepower................................................................................................. 5 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 23A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ........................................................................... Triple V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
Model W1864 Machine Specifications, Page 1 of 3
-3-
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Main Specifications
Main Specifications
Max. Cut Width........................................................................................... 20 in.
Min. Stock Length......................................................................................... 7 in.
Min. Stock Thickness................................................................................... 1/4 in.
Max. Stock Thickness..................................................................................... 8 in.
Number of Cuts Per Inch.............................................................................. 83, 104
Number of Cuts Per Minute............................................................................ 20,000
Cutterhead Speed................................................................................... 5000 RPM
Planing Feed Rate................................................................................. 16, 28 FPM
Max. Cut Depth Planing Full Width................................................................. 3/32 in.
Max. Cut Depth Planing 6‐Inch Wide Board......................................................... 1/8 in.
Cutterhead Info
Cutterhead Type........................................................................................ 4 Knife
Cutterhead Diameter ............................................................................... 3‐1/4 in.
Number of Knives.............................................................................................. 4
Knife Type........................................................................... HSS, Single‐Sided, Solid
Knife Size Length......................................................................................... 20 in.
Knife Size Width........................................................................................... 1 in.
Knife Size Thickness.................................................................................... 1/8 in.
Knife Adjustment.................................................................... Springs or Jack Screws
Table Info
Table/Headstock Movement............................................................................. 8 in.
Table Bed Size Length................................................................................... 56 in.
Table Bed Size Width.................................................................................... 20 in.
Table Bed Size Thickness........................................................................... 2‐1/2 in.
Number of Bed Rollers........................................................................................ 2
Floor‐to‐Table Height.............................................................................. 28 ‐ 36 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Body.................................................................................................... Cast Iron
Stand........................................................................................................ Steel
Cutterhead Assembly..................................................................................... Steel
Infeed Roller.................................................................................... Serrated Steel
Outfeed Roller................................................................................... Smooth Steel
Paint Type/Finish............................................................................. Powder Coated
Other
Table/Headstock Locks.................................................................................... Yes
Measurement Scale............................................................................. Inch & Metric
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 5 in.
Mobile Base............................................................................................. D2058A
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ..................................................................... 2 Hours
Serial Number Location ................................................................. ID Label on Upper Cover
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes
Model W1864 Machine Specifications, Page 2 of 3
-4-
MODEL W1865
20" PLANER WITH HELICAL CUTTERHEAD, 5HP
Product Dimensions
Weight.......................................................................................................... 772 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 44 x 56 x 45 in.
Footprint (Length x Width)......................................................................... 27‐1/2 x 23 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 882 lbs.
Length x Width x Height........................................................................... 45 x 30 x 46 in.
Must Ship Upright.................................................................................................. Yes
Electrical
Power Requirement.................................................................... 220V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 220V
Full‐Load Current Rating......................................................................................... 23A
Minimum Circuit Size............................................................................................. 30A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length.............................................................................................. 10 ft.
Power Cord Gauge............................................................................................ 12 AWG
Plug Included....................................................................................................... Yes
Included Plug Type.............................................................................................. L6‐30
Switch Type.................................................... Button Controls w/Magnetic Switch Protection
Motors
Main
Horsepower................................................................................................. 5 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 23A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ........................................................................... Triple V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
Model W1865 Machine Specifications, Page 1 of 3
-5-
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Main Specifications
Main Specifications
Planer Size................................................................................................ 20 in.
Max. Cut Width........................................................................................... 20 in.
Min. Stock Length......................................................................................... 7 in.
Min. Stock Thickness................................................................................... 1/4 in.
Max. Stock Thickness..................................................................................... 8 in.
Number of Cuts Per Inch.............................................................................. 83, 104
Number of Cuts Per Minute............................................................................ 20,000
Cutterhead Speed................................................................................... 5000 RPM
Planing Feed Rate................................................................................. 16, 28 FPM
Max. Cut Depth Planing Full Width................................................................. 5/64 in.
Max. Cut Depth Planing 6‐Inch Wide Board......................................................... 1/8 in.
Cutterhead Info
Cutterhead Type........................................................................................ Helical
Cutterhead Diameter ............................................................................... 3‐1/4 in.
Number of Cutter Spirals..................................................................................... 4
Number of Indexable Cutters............................................................................... 92
Cutter Insert Size Length.............................................................................. 15 mm
Cutter Insert Size Width............................................................................... 15 mm
Cutter Insert Size Thickness.......................................................................... 2.5 mm
Table Info
Table/Headstock Movement............................................................................. 8 in.
Table Bed Size Length................................................................................... 56 in.
Table Bed Size Width.................................................................................... 20 in.
Table Bed Size Thickness........................................................................... 2‐1/4 in.
Number of Bed Rollers........................................................................................ 2
Floor‐to‐Table Height.............................................................................. 28 ‐ 36 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Body.................................................................................................... Cast Iron
Stand........................................................................................................ Steel
Cutterhead Assembly..................................................................................... Steel
Infeed Roller.................................................................................... Serrated Steel
Outfeed Roller................................................................................... Smooth Steel
Paint Type/Finish............................................................................. Powder Coated
Other
Table/Headstock Locks.................................................................................... Yes
Measurement Scale............................................................................. Inch & Metric
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 5 in.
Mobile Base............................................................................................. D2058A
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ..................................................................... 2 Hours
Serial Number Location ................................................................. ID Label on Upper Cover
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes
Model W1865 Machine Specifications, Page 2 of 3
-6-
Identification
Become familiar with the names and locations of the controls and features shown below to better
understand the instructions in this manual.
Control Panel for
Magnetic Switch
(W1865)
Return
Rollers
Table
Height
Handwheel
Gearbox
Bed Rollers
Feed Rate
Control Knob
Magnetic ON/OFF Switch
(W1864)
Table Locks
(1 of 2)
Cast-Iron
Extension Tables
(1 of 2)
Lifting Bars
(2 of 4)
To. reduce. your. risk. of. serious. injury.
or. damage. to. the. machine,. read. this.
entire.manual.BEFORE.using.machine.
-7-
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Controls & Components
Refer to the Figures 1–2 and the following descriptions to
become familiar with the basic controls and components
of this machine. Understanding these items and how they
work will help you understand the rest of the manual and
stay safe when operating this machine.
A. Control Panel for Magnetic Switch (W1865):
— Green START button turns motor ON.
— Power indicator light illuminates when motor is
turned ON.
— Red STOP button turns motor OFF; for safety
purposes, this button remains depressed and
prevents restarting until reset. Reset by rotating
clockwise until it pops out.
B.
Table Height Handwheel: Raises and lowers table to
accommodate different workpiece thicknesses. One
complete revolution of handwheel moves the table
approximately 1⁄16".
C. Feed Rate Control Knob: Selects 28 FPM feed rate
when pushed in and 16 FPM feed rate when pulled
out.
D. Table Locks: Secure table height position so they
don't shift during cutting operation.
E.
Depth Limiter: Limits depth of cut to a maximum of
1
⁄8" at full width.
F.
Magnetic ON/OFF Switch (W1864):
— Green START button turns motor ON.
— Red STOP button turns motor OFF; for safety
purposes, this button remains depressed and
prevents restarting until reset. Reset by rotating
clockwise until it pops out.
To. reduce. your. risk. of. serious. injury.
or. damage. to. the. machine,. read. this.
entire.manual.BEFORE.using.machine.
B
A
W1865
C
D
E
F
W1864
Figure 1. Table elevation and feed
controls.
G
H
G. Return Rollers: Assist sliding workpiece back to
operator following planing operation.
H. Dust Port: 5" dust port connects to a dust-collection
system to extract shavings and dust during
operation.
Figure 2. Example of return rollers and
dust port.
-8-
INTRODUCTION
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Internal Components
Front
C
A
D
E
Rear
F
B
G
Workpiece
H
I
H
Figure 3. Workpiece path and major planing components (side cutaway view).
A. Anti-Kickback Fingers: Provide additional
safety for the operator.
B.
F.
Serrated Infeed Roller: Pulls the workpiece
toward the cutterhead.
G. Outfeed Roller: Pulls the workpiece
through the planer.
C. Chip Breaker: Breaks off chips created by
the cutterhead to prevent tear-out and
diverts the chips to the dust hood.
H. Bed Rollers: Provide upward pressure on
the workpiece, enabling the feed rollers to
pull the workpiece along.
D. Chip Deflector: Directs chips into the dust
hood.
E.
Pressure Bar: Stabilizes the workpiece
as it leaves the cutterhead and assists in
deflecting wood particles toward the dust
hood.
I.
Cutterhead: Holds the knives/indexable
carbide inserts that remove material from
the workpiece.
Planer Table: Provides a smooth and level
path for the workpiece as it moves through
the planer.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
-9-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
SAFETY
SAFETY
For.Your.Own.Safety,
Read.Manual.Before.Operating.Machine
The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This.
manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the.
safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by.
themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. measures—this.responsibility.is.ultimately.up.to.the.operator!
Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.
WILL.result.in.death.or.serious.injury.
Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.
COULD.result.in.death.or.serious.injury.
Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.
MAY.result.in.minor.or.moderate.injury.
NOTICE
This.symbol.is.used.to.alert.the.user.to.useful.information.about.
proper.operation.of.the.equipment.or.a.situation.that.may.cause.
damage.to.the.machinery.
Standard
Machinery Safety Instructions
Standard.Machinery.Safety.Instructions
OWNER’S.MANUAL..Read and understand this
owner’s manual BEFORE using machine.
ELECTRICAL.EQUIPMENT.INJURY.RISKS..You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
TRAINED.OPERATORS.ONLY..Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DISCONNECT.POWER.FIRST..Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
DANGEROUS.ENVIRONMENTS..Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
EYE.PROTECTION..Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
MENTAL.ALERTNESS.REQUIRED..Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
-10-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
FORCING.MACHINERY..Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER.STAND.ON.MACHINE..Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
HAZARDOUS.DUST..Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
STABLE.MACHINE..Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE.RECOMMENDED.ACCESSORIES..Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
HEARING.PROTECTION..Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
UNATTENDED.OPERATION..To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
REMOVE.ADJUSTING.TOOLS..Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
MAINTAIN.WITH.CARE..Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
INTENDED.USAGE..Only use machine for its
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
CHECK.DAMAGED.PARTS..Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
AWKWARD.POSITIONS..Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN.&.BYSTANDERS..Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
MAINTAIN.POWER.CORDS..When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
GUARDS.&.COVERS..Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
EXPERIENCING.DIFFICULTIES..If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-11-
SAFETY
WEARING.PROPER.APPAREL..Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
SAFETY
Additional Safety for Planers
Amputation,.serious.cuts,.entanglement,.or.death.can.occur.from.contact.with.rotating.cutterhead.
or. other. moving. parts!. Flying. chips. can. cause. eye. injuries. or. blindness.. Workpieces. or. knives.
thrown.by.cutterhead.can.strike.nearby.operator.or.bystanders.with.deadly.force..To.reduce.risk.
of.these.hazards,.operator.and.bystanders.MUST.completely.heed.hazards.and.warnings.below.
KICKBACK..Know how to reduce the risk of
kickback and kickback-related injuries.
“Kickback” occurs during operation when
the workpiece is ejected from the machine
at high speed. Kickback is commonly caused
by poor workpiece selection, unsafe feeding
techniques, or improper machine setup/
maintenance. Kickback injuries typically occur
as follows: (1) operator/bystanders are struck
by the workpiece, resulting in impact injuries
(i.e., blindness, broken bones, bruises, death);
(2) operator’s hands are pulled into blade,
resulting in amputation or severe lacerations.
PLANING.CORRECT.MATERIAL..Only plane
natural wood stock with this planer. DO NOT
plane MDF, OSB, plywood, laminates or other
synthetic materials that can break up inside
the planer and be ejected towards operator.
LOOKING.INSIDE.PLANER..Wood chips fly around
inside the planer at a high rate of speed
during operation. To avoid injury from flying
material, DO NOT look inside planer during
operation.
CUTTING.LIMITATIONS..To reduce the risk of
kickback hazards or damage to the machine,
do not exceed the maximum depth of cut or
minimum board length and thickness found
in the Data.Sheet. Only feed one board at a
time.
AVOID.CONTACT.WITH.MOVING.PARTS. Never
remove guards/covers or reach inside the
planer during operation or while connected to
power. You could be seriously injured if you
accidentally touch the spinning cutterhead
or get entangled in moving parts. If a
workpiece becomes stuck or sawdust removal
is necessary, turn planer OFF and disconnect
power before clearing.
INFEED.ROLLER.CLEARANCE..The infeed
roller is designed to pull material into the
spinning cutterhead. To reduce the risk of
entanglement, keep hands, clothing, jewelry,
and long hair away from the infeed roller
during operation.
DULL/DAMAGED.KNIVES/INSERTS. Only use
sharp, undamaged knives/inserts. Dull or
damaged knives/inserts increase the risk of
kickback.
FEED.WORKPIECE.PROPERLY. To reduce the risk
of kickback, never start planer with workpiece
touching cutterhead. Allow cutterhead to
reach full speed before feeding, and do not
change feed speed during cutting operation.
INSPECTING.STOCK. To reduce the risk of
kickback injuries or machine damage,
thoroughly inspect and prepare the workpiece
before cutting. Verify workpiece is free of
nails, staples, loose knots or foreign material.
Workpieces with minor warping should be
jointed first or planed with the cupped side
facing the table.
WORKPIECE.SUPPORT..To reduce the risk of
kickback, always make sure workpiece can
move completely across table without rocking
or tipping. Use auxiliary support stands for
long stock.
BODY.PLACEMENT. Stand to one side of planer
during the entire operation to avoid getting
hit if kickback occurs.
SECURE.KNIVES/INSERTS..Loose knives or
improperly set inserts can become dangerous
projectiles or cause machine damage. Always
verify knives/inserts are secure and properly
adjusted before operation.
GRAIN.DIRECTION. Planing across the grain is
hard on the planer and may cause kickback.
Plane in the same direction or at a slight
angle with the wood grain.
-12-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 220V................. 23 Amps
Circuit Requirements
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Nominal Voltage.................. 208V, 220V, 230V, 240V
Cycle.........................................................60 Hz
Phase..................................................... 1-Phase
Power Supply Circuit................................. 30 Amps
Plug/Receptacle...................................NEMA L6-30
Cord..................“S”-Type, 3-Wire, 12 AWG, 300 VAC
-13-
Incorrectly. wiring. or. grounding. this.
machine.can.cause.electrocution,.fire,.
or.machine.damage..To.reduce.this.risk,.
only.an.electrician.or.qualified.service.
personnel. should. do. any. required.
electrical.work.on.this.machine.
NOTICE
The. circuit. requirements. listed. in. this.
manual. apply. to. a. dedicated. circuit—
where.only.one.machine.will.be.running.
at. a. time.. If. this. machine. will. be.
connected. to. a. shared. circuit. where.
multiple.machines.will.be.running.at.the.
same.time,.consult.with.an.electrician.
to. ensure. that. the. circuit. is. properly.
sized.for.safe.operation.
ELECTRICAL
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instrtucted to do so later
in this manual.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Grounding Requirements
ELECTRICAL
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instrtucted to do so later
in this manual.
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Current Carrying Prongs
For 220V Connection
This machine is equipped with a power cord that has an
equipment-grounding wire and NEMA L6-30 grounding
plug. The plug must only be inserted into a matching
receptacle (see Figure) that is properly installed and
grounded in accordance with local codes and ordinances.
Figure 4. NEMA L6-30 plug & receptacle.
Extension Cords
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 230V....................... 10 AWG
Maximum Length (Shorter is Better).................50 ft.
-14-
No. adapter. should. be. used. with. the.
required. plug.. If. the. plug. does. not. fit.
the.available.receptacle.or.the.machine.
must. be. reconnected. to. a. different.
type.of.circuit,.the.reconnection.must.
be.made.by.an.electrician.or.qualified.
service. personnel. and. it. must. comply.
with.all.local.codes.and.ordinances.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
SETUP
Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Items Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual
to become familiar with
the controls and operations before starting the
machine!
The following items are needed, but not included, to set
up your machine.
Wear safety glasses during
entire setup process!
SUFFOCATION HAZARD!
Immediately discard all
plastic bags and packing
materials to eliminate
choking/suffocation
hazards for children and
animals.
W1864 Only:
• Wrench or Socket 10mm, 16mm....................1 Ea.
W1865 Only:
• Wrench or Socket 13mm..................................1
-15-
HEAVY LIFT!
Straining or crushing
injury may occur from
improperly lifting the
machine or some of its
parts. To reduce this
risk, get help from other
people and use a forklift
(or other lifting equipment) rated for weight of
machine.
SETUP
Description
Qty
• Additional People...........................................1
• Safety Glasses................................. 1 Per Person
• Forklift (rated for at least 1000 lbs.)...................1
• Cleaner/Degreaser............................. As Needed
• Disposable Shop Rags.......................... As Needed
• Phillips Screwdriver #2....................................1
• Hex Wrench 6mm...........................................1
• Wrench or Socket 18mm..................................1
• Straightedge 4'..............................................1
• Dust-Collection System....................................1
• 5" Dust Hose............................ Length As Needed
• 5" Hose Clamps.............................................2
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Inventory
B
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
Note: If you cannot find an item on this list, carefully
check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.
SETUP
Box 1 (Figure 5)
Qty
A. Planer Unit (Not Shown)..................................1
B. Cast-Iron Extension Wings.................................2
C. Table Height Handwheel..................................1
D. Dust Hood....................................................1
Tools and Hardware (Figure 6)
E. Hex Wrenches 3, 4, 5, 6mm.........................1 Ea.
F. Flat Washer 13mm (Handwheel).........................1
G. Flange Bolts M6-1 x 12 (Dust Hood).....................6
H. Hex Bolts M8-1.25 x 25 (Ext. Tables)....................6
I. Flat Washers 8mm (Ext. Tables)..........................6
J. Set Screws M8-1.25 x 12 (Ext. Tables)..................6
K. Handwheel Handle (Handwheel).........................1
L. Hex Nut M12-1.75 (Handwheel)..........................1
M. Key 4 x 4 x 10 (Handwheel)..............................1
N. LOW/HIGH Direction Label (Handwheel)...............1
O. Flat Wrench 10/13mm.....................................1
P. Open-End Wrenches 8/10, 12/14, 17/19mm......1 Ea.
Figure 5. Box inventory.
E
F
G
H
I
J
P
LOW
HIGH
N
O
M
L
K
Figure 6. Tools and hardware.
W1864 Only (Figure 7)
Q. Knife-Setting Jig Assembly................................1
—Knife-Setting Jig Foot...................................2
—Knife-Setting Jig Shaft..................................1
—E-Clip 9mm...............................................4
W1865 Only (Figure 8)
R. T-Handle Torx Wrenches T-25.............................2
S. Flat Head Torx Screws #10-32 x 1⁄2"................... 20
T. Indexable Carbide Inserts 15 x 15 x 2.5.............. 10
C
D
Q
Figure 7. Knife-setting jig assembly
(W1864 only).
R
S
T
Figure 8. Tools and hardware (W1865
only).
-16-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Cleaning Machine
To prevent corrosion during shipment and storage of your
machine, the factory has coated the bare metal surfaces
of your machine with a heavy-duty rust prevention
compound.
If you are unprepared or impatient, this compound can
be difficult to remove. To ensure that the removal of this
coating is as easy as possible, please gather the correct
cleaner, lubricant, and tools listed below:
•
•
•
•
Cleaner/degreaser designed to remove storage wax
and grease
Safety glasses & disposable gloves
Solvent brush or paint brush
Disposable Rags
To.remove.rust.preventative.coating,.do.these.steps:
DISCONNECT MACHINE FROM POWER!
2.
Put on safety glasses and disposable gloves.
3.
Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
4.
Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust
preventative from flat surfaces is to use a PLASTIC
paint scraper to scrape off the majority of the
coating before wiping it off with your rag. (Do
not use a metal scraper or you may scratch your
machine.)
5.
Repeat cleaning steps as necessary until all of the
compound is removed.
6.
To prevent rust on freshly cleaned surfaces,
immediately coat with a quality metal protectant.
-17-
In. a. pinch,. automotive. degreasers,.
mineral. spirits. or. WD•40. can. be. used.
to. remove. rust. preventative. coating..
Before. using. these. products,. though,.
test.them.on.an.inconspicuous.area.of.
your. paint. to. make. sure. they. will. not.
damage.it.
SETUP
1.
Gasoline.and.petroleum.
products.have.low.flash.
points.and.can.explode.
or.cause.fire.if.used.to.
clean.machinery..Avoid.
using. these. products.
to. clean. machinery..
Many. cleaning. solvents.
are. toxic. if. inhaled..
Minimize. your. risk.
by. only. using. these.
products. in. a. well.
ventilated.area.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Machine Placement
Weight.Load
Physical.Environment
Refer to the Machine.Specifications for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.
The physical environment where your machine is
operated is important for safe operation and the
longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature range exceeds 41°–104°F;
the relative humidity range exceeds 20–95%
(non-condensing); or the environment is subject
to vibration, shocks, or bumps.
SETUP
Space.Allocation
Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual. See.below.for.
required.space.allocation.
Electrical.Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
Children. or. untrained. people.
may. be. seriously. injured. by. this.
machine..Only.install.in.an.access.
restricted.location.
Wall
56"
39" (W1864)
44" (W1865)
Min. 30"
for Maintenance
Dust
Port
Feed Direction
= Electrical Connection
Figure 9. Working clearances.
-18-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Lifting & Moving
The planer is equipped with four lifting bars that extend
in order to lift and place the planer.
HEAVY LIFT!
Straining or crushing
injury may occur from
improperly lifting the
machine or some of its
parts. To reduce this
risk, get help from other
people and use a forklift
(or other lifting equipment) rated for weight of
machine.
To lift and place the planer, extend the lifting bars and
use a forklift to lift the machine off the pallet, as shown
in Figure 10, then set the planer down in a suitable
location and return the lifting bars to their original
position.
Tip: When positioning lift forks, place shop rags or
cardboard between forks and cabinet stand to avoid
scratching paint.
Figure 10. Example of lifting planer with
forklift.
-19-
SETUP
Lifting
Bars
(2 of 4)
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Assembly
Before beginning the assembly process, refer to Items.
Needed.for.Setup and gather everything you need.
Ensure all parts have been properly cleaned of any
heavy-duty rust-preventative applied at the factory (if
applicable). Be sure to complete all steps in the assembly
procedure prior to performing the Test.Run.or connecting
the machine to power.
To assemble planer, do these steps:
1.
Attach each cast-iron extension wing to planer table
with (3) M8-1.25 x 25 hex bolts and (3) 8mm flat
washers (see Figure 11). Do not tighten hex bolts at
this time.
Thread (3) M8-1.25 x 20 set screws into each
extension wing at locations shown in Figure 11.
3.
Using a straightedge as a guide, rotate set screws
from Step 2 until extension wings are in plane with
main table, then fully tighten hex bolts from Step 1.
SETUP
2.
Note: Bed rollers will give you a false reading
with your straightedge if they are raised above
table. Move them down or work around them when
leveling extension wings (refer to Bed Roller Height
on Page 29 for details).
4.
Insert key into keyway on handwheel shaft on top of
planer.
5.
Line up notch in handwheel bore with key, then slide
handwheel onto shaft (see Figure 12).
6.
Slide LOW/HIGH direction label onto handwheel
shaft, and secure handwheel with 13mm flat washer
and M12-1.75 hex nut (see Figure 12).
7.
Thread handwheel handle into handwheel (see
Figure 12) and tighten with wrench.
8.
Attach dust hood to planer with (6) M6-1 x 12 flange
bolts (see Figure 13).
-20-
x3
x3
Figure 11. Extension wing mounting
locations.
Install Handle
Here
x1
LOW/HIGH
Direction Label
Figure 12. Table elevation handwheel
installed.
x6
Figure 13. Dust port installed.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
9.
W1864: Assemble knife-setting jig (see Figure 14).
a. Snap (2) 9mm E-clips into inner notches on knifesetting jig shaft.
b. Slide (2) knife-setting jig feet onto ends of shaft.
E-Clip Snapped Into
Inner Notch (1 of 2)
E-Clip Snapped Into
Outer Notch (1 of 2)
c.Snap (2) 9mm E-clips into outer notches on ends
of shaft to secure feet.
Shaft
Feet
Figure 14. Example of assembled knifesetting jig components.
Dust Collection
SETUP
Recommended CFM at Dust Port:................. 600 CFM
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must consider these variables: (1) CFM rating of
the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines throughout
the system. Explaining how to calculate these variables
is beyond the scope of this manual. Consult an expert or
purchase a good dust collection “how-to” book.
This. machine. creates. substantial. amounts. of. dust.
during.operation..Breathing.airborne.dust.on.a.regular.basis.can.result.in.permanent.respiratory.illness..
Reduce.your.risk.by.wearing.a.respirator.and.capturing.the.dust.with.a.dust.collection.system.
To connect the machine to a dust-collection system, fit a
5" dust hose over the dust port, and secure in place with
a hose clamp (see Figure 15). Tug the hose to make sure
it does not come off.
Note: A tight fit is necessary for proper performance.
-21-
Figure 15. Example of dust hose
connected to dust port.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Checking Gearbox Oil
Level
Before starting your machine for the first time, check the
gearbox oil level. The proper oil level is just even with
the bottom of the fill plug hole. The gearbox uses ISO 320
gear oil. However, SAE 140 gear oil or SAE 85W–140 multiweight gear oil may also be used as alternatives. DO NOT
mix oil types.
Drive
Chain
Cover
Note: For easier access to the fill plug, remove the drive
chain cover (see Figure 16).
Fill Plug
SETUP
To check gearbox oil level, do these steps:
1.
Remove gearbox fill plug (see Figure 16).
2.
Wipe clean the 6mm hex wrench that came with
your machine, dip the short end of it inside fill hole,
and then remove it.
Figure 16. Location of gearbox fill plug.
— If the end of the hex wrench is coated with oil,
then the gearbox oil level is okay. Replace the fill
plug and continue setup.
— If the end of the hex wrench is not coated with
oil, then you need to add more oil. Refer to
Gearbox Oil on Page 40 for instructions on how to
do this.
Note: We recommend that you replace the gearbox oil
after the first 20 hours of operation. This is a normal
break-in procedure and will help maximize the service life
of the machine by flushing away any particles from the
break-in and manufacturing process.
-22-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Test Run
Once assembly is complete, test run the machine to
ensure it is properly connected to power and safety
components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from power,
and fix the problem BEFORE operating the machine again.
The Troubleshooting table in the SERVICE section of this
manual can help.
The Test Run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the STOP/
reset button safety feature functions properly.
To test run machine, do these steps:
Clear all setup tools and loose objects away from
machine.
2.
W1865 Only: Push STOP button in.
3.
Connect machine to power supply.
4.
W1865 Only: Twist STOP button clockwise until it
springs out (see Figure 17). This resets the switch so
the machine can start.
5.
Press START button to turn machine ON. Verify motor
starts up and runs smoothly without any unusual
problems or noises.
6.
Press STOP button to turn machine OFF.
TWIST
Figure 17. Resetting the switch.
— W1864 only: Congratulations! Test Run is
complete.
7.
DO. NOT. start. machine. until. all.
preceding.setup.instructions.have.been.
performed..Operating.an.improperly.set.
up. machine. may. result. in. malfunction.
or. unexpected. results. that. can. lead.
to. serious. injury,. death,. or. machine/
property.damage.
W1865 Only: WITHOUT resetting STOP button, try
to start machine by pressing the START button. The
machine should not start.
— If the machine does not start, the STOP
button safety feature is working correctly.
Congratulations! Test Run is complete.
— If the machine does start with the STOP button
pushed in, immediately disconnect power to the
machine. The STOP button safety feature is not
working correctly and must be replaced before
further using the machine. Call Tech Support for
help.
-23-
To reset switch,
twist button
clockwise.
SETUP
1.
Serious. injury. or. death. can. result.
from. using. this. machine. BEFORE.
understanding. its. controls. and. related.
safety.information..DO.NOT.operate,.or.
allow.others.to.operate,.machine.until.
the.information.is.understood..
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Recommended
Adjustments
The adjustments listed below have been performed at
the factory. However, because of the many variables
involved with shipping, we recommend that you verify the
adjustments to ensure the best possible results from your
new machine.
Step-by-step instructions for these adjustments can be
found in the SERVICE section starting on Page 41.
Factory adjustments that should be verified:
Tensioning/replacing V-belts (Page 41).
•
Calibrating table elevation scale (Page 49).
•
Pulley alignment (Page 42).
SETUP
•
-24-
After approximately 16 hours of
operation, V-belts will stretch and seat
into pulley grooves and need to be
properly tensioned to avoid severely
reducing life of V-belts. Refer to
Tensioning/Replacing V-Belts on Page
41 for detailed instructions.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
OPERATIONS
Operation Overview
The purpose of this overview is to provide the novice
machine operator with a basic understanding of how
the machine is used during operation, so the machine
controls/components discussed later in this manual are
easier to understand.
Due to the generic nature of this overview, it is not
intended to be an instructional guide. To learn more
about specific operations, read this entire manual and
seek additional training from experienced machine
operators, and do additional research outside of this
manual by reading "how-to" books, trade magazines, or
websites.
To. reduce. your. risk. of. serious. injury.
or. damage. to. the. machine,. read. this.
entire.manual.BEFORE.using.machine.
To complete a typical operation, the operator does the
following:
1.
Examines workpiece to make sure it is suitable for
planing.
Puts on safety glasses or face shield, a respirator,
and hearing protection.
3.
Places workpiece on table with flat side down
and correctly adjusts table height for workpiece
thickness and depth of cut.
— If workpiece is bowed, operator surface planes
workpiece on a jointer until one side is flat. Doing
so ensures that it sits solidly on planer table
during operation.
4.
When all safety precautions have been taken, turns
planer ON.
5.
Stands to one side of planer path to reduce risk of
kickback injuries, then feeds workpiece into planer
until infeed roller grabs it.
If you are an inexperienced operator,
we strongly recommend that you read
books or trade articles, or seek training
from an experienced operator of this
type of machinery before performing
unfamiliar operations. Above.all,.safety.
must.come.first!
6.
Once workpiece is clear of outfeed
roller and stops moving, operator
removes workpiece from outfeed
table and measures thickness. If
further planing is required, operator
raises table slightly (1⁄4 to 1⁄2 turn of
table height handwheel), then feeds
workpiece into front of planer again.
7.
Operator continues process until
desired thickness is achieved, then
turns machine OFF.
Note: Infeed and outfeed rollers control feed rate
of workpiece as it passes through planer. Operator
should not push or pull on workpiece.
— If cut is too deep and bogs down planer, operator
immediately reduces depth of cut.
-25-
OPERATIONS
2.
Eye. injuries,. respiratory. problems,. or.
hearing.loss.can.occur.while.operating.
this. tool.. Wear. personal. protective.
equipment. to. reduce. your. risk. from.
these.hazards.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Workpiece Inspection
Wood Types
Some workpieces are not safe to use or may
require modification before they are. Before.
cutting,.inspect.all.workpieces.for.the.
following:
•.
OPERATIONS
•.
The species of wood, as well as its condition,
greatly affects the depth of cut the planer can
effectively take with each pass.
The chart in the figure below shows the Janka
Hardness Rating for a number of commonly used
species. The larger the number, the harder
the workpiece, and the less material should be
removed in any one pass for good results.
Material.Type:.This machine is only
intended for workpieces of natural wood
fiber Attempting to use workpieces of any
other material that may break apart during
operation could lead to serious personal
injury and property damage.
Note:.The Janka Hardness Rating is expressed
in pounds of force required to embed a 0.444"
steel ball into the surface of the wood to a
depth equal to half the ball's diameter.
Foreign.Objects:.Inspect lumber for
defects and foreign objects (nails, staples,
embedded gravel, etc,). If you have any
question about the quality of your lumber,
DO NOT use it. Remember, wood stacked on
a concrete floor can have small pieces of
stone or concrete pressed into the surface.
•.
Large/Loose.Knots: Loose knots can
become dislodged during operation. Large
knots can cause kickback and machine
damage. Always use workpieces that do not
have large/loose knots.
•.
Wet.or."Green".Stock:.Avoid using wood
with a high water content. Wood with more
than 20% moisture content or wood exposed
to excessive moisture (such as rain or
snow), will cut poorly and cause excessive
wear to the machine. Excess moisture
can also hasten rust and corrosion of the
machine and/or individual components.
•.
Excessive.Warping: Workpieces with
excessive cupping, bowing, or twisting are
dangerous to cut because they are unstable
and often unpredictable when being
cut. DO NOT use workpieces with these
characteristics!
•.
Minor.Cupping: Workpieces with slight
cupping can be safely supported if the
cupped side is facing the table. On the
contrary, a workpiece supported on the
bowed side will rock during operation and
could cause severe injury from kickback.
Species
Ebony
Red Mahogany
Rosewood
Red Pine
Sugar Maple
White Oak
White Ash
American Beech
Red Oak
Black Walnut
Teak
Black Cherry
Cedar
Sycamore
Douglas Fir
Chestnut
Hemlock
White Pine
Basswood
Eastern White Pine
Balsa
Janka
Hardness
3220
2697
1780
1630
1450
1360
1320
1300
1290
1010
1000
950
900
770
660
540
500
420
410
380
100
Figure 18. Janka Hardness Rating for some
common wood species.
-26-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Planing Tips
•
Inspect your lumber for twisting or cupping,
and surface one face on a jointer if
necessary before planing workpiece.
•
Scrape off all glue when planing glued-up
panels. Dried glue can quickly dull knives/
inserts.
•
DO NOT plane more than one piece at a
time.
•
Never remove more than the recommended
amount of material on each pass. Only
remove a small amount of material on each
pass when planing wide or dense stock.
Support the workpiece on both ends. Get
assistance from another person if you are
planing long lumber, or use roller stands to
support the workpiece.
•
Measure the workpiece thickness with
calipers to get exact results.
•
Carefully inspect all stock to make sure
it is free of large knots or foreign objects
that may damage your knives/inserts, cause
kickback, or be ejected from the planer.
•
When possible, plane equal amounts on
each side of the board to reduce the
chance of twisting or cupping.
•
Below is a list of wood characteristics you
may encounter when planing. The following
descriptions of defects will give you some
possible answers to problems you may encounter
while planing different materials. Possible
solutions follow the descriptions.
Chipped.Grain
Problem: Usually a result of cutting against the
grain, planing lumber with knots or excessive
amount of cross grain, or using dull knives/
inserts.
Note: Some amount of chipping is normal with
highly figured wood.
Solution:.Decrease the depth of cut. Reduce the
feed rate. Inspect your lumber and determine if
its grain pattern is causing the problem. If the
lumber does not show substantial crossgrain,
inspect your knives/inserts.
Fuzzy.Grain.
Problem: Usually caused by surfacing lumber
with too high of a moisture content. Sometimes
fuzzy grain is an unavoidable characteristic of
some woods, such as basswood. Fuzzy grain can
also be caused by dull knives/inserts.
Solution:.Check the lumber with a moisture
meter. If moisture is greater than 20%, sticker
the lumber and allow it to dry. Otherwise,
inspect the knife/insert condition.
Use the entire width of the planer to
wear knives/inserts evenly. With narrow
workpieces, alternate between far left,
far right, and the middle of the table.
Your knives/inserts will remain sharp much
longer.
•
To avoid "chip marks," always plane WITH
the grain direction of the wood. Never
plane cross-grain or end-grain.
•
Plane ONLY natural wood fiber. Do not
plane wood composites or other materials
that could break up in the planer and cause
operator injury or damage to planer.
•
Always true cupped or warped stock on a
jointer before planing.
Snipe
Problem:.Occurs when board ends have more
material removed than the rest of the board.
Usually caused when the workpiece is not
properly supported as it goes through the
machine. In many cases, however, a small
amount of snipe is inevitable.
Solution:.Hold workpiece up slightly as it leaves
the outfeed end of the planer. The best way to
deal with snipe is by planing lumber longer than
your intended work length and then cutting off
the excess after planing is completed.
-27-
OPERATIONS
•
Cutting Problems
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Chip.Marks.or.Indentations
Pitch.&.Glue.Build-up.
Problem:.Chip indentation or chip bruising is the
result of wood chips not being ejected from the
machine. Instead they are carried around the
cutterhead, deposited on the planed surface and
crushed by the outfeed roller. Some causes of
chip indentation are:
Problem:.Glue/resin buildup on the rollers and
cutterhead will cause overheating by decreasing
cutting sharpness while increasing drag in the
feed mechanism. This can result in scorched
lumber, uneven knife/insert marks, and chatter.
•.
Solution:.Clean the rollers and cutterhead.
Wood chips/sawdust not being properly
expelled from the cutterhead.
•.
The type of lumber being planed. Certain
species have a tendency to chip bruise.
•.
High moisture content (over 20%) or surface
moisture (refer to Workpiece.Inspection).
•.
Dull knives/inserts.
•.
Excessive depth of cut.
Rippled.Cut.
Problem:.Regularly spaced indentations across
face of workpiece are caused by excessive
outfeed roller pressure or excessive feed rate.
Solution:.Reduce outfeed roller pressure; reduce
feed rate.
OPERATIONS
Solution:
•.
Use a proper dust-collection system; adjust
chip deflector in or out as necessary.
•.
Lumber must be completely dry, preferably
kiln-dried (KD). Air-dried (AD) lumber must
be seasoned properly and have no surface
moisture. DO NOT surface partially-airdried (PAD) lumber.
•.
Make sure planer knives/inserts are sharp.
•.
Reduce depth of cut.
-28-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Depth of Cut
Table Movement per Handwheel Revolution
One Full Revolution.......................................... 1⁄16"
Table
Height
Handwheel
Material Thickness Range
Minimum–Maximum Stock Thickness ................... 1⁄4"–8"
The depth of cut on a planer means the amount of
material that is removed from the top of the workpiece as
it passes underneath the cutterhead.
The depth of cut is set by adjusting the distance of the
table below the cutterhead. This distance is the thickness
of the workpiece minus the depth of cut. The planing
depth of cut is controlled by using the table height
handwheel on the right side of the machine. Rotating the
handwheel clockwise raises the table.
Depth-of-Cut
Indicator &
Scale
Figure 19. Location of depth-of-cut
controls (W1865 shown).
Although the correct depth of cut varies according to
wood hardness and workpiece width, we recommend the
maximum depth of cut (per pass) be no more than 1⁄16".
A series of light cuts will give better end results and put
less stress on the planer than trying to take off too much
material in a single pass.
OPERATIONS
The depth of cut can be referenced directly from the
inch/millimeter scale on the front of the planer, as shown.
Note:.The scale functions as a general guide only, and is
not intended for low-tolerance, precision results.
Bed Roller Height
Table
0.002"–0.020"
Bed Roller Height Range.........................0.002"–0.020"
The correct height of the bed rollers will vary, depending
on the type of material you intend to plane. However, as
a general rule, keep the bed roller height within 0.002"–
0.020" above the table surface, as illustrated in Figure 20.
When planing rough stock, set the rollers high to keep the
lumber from dragging along the bed. When planing milled
lumber, set the rollers low to help minimize snipe.
To ensure accurate results and make the adjustment
process quicker and easier, we recommend using a
Rotacator (refer to Page 36) to gauge the bed roller
height from the table surface. If a Rotacator is not
available, a straightedge and feeler gauges can be used,
but care must be taken to achieve accurate results.
-29-
Roller
Figure 20. Recommended bed roller height
above the table surface.
Bed rollers that are not adjusted to the
correct height or out of alignment with
each other can cause poor finishes,
inconsistent planing thickness, and
other undesirable results.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Items Needed
Qty
Hex Wrench 3mm................................................1
Open-End Wrench 14mm.......................................1
Straightedge 36".................................................1
Feeler Gauge Set................................................1
Rotacator (optional, refer to Page 36)......................1
OPERATIONS
To adjust bed rollers, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Completely lower table to give yourself enough room
to work.
3.
Loosen set screws (see Figure 21) above each of
four roller adjustment cams (there are two on each
side of planer).
4.
Rotate eccentric adjustment cams to raise or lower
bed rollers to desired height above table surface.
5.
Verify both sides of each roller are at the same
height, then re-tighten set screws to secure in place.
6.
Re-check roller heights to make sure they did not
change while being secured.
— If roller heights are not correct, repeat this
procedure until they are.
-30-
Set Screws
Adjustment
Cams
Figure 21. Bed roller height controls.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Setting Feed Rate
High Feed Rate........................................... 28 FPM
Low Feed Rate........................................... 16 FPM
High
Low
The infeed and outfeed rollers move the workpiece
through the planer while keeping it flat and providing a
consistent rate of movement. The speed that these rollers
move the workpiece through the planer is the feed rate.
Generally, low feed rates are used for dimensioning, while
higher feed rates are used for finishing.
The figure below illustrates the three different positions
of the feed rate control knob:
•
Push knob in to use high feed rate.
•
Pull the knob out to use the low feed rate.
•
Move knob to center position to place gearbox in
neutral.
Neutral
Figure 22. Feed rate control knob
positions.
Only. change. the. feed. rate. when. the.
planer.is.running,.but.DO.NOT.attempt.
to. change. the. feed. rate. during. any.
cutting. operations. or. damage. to. the.
gearbox.will.result.
To. reduce. risk. of. shock. or.
accidental.
startup,.
always.
disconnect. machine. from. power.
before.adjustments,.maintenance,.
or.service.
Setting the height of the knives correctly is crucial to the
proper operation of your planer and is very important in
keeping the knives sharp. If one knife protrudes higher
than the others, it will do the majority of the work, dull
much faster, and produce poor cutting results.
The knife-setting jig included with this planer is designed
to set the knives at a uniform distance of 0.070" above
the cutterhead surface.
Note: If you need to replace or sharpen a knife, you can
remove the knife from the cutterhead during Step 4 of
the following procedure. Thoroughly clean out any debris
from the knife slots before replacing the knives.
Refer to Accessories for replacement knife options.-31-
Cutterhead.knives.are.extremely.sharp..
Contact.with.knives.can.result.in.severe.
cuts.. Take. great. caution. whenever.
working. with. or. around. cutterhead.
knives.. Wear. heavy. leather. gloves. to.
reduce.risk.of.severe.cuts.
To. maintain. accurate. and. consistent.
planing.results,.we.do.not.recommend.
sharpening. knives. yourself.. Instead,.
just. replace. dull. knives. or. have. them.
professionally.sharpened.
OPERATIONS
Adjusting/Replacing
Knives (W1864)
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Items Needed
Qty
Phillips Screwdriver #2..........................................1
Wrench or Socket 12mm, 13mm..........................1 Ea.
Hex Wrench 3mm................................................1
Knife-Setting Jig.................................................1
Heavy Leather Gloves..................................... 1 Pair
To.adjust.height.of.knives,.do.these.steps:
Loosen
1.. DISCONNECT MACHINE FROM POWER!
Knife
Tighten
2.. Remove dust hood and top cover to expose
cutterhead.
Jack
Screw
3.. Put on heavy leather gloves.
Gib
4.. Remove belt cover, then rotate cutterhead pulley to
provide access to one of the knives.
Note: The cutterhead for Model W1864 ships with
both springs and jack screws to adjust the knife
height (see Figure 23)—which one you use is up to
your personal preference. However, if you use the
springs, you must first remove the jack screws from
the cutterhead before proceeding.
Gib Bolt
Spring
Figure 23. W1864 cutterhead components.
OPERATIONS
— The advantage of using springs is that springs
maintain a constant upward pressure on the knives
while using the knife-setting jig during Step 6.
­— The advantage of using jack screws is that once
you set the proper height of the screws, they
should require little to no adjustment when
replacing the knives.
5.
Loosen cutterhead gib bolts until knife is completely
loose.
Knife Gauge
Knife
Center Pad
Gib Bolt
— If you are replacing the knives, remove the old
knife and install the new one, making sure the
beveled edge of the new knife is facing the
correct direction.
6.
Position knife-setting jig over knife so that knife
edge is directly under center pad, as shown in Figure
to right.
-32-
Figure 24. Knife-setting jig correctly
positioned over knife.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
7.
Jack Screws: Insert hex wrench into access holes in
cutterhead (see Figure 25), and rotate jack screws
to raise or lower knife until it barely touches center
pad of knife-setting jig with all legs of jig still firmly
on cutterhead, then snug gib bolts enough to hold
knife in place without fully tightening gib bolts (see
Figure 26).
Springs: Insert hex wrench into access holes in
cutterhead (see Figure 25), and remove jack screws.
Push down on knife jig until all legs of jig are firmly
on cutterhead and knife just touches center pad
of jig, then tighten gib bolts enough to hold knife
in place without fully tightening gib bolts (see
Figure 26).
Jack
Screw
Access
Holes
Figure 25. Jack screw access holes in
cutterhead.
KnifeSetting
Jig
Tightening
Gib Bolt
Figure 26. Using knife-setting jig to set
knife height.
Incrementally snug gib bolts in an even manner,
starting at middle and working your way to ends by
alternating left and right, as illustrated in Figure 27.
5
3
1
2
4
6
9.. Repeat Step.8, snugging gib bolts a little more.
10. Repeat Step.8, this time fully tightening all gib
bolts.
11.. Repeat Steps.4–8 for remaining knives.
-33-
Figure 27. Gib bolt tightening sequence.
OPERATIONS
8.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Rotating/Replacing
Cutterhead Inserts (W1865)
To reduce risk of shock or
accidental
startup,
always
disconnect machine from power
before adjustments, maintenance,
or service.
The helical cutterhead is equipped with indexable carbide
inserts that can each be rotated to reveal one of four
cutting edges. If one edge of the insert becomes dull or
damaged, simply rotate it 90° to reveal a fresh cutting
edge, as shown in Figure 28.
OPERATIONS
Items Needed
Qty
Phillips Screwdriver #2..........................................1
Wrench or Socket 10mm........................................1
Torque Wrench...................................................1
T-25 Torx Bit......................................................1
Heavy Leather Gloves..................................... 1 Pair
Light Machine Oil.................................... As Needed
Figure 28. Rotation of insert to reveal
fresh cutting edge.
To rotate or replace a helical cutterhead insert, do
these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove dust port, top cover, and belt cover.
3.
Put on heavy leather gloves to protect your fingers
and hands.
4.
Remove any sawdust or debris from head of insert,
Torx screw, and surrounding area (see Figure 29).
5.
Remove Torx screw and insert, then clean all dust
and debris from both parts and cutterhead pocket.
Note: Proper cleaning of insert, Torx screw, and
cutterhead pocket is critical to achieving a smooth
finish. Dirt or dust trapped between insert and
cutterhead will raise insert, and make marks on
your workpiece when planing.
Tip: Use low-pressure compressed air or a vacuum
nozzle to clean out cutterhead pocket.
-34-
The carbide inserts are very sharp and
can quickly cut your hands. ALWAYS
use caution and heavy leather gloves
when handling these parts to reduce
the risk of personal injury.
Torx Screw
Cutterhead
Insert
Figure 29. W1865 cutterhead inserts and
Torx screws.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
6.
Rotate insert 90° and install so that a fresh cutting
edge faces outward (see Figure 30).
— When all four insert cutting edges have been used,
replace insert with a new one. Always position
new insert reference dot in same position to aid in
rotational sequencing.
7.
Lubricate Torx screw threads with a very small
amount of light machine oil, wipe excess off, and
torque screw to 50–55 inch/pounds.
Figure 30. Insert rotating sequence.
Note: If too much oil is applied to the threads,
excess oil will attempt to squeeze out of the
threaded hole and raise insert during installation,
bringing it out of height alignment.
OPERATIONS
-35-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
ACCESSORIES
Planer Accessories
The following planer accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online
dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of
dealers at: 1-800-840-8420 or at [email protected].
W1218A—Rotacator™ Precision Planer Tool
The Rotacator is a dial indicator on a magnetic base, designed
for quickly and accurately setting the critical tolerances needed
when making planer adjustments. Perfect for adjusting infeed/
outfeed rollers, pressure bars, chip breakers, and bed rollers. Also
a great setup tool for other machines! Accurate to 0.001". Indicator
rotates 360°.
OPERATIONS
Figure 31. W1218A Rotacator™
Precision Planer Tool.
D4112—Fractional Digital Caliper 6"
Large LCD readout converts to decimal inch, fractional inch, and
millimeters, with the push of a button. Measure internal and
external dimensions, depth, steps, and differential measurements.
Features thumb roll and stainless steel construction. Range: 0-6",
0-150mm. Resolution: 0.0005", 0.01mm, 1⁄128".
Figure 32. Model D4112
Fractional Digital Caliper 6".
D2273—Single Roller Stand
Large diameter ball bearing roller stand features smooth operation
for a variety of processing and work support applications. Heavy
pedestal base is stable and secure.
D2274—5-Roller Stand
For greater work stability and support, this 5 roller stand features
large diameter, ball bearing rollers mounted on a sturdy adjustable
pedestal base.
D2273
D2274
Figure 33. Models D2273 and
D2274 Roller Stands.
-36-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
D2058A—Heavy-Duty Adjustable Mobile Base
This patented base is the most stable on the market with outriggertype supports. Adjusts from 181⁄2" x 241⁄2" to 281⁄2" x 331⁄2". 1300 lb.
capacity. Weighs 39 lbs.
Figure 34. D2058A Adjustable
Mobile Base.
For W1864:
D3097—20" Planer Knives, Set of 4
These planer knives are made from high-speed steel and fit Model
W1864 20" Planer. Set of 4.
Figure 35. D3097 20" Planer
Knives.
Figure 36. D4297 Indexable
Carbide Inserts.
-37-
OPERATIONS
For W1865:
D4297—Indexable Carbide Inserts, 10 Pack
These Indexable Carbide Inserts are designed for use in helical
cutterhead systems and made to last up to 10 times longer than
a set of HSS steel inserts. Made of solid carbide. Size: 15 x 15 x
2.5mm.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
MAINTENANCE
Cleaning & Protecting
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth.
If any resin has built up, use a resin-dissolving
cleaner to remove it.
MAKE SURE that your machine
is unplugged during all maintenance procedures! If this
warning is ignored, serious
personal injury may occur.
Protect the unpainted cast-iron table by wiping
it clean after every use—this ensures moisture
from wood dust does not remain on bare metal
surfaces. Keep your table rust-free with regular
applications of quality lubricants.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to
any specific instructions given in this section.
Lubrication
Note: This maintenance schedule is based on
average daily usage. Adjust the maintenance
schedule to match your usage, to keep your
planer running smoothly, and to protect your
investment.
Failure to follow reasonable lubrication
practices as instructed in this manual for
your machine could lead to premature failure
of components and void the warranty.
MAINTENANCE
Ongoing
• Clean machine and protect unpainted castiron surfaces.
• Lubricate feed roller bushings (Page 39).
• Tighten loose mounting bolts.
• Check/sharpen/replace damaged or worn
knives/inserts (Page 31).
• Check/repair/replace worn/damaged wires.
• Resolve any other unsafe condition.
This planer features bearings that are lubricated
and sealed at the factory. These bearing do not
require any further attention unless they need
to be replaced. If a bearing fails, your planer
will probably develop a noticeable rumble or
vibration, which will increase when the machine
is under a load. The bearings are standard
sizes and can be replaced through Woodstock
International.
Every 40 Hours of Operation
• Clean cutterhead and, for W1864, check
knife height (Page 31).
• Lubricate table columns and leadscrews
(Page 39).
Follow the maintenance schedule on this page
and the procedures beginning on Page 39 to
properly lubricate the other planer components,
which are essential for long life and trouble-free
operation of your planer.
Every 160 Hours of Operation
• Check/tension/replace V-belts (Page 41).
• Clean/vacuum dust buildup from inside
cabinet and off motor.
• Lubricate table height worm gear
(Page 39).
• Lubricate table height chain and sprockets
(Page 39).
• Lubricate drive chain and sprockets
(Page 40).
Yearly
• Change gearbox oil (Page 40).
-38-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Feed Roller Bushings
Oil Type..................................................... ISO-68
Oil Amount............................................. 2–3 Drops
Frequency.........................Every 8 Hours of Operation
The infeed and outfeed rollers rotate inside bushing
blocks on both ends of the rollers. Add 2–3 drops of ISO
68 machine oil to the center hole of the four feed roller
tension adjustment bolts on top of the head casting, as
shown in Figure 37.
Columns & Leadscrews
Oil Type..................................................... ISO-68
Oil Amount............................................. Thin Coat
Grease Type..................................NLGI#2 Equivalent
Frequency....................... Every 40 Hours of Operation
The table rides on the columns and is moved by the
rotation of the leadscrews inside the columns. Loosen
the dust sleeve (see Figure 38) to access the columns
and leadscrews. Apply a thin coat of ISO 68 machine oil
to the outside surface of the columns and brush on a
light application of multi-purpose grease to the leadscrew
threads. Move the table up and down to distribute the
lubricant.
Lubricate
Here
Figure 37. Lubrication locations for feed
roller bushings.
Column
Leadscrew
Figure 38. Location of column and
leadscrew.
Table Height Worm Gear
Worm Gear
Housing
Grease Type..................................NLGI#2 Equivalent
Frequency...................... Every 160 Hours of Operation
Cap Screws
(1 of 3)
Figure 39. Example of table height worm
gear housing.
Table Height Chain & Sprockets
Grease Type..................................NLGI#2 Equivalent
Frequency...................... Every 160 Hours of Operation
The table leadscrews are synchronized by the table height
chain and sprockets located underneath the planer base
(see Figure 40). Use shop rags and mineral spirits to
clean away debris and grime, then brush on a light coat of
multi-purpose grease to the chain and sprockets.
Figure 40. Table height chain and
sprockets as viewed from underneath the
base.
-39-
MAINTENANCE
Remove the three cap screws that secure the worm
gear housing (see Figure 39), then lift the housing and
handwheel assembly off the machine. Clean away any
debris from the housing and gears, then brush on a
moderate amount of multi-purpose grease to the gear
teeth.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Drive Chain & Sprockets
Grease Type................................... Synthetic Grease
Frequency...................... Every 160 Hours of Operation
The infeed and outfeed rollers receive the transferred
power from the cutterhead through the drive chain
system on the right side of the machine, as shown in
Figure 41.
Remove the table height handwheel and the safety covers
attached to the inside of the drive chain cover, then
remove the cover to access these parts.
Use shop rags and mineral spirits to clean away any debris
and grime, then brush on a light coat of multi-purpose
grease to the chain and sprockets.
Figure 41. Example of drive chains and
sprockets for infeed and outfeed rollers.
Gearbox Oil
Oil Type....................................................ISO-320
Oil Amount................................................. 20 Oz.
Frequency..................After First 20 Hours, Then Yearly
Note: We recommend that you replace the gearbox oil
after the first 20 hours of operation. This is a normal
break-in procedure and will help maximize the service life
of the machine by flushing away any particles from the
break-in and manufacturing process.
Figure 42. Example of gearbox drain plug.
MAINTENANCE
Although it is not necessary to remove the drive chain
cover to access the fill and drain plugs, it is more
convenient to do so (see Figures 42–43). Replace the
gearbox oil with ISO 320 or equivalent oil until it just
reaches the fill plug.
Drain Plug
Fill Plug
Figure 43. Example of gearbox fill plug.
-40-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
SERVICE
General
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected].
Tensioning/Replacing
V-Belts
Three V-belts transfer power from the motor to the
cutterhead, and then to the infeed and outfeed rollers
with the use of the drive chain system. To ensure
efficient transfer of power to these systems, make sure
the V-belts are always properly tensioned and in good
condition.
If the V-belts are worn, cracked, or damaged, replace
them. Always replace the V-belts with a matched set of
three, or belt tension may not be even among the belts,
causing premature belt failure.
Items Needed
Qty
Phillips Screwdriver #2..........................................1
Open-End Wrench 19mm.......................................1
MAKE. SURE. that. your. machine. is.
unplugged. during. all. service. procedures!. If. this. warning. is. ignored,. serious.personal.injury.may.occur.
After approximately 16 hours of
operation, V-belts will stretch and seat
into pulley grooves and need to be
properly tensioned to avoid severely
reducing life of V-belts.
V-belts and pulleys will be hot after
operation. Allow them to cool before
handling.
To tension/replace V-belts, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove V-belt cover from left side of machine to
expose belts, as shown in Figure 44.
Cutterhead
Pulley
SERVICE
Note: A collection of black belt dust at the bottom
of the belt cover is normal during the life of the
belts.
Motor
Pulley
V-Belts
Figure 44. Example of belt cover removed
to expose V-belts and pulleys.
-41-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
3.
Remove front cabinet cover to access motor, as
shown in Figure 45.
4.
If V-belts need to be replaced, raise motor to release
belt tension (see Step 5 for instructions), roll belts
off pulleys, then replace with a matched set of 3.
5.
To adjust V-belt tension, loosen top belt tension hex
nuts (see Figure 45), then adjust bottom hex nut to
raise or lower motor.
Belt Tension
Hex Nuts
Figure 45. Front cabinet cover removed to
access motor.
Note: V-belts are correctly tensioned when there
is approximately 3⁄4" deflection when moderate
pressure is applied to belts midway between
pulleys, as illustrated in Figure 46.
6.
After V-belts are correctly tensioned, tighten top
bent tension hex nuts, then re-install cabinet cover
and belt cover.
Approximately
3
⁄4" Deflection
Cutterhead
Pulley
Motor
Pulley
Figure 46. Belt deflection when V-belts
are correctly tensioned.
Checking/Adjusting Pulley
Alignment
Pulley alignment prevents premature V-belt wear and
unnecessary load on the motor. The pulleys are aligned
when they are parallel and in the same plane as each
other.
SERVICE
Items Needed
Qty
Straightedge 3'...................................................1
Wrench or Socket 14mm, 17mm..........................2 Ea.
To check/re-align pulleys, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove belt cover, then use straightedge to check
pulley alignment, as shown in Figure 47.
-42-
Figure 47. Example of checking pulley
alignment.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
— If pulleys are parallel and in the same plane, no
adjustment is necessary. Re-install belt cover.
— If pulleys are not parallel or in the same plane,
remove motor access panel, then proceed to
Step 3.
3.
Loosen four motor mount bolts (see Figure 48),
shift motor until pulleys are aligned, then re-tighten
motor mount bolts.
4.
Re-check pulleys and repeat Step 3 as necessary until
pulleys are aligned, then re-tighten all fasteners,
and replace belt cover and motor access panel.
Motor Mount Bolts
(2 of 4)
Figure 48. Location of motor mount bolts.
Setting Feed Roller,
Chip Breaker &
Pressure Bar Heights
It is essential that the feed rollers and chip breaker are
set at the correct distance below the cutterhead knives at
BDC (bottom dead center) to ensure that the workpiece
moves through the planer evenly and the correct distance
from the cutterhead knives.
Chip
Breaker
Pressure
BDC
Bar
(Bottom Dead Center)
C
To ensure accurate results and make the adjustment
process quicker and easier, we recommend using a
Rotacator for these adjustments (refer to Accessories).
If a Rotacator is not available, a 6' 2x4 cut into two even
sized pieces and a feeler gauge set can be used, but
care must be taken when jointing the wood to achieve
accurate results.
Distance Below Knife/Insert at BDC (Figure 49)
A. Infeed Roller.........................................
B. Chip Breaker.........................................
C. Pressure Bar..........................................
D. Outfeed Roller.......................................
0.040"
0.040"
0.008"
0.020"
Items Needed
Qty
Phillips Screwdriver #2..........................................1
Hex Wrenches 3mm, 5mm.................................1 Ea.
Wrench or Socket 10mm...................................1 Ea.
Rotacator (see Page 36)........................................1
-43-
Infeed
Roller
Outfeed
Roller
Figure 49. Planer component
recommended clearances (illustration is
not to scale).
SERVICE
Using a Rotacator
D
A&B
Model W1864/W1865 (For Machines Mfd. Since 07/19)
To use a Rotacator, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Make sure knives are set to correct height (refer to
Adjusting/Replacing Knives on Page 31 for detailed
instructions). If machine is helical cutterhead,
make sure all inserts are properly installed (refer to
Rotating/Replacing Cutterhead Inserts on Page 33
for detailed instructions).
3.
Lower table at least 4" below head casting, then lock
it in place.
4.
Remove dust port, top cover, belt cover, and drive
chain cover.
5.
Using your Rotacator, find bottom dead center
(BDC) of any knife/insert edge by slowly rocking
cutterhead pulley back and forth, then set Rotacator
dial to "0" (see Figure 50).
6.
Move feed speed knob to neutral position to allow
infeed roller to freely rotate.
7.
Keeping Rotacator dial at "0", position it under righthand side of infeed roller and find BDC of a serrated
edge by rocking infeed roller back and forth.
8.
Loosen jam nuts and use set screws on each side
of feed roller (see Figure 51) to adjust height of
infeed roller bushing block until Rotacator dial shows
0.040", which is the recommended distance for
infeed roller below cutterhead.
9.
Repeat Steps 7–8 on left side of infeed roller.
SERVICE
10. Re-check both sides of infeed roller and, if
necessary, make further adjustments until infeed
roller height from side-to-side is 0.040" below BDC of
cutterhead knife, then retighten both jam nuts.
11. Keeping same "0" reference on Rotacator dial from
Step 5, repeat Steps 7–10 for outfeed roller, but
adjust it until it is 0.020" below BDC of cutterhead
knife.
-44-
Figure 50. Example of using a Rotacator to
find BDC.
Roller
Bushing
Block
Jam Nut
& Set Screw
Figure 51. Example of infeed roller
bushing block and height adjustment
controls.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
12. Using same "0" reference on Rotacator dial from
Step 5, perform similar steps as described previously
to adjust height of chip breaker to its recommended
specification given at beginning of this subsection.
(The adjustment controls are shown in Figure 52.)
Pressure Bar
Adjustment Jam Nut
& Set Screw
13. Repeat Step 12 for pressure bar height adjustment
(see Figure 52).
Chip Breaker
Adjustment
Jam Nut &
Set Screw
14. Re-install belt cover, top cover, drive chain cover,
and dust port.
Using Wood Blocks
Items Needed
Qty
Phillips Screwdriver #2..........................................1
Hex Wrench 3mm, 5mm........................................1
Wrench or Socket 10mm........................................1
2x4 6' Long........................................................1
Feeler Gauge Set................................................1
Figure 52. Location of chip breaker
and pressure bar height adjustment
components.
To use wood blocks, do these steps:
1.
Build wood blocks by cutting a straight 6-foot-long
2x4 in half.
Note: Having the wood blocks at an even height is
critical to the accuracy of your overall adjustments.
For best results, make the 2x4 square with a jointer
and table saw before cutting it in half.
2.
W1864 Only: Make sure knives are set to correct
height (refer to Adjusting/Replacing Knives on
Page 31 for detailed instructions).
3.
DISCONNECT MACHINE FROM POWER!
4.
Lower bed rollers below table surface (refer to Bed
Roller Height on Page 29 for detailed instructions).
5.
Place wood blocks along sides of table, as illustrated
in Figure 53.
Wood Blocks
36"
Figure 53. Wood blocks properly
positioned on the planer table.
SERVICE
-45-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
6.
Remove dust port, top cover, belt cover, and drive
chain cover.
7.
Raise table until wood blocks get close to
cutterhead.
8.
Use belt to rotate cutterhead and continue raising
table until blocks just barely touch cutterhead
knife/insert at its lowest point of rotation (BDC).
9.
Lock table in place. Upward pressure of wood blocks
will be holding infeed and outfeed rollers, chip
breaker, and pressure bar at same level as knife/
insert at BDC.
10. Loosen jam nuts and set screws on each side of
infeed roller (see Figure 54).
11. Using a feeler gauge, adjust set screw so it is 0.040"
from roller bushing block (see Figure 54), then
tighten jam nut. Repeat on other side of infeed
roller.
Roller
Bushing
Block
Insert Feeler
Gauge Here
12. Repeat Steps 10–11 with outfeed roller, only adjust
the gaps to 0.020".
Jam Nut
& Set Screw
Figure 54. Example of feeler gauge
location for adjusting infeed roller height
when using wood blocks (one of two
locations shown).
13. Loosen jam nuts and set screws on each side of chip
breaker (see Figure 55).
14. Using a feeler gauge, adjust set screw so it is 0.040"
from cross bar (see Figure 55), then tighten jam
nut. Repeat on other side of chip breaker.
15. Re-install belt cover, top cover, drive chain cover,
and dust port.
Jam Nut &
Set Screw
Insert
Feeler
Gauge
Here
SERVICE
Cross Bar
Figure 55. Example of feeler gauge
locations for adjusting chip breaker height
when using wood blocks.
-46-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Adjusting Feed Roller
Spring Tension
The infeed and outfeed rollers keep the workpiece moving
through the planer. Springs exert downward pressure
on the feed rollers while allowing them to raise with an
uneven workpiece surface. Proper spring tension is crucial
to keep the workpiece moving through the planer during
operation.
The ideal feed-roller spring tension varies depending
upon the type of wood you plane. When adjusting spring
tension, keep the following in mind:
•
If you are planing milled lumber with a consistent
surface, use less spring tension to reduce the risk of
marring the workpiece.
•
If you are planing rough lumber with inconsistent
surfaces, use greater spring tension to keep the
stock moving through the planer.
•
If the workpiece consistently stops feeding during
operation, the spring tension may need to be
increased.
Items Needed
Qty
Hex Wrench 5mm................................................1
Tension
Screws
To adjust feed-roller spring tension, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Rotate tension screws (see Figure 56) clockwise to
increase tension or counterclockwise to decrease
tension.
Figure 56. Example of roller spring tension
adjustment screws.
SERVICE
-47-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Positioning Chip Deflector
Chip Deflector Gap Setting
If Planer Used w/Dust Collector............................ 1⁄4''
If Planer Used w/o Dust Collector........................ 1⁄16''
When properly distanced from the cutterhead, the chip
deflector directs the chips into the dust hood, and keeps
them from falling onto the outfeed roller and being
pressed into the workpiece.
Items Needed
Qty
Wrench or Socket 10mm........................................1
Hex Wrench 5mm................................................1
To adjust chip deflector gap, do these steps:
DISCONNECT MACHINE FROM POWER!
2.
Remove dust hood, top cover, and belt cover.
3.
Use cutterhead pulley to rotate cutterhead until
a knife/insert reaches closest distance to chip
deflector (see Figure 57), then measure distance
between knife/insert and chip deflector.
4.
If distance measured in Step 3 is not equal to
correct chip deflector gap setting, then loosen
flange bolts (see Figure 57) that secure chip
deflector and adjust gap to correct setting.
5.
Re-tighten flange bolts, then replace belt cover, top
cover, and dust port.
SERVICE
1.
-48-
Chip
Deflector
Flange
Bolts
(1 of 3)
Figure 57. Example of chip deflector and
mounting hardware.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Calibrating Table
Elevation Scale
Although correctly set at the factory, the table elevation
scale can be adjusted for accuracy if necessary.
Items Needed
Qty
Phillips Screwdriver #2..........................................1
Scrap Piece of Stock.............................................1
Calipers............................................................1
Screws
To calibrate table elevation scale, do these steps:
1.
Plane a scrap piece of stock until it is flat and of
even thickness along its length.
Note: Turn board over between each pass.
2.
Use calipers to measure board thickness.
3.
If there is a discrepancy between board thickness
and reading on table elevation scale, loosen the
screw shown in Figure 58, adjust scale as necessary,
then re-tighten screw.
Checking Anti-Kickback
Fingers
Figure 58. Location of adjustment screws
for table height scale.
Anti-Kickback Fingers
The anti-kickback fingers are an important safety feature
of your planer. The fingers hang from a rod suspended
across the head casting and in front of the infeed roller,
as shown. This design allows the workpiece to easily enter
the planer but reduces the risk of kickback by digging into
the workpiece if it moves backward.
Do not apply oil or other lubricants to the anti-kickback
fingers that will attract dust and restrict free movement
of the fingers.
-49-
Figure 59. Anti-kickback fingers.
Proper operation of anti-kickback
fingers is critical for safe operation of
this planer. DO NOT operate planer if
anti-kickback fingers are not operating
correctly. Failure to heed this warning
could result in serious personal injury.
SERVICE
Check the anti-kickback fingers regularly to ensure they
swing freely and easily. If the fingers do not swing freely
and easily, first clean them with a wood-resin solvent,
then inspect them for damage. If any of the fingers are
damaged, the device must be replaced before using the
machine.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Tensioning Table Height
Chain
The table height chain transfers movement from the
elevation handwheel to the columns that control table
height. The chain drive can be adjusted to remove slack
if the chain stretches over time or is loosened during
table leveling procedures.
Qty
Items Needed
Phillips Screwdriver #2..........................................1
Wrench or Socket 14mm........................................1
DO NOT let chain fall off sprockets. It
can be very difficult to return chain
to its proper location on sprockets
without changing table adjustments.
To adjust table height chain tension, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove motor access panel to access table height
chain shown in Figure 60.
3.
Clean and lubricate chain and sprockets (refer to
Table Height Chain & Sprockets on Page 39 for
instructions), then re-install motor access panel.
SERVICE
4.
Loosen two chain tension lock bolts, then push idler
sprocket against chain with moderate pressure to
eliminate slack in chain. While maintaining pressure
on idler sprocket, re-tighten bolts (see Figure 60).
-50-
Idler
Sprocket
Chain
Lock Bolts
Figure 60. Table height chain adjustment
(shown without stand for purpose of
illustration).
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Adjusting Table
Parallelism
Maximum Allowable Tolerances:
Cutterhead/Table Side-to-Side......................... 0.002"
Head Casting/Table Front/Back........................ 0.020"
Table parallelism is critical to the operation of the
machine. As such, it is essential that the table is parallel
with the cutterhead (within 0.002") from side-to-side, as
illustrated in Figure 61.
Items Needed:
Qty
Rotacator..........................................................1
Phillips Screwdriver #2..........................................1
Wrench or Socket 14mm........................................1
Hex Wrench 6mm................................................1
How the table sits in relation to the head casting from
front-to-back is also important (see Figure 62). Because
the feed rollers, pressure bar, and chip breaker will
be adjusted off the table position, the tolerances on
the front-to-back positioning are not as critical as the
cutterhead/table side-to-side positioning. Therefore,
the maximum allowable tolerance for the front-to-back
parallelism is not more than 0.020".
Cutterhead
Parallel
Parallel
Table
SIDE-TO-SIDE
Cutterhead
Not-Parallel
FRONT
VIEW
Not-Parallel
Table
Figure 61. Side-to-side parallelism of table
and cutterhead.
Headstock
Parallel
Parallel
Table
FRONT
BACK
Headstock
Not-Parallel
Not-Parallel
Table
Table Parallelism Inspection
Use your Rotacator to inspect the table parallelism. If
you do not have a Rotacator, a wood block and feeler
gauges may be used, but extra care must be taken to
ensure accuracy. If the table is not within the maximum
allowable tolerances, it must be adjusted.
Figure 62. Front-to-back parallelism of
table and cutterhead.
Table Parallelism Adjustments
The table is adjusted by turning the chain sprockets
underneath the table for movements over 0.016" or by
adjusting how the table is mounted on the columns for
movements under 0.016".
-51-
SERVICE
When making adjustments, tighten fasteners after
each step to ensure the accuracy of your tests. When
adjusting the chain sprockets, keep in mind that if
the chain becomes too loose, it will fall off of all the
sprockets, and returning it to its proper location can
be extremely difficult.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
To adjust table parallelism, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove motor access panel and locate chain on
underside of table.
3.
Loosen lock bolts and idler sprocket (see Tensioning
Table Height Chain Tension instructions on
Page 50).
4.
Move chain away from sprocket you want to adjust
so only that sprocket can be rotated independent of
chain.
SERVICE
Note: If the left side of the table is too high, the
left two sprockets will need to be adjusted. Each
tooth on the sprocket represents .016" of vertical
movement as the cogs are turned. Make sure, as you
turn the sprockets, to keep an accurate tooth count
to ensure that the table is adjusted equally.
5.
Mark location of one tooth of sprocket that you are
adjusting.
6.
Carefully rotate sprocket (clockwise to lower table;
counterclockwise to raise table) just enough to
position next tooth at marked location, then fit
chain around sprocket again.
7.
Repeat Steps 4–6 with each sprocket that needs to
be adjusted until table-to-cutterhead clearance is
within 0.016" from one side to the other.
8.
Make sure chain is properly fitted on sprockets, then
re-tighten idler sprocket and lock bolts.
9.
If necessary, micro-adjust table position by loosening
cap screws shown in Figure 63 and raising or
lowering table until it is properly aligned with
cutterhead.
Note: This process may require adjusting the
columns on both the left and right hand sides until
you find the correct combination.
-52-
Micro-Adjustment
Screws
Figure 63. Location of table microadjustment screws (one side shown only).
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Troubleshooting
The following troubleshooting tables cover common problems that may occur with this machine. If you
need replacement parts or additional troubleshooting help, contact our Technical Support.
Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if
available, your original purchase receipt. This information is required to properly assist you.
Motor and Electrical
PROBLEM
Machine does not
start, or power
supply breaker
trips immediately
after startup.
POSSIBLE CAUSE
CORRECTIVE ACTION
1. STOP button depressed/at fault.
1. Rotate button head to reset; replace if at fault.
2. Incorrect power supply voltage or circuit size. 2. Ensure correct power supply voltage and circuit
size.
3. Reset; adjust trip load dial if necessary; replace.
3. Thermal overload relay has tripped.
4. Power supply circuit breaker tripped or fuse 4. Ensure circuit is sized correctly and free of shorts.
blown.
Reset circuit breaker or replace fuse.
5. Motor wires connected incorrectly.
5. Correct motor wiring connections.
6. Wiring open/has high resistance.
6. Check/fix broken, disconnected, or corroded wires.
7. START button switch at fault.
7. Replace switch.
8. Start capacitor at fault.
8. Test/replace if at fault.
9. Reset; adjust trip load dial if necessary; replace.
9. Thermal overload relay has tripped.
10. Contactor not energized; has poor contacts. 10. Test all legs for power/replace.
11. Centrifugal switch/contact points at fault.
11. Adjust/replace centrifugal switch/contact points if
available.
12. Motor at fault.
12. Test/repair/replace.
Machine stalls or 1. Machine undersized for task.
is underpowered. 2. Workpiece not suitable for machine.
3. Motor overheated, causing thermal overload
to trip.
4. Belt(s) slipping; oil/grease on belt(s).
5. Dull knives/inserts.
6. Dust collection ducting problem.
7. Motor wired incorrectly.
8. Run capacitor at fault.
9. Pulley slipping on shaft.
10. Contactor not energized/has poor contacts.
11. Centrifugal switch/contact points at fault.
12. Motor bearings at fault.
6. Motor fan rubbing on fan cover.
7. Knives/gibs at fault.
8. Cutterhead bearings at fault.
9. Centrifugal switch/contact points at fault.
10. Motor bearings at fault.
-53-
1. Inspect/tighten loose bolts/nuts; replace damaged
components.
2. Tension/replace belts as a matched set (Page 41).
3. Re-align/replace shaft, pulley set screw, and key.
4. Adjust bed rollers (Page 29).
5. Adjust chip deflector (Page 48); replace if necessary.
6. Fix/replace fan cover; replace loose/damaged fan.
7. Sharpen/replace knives; set knife alignment/height
correctly (Page 31).
8. Replace bearing(s).
9. Adjust/replace centrifugal switch/contact points if
available.
10. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
SERVICE
Machine has
1. Motor or component loose.
vibration or noisy
operation.
2. V-belt(s) worn,loose, or slapping cover.
3. Pulley loose.
4. Bed rollers protruding unevenly.
5. Plastic chip deflector hitting knives.
1. Reduce feed rate/depth of cut.
2. Only cut wood/ensure moisture is below 20%.
3. Allow motor to cool, reset overload if necessary,
and reduce depth of cut.
4. Clean/tension/replace belt(s) (Page 41); align pulleys (Page 42).
5. Sharpen/replace knives (Page 31), or replace
inserts (Page 34).
6. Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches.
7. Wire motor correctly.
8. Test/repair/replace.
9. Tighten loose pulley; replace pulley/shaft if damaged.
10. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if
available.
12. Test/repair/replace.
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Machine Operation
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
Excessive snipe
(gouge in end
of board that is
uneven with rest
of cut).
1. One or both of bed rollers are set too high.
2. Outfeed extension slopes down or is not level
with main table.
3. Chip breaker set too low.
4. Workpiece is not supported as it leaves
planer.
Note: A small 5. Some snipe is inevitable.
amount of snipe
is inevitable with
all types of planers. The key is
minimizing it as
much as possible.
1. Lower bed rollers (Page 29).
2. Shim outfeed extension wing level with main table.
3. Raise height of chip breaker (Page 43).
4. Hold workpiece up slightly as it leaves outfeed end
of planer.
5. Plane lumber longer than your intended workpiece
length, then cut off excess after planing complete.
1. Take a lighter cut.
Workpiece stops/ 1. Taking too heavy of a cut.
slows in middle 2. One or both of bed rollers are set too low or 2. Adjust bed rollers (Page 29).
of cut.
too high.
3. Chip breaker or pressure bar set too low.
3. Raise height of chip breaker or pressure bar (Page
43).
4. Feed rollers set too low or too high.
4. Adjust feed rollers (Page 43).
5. Pitch and glue buildup on planer components. 5. Clean internal cutterhead components with a
pitch/resin-dissolving solvent.
Chipping (consis- 1. Knots or conflicting grain direction in wood.
tent pattern).
2. Taking too deep of a cut.
3. Feeding workpiece too fast.
4. Mis-adjusted chip breaker.
5. Nicked or chipped knife/insert.
1. Inspect workpiece for knots and grain direction;
only use clean stock, and cut WITH the grain.
2. Take a smaller depth of cut. (Reduce cutting depth
when planing hard woods.)
3. Slow down feed rate.
4. Adjust both sides of chip breaker to correct height.
5. Replace affected knife (Page 31), or have it sharpened; rotate/replace insert (Page 34).
Chipping/
1. Chips aren't being properly expelled from 1. Use a proper dust-collection system.
indentation in
cutterhead.
workpiece sur2. Chip breaker not set correctly.
2. Correctly adjust chip breaker (Page 43).
face (inconsistent
pattern).
Fuzzy grain.
1. Wood may have high moisture content or sur- 1. Check moisture content is below 20% and allow to
face wetness.
dry if moisture is too high.
2. Dull knives/inserts.
2. Replace knives (Page 31) or have them professionally sharpened; rotate/replace inserts (Page 34).
SERVICE
Long lines or 1. Nicked or chipped knife/inserts.
ridges that run
along length of
board.
1. Replace knives (Page 31) or have them professionally sharpened; rotate/replace inserts (Page 34).
1. Slow down feed rate.
Uneven cutting` 1. Feeding workpiece too fast.
marks, wavy sur- 2. Chip breaker or pressure bar set unevenly or 2. Adjust height of chip breaker (Page 43).
face, or chatter
not low enough.
marks across face 3. Knives not installed evenly/inserts not prop- 3. Adjust knives with knife gauge (Page 31); remove
of board.
erly installed.
inserts, properly clean mounting pocket and reinstall (Page 34).
4. Worn cutterhead bearings.
4. Replace cutterhead bearings.
Glossy surface.
If workpiece
twists in
machine.
1. Knives/inserts are dull.
2. Feeding workpiece too slow.
3. Cutting depth too shallow.
1. Replace knives (Page 31) or have them professionally sharpened; rotate/replace inserts (Page 34).
2. Increase feed rate.
3. Increase depth of cut.
1. Feed rollers not parallel with table.
1. Adjust feed rollers (Page 43).
-54-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Electrical Safety Instructions
These pages are current at the time of printing. However, in the spirit of improvement, we may make
changes to the electrical systems of future machines. Compare the manufacture date of your machine to
the one stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support
at (360) 734-3482 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
SHOCK.HAZARD. Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
MOTOR.WIRING. The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
QUALIFIED.ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified
electrician should perform wiring tasks on
this machine. If you are not a qualified
electrician, get help from one before
attempting any kind of wiring job.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical
charge for up to 10 minutes after being
disconnected from the power source.
To reduce the risk of being shocked,
wait at least this long before working on
capacitors.
WIRE.CONNECTIONS. All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
WIRE/COMPONENT.DAMAGE..Damaged wires
or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
CIRCUIT.REQUIREMENTS. You MUST follow
the requirements at the beginning of this
manual when connecting your machine to a
power source.
EXPERIENCING.DIFFICULTIES. If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at
(360) 734-3482.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLUE
WHITE
BROWN
GREEN
GRAY
YELLOW
YELLOW
GREEN
PURPLE
RED
ORANGE
PINK
-55-
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
SERVICE
WIRING DIAGRAM COLOR KEY
BLACK
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1864 Wiring Diagram
Read
Page 55
STOP
A
Before
Wiring
T/5/L3 NC21
SDE
MA-30
240V
NO13
Ground
R/1/L1 S/3/L2
NO14
U/2/T1 V/4/T2 W/6/T3
NC22
B
RA-30
1/2
3/4
5/6
RESET
AMP
34
96
28
22
ARC
98
95
MAGNETIC SWITCH
ASSEMBLY SDE MP-30
Hot
220
VAC
Hot
X
Y
Start Capacitor
600MFD
125VAC
Ground
Run Capacitor
60uF
350VAC
SERVICE
MOTOR (220V)
GND
This. motor. wiring. diagram. is. current. at. the. time. of.
printing;. however,. always. use. the. diagram. on. the.
inside.of.the.junction.box.cover.when.rewiring.your.
motor!
-56-
G
220 VAC
L6-30 PLUG
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1864 Electrical Components
Figure 65. W1864 motor junction box.
Figure 64. W1864 magnetic switch with cover
removed.
Figure 66. W1864 capacitors.
SERVICE
-57-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1865 Wiring Diagram
CONTROL PANEL (viewed from behind)
13
14
22
START
21
STOP
X1
X2
POWER
A
T/5/L3 NC21
SDE
MA-30
240V
NO13
NO14
Ground
PEDESTAL
Ground
R/1/L1 S/3/L2
Read
Page 55
STOP
U/2/T1 V/4/T2 W/6/T3 NC22
Before
Wiring
B
RA-30
Hot
AMP
3/4
5/6
220
VAC
RESET
1/2
34
96
28
22
ARC
Hot
98
X
Y
G
220 VAC
L6-30 PLUG
Ground
95
MAGNETIC SWITCH
ASSEMBLY MPE-30
MOTOR (220V)
SERVICE
Start Capacitor
GND
600MFD
125VAC
Run Capacitor
60uF
350VAC
This. motor. wiring. diagram. is. current. at. the. time. of.
printing;. however,. always. use. the. diagram. on. the.
inside.of.the.junction.box.cover.when.rewiring.your.
motor!
-58-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1865 Electrical Components
Figure 69. W1865 motor junction box.
Figure 67. W1865 magnetic switch with cover
removed.
Figure 70. W1865 capacitors.
SERVICE
Figure 68. W1865 control panel.
-59-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
PARTS
Main
38
58
(W1865)
56
511
58-1
(W1865)
505
38
58-2
(W1865)
58-4
(W1865)
38
57
58
(W1864)
55
61
63
59
59
57
47
8-3
98
58
(W1864)
501
539
38
609
60
46
21
8-2
8-1
36
97
9
38
15
23
45
14
79
82
81
42
80
2 96
608
612
38
38
83
523
45 611
45
30
114
85
20
19
22
24
25
507
38
86
(W1864)
87-1
87-3
87
(W1864)
112
42
20
87-2
619
507
613
617
12
110
(W1864)
3
(W1865)
3-2
(W1865)
3-1
(W1865)
35
603
50
32
33 49
506 51
51
49
48
603
49
606
18
615
-60-
5
(W1864)
3
(W1864)
39
506
601
19
6
(W1864)
13
40
41
78
113
13
34
112
529
12
111
115
16
503
533
530
522
622
616
610
603
524
521
4
(W1864)
75
621
535
617
614
534
7
(W1864)
620
25
PARTS
87-4
73
77
108
44
69
216
25
53
217
52
215
43
1
604
84
539
538
512 503
520
517V2
508
532
536
605
62
8
(W1864)
514V2
35
68
508
509
508
513
508
502
64
57
510
507
540
67
65
503
506
58-3
(W1865)
66 116
54
504
537
535
48
49
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Main Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
3A
3
3A
3-1
3-2
4
5
6
7
8
8-1
8-2
8-3
9
12
13
14
15
16
18
19
20
21
22
23
24
25
30
32
33
34
35
36
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
HEADSTOCK CASTING
SET SCREW M10-1.5 X 12
CUTTERHEAD 20" 4-KNIFE (W1864)
CUTTERHEAD ASSEMBLY 20" 4-KNIFE (W1864)
HELICAL CUTTERHEAD 20" (W1865)
HELICAL CUTTERHEAD ASSEMBLY 20" (W1865)
INSERTS 15 X 15 X 2.5 (10 PK) (W1865)
FLAT HD TORX 10-32 X 1/2 (W1865)
COMPRESSION SPRING 0.6 X 5.9 X 16 (W1864)
20" PLANER KNIVES-SET OF 4 (W1864)
CUTTERHEAD GIB (W1864)
HEX BOLT M8-1.25 X 10 (W1864)
KNIFE-SETTING JIG ASSEMBLY (W1864)
E-CLIP 9MM (W1864)
KNIFE-SETTING JIG FOOT (W1864)
KNIFE-SETTING JIG SHAFT (W1864)
HEX BOLT M6-1 X 12
BALL BEARING 6206-2RS
KEY 8 X 8 X 36
CUTTERHEAD PULLEY
FENDER WASHER 8MM
SET SCREW M6-1 X 12
INFEED ROLLER
BUSHING BLOCK
COMPRESSION SPRING 3.5 X 19.7 X 70
TENSIONING SET SCREW M22-1.5 X 20
BUSHING BLOCK PLATE
HEX BOLT M8-1.25 X 30
SET SCREW M6-1 X 16
HEX NUT M6-1 THIN
OUTFEED ROLLER
CHIP BREAKER PIVOT ROD M12-1.75 X 25
EXT RETAINING RING 12MM
CHIP BREAKER
HEX NUT M12-1.75
FLAT SPRING 84 X 46 X 0.6MM
FLANGE BOLT M6-1 X 12
CHIPBREAKER ADJUSTMENT ROD
CHIPBREAKER ADJUSTMENT BRACKET
PRESSURE BAR
LOCK WASHER 8MM
SHAFT
SET SCREW M6-1 X 20
SET SCREW M6-1 X 16
FLAT SPRING 84 X 46 X 0.6MM
CHIP DEFLECTOR
ANTI-KICKBACK FINGER
SPACER
ANTI-KICKBACK SHAFT
E-CLIP 15MM
DEPTH LIMITER
FLAT HD SCR M5-.8 X 12
54
55
56
57
58
58
58-1
58-2
58-3
58-4
59
60
61
62
63
64
65
66
67
68
69
73
75
77
78
79
80
81
82
83
84
85
86
87
87-1
87-2
87-3
87-4
96
97
98
108
110
111
112
113
114
115
116
215
216
217
UPPER COVER
UPPER COVER GASKET
DUST PORT 5"
RETURN ROLLER BRACKET
RETURN ROLLER (W1864)
RETURN ROLLER (W1865)
CAP SCREW M6-1 X 10 (W1865)
FLAT WASHER 6MM (W1865)
BEARING SHAFT (W1865)
BALL BEARING 6202ZZ (W1865)
CAP SCREW M6-1 X 16
WORM GEAR HOUSING
CAP SCREW M6-1 X 50
WORM SHAFT
BALL BEARING 6201-2RS
INT RETAINING RING 32MM
KEY 4 X 4 X 10
HANDWHEEL TYPE-2 200D X 12B-K X 3/8-16
FLAT WASHER 13MM
REVOLVING HANDLE 1 X 3-9/16, 3/8-16 X 1/2
SCALE
DRIVE CHAIN COVER
GEARBOX COVER PLATE-A
GEARBOX COVER PLATE-B
CAP SCREW M8-1.25 X 10
PULLEY GUARD
STANDOFF-HEX DE
FLAT WASHER 5/16
HEX NUT 5/16-18
V-BELT M58 3L580
PULLEY COVER
KNOB 5/16-18, D1-3/4, ROUND
SWITCH BRACKET (W1864)
MAGNETIC SWITCH ASSY SDE MP-30
CONTACTOR SDE MA-30 220-240V
OL RELAY SDE RA-30 22-34A
MAGNETIC SWITCH COVER (FRONT)
MAGNETIC SWITCH COVER (REAR)
SET SCREW M8-1.25 X 12
FENDER WASHER 6MM
SLEEVE 13.5 ID X 30 L
PHLP HD SCR M6-1 X 12
FLAT HD CAP SCR M5-.8 X 10 (W1864)
SPROCKET 31T
FLANGE BOLT M8-1.25 X 20
PHLP HD SCR M4-.7 X 8
PULLEY GUARD PLATE
CHIP BREAKER GASKET
LOW/HIGH DIRECTION LABEL
POINTER
CAP SCREW M5-.8 X 10
LOCK WASHER 5MM
X1864001
X1864002
X1864003
X1864003A
X1865003
X1865003A
X1865003-1
X1865003-2
X1864004
X1864005
X1864006
X1864007
X1864008
X1864008-1
X1864008-2
X1864008-3
X1864009
X1864012
X1864013
X1864014
X1864015
X1864016
X1864018
X1864019
X1864020
X1864021
X1864022
X1864023
X1864024
X1864025
X1864030
X1864032
X1864033
X1864034
X1864035
X1864036
X1864038
X1864039
X1864040
X1864041
X1864042
X1864043
X1864044
X1864045
X1864046
X1864047
X1864048
X1864049
X1864050
X1864051
X1864052
X1864053
X1864054
X1864055
X1864056
X1864057
X1864058
X1865058
X1865058-1
X1865058-2
X1865058-3
X1865058-4
X1864059
X1864060
X1864061
X1864062
X1864063
X1864064
X1864065
X1864066
X1864067
X1864068
X1864069
X1864073
X1864075
X1864077
X1864078
X1864079
X1864080
X1864081
X1864082
X1864083
X1864084
X1864085
X1864086
X1864087
X1864087-1
X1864087-2
X1864087-3
X1864087-4
X1864096
X1864097
X1864098
X1864108
X1864110
X1864111
X1864112
X1864113
X1864114
X1864115
X1864116
X1864215
X1864216
X1864217
PARTS
-61-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Main Parts List (Cont.)
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
X1864501
X1864502
X1864503
X1864504
X1864505
X1864506
X1864507
X1864508
X1864509
X1864510
X1864511
X1864512
X1864513
X1864514V2
X1864517V2
X1864520
X1864521
X1864522
X1864523
X1864524
X1864529
X1864530
X1864532
X1864533
X1864534
GEARBOX
OIL SEAL 28 X 40 X 8
BALL BEARING 6204ZZ
GEAR 16T
CAP SCREW M6-1 X 25
FENDER WASHER 6 X 20 X 3MM
CAP SCREW M6-1 X 12
BALL BEARING 6201ZZ
GEAR 47T
GEARED SHAFT 18T
KEY 5 X 5 X 12
GEAR 71T
KEY 5 X 5 X 10
GEARED SHAFT 28T/18T V2.02.19
COMBO GEAR 86T/96T V2.02.19
KEY 6 X 6 X 40
STEEL BALL 6MM
COMPRESSION SPRING 0.6 X 5.9 X 16
GEAR SHAFT
OIL SEAL 25 X 47 X 6
SHIFTING FORK
SHIFTING SHAFT
FLANGE BOLT M6-1 X 12
O-RING 12 X 1.5 S12.5
KNOB 3/8-16, D1-1/4, BALL
535
536
537
538
539
540
601
603
604
605
606
608
609
610
611
612
613
614
615
616
617
619
620
621
622
X1864535
X1864536
X1864537
X1864538
X1864539
X1864540
X1864601
X1864603
X1864604
X1864605
X1864606
X1864608
X1864609
X1864610
X1864611
X1864612
X1864613
X1864614
X1864615
X1864616
X1864617
X1864619
X1864620
X1864621
X1864622
LOCATING PIN 8 X 7.55 X 7.95
GASKET
GEARBOX COVER
CAP SCREW M6-1 X 25
OIL PLUG 1/4 NPT X 3/4"
CAP SCREW M8-1.25 X 50
SPROCKET 31T
HEX BOLT M6-1 X 16
SPROCKET 31T
ROLL PIN 6 X 20
CHAIN 06B-1 X 67 33 LINKS
CHAIN TENSIONER
SHOULDER BOLT M8-1.25 X 14, 12 X 4
SPRING BRACKET
EXTENSION SPRING 1 X 8.5 X 33
FLAT WASHER 8 X 22 X 3MM
OUTER CHAIN TENSIONER
SPROCKET 12T W/KEY
CHAIN 06B-1 25 LINKS
CAP SCREW M6-1 X 35
FLAT WASHER 6MM
CHAIN TENSIONER IDLER WHEEL
CHAIN TENSIONER IDLER SHAFT
OUTER CHAIN TENSIONER IDLER WHEEL
OUTER CHAIN TENSIONER IDLER SHAFT
PARTS
REF
501
502
503
504
505
506
507
508
509
510
511
512
513
514V2
517V2
520
521
522
523
524
529
530
532
533
534
-62-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1864 Stand & Motor
414-1
414-3
414-2
414-4
414-6
414-5
414
414-7
415
414-8
414-10
414-9
414-11
413
412
406
406
407
452
409
405
332
402
403
410
17
331
429
332
334
410
418
409
412
408
411
404
404
421
422
423
401
424
444
425
428
418
426
93
427
417
PARTS
-63-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1864 Stand & Motor Parts List
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
X1864017
X1864093
X1864331
X1864332
X1864334
X1864401
X1864402
X1864403
X1864404
X1864405
X1864406
X1864407
X1864408
X1864409
X1864410
X1864411
X1864412
X1864413
X1864414
X1864414-1
X1864414-2
X1864414-3
MOTOR PULLEY
MOTOR CORD 10G 3W 57"
HEX BOLT M12-1.75 X 50
FLAT WASHER 12MM
HEX NUT M12-1.75
STAND
MOTOR ACCESS PANEL
FLAT HD SCR M6-1 X 20
PLATE CONNECTING ROD
MOTOR MOUNT PLATE
SET SCREW M8-1.25 X 12
COLLAR
ROD END BOLT M12-1.75 X 105, ID 20MM
HEX NUT M12-1.75
FLAT WASHER 12MM
HEX BOLT M8-1.25 X 40
FLAT WASHER 8 X 22 X 3MM
HEX NUT M8-1.25
MOTOR 5HP 220V 1-PH
MOTOR FAN COVER
R CAPACITOR COVER
S CAPACITOR COVER
414-4
414-5
414-6
414-7
414-8
414-9
414-10
414-11
415
417
418
421
422
423
424
425
426
427
428
429
444
452
X1864414-4
X1864414-5
X1864414-6
X1864414-7
X1864414-8
X1864414-9
X1864414-10
X1864414-11
X1864415
X1864417
X1864418
X1864421
X1864422
X1864423
X1864424
X1864425
X1864426
X1864427
X1864428
X1864429
X1864444
X1864452
MOTOR JUNCTION BOX
MOTOR FAN
R CAPACITOR 60M 350V 1-3/4 X 4-5/16
S CAPACITOR 600M 125V 1-3/4 X 3-5/16
CONTACT PLATE
BALL BEARING 6205ZZ (FRONT)
BALL BEARING 6203ZZ (REAR)
CENTRIFUGAL SWITCH
KEY 5 X 5 X 30
POWER CORD 10G 3W 138" L6-30P
STRAIN RELIEF TYPE-3 M20-1.5
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
FLAT WRENCH 10 X 13MM OPEN ENDS
WRENCH 12 X 14MM OPEN ENDS
WRENCH 17 X 19MM OPEN ENDS
SET SCREW M8-1.25 X 16
HEX BOLT M8-1.25 X 30
ADJUSTABLE FOOT
FENDER WASHER 8MM
PARTS
REF
17
93
331
332
334
401
402
403
404
405
406
407
408
409
410
411
412
413
414
414-1
414-2
414-3
-64-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1865 Stand & Motor
414-1
414-3
414-2
414-4
414-6
414-5
414
414-7
431
415
450
437
414-8
445
414-10 414-11
414-9
413
447
17
412
406
435
405
434
410
412
433
428
331
451
446
433
421
332
410
409
404
411
449
409
404
436
448
418
406
402
332
407
408
334
403
422
93
423
424
432
443
425
401
430
417
418
442
426
427
441
440
87-1
87-3
439
87
438
444
437
87-4
418
87-2
437
PARTS
-65-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1865 Stand & Motor Parts List
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
X1865017
X1865087
X1865087-1
X1865087-2
X1865087-3
X1865087-4
X1865093
X1865331
X1865332
X1865334
X1865401
X1865402
X1865403
X1865404
X1865405
X1865406
X1865407
X1865408
X1865409
X1865410
X1865411
X1865412
X1865413
X1865414
X1865414-1
X1865414-2
X1865414-3
X1865414-4
X1865414-5
X1865414-6
X1865414-7
X1865414-8
X1865414-9
X1865414-10
MOTOR PULLEY
MAGNETIC SWITCH ASSY SDE MP-30
CONTACTOR SDE MA-30 220-240V
OL RELAY SDE RA-30 22-34A
MAGNETIC SWITCH COVER (FRONT)
MAGNETIC SWITCH COVER (REAR)
MOTOR CORD 10G 3W 57"
HEX BOLT M12-1.75 X 50
FLAT WASHER 12MM
HEX NUT M12-1.75
STAND
MOTOR ACCESS PANEL
FLAT HD SCR M6-1 X 20
PLATE CONNECTING ROD
MOTOR MOUNT PLATE
SET SCREW M8-1.25 X 12
COLLAR
ROD END BOLT M12-1.75 X 105, ID 20MM
HEX NUT M12-1.75
FLAT WASHER 12MM
HEX BOLT M8-1.25 X 40
FLAT WASHER 8 X 22 X 3MM
HEX NUT M8-1.25
MOTOR 5HP 220V 1-PH
MOTOR FAN COVER
R CAPACITOR COVER
S CAPACITOR COVER
MOTOR JUNCTION BOX
MOTOR FAN
R CAPACITOR 60M 350V 1-3/4 X 4-5/16
S CAPACITOR 600M 125V 1-3/4 X 3-5/16
CONTACT PLATE
BALL BEARING 6205ZZ (FRONT)
BALL BEARING 6203ZZ (REAR)
414-11
415
417
418
421
422
423
424
425
426
427
428
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
X1865414-11
X1865415
X1865417
X1865418
X1865421
X1865422
X1865423
X1865424
X1865425
X1865426
X1865427
X1865428
X1865430
X1865431
X1865432
X1865433
X1865434
X1865435
X1865436
X1865437
X1865438
X1865439
X1865440
X1865441
X1865442
X1865443
X1865444
X1865445
X1865446
X1865447
X1865448
X1865449
X1865450
X1865451
CENTRIFUGAL SWITCH
KEY 5 X 5 X 30
POWER CORD 10G 3W 138" L6-30P
STRAIN RELIEF TYPE-3 M25-1.5
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
FLAT WRENCH 10 X 13MM OPEN ENDS
WRENCH 12 X 14MM OPEN ENDS
WRENCH 17 X 19MM OPEN ENDS
SET SCREW M8-1.25 X 16
WRENCH 8 X 10MM OPEN ENDS
SET SCREW M8-1.25 X 20
SWITCH CORD 18G 4W
FLANGE BOLT M6-1 X 12
PHLP HD SCR M4-.7 X 8
HEX BOLT M5-.8 X 10
EXT TOOTH WASHER 4MM
PHLP HD SCR M5-.8 X 10
EXT TOOTH WASHER 5MM
SWITCH MOUNTING PLATE
STRAIN RELIEF TYPE-3 PG21
STRAIN RELIEF TYPE-3 PG16
STRAIN RELIEF MOUNTING PLATE
PHLP HD SCR M6-1 X 8
ADJUSTABLE FOOT
SWITCH PANEL
T-HANDLE TORX DRIVER T-25
POWER INDICATOR LIGHT 220V 25MM RED
E-STOP BUTTON RENY R9C01VN
START SWITCH
SWITCH BOX
SWITCH PEDESTAL
PARTS
REF
17
87
87-1
87-2
87-3
87-4
93
331
332
334
401
402
403
404
405
406
407
408
409
410
411
412
413
414
414-1
414-2
414-3
414-4
414-5
414-6
414-7
414-8
414-9
414-10
-66-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Table & Base
209
(W1865)
211 (W1865)
211V2 (W1864)
203
209
(W1864)
204
203
202
201
204
202
208
209
(W1865)
205
222
209
(W1864)
219
208
211 (W1865)
211V2 (W1864)
223
204
206
210
335
219
206
328
223
207
222
312
336
311
309
307
307
329
303
305
308
330
304
310
306
328
301
327
310
326
302
314
325
313
316
319
321
320
322
323
317
318
324
PARTS
-67-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Table & Base Parts List
PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
209
210
211
211V2
219
222
223
301
302
303
304
305
306
307
308
X1864201
X1864202
X1864203
X1864204
X1864205
X1864206
X1864207
X1864208
X1864209
X1865209
X1864210
X1865211
X1864211V2
X1864219
X1864222
X1864223
X1864301
X1864302
X1864303
X1864304
X1864305
X1864306
X1864307
X1864308
MAIN TABLE
MAIN TABLE ROLLER
BALL BEARING 6201-2RS
ECCENTRIC SHAFT
SET SCREW M6-1 X 12
THREADED GIB
LOCKING ROD
GIB
KNOB M12-1.75, 6-LOBE, D53 (W1864)
LOCK HANDLE M12-1.75 (W1865)
CAP SCREW M8-1.25 X 16
EXTENSION WING (W1865)
EXTENSION WING V2.07.19 (W1864)
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 25
SET SCREW M8-1.25 X 12
BASE
SET SCREW M10-1.5 X 12
COLUMN (SECONDARY)
COLUMN (PRIMARY)
LEADSCREW 19.05-4 X 321 (SECONDARY)
LEADSCREW 19.05-4 X 335 (PRIMARY)
LEADSCREW NUT 19.05-4
SPACER
309
310
311
312
313
314
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
335
336
INT RETAINING RING 38MM
KEY 4 X 4 X 10
GEAR 24T
EXT RETAINING RING 12MM
BALL BEARING 6202ZZ
INT RETAINING RING 35MM
SPROCKET 10T
FLAT WASHER 10MM
HEX NUT M10-1.25
FLAT WASHER 8 X 22 X 3MM
HEX BOLT M8-1.25 X 25
IDLER BRACKET
IDLER SHAFT
SPROCKET 10T
EXT RETAINING RING 15MM
CHAIN #40 X 166
LIFTING BAR
EXT RETAINING RING 17MM
DUST BOOT FLANGE
TAP SCREW M5 X 10
DUST BOOT
DUST BOOT FLANGE RING
TAP SCREW M5 X 16
PARTS
REF
-68-
X1864309
X1864310
X1864311
X1864312
X1864313
X1864314
X1864316
X1864317
X1864318
X1864319
X1864320
X1864321
X1864322
X1864323
X1864324
X1864325
X1864326
X1864327
X1864328
X1864329
X1864330
X1864335
X1864336
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1864 Labels & Cosmetics
701
702V3
703
Note: Similar headstock
shown as example.
MODEL W1864
20" 5HP PLANER
Specifications
WARNING
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.woodstockint.com
or call (360) 734-3482.
WARNING!
Motor: 5 HP, 230V, 1-Ph, 60 Hz
Full-Load Current Rating: 23A
Cutterhead: 4 Knife, 3-1/4" Dia.
Replacement Knives: D3097
Cutterhead Speed: 5000 RPM
Feed Rates: 16 & 28 FPM
Max. Depth of Cut: 3/32"
Min. Stock Thickness: 1/4"
Max. Stock Thickness: 8"
Min. Stock Length: 7"
Max. Cutting Width: 20"
Weight: 740 lbs.
Date
S/N
Mfd. for Woodstock in Taiwan
175370
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses and respirator.
3. Disconnect power before changing blades, removing
parts, or doing maintenance, service, or adjustments.
4. Only plug power cord into a grounded outlet.
5. Do not wear loose clothing, gloves, jewelry, or other items
that can get entangled. Tie back long hair and roll up sleeves.
6. Ensure machine is correctly set up before starting.
7. Do not plane two boards of varying thickness at same time.
8. Never plane material smaller than 6" long or 3/16" thick.
9. Keep fingers clear of pinch point between stock and table.
10. Stand clear of board ends during cutting operation.
11. Knives are sharp! Use extreme caution when servicing.
12. Never reach into cutting area while machine is running.
13. Do not expose to rain or use in damp or wet locations.
14. Prevent unauthorized use by children or untrained users.
WARNING
ACCIDENTAL INJURY
HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
NOTICE
Add SAE 30 oil every 24 hours of operation.
704
Only shift gearbox when
planer is running.
INJURY HAZARD!
713
To reduce the risk of serious personal
injury, do not remove this cover while the
machine is running or connected to power.
Always disconnect power before servicing.
WARNING
705
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear
protection, and
respirator when using
this machine.
28 FPM
Neutral
16 FPM
706V2
W1864
707
712
710
711
708
710
709
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
701
702V3
703
704
705
706V2
707
X1864701
X1864702V3
X1864703
X1864704
X1864705
X1864706V2
X1864707
READ MANUAL LABEL
MACHINE ID LABEL V3.07.19
DISCONNECT POWER LABEL
ADD OIL NOTICE
BELT COVER WARNING LABEL
SHIFT GEARBOX NOTICE V2.02.19
MODEL NUMBER LABEL
708
709
710
711
712
713
X1864708
X1864709
X1864710
X1864711
X1864712
X1864713
SHOP FOX NAMEPLATE-MEDIUM
BLACK STRIPE TAPE (LOWER)
BLACK STRIPE TAPE (UPPER)
TOUCH-UP PAINT, SHOP FOX WHITE
ELECTRICITY LABEL
EYE/EAR/LUNG INJURY LABEL
-69-
PARTS
Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.
of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..
If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.
be.operated.again..Contact.us.at.(360).734-3482.or.www.woodstockint.com.to.order.new.labels..
Model W1864/W1865 (For Machines Mfd. Since 07/19)
W1865 Labels & Cosmetics
701
702V2
Specifications
WARNING
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.woodstockint.com
or call (360) 734-3482.
Motor: 5 HP, 220V, 1-Ph, 60 Hz
Full-Load Current Rating: 23A
Cutterhead: 4 Spirals, 92 Inserts
Replacement Inserts: D4297
Cutterhead Speed: 5000 RPM
Feed Rates: 16 & 28 FPM
Max. Depth of Cut: 1/8"
Min. Stock Thickness: 1/4"
Max. Stock Thickness: 8"
Min. Stock Length: 7"
Max. Cutting Width: 20"
Weight: 772 lbs.
Date
S/N
Mfd. for Woodstock in Taiwan
703
Note: Similar cutterhead
shown as example.
MODEL W1865 20" 5HP PLANER
w/HELICAL CUTTERHEAD
175370
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses and respirator.
3. Disconnect power before changing inserts, removing
parts, or doing maintenance, service, or adjustments.
4. Only plug power cord into a grounded outlet.
5. Do not wear loose clothing, gloves, jewelry, or other items
that can get entangled. Tie back long hair and roll up sleeves.
6. Ensure machine is correctly set up before starting.
7. Do not plane two boards of varying thickness at same time.
8. Never plane material smaller than 7" long or 3/16" thick.
9. Stand clear of board ends during cutting operation.
10. Inserts are sharp! Use extreme caution when servicing.
11. Never reach into cutting area while machine is running.
12. Keep fingers clear of pinch point between stock and table.
13. Do not expose to rain or use in damp or wet locations.
14. Prevent unauthorized use by children or untrained users.
WARNING
ACCIDENTAL INJURY
HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
712
NOTICE
Add SAE 30 oil every 24 hours of operation.
INJURY HAZARD!
704
To reduce the risk of serious personal
injury, do not remove this cover while the
machine is running or connected to power.
Always disconnect power before servicing.
705
713
706V2
WARNING
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear
protection, and
respirator when using
this machine.
Only shift gearbox when
planer is running.
28 FPM
W1865
Neutral
16 FPM
710
707
711
710
708
PARTS
709
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
701
702V2
703
704
705
706V2
707
X1865701
X1865702V2
X1865703
X1865704
X1865705
X1865706V2
X1865707
READ MANUAL LABEL
MACHINE ID LABEL V2.02.19
DISCONNECT POWER LABEL
ADD OIL NOTICE
BELT COVER WARNING LABEL
SHIFT GEARBOX NOTICE V2.02.19
MODEL NUMBER LABEL
708
709
710
711
712
713
X1865708
X1865709
X1865710
X1865711
X1865712
X1865713
SHOP FOX NAMEPLATE-MEDIUM
BLACK STRIPE TAPE (LOWER)
BLACK STRIPE TAPE (UPPER)
TOUCH-UP PAINT, SHOP FOX WHITE
ELECTRICITY LABEL
EYE/EAR/LUNG INJURY LABEL
Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.
of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..
If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.
be.operated.again..Contact.us.at.(360).734-3482.or.www.woodstockint.com.to.order.new.labels..
-70-
Model W1864/W1865 (For Machines Mfd. Since 07/19)
Fold along dotted lIne
place
stamp
Here
Woodstock international inc.
p.o. box 2309
bellingham, Wa 98227-2309
Fold along dotted lIne
tape along edges--please do not staple
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
and materials for a period of two years from the date of original purchase by the original owner. This
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and
option, the Shop Fox machine or machine part proven to be defective for its designed and intended
use, provided that the original owner returns the product prepaid to an authorized warranty or repair
facility as designated by our Bellingham, Washington office with proof of their purchase of the product
within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the
alleged defect through inspection. If it is determined there is no defect, or that the defect resulted
from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner
must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with
the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no
event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be
tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries
to persons or property or for incidental, contingent, special or consequential damages arising from the
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability
standards. We are commited to continuously improving the quality of our products, and reserve the
right to change specifications at any time.
To register the warranty, go to https://www.woodstockint.com/warranty, or scan the QR code below.
You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable
production information.
WARRANTY
WOODSTOCKINT.COM