Champion power equipment 100264 Manual


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Champion power equipment 100264 Manual | Manualzz

OWNER’S MANUAL & OPERATING INSTRUCTIONS

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WARRANTY

Scale = 1.5-1.75 in. diameter

3500 Starting Watts/3200 Running Watts (Gas)

Electric Start

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DUAL FUEL INVERTER GENERATOR

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SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

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MADE IN CHINA

REV 100264-20200317

MODEL NUMBER

100264

12039 Smith Ave.

Santa Fe Springs CA 90670 USA

1-877-338-0999 www.championpowerequipment.com

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FCC Statement

1. This device complies with Part 15 of the FCC Rules.

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference.

(2) This device must accept any interference received, including interference that may cause undesired operation.

2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

– Reorient or relocate the receiving antenna.

– Increase the separation between the equipment and receiver.

– Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

Consult the dealer or an experienced radio/TV technician for help.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

Parts Ordering:

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

637 440

100264

3500 Starting Watts/3200 Running Watts (Gas)

3150 Starting Watts/2880 Running Watts (LPG)

Electric Start

DUAL FUEL INVERTER GENERATOR

TAbLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Fuel Safety . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Safety Label Locations . . . . . . . . . . . . . . . . . . .

6

Controls and Features . . . . . . . . . . . . . . . . . . . . . .

7

Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Parts Included . . . . . . . . . . . . . . . . . . . . . . . . .

7

Power Panel . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Remove the Generator from the Shipping Carton . .

9

Connect the Battery . . . . . . . . . . . . . . . . . . . . .

9

Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . .

10

Add Fuel (Gas) . . . . . . . . . . . . . . . . . . . . . . . .

11

Connecting the Propane (LPG) Cylinder . . . . . .

12

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Generator Location . . . . . . . . . . . . . . . . . . . . .

13

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Fuel Selector Switch . . . . . . . . . . . . . . . . . . . .

13

Starting the Inverter . . . . . . . . . . . . . . . . . . . .

14

Gasoline . . . . . . . . . . . . . . . . . . . . . . . . .

14

LPG . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

Economy Control Switch . . . . . . . . . . . . . . . . .

16

12V DC outlet . . . . . . . . . . . . . . . . . . . . . . . . .

16

Connecting Electrical Loads . . . . . . . . . . . . . . .

16

Parallel Operation . . . . . . . . . . . . . . . . . . . . . .

16

Do Not Overload Generator . . . . . . . . . . . . . . . .

17

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Power Management . . . . . . . . . . . . . . . . . . .

17

Stopping the Engine . . . . . . . . . . . . . . . . . . . .

17

Operation at High Altitude . . . . . . . . . . . . . . .

18

Overload Operation . . . . . . . . . . . . . . . . . . . .

18

Maintenance and Storage . . . . . . . . . . . . . . . . . . .

19

Engine Maintenance . . . . . . . . . . . . . . . . . . . .

19

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . .

19

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Spark Arrester . . . . . . . . . . . . . . . . . . . . . .

20

Adjustments . . . . . . . . . . . . . . . . . . . . . . . .

20

Maintenance Schedule . . . . . . . . . . . . . . . .

20

Generator Battery . . . . . . . . . . . . . . . . . . . . . .

21

Charge the Battery . . . . . . . . . . . . . . . . . .

21

Disconnect the Battery . . . . . . . . . . . . . . .

21

Generator Maintenance . . . . . . . . . . . . . . . . . .

21

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Generator Storage . . . . . . . . . . . . . . . . . . . .

22

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Engine Specifications . . . . . . . . . . . . . . . . . . .

23

Generator Specifications . . . . . . . . . . . . . . . . .

23

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Maintenance Valve Clearance . . . . . . . . . . . . . .

23

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

An Important Message About Temperature . . . .

23

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . .

24

Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . .

25

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Engine Parts Diagram . . . . . . . . . . . . . . . . . . .

29

Engine Parts List . . . . . . . . . . . . . . . . . . . . . .

30

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1

ENGLISH 100264

INTRODUCTION

Introduction

Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and

Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.

With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always error on the side of caution when operating the product to ensure no accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product for years to come.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

100264

Serial Number

Date of Purchase

Purchase Location

For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.

100264 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTE

If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999

2

3

ENGLISH 100264

SAFETy RULES

WARNING

Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.

WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

DANGER

Generator exhaust contains carbon monoxide, a colourless, odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate generator outdoors only in a well ventilated area.

DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.

DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualified persons to operate or service the generator

Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.

Use approved transfer equipment to isolate generator from your electric utility and notify your utility company before connecting your generator to your power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact.

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.

Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

100264 ENGLISH

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately.

NEVER use this product to power life support devices or life support appliances.

NEVER use this product to power medical devices or medical appliances.

Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.

Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

WARNING

Operation of this equipment may create sparks that can start fires around dry vegetation.

A spark arrester may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

DANGER

Rotating parts can entangle hands, feet, hair, clothing and/or accessories.

Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.

SAFETy RULES

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.

Unintentional startup can result in entanglement, traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

DO NOT start or stop the engine with electrical devices plugged in.

CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

DO NOT overload the generator.

Start the generator and allow the engine to stabilize before connecting electrical loads.

Connect electrical equipment in the off position, and then turn them on for operation.

Turn electrical equipment off before stopping the generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can damage it, shorten its life and void your warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture, dust, or dirt.

DO NOT allow any material to block the cooling slots.

If connected devices overheat, turn them off and disconnect them from the generator.

DO NOT use the generator if:

– Electrical output is lost

– Equipment sparks, smokes or emits flames

– Equipment vibrates excessively

4

5

ENGLISH 100264

SAFETy RULES

Fuel Safety

DANGER

GASOLINE, GASOLINE VAPORS AND LIQUID

PETROLEUM GAS (LPG) ARE HIGHLY

FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death.

Unintentional startup can result in entanglement, traumatic amputation or laceration.

Gasoline and Gasoline Vapors (Gas):

– GAS IS HIGHLY FLAMMABLE AND EXPLOSIVE.

– Gas can cause a fire or explosion if ignited.

– Gas is a liquid fuel but it’s vapors can ignite.

– Gas is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes.

– Gas has a distinctive odor, this will help detect potential leaks quickly.

– In any gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

– Gas expands or contracts with ambient temperatures.

Never fill the gas tank to full capacity, as gas needs room to expand if temperatures rise.

Liquefied Petroleum Gas (Propane/LPG):

– LPG (PROPANE) IS HIGHLY FLAMMABLE AND

EXPLOSIVE.

– Flammable gas under pressure can cause a fire or explosion if ignited.

– LPG (propane) is heavier than air and can settle in low places while dissipating.

– LPG (propane) has a distinctive odor added to help detect potential leaks quickly.

– In any petroleum gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

– When exchanging LPG cylinders, be sure the cylinder valve is of the same type.

– Always keep the LPG cylinder in an upright position.

– LPG will burn skin if it comes in contact with it.

Keep any and all LPG away from skin at all times.

When adding or removing Gas:

Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank.

Only fill or drain fuel outdoors in a well-ventilated area.

DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator.

DO NOT overfill the fuel tank.

Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.

Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place.

Allow spilled fuel to evaporate fully before attempting to start the engine.

Make certain that the generator is resting firmly on level ground.

When operating the generator:

DO NOT move or tip the generator during operation.

DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.

Make certain that a LPG cylinder is not attached to generator and is securely stowed away.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights, heat and other sources of ignition.

Do not store generator, gas or LPG cylinder near furnances, water heaters, or any other appliances that produce heat or have automatic ignitions.

WARNING

Never use a gas container, LPG connector hose, gas tank, LPG cylinder or any other fuel item that is damaged or appears damaged.

100264 ENGLISH

SAFETy RULES

Safety Label Locations

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement.

F

D

B

C

A

E

A

1,5

M

MU

M

D'E

SPA

CE

MINIMU

M C

LEA

RA

5 FT.

MO

ÍNI M

1,5 M

CIO

ESPA

B UNLEADED FUEL ONLY. Minimum octane rating of 85. Maximum 10% ethanol.

GASOLINA REGULAR SOLAMENTE.

85 octanos como mínimo. Máximo de etanol de 10%.

ESSENCE SANS PLOMB SEULEMENT.

Indice d’octane minimal de 85. Maximum 10 % d'éthanol.

LPN

Rev

Size

1032-L-OP

A

78 x 20 mm

Colors

K 109 ---

Revision Changes

-----

Artwork Notes

3mm corner radius; 2mm safe margin ---

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

C DANGER

PELIGRO

DANGER

Using a generator indoors

YOU IN MINUTES.

CAN KILL contains carbon monoxide. This is a poison you cannot see or smell.

EVEN IF use inside a home or garage,

doors and windows are open.

ONLY use OUTSIDE windows, doors, and vents.

El uso de un generador en interiores

Éste es un veneno que no se puede ver ni oler. están abiertas. Úselo SÓLO a la INTEMPERIE

NUNCA

El escape del generador contiene monóxido de carbono. lo use dentro del hogar ni el garaje, INCLUSO SI lejos de ventanas, puertas, y orificios de ventilación.

las puertas y ventanas

Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES.

L’échappement du générateur contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir. Ne l’utilisez JAMAIS dans la maison ou le garage

MÊME SI les portes et les fenêtres sont ouvertes.

Utilisez-le UNIQUEMENT À L’EXTÉRIEUR de ventilation.

, loin des fenêtres, portes et trappes

LPN

Rev

Size

Artwork Notes

3mm corner radius; 2mm safe margin; white to be printed shown in 50% process magenta

1308-L-SF

B

204x 46 mm

K 485

Colors

---

Revision Changes

B: Updated size match DF generator

-----

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

D

F

DANGER

FOR USE IN A WEATHER PROTECTED AREA ONLY - DO NOT EXPOSE TO RAIN

E

WHEN STORING GASOLINE, PROPANE (LPG) OR EQUIPMENT WITH FUEL IN

IT: Store away from furnaces, stoves, water heaters or other appliances that have a pilot light or other ignition source because they can ignite the fuel.

WARNING

Read and follow operating instructions before running engine.

Gasoline and propane (LPG) are extrememely flammable. Check for spilled fuel or fuel leaks. If one is found, shut off fuel supply and stop engine immediately. Allow to cool at least 2 minutes before refueling.

Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrester may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

FOR ELECTRICAL EQUIPMENT ONLY.

CAUTION

PELIGRO

PARA USO EN AREAS DESPEJADAS SOLAMENTE - NO EXPONGA A LA LLUVIA

S

CUANDO ALMACENE GASOLINA, GAS PROPANO (GLP) O EQUIPO CON COMBUSTIBLE ADENTRO: Almacene fuera de hornos, estufas, calentones de agua, o otros aparatos que tengan luz piloto o otra fuente de encendido por que pueden encender el combustible.

ADVERTENCIA

Lea y acate las instrucciones de operación antes de encender el motor.

La gasolina y el gas propano (GLP) son extremadamente inflamables. Verifique si hay combustible derramado o fugas de combustible. Si una es encontrada, apague el suministro y pare el motor inmediatamente. Permita que se enfrié por los menos 2 minutos antes de reabastecerlo.

La operación de este equipo puede originar chispas que pueden crear incendios cerca de la vegetación seca. Es posible que se requiera un parachispas. El operador deberá comunicarse con los organismos locales encargados de combatir incendios para conocer las leyes o reglamentos relacionados con los requisitos para prevenir incendios.

PRECAUCIÓN

PARA EQUIPO ELÉCTRICO SOLAMENTE

485C

485C

BLACK 179 x 69 mm

E

STOP / ALTO / ARRÊT

NO OIL IN UNIT! / ¡NO TIENE ACEITE! / MANQUE D’HUILE DANS L’UNITÉ!

REMOVE PANEL TO FILL OIL / QUITE EL PANEL PARA AGREGAR ACEITE

RETIRER LE PANNEAU POUR REMPLIR D’HUILE

PMS 186C

WHITE

WARNING

DO NOT TOUCH!

Exhaust gases, muffler and engine components are extremely HOT and cause burns.

Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws and regulations relating to fire prevention requirements.

If installed, clean every 100 hours or every season.

ADVERTENCIA

¡NO TOCAR!

Los gases de escape, el silenciador y los compnonentes del motor están extremadamente CALIENTES y causan quemaduras.

La operación de este equipo puede producir chispas que pueden provocar incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si está instalado, limpie cada 100 horas o cada temporada.

READ YOUR OWNER’S MANUAL BEFORE OPERATION.

ADD OIL BEFORE INITIAL START UP. AUTOMATIC LOW OIL

SHUTOFF WILL PREVENT STARTING WITHOUT ADDING OIL.

LEA EL MANUAL ANTES DE OPERACIÓN.

AGREGUE ACEITE ANTES DE PRIMER USO. SENSOR DE NIVEL

DE ACEITE AUTOMATICO. UNIDAD FALLA DE ENCENDER

SIN ACEITE.

LIRE LE GUIDE D’UTILISATION AVANT DE FAIRE FONCTIONNER.

AJOUTER DE L’HUILE AVANT LE DÉMARRAGE INITIAL. LA

FERMETURE AUTOMATIQUE EN CAS DE MANQUE D’HUILE

EMPÊCHERA LE DÉMARRAGE SANS AJOUT D’HUILE.

127 mm x 71.1 mm

Artwork Notes

3mm corner radius; 2mm safe margin

LPN

Rev

Size

1291-L-SF

A

256 x 26 mm

Colors

K 485 152 ---

Revision Changes

---

---

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

6

637 440

ENGLISH 100264

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

637

1 6

2 3 4 5

637

7 8

(1) Fuel Cap – Remove to add fuel.

(2) Recoil Starter – Used to start the engine.

(3) Power Panel

(4) Foldaway Handle – Do not use the foldaway handle to lift or carry the unit.

(5) Muffler

(6) Carrying Handles

(7) Maintenance Cover

(8) Never Flat Wheels

(9) Battery Access Cover

Parts Included

Your 100264 gasoline powered generator ships with the following parts:

– Dual 2.4A Port USB Adapter . . . . . . . . . . . . . . . .

1

– LPG Hose With Regulator . . . . . . . . . . . . . . . . . .

1

– Oil funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

9

7

100264 ENGLISH

Power Panel

1

2

3

15 14

11

12

13

8

CONTROLS AND FEATURES

10 9

7

8

4 5

6

(1) Fuel Selector Switch – Used to select and turn on gas or LPG fuel source.

(2) LPG Hose Quick Connect Inlet

(3) Choke

(4) Ground Terminal – Consult an electrician for local grounding regulations.

(5) 12V DC Outlet*

(6) Parallel Outlets – used for parallel operation.

(7) 120 Volt AC, 20 Amp Duplex (NEMA 5-20R) –

May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase

60 Hz electrical loads.

(8) Circuit Breaker (push-button) – Protects the generator against electrical overload.

(9) Battery Switch

(10) 120 Volt AC, 30 Amp Receptacle (NEMA TT-30R)

– May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase

60 Hz electrical loads.

(11) Oil Warning Light – Check oil level when this light turns on. Engine will not run when indicator is lit.

(12) Overload Indicator Light – This light turns ON when the generator is overloaded and will cut power to the receptacles.

(13) Output Light – Remains ON during normal operating conditions. Shuts OFF when generator is overloaded.

(14) Ignition Switch – Used to start or stop the generator. When operating by propane, this switch will NOT stop the engine.

(15) Economy Control Switch

*Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.

8

ENGLISH 100264

ASSEMbLy

Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.

If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available.

Connecting the battery Cont’d.

NOTE

If the battery cables are not visible once the battery maintenance cover has been removed, please note that cables may be tucked up above the battery, not in plain view.

Remove the Generator from the Shipping Carton

1. Set the shipping carton on a solid, flat surface.

2. Remove everything from the carton except the generator.

3. Using the carrying handles of the unit, carefully remove the generator from the box. (two people lifting is recommended)

Connecting the battery

1. Using a screwdriver, remove the two (2) maintenance cover screws from the battery maintenance cover. (A)

2. Once the screws have been removed, the rubber pull-tab on the cover can be pulled out to help loosen and dislodge the maintenance cover. (A)

3. Remove the battery maintenance cover. (A)

A

9

4. Cut zip tie that is binding the battery cables together.

5. Using a screwdriver, unscrew the battery bolt in the red, positive (+) battery terminal.

6. Connect the red, positive (+) wire lead to the positive (+) terminal on the battery using the bolt.

7. Pull rubber sheath over battery cable connection and battery terminal.

8. Repeat steps 5-7 for the black, negative (-) battery wire lead and black, negative (-) battery terminal.

100264 ENGLISH

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.

NOTE

The recommended oil type is 10W-30 automotive oil.

1. Place the generator on a flat, level surface.

2. Loosen the cover screws and remove the maintenance cover.

Add Engine Oil Cont’d.

Degrees Celsiusº (Outside)

ASSEMbLy

Full Synthetic 5W-30

3. Remove oil fill cap/dipstick to add oil.

4. Add up to 0.6 L (0.6 qt.) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL.

5. Check engine oil level daily and add as needed.

NOTE

Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.

If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

NOTE

Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.

Degrees Fahrenheitº (Outside)

CAUTION

The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.

NOTE

The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.

NOTE

We consider the first 5 hours of run time to be the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5 hour break-in period, change the oil.

NOTE

Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval.

NOTE

Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.

10

11

ENGLISH 100264

ASSEMbLy

Add Fuel (Gas)

1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap.

5. Slowly add fuel to the tank. DO NOT OVERFILL.

Fuel can expand after filling. A minimum of

1/4 in. (6.4 mm) of space left in the tank is required for fuel expansion, more than 1/4 in. (6.4 mm) is recommended. Fuel can be forced out of the tank as a result of expansion if it is overfilled, and can affect the stable running condition of the product. When filling the tank, it is recommended to leave enough space for the fuel to expand.

6. Screw on the fuel cap and wipe away any spilled fuel.

CAUTION

Use regular unleaded gasoline with a minimum octane rating of 85.

Do not mix oil and gasoline.

Fill tank to approximately 1/4 in. (6.4 mm) below the top of the tank to allow for fuel expansion.

DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator.

DO NOT fill fuel tank indoors.

DO NOT fill fuel tank when the engine is running or hot.

DO NOT overfill the fuel tank.

DO NOT light cigarettes or smoke when filling the fuel tank.

Add Fuel Cont’d.

NOTE

Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting:

– Ethanol-gasoline blends can absorb more water than gasoline alone.

– These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor.

– With gravity-fed fuel supplies, this compromised fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards.

– There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels.

– Any damages or hazards caused by using improper fuel, improperly stored fuel, and/ or improperly formulated stabilizers, are not covered by manufacture’s warranty.

It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days.

WARNING

Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling.

100264 ENGLISH

ASSEMbLy

Connecting the Propane (LPG) Cylinder

1. Make sure the fuel selector switch on the inverter is in the 12 o’clock (vertical) position. (A)

2. Using your fingers, slide the outer barrel back on the LPG quick connect hose fitting (B).

3. While the outer barrel is in the back position, insert the LPG hose (included) into the inlet and release the outer barrel. The barrel will automatically return and lock the hose in the inlet.

4. Remove the safety plug or cap from the cylinder valve.

5. Attach the other end of the hose to the LPG cylinder and hand tighten.

6. Check all connections for leaks by wetting the fittings with a solution of soap and water. Bubbles which appear or bubbles which grow indicate that a leak exists. If a leak exists at a fitting then turn off the gas valve at the tank and tighten the fitting.

Turn the gas back on and recheck the fitting with the soap and water solution. If the leak continues or if the leak is not at a fitting then do not use the generator and contact customer service.

A b

Connecting LPG Cylinder Cont’d.

CAUTION

Do not allow children to tamper or play with the cylinder or hose connections.

CAUTION

Use approved LPG cylinders equipped with an

OPD (overfilling prevention device) valve. Always keep the cylinder in a vertical position with the valve on top and installed at ground level on a flat surface. Cylinders must not be installed near any heat source and should not be exposed to sun, rain, and dust. When transporting and storing, turn off the cylinder valve and fuel valve, and disconnect the cylinder. Plug the outlet, usually by a plastic protective cap, if one is available. Keep cylinders away from heat and ventilated when in a vehicle.

WARNING

If there is a strong smell of gas: Close off the gas supply at the cylinder. Use soapy water, which will produce a large bubble at the point of any leak, to check the hose, and connections on the cylinder valve and the generator. Do not smoke or light a cigarette, or check for leaks using a match, open flame source or lighter. Contact a qualified technician to inspect and repair the LPG system if a leak is found, before using the generator.

NOTE

– Use only standard 20 or 30 pound capacity LP tanks with Type 1, right hand Acme threads.

– Verify the requalification date on the tank has not expired.

– All new cylinders must be purged of air and moisture prior to filling. Used cylinders that have not been plugged or kept closed must also be purged.

– The purging process should be done by a LPG supplier. (Cylinders from an exchange supplier should have been purged and filled properly already).

– Always position the cylinder so the connection between the valve and the gas inlet won’t cause sharp bends or kinks in the hose.

Grounding

Your generator must be properly connected to an appropriate ground to help prevent electric shock.

WARNING

Failure to properly ground the generator can result in electric shock.

A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge

(12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground.

We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.

12

13

ENGLISH 100264

OPERATION

Generator Location

NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times (even while not in operation). Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible material, generators must also have at least

3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, maintenance and servicing. Generators should never be started or operated in the back of a

SUV, camper, trailer, in the bed of a truck (regular, flat or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler.

DO NOT contain generators during operation. Allow generators to properly cool before transport or storage.

Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces.

Carefully consider wind and air currents when positioning generator.

Failure to follow proper safety precautions may void manufacturer’s warranty.

WARNING

Do not operate or store the generator in rain, snow, or wet weather.

Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.

WARNING

During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire.

Grounding

The generator system ground connects the frame to the ground terminals on the power panel.

– The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin.

– Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional, unless the neutral wire is bonded to the frame.

Fuel Selector Switch

The fuel selector switch on the front panel of the inverter is designed to choose the desired fuel source–

Gasoline or LPG. To select the desired fuel source, simply rotate the selector switch to the fuel symbol on the panel. Turn the fuel selector switch to the 12 o’clock

(vertical) position for LPG operation. (A)

A

LPG

Turn the fuel selector switch to the 3 o’clock (horizontal) position for gasoline operation. (B)

GAS b

NOTE

When the fuel selector switch is in the 3 o’clock position, the gas fuel valve is OPEN. To CLOSE the gas fuel valve, turn the selector switch to the 12 o’clock position.

100264 ENGLISH

Starting the Inverter

CAUTION

If the ignition switch is held down in the “Start” position longer than 5 seconds it could damage the starter.

NOTE

The supplied 12V 7AH battery does re-charge while the engine is running, but it is also recommended that the battery be fully charged at least once per month.

NOTE

When the battery switch is in the “ON” position, the switch will light up if the battery is sending out a charge. If the switch does not light up while in the “ON” position, check that the battery connection is still good.

NOTE

If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

OPERATION

Gasoline

NOTE

The generator will NOT START with gasoline without battery charge or an appropriate connection.

1. Make certain the generator is on a flat, level surface.

2. Disconnect all electrical loads from the generator.

Never start or stop the generator with electrical devices plugged in or turned on.

3. Turn the fuel selector switch to the “Horizontal” position.

4. Pull the choke out to the “CHOKE” position.

5. Push the ignition switch to the “ON” position.

6. Push the battery switch to the “ON” position.

7. ELECTRIC START: Press and hold the ignition switch to the “START” position. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again.

8. RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly.

9. Do not over-choke. Allow the engine to warm up several seconds before gradually pushing the choke to the “RUN” position..

NOTE

Keep choke in “Choke” position for only 1 pull of the recoil starter. After first pull, push choke in for up to the next 3 pulls of the recoil starter.

Too much choke leads to sparkplug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.

14

15

ENGLISH 100264

OPERATION

LPG

1. Make certain the generator is on a flat, level surface.

2. Disconnect all electrical loads from the generator.

Never start or stop the generator with electrical devices plugged in or turned on.

3. Turn the fuel selector switch to the “Vertical” position and connect LPG hose.

4. Fully open the LPG cylinder fuel knob.

5. Push the ignition switch to the “ON” position.

6. Push the battery switch to the “ON” position.

7. ELECTRIC START: Pull the choke to the “Choke” position.

8. Press and hold the ignition switch to the “START” position. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again.

9. Do not over-choke. Allow the engine to warm up several seconds before gradually pushing the choke to the “RUN” position.

10. RECOIL START: Pull the choke to the “Choke” position.

11. PULL-TO-PRIME: Pull the starter cord slowly until resistance is felt and then pull rapidly. Pull with choke out 1-2 times until you feel a few combustion pulses that indicates that the engine momentarily started.

12. Push the choke in.

13. Pull the starter cord slowly until resistance is felt and then pull rapidly.

14. If engine fails to start in 1-pull with choke in the

“RUN” position, then pull choke out and repeat the

PULL-TO-PRIME step.

Starting LPG Cont’d.

NOTE

Observing frost on LPG containers and regulators is common during operation and normally is not an indication of a problem. As LPG vaporizes and travels from the tank to the generator engine it expands. The amount of frost that forms can be affected by the size of the container, the amount of fuel being used, the humidity of the air and other operating conditions. In unusual situations this frost may eventually restrict the flow of gas to the generator resulting in deteriorating performance.

For example, if the tank temperature is reduced to a very low level then the rate at which the LPG vaporizes is also reduced and may not provide sufficient fuel flow to the engine. This is not an indication of a problem with the generator but only a problem with the flow of gas from the LPG container. If generator performance seems to be deteriorating at the same time that ice formation is observed on tank valve, hose or regulator then some actions may be taken to eliminate this symptom.

In these rare situations it can be helpful to reduce or eliminate the cold fuel system effects by doing one of the following:

– Exchanging fuel tanks to allow the first tank to warm up, repeating as necessary

– Placing the LPG container at the end of the generator near the handle, where engine fan air flows out from the generator. This air is slightly heated by flowing over the engine. The container should not be placed in the path of the muffler outlet.

– The container can be temporarily warmed by pouring warm water over the top of the tank.

100264 ENGLISH

OPERATION

Economy Control Switch

The Economy Control switch can be activated in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output, allowing the engine speed to idle during periods of non-use.

The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.

WARNING

For periods of high electrical load or momentary fluctuations, the Economy Control Switch should be turned OFF.

12V DC Outlet

The 12V DC outlet can be used with the supplied USB charger and other commercially available 12V DC automotive style plugs. The DC output is unregulated and can damage some products. Confirm your accessory input voltage range is at least 12-24V DC. When using the DC outlet turn the Economy mode switch to the

“OFF” position.

WARNING

Do not operate a device while it is plugged in to the

12V DC outlet.

Prolonged exposure to engine exhaust can cause serious injury or death.

Connecting Electrical Loads

1. Let the engine stabilize and warm up for a few minutes after starting

2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads.

– DO NOT connect 3-phase loads to the generator.

– DO NOT connect 50 Hz loads to the generator.

– DO NOT overload the generator.

NOTE

Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines.

If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes.

Parallel Operation

Two (2) Champion model 100264 generators can be operated in parallel to increase the total available electrical power. A Champion parallel kit (optional equipment) is required for parallel operation. For kit availability, call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.

WARNING

While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.

Detailed instructions for parallel kit installation, operation, and rating of the connected generators are provided in the parallel kit owner’s manual and operating instructions.

16

17

ENGLISH 100264

OPERATION

Do Not Overload Generator

Capacity

Follow these simple steps to calculate the running and starting watts necessary for your purposes.

1. Select the electrical devices you plan on running at the same time.

2. Total the running watts of these items. This is the amount of power you need to keep your items running.

3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power

Management” will guarantee that only one device will be starting at a time.

Power Management

Use the following formula to convert voltage and amperage to watts:

Volts x Amps = Watts

To prolong the life of your generator and attached devices, follow these steps to add electrical load:

1. Start the generator with no electrical load attached.

2. Allow the engine to run for several minutes to stabilize.

3. Plug in and turn on the first item. It is best to attach the item with the largest load first.

4. Allow the engine to stabilize.

5. Plug in and turn on the next item.

6. Allow the engine to stabilize.

7. Repeat steps 5-6 for each additional item.

NOTE

Never exceed the specified capacity when adding loads to the generator.

Stopping the Engine

1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.

2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.

3. Turn the Fuel Valve to the “OFF” position if operating by gas.

4. Turn the LPG cylinder knob to the “CLOSE” or off position if operating by LPG.

5. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.

6. Press the ignition switch to the “OFF” position.

7. Turn battery switch to the “Off” Position.

Important: Always ensure that the fuel valve and the ignition switch are in the “OFF” position when the engine is not in use.

NOTE

When turning off the generator after LPG operation, make sure the LPG cylinder knob is in the fully closed position.

NOTE

If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.

NOTE

Always turn the battery switch to the “OFF” position when unit is not in use, this will stop the battery from being drained. Follow the maintenance and storage instructions for the generator and battery when the unit will not be used for a period of 2 weeks or more.

100264 ENGLISH

Operation at High Altitude

The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.

Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling.

To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support. Installation instructions are also available in the Technical Bulletin area of the

Champion Power Equipment internet site.

The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below.

In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct main jet part number corresponding to the carburetor code found on your particular carburetor.

Carburetor

Code

P25-4-H

Main Jet

Standard

Altitude

Part Number

28.131017.00.H

28.131017.00.01.H

Altitude

3500 Feet

(1067 Meters)

OPERATION

Overload Operation

The overload indicator light will turn on when the rated load is exceeded. When the maximum load is reached, the LED will blink and cut power to the receptacles. To recover the power, shut down the engine, wait until the light turns off and restart the generator.

WARNING

Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.

18

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ENGLISH 100264

MAINTENANCE AND STORAGE

The owner/operator is responsible for all periodic maintenance.

WARNING

Never operate a damaged or defective generator.

WARNING

Tampering with the factory set governor will void your warranty.

WARNING

Improper maintenance will void your warranty.

Oil Cont’d.

NOTE

Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.

If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

NOTE

Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.

Complete all scheduled maintenance in a timely manner.

Correct any issue before operating the generator.

NOTE

For service or parts assistance, contact our help line at 1-877-338-0999

Spark Plugs

1. Remove the spark plug cable from the spark plug.

2. Use a spark plug socket tool (not included), or a

13/16 in. or 21 mm socket (not included) to remove the plug.

3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.

4. Make certain the spark plug gap is 0.7 - 0.8 mm or

(0.028 - 0.031 in.).

0.7-0.8 mm

0.028-0.031 in.

Engine Maintenance

To prevent accidental starting, remove and ground spark plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment.

1. Remove oil fill cap/dipstick.

2. Use pliers to slide the spring clamp down the oil drain hose and pull the hose off the plug bracket.

3. Point the hose into a drain pan and allow the oil to drain completely. Note: The hose end must be lower than the engine base to allow the oil to drain.

4. Replace oil drain hose onto plug bracket and slide spring clamp back into position.

5. Add up to 0.6 qt. (0.6 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL.

6. Dispose of used oil at an approved waste management facility.

5. Refer to the spark plug recommendation chart when replacing the plug.

6. Carefully thread the plug into the engine.

7. Use the spark plug socket (not included) to firmly install the plug.

8. Attach the spark plug wire to the plug.

100264 ENGLISH

MAINTENANCE AND STORAGE

Air Filter

1. Remove the maintenance cover.

2. Locate the air filter plastic cover.

3. Unsnap the locking hinge on the cover.

4. Remove the old filter.

5. Place the new filter in the assembly.

6. Re-snap the hinge on the air filter cover.

7. Reinstall the maintenance cover and tighten the cover screw securely.

Cleaning

CAUTION

DO NOT spray generator with water.

Water can contaminate the fuel system.

Use a damp cloth to clean exterior surfaces of the generator.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris from the generator.

Spark Arrester

1. Allow the engine to cool completely before servicing the spark arrester.

2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler.

3. Remove the spark arrester screen.

4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush.

5. Replace the spark arrester if it is damaged.

6. Position the spark arrester in the muffler and attach with the two screws.

Adjustments

The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at

1-877-338-0999 for all other service and/or adjustment needs.

Maintenance Schedule

Follow the service intervals indicated in the following maintenance schedule.

Service your generator more frequently when operating in adverse conditions.

Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs.

Every 8 hours or daily

Check oil level

Clean around air intake and muffler

Check hosers for leaks

First 5 hours

Change oil

Clean air filter

Every 50 hours or every season

Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance*

Clean spark arrester

Clean fuel tank and filter*

Every 250 hours

Clean combustion chamber*

Every 3 years

Replace fuel line and LPG hose

*To be performed by knowledgeable, experienced owners or

Champion Power Equipment certified dealers.

CAUTION

Failure to clean the spark arrester will result in degraded engine performance.

20

21

ENGLISH 100264

MAINTENANCE AND STORAGE

Generator battery

This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger (not included) or battery maintainer to keep the battery properly charged. If the battery is not able to start the engine, it can be started by manually pulling the engine recoil cord. If the battery voltage is extremely low, the charging circuit may not be able to re-charge the battery. In this case, the battery must be connected to a standard automotive style battery charger for re-charging before it can be used.

Charge the battery

For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. An automatic battery charger (not included) with automatic charging capability should be used to charge the battery. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the battery charger. The battery should be fully charged at least once per month.

NOTE

A Float Charger will maintain the battery condition over long storage periods.

Generator Maintenance

Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapours.

Use a damp cloth to clean exterior surfaces of the generator.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris from the generator.

Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

CAUTION

DO NOT use a garden hose to clean the generator.

Water can enter the generator through the cooling slots and damage the generator windings.

Disconnect the battery

1. Remove the battery panel cover.

2. Remove the protective cover from the black/negative battery lead.

3. Disconnect the black/negative lead from the black/ negative terminal on the battery and store the cap screw and nut.

4. Repeat steps 1-2 for the red/positive battery lead.

5. Store the battery in a cool, dry place.

100264 ENGLISH

Storage

The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines.

Generator Storage

1. Add a properly formulated fuel stabilizer to the tank.

2. Be sure all appliances are disconnected from the generator.

3. Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor.

4. Turn the fuel valve to the “Off” position.

5. Let the generator run until fuel starvation has stopped the engine. This usually takes a few minutes.

6. The generator needs to cool completely before cleaning and storage.

7. Remove the spark plug cap, then pull the recoil grip 3 times to drain the gasoline from the carburetor jets.

8. Change the engine oil.

9. Remove the spark plug and pour about a tablespoon of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.

10. Reattach the spark plug.

11. Store the unit in a clean, dry place out of direct sunlight.

DANGER

Generator exhaust contains odorless and colorless carbon monoxide gas.

To avoid accidental or unintended ignition of your electric start generator during periods of storage, the following precautions should be followed:

– When storing the generator for short periods of

time make sure that the ignition switch, the fuel valve and the battery switch are set in the OFF position.

– When storing the generator for extended periods

of time make sure that the ignition switch, the fuel valve and the battery switch are set in the the the OFF position and the battery leads have been disconnected from the battery.

MAINTENANCE AND STORAGE

22

23

ENGLISH 100264

SPECIFICATIONS

Engine Specifications

– Model . . . . . . . . . . . . . . . . . . . . . .

YF170FD-L_G

– Displacement . . . . . . . . . . . . . . . . . . . . . . .

192cc

– Type . . . . . . . . . . . . . . . . . . . . . . . .

4-Stroke OHV

– Start Type . . . . . . . . . . . . . . . . . . . .

Electric start

Generator Specifications

– Model . . . . . . . . . . . . . . . . . . . . . . . . . .

100264

– Running Wattage (Gasoline) . . . . . . . . .

3200 Watts

– Running Wattage (LPG) . . . . . . . . . . . .

2880 Watts

– Starting Wattage (Gasoline) . . . . . . . . .

3500 Watts

– Starting Wattage (LPG) . . . . . . . . . . . .

3150 Watts

– AC Load . . . . . . . . . . . . . . . . . . . . . . . . . .

120 V

– Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single

– Frequency . . . . . . . . . . . . . . . . . . . . . . . . .

60 Hz

– Fuel Capacity . . . . . . . . . . . . . . . . . .

1.6 gal. (6 L)

– Gross Weight . . . . . . . . . . . . . .

110.5 lb. (50.1 kg)

– Net Weight . . . . . . . . . . . . . . . . .

95.7 lb. (43.4 kg)

– Height . . . . . . . . . . . . . . . . . . .

18.3 in. (46.4 cm)

– Width . . . . . . . . . . . . . . . . . . . . .

17.3 in. (44 cm)

– Length . . . . . . . . . . . . . . . . . . . 25.1 in. (63.7 cm)

Oil

Use 10W-30 automotive oil.

Oil capacity is up to 0.6 L (0.6 qt.).

DO NOT OVERFILL

Please reference the following chart for recommended oil types for use in the generator.

Degrees Celsiusº (Outside)

NOTE

Full Synthetic 5W-30

Degrees Fahrenheitº (Outside)

Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.

Fuel

Fuel capacity is 1.6 gal. (6 L). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.

Spark Plugs

OEM spark plug: NHSP F7RTC

Replacement spark plug: NGK BPR7ES or equivalent

Make certain the spark plug gap is 0.7 - 0.8 mm or

(0.028 - 0.031 in.).

Maintenance Valve Clearance

– Intake: 0.06 - 0.12 mm (0.002 - 0.005 in.)

– Exhaust: 0.08 - 0.14 mm (0.003 - 0.006 in.)

Note: Tech bulletin regarding the valve adjustment procedure is on www.championpowerequipment.com.

An Important Message About Temperature

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.

100264 ENGLISH

Wiring Diagram

G/Y W

SPECIFICATIONS

24

25

SPECIFICATIONS

Parts Diagram

ENGLISH 100264

100264 ENGLISH

# Part Number

1 83.200205.02

2 2.08.055.1

3 83.200204.02

4 2.08.052.1

5 1.9074.4.0516.1

6 83.200201.02

7 83.200206.02

8 1.845.4216

9 1.5789.0612

10 83.201600.06

11 1.9074.4.0512.1

12 83.200701.02

13 83.200500.01

14 83.200502.01

15 83.070100.01

16 2.06.016

17 83.070011.01

18 2.06.018

19 111.070300.01

20 2.08.068.2

21 83.071000.01

22 83.070300.01

23 83.070014.01

24 1.845.4213

25 83.081400.01

26 83.081004.01

27 2.02.001

28 28.100001.00

29 83.101100.01

30 46.101300.08

31 46.101503.08

32 1.9074.4.0514

33 1.97.1.06

34 1.93.06

35 1.5789.0615

36 1.5789.0620

37 1.845.4816

38 1.845.4219

39 83.081500.01

40 83.200402.01

41 83.200401.01

42 2.02.014

43 2.02.010

44 83.200701.03

45 83.200704.01.2

46 83.201600.05

47 1.6187.1.08

48 2.13.001

49 1.5789.0612.1

50 83.200704.02.2

51 2.03.001

52 2.03.002

53 2.08.002

54 83.200701.04

55 2.02.002

56 83.200705.01

57 83.200705.02

Qty

1

4

11

1

1

1

1

3

1

6

1

1

1

1

1

6

1

1

1

1

1

2

1

2

1

4

10

6

6

1

1

2

2

4

1

2

1

1

12

8

1

1

1

2

1

1

2

2

1

1

10

4

1

1

2

11

1

Description

Hasp, Maintenance Cover

Bolt, Maintenance Cover, Black

Maintenance Cover, Battery,

Black

Bolt, M6 x 16

Screw/Washer Assembly, M5 x

16, Black

Cover, Left, Black

Support Arm, Canister

Screw, ST4.2 x 16

Flange Bolt, M6 x 12

Supporter, Left

Screw/Washer Assembly, M5 x

12, Black

Handle, Left, Black

Cover, Top, Black

Spillway, Fuel Tank

Cap, Fuel Tank

Clamp, Ø8.7 x b8

Fuel Pipe, Fuel Tank To Fuel

Valve

Clamp, Ø10.5 x b8

Fuel Filter, Fuel Pipe

Flange Bolt, M5 x 13

Fuel Tank, 6L

Fuel Filter, Fuel Tank

Pipe, Fuel Tank To Canister

Screw, ST4.2 x 13

Muffler Protector Assembly,

Upper

Plate

Nut M6, Long

Gasket, Exhaust

Muffler Assembly

Spark Arrester Assembly

Plate, Spark Arrester

Screw/Washer Assembly, M5 x 14

Washer, Ø6

Lock Washer, Ø6

Flange Bolt, M6 x 15

Flange Bolt, M6 x 20

Screw, ST4.8 x 16

Screw, ST4.2 x 19

Muffler Protector Assembly,

Lower

Protector, Rear Cover, Black

Supporter, Rear Cover, Black

Nut M6, Square

Cage Nut, M5

Handle, Left, Black

Bracket, Left, Black

Supporter, Right

Lock Nut M8, Flange

Bushing, Ø13.3 x Ø19.3 x 8

Flange Bolt, M6 x 12, Black

Bracket, Right, Black

Bushing, Ø13.3 x Ø19.3 x 2

Washer, Ø13 x Ø20 x 2.5

Bolt, M8 x 28

Handle, Right, Black

Nut M6, T-Style

Handle, Upper, Black

Handle, Lower, Black

Parts List

# Part Number Description

58 1.9074.3.0512.1

59 1.5789.0635.1

60 83.190006.01

61 83.190003.01

62 83.190001.01

63 2.02.006

64 83.191100.01

65

66

67

68

69

78

79

80

83

84

85

1.5789.0645

83.191200.07

83.190002.01

28.690

1.6177.1.08

70 83.201600.02

71 83.201600.01

72 83.201200.01

73 83.200607.01

74 1.6182.06

75 83.200601.01

76 83.200609.02

77 83.200609.01

83.201400.01

83.201702.01

1.894.1.12

81 1.848.12

82 83.201701.02

83.201500.01

83.201701.01

83.200305.01

86 83.200304.01

87 1.845.3595

88 83.200303.01

89 83.200701.01

90 83.200302.01

Screw/Washer Assembly, M5 x

12, Black

Flange Bolt, M6 x 35, Black

Rubber Sleeve, End Cover

End Cover, Generator

Fan, Generator

Flange Nut, M14 x 1.5

Rotor Assembly

Flange Bolt, M6 x 45

Stator Assembly

End Cover, Mortor

Engine, 192cc

Lock Nut M8, Flange

Supporter, Left

Supporter, Right

Motor Mount

Plug, Oil Drain Hole

Lock Nut M6

Base Setting Component

Steel Plate 2

Steel Plate 1

Rubber Pad

Plug, Wheel

Retaining Ring, Ø12

Washer, Ø12

5.5 in. Wheel, Right

Axle

5.5 in. Wheel, Left

Spring Patch

Rubber Seal, Muffler Cover

Screw, ST3.5 x 9.5

Muffler Cover, Black

Handle, Right, Black

Cover, Right Side, Black

91 2.08.075.1

92 83.070013.01

93

94

83.070702.01

46.070700.00

Bolt, M6 x 20, Black

Pipe, Canister To Air Cleaner

Support Arm

Carbon Canister, 150CC

Plastic Corrugated Pipe, Ø5 x

95 5.1320.030

96 5.1900.019

97 83.200018.01

Ø8 x 520

Red Wire, Battery, 600 mm

Holder, Control Unit and Battery

98 152.200013.02.3

Sheath 1, Rubber, Red

99 83.221000.90.92

Control Unit, 3.1KW,

120V/60Hz, Wireless Parallel

100 1.16674.0516

101 81.220001.00

Flange Bolt, M5 x 16

Protector, Control Unit

102 122.200013.04.3

Sheath, Rubber, Red

103 83.200908.01

Fixation Bar, Sponge

104 122.200904.00

105 9.1000.070

106 122.200013.04

107 5.1900.060

108 1.16674.0512

109 5.1800.003

110 83.130200.01

111 1.823.0410

112 87.070001.01

113 87.070021.01

114 1.823.0408

115 83.061200.01.2

116 83.200106.01

117 83.070400.01

118 1.97.1.05

Pinch, Rubber

Battery, 149.5 x 85 x 94, 7AH

Sheath, Rubber, Black

Black Wire, Battery, 600 mm

Flange Bolt, M5 x 12

Rectifier

Pull Choke Assembly

Screw, M4 x 10

Knob, Fuel Valve

Quick Coupler

Screw, M4 x 8

Guide Plate, Rope, Black

Protector, Front Cover

Fuel Valve

Washer, Ø5

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

2

3

2

1

1

1

5

2

2

2

1

6

1

2

2

1

1

4

4

1

1

1

1

1

1

12

2

1

1

2

1

1

1

1

8

1

1

1

2

26

27

SPECIFICATIONS

# Part Number

119 1.845.4819

120 83.070011.02

121 2.06.023

122 87.070012.01

123 87.200101.01

124 100264.21

125 5.1110.005

126 83.210001.00.3

127 83.210001.00.1

128 5.1000.000.3

129 83.019.35.45

130 1.9074.4.0414.1

131 5.1200.308

132 5.1120.010

133 5.1210.920

134 5.1210.930

135 87.210002.01

136 122.210003.01

137 100264.21.10

138 1.9074.4.0512

139 1.9074.1.0535

140 5.1120.036

141 1.6177.1.04.1

142 1.818.0514.3

143 83.210016.00

144 1.823.0325

145 5.1050.000

146 1.6170.03

147 5.1000.001

148 5.1010.003.1

149 1.845.3516

150 1.97.1.04

151 5.1820.001

152 5.1800.004

153 1.5783.0520.3

154 1.862.05

155 1.6170.05.3

156 1.93.05.3

157 1.97.1.05.3

158 87.130000.92

159 9.1700.008

Description

Screw, ST4.8 x 19

Fuel Pipe, Fuel Valve To

Carburetor

Clip, Ø20

Pipe, 280mm

Front Cover, Dual Fuel, Black

Control Panel Assembly

Receptacle, DC.12V

Connect Port, 125V/25A, Red

Connect Port, 125V/25A, Black

Switch, Battery, Red

Control Panel, Yellow

Screw/Washer Assembly, M4 x

14, Black

8Amp Circuit Breaker, Push

Button

Receptacle 5-20R, Duplex

A.C 20A Breaker, Push Button

A.C 30A Breaker, Push Button

Control Box

Grommet

Wire Assembly

Screw/Washer Assembly, M5 x 12

Screw/Washer Assembly, M5 x 35

Receptacle TT-30

Lock Nut M4, Flange, Black

Screw, M5 x 14, Green

Speed Limiter

Screw, M3 x 25

Switch

Nut M3

Ignition Switch, Red

Switch, Economy, Black

Screw, ST3.5 x 16

Washer, Ø4

Charger

Rectifier

Bolt, M5 x 20, Green

Lock Washer, Ø5, Toothed

Nut M5, Green

Lock Washer, Ø5, Green

Washer, Ø5, Green

LPG Hose With Regulator 2.3 ft., 0.7 m

Plug, USB 5V/2.4A

Qty

2

1

1

1

1

2

1

1

1

1

1

6

1

2

1

1

1

1

1

1

2

2

2

2

2

1

2

1

6

1

2

1

1

1

1

1

1

1

1

1

1

ENGLISH 100264

100264 ENGLISH

This page intentionally left blank.

SPECIFICATIONS

28

29

SPECIFICATIONS

Engine Parts Diagram

ENGLISH 100264

100264 ENGLISH

# Part Number

1 1.5789.0835

2 2.11.014

3 83.030007.01

4 83.127000.01

5 1.5789.0612

6 83.030010.01

7 83.120100.04

8 83.080001.01

9 83.060001.01

10 2.02.006

11 87.080100.01.2

12 2.06.029

13 45.060008.00

14 45.060007.00

15 45.060009.00

16 45.060002.00

17 45.060003.00

18 21.061001.01

19 21.061005.00

20 81.061010.01

21 81.061006.00

22 2.10.001.1

23 2.05.050

24 83.061100.01.2

25 1.5789.0608

26 83.091200.01

27 83.091300.01

28 1.6177.1.06

29 83.090001.01

30 83.091100.01

31 83.091006.01

32 83.091002.02

33 83.090004.01

34 83.130004.01

35 28.130000.02

36 83.130002.01

37 83.130001.01

38 1.5789.0620

39 28.123000.00

40 28.030100.01

41 83.040013.01

42 83.030013.01

43 2.04.002

44 1.276.6205

45 2.14.017

46 83.125100.01

47 5.1320.010

48 5.1900.065

49 1.9074.3.0508

50 152.200013.01

Description

Flange Bolt, M8 x 35

Qty

6

Oil Seal

Cover, Crankcase

Oil Level Sensor

Flange Bolt, M6 x 12

Plate, Coil

Flywheel

Cooling Fan

Pulley, Starter

Flange Nut, M14 x 1.5

Fan Cover

Clamp, Ø17

Screw, Ratchet Guide

Ratchet Guide

Spring, Ratchet Guide

Starter Ratchet, Iron

Spring, Ratchet

Reel, Recoil Starter

Spring, Recoil Starter

Holder, Rope

Grip, Rubber

Rope, Ø4 x 1570, Black

Clamp, 100 mm, Wire

Cover, Recoil Starter

Flange Bolt, M6 x 8

Cover, Air Cleaner

Element, Air Cleaner

Lock Nut M6, Flange

Flange, Steel

Base, Air Cleaner

Buckle

Seal

Pipe, Air Cleaner

Gasket, Air Cleaner

Carburetor Assembly

Gasket, Insulator

Insulator, Carburetor

Flange Bolt, M6 x 20

Ignition Coil

Crankcase

Lifter, Valve

Seal Strip, Crankcase Cover

Dawl Pin, 8 x 14

Bearing 6205

Woodruff Key, 4 x 6.5 x 16

Starter Motor

Plastic Corrugated Pipe, Ø6.8 x

Ø10 x 100

Red Wire, 130 mm

1

1

Screw/Washer Assembly, M5 x 8 1

Sheath, Rubber 2

2

1

1

2

2

1

2

2

1

2

1

1

1

1

1

1

1

2

1

1

1

1

4

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

11

1

1

1

2

1

1

Engine Parts List

# Part Number

51 83.050100.01

Description

Crankshaft

Qty

1

52 83.125200.01

57 2.03.016

Relay, Starter

53 1.5789.0615

54 83.030008.01

Flange Bolt, M6 x 15

Gasket, Crankcase Cover

55 1.9074.4.0510

Screw/Washer Assembly, M5 x

10

56 83.080014.01.01

Air Guide Board

Washer, Ø10 x Ø16 x 1.5, Drain

Bolt

Hose, Oil Drain 58 83.032000.00

59 28.030009.00

60 2.04.003

61

62

83.040006.01

28.040002.00

63 2.01.017

64 28.010100.01

65 2.15.008

Gasket, Cylinder Head

Dowel Pin, Ø10 x 14

Valve, Exhaust

Valve, Intake

Stud Bolt, M6 x 32

Cylinder Head

Spark Plug, F7RTC

66 83.040017.01

67 83.040004.01

68 1.5789.0865

69 1.5789.0850

70 2.01.020

71 83.040010.01

72 83.040005.01

73 83.040003.01

Oil Seal, Valve

Guide Plate, Push Rod

Flange Bolt, M8 x 65

Flange Bolt, M8 x 50

Stud Bolt, M6 x 97

Bolt, Rocker Arm

Push Rod

Spring, Valve

74 83.040009.01

75 83.040001.01

76 83.040014.01

77 21.040020.00

78 21.040021.00

79 83.080200.01

80 23.020001.01

81 83.021101.01

82 83.021001.01

83 83.021200.01

84 83.020002.01

85 28.050301.00

86 28.050302.00

87 28.050303.00

88 2.09.002

89 28.050005.01

90 83.050003.01

91 83.050200.01

92 83.040100.01

93 83.031000.01

94 83.030035.01

95 1.818.0306.1

96 81.132200.00

97 1.9074.1.0408

98 82.132100.00

Rocker Arm, Valve

Retainer, Valve Spring

Valve Collet

Adjusting Nut, Valve

Nut, Lock

Air Shroud, Cylinder

Breather Tube

Cover, Cylinder Head

4

1

1

Gasket, Cylinder Head Element 1

Element Component, Head Cover 1

Gasket, Cylinder Head Cover

Ring, First Piston

Ring, Second Piston

Ring, Oil

Circlip, Ø16 x Ø1

Piston

Wrist Pin

Connecting Rod Assembly

Camshaft

Oil Dipstick Assembly

Oil Nipple

Screw, M3 x 6, Black

Stepper Motor

Screw/Washer Assembly, M4 x 8

Base, Stepper Motor

1

1

2

1

2

2

2

2

2

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

2

2

2

2

2

2

1

1

2

1

1

1

1

1

1

2

30

31

SPECIFICATIONS

# Part Number

99 1.819.0508

100 81.130010.00

101 81.130008.00

102 28.131000.02

103 1.9074.3.0512

104 81.130007.00

105 83.130005.03

106 1.9074.3.0508

28.131017.00

107

28.131017.00.01

108 83.061000.01

109 83.091000.01

110 83.021000.01

111 2.06.013

112 45.030200.00

113 28.010000.00

Description

Screw, M5 x 8

Qty

1

Spring, Connecter

Connecter, Choke Valve Axis

Carburetor

Screw/Washer Assembly, M5 x

12

Pressure Plate, Choke Control

Line

1

1

Support, Stepper Motor 1

Screw/Washer Assembly, M5 x 8 2

Main Jet, Standard 1

Main Jet, Altitude

Recoil Assembly

Air Cleaner Assembly

/

1

1

Cylinder Head Cover Assembly

Clamp, Ø13.5 × b10

Support

Cylinder Head Assembly

1

1

1

1

1

1

1

ENGLISH 100264

100264 ENGLISH

TROUbLESHOOTING

Problem

Generator will not start

Cause

No fuel

Faulty spark plug

Unit loaded during start up

Low oil level Generator will not start;

Generator starts but runs roughly

Generator will not start wirelessly

Generator will not start electrically

Generator shuts down during operation

Choke in the wrong position

Spark plug wire loose

Remote control battery is dead

Generator battery is dead

Battery switch is in the “OFF” position

Generator battery is dead

Battery switch is in the “OFF” position

Out of fuel

Low oil level

Generator cannot supply enough power or overheating

Generator is overloaded

Insufficient ventilation

No AC output

Repeated circuit breaker tripping

Cable not properly connected

Connected device is defective

Circuit breaker is open

Loose wiring

Other

Overload

Faulty cords or device

Solution

Add fuel

Replace spark plug

Remove load from unit

Fill crankcase to the proper level

Place generator on a flat, level surface

Adjust choke

Attach wire to spark plug

Replace remote control battery

Recharge generator battery

Turn battery switch to “ON” position

Recharge generator battery

Turn battery switch to “ON” position

Fill fuel tank

Fill crankcase to the proper level. Place generator on a flat, level surface

Review load and adjust. See “Power

Management”

Check for air restriction. Move to a well ventilated area

Check all connections

Replace defective device

Reset circuit breaker

Inspect and tighten wiring connections

Contact the help line

Review load and adjust. See “Power

Management”

Check for damaged, bare or frayed wires.

Replace defective device

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999 [email protected]

32

WARRANTY*

CHAMPION POWER EQUIPMENT

3 YEAR LIMITED WARRANTY

Warranty Qualifications

To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register

To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of three years (parts and labor) from the original date of purchase and 270 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of

Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE

Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component.

Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by

CPE.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc.

– Wear items such as filter elements, o-rings, etc.

– Accessory parts such as starting batteries, and storage covers.

– Failures due to acts of God and other force majeure events beyond the manufacturer’s control.

– Problems caused by parts that are not original Champion

Power Equipment parts.

When applicable, this warranty does not apply to products used for prime power in place of a utility.

Limits of Implied Warranty and

Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product.

THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB

EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)

ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS

FOR A PARTICULAR PURPOSE.

A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.

This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Address

Champion Power Equipment, Inc.

12039 Smith Ave.

Santa Fe Springs, CA 90670 USA www.championpowerequipment.com

Customer Service

Toll Free: 1-877-338-0999 [email protected]

Fax no.: 1-562-236-9429

Technical Service

Toll Free: 1-877-338-0999 [email protected]

24/7 Tech Support: 1-562-204-1188

*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency

(EPA) and/or California Air Resources Board (CARB).

CHAMPION POWER EQUIPMENT, INC. (CPE),

THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA)

AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY

Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board

(CARB) Exhaust and Evaporative emissions regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission

Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment. In California, new equipment that use small off-road engines (SORE) must be designed, built and equipped to meet the State’s stringent anti smog standards. In the other states, new engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small offroad engines (SORE). CPE must warrant the exhaust and evaporative emission control system on your small off-road engine (SORE) for the period listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment leading to the failure of the exhaust and evaporative emission control systems.

Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, connectors, and other associated components. Also included for your exhaust emission control system may be fuel-injection system, the ignition system, catalytic converter and other exhaust emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

This exhaust and evaporative emission control system is warranted for two years. If any exhaust and evaporative, emission related part on your engine or equipment is defective in, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s

Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot deny warranty coverage solely for the lack of receipts.

As the small off-road engine (SORE) owner, you should be aware that CPE may deny you warranty coverage if your small, off-road engine

(SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE distribution center, service center or alternative service outlet as described in (3)(f.) below or CPE dealer or CPE, Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty coverage, you should contact:

Champion Power Equipment, Inc.

Customer Service

12039 Smith Ave.

Santa Fe Springs, CA 90670

1-877-338-0999 [email protected]

EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty

Coverage .

1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states,

1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines (SORE) is:

2a. Designed, built and equipped to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board, and

2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.

3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the

ECS Warranty Period.

3b. Any warranted, exhaust and evaporative emissions-related part which is scheduled only for regular inspection as specified in the

Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

3c. Any warranted, exhaust and evaporative emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below.

Any such exhaust and evaporative emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

3d. Repair or replacement of any warranted, exhaust and evaporative emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.

3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.

3f. CPE shall pay for covered exhaust and evaporative emissions warranty repairs at non-authorized service outlets under the following circumstances: i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE

Authorized Service Outlet AND ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and

Wyoming.

3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.

3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted exhaust and evaporative emission-related parts sufficient to meet the expected demand for such exhaust and evaporative emission-related parts.

3i. Any CPE Authorized and approved exhaust and evaporative emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.

3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

Systems covered by this warranty

Fuel Metering System

Air Induction System

Ignition System

Exhaust System

Miscellaneous Parts

Evaporative Emissions

Parts Description

Fuel regulator, Carburetor and internal parts

Air cleaner, Intake manifold

Spark plug and parts, Magneto ignition system

Exhaust manifold, catalytic converter

Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.

Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure

Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,

Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister,

Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call

Customer Service at Champion Power Equipment, Inc.

Champion Power Equipment, Inc.

12039 Smith Ave.

Santa Fe Springs, CA 90670

1-877-338-0999

Attn.: Customer Service [email protected]

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