125 EUGENE O’NEILL DRIVE
NEW LONDON, CT 06320
TEL: 860-445-3800
FAX: 860-405-2990
INSTALLATION INSTRUCTIONS,
OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
MOUNT FIBER CABINETS, iTRACS PATCH &
SPLICE
TABLE OF CONTENTS
1.0 GENERAL
2.0 TOOLS REQUIRED FOR ASSEMBLY
3.0 COMPONENTS PROVIDED WITH THE RACK MOUNT FIBER CABINET
4.0 ACCESSORIES PURCHASED SEPERATELY
5.0 CABINET ASSEMBLY
6.0 INSTALLATION OF ACCESSORIES
7.0 CABLE ROUTING AND INSTALLATION
1.0 GENERAL
This document describes the assembly procedure for Ortronics’ iTRACS Patch and Splice Rack Mount Cabinets, part numbers
OR-FC02U-T (2 Rack Unit), OR-FC03U-T (3 Rack Unit) and OR-FC04U-T (4 Rack Unit). Hardware is provided for mounting
to both 19” and 23” racks.
2.0 TOOLS REQUIRED FOR ASSEMBLY
2.1) #2 Philips Head Screwdriver – required for cabinet assembly
2.2) #3 Philips Head Screwdriver – required to mount the cabinet to the rack
3.0 COMPONENTS PROVIDED WITH THE CABINET
ITEM #
1
2*
3*
4
5
6
7
8
9
10
11
12
13
14
DESCRIPTION
PART NUMBER
QTY.
2U
QTY. 3U
QTY. 4U
Cabinet, Tray and Mounting Brackets,
OR-FC02U-T
2 Rack Unit
Cabinet, Tray and Mounting Brackets,
1
1
OR-FC03U-T
3 Rack Unit
Cabinet, Tray and Mounting Brackets,
OR-FC04U-T
4 Rack Unit
Drawer Face Assembly, 2 Rack Unit
OR-64800009
Drawer Face Assembly, 3 Rack Unit
OR-64800010
1
1
Drawer Face Assembly, 4 Rack Unit
OR-64800011
Port Identification Card, 2 Rack Unit
OR-70400747
Port Identification Card, 3 Rack Unit
OR- 70400770
1
1
Port Identification Card, 4 Rack Unit
OR-70400817
Mounting Clip, Port Identification Card OR- 70800237
4
4
Bend Limiter
OR-71200061
2
2
Label, Danger
OR-70400186
1
1
Label, Caution
OR-70400185
1
1
Clip, Bend Limiting, Fiber Mgt.
OR-70800157
16
24
Straps, Hooks/Loops, Cable Mgt.
OR-70700145
8
8
Straps, D-Ring, Hooks/Loops, 18”
OR-70700084-00
4
4
Long, Cable Mgt.
Loop, Dot, .50 Dia.
OR-70700077
3
3
Hook, Dot, .50 Dia.
OR-70700078
3
3
Cable Manager, Left
OR-71200062-001
1
1
Cable Manager, Right
OR-71200062-002
1
1
(*) If item 1 is a 2 Rack Unit, then items 2 & 3 will be for 2 Rack Units, etc.
1
1
1
4
2
1
1
32
8
4
3
3
1
1
4.0 ACCESSORIES PURCHASED SEPARATELY
ITEM #
13
14
INSTRUCTION SHEET #
REV.
OR-71601690
01
DESCRIPTION
Strain Relief Bracket, Upper
Strain Relief Bracket, Lower
ECN #
SHEET
1 of 5
PART NUMBER
OR-FCBR-002
OR-FCBR-003
DWN. BY:
C.R.
DATE
6/14/11
QTY. 2U
2
2
CHK. BY:
R.J.G.
QTY. 3U
2
2
DATE
06/14/11
QTY. 4U
2
2
APP. BY:
A.MURANO
DATE
06/14/11
125 EUGENE O’NEILL DRIVE
NEW LONDON, CT 06320
TEL: 860-445-3800
FAX: 860-405-2990
INSTALLATION INSTRUCTIONS,
OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
MOUNT FIBER CABINETS, iTRACS PATCH &
SPLICE
5.0 CABINET ASSEMBLY
5.1) Inspect the package contents before assembling to ensure conformance with the parts listed in Section 3.0,
then determine if the accessories listed in Section 4.0) are required.
5.2) The Drawerface (Item 2) is pre-assembled to the tray at the factory (Figure 1).
Figure 1
5.3) Using a #2 Phillips Head screwdriver and the screws provided with the cabinet, attach one mounting bracket to each side of
the cabinet using the holes provided. Figure 2 illustrates the mounting scheme of 19” cabinets and figure 2a of 23” cabinets. An
alternate mounting position (Figure 2b) is available for 19” cabinets. To have a cabinet that installs more rearward in racks use the
4-hole pattern closest to the front side of the cabinet. The forward top cover assembly screw must be removed prior to the installation
of the mounting brackets. Once a mounting bracket is installed, the top cover assembly screw must be replaced.
Figure 2a
Figure 2
Figure 2b
INSTRUCTION SHEET #
REV.
OR-71601690
01
ECN #
SHEET
2 of 5
DWN. BY:
C.R.
DATE
6/14/11
CHK. BY:
R.J.G.
DATE
06/14/11
APP. BY:
A.MURANO
DATE
06/14/11
125 EUGENE O’NEILL DRIVE
NEW LONDON, CT 06320
TEL: 860-445-3800
FAX: 860-405-2990
INSTALLATION INSTRUCTIONS,
OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
MOUNT FIBER CABINETS, iTRACS PATCH &
SPLICE
5.4) Secure the 4 Mounting Clips (Item 4) to inside of the cabinet door by removing the protective backing from the adhesive foam pad,
and securing the 4 Mounting Clips onto the inside surface of the clear plastic cabinet door. The mounting clips must be secured at the
four target locations printed on the door (Figure 3 & 3a). The mounting clips are positioned such that when the cabinet door is closed, the
clips will support the port identification card (Item 3). Further support of the identification card is provided by the use of the enclosed
Hook/Loop dots. Mate each Hook with a Loop dot. With Label in place on cabinet front door, remove protective backing from Hook or
Loop and attach to underside of identification label, as required. Remove backing from the remaining side. Swing label into place and
press against clear plastic door to secure.
Figure 3
Figure 3a
Figure 4
Figure 4a
5.5) Attach the 2 bend limiters (Item 5) to the cabinet as shown in Figures 4 & 4a (provided in black, but shown in white for clarity).
5.6) The cabinet is ready to be mounted to the rack using the screws provided, and a #3 Phillips Head screwdriver.
6.0 INSTALLATION OF ACCESSORIES
6.1) Attach the required number of bend limiting clips (item 8) to the tray by inserting the square mounting tab on the underside
of the clip through the square holes provided in the tray, then rotate the clip to lock into place. Position the clips such that the
radius compliments your wire management scheme. The clips are designed to limit the bend radius of the fiber (Figure 5).
6.2) Figure 5a depicts the bend limiting clips secured to the tray (rear section), and splice trays positioned over the loops and
secured with cable management straps (item 10). Repeat the pattern on the front section of the tray.
6.3) When required, attach the upper and/or lower strain relief brackets (items 11 & 12 respectively) to the rear of the cabinet as
shown in Figure 6. Threaded studs are provided on the inside surface of the cabinet to accommodate the brackets.
6.4) Left and right cable managers are installed into the rectangular open ends at the front of the sliding tray.using the #6-32 screws
provided (1) each. A fully inserted manager will have the small tab of the manager above the tray and its threaded feature visible
thru the hole just in from the tray edge. Fasten with one screw into the manager’s threaded hole. Tighten, but do not overtighten.
6.5) Repeat steps 5.0 through 5.6 to assemble additional cabinets, and steps 6.0 through 6.4 for installation of accessories.
INSTRUCTION SHEET #
REV.
OR-71601690
01
ECN #
SHEET
3 of 5
DWN. BY:
C.R.
DATE
6/14/11
CHK. BY:
R.J.G.
DATE
06/14/11
APP. BY:
A.MURANO
DATE
06/14/11
125 EUGENE O’NEILL DRIVE
NEW LONDON, CT 06320
TEL: 860-445-3800
FAX: 860-405-2990
INSTALLATION INSTRUCTIONS,
OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
MOUNT FIBER CABINETS, iTRACS PATCH &
SPLICE
Figure 5
Figure 5a
Figure 6
Figure 7
7.0 CABLE ROUTING AND INSTALLATION
7.1 Strip off approximately 1 meter (39 inches) of cable jacket. Trim the central strength member and/or the aramid yarn back to the cable
jacket. Terminate connectors (if required) per the manufacturer’s instructions.
7.2) With the jacketed portion of the fiber, make a service coil as large as the cabinet height will permit, as exemplified in Figure 7). The
service coil is required to allow the tray to slide out the front of the cabinet freely.
7.3) Secure the outside coil to the cabinet utilizing management straps (item 9) and the loops provided. Secure the inside coil to the
tray utilizing wire management straps and the loops provided.
7.4) An example of a Patch and Splice wiring scheme is depicted in Figure 8.
7.5) The Danger and Caution labels (items 6 & 7) must be secured to the rear door of the cabinet in the vicinity shown in Figure 9.
The danger label (item 6) is to be secured over the punch-out feature provided for the optional rear door locking mechanism.
INSTRUCTION SHEET #
REV.
OR-71601690
01
ECN #
SHEET
4 of 5
DWN. BY:
C.R.
DATE
6/14/11
CHK. BY:
R.J.G.
DATE
06/14/11
APP. BY:
A.MURANO
DATE
06/14/11
125 EUGENE O’NEILL DRIVE
NEW LONDON, CT 06320
TEL: 860-445-3800
FAX: 860-405-2990
INSTALLATION INSTRUCTIONS,
OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
MOUNT FIBER CABINETS, iTRACS PATCH &
SPLICE
Figure 8
Figure 9
FOR QUESTIONS AND/OR ADDITIONAL INFORMATION, CONTACT ORTRONICS AT THE FOLLOWING NUMBERS, OR YOUR
MANUFACTURER’S REPRESENTATIVE.
877-599-5393 (U.S. TOLL FREE)
INSTRUCTION SHEET #
REV.
OR-71601690
01
ECN #
SHEET
5 of 5
860-445-3800 (INTERNATIONAL)
DWN. BY:
C.R.
DATE
6/14/11
CHK. BY:
R.J.G.
WWW.ORTRONICS.COM
DATE
06/14/11
APP. BY:
A.MURANO
DATE
06/14/11
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