The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accommodation to our customers. By providing these manuals, The Challenge Machinery Company makes no representation or warranty as to the products, their current condition, or their suitability or fitness for use in any particular application, which are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it is the product owner's and user's responsibility to evaluate the suitability and fitness of the products in their current use and application. The Challenge Machinery Company makes no representation, warranty or recommendation regarding any modifications which may be required on non-current or unsupported products. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company.
The availability of these manuals is solely for the purpose of providing reference information for the products.
This manual may not be complete in all aspects of product maintenance and repair.
All products should be used only by qualified and properly trained personnel, following proper safety procedures.
All products should be regularly inspected and maintained, and their condition, application and use should be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should perform maintenance, repair and replacement procedures. Attempting these procedures without proper training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products. Older products may not be UL listed (if the product does not have a UL label it is not a listed product), and may not comply with applicable installation or other regulations or requirements if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician will connect power to them. Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product.
HANDY- JOG
Instruction and Parts Manual
Series: A
The Challenge Machinery Company
6125 Norton Center Drive
Sold and Serviced by
Norton Shores, MI 49441-6081 USA
ChallengeMachinery.com
F.100A
June 2016
1.0 Warranty
* WARRANTY INFORMATION *
PLEASE REVIEW THE ENCLOSED WARRANTY INFORMATION SHEET
It is very important that you read and understand the conditions outlined in the
Warranty Information
Sheet
attached to the outside of the shipping container of your machine.
The
Warranty Information Sheet
must be filled out completely and returned to THE CHALLENGE
MACHINERY COMPANY in order for the warranty to be issued for this machine.
2.0 Safety Precautions
2.1 Caution Label
Electrical Shock Hazard!
This symbol indicates an electrical shock hazard exists behind the panel on which it is found. Power should be disconnected before removing the panel.
2.2 Safety
The following list of safety precautions should be observed:
The machine should only be serviced by an authorized Challenge® service technician.
Do not place hands behind the paper tray.
Always disconnect power to the machine before servicing. Remove plug from wall socket.
Challenge®
is a registered trademark of The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores MI 49441-6081
Copyright© 2016 by The Challenge Machinery Company. All rights reserved. Printed in the USA.
2
3.0 Specifications
General:
Pile height
Stock size
Tray dimensions
Width
Depth
Height
Net weight (approx.)
Shipping weight (approx.)
3” maximum up to 11” X 17”
11” X 13-1/2”
16-
1/2”
9-
1/4”
14-
29/32”
15 lbs.
17 lbs.
Electrical:
120V, single-phase, 60 HZ, 0.5 Amp
(15 Amp service size)
230V, 50/60 HZ
Maximum Operating Temperature: 100 o
F/38 o
C
Options:
Footswitch E-875-6
11 x 17 Paper Support
K-57211 (see page 5)
Optional Machines:
Check Jogger
Large Tray Jogger
57203 (see page 9)
57212 (see page 10)
3
4.0 Installation and Operation
4.1 Installation
After removing the jogger from its box, place it away from the edge of a flat surface.
Do not allow power cord to hang where it could accidentally be caught, thereby pulling the machine to the floor.
Plug the power cord into a nearby wall socket. The machine is ready to operate.
See section 6.4 K-57211 Paper Support Option on page 8 for instructions on installing the optional
paper support.
4.2 Optional Footswitch
To install the optional footswitch, first plug the footswitch into a nearby wall socket. Then plug the jogger into the footswitch plug. Switch on the jogger.
Note: In order for the jogger to operate with the footswitch option, the machine’s main power switch must be ON.
Place the footswitch (E-875-6) in a convenient location that is not a trip hazard.
4.3 Operation
Switch on the machine and place a pile of paper in the paper tray. Switch off the machine when the pile has been jogged to satisfaction. Remove the pile from the tray. The pile will complete jogging more quickly if assisted by tapping it by hand. Smaller plies will jog more quickly.
Note: Without a pile in the tray, the jogger is quiet. Make sure to switch off the machine when the jogger is not in use. This will increase the lifetime of the machine and conserve energy.
5.0 Troubleshooting
The following table lists potential causes to operational problems:
Problem
The machine won’t operate
1. Plug cord into wall socket; switch on machine
2. Check circuit breaker
Solutions
3. If footswitch is installed, make sure the power switch on the machine is switched on.
Jogging power has reduced
4. Malfunctioning power switch
5. Damaged electromagnet
6. Actuator on the tray has loosened
1. Misadjusted actuator bracket. Adjust gap between actuator and magnet to .12 inches. This is equivalent to 30
Loud banging sound is heard
Unusual vibration noise sheets of 20-pound bond paper.
2. Low voltage from wall socket or operating with an extension cord.
1. Misadjusted actuator bracket. Adjust gap between actuator and magnet to .12 inches. This is equivalent to 30 sheets of 20-pound bond paper.
1. Either the actuator bracket or the electromagnet has loosened.
4
6.0 Parts List / Wiring
6.1 Series A
5
6.2 Series A (continued)
6
6.3 Series A (continued)
NO. PART NO.
1 41074
2 57012
3 57201
4 57202
5 57205
6 57208
7 57209
8 57213
9 57214
10 57220
11 57221
12 40016-4
13
E-3052
E-3052-1
14 E-3053
15 E-1140-11
16 H-6414-4
17 H-6417-#10
18 H-6910-604SS
19 H-6918-606
20 H-6918-102404
21 H-6918-102412
22 H-6918-102416SS
23 H-6969-0804
24 H-7321-6
25 H-7321-#10
26 H-7324-#10
27 H-7327-12
28 S-1694
29 S-1076-2
30 S-1350-9
31 S-1781-42
32 S-1781-50
DESCRIPTION
POLYURETHANE DOT
SPRING
BASE
COVER
JOGGING TRAY
ELECTROMAGNET COVER
PAPER SUPPORT
GUARD
ACTUATOR- MACHINED
FOOT
WASHER PLATE
MOUNT- VIBRATION
ELECTRO-MAGNET (120V)
ELECTRO-MAGNET (230V)
POWER CORD- JOGGER
ROCKER SWITCH
NUT - 1/4-20 WHIZ LOCK
NUT - #10-24 HEX
SCREW - 3/8-16 X 1/2 BUT. HEAD CAP STAINLESS
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
SCREW - #10-24 X 1/2 SOCKET HEAD CAP
SCREW - #10-24 X 1-1/2 SOCKET HEAD CAP
SCREW - #10-24 X 2 SOC HEAD CAP, STAINLESS
SCREW - #8 X 1/2 PAN HD PLASTITE
WASHER - 3/8 SAE PLAIN
WASHER - #10 SAE PLAIN
WASHER - #10 INT TOOTH
WASHER - 3/8 MEDIUM LOCK
TYRAP
CHALLENGE LABEL
STRAIN RELIEF BUSHING
LABEL - GROUND
LABEL - ELECTRIC SHOCK
1
4
1
3
1
1
1
1
QTY
4
4
1
1
1
10
2
3
1
1
2
2
12
3
1
1
1
1
1
2
4
3
3
2
7
6.4 K-57211 Paper Support Option
ITEM PART NO.
1
2
57209
H-7321-#10
DESCRIPTION
PAPER SUPPORT
WASHER - #10 SAE PLAIN
QTY
1
2
8
6.5 57203 Optional Check Jogging Tray
Tools required:
1. 7/32 hex wrench
2. Phillips screw driver
3. 7/16 wrench or socket
4. Long ball-end, T-Handle hex wrench (5/32)
1. Unplug the machine.
2. Remove standard tray using a 7/32 hex wrench.
3. Remove the rear cover using a Phillips head screwdriver.
4. Remove the actuator block from the standard tray using a 7/16 wrench or socket.
5. Install the actuator block onto the check tray but do not tighten the nuts.
6. Install the check tray onto the Handy-Jog using the original screws.
7. Lay the machine on its side, tray down.
8.
Insert 30 sheets of 20# bond paper between the actuator and electromagnet (.12” thick).
9. Squeeze the actuator and electromagnet together with the paper pile in between while carefully tightening the nuts that hold down the actuator block.
10. Remove the paper pile from between the actuator and electromagnet.
11. Plug in the machine and test with stacks of checks.
12. Readjust as necessary by adding or removing sheets from the paper pile used to adjust the gap.
13. After satisfactory jogging is achieved, use the long T-Handle wrench to adjust the two locking screws on the actuator up to the mounting studs on the tray. Access the two screws through two holes on the underside of the plastic case.
14. Reinstall the rear cover.
9
6.6 57212 Optional Large Tray
Tools required:
1. 7/32 hex wrench
2. Phillips screw driver
3. 7/16 wrench or socket
4. Long ball-end, T-Handle hex wrench (5/32)
1. Unplug the machine.
2. Remove standard tray using a 7/32 hex wrench.
3. Remove the rear cover using a Phillips head screwdriver.
4. Remove the actuator block from the standard tray using a 7/16 wrench or socket.
5. Install the actuator block onto the large tray but do not tighten the nuts.
6. Install the large tray onto the Handy-Jog using the original screws.
7. Lay the machine on its side, tray down.
8.
Insert 22 sheets of 20# bond paper between the actuator and electromagnet (.083” thick).
9. Squeeze the actuator and electromagnet together with the paper pile in between while carefully tightening the nuts that hold down the actuator block.
10. Remove the paper pile from between the actuator and electromagnet.
11. Plug in the machine and test with a full pile of 11 X 17.
12. Readjust as necessary by adding or removing sheets from the paper pile used to adjust the gap.
13. After satisfactory jogging is achieved, use the long T-Handle wrench to adjust the two locking screws on the actuator up to the mounting studs on the tray. Access the two screws through two holes on the underside of the plastic case.
14. Reinstall the rear cover.
10
6.7 Wiring Diagram
11
F.100A
June 2016
