Woodstock W1742W 3 HP 15" Planer Owner Manual

MODEL W1742W, W1742SW,

W1754W, W1754SW

15" & 20" PLANERS

V2.08.16

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 8/16)

Phone: (360) 734-3482 • Online Technical Support: [email protected]

COPYRIGHT © JANUARY, 2016 BY WOODSTOCK INTERNATIONAL, INC. REVISED 08/16

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#17486WK Printed in China

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

INTRODUCTION......................................2

Contact Info ....................................... 2

Machine Differences ............................. 2

Manual Accuracy .................................. 2

Machine Specifications .......................... 3

Identification ..................................... 5

Controls & Components ......................... 6

Internal Components ............................ 7

SAFETY................................................8

Standard Machinery Safety Instructions ...... 8

Additional Safety for Planers ................. 10

ELECTRICAL........................................ 11

Circuit Requirements .......................... 11

Grounding Requirements ...................... 12

Extension Cords ................................ 12

SETUP............................................... 13

Unpacking ....................................... 13

Items Needed for Setup ....................... 13

Inventory ........................................ 14

Cleaning Machine ............................... 15

Machine Placement ............................ 16

Lifting & Moving ................................ 17

Assembly ......................................... 18

Dust Collection ................................. 19

Checking Gearbox Oil Level .................. 20

Test Run .......................................... 21

OPERATIONS....................................... 22

General .......................................... 22

Workpiece Inspection .......................... 23

Wood Types ...................................... 23

Planing Tips ..................................... 24

Cutting Problems ............................... 24

Depth of Cut .................................... 26

Bed Roller Height .............................. 27

Setting Feed Rate .............................. 28

Adjusting/Replacing Knives

(W1742W & W1754W) ......................... 28

Adjusting/Replacing Knives ................... 28

Rotating/Replacing Cutterhead Inserts

(W1742SW & W1754SW) ....................... 30

Contents

ACCESSORIES....................................... 31

Planer Accessories ............................. 31

MAINTENANCE..................................... 32

Schedule ......................................... 32

Cleaning & Protecting ......................... 32

Lubrication ...................................... 32

SERVICE............................................. 35

General .......................................... 35

Tensioning/Replacing V-Belts ................. 35

Tensioning Table Height Chain ............... 36

Feed Rollers, Chip Breaker &

Pressure Bar Heights ........................... 37

Adjusting Roller Spring Tension .............. 41

Positioning Chip Deflector .................... 42

Calibrating Table Height Scale ............... 43

Anti-Kickback Fingers .......................... 43

Pulley Alignment ............................... 44

Troubleshooting ................................. 45

Electrical Safety Instructions ................. 47

W1742W & W1742SW Wiring Diagram ....... 48

W1754W & W1754SW Wiring Diagram ....... 49

PARTS:.W1742W.&.W1742SW.................. 50

Headstock ....................................... 50

Table ............................................. 52

Base .............................................. 53

Gearbox .......................................... 54

Feed Gearing .................................... 55

Cabinet Stand ................................... 56

PARTS:.W1754W.&.W1754SW.................. 58

Headstock ....................................... 58

Table ............................................. 60

Base .............................................. 61

Gearbox .......................................... 62

Feed Gearing .................................... 63

Cabinet Stand ................................... 64

PARTS:.LABELS.&.COSMETICS.................. 66

WARRANTY......................................... 69

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)

INTRODUCTION

Contact.Info

We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.

Manual.Accuracy

We are proud to provide a high-quality owner’s manual with your new machine!

IMPORTANT:.Before.contacting,.please.get.the.

original.purchase.receipt,.serial.number,.and.

manufacture.date.of.your.machine..This.information. is. required. for. all. Technical. Support.

calls.and.it.will.help.us.help.you.faster..

We made every effort to be exact with the instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes. the. machine.

you.receive.will.be.slightly.different.than.what.

is.shown.in.the.manual

.

Woodstock International Technical Support

Phone: (360) 734-3482

Email: [email protected]

We want your feedback on this manual. What did you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure, check our website for an updated version. We post current manuals and manual updates for free on our website at www.woodstockint.com

.

Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: [email protected]

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture.Date

and Serial.Number

from the machine ID label (see below). Also, if available, have a copy of your original.purchase.

receipt on hand. This information is required for all Tech Support calls.

Machine.Differences

• Models W1742W and W1742SW are 3 HP, 15" planers.

— Model.W1742W

has a 3-knife cutterhead.

— Model.W1742SW

has a spiral cutterhead.

• Models W1754W and W1754SW are 5 HP, 20" planers.

—.Model.W1754W

has a 4-knife cutterhead.

—.Model.W1754SW

has a spiral cutterhead.

MODEL XXXX

MACHINE NAME

Specifications WARNING!

Motor:

Specification:

Specification:

Specification:

Specification:

Weight:

To reduce risk of serious personal injury when using this machine:

1. Read & understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

Manufacture

Date animal parts, biohazards, burning material/ashes, etc.

6. Do not expose to rain or wet areas.

Date

Serial Number

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended while it is running.

9. Do not use if cord/plug becomes damaged—promptly

Serial Number

11. Always wear a respirator when emptying bags.

12. Prevent unauthorized use by children or untrained users.

Manufactured for Woodstock in Taiwan

-2-


MACHINE

SPECIFICATIONS

© Woodstock International, Inc. • Phone #: (800) 840-8420 • Web: www.shopfox.biz

W1742W W1742SW W1754W W1754SW Model Number

Product Dimensions

Weight

Width (side-to-side) x Depth

(front-to-back) x Height

Foot Print (Length x Width)

Shipping Dimensions

Type

Weight

Width (side-to-side) x Depth

(front-to-back) x Height

Electrical

Power Requirement

Full-Load Current Rating

Minimum Circuit Size

Connection Type

Power Cord Included

Power Cord Length

Power Cord Gauge

Plug Included

Included Plug Type

Switch Type

Motor

Type

Horsepower

Phase

Amps

Speed

Power Transfer

Bearings

Manufacturer Specifications

Country of Origin

Warranty

Approx. Assembly & Setup

Time

Serial Number Location

ISO 9001 Factory

Certified by NRTL

532 lbs.

534 lbs 781 lbs.

790 lbs.

38" x 42" x 44" 38" x 42" x 44" 44" x 56 1 ⁄

2

" x 45" 44" x 56 1 ⁄

2

" x 45"

19" x 23 1 ⁄

2

" 23" x 29"

614 lbs.

37" x 25" x 48"

625 lbs.

Wood Crate

878 lbs.

37" x 25" x 48" 43" x 30" x 48"

240V, Single-Phase, 60 Hz

12A

20A

20A

30A

Cord & Plug

Yes

7 ft.

7 ft.

12 AWG

Yes

6-20 L6-30

Magnetic Switch w/Overload Protection

TEFC Capacitor-Start Induction

3 HP 5 HP

Single-Phase

12A

3450 RPM

Belt Drive

Sealed & Permanently Lubricated

20A

China

1 Year

1 Hour

ID Label

Yes

Yes

891 lbs.

43" x 30" x 48"

-3-

Model Number

Main Specifications

Planer Size

Max. Cut Width

Max. Stock Thickness

Min. Stock Thickness

Min. Stock Length

Number of Cuts Per Inch

Number of Cuts Per Minute

Cutterhead Speed

Planing Feed Rate

Max. Cut Depth Planing Full

Width

Max. Cut Depth Planing

6-Inch Wide Board

Cutterhead Info

Cutterhead Type

Cutterhead Diameter

Number of Knives

Knife Type

Knife Length

Knife Width

Knife Thickness

Knife Adjustment

Number of Spirals

Number of Indexable Cutters

Cutter Insert Type

Cutter Insert Length

Cutter Insert Width

Cutter Insert Thickness

Table Info

Table Movement

Table Bed Length x Width

Table Bed Thickness

Floor-to-Table Height

Construction

Table

Body

Stand/Cutterhead Assembly

Feed Rollers

Paint Type/Finish

W1742W


15 in.

15 in.

15,000

6 1 ⁄

2

in.

104, 56

5 ⁄

32

in.

W1742SW W1754W

20 in.

20 in.

8 in.

3 ⁄

16

in.

5000 RPM

16, 20 FPM

20,000

1 ⁄

8

in.

7 1 ⁄

2

in.

104, 83

1 ⁄

4

in.

W1754SW

3-Knife

3

HSS, Single-

Sided, Solid

15 in.

1 in.

1 ⁄

8

in.

Jack Screws

N/A

N/A

3 in.

N/A

N/A

N/A

N/A

Spiral

N/A

N/A

N/A

N/A

N/A

N/A

4

72

Indexable

Carbide

14 mm

14 mm

2 mm

41 3 ⁄

4

x 16 in.

25–32 3 ⁄

4 in.

8 in.

2 3 ⁄

8

in.

4-Knife

4

HSS, Single-

Sided, Solid

20 in.

3 1 ⁄

16

in.

1 in.

1 ⁄

8

in.

Jack Screws

N/A

N/A

N/A

N/A

N/A

N/A

Spiral

N/A

N/A

N/A

N/A

N/A

N/A

4

96

Indexable

Carbide

14 mm

14 mm

2 mm

56 1 ⁄

2

x 21 in.

25 3 ⁄

8

–33 3 ⁄

4

in.

Precision-Ground Cast Iron

Cast Iron

Steel

Infeed: Serrated Steel/Outfeed: Rubber

Powder Coated

-4-


Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Control Panel

Return Rollers

Table

Height

Handwheel

Gearbox

Feed Rate

Control Knob

Front

Extension

Wing

Bed Rollers

Lifting

Bars

(2 of 4)

Table

Locks

Table

Height

Scale

Cabinet

Access

Panel

Mobile-Base

Foot Pedal

To. reduce. your. risk. of. serious. injury.

or. damage. to. the. machine,. read. this.

entire.manual.BEFORE.using.machine.

-5-


Controls.&.Components

Refer to the Figures.1–3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

A.. Control.Panel.for.Magnetic.Switch: Green START button turns motor ON when pressed. Red Emergency

STOP button turns motor OFF when pressed; for safety purposes, this button will remain depressed and prevent restarting until reset. Reset by rotating clockwise until it pops out.

B.. Table.Height.Handwheel: Raises and lowers table to accommodate different workpiece thicknesses.

One complete revolution moves the table approximately 1 ⁄

16

".

C... Feed.Rate.Control.Knob: Selects 20 FPM feed rate when pushed in, and 16 FPM feed rate when pulled out.

D... Table.Locks: Secure table height position when tightened.




A

C

E

D

Figure.1

. Table elevation and feed controls.

B

E.

Depth-of-Cut.Limiter:.

Limits depth of cut to a maximum of 1 ⁄

8

" at full width ..

F.. Return.Rollers: Assist sliding workpiece back to operator following planing operation.

G.. Dust.Port:.

Connects to a dust collection system to extract shavings and dust during operation.

H... Mobile-Base.Foot.Pedal: When engaged, lifts machine onto casters for repositioning. When disengaged, allows machine to rest firmly on floor during operations.

F

G

Figure.2

. Return rollers and dust port.

-6-

H

Figure.3

. Mobile-base foot pedal.


Internal.Components

FRONT

C D

E

A

B

F REAR

G

Workpiece

H H

I

Figure.4.

Workpiece path and major planing components (side cutaway view).

A.

Anti-Kickback.Fingers: Provide additional safety for the operator.

B.

Serrated.Infeed.Roller:.

Pulls the workpiece toward the cutterhead.

C.. Chip.Breaker:.

Breaks off chips created by the cutterhead to prevent tear out and diverts the chips to the dust port.

F.. Pressure.Bar.

(W1754W & W1754SW)

Pulls the workpiece through the planer.

:.

Stabilizes the workpiece as it leaves the cutterhead and assists in deflecting wood particles toward the dust port.

G.. Outfeed.Roller:.

D.. Chip.Deflector:.

hood.

the workpiece.

Directs chips into the dust

E.. Cutterhead:.

Holds the knives/indexable carbide inserts that remove material from

H.. Table.Rollers:.

Provide upward pressure on the workpiece, enabling the feed rollers to pull the workpiece along.

I.. Planer.Table:.

Provides a smooth and level path for the workpiece as it moves through the planer.

Like. all. machinery. there. is. potential. danger. when. operating. this. machine.. Accidents. are. frequently.caused.by.lack.of.familiarity.or.failure.to.pay.attention..Use.this.machine.with.respect.

and.caution.to.decrease.the.risk.of.operator.injury..If.normal.safety.precautions.are.overlooked.

or.ignored,.serious.personal.injury.may.occur.

-7-


SAFETY

For.Your.Own.Safety,

Read.Manual.Before.Operating.Machine

The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This.

manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the.

safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by.

themselves.do.not.eliminate.danger.and.are.not.a.substitute.for.proper.accident.prevention.measures—this.responsibility.is.ultimately.up.to.the.operator!

Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.

WILL.result.in.death.or.serious.injury.

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

COULD.result.in.death.or.serious.injury.

NOTICE

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

MAY.result.in.minor.or.moderate.injury.

This.symbol.is.used.to.alert.the.user.to.useful.information.about.

proper.operation.of.the.equipment.or.a.situation.that.may.cause.

damage.to.the.machinery.

OWNER’S.MANUAL..

Read and understand this owner’s manual BEFORE using machine.

TRAINED.OPERATORS.ONLY..

Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS.ENVIRONMENTS..

Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL.ALERTNESS.REQUIRED..

Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL.EQUIPMENT.INJURY.RISKS..

You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT.POWER.FIRST..

Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE.PROTECTION..

Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety glasses.

-8-


WEARING.PROPER.APPAREL..

Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS.DUST..

Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING.PROTECTION..

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE.ADJUSTING.TOOLS..

Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED.USAGE..

Only use machine for its intended purpose—never make modifications without prior approval from Woodstock

International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

AWKWARD.POSITIONS..

Keep proper footing and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN.&.BYSTANDERS..

Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS.&.COVERS..

Guards and covers reduce accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

FORCING.MACHINERY..

Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER.STAND.ON.MACHINE..

Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE.MACHINE..

Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE.RECOMMENDED.ACCESSORIES..

Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED.OPERATION..

To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN.WITH.CARE..

Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK.DAMAGED.PARTS..

Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN.POWER.CORDS..

When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING.DIFFICULTIES..

If at any time you experience difficulties performing the intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

-9-


Additional.Safety.for.Planers

MAIN.PLANER.INJURY.RISKS..

Familiarize yourself with the main injury risks associated with planers—always use common sense and good judgement to reduce your risk of injury.

Main.injury.risks.from.planers: amputation/ lacerations from contact with the moving cutterhead, entanglement/crushing injuries from getting caught in moving parts, blindness or eye injury from flying wood chips, or impact injuries from workpiece kickback.

BODY.PLACEMENT..

Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs.

GRAIN.DIRECTION..

Planing across the grain is hard on the planer and may cause kickback.

Plane in the same direction or at a slight angle with the wood grain.

PLANING.CORRECT.MATERIAL..

Only plane natural wood stock. DO NOT plane MDF,

OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.

KICKBACK..

Know how to reduce the risk of kickback and kickback-related injuries.

“Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.

LOOKING.INSIDE.PLANER..

Wood chips fly around inside planer at a high rate of speed during operation. To reduce risk of injury from flying material, DO NOT look inside planer during operation.

CUTTING.LIMITATIONS..

To reduce risk of kickback hazards or damage to machine, do not exceed maximum depth of cut or minimum board length and thickness found in

Data Sheet. Only feed one board at a time.

AVOID.MOVING.PARTS..

Never remove guards/ covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.

DULL/DAMAGED.KNIVES/INSERTS..

Only use sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.

INFEED.ROLLER.CLEARANCE..

The infeed roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

FEED.WORKPIECE.PROPERLY..

To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.

INSPECTING.STOCK..

To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material.

Workpieces with minor warping should be jointed first or planed with the cupped side facing the infeed table.

WORKPIECE.SUPPORT..

To reduce risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.

SECURE.KNIVES/INSERTS..

Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.

-10-


ELECTRICAL

Circuit.Requirements

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

The. machine. must. be. properly. set. up.

before. it. is. safe. to. operate.. DO. NOT.

connect. this. machine. to. the. power.

source.until.instructed.to.do.so.later.in.

this.manual.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Full-Load.Current.Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

W1742W.&.W1742SW

Full-Load.Current.Rating.............................. 12.Amps

W1754W.&.W1754SW

Full-Load.Current.Rating.............................. 20.Amps

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

W1742W.&.W1742SW.Circuit.Requirements

Circuit.Type.......................240V,.60.Hz,.Single-Phase

Circuit.Size.............................................. 20.Amps

Plug/Receptacle..................................... NEMA.6-20

W1754W.&.W1754SW.Circuit.Requirements

Circuit.Type.......................240V,.60.Hz,.Single-Phase

Circuit.Size.............................................. 30.Amps

Plug/Receptacle....................................NEMA.L6-30

Incorrectly. wiring. or. grounding. this.

machine.can.cause.electrocution,.fire,.

or.machine.damage..To.reduce.this.risk,.

only.an.electrician.or.qualified.service.

personnel. should. do. any. required.

electrical.work.on.this.machine.

NOTICE

The.circuit.requirements.listed.in.this.

manual. apply. to. a. dedicated. circuit— where.only.one.machine.will.be.running.

at. a. time.. If. this. machine. will. be.

connected. to. a. shared. circuit. where.

multiple.machines.will.be.running.at.the.

same.time,.consult.with.an.electrician.

to. ensure. that. the. circuit. is. properly.

sized.for.safe.operation.

-11-


Grounding.Requirements

This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

For.240V.Connection

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify provided plug!

Extension.Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum.Gauge.Size.at.240V....................... 12.AWG

Maximum.Length.(Shorter.is.Better).................50.ft.

The. machine. must. be. properly. set. up.

before. it. is. safe. to. operate.. DO. NOT.

connect. this. machine. to. the. power.

source.until.instructed.to.do.so.later.in.

this.manual.

W1742W/

W1742SW

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Grounding Prong

Figure.5.

NEMA 6-20 plug & receptacle.

W1754W/

W1754SW

L6-30 GROUNDED

LOCKING

RECEPTACLE

Grounding Prong is Hooked

L6-30

LOCKING

PLUG

Current Carrying Prongs

Figure.6.

NEMA L6-30 plug & receptacle.

No. adapter. should. be. used. with. the.

required.plug..If.the.plug.does.not.fit.

the.available.receptacle.or.the.machine.

must. be. reconnected. to. a. different.

type.of.circuit,.the.reconnection.must.

be.made.by.an.electrician.or.qualified.

service. personnel. and. it. must. comply.

with.all.local.codes.and.ordinances.

-12-


SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

Items.Needed.for.Setup

The following items are needed, but not included, to set up your machine.

Description.

Qty

• Additional People ..........................................1

• Safety Glasses ................................1 Per Person

• Forklift (rated for at least 1000 lbs.) ..................1

• Cleaner/Degreaser ............................ As Needed

• Disposable Shop Rags ......................... As Needed

• Phillips Screwdriver #2 ...................................1

• Open-End Wrench or Socket 12mm .....................1

• Open-End Wrench or Socket 14mm .....................1

• Hex Wrenches 3, 4, 5, 6, 8mm .....................1 Ea.

• Straightedge 4' .............................................1

• Dust Collection System ...................................1

• 4" Dust Hose w/Clamps (W1742W & W1742SW) ......1

• 5" Dust Hose w/Clamps (W1754W & W1754SW) ......1

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during entire setup process!

USE. helpers. or. power.

lifting. equipment. to. lift.

this.machine..Otherwise,.

serious. personal. injury.

may.occur..

-13-


Inventory

The following is a list of items shipped with your machine.

Before beginning setup, lay these items out and inventory them.

Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box.Contents.(Figure.7).

Qty

A.

Planer (Not Shown) ........................................1

B.

Extension Wings ............................................2

C.

Return Roller (15" Models Only) .........................1

D..

Dust Hood ...................................................1

E.

Handwheel ..................................................1

F.

Handwheel Handle ........................................1

G.

Foot Pedal Caster Assembly ..............................1

H.

Feed Rate "T" Knob M8-1.25 .............................1

I..

Hex Wrenches 3, 4, 5, 6mm ........................1 Ea.

J.

Hex Wrench 8mm (20" Models Only)....................1

K..

Rubber Foot Assemblies ..................................2

L..

Cap Screws M8-1.25 x 60 (Rear Wheels) ...............2

Lock Washers 8mm (Rear Wheels) ......................2

M..

Cap Screws M8-1.25 x 50 (Foot Pedal) .................3

Flat Washers 8mm (Foot Pedal) .........................6

Lock Washers 8mm (Foot Pedal) ........................3

Hex Nuts M8-1.25 (Foot Pedal) ..........................3

N..

Rear Wheels ................................................2

O..

Table Lock Star Knobs (15" Models Only) ..............2

.

Included.with.Straight-Knife.Planers.(Figure.8).

P..

Knife-Setting Jig ...........................................1

Included.with.Spiral.Cutterhead.Planers.(Figure.9).

Q.

Spare Cutterhead Inserts .................................5

Flat Head Torx Screws T-20 M6-1 x 15 .................5

R.

L-Handle Torx Wrench T20 ...............................1

S.

T-Handle Torx Wrench T20 ...............................1

B

H

F

E

I

J K L M N

Figure.7.

Loose inventory.

O

Figure.8.

Knife-setting jig for straightknife planers.

Q

P

D

C

R

G

-14-

S

Figure.9.

Spare cutterhead inserts and

Torx wrenches for spiral cutterhead planers.


Cleaning.Machine

To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound.

If you are unprepared or impatient, this compound can be difficult to remove. To ensure that the removal of this coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:

• Cleaner/degreaser designed to remove storage wax and grease

• Safety glasses & disposable gloves

• Solvent brush or paint brush

• Disposable Rags

To.remove.rust.preventative.coating,.do.these.steps:

1.

DISCONNECT MACHINE FROM POWER!

2.

Put on safety glasses and disposable gloves.

3.

Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.

4.

Wipe off surfaces. If your cleaner/degreaser is effective, the coating will wipe off easily.

Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)

5.

Repeat compound is removed.

6.

To prevent rust on freshly cleaned surfaces, immediately coat with a quality metal protectant.

Gasoline.and.petroleum.

products.have.low.flash.

points.and.can.explode.

or.cause.fire.if.used.to.

clean.machinery..Avoid.

using. these. products.

to. clean. machinery..

Many. cleaning. solvents.

are. toxic. if. inhaled..

Minimize. your. risk.

by. only. using. these.

products. in. a. well.

ventilated.area.

In. a. pinch,. automotive. degreasers,.

mineral. spirits. or. WD•40. can. be. used.

to. remove. rust. preventative. coating..

Before. using. these. products,. though,.

test.them.on.an.inconspicuous.area.of.

your. paint. to. make. sure. they. will. not.

damage.it.

-15-


Machine.Placement

Weight.Load

Refer to the Machine.Specifications

for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Physical.Environment

The physical environment where your machine is operated is important for safe operation and the longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95%

(non-condensing); or the environment is subject to vibration, shocks, or bumps.

Space.Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual. See.below.for.

required.space.allocation.

Electrical.Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Children. or. untrained. people.

may.be.seriously.injured.by.this.

machine..Only.install.in.an.access.

restricted.location.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Model W1742W

X = 42"

Y = 38"

EXAMPLE ONLY

WILL SHOW:

Wall

Model W1742SW

X = 42"

Y = 38"

Location Where Power Source Enters Machine

Location of Dust Port

Min. 30" for Maintenance

Model W1754W

X = 56½"

Y = 44"

Model W1754SW

X = 56½"

Y = 44"

Dust

Port

Swing of Doors to 90°

Y Feed Direction

2.5' Space between any kind of serviceable area and the wall

(including any maintenance access panels, electrical boxes, body panel covers for coolant tanks, stand panels for accessing

V-belts, etc.). This will allow customers enough work space for

= Electrical Connection maintenance or service

Illustration Not To Scale

Figure.10.

Working clearances.

-16-


Lifting.&.Moving

The planer is equipped with four lifting bars that extend in order to lift and place the planer, as shown in

Figure.11

.

The rear wheels and front feet mount to the bottom of the machine. Therefore, the best time to assemble these components is while the machine is elevated safely by the forklift.

When. installing. rear. wheels. and. front. feet. in. Steps.

2–3,. machine. MUST. be. fully. supported. by. forklift.

to. prevent. machine. from. falling,. causing. serious.

crushing. injury. or. death.. If. machine. can. not. be.

sufficiently.supported.during.the.next.two.steps,.we.

recommend.temporarily.setting.machine.on..supports.

such.as.4.x.4.blocks.to.raise.it.off.the.ground.

HEAVY LIFT!

Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Lifting

Bar

(1 of 4)

To.lift.and.place.machine,.do.these.steps:

1..

Use forklift to lift machine off pallet (see

Figure.11

).

.

Tip:.

When positioning lift forks, place shop rags or cardboard between forks and cabinet stand to avoid scratching paint.

2..

While machine is elevated, install rear wheels using (2) M8-1.25 X 60 cap screws and (2) 8mm lock washers (see .Figure.12

).

Figure.11.

Lifting planer with forklift.

x 2

Rear Wheel

(1 of 2)

Figure.12.

Rear wheels installed with machine elevated by forklift.

3.

Install both front feet (see Figure.13

).

4.

Set machine down in suitable location.

Front Foot

(1 of 2)

Figure.13.

Front feet installed with machine elevated by forklift.

-17-


Assembly

To.assemble.planer,.do.these.steps:

1. W1742W.&.W1742SW: Attach each table extension wing to planer table with (2) pre-installed M8-1.25 x 25 cap screws, 8mm lock washers, and 8mm flat washers,. Do not fully tighten cap screws at this time.

W1754W.&.W1754SW: Attach each table extension wing to planer table with (4) pre-installed M10-1.5 x

25 cap screws, 10mm lock washers, and 10mm flat washers (see Figure.14

). Do not fully tighten cap screws at this time.

2.

Using a straightedge as a guide, and table adjustment set screws and cap screws for leveling control, position extension wings even with table and fully tighten cap screws from Step.1

.

.

Note:.

Be aware that bed rollers will give you a false reading with your straightedge if they are raised above table. Move them down or work around them when leveling extension wings (refer to Bed Roller

Height on Page 27 for more information).

3.. W1742W.&.W1742SW.Only:.

Remove two preinstalled hex nuts from each table locking rod, then install table lock star knobs on locking rods (see

Figure.15

).

.

Note:.

Pre-installed hex nuts on table locking rods are for shipping purposes only and may be discarded after removal.

4.

Thread handwheel handle into handwheel (see

Figure.15

).

5.

Thread T-knob onto feed rate shaft (see Figure.15

).

6.

Secure handwheel on shaft with pre-installed M5-.8 x

16 cap screw and 5mm flat washer (see Figure.15

).

top and bottom of dust hood to planer with (6) pre-installed M6-1 x 12 flange bolts

(see Figure.16

).

Handwheel

Handwheel

Handle

Adjustment

Set Screws

(1 of 2)

Adjustment

Cap Screws

Figure.14.

Front extension wing installed

(Model W1754SW shown).

T-Knob

Star Knobs

Figure.15.

Installing table height handwheel, T-knob and table lock star knobs installed.

3 of 6

Figure.16.

Dust hood attached

(Model W1742W shown).

-18-


8.

W1742W.&.W1742SW.Only: Remove two preinstalled cap screws and rear return roller bracket shown in Figure.17

. Mount rear return roller between brackets, then re-install cap screws.

Note: Models W1742W & W1742SW ship with the rear return roller as separate inventory, because for these models, the return roller blocks access to the dust hood fasteners. Therefore, with these models, the rear return roller must be installed AFTER the dust hood.

9.

Attach foot-pedal caster assembly to bottom of machine using (3) M8-1.25 x 50 cap screws, (3) 8mm lock washers, (6) 8mm flat washers, and (3) M8-1.25 hex nuts (see Figure.18

).

Dust.Collection

Recommended.CFM.at.Dust.Port

• W1742W & W1742SW ............................400 CFM

• W1754W & W1754SW ............................625 CFM

Rear Return

Roller

Bracket x 2

Figure.17.

Return roller bar installed.

This. machine. creates. substantial. amounts. of. dust.

during.operation..Breathing.airborne.dust.on.a.regular.basis.can.result.in.permanent.respiratory.illness..

Reduce.your.risk.by.wearing.a.respirator.and.capturing.the.dust.with.a.dust.collection.system.

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.

To connect the machine to a dust collection system, fit a 4" dust hose (W1742W & W1742SW) or a 5" dust hose

(W1754W & W1754SW) over the dust port, and secure in place with a hose clamp (see Figure.19

). Tug the hose to make sure it does not come off.

Note:.

A tight fit is necessary for proper performance.

Figure.18.

x 3

Attaching foot-pedal caster assembly to bottom of machine.

Figure.19.

Dust hose connected to dust port.

-19-


Checking.Gearbox.Oil.

Level

Before starting your machine for the first time, make sure the gearbox has oil. The proper oil level is just even with the bottom of the fill plug hole. The gearbox uses ISO 320 or SAE 140 gear oil. SAE 85W–140 multi-weight gear oil can also be used as a substitute. DO NOT mix oil types.

Note: Although it is not necessary to remove the drive chain cover to access the fill plug (see Figure 20 ), it is more convenient to do so. To remove the cover, remove the seven cap screws that secure it to the planer.

To.check.gearbox.oil.level,.do.these.steps:

1.

Remove gearbox fill plug (see Figure.20

).

2.

Dip short end of a clean hex wrench inside fill hole, and then remove it.

— If the end of the hex wrench is coated with oil, then the gearbox oil level is okay. Replace the fill plug and continue with setup.

— If the end of the hex wrench is not coated with oil, then you need to add more oil. Refer to

Gearbox.Oil

on Page.34.

for instructions on how to do this.

Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.

Fill Plug

Figure.20.

Drive chain cover removed to access gearbox fill plug.

-20-


Test.Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again.

The Troubleshooting table in the SERVICE section of this manual can help.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

To.test.run.the.machine,.do.these.steps:

1.

Clear all setup tools away from machine.

2.

Connect machine to power supply.

3.

Push STOP button in, then twist it clockwise so it pops out—this resets the switch so it will start the machine (see Figure.21

).

4.

Push START button to turn machine ON . A correctly operating machine runs smoothly with little or no vibration or rubbing noises.

5.

Press STOP button to turn machine OFF .

6.

WITHOUT resetting switch, press START button. The machine should not start.

— If machine does not start, the STOP button safety feature is working correctly. Congratulations! The

Test Run is complete.

— If machine does start (with STOP button pushed in), immediately disconnect power to machine.

The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Refer to Troubleshooting on Page.45

, or call Tech

Support for help.

Serious. injury. or. death. can. result.

from. using. this. machine. BEFORE.

understanding. its. controls. and. related.

safety.information..DO.NOT.operate,.or.

allow.others.to.operate,.machine.until.

the.information.is.understood..

DO. NOT. start. machine. until. all.

preceding.setup.instructions.have.been.

performed..Operating.an.improperly.set.

up. machine. may. result. in. malfunction.

or. unexpected. results. that. can. lead.

to. serious. injury,. death,. or. machine/ property.damage.

TWIST

To reset switch, twist button clockwise.

Figure.21.

Resetting the switch.

After. approximately. 16. hours. of.

operation,.V-belts.will.stretch.and.seat.

into. pulley. grooves. and. need. to. be.

properly. tensioned. to. avoid. severely.

reducing. life. of. V-belts.. Refer. to.

Tensioning/Replacing. V-Belts. on. Page.

35.for.detailed.instructions.

-21-


OPERATIONS

General

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!

The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

Due to its generic nature, this overview is NOT intended to be an instructional guide.




To.complete.a.typical.operation,.the.operator.does.the.

following:

1.

Examines workpiece to make sure it is suitable for planing.

2.

Puts on safety glasses or face shield, a respirator, and ear protection.

3.

Places workpiece on table with flat side down and correctly adjusts table height for workpiece thickness and depth of cut.

4.

5.

— If workpiece is bowed, operator surface planes workpiece on a jointer until one side is flat. Doing so ensures that it sits solidly on planer table during operation.

When all safety precautions have been taken, turns planer ON .

Stands to one side of planer path to reduce risk of kickback injuries, then feeds workpiece into planer until infeed roller grabs it.

Eye. injuries,. respiratory. problems,. or.

hearing.loss.can.occur.while.operating.

this. tool.. Wear. personal. protective.

equipment. to. reduce. your. risk. from.

these.hazards.

Note:.

Infeed and outfeed rollers control feed rate of workpiece as it passes through planer. Operator does not push or pull on workpiece.

— If cut is too deep and bogs down planer, operator immediately reduces depth of cut.

6.

Once workpiece is clear of outfeed roller and stops moving, operator removes workpiece from outfeed table and measures workpiece thickness. If further planing is required, operator raises table slightly (approximately 1 ⁄

4 to 1 ⁄

2

turn of the handwheel), then feeds workpiece into front of planer again.

7.

Operator repeats this process until desired thickness is achieved, then turns machine OFF .

-22-


Workpiece.Inspection

Some workpieces are not safe to use or may require modification before they are. Before.

cutting,.inspect.all.workpieces.for.the.

following:

• Material.Type: This machine is only intended for workpieces of natural wood fiber. Attempting to use workpieces of any other material that may break apart during operation could lead to serious personal injury and property damage.

• Foreign.Objects: Inspect lumber for defects and foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber,

DO NOT use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.

•. Large/Loose.Knots:.

Loose knots can become dislodged during operation. Large knots can cause kickback and machine damage. Always use workpieces that do not have large/loose knots.

•. Wet.or."Green".Stock: Avoid using wood with a high water content. Wood with more than 20% moisture content or wood exposed to excessive moisture (such as rain or snow), will cut poorly and cause excessive wear to the machine. Excess moisture can also hasten rust and corrosion of the machine and/or individual components.

• Excessive.Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

• Minor.Cupping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table. On the contrary, a workpiece supported on the bowed side will rock during operation and could cause severe injury from kickback.

Wood.Types

The species of wood, as well as its condition, greatly affects the depth of cut the planer can effectively take with each pass.

The chart in the figure below shows the Janka

Hardness Rating for a number of commonly used species. The larger the number, the harder the workpiece, and the less material should be removed in any one pass for good results.

Note:.

The Janka Hardness Rating is expressed in pounds of force required to embed a 0.444" steel ball into the surface of the wood to a depth equal to half the ball's diameter.

Species

Ebony

Red Mahogany

Rosewood

Red Pine

Sugar Maple

White Oak

White Ash

American Beech

Red Oak

Black Walnut

Teak

Black Cherry

Cedar

Sycamore

Douglas Fir

Chestnut

Hemlock

950

900

770

660

540

500

White Pine

Basswood

Eastern White Pine

Balsa

420

410

380

100

Figure.22.

Janka Hardness Rating for some common wood species.

Janka

Hardness

3220

2697

1780

1630

1450

1360

1320

1300

1290

1010

1000

-23-


Planing.Tips

• Inspect your lumber for twisting or cupping, and surface one face on a jointer if necessary before planing workpiece.

• Scrape off all glue when planing glued-up panels. Dried glue can quickly dull knives/ inserts.

• DO NOT plane more than one piece at a time.

• Never remove more than the recommended amount of material on each pass. Only remove a small amount of material on each pass when planing wide or dense stock.

• Support the workpiece on both ends. Get assistance from another person if you are planing long lumber, or use roller stands to support the workpiece.

• Measure the workpiece thickness with calipers to get exact results.

• Carefully inspect all stock to make sure it is free of large knots or foreign objects that may damage your knives/inserts, cause kickback, or be ejected from the planer.

• When possible, plane equal amounts on each side of the board to reduce the chance of twisting or cupping.

• Use the entire width of the planer to wear knives/inserts evenly. With narrow workpieces, alternate between far left, far right, and the middle of the table.

Your knives/inserts will remain sharp much longer.

• To avoid "chip marks," always plane WITH the grain direction of the wood. Never plain cross-grain or end-grain.

• Plane ONLY natural wood fiber. Do not plane wood composites or other materials that could break up in the planer and cause operator injury or damage to planer.

• Always true cupped or warped stock on a jointer before planing.

-24-

Cutting.Problems

Below is a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possible answers to problems you may encounter while planing different materials. Possible solutions follow the descriptions.

Chipped.Grain

Problem: Usually a result of cutting against the grain, planing lumber with knots or excessive amount of cross grain, or using dull knives/ inserts.

Note:.

Some amount of chipping is normal with highly figured wood.

Solution: Decrease the depth of cut. Reduce the feed rate. Inspect your lumber and determine if its grain pattern is causing the problem. If the lumber does not show substantial crossgrain, inspect your knives/inserts.

Fuzzy.Grain.

Problem: Usually caused by surfacing lumber with too high of a moisture content. Sometimes fuzzy grain is an unavoidable characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives/inserts.

Solution: Check the lumber with a moisture meter. If moisture is greater than 20%, sticker the lumber and allow it to dry. Otherwise, inspect the knife/insert condition.

Snipe

Problem: Occurs when board ends have more material removed than the rest of the board.

Usually caused when the workpiece is not properly supported as it goes through the machine. In many cases, however, a small amount of snipe is inevitable.

Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed.


Chip.Marks.or.Indentations

Problem: Chip indentation or chip bruising is the result of wood chips not being thrown away from the cutterhead and out of the machine.

Instead they are carried around the cutterhead, deposited on the planed surface and crushed by the outfeed roller. Some of the causes of chip indentation are:

• Wood chips/sawdust not being properly expelled from the cutterhead.

• The type of lumber being planed. Certain species have a tendency to chip bruise.

• A high moisture content (over 20%) or surface moisture (refer to Page.23

).

• Dull knives.

• Excessive depth of cut.

Solution:

• Use a proper dust collection system; adjust chip deflector in or out as necessary.

• Lumber must be completely dry, preferably kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially-airdried (PAD) lumber.

• Make sure planer knives/inserts are sharp.

• Reduce depth of cut.

Rippled.Cut.

Problem: Regularly spaced indentations across face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate.

Solution: Reduce outfeed roller pressure; reduce feed rate.

Pitch.&.Glue.Build-up.

Problem: Glue and resin buildup on the rollers and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber, uneven knife/insert marks, and chatter.

Solution: Clean the rollers and cutterhead.

-25-


Depth.of.Cut

Table.Movement.per.Handwheel.Revolution

One Full Revolution .........................................

1 ⁄

16

"

The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead.

The depth of cut is set by adjusting the distance of the table below the cutterhead. This distance is the thickness of the workpiece minus the depth of cut. The planing depth of cut is controlled by using the table height handwheel on the right side of the machine (see

Figure.23

). Rotating the handwheel clockwise raises the table.

Although the correct depth of cut varies according to wood hardness and workpiece width, we recommend the maximum depth of cut (per pass) be no more than 1 ⁄

16

".

A series of light cuts will give better end results and put less stress on the planer than trying to take off too much material in a single pass.

The depth of cut can be referenced directly from the table height scale on the front of the planer, as shown in

Figure.23

. The range of material thickness that can be planed is 3⁄16"–8".

Note:.

The scale functions as a general guide only, and is not intended for low-tolerance, precision results.

Table

Height

Handwheel

Table

Height

Indicator

& Scale

Figure.23.

Location of table height handwheel, indicator, and scale.

-26-


Bed.Roller.Height

Bed Roller Height Range ........................0.002"–0.020"

Table

0.002"–0.020"

The correct height of the bed rollers will vary, depending on the type of material you intend to plane. However, as a general rule, keep the bed roller height within 0.002"–

0.020" above the table surface, as illustrated in Figure.24

.

When planing rough stock, set the rollers high to keep the lumber from dragging along the bed. When planing milled lumber, set the rollers low to help minimize snipe.

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a

Rotacator (refer to Page.31

) to gauge the bed roller height from the table surface. If a Rotacator is not available, a straightedge and feeler gauges can be used, but care must be taken to achieve accurate results.

Roller

Figure.24.

Recommended bed roller height above the table surface.

Tools.Needed.

Qty

Hex Wrench 4mm (W1742W/W1742SW) .....................1

Hex Wrench 3mm (W1754W/W1754SW) .....................1

Hex Wrench 6mm ...............................................1

Rotacator .........................................................1

Bed.rollers.that.are.not.adjusted.to.the.

correct.height.or.out.of.alignment.with.

each. other. can. cause. poor. finishes,.

inconsistent. planing. thickness,. and.

other.undesirable.results.

To.adjust.bed.rollers,.do.these.steps:

1.


2.

Completely lower table to give yourself enough room to work.

3.

Loosen set screws (see Figure.25

) above each of four roller adjustment cams (there are two on each side of planer).

4.

Rotate eccentric adjustment cams to raise or lower bed rollers to desired height above table surface.

5.

Verify both sides of each roller are at same height, then re-tighten set screws to secure in place.

6.

Re-check roller heights to make sure they did not change while being secured.

— If roller heights are not correct, repeat this procedure until they are.

Set Screws

(2 of 4)

Adjustment

Cams

(2 of 4)

Figure.25.

Bed roller height controls.

-27-


Setting.Feed.Rate

The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and providing a consistent rate of movement. The speed that these rollers move the workpiece through the planer is the feed rate.

Generally, low feed rates are used for dimensioning passes, while higher feed rates are used for finishing passes.

Figure.26

illustrates the three different positions of the feed rate control knob:

• Push knob in to use high feed rate of 20 FPM.

• Pull the knob out to use the low feed rate of 16

FPM.

• Move knob to center position to place gearbox in neutral.

Only. change. the. feed. rate. when. the.

planer.is.running,.but.DO.NOT.attempt.

to. change. the. feed. rate. during. any.

cutting. operations. or. damage. to. the.

gearbox.will.result.

20 FPM

16 FPM

Neutral

Figure.26.

Feed rate control knob positions.

Adjusting/Replacing.

Knives.(W1742W.&.

W1754W)

Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results.

The knives on Model W1742W/W1754W are supported by jack screws in the cutterhead and held in place by gibs. Rotating the jack screws to raise or lower them determines the knife height. The knife height setting is then secured by tightening the gib bolts (see Page.29

).

The knife-setting jig that is included with the Model

W1742W/W1754W is designed to set the knives 0.059" higher than the cutterhead surface.

Note:.

If you need to replace or sharpen a knife, you can remove the knife from the cutterhead during Step 5 of the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives.

Replacement knives are available through our catalog and website (refer to Page 31 for options).

-28-

To. reduce. risk. of. shock. or. accidental.

startup,. always. disconnect. machine.

from. power. before. adjustments,.

maintenance,.or.service.

Cutterhead. knives. are. extremely.

sharp.. Accidental. contact. with. knives.

can. result. in. severe. cuts.. Take. great.

caution. whenever. working. with. or.

around.cutterhead.knives..Wear.heavy.

leather.gloves.to.reduce.risk.of.severe.

cuts.

To. maintain. accurate. and. consistent.

planing.results,.we.do.not.recommend.

sharpening. knives. yourself.. Instead,.

just. replace. dull. knives. or. have. them.

professionally.sharpened.


Tools.Needed.

Qty

Phillips Screwdriver #2 .........................................1

Open-End Wrench 12, 13mm .............................1 Ea.

Hex Wrench 3mm ...............................................1

Knife-Setting Jig ................................................1

To.adjust.height.of.knives,.do.these.steps:

1.


2.

Remove dust port and top cover to expose cutterhead.

3.

Put on heavy leather gloves.

4.

Remove belt cover, then rotate cutterhead pulley to give you good access to one of the knives.

5.

Loosen cutterhead gib bolts until knife is completely loose, then position knife-setting jig over knife so that knife edge is directly under center pad, as shown in Figure.28

.

Loosen

Tighten

Knife

Jack Screw

Gib

Gib Bolt

Figure.27.

W1742W/W1754W cutterhead components.

Center

Pad

Knife-

Setting Jig

Gib

Bolt

Knife

Figure.28.

Knife-setting jig correctly positioned over knife.

6.

Insert hex wrench into jack screws through access holes in cutterhead (see Figure.29

), then rotate jack screws to raise or lower knife until it barely touches center pad of knife-setting jig with all legs of jig still firmly on cutterhead. Snug gib bolts enough to hold knife in place.

7.

Slightly tighten gib bolts, starting at middle and working your way to ends by alternating left and right, as illustrated in Figure.30

.

8.

Repeat , tightening gib bolts a little more.

9.

Repeat for remaining knives.

10..

Fully tighten gib bolts in sequence shown in

Figure.30

for each knife.

Jack Screw

Access Holes

Figure.29.

W1742W & W1754W jack screw access hole in cutterhead.

Figure.30.

Gib bolt tightening sequence.

-29-


Rotating/Replacing.

Cutterhead.Inserts.

(W1742SW.&.W1754SW)

The spiral cutterhead is equipped with indexable carbide inserts that can be rotated to reveal any one of their four cutting edges. If one edge of the insert becomes dull or damaged, simply rotate it 90° to reveal a fresh cutting edge, as shown in Figure.31

.

Tools.Needed.

Qty


Hex Wrench 5mm ...............................................1

Torque Wrench ..................................................1

T-20 Torx Bit .....................................................1

Figure.31.

Insert rotating sequence.

To.rotate.or.replace.a.spiral.cutterhead.insert,.do.

these.steps:

1.

2.


Remove dust hood, top cover, and belt cover.

The.carbide.inserts.are.very.sharp.and.

can.quickly.cut.your.hands..ALWAYS.

use.caution.and.heavy.leather.gloves.

when.handling.these.parts.to.reduce.

the.risk.of.personal.injury.

3.

Put on heavy leather gloves to protect your fingers and hands.

Torx Screw

4.

Remove any sawdust or debris from head of insert,

Torx screw, and surrounding area (see Figure.32

).

5.

Remove Torx screw and insert, then clean all dust and debris from both parts and cutterhead pocket.

Note:.

Proper cleaning of insert, Torx screw, and cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between insert and cutterhead will raise insert and make marks on your workpiece when planing.

Cutterhead

Insert

Figure.32.

Location of cutterhead inserts and Torx screws.

Tip:.

Use low-pressure compressed air or a vacuum nozzle to clean out cutterhead pocket.

6.

Rotate or replace insert so a fresh cutting edge faces outward.

7.

Lubricate Torx screw threads with a very small amount of light machine oil, wipe excess off, and torque screw to 50–55 inch/pounds.

— If all four insert cutting edges have been used, replace insert with a new one. Always position insert reference dot in same position when installing a new insert to aid in rotational sequencing.

Note:.

If too much oil is applied to the threads, excess oil will attempt to squeeze out of the threaded hole and raise insert during installation, bringing it out of height alignment.

-30-


ACCESSORIES

Planer.Accessories

The following Planer accessories may be available through your local Woodstock International Inc.

Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at [email protected].

W1218A—Rotacator.for.Planers

The Rotacator is a dial indicator on a magnetic base, designed for quickly and accurately setting the critical tolerances needed when making planer adjustments. Perfect for adjusting infeed/outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates

360°

W1834—20".Blade.Grinder

High-quality cast-iron construction and a knife holding capacity of up to 20" planer/jointer knives make this grinder an excellent investment. Features a heavy-duty 1 ⁄

2

HP, 110V motor, knife-holding angle adjustable from 20° to 70°, and adjustable-height, 120-grit grinding wheel.

D4614—15".Planer.Knives.for.W1742W.(3-Pc.)

D4618—20".Planer.Knives.for.W1754W.(4-Pc.)

D3379—Carbide.Inserts.for.Spiral.Cutterhead.(10-Pk.)

Designed for use in spiral cutterhead systems and made of solid carbide, these inserts last up to 10 times longer than a set of HSS steel inserts.

.

Inserts measure 14mm x 14mm x 2mm and are sold in a

10-pack.

-31-


Schedule

MAINTENANCE

MAKE. SURE. that. your.

machine. is. unplugged.

during. all. maintenance.

procedures!. If. you. ignore.

this. warning,. serious.

personal.injury.may.occur.

Every.160.Hours.of.Operation:

• Check/tension/replace V-belts ( Page.35

).

• Clean/vacuum dust buildup from inside cabinet and off motor.

• Lubricate table height worm gear

( Page.33

).

• Lubricate table height chain/sprockets

( Page.34

).

• Lubricate drive chain/sprockets ( Page.34

).

Yearly:

• Change gearbox oil ( Page.34

).

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Note:.

This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage.

Cleaning.&.Protecting

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth.

If any resin has built up, use a resin dissolving cleaner to remove it.

Ongoing:

To maintain a low risk of injury and proper machine operation, if you ever observe any of the following items, shut the machine down immediately, disconnect it from power, and fix the problem before continuing operations.

Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of a high-quality metal protectant.

• Tighten loose mounting bolts or fasteners.

• Dull or damaged knives ( Page.28

).

• Worn, frayed, cracked, or damaged wires.

• Resolve any other unsafe condition.

Every 8 Hours of Operation:

• Clean machine and protect unpainted cast- iron.

• Lubricate feed roller bushings ( Page.33

).

Every.40.Hours.of.Operation:

•.

Clean cutterhead and check knife height

( Page.28

).

• Lubricate table columns and leadscrews

( Page.33

).

Lubrication

Failure. to. follow. reasonable. lubrication.

practices. as. instructed. in. this. manual. for.

your.machine.could.lead.to.premature.failure.

of.components.and.void.the.warranty.

This planer features bearings that are lubricated and sealed at the factory. These bearings do not require any service unless they need to be replaced. If a bearing fails, your planer will probably develop a noticeable rumble or vibration, which will increase when under load.

Follow the maintenance schedule on this page and the procedures beginning on Page.33

to properly lubricate the other planer components, which are essential for long life and trouble-free operation of your planer.

-32-


Feed.Roller.Bushings

Oil Type ......................................ISO 68 Equivalent

Oil Amount ............................................ 2–3 Drops

Frequency ........................Every 8 Hours of Operation

The infeed and outfeed rollers rotate inside bushing blocks on both ends of the rollers. Add 2–3 drops of ISO

68 machine oil to the center hole of the four feed roller tension adjustment bolts on top of the head casting, as shown in Figure.33

.

Lubricate

Here

Figure.33.

Lubrication of feed roller bushings.

Columns.&.Leadscrews

Oil Type ......................................ISO 68 Equivalent

Oil Amount ............................................ Thin Coat

Grease Type ................................NLGI#2 Equivalent

Frequency ...................... Every 40 Hours of Operation

The table rides on the columns and is moved by the rotation of the leadscrews inside the columns. Loosen the dust sleeve (see Figure.34

) to access the columns and leadscrews. Apply a thin coat of ISO 68 machine oil to the outside surface of the columns and brush on a light application of multi-purpose grease to the leadscrew threads. Move the table up and down to distribute the lubricant.

Table.Height.Worm.Gear

Grease Type ........................... Lithium-Based NLGI#2

Frequency ..................... Every 160 Hours of Operation

Worm Gear

Housing

Column Dust

Sleeve

Figure.34.

Location of column dust sleeve.

Remove the three cap screws that secure the worm gear housing (see Figure.35

), then lift the housing and handwheel assembly off the machine. Clean away any debris from the housing and gears, then brush on a moderate amount of grease onto the gear teeth. Re-install worm gear housing.

Cap Screws

(1 of 3)

Figure.35.

Location of the table height worm gear housing.

-33-


Table.Height.Chain.&.Sprockets



The table leadscrews are synchronized by the table height chain and sprockets located underneath the planer base

(see Figure.36

). Use shop rags and mineral spirits to clean away debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.

Figure.36.

Table height chain and sprockets as viewed from underneath base.

Drive.Chain.&.Sprockets



Drive Chain and Sprockets

The infeed and outfeed rollers receive the transferred power from the cutterhead through the drive chain system on the right side of the machine, as shown in

Figure.37

.

Remove the table height handwheel and the safety covers attached to the inside of the drive chain cover, then remove the cover to access these parts.

Use shop rags and mineral spirits to clean away any debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.

Fill Plug

Figure.37.

Location of drive chains, sprockets, and fill plug.

Gearbox.Oil

Oil Type ......................... ISO 320 or SAE 140 Gear Oil

Oil Amount ................................................ 20 Oz.

Frequency ................ After First 20 Hours, Then Yearly

Note: SAE 85W-140 multi-weight gear oil may also be used as a substitute. DO NOT mix oil types!

Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.

Although it is not necessary to remove the drive chain cover to access the fill and drain plugs, it is more convenient to do so (see Figures.37–38 ). Add oil into the fill-plug hole until it just reaches the fill plug.

Drain Plug

Figure.38.

Location of gearbox drain plug.

-34-


SERVICE

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International

Technical Support at (360) 734-3482 or send e-mail to:

[email protected].

Tensioning/Replacing.

V-Belts

Three V-belts transfer power from the motor to the cutterhead, and then to the infeed and outfeed rollers with the use of the drive chain system. To ensure efficient transfer of power to these systems, make sure the V-belts are always properly tensioned and in good condition.

If the V-belts are worn, cracked, or damaged, replace them. Always replace the V-belts with a matched set of three, or belt tension may not be even among the belts, causing premature belt failure.

Tools.Needed.

Qty


Open-End Wrench 18mm.......................................1

To.tension/replace.V-belts,.do.these.steps:

1.


2.

Remove V-belt cover from left side of machine to expose belts, as shown in Figure.39

.

Note:.

A collection of black belt dust at the bottom of the belt cover is normal during the life of the belts.

MAKE. SURE. that. your. machine. is.

unplugged. during. all. service. procedures!. If. this. warning. is. ignored,. serious.personal.injury.may.occur.

After.approximately.16.hours.of.

operation,.V-belts.will.stretch.and.seat.

into.pulley.grooves.and.need.to.be.

properly.tensioned.to.avoid.severely.

reducing.life.of.V-belts..

V-belts.and.pulleys.will.be.hot.after.

operation..Allow.them.to.cool.before.

handling.

Cutterhead

Pulley

V-Belts

Motor

Pulley

Figure.39.

Belt cover removed to expose

V-belts and pulleys.

-35-


3.

Remove front cabinet cover to access motor, as shown in Figure.40

.

4.

If V-belts need to be replaced, raise motor to release belt tension (see next step for instructions), roll them off pulleys, then replace with a matched set of three belts.

5.

To adjust V-belt tension, loosen both top motor mount hex nuts (see Figure.40

), then adjust bottom hex nuts to raise or lower motor.

Note:.

V-belts are correctly tensioned when there is approximately 3 ⁄

4

" of deflection when moderate pressure is applied to them midway between pulleys, as illustrated in Figure 41 .

6.

After V-belts are correctly tensioned, tighten top motor mount hex nuts, then re-install cabinet cover and belt cover.

Motor Mount

Hex Nuts

Figure.40.

Front cabinet cover removed to access motor.

Approximately

3⁄4" Deflection

Cutterhead

Pulley

Tensioning.Table.Height.

Chain

The table height chain transfers movement from the elevation handwheel to the columns that control table height. The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during table leveling procedures.

Tools.Needed.

Qty


Hex Wrench 6mm ...............................................1

To.adjust.table.height.chain.tension,.do.these.steps:

1.


2.

Remove front and rear cabinet covers to access table height to chain (see Figure.42

).

3.

Loosen cap screws, then push idler sprocket against chain with moderate pressure. While maintaining pressure on idler sprocket, re-tighten cap screws

(see Figure.42

).

4.

Clean and lubricate chain and sprockets (refer to

Table.Height.Chain.&.Sprockets.

on Page.34

for detailed instructions), then re-install front and rear cabinet covers.

Motor

Pulley

Figure.41.

Belt deflection when V-belts are correctly tensioned.

Idler

Sprocket

Cap Screws

Figure.42.

Table height chain adjustment

(shown without stand for purpose of illustration).

DO. NOT. let. chain. fall. off. sprockets.. It.

can. be. very. difficult. to. return. chain.

to. its. proper. location. on. sprockets.

without.changing.table.adjustments.

-36-


Feed.Rollers,.Chip.

Breaker.&.Pressure.Bar.

Heights

It is essential that the feed rollers, chip breaker, and pressure bar are set at the correct distance below the cutterhead knives/inserts at BDC (bottom dead center) to ensure that the workpiece moves through the planer evenly and the correct distance from the cutterhead knives/inserts.

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a

Rotacator for these adjustments (refer to Page.31

).

If a Rotacator is not available, a 6-foot-long 2x4 cut into two even sized pieces and a feeler gauge set can be used, but care must be taken when jointing the wood to achieve accurate results.

Distance.Below.Knife/Insert.at.BDC.(Figure.43)

A.

Infeed Roller ........................................ 0.020"

B..

Chip Breaker ........................................ 0.020"

C..

Pressure Bar (20" Models Only) ................... 0.008"

D..

Outfeed Roller ...................................... 0.040"

Using.a.Rotacator

Tools.Needed.

Qty

Phillip's Screwdriver #2 ........................................1

Hex Wrench 2.5, 3mm ....................................1 Ea.

Open-End Wrench or Socket 8, 10mm ..................1 Ea.

Rotacator (see Page.31

) .......................................1

To.use.a.rotacator,.do.these.steps:

1.


2.

Make sure knives are set to correct height (refer to

Adjusting/Replacing.Knives

on Page.28

for detailed instructions). If machine is spiral cutterhead, make sure all inserts are properly installed (refer to

Rotating/Replacing.Cutterhead.Inserts

on Page.30.

for detailed instructions).

3.

Lower table at least 4" below head casting, then lock it in place.

4.

Remove dust hood, top cover, belt cover, and drive chain cover.

Chip

Breaker

BDC

(Bottom Dead Center)

Pressure

Bar

C

A & B D

Infeed

Roller

Outfeed

Roller

Figure.43.

Planer component recommended clearances (illustration is not to scale).

-37-


5.

Using your Rotacator, find bottom dead center

(BDC) of any knife/insert edge by slowly rocking cutterhead pulley back and forth, then set Rotacator dial to "0" (see Figure.44

).

6.

Move feed speed knob to neutral position to allow infeed roller to freely rotate.

7.

Keeping Rotacator dial at "0", position it under righthand side of infeed roller and find BDC of a serrated edge by rocking infeed roller back and forth.

8.

Loosen jam nuts and use set screws on each side of feed roller (see Figure.45

) to adjust height of infeed roller bushing block until Rotacator dial shows

0.020", which is the recommended distance for infeed roller below cutterhead.

9.

Repeat on left-hand side of infeed roller.

10.

Re-check both sides of infeed roller and, if necessary, make further adjustments until infeed roller height from side-to-side is 0.020" below BDC of cutterhead knife/insert, then re-tighten both jam nuts.

11.

Keeping same "0" reference on Rotacator dial from

Step.5

, repeat Steps.7–10.

for outfeed roller, but adjust it until it is 0.040" below BDC of cutterhead knife/insert.

12.

Using same "0" reference on Rotacator dial from

Step.5

, perform similar steps as described above to adjust height of chip breaker to its recommended specification given at beginning of this subsection.

The adjustment controls are shown in Figure.46

.

13.

Model.W1754W.and.W1754SW.Only: Repeat

Step.12

for pressure bar height adjustment. The adjustment controls are shown in Figure.47

.

14.

Re-install belt cover, top cover, drive chain cover, and dust hood.

Figure.44.

Roller

Using a Rotacator to find BDC.

Bushing

Block

Jam Nut

& Set Screw

Figure.45.

Infeed roller bushing block and height adjustment controls.

Figure.46.

Adjustment Jam Nut

& Set Screw

Adjusting chip breaker height.

Adjustment Jam Nut

& Set Screw

Figure.47.

Example of adjusting the pressure bar height.

-38-


Using.Wood.Blocks

Tools.Needed.

Qty


Hex Wrench 3mm ...............................................1

Open-End Wrench or Socket 10mm ..........................1

2x4 6' Long .......................................................1

Feeler Gauge Set ...............................................1

To.use.wood.blocks,.do.these.steps:

1.

Build wood blocks by cutting a straight 6-foot-long

2x4 in half.

Note:.

Having the wood blocks at an even height is critical to the accuracy of your overall adjustments.

For best results, make the 2x4 square with a jointer and table saw before cutting it in half.

2.

Make sure knives are set to correct height (refer to

Adjusting/Replacing.Knives

on Page.28


3.


4.

Lower bed rollers below table surface (refer to Bed.

Roller.Height

on Page.27


5.

Place wood blocks along sides of table, as illustrated in Figure.48

.

6..

Remove dust hood, top cover, belt cover, and drive chain cover.

7.

Raise table until wood blocks get close to cutterhead.

8.

Use belt to rotate cutterhead and continue raising table until blocks just barely touch cutterhead knife/insert at its lowest point of rotation (BDC).

9.

Lock table in place. Upward pressure of wood blocks will be holding infeed and outfeed rollers, chip breaker, and pressure bar at same level as knife/ insert at BDC.

Wood Blocks

36"

Figure.48.

Wood blocks properly positioned on the planer table.

-39-


10.

Loosen jam nuts and set screws on each side of infeed roller (see Figure.49

).

11..

Using a feeler gauge, adjust set screw so it is 0.020" from roller bushing block (see Figure.49

), then tighten jam nut. Repeat on other side of infeed roller.

12.

Repeat Steps.10–11 with outfeed roller, only adjust the gaps to 0.040".

Roller

Bushing

Block

Insert Feeler

Gauge Here

Jam Nut

& Set Screw

Figure.49.

Feeler gauge location for adjusting infeed roller height when using wood blocks.

13.

Loosen jam nuts and set screws on each side of chip breaker (see Figure.50

).

14..

Using a feeler gauge, adjust set screw so it is 0.020" from cross bar (see Figure.50

), then tighten jam nut. Repeat on other side of chip breaker.

Jam Nut &

Set Screw

Insert Feeler

Gauge Here

Cross Bar

15.

Repeat Steps.13–14 for pressure bar height adjustment, but adjust the gap to 0.008" (see Figure.

51 ).

16.

Re-install belt cover, top cover, drive chain cover, and dust hood.

Figure.50.

Feeler gauge location for adjusting chip breaker height when using wood blocks.

Jam Nut &

Set Screw

Insert Feeler

Gauge Here

Figure.51.

Example of feeler gauge location for adjusting pressure bar height when using wood blocks.

-40-


Adjusting.Roller.Spring.

Tension

The infeed and outfeed rollers keep the workpiece moving through the planer. There are springs that exert downward pressure on the rollers while still allowing them to raise with an uneven workpiece surface. Proper roller spring tension is crucial to keep the workpiece moving through the planer during operation.

Roller spring tension will vary depending upon the type of wood you are planing. When adjusting the roller spring tension keep the following in mind:

• If you are planing milled lumber with a relatively consistent surface, use less spring tension.

• If you are planing rough lumber with inconsistent surfaces, use greater spring tension to keep the stock moving through the planer.

• If the workpiece consistently stops feeding during operation, the roller spring tension may need to be increased.

Tools.Needed.

Qty

Hex Wrench 6mm ...............................................1

To.adjust.roller.spring.tension,.do.these.steps:

1.


2.

Rotate tension bolts clockwise to increase tension, and counterclockwise to decrease tension (see

Figure.52

).

Figure.52.

Location of roller spring tension adjustment bolts.

-41-


Positioning.Chip.Deflector

Chip Deflector Gap Setting .................................

1 ⁄

4

"

When properly distanced from the cutterhead, the chip deflector directs the chips into the dust hood, and keeps them from falling onto the outfeed roller and being pressed into the workpiece.

Tools.Needed.

Qty


Fine Ruler or Calipers ..........................................1

To.adjust.chip.deflector.gap,.do.these.steps:

1.


2.

Remove dust hood, top cover, and belt cover.

3.

Use cutterhead pulley to rotate cutterhead until a knife/insert reaches closest distance to chip deflector (see Figure.53

), then measure distance between knife/insert and chip deflector. The gap should be equal to 1 ⁄

4

".

—..

If distance measured in Step.3

is not equal to 1 ⁄

4

", then loosen flange screws that secure chip deflector and adjust gap to 1 ⁄

4

".

4.

Re-tighten flange screws, then replace belt cover, top cover, and dust hood.

Chip Deflector

Flange Screws

(1 of 3)

Figure.53.

Chip deflector and securing flange bolts.

-42-


Calibrating.Table.Height.

Scale

Although correctly set at the factory, the table height scale can be adjusted for accuracy if it becomes necessary.

Tools.Needed.

Qty

Hex Wrench 4mm ...............................................1

Scrap Piece of Stock ............................................1

Calipers ...........................................................1

To.re-position.scale,.do.these.steps:

1.

Plane a scrap piece of stock until it is flat and of even thickness along its length.

Note:.

Turn board over between each pass.

2.

Use calipers to measure board thickness board thickness and table height scale reading should be identical.

—.

If there is a discrepancy between board thickness and reading on table height scale, loosen both screws shown in Figure.54

, adjust scale in relation to pointer, then re-tighten screws.

Screws

Scale

& Pointer

Figure.54.

Location of table height scale.

Anti-Kickback.Fingers

The anti-kickback fingers are an important safety feature of your planer. The fingers hang from a rod suspended across the head casting and in front of the infeed roller, as shown in Figure.55

. This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward.

Check the anti-kickback fingers regularly to ensure they swing freely and easily. If the fingers do not swing freely and easily, first clean them with a wood resin solvent, then inspect them for damage. If any of the fingers are damaged, the device must be replaced before using the machine.

Do not apply oil or other lubricants to the anti-kickback fingers that will attract dust and restrict free movement of the fingers.

Anti-Kickback Fingers

Figure.55.

Anti-kickback fingers.

Proper. operation. of. anti-kickback.

fingers.is.critical.for.safe.operation.of.

this. planer.. DO. NOT. operate. planer. if.

anti-kickback.fingers.are.not.operating.

correctly..Failure.to.heed.this.warning.

could.result.in.serious.personal.injury.

-43-


Pulley.Alignment

Proper pulley alignment prevents premature V-belt wear and unnecessary load on the motor. It also ensures efficient and effective transfer of power. The pulleys are properly aligned when they are parallel and in the same plane as each other.

Tools.Needed.

Qty

Straightedge 3' ..................................................1

Hex Wrench 6mm ...............................................1

Open-End Wrench or Socket 13mm ..........................1

To.check/re-align.pulleys,.do.these.steps:

1.


2.

Remove both cabinet covers and belt cover, then use straightedge to check pulley alignment, as shown in

Figure.56

.

— If pulleys are not in same plane, loosen cap screw or hex bolt that secures pulley to shaft, adjust pulleys in or out until they are in plane, then re-tighten cap screws.

— If pulleys are not parallel, loosen four motor mount hex nuts (see Figure.57

), shift motor on its mount until pulleys are parallel, then re-tighten motor mount hex nuts.

3.

Re-check pulleys and repeat Step.2

if necessary.

4.

Once pulleys are properly aligned, re-tighten all fasteners, then replace belt cover and cabinet covers.

Figure.56.

Checking pulley alignment.

Motor Mount

Hex Nuts

Figure.57.

Location of motor mount hex nuts.

-44-


Troubleshooting

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.

Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt. This information is required to properly assist you.

Motor & Electrical

PROBLEM POSSIBLE.CAUSE

CORRECTIVE.ACTION

Machine does not start or a breaker trips.

1. Emergency stop button depressed/at fault.

2. Incorrect power supply voltage or circuit size.

3. Motor overheated, causing thermal overload to trip.

4. Power supply circuit breaker tripped or fuse blown.

5. Motor wires connected incorrectly.

6. Wiring open/has high resistance.

7. Power switch at fault.

8. Centrifugal switch at fault.

9. Start capacitor at fault.

10. Thermal overload relay at fault.

11. Contactor not energized/has poor contacts.

12. Motor at fault.

Machine stalls or is underpowered.

1. Machine undersized for task.

2. Workpiece not suitable for machine.

3. Motor overheated, causing thermal overload to trip.

1. Rotate button head to reset. Replace.

2. Ensure correct power supply voltage and circuit size.

3. Allow motor to cool, reset overload if necessary, and reduce depth of cut. Contact Tech Support if relay frequently trips.

4. Ensure circuit is sized correctly and free of shorts.

Reset circuit breaker or replace fuse.

5. Correct motor wiring connections.

6. Check/fix broken, disconnected, or corroded wires.

7. Replace switch.

8. Adjust/replace centrifugal switch if available.

9. Test/replace.

10. Replace.

11. Test all legs for power/replace.

12. Test/repair/replace.

Machine has vibration or noisy operation.

4. Belt(s) slipping; oil/grease on belt(s).

5. Dull knives/inserts.

6. Dust collection problem causing internal components to clog up with shavings.

7. Motor wired incorrectly.

8. Centrifugal switch at fault.

9. Run capacitor at fault.

10. Pulley slipping on shaft.

11. Contactor not energized/has poor contacts.

12. Motor bearings at fault.

1. Motor or component loose.

1. Reduce feed rate/depth of cut.

2. Only cut wood/ensure moisture is below 20%.

3. Allow motor to cool, reset overload if necessary, and reduce depth of cut. Contact Tech Support if relay frequently trips.

4. Clean/tension/replace belt(s); align pulleys

( Page 35).

5. Sharpen/replace knives, or replace inserts

( Page 28).

6. Clear blockages in dust chute/ducting, ensure dust collector is operating efficiently.

7. Wire motor correctly.

8. Adjust/replace centrifugal switch if available.


10. Tighten loose pulley; replace pulley/shaft if damaged.

11. Test all legs for power/replace.


2. V-belt(s) worn or loose; belts slapping cover.

3. Pulley loose.

4. Bed rollers protruding unevenly.

5. Plastic chip deflector hitting knives.

6. Motor fan rubbing on fan cover.

7. Knives/gibs at fault.

8. Motor bearings at fault.

9. Cutterhead bearings at fault.

1. Inspect/tighten loose bolts/nuts; replace damaged components.

2. Tension/replace belts as a matched set ( Page 35).

3. Re-align/replace shaft, pulley set screw, and key.

4. Adjust bed rollers ( Page 37).

5. Adjust chip deflector; replace if necessary.

6. Fix/replace fan cover; replace loose/damaged fan.

7. Sharpen/replace knives; set knife alignment/height correctly ( Page 28).

8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

9. Replace bearing(s).

-45-


Machine Operation

PROBLEM POSSIBLE.CAUSE

CORRECTIVE.ACTION

Excessive snipe

(gouge in end of board that is uneven with rest of cut).

Note: A small amount of snipe is inevitable with all types of planers. The key is minimizing it as much as possible.

Workpiece stops/ slows in middle of cut.

Long lines or ridges that run along length of board.

Uneven cutting` marks, wavy surface, or chatter marks across face of board.

Glossy surface.

If workpiece twists in machine.

1. One or both of bed rollers are set too high.

2. Outfeed extension slopes down or is not level with main table.

3. Chipbreaker/pressure bar set too low.

4. Workpiece is not supported as it leaves planer.

5. Some snipe is inevitable.

3. Raise height of chipbreaker or pressure bar

( Page 37).

4. Hold workpiece up slightly as it leaves outfeed end of planer.

5. Plane lumber longer than your intended workpiece length, then cut off excess after planing complete.

Chipping (consistent pattern).

Chipping/ indentation in workpiece surface (inconsistent pattern).

Fuzzy grain.

1. Taking too heavy of a cut.

2. One or both of bed rollers are set too low or too high.

3. Chipbreaker or pressure bar set too low.

4. Feed rollers set too low or too high.

5. Pitch and glue build up on planer components.

1. Knots or conflicting grain direction in wood.

2. Taking too deep of a cut.

3. Feeding workpiece too fast.

4. Mis-adjusted chipbreaker.

5. Nicked or chipped knife/insert.

1. Chips aren't being properly expelled from cutterhead.

2. Chip breaker not set correctly.

1. Wood may have high moisture content or surface wetness.

2. Dull knives/inserts.

1. Nicked or chipped knife/inserts.

1. Take a lighter cut.

2. Lower/raise bed rollers ( Page 37).

3. Raise height of chipbreaker or pressure bar

( Page 37).

4. Lower/raise feed rollers ( Page 37).

5. Clean internal cutterhead components with a pitch/resin dissolving solvent.

1. Inspect workpiece for knots and grain direction; only use clean stock, and cut WITH the grain.

2. Take a smaller depth of cut. (Reduce cutting depth when planing hard woods.)

3. Slow down feed rate.

4. Adjust both sides of chipbreaker to correct height.

5. Replace affected knife ( Page 28), or have it sharpened; rotate/replace insert ( Page 30).

1. Use a proper dust collection system.

2. Correctly adjust chip breaker ( Page 37).

1. Check moisture content is below 20% and allow to dry if moisture is too high.

2. Replace knives ( Page 28) or have them professionally sharpened; rotate/replace inserts ( Page 30).


1. Feeding workpiece too fast.

2. Chipbreaker or pressure bar set unevenly or not low enough.

3. Knives not installed evenly/inserts not properly installed.

4. Worn cutterhead bearings.

1. Knives/inserts are dull.

2. Feeding workpiece too slow.

3. Cutting depth too shallow.

1. Pressure bar set unevenly.

2. Feed rollers not parallel with table.

1. Lower bed rollers ( Page 37).

2. Shim outfeed extension wing level with main table.

1. Slow down feed rate.

2. Adjust height of chipbreaker or pressure bar

( Page 37).

3. Adjust knives with knife gauge ( Page 28); remove inserts, properly clean mounting pocket and reinstall ( Page 30).

4. Replace cutterhead bearings.


2. Increase feed rate.

3. Increase depth of cut.

1. Adjust height of pressure bar ( Page 37).

2. Adjust feed rollers ( Page 37).

-46-


Electrical.Safety.Instructions

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (360) 734-3482 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label.

SHOCK.HAZARD.

Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

QUALIFIED.ELECTRICIAN.

Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

WIRE.CONNECTIONS.

All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

WIRE/COMPONENT.DAMAGE..

Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

MODIFICATIONS . Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

MOTOR.WIRING.

The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS.

Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source.

To reduce the risk of being shocked, wait at least this long before working on capacitors.

CIRCUIT.REQUIREMENTS.

You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

EXPERIENCING.DIFFICULTIES.

If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at

(360) 734-3482.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

WIRING DIAGRAM COLOR KEY

BLUE YELLOW

BROWN

GRAY

YELLOW

GREEN

PURPLE

ORANGE PINK

LIGHT

BLUE

BLUE

WHITE

TUR-

QUOISE

-47-


A1

W1742W.&.W1742SW.Wiring.Diagram

Stop Button

GLY37 220V

Pedestal-Mounted

ON/OFF Switch

Power Indicator

Light

Start Button

GLY37 220V

A2

13NO

A

AD-11-25/40-1G

220V

B B A

1L1 3L2 5L3

Contactor

TECO

CU-11

220V

GND

GND

2T1 4T2 6T3

14NO

TRIP IND.

16A

TEST

15

12

RCA

11.3

R

TECO Relay

RHU-16K1

97 NO

2T1

98 NO

4T2

95 NC 96 NC

6T3

Hot

Hot

G

Ground

NEMA 6-20 Plug

Read

Page 47

STOP

Before

Wiring

Motor

Run

Capacitor

GND

Motor

Start Capacitor

CD60

300MFD

250VAC

Run Capacitor

CBB60

40MFD

450VAC

Start

Capacitor

Magnetic

Switch

Figure.58.

W1742W and W1742SW motor, start capacitor, run capacitor (on rear side of motor), and magnetic switch.

-48-


W1754W.&.W1754SW.Wiring.Diagram

Stop Button

GLY37 220V

Pedestal-Mounted

ON/OFF Switch

Power Indicator

Light

Start Button

GLY37 220V

A1 A2

13NO

A

AD-11-25/40-1G

220V

B B A

1L1 3L2 5L3

Contactor

TECO

CU-18

220V

GND

GND

2T1 4T2 6T3

14NO

TRIP IND.

TEST

21.5

R

19

RCA

17.5

TECO Relay

RHU-10/21.5K1

97 NO

2T1

98 NO

4T2

95 NC 96 NC

6T3

Read

Page 47

STOP

Before

Wiring

Run

Capacitor

Hot

Ground

G

Hot NEMA L6-30 Plug

Magnetic

Switch

GND

Motor

Start Capacitor

CD60

300MFD

250VAC

Run Capacitor

CBB60

40MFD

450VAC

Start

Capacitor

Motor

Figure.59.

W1754W and W1754SW motor, start capacitor, run capacitor (on rear side of motor), and magnetic switch.

-49-


90

17

16

19

91

86

W1742SW

Only

18

PARTS:.W1742W.&.W1742SW

Headstock

2 17

14

13

3

21A (W1742W Only)

14

10

13

15

9

20

11

12 21

22

17

8

13

7

6

5

4

25

26 17

23

17

83 28

27

44

24

43

84

32

31

34

35

33

30 17

17

10

29

56

55

63

52

54

53

38

65

51

50

49

48

63

64

W1742W

Only

47

45

46

60

40

45

39

41

42

57

56

58

37

66

85-1

31

70

59

37 85-2

71

72

W1742SW

Only

85

33

34

73

67

92

63

61 62 59

50

36 68

89 87

63 74

77

75 64

88

69

76

-50-


Headstock.Parts.List

REF PART # DESCRIPTION

4

5

2

3

6

7

X1742W002

X1742W003

X1742W004

X1742W005

X1742W006

X1742W007

8

9

X1742W008

X1742W009

10 X1742W010

11 X1742W011

12 X1742W012

13 X1742W013

14 X1742W014

15 X1742W015

16 X1742W016

17 X1742W017

18 X1742W018

19 X1742W019

REVOLVING HANDLE 80L, M10-1.5 X 18

HANDWHEEL TYPE-14 200D X 12B-K X M10-1.5

SPACER

INT RETAINING RING 32MM

BALL BEARING 6201ZZ

WORM GEAR

WORM HOUSING

CAP SCREW M5-.8 X 16

FENDER WASHER 5MM

KEY 4 X 4 X 16

CAP SCREW M6-1 X 55

RETURN ROLLER BRACKET

RETURN ROLLER

CAP SCREW M6-1 X 16

UPPER COVER

FLANGE BOLT M6-1 X 12

UPPER COVER GASKET

DUST HOOD 4"

20 X1742W020 EXT RETAINING RING 10MM

21A X1742W021A KNIFE-SETTING JIG (W1742W)

21 X1742W021

22 X1742W022

KNIFE-SETTING JIG FOOT (W1742W)

KNIFE-SETTING JIG SHAFT (W1742W)

23 X1742W023

24 X1742W024

25 X1742W025

26 X1742W026

CAP SCREW M6-1 X 20

GEARBOX COVER

REAR GEARBOX COVER PLATE (R)

CHIP DEFLECTOR PLATE

27 X1742W027

28 X1742W028

OIL PORT M24-3 X 20

HEAD CASTING (W1742W)

28 X1742SW028 HEAD CASTING (W1742SW)

29 X1742W029

30 X1742W030

31 X1742W031

32 X1742W032

33 X1742W033

34 X1742W034

35 X1742W035

36 X1742W036

37 X1742W037

38 X1742W038

39 X1742W039

40 X1742W040

41 X1742W041

42 X1742W042

43 X1742W043

44 X1742W044

SET SCREW M10-1.5 X 12

REAR BELT COVER

SET SCREW M6-1 X 8

CUTTERHEAD PULLEY

FLAT WASHER 8 X 28 X 2.5MM

HEX BOLT M8-1.25 X 20

V-BELT M58 3L580

BELT COVER

KNURLED KNOB 26L, M8-1.25 (PLASTIC)

PLATE SPRING

GIB (W1742W)

GIB SCREW M8-1.25 X 10 (W1742W)

PLANER KNIVES 15" X 1" X 1/8" 3-PK (W1742W)

FLAT HD CAP SCR M5-.8 X 10 (W1742W)

CAP SCREW M6-1 X 10

REAR GEARBOX COVER PLATE (L)


45 X1742W045

46 X1742W046

47 X1742W047

48 X1742W048

49 X1742W049

50 X1742W050

51 X1742W051

52 X1742W052

53 X1742W053

54 X1742W054

55 X1742W055

56 X1742W056

57 X1742W057

58 X1742W058

59 X1742W059

60 X1742W060

61 X1742W061

62 X1742W062


FLAT WASHER 5MM

SCALE BRACKET

DEPTH LIMITER

FLAT HD SCR M5-.8 X 10

KEY 5 X 5 X 15


PULLEY SPACER

HEX NUT M8-1.25

LOCK WASHER 8MM

FLAT WASHER 8MM

STANDOFF-HEX M8-1.25 X 10, M8-1.25 X 14

CUTTERHEAD 15" 3-KNIFE (W1742W)

KEY 8 X 7 X 45

BALL BEARING 6205ZZ

DEPTH-OF-CUT SCALE

SET SCREW M5-.8 X 16

HEX NUT M5-.8

63 X1742W063

64 X1742W064

65 X1742W065

66 X1742W066

67 X1742W067

68 X1742W068

69 X1742W069

70 X1742W070

71 X1742W071

72 X1742W072

73 X1742W073

COMPRESSION SPRING 3.75 X 18.5 X 65

BUSHING BLOCK

OUTFEED ROLLER

BUSHING BLOCK PLATE

UPPER SHAFT

MIDDLE SHAFT

CHIP BREAKER

CAP SCREW M8-1.25 X 20

HEX NUT M6-1

SET SCREW M6-1 X 16

MOTOR PULLEY

74 X1742W074

75 X1742W075

76 X1742W076

77 X1742W077

INFEED ROLLER

SHAFT

ANTI-KICKBACK FINGER

SPACER

83 X1742W083

84 X1742W084

STRAIN RELIEF TYPE-3 M20-1.5

POWER CORD 12G 3W 84" 6-20P

85 X1742SW085 SPIRAL CUTTERHEAD 15" 3-ROW (W1742SW)

85-1 X1742SW085-1 FLAT HD TORX T20 M6-1 X 15 (W1742SW)

85-2 X1742SW085-2 CARBIDE INSERT 14 X 14 X 2 (W1742SW)

86 X1742SW086 L-HANDLE TORX DRIVE T-20 (W1742SW)

87 X1742W087

88 X1742W088

HEX WRENCH 6MM

HEX WRENCH 5MM

89 X1742W089

90 X1742W090

HEX WRENCH 4MM

HEX WRENCH 3MM

91 X1742SW091 T-HANDLE TORX DRIVE T-20 (W1742SW)

92 X1742SW092 KEY 8 X 7 X 45

-51-

110

109

108

111

105


Table

106

106

107

105

104

103

101

102

112

114

110

116

113

115 117

118

119

120

114

112

107

113


101 X1742W101 MAIN TABLE

102 X1742W102 POINTER

103 X1742W103 FLAT WASHER 5MM

104 X1742W104 CAP SCREW M5-.8 X 10

105 X1742W105 GIB

106 X1742W106 STAR KNOB M12-1.75, 60 DIA X 103L

107 X1742W107 ECCENTRIC SHAFT

108 X1742W108 SET SCREW M6-1 X 16

109 X1742W109 CAP SCREW M6-1 X 16

110 X1742W110 TABLE EXTENSION WING


111 X1742W111 SET SCREW M8-1.25 X 12

112 X1742W112 LOCKING ROD

113 X1742W113 LOCK SLEEVE

114 X1742W114 BALL BEARING 6201ZZ

115 X1742W115 BED ROLLER

116 X1742W116 LOCK WASHER 6MM

117 X1742W117 CAP SCREW M6-1 X 20



120 X1742W120 CAP SCREW M8-1.25 X 25

-52-


Base

204

205

203

203

205

204

203

204

205

202

211

230

229

228

204

227

226

227

212

222

223

201

213

214

215

208

209

216

217

218

219

210

220

221

211


201 X1742W201 BASE

202 X1742W202 SCALE COLUMN

203 X1742W203 COLUMN

204 X1742W204 LEADSCREW NUT

205 X1742W205 SECONDARY LEADSCREW


207 X1742W207 HEX NUT M8-1.25

208 X1742W208 CHAIN TENSION BRACKET

209 X1742W209 SPROCKET SHAFT

210 X1742W210 SPROCKET 10T


212 X1742W212 CHAIN 081-1 X 134

213 X1742W213 FENDER WASHER 8MM


215 X1742W215 CAP SCREW M8-1.25 X 20

223

214

207

206

-53-



217 X1742W217 INT RETAINING RING 32MM

218 X1742W218 SPACER 12.5 X 19 X 4MM



221 X1742W221 CAP SCREW M5-.8 X 12

222 X1742W222 CAP SCREW M8-1.25 X 40


224 X1742W224 LIFTING BAR

225 X1742W225 SET SCREW M8-1.25 X 16

226 X1742W226 PRIMARY LEADSCREW

227 X1742W227 KEY 4 X 4 X 12


229 X1742W229 BUSHING

230 X1742W230 GEAR 20T

225

224

326

325

301

302

327

333


301 X1742W301 GEARBOX

302 X1742W302 OIL SEAL 25 X 40 X 7


304 X1742W304 GEAR 15T

305 X1742W305 CAP SCREW M6-1 X 25 LH


307 X1742W307 FLANGE BOLT M6-1 X 12


309 X1742W309 GEAR 47T

310 X1742W310 GEARED SHAFT 18T

311 X1742W311 KEY 5 X 5 X 12

312 X1742W312 GEAR 71T

313 X1742W313 KEY 5 X 5 X 10

314 X1742W314 COMBO GEAR 22T/18T

315 X1742W315 O-RING 11.8 X 2.65




308

Gearbox

309

311

307

306

303

308

304

319

A

310

332

313

305

312

308

308

314

A

B

303

C

328

D

320

323

318

321

324

C

334

317

322

330

315

308

329

307

332

316


318 X1742W318 GEARBOX COVER GASKET

319 X1742W319 GEARBOX COVER

320 X1742W320 KEY 5 X 5 X 40

321 X1742W321 STEEL BALL 6MM

322 X1742W322 COMPRESSION SPRING 0.5 X 5 X 20.2

323 X1742W323 SHAFT

324 X1742W324 OIL SEAL 25 X 47 X 7


326 X1742W326 CAP SCREW M8-1.25 X 45

327 X1742W327 DRAIN PLUG M12-1.25 X 16

328 X1742W328 CAP SCREW M6-1 X 25

329 X1742W329 SHIFTING FORK

330 X1742W330 SHIFTING SHAFT


333 X1742W333 O-RING 9 X 1.8

334 X1742W334 ROLL PIN 5 X 25

-54-


Feed.Gearing

412

402

401

403

403

402

408

409

402

412

413

406

404

405

410

411

415

403

417

420

419

405

418

421

422

402

423

425

407

416

414

424




403 X1742W403 CAP SCREW M6-1 X 16


405 X1742W405 CHAIN TENSIONER

406 X1742W406 CHAIN TENSIONER SHAFT

407 X1742W407 CHAIN TENSIONER BRACKET (UPPER)

408 X1742W408 CHAIN 06B-1 X 48


410 X1742W410 SHOULDER BOLT M8-1.25 X 16, 12 X 3.5

411 X1742W411 CAP SCREW M6-1 X 10

412 X1742W412 KEY 5 X 5 X 15

413 X1742W413 DOUBLE-STRAND SPROCKET 32T

-55-


414 X1742W414 EXTENSION SPRING 1 X 8 X 26.5

415 X1742W415 SPRING BRACKET

416 X1742W416 SPACER 8 X 28 X 3MM

417 X1742W417 CHAIN 06B-1 X 64

418 X1742W418 SHAFT

419 X1742W419 SPACER 16 X 25 X 2MM


421 X1742W421 CAP SCREW M6-1 X 40


423 X1742W423 CHAIN TENSIONER BRACKET (LOWER)

424 X1742W424 HEX NUT M8-1.25

425 X1742W425 T-KNOB M8-1.25, 70 DIA X 48L


509

537

584

503

504V2-1 504V2-2

Cabinet.Stand

504V2-2 504V2-3

504V2-4

504V2-7

504V2-5

504V2-8

504V2-6

504V2-9

504V2-9 505

510

509

511

536

535

578

579

581

562

582

587

590

580

583

591

588

591

589

586

585

504V2

514

513

502

501

512

506

508

507

545

506

538

513

519

516

512

517

518

511

534

510

509

527

533

532

531

528

527

530

529

527

528

522

511

526

524

525

520

521

523

545-2

545-1 545-4

503

545-1

545-3 545-5

513

514

515

-56-


Cabinet.Stand.Parts.List


517

518

519

520

521

522

523

524

525

507

508

509

510

511

512

513

514

515

516

501

502

503

X1742W501

X1742W502

X1742W503

STAND

BACK COVER

PHLP HD SCR M6-1 X 16

504V2 X1742W504V2 MOTOR 3HP 240V 1-PH V2.04.16

504V2-1 X1742W504V2-1 MOTOR FAN COVER

504V2-2 X1742W504V2-2 CAPACITOR COVER

504V2-3 X1742W504V2-3 MOTOR JUNCTION BOX

504V2-4 X1742W504V2-4 MOTOR FAN

504V2-5 X1742W504V2-5 S CAPACITOR 300M 250V 1-7/8 X 3-3/4

504V2-6 X1742W504V2-6 R CAPACITOR 40M 450V 1-7/8 X 3-3/4

504V2-7 X1742W504V2-7 CONTACT PLATE

504V2-8 X1742W504V2-8 CENTRIFUGAL SWITCH

504V2-9 X1742W504V2-9 BALL BEARING 6205ZZ

505

506

X1742W505

X1742W506

KEY 8 X 7 X 40

CAP SCREW M6-1 X 16

X1742W507

X1742W508

X1742W509

X1742W510

X1742W511

X1742W512

X1742W513

X1742W514

X1742W515

X1742W516

MOTOR MOUNT PLATE

LOCK COLLAR

LOCK WASHER 8MM

HEX NUT M8-1.25

FLAT WASHER 8MM

PLATE CONNECTING ROD

FLAT WASHER 12MM

HEX NUT M12-1.75

ELEVATION BOLT M12-1.75 X 105

FENDER WASHER 8MM

X1742W517

X1742W518

X1742W519

X1742W520

X1742W521

X1742W522

X1742W523

X1742W524

X1742W525


FRONT COVER

E-CLIP 9MM

WHEEL SHAFT

FOOT PEDAL BRACKET

LOCK NUT M8-1.25


FOOT PEDAL

LOCK NUT M10-1.5

REF PART #

583

584

585

586

587

588

589

590

591

526

527

528

529

530

531

X1742W526

X1742W527

X1742W528

X1742W529

X1742W530

X1742W531

532

533

534

535

X1742W532

X1742W533

X1742W534

X1742W535

536

537

538

X1742W536

X1742W537

X1742W538

545 X1742W545

545-1 X1742W545-1

545-2 X1742W545-2

545-3 X1742W545-3

545-4 X1742W545-4

545-5 X1742W545-5

562 X1742W562

578

579

X1742W578

X1742W579

580

581

582

X1742W580

X1742W581

X1742W582

X1742W583

X1742W584

X1742W585

X1742W586

X1742W587

X1742W588

X1742W589

X1742W590

X1742W591

DESCRIPTION

FOOT PEDAL CASTER BASE


BALL BEARING 6202ZZ

WHEEL SLEEVE


LOCKING WHEEL


RUBBER FOOT

HEX NUT M10-1.5

REAR WHEEL

REAR WHEEL BUSHING



MAG SWITCH ASSY TECO HUF-11K

MAG SWITCH BOX

CONTACTOR TECO CU-11 220V

OL RELAY TECO RHU-10/1 11.3-16A


MOTOR CORD 12G 3W 38"

HEX NUT M5-.8

PHLP HD SCR M5-.8 X 10

EXT TOOTH WASHER 5MM

FLAT WASHER 5MM

LOCK WASHER 5MM

CONTROL PANEL BOX


FLANGE BOLT M8-1.25 X 16

SWITCH CORD 20G 5W 70"

CONTROL PANEL PEDESTAL ARM

CONTROL PANEL


STOP BUTTON GLY37 22MM

START BUTTON GLY37 22MM


-57-


18

87

88

41

37

47

41

40

48

19

PARTS:.W1754W.&.W1754SW

Headstock

18

13

20 14

14

3 10

9

15

18

17

13

16

18

11

13

12

8

27

26

7

6

25

5

4

23

24

39

28

18

37

36

38

16

33

32

35

18

10

18

34

30

31

27

48

63

47

46

62

61

29

43

44

42

45

18

60

58

59

52

51

64

72

22

2

50

55

54

56

57

53

W1754W

Only

49

65

21

21A

(W1754W

Only)

38 66 89-1

89-2

27

72

78

W1754SW

Only 76 96

80

81

89

75

71

74

73

37

36

71

44

31

77

70

69

63

68

72

67

79

76

63

60

66

97

72

91

92

93

94

95

90

W1754SW

Only

-58-


Headstock.Parts.List


2

5

6

3

4

7

X1754W002

X1754W003

X1754W004

X1754W005

X1754W006

X1754W007

8

9

X1754W008

X1754W009

10 X1754W010

11 X1754W011

12 X1754W012

13 X1754W013

14 X1754W014

15 X1754W015

REVOLVING HANDLE 80L, M10-1.5 X 18

HANDWHEEL TYPE-14 200D X 12B-K X M10-1.5

SPACER


BALL BEARING 6201ZZ

WORM GEAR

WORM HOUSING


FENDER WASHER 5MM

KEY 4 X 4 X 16

CAP SCREW M6-1 X 55

RETURN ROLLER BRACKET

RETURN ROLLER

CAP SCREW M6-1 X 16

16 X1754W016

17 X1754W017

18 X1754W018

19 X1754W019

UPPER COVER GASKET (FRONT)

UPPER COVER


UPPER COVER GASKET (REAR)

20 X1754W020 DUST HOOD 5"

21A X1754W021A KNIFE-SETTING JIG (W1754W)

21 X1754W021

22 X1754W022

23 X1754W023

KNIFE-SETTING JIG FOOT (W1754W)

KNIFE-SETTING JIG SHAFT (W1754W)

EXT RETAINING RING 10MM (W1754W)

24 X1754W024

25 X1754W025

26 X1754W026

27 X1754W027

28 X1754W028

29 X1754W029

30 X1754W030

31 X1754W031

CAP SCREW M6-1 X 20

GEARBOX COVER

REAR GEARBOX COVER PLATE (R)

SET SCREW M6-1 X 8

CHIP DEFLECTOR PLATE

SPRING PLATE

OIL PORT M22-1.5 X 20

SET SCREW M6-1 X 16

32 X1754W032 HEAD CASTING (W1754W)

32 X1754SW032 HEAD CASTING (W1754SW)

33 X1754W033

34 X1754W034


CUTTERHEAD PULLEY

35 X1754W035

36 X1754W036

37 X1754W037

38 X1754W038

39 X1754W039

REAR BELT COVER

FLAT WASHER 8 X 28 X 2.5MM


STANDOFF-HEX M8-1.25 X 10, M8-1.25 X 14

V-BELT M58 3L580

40 X1754W040

41 X1754W041

42 X1754W042

43 X1754W043

44 X1754W044

45 X1754W045

46 X1754W046

47 X1754W047

BELT COVER

KNURLED KNOB 26L, M8-1.25 (PLASTIC)

PLATE SPRING

SET SCREW M6-1 X 20

HEX NUT M6-1

ADJUSTING SHAFT

HEX NUT M8-1.25

LOCK WASHER 8MM


48 X1754W048

49 X1754W049

50 X1754W050

51 X1754W051

52 X1754W052

53 X1754W053

54 X1754W054

55 X1754W055

56 X1754W056

57 X1754W057

58 X1754W058

59 X1754W059

60 X1754W060

61 X1754W061

62 X1754W062

63 X1754W063

64 X1754W064

65 X1754W065

66 X1754W066

67 X1754W067

68 X1754W068

69 X1754W069

70 X1754W070

71 X1754W071

72 X1754W072

73 X1754W073

74 X1754W074

75 X1754W075

76 X1754W076

77 X1754W077

78 X1754W078

FLAT WASHER 8MM

PLANER KNIVES 20" X 1" X 1/8" 3-PK (W1754W)

GIB SCREW M8-1.25 X 10 (W1754W)

GIB (W1754W)

KEY 8 X 7 X 35 (W1754W)

CAP SCREW M6-1 X 10

REAR GEARBOX COVER PLATE (L)

FLAT WASHER 5MM


DEPTH-OF-CUT SCALE

DEPTH LIMITER

FLAT HD SCR M5-.8 X 10

KEY 5 X 5 X 15


OUTFEED ROLLER

COMPRESSION SPRING 4 X 18.5 X 73

FLAT HD CAP SCR M5-.8 X 12 (W1754W)

CUTTERHEAD 20" 4-KNIFE (W1754W)

BALL BEARING 6206ZZ

SPACER

ANTI-KICKBACK SHAFT

ANTI-KICKBACK FINGER

E-CLIP 15MM

LOCKING ROD BRACKET

BUSHING BLOCK

HEX NUT M5-.8

SET SCREW M5-.8 X 16

PRESSURE PLATE

LOCKING ROD

CHIP BREAKER

MOTOR PULLEY

79 X1754W079

80 X1754W080

81 X1754W081

87 X1754W087

INFEED ROLLER

BUSHING BLOCK PLATE



88 X1754W088 POWER CORD 12G 3W 84" L6-30P

89 X1754SW089 SPIRAL CUTTERHEAD 20" 4-ROW (W1754SW)

89-1 X1754SW089-1 FLAT HD TORX T20 M6-1 X 15 (W1754SW)

89-2 X1754SW089-2 CARBIDE INSERT 14 X 14 X 2 (W1754SW)

90 X1754SW090 L-HANDLE TORX DRIVE T-20 (W1754SW)

91 X1754W091

92 X1754W092

93 X1754W093

94 X1754W094

HEX WRENCH 6MM

HEX WRENCH 5MM

HEX WRENCH 4MM

HEX WRENCH 3MM

95 X1754SW095 T-HANDLE TORX DRIVE T-20 (W1754SW)

96 X1754SW096 KEY 8 X 7 X 45 (W1754SW)

97 X1754W097 HEX WRENCH 8MM

-59-

114

113


Table

108

109

106

110

112

111

107

102

103

104

105

101

115

116

117

118

119


101 X1754W101 MAIN TABLE


103 X1754W103 CAP SCREW M5-.8 X 10

104 X1754W104 BED ROLLER


106 X1754W106 ECCENTRIC SHAFT

107 X1754W107 POINTER

108 X1754W108 STAR KNOB M12-1.75, 60 DIA X 70L

109 X1754W109 GIB

110 X1754W110 LOCKING ROD


111 X1754W111 SET SCREW M6-1 X 12

112 X1754W112 SET SCREW M6-1 X 16

113 X1754W113 CAP SCREW M6-1 X 16

114 X1754W114 TABLE EXTENSION WING

115 X1754W115 LOCK SLEEVE

116 X1754W116 CAP SCREW M8-1.25 X 20



119 X1754W119 CAP SCREW M10-1.5 X 25

114

-60-


Base

207

203

203

207

205

203

205

207

204

205

229

228

230

231

227

231

202

213

214

216

217

218

224

222

221

223


201 X1754W201 BASE

202 X1754W202 SET SCREW M10-1.5 X 12

203 X1754W203 COLUMN

204 X1754W204 SCALE COLUMN

205 X1754W205 SECONDARY LEADSCREW

206 X1754W206 PRIMARY LEADSCREW

207 X1754W207 LEADSCREW NUT

208 X1754W208 BUSHING


210 X1754W210 KEY 4 X 4 X 12

211 X1754W211 GEAR 20T




215 X1754W215 HEX NUT M12-1.75


201

219

220

-61-

213

226

225

214

216

217

218

215

226



218 X1754W218 HEX NUT M10-1.5


220 X1754W220 HEX BOLT M8-1.25 X 20

221 X1754W221 CHAIN TENSION BRACKET



224 X1754W224 CHAIN 08A X 166

225 X1754W225 LIFTING BAR


227 X1754W227 DUST BOOT FLANGE CUFF

228 X1754W228 CAP SCREW M4-.7 X 10

229 X1754W229 DUST BOOT

230 X1754W230 HEX BOLT M12-1.75 X 40


225

212

211

209

208

207

210

206

326

325

301

302

327

333


301 X1754W301 GEARBOX

302 X1754W302 OIL SEAL 25 X 40 X 7


304 X1754W304 GEAR 15T

305 X1754W305 CAP SCREW M6-1 X 25 LH


307 X1754W307 FLANGE BOLT M6-1 X 12


309 X1754W309 GEAR 47T

310 X1754W310 GEARED SHAFT 18T

311 X1754W311 KEY 5 X 5 X 12

312 X1754W312 GEAR 71T

313 X1754W313 KEY 5 X 5 X 10


315 X1754W315 O-RING 11.8 X 2.65




308

Gearbox

309

311

307

306

303

308

304

319

A

310

332

313

305

312

308

308

314

A

B

303

C

328

D

320

323

318

321

324

C

334

317

322

330

315

308

329

307

332

316


318 X1754W318 GEARBOX COVER GASKET

319 X1754W319 GEARBOX COVER

320 X1754W320 KEY 5 X 5 X 40

321 X1754W321 STEEL BALL 6MM

322 X1754W322 COMPRESSION SPRING 0.5 X 5 X 20.2

323 X1754W323 SHAFT

324 X1754W324 OIL SEAL 25 X 47 X 7


326 X1754W326 CAP SCREW M8-1.25 X 45

327 X1754W327 DRAIN PLUG M12-1.25 X 16

328 X1754W328 CAP SCREW M6-1 X 25

329 X1754W329 SHIFTING FORK

330 X1754W330 SHIFTING SHAFT


333 X1754W333 O-RING 9 X 1.8

334 X1754W334 ROLL PIN 5 X 25

-62-


Feed.Gearing

412

402

401

403

403

402

408

409

402

412

413

404

406

405

410

411

415

403

417

420

419

405

418

421

422

402

423

425

407

414

416

424




403 X1754W403 CAP SCREW M6-1 X 16


405 X1754W405 CHAIN TENSIONER

406 X1754W406 CHAIN TENSIONER SHAFT

407 X1754W407 CHAIN TENSIONER BRACKET (UPPER)

408 X1754W408 CHAIN 06B-1 X 51


410 X1754W410 SHOULDER BOLT M8-1.25 X 16, 12 X 3.5

411 X1754W411 CAP SCREW M6-1 X 10

412 X1754W412 KEY 5 X 5 X 15

413 X1754W413 DOUBLE-STRAND SPROCKET 32T

-63-


414 X1754W414 EXTENSION SPRING 1 X 8 X 26.5

415 X1754W415 SPRING BRACKET

416 X1754W416 SPACER 8 X 28 X 3MM

417 X1754W417 CHAIN 06B-1 X 68

418 X1754W418 SHAFT

419 X1754W419 SPACER 16 X 25 X 2MM


421 X1754W421 CAP SCREW M6-1 X 40


423 X1754W423 CHAIN TENSIONER BRACKET (LOWER)

424 X1754W424 HEX NUT M8-1.25

425 X1754W425 T-KNOB M8-1.25, 70 DIA X 48L


504V2-1 504V2-2

Cabinet.Stand

504V2-2 504V2-3 510

504V2-4

505

509

504V2-7

504V2-5

504V2-8

504V2-6

504V2-9

504V2-10

502

511

504V2

514

513

6 13

503

501

507

506

512

508

514

515

506

509

535

584

587

595

588

536

537

582

583

585

573

586

591

594

592

595

593

590

589

538

533

534

532

527

531

528

530

512

516

517

513

519

522

520

510

511

509

528

527

526

524

525

529

521

511

523

545-2

527

503

545-1

518

545-4

545 545-1

545-3 545-5

-64-


Cabinet.Stand.Parts.List


515

516

517

518

519

520

521

522

507

508

509

510

511

512

513

514

523

524

525

501

502

503

504V2

X1754W501

X1754W502

X1754W503

X1754W504V2

STAND

BACK COVER

PHLP HD SCR M6-1 X 16

MOTOR 5HP 240V 1-PH V2.04.16

504V2-1 X1754W504V2-1 MOTOR FAN COVER

504V2-2 X1754W504V2-2 CAPACITOR COVER

504V2-3 X1754W504V2-3 MOTOR JUNCTION BOX

504V2-4 X1754W504V2-4 MOTOR FAN

504V2-5 X1754W504V2-5 S CAPACITOR 400M 250V 1-7/8 X 3-3/4

504V2-6 X1754W504V2-6 R CAPACITOR 50M 450V 1-7/8 X 3-3/4

504V2-7 X1754W504V2-7 CONTACT PLATE

504V2-8 X1754W504V2-8 CENTRIFUGAL SWITCH

504V2-9 X1754W504V2-9 BALL BEARING 6206ZZ (FRONT)

504V2-10 X1754W504V2-10 BALL BEARING 6205ZZ (REAR)

505

506

X1754W505

X1754W506

KEY 8 X 7 X 40

CAP SCREW M6-1 X 16

X1754W507

X1754W508

X1754W509

X1754W510

X1754W511

X1754W512

X1754W513

X1754W514

X1754W515

X1754W516

X1754W517

X1754W518

X1754W519

X1754W520

X1754W521

X1754W522

X1754W523

X1754W524

X1754W525

MOTOR MOUNT PLATE

LOCK COLLAR

LOCK WASHER 8MM

HEX NUT M8-1.25

FLAT WASHER 8MM

PLATE CONNECTING ROD

FLAT WASHER 12MM

HEX NUT M12-1.75

ELEVATION BOLT M12-1.75 X 105

FENDER WASHER 8MM


FRONT COVER

E-CLIP 9MM

WHEEL SHAFT

PEDAL BRACKET

LOCK NUT M8-1.25


FOOT PEDAL

LOCK NUT M10-1.5

REF

586

587

588

589

590

591

592

593

594

595

545-3

545-4

545-5

573

582

583

584

585

534

535

536

537

538

545

545-1

545-2

526

527

528

529

530

531

532

533

PART #

X1754W545-3

X1754W545-4

X1754W545-5

X1754W573

X1754W582

X1754W583

X1754W584

X1754W585

X1754W586

X1754W587

X1754W588

X1754W589

X1754W590

X1754W591

X1754W592

X1754W593

X1754W594

X1754W595

X1754W526

X1754W527

X1754W528

X1754W529

X1754W530

X1754W531

X1754W532

X1754W533

X1754W534

X1754W535

X1754W536

X1754W537

X1754W538

X1754W545

X1754W545-1

X1754W545-2

DESCRIPTION

FOOT PEDAL CASTER BASE


BALL BEARING 6202ZZ

WHEEL SLEEVE


LOCKING WHEEL


RUBBER FOOT

HEX NUT M10-1.5

REAR WHEEL

REAR WHEEL BUSHING



MAG SWITCH ASSY TECO HUP-18K

MAG SWITCH BOX

CONTACTOR TECO CU-18 220V

OL RELAY TECO RHU-10/1 17.5-21.5A


MOTOR CORD 12G 3W 42"

HEX NUT M5-.8


EXT TOOTH WASHER 5MM

FLAT WASHER 5MM

LOCK WASHER 5MM

CONTROL PANEL BOX


FLANGE BOLT M8-1.25 X 16

SWITCH CORD 20G 5W 82"

CONTROL PANEL PEDESTAL ARM

CONTROL PANEL


STOP BUTTON GLY37 22MM

START BUTTON GLY37 22MM


-65-


PARTS:.LABELS.&.COSMETICS

603

WARNING!

NOTICE

Add SAE 30 oil every 24 hours of operation.

601

Always wear safety

Disconnect power before servicing.

Failure to comply will result in serious personal injury.

INJURY HAZARD!

(1.5.16)

Disconnect power supply before adjustments, setup or maintenance!

WARNING

READ and UNDERSTAND

• Scale= 1:1

(unless otherwise noted)

• Labels MUST be made of

chemical-resistant material

(800) 840-8420.

or call

Labels marked *** have changed since last sending.

51 x 84mm

51 x 84mm

Do not open this cover while machine n

DANGER

WARNING

20 FPM

WARNING!

Neutral

WARNING!

121x 13mm

WARNING

ACCIDENTAL

INJURY HAZARD!

Always wear safety

INJURY HAZARD!

Disconnect power


Failure to comply will result in serious

Only shift gearbox when

602

Dow

DANGER

WARNING

NOTICE

Woodstock Planer

16 FPM

CAUTION

NOTICE

EYE/EAR/LUNG

INJURY HAZARD!

WARNING


MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz

or call

(800) 840-8420.

CHECK OIL

LEVEL BEFORE USING!

Generic Labels

NOTICE

(1.5.16)

PANTONE 109 C

PANTONE 3005 C or RAL 5005

102 x 102mm

EYE/EAR/LUNG

INJURY HAZARD!




51 x 84mm

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection,

51 x 84mm

ACCIDENTAL

INJURY HAZARD!

Disconnect power

51 x 84mm

Only shift gearbox when planer is running.

CHECK OIL


NOTICE


COPYRIGHT © WOODSTOCK INTERNATIONAL, INC.



64 x 70mm

WRITTEN APPROVAL!

Woodstock will not accept labels changed without approval. If artwork

Neutral 16 FPM [email protected]

.

Dow

70 x 33mm

Dow

WARNING!

WARNING

Up

WARNING!

Always wear safety glasses, ear protection, 604

67 x 21mm

51 x 84mm

51 x 84mm REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

WARNING

ACCIDENTAL

INJURY HAZARD!


51 x 84mm



AMOUNT.

36 x 32mm

WARNING

AMOUNT.

machine! Instead, go to www.shopfox.biz

(800) 840-8420.

102 x 102mm

51 x 84mm 20 FPM

601

Neutral

100 x 52mm

67 x 21mm

PANTONE 151 C or RAL 2005 NOTICE

121x 13mm changes are required, contact us immediately at [email protected]


.

WARNING!

Do not open this cover while machine is connected to power or is running.



Dow

16 FPM

Woodstock Planer n

DANGER

WARNING

Generic Labels

(1.5.16)


Generic Labels


WARNING!

(1.5.16)

WARNING

100 x 52mm

Up

ACCIDENTAL

INJURY HAZARD!


NOTICE


or call

Neutral

67 x 21mm

51 x 84mm

16 FPM

ANSI COLOR CODES FOR SAFETY LABELS



• Scale= 1:1

121x 13mm

WARNING!

36 x 32mm





70 x 33mm




51 x 84mm

CAUTION

NOTICE


MANUAL to avoid serious injury! If a manual is not machine! Instead, go to

or call

(800) 840-8420.

616

51 x 84mm

***

• Scale= 1:1



Specifications

36 x 32mm

W1742W


W1742W

606


FOR SHOP FOX MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT

175x 31mm




changes are required, contact us immediately at [email protected]

is connected to power or is running. personal injury.

WARNING!

INJURY HAZARD!

70 x 33mm

• Scale= 1:1

WARNING

INJURY HAZARD!


chemical-resistant material and respirator when using this machine.

adjustments, setup or maintenance!

WARNING


MANUAL to avoid serious

REFER TO

OWNER’S MANUAL www.shopfox.biz

(800) 840-8420.

or call

51 x 84mm

51 x 84mm 51 x 84mm



Woodstock will not accept labels changed without approval. If artwork changes are required, contact us immediately at [email protected]

.

CHECK OIL


REFER TO


64 x 70mm


AMOUNT.

CHECK OIL

Date

Maximum Cutting Width: 15"

Maximum Cutting Height: 8"

Minimum Stock Length: 8"

Minimum Stock Thickness 3/16"

Maximum Depth of Cut: 1/8"

Weight: 547 lbs.

36 x 32mm

64 x 70mm

102 x 102mm





.


S/N

MODEL W1742W

WARNING!

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye and hearing protection and

respirator.

3. Disconnect power before setup, adjustments, or service.

4. Keep all guards in place and in proper operating condition.

5. Be aware of "kickback" hazards and how to prevent them.

6. Plug power cord into grounded outlet only.

7. Make sure machine is correctly set up, adjusted, and rests securely on flat, level ground before operating.

8. Do not wear loose clothing, gloves, jewelry, or other

items that can get entangled. Tie back long hair and roll up sleeves.

S/N

6. Plug power cord into grounded outlet only.

7. Make sure machine is correctly set up, adjusted, and

8. Do not wear loose clothing, gloves, jewelry, or other up sleeves.

9. Do not plane boards with cracks, loose knots, or any other defects.

10. Never make adjustments to the table during cutting

operation.

11. Do not reach into the cutting area while machine is

running.

12. Stand clear of board ends while planing.

13. Only operate in dry environment free of rain or

dampness.

14. Do not operate under the influence of drugs or alchohol.

15. Prevent unauthorized use by children or untrained

users; restrict access or disable machine when

unattended.

238 x 89mm

Knife Size: 16" x 1" x 1/8"

Cutterhead Speed: 5000 RPM

Feed Rates: 16 & 20 FPM

***

dampness.

INJURY HAZARD!

INJURY HAZARD!

glasses, ear protection,

Disconnect power supply before

15. Prevent unauthorized use by children or untrained

users; restrict access or disable machine when

51 x 84mm

51 x 84mm

Weight: 547 lbs.

Manufactured for Woodstock in China

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

51 x 84mm

(1.5.16)

WARNING

ACCIDENTAL

INJURY HAZARD!


NOTICE

51 x 84mm


121x 13mm


67 x 21mm

Generic Labels


DANGER

NOTICE


PANTONE 485 C or RAL 3001 CAUTION PANTONE 109 C

WARNING

20 FPM

238 x 89mm

Neutral

100 x 52mm

WARNING!

64 x 70mm

102 x 102mm

WARNING



Woodstock will not accept labels changed without approval. If artwork changes are required, contact us immediately at available, DO NOT use machine! Instead, go to

or call

(800) 840-8420.


51 x 84mm

16 FPM


20 FPM

NOTICE

Neutral

100 x 52mm

WARNING!





16 FPM

51 x 84mm


• Scale= 1:1





175x 31mm


Generic Labels

NOTICE

121x 13mm

(1.5.16)

607

WARNING!

machine! Instead, go to www.shopfox.biz

or call

(800) 840-8420.

CHECK OIL


608

36 x 32mm

64 x 70mm

CHECK OIL


REFER TO



AMOUNT.




changes are required, contact us immediately at [email protected]

.

70 x 33mm

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

REFER TO



AMOUNT.


Generic Labels

51 x 84mm

20 FPM 16 FPM

Dow

67 x 21mm 102 x 102mm

(1.5.16)

615




CHECK OIL


WARNING PANTONE 151 C or RAL 2005

CAUTION

NOTICE

PANTONE 109 C






.



70 x 33mm [email protected]

.

WARNING

ACCIDENTAL

INJURY HAZARD!


51 x 84mm

Dow n Up

WARNING


MANUAL to avoid serious

REFER TO



AMOUNT.

WARNING


102 x 102mm 613

DANGER

WARNING

PANTONE 485 C or RAL 3001 machine! Instead, go to


(800) 840-8420.

or call

CAUTION

NOTICE

PANTONE 109 C



51 x 84mm

Woodstock will not accept labels changed without approval. If artwork [email protected]

.


or call

(800) 840-8420.

617

20 FPM

70 x 33mm

Neutral

100 x 52mm

WARNING!




Dow n


DANGER

Up

67 x 21mm

16 FPM

PANTONE 485 C or RAL 3001 CAUTION PANTONE 109 C

Dow n

DANGER

WARNING

Up

CHECK OIL





REFER TO




AMOUNT.



102 x 102mm

WARNING PANTONE 151 C or RAL 2005 NOTICE PANTONE 3005 C or RAL 5005 WARNING!




Woodstock will not accept labels changed without approval. If artwork changes are required, contact us immediately at

Do not open this cover while machine is connected to power or is running. [email protected]

.


603

CAUTION

NOTICE PANTONE 3005 C or RAL 5005

102 x 102mm

NOTICE


610

121x 13mm 618


611

20 FPM

Neutral 16 FPM

100 x 52mm

64 x 70mm

612

CHECK OIL


WARNING!


601 X1742W601 CHECK OIL NOTICE LABEL

602 X1742W602 EYE/EAR/LUNG INJURY HAZARD LABEL

603 X1742W603 DO NOT OPEN COVER LABEL

604 X1742W604 DISCONNECT POWER LABEL

605V2 X1742W605V2 MACHINE ID LABEL (W1742W) V2.08.16

605V2 X1742SW605V2 MACHINE ID LABEL (W1742SW) V2.08.16

605V2 X1754W605V2 MACHINE ID LABEL (W1754W) V2.08.16

605V2 X1754SW605V2 MACHINE ID LABEL (W1754SW) V2.08.16

606 X1742W606 MODEL NUMBER LABEL (W1742W)




607 X1742W607 HANDWHEEL ROTATION LABEL

608 X1742W608 FEED SELECTOR LABEL

609 X1742W609 STOP CHECK OIL TAG


610 X1742W610 SHOP FOX WHITE TOUCH-UP PAINT

611 X1742W611 SHOP FOX BLACK TOUCH-UP PAINT

612 X1742W612 SHOP FOX NAMEPLATE

613 X1742W613 READ MANUAL LABEL

614 X1742W614 ELECTRICITY LABEL

615 X1742W615 CONTROL PANEL LABEL

616 X1742W616 INVENTORY COMPONENTS SHIPPING NOTICE TAG

617 X1742W617 DECORATIVE TAPE, UPPER (W1742W-42SW)




618 X1742W618 DECORATIVE TAPE, LOWER (W1742W-42SW)




Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.

of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..

If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.

be.operated.again..Contact.us.at.

( 360 ) .734-3482.or.www.woodstockint.com.to.order.new.labels..

-66-


Fold along dotted lIne

Fold along dotted lIne

Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 place stamp

Here tape along edges--please do not staple

WARRANTY

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and reserve the right to change specifications at any time.

High Quality Machines and Tools

Woodstock International, Inc. carries thousands of products designed

to meet the needs of today's woodworkers and metalworkers.

Ask your dealer about these fine products:

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