Bridgeport Series I Installation, Operation, Maintenance, And Parts List

INSTALLATION, OPERATION,

MAINTENANCE, AND PARTS LIST

SERIES I

MILLING MACHINES

Revised: May 21, 2010

Manual No. M-450A

Part No. M A-0009500-0450

TP5260

Litho in U.S.A.

March, 2009

Information in this manual is subject to change without notice.

This manual covers installation, operation, maintenance, and parts list for

Bridgeport Series I milling machines.

In no event will Hardinge Inc. be responsible for indirect or consequential damage resulting from the use or application of the information in this manual.

Reproduction of this manual, in whole or in part, without written permission of Hardinge Inc. is prohibited.

ORDERING REPLACEMENT PARTS

Please provide the following information when ordering replacement parts:

1. The complete machine serial number. The machine serial number tag is located on the power case door.

2. List the following:

A. Manual Number (M-450A).

B. Page Number.

C. Item Number.

D. Part Description.

E. Part Number.

F. Quantity of each part required.

3. Specify how and where to ship.

- NOTICE -

Bridgeport is a registered trademark of Hardinge Inc.

© 2009, Hardinge Inc.

M-450A

SAFETY

To prevent serious bodily injury, you should observe the following basic safety precautions when installing, operating or servicing the milling machine.

1. Follow all instructions in the manual.

2. Wear approved industrial safety glasses and safety shoes.

3. Do not wear gloves, long sleeves, long hair, rings, watches, jewelry or other items that could become caught in moving parts.

4. Keep all parts of your body away from moving parts (belts, cutters, gears, etc.)

5. Use proper point of operation safeguarding.

These and other safety precautions are discussed in the American National Standard Institute standard entitled safety requirements for the construction, care, and use of drilling, milling, and boring machines (ANSI B11-8-1983).

This publication is available from:

American National Standards Institute

25 West 43rd Street, 4th floor

New York, NY 10036

Safeguarding for protection at the point of operation can only be designed and constructed when the parameters of the particular operation have been determined. As a result, ANSI B11.8-1983,

Section 5.1, states that

“it shall be the responsibility of the employer to provide, and ensure use of, a guard, guarding device, awareness barrier, awareness device, or shield…”

To assist machine users in designing point of operation safeguarding for their specific machine applications, the Occupational Safety And Health Administration has published a booklet entitled

Concepts and Techniques of Machine Safeguarding (OSHA Publication No. 3067).

This publication is available from:

The Publication Office – OSHA

U.S. Department of Labor

200 Constitution Avenue, NW

Washington, D.C. 20210

The general purpose point of operation shield provided with this machine and shown in certain illustrations throughout this manual may not be appropriate and cannot be utilized for all possible applications of the machine. Use additional or alternate safeguarding where this shield is not appropriate or cannot be utilized. Note that for purposes of display, the shield has been removed in certain other illustrations in this manual.

M-450A i

ii

WARNINGS, CAUTIONS, AND NOTES

- WARNING -

Warning notices are used in this publication to emphasize that hazardous mechanical conditions, voltages, currents, or temperatures exist in this equipment which could cause serious personal injury and/or damage to the equipment.

- CAUTION -

Caution notices are used where equipment might be damaged if care is not taken.

In situations where inattention could cause either personal injury or damage to the equipment, a warning notice is used.

- NOTE -

Notes merely call attention to information that is especially significant in understanding and operating the equipment.

This document is intended for the use of those who install, operate and maintain the milling machine. Although reasonable care has been exercised in the preparation of this manual to make it complete and accurate, this manual does not purport to cover all conceivable problems or applications pertaining to this machine.

M-450A

SAFETY RECOMMENDATIONS

DO NOT OPERATE EQUIPMENT until you have read and understood the appropriate operator and safety maintenance manuals.

DO NOT OPERATE EQUIPMENT until you have read and understood all machine and control key signs.

DO NOT OPERATE EQUIPMENT for the first time without a qualified instructor. Consult your supervisor when in doubt as to the correct way to perform an operation.

DO NOT OPERATE EQUIPMENT unless proper maintenance has been regularly performed and the equipment is known to be in good working order.

DO NOT ALLOW the operation or repair of equipment by untrained personnel.

WARNING or INSTRUCTION TAGS are mounted on the equipment for your safety and information. Do not remove them.

DO NOT OPERATE EQUIPMENT if any unusual or excessive heat, noise, smoke, or vibration occurs. Report any excessive or unusual vibration, sounds, smoke, or heat as well as any damaged parts.

WEAR SAFETY GLASSES with side shields and SAFETY SHOES with steel toes and oil-resistant soles at all times. When necessary, wear respirator, helmet, and ear muffs or plugs.

DO NOT OPERATE ANY MACHINE while wearing rings, watches, jewelry, loose clothing, neckties, or long hair not contained by a net or shop cap.

DO NOT WEAR GLOVES while operating equipment. Gloves are easily caught in moving parts.

REMOVE ANY LOOSE PARTS OR TOOLS left on machine or in the work area before operating the machine. Always check the machine and work area for loose tools and parts, especially after work has been completed by maintenance personnel.

REMOVE CHUCK WRENCHES before starting the machine.

NEVER OPERATE A MACHINE after taking strong medication, using non-prescription drugs or consuming alcoholic beverages.

SAFEGUARD THE CUTTING ZONE (“point of operation”). Use standard, general purpose safeguards when possible. Use special safeguards when required.

PROTECT YOUR HANDS. Stop the spindle completely before changing tools.

PROTECT YOUR HANDS. Stop the spindle completely before loading or unloading a workpiece.

DO NOT REMOVE CHIPS with hands. Use a hook or similar device and make certain that all machine movements have ceased.

DO NOT ADJUST tooling, workpieces or coolant hoses while the machine is running.

PROTECT YOUR HANDS. Stop the spindle completely before taking measurements.

PROTECT YOUR HANDS. Stop the spindle completely before opening safeguards or covers.

NEVER REACH around a safeguard.

M-450A iii

iv

PROTECT YOUR HANDS. Stop the machine before changing or adjusting belts, pulleys or gears.

PROTECT YOUR HANDS. Keep hands and arms clear of spindle start switch when changing tools.

PROTECT YOUR EYES AND THE MACHINE. Never use a compressed air hose to remove chips.

KEEP WORK AREA WELL LIGHTED. ask for additional light if needed.

DON’T SLIP. Keep your work area clean and dry. Remove chips, oil and obstacles.

NEVER LEAN ON your machine. Stand away when the machine is running.

MAKE CERTAIN that you are clear of any “pinch points” created by moving slides before starting the machine.

PREVENT OBJECTS from flying loose. Securely clamp and locate workpiece. Use stop blocks where necessary. Keep clamps clear of cutter path.

PREVENT CUTTER BREAKAGE. Use correct table feed and spindle speed for the job. Reduce feed and speed if you notice unusual noise or vibration.

PREVENT CUTTER BREAKAGE. Rotate spindle in clockwise direction for right-hand tools, counterclockwise for left-hand tools. Use the correct tool for the job.

PREVENT WORKPIECE and cutter damage. Never start the machine when the cutter is in contact with the workpiece.

DO NOT USE worn or defective tools. Use the proper size and type of tool for the task at hand.

KEEP ROTATING CRANKS AND HANDWHEELS well lubricated and maintained. Do not remove safety springs.

CERTAIN MATERIALS, such as magnesium, are highly flammable in dust and chip form. See your supervisor before working with these materials.

PREVENT FIRE. Keep flammable liquids and materials away from work area and hot chips.

PREVENT MACHINE from moving unexpectedly. Disengage power feed when not being used

(manual machines only).

PREVENT MACHINE from moving unexpectedly. Always start machine in manual mode.

UNLESS OTHERWISE NOTED, all operating and maintenance procedures are to be performed by one person. To avoid injury to yourself and others, be sure that all personnel are clear of the machine when opening or closing the coolant guard door and any access covers.

M-450A

INSTALLATION AND USE OF SAFEGUARDS

Both American National Standard B11.8 and OSHA Section 1910.212 assign responsibility for point of operation safeguarding of milling machines to the employer/user. Therefore, to prevent serious injury resulting from the rotating cutter, flying chips, or splashing coolant, point of operation safeguarding should be used on milling machines to the greatest extent practicable.

This booklet provides basic information for the installation and use of the general purpose safeguard. It also contains the names of several manufacturers of other types of point of operation safeguarding for vertical milling machines.

Remember, point of operation safeguarding is your responsibility as the employer/user. You are in the best position to evaluate your safeguarding needs and ensure that the proper safeguards are installed and used.

- CAUTION -

A safety shield is supplied for protection from chips and coolant with every machine.

The chip and coolant shields have been designed and are custom manufactured with the highest clear impact material commercially available: polycarbonate (G.E. Lexan). It has an impact strength 5 to 10 times greater than acrylic (plexiglass) or butyrate (UVEX) materials, thereby offering the greatest protection for our customers.

Some of the new “easy to dispose of” coolants and/or cutting oils contain chemicals harmful to polycarbonate.

These chemicals are:

Mono-ethanolamine, Di-ethanolamine, Tri-ethanolamine and the combination thereof. These chemicals may significantly reduce the impact strength of the shield within days, and could destroy the entire shield in weeks.

Use of use of coolants and/or cutting oils containing these chemicals will void the warranty on your safety shield, and could cause injury to your workers.

- WARNING -

This safeguard DOES NOT take the place of any other safety practice or safety equipment.

YOU MUST ALWAYS wear safety glasses and safety shoes.

YOU MUST ALWAYS stop the spindle of the machine completely before changing or adjusting the workpiece, fixture, or tool.

YOU MUST NEVER wear gloves, long sleeves, long hair, rings, watches, neckties, jewelry or other loose items.

M-450A v

GENERAL PURPOSE SAFEGUARDS

There is no single safeguard which can match the versatility of the Series I machine. As a result, you will find that the guard assemblies shown in Figures I.I and I.II, like all safeguards, will be suitable for some operations, but not for others. Carefully analyze the operation to be performed before deciding whether this safeguard is suitable. Adjust the guard to suit your special requirements. If you find that it is not suitable for a particular application, you should use an alternate form of protection.

Installation for Machines with R-8 Spindle Taper

If the machine was manufactured on or after January 1, 1983, the manufacturer has drilled and tapped two holes in the nose cap of the spindle to be used for mounting the guard (the two untapped holes serve to remove the nose cap with a spanner wrench).

1. Place the mounting ring (Item 11) underneath the top of the guard (Item 7).

2. Place two socket head cap screws (Item 12) through the holes in ring, and hand-start them into the threaded holes in the nose cap until hand tight.

3. Align guard to be square with table of machine (unless angular mounting is desired).

4. Tighten screws with a hex wrench.

Retrofits

If the machine was manufactured prior to January 1, 1983, you must retrofit as follows:

1. Manually tap the existing spanner wrench holes with a .250”-20 bottoming tap.

- CAUTION -

There is no need to drill new holes or deepen the existing holes. Attempts at either practice may result in spindle damage.

2. Mount the guard as indicated above.

7

3,4,5

8

1

6

10

11

9

2

12

TP5262A

Figure I.I - Spindle Guard Assembly

(R8 Spindle) vi M-450A

Revised: May 21, 2010

Machines with Erickson #30 Quick Change or Universal #200 Quick Change Spindles

If the machine was manufactured after January 1, 1985 and has either an Erickson #30 or a

Universal #200 quick change spindle, the manufacturer has drilled and tapped four #8-32 holes in the nose cap of the spindle for mounting the guard.

ERICKSON SPINDLE

1. Remove the spindle locknut. This is done by removing the long button head black finish screw, which is normally left of the cadmium-finished button head screw on the locknut of the spindle.

This will allow you to unscrew the locknut by turning it counter-clockwise.

- NOTE -

Observe the orientation of the mounting holes in the spindle and the mounting ring to orient the quill guard as desired.

2. Place the mounting ring (Item 11) on the top of the guard (Item 7).

3. Place the locking ring (Item 12) underneath the top of the guard (Item 7).

4. Secure the two rings together with four #8-32 x 5/8 button head cap screws.

5. Lower the quill.

6. Position the guard under the spindle.

7. Use four #8-32 x 1/2 button head cap screws to secure the guard to the spindle.

8. Reinstall the quick change locknut. Refer to assembly instructions.

UNIVERSAL #200 QUICK CHANGE SPINDLES

The quick change locknut is not to be removed. To install the spindle safeguard, follow the preceding steps listed above: 2, 3, 4, 5, 6, and 7.

7

3,4,5

8

10

1

6

9

2

14

13

11

12

TP5263A

Figure I.II - Spindle Guard Assembly

(#30 Quick Change or Universal

#200 Quick Change Spindle)

M-450A

Revised: May 21, 2010 vii

BP 11060813 – R-8 Shield Assembly

Refer to Figure I.I.

Item

6

7

4

5

8

1

2

3

9

10

11

12

Part Number

BP 11191203

BP 11010060

0300312

BP 11010065

BP 11010055

BP 11060824

BP 11060817

BP 11010063

BP 11060820

BP 11060822

BP 11191201

0100610

Description

Shield Assembly, Rear

Screw, Hand 8-32 x .500

Screw, BHC 10-32 x .750

Washer, Plastic #10-32

Nut, Stop, #10-32 (Elastic)

Shield, Right Side

Shield Assembly, Top

Screw, Drive, "Type U" #12 x .625

Shield Assembly, Front

Shield, Left Side

Ring, Guard Mounting

Screw, SHC 1/4-20 x 5/8

BP 11060814 – Quick Change Shield Assembly

Refer to Figure I.II.

Item

1

11

12

13

14

8

9

10

5

6

7

2

3

4

Part Number

BP 11191203

BP 11010060

0300312

BP 11010065

BP 11010055

BP 11060824

BP 11060816

BP 11010063

BP 11060820

BP 11060822

BP 12190330

BP 12190331

0300208

0300210

Description

Shield Assembly, Rear

Screw, Hand 8-32 x .500

Screw, BHC 10-32 x .750

Washer, Plastic #10-32

Nut, Stop, #10-32 (Elastic)

Shield, Right Side

Shield Assembly, Top

Screw, Drive, "Type U" #12 x .625

Shield Assembly, Front

Shield, Left Side

Ring, Guard Mounting

Ring, Guard Locking

Screw, BHC #8-32 x 1/2

Screw, BHC #8-32 x 5/8 viii M-450A

Revised: May 21, 2010

Qty

1

4

4

1

1

2

1

1

4

1

1

4

4

8

Qty

1

1

8

4

2

1

4

4

1

2

1

1

- NOTES -

M-450A ix

- NOTES -

x M-450A

Table of Contents

CHAPTER 1 - INSTALLATION

Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Shortages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Positioning the Head Upright . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Lifting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Placing on a Solid Foundation . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Leveling the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Machine Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Alignment of the Head for Fine Work . . . . . . . . . . . . . . . . . . . . . . . 1-9

CHAPTER 2 - OPERATION

Head Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

High-Low Range Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Variable Speed Dial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Spindle Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Quill Feed Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Quill Stop Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Micrometer Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Feed Reverse Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Manual Feed Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Feed Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Feed Control Overload Clutch . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Quill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Quill Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Quill Feed Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Power Feed Transmission Engagement Crank . . . . . . . . . . . . . . . . . 2-6

Hi-Neutral-Lo Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Speed Change Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Spindle Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Back Gear (Low Speed) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Direct Drive (High Speed) . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Quill Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Spindle Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Quill Sensitive Hand Feed . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

M-450A xi

Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Swivel the Belt Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Swivel the Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Move the Ram Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Saddle Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Table Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Knee Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Power Feed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Variable Table Feeds . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Quick-Release Safety Handle . . . . . . . . . . . . . . . . . . . . . . . 2-17

Variable Cross Slide Feed . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

E-Head Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Head Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

To Change the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

To Change the Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Clapper Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

CHAPTER 3 - MAINTENANCE

2J-Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Drive Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Timing Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Brake Shoe Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Micro Feed Trip Assembly and Quill Removal . . . . . . . . . . . . . . . . . 3-4

Balance Spring Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Feed Trip Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Collet Aligning Screw Replacement . . . . . . . . . . . . . . . . . . . . . . 3-6

Gib Strip Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Adjustment of the Table Gib . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Adjustment of the Saddle Gib . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Adjustment of the Knee Gib . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Table Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Backlash Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Cross Screw Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Backlash Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

E-Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Changing the Gear Case Oil . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Removing the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Changing Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Removing the Reduction Drive Unit or Ram . . . . . . . . . . . . . . . . . . 3-13 xii M-450A

CHAPTER 4 - PARTS LISTINGS

2J-Head

Top Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Back Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

J-Head Top Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

2J- and J-Head Lower Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Basic Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Lead Screw Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Flood Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Power Feed Y-Axis (Old Style) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Power Feed Y-Axis Control Box (Old Style) . . . . . . . . . . . . . . . . . . . . 4-28

Power Feed Y-Axis (New Style). . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Power Feed Y-Axis Control Box (New Style) . . . . . . . . . . . . . . . . . . . . 4-32

6F Power Feed X-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35

8F Power Feed X-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39

Power Feed X-Axis Control Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-45

Replacement Motor Assemblies Available . . . . . . . . . . . . . . . . . . . . . 4-46

Motor Assembly J-Head 1 HP Unified without NFPA . . . . . . . . . . . . . . 4-46

Motor Assembly J-Head Unified with NFPA. . . . . . . . . . . . . . . . . . . 4-46

Motor Assembly 2J-Head 2 HP Unified without NFPA . . . . . . . . . . . . . . 4-46

Motor Assembly 2J-Head 2 HP Unified with NFPA . . . . . . . . . . . . . . . 4-46

Motor Assembly 2J-Head 2 HP 575 Volts without NFPA . . . . . . . . . . . . . 4-47

Motor Assembly 2J-Head 2 HP 575 Volts with NFPA . . . . . . . . . . . . . . 4-47

Replacement Motors Available. . . . . . . . . . . . . . . . . . . . . . . . . 4-47

J Milling Head – Spare Parts Kit . . . . . . . . . . . . . . . . . . . . . . . . 4-48

2J Milling Head (1-1/2 HP) – Spare Parts Kit . . . . . . . . . . . . . . . . . . 4-48

2J Milling Head (2 HP) – Spare Parts Kit . . . . . . . . . . . . . . . . . . . . 4-48

Series I Standard Machine – Spare Parts Kit . . . . . . . . . . . . . . . . . . 4-49

Lead Screws for Manually Operated Machines (without Keys) . . . . . . . . . . 4-49

Lead Screws for Machines with Power Feeds (without Keys) . . . . . . . . . . 4-49

Metric Conversion Kits

J- and 2J-Head, Metric Conversion Kit . . . . . . . . . . . . . . . . . . . . . 4-50

Metric Conversion Kits (Hand Feed 36" Table) . . . . . . . . . . . . . . . . . 4-50

Metric Conversion Kits (Hand Feed 42" Table) . . . . . . . . . . . . . . . . . 4-50

Metric Conversion Kits (Hand Feed 48" Table) . . . . . . . . . . . . . . . . . 4-51

6F Power Feed Field Conversion Kits for Machines without NFPA . . . . . . . . 4-51

M-450A

Revised: April 20, 2010 xiii

CHAPTER 5 - SPECIFICATIONS

Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Principle Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Floor Plan Installation Layout . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Milling Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

2J-Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

General Speed Recommendations . . . . . . . . . . . . . . . . . . . . . . . 5-6

Table of Cutting Speeds and Feeds . . . . . . . . . . . . . . . . . . . . . . 5-6

J-Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

E-Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

6F Power Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

6F Power Feed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

8F Power Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

8F Power Feed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

8F Power Feed Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

8F Power Feed Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

8F Power Feed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

8F Power Feed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 xiv M-450A

CHAPTER 1 - INSTALLATION

UNCRATING

Carefully remove protective crating and skids so that the machine and parts are not marred, scratched or impaired. In the event of damage having occurred during transit, communicate at once with our representative and the transportation company making delivery.

SHORTAGES

Check shipment carefully against the itemized packing list which is included in the parts box. In case of shortages, report them immediately to the representative from whom the machine was purchased, indicating the parts not received which have been checked on the packing list.

CLEANING

Thoroughly clean protective coating from the machine with a suitable cleaning solution.

- WARNING -

DO NOT use gasoline or any other flammable cleaning agent to clean machine.

- NOTE -

Do not move the table, saddle, knee, or any moveable part until all ways have been well cleaned and lubricated.

1. After initial cleaning, move table, saddle and knee in one direction by hand to limit stop.

2. Clean and lubricate the exposed ways.

3. Move each unit to the opposite limit stop, and clean and lubricate the exposed ways.

4. Move each unit to the opposite stop once more and similarly clean and lubricate the exposed ways.

5. Loosen bolts to unlock the ram, and move it forward and backward to the full length in order to clean and lubricate.

TP5277

Figure 1.1 - Milling Machine

Left Side View

M-450A 1-1

POSITIONING THE HEAD UPRIGHT

If delivery of your machine is made with the milling head in an upside-down position, follow the instructions below to prepare your machine for operation.

For shipping purposes, the hand cranks are inverted to face the machine. To reverse them, engage the lock mechanism to the saddle and table. Using a (1-inch) wrench, remove the retaining lead screw nut and install the hand cranks properly.

Loosen four head mounting bolts “C”, Figure 1.3, and pull stop pin “A”, Figure 1.2, out to detent and rotate head attachment using the swivel bolt “B”, Figure 1.3, in either direction until it has been moved within approximately 20% of vertical. It is recommended supporting the head by hand to relieve the weight on the swivel bolt, as a safety precaution, push the stop pin back in. Continue to raise the head attachment to vertical position. Align the indicator on the head attachment with the

ZERO line on the ram adapter scale. Tighten all nuts first to 25 lb-ft torque in a diagonal sequence, then to 50 ft/lbs.

- NOTE -

Care should be taken to avoid excessive pressure since this will cause distortion in the quill.

1. Lower knee approximately 6” (150mm).

2. Withdraw the safety pin on the left-hand side of ram adapter.

3. Loosen the four unit head mounting bolts.

4. Support unit head manually and use a spanner on swivel bolt to wind into upright position.

5. Press the safety pin back into the ram adapter after passing the 25

° mark.

6. Tighten bolts first to 25 lb-ft torque in a diagonal sequence as noted in Figure 1.4, then to

50 lb-ft. Overtightening could cause bind in the quill movement.

A

1-2

Swiveling Head

To Swivel the Head More Than 25

°

, the

Safety Pin “A” Must be Pulled Outwards

TP5278A

Figure 1.2 - Positioning Head

Left View

B

C

Aligning

Faces

Table

Figure 1.3 - Positioning Head

Front View

TP5278B

M-450A

M-450A

4

2

1

Figure 1.4 - Tightening Sequence

3

TP5280

1-3

LIFTING THE MACHINE

- WARNING -

BE SURE to use proper sling when lifting. improper lifting could cause serious injury.

Note position of ram and table when lifting with sling. Machine should be lifted by placing a sling under the ram as illustrated in Figure 1.5.

1-4

Figure 1.5 - Lifting the Machine

TP5279

M-450A

FOUNDATION

PLACING ON A SOLID FOUNDATION

When setting machine on a concrete foundation, it is advisable to use a little grout (thin mortar) to take care of any unevenness in the concrete as well as to provide a solid foundation at all points.

When setting machine on a floor than has any surface irregularities, shims should be used to correct this condition to the greatest extent possible.

- NOTE -

It is recommended that the machine be secured to the floor to prevent movement or tipping due to off-center loading.

Before securing machine to floor by tightening hold-down bolts, make certain that all four corners are making contact with the floor after machine is leveled. If above condition is not met, it is possible to twist the column and put a bind into the ways.

Ideally all milling machines should be bolted to a concrete foundation. The machine should be placed on a solid level floor with shims or anti-vibration pads as shown in Figure 1.6 to insure machine base is positioned evenly.

Shim

Figure 1.6 - Foundation

TP5281

M-450A 1-5

LEVELING THE MACHINE

Set machine by leveling the work table lengthwise and crosswise with a precision instrument as shown in Figure 1.7.

Level

Level

Figure 1.7 - Leveling the Machine

TP5282

1-6 M-450A

MACHINE POWER SUPPLY

- WARNING -

MACHINE MUST be hooked up by a qualified electrician.

CONNECTING THE POWER SUPPLY

To connect the machine to the plant supply, have a qualified electrician proceed as follows:

1. Check required voltage against power supply to ensure that they are compatible.

2. Connect machine wiring to power supply making sure connection is in compliance with safety regulations.

3. Check for correct spindle rotation. In the HIGH SPEED range, the spindle should rotate clockwise when viewed from the top of the machine.

- NOTE -

Drum switch and Hi-Neutral-Lo lever must be in Hi range when checking spindle rotation.

M-450A 1-7

LUBRICATION

1

3

1-8

4

Lubrication

Instruction Plate

2

Recommended Lubrication

Few Drops Twice Daily

Figure 1.8 - Lubrication Requirements

Indicator

1

2

3

Lubrication Area

Way Surfaces and Lead Screws

Milling Heads (Spindle Bearings)

Motor

4

Not Shown Power Feed

Not Shown Shaping Attachment

TP5283

Type of Lubrication

Sunoco Waylube #1180 or equivalent

S.A.E. 10 or 10W Light Oil

(None on grease-packed heads)

None required. Motor greased for life of bearings

Grease with lubricate every six months as described on lubrication plate

Oil to sight level with Mobilube No. 46 S.A.E. 140

Mobil 600W Oil or equivalent

M-450A

ALIGNMENT OF THE HEAD FOR FINE WORK

For precision boring or work of that nature, where it is necessary to have the head perfectly square with the table, use method described below. To set head perfectly square with table, adjust ram adapter through vertical adjusting worm shaft with ram adapter on ram. Loosen four locknuts but leave drag on same for fine adjustment. To square head to table in the longitudinal axis, mount indicator as shown in Figure 1.9. For general milling use, graduations provided on the head are close enough.

Tighten the four head locknuts in a diagonal order as previously described on Page 1-2. Tighten the three ram locking bolts to 50 lb-ft.

- CAUTION -

Do not operate the machine until properly lubricated.

Adjustable

Worm Shaft

3 Ram

Locking Bolts

Vertical Adjustable

Worm Shaft

Zero

Ram

Zero

Ram Adapter

Aligning

Faces

Zero

Head Alignment Y-Axis

Head Alignment X-Axis

Figure 1.9 - Head Alignment for Y and X Axis

Zero

Locknuts

TP5284

M-450A 1-9

- NOTES -

1-10 M-450A

M-450A

CHAPTER 2 - OPERATION

HEAD CONTROLS

A

B

R

Q

O

P

N

C

D

E

G

F

L

H

I

K

J

Figure 2.1 - Head Controls Parts Assembly

M

TP5285

2-1

HIGH-LOW RANGE SWITCH

High-Low Range Switch “A”, Figure 2.2, is a motor reversing switch. When the attachment is in direct drive (HIGH SPEED), the motor and spindle are turning in a clockwise direction as viewed from the top of machine. When the attachment is in “Back

Gear” (LOW SPEED), the spindle will run backwards

(counter-clockwise) unless the motor direction is reversed by moving switch to “Low”.

The back gear lever is marked Hi-Lo. This will indicate the proper switch position. They should be positioned alike or the spindle will run backwards.

- NOTE -

Spindle should run in clockwise position.

A

TP5286

Figure 2.2 - High-Low Range Switch

VARIABLE SPEED DIAL

Variable Speed Dial “B”, Figure 2.3, visibly indicates, in windows, the speed range that the machine is operating in, 60 to 500 low range, 500 to 4200 high range.

2-2

B

Figure 2.3 - Variable Speed Dial

TP5287

M-450A

SPINDLE BRAKE

Spindle Brake “C”, Figure 2.4, can be moved in either direction to stop spindle; however, when locking spindle, brake lever should be moved either by pulling towards the operator or pushing away from the operator, then raised. When brake is worn out it has to be replaced. There are no adjustments to be made.

- CAUTION -

BE certain that spindle brake is released before starting the motor.

This is important as the motor can be damaged if switch is turned on with brake in locked position.

C

Lock On

Lock Off

Figure 2.4 - Spindle Brake

TP5288

QUILL FEED SELECTOR

The Quill Feed Selector “D”, Figure 2.5, is used for selecting the three feeds: .0015”, .003” and .006” per revolution. It is shifted by pulling knob out and turning from one position to the other. Feeds are stamped on cover below indentation hole. Feed is more readily engaged when spindle is running.

M-450A

D

Figure 2.5 - Quill Feed Selector

TP5289

2-3

QUILL STOP KNOB

Quill Stop Knob “E”, Figure 2.6, is used to disengage automatic feed in either direction as well as the stop point setting working depths.

MICROMETER NUT

Micrometer Nut “F”, Figure 2.6, is used for setting depths. Each graduation on nut indicates .001” of depth, it reads directly to scale mounted along the side of it. Depths may be obtained by setting micrometer nut in conjunction with quill stop.

E

F

Figure 2.6 - Quill Stop Knob and

Micrometer Nut

TP5290

FEED REVERSE KNOB

The position of the Feed Reverse Knob “G”,

Figure 2.7, depends upon direction of spindle rotation. If boring with right hand cutting tools, pull feed handle towards operator until clutch becomes engaged.

Neutral position is between forward and reverse position. It is recommended that the handle be left in neutral position when not in use.

MANUAL FEED HANDWHEEL

Feed Reverse Knob “G” should be in neutral position and Feed Control Lever “I”, Figure 2.8

engaged. Clockwise rotation of Manual Feed

Handwheel “H”, Figure 2.7, moves quill down. The manual feed handwheel and the quill feed handle may be disengaged by moving them outward about

.125”.

Up

G

Neutral

Down

H

TP5291

Figure 2.7 - Feed Reverse Knob and

Manual Feed Handwheel

2-4 M-450A

FEED CONTROL LEVER

Feed Control Lever “I”, Figure 2.8, engages overload clutch on pinion shaft when positioned left and will stay engaged until either quill stop comes in contact with micrometer adjusting nut, forcing feed control lever to drop out automatically, or release manually by engaging lever to right.

FEED CONTROL OVERLOAD CLUTCH

The Feed Control Overload Clutch is set at the factory to hold up to 200 lbs of down pressure on quill, which will accommodate drills up to .375” diameter in mild tool steel.

- CAUTION -

This clutch should not be tampered with in the field.

- NOTE -

The feed control lever must be engaged in order to use manual feed controls. the quill feed handle and manual feed handwheel may be removed when not in use.

Engage

I

Disengage

TP5292

Figure 2.8 - Feed Control Lever and

Feed Control Overload Clutch

QUILL

Quill “J”, Figure 2.9, contains the spindle assembly and can be raised or lowered by using the quill feed handle “M”, Figure 2.10.

SPINDLE

Spindle “K”, Figure 2.9, performs the actual rotation and also retains the machine tooling.

QUILL LOCK

Quill Lock “L”, Figure 2.9, is a friction lock for use when quill is in a stationary position such as a milling operation. It is recommended that this lock be used whenever quill movement is not desired.

L

J

K

Figure 2.9 - Quill, Spindle and

Quill Lock

TP5293

M-450A 2-5

QUILL FEED HANDLE

Quill Feed Handle “M”, Figure 2.10, is used to raise and lower the quill manually. It is generally recommended that handle be engaged when using the power feed. It may be removed by simply pulling handle off.

M

Figure 2.10 - Quill Feed Handle

TP5294

POWER FEED TRANSMISSION ENGAGEMENT

CRANK

Power Feed Transmission Engagement Crank

“N”, Figure 2.11, engages power feed worm gear.

When lever is in right hand hole, the power feed worm gear is engaged.

To engage worm gear, pull knob out and crank handle in clockwise or down direction and move to opposite position (see Figure 2.12).

- NOTE -

Crank should be rotated counter-clockwise to engage power quill feed. Crank should be rotated clockwise to disengage.

- CAUTION -

Power feed worm gear may be engaged when spindle is rotating, however, it should be engaged gently to avoid damage to worm gear. The worm gear may be disengaged at any time. do not use power feed at speeds above 3000 RPM.

TP5295

Figure 2.11 - Power Feed Transmission

Engagement Crank

Disengaged

N

Engaged

2-6

Clockwise

Counter-

Clockwise

TP5296

Figure 2.12 - Worm Gear Disengagement

M-450A

HI-NEUTRAL-LO LEVER

The Hi-Neutral-Lo Lever “O”, Figure 2.13, is used to put the attachment into either back gear or direct drive. Rotate the spindle by hand to facilitate meshing of clutch or gears.

Neutral is provided to permit free spindle rotation for indicating and setup work.

In the high speed position (direct drive) the spindle is driven by tapered clutch teeth. If the clutch is not meshed tightly, clutch rattle will be heard. This can be corrected by loosening the two securing screws in lever while in high speed position. The clutch spring will automatically adjust the clutch.

Tighten the two securing crews in lever.

Securing Screws

High

O

Neutral

Figure 2.13 - Hi-Neutral-Lo Lever

Low

- CAUTION -

Do not shift hi-lo lever while motor is running.

TP5297

M-450A 2-7

SPEED CHANGE HANDWHEEL

- CAUTION -

DO NOT attempt to change spindle RPM unless the motor is running. Dial speeds will only be approximate. Belt wear will cause a slight variation in speeds from what is indicated on the dial.

Spindle speeds are adjusted by turning Speed Change Handwheel “P”, Figure 2.14, on the front of the belt housing. There are two ranges: 60 to 500 and 500 to 4200.

To obtain 60 to 500 (low range):

1. Hold the Hi-Neutral-Lo lever (right rear side of the attachment) so the gears are clear of one another.

2. rotate the spindle nose by hand until the gears line up, then move the Hi-Neutral-Lo lever to the “Lo” position (back gear).

3. Use the low range on the drum switch to engage the back gears.

P

- CAUTION -

Do Not Move

Unless Motor is

Running

- CAUTION -

If the back gears do not mesh, do not force the lever.

To obtain 500 to 4200 (high range):

1. Hold the Hi-Neutral-Lo lever (right rear side of the attachment) so the gears are clear of one another.

2. rotate the spindle nose by hand until the gears line up, then move the Hi-Neutral-Lo lever to the “Hi” position.

3. Set the drum switch to high range.

Increase

Speed

Decrease

Speed

Figure 2.14 - Speed Change Handwheel

- CAUTION -

Try to avoid shifting the hi-lo lever when the feed worm is engaged.

2-8

TP5298

M-450A

MOTOR

Motor “Q”, Figure 2.15, has the following specifications:

• 2 HP variable speed (with 2J head)

• 3 HP 30 minute duty rate

DRAWBAR

When tightening or loosening the Drawbar “R”, Figure 2.15, it is necessary to lock the spindle. To accomplish this, use the spindle brake which is located on the left side of the belt housing, pulling towards the operator or pushing away from the operator until it binds, then raise the quill feed handle.

Drawbar has 7/16”-20 right hand thread and should be tightened by hand with normal amount of pressure using wrench furnished with machine. To loosen collet, back off drawbar and if collet does not open immediately, give knob on top of drawbar a slight tap. Spindle has non-sticking taper and collet should release readily.

Q

R

M-450A

Figure 2.15 - Motor and Drawbar

TP5299

2-9

OPERATIONAL PROCEDURES

Spindle Speed

- CAUTION -

DO NOT change speed when spindle is stationary. Change speed only when spindle is running.

To change speed within range:

1. Start spindle.

2. Turn handwheel “A”, Figure 2.16, to select required speed.

A

TP5300

Figure 2.16 - Spindle Speed Change

Back Gear (Low Speed)

- CAUTION -

DO NOT change range while spindle is running. Change range only when spindle is stationary.

To change range from direct to back gear drive:

1. Switch “B”, Figure 2.17, to OFF (Stop spindle rotation).

2. Move lever “C” through neutral to LOW (This reverses the spindle rotation).

3. Switch “B” to LOW.

B

C

2-10

TP5301

Figure 2.17 - Back Gear Range Change

M-450A

Direct Drive (High Speed)

To change range from back gear to direct drive:

1. Switch “B” to OFF (Stop spindle rotation).

2. Move lever “C”, Figure 2.18, through neutral to HIGH.

3. Rotate spindle by hand until the clutches are felt to engage.

4. Switch “B” to HIGH.

High

C

Neutral

Low

Figure 2.18 - Direct Drive Lever

TP5302

Quill Feed

FINE HAND FEED

1. Disengage Auto Quill Feed “D”, Figure 2.19.

2. Locate “F” in mid (neutral) position.

3. The quill is now under handwheel control

D

I

F

H

G

Off

E

Engage

On

TP5303

Figure 2.19 - Quill Feed

Fine Hand Feed Control

M-450A 2-11

AUTOMATIC FEED

- NOTE -

Maximum loading .375” (9.5mm) diameter drill steel.

1. Ensure quill lock “G”, is off.

2. Set micrometer dial “H” to required depth.

3. Engage auto quill feed “D” when motor has stopped

4. Select feed rate “I”.

5. Select feed direction “F”, Figure 2.22.

6. Engage feed trip lever “E”. The feed will automatically trip out at a depth within .010”

(.25mm)

7. Hand feed to dead stop for repeating accuracy .001” (.025mm)

- CAUTION -

Do not engage quill feed “D” over 3000 RPM.

Up

Neutral

Down

F

Fine Feed

Handwheel Engage

Figure 2.20 - Quill Feed

Automatic Feed Control

TP5304

2-12 M-450A

HEAD

OPERATIONAL PROCEDURES

Spindle Brake

Brake lever has capability to rotate in either direction to brake and lock.

1. CAM upwards to lock and prevent movement of spindle (see Figure 2.21).

Off

Brake

Brake

Turn and

Lift to

Lock

Figure 2.21 - Spindle Brake

TP5306

Quill Sensitive Hand Feed

1. Place the handle on the quill feed shaft.

2. Select the most suitable position.

3. Push home until the locating pin engages.

M-450A

TP5307

Figure 2.22 - Quill Sensitive Hand Feed

2-13

MACHINE

OPERATIONAL PROCEDURES

Swivel the Belt Housing

- CAUTION -

Incorrect spline alignment can be caused by unequal tightening of the locknuts ’J’ causing fluctuation of the quill feed which can be felt through the sensitive feed handle. It is advised to call Hardinge service department before attempting this procedure.

1. Loosen three locknuts “J”, Figure 2.23.

- WARNING -

DO NOT remove these locking nuts.

2. Swivel to required angular setting.

3. Tighten three locknuts “J” snugly before final tightening of locknuts. Run spindle to give correct spline alignment, then tighten locknuts securely.

Swivel the Turret

1. Use wrench supplied with machine to loosen the four bolts “K”, Figure 2.24.

- WARNING -

DO NOT remove these four bolts.

2. Index to the required setting.

3. Lock the four bolts “K” to 47 lb-ft.

J

Figure 2.23 - Swivel Belt Housing

TP5305

K

K

360

°

K

K

2-14

Figure 2.24 - Swivel Turret

TP5308

M-450A

Move the Ram Slide

1. Use wrench provided with machine to loosen bolts “L” and “M”, Figure 2.25.

2. Use wrench to move the slide to the desired position using bolt “N”.

3. Tighten bolts “L” and “M”, starting with the rear bolt.

- NOTE -

It is recommended that on heavy milling work, head should be kept as close to column as possible, where maximum rigidity is obtained.

L

N

M

Rear

Figure 2.25 - Ram Slide

TP5309

Saddle Clamping

When milling with longitudinal table feed only, it is advisable to clamp the knee to the column (see

Figure 2.27) and the saddle to the knee to add rigidity to these members and provide for heavier cuts with a minimum of vibration. The saddle locking lever is located on the left hand side of the saddle.

Excessive moisture can cause slight table bind.

Use moderate clamping pressure, as this will hold saddle sufficiently.

Unlock

Lock

Saddle

Locking Lever

Figure 2.26 - Saddle Clamping

TP5310

M-450A 2-15

Table Clamping

The table clamp levers are located on front of saddle and should always be clamped when longitudinal movement is not required (see Figure

2.28).

Lock

Unlock

Table Clamp

Levers

Figure 2.28 - Table Clamping

TP5311

Knee Clamping

The knee clamping levers are at the left side of the knee and front of knee. Leave clamped at all times unless using knee in operation (see Figure 2.27).

Knee

Clamp

On

Off

Clamp

Off

On

Knee

Clamp

Figure 2.27 - Knee Clamping

TP5312

2-16 M-450A

OPERATIONAL PROCEDURES

Variable Table Feeds

Power Feed (X-Axis) Table

POWER FEED CONTROLS

Feed Engage

Lever

Feed Left

Neutral

Feed Right

TP5313

Figure 2.29 - Variable Table Feeds

Quick-Release Safety Handle

Grip handle and turn to either left or right until spring loaded plunger engages in position.

- NOTE -

Ball crank handle is a safety device. Do not tamper with this assembly.

Variable Cross Slide Feed

Cross Feed Power Feed (Y-Axis)

In

Cross Feed

Engage Lever

Neutral

Out

TP5314

Figure 2.30 - Variable Cross Slide Feed

(Old Style)

M-450A

TP7795

Figure 2.31 - Variable Cross Slide Feed

(New Style)

2-17

E-HEAD CONTROLS

OPERATIONAL PROCEDURES

Head Swivel

1. Loosen the four locknuts (see Figure 2.33). Support unit to prevent free fall.

2. Swivel to required angular setting.

3. Tighten the four locknuts first to 25 lb-ft. Then 50 lb-ft (ref. Page 1-3).

- NOTE -

Remove the screw sealing vent hole before operating machine (ref. Page 3-15).

Motor

Locking

Nuts

On/Off

Switch

Stroke

Adjustment locknut

Tool Holder

Clapper Box

Figure 2.32 - Shaping Head

(Guard Removed for Clarity)

TP5315

Locknuts

Figure 2.33 - Shaping Head

(Guard Installed)

TP5316

2-18 M-450A

To Change the Speed

1. Disconnect power from head.

2. Loosen the two motor locknuts (see Figure

2.34).

3. Slide motor forward.

4. Position vee belt on appropriate pulleys.

5. Slide motor to rear to tension vee belt.

6. Tighten the two motor locknuts.

With 50 cycle 1425 rpm 60, 85, 120, 170, 245 350 strokes per minute.

Locknuts

TP5317

Figure 2.34 - Changing E-Head Speed

To Change the Stroke

1. Loosen locknut (see Figure 2.35).

2. Turn stroke dial to required setting.

3. Press dial home to engage pin.

4. Tighten locknut.

- NOTE -

Before operating attachment, ensure locknut is tight.

Engage Pin

Locknut

Stroke Dial

Setting Datum

TP5318

Figure 2.35 - Changing E-Head Stroke

M-450A 2-19

Clapper Box

To Swivel Clapper Box:

1. Loosen the two set screws “O”, Figure 2.36.

2. Rotate to the required angular setting.

3. Tighten the two set screws “O”.

Tool Relief

1. Loosen set screw “P”.

The tool will now have automatic relief on the return stroke.

O

Rear View

P

Figure 2.36 - Swiveling E-Head

Clapper Box

TP5319

2-20 M-450A

- NOTES -

M-450A 2-21

- NOTES -

2-22 M-450A

CHAPTER 3 - MAINTENANCE

2J-HEAD

MOTOR REMOVAL

1. Run head to adjust to lowest speed.

2. Disconnect power.

3. Remove three screws “A” and cover “B”, Figure 3.1.

4. Using the two screws “A”, compress spring

“C”.

5. Rotate the speed changer to the highest speed.

6. Remove the reversing switch from the belt housing.

7. Remove the two securing screws “D”.

8. Lift the motor and rest the case on stud “E”,

Figure 3.2.

9. Ease the belt over the lower drive disc and remove the motor.

B

C

D

A

Figure 3.1 - Motor Removal

Front View

TP5320

M-450A

E

Figure 3.2 - Motor Removal

Side View

TP5321

3-1

DRIVE BELT REPLACEMENT

1. Remove the motor as described on Page

3-1.

2. Remove the three screws “F”, Figure 3.3, insert into the adjacent tapped holes and withdraw bearing housing “G”.

3. Remove the two screws and the bushings

“H”.

4. Remove four screws “I” and one screw

“J”.

5. Remove four screws securing speed changer “K”.

6. Remove top housing “L”. Tap to clear the dowels.

7. Replace the belt.

I

G

F

K

H

L

J

Figure 3.3 - Drive Belt Replacement

TP5322

TIMING BELT REPLACEMENT

1. Remove the motor.

2. Lower the quill to full extent.

3. Remove the two lower cap screws “M”,

Figure 3.4, from the speed changer housing.

4. Remove the four cap screws “N”.

5. Remove the top assembly “O”, and tap to clear dowels

6. Replace the belt.

M

O

N

Figure 3.4 - Timing Belt Replacement

TP5323

3-2 M-450A

BRAKE SHOE REPLACEMENT

1. Remove the top section.

2. Remove the two screws “P”, Figure 3.5.

3. Remove the clutch hub assembly “Q”.

4. Replace the brake shoes “R”.

5. Remove the bearing, drive discs and circlips from the hub assembly “Q”.

6. Replace the bearing and housing “S”.

7. Thread hub “B” through the bearing and reassemble the discs, etc.

M-450A

Q

S

R

P

TP5324

Figure 3.5 - Brake Shoe Replacement

3-3

HEAD

MICRO FEED TRIP ASSEMBLY AND QUILL REMOVAL

1. Remove screw “A” and ball reverse lever

“B”, Figure 3.6.

2. Remove retaining ring “C”, screw “D” and arm “E”.

3. Thread shaft “F” through micro nuts and remove.

4. Remove screw “G” and stop “H”.

5. Remove quill.

6. Clean all areas, oil liberally and reassemble.

7. Check correct operation of micro feed trip assembly together with feed trip linkage as per feed tripping adjustment (see Figure

3.8).

G

H

F

C

A

B

E

D

TP5325

Figure 3.6 - Micro Feed Trip Assembly and

Quill Removal

3-4 M-450A

BALANCE SPRING REPLACEMENT

1. With quill in maximum up position apply quill lock.

2. Remove screw “I”, hub “J”, and key “K”, Figure 3.7.

3. Remove screws “L”, allowing housing to rotate slowly releasing spring tension.

4. Lift end of spring from pin on the pinion shaft.

5. Rotate housing “M” counter-clockwise from head casting.

6. Remove spring from housing and replace.

7. Refit spring to main housing casting. Turn housing clockwise until spring locates on pin in pinion shaft.

K

J

M

L

1-1/2

Turns

I

TP5326

Figure 3.7 - Balance Spring Replacement

FEED TRIP ADJUSTMENT

1. Release locknut “N”, Figure 3.8.

2. Engage trip handle lever “P”.

3. Adjust micro nuts against quill stop “O”.

4. Slowly turn adjusting screw “Q” until lever “P” trips. If set to light will not be able to drill.

5. At this point secure locknut “N”.

6. Check for quick action response.

O

P

Engage

N

Q

Figure 3.8 - Feed Trip Adjustment

TP5327

M-450A 3-5

COLLET ALIGNING SCREW REPLACEMENT

1. Use felt pen, mark reference line on quill and nose cap “S”, Figure 3.9.

2. Remove set screw “R”.

3. Unscrew nose cap “S”.

4. Remove lock screw “T” and collet aligning screw “U”.

5. Replace “U”; insert collet and check that the dog on the end of the screw does not interfere with the bottom of the guide slot.

6. Replace lock screw “T”.

7. Replace nose cap “S”; check felt pen markings for correct alignment.

8. Replace set screw “R”. CAUTION - DO

NO OVERTIGHTEN as this will cause distortion.

9. Check gap “V” (.003”, .08mm)

- CAUTION -

Do not attempt to remove nose cap before removing set screw

“R”. Doing so will cause serious damage.

V

U

T

Figure 3.9 - Collet Aligning Screw

Replacement

TP5328

R

U

T

S

3-6 M-450A

GIB STRIP ADJUSTMENT

ADJUSTMENT OF THE TABLE GIB

The table is provided with a full length tapered gib in the saddle, and an adjusting screw on the left side

(see Figure 3.10). To take up gib, tighten gib adjusting screw slightly and repeat until a slight drag is felt when moving the table by hand.

Table Gib

Screw

Saddle

Clamp

TP5329

Figure 3.10 - Table Gib Adjustment

ADJUSTMENT OF THE SADDLE GIB

A tapered gib is used for adjusting the saddle bearing on the knee. This forms a guide for the saddle. To tighten gib, the same principle as described above is used; however, the chip wiper has to be removed first (see Figure 3.11).

Backing Felt

Chip Wiper

Guard

Saddle Gib

Adjusting Screw

TP5330

Figure 3.11 - Saddle Gib Adjustment

M-450A 3-7

ADJUSTMENT OF THE KNEE GIB

Remove the chip wiper and adjust screw until smooth movement is attained (see Figure 3.12).

- NOTE -

Loose gibs will cause loss of machine accuracy.

Chip Wiper

Guard

Knee Gib

Adjusting Screw

Backing Felt

Figure 3.12 - Knee Gib Adjustment

TP5331

3-8 M-450A

TABLE SCREW

BACKLASH ADJUSTMENT

1. Crank the table to the lift.

2. Withdraw “W”, Figure 3.13, half a turn.

3. Tighten screw “X” while slowly turning handle “Y” until minimum backlash is obtained over entire travel.

4. Finally, lock screw “W” on to “X”.

5. Used only with old style nuts not new split nuts.

6. Backlash is set approximately ,003” - .005” on new machines.

7. Backlash is set at .003” to .005” max.

- NOTE -

Older machines do not contain split nuts.

W

Y

X

Figure 3.13 - Backlash Adjustment

TP5332

M-450A 3-9

CROSS SCREW ASSEMBLY

BACKLASH ADJUSTMENT

1. Crank the saddle to mid position

2. Remove four socket head cap screws securing bracket “D”, Figure 3.14, to knee.

3. Pull the saddle forward to expose screws “A” and “B” through hole in front of knee.

4. Loosen screw “A”.

5. While slowly turning handle “C”, tighten screw “B” until minimum backlash is obtained over entire travel.

6. Lock screw “A” onto “B”.

7. Finally crank the saddle to the front of the knee and replace four screws securing bracket

“D” to knee.

8. Backlash is set at .003” to .005” max.

- NOTE -

Older machines do not contain split nuts.

3-10

D

A

B

Figure 3.14 - Cross Screw Assembly

C

TP5333

M-450A

E-HEAD

- NOTE -

Add a few drops of Waylube #1180 oil or equivalent into oil cup “E”, Figure 3.15, before operating unit

CHANGING THE GEAR CASE OIL

Drain and refill the gear case with ½ pint of Mobil 600W oil or equivalent after first two months of normal service and twice yearly thereafter. Oil should flow when both plugs are removed and attachment inverted in the vertical axis. Be sure to replace plugs in proper holes. Top plug “F”, Figure

3.16, is drilled for vent.

- CAUTION -

Remove vent screw from plug “F” before operating machine.

F

E

G

(Guard Removed)

Figure 3.15 - Gear Case

(Left Side)

Cap Nut

This nut must be in tight while attachment is in operation

TP5334

Figure 3.16 - Gear Case

(Right Side)

TP5335

M-450A 3-11

REMOVING THE MOTOR

1. Loosen two hex nuts “H”, Figure 3.17, on either side of belt housing.

2. Remove motor.

CHANGING SPEED

1. To change speed, loosen the two hex nuts

“I”, Figure 3.18, and move motor forward.

2. Open belt housing cover “J” and change speed by moving belt “K”, then re-tension.

3. Tighten two hex nuts “I”.

J

K

H

TP5336

Figure 3.17 - E-Head Motor Removal

I

TP5337

Figure 3.18 - E-Head Speed Adjustment

3-12 M-450A

REMOVING THE REDUCTION DRIVE UNIT OR RAM

1. Loosen hex nuts “I”, and remove motor.

2. Remove vee belt pulley “K”, Figure 3.19.

3. Remove two screws “L”, Figure 3.19, from air vent cover “M” and bring the top end of the connecting rod into view

4. Remove two flat head screws “N” and bearing retaining washer “O”.

5. Remove three socket screws “P”, and split the gear housing from the ram housing.

The reduction drive unit may now be removed complete while the ram may be drawn out downwards from the clapper box end.

N

O

L

M

P

Figure 3.19 - E-Head Reduction

Drive Unit Removal

TP5338

M-450A 3-13

- NOTES -

3-14 M-450A

CHAPTER 4 - PARTS LISTINGS

2J-HEAD TOP HOUSING

M-450A

Revised: April 20, 2010

Figure 4.1 - 2J-Head Assembly

TP5340

4-1

Part Number

BP 11011033

BP 12180094

BP 11181977

BP 11180252

BP 11180848

BP 11011069

BP 11011745

BP 11550001

BP 11011148

BP 12180051

BP 12180066

BP 11010535

BP 11180058

BP 12183920

BP 11010606

BP 12180074

BP 11011020

BP 11180095

BP 12180089

BP 12180093

BP 11180915

BP 12180056

BP 11170262

BP 11182124

BP 12183934

BP 11180855

BP 11182120

BP 12180082

BP 12180043

BP 11170262

BP 11182081

BP 12180073

BP 12180078

BP 12180042

BP 11011138

BP 12180071

BP 11010513

BP 12550007

BP 12550004

BP 12550006

BP 11011287

BP 11182126

BP 12550029

BP 11182083

BP 11550003

BP 11011022

BP 11150843

BP 11011052

Item

5

6

7

3

4

1

2

8

9

10**

11

12

13

14

36

37

38

39

40

41

42*

29

30

31

32

33

34

35

43

44

45

46

47

48

22

23

24

25

26

27

28

15

16

17

18

19

20

21

2J-HEAD TOP HOUSING

Description

Screw, Socket Hd Cap, .250”-20 x .750” Lg

Cap, Top Bearing

Washer, Wave Spring

Bearing, Ball, Fafnir #9107 NNP

Ring, Snap, #5100-137

Screw, Socket Hd Cap, .312”-18 x 6.00”

Nut, UNC Hex Jam, .375”-16

Motor, 2 HP, Multi Volt, 50/60

Screw, Hex Hd Cap, .375”-16 x 1.00”

Housing, Upper Belt (see BP 12183923)

Stud, Speed Change Chain

Pin, Roll, .156”

Æ x 1.00” Lg

Plate, Speed Change

Assembly, Drawbar

Pin, Cotter, .093”

Æ x .750”

Stud, Speed Change Plate Pivot

Screw, Socket Hd Cap, #10-32 x .750”

Washer

Sleeve, Pivot

Washer, Drawbar

“O”-Ring, Parker # 2-14

Housing, Spindle Pulley Bearing Sliding

Bearing, #RM9110NPP

Insert, Plastic

Varidisc, Adjustable Drive A

Ring, Retaining, #5102-156

Belt, Varispeed

Varidisc, Stationary Drive

Cap, Brake and Bearing

Bearing, #RM9110NPP

Spring, Brake

Shoes, Brake

Spacer, Spindle Pulley

Assembly, Spindle Pulley Hub

Screw, Hex Hd Cap, .250”-20 x .750”

Sleeve, Brake Shoe Pivot Sleeve

Pin, Roll, .125” x .437”

Key, Drive, Fixed Varidisc

Assembly, Key, Drive, Varidisc

Varidisc, Stationary Motor

Screw, Stainless Steel, .250”-20 x .250”

Insert, Plastic Replaceable Type

Assembly, Varidisc and Spring

Spring, Varidisc Motor Shaft

Collar, Adjustable Varidisc Spring

Screw, Socket Hd Cap, #10-24 x 1.00”

Ring, Snap

Screw, Socket Hd Cap, .132”-18 x .750” Lg

Qty

1

2

1

1

1

3

1

1

1

1

2

2

1

1

1

2

2

1

1

1

1

1

1

1

2

2

1

1

1

3

1

1

1

1

1

1

1

1

1

1

2

1

1

1

2

1

1

2

4-2 M-450A

Revised: April 20, 2010

Item Part Number Description Qty

75

78

80

82

83

68

69

70

71

72

73

74

58

61

63

64

65

66

67

49

50

51

52

53**

54

56

BP 11182122

BP 11011707

BP 12180084

BP 12180107

BP 12180052

BP 12180088

BP 11011552

BP 11182893

BP 11182894

BP 12180053

BP 11011443

BP 11185030

BP 11180818

BP 11182306

BP 12180083

BP 11192151

BP 12190133

BP 12180046

BP 11011260

BP 12180104

BP 28025521

BP 12180069

BP 11011031

BP 11011019

0100204

BP 12550008

Key, Plastic

Nut, Hex Jam, .250”-20

Key

Pin, Taper, #4 x 1.00”

Base, Belt Housing (see BP 12183923)

Cover, Motor Pulley

Screw, Drive, Type U, #0 x .250”

Nameplate, Hi-Low Range

Nameplate, Quill Feed

Housing, Gear

Screw, Round Hd Machine, #10-24 x .375”

Plate, Gear Housing

Ring, Snap, #5100-25

Finger, Brake Operating

Stud, Brake Finger Pivot

Knob, Bakelite, .250”-20

Handle, Brake

Pin, Brake Lock

Screw, Stainless Steel, #10-32 UNF x .250”

Sleeve, Brake Lock Shaft

Shaft, Brake Lock

Cam, Brake Lock

Screw, Socket Hd Cap, .250”-20 x .625”

Screw, Flat Hd Cap, #10-32 x .500”

Screw, Socket Hd Cap, #8-32 x .250”

Key

* Non-replaceable turcite bushing must be purchased as part of varidisc assembly BP 12550029.

1

1

1

1

1

1

1

1

1

1

1

1

1

2

3

1

1

1

1

1

4

4

1

1

1

1

**Items 10 and 53 sold as assembly only.

- NOTE -

IMPORTANT - for 1-1/2 HP, substitute the following parts.

Part Number Description Item Qty

34

37

38

39

40

42*

43

45

47

BP 12182004

BP 11010513

BP 12180102

BP 11182121

BP 12180080

BP 11182123

BP 12180165

BP 11182305

BP 11180860

Assembly, Spindle Pulley Hub

Pin, Roll, .125” x .437”

Key, Pulley

Key, Plastic

Varidisc, Stationary Motor

Insert, Plastic

Assembly, Varidisc and Spring

Collar, Adjustable Varidisc Spring

Ring, Snap

* Non-replaceable turcite bushing must be purchased as part of varidisc assembly BP 12180165.

1

2

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-3

2J-HEAD BACK GEAR

4-4

Figure 4.2 - 2J-Head Back Gear Assembly

TP5341

M-450A

Revised: April 20, 2010

Part Number

BP 11010539

BP 12180090

BP 11181923

BP 12180065

BP 11552106

BP 12180042

BP 12180064

BP 12180059

BP 12180062

BP 11180254

BP 11180803

BP 12180063

BP 12180053

BP 11181650

BP 11181906

BP 11011750

BP 11181986

BP 12183924

BP 11011246

BP 28025615

BP 28025671

BP 11010511

BP 11183104

BP 11011710

BP 11180133

BP 11183646

BP 11011380

BP 12180055

BP 12182003

BP 11011031

BP 11010516

BP 11010520

BP 11183720

BP 12180066

BP 12180051

BP 12180094

BP 11011065

BP 12182001

BP 11181233

BP 11182178

BP 11182892

BP 11011287

BP 11011037

BP 11183645

BP 28300619

BP 28025716

BP 28007307

BP 11180214

Item

39

40**

41

42

43

44

45

32

33

34

35

36

37*

38*

46

47

48

49***

50

51

52

53

54

19

20

24

25

27

28

29

30

31

10

11

12

13

14

17

18

5

6

7

3

4

1

2

8

9

2J-HEAD BACK GEAR

Description

Nut, Hex, .312”

Dial, Spindle Speed

Bushing, Bronze, .502” x .628” x 5.00”

Screw, Full Dog Socket Hd Set, .250”-20 x .500”

Housing, Speed Changer

Block, Plastic Bearing

Screw, Socket Hd Cap, .250”-20 x .625”

Pin, Roll, .125” x .625” Lg

Pin, Roll, .125”

Æ x 1.00” Lg

Chain, Speed Changer, Morse #35

Stud, Speed Change Chain

Housing, Belt (see BP 12183923)

Cap, Top Bearing

Screw, Socket Hd Cap, .312”-18 x 4.00”

Hub, Speed Change

Screw, Socket Hd Set, .250”-UNC x .375”

Handle, Machine, #3302

Plate, Caution

Screw, Stainless Steel, .250”-20 x .250”

Screw, Socket Hd Cap, .250”-20 x 1.250”

Bushing, Oilite

Pin, Roll, 2.5mm x 12mm Lg

Shaft, Speed Changer

Gear, Boston Worm

Bushing, Oilite Flanged, FB

Pin, Roll, .187”

Æ x .375” Lg

Gear, Speed Changer Spur

Washer, Wavy Spring

Drum, Speed Change Chain

Belt, Timing

Hub, Spindle Pulley

Sleeve, Timing Pulley Clutch

Hub, Splined Gear

Gear, Spindle Bull (see BP 12183933)

Bearing, Ball, Fafnir #RM9308NPP

Ring, Snap, #5000-244

Spacer, Bull Gear Bearing

Housing, Gear

Bolt, Tee

Washer, Flat, .469” ID x .938” OD x .063”

Nut, HDN Finished Hex Jam, .438”-14

Washer, Ball Bearing Gear Sleeve

Bracket, Fixed Clutch

Screw, Socket Hd Set, .312”-18 x .312”

Guide

Screw, Flat Socket Hd Cap, #10-32 x .375”

Pin, Roll, .125” x .250” Lg

Cup, Oil, Gits #1202 Style L

Qty

1

3

2

1

1

1

2

1

1

1

1

1

1

1

2

2

1

2

1

1

3

3

3

1

1

4

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

4

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-5

Item

79

80

81

82

83**

84

85

71

72

73

74

75

76

78

86

87

88

89

90

93

62

63

66

67

68

69

70

55

56

57***

58

59

60

61

Part Number

BP 11182071

BP 11181794

BP 12183924

BP 11181977

BP 12180067

BP 12180161

BP 11181732

BP 11151913

BP 12180085

BP 12180100

BP 11182072

BP 11011017

BP 11192151

BP 12180099

BP 12180096

BP 11010516

BP 11011052

BP 11181007

BP 11011022

BP 12180088

BP 11013079

BP 11180235

BP 12180075

BP 12180103

BP 11181975

BP 28025529

BP 12180076

BP 11011011

BP 12550016

BP 11191738

BP 11182912

BP 11011139

BP 11182897

BP 11598117

Description

Spring, Compression, .375” OD x .3.00” Lg

Locknut, Bearing, #–08

Sleeve, Bearing

Washer, Wave Spring

Pinion, Bull Gear Shift

Plate, Hi-Low Detent

Nut, Hex, .375”-16

Lockwasher, .375”

Stud

Plunger, Hi-Low Detent

Spring, .750” x .032 x .563”

Screw, Socket Hd Cap, #10-32 x .500” Lg

Knob, Bakelite, .250”-20

Crank, Hi-Low Shift

Block, Hi-Low Pinion

Pin, Roll, .125” x .625” Lg

Screw, Socket Hd Cap, .132”-18 x .750” Lg

Screw, Socket Hd Cap, #8-32 x .625”

Screw, Socket Hd Cap, #10-24 x 1.00”

Cover, Motor Pulley

Key, Woodruff #9

Bearing, #203NPP-C8

Shaft, Bull Gear Pinion Counter

Key, Sq, .312” x .540”

Washer, Wave Spring

Pinion, Bull Gear (see BP 12183933)

Cap, Bull Gear Pinion Bearing

Screw, Socket Hd Cap, #10-24 x .625” Lg

Pulley, Timing Belt

Nut, Hex Jam, .625”-18

Nameplate, Speed Change

Screw, Flat Hd Machine, #8-32 x .750”

Plate, Lubrication

Assembly, Reversing Switch

*Items 37 and 38 sold as assembly only.

**Items 40 and 83 sold as assembly only.

***Items 49 and 57 sold as assembly only.

Item

36

37

86

- NOTE -

IMPORTANT - For 1-1/2 HP, substitute the following parts.

Part Number

BP 11182106

BP 12182004

BP 12180091

Description

Belt, Timing

Hub, Spindle Pulley

Pulley, Timing Belt

Qty

1

1

2

1

1

2

1

1

2

2

1

1

1

4

1

2

1

1

1

1

1

1

1

2

3

3

1

1

3

1

1

3

1

1

Qty

1

1

1

4-6 M-450A

Revised: April 20, 2010

J-HEAD TOP HOUSING

M-450A

Revised: April 20, 2010

Figure 4.3 - J-Head Top Housing Assembly

TP5342A

4-7

Part Number

BP 12193502

BP 12180093

BP 12190126

BP 12190125

BP 11190232

BP 12193506

BP 11651199

BP 11192032

BP 11011255

BP 12193512

BP 11011743

BP 11191965

BP 12190130

BP 11192084

BP 11010507

BP 12190131

BP 11193620

BP 12190055

BP 12190118

BP 12190122

BP 11192101

BP 11182106

BP 12190058

BP 12190057

BP 11011506

UA 0004034 C

BP 11192151

BP 12190128

BP 12190127

BP 12190129

BP 11011260

BP 12190133

BP 12190134

BP 12190132

BP 11192810

BP 11192835

BP 11011713

BP 11191922

BP 12190173

BP 12190171

BP 12190174

BP 12190172

BP 11011240

BP 12430068

BP 12190056

Item

24

25

27

28

29

30

31

17

18

19

20

21

22

23

13

14

15

16

9

10

11

12

5

6

8

3

4

1

2

39

40

41

43

44

45

47*

48*

49*

32

33

34

35

36

37

38

J-HEAD TOP HOUSING

Description

Assembly, Drawbar

Washer, Drawbar

Locknut, Upper Bearing

Locknut, Bearing Sleeve

Bearing, #RM207 KDD-DB

Spacer Set, Bearing

Screw, Button Hd Cap, #10-32 x .500”

Spring, Compression

Screw, Socket Hd Set, #6-32-NC x .250” KP

Sleeve, Spindle Pulley Bearing

Nut, Jam, .312”-18

Lockwasher, External, .312”

Screw, Brake Ring

Spring, Extension

Pin, Roll, .093” x .625” Lg

Stud, Brake Shoe

Set, Brake Shoe (see BP 12193477)

Pulley, Spindle

Hub, Spindle Pulley (see BP 12193478)

Key, Spindle Pulley Sq, .250” x .820”

Belt, Vee

Belt, Timing

Flange, Timing Belt Pulley

Pulley, Timing Belt

Screw, Flat Hd, #6-32 x .375” Lg

Nut, Hex Jam, .625”-18

Knob, Bakelite, .250”-20

Lever, Spindle Clutch

Ring, Cam

Pin, Spindle Clutch Cam Ring

Screw, Stainless Steel, #10-32 UNF x .250”

Handle, Brake

Pin, Brake Lock

Washer, Brake Lock

Nameplate, Spindle Speed

Nameplate, J-Head Operating Instruction

Nut, Hex, .375”-24

Lockwasher, .375”

Stud, Motor Mounting

Locknut, Motor

Washer, Motor Mounting Stud

Motor Locknut Handle

Screw, Set, .312”-18 x .750”

Key, Square, .187” x 1.500”

Pulley, Motor

Qty

1

1

1

4

2

1

8

1

1

1

1

1

1

1

2

4

3

3

1

3

4

1

2

1

4

1

1

1

1

2

2

1

1

1

2

2

2

2

1

1

1

1

2

1

1

4-8 M-450A

Revised: April 20, 2010

Item

50

Part Number

BP 12143452

BP 12190053

BP 11011445

BP 11195720

BP 12190120

BP 12190121

BP 11193105

BP 12180103

BP 12190115

BP 12193548

BP 11180235

BP 12193548

BP 11013079

BP 12193548

BP 11010747

BP 12190062

BP 11010540

BP 11010555

BP 11011104

BP 11192832

BP 11190230

BP 11190806

BP 11191944

BP 11191793

BP 11011718

BP 11191615

BP 11190114

BP 12190187

BP 11010517

BP 12190186

BP 12190064

BP 12190138

BP 11192052

BP 11190420

BP 11190421

BP 12190119

BP 11598117

BP 11190161

72

73

74

75

76

77

78

64

65

67

68

69

70

71

51

52*

53*

54*

55

56

57

58

59

60**

61

62**

79

80

81

83

84

85

86

88

90

91

* Items 47, 48, and 49 part of assembly BP 12193508.

** Items 60 and 62 sold as assembly only.

Description

Assembly, Gear Housing Cover (see BP 12193452)

Cover, Gear Housing

Screw, Round Hd Machine, #10-24 x .375” Lg

Wick, .125” OD (Common Pipe Cleaner)

Tube, Oiler

Plug, Oil

Cup, Oil, Gits #1207

Key, Sq, .312” x .540”

Hub, Splined Gear

Kit, Gear Bull, J-Belt Housing

Bearing, #203NNP-C8

Kit, Gear Bull, J-Belt Housing

Key, Woodruff #9

Kit, Gear Bull, J-Belt Housing

Pin, Dowel, .312” x 2.00”

Fork, Back Gear Shifter

Pin, Roll, .187” x .500” Lg

Pin, Roll, .250” x .750”

Screw, Socket Hd Cap, .312”-18 x .625” Lg

Nameplate, Disengage Feed Instruction

Bearing, Fafnir #RM208K-DB

Ring, Snap, #5000-315

Lockwasher, #W-08

Locknut, Bearing, #–08 Sp .312” thk

Nut, Hardened Hex, .438"-14

Bolt, Vertical Tee

Washer, Vertical Tee

Crank, Back Gear Shift

Pin, Roll, .125” x .750”

Bushing, Back Gear Shift

Crank, Shift (see BP 12193443)

Pin, Shift

Spring, Compression

Guard, RH Belt

Guard, LH Belt

Collar, Pulley Hub

Assembly, Reversing Switch (Not Shown)

Motor,1 HP, 230/460 (Not Shown)

Qty

3

3

1

1

1

1

1

1

2

2

6

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

5

1

1

1

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-9

2J- AND J-HEAD LOWER HOUSING

4-10

TP5343

Figure 4.4 - 2J- and J-Head Lower Housing Assembly

M-450A

Revised: April 20, 2010

Item

23

24

25

26

27

28

29

16

17

18

19

20

21

22

11

12

13

15

8

9

*

10*

5

6

7

3

4

1

2

44

45

46

47

36*

37*

38*

40*

41

42

43

*

30*

31

32**

33**

34**

35**

Part Number

BP 11011445

BP 12190163

BP 12190203

BP 12190164

BP 11192303

BP 11011287

BP 12190165

BP 12190166

BP 12190167

BP 12193440

BP 12190162

BP 11013078

BP 11191796

BP 12190199

BP 11192209

BP 12190168

BP 12190059

BP 12190169

BP 12190170

BP 12190138

BP 11192052

BP 11010517

BP 12190064

BP 11192151

BP 11011010

BP 11011258

BP 12190181

BP 28007099

BP 12190148

BP 12193544

BP 12190175

BP 12193517

BP 11190836

BP 12190149

BP 12190150

BP 12190180

BP 12190146

BP 12190176

BP 12190145

BP 12190144

BP 11190310

BP 11193637

BP 28007307

BP 12190155

BP 11011268

BP 11011542

BP 11190152

2J- AND J-HEAD LOWER HOUSING

Description

Screw, Round Hd Machine, #10-24 x .375” Lg

Washer, Bevel Pinion

Gear, Feed Bevel Pinion

Sleeve, Feed Worm Gear Shaft

Bushing, Worm Cradle

Screw, Stainless Steel, .250”-20 x .250”

Spacer, Worm Gear

Gear, Feed Drive Worm

Shaft, Feed Drive Worm Gear

Assembly, Gear Drive Shaft

Key, Worm Shaft, Sq, .125” x .312”

Key, Woodruff #7

Locknut, Flexlok, .375”-24

Washer, .375”

Gear, Feed Reverse Bevel

Pin, Feed Engage

Cradle, Worm Gear

Throw-Out, Worm Gear Cradle

Sleeve, Shift

Pin, Shift

Spring, Compression

Pin, Roll, .125” x .750”

Crank, Shift (see BP 12193443)

Knob, Bakelite, .250”-20

Screw, Socket Hd Cap, #10-24 x .500” Lg

Screw, Set, #10-24 x .375”

Bushing, Cluster Gear Shaft Upper

Assembly, Cluster Gear (see BP 12193504)

Key, Sq, .125” x 1.750”

Assembly, Bevel Feed Pinion

Assembly, Key, Sq, .125” x .563”

Shaft, Cluster Gear

Ring, External Retaining, #5100-62

Bearing, Bevel Gear

Spacer, Bevel Gear Thrust

Pinion, Feed Reverse Bevel

Gear, Feed Driving

Key, Round End, Sq, .125” x .750”

Shaft, Cluster Gear Input

Gear, Feed Drive

Bearing, Needle, Torrington #B-66

Bushing

Gear, Worm Speed Control

Bushing, Feed Worm Shaft

Screw, Stainless Steel, Cup

Screw, Set, .312”-18 x .938”

Washer, Feed Worm Shaft Thrust

Qty

1

1

1

1

1

4

7

2

2

1

2

1

1

1

1

1

3

1

1

3

1

1

1

2

1

1

1

3

1

1

1

1

1

1

1

1

5

1

1

6

1

1

2

1

1

2

1

M-450A

Revised: April 20, 2010

4-11

Part Number

BP 12193435

BP 11183646

BP 12193432

BP 12190153

BP 11011547

BP 11011375

BP 12190157

BP 11010509

BP 12190198

BP 12190200

BP 28007308

BP 12190179

BP 11011260

BP 11190061

BP 12193446

BP 12190065

0100424

BP 12190188

BP 12190098

BP 11011265

BP 12190073

BP 12190105

BP 11192055

BP 11192302

BP 12193549

BP 11191920

0350210

BP 11192032

BP 12190096

BP 12190106

BP 12190104

BP 12190103

BP 12190102

BP 11190870

BP 11010717

BP 12193427

BP 12190097

37 000823102

BP 12190068

BP 11011740

BP 11010717

BP 12190094

BP 12190095

BP 12190067

BP 11011035

BP 12193433

BP 12190159

BP 12190154

BP 11010515

BP 12190093

Item

58

59

60

61

54

55

56

57

*

48*

49*

50

53

63

64

66

73

74

75

76

77

78

79

80

81

82

83

102

103

104

106

107

111

113

116

117

118

94

95

96

97

98

99

101

88

89

90

91

92

93

Description

Assembly, Bevel Feed Gear

Bushing, Bronze, .502” x .628” x 5.00”

Gear, Feed Reverse Bevel

Clutch, Feed Reverse

Lock, Screw, Stainless Steel, .312”-18 x .156”

Screw, Stainless Steel, .312”-18 x .312”

Rod, Reverse Clutch

Pin, Roll, .093” x .750”

Shaft, Feed Worm

Pin, .093” x .312” Lg

Pin, .100 x .438” Lg

Rod, Feed Shift

Screw, Stainless Steel, #10-32 UNF x .250”

Fork, Feed Gear Shift

Assembly, Cluster Gear Shift Crank

Cover, Cluster Gear

Screw, Cap, #10-24 x 1.500”

Pin, Stop

Ring, Clutch

Screw, Stainless Steel, .250”-20 x .250”

Plug, Brass, .187”

Æ x .093”

Locknut, Overload Clutch

Spring, Safety Clutch

Clutch, Overload

Sleeve, Overload Clutch

Washer, Single Spring

Screw, Round Hd Machine, #8-32 x .625”

Spring, Compression, .250”

Æ x 1.250”

Plunger, Overload Clutch Lever Spring

Bushing, Quill Pinion Shaft

Spacer, Pinion Shaft Worm Gear

Gear, Overload Clutch Worm

Ring, Overload Clutch

Ring, External Retaining

Pin, Dowel, .187” x .750”

Assembly, Overload Clutch Trip Lever

Washer, Overload Clutch

Ring, External Retaining, #5100-37

Cover, Clutch Arm

Nut, Hex Jam, .250”-20

Pin, Dowel, .187” x .750”

Rod, Cam

Handle, Trip

Bracket, Feed Trip

Screw, Socket Hd Cap, .250”-20 x 1.00”

Assembly, Reverse Knob

Assembly, Handwheel Clutch (see BP 12193519)

Assembly, Handwheel Clutch Spring

Pin, Roll, .125” x .562”

Assembly, Cam Rod Sleeve

Qty

1

1

1

1

1

1

1

1

2

1

1

1

2

1

1

2

2

1

1

1

1

1

1

1

1

3

3

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4-12 M-450A

Revised: April 20, 2010

Part Number

BP 12200098

BP 11011595

BP 11192403

BP 12190111

BP 12190110

BP 12200102

BP 12191620

BP 12190135

BP 12191736

0350104

BP 11195306

BP 12190344

BP 12190082

BP 12190083

BP 11011121

BP 28007063

BP 12200111

BP 11010541

BP 11013076

BP 12190182

BP 11192165

BP 11192054

BP 12201033

BP 11010513

BP 11192053

BP 12190091

BP 12190092

BP 12190090

BP 12190089

BP 12193519

BP 12190191

BP 11190081

BP 11191790

BP 11191942

BP 11190237

BP 12190197

BP 12190196

BP 12780915

BP 11190238

BP 12193513

BP 11011265

BP 12193540

BP 11011545

BP 12190192

BP 28300336

BP 28300609

BP 28007042

BP 12190185

BP 12200103

BP 12190109

Item

156

157

158

159

162

163

164

149

150

151

152

153

154

155

165

166

168

170

171

172

173

174

175

142*

143

144

145

146

147

148

133

134

135

136

139

140

141

119

120

121

122

123

125

125

127

128

129

130

131

132

Description

Pin, Roll, .125” x .437”

Spring, Compression

Plunger, Trip

Bushing, Feed Trip Plunger

Bushing, Trip Plunger

Plunger, Feed Trip

Assembly, Handwheel

Spindle

Skirt, Quill

Locknut, #06

Lockwasher, #W-06

Bearing, Spindle

Sleeve, Bearing

Nosepiece

Shield, Spindle Dirt

Bearing, Spindle, Set

Bearing, Spindle, Set

Screw, Stainless Steel, .250”-20 x .250”

Screw, Set, R-8 Collet

Screw, Locking Set, .250”-32 x .125”

Quill (See BP 12194541)

Nut, Steel, #6-32 NC

Screw, Stainless Steel, #6-32 x .750”

Lever, Feed Trip (see BP 12193498)

Pin, Trip Lever

Rod, Indicator

Sleeve, Quill Lock, Tapped

Handle, Lock

Screw, Washer Hd Machine, #10-32 x .375”

Strainer, Felt

Bolt, Quill Lock

Sleeve, Quill Lock, Untapped

Screw, Rod Indicator Thumb

Bolt, Tee, .500”

Spacer, Lower Clamping Bolt

Nut, Hex, .500” x 1.500”

Screw, Round Hd Machine, #6-32 x .250”

Scale, Quill Micrometer Inch

Assembly, Quick Nut

Nut, Quill Stop

Screw, Quill Stop Micro

Screw, Socket Hd Cap, .375”-24 x .625”

Shaft, Quill Pinion

Pin, Spring

Pin, Roll, .187” x .750” Lg

Key, Woodruff #3

Screw, Pinion Shaft Hub

Ball, Steel

Spring, Compression

Assembly, Quill Feed Handle

Qty

1

1

1

1

1

2

2

4

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-13

Item Part Number Description

185

186

187

188

189

192*

193

196

176 BP 12190079

177*** BP 12190066

178*** BP 11192020

179*** BP 28007150

180 BP 28007064

183

184

BP 12190085

BP 12190086

BP 12190087

BP 11192207

5 0001465

BP 11011370

BP 12190850

BP 12190051

BP 11193111

BP 12190162

Hub, Quill Pinion

Cover, Spring

Spring, Clock

Pin, Outside Clock Spring

Pinion, Quill (see BP 12190108)

Lever, Reverse Trip Ball

Plunger, Feed Reverse Trip

Screw, Reverse Trip Ball Lever

Gear, Worm

Key, Woodruff #405

Screw, Socket Hd Set, .250”-UNC x 20 x .375”

Shaft, Adjustable Worm

Housing, Quill (see BP 12194541)

Cup, Oil

Key, Worm Shaft, Sq, .125” x 5/16”

*Items 10, 36, 37 and 40 sold as assembly BP 12193440.

**Items 32, 33, 34 and 35 sold as assembly BP 12193544.

***Items 177, 178 and 179 sold as assembly BP 12193437.

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4-14 M-450A

Revised: April 20, 2010

BASIC MACHINE

M-450A

Revised: April 20, 2010

Figure 4.5 - Basic Machine Assembly

TP5344

4-15

44

46

47

48

49

50

51

52

39

40

41

42

43

31

32

33

34

37

38

53

55

56

57

58

60

61

Item

14

15

16

17

10

11

12

13

6

8

9

3

4

1

2

18

19

23

Part Number

BP 12060117

BP 12060482

BP 11062406

BP 12060118

BP 12060119

BP 12060114

BP 11062179

BP 12060124

BP 12060123

BP 11011580

BP 12060097

BP 12060487

BP 12060093

BP 12060146

BP 11011031

BP 12060094

BP 11062405

BPA11060153

BPA11060152

BP 12190178

BP 12069013

BP 11060603

BP 11060892

BP 11062206

BP 12060130

BP 12060138

BP 12060128

BP 11011556

BP 11060502

BP 11011035

BP 11010590

BP 11062826

BP 11011555

BP 12061028

BP 11200109

BP 11061180

BP 12060346

BP 12060347

BP 11061602

BP 11062301

BP 11011720

BP 12060122

BP 12060328

BP 12060119

BP 12060125

BP 11770252

BP 11060088

BP 12060300

BASIC MACHINE

Description

Gear, Quill Housing Adj Tilting (see BP 12193500)

Assembly, Ram Adapter (see BP 12060129)

Scale, Adapter

Ring, External Retaining

Worm, Vertical Adjusting

Shaft, Vertical Adjusting Worm

Key, Sq, .187” x 1.938”

Ram

Screw, Drive, Type 0, 6 x .375”

Nameplate, Ram

Screw, Socket Hd Cap, .250”-20 x 1.00”

Pin, Roll, .312” x 1.500”

Plate, Graduated Angle

Screw, Round Hd Drive

Pin, Adapter Pivot

Washer, Chamfer, Hardened, .500” x .125” x 1.00”

Bolt, Adapter Locking, Hex Hd, .500”-13 x 7.25”

Table, 42” Lg

Table, 48” Lg

Bolt, Square Hd, .375”-16 x 1.375”

Piece, Table Stop

Nut, Hex, .375”-16

Washer, Tee Bolt

Bushing, Clamping

Bolt, Saddle Lock

Plunger, Saddle Lock

Screw, Low Hd

Screw, Gib Adjusting

Bracket, Stop, Power Feed

Gib, Table, without Chrome

Gib, Table, with Chrome

Wiper, Felt

Plug, Table Lock

Bolt, RH Table Lock

Bolt, LH Table Lock

Handle, Table Lock

Gib, Saddle/Knee

Plate, Wiper, Knee

Screw, Oval Hd, #10-32 x .500”

Saddle, without Chrome

Saddle, with Chrome

Holder, LH Column Wiper

Gib, Knee/Column

Screw, Socket Hd Cap, .250”-20 x .625”

Holder, RH Column Wiper

Wiper, Felt

Cover Plate, Upper

Cover Plate, Lower

Qty

1

1

1

6

1

1

2

1

2

2

1

1

1

4

2

1

2

1

1

3

1

1

2

2

1

1

2

3

1

1

2

3

1

5

1

1

1

2

2

1

4

1

1

1

1

2

1

1

4-16 M-450A

Revised: April 20, 2010

Item

62

104

105

111

112

113

118

119

93

94

95

96

98

102

103

120

124

125

126

127

128

129

130

85

86

87

88

90

91

92

77

79

80

81

82

83

84

69

70

71

72

73

74

75

63

64

65

66

67

Part Number

BP 11013078

BP 12060147

BP 11011220

BP 11062205

BP 12060209

BP 11011074

BP 12060207

BPA12060051

0300616

BP 12650180

BP 11152094

BP 11011017

BPA12060144

BP 11060112

BP 12060255

BP 12060208

BP 12060137

BP 12060141

BPA12061000

BP 11010619

BP 11061178

BP 12060140

BP 12060206

BP 12060493

BP 12069999

BP 11770252

BP 12060148

BP 11010409

BP 12061230

BP 12060089

BP 12150131

BP 11010786

BP 11011375

BP 11011270

5A 0001466 C

BP 12060071

BP 11062204

BP 12060205

BP 12060070

BP 11011031

BP 12060069

BP 12060060

BP 12061249

BP 12060079

BP 12060078

BP 12060213

BP 12060077

BP 12060210

BP 11060204

BP 11011030

Description

Knee, without Chrome

Knee, with Chrome

Pin, Head Rotation Stop

Screw, Low Hd

Shaft, Knee Lock (see BP 12061230)

Pin, Taper, #1 x 1.00”

Hub, Lock Shaft

Plunger, Knee Lock

Washer, Table Locking

Plug, Knee Binder, Plastic

Screw, Stainless Steel, .312”-18 x .312”

Screw, Stainless Steel, .312”-18 x .312”

Nut, Hex Jam, .500”-20

Key, .187” x .187” x .875”

Gear, Bevel

Bushing, Bearing Assembly

Ring, Bearing Retainer

Screw, Socket Hd Cap, .250”-20 x .625”

Screw, Elevating Inch

Handle

Crank Assembly, Knee

Clutch, Gearshaft

Nut, Dial Lock, Knurled

Dial, 100-Graduation

Holder, Dial

Ring, Bearing Retainer

Bearing, #H204KTT

Screw, Socket Hd Cap, .250”-20 x .500”

Key, Woodruff #7

Shaft, Z-Axis Elevating

Screw, Set, .250”-20 x .250” Lg

Gear, Bevel Pinion

Column

Screw, Socket Hd Cap, .375”-16 x 1.00”

Pedestal

Nut, Elevating Screw

Screw, Button Hd Cap, .250”-20 x 1.00”

Block, Head Rotation Stop

Plunger, Spring

Screw, Socket Hd Cap, #10-32 x .500” Lg

Spider

Stud, Ram Lock

Pinion, Ram

Turret

Bar, Ram Clamp

Clamp, Ram, Blank

Clamp Assembly, V-Ram

Pin, Cotter

Bolt, Hex Hd, .500”-13 x 5.00”

Screw, Ram Pinion

Qty

2

1

2

1

1

1

3

1

2

1

1

1

2

1

4

1

2

2

2

2

1

1

1

2

3

1

1

1

1

1

1

6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-17

Item

131

132

133

Part Number

BP 11060602

BP 11980426

BP 11060601

BP 11989426

BP 11010200BBH

BP 11980426

Description

Scale, Ram

Screw, Drive, Type U, #4 x .312”

Turret, Scale

Screw, Drive

Nameplate, Warning

Screw, Drive, Type U, #4 x .312”

Qty

2

1

4

1

2

1

4-18 M-450A

Revised: April 20, 2010

LEAD SCREW ASSEMBLY

M-450A

Revised: April 20, 2010

Figure 4.6 - Lead Screw Assembly

TP5345

4-19

LEAD SCREW ASSEMBLY

Item Part Number Description

1

2

3

4

5

6

7

8

10

11

13

14

15*

16

17

18

20

22*

23

24

26

27*

28

5A 0001466 C

BP 12060271

BP 12150780

BP 12060078

BP 12060214

BP 12060084

BP 12630301

BP 11011030

BP 11063642

BP 11060203

BP 11011074

BP 12060115

BP 11060204

BP 11013078

BP 12061222

BP 12060458

BP 12061223

BP 12060459

BP 11011592

BP 11060100

BP 12060630

BP 12060099

BP 12060628

BP 12060096

BP 12060631

BP 12190188

BP 12061233

BP 12060485

BP 11060082

Nut, Hex Jam, .500”-20

Handle, Ball Crank

Assembly, Ball Crank, Quick Release

Nut, Dial Lock, Knurled

Dial, 200-Graduation

Chrome, X- and Y-Axis Inch

Holder, Dial, Standard Handle Size

Holder, Dial, Quick Release Handle Size

Screw, Socket Hd Cap, .250”-20 x .500”

Ring, Bearing Retainer

Bearing, #RM 204KT4-DB

Screw, Socket Hd Cap, .375”-16 x 1.00”

Bracket, Table End

Bearing, #H204KTT

Key, Woodruff #7

Screw, Table Feed, 42” without Chrome

Screw, Table Feed, 42” with Chrome

Screw, Table Feed, 48” without Chrome

Screw, Table Feed, 48” with Chrome

Screw, Washer Hd, #8-32 x .375”

Screw, Cross Feed Nut Retaining

Nut, Table Feed, Matched Set

Key, .187” x .187” x 2.500”

Assembly, Feed Nut Bracket (see BP 12060632)

Pin, Nut Key

Nut, Cross Feed, Matched Set

Pin, Stop

Screw, Cross Feed, without Chrome Inch

Screw, Cross Feed, with Chrome Inch

Bracket, Cross Feed Bearing

*Complete Feed Nut Bracket Assembly (Including X- and Y-Axis Nut) can be purchased by BP 12060627.

Table Feed Screws are purchased with keys.

Qty

1

1

1

1

2

1

2

1

2

1

1

3

1

1

1

1

3

16

2

2

2

1

6

1

3

3

1

3

3

3

4-20 M-450A

Revised: April 20, 2010

FLOOD COOLANT

Item

1

2

3

4

7

Part Number

BP 11713642

BP 11715470

BP 11565476

BP 12561010

BP 11565470

One Nozzle

5

6

BP 11563490

BP 11560264

Two Nozzles

5

6

BP 11563490

BP 11560264

Figure 4.7 - Flood Coolant Assembly

Description

Tank, Pump and Motor

Tubing, Coolant Pressure Hose, Vinyl, .50”

Æ x .625”

Valve, Check

Block, Manifold

Tubing, Drain Hose, Vinyl, .750” x 1000”

Valve, Shut-Off

Hose, Flexible Nozzle Coolant, 21” Lg

Valve, Shut-Off

Hose, Flexible Nozzle Coolant, 21” Lg

M-450A

Revised: April 20, 2010

TP5347

Qty

1

10 ft

1

1

15 ft

1

1

2

2

4-21

LUBRICATION SYSTEM

4-22

Figure 4.8 - Lubrication System Assembly

TP5348A

M-450A

Revised: April 20, 2010

Item

14

15

16

17

18

19

20

8

9

10

11

12

13

21

22

23

6

7

4

5

1*

2*

Part Number

BP 11413210

BP 11413211

BP 11413220

BP 11413221

BP 11413224

BP 11413225

BP 11413222

BP 11410017

BP 11413219

BP 11413293

BP 11413216

BP 11413230

BP 11413233

BP 11011475

BP 11413236

BP 11413290

BP 11410063

BP 11011420

BP 11413235

BP 11011194

BP 11011195

BP 11413209

BP 11410324

LUBRICATION SYSTEM

Description

Unit, Metering, Bijur #B-2495

Unit, Metering, #FJB-1, B-2496

Bushing, Compression, Bijur #1371

Sleeve, Compression, Bijur #B-8272

Tubing, Brass, .156”

Tubing, Nylon, .156”

Connector, 90

°

EL

Junction, 4-Way

Nut, Compression

Bushing, Compression Sleeve

Hose, Flexible, 18” Lg

Bracket, Hose

Nut, Terminal

Screw, Round Hd Machine, .250”-20 x .500”

Clip, Tubing, #B-7535

Clip, Tubing, #A-2435

Junction, 10-Way

Screw, Round Hd Machine, #8-32 x .250”

Bushing, Drive

Screw, Button Hd Cap, .250”-20 x .5.00”

Screw, Button Hd Cap, .250”-20 x 1.00”

Pump, Auto Lube

Pump, One Shot Lube, Manual

- CAUTION -

When replacing metering units be sure you replace with correct number meter units. A wrong installation will cause poor lubrication.

Qty

1

3

8

2

1

1

1

1

1

2

2

1

1

1

2

1

11

1

-

3

6

11

11

M-450A

Revised: April 20, 2010

4-23

POWER FEED Y-AXIS

(Old Style)

4-24

Figure 4.9 - Power Feed Y-Axis Assembly

TP5349A

M-450A

Revised: April 20, 2010

Item

8

9

10

11

12

6

7

4

5

1

2

3

28

29

30

31

32

33

34

21

22

23

24

25

26

27

35

36

37

38

39*

13

14

15

17

19

20

Part Number

BP 28014617

BP 11011740

BP 28006071

BP 28006024

BP 28006032

BP 28300396

BP 28006030

BP 28006040

BP 28300338

BP 28300374

BP 28300376

BP 28006029

BP 28302026

BP 28006086

BP 28014677

BP 11011720

BP 11010053

BP 28002015

BP 11630148

BP 28006140

BP 28006141

BP 28006142

BP 11632511

BP 11632512

BP 11010507

BP 28001075

BP 12630071

BP 28300093

BP 28002018

BP 11011268

BP 11632152

BP 11980336

BP 28006028

BP 28300574

BP 28002005

BP 12630321

BP 12630017

BP 11011011

BP 28002237

BP 11011010

BP 28006021

BP 28006031

BP 28302029

POWER FEED Y-AXIS

(Old Style)

Description

Pin, Roll, .093” x .625” Lg

Pin, Fork

Fork, Stop Rod

Lockwasher

Lever, Polished Control,

Screw, Stainless Steel, Cup

Knob, Red Bakelite, .375”

Screw, Socket Hd Set, .375”-UNC x 16 x .750”

Cam, Clutch Detent

Pin, Taper #2, .193” x 1.500”

Shaft, Clutch and Limit Switch Actuating

Screw, Lead, Cross Feed, Y-Axis, with Chrome

Screw, Lead, Cross Feed, Y-Axis, without Chrome

Screw, Socket Hd Cap, #10-24 x .625” Lg

Cap, Bearing

Screw, Socket Hd Cap, #10-24 x .500” Lg

Pin, Detent

Pin, Spring Retaining

Bearing, Bronze

Bearing, Oilite, .375”

Æ x .500” x .375”

Nut, Hex Jam, .250”-20

Plug, Taper, .250”-NPTF x .375” Lg

Spring

Pin, Clutch Arm Spring

Lockwasher

Roller, Clutch Arm Detent

Pin, Detent Roller

Nut, Hex, #10-32 UNF

Lockwasher, #8

Washer, Chem Black, 187”

Arm, Clutch, with Adapter Bronze Bush

Bearing

Screw, Special Shoulder

Seal, Rubber

Nut, Hex, .375”-16

Stud, .375-16 x 1.625”

Housing, Main

Motor, Standard Torque

Brush

Holder, Brush

Cap, Brush

Brush

Cap

Qty

2

2

1

1

1

4

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

3

1

1

1

1

3

1

1

1

1

1

1

1

1

4

1

1

1

M-450A

Revised: April 20, 2010

4-25

Part Number

BP 28002231

BP 28002232

BP 11011740

BP 11011714

BP 11630130

BP 11011035

BP 11013078

BP 28002049

BP 28006019

BP 28300250

BP 28006006

BP 28006100

BP 28006069

BP 28002019

BP 28300579

BP 28300393

BP 28500630

BP 28300327

BP 28300639

BP 28002016

BP 28500358

BP 11632506

BP 28300160

BP 28300379

BP 28300349

BP 11630158

BP 11630011

BP 28005069

BP 12060214

BP 28006222

BP 28300316

BP 28006044

BP 28006020

BP 28302027

BP 28300100

BP 28006033

BP 28006016

BP 28300094

BP 28006026

BP 28300151

BP 28006015

BP 28006022

BP 28002430

BP 28300467

BP 28006048

BP 28000548

BP 28302016

BP 28002227

BP 28300107

BP 28300376

Item

80

82

83

84

85

86

87

72

73

74

75

76

78

79

92

93

94

95

88

89

90

91

65

66

67

68

69

70

71

58

59

60

61

62

63

64

51

52

53

54

55

56

57

40

45

46

47

48

49

50

Description

Screw, Socket Hd Cap, .250”-UNC x .750”

Washer, .125” x 1.00” x .125”

Nut, Hex Jam

Assembly, Handle, Power Feed

Crank, Handle Bush

Locknut, Dial

Dial, 200-Graduation

Holder, RH Dial

Screw, Socket Hd Cap, #10-24 x .500” Lg

Cap

Seal, Head Screw

Bearing

Ring, Retaining, #ST 100

Spring, Clutch

Driven, Clutch

Ring, Retaining, #ST 94

Washer, RH Thrust Bearing,

Screw, Socket Hd Cap, #10-32 x .375”

Driver, Clutch

Gear, Drive Shaft, Spiroid

Hub, Gear Mounting

Screw, Socket Hd Cap, .250”-20 x .250” Lg

Washer, LH Thrust

Ring, Retaining

Bearing, #RHP-MBU-011

Carrier, Spring Oil

Pin, Split, .062” x .750” Lg

Washer, Chem Black, .187”

Pulley, Roller

Pin, Roller

Nut, Hex Jam, .250”-20

Nut, Retaining, .750” x 16-UNF

Coupling

Screw, Socket Hd Cap, .250”-20 x 1.00”

Key, Woodruff #7

Shaft, Drive

Spacer, Switch Mounting Plate

Screw, Round Hd Machine, #10-24 x .625”

Plate, Switch Mounting

Plate, Lubrication

Sight, Oil

Sump, Oil

Washer, Steel, 6mm Bore

Washer, Steel, .125” Bore

Switch, Micro, Waterproof

Nut, Hex, #4-40

Screw, Pan Hd Machine, #4-40 x .750”

Box, Control

Switch, Rapid Traverse

Boot, Insul PB/Switch

Qty

1

1

1

3

1

1

2

1

2

2

3

2

1

1

1

1

2

1

2

4

1

4

1

1

1

1

2

1

1

1

1

3

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

4

1

1

4-26 M-450A

Revised: April 20, 2010

Item

96

97

98

99

100

101

102

103

104

105

106

Part Number

BP 11632618

BP 11632153

BP 28006280

BP 28006004

BP 28006281

0300208

BP 12630033

BP 11630224

BP 11013089

BP 28014616

BP 11181981

Description

Potentiometer, 500

W

, Log Taper

Knob, Black

Gasket, Control Box

Cover, Control Box

Plate, Control Box Scale

Screw, Button Hd Cap, #8-32 x .500”

Rod, Stop

Handle, Ball

Key, Woodruff #11

Gasket, Power Feed Cover

Washer, .875” x .375” x .064”

* Baldor Boehm motor assemblies are interchangeable with Fracmo motor assemblies.

Qty

1

1

4

1

1

1

4

1

1

1

1

M-450A

Revised: April 20, 2010

4-27

POWER FEED Y-AXIS CONTROL BOX

(Old Style)

Item

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Part Number

BP 11632504

BP 11630032

BP 11011420

BP 11632568

BP 11630417

BP 31501502

BP 11632607

BP 11632606

BP 11632593

BP 11632659

BP 11011033

BP 11651943

BP 31506372

BP 11636412

BP 31630509

Figure 4.10 - Power Feed Y-Axis Control Box Assembly

(Old Style)

Description

Plate, Control Box Back Cover

Gasket, Cover

Screw, Round Hd Machine, #8-32 x .250”

Board, PC, Series I Power Feed

Board, KB (for Models after 1989)

Connector, Cable Grip, .375”

Æ

Fuseholder, Panel Mount

Fuse, 10 Amp

Light, Pilot

Switch, Toggle 2PST

Screw, Socket Hd Cap, .250”-20 x .750” Lg

Washer, EL

Connector, Cable Grip, .625”

Æ

Cord, Power

Assembly, Cable

TP5350A

Qty

1

1

1

1

1

2

2

1

1

1

1

1

1

1

8

4-28 M-450A

Revised: April 20, 2010

POWER FEED Y-AXIS

(New Style)

TI5646

Figure 4.11 - Power Feed Y Axis Housing with Internal Components

(View 1)

M-450A

Revised: April 20, 2010

4-29

POWER FEED Y-AXIS

(New Style)

TI5647

4-30

Figure 4.12 - Power Feed Y Axis Housing with Internal Components

(View 2)

M-450A

Revised: April 20, 2010

POWER FEED Y-AXIS

(New Style)

M-450A

Revised: April 20, 2010

Figure 4.13 - Power Feed Y Axis Lead Screw Components

TI5648

4-31

POWER FEED Y-AXIS CONTROL BOX

(New Style)

4-32

Figure 4.14 - Power Feed Y-Axis Control Box

TI5649

M-450A

Revised: April 20, 2010

Part Number

BP 11011265

BP 12632304

BP 12630033002

BP 12630071

BP 11011011

BP 11630426

BP 11632152

BP 11630890

BP 12630138002

BP 12636618

BP 11633638

BP 11635040

BP 11420905

BP 12636616

BP 11011403

BP 11630131

BP 11631549

BP 11981089

BP 11011701

BP 12630066

BP 11011200

BP 11980089

BP 11636413

BP 11633650

BP 11636006

BP 11981315

BP 11313280

BP 12636603

BP 12636617

BP 11636625

BP 12630429

BP 11630134

BP 12630060002

BP 11010516

BP 12636609

BP 11650706

BP 12630428

BP 11010411

BP 11980336

BP 11010517

BP 12630222002

BP 12636423

BP 11633500

BP 11630814

Item

23

24

25

26

27

28

29

16

17

18

19

20

21

22

9

10

11

12

13

14

15

7

8

4

6

1

2

3

37

38

39

40

41

42

43

44

45

30

31

32

33

34

35

36

POWER FEED Y-AXIS

(New Style)

Description

Set Screw

Stop Collar

Stop Rod

Fork

Screw

Clevis Pin

Knob

Retaining Ring

Lever

Shaft

Bushing

Plug

O-Ring

Pivot

Screw

Switch

Screw

Lock Washer

Nut

Spacer

Screw

Washer

Seal

Bushing

Plate

Nut

Sight Glass

Cover

Pivot

Spring

Cam Follower

Gasket

Coupling

Roll Pin

Cam

Dowel Pin

Roller

Pin

Set Screw

Roll Pin

Housing

Motor

Clutch Spring

Retaining Ring

M-450A

Revised: April 20, 2010

Qty

1

1

1

1

1

1

1

3

1

8

8

8

2

3

1

1

1

4

1

1

1

4

4

2

1

1

1

13

1

1

1

1

4

1

1

2

2

1

3

1

1

1

1

1

4-33

Part Number

BP 11630261

BP 12150289

BP 12630325

BP 11011010

BP 12060214

BP 12060078

BP 12150780

BP 12150108

BP 11011033

BP 12630015

BP 11013089

BP 11013078

BP 12630091

BP 12630069

BP 12632218

BP 12636650

BP 12630070

68 000823102

BP 12636626

0100620

0100306

BP 12636615

BP 11630320

BP 11631925

BP 11011705

BP 12636610

BP 12060082003

BP 28302016

BP 12063642

BP 11013089

BP 12630017001

BP 11011074

BP 12630052

0100640

BP 11011190

BP 11632576

BP 11632506

BP 11632620

BP 11632618

BP 11632153

BP 11152446

Item

68

69

70

71

72

73

74

61

62

63

64

65

66

67

53

55

56

57

58

59

60

46

47

48

49

50

51

52

83

84

85

86

87

88

75

76

78

79

80

81

82

Description

Bearing

Power Feed Dial Holder

Bearing Cap

Screw

Dial

Locknut

Ballcrank Handle Assy

Washer

Screw

Shaft

Woodruff Key #11

Woodruff Key #7

Thrust Washer

Gear Hub

Drive Shaft

Clutch Assy Driver

Thrust Bearing

Retaining Ring

Clutch

Screw

Screw

Pivot Shaft

Cam Follower

Lock Washer

Hex Nut

Shifting Fork

Lead Screw Bracket

Bearing

Bearing Retainer

Woodruff Key #11

Leadscrew

Set Screw

Power Feed Housing

Screw

Screw

Switch Panel

Switch Boot

Rapid Switch

Potentiometer

Speed Adj Knob

Cord Grip

Qty

1

1

2

3

3

1

3

1

3

1

1

1

1

1

1

1

1

2

1

5

1

1

1

3

1

4

1

1

1

1

1

1

1

1

1

2

4

1

4

1

1

4-34 M-450A

Revised: April 20, 2010

6F POWER FEED X-AXIS

M-450A

Revised: April 20, 2010

Figure 4.15 - 6F Power Feed X-Axis Assembly

TP5352

4-35

Item

3

4

1

2

5

6

16

17

18

19

20

21

23

12

13

14

15

7

8

9

11

24

25

26

27

28

29

30

31

32

33

38

39

40

Part Number

BP 11430097

BP 12060300

BP 12632304

BP 11010507

BP 11011265

BP 12630079

BP 12630080

BP 11011720

BP 12060122

BP 11061602

BP 11010507

BP 11632470

BP 12630071

BP 11630890

BP 12630065

BP 12190162

BP 12630072

BP 11010516

BP 12636005

BP 11630200

BP 11011740

BP 11630076

BP 12630074

BP 12630087

BP 11011705

BP 11631925

BP 11633728

BP 12630231

BP 11630320

BP 11011575

BP 12631051

BP 28006140

BP 28006141

BP 12636423

BP 11632511

BP 11632512

BP 11011033

5A 0001466 C

BP 12150164

BP 11630158

6F POWER FEED X-AXIS

Description

Clamp, Stop Rod

Bracket, Stop, Power Feed

Collar, Stop

Pin, Roll, .093” x .625” Lg

Screw, Stainless Steel, .250”-20 x .250” Lg

Rod, Table Stop, 42”

Rod, Table Stop, 48”

Nut, Hex, .375”-16

Washer, Tee Bolt

Bolt, Square Hd, .375”-16 x 1.375”

Pin, Roll, .093” x .625” Lg

Pin, Fork

Fork, Stop Rod

Ring, Retaining, #5115-18

Handle, Control Lever, Aluminum

Screw, Set, #10-24 x .25” Lg

Cam, Clutch Detent

Pin, Roll, .125” x .625” Lg

Shaft, Switch and Clutch

Spring

Nut, Hex Jam, .250”-20

Spring, Clutch Arm

Roller, Clutch Arm Detent

Pin, Detent Roller

Nut, Hex, #10-32

Lockwasher, #10

Cap, Motor End

Assembly, Clutch Arm

Follower, Cam

Screw, Self-Locking Shoulder, .312” x .625”-.250”-20

Motor, Standard Torque with Slinger, Baldor

Brush

Holder, Brush

Motor, High Torque with Slinger, Baldor

Brush

Cap, Brush

Screw, Socket Hd Cap, .250”-20 x .750” Lg

Nut, Hex Jam, .500”-20

Spacer, Washer

Assembly, Handle, Power Feed

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

2

1

1

2

2

2

1

1

1

2

1

4

4

1

4-36 M-450A

Revised: April 20, 2010

77

78

79

80

81

83

73

74

75

76

69

70

71

72

62

63

64

65

66

67

68

58

59

60

61

Item

50

51

52

53

54

55

56

57

41

42

43

45

46

48

49

Part Number

BP 12630068

BP 12630075

BP 11633650

BP 11010411

BP 12630053

BP 11413280

BP 11011011

BP 12630060

BP 12630091

0100620

BP 12632051

BP 11632216

0100306

BP 12630062

BP 12630070

68 000823102

BP 12630063

BP 12630015

BP 12630066

BP 11631549

BP 11011701

BP 11630131

BP 11011403

BP 11632152

BP 12630167

BP 12060078

BP 12060214

BP 11011011

BP 12630325

BP 11630261

BP 11630814

BP 11632074

BP 11011074

BP 11635040

BP 11013089

BP 11633638

BP 12630051

BP 11013078

BP 12061305

BP 12061304

BP 12060458

BP 12060453

BP 11632073

Description

Holder, Dial

Nut, Dial Lock, Knurled

Dial, 200-Graduation

Screw, Socket Hd Cap, #10-24 x .625” Lg

Cap, Take-Up

Bearing, Single Row, Loose Fit

Ring, Retaining, #5100-78

Spring, Clutch

Screw, Socket Hd Cap, .375”-16 x 1.00”

Plug, Pipe, .250”-18 NPT x .375”

Key, Woodruff #11

Bushing, Bronze, #B-68-3

Housing, Power Feed Main

Key, Woodruff #7

Screw, Lead, 42” Table, without Chrome Inch

Screw, Lead, 48” Table, without Chrome Inch

Screw, Lead, 42” Table, with Chrome Inch

Screw, Lead, 48” Table, with Chrome Inch

Spring, Compound, .1800

Æ x .750” Lg

Pin, Detent

Pin, Spring

Bushing, Bronze, #M-68-12

Pin, Taper, #2 x 1.500”

Cover, Power Feed

Sight, Oil

Screw, Socket Hd Cap, #10-24 x .625” Lg

Coupling

Washer, Thrust

Screw, Socket Hd Cap, .250”-20 x 1.250”

Hub, Gear Mounting

Gear, Drive Shaft, Standard Torque

Screw, Socket Hd Cap, #10-32 x .375”

Clutch, Drive (see BP 12632050)

Bearing, Thrust

Ring, Retaining, #5100-68

Clutch, Drive Shaft

Shaft, Drive, Power Feed

Spacer, Switch Mounting Plate

Screw, Slotted Round Hd Machine, #10-24 x .625”

Nut, Hex, #4-40

Micro Switch, Sealed

Screw, Round Hd Machine, #4-40 x .625” Lg

Knob, Red Bakelite, .375”

Qty

3

3

4

1

1

1

1

2

4

1

3

1

1

1

1

1

1

1

4

1

1

1

1

1

1

3

1

1

1

3

2

2

1

3

1

3

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-37

Item

94

95

97

98

84

85

86

89

90

92

93

Part Number

BP 11636006

BP 12630052

0100640

BP 11011190

BP 11632576

BP 11632506

BP 11632620

BP 11632618

BP 11632153

BP 11630134

BP 11636413

Description

Plate, Micro Switch Mount

Box, Control

Screw, Socket Hd Cap, .250”-20 x 2.500”

Screw, Button Hd Cap, #8-32 x .250”

Cover, Control Box

Boot, Insul PB/Switch

Pushbutton, SPST

Potentiometer, 500

W

, Log Taper

Knob, Black

Gasket, Power Feed Cover

Seal, Shaft

Qty

1

1

1

1

1

1

4

1

1

1

2

4-38 M-450A

Revised: April 20, 2010

8F POWER FEED X-AXIS

M-450A

Revised: April 20, 2010

Figure 4.16 - 8F Power Feed X-Axis Assembly

TP5353

4-39

8F POWER FEED X-AXIS

4-40

Figure 4.17 - 8F Power Feed X-Axis Assembly

TP5354

M-450A

Revised: April 20, 2010

29

30

31

32

33

34

35

24

25

26

27

28

36

37

38

39

40

Item

5

6

7

8

9

3

4

1

2

15

16

17

18

19

20

21

22

23

10

11

12

13

14

Part Number

BP 11011720

BP 12060122

BP 11061602

BP 12430097

BP 11010507

BP 11011265

BP 12632304

BP 12060300

BP 12630079

BP 12630080

BP 12630071

BP 11010516

BP 11011011

BP 11630426

BP 11632152

BP 11630890

BP 12630423

BP 12636618

BP 11633638

BP 11635040

BP 11011074

BP 11420905

BP 12636616

BP 12631051

BP 28006140

BP 28006141

BP 28006142

BP 12636423

BP 11630149

BP 11632511

BP 11632512

BP 11011033

BP 12150780

5A 0001466 C

BP 12150108

BP 12060078

BP 12060214

BP 11011010

BP 12630325

BP 12150289

BP 11630261

BP 11630814

BP 11633500

BP 12636626

68 000823102

BP 12630070

BP 12636650

0100306

8F POWER FEED X-AXIS

Description

Nut, Hex, .375”-16

Washer, Tee Bolt

Bolt, Square Hd, .375”-16 x 1.375”

Guide, Stop Rod

Pin, Roll, .093” x .625” Lg

Screw, Stainless Steel, .250”-20 x .250” Lg

Collar, Stop

Bracket, Stop, Power Feed

Rod, Table Stop, 42”

Rod, Table Stop, 48”

Fork, Stop Rod

Pin, Roll, .125” x .625” Lg

Screw, Socket Hd Cap, #10-24 x .625” Lg

Pin, Fork

Knob, Red Bakelite, .375”

Ring, Retaining, #5115-18

Lever, Control

Shaft, Clutch

Bushing, Bronze, #B-68-3

Plug, Pipe, .250”-18 NPT x .375”

Screw, Socket Hd Cap, .375”-16 x 1.00”

O-Ring

Pivot, Shoulder

Motor, Standard Torque, Fracmo

Brush

Holder, Brush

Cap, Brush Holder

Motor, High Torque with Slinger, Baldor

Motor, High Torque without Slinger, Baldor

Brush

Cap

Screw, Socket Hd Cap, .250”-20 x .750” Lg

Assembly, Ball Crank, Quick Release

Nut, Hex Jam, .500”-20

Washer

Nut, Dial Lock, Knurled

Dial, 200-Graduation

Screw, Socket Hd Cap, #10-24 x .500” Lg

Cap, Take-Up

Holder, Dial

Bearing, Single Row, Loose Fit

Ring, Retaining, #5100-78

Spring

Clutch, Driven

Ring, Retaining, #5100-68

Bearing, Thrust

Assembly, Clutch Driver

Screw, Socket Hd Cap, #10-32 x .375”

Qty

2

2

1

1

1

1

3

1

1

1

1

2

2

1

1

1

1

1

3

1

1

2

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-41

Item

41

61

62

63

64

65

66

67

54

55

56

57

58

59

60

47

48

49

50

51

52

53

42

43

44

45

46

75

76

77

78

79

68

69

70

71

72

73

74

Part Number

BP 11632216

BP 11632218

BP 12632051

0100620

BP 12630091

BP 11013078

BP 11013089

BP 12630015

BP 11011705

BP 11631925

BP 11630320

BP 12636610

BP 12636615

BP 11011403

BP 11630131

BP 11631549

BP 11981089

BP 11011701

BP 12630066

BP 11011200

BP 11980089

BP 11636413

BP 11633650

BP 11636006

BP 11981315

BP 11313280

BP 11011011

BP 12636603

BP 12636617

BP 11636625

BP 12630429

BP 11010516

BP 11630134

BP 11635040

BP 12630060

BP 11010517

BP 12636609

BP 11650706

BP 12630428

BP 11010411

Description

Gear, Drive Shaft, Standard Torque

Gear, Drive Shaft, High Torque

Hub, Gear

Screw, Socket Hd Cap, .250”-20 x 1.250”

Washer, Thrust

Key, Woodruff #7

Key, Woodruff #11

Shaft, Drive, Power Feed

Nut, Hex, #10-32

Washer

Follower, Cam

Fork, Shifting

Shaft, Pivot

Screw, Round Hd Machine, #4-40 x .625” Lg

Switch, Limit

Screw, Pan Hd Machine, #10-24 x 1.250”

Washer, Star, #6

Nut, Hex, #4-40

Spacer, Switch Mounting Plate

Screw, Round Hd Machine, .250”-20 x .750”

Washer

Seal, Shaft

Bushing, Bronze, #M-68-12

Plate, Micro Switch Mount

Nut, Allen, #10-32

Sight, Oil Glass

Screw, Socket Hd Cap, #10-24 x .625” Lg

Cover

Pivot, Cam

Spring

Follower, Cam

Pin, Roll, .125” x .625” Lg

Gasket, Cover

Plug, Pipe, .250”-18 NPT x .375”

Coupling

Pin, Roll,.125” x .750”

Cam

Pin, Dowel

Roller, Cam

Pin, Taper, #2 x 1.500”

Qty

1

4

1

1

1

1

1

1

1

8

3

2

3

8

1

8

3

1

1

3

3

2

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

4-42 M-450A

Revised: April 20, 2010

8F POWER FEED X-AXIS

Figure 4.18 - 8F Power Feed X-Axis Control Assembly, Exploded View

M-450A

Revised: April 20, 2010

TP5355

4-43

Item

12

13

14

15

8

9

10

11

5

6

7

3

4

1

2

16

17

18

19

20

27

28

29

30

31

32

33

34

21

22

23

24

25

26

Part Number

BP 11011031

BP 11632659

BP 11632599

BP 11632628

BP 11632620

BP 11632506

BP 11632593

BP 11632607

BP 11632606

BP 11632153

BP 11630445

0300104

BP 12636400

BP 11636409

BP 11636412

BP 11636410

BP 11011704

BP 11011429

BP 11630417

BP 11630417

BP 32632751

BP 12630066

BP 11630422

BP 11630421

0350308

0300104

BP 11632152

BP 11630445

0300104

BP 11632576

BP 12630052

BP 11152446

BP 11780064

BP 11632620

BP 11632506

8F POWER FEED X-AXIS

Description

Screw, Socket Hd Cap, .250”-20 x .625”

Switch, Toggle 2PST

Nut, Hex

Boot, Toggle Switch Insulator

Pushbutton, 1PST

Boot, Insul PB/Switch

Light, Pilot

Fuseholder, Panel Mount

Fuse, 10 Amp

Knob, Black

Potentiometer

Screw, Button Hd Cap, #6-32 x .250”

Box, Control

Grip, Cord

Cord, Power

Grip, Cord

Nut, Hex, #8-32

Screw, Round Hd Machine, #8-32 x .500”

Panel, Front

Board, Circuit

Assembly, Harness, Power Feed

Spacer, Switch Mounting Plate

Gasket, Cover

Cover, Bottom

Screw, Pan Hd Machine, #10-32 x .500”

Screw, Button Hd Cap, #6-32 x .250”

Knob, Red Bakelite, .375”

Potentiometer, 5K

W

Screw, Button Hd Cap, #6-32 x .250”

Cover, Control Box

Box, Control

Grip, Cord

Screw, Socket Hd Cap, .250”-20 x 3.500”

Pushbutton, 1PST

Boot, Insul PB/Switch

Qty

1

1

3

2

1

1

3

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

4

1

1

4-44 M-450A

Revised: April 20, 2010

POWER FEED X-AXIS

Item

1

2

10

11

12

13

14

15

8

9

6

7

3

4

5

16

17

Part Number

0300104

BP 11632618

BP 11630445

BP 11632153

BP 11632607

BP 11632606

BP 11632593

BP 11632659

BP 11632628

BP 11632599

BP 11632620

BP 11632506

BP 11636404

BP 12636400

BP 11636412

BP 11636411

BP 11630421

BP 12636100

BP 11630417

BP 11630416

BP 32632751

Figure 4.19 - Power Feed X-Axis Control Assembly, Front View

Description

Screw, Button Hd Cap, #6-32 x .250”

Potentiometer, 500

W

, Log Taper

Potentiometer, 8F Power Feed

Knob, Black

Fuseholder, Panel Mount

Fuse, 10 Amp

Light, Pilot

Switch, Toggle 2PST

Boot, Insulator

Nut, Hex

Pushbutton, 1PST

Boot, Insul PB/Switch

Panel

Box, Control

Cord, Power

Cover, Bottom, 6F Power Feed

Cover, Bottom, 8F Power Feed

Board, Printed Circuit, 6F Power Feed (Not Shown)

Board, Circuit, 8F Power Feed (Not Shown)

Assembly, Plug-In Connector Type Harness, 6F

Assembly, Harness, Power Feed

TP5356

Qty

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

M-450A

Revised: April 20, 2010

4-45

REPLACEMENT MOTOR ASSEMBLIES AVAILABLE

Motor Assembly J-Head 1 HP Unified without NFPA, BP 12190250

Part Number Description

BP 11011595

BP 11012759

BP 11012760

BP 11012761

BP 11012762

BP 11012772

BP 11182556

BP 11272643

BP 11011713

BP 11191922

BP 12190173

BP 12190171

BP 12190174

BP 12190172

BP 11192151

BP 12193508

BP 11190161

BP 11192653

BP 11011475

BP 11011476

Screw, Washer Hd Machine, #10-32 x .375”

Marker, 208 Volts

Marker, 230 Volts

Marker, 380 Volts

Marker, 460 Volts

Marker, 416 Volts

Set, Cord, 14/4 600 Volts

Term, Wire B/A

Nut, Hex, .375”-24

Lockwasher, .375”

Stud, Motor Mounting

Locknut, Motor

Washer, Motor Mounting Stud

Handle, Motor Locknut

Knob, Bakelite, .250”-20

Assembly, Motor Pulley

Motor,1 HP, 230/460

Switch, Drum

Screw, Round Hd Machine, .250”-20 x .500”

Screw, Round Hd Machine, .250”-20 x .750”

Motor Assembly J-Head Unified with NFPA

Contact Sales Department for Part Number

Motor Assembly 2J-Head 2 HP Unified without NFPA, BP 12550150

Part Number Description

BP 11010514

BP 11011595

BP 11012759

BP 11012760

BP 11012761

BP 11012762

BP 11012770

BP 11012771

BP 11012772

BP 11150843

BP 11182556

BP 11182557

BP 11182655

BP 11550001

BP 11562534

BP 12550029

BP 12550007

BP 12550006

Pin, Roll, .125” x .500”

Screw, Washer Hd Machine, #10-32 x .375”

Marker, 208 Volts

Marker, 230 Volts

Marker, 380 Volts

Marker, 460 Volts

Marker, 200 Volts

Marker, 400 Volts

Marker, 416 Volts

Ring, Retaining, #5100

Set, Cord, 14/4 600 Volts

Assembly, Cable, 600 Volts

Switch, Drum

Motor, 2 HP, Multi Volt, 50/60

Nut, Wire

Assembly, Varidisc and Spring

Key, Drive, Fixed Varidisc

Varidisc, Motor Stationary

Motor Assembly 2J-Head 2 HP Unified with NFPA

Contact Sales Department for Part Number

4-46 M-450A

Revised: April 20, 2010

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty

2

2

2

3

2

1

1

1

1

1

1

1

2

1

2

2

1

2

2

Motor Assembly 2J-Head 2 HP 575 Volts without NFPA, BP 12550020

Part Number Description

BP 11010514

BP 11012763

BP 11150843

BP 11182556

BP 11182557

BP 11182655

BP 11011595

BP 11550101

BP 12550006

BP 11562534

BP 12550007

BP 12550029

Pin, Roll, .125” x .500”

Marker, 575 Volts

Ring, Retaining, #5100-118

Set, Cord, 14/4 600 Volts

Assembly, Cable, 600 Volts

Switch, Drum

Screw, Washer Hd Machine, #10-32 x .375”

Motor, 2 HP, 575-3-60

Varidisc, Motor Stationary

Connector, Wire Nut, M Type Y

Key, Drive, Fixed Varidisc

Assembly, Varidisc and Spring

Motor Assembly 2J-Head 2 HP 575 Volts with NFPA

Contact Sales Department for Part Number

Replacement Motors Available

Part Number

BP 11190161

BP 11190162

BP 11550001

BP 11550101

Description

Motor,1 HP, 230/460

J-Head 1 HP 575 Volts

Motor, 2 HP, Multi Volt, 50/60

Motor, 2 HP, 575-3-60

Qty

3

1

1

1

1

1

1

1

1

1

1

1

Qty

M-450A

Revised: April 20, 2010

4-47

J Milling Head – Spare Parts

Part Number

BP 11182120

BP 11182106

BP 12193477

BP 11182081

BP 12193437

BP 12180117

BP 11190238

BP 11190237

BP 11192403

BP 11191942

BP 11011392

Description

Belt, Varispeed

Belt, Timing

Shoe, Brake

Spring, Brake

Assembly, Clockspring and Cover

Lubricant, Gear

Bearing, Spindle, Pair

Bearing, Spindle

Strainer, Felt

Lockwasher

Screw, Collet Aligning (see BP 12193540)

2J Milling Head (1-1/2 HP) – Spare Parts

Part Number Description

BP 11182120

BP 11182106

BP 12180073

BP 11182081

BP 11182121

BP 11182122

BP 12193437

BP 12180117

BP 11183147

BP 11190238

BP 11190237

BP 11192403

BP 11191942

BP 12193540

Belt, Varispeed

Belt, Timing

Shoe, Brake, Set

Spring, Brake

Key, Motor

Key, Plastic

Assembly, Clockspring and Cover

Lubricant, Gear

Lubriplate

Bearing, Spindle, Pair

Bearing, Spindle

Strainer, Felt

Lockwasher

Screw, Set, R-8 Collet

2J Milling Head (2 HP) – Spare Parts

Same as above except:

Part Number

BP 11552106

BP 12550004

BP 11182122

Description

Belt, Timing

Assembly, Key, Drive, Varidisc

Key, Plastic

Qty

1

1

2

2

6

1

1

1

1

1

1

1

1

1

Qty

1

1

2

2

6

1

1

2

2

1

1

Qty

1

1

1

4-48 M-450A

Revised: April 20, 2010

Series I Standard Machine – Spare Parts

Part Number Description

BP 11062405

BP 11062406

BP 12060631

BP 12060630

BP 12060123

Wiper, Felt

Wiper, Felt

Nut, Lead Screw Cross Feed Inch Matched

Nut, Lead Screw Feed, Inch Matched, Lg

Plate, Wiper, Knee

Lead Screws for Manually Operated Machines (without Keys)

Note: Keys for the Following Lead Screws are BP 11013078, Woodruff #7.

Part Number

BP 12061233

BP 12060485

BP 12060182

BP 12060105

BP 12060450

BP 12060177

BP 12060106

BP 12060451

BP 12060179

Description

Y-Axis (Cross Feed) No Chrome Inch

Y-Axis (Cross Feed) Chrome Inch

Y-Axis (Cross Feed) No Chrome Metric

X-Axis (Longitudinal) No Chrome Inch, 42” Table

X-Axis (Longitudinal) Chrome Inch, 42” Table

X-Axis (Longitudinal) No Chrome Metric, 42” Table

X-Axis (Longitudinal) No Chrome Inch, 48” Table

X-Axis (Longitudinal) Chrome Inch, 48” Table

X-Axis (Longitudinal) No Chrome Metric, 48” Table

Lead Screws for Machines with Power Feeds (without Keys)

Note: Keys for the Following Lead Screws are BP 11013078, Woodruff #7.

Part Number

BP 12630017

BP 12630321

BP 12630185

BP 12630487

BP 12630084

BP 12630097

BP 12060456

BP 12630085

BP 12060453

BP 12630098

BP 12060457

Description

Y-Axis (Cross Feed) No Chrome Inch

Y-Axis (Cross Feed) Chrome Inch

Y-Axis (Cross Feed) No Chrome Metric

Y-Axis (Cross Feed) Chrome Metric

X-Axis (Longitudinal) No Chrome Inch, 42” Table

X-Axis (Longitudinal) No Chrome Metric, 42” Table

X-Axis (Longitudinal) Chrome Metric, 42” Table

X-Axis (Longitudinal) No Chrome Inch, 48” Table

X-Axis (Longitudinal) Chrome Inch, 48” Table

X-Axis (Longitudinal) No Chrome Metric, 48” Table

X-Axis (Longitudinal) Chrome Metric, 48” Table

Qty

1

1

1

2

4

M-450A

Revised: April 20, 2010

4-49

METRIC CONVERSION KITS

BP 2184000 – J- and 2J-Head, Metric Conversion Kit

Part Number Description

BP 11195307

BP 12191013

Scale

Assembly, Stop

BP 2064001 – Metric Conversion Kits

Hand Feed Machines with 36” Tables

Part Number

BP 12060175

BP 12060183

BP 12060730

BP 12060731

BP 12060170

BP 12069016

BP 12069015

BP 12060182

Description

Screw, Lead, Table

Screw, Lead, Elevating

Nut, Table Feed

Nut, Saddle Feed

Nut, Elevating

Dial, Table and Saddle

Dial, Elevating Screw

Screw, Lead, Y-Axis, without Chrome, 12” Knee

BP 2064002 – Metric Conversion Kits

Hand Feed Machines with 42” Tables

Part Number

BP 12060177

BP 12060183

BP 12060730

BP 12060731

BP 12060170

BP 12069016

BP 12069015

BP 12060182

Description

Screw, Lead, X-Axis, Hand Feed, without Chrome, 42”

Screw, Lead, Elevating

Nut, Table Feed, X-Axis Feed, Matched Set

Nut, Saddle Feed, Y-Axis Feed, Matched Set

Nut, Elevating

Dial, Table and Saddle

Dial, Elevating Screw

Screw, Lead, Y-Axis, without Chrome, 12” Knee

Qty

1

1

Qty

1

3

1

1

1

1

1

1

Qty

1

1

1

1

1

3

1

1

4-50 M-450A

Revised: April 20, 2010

BP 2064003 – Metric Conversion Kits

Hand Feed Machines with 48” Tables

Part Number

BP 12060179

BP 12060183

BP 12060730

BP 12060731

BP 12060170

BP 12069016

BP 12069015

BP 12060182

Description

Screw, Lead

Screw, Lead, Elevating

Nut, Table Feed

Nut, Saddle Feed

Nut, Elevating

Dial, Table and Saddle

Dial, Elevating Screw

Screw, Lead, Y-Axis, without Chrome, 12” Knee

6F Power Feed Field Conversion Kits For Machines without NFPA

Note: Field Conversion Kits DO NOT include Lead Screws

Part Number Description

BP 12630001

BP 12636450

BP 12636451

BP 12636452

BP 12636453

BP 12630182

X-Axis (Longitudinal) for 36” Table, Standard Torque

X-Axis (Longitudinal) for 42” Table, Standard Torque

X-Axis (Longitudinal) for 42” Table, High Torque

X-Axis (Longitudinal) for 48” Table, Standard Torque

X-Axis (Longitudinal) for 48” Table, High Torque

Y-Axis (Cross Feed) Standard Torque

Note: Contact Sales Department For Machines with NFPA.

Qty

1

1

1

1

1

1

1

3

Qty

M-450A

Revised: April 20, 2010

4-51

- NOTES -

4-52 M-450A

CHAPTER 5 - SPECIFICATIONS

MACHINE

PRINCIPLE DIMENSIONS

TP5264

Figure 5.1 - Machine Principle Dimensions

TABLE TRAVEL

30” (762mm)

36” (914mm)

TABLE LENGTH

42” (1067mm)

48” (1219mm)

A

MIN 82” (2083)

MAX 82” (2083)

B C D E F

51” (1295) 8.750” (222) 2.500” (64) 0 6.750” (171)

63” (1600) 20.750” (527) 18.500” (470) 12” (305) 18.750” (476)

Note: Metric specifications in parenthesis

M-450A 5-1

FLOOR PLAN INSTALLATION LAYOUT

TP5265

‘A’ DIMENSION

TABLE SIZE

42” (1067mm)

48” (1219mm)

Figure 5.2 - Machine Specifications

Principle Dimensions

PLAIN MACHINE

87” (2210mm)

93” (2362mm)

POWER FEED

91” (2311mm)

97” (2464mm)

5-2

5-3/4”

(146mm)

5/8”

Æ

(16mm)

TP52383

Figure 5.3 - Machine

Dimension - Hold-Down Bolt

M-450A

TP5266

Figure 5.4 - Machine Specifications

Side View

TP5267

Figure 5.5 - Machine Specifications

Front View

Table Size

Table Travel Hand Only

Table Travel with Power Feed

Saddle Travel

Vertical Travel

Number of Tee Slots

Width and Centers

Ram Movement

Spindle Speeds-RPM

(Infinitely Variable)

Spindle Center to Column Face

Spindle to Table

Quill Feeds per Rev of Spindle

Shipping Particulars, Space Occupied

Net Weight (Basic Machine)

Gross Weight (Basic Machine)

42” x 9”

30”

27.500”

12”

16”

3

.625” at 2.500”

12”

60 – 4200

6.750” – 18.750”

2.500” – 18.500”

.0015” - .003” - .006”

115 cu. Ft.

1988 lb.

2604 lb.

1067mm x 229mm

762mm

699mm

305mm

406mm

3

15.9mm at 63.5mm

305mm

171mm – 476mm

64mm – 470mm

.04mm, .08mm, .15mm

3.26 cu. M

900 kg

1180 kg

Machines can also be fitted with a 48” x 9” (1219m x 228mm) table with a travel of 36” (914mm). If an X-Axis power feed unit is selected, the table travel is reduced by 2.500” (64mm).

M-450A 5-3

MACHINE SPECIFICATIONS

RANGE

Table Travel (X-Axis)

Saddle Travel (Y-Axis)

Quill Travel

Knee Travel (Z-Axis Manual)

Ram Travel

Throat Distance

(Minimum)

(Maximum)

Table to Spindle Nose Gage Line

(Minimum)

Maximum Weight of Workpiece

30” (762mm)

(42” Table)

12” (305mm)

5” (127mm)

16” (406mm)

12” (305mm)

6.75” (171mm)

18.75” (476mm)

2.25” (57mm)

750 lb. (340kg)

36” (914mm)

(48” Table)

TABLE

Overall Sizes

T-Slots

T-Slot Size

Height Above Floor (Max.)

MILLING

9” x 42”

(229mm x 1067mm)

3 on 2.5” (64mm) Centers

.625” (16mm)

47.75” (1213mm)

STD POWER FEED

9” x 48”

(229mm x 1219mm)

Feed Rate* (X) .750-35 IPM

(19-889mm/min)

HIGH TORQUE

POWER FEED

(X) .375-15 IPM

(9.5-381mm/min)

SPACE AND WEIGHT

Floor Area

Height

Net Weight

Shipping Weight

POWER

Electric Supply – 60 Hz, 3-Phase

7’ x 10’ (2.1m x 3.1m)

82” (2083mm)

1988 lb. (900kg)

2180 lb. (989kg)

208/230/460/575v

COLOR

Standard Standard Machine Gray

*Power optional – power feed on X-table or Y cross feed is optional equipment.

5-4 M-450A

HEAD

MILLING SPECIFICATIONS

*No longer available/part orders only

Power

MODEL

Motor RPM

Speed Ranges –RPM

Low

High

Quill Travel

Quill Diameter

Spindle Taper

Spindle Diameter

Spindle Feed Rate

M-HEAD J-HEAD J-HEAD 2J-HEAD 2J-HEAD

HI-SPEED PRE-1977 POST-1977

.5 HP 1.0 HP 1.5 HP 1.5 HP 2.0 HP

1200 RPM 1800 RPM 3600 RPM 1800 RPM 1800 RPM

6 Steps 8 Steps

275 – 4550 80 – 325

8 Steps

160 – 660

Stepless

60 – 500

Stepless

60 – 500

660 – 2720 1320 – 5440 500 – 4200 500 – 420

3.5”

(88.9mm)

2.562”

(65mm)

5.0”

(127mm)

3.375”

(86mm)

5.0”

(127mm)

3.375”

(86mm)

5.0”

(127mm)

3.375”

(86mm)

5.0”

(127mm

3.375”

(86mm

#2 Morse

#7 B and S

B-3

R-8

#30 QC

R-8

#30 QC

R-8

#30 QC

R-8

#30 QC

1.437”

(36.5mm)

Manual

1.865”

(48mm)

1.875”

(48mm)

1.875”

(48mm)

1.875”

(48mm)

.0015/Rev .0015/Rev .0015/Rev .0015/Rev

(.038mm) (.038mm) (.038mm) (.038mm)

.003/Rev

(.076mm)

.006/Rev

(.152mm)

.003/Rev

(.076mm)

.006/Rev

(.152mm)

.003/Rev

(.076mm)

.006/Rev

(.152mm)

.003/Rev

(.076mm)

.006/Rev

(.152mm)

Drilling Capacity

Manual

Power

Boring Capacity

Milling Capacity

.50” Dia

(12.7mm)

.75” Dia

(19mm)

.37” Dia

(9.4mm)

.75” Dia

(19mm)

.37” Dia

(9.4mm)

.75” Dia

(19mm)

.37” Dia

(9.4mm)

.87” Dia

(22mm)

.37” Dia

(9.4mm)

1.50” Dia

(38mm)

6.0” Dia 6.0” Dia 6.0” Dia 6.0” Dia

(152.4mm) (152.4mm) (152.4mm) (152.4mm)

1.0”

3

/Min 1.5”

3

/Min 1.5”

3

/Min 2.0”

3

/Min 2.0”

3

/Min

(16 cc/Min) (24 cc/Min) (24 cc/Min) (32 cc/Min) (32 cc/Min)

Spindle to Column

Minimum

Maximum

7.5”

(190.5mm)

19.0”

(483mm)

6.0”

(152mm)

23.0”

584mm)

6.0”

(152mm)

23.0”

(584mm)

6.0”

(152mm)

23.0”

(584mm)

6.0”

(152mm)

23.0”

(584mm)

RECOMMENDATIONS:

Use 2, 3 or 4 end mills. Eight-flute end mills are usually not satisfactory for general milling. When using shell mills, face mills or any other tooling, proper machining practice should be observed.

Power feed can be used for drills up to .375”

Æ

. Use manual feed for drills larger than .375”

Æ

.

M-450A 5-5

GENERAL SPEED RECOMMENDATIONS

2J-HEAD

MATERIAL TO BE CUT

Cast Iron – Soft (Under 150 Brinnell)

Cast Iron – Med (150-200 Brinnell)

Cast Iron – Hard (Over 200 Brinnell)

Steel (Chrome Nickel 40-45 Shore)

Steel (Stainless)

Steel (Low Carbon)

Steel (High Carbon)

Bronze (Medium)

Bronze (Hard)

Brass (Hard)

Copper

Duraluminum

Aluminum

ROUGH

CUT

60

80

40

90

65

70

55

40

30

100

150

400

600

FEET PER MINUTE

ROUGH AND

FINISH

80 – 90

60 – 70

50 – 60

40

80

90

50

120

90

150

200

LIGHT AND

FINISH CUT

TABLE OF CUTTING SPEEDS AND FEEDS

Feet per

Minute 15 20 25

REVOLUTIONS PER MINUTE

30 40

Ø in

Inches

1.000”

1.125”

1.250”

1.375”

1.500”

1.625”

1.750”

1.875”

2.000”

.063”

.125”

.187”

.250”

.312”

.375”

.438”

.500”

.625”

.750”

.875”

50 60 70 80 90 100

917 1222 1528 1833 2445 3056 3667 4278

458 611 764 917 1222 1528 1833 2139 2445 2750 3056

306 407 509 611 815 1019 1222 1426 1630 1833 2037

229 306 382 458 611 764 917 1070 1375 1375 1528

183 244 306 367 489 611 733 856 978 1100 1222

153 204 255 306 407 509 611 713 815 917 1019

131 175 218 262 349 437 524 611 698 786 873

115 153 191 229 306 382 458 535 611 688 764

91

76

65

60

122 153 183 244 306 367 428 489 550 611

102 127 153 204 255 306 357 407 458 509

87 109 131 175 218 262 306 349 393 437

76

67

61

95

84

76

69

63

60

115 153 191 229 267 306 344 382

102 136 170 204 238 272 306 340

91

83

76

70

65

61

122

111

153

139

183

167

214

194

244

222

275

250

306

278

102 127 153 178 204 229 255

94 118 141 165 188 212 235

87

81

76

109

102

95

131

122

115

153

143

134

175

163

153

196

183

172

218

204

191

120

90

70

50

90

140

70

150

130

200

300

600

1000

5-6 M-450A

Figure 5.6 - 2J-Head Specifications

Spindle Taper

Spindle Speeds – RPM

Motor

Quill Travel

Power Feed of Quill per Rev of Spindle (3 Rates)

Collet Capacity

Weight

*2 HP Continuous – 3 HP Intermittent

R8

60-4200

*2 HP

5”

.0015”

.003”

.006”

.125” –.750” x .063”

196 lb.

R8

60-4200

1.5 kw

127mm

.04mm

.08mm

.15mm

3 – 19mm x 1.5mm

89 kg

TP5268

M-450A 5-7

J-HEAD

TP5269

Spindle Taper

Spindle Speeds – RPM

Motor

Quill Travel

Power Feed of Quill per Rev of Spindle (3 Rates)

Collet Capacity

Weight

Figure 5.7 - J-Head Specifications

R8

Low Range

80, 135, 210, 325

1 HP

5”

.0015”

.003”

.006”

.125” – .750”

168 lb

R8

High Range

660, 1115, 1750, 2720

.750 kw

127mm

.05mm

.08mm

.15mm

by .063” increments

76 kg

5-8 M-450A

E-HEAD

Oscillation Rate

(Stroke per Minute)

Motor

Stroke Adjustment

Tool Capacity

Horizontally Mounted

Vertically Mounted

Weight

Figure 5.8 - E-Head Specifications

60, 85, 120

170, 245, 350

1/3 HP

.125” – 4”

.375”

.625”

112 lb

.250 kw

3 - 100mm

10mm

16mm

51 kg

TP5270

M-450A 5-9

SCHEMATIC

6F POWER FEED

5-10

Figure 5.9 - 6F Power Feed Schematic

TP5271

M-450A

6F POWER FEED CIRCUIT BOARD

M-450A

Figure 5.10 - 6F Power Feed Circuit Schematic

TP5272

5-11

SCHEMATIC

8F POWER FEED

5-12

Figure 5.11 - 8F Power Feed Schematic

TP5273

M-450A

8F POWER FEED CIRCUIT BOARD

M-450A

Figure 5.12 - 8F Power Feed Circuit Board Schematic

TP5274

5-13

8F POWER FEED SCHEMATIC

5-14

Figure 5.13 - 8F Power Feed Schematic

TP5275

M-450A

PARTS

8F POWER FEED SCHEMATIC

Circuit Ref Value/Rating

R10

R11

R12

R13, 14

R15

R16

R17

R18

R19

R20

R21

R22

R23

R201

R202

R204

SCR1, 2

T1

Z1

Z2

MOV1

Q1

Q2

Q3

Q201

R1

R2

R3

R4

R5

R6

R7

R8*, 203

R9

C1

C2, 3, 8

C4

C5, 6

C7

C10, 11

C12, 13, 15

C14

C101

C201

D1, 2, 3

D4 – D14

D101, 201

IC1

.22ufd – 100V

.1ufd – 100V

100ufd – 35V

.1ufd – 250V

.0033ufd – 100V

4.7ufd – 25V

.01ufd – 25V

.02ufd – 50V

4.2ufd – 25V

.1ufd – 100V

15A – 600V

1A – 600V

1A – 500V

130V – 10J

1A – 35V

.8A – 50V

.5A – 35V

2.2K – 1/4W – 10%

10K – 1/8E – 20%

5K – 2W – 20%

2.5K – 1/8W – 10%

100K – 1/4W – 10%

10K – 1/4W – 10%

150K – 1/4W – 10%

3.3M – 1/4W – 10%

47K – 1/4W – 10%

50K – 1/8W – 10%

33K – 1/4W – 10%

2.2M – 1/4W – 10%

47K – 1/4W – 10%

3.3K – 1/4W – 10%

5.6K – 1/4W – 10%

4.7K – 3W – 10%

470 ohm – 1/4W – 10%

68K – 1/4W – 10%

3.9K – 1/4W – 10%

.01 – 1.0 ohm – 5W – 15%

47K – 1/4W – 10%

1K – 1/4W – 10%

50K – 1/8W – 10%

8.2K – 1/4W – 10%

4.7K – 1/4W – 10%

15A – 200V

1:1

12V – 1W – 5%

22V – 1W – 5%

Mfr Type

Disc Ceramic

Disc Ceramic

D6015L

1N4005

1N4005

CA358 or LM358

V130LA10A

2N3646

2N4403

S051E

2N5089

Flameproof

S2015L

KB

Function

Capacitor

Capacitor

Capacitor

Capacitor

Capacitor

Capacitor

Capacitor

Capacitor

Capacitor

Capacitor

Power Diode

Diode

Diode

Dual Operational Amp

Transient Suppressor

Unijunction transistor

Transistor (AI)

Signal SCR

Transistor (CL)

Resistor

Maximum Speed Trim

Main Speed Pot

Minimum Speed Trim

Resistor

Resistor

IRC Range

Resistor

Resistor

IR Compensation Trim

Resistor

Resistor

Resistor

Resistor

Resistor

Resistor

Resistor

Resistor

Resistor

Current Sensing Resistor

Resistor

Resistor

Current Limit Trim

Resistor

Resistor

Power SCR

Pulse Xfmr

Zener Diode

Zener Diode

M-450A 5-15

8F POWER FEED CIRCUIT BOARD

5-16

Figure 5.14 - 8F Power Feed Circuit Board Schematic

TP5276

M-450A

8F POWER FEED CIRCUIT BOARD

Circuit Ref

C1, 3

C2

C4

Value/Rating

10.0ufd - 35V

0.47ufd - 50V

0.022ufd - 250Vac

/630Vdc

Conn. 1

D1, 2, 3

D4, 5

HDR1

HDR2

1A - 600V

1.5A - 600V

MOV1

Q1, 3

R1

R2

R3, 4

R5

150V

0.6A - 1W - 5%

33K - 1W - 5%

22K - 0.25W - 5%

10K - 0.25W - 5%

33K - 0.25W - 5%

Mfr Type

Electrolytic

Electrolytic

Mylar

CE156F20-4

1N4005GP

1N5937GP

MLSS156-4

MLSS156-7

V150LA10AA

2N4401

MO-1

Carbon Film

Carbon Film

Carbon Film

Function

Capacitor

Capacitor

Capacitor

End Connector

Diode

Diode

PCB Header

PCB Header

Transient Surge Supp

Small Signal Transistor

Resistor

Resistor

Resistor

Resistor

M-450A 5-17

- NOTES -

5-18 M-450A

- NOTES -

M-450A 5-19