Backyard Discovery 12x10 BROOKDALE GAZEBO, 1806528 Owner's Manual & Assembly Instructions

12x10 BROOKDALE GAZEBO

Model # 1806528

WITH ELECTRIC

Owner’s Manual & Assembly Instructions

MANUFACTURED BY:

Backyard Discovery

3305 Airport Drive

Pittsburg, KS 66762

800-856-4445

average 2 person assembly time

I

NT

E

R

M

E D

I

AT

E

9

H

O

U

R

S

assembly time may vary based on skill level

Before you begin

FOR QUICK &

EASY ASSEMBLY

F I N D 3 D I N S T R U C T I O N S

F O R T H I S P R O D U C T I N

DOWNLOAD THE FREE APP

For the most up to date assembly manual, to register your set, or to order replacement parts please visit

www.backyarddisovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE

EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.

Para obtener instrucciones en español, visite www.backyarddiscovery.com

Made in China | INS-1806528-A-BROOKDALE-ENG 10-9-18

INSTALLATION

SERVICES

AVAILABLE!

*

Need a helping hand?

Let our team of professionals handle the installation for you!

*Installation services are only available to U.S. customers.

With Go Con! gure, we bring you 18 years of experience right to your doorstep.

We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.

We do the heavy lifting, so you don’t have to!

• 18+ Years of Experience Servicing Big Box Retailers and Direct Consumers

• Highly Skilled, Specialized, Courteous, Professional Service Technicians

• Over 140,000 Installations Annually

• White Glove Service

• Satisfaction Guarantee

• Flexible Appointments, including weekends

• Coverage across the nation

Visit www.goconfigure.com for more info!

*Installation services are only available to U.S. customers.

Owner’s Manual

Please Read This Before Starting Assembly

MISSING A PART?

CALL US BEFORE GOING

BACK TO THE STORE

The store where you made your purchase does not stock parts for this item.

If you have assembly questions or you are missing or have damaged parts, please call

1-800-856-4445

you can also visit www.backyarddiscovery.com or e-mail [email protected]

Please have the following information ready when you make your call:

• Model Number of the product located on the front of the assembly manual

• The item description and number from the parts list from the manual that was included in your box

• Read entire assembly manual, paying special attention to the important tips and safety information.

• To ensure there are no missing pieces do a complete inventory b y fi

rst separating and identifying all parts.

• Make sure to check packing material for small parts that may have fallen out during shipment.

• Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use.

• This manual contains helpful information concerning assembly preparation, installation procedure and required maintenance.

• Always keep safety in mind as your structure is being built.

• Keep these instructions for future reference.

1


Limited Warranty

Please read entire booklet completely before beginning the assembly process

Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed.

For Your Records:

P lease take time and fi

ll out the information below. This information will be needed for warranty issues.

Where Purchased:

Date of Purchase:

Installation Date:

Installed by:

Tracking Number:

Tracking Number Reference Label

Tracking ID number on the carton and on the bottom of the vertical ID plate are included for tracking purposes associated with warranty claims.

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard

Botanical, Adventure Playsets, and Leisure Time Products.

Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ! ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the ! rst 30 days from date of purchase found to be missing from or damaged in the original packaging.

This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product.

Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.

This Limited Warranty does not cover:

• Installation

• Labor for any inspection

• Labor for replacement of any defective item(s)

• Incidental or consequential damages

• Cosmetic defec ts which do not aff

ect performance or integrity of a part or the entire product

• Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual.

• Acts of nature including but not limited to wind, storms, hail

, fl

oods, excessive water exposure

• Improper installation including but not limited to installation on uneven, unlevel, or soft ground

• Minor twisting, warping, checking, or any other natural occurring properties of wood tha t do not aff

ect performance or integrity

Backyard Discovery products have been designed for safety and quality. Any modifi

cations made to the original product could damage the structural integrity of the unit leading to failure and possible injury. M odifi

cation voids any and all warranties and Backyard Discovery assumes no liability for any modifi

ed products or consequences resulting from failur e of a modifi

ed product.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

Pro Rated Part Replacement Schedule

Product Age

All Parts

0-30 days from date of purchase

31 days to 1 year

Customer Pays

$0 and free shipping

$0 + S&H

Wood Rot and Decay Only

1 year

2 year

3 year

4 year

5 year

Over 5 years

$0 and free shipping

20% + S&H

40% + S&H

60% + S&H

80% + S&H

100% + S&H

2


Safety Warnings and Maintenance Instructions

WARNING

IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING

THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.

• DO NOT climb or walk on the roof for any reason

• Oil all metallic moving parts monthly during the usage

• Requires two or more people to assemble safely

period.

• Check for underground utilities before digging or

• Check all coverings for bolts and sharp edges twice

driving stakes into the ground.

• Check carefully for overhead lines and ensure there is

monthly during usage season to be certain they are in place. Replace when necessary. It is especially important

at least 6ft (2m) clearance from any overhead electrical wires.

to do this at the beginning of each new season.

• For rusted areas on metallic members such as hinges,

•

•

•

•

• Permanent structures may require a building permit.

brackets, etc. sand and repaint, using a non lead-based

As the purchaser and or installer of this product you are

paint meeting the requirements of Title 16 CRF Part 1303.

advised to consult local planning, zoning and building

• Inspect wood parts monthly. The grain of the wood

inspection departments for guidance on applicable

sometimes will lift in the dry season causing splinters to

building codes and/or zoning requirements.

appear. Light sanding may be necessary to maintain a

Wood is NOT # ame retardant and will burn. Grills, ! re pits safe environment. Treating your Product with protection and chimineas are a ! re hazard if place too close to your

(sealant) after sanding will help prevent severe checking/ structure.

splitting and other weather damage.

Wear gloves to avoid injury during installation.

• We have applied a waterborne translucent stain to your

During installation, follow all safety warnings provided unit. This is done for color only. Once or twice a year, with your tools and use safety glasses.

depending on your climate conditions, you must apply

Check all nuts and bolts twice monthly during the usage some type of protection (sealant) to the wood of your unit.

season and tighten as required.(But not so tight that you

Prior to the application of sealant, lightly sand any “rough” crack the wood) It is particularly important that this spots on your set. Please note this is a requirement of procedure be followed at the beginning of each season.

your warranty.

OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS

3


Instructions for Proper Maintenance

Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.

About Our Wood

Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

What causes weathering? Does it aff ect the strength of my product?

How can I reduce the amount of weathering to wood product?

One of the main reasons for weathering is the eff

ects of water (moisture); the moisture content of the wood at the surfac e is diff

erent than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. T hese changes will not aff

ect the strength of the product:

1. Checking

is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”) because the surface and interior moisture content will vary more widely than in thinner wood.

1.

Your wood product is coated with a water-based stain .

Sunlight will break down the coating, so we recommend applying a water repellent or stain on a yearly basis

(see your local stain and paint supplier for a recommended product). You must apply some type of protection (sealant) to the wood of your product.

Please note this is a requirement of your warranty

.

Most weathering is just the normal result of natur e and will not aff

ect safety. However if you are concerned that a part has experienced a severe weathering problem please call our customer service department for further assistance.

2. Warping

results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid wetting and drying of the wood.

2.

Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sanding may be necessary to maintain a safe environment.

Treating your Product with protection (sealant) after sanding will help prevent severe checking/ splitting and other weather damage.

3. Fading

happens as a natural change in the wood color as it is exposed to sun-light and will turn grey over time.

4


Assembly Tips

Protrusion Hazard

Incorrect Correct

If you see exposed threads and your bolt protrudes beyond the

T-Nut you may have over tightened the bolt or used incorrect hardware.

If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

1/8”

Proper Hardware Assembly

BOLT

Bolt and T-Nut Assembly

Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the

T-Nut. Turn clockwise to thread into T-nut. Do not completely tighten until instructed.

LOCK WASHER

T-NUT

Bolt and Barrel Nut Assembly

Insert barrel nut through the lock washer and press the pair through the provided hole. Insert your bolt through the second lock washer and insert the pair into the provided hole opposite from the barrel nut. Turn clockwise to thread into the barrel nut.

Do not completely tighten until instructed.

LAG SCREW

Lag Assembly

Normally there will be a pre-drilled pilot hole on assemblies that require a Lag Screw. If there is no pilot hole, line up the two boards as they are to be attached and use the factory drilled hole as a guide to drill another pilot hole into the adjoining board. required for steps with Lag Screws.

5

LOCK WASHER


Assembly Tips

ASSEMBLY TIP:

Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible.

Sorting Wood

E1

E2

F1

F2

G1

G2

When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.

NUT BARREL

H100545

SCREW

H100695

T-NUT

H100699

Sorting Hardware

WASHER FLAT

H100706

BOLT HEX

H100716

BOLT

H100718

SCREW PWH

H100742

To help with assembly we recommend sorting your hardware bags with the seven digit alpha-numeric number printed on the bags or by hardware type (i.e. bolts, nuts, etc.). Organizing your hardware will make assembly easier.

Hardware Identifi cation

Hardware bags are printed with a seven digit alpha-numeric part number. During assembly you only need to reference the last three digits of the part number as noted in each step. T his will make fi

nding the correct hardware easier.

378

(x2)

BOLT WH

5/16 x 1-3/4 - H100378

378

(x2)

198

(x2)

192

(x2)

199

(x2)

6

Basic Setup Dimensions

Install unit on level ground. Check carefully for overhead lines and ensure there is at least 6ft (2m) clearance from the roof to any overhead lines.

12'-1"

[3683 mm]

11'-2 3/16"

[3408 mm]

10'-0"

[3048 mm]

8'-9 3/16"

[2672 mm]

9'-9 3/16"

[2976 mm]

10'-2 7/8"

[3121 mm]

12'-1"

[3683 mm]

9'-9 3/16"

[2976 mm]

10'-9 1/8"

[3280 mm]

7'-4 3/8"

[2245 mm]

Important Assembly Notes

1) While assembling unit, take time before and after each phase to make sure unit is level. If unit is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the unit is square.

2) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

3) Pay close attention to make sure you are using the correct hardware in the correct phases. Using incorrect hardware may result in improper assembly.

4) Read the steps of each phase thoroughly. The written steps may include important information not shown in the illustrations.

8

Important Note:

In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required. This will aid in identifying the part for assembly and (or) customer service issues.

Parts Identification

Wood Components

(NOT TO SCALE)

(8) AB1 - ANGLE BRACE - W2A02608

1 5/16"x6 7/16"x35 3/4" (34x163x908)

(8) AB2 - ANGLE BRACE - W2A02609

1 5/16"x6 7/16"x35 3/4" (34x163x908)

(2)

D1 - BEAM - W4L11744

1 3/8"x5 1/4"x111 1/8" (36x134x2824)

(8)

D2 - BEAM - W4L11745

1 3/8"x5 1/4"x64 5/8" (36x134x1640)

(4)

D3 - BEAM - W4L11737

1 3/8"x5 1/4"x11 1/2" (36x134x292)

(2)

D4 - BEAM - W4L11740

1 3/8"x5 1/4"x102 3/8" (36x134x2600)

(4)

D6 - ANGLE BRACE - W4L11736

1 3/8"x5 1/4"x30 1/4" (36x134x769)

(4)

D7 - ANGLE BRACE - W4L11748

1 3/8"x5 1/4"x32 3/8" (36x134x823)

9




Wood Components


(4)

E1 - OUTSIDE RAFTER - W4L11741

1 3/8"x3 3/8"x77 3/8" (36x86x1965)

(6)

E2 - RAFTER - W4L11738

1 3/8"x3 3/8"x77 3/8" (36x86x1965)

(8)

E3 - SHEATHING BOARD - W4L11739

1 3/8"x3 3/8"x91 3/4" (36x86x2330)

(8)


1 3/8"x3 3/8"x27 1/4" (36x86x692)

(1)

G5 - CORD COVER - W4L11749

1"x5 1/4"x43 5/8" (24x134x1109)

(2)

H1 - RAFTER - W4L11742

1"x3 3/8"x105 1/8" (24x86x2670)

(4)

H2 - FASCIA - W4L11743

1"x3 3/8"x59 3/8" (24x86x1507)

(1)

J8 - CORD COVER - W4L11750

1"x2 3/8"x7 7/8" (24x60x201)

10




Wood Components


(2) RP1 - END RAFTER - W2A02606

2 7/8"x5 1/4"x80 5/8" (72x134x2048)

(2) P1 - POST - W2A02607

6"x6"x92" (152x152x2338)

(2) P2 - POST - W2A02610

6"x6"x92" (152x152x2338)

(2) P3 - POST - W2A02611

6"x6"x33 1/4" (152x152x845)

(2) RP2 - END RAFTER - W2A02612

2 7/8"x5 1/4"x80 5/8" (72x134x2048)

11


Accessories


(1)

- "A" REVISION TAG - A100314

(1)

- BYD ID TAG (SMALL) WITHOUT AGES - A100241

(4)

- L BRACKET 66x66x127 - BLK - A4M00619

(6)

- ROOF BRACKET - A4M00961

(4)

- BRACKET - A4M00972

(2)

- BRACKET - A4M00973

(4)

- BRACKET - A4M00974

14

(4)

- BRACKET - A4M00979


Accessories


(4)

- 6x6 POST FOOT - A6P00308

(1)

- PLASTIC BOX - A6P00312

(1)

- PLASTIC OUTLET - A6P00280

(8)

- POST ANCHORING PLATE WITH FLANGE - A4M00977

(2)

- DRIP EDGE 29 GA SPLICE - A4M00983

(8)

- POST PLATE - A4M00978

(1) 4' PAVILION ELECTRIC KIT - A6P00265

15


Accessories


(8)

- 29 GA STEEL SHEETING - A4M00980

.014"x37.01"x77.75" (.34x940x1975)

(1)

- 6 X 6 HIP/RIDGE CAP 29 GA - A4M00976

84" (2134)

(2)


29" (737)

(4)

- DRIP EDGE 29 GA - A4M00982

58 3/8" (1483)

16

(2) P1 - POST - W2A02607

6"x6"x92" (152x152x2338)

(4)

- 6x6 POST FOOT - A6P00308

STEP 1

(2) P2 - POST - W2A02610

6"x6"x92" (152x152x2338)

COMPLETE THIS STEP TWICE

TIP:

FOR EASE OF ASSEMBLY WE RECOMMEND USING

SAW HORSES FOR STEPS 1 THROUGH 3.

(16)

SCREW PFH 8x1-1/2

BLK H100200

P1

P2

6x6 POST FOOT

(2 PLCS)

SCREW PFH 8X1-1/2 BLK

(8 PLCS)

17

2'-1" [636 mm]

(8)

D2 - BEAM - W4L11745

1 3/8"x5 1/4"x64 5/8" (36x134x1640)

PILOT HOLE DOWN

STEP 2

(2) P3 - POST - W2A02611

6"x6"x33 1/4" (152x152x845)

(4)

- BRACKET - A4M00972

(4)

- L BRACKET 66x66x127 - BLK - A4M00619

(4)

- BRACKET - A4M00974

(24)

BOLT WH 5/16x8 BLK

H100765


(24)

NUT BARREL WH

5/16x1-1/2 BLK

H100193

(8)

LAG SCREW WH

5/16x1 1/2 BLK

H100471

(8)

WASHER LOCK EXT

8x19 BLK H100198

NOTE HOLES FACE

INWARD ON BOTH POSTS

P1

D2

D2

LAG SCREW WH 5/16x1 1/2 BLK

(4 PLCS)

NOTE:

PILOT HOLES FACE DOWN

NUT BARREL WH 5/16x1-1/2 BLK

(12 PLCS)

BRACKET

(2 PLCS)

P3

D2

BRACKET

(2 PLCS)

D2

P2

L BRACKET 66x66x127 - BLK

(2 PLCS)

WASHER LOCK EXT 8x19 BLK

(4 PLCS)

BOLT WH 5/16x8 BLK

(12 PLCS)

18

STEP 3

(8) AB2 - ANGLE BRACE - W2A02609

1 5/16"x6 7/16"x35 3/4" (34x163x908)

(8)

LAG SCREW WH

5/16x3 BLK H100206


(16)

BOLT WH 5/16x2-1/4

BLK H100205

(16)

NUT BARREL WH

5/16x7/8 BLK

H100192

(24)


8x19 BLK H100198

(16)


12x19 BLK H100199

AB2

AB2

LAG SCREW WH 5/16x3 BLK

(4 PLCS)


(4 PLCS)

AB2

NUT BARREL WH 5/16x7/8

(8 PLCS)


(8 PLCS)


(8 PLCS)

BOLT WH 5/16x2-1/4 BLK

(8 PLCS)

19

AB2

STEP 4

(2)

D4 - BEAM - W4L11740

1 3/8"x5 1/4"x102 3/8" (36x134x2600)


(8 PLCS)


(8 PLCS)

(8)


H100468

(8)

NUT BARREL WH

5/16x7/8 BLK

H100192

(8)


12x19 BLK H100199

BOLT WH 5/16x1 BLK

(8 PLCS)

D4

D4

20

(2)

D1 - BEAM - W4L11744

1 3/8"x5 1/4"x111 1/8" (36x134x2824)

(4)

D3 - BEAM - W4L11737

1 3/8"x5 1/4"x11 1/2" (36x134x292)

STEP 5


(16 PLCS)

D3


(16 PLCS)

BRACKET

(4 PLCS)

D1

(4)

- BRACKET - A4M00979

(16)

BOLT WH 5/16x6 1/2

BLK H100354

(16)

NUT BARREL WH

5/16x1-1/2 BLK

H100193

(16)


12x19 BLK H100199

BOLT WH 5/16x6 1/2 BLK

(16 PLCS)

D1

D3

D3

D1

D3

21

STEP 6


(16 PLCS)


(16 PLCS)


(16 PLCS)


(16 PLCS)

AB1

(8) AB1 - ANGLE BRACE - W2A02608

1 5/16"x6 7/16"x35 3/4" (34x163x908)

(16)

BOLT WH 5/16x2-1/4

BLK H100205

(16)

NUT BARREL WH

5/16x7/8 BLK

H100192

(8)

LAG SCREW WH

5/16x3 BLK H100206

AB1

(24)


8x19 BLK H100198

(16)


12x19 BLK H100199


(8 PLCS)


(8 PLCS)

TOP VIEW

22

(2) RP1 - END RAFTER - W2A02606

2 7/8"x5 1/4"x80 5/8" (72x134x2048)

(4)

D6 - ANGLE BRACE - W4L11736

1 3/8"x5 1/4"x30 1/4" (36x134x769)

(2) RP2 - END RAFTER - W2A02612

2 7/8"x5 1/4"x80 5/8" (72x134x2048)

STEP 7

ENSURE THAT HOLES ARE ALIGNED WITH POST HOLES,

BY TEMPORARILY INSTALLING LONG 5/16" BOLTS.

BEFORE INSTALLING SCREWS.

SCREW PFH 8x2-1/2 BLK

(4 PLCS)

RP1

DETAIL 1

D6

D6


(8 PLCS)

RP2

D6


(8 PLCS)


(8 PLCS)

RP1

D6

RP2

(2)

- BRACKET - A4M00973

(4)

LAG SCREW WH

5/16x3 BLK H100206

(8)

BOLT WH 5/16x2-1/2

BLK H100194

(8)

BOLT WH 5/16x1 1/2

BLK H100407

(12)

LAG SCREW WH

5/16x1 1/2 BLK

H100471

(8)

NUT BARREL WH

5/16x7/8 BLK

H100192

(4)

SCREW PFH 8x2-1/2

BLK H100201

(4)


8x19 BLK H100198


(4 PLCS)


(4 PLCS)


(8 PLCS)


(4 PLCS)


(8 PLCS)

(8)


12x19 BLK H100199

BRACKET

(2 PLCS)

T-NUT 5/16 BLK

(8 PLCS)

(8)

T-NUT 5/16 BLK

H100379

DETAIL 2

23

(4)

E1 - OUTSIDE RAFTER - W4L11741

1 3/8"x3 3/8"x77 3/8" (36x86x1965)

(2)

H1 - RAFTER - W4L11742

1"x3 3/8"x105 1/8" (24x86x2670)

STEP 8

(6)

E2 - RAFTER - W4L11738

1 3/8"x3 3/8"x77 3/8" (36x86x1965)

H2

E1

(4)

H2 - FASCIA - W4L11743

1"x3 3/8"x59 3/8" (24x86x1507)


H1

(30)

SCREW PFH 8x2 BLK

H100391

(10)

SCREW PFH 8x1-1/2

BLK H100200

E2 E2

E2

E1

!

H2

SCREW PFH 8x2 BLK

(15 PLCS)


(5 PLCS)

H1

E1

ALIGN PILOT HOLES

BOTH ENDS

E1

H2

H1

H2

E1

24

STEP 9

E4

E3

(8)


1 3/8"x3 3/8"x91 3/4" (36x86x2330)


!

H1

11'-3 7

/16" [3

440 m m] APP

ROX.

(8)


1 3/8"x3 3/8"x27 1/4" (36x86x692)

(40)


H100391

(16)

BOLT WH 5/16x1 1/4

BLK H100459

(16)

T-NUT 5/16 BLK

H100379

E3

E4

(16)


8x19 BLK H100198

E3

E4

E4

E3

H1

H2

T-NUT 5/16 BLK

(8 PLCS)

SCREW PFH 8x2 BLK

(20 PLCS)


(8 PLCS)


(8 PLCS)

H2

25

NOTE:

USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST

YOU IN THE COMING STEPS.

WARNING:

GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP.

STEP 10

PREPARATION

• Due to the roof panels mirroring each other you will start the first roof panel working from left to right and the second roof panel working from right to left as shown.

POSITION YOUR ROOF PANELS ON THE GROUND SO THEY MIRROR EACH OTHER AS SHOWN.

REMOVE PROTECTIVE BLUE FILM FROM PANELS.

STARTING EDGE

ROOF PANEL

TOP VIEW

START ON THIS END

THIS WILL ENSURE THAT

PANEL RIBS ARE EVEN

WHEN COMPLETE.

RIDGE

STARTING EDGE

INSTALLED

26

STEP 11

(4)


.014"x37.01"x77.75" (.34x940x1975)

SQUARE ROOF PANEL THEN INSTALL METAL SHEETING

WITH SUPPLIED HARDWARE AS SHOWN.

TO ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS

USE THE DIMENSIONS BELOW TO MARK LOCATIONS.

(16)

#10-16 X 1 1/4"

WOODGRIP SCREW

H100760

#10-16 X 1 1/4" WOODGRIP SCREW

(8 PLCS)

!

SHEATHING BOARD

TIP:

AFTER MARKING

SCREW LOCATIONS, IT

IS HELPFUL TO DIMPLE

OR PIERCE THE METAL

FOR EASIER

INSTALLATION OF THE

SCREWS.

29 GA STEEL SHEETING

(2 PLCS)

6 1/2" [165 mm]

5'-6" [1677 mm]

1/8" [3 mm]

HOLD SHEETING INSIDE OF FRAME.

5/16" [8 mm]

NOTE:

SCREWS SHOULD HIT THE BOTTOM OF THE RIBS.

IN THE APPROXIMATE LOCATIONS SHOWN.

SHEETING WILL OVERLAP 1 COMPLETE RIB.

27

STEP 12





(48)

#10-16 X 1 1/4"


H100760

!


(24 PLCS)

SHEATHING BOARD

TIP:

AFTER MARKING

SCREW LOCATIONS, IT


OR PIERCE THE METAL

FOR EASIER

INSTALLATION OF THE

SCREWS.

2'-2 5/16" [669 mm]

6 1/2" [165 mm]

NOTE:



5'-6" [1677 mm]

3'-10 3/16" [1173 mm]

28

(4)


.014"x37.01"x77.75" (.34x940x1975)

STEP 13



ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS.

(72)

#10-16 X 1 1/4"


H100760

TIP:

AFTER MARKING

SCREW LOCATIONS, IT


OR PIERCE THE METAL

FOR EASIER

INSTALLATION OF THE

SCREWS.


(36 PLCS)

!

SHEETING WILL OVERLAP

1 COMPLETE RIB.

1/8" [3 mm] HOLD SHEETING TO INSIDE OF FRAME.

29

STEP 14

(4)


.014"x37.01"x77.75" (.34x940x1975)





(16)

#10-16 X 1 1/4"


H100760

SHEATHING BOARD


(8 PLCS)

29 GA STEEL SHEETING

(2 PLCS)

TIP:

AFTER MARKING

SCREW LOCATIONS, IT


OR PIERCE THE METAL

FOR EASIER

INSTALLATION OF THE

SCREWS.

5/16" [8 mm]

NOTE:



5'-6" [1677 mm]

6 1/2" [165 mm]

1/8" [3 mm]

HOLD SHEETING INSIDE OF FRAME.

SHEETING WILL OVERLAP 1 COMPLETE RIB.

30

STEP 15





(48)

#10-16 X 1 1/4"


H100760


(24 PLCS)

SHEATHING BOARD

TIP:

AFTER MARKING

SCREW LOCATIONS, IT


OR PIERCE THE METAL

FOR EASIER

INSTALLATION OF THE

SCREWS.

NOTE:



5'-6" [1677 mm]

3'-10 3/16" [1173 mm]

2'-2 5/16" [669 mm]

6 1/2" [165 mm]

31

(4)


.014"x37.01"x77.75" (.34x940x1975)

STEP 16



ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS.

TIP:

AFTER MARKING

SCREW LOCATIONS, IT


OR PIERCE THE METAL

FOR EASIER

INSTALLATION OF THE

SCREWS.

(72)

#10-16 X 1 1/4"


H100760


(36 PLCS)

SHEETING WILL OVERLAP

1 COMPLETE RIB.

1/8" [3 mm]

HOLD SHEETING TO INSIDE OF FRAME.

32

STEP 17

SIDE VIEW

(4)

- DRIP EDGE 29 GA - A4M00982

58 3/8" (1483)

(2)

- DRIP EDGE 29 GA SPLICE - A4M00983


(16) 1/4-14 x 3/4" SELF

DRILLING SCREW

H100759

NOTE:

SCREWS GO THROUGH DRIP EDGE AND THEN THE TOP

OF THE RIBS. IN THE APPROXIMATE LOCATIONS SHOWN.

DRIP EDGE 29 GA

(1 PLCS)

DRIP EDGE 29 GA

(1 PLCS)

DRIP EDGE 29 GA SPLICE

(1 PLCS)

1/4-14 x 3/4" SHEET METAL SCREW

(8 PLCS)

TIP:

DUE TO MULTIPLE LAYERS OF

METAL ON THE RIDGE CAP, IT

IS RECOMMENDED THAT A

1/8" DRILL BIT IS USED TO

CREATE STARTER HOLES.

DRIP EDGE

SPLICE

DRIP EDGE

NOTE:

SLIP DRIP EDGE INTO SPLICE.

ENSURE THAT BOTH ENDS

ARE FLUSH WITH EDGE OF ROOF

PANELS.

33

STEP 18


WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL

AND SLIDE IT INTO THE TRACKS ON THE RAFTERS.

ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE.

BOLT WH 5/16x8 BLK

(2 PLCS)


(2 PLCS)


(2 PLCS)

NOTE:

DO NOT

INSTALL

HARDWARE

UNTIL ROOF

PANEL IS IN

PLACE.

(4)


H100765

(4)

NUT BARREL WH

5/16x1-1/2 BLK

H100193

(4)


12x19 BLK H100199

(4)


H100391

T W O

P E R S O N F

T

TIP:

A THIRD PERSON IS

HELPFUL TO ATTACH

ROOF ONCE IT IS IN

PLACE.

SLIDE ROOF

PANEL UPWARD.

THEN INSTALL

HARDWARE.

NOTE:

DO NOT INSTALL HARDWARE UNTIL ROOF PANEL IS IN PLACE.

34

SCREW PFH 8x2 BLK

(2 PLCS)

STEP 19

(4)

BOLT WH 5/16x1 1/2

BLK H100407

(4)

NUT BARREL WH

5/16x7/8 BLK

H100192

(4)


8x19 BLK H100198

(4)


12x19 BLK H100199

35


(4 PLCS)


(4 PLCS)


(4 PLCS)


(4 PLCS)

STEP 20

D7

(4)

D7 - ANGLE BRACE - W4L11748

1 3/8"x5 1/4"x32 3/8" (36x134x823)

COMPLETE BOTH ENDS

D7

D7

D7

(8)

BOLT WH 5/16x2-1/2

BLK H100194

(8)

BOLT WH 5/16x2-1/4

BLK H100205

(16)

NUT BARREL WH

5/16x7/8 BLK

H100192

(16)


12x19 BLK H100199

(8)


8x19 BLK H100198

D7

D7


(4 PLCS)


(4 PLCS)


(4 PLCS)

36

D7


(4 PLCS)


(4 PLCS)


(4 PLCS)


(4 PLCS)

STEP 21

(6)

- ROOF BRACKET - A4M00961

(30)

SCREW PWH 8x1-1/4

BLK H100536

NOTE:

CENTER ROOF BRACKETS ON

EACH RAFTER AND ATTACH.

37

SCREW PWH 8x1-1/4 BLK

(30 PLCS)

ROOF BRACKET

(6 PLCS)

(1)


84" (2134)

(2)


29" (737)

STEP 22

1/4-14 x 3/4" SHEET METAL SCREW

(12 PLCS)

6 X 6 HIP/RIDGE CAP 29 GA

(1 PLCS)

LONG


(1 PLCS)

SHORT

(12) 1/4-14 x 3/4" SELF

DRILLING SCREW

H100759


(1 PLCS)

SHORT

NOTE:

SCREWS GO THROUGH RIDGE CAP AND

INTO THE TOP OF THE RIBS IN THE

APPROXIMATE LOCATIONS SHOWN.

RIDGE CAP

TIP:

DUE TO MULTIPLE LAYERS OF

METAL ON THE RIDGE CAP, IT

IS RECOMMENDED THAT A

1/8" DRILL BIT IS USED TO

CREATE STARTER HOLES.

FRONT BACK

38

RIGHT SIDE

STEP 23

(1)

G5 - CORD COVER - W4L11749

1"x5 1/4"x43 5/8" (24x134x1109)

(1) 4' PAVILION ELECTRIC KIT - A6P00265

(1)

J8 - CORD COVER - W4L11750

1"x2 3/8"x7 7/8" (24x60x201)

PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE

CUT OUTS ON THE G5 CORD COVER, AS SHOWN.

(2)

SCREW PFH 8x2-1/2

BLK H100201

(8)


H100391

J8

SCREW PFH 8x2 BLK

(8 PLCS)

G5

G5

4' PAVILION ELECTRIC KIT


(2 PLCS)

39

STEP 24

(8)

- POST ANCHORING PLATE WITH FLANGE - A4M00977

(8)

- POST PLATE - A4M00978

(32)

LAG SCREW WH

5/16x1 1/2 BLK

H100471

POST PLATE

(8 PLCS)

INSIDE CORNERS

POST ANCHORING PLATE WITH FLANGE

(8 PLCS)

OUTSIDE CORNERS

40


(32 PLCS)

Backyard Discovery 12x10 BROOKDALE GAZEBO, 1806528 Owner's Manual & Assembly Instructions

12x10 BROOKDALE GAZEBO

WITH ELECTRIC

www.backyarddisovery.com

INSTALLATION

SERVICES

AVAILABLE!

Need a helping hand?

Let our team of professionals handle the installation for you!

Please Read This Before Starting Assembly

MISSING A PART?

CALL US BEFORE GOING

BACK TO THE STORE

The store where you made your purchase does not stock parts for this item.

If you have assembly questions or you are missing or have damaged parts, please call

you can also visit www.backyarddiscovery.com or e-mail [email protected]

Please have the following information ready when you make your call:

Limited Warranty

Safety Warnings and Maintenance Instructions

WARNING

Instructions for Proper Maintenance

Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.

About Our Wood

What causes weathering? Does it aff ect the strength of my product?

How can I reduce the amount of weathering to wood product?

.

Owner’s Manual

Assembly Tips

Protrusion Hazard

Incorrect Correct

If you see exposed threads and your bolt protrudes beyond the

T-Nut you may have over tightened the bolt or used incorrect hardware.

If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

1/8”

Proper Hardware Assembly

Assembly Tips

ASSEMBLY TIP:

Sorting Wood

Sorting Hardware

Hardware Identifi cation

Basic Setup Dimensions

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