CMA Dishmachines GL-X Part Manual

MODEL GL-X
PARTS MANUAL
Rev. 1.01A
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
800-854-6417
FAX 714-895-2141
www.cmadishmachines.com
TABLE OF CONTENTS
MODEL CMA-GL-X
1.
PARTS MANUAL ..........................................................................................3
1.1.
INITIAL PARTS KIT (P/N 4001.00)................................................................................................... 3
1.2.
OPTIONAL SANI ALARM .................................................................................................................. 4
1.3.
EXPLODED VIEW DRAWINGS........................................................................................................... 5
1.3.1.
Cabinet Assembly ................................................................................................................... 5
1.3.2.
GLX Door Assembly ............................................................................................................... 6
1.3.3.
Spray System Assembly........................................................................................................... 7
1.3.4.
Pump Assembly....................................................................................................................... 8
1.3.5.
Plumbing System Assembly..................................................................................................... 9
1.3.6.
Drain System Assembly......................................................................................................... 10
1.3.7.
Control Box .......................................................................................................................... 11
1.3.8.
Power Box ............................................................................................................................ 12
1.3.9.
Peristaltic Pump Assembly ................................................................................................... 13
1.3.10.
Drain Valve ......................................................................................................................... 14
1.3.11.
Thermometer......................................................................................................................... 15
1.3.12.
GLX Heater Assembly .......................................................................................................... 16
Parts Manual
1. Parts Manual
1.1.
Initial Parts Kit (P/N 4001.00)
P/N
DESCRIPTION
Qty
00200.10
Pump Assy, 110/220V 60 Hz, Open
1
00206.00
Pump Seal Kit
1
00208.00
Slip Joint Nut Gasket
1
00304.03
Spray Arm B GL-X
1
00308.50
Spray Arm End Plug SS
1
00404.82
Motor Contactor Relay
1
00411.00
Micro Switch
1
00415.00
Peristaltic Pump Assembly, 120V/60Hz
1
03470.01
Toggle Switch, momentary, (.25 flat terminal)
1
00425.51
Chemical Tubing Blue
50 ft.
00425.53
Chemical Tubing Red
50 ft.
00425.54
Chemical Tubing White
50 ft.
00433.10
Master Switch (20 Amp)
1
00435.00
Squeeze Tube, 8”, Silicone
1
00435.62
Squeeze Tube, 24”
1
00458.00
Squeeze Tube, Black (Detergent)
1
00501.00
Timer Motor, 2-Minute
1
00557.55
Kynar Reed Switch, 110/220V, 36”
1
00707.00
1/2 Water Solenoid Repair Kit, JE
1
00715.00
1/2 Ball Check Valve
1
00738.10
Solenoid Coil, JE, 120V, (¾” & ½”)
1
03202.00
Thermometer, Capillary
1
03406.64
Drain Toggle Switch
1
03415.00
Chemical Tube Bulkhead
1
03415.60
Chemical Bulkhead (Teflon) Assy
1
04103.00
GL-X Drain Valve, 120V
1
04110.00
SS L1-C/L-1X Drain Screen
1
04303.00
GL-X Spray Arm Bearing
1
04305.10
Red Silicone Gasket, 1/16 Thick
1
04517.15
Door Stop (Parallel)
1
NOTE: CMA recommends that the initial parts kit be kept on hand as a back up supply of critical
parts in the event your machine should require emergency service. All the parts
included in this kit are unique to the GL-X glasswasher.
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page 3
Parts Manual
1.2.
Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
3
1
1
1
1
1
1
P/N
00400.00
00401.00
00402.00
00406.00
00435.00
00521.00
00531.00
DESCRIPTION
Conduit, 3/8” Sealtite
S.T. 3/8” Straight Connector
S.T. 90 Degree 3/8” Connector
Control Box Light, .5” Diameter, Red
Squeeze Tube, 8”
Wire, 18 Gauge, Orange, 6 ft.
Wire, 18 Gauge, White, 6 ft.
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
ITEM NO.
NO. REQ’D
8
9
10
11
12
13
14
5
1
1
1
4
4
1
P/N
00931.00
12510.00
12511.00
12512.00
40126.10
40127.00
00426.00
DESCRIPTION
Wire Tie, Small
Sanitizer Alarm Box Assembly
Sanitizer Low Level Vacuum Switch
Sanitizer Alarm Buzzer, 120 Volts
#10 x 3/4" Sheet metal Screw
Wall Anchors
Y Hose Connector, 3/16”
Page
4
Parts Manual
1.3.
Exploded View Drawings
1.3.1. Cabinet Assembly
ITEM
NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15901.62
GL-X Body
13
1
00924.00
2
1
14503.50
GL-X EZ Top
14
2
00940.50
¼” SS Washer
10-32 X 3/8” Truss Head Screw
3
1
15902.62
GL-X Stand
15
2
03415.00
Chemical Tube Bulkhead
4
2
15902.84
GL-X Stand Panel
16
16
00914.00
10-32 X 5/8” Panhead Screw
5
1
15915.62
GL-X Peri-Pump Panel
17
12
00439.00
Snap Bushing 500-6
6
1
04912.60
GL-X Tray Track (LH)
18
1
15922.62
GL-X Electrical Cover
7
1
04911.60
GL-X Tray Track (RH)
19
4
01310.00
Bullet Foot
8
1
13463.00
Liquid Level Switch
20
4
01572.64
GL-X Leg
9
2
03816.00
Nylon Retaining Washer
21
4
00941.00
10-32 X 5/8” Panhead Screw
10
1
03415.60
Chem. Tube Bulkhead
22
1
14506.50
Door Gasket
11
12
00912.00
¼” SS Nut
23
1
14506.45
Gasket Bracket
12
4
00922.00
¼” Lock Star Washer
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
5
Parts Manual
1.3.2. GLX Door Assembly
P/N 15905.10 DOOR ASSEMBLY INCLUDES ITEMS: 1,5,7,9,10,11,13,14 & 15.
ITEM
NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15906.60
GL-X Door
10
1
14558.61
2
2
04517.60
Door Support Rod Block
11
2
00965.00
6-32 Lock Nut
3
1
14570.00
Door Hinge
12
2
00605.20
Door Rod Spacer
4
1
14570.50
Door Hinge (LH)
13
2
04517.15
Door Stop (Parallel)
5
2
04919.00
Door Rod Screw
14
10
00912.00
1/4"-20 Nylon Lock Nut
6
1
04918.60
Door Support Rod Right
15
14
00924.00
1/4" SS Washer
7
1
04919.50
Door Support Rod Left
16
4
00914.10
1/4"-20 x 5/8” Hex Head Bolt
8
2
00557.80
Door Magnet
17
2
14518.00
Splash Guard
9
2
00970.60
6 32 x 1/2" Flathead Screw
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Door Magnet Holder
Page
6
Parts Manual
1.3.3. Spray System Assembly
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
1
8
00912.00
2
16
00924.00
1/4" SS Washer
3
8
00929.00
1/4"-20 x 3/4" Truss Head Bolt
4
2
04306.00
Square Manifold Gasket
5
2
04305.10
Red Silicon Gasket
6
2
04303.00
Spray Arm Bearing
7
2
00304.03
Spray Arm “B” Series
8
4
00308.50
Spray Arm End Plug
9
1
04304.00
GL-X Spray Manifold
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
1/4"-20 Nylon Lock Nut
Page
7
Parts Manual
1.3.4. Pump Assembly
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO. REQ’D
P/N
DESCRIPTION
1
7
00908.00
5/16”-18 x 5/8” SS Hexhead Bolt
12
1
04204.00
Compression Nut 2.5”
2
7
00926.00
5/16” SS Washer
13
1
14004.00
1” close Nipple SS
3
4
13805.00
5/16”-18 Nylon Lock Nut
14
1
04601.00
45 Degree Elbow FIP x FIP
4
1
04909.00
Motor Mount
15
1
50302.06
1” MIP x 1” Barb PVC
5
1
00201.00
Pump Motor 1 HP
16
1
00200.10
Includes Items 5, 6, 7, 9 & 17
6
8
00921.00
3/8”-16 x 3/4" Hex Bolt
17
1
03226.00
Pump “O” Ring Gasket
7
1
03224.00
Pump Base (Mount)
18
1
00238.00
3/8” Male Plug
8
1
00206.00
Pump Seal Kit
19
1
00214.50
1/2" Comp x 3/8” MIP Adapter
9
1
03222.05
Impeller (universal) open
20
1
00208.20
Slip Joint Nut Friction Ring
10
1
04206.00
Pump cover
11
1
00208.00
Slip Joint Nut Gasket
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
8
Parts Manual
1.3.5. Plumbing System Assembly
ITEM
NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
-
03623.00
1/2" Vac. Brkr Repair Kit – WATTS
16
1
03603.10
JE ½” Solenoid Valve
2
1
03624.00
1/2" Vacuum Breaker – WATTS
17
2
00743.10
1/2" Tee FxFxF
3
1
00721.00
1/2" Jamb Nut
18
1
00747.10
Nipple Brass 1/2" x 5”
4
4
03614.00
1/2" Brass (Close) Nipple
19
1
03600.00
1/2" Gate Valve
5
2
00748.50
1/2" Shrub Head
20
2
00421.51
6-32 X ¼” Panhead SS
6
1
04605.82
GL-X “U” Table
21
1
00739.50
Vacuum Breaker Cap SS
7
1
00715.00
Ball Check Valve
22
1
03624.25
Vacuum Breaker Bonnet Brass
8
1
15401.50
SS Braided Hose
23
1
13642.00
½” Brass Plug
5/8" Comp. X ½”M.I.P. Adapter
9
1
00214.50
1/2" Comp x 3/8” MIP FTG
24
6
00760.00
10
4
04605.84
GL-X Straight Tube
25
-
00706.10
Solenoid Plunger Spring Only
11
1
15401.50
L.P. SS Braided Cover Hose
26
2
00741.00
3/4" x 1/2" Bushing
12
-
00738.10
JE Solenoid Coil
27
1
04606.00
GL-X L tube
13
-
03603.20
1/2" Water Solenoid Bonnet
14
-
00786.00
JE Solenoid Valve Plunger
15
1
00707.00
JE ½” Solenoid Rep. Kit
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
9
Parts Manual
1.3.6. Drain System Assembly
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
1
1
04105.00
Pump Hose 6.5”
2
6
03101.00
1” Hose Clamp #16
3
1
04103.00
Drain Valve
4
1
03108.51
1” Goose Neck Drain Hose
5
1
04110.00
Drain Sump Screen
6
1
50302.06
1” MIP X 1” Barb PVC
7
1
03109.00
Drain Hose 90 deg. 1” I.D.
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
10
Parts Manual
1.3.7. Control Box
ITEM
NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15520.00
Power Block 12 Position
12
1
00438.00
Snap bushing, Universal
2
1
00474.00
Delimer switch Bracket
13
3
01001.00
6-32 x 1” Panhead Screw
3
1
00475.30
Delimer Switch DPST 20 Amp.
14
3
00971.10
4-40 Nylon Lock Nut
4
2
00631.00
Ice Cube Relay
15
6
00927.00
8-32 Nylon Lock Nut
5
1
03203.50
Single Temp. Display Unit
16
4
00631.00
8-32 X ½” Panhead Screw
6
1
03202.60
Thermometer Transformer
17
1
00557.55
Reed Switch
7
1
15904.62
Control Drawer
18
4
00917.00
8-32 PM Nut
8
1
03481.00
Drain Rocker Switch
19
2
03705.82
Sponge Strip
9
1
00421.40
Start/Fill Rocker Switch
20
1
13426.50
Ground Block
10
1
15524.00
Power Rocker Switch
21
1
00965.00
6-32 Nylon Lock Nut
11
1
03203.66
Thermister
22
1
00470.10
Toggle Switch Rubber Boot
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
11
Parts Manual
1.3.8.
ITEM
NO.
NO. REQ’D
Power Box
P/N
DESCRIPTION
ITEM
NO.
NO. REQ’D
P/N
DESCRIPTION
1
1
15923.62
GL-X Electrical Box
9
2
03801.00
2
2
13012.15
GL-X Contactor
10
1
00408.80
2 Minute Timer GL-X
3
1
15520.50
Power Block 3 Position
11
6
15400.10
¾” Slit Ribbed Tubing
4
3
00438.00
Snap Bushing Universal
12
1
15921.00
Timer Mount
5
0.5
13003.60
Contactor DIN Rail
13
2
00941.00
10-32 X 5/8” Pan Head Screw
6
2
13525.00
8-32 x 1” Pan Head Screw
14
2
03801.00
10-32 Nylon Lock Nut
7
2
00927.00
8-32 Nylon Lock Nut
15
1
15914.82
GL-X Peri-Pump Mount
8
2
00941.00
10-32 Pan Head Screw
16
3
03475.00
Primer Switches
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
10-32 Nylon Lock Nut
Page
12
Parts Manual
1.3.9. Peristaltic Pump Assembly
ITEM
NO.
NO. REQ’D
1
3
P/N
00416.00
DESCRIPTION
ITEM
NO.
NO. REQ’D
Peristaltic Pump Motor
H
P/N
DESCRIPTION
3
00935.00
1/4"-20 x 1/4" Allen Screw
Barrel Connector (Male)
2
3
00417.00
Peristaltic Pump Block
10
6
00448.00
3
6
00919.00
10-32 x 1 1/2" Pan Head Screw
11
AR
00425.51
Chemical Tubing (Blue)
4
3
00918.00
10-32 x 1 1/2" Fillister HD Screw
12
AR
00425.53
Chemical Tubing (Red)
5
5
00932.00
Twist Tye
13
AR
00425.54
Chemical Tubing (White)
6
3
00418.00
Peristaltic Pump Block Cover
14
2
03415.00
Chemical Tube Bulkhead
7
12
00911.00
8-32 x 1/2" Pan Head Screw
15
3
00443.00
Tube Stiffener
8
2
00435.00
Squeeze Tube (Clear)
16*
1
00415.00
Complete Peristaltic Pump
8A
1
00458.00
Squeeze Tube – Black Detergent
17
1
03415.60
Bulk Head For Sanitizer
9
3
00419.00
Peristaltic Rotor Assembly
E
6
00423.00
Rotor Bearing
F
6
00422.00
Rotor Bearing Pin
G
3
00424.00
Rotor Bearing Carriage
18
1
00435.64
30” Squeeze Tube
18A
1
00458.62
24” Black Squeeze Tube
19
2
03425.00
Sight Glass
*Item 16 includes items 1-4, 6-10.
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
13
Parts Manual
1.3.10. Drain Valve
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
1
1
04103.21
2
1
04103.14
Drain Motor 115V, 60Hz
Drain Valve Spring
3
1
04103.20
Drain Valve Drive Pin
4
1
04103.19
Drain Valve Washer (Thin)
5
1
04103.23
Drain Seal Washer (Black)
5A
1
04103.17
Drain Seal Washer (White)
6
1
04103.12
Drain Valve Housing
7
4
00941.00
#10-32 x 5/8” Pan Head Screw
8
3
04103.24
Drain Valve Housing Spacer
9
1
04103.16
Hinge/Seal
10
1
04103.15
Drain Housing Gasket
11
1
04103.13
Drain Valve Housing Cover
12
4
04103.18
#8 x 5/8” Self-Threading Screw
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
14
Parts Manual
1.3.11. Thermometer
P/N 03202.00
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
Page
15
Parts Manual
1.3.12. GLX Heater Assembly
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
1
1
15920.64
2
1
15417.30
1250 Watt Heater
3
1
04109.10
Sump Heater
4
1
13417.89
Thermostat
MODEL GL-X PARTS MANUAL Rev. 1.01 –02/12/08
GL-X Heater Box
Page
16