Shimano SL-RS40 Shifting Lever Service Instructions

 Notes: г a rai 4. Top adjustment 2. Connection and securing of cable
A WARNING + FD-TY 15-GS and FD-TY22-GS are friction-compatible, and cannot be used in Installation of the rear derailleur Set so lhat the clearance between the chain guide Connect the cable lo the rear derailleur and, after taking up the initial
AN combinalion with the Direct-mount type у / ouler plate and Ihe chain is 0-0.5 mm. slack in lhe cable, reaitach 10 the rear derailleur as shown in lhe
; ‘ : SL-RS40-L. „= illustration. |
. N Can the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage « Apply grease to the thread section of the bollom brackel and to the inside thread cn da / КО = pve Secure the cable by pulling it with pliers with a force of 5-10 kg.
À 3 ; of the adapter belore inslalling the botlom bracket. a X. a
* Use the maintorced connecling pin only lor connecting the narrow type of chain. . ; | tighten \\ — N Tightening torque:
» There are two different lypes of reinforced connecting pin available. Be sure to chack the table below before selecting which pin to use. If = Four RS sei Sun OR a НЕ qe the \ Aaa i FD-TY32/TY22 == 5 - 7 Nm a 60 a lbs.) Note: Be sure Ihat the cable 15
connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not suitable for the type of shiftina lever does not touch Ihe o. cle rame ied ihe han diebars are turned Tightening torque: A à pera AA Pe y securely in the groove
chain is used, sullicient connection force may not be obtained, which could cause the chain lo break or fall ofl. all the way. Y (70-86 In. Ibal © ;
* Because the high cable resistance of a frame with internal cable routing would
front, move the chain irom the largesl chainring lo the
В | intermediate chainring. Adjust using the cable fi
Installation of the freewheel adjusling boit so hat the clearance between the chain Ш
guide inner plale and the chain is 0-0.5 mm,
To install Tightening torque:
r 30 Nm {260 in. lbs.) Chan родий - Pra
Reinforced impair the SIS function, [his type of frame should not be used. Chain position ©
ЩИ connecting pin Chain lool = Operalion of lhe levers related lo gear shifling should be made only when the Shoud be touching Smtr) Largest ur %
: 9-speed super narrow chain | г Iront chainwheel Е mar e . o ma :
such as [| THI Ш] ser TL-CN31/TL-CN22 * For smooth operation, use lhe specified outer casing and bottom brackel cable a Mm
| CN-7700/CN-HG92 | ri guide. i ‘ ; Bracket type у < 3, Low adjustment
B-/7-/6- E [ab * To ensure the best performance, be sure to use only the specified type of ; ; ; Стан Turn the low adjuslment screw so thal
17 & speed oe , (| IL Il as eres and chain. The wide type chain cannot be used. 3 ee Sr the guide pulley moves lo a position
CN-HG50 / CN-1G51 ia - -CN21 * For maximum performance we highly recommend Shimano lubricants and a directly below the largest sprocket.
maintenance products Frame
» If it is necessary to adjust the length of the chain due to a change in the number of sprockel teeth, make the cut al some other place than » For any questions regarding methods of installation, adjustment, maintenance or = { AD-MALD
the place where the chain has been joined using a reinforced connecling pin or an end pin. The chain will be damaged if it is cut al a place operalion, please contact a professional bicycle dealer, Bucal bla эс? И RO-TY30
where it has been joined with a reinforced Bee Head Frhr ge] Л RO-TYIE
connecting pin or an end pin. ЕР FFB Connodihg Pn Mounting the shifting lever 5, Adjustment of the intermediate chainring @ SU J tr
ити o Te (SL-RS40-L) uch pilin A E J
# dr » # Set the chain onlo the largest sprocket, and at the ae ый
» Oblain, read and carefully service instructions when inslalling parts. A loose, worn, or damaged parts may cause injury io the rider.
We strongly recommend that only genuine Shimano replacement parts be used
3 mm Alan Key 4 eri A Ar af E sie! AMA ie
|SL-RS49] TE ï re . 1 Fresa ОРЛЫ! Вы фиг 7
» ERES SLRS) X . To disassemble Wu TL-FW30 + =
xx / ==
Las india ale
SIS Adjustment
1. Operale the shilling lever to move the chain from Ihe top gear to lhe
SERVICE INSTRUCTIONS SI-RS40D <= 1 ‚ 2п9 деаг.
Install the brake lever in a position where it will not Tightening torque: ; Hl A РР Eu D If the chain will not move to the 2nd ad 2rd Top
obstruct brake operation. Do not use in a combination 2Nm {18 in. lbs} “we Lh Tait ; gear, turn the outer casing adjustment NN
which causes brake operation to be obstructed я = = barrel to increase the lension-----1 in Outer cones
её (counter clockwise) at
e и rn ey Gear shifting operation “If the chain moves past the 2nd Bartel
Ch = ) th gear,decrease ihe tension--- 2
ain teng (clockwise)
Belore use, read these instruclions carefully, and follow lhem for correcl use If the rear derailleur is a GS type Lange кока! Lürg chu ny
Podabrg Pedakng Add 2 links (with the chain on both Ihe
я в of KOT fpr vecomeos Trio largest sprockel and lhe largest chainring)
In order to realize the best performance, we recommend that the followin
combination be used. Р 9 6. Troubleshooting chart 1 pn | — >
En “a After complelion of sleps 1 - 5, move the shifling lever
MEGARANGE MEGARANGE man ва to check the shifling, (This also applies il shilling
Series Tourney 30 Tourney 22 Tourney 15 et,
Tourney 40 Tourney 22 | y y | y became Tohr ' tar Mr becomes difficult during use.) 2. Next with ihe chain on the 2nd gear, increase the inner cable tension 1
Gears 21-gears 18-gears 18-gears 21-gears 21-gears 18-gears 15-gears If the chain lalls lo the crank Tighten the lop adjuslmenl screw while lurning the crank arm forward. Stop turning the outer casing
"Right | SL-RS40-7 | SL-RS40-6 SL-RS30-6 | SL-RS40-7 SL-RS40-7 SL-RS30-6 SL-RS30-5 side clockwise {about 1/4 lurn) adjustment barrel just before the chain makes noise against the 3rd
“ni 19 = 5 - 7 - - - - - Е - ï L E pa gear
Shilting lever If shifling is difficult from lhe Loosen Ihe lop adjustment screw ня
Outer casing SIS40 SIS40 SIS40 SIS40 SIS40 SIS40 SIS40 Installation of the bottom bracket Be sure to follow the sequence described below. larges! chainring (about 1/8 turn) cicle E (
- — - = = : Е , = i i ; - я Il shifting is difficull from lhe Loosen lhe low adjusimenl Qi ph _
Front derailleur | FD-TY32-A FD-TY32-A FD-TY32 FD-IY32 FD-TY32 FD-TY22-G8 FD-TY15-GS Install using the special tool TL-UN74. O 1. Low adjustment intermeciale chainríng lo the |screw counlerciockwise y LAN
Front chainwheel FC-TY33-A FC-TY33-A FC-TY33 FC-TY33 FC-TY33 FC-TY33 FC-TY33 First install the main body, then ihe adapter. - < FD-TY32 > smallest chaindng (aboul 1/4 turn). Cia NE &, i
Rear derailleur RD-MR40-7 RD-MR40-6 RD-TY23 RD-TY30-7 RD-TY22-7 RD-TY22-GS RD-TY15-GS 4 First remove the Pro-Set alignment black. Nex if here Is inlerlerence | Fu
| | To] рана м À belween lhe chain and the Tighlen lhe lop adjustment screw Outer caro 4
Boltom bracket BB-TY30 BB-TY30 BB-TY30 BB-TY30 BB-TY30 BB-TY30 BB-TY30 я m 7 al Tes: set so thai the clearance between the chain guide FD-TY32 fronl derailleur inner plate al |clockwise (aboul 1/8 turn) BRANT haras x
Multiple freewheel | MF-HG40-7 MF-HG40-6 = MF-ZH36 MF-HG37 MF-HG37 MF-HG22 MF-Z015 Ten TO. rue: TT a REISER NE TRIGA (030 Mb Ihe largest chainring a ор | |
Chain | CN-HG50 CN-HG50 CN-UG50 CN-HG50 CN-UG50 CN-UG50 CN-UG50 (435 - 608 in. Ibs.) | MEETS MEN Loosen lhe top adjustment screw RESTO SIE parts. NO 95 SE
Bottom brackel cable guide SM-SP18 SM-SP18 SM-SP18 SM-SP18 SM-SP18 SM-SP18 SM-SP18 Mes Ramses || NOTE (EN erallour fly plale al counterclockwise
=! (E Ihe largest chainring BE Replacing the inner cable
Chal tion a AN If he intermediate chainring ‘Loosen the outer casing
cro | 8 is skipped when shifling [rom adjuslment barrel E RS40 >
fi " Large irre = 4 pu) | Ihe largest chainrin counlerclockwise {1 or 2 turns),
Specifications Use the cotlerless crank extractor (TL-FC10) eka chan — o 9 9 | 1. Turn the lever to the initial position (low
Il there is inleflerence
beiween lhe chain and front
lo inslall the front chainwheel, position for front lever; top position for
E y | |
Fs =) wz]
Fe
Shifting lever derailleur inner plale when rear lever).
Model number SL-RS40-7 SL-HS40-6 SL-RS30-6 SL-RS30-5 SL-RS40-L SL-RS30-L Chan 1 Ihe rear sprockel is shifled to _
= the largest sprockel when | Tighten the ouler casing
Gears SIS 7-gears SIS 6-gears SIS 6-gears SIS 5-gears SIS 3-gears Friction Ihe chainwheel is al Ihe adjuslment barrel clockwise
Jen ours ore: intermediate chainring (1 or 2 ums)
Front Derailleur 50 Nm osition, | ixi
{305 - 435 in. Ibs} < FD-TY22 / FD-TY15 > — 2. Loosen the lever fixing bolt, = =
Model number FD-TY32-A FD-TY32 FD-TY22-GS | FD-TY15-GS ms = , o If shifting is difficult from the and then rolale [he lever until E
| | | | Stroke 77 M Set so that the clearance between the chain guide inner larges! chainring to the lhe cover fixing boll can be Lente fisirng pet —
Front derailleur installation SM SM SM Ss (AA) f plate and the chain is 0-0.5rmm. intermediale chainring turned. (Fig. 1)
band diameter (Normal type) ! we i FD-TY22
Front derailleur instaliati = If the chain lalls Lo the Tighten the low adjustment After this, remove the cover
ront dera allation | | . . © | "e E
band diameter (Top route lype) 5M | ot SM FD-TY15 H boilom bracket side screw clockwise (about 1/2 lurn), lixing bolt and then remove
: Chainstay Chai k „= SL-RS40-L ihe cover. (Fig. 2)
Stroke (A-A') 38-54 38-54 38-54 38-54 angle — 9/7 n position E Conta SD
Chainstay angle (re) — 66% 69° 66°- 69° 66-- 69 66°- 69 ” 1. < FD-TY32 / FD-TY32-A а Ka ana A ] 9 27 Fig. 2
Adjust and then install the front derailleur as shown in the illustration. Do not Lt. .
; remove the Pro-Set alignment block at this time. — opa
Front chainwheel [A 3. Pull out the inner cable and replace it with
Front chainwheel looth combination 48T-38T-28T Gear 1eelh should o the new inner cable. (Fig. 3)
Crank arm length | 170mm come within this Chan gue queer Stroke adjustment and cable
E F я [45 +
Pedal lhread dimensions BC 9/16" X 20 T.P.I. (English [hread) Pro-Sel gauga e securing
Bottom bracket cup thread dimensions BC 1.37' X 24 T.P.l. (68, 73 mm), M36 X 24 T.P.I. (70 mm} ProiSel alignment £22k / Ls 1. Top adjustment | CA
Turn the top adjustment screw to adjust so that the 4. Afler installin
. : a g the cover, rolate the lever to
Bottom Bracket guide pulley is below the outer line of lhe smallest return it to its original posilion, and then
Type Chain line Spindle length Shell width Slamped marking Thread dimensions sprocket when looking from lhe rear. tighten ihe lever fixing boll.
68mm BC1.37 X24 T.P.L
Triple 47.5mm 122. 5mm = D-NL SE REE < RS30 >
Ig . Con i i o + o
pe hai and securing of cable _— 1. Turn the lever to the initial position (low posilion tor front lever, top
Rear derailleur _ _ While firmly pulling ihe cable, lighten the fixing bolt with a 9 mm spanner Yih. posilion for rear lever),
< FD-TY22 / FD-TY15 > (TY15) or a 5 mm Allen key (TY32, 22) to secure lhe cable. TEREX
Model number AD-MRA40-7 | AD-MR40-6 | AD-TY30-7 | RD-TY23 | RD-TY227 AD-TY22-6S RD-TY15-GS Install so that here is 1-3 mm of 5 1-3mm ROS 2. Rotate the indicator wilh your finger until the inner cable drum can be
Type MGS ‘ms | GS | MGS GS GS GS clearance at the closest point Tightening torque: 5 - 7 Nm [44 - 60 in, Ibs} seen through the replacement hole. Then pull out the inner cable and
} | | between the largest chainring and replace it with ihe new inner cable
Gears 7-gears 6-gears 7-gears 6-gears 7-gears 6-gears 5-gears i i 1
| g 9 9 9 9 9 9 the bottom edge of the chain guide. — a EL
Total capacily 40T 40T 34T 41T 34T 34T 34T This service instruction explains how lo use and maintain the Shimano)
Rear largest sprockel 28-34T 28-34T 287 | 28-34T | 28T 28T 28T 3. Adjustment of cable tension bieycle parts which have boen used on your new bicycle. '
| | AE EEE hn hecab _ to the front deraill For any questions regarding your bicycle or other matters which are nol
Rear smallesl| sprocket 14T 14T 14T 13T 13T 147 147 Tin Es ed lec slack in the cable, re-secure lo the front deralleur as pee related to Shimano parts, please contact the place ol purchase or the
: : : - Na E — Outer wih ih
Front chainwheel ioolh difference 20T 20T 20T 20T 20T 20T 207 lr poe bicycle manutaclurer. — 1
Normal type Top mute type (1) @
Sprocket t igurati ti > | -
procket tooth configurations “= e
Gears 7-gears 6-gears 5-gears 2. The level section of the chain guide ouler plate - ГС = ip
то та эт ра зат | should be directly above and parallel to ihe largest Cob A VD / % Ps SHIMANO AMERICAN CORPORATION
14 . « a ir hy E, i A We .
ME chainring. IPRA iF, sis Wy `` Опен ine CA 92618 951.
Tooth combination DEE 14. 16, 18, 21, 24, 28T 14, 17, 20, 24, 28T 9 eee y NW 4 eue A du
fais, EL e SO, 13, 15, 18, 21, 24, 34T 3. Secure using a 9 mm spanner (TY15) 8 я a ) ! SHIMANO EUROPA
ora 5 mm Allen key (TY32, 22) Indusingwneg 24 NL-BO7 | CT Nunspaal Halland Phone 31-341-272222
Chan gute SHIMANO INC.
Tightening torque: | Ti Oomabucho Toto Salge Mita 360-8577 JIipañ. Promo 072473543
5-7 Nm {44 - 60 in. lbs.) ais rote apec?zuAcón AR НЫЕ К change Br prenda ul mie ¡Eta ED
‘ DJs P000 by frames ie MEC CA Prés] in Erpagore