- Industrial & lab equipment
- Measuring, testing & control
- Fujitsu
- WGYK160DG9/WOYK160LCTA
- Installation manual
Fujitsu WGYK160DG9/WOYK160LCTA Installation Manual
Add to my manuals
84 Pages
Fujitsu WGYK160DG9/WOYK160LCTA is an Air to Water Heat Pump with a Split integrated DHW type. It is designed to provide efficient and reliable heating and cooling for your home. The system consists of an outdoor unit and a hydraulic unit. The outdoor unit is responsible for extracting heat from the outside air and transferring it to the hydraulic unit. The hydraulic unit then circulates the heated water throughout your home, providing warmth and comfort. The system is also capable of cooling your home in hot weather by reversing the refrigeration cycle.
advertisement
Air to Water Heat Pump
Split integrated DHW type
Outdoor unit
WOYG112LHT
WOYG112LCTA
WOYG140LCTA
WOYK112LCTA
WOYK140LCTA
WOYK160LCTA
Hydraulic unit
WGYG140DG6
WGYK160DG9
Document n° 1768-5 ~ 25/11/2016
FR EN IT
NL DE
Maintenance
Document intended for professionals
To be saved for future consultation
Fujitsu General
(Euro) GmbH
Werftstrasse 20
40549 Düsseldorf - Germany
Air to Water Heat Pump (Split integrated DHW type)
"
This device requires for its installation, the intervention of qualified personnel with a certificate of capacity for handling refrigerants .
Contents
Description of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Regulation installation and maintenance conditions 12
Containment of refrigerant circuits 12
Installation of refrigerant connections 13
Installation of the outdoor unit 14
Installing the hydraulic unit 16
Refrigerant gas connection and filling the installation with gas
Shaping the refrigerant pipes 17
Filling the installation with gas 20
Filling the installation with gas 22
Pump down operation (Refrigerant collecting operation) outdoor unit 23
Hydraulic connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connecting to the Heating circuit 24
Rinsing out the installation 24
Volume of the heating system 25
Connecting to the DHW circuit 26
Filling and purging the installation 27
Heating circulation pump speed settings 29
- 2 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Characteristic of the electrical supply 32
General remarks on electrical connections 32
Overview of all the electrical connections 33
Cable section and protection rating 33
Electrical connections on the single phase outdoor unit side 34
Electrical connections on the 3- phase outdoor unit side 35
Electrical connections on the hydraulic unit side 36
Room thermostat and/or room control unit 40
Installing a room control unit 40
Fan convectors or dynamic radiators area 40
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Configuring room thermostat 41 Configuring room control unit 41
Regulation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
User interface, Room control unit (option) and
Recommended settings according to the heat emitters installation 46
List of function lines (settings, diagnosis, status) 47
Overall hydraulic layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Electrical wiring diagrams
. . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Faults displayed on the hydraulic unit 68
Faults displayed on the single phase outdoor unit 72
Faults displayed on the 3-phase outdoor unit 73
Maintenance of the installation . . . . . . . . . . . . . . . . . . . . . . . . 74
Maintenance of the DHW tank 74
Emptying the hot water tank 74
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Emptying the hydraulic unit 75
Quick-start procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Instructions for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Installation and operating manual "1768 - EN"
- 3 -
Air to Water Heat Pump (Split integrated DHW type)
Packing list
Heat pump (HP)
Model
Waterstage High Power Integrated DHW 11 Single phase
Waterstage High Power Integrated DHW 14 Single phase
Waterstage High Power Integrated DHW 11 3-Phase
Waterstage High Power Integrated DHW 14 3-Phase
Waterstage High Power Integrated DHW 16 3-Phase
Optional equipment
• 2nd circuit kit
(code UTW-KZDXE) for connecting 2 heating circuits.
• Regulation extension kit
(code UTW-KREXD) to manage a 2nd heating circuit, swimming pool, telephone modem etc...
• Boiler connection kit
(code UTW-KBDXD) for connecting a boiler to the heat pump.
• Room thermostat
(code UTW-C55XA),
Wireless room thermostat
(code UTW-C58XD) for correcting the ambient temperature.
• Remote control
(code UTW-C74XF or
UTW-C74HXF),
Wireless remote control
(code UTW-C78XD) for correcting the ambient temperature and programming the heat pump.
• Swimming pool kit
(code UTW-KSPXE).
• Cooling kit
(code UTW-KCLXD).
Outdoor unit
Model
WOYG112LHT
WOYG112LCTA
WOYG140LCTA
WOYK112LCTA
WOYK140LCTA
WOYK160LCTA
Hydraulic unit
Model
WGYG140DG6
WGYK160DG9
Scope of application
This heat pump provides:
- Heating in winter,
- Control of two heating circuits*,
- Production of domestic hot water.
- Installation with boiler connection* as a supplementary heating for the coldest days. or
- The addition of electrical back-ups*, for extra heating on the coldest days.
- Cooling in summer* (for floor heating-cooling system or fan-convectors).
- Heating the swimming pool*.
*
: These options require the use of additional kits
(see chapter "Optional equipment").
1 Description of the unit
1 .1 Package
• 1 package
: Outdoor unit.
• 1 package
: Hydraulic unit and outdoor sensor.
- 4 -
1 .2 Definitions
- Split: The heat pump consists of two elements
(an outdoor unit for outdoor and a hydraulic unit for inside the dwelling).
- Air/water: The surrounding air is the energy source.
This energy is transmitted to the water in the heating circuit by the heat pump.
- Inverter: the fan and compressor speeds are modulated according to the heating requirements. This technology enables you to save on energy and operate on a singlephase power supply, whatever the heat pump's output, by avoiding heavy intensities on start-up.
COP (coefficient of performance): this is the relationship between the energy transmitted to the heating circuit and consumed electrical energy.
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
1 .3 Specifications
Designation model alfea excellia duo
Nominal heating performances
Heat output
Heat output
+7 °C / +35 °C - Floor heating system
-7 °C / +35 °C - Floor heating system
-7 °C / +55 °C - Radiator
Power absorbed
Power absorbed
-7 °C / +35 °C - Floor heating system
11
(outdoor temperature / initial temperature)
(outdoor temperature/ initial temperature)
-7 °C / +35 °C - Floor heating system
Nominal current
Nominal current
Maximum current of the Heating electrical back-ups
Maximum current of the Heating electrical back-ups
Power of the Heating electrical back-ups
Power of the Heating electrical back-ups
Real power absorbed by the fan
Real power absorbed by the fan
Real power absorbed by the circulation pump
Real power absorbed by the circulation pump
Maximum power absorption by the outdoor unit
Maximum power absorption by the outdoor unit
Electrical back-up power DHW
Electrical back-up power DHW
Hydraulic circuit
Hydraulic circuit
Maximum operating pressure heating
Maximum operating pressure Heating
Maximum operating pressure domestic hot water tank
Maximum operating pressure Domestic hot water tank
Hydraulic system flow rate 4°C<Δt<8°C (nominal conditions)
Hydraulic system flow rate 4°C<Δt<8°C (nominal conditions)
Various
Various
Weight of outdoor unit
Weight of outdoor unit
Weight of hydraulic unit (empty / full of water)
Weight of hydraulic unit (empty / full of water)
Water capacity of the hydraulic unit / of the domestic tank
Water capacity of the hydraulic unit / of the domestic tank
Noise level at 1 m
1
(hydraulic unit)
Noise level at 1 m
1
(hydraulic unit)
Sound power level according to EN 12102
2
(hydraulic unit)
Sound power level according to EN 12102
2
(hydraulic unit)
Puissance acoustique selon EN 12102
2
(unité ext.)
Noise level at 5 m
1
(outdoor unit) kW kW kW kW kW
Coefficient of performance (COP) (+7 °C / + 35 °C)
Coefficient of performance (COP) (+7 °C / + 35 °C)
Electrical characteristics
Electrical characteristics
Supply voltage (50 HZ)
Supply voltage (50 HZ)
Maximum current for appliance
Maximum current for appliance kW kW kW kW kW kW kW kW dB dB l l kg kg kg kg dB dB dB dB
Single phase
10,80
10.80
10.38
7.59
7.57
2,54
2.54
4.32
3.07
4.57
4 .25
14 14
Single phase
13,50
13.50
11.54
9.48
9.20
3,23
3.23
5.08
3.95
5.08
4 .18
22
22
11,4
11.4
13,05 / 26,1
13.05 / 26.1
kW ajustable 3 or 6 kW (Single phase) kW ajustable 3 or 6 kW (Single phase)
2x100
2x100
25
25
14,2
14.2
W
W
W
W
W
W
W
W
A
A
A
A
A
A
V
V
MPa (bar)
MPa (bar)
MPa (bar) l/h
5060
5060
1170/2340
1170/2340
68
47
230
230
92
92
5750
5750
1460/2920
1460/2920
69
48
Sound power level according to EN 12102
Heating system operating limits
2
(outdoor unit)
Initial max. heating water temperature Floor heating system
Outdoor temperature mini / maxi
Initial max. heating water temperature Low temperature radiator
Initial max. heating water temperature Floor heating system
°C
°C
°C
°C
69 69
11
3-phase
3-phase
14
3-phase
3-phase
16
3-phase
3-phase
2,51
2.51
4,28
4.28
3,52
3.52
5,09
5.09
4,30
4 .30
10,80
10.80
10,80
10.38
9,29
9.29
9,27
9.27
8,5
8.5
3.7
70
39.5
5865
5865
1500
1500
0,3 (3)
0,3 (3)
1 (10)
1 (10)
1170/2340
1170/2340
13,50
13.00
13,00
12.20
11,60
10.60
10,10
10.10
3,20
3.11
5,18
5.13
4,40
4.40
5,65
5.65
4,22
4 .18
400
400
9,5
9.5
4,8
4.8
13
3x13
9 kW (3-phase)
9 kW (3-phase)
2x104
2x104
6555
6555
1390/2790
1390/2790
99
99
154 / 372
152 / 370
24 / 190
24 / 190
39
39
46
46
69
46
70
47
69
45
-25 / +35
60
45
10,5
10.5
5.5
7245
7245
1650 / 3290
1650 / 3290
71
48
69
3,70
3.70
5,40
5.40
5,04
4.93
6,89
6.89
4,10
4 .10
15,17
15.17
13,50
12.98
12,00
12.24
12,00
12.00
Diameter of "Gas" pipes
3
Factory charge of refrigerant R410A
3
Minimum / Maximum length of pipes
4
Maximum level difference
Maximum length of pipes
5
/
Maximum level difference inches inches g inches
MPa (bar) g m
MPa (bar) m m m m
3/8
5/8
2500
3/8
4,15 (41,5)
2500
5
4,15 (41,5)
15
5 / 15
20 / 15
20 / 15
1
Sound pressure level in (x)m of the device, 1,5m of the ground,
2 the open field.
The sound power level is a laboratory measure of the emitted sound power but contrary to the noise level, it doesn't correspond to the measure of the felt.
Installation and operating manual "1768 - EN"
3
Refrigerant R410A (as per the standard EN 378.1).
4
Factory charge of refrigerant R410A.
5
Taking into account the possible additional load of refrigerant fluid
R410A (see
"Additional charge", page 22).
- 5 -
Air to Water Heat Pump (Split integrated DHW type)
"
Outside unit,
Model High Power
11 & 14 single phase
370
Overflow hole (Ø 20)
31 330 12
650
Air
Sight of lower part
4 Holes Ø 12
900 77
Air
1290
Air
400
Side view
151
170
3/8
5/8
99
196
Front view
21
Top view
650
Air
"
Outside unit,
Model High Power
11, 14 & 16 3-phase
31 330
Overflow hole (ø 20)
12
Sight of lower part
900
Air
4 Holes (ø 12)
1290
Air
21
400
Side view
Front view
- 6 -
Top view
figure 1 - Dimensions in mm
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
"
Hydraulic unit
175 210
Heating return
Heating
flow
244
272 55
DHW
DCW
47
644
630
599
576
43
648
698
Back view Side view
Installation requirements in the hydraulic unit, see
figure 2 - Dimensions in mm
103
Installation and operating manual "1768 - EN"
Front view
- 7 -
Air to Water Heat Pump (Split integrated DHW type)
5
4
3
2 mCE
8
7
6
1
0
Variable pressure
1
3
1
55
1
88
77
1,5
1 mbar = 10 mmCE = 100 Pa
1,5
2
2 mCE
8
7
6
5
4
3
2
1
0
Constante pressure
1
77
3
88
55
1 mbar = 10 mmCE = 100 Pa
1 1 1,5
1,5
2
2
figure 3 - Hydraulic pressures and flow rates available
10000
Outdoor sensor QAC34
43907
10000
2490
1000
338
-50 -25 0 25 50 75
° C
Heat pump return sensor
Heat pump flow sensor
32500
30000
27500
25000
22500
20000
17500
15000
12500
10000
7500
5000
2500
0
0 10 20 30 40 50 60 70 80 90
°C
100
B3977
figure 4 - Ohmic values of the sensors
(Hydraulic unit)
1000
100
- Compressor
- Discharge
- Condensation
- Expansion valve
- Outdoor
- Evaporator inlet
10
- 8 -
1
-20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature °C
figure 5 - Ohmic values of the sensors (hydraulic unit)
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
1 .4 Description
"
Model High Power
11 & 14 single phase
3
1
1
2
13
5
4
2
7
15
14
9
13
8
11
8
12 6
10
12
10
Legend :
1 - Low-noise, high-output fan.
2 - Electric variable speed "inverter" motor.
3 - "Inverter" control unit.
4 - Vacuum start (pump down) and control light.
5 - Connection terminal blocks (power and interconnection).
6 - Refrigerant accumulator bottle.
7 - Cycle reversing valve.
8 - Anti-corrosion treated bodywork.
9 - Electronic expansion valve.
10 - Noise and temperature insulated "inverter" compressor.
11 - Refrigerant connection valves (flared connectors) with protective caps.
12 - Holding tank with condensate drain hole.
13 - High-performance exchange surface evaporator ; anti-corrosion treated hydrophilic aluminium fins and grooved copper tubes.
14 - Solenoid valve for liquid injection.
15 - Electric expansion valve for liquid injection.
figure 6 - Outdoor unit components
Installation and operating manual "1768 - EN"
"
Model High Power
11, 14 & 16 3-phase
WO*K1**LCT
3
- 9 -
15
9
7
4
5
14
11
6
Air to Water Heat Pump (Split integrated DHW type)
6 7
22
9
11
17
16
12
3
1
10
13
15
18
2
8
9
21
23
14
4
5
9
Legend :
1 - Electric box.
2 - Regulator / User interface.
3 - Start/stop switch.
4 - Hydraulic pumping unit.
5 - Distribution valve.
6 - "Gas" refrigerant connection.
7 - "Liquid" refrigerant connection.
8 - Condensation sensor.
9 - Drain valve.
10 - Safety valve.
11 - Safety thermostat.
12 - Manometer.
13 - Manual drainer.
14 - Expansion vessel.
15 - Condenser.
16 - Electrical back-ups DHW.
17 - ACI.
18 - ACI card.
Sensors :
21 - Water flow sensor.
22 - DHW sensor.
23 - Water return sensor.
figure 7 - Hydraulic unit components
1 .5 Operating principle
The heat pump transmits the energy contained in the surrounding air into the dwelling to be heated.
The heat pump consists of four main elements, in which a refrigerant fluid (R410A) circulates.
- In the evaporator (ref.
13
,
The energy is taken from the surrounding air and is transmitted to the refrigerant. Because it has a low boiling point, it changes from the liquid state to the vapour state, even in cold weather (down to -25 °C outdoor temperature).
- In the compressor (ref.
10
,
The vaporised refrigerant brought to high pressure and takes on more calories.
- In the condenser (ref.
15
,
The energy in the refrigerant is transmitted to the heating circuit. The refrigerant returns to liquid state.
- In the expansion valve (ref.
9
,
) :
The liquefied refrigerant is brought back to low pressure and returns to its initial temperature and pressure.
The heat pump is equipped with a controller, which controls the room temperature based on the outdoor temperature measurement and governed by the temperature control. The room thermostat (option) provides a corrective action for the temperature control.
The hydraulic unit can be optionally fitted with an electrical back-up system or boiler connection which starts up in order to provide addtional heating during the coldest periods.
• Regulation functions
- The heating circuit's initial temperature is controlled by the temperature control.
- The power of the outdoor unit is modulated according to flow heating temperature via the "inverter" compressor.
- Control of the electrical back-up heating (option).
- The daily timer program enables you to define the periods for comfortable or reduced ambient temperature.
- Summer/winter mode switchover is automatic.
- Control of the supplementary boiler* (option).
- The room thermostat (option)*: provides a corrective action for the temperature control.
- Control of a second heating circuit*.
- Domestic hot water: Heating time programme, control of the operation of the DHW circulation pump.
- Managing the cooling*.
- Control of swimming pool heating*.
*
If the heat pump is equipped with optional equipment and the associated kits.
• Protection functions
- Anti-legionella cycle for domestic hot water.
- Anti-corrosion protection with titanium anode (ACI).
- Frost protection: Frost protection cuts in if the lowtemperature point of the heating circuit falls below 5 °C
(provided that the heat pump's electrical power supply is not interrupted).
- 10 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
• Domestic hot water (DHW) operating principle
Two domestic hot water (DHW) temperatures can be parametered: nominal temperature (line 1610 to 55 °C) and reduced temperature (line 1612 to 40 °C).
The default heat pump program (line 560, 561 and 562) is set for nominal temperature from 0:00 to 5:00 and from 14:30 to 17:00 and for reduced temperature for the rest of the day. This optimizes electrical consumption while ensuring comfortable availability of hot water.
Setting for reduced temperature can be useful to prevent the DHW from switching on too often and for too long during the day.
The production of domestic hot water (DHW) is triggered when the temperature in the tank falls 7°C (setting from line 5024) below the set temperature.
The heat pump produces the domestic hot water, which is then additively heated, if required, by electrical backup heating inside the tank. To ensure a DHW setting over 45°C, the electrical back-up heating or the boiler must be left on.
Depending on how the parameter (1620) is set, nominal temperature can be reached 24h/day or only at night or depending on the heat pump program.
If the contract concluded with the energy provider includes a subscription to day/night tariff, the electrical backup is subordinate to the supplier’s power tariff and the comfort temperature may only be reached at night.
If no particular contract is concluded, the comfort temperature can be reached at any time, including during the day.
The production of DHW takes priority over heating; nevertheless the production of DHW is controlled by cycles that control the times assigned to the heating and the production of DHW in the event of simultaneous demand.
A function to switch from "reduced" to "nominal" is provided on the front of the user interface.
(see ref.
1
).
Anti-legionella cycles can be programmed.
• Fan convectors with integrated control system
Do not use a room sensor in the area.
Energy from the air
Ev
Dt
Cp
Cn
4 kW
Heat produced
20 °C
energy consumed
1 kW
COP 4
HP
- Heat pump
Ev
- Evaporator
Cp
- Compressor
Cn
- Condenser
Dt
- Expansion valve
Installation and operating manual "1768 - EN"
figure 8 - Heat pump operating principle
- 11 -
Air to Water Heat Pump (Split integrated DHW type)
2 Installation
2 .1 Regulation installation and maintenance conditions
The appliance must be installed and the maintained by an approved professional in accordance with the prevailing regulations and code of practice, in particular:
- The legislation on the handling of refrigerants.
- Heating installation with floor heating system.
- Low voltage electrical installations - Rules.
2 .2 Unpacking and reservations
2 .2 .1 Receipt
Carefully check, in the carrier's presence, the general appearance of the appliances and check that the outdoor unit is not laid on its side or back.
In the case of any dispute, state any appropriate reservations to the carrier in writing within 48 hours and send a copy of this letter to the After-Sales service.
2 .2 .2 Handling
The outdoor unit should not be laid on its side or back during transport.
If not kept upright during transport, the appliance could be damaged through displacement of the refrigerant and deformation of the compressor suspension.
Any damage caused by transportation of the unit lying down is not covered by the warranty.
If necessary the outdoor unit may be tilted only during manual handling (to go through a door or use a staircase).
This operation must be conducted very carefully and the appliance must be immediately restored to upright position.
2 .2 .3 Containment of refrigerant circuits
All refrigerant circuits fear contamination from dust and moisture. If such pollutants introduced into refrigerant circuit, they can contribute to degrade the reliability of the heat pump.
"
It’s necessary to ensure correct containment connections and refrigerant circuits (hydraulic unit, outdoor unit).
"
In case of subsequent failure and expertise, the finding of the presence of moisture or foreign objects into the compressor oil would lead to systematic exclusion of warranty.
- Check upon receipt that the fittings and the refrigerant circuit caps mounted on hydraulic unit and outdoor unit are properly seated and locked (impossible to loosen bare hands). If not the case, tighten them using an against wrench.
- Check also that the refrigerant connections are sealed (plastic caps or tubes crushed at the ends and soldered). If the caps must be removed during installation (tubes cut by example), put back them as soon as possible.
2 .2 .4 Accessories provided
Accessories provided with the outdoor unit (
Accessories provided with the hydraulic unit ( figure 10
).
10
5
1* 2* 3**
1 Elbow
2
Plug (x 2)
(Depending on the model)
For draining away the condensates
figure 9 - Accessories provided with the outdoor unit
- 12 -
1 2
3
4 6
7
8 9
4
1
2
3
4
Dielectric fittings
DHW pipes
Gaskets
Outdoor sensor
7
8
Insulation right
Insulation conical
9 Insulation tape
10 Insulation tube for connection to the DHW circuit to monitor the outdoor temp to isolate the connections
and tubes
figure 10 - Accessories provided with the hydraulic unit
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
2 .3 Installation of refrigerant connections
"
Manipulate the pipes and made their crossing (slab or wall) with protective caps in place or after brazing .
"
Keep the protective caps or ends soldered to the commissioning of the appliance .
The outdoor unit must be connected to the hydraulic unit
only with new copper pipes and connections
(Refrigerant quality), insulated separately.
Respect the pipes diameters ( figure 20, page 19
).
Observe the maximum and minimum distances between the hydraulic unit and the outdoor unit
); the guarantee of the performances and the system's service life depend on this.
The minimum length of the refrigerant connections is 5 m for correct operation .
The appliance will be excluded from guarantee if it is used with refrigerant connections less than 5 m long
(tolerance +/- 10%).
If the refrigerant connections are exposed to weathering or UV- and the insulation is not strong, it is necessary to provide protection.
figure 11 - Recommended example of refrigerant connections disposition
Installation and operating manual "1768 - EN"
- 13 -
Air to Water Heat Pump (Split integrated DHW type)
2 .4 Installation of the outdoor unit
2 .4 .1 Installation precautions
The outdoor unit must be installed outdoor
(outdoors). If a shelter is required, it must have broad openings on the 4 walls and observe the installation clearances (
).
• Choose the location of the appliance after discussion with the client.
• Choose a site that is preferably sunny and sheltered from strong cold predominant winds (mistral, tramontana, etc…).
• The unit must be easily accessible for future installation
and maintenance work ( figure 12 ).
• Ensure that it is possible to make the connections to the hydraulic unit easily.
• The outdoor unit is able to withstand bad weather but avoid installing in a position where it is likely to be exposed to significant dirt or flowing water (under a defective gutter for example).
• Water may drain away from the outdoor unit when it is operating. Do not install the appliance on a paved terrace; choose a well-drained place (e.g. gravel or sand). If the installation is in an area where the temperature can be lower than 0°C for a long period, check that the presence of ice does not present any danger. A drainage pipe can also be connected to the
).
• Nothing should obstruct the air circulation through the evaporator and from the fan (
).
• Keep the outdoor unit away from heat sources and inflammable products.
150
200
200
300
1000
Minimum
150
Minimum
250
250
Minimum
1000
300
Max. 500
1500
250
250
500
Max. 500
300
250
250
Minimum
1500
Minimum
250
250
Minimum
500
1500
Minimum
- 14 -
1500
250
250
Minimum
1500
250
250
Minimum
500
Max.300
150
1000
600
Minimum
250
250
Minimum
figure 12 - Minimum installation clearances around Outdoor unit (all models)
600
1500
600
3000
Minimum
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
• Make sure the appliance not disturb the surrounding area or users (noise level, draught generated, low temperature of the air being blown out, with the risk of freezing plants in its path).
• The surface on which the appliance is installed must:
- be permeable (soil, gravel, etc),
- support its weight easily,
- provide a solid fixing and
- not transmit any vibration to the dwelling.
(Anti-vibratory blocks are available as an option).
• The wall bracket can not be used in conditions likely to transmit vibrations, ground position is preferred.
2 .4 .2 Outdoor unit positioning
The outdoor unit must be raised at least 50 mm above ground level. In areas prone to snow, this height should be increased but should not exceed 1,5 m (
).
- Fasten the outdoor unit by means of screws and rubber tightening or toothed lock washers to avoid their coming loose.
"
Warning
In the area with heavy snowfall, if the intake and outlet of outdoor unit is blocked with snow, it might become difficult to get warm and it is likely to cause of the breakdown.
Please construct a canopy and a pedestral or place the unit on high stand (local configured).
- Set the unit on a strong stand, such as one made of concrete blocks to minimize shock and vibration.
- Do not set the unit directly on the ground because it will cause trouble.
2 .4 .3 Condensate drain hose
If the use of a discharge pipe is imperative:
- Use the elbow provided (
C
) to connect a 16mmdiameter hose for draining away the condensate.
- Use the stopper or stoppers provided ( opening of the condensate drain pan.
B
) to block the
Allow for the condensate to flow away under the force of gravity (waste water, rain water, gravel bed).
"
If the installation is made in an area where the temperature can be lower than 0°C for a long period, provide the drain pipe with a trace resistance to avoid it icing up . The trace resistance must heat not only the pipe but also the bottom of the the outdoor unit .
* In regions subject to frequent snow,
(H) must be greater than the average snow layer
Installation and operating manual "1768 - EN"
B
C
B
4 holes
(ø 12 mm)
figure 13 - Positioning of the Outdoor unit, draining away the condensate
- 15 -
Air to Water Heat Pump (Split integrated DHW type)
300 mm
125 mm
1000 mm
figure 14 - Minimum installation clearances around the hydraulic unit and distances to the combustible partitions
2 .5 Installing the hydraulic unit
2 .5 .1 Installation precautions
• Choose the location of the appliance after discussion with the client.
• The room in which the appliance operates must comply with the prevailing regulations.
• To facilitate maintenance and to allow access to the various components, we recommend that you provide sufficient space all around the hydraulic unit (
• According to standard EN 378-1 (safety requirements and HP environment), the room where the HP is installed shall have a volume higher than: Unit refrigerant load in kg / 0,44kg/m
3
If not, it must be ensured that:
- whether the room is mechanically ventilated,
- or room door is remain opened when the installer works on the HP.
• Be careful not to bring inflammable gas near to the heat pump during its installation, in particular when it requires brazing. The appliances are not fireproof and should therefore not be installed in a potentially explosive atmosphere.
- To avoid condensation inside the condenser, remove the refrigerant circuit caps
only when completing the refrigerant connections
- If the refrigerant connection only occurs at the end of the installation, be sure that the refrigerant circuit caps* remain in place and tight throughout the installation duration.
* (hydraulic unit side and outdoor unit side).
- After every intervention on the refrigerant circuit and before final connection, take care to replace the plugs in order to avoid any pollution from the refrigerant circuit (The sealing with tape is prohibited).
2
1
- 16 -
figure 15 - Open the front cover
Front view
figure 16 - Removing the cover
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
3 Refrigerant gas connection
and filling the installation with gas
"
This appliance uses refrigerant R410A .
Comply with the legislation for handling refrigerants.
not observed under the conditions described above, condensation will form on the surface of the insulation material. Lastly, take care to use pipe insulators whose thermal conductivity is 0.045 W/mK or less when the temperature is 20°C. The insulation must be impermeable to resist the passage of steam during the defrosting cycles (fibreglass wool is prohibited).
3 .1 Rules and precautions
"
Connections must be made the day of the filling the installation with gas (
• Minimum necessary tools
- Set of manometers (
Manifold
) with hoses exclusively reserved for HFCs (Hydrofluorocarbons).
- Vacuum gauge whith isolation valves.
- Vacuum pump specially for HFCs (use of a traditional vacuum pump is authorized if, and only if, it is fitted with a non-return valve on the suction side).
- Flaring tool, Pipe-cutter, Deburring tool, Wrenches.
- Refrigerant gas leak detector certified (sensitivity 5g/year).
"
Provision on using tools that have been in contact with HCFCs (R22 for example) or CFCs.
"
The manufacturer declines any liability with regard to the guarantee if the above instructions are not observed .
• Flared connections
"
Lubrication with mineral oil (for R12, R22) is forbidden .
- Only lubricate with polyolester refrigerant oil (POE). If
POE is not available, fit without lubrication.
Coat the flared surface with
POE refrigerant oil .
Do not use mineral oil .
3 .2 Shaping the refrigerant pipes
3 .2 .1 Bending
The refrigerant pipes must be shaped only on a bending machine or with a bending spring in order to avoid any risk of crushing or breaking them.
"
Warning !
• Remove the insulation material locally to bend the pipes.
• Do not bend the copper to any angle over 90°.
Never bend pipes more than 3 times in the same position otherwise traces of fracturing may appear (from strain-hardening the metal).
3 .2 .2 Creating the flarings
- Cut the pipe to an appropriate length with a pipe-cutter without deforming it.
- Carefully deburr it, holding the pipe towards the bottom to avoid introducing filings into the pipe.
- Remove the flared connection nut situated on the valve to be connected and slip the pipe into the nut.
- Proceed to flare, letting the pipe overflow the flaring tool.
- After flaring, check the condition of the working radius (
L
). This must not show any scratch or trace of any fracturing. Also check the dimension (
B
).
• Brazing on the refrigerant circuit (if necessary)
- Silver brazing (40% minimum recommended).
- Brazing only under dry nitrogen internal flux.
• Remarks
- After every intervention on the refrigerant circuit and before final connection, take care to replace the plugs in order to avoid any pollution from the refrigerant circuit.
- To eliminate any filings in the pipes, use dry nitrogen to avoid introducing any humidity that may adversely affect the appliances operation. In general, take every precaution to avoid humidity penetrating into the appliance.
- Proceed to insulate the "Gas" and "Liquid" pipes to avoid any condensation. Use pipe insulators resistant to temperatures over 90°C. In addition if the humidity level in areas where the refrigerant pipes are installed is expected to exceed 70%, protect the pipes with pipe insulators. Use an insulating material thicker than 15mm if the humidity level is 70~80%, and an insulating material thicker than 20mm if the humidity exceeds 80%. If the recommended thicknesses are
Flaring tool
ø Hose
9,52 (3/8")
15,88 (5/8")
Hose
L
L
2,5 to 2,7
dimensions in mm
B
0
/
-0,4
13,2
2,9 to 3,1 19,7
B
C
figure 17 - Flaring for flare connections
C
22
29
Flare nut
Installation and operating manual "1768 - EN"
- 17 -
Air to Water Heat Pump (Split integrated DHW type)
3 .3 Check and connecting
"
The refrigerant circuit is very sensitive to dust and humidity: check that the area around the connection is clean and dry before removing the plugs protecting the refrigerant connectors .
"
Indicative blowing value: 6 bar during 30 seconds minimum for connection of 20 m .
"Gas" connection control (large diameter) .
Connect the "Gas" connection to the outdoor unit.
Blow dry nitrogen into the "Gas" connection and observe this end:
- If water or impurities emerge, use a new refrigerant connection.
the refrigerant connection to the hydraulic unit.
"Liquid" connection control (small diameter) .
Blow dry nitrogen into
"Gas" connection – condensor
- "Liquid" connection
assembly and Observe this end
(Outdoor unit side).
- If water or impurities emerge, use a new refrigerant connection.
- Otherwise, perform the flare and connect immediately the refrigerant connection to the outdoor unit.
Remarks :
"
Take particular care positioning the tube opposite its connector so as not to risk damaging the threads. A carefully aligned connector can be fitted easily by hand without much force being required.
- Comply with the indicated tightening torques.
Nitrogen
Nitrogen
Nitrogen
"Gas" connection
"Gas" connection
"Gas"
"Liquid" connection
figure 19 - Refrigerant connections check
Holding wrench
Torque wrench
Designation
Flare nut 9,52 mm (3/8")
Flare nut 15,88 mm (5/8")
Plug (A) 3/8"
Tightening torque
33 to 42 Nm
63 to 77 Nm
20 to 25 Nm
Plug (A) 5/8" 30 to 35 Nm
Plug (B) 3/8", 5/8" 10 to 12 Nm
Plug (A) and (B) : see figure 21, page 21
figure 18 - Tightening torque
- 18 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
HP model
Outdoor unit connections gas
5/8"
liquid
3/8"
Refrigerant connections
Diameter
Minimum length (L)
Maximum length* (L)
Maximum length** (L)
Maxi level difference**(D)
(D1) 5/8"
5
15
20
15
(D2) 3/8"
Hydraulic unit connections
5/8" 3/8"
*
: without additional charge of R410A.
).
Outdoor unit
Flare nut
Hydraulic unit
Flare nut
HP
Liquid valve
Flare nut
HP
L D
Gas valve
Flare nut
"Liquid" refrigerant connection
Diameter D2
“Gas” refrigerant connection
Diameter D1
figure 20 - Connecting the flared connections (Pipe diameters and permissible lengths)
Installation and operating manual "1768 - EN"
- 19 -
Air to Water Heat Pump (Split integrated DHW type)
3 .4 Filling the installation with gas
"
This operation is reserved for installers familiar with the legislation for handling refrigerants.
"
Creating a vacuum with a vacuum pump is essential (see ANNEX 1).
"
Never use equipment used beforehand with any refrigerant other than a HFC.
"
Remove the refrigerant circuit caps only when building the refrigerant connections.
If the outdoor temperature is below +10 °C:
- You must use 3 empty method (see ANNEX 2).
- It is advised to install a dehydrator filter
(and highly recommended if the outdoor temperature is below +5 °C).
ANNEX 1
Method for calibration and control of a vacuum pump
- Check the oil level of the vacuum pump.
- Connect the vacuum pump with the vacuum gauge according to the scheme.
Clogged flexible hose
Vacuum
Vacuum pump
à vide
- Pump down during 3 minutes.
- After 3 minutes, the pump reaches its threshold value and the vacuum gauge needle does not move.
- Compare the obtained pressure with the value of the table. Depending on the temperature, this pressure must be less than the value indicated in the table.
=> If it’s not the case, replace the gasket, flexible hose or the pump.
T °C
Pmax
- bar
- mbar
5°C<T<10°C 10°C<T<15°C
0 009
9
0 015
15
15°C < T
0 020
20
- 20 -
ANNEX 2
3 empty method
- Connect the high pressure hose to the
Manifold
,
("Gas" connection). A valve must be mounted on the flexible hose from the vacuum pump in order to isolate it.
a)
Create a vacuum until the desired value and maintain this value during 30 min (see table Annex 1),
Jeu de manomètres
(
Manifold
)
)
Low pressure
Lo Hi
High pressure
UE
Liaison...
liquide
MH
b
) Stop the vacuum pump, close the valve end of the service hose (yellow). Connect the hose to the expansion valve of the nitrogen bottle, inject 2 bars, close the flexible hose valve,
Lo Hi
Haute pression
UE
Liaison...
liquide
MH
c)
Reconnect the flexible hose to the vacuum pump, turn on and gradually open the hose valve.
Lo
Hi
Haute pression
UE
Liaison...
liquide
MH
d)
Repeat this at least three times.
"
Reminder : It’s strictly forbidden to perform these operations with refrigerant.
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
3 .4 .1 Seal test
- Remove the protective plugs (
B
) from the charging hole (
Schrader
) in the "Gas" valve (large diameter).
- Connect the high pressure hose to the
Manifold
- Connect the bottle of nitrogen to the
(Use only dry nitrogen type U).
Manifold
- Pressurize the refrigerant circuit with nitrogen
(10 bar maximum) ("Gas" connection – condensor -
"Liquid" connection assembly).
- Let the circuit under pressure for 30 minutes.
Lo Hi
Haute pression
Azote
10 bars max.
30 mn mini
3 .4 .2 Creating a vacuum
The 3 empty method (ANNEX 2) is highly recommended for any installation especially when the outdoor temperature is below 10 ° C.
- If necessary, calibrate the
Manifold
gauge to 0 bar.
Adjust the vacuum gauge to the atmospheric pressure
(around 1013 mbar).
- Connect the vacuum pump to the
Manifold
. Connect a vacuum gauge if the vacuum pump is not equipped.
Lo Hi
Haute pression
UE
Liaison...
liquide
MH
UE
Liaison...
liquide
MH
Pompe à vide
- If pressure drop, get it down to 1 bar and look for leaks with a leak detector, repair and repeat the test.
Lo Hi
Haute pression
UE
Liaison...
liquide gaz
Vanne fermée,
Contrôle pression
Contrôle
d’étanchéité
MH
- When the pressure is stable and leakage is excluded, drain nitrogen letting a pressure above atmospheric pressure (0,2 to 0,4 bar).
- Create a vacuum until the residual pressure* in the circuit falls below the value given in the following table.
(* measured with the vacuum gauge).
T °C
Pmax
- mbar
5°C<T<10°C 10°C<T<15°C
0 009
9
0 015
15
15°C < T
0 020
20
- Let the pump continue to operate for another
30 minutes minimum after reaching the vacuum.
- Close the
Manifold
valve and then stop the vacuum pump
without disconnecting any of the hoses in place
Refrigerant connexion
(gas)
Plug (A)
3-way valve
High pressure hose (red)
Hex / Allen key (4mm)
Load orifice
Plug (B)
figure 21 - Connection of the hose on the "Gaz" valve
Installation and operating manual "1768 - EN"
- 21 -
Air to Water Heat Pump (Split integrated DHW type)
3 .4 .3 Filling the installation with gas
If an additional charge is requires, add the additional charge before filling the hydraulic unit with gas. Please refer to the para .
"Additional charge", page 22 .
- Remove the access plugs (
A
) from the valve controls.
- First of all fully open the "Liquid" valve (small) and then the "Gas" valve (large) using a hex key
(counterclockwise direction) without forcing excessively against the stop.
- Remove the hose rapidly to the
Manifold
- Refit the 2 original caps (be sure they are clean) and tighten them to the recommended tightening torque
. The sealing is performed in the caps only metal to metal.
The outdoor unit does not contain any additional refrigerant, enabling the installation to be purged.
Flushing is strictly forbidden.
3 .4 .4 Sealing test
The sealing test must be performed with a certified gas detector (sensitivity 5g/year).
Once the refrigerant circuit has been gassed as described above, check that all the refrigerant connectors are gas-tight (4 connectors). If the flarings have been made correctly, there should be no leaks. Eventually, check the tightness of the refrigerant valves caps.
"
If there is a leak:
- Bring the gas into the outdoor unit (pump down).
The pressure should not drop below atmospheric pressure (0 bar to read on
Manifold
) so as not to contaminate the recovered gas with air or moisture.
- Make the connection again.
- Repeat the commissioning procedure.
3 .4 .5 Additional charge
Length of the connections
Additional charge
50 g of R410A per additional meter
15 m 20 m max.
none 250 g
The charge in the outdoor units corresponds to the maximum distances between the outdoor unit and the hydraulic unit defined in
. If the distances are greater, an additional charge of R410A is required.
The additional charge depends on the distance between the outdoor unit and the hydraulic unit for each type of appliance. The additional charge of R410A must necessarily be made by an approved refrigerant engineer.
• Example of additional charge :
An outdoor unit 17 m away from the hydraulic unit will require an additional charge of :
Additional charge = (17 - 15) x 50 = 100 g.
The charge must be introduced after creating the vacuum and before the hydraulic unit is filled with gas, as follows :
- Disconnect the vacuum pump (yellow hose) and connect a bottle of R410A instead
in the liquid extraction position
- Open the bottle’s valve.
- Bleed the yellow hose by loosening it slightly on the
Manifold
side.
- Place the bottle on scales with a minimum accuracy of 10 g. Note the weight.
- Carefully open the blue valve slightly and check the value shown on the scales.
- As soon as the value displayed has dropped by the value for the calculated additional charge, close the bottle and disconnect it.
- Then rapidly disconnect the hose connected to the appliance.
- Proceed to fill the hydraulic unit with gas.
"
Warning
• Only use R410A !
• Only use tools suitable for R410A
(set of manometers).
• Always charge in the fluid phase.
• Never exceed the length or the maximum difference in level.
- 22 -
Gas
R410A
Liquid
figure 22 - "Gas" bottle R410A
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
3 .4 .6 Pump down operation (Refrigerant collecting operation) outdoor unit
"
Ensure that the general electrical power supply has been cut off before starting any repair work.
"
stored energy: after disconnecting power supplies wait 1 minute before accessing the internal parts of the equipment .
Perform the following procedures to collect the refrigerant.
-
1
- Turn OFF the start/stop switch
(ref.
3
, figure 7, page 10 ). Disconnect the outdoor
unit power supply.
-
2
- Remove the front panel. Open the power control box. Then turn
ON
the
DIP SW1
on the interface board,
-
3
- Reconnect the power supply. Turn ON the start/ stop switch.(Green and Red LED on the board start flashing ; 1 sec. on / 1 sec. off repeated). The outdoor unit begins cooling operation about 3 minutes after switching ON
-
4
-
Rapidly
: Set the parameter
7700
(
Relay output
QX1
) to
ON
. => The pump works normally.
Reminder: Press
OK
Hold on the key for 3s and select the level of access* used with the aid of the knob Confirm with the key
OK
* Choose “Specialist” level / Inputs / outputs test.
-
5
- Close the liquid valve on the outdoor unit 30 s
maximum
after operation starts.
-
6
- Close the gas valve on the outdoor unit as soon as the pressure is lower 0,02 bar relative reading on the
Manifold or 1-2 minutes after closing the liquid valve, while the outdoor unit keeps running.
-
7
- Disconnect the power supply.
-
8
- The refrigerant collecting operation is over.
Remarks:
- The pump down operation cannot be activated even if
DIP SW1
is changed while heat pump's power is
ON
- Do not forget to turn back
DIP SW1
on the interface board to
OFF
, after the pump down operation has been completed.
- Select the "AUTO" heating mode.
- When the pump down operation is repeated, temporarily turn OFF the start/stop switch after opening the closed valves (both liquid and gas).
Installation and operating manual "1768 - EN"
Interface card
DIP SW
LED2
LED1
ON OFF
figure 23 - Location of DIP switches and diodes on the hydraulic unit interface card
- 23 -
Air to Water Heat Pump (Split integrated DHW type)
4 Hydraulic connecting
"
General
The connection must comply with good trade practice according to local building regulations.
Reminder: Seal everything when fitting in accordance with prevailing trade practice for plumbing work:
- Use suitable seals (fibre seals, o-rings).
- Use Teflon tape or hemp.
- Use sealing paste (synthetic depending on the case).
Use glycol if the flow temperature set [908-909
Settings] <10 ° C. If you are using a glycol/water mix, provide for an annual check on the quantity of glycol.
Use monopropylene glycol only. The recommended concentration is 30% minimum.
Never use monoethylene glycol .
"
In certain installations, the presence of different metals can cause corrosion problems; the formation of metal particles and sludge in the hydraulic circuit is then seen .
"
In this case, it is advisable to use a corrosion inhibitor in the proportions indicated by its manufacturer .
- Please refer to the chapter "Treatment of domestic and heating water" in our price catalogue.
"
It is also necessary to ensure that the treated water does not become aggressive.
4 .1 Connecting to the Heating circuit
4 .1 .1 Rinsing out the installation
Before connecting the hydraulic unit to the installation,
rinse out the heating system correctly
to eliminate any particles that may affect the appliance's correct operation.
Do not use solvents or aromatic hydrocarbons (petrol, paraffin, etc.).
In the case of an old installation, provide a sufficiently large decanting pot with a drain on the return from the boiler and at the lowest point in the system in order to collect and remove the impurities.
Add an alkaline product to the water and a dispersant.
Rinse the installation several times before filling it definitively.
4 .1 .2 Connecting
The heating circulating pump is built into the hydraulic unit.
Connect the central heating pipes to the appliance, complying with the direction of circulation.
The pipe between the heat pump and the heat collector must be at least one inch in diameter (26x34 mm).
Calculate the diameter of the pipes according to the flow rates and the lengths of the hydraulic systems.
Tightening torque: 15 to 35 Nm.
Use union connectors to facilitate removing the hydraulic unit.
Preferentially use connection hoses to avoid transmitting noise and vibrations to the building.
Connect the drains from the drain valve and the safety valve to the main sewer system.
Verify the correct functioning of the expansion system.
Control the vessel pressure (precharge 1 bar) and the safety valve setting.
The flow of the installation must be at least equal to the minimum value noted in the characteristics table
(section
1.3, page 5 ). Do not instal any regulating
appliance (without those present in our configurations) who's reduce or stop the flow through the hydraulic unit.
- 24 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
4 .1 .3 Volume of the heating system
You must respect the minimum installation water volume
. Install a buffer tank on the return of the heating circuit in case of lower volume than this value.
In the case of a system equipped with Thermostatic(s) valve(s), it is necessary to ensure that this minimum water volume can flow.
HP
Obligation
fan-coil
Minimum volume in liters BY CIRCUIT (without HP)
Recommendation
Radiator
Recommendation
Heating-cooling floor excellia duo 11 excellia duo tri 11 excellia duo 14 excellia duo tri 14
55
74
50
66
25
35
87 80 44
R1
Ø 26x34
1" Male
D
Ø 20x27
3/4" Male
MT
CAR
GS
figure 24 - Overall hydraulic layout
Installation and operating manual "1768 - EN"
Legend:
CAR :
Non-return valve.
D :
Shut-off.
GS :
Safety unit
(Required / Not supplied).
MT :
Thermostatic mixer valve.
R1 :
Heating circuit.
- 25 -
Air to Water Heat Pump (Split integrated DHW type)
4 .2 Connecting to the DHW circuit
Install dielectric fittings and DHW pipes on the tank
(see
). Insulate DHW pipes with included insulation.
"
Be sure to put the DHW sensor at the bottom of the thermowell DHW.
Required:
On the cold water inlet, place a safety unit rated (from 7 to 10 bars - required by local regulations) and connected to a drain pipe leading to the sewers.
Operate the safety unit according to manufacturer's specifications.
Connect the safety valve evacuation to the drain.
We recommend that a thermostatic mixer be placed on the hot water outlet.
Right DHW outlet of the HP
Left DHW outlet of the HP
- 26 -
figure 25 - DHW pipes mounting
Each side DHW outlet of the HP
55 mm
figure 26 - DHW outlet
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
4 .3 Filling and purging the installation
Check the pipe fixings, the tightness of the connectors and the stability of the appliance.
Check the direction in which the water is circulating and that all the valves open.
Proceed to fill the installation.
Do not operate the circulating pump while filling. Open all the drain valves in the installation and the bleeder valve for the hydraulic unit (
P
) to remove the air contained in the conduits.
Close the drain and bleeder valves and add water until the pressure in the hydraulic circuit reaches 1 bars.
Check that the hydraulic circuit has been purged correctly.
Check there is not a leak.
After the
"Commissioning", page 40 , once the
machine has started, purge the hydraulic unit again
(2 litres of water).
"
Precise filling pressure is determined by the manometric height of the installation .
3
4
5
1
2
6
7
8
9
10
P
figure 28 - Hydraulic unit bleeder valve
Installation and operating manual "1768 - EN"
11
Legend:
1 "Liquid" refrigerant connection.
2 "Gas" refrigerant connection .
3 Heating return (1 circuit).
4 Heating flow (1 circuit).
5 Stop valve (not supplied).
6 DHW exit (domestic hot water).
7 DCW entry (domestic cold water).
8 Shut-off (not supplied).
9 Filling.
10 Safety unit (required / not supplied).
11 Connecting to the drain with the siphon.
- Bleed tap evacuation.
- Safety valve evacuation.
figure 27 - Connections
- 27 -
Air to Water Heat Pump (Split integrated DHW type)
4 .4 Thermal insulation
Install the thermal insulation kit on the metal parts to avoid the inconvenient effects of condensation.
• 1
- Install
the straight insulating sleeves
on the exchanger’s heating fittings.
• 2
- Install
the conical insulating sleeves
on the exchanger’s refrigerant fittings.
• 3
- Place the insulating adhesive tape on
all
the piping fittings.
1
2
- 28 -
figure 29 - Thermal insulation
Installation and operating manual "1768 - EN"
5
4
3
2 mCE
8
7
6
1
0
Air to Water Heat Pump (Split integrated DHW type)
3
2
1
0
5
4
4 .5 Heating circulation pump speed settings
mCE
8
7
6
1
3
1
55
1
88
77
1,5
1 mbar = 10 mmCE = 100 Pa
1,5
2
2
1
77
3
1
88
55
1 1,5
1 mbar = 10 mmCE = 100 Pa
1,5
2
2
Variable pressure
The circulator varies the manometric height according to the flowrate.
Recommended for a system equipped with
radiators
(particularly any system with thermostatic valves).
Constant pressure
The circulation pump maintains the manometric height constant whatever the flow rate.
Recommended for a system with constant pressure drop like
a floor heating system
figure 30 - Hydraulic pressures and flow rates available
LED Off:
The pump does not work, no electrical power.
Green LED on:
The pump works normally.
Green LED blink:
Venting operating mode (10 minutes).
Green/Red LED blink:
Operating error with automatic reboot.
Red LED blink:
Operating error.
figure 31 - Operation signals with the HP circulator
Installation and operating manual "1768 - EN"
- 29 -
Air to Water Heat Pump (Split integrated DHW type)
Circulation pump sticking or blocked:
If the motor is blocked, a start cycle is launched.
If the motor remains blocked it will be permanently stopped.
"
Cut off the power supply from the circulation pump for 30 seconds in order to release and authorise another start cycle .
- 30 -
figure 32 - Pump dial
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Installation and operating manual "1768 - EN"
- 31 -
Air to Water Heat Pump (Split integrated DHW type)
5 Electrical connections
Ensure that the general electrical power supply has been cut off before starting any repair work.
5 .1 General
5 .1 .1 Characteristic of the electrical supply
The electrical installation must be conducted in accordance with the prevailing regulations.
The electrical connections must only be made when all the other fitting operations have been completed (fixing, assembly, etc.).
"
Warning !
The contract concluded with the energy provider must be sufficient not only to cover the heat pump's power but also the combined sum of all the appliances likely to be operating at the same time. When the power is too low, check with your energy provider the value subscribed to in your contract.
Never use a socket for the power supply.
The heat pump must be supplied directly (without external switch) with power by special protected leads from the electric panel via 2-pole circuit breakers specially dedicated to the heat pump, Curve D for the outdoor unit, curve C for the electrical heating and
domestic water back-ups (see tables on page 33
).
The electrical installation must necessarily be equipped with a 30mA differential protection.
This appliance is designed to operate under a nominal voltage of 230 V or 400 V +/- 10%, 50 Hz (according to model).
5 .1 .2 General remarks on electrical connections
It is essential to maintain the live-neutral polarity when making the electrical connections.
Rigid wires are preferable for fixed installations, particularly in a building.
Tighten the cables using the cable glands to prevent the conductors from disconnecting accidentally.
Connection to Earth and Earth bonding continuity are essential.
• Connecting to screw terminals
"
The use of round terminal or the ends is prohibited
- Always select a rigid wire that complies with the prevailing standards.
- Strip away around 25 mm from the end of the wire.
- With round end pliers, form a loop with a diameter corresponding to the tightening screws on the terminal.
- Tighten the terminal screw firmly onto the loop created.
Unsufficient tightening can cause overheating, leading to breakdown or even a fire.
Rigid wire
25 mm
Loop
Round terminal on flexible wire is prohibited
Special screw and washer
Terminal block
• Connecting to regulation cards
- Remove the corresponding connector and make the connection.
Pre-cabled bundle connector and/or Screw connector
• Connecting to spring terminals
- Strip away around 10 mm from the end of the wire.
- Push the spring with a screwdriver so that the wire enters the cage.
- Slide the wire into the opening provided for this purpose.
- Remove the screwdriver and then check that the wire is jammed in the cage by pulling on it.
2
1
3
- 32 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
5 .1 .3 Overview of all the electrical connections
The wiring diagram for the hydraulic unit is shown in detail on figure 53, page 66
Outdoor sensor
Cable 2 x 0,75 mm²
Interconnection between the outdoor unit and the hydraulic unit :
Phase, Neutral, Earth, Communication bus
Cable 4 x 1,5 mm²
Cable 4 x 1,5 mm²
Room control unit T75 (option)
Cable 3 x 0,5 mm²
Room thermostat T55 (option)
Cable 2 x 0,5 mm²
DHW power supply
Cable 3 x 1,5 mm²
Power supply to the electrical back-ups
(Phase, Neutral, Earth) Cable 3 x 6 mm²
General power supply (Phase, Neutral, Earth)
(depending on heat pump power)
figure 33 - Overall layout of the electrical connections for a simple installation (1 heating circuit)
5 .2 Cable section and protection rating
The cable sections are given for information purposes only and do not exempt the installer from checking that these sections correspond to the requirements and comply with the prevailing standards.
• Power supply to outdoor unit
Model
Heat pump (single phase)
Maxi. power absorbed
Electricity supply 230 V - 50 Hz
Cable connection
Curve D circuit breaker size
5060 W
5750 W
3 x 6 mm² 32 A
Model
Heat pump (3-phase)
Maxi. power absorbed
Electricity supply 400 V - 50 Hz
Cable connection
(3 phases, neutral, earth)
Curve D circuit breaker size
5865 W
6555 W
7245 W
5 x 2,5 mm² 20 A
• Interconnection between the outdoor unit and the hydraulic unit:
The hydraulic unit is powered by the outdoor unit by means of a cable with 4 x 1,5 mm² (phase, neutral, earth, communication bus).
• Electricity supply DHW:
The DHW section is powered directly via a 3 x 1,5 mm² cable (phase, neutral, earth).
Protection by circuit breaker (16 A, curve C).
•
:
The hydraulic unit contains two stages of electrical back-ups installed in a heat exchange tank.
Heat pump (HP)
Model
Electrical back-ups
Power
2 x 3 kW
9 kW
Nominal current
26,1 A
3 x 13 A
Power supply to the electrical back-ups
Cable connection
3 x 6 mm²
4 x 2,5 mm²
Curve C circuit breaker size
32 A
20 A
"
Ensure that the general electrical power supply has been cut off before starting any repair work.
Installation and operating manual "1768 - EN"
- 33 -
Air to Water Heat Pump (Split integrated DHW type)
5 .3 Electrical connections
on the single phase outdoor unit side
Access to the connection terminals:
- Remove the front panel. Remove the screws and the front panel.
- Make the connections in accordance with the diagram
figure 35 et figure 44, page 39
Terminal block
Remove the screws and push downwards
Terminal block
Service panel
Valve cover
Hook (4places)
1
figure 34 - Access to sinlge phase outdoor unit’s terminal block
2
Interconnection between the outdoor unit and the hydraulic unit
Power supply
figure 35 - Connections to sinlge phase outdoor unit’s terminal block
- Use cable clamps to prevent the conductors from being disconnected accidentally.
- Use the mounting plate to hold the cables against the insulating plate (
3
Cable clip
Insulation (seal)
Cover plate
Power supply cable and connection cable
CAUTION
Secure cables so that they are not in contact with pipes and valves.
- 34 -
Cables
Release
Cover plate
Gas valve
figure 36 - Finalisation of connection to single phase outdoor unit
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
5 .4 Electrical connections on the 3- phase outdoor unit side
Access to the connection terminals.
- Remove the front panel. Remove the screws and the front panel.
Remove the screws and push downwards
- Use cable clamps to prevent the conductors from being disconnected accidentally.
- Fill in the space where the cables enter the outdoor unit with the insulating plate.
Terminal block
Cable clamps
Front panel
figure 37 - Access to 3-phase outdoor unit’s terminal block
- Make the connections in accordance with the diagram figure 37, page 26
Terminal block
1 2 3 L1 L2 L3 N
INDOOR UNIT POWER
Cables
(supply and interconnection)
figure 39 - Finalisation of connection to 3-phase outdoor unit
Lateral side Back
Interconnection between the outdoor unit and the hydraulic unit
Power supply
figure 38 - Connections to 3-phase outdoor unit’s terminal block
Installation and operating manual "1768 - EN"
Front Underneath
figure 40 - Location of electrical cables and
Refrigerant connections to 3-phase outdoor unit
- 35 -
Air to Water Heat Pump (Split integrated DHW type)
5 .5 Electrical connections
on the hydraulic unit side
Access to the connection terminals:
- Remove the front panel.
- Open the power control box.
- Make the connections in accordance with the diagram
Do not place the sensor lines and the power supply lines in parallel in order to avoid interferences due to voltage points in the power supply.
Ensure that all the electrical cables are housed in the spaces provided for this purpose.
figure 41 - Location of electrical cables at the rear of the hydraulic unit
• Interconnection between the outdoor unit and the hydraulic unit
Comply with the correspondence between the markings on the hydraulic unit's terminals and those on the outdoor unit when connecting the interconnection cables.
A connection error could cause the destruction of one or other of the units.
• Electrical back-ups (option)
If the heat pump is not installed with a boiler connection:
- Connect the power supply for the back-ups to the electrical panel.
• Boiler connection (option)
"
If the boiler connection option is used, the electric boost option must not be connected .
- Please refer to the instructions supplied with the boiler connection kit.
- Please refer to the instructions supplied with the boiler.
• Second heating circuit
- Please refer to the instructions supplied with the second circuit kit or/and Regulation extension kit.
• Telephone modem (Not supplied)
- Please refer to the instructions for the extension controller kit.
• Contract with the power provider
The heat pump's operation can be controlled to suit special contracts (e.g. off-peak, day/night).
In particular, domestic hot water (DHW) at Nominal temperature will be produced during the off-peak hours when electricity is cheaper.
- Connect the "Power Provider" contact to input EX2.
- Set the parameter (1620) to "Off-peak hours".
• 230V on input EX2 = "Peak hours" information activated (Base setting / Line modification possible
5983, Configuration menu).
• Power shedding or EJP (peak day removal)
Power limitation is intended to reduce electrical consumption when this is too high compared to the contract with the power provider.
- Connect the power limiting device to input EX1, the back-ups for the heat pump and the DHW stop in the event of over-consumption by the dwelling.
• 230 V on input EX1 = power limitation in progress
(Base setting / Line modification possible 5981,
Configuration menu) (Operating line 2920).
• External faults the heat pump
- Any component of carryforward of information (Heated floor thermal safety fuse, thermostat, pressure switch, etc.) may signal an external problem and stop the heat pump.Connect the external component to input EX3.
• 230 V on input EX3 = stoppage of heat pump
(the system displays Error 369).
- 36 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Power shedding or EJP
(peak day removal)
Tariffs, peak times/off-peak times, day / night
External fault contact*
(faults, load shedder, power meter)
EX1
EX2
EX3
X11
1
X86 X84
M B9
L
* If the control device does not provide a potential-free contact, the contact must be relayed to create equivalent wiring.
In all cases, please refer to the instruction manuals for the external components (load shedder, power meters) to create the wiring.
** Option
The connection of terminal 3 of the room control unit is not not mandatory (lighting of the room control unit.
T55
2 1
** Room
5 6 4 5 6 4 5 6 or
3 2 1
** Room
T75 or
3 2 1 or
** Room control
T78
** Room radio T58
figure 42 - Connections to the heat pump regulator (accessories and options)
Installation and operating manual "1768 - EN"
- 37 -
Air to Water Heat Pump (Split integrated DHW type)
"
Model single phase
Electrical Back-up Terminal blocks
+ Relays
Safety thermostat
HP regulator
230 V
4
Cable grommet (power)
Terminal blocks
Cable grommet (sensors)
Relay
+ DHW Terminal blocks
"
Model 3-phase
Safety thermostat
Terminal blocks
Electrical Back-up Terminal blocks
Solid state relay
HP regulator
HP regulator
Interface card
230 V
4
L N L N
4
230 V
Cable grommet
(Power)
Cable grommet (power)
Terminal blocks
Relay
+ DHW Terminal blocks
Cable grommet (sensors)
Relay
+ DHW Terminal blocks
Cable grommet
(sensors)
Interface card
Interface card
figure 43 - Access to hydraulic unit electric box and description
- 38 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
"
"
Model single phase
Hydraulic unit
Hydraulic unit
1 2 3
4
5 6
1 2 3 4 5 6
Outdoor unit single phase
Outdoor unit single phase
2
L N L N
4
2
L N L N
4
L
Back-Up Electricity supply 230 V
230 V
External component contact *
N
230 V
Green / yellow
External component contact *
LN
LN
DHW power supply
230 V DHW Electricity supply 230 V
Brown
Red
Blue
Interconnection between the outdoor unit and the hydraulic unit the outdoor unit and the hydraulic unit
L N
L N
Power supply
230 V single phase
230 V single phase
"
Model 3-phase
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
L1 L2 L3
COMMUN
2
L N L N
4
L1 L2 L3
Back-Up Electricity supply 400 V
2
L N L N
4
230 V
External component contact *
230 V
Green / yellow
Brown
Blue
External component contact *
LN
LN
DHW power supply
230 V
DHW Electricity supply 230 V
Brown
Interconnection between the outdoor unit and the hydraulic unit
Interconnection between the outdoor unit and the hydraulic unit
L1 L2 L3 N
Power supply
400 V 3-phase
figure 44 - Connection to terminal block and power relays
Installation and operating manual "1768 - EN"
- 39 -
Air to Water Heat Pump (Split integrated DHW type)
5 .6 Outdoor sensor
The outdoor sensor is required for the heat pump to operate correctly.
Consult the fitting instructions on the packaging.
Place the sensor on the coldest part, generally the northern or north-eastern side.
In any case, it must not be exposed to the morning sun.
It must be installed so as to be easily accessible but at least 2,5 m from the floor.
It is essential that it avoid any sources of heat such as flues, the upper parts of doors and windows, proximity to extraction vents, the underneath of balconies and under-eave areas, which would isolate the sensor from variations in the outdoor air temperature.
- Connect the outdoor sensor to the connector
X84
(terminals
M
and
B9
) on the heat pump control board.
5 .7 Room thermostat and/or room control unit
The room thermostat (room control unit) is optional.
Consult the fitting instructions on the packaging.
The sensor must be installed in the living room area on a very uncluttered wall. It must be installed so as to be easily accessible.
Avoid direct sources of heat (chimney/flue, television, cooking hobs), draughty areas (ventilation, door, etc.).
Air leaks in the seals in the constructions are often translated into cold air blowing through the electrical conduits. Lag the electrical conduits if there is a cold draught on the back of the IR sensor.
5 .7 .1 Installing a room sensor
• Room thermostat T55
- Connect the sensor to the
X86
connector of the heat pump’s regulator board using the connector provided
(terminals
1
,
2
).
• Room thermostat radio T58
- Please refer to the instructions .
5 .7 .2 Installing a room control unit
• Room control unit T75
- Connect the sensor to the
X86
connector of the heat pump’s regulator board using the connector provided
(terminals
1
,
2
and
3
).
• Room control unit radio T78
- Please refer to the instructions .
5 .7 .3 Fan convectors or dynamic radiators area
If the installation is equipped with fan convector or dynamic radiators,
Do not use a room sensor in the area
6 Commissioning
- Close the installation's main circuit breaker.
On first commissioning (or in winter), in order to allow the compressor to pre-heat, engage the installation's main circuit breaker (power supply to the outdoor unit) some hours before starting up the tests.
- Engage the start/stop switch.
To ensure that inputs EX1, EX2 and EX3 operate correctly: Check that the live-neutral polarity of the power supply is correct.
When the power is switched on and every time that the
ON/OFF button is switched off and then switched on again, the outdoor unit will take approximately 4 minutes to start up, even if the setting is requesting heating.
The display can show error 370 when the appliance (re)starts. Do not be concerned, the communication between the outdoor and hydraulic unit will re-establish itself in a few moments.
During the regulator initialisation phase, the display shows all the symbols and then "Data, update" and then
"State heat pump".
- Make all the specific adjustments to the setting.
(Installation configuration):
- Press
OK
- Hold down the key for 3s and select the level of access used with the aid of the knob.
OK
- Confirm with the key
- Parameter the heat
(Consult the settings' list page 35 ).
pump's setting
On commissioning (or the case of error 10), the electrical back-up heaters are liable to start up even if the outdoor temperature at the time is above the heaters’ trigger temperature.
The regulating system uses an average initial outdoor temperature of 0°C and requires some time to update this temperature.
To avoid this situation, the sensor must be connected correctly. Re-initialise parameter 8703 (commissioning level, consumer diagnostic menu).
- 40 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
6 .1 Configuring room thermostat
(wireless)
To configure the room thermostat and connect it to the appropriate heating zone:
- Hold down the presence key for more than 3 seconds.
The room thermostat displays RU and a number flashes.
- Turn the wheel to choose the zone (1, 2).
-
If the installation is fitted with 2 room thermostats,
-
First connect one room thermostat and configure it in zone 2,
-
Then connect the other room thermostat and configure it as default in zone 1.
- Hold down the presence key; the room thermostat displays P1 and a flashing number.
1: Automatic recording: a correction of the setting with the button is adopted without any particular confirmation (timeout) or by pressing the mode key.
2: Recording with confirmation: a correction of the setting with the button is not adopted until the mode key is pressed.
- Press the presence key again; the room thermostat displays P2 and a flashing number.
0: OFF: all the operating elements are engaged.
1: ON: the following operating elements are locked:
- Switching over the heating circuit's operating mode,
- Adjusting the comfort setting,
- Changing the operating level.
The room thermostat displays OFF for 3 seconds when a locked button is pressed.
6 .2 Configuring room control unit
(wireless)
During commissioning, after an initialisation period of approx. 3 minutes, the user’s language must be set:
- Press
OK
- Choose menu "Operator section".
- Choose language.
- Select the language (
English
, Deutsch, Français,
Italiano, Nederlands, Español, Português, Dansk…).
"
In the case of 2 heating circuits .
- Choose the allocation of the room control unit (room appliance 1 or 2…) line
40*
- According to the allocation selected check and, if necessary, modify the settings for lines
42*
,
44*
,
48*
Line
40
Function
I
Use as...
Setting range or display
Room appliance 1, 2, P,
User interface 1, 2, P,
Service appliance
Setting increment
Basic setting
Room appliance 1
42
44
This line regulates the use of the room control unit. Depending on how it is used, other settings will be necessary
(lines 42, 44, 48).
I
Appliance allocation 1 Heating circuit 1,
Heating circuit 1 & 2,
Heating circuit 1 & P,
All the heating circuits
Heating circuit 1
I
Operation HC2 (command HC2) Commonly with HC1,
Independent
Commonly with HC1
This function enables you to choose whether you wish the room thermostat (as an option) to act on both zones or just a single zone.
48
I
Occupancy control switch function Without,
Heating circuit 1,
Heating circuit 2,
Common
* These parameter lines are only accessible from the room control unit.
Installation and operating manual "1768 - EN"
- 41 -
Air to Water Heat Pump (Split integrated DHW type)
7 Regulation system
7 .1 User interface, Room control unit (option) and Room thermostat (option)
- 42 -
2
1
3
4
User interface
3
2
1
4
Auto 5
0 4 8 12 16 20 24
ESC
OK
7
11
8
6
2
10
°C
Auto
figure 45 - User interface, Room control unit (option) and Room thermostat (option)
5
6
7
8
9
5
11
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
3
4
9
10
11
Ref.
1
2
5
6
7
8
Function - Definitions
Selecting of the DHW operating mode
(Domestic hot water)
On
-
On
: Production of DHW according to the time program.
-
Off
: Preparing the domestic hot water for stopping with the anti-frost function active.
-
Manual start button
: Hold down the DHW key for 3 seconds. Switch from
"reduced" to "comfort" until the next time the ECS timer switches over.
Off
Digital display
Exit "ESC"
Navigation and setting
- Operating control. Readout of the current temperature, of the heating mode and of any faults
- View the settings.
- Quit the menu.
- Selecting the menu.
- Setting parameters.
- Adjusting the ambient temperature setpoint.
Selecting the heating mode
Information display
-
Auto
Heating operating according to the heating programme
(Summer/winter mode switchover is automatic).
Constant comfort temperature.
Constant reduced temperature.
Stand-by mode with anti-frost protection
(Provided that the heat pump's electrical power supply is not interrupted).
- Various data (please see page 70
).
Confirm "OK"
Selecting cooling mode
RESET button
(Brief press)
Control knob
Presence key
Reading error codes (please see
Information concerning maintenance, special mode.
- Input into the selected menu.
- Confirmation of the parameter settings.
- Confirmation of the adjustment to the comfort temperature setting.
If the installation is fitted with the cooling kit:
Cooling operating according to the heating programme
(Summer/winter mode switchover is automatic).
- Reinitialising the parameters and cancelling error messages.
Do not use during normal operation .
- Adjusting the ambient temperature setpoint.
- Comfort / Reduced switchover.
Installation and operating manual "1768 - EN"
- 43 -
Air to Water Heat Pump (Split integrated DHW type)
7 .2 Description of the display
Xxxxxxxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxxxxxxx
figure 46 - User interface display
Symbols Definitions
- Heating mode active with reference to the heating circuit.
- Heating in comfort mode.
- Heating in reduced mode.
- Heating in "standby" mode
(freeze protection).
- Cooling mode active.
- Holiday mode activated.
INFO
PROG
ECO temperature ambiante
- Process in progress.
- Compressor operation.
- Burner operation.
- Default message.
- Service / Special operation.
- Information level activated.
- Programme activated.
- ECO mode activated
(Heating temporarily stopped).
- Hour /
Parameter number /
Setpoint value.
temperature ambiante
- Room temperature /
Setpoint value.
7 .3 Temperature control
The heat pump's operation is subject to the temperature control.
The set temperature for the water in the heating circuit is adjusted according to the outdoor temperature.
If there are thermostatic valves on the installation, these must be fully open or adjusted for higher than the normal set temperature.
7 .3 .1 Set to
During installation, the temperature control must be parametered according to the heat emitters and the dwelling's insulation.
The temperature control' curves (
ambient setting of 20°C.
The slope of the temperature control (parameter 720) determines the impact of the variations in the outdoor temperature on the initial heating temperature variations.
The higher the slope, the more a slight reduction in the outdoor temperature causes a significant increase in the flow water temperature in the heating circuit.
The off-set in the temperature control (parameter 721) modifies the initial temperature of all the curves, without
modification of the slope ( figure 48 ) .
The corrective actions in the case of any inconvenience
are detailed in the table ( figure 49 ).
temperature ambiante
- Setpoint information /
Parameter Information.
- 44 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
° C
100
90
80
70
40
30
60
50
20
Boiler connection application
Heat pump application only
3
10
0
Outdoor temperature °C
-10
figure 47 - Heating curve slope (line 720)
2,75
1
0,75
0,5
0,25
2,5
2,25
2
1,75
1,5
1,25
-20 ° C
Heating curve slope
Classic temperature radiator
Low temperature radiator
Dynamic radiators
Floor heating system
70
60
50
40
30
30
Heating curve slope
0,5
+4,5
20
Curve off-set
-4,5
10
10 5 0 -5 -10 -15
0
External temperature °C
figure 48 - Off-set of the heating curve (line 721)
-20
Corrective actions on the temperature control:
Curve slope
(line
720
)
Curve off-set
(line
721
)
No correction No correction
Hot
Hot
Hot
OK
Cold
Cold
Cold
OK
OK
Sensations...
...in mild weather ...in cold weather
&
&
&
&
&
&
&
&
&
OK
Hot
OK
Cold
Hot
Cold
Hot
OK
Cold
No correction
No correction
No correction
No correction
figure 49 - Corrective actions in the case of discomfort
Installation and operating manual "1768 - EN"
- 45 -
Air to Water Heat Pump (Split integrated DHW type)
7 .4 Parametering the setting
7 .4 .1 General
Only the parameters accessible to levels:
U
– End user.
I
– Commissioning level.
S
- Engineer level.
Are described in this document.
The access levels are specified in the second column of the table by means of the letters
U
,
I
and
S
The OEM parameters are not described and require a manufacturer's access code.
7 .4 .2 Setting parameters
- Choose the desired level.
- Scroll the menu list.
- Choose the desired menu.
- Scroll the function lines.
- Choose the desired line.
- Adjust the parameter.
- Check the setting by pressing
OK
- To return the menu, press
ESC
If no setting is made for 8 minutes, the screen returns automatically to the basic display.
OK
Brief press
End user
OK
Press for
Time (of day) and date
User interface
CC1 time programme
Hours / minutes
Day / Month
Year
End user
Time (of day) and date
User interface
CC1 time programme
Commissioning
Specialist
Hours / minutes
Day / Month
Year
Start of summer time
End of summer time
OEM
3
4
1
2
5
1
2
3
OK
Hours
Minutes
1 . . .24 h
0...60 min
OK
01 .01 . . .31 .12
7 .4 .3 Recommended settings according to the heat emitters installation
Very Low Temperture radiators / Floor heating-cooling
Low Temperature radiators
Dynamic radiators or fan coil heaters
Classic radiators
Heating curve slope
Heating curve displacement
Flow temp setpoint mini
Flow temp setpoint maxi
Charging time limitation (DHW)
720
(CC1)
1020
(CC2)
721
(CC1)
1021
(CC2)
740
(CC1)
1040
(CC2)
741
(CC1)
1041
(CC2)
5030 from 0,25 to 0,5
0 factory setting
(17 °C)
50 °C factory setting
(90 mn) from 0,5 to 1,25
0 factory setting
(17 °C) factory setting
(60 °C) factory setting
(90 mn) from 0,4 to 1,1
4
30 or 35 °C
65 °C
40 mn from 1,25 to 3
0 factory setting
(17 °C)
65 °C factory setting
(90 mn)
- 46 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
7 .4 .4 List of function lines (settings, diagnosis, status)
Line Function Setting range or display
Time of day and date
1
U
Hours / Minutes
2
3
5
6
U
U
S
S
Day / Month
Year
Start of Summer time (Day / Month)
End of Summer time (Day / Month)
00:00 23:59
01 01 31 12
1900 2099
01 01 31 12
01 01 31 12
The change of hour will appear at 3:00 first Sunday after the regulated date.
Setting increment
1
1
1
1
1
Basic setting
25 .03
25 .10
Operator Section
20
22
26
27
28
29
44
46
U
S
S
S
I
I
I
I
Language
Info
Operation locking
Programming locking
Direct setting
Temperature units
Pressure units
Operation HC2
Operation HC3/P
English, Français, Italiano,
Nederlands...
Temporary, Permanent
On, Off
Off, On
Automatic storage,
With confirmation
°C, °F bar, psi
Jointly with HC1
Independently
Jointly with HC1
Independently
English
Temporary
Off
Off
With confirmation
°C bar
Jointly with
HC1
Jointly with
HC1
70
S
Display software version
Time program heating / cooling, circuit 1
500
U
Pre-selection (Day / Week)
501
502
503
504
505
506
516
Mon-Sun, Mon-Fri, Sat-Sun,
Monday, Tuesday, …
Mon-Sun
U
1st phase On (start)
U
1st phase Off (end)
U
2nd phase On (start)
U
2nd phase Off (end)
00:00... --:--
00:00... --:--
00:00... --:--
10 min
10 min
10 min
6:00
22:00
--:--
--:--
U
3rd phase On (start)
U
3rd phase Off (end)
U
Default values, Circuit 1
00:00... --:--
00:00... --:--
00:00... --:--
No, Yes
10 min
10 min
10 min
--:--
--:--
No
Yes + OK: The default values memorised in the regulator replace and cancel the customised heating programs.
Your customised settings are therefore lost.
Installation and operating manual "1768 - EN"
- 47 -
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Setting increment
Basic setting
Time program heating / cooling, circuit 2
Only with the 2nd circuit kit option.
520
U
Pre-selection (Day / Week)
521
522
523
524
525
526
536
U
1st phase On (start)
U
1st phase Off (end)
U
2nd phase On (start)
Mon-Sun, Mon-Fri, Sat-Sun,
Monday, Tuesday, …
00:00... --:--
00:00... --:--
00:00... --:--
10 min
10 min
10 min
Mon-Sun
6:00
22:00
--:--
U
2nd phase Off (end)
U
3rd phase On (start)
U
3rd phase Off (end)
U
Default values, Circuit 2
00:00... --:--
00:00... --:--
00:00... --:--
No, Yes
10 min
10 min
10 min
--:--
--:--
--:--
No
Yes + OK: The default values memorised in the regulator replace and cancel the customised heating programs.
Your customised settings are therefore lost.
Time program 4 / DHW
560
561
562
563
564
565
566
576
U
Pre-selection (Day / Week)
U
1st phase On (start)
U
1st phase Off (end)
U
2nd phase On (start)
Mon-Sun, Mon-Fri, Sat-Sun,
Monday, Tuesday, …
00:00... --:--
00:00... --:--
00:00... --:--
10 min
10 min
10 min
Mon-Sun
00:00
05:00
14:30
U
2nd phase Off (end)
U
3rd phase On (start)
U
3rd phase Off (end)
U
Default values
00:00... --:--
00:00... --:--
00:00... --:--
No, Yes
10 min
10 min
10 min
17:00
--:--
--:--
No
Yes + OK: The default values memorised in the regulator replace and cancel the customised heating programs.
Your customised settings are therefore lost.
Holidays, heating circuit 1
(For the Holiday program is active, the heating mode should be on AUTO).
641
642
643
U
Preselection
U
Period Start (Day / Month)
U
Period End (Day / Month)
Period 1 to 8
01 01 31 12
01 01 31 12
648
U
Operating level Frost protection, Reduced
1
1
Period 1
Frost protection
Holidays, heating circuit 2
(For the Holiday program is active, the heating mode should be on AUTO).
If the installation consists of 2 heating circuits (Only with the 2nd circuit kit option).
651
652
653
658
U
U
Preselection
Period Start (Day / Month)
U
Period End (Day / Month)
U
Operating level
Period 1 to 8
01 01 31 12
01 01 31 12
Frost protection, Reduced
1
1
Period 1
Frost protection
- 48 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Setting increment
Basic setting
Heating adjustment, circuit 1
710
712
714
716
720
721
730
740
741
750
U
Comfort setpoint Reduced setpoint…
Comfort setpoint maximum
0,5 °C
20 °C
U
Reduced setpoint
U
Frost protection setpoint
S
Comfort setpoint maximum
I
Heating curve slope
Frost protection setpoint…
Comfort setpoint
4 °C… Reduced setpoint
20 °C 35 °C
0,1... 4
0,5 °C
0,5 °C
1 °C
0,02
19 °C
8 °C
28 °C
0,5
I
Off-set of the heating curve ( figure 48, page 45
) -4,5 °C... 4,5 °C 0,5 °C
0
I
Summer / Winter heating limits 8 °C 30 °C 0,5 °C
18 °C
When the average of the Outdoor temperatures over the past 24 hours reaches 18°C, the regulator switches off the heating
(as an economy measure). During summer mode, the display shows "Eco". This function is only active in automatic mode.
8 °C... Flow temp setpoint max 1 °C
17 °C I
Flow temp setpoint min
(with dynamic radiator, adjust from 30 to 35°C)
I
Flow temp setpoint max Flow temp setpoint min... 70 °C 1 °C
60 °C
Floor heating system = 50 °C / Radiators = 65 °C.
Important Note :
Maximum temperature limitation is not a safety function as required by ground heating.
S
Room influence 1%... 100% 1%
If the installation is fitted with a room thermostat:
This function enables you to choose the ambient temperature's influence on the setting.
If no value is entered, the setting is made based on the temperature control.
If the parameter is set at 100%, the setting is only based on the ambient temperature.
50%
760
780
790
791
800
801
830
834
S
Room temperature limitation 0,5... 4 °C 0,5 °C
0,5 °C
As soon as the room temperature = [Setpoint line
710
(ex. 20°C) + Room temperature limitation setpoint line
760
(ex. 0,5 °C)] > 20,5 °C => The heat pump is stopped.
It restarts when the room temperature falls below the setpoint (in the example, Room temperature < 20,0 °C).
S
Quick setback Off, Down to reduced setpoint,
Down to frost prot setpoint
Off
S
Optimum start control max
(Early start to switch to the comfort setting.)
S
Optimum stop control max (Early stop to switch from the comfort setting to the reduced setting.)
S
Reduced setpoint increase start
S
Reduced setpoint increase end
S
Mixer valve boost
S
Actuator running time
0... 360 min
0... 360 min
-30... 10 °C
-30... 10 °C
0 50 °C
30... 873 s
10 min
10 min
1 °C
1 °C
1 °C
1 s
180 min
30 min
--
-5 °C
0 °C
240 s
Installation and operating manual "1768 - EN"
- 49 -
Air to Water Heat Pump (Split integrated DHW type)
Line
850
Function Setting range or display
Setting increment
I
Floor curing function ( figure 50 )
- Off: Early interruption of the current programme, programme inactive.
- Operational heating.
- Heating ready for occupation.
- Operational heating + ready heating.
- Ready heating + operational heating.
- Manual: Manual mode enables you to programme your own concrete slab drying time.The function ends automatically after 25 days.
Basic setting
Off
55
50
45
40
35
30
25
20
0 1
X
1
5 7 1 5 10 15 18
Heating ready for occupation
Operational heating + Heating ready for occupation
25
figure 50 - Diagram of the concrete slab drying programmes
Day
"
Please comply with the standards and instructions of the manufacturer of the building ! A good performance of this function is only possible with an installation correctly implemented (hydraulic, electricity and adjustments) !
This function can be stopped by anticipation when setting the adjustment on "Off" .
851
I
Floor curing setpoint manually
(if line 850 = manual)
0 95 °C 1 °C
25 °C
This function enables you to set the custom concrete slab drying temperature. This temperature remains fixed.
The concrete slab-drying programme stops automatically after running for 25 days.
856
857
I
Floor curing day current
I
Floor curing day completed
S
Operating mode changeover
0 32
0 32
900
Operating mode at end of concrete slab drying period
Cooling circuit 1
None, Protection mode,
Reduced, Comfort, Automatic
1
Reduced
901
902
903
908
909
912
913
918
919
920
923
924
If the installation is fitted with the cooling kit (Only with the cooling kit option).
U
Operating mode Protection, Automatic, Reduced,
Comfort
U
U
Comfort cooling setpoint
Reduced setpoint
I
Flow temp setp at OT° 25°C
I
Flow temp setp at OT° 35°C
I
Cooling limit at OT°
S
Lock time at end of heating / cooling
17 40 °C
5 40°C
6 35 °C
6 35 °C
8 35 °C
8 100
S
Summer comp start at OT°
S
Summer comp end at OT°
S
Summer comp setp increase
S
Flow temp setp min OT° 25°C
S
Flow temp setp min OT° 35°C
20 50 °C
20 50 °C
1 10 °C
6 35 °C
6 35 °C
0,5 °C
0,5 °C
0,5 °C
0,5 °C
1 h
1 °C
1 °C
1 °C
0,5 °C
0,5 °C
Protection
26 °C
40 °C
4 °C
18 °C
18 °C
24 °C
26 °C
20 °C
16 °C
24 °C
24 h
- 50 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
1090
1091
1100
1101
1130
1134
Line
928
932
938
941
963
Function Setting range or display
S
Room influence
S
Room temp limitation
1... 100 %
If the installation is fitted with a room thermostat:
This function enables you to choose the ambient temperature's influence on the setting.
If no value is entered, the setting is made based on the temperature control.
If the parameter is set at 100%, the setting is only based on the ambient temperature.
0,5... 4 °C
0 20 °C
S
Mixing valve decrease
S
Actuator running time
S
With prim contr / system pump
30... 873 s
No, Yes
Setting increment
1 %
0,5 °C
1 °C
1 s
Basic setting
80 %
0,5 °C
0 °C
240 s
No*
1010
*Basic setting : 1 circuit = No ; 2 circuits = Yes.
Heating adjustment, Circuit 2
Only with the 2nd circuit kit option (If the installation consists of 2 heating circuits).
U
Comfort setpoint
1012
1014
1016
1020
U
U
Reduced setpoint
Frost protection setpoint
S
Comfort setpoint maximum
I
Heating curve slope
Reduced setpoint…
Comfort setpoint maximum
Frost protection setpoint…
Comfort setpoint
4 °C… Reduced setpoint
Comfort temp... 35 °C
0,1... 4
1021
1030
0,5 °C
0,5 °C
0,5 °C
1 °C
0,02
20 °C
19 °C
8 °C
28 °C
0,5
I
Off-set of the heating curve ( figure 48, page 45
) -4,5... 4,5 °C 0,5 °C
0 °C
I
Summer / Winter heating limits 8 30 °C 0,5 °C
18 °C
When the average of the outdoor temperatures over the past 24 hours reaches 18°C, the regulator switches off the heating
(as an economy measure). During summer mode, the display shows "Eco". This function is only active in automatic mode.
1040
1041
1050
1060
1080
I
Flow temp setpoint min
(with dynamic radiator, adjust from 30 to 35°C)
I
Flow temp setpoint max
8 70 °C
8 70 °C
0... 360 min
0... 360 min
-30... 10 °C, --°C
-30... 10 °C, --°C
0 50 °C
30... 873 s
1 °C
1 °C
10 min
10 min
1 °C
1 °C
1 °C
1 s
17 °C
60 °C
Floor heating system = 50 °C / Radiators = 65 °C.
Important Note :
Maximum temperature limitation is not a safety function as required by ground heating.
S
Room influence 1 %... 100 % 1 %
50 %
If the installation is fitted with a room thermostat:
This function enables you to choose the ambient temperature's influence on the setting.
If no value is entered, the setting is made based on the temperature control.
If the parameter is set at 100%, the setting is only based on the ambient temperature.
S
Room temperature limitation 0,5... 4 °C
S
Quick setback Off, Down to reduced setpoint,
Down to frost prot setpoint
0 5 °C
0.5 °C
As soon as the room temperature = [Setpoint line
1010
(ex. 20°C) + Room temperature limitation setpoint line
1060
(ex. 0,5 °C)] > 20,5 °C => The heat pump is stopped.
It restarts when the room temperature falls below the setpoint (in the example, Room temperature < 20,0 °C).
Off
S
Optimum start control max
S
Optimum stop control max
S
Reduced setpoint increase start
S
Reduced setpoint increase end
S
Mixer valve increase
S
Actuator running time
180 min
30 min
--
-5 °C
0 °C
240 s
Installation and operating manual "1768 - EN"
- 51 -
Air to Water Heat Pump (Split integrated DHW type)
1219
1220
1223
1224
1228
1202
1203
1208
1209
1212
1213
1218
Line
1150
1151
Function Setting range or display
Setting increment
I
Floor curing function ( figure 50, page 50
)
- Off: Early interruption of the current programme, programme inactive.
- Operational heating.
- Heating ready for occupation.
- Operational heating + ready heating.
- Ready heating + operational heating.
- Manual: Manual mode enables you to programme your own concrete slab drying time.The function ends automatically after 25 days.
Basic setting
Off
I
Floor curing setpoint manually
(if line 1150 = manual)
0 95 °C 1 °C
25 °C
This function enables you to set the custom concrete slab drying temperature. This temperature remains fixed.
The concrete slab-drying program stops automatically after running for 25 days.
1156
1157
1200
I
I
S
Floor curing day current
Floor curing day completed
Operating mode changeover
0 32
0 32
None, Protection mode,
Reduced, Comfort, Automatic
Operating mode at end of concrete slab drying period.
Cooling circuit 2
1201
If the installation is fitted with the cooling kit (Only with the cooling kit option).
U
Operating mode Protection, Automatic, Reduced,
Comfort
0
Reduced
Protection
1232
1238
1241
1263
U
Comfort cooling setpoint
U
Reduced setpoint
I
Flow temp setp at OT° 25°C
I
Flow temp setp at OT° 35°C
I
Cooling limit at OT°
S
Lock time at end of heating / cooling
S
Summer comp start at OT°
17 40 °C
5 40°C
6 35 °C
6 35 °C
8 35 °C
8 100
20 50 °C
S
Summer comp end at OT°
S
Summer comp setp increase
S
Flow temp setp min OT° 25°C
S
Flow temp setp min OT° 35°C
20 50 °C
1 10 °C
6 35 °C
6 35 °C
S
Room influence 1... 100 %
If the installation is fitted with a room thermostat:
This function enables you to choose the ambient temperature's influence on the setting.
If no value is entered, the setting is made based on the temperature control.
If the parameter is set at 100%, the setting is only based on the ambient temperature.
S
S
Room temp limitation
Mixing valve decrease
S
Actuator running time
S
With prim contr / system pump
*Basic setting : 1 circuit = No ; 2 circuits = Yes.
0,5... 4 °C
0 20 °C
30... 873 s
No, Yes
0,5 °C
0,5 °C
0,5 °C
0,5 °C
1 h
1 °C
1 °C
1 °C
0,5 °C
0,5 °C
1 %
0,5 °C
1 °C
1 s
40 °C
4 °C
18 °C
18 °C
80 %
24 °C
26 °C
20 °C
16 °C
24 °C
24 h
26 °C
0,5 °C
0 °C
240 s
No*
- 52 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Domestic hot water
1600
1610
1612
1620
U
Operating mode
U
Nominal setpoint
Off, On, Eco
Reduced setpoint (line 1612)…
65 °C
The backup electrical system is required to reach this level.
U
Reduced setting 8 °C
Nominal setting (line 1610)
I
Release of DHW load 24h / day
Heating circuit time programme
Programme 4 / DHW
Off-peak tariff (Off-peak)
Programme 4 / DHW and Off-peak
Setting increment
1
1
Basic setting
On
55 °C
40 °C
Programme
4 / DHW
1640
1641
1642
1644
1645
1646
1647
1660
24h / day
: The temperature of the DHW is constantly maintained at the DHW comfort setting.
Heating circuit time programme:
The DHW is produced according to the programming for the ambient temperature
(with 1 hour in advance when switched on).
Programme 4 / DHW:
The DHW programme is separate form the heating circuit programme.
Off-peak tariff* :
The electrical backup heating is only authorised to operate during the off-peak period.
T'prog 4/DHW or low-tariff *:
The electrical backup heating is authorised to operate during the comfort period or off peak.
I
* - Connect the "Power Provider" contact to input EX2 (see
figure 42, page 37 ). In the case of a day /night contract,
the electric back-ups for the DHW tank are subject to the power supplier's tariffs. Switching on the electric back-up for the DHW tank is only authorised during off-peak hours.
I
Legionella function
Off
S
Legionella function periodically
Legionella function weekday
S
Legionella funct time
Off, Periodically (depending line setting 1641),
Fixed weekday (depending line setting 1642)
1 to 7
Monday, Tuesday,...
1 day
7
Saturday
S
Legionella funct setpoint
S
Legionella funct duration
S
Legionella funct circ pump
S
Circulating pump release
Arrêt, Marche
Arrêt
Time program 3/HCP,
DHW release,
Time program 4/DHW,
Time program 5
DHW release
Swimming pool (Only with swimming pool kit option)
2055
U
Setpoint solar heating
2056
2057
2065
2080
U
Setpoint source heating
S
Swi diff source heating
S
Charging priority solar
S
With solar integration
8 80 °C
8 35 °C
0,5... 3 °C
Priority 1, Priority 2, Priority 3
No, Yes
26 °C
22 °C
0,5 °C
Priority 1
Yes
Installation and operating manual "1768 - EN"
- 53 -
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Setting increment
Basic setting
Heat pump (HP)
2803
2843
2844
S
Overrun time cond pump
S
Compressor off time min
S
Switch-off temp max
2862
2873
2882
2884
2916
2920
S
S
Locking time stage 2 / mod
Compressor mod run time
S
Release integr electric flow
S
Release el flow below OT
Electrical release - start-up with outdoor temperature
S
Max setpoint HP DHW charg
S
With electrical utility lock (EX1)
8... 240 s
0... 120 min
8 100 °C
0... 40 min
10... 600 s
0... 500 °Cmin
-30... 30 °C
1 s
1 min
1 °C
1 min
1 s
1 °Cmin
240s
8 min
75 °C
5 min
240 s
100 °Cmin
2 °C
8 80 °C
Locked (Blocked on standby),
Released
60 °C
Released
Released
: HP = ON _ Back-up DHW = off _ 1st back-up HP = off _ 2nd back-up HP = off _ Boiler = ON
Locked (Blocked on standby)
: HP = off _ Back-up DHW = off _ 1st back-up HP = off _ 2nd back-up HP = off _
Boiler = ON
Energy meter
3095 --> 3110 : Not used
3113
U
Energy brought in Kwh
--
Cumulation of total consumed electrical energy.
Electrical energy consumed = Electrical energy absorbed by outdoor unit + electric energy absorbed by the heating electrical backup and / or DHW electrical backup (if installed).
3121 --> 3123 : Not used
3124
3125
3126
U
Energy brought in heating 1 (N - 1)
U
Energy brought in DHW 1
U
Energy brought in cooling 1
3128 --> 3130 : Not used
3131
3132
3133
U
Energy brought in heating 2 (N - 2)
U
Energy brought in DHW 2
U
Energy brought in cooling 2
3135 --> 3137 : Not used
3138
3139
3140
U
Energy brought in heating 3 (N - 3)
U
Energy brought in DHW 3
U
Energy brought in cooling 3
3142 --> 3144 : Not used
3145
3146
U
Energy brought in heating 4 (N - 4)
U
Energy brought in DHW 4
3147
U
Energy brought in cooling 4
3149 --> 3151 : Not used
3152
3153
3154
U
U
Energy brought in DHW 5
U
Energy brought in heating 5 (N - 5)
Energy brought in cooling 5
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Note: "Energy" Counters increment as of 1 July each year.
- 54 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Setting increment
3156 --> 3158 : Not used
3159
3160
3161
U
Energy brought in heating 6 (N - 6)
U
Energy brought in DHW 6
U
Energy brought in cooling 6
3163 --> 3165 : Not used
3166
3167
3168
U
Energy brought in heating 7 (N - 7)
U
Energy brought in DHW 7
U
Energy brought in cooling 7
Kwh
Kwh
Kwh
Kwh
Kwh
Kwh
3170 --> 3172 : Not used
3173
3174
U
Energy brought in heating 8 (N - 8)
U
Energy brought in DHW 8
3175
U
Energy brought in cooling 8
3177 --> 3179 : Not used
3180
3181
U
Energy brought in heating 9 (N - 9)
U
Energy brought in DHW 9
Kwh
Kwh
Kwh
Kwh
3182
U
Energy brought in cooling 9
3184 --> 3186 : Not used
3187
U
Energy brought in heating 10 (N - 10)
3188
3189
3190
3197
Kwh
Kwh
Kwh
U
Energy brought in DHW 10
U
Energy brought in cooling 10
Kwh
Kwh
S
Reset fixed day storage No, Yes
Reset the historical counters (1 to 10). The general counter (parameter 3113) is not reset.
S
Compressor electrical power 0,1...60
0,1
Set the parameter 3197 according to the outdoor unit
WOYG112LHT
WOYG112LCTA
Basic setting
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
No
See table below
3264 --> 3267 : Not used
Installation and operating manual "1768 - EN"
- 55 -
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Setting increment
Basic setting
Additional generator (Boiler connection)
3692
3700
3701
3705
3720
5030
S
S
Release below outdoor temperature
S
Release above outdoor temperature
S
Overrun time
S
Switching integral (for boiler relief)
3723
S
Locking time
Domestic hot water (DHW)
5024
S
Switching diff
S
With DHW charging
- DHW Instantly :
When DHW request, the HP and the boiler are put into operation. The HP will stop when the primary return temperature is over 55 °C.
- DHW Substitute :
If the outdoor temperature is above 2 °C, the operation of the HP when DHW request last 5 minutes at least. The HP operating time can be extended depending on the outdoor temperature. The boiler will activate then.
Charging time limitation
(with dynamic radiator, adjust 40 min)
Locked, Substitute,
Complement, Instantly
-50... 50 °C
-50... 50 °C
0... 120 min
0... 500 °Cmin
1... 120 min
0 20 °C
10... 600 min
1 °C
1 °C
1 min
1 °Cmin
1 min
1 °C
10 min
Substitute
2 °C
--
20 min
100 °Cmin
30 min
7 °C
90 min
5055
5057
5061
S
S
S
Recooling temp
Recooling collector
Electric immersion heater release
10 95 °C
Off, Summer, Always
24h / day, Release of DHW,
Programme 4 / DHW
1 °C
65 °C
Summer
Release of
DHW
Yes
5093 No, Yes
Installation configuration
5700 I
Pre-setting 1,2,3,... 9 1
1
This control enables you to choose one of the 4 pre-selected installation configurations. The hydraulic layouts for the various configurations are detailed in the section: "Installation Configurations".
- Pre-setting 1: 1 heating circuit with or without electrical back-up, with DHW tank.
- Pre-setting 2: 2 heating circuits with or without electrical back-up, with DHW tank.
- Pre-setting 3: Boiler connection and 1 heating circuit and DHW tank.
- Pre-setting 4: Boiler connection and 2 heating circuits and DHW tank.
- Pre-setting 5 and more: Not used.
5710
5711
S
With solar integration
S
Heating circuit 1
S
Cooling circuit 1
Off, On
Off, 4-pipe system cooling,
2-pipe system cooling
On
Off
5715
5716
5731
5740
5806
5811
Set the parameter to
"2-pipe system cooling"
with the cooling kit.
S
Heating circuit 2 Off, On
S
Cooling circuit 2 Off, 4-pipe system cooling,
2-pipe system cooling
Set the parameter to
"2-pipe system cooling"
with the cooling kit.
If the installation consists of 2 heating circuits.
S
DHW controlling element Q3 No charging request,
Charging pump,
Diverting valve
On
Off
Diverting valve
S
Output el imm heater K6 0,1... 99 kW
2
I
5740 = Value of the DHW electrical backup - kW
Type el imm heater flow
S
Output el imm heater K25
1 : 3-stage, 2 : 2-stage excluding,
3 : 2-stage complementary,
4 : Modulating UX
0,1-...99
3 :
2-stage complementary
3
Without electrical backup = 0 ; Single phase electrical backup (Factory setting) = 3 ; 3-phase electrical backup = 9
- 56 -
Installation and operating manual "1768 - EN"
Line
5813
5983
5985
6098
6100
6117
6120
Air to Water Heat Pump (Split integrated DHW type)
5950
5953
5954
5955
5956
5960
5963
5964
5965
5966
5980
5981
5982
Function
S
Output el imm heater K26
Setting range or display
0,1-...99
Setting increment
Basic setting
3
S
Without electrical backup = 0 ; Single phase electrical backup 3 kW = 0 ;
Single phase electrical backup 6 kW (Factory setting) = 3 ; 3-phase electrical backup = 0
Function input H1 (Connector X86, terminals B1 & M)
None
0: None, 1: Op'mode change zones+DHW, 2: Optg mode changeover DHW, 3: Op'mode changeover zones,
4: Op'mode changeover zone 1, 5: Op'mode changeover zone 2, 6: Op'mode changeover zone 3,
8: Error/alarm message, 9: Consumer request VK1, 10: Consumer request VK2, 11: Release swi pool source heat,
13: Release swi pool solar, 14: Operating level DHW, 15: Operating level HC1, 16: Operating level HC2,
17: Operating level HC3, 18: Room thermostat HC1, 19: Room thermostat HC2, 20: Room thermostat HC3,
21: DHW flow switch, 24: Pulse count, 26: Dewpoint monitor, 27: Flow temp setp incr hygro, 30: Swi-on command HP stage 1,
35: Status info suppl source, 36: Charg prio DHW sol fuel boil, 43: Ventilation switch 1, 44: Ventilation switch 2,
45: Ventilation switch 3, 50: Flow measurement Hz, 51: Consumer request VK1 10V, 52: Consumer request VK2 10V,
54: Pressure measurement 10V, 55: Humidity measurement 10V, 56: Room temp 10V, 59: Flow measurement 10V,
60: Temp measurement 10V, 61: Air quality measurement 10V
S
Input value 1 H1
S
Function value 1 H1
S
Input value 2 H1
S
Function value 2 H1
S
Input value 2 H3
10
100
0
0
S
Function input H3 (Connector X86, terminals B2 & M)
None
0: None, 1: Op'mode change zones+DHW, 2: Optg mode changeover DHW, 3: Op'mode changeover zones,
4: Op'mode changeover zone 1, 5: Op'mode changeover zone 2, 6: Op'mode changeover zone 3,
8: Error/alarm message, 9: Consumer request VK1, 10: Consumer request VK2, 11: Release swi pool source heat,
13: Release swi pool solar, 14: Operating level DHW, 15: Operating level HC1, 16: Operating level HC2,
17: Operating level HC3, 18: Room thermostat HC1, 19: Room thermostat HC2, 20: Room thermostat HC3,
21: DHW flow switch, 24: Pulse count, 26: Dewpoint monitor, 27: Flow temp setp incr hygro, 30: Swi-on command HP stage 1,
35: Status info suppl source, 36: Charg prio DHW sol fuel boil, 43: Ventilation switch 1, 44: Ventilation switch 2,
45: Ventilation switch 3, 50: Flow measurement Hz, 51: Consumer request VK1 10V, 52: Consumer request VK2 10V,
54: Pressure measurement 10V, 55: Humidity measurement 10V, 56: Room temp 10V, 59: Flow measurement 10V,
60: Temp measurement 10V, 61: Air quality measurement 10V
S
Input value 1 H3
0
S
Function value 1 H3
0
10
S
Function value 2 H3
100
S
Function input EX1
Electrical utility lock E6
0: None, 1: Electrical utility lock E6, 2: Low-tariff E5, 4: Overload source E14, 5: Pressure switch source E26,
6: Flow switch source E15, 7: Flow switch consumers E24, 8: Manual defrost E17, 9: Common fault HP E20,
10: Fault soft starter E25, 12: Low-pressure switch E9, 13: High-pressure switch E10, 14: Overload compressor 1 E11,
15: Error/alarm message, 16: Mains supervision E21, 18: Pressure diff defrost E28, 19: Pres sw source int circ E29,
20: Flow sw source int circ E30, 21: Smart grid E61, 22: Smart grid E62, 25: Optg mode change HCs, 26: DHW push.
S
Contact type input EX1 Normally-closed contact (NC)
Normally-opened contact (NO)
NO
S
Function input EX2
0: None, 1: Electrical utility lock E6, 2: Low-tariff E5, 4: Overload source E14, 5: Pressure switch source E26,
6: Flow switch source E15, 7: Flow switch consumers E24, 8: Manual defrost E17, 9: Common fault HP E20,
10: Fault soft starter E25, 12: Low-pressure switch E9, 13: High-pressure switch E10, 14: Overload compressor 1 E11,
15: Error/alarm message, 16: Mains supervision E21, 18: Pressure diff defrost E28, 19: Pres sw source int circ E29,
20: Flow sw source int circ E30, 21: Smart grid E61, 22: Smart grid E62, 25: Optg mode change HCs, 26: DHW push.
S
Contact type input EX2
S
Contact type input EX3
Normally-closed contact (NC)
Normally-opened contact (NO)
Normally-closed contact (NC)
Normally-opened contact (NO)
Low-tariff E5
NC
NO
S
Readjustm collector sensor
S
Readjustm outdoor sensor
S
Central setp compensation
S
Frost protection plant
-20... 20
-3... 3 °C
1 100°C
On, Off
0,1 °C
0
0 °C
5 °C
On
Installation and operating manual "1768 - EN"
- 57 -
Air to Water Heat Pump (Split integrated DHW type)
Line Function
6201
6205
6220
6300
S
Reset sensors
S
Reset to default parameters
S
Software version (RVS)
S
Info 1 OEM
6301
S
Info 2 OEM
LPB system
6600
S
Device address
Error
6710
6711
6800
6802
6804
6806
U
Reset Defaut relais
U
Reset HP
S
History 1
S
History 2
S
History 3
S
History 4
S
History 5 6808
6810
6812
6814
S
History 6
S
History 7
S
History 8
6816
6818
S
History 9
S
History 10
Maintenance / special regime
7070
S
HP interval
7071
S
HP time since maint
Reset ? (no, yes)
7073
7141
7142
7150
Setting range or display
No, Yes
No, Yes
0 99
0 65535
0 65535
0 16
No, Yes
No, Yes
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
Time, Date, Error code
--, 1... 240
0 240
Setting increment
1 month
1 month
S
Cur starts compr1/hrs run (since the 6 last weeks)
Reset ? (no, yes)
U
Emergency operation
0 12
Off, On
Off: Heat pump functions normally (with boosters if necessary).
On: Heat pump uses the electric boost system or the boiler connection.
Use the “On” position only in Assist mode or Test mode: may result in high power bills.
S
Emergency operating function type Manual, Automatic
Manual: Emergency mode is not active when a fault occurs (Emergency mode = OFF).
Automatic: Emergency mode is active when a fault occurs (Emergency mode = ON).
In "Automatic" position, the energy cost can be onerous if the error is not detected and eliminated.
I
Simulation outdoor temp -50... 50 °C 0,5
Basic setting
No
No
--
--
--
1
No
No
Manual
--
0
Off
--
0
- 58 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
7911
7912
7913
State
8000
8001
8003
Line Function Setting range or display
Setting increment
Basic setting
Inputs / outputs test
7700
I
Relay test
No test
This consists of instructing the regulator's relays one by one and checking their outputs. This enables you to check that the relays are working and that the cabling is correct. Check that each appliance in the installation is operating correctly.
(0) No test, (1) Everything is on STOP, (2) Relay output QX1 : heat pump CC1 (if 1 circuit ) or heat pump CC2 (if 2 circuits),
(3) Relay output QX2 : Electrical back-up (1st stage) or Boiler connection distribution valve, (4) Relay output QX3 : Electrical back-up (2nd stage) or Boiler connection contact, (5) Relay output QX4 : DHW distribution valve, (6) Relay output QX5 :
DHW Electrical back-up, (7) Relay output QX6 , (8) Relay output QX31 : Heat circ mix valve open Y1 (or control pilot-wire),
(9) Relay output QX32 : Heat circ mix valve close Y2, (10) Relay output QX33 : heat pump CC1 if 2 circuits (mixed circuit, the less hot),
(11) Relay output QX34, (12) Relay output QX35 : Swimming pool distribution valve, (13) Relay output QX21 module 1,
(14) Relay output QX22 module 1, (15) Relay output QX23 module 1, (16) Relay output QX21 module 2, (17) Relay output QX22 module 2, (18) Relay output QX23 module 2, (19) Not used, (20) Not used, (21) Not used.
7710
7716
7722
7723
7724
7725
7804
7805
7806
7807
7858
The display shows the “Key” symbol. Pressing the Info button displays "Error 368".
Warning: The component being tested is receiving electrical power throughout the test.
I
Output UX1 test
I
Output UX2 test
I
Digital output DO2
0... 100%
0... 100%
Off, On
Off, On
1
1
I
Heat pump D3
I
Outputs test UX3 ("Inverter" command)
I
Voltage value U4 (Ux3)
0... 100 %
0... 10 v
I
I
Sensor temperature BX1 (HP flow temperature) -28... 350 °C
I
Sensor temperature BX2 (HP return temperature) -28... 350 °C
Sensor temperature BX3 (DHW temperature)
I
Sensor temperature BX4 (Outdoor temperature)
-28... 350 °C
-28... 350 °C
I
Input signal H3 None, Closed (ooo), Open (---),
Pulse, Frequency Hz, Voltage V
I
Input EX1 (Power shedding, EJP)
I
Input EX2 (Tariffs day/night)
I
Input EX3 (External fault)
0, 230 V
0, 230 V
0, 230 V
None
--
--
--
Off
--
--
--
--
Off
--
--
--
--
8004
8006
8007
8010
8011
8022
8025
I
State heating circuit 1
I
State heating circuit 2
I
State DHW
I
State cooling circuit 1
I
State heat pump
I
State solar
I
State buffer
I
State swimming pool
I
State supplementary source
I
State cooling circuit 2
--
--
--
--
--
--
--
--
--
--
Installation and operating manual "1768 - EN"
- 59 -
Air to Water Heat Pump (Split integrated DHW type)
Line Function Setting range or display
Setting increment
Basic setting
Generator diagnosis
8400
8402
8403
I
Compressor 1
I
Electrical resistance flow 1
I
Electrical resistance flow 2
8406
8407
8410
I
Condenser pump
S
Speed condenser pump
U
Return temp HP
8412
8413
Setpoint (flow) HP
U
Flow temp HP
Setpoint (flow) HP
U
Compressor modulation
8414
8425
8450
8454
8455
8456
8457
I
Modulation electric flow
S
Temp diff condensor
S
Hours run compressor 1
S
Locking time Heat Pump
Reset ? (no, yes)
S
Counter number of locks HP
Reset ? (no, yes)
S
Hours run electrical flow
Reset ? (no, yes)
S
Start counter electrical flow
Reset ? (no, yes)
8730
8731
8732
8740
8743
8749
I
I
Heating circuit pump, circuit 1
I
Mixer valve HC1 open
I
Mixer valve HC1 closed
U
Room temperature 1
Room setting 1
U
Flow temperature 1
Flow temperature setpoint 1
Room thermostat 1
Off, On
Off, On
Off, On
Off, On
0...100%
0 140 °C
0 140 °C
0... 100%
0... 100%
-50... 140 °C
00:00
0... 2730 h
0 65535
0... 2730 h
0 65535
Off, On
Off, On
Off, On
0 50 °C
0 140 °C
No demand, Demand
--
--
--
--
--
--
--
--
Off
--
Off
Off
Off
--
--
--
--
8458
8704
I
State smart grid
8460
I
Heat pump throughput
Diagnostics consumers
8700
U
Outdoor temperature
8701
U
Outdoor temp min
Reset ? (no, yes)
8702
8703
U
Outdoor temp max
Reset ? (no, yes)
I
Outdoor temp attenuated
Reset ? (no, yes)
Draw disabled, Draw free,
Draw wish, Draw forced
0... 65535 l/min
-50... 50 °C
-50... 50 °C
-50... 50 °C
-50... 50 °C
Draw free
--
--
50 °C
-50 °C
--
I
This is the average of the outdoor temperature over a 24-hour period.
This value is used for automatic Summer / Winter switchover (line 730).
Outdoor temp composite -50... 50 °C
--
The mixed outdoor temperature is a combination of the current outdoor temperature and the average outdoor temperature calculated by the regulator. This value is used for calculating the initial temperature.
Off
Off
Off
--
20 °C
--
--
No demand
- 60 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Line
8756
8820
8821
8830
8832
8840
8841
8842
8843
8950
9011
9031
9032
9033
9034
9035
8957
9005
9006
9009
9010
Function
U
Cooling flow temperature 1
Cooling flow temperature setpoint 1
I
DHW pump
I
El imm heater DHW
U
DHW (domestic hot water) temperature
DHW temperature setpoint
I
DHW temp 2
S
Hours run DHW pump
S
Start counter DHW pump
S
Hours run electric DHW
S
Start counter electric DHW
I
Common flow temperature
Common flow temperature setpoint
I
Common flow setpoint, Refrigerant
I
Water pressure 1
I
Water pressure 2
I
Water pressure 3
I
Measurement room temp 1
I
Measurement room temp 2
I
Relay output QX1
I
Relay output QX2
I
Relay output QX3
I
Relay output QX4
I
Relay output QX5
Setting range or display
0 140 °C
Off, On
Off, On
0 140 °C
0 140 °C
0... 2730 h
0 199999
0... 2730 h
0 65535
0 140 °C
0 140 °C
-100... 500 bar
-100... 500 bar
-100... 500 bar
0 50 °C
0 50 °C
Off, On
Off, On
Off, On
Off, On
Off, On
Setting increment
--
On
On
On
Off
Off
--
--
--
--
--
--
--
--
--
--
Basic setting
--
--
Off
Off
--
50 °C
--
--
Installation and operating manual "1768 - EN"
- 61 -
Air to Water Heat Pump (Split integrated DHW type)
8 Overall hydraulic layout
• Configuration 1: 1 heating circuit
Sae AE
- 62 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
• Configuration 2: 2 heating circuits
Sae AE
Installation and operating manual "1768 - EN"
- 63 -
Air to Water Heat Pump (Split integrated DHW type)
9 Electrical wiring diagrams
Option(connector) technical manual
Compressor
Terminal
Active
Filter
Module
Choke coil
Fuse
F4 T 5A - 250 V
Printed Circuit Board
(Main)
Fuse
F2 T 3,15A - 250 V
- 64 -
Color Codes
BK Black
BN Brown
BU Blue
GN Green
GY Grey
OG Orange
RD Red
VT Purple
WH White
YE Yellow
Terminal
Posistor
Terminal
Earth
Earth
Interconnection between the outdoor unit and the hydraulic unit
Power source
230 V
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Inverter PCB assy
Compressor
Filter
PCB assy
RD
WH
BK
P F C
PCB assy
Capacitor
PCB assy
GN
BN
RD
OG
YE
GN
BU
BU
BU
BN
RD
OG
YE
GN
GN
BK
WH
RD
1 2 3 L1 L2 L3 N
BK
BU
WH
Terminal
Power source
3-phase 400 V
Interconnection and the hydraulic unit
Reactors
Fuse
F3
10A - 250 V
F2
3,15A - 250 V
F1
5A - 250 V
Controller PCB assy (Main PCB)
RD
BU
OG
YE
WH
BK
BK
BK
BU
BU
BN
BN
RD
WH
BK
BK
BK
BK
BK
RD
BK
WH
YE
BN
RD
BU
OG
YE
WH
RD
BK
WH
YE
BN
BK
BK
BK
BK
BN
BN
BK pipe exchanger out
Reactor fan
Color Codes
BK Black
BN Brown
BU Blue
GN Green
GY Grey
OG Orange
RD Red
VT Purple
WH White
YE Yellow
Installation and operating manual "1768 - EN"
- 65 -
Air to Water Heat Pump (Split integrated DHW type)
CN21 CN21
Back-up Resistance
- 66 -
Connection to terminal block and power relays
Connection to terminal block and power relays
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Flow sensor
Return sensor
DHW sensor
Ou/ Or
Ou/ Or
EX1 EX2 EX3
BK BN BU
CN21
Safety thermostat
Back-up Resistance
Connection to terminal block and power relays
figure 54 - Electrical wiring, Hydraulic unit High Power integrated DHW 3-phase (Except installer's connections)
Installation and operating manual "1768 - EN"
- 67 -
Air to Water Heat Pump (Split integrated DHW type)
10 Troubleshooting
Depending on whether the fault comes from the outdoor unit or the hydraulic unit, the fault may be indicated by the digital display or the LED on the interface cards.
10 .1 Faults displayed on the hydraulic unit
Faults or breakdowns on the hydraulic unit are indicated by the display on the user interface.
The display shows the symbol.
Press the key for more details on the origin of the fault.
When the error has been resolved, the faults are re-initialised at zero automatically.
Hydraulic unit
: Fault visible on the digital display.
-
60
65
105
121
10
33
44
50
122
127
369
370
441
Error number Error description
No connection.
Outdoor sensor.
Heat pump initial temperature sensor error.
Heat pump return temperature sensor error.
DHW temperature sensor.
Ambient temperature sensor 1.
Ambient temperature sensor 2.
Maintenance message.
Flow temperature for (HC1) not reached.
Flow temperature for (HC2) not reached.
Anti-legionella temperature not reached.
External fault (safety component).
Outdoor unit connection error
(In the start phase, see the para. "Start-up”).
2e zone sensor not configured (if 2nd circuits kit)
Error location
Failure to comply with room thermostat's polarity.
B9
B21
B71
B3
See below.
BX31; Set the parameter 5700 to 2, 4 or 6
Heat pump the error
No
Yes with OT = 0 °C
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
- 68 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
78
84
86
94
95
97
68
71
72
73
74
77
A1
A3
A4
A5
61
62
63
64
65
67
11
23
31
32
41
42
A9
-
Hydraulic unit
: Flashing of the LED visible on the interface card.
6 Flashs
7 Flashes
7 Flashes
7 Flashes
7 Flashes
7 Flashs
7 Flashes
8 Flashes
8 Flashes
9 Flashes
9 Flashes
9 Flashes
10 Flashes
10 Flashes
10 Flashs
10 Flashes
LED display
LED 2 (green)
1 Flash
LED 1 (red)
1 Flash
2 Flashs
3 Flashs
3 Flashs
1 Flash
3 Flashs
4 Flashes
4 Flashes
6 Flashs
6 Flashs
6 Flashes
6 Flashes
6 Flashs
6 Flashs
2 Flashs
1 Flash
2 Flashes
1 Flash
2 Flashs
3 Flashes
4 Flashes
5 Flashs
7 Flashs
8 Flashs
1 Flash
2 Flashes
3 Flashes
4 Flashes
7 Flashs
8 Flashes
4 Flashes
6 Flashes
4 Flashes
5 Flashes
7 Flashes
1 Flash
3 Flashes
4 Flashs
5 Flashes
10 Flashs 9 Flashs
Continuous flashing
Error contents
Pump down operation.
Communication error between Hydraulic unit and Outdoor unit.
Connection forbidden (series error).
Indoor unit power supply abnormal.
Serial communication error between Controller /Interface PCBs.
Heat pump capacity signal error (Open or short).
Hydraulic unit heat-exchange thermistor Error.
Outdoor unit power supply abnormal.
Outdoor unit main PCB error.
Inverter error.
Active filter error.
Outdoor unit IPM error.
Outdoor unit power short interruption error (protective operation).
Outdoor unit magnetic relay error.
Discharge thermistor error.
Compressor thermistor error.
Heat-exchange thermistor (outlet / intermediate) error.
Outdoor thermistor error.
Outdoor unit heat sink temp. thermistor error.
Expansion valve thermistor error.
Current sensor error.
Pressure sensor error / Pressure switch error.
Current trip.
Detection of compressor position error / Compressor start up error.
Outdoor unit fan motor error.
Discharge temperature protection.
Compressor temperature protection.
Outdoor unit pressure error.
Low pressure abnormal.
Current overload error.
-
Continuous lighting
Off
Defrosting.
Installation and operating manual "1768 - EN"
- 69 -
Air to Water Heat Pump (Split integrated DHW type)
10 .2 Information display
Various data can be displayed by pressing the button.
Depending on the type of unit, configuration and operating state, some of the info lines listed below may not appear.
- Possible error messages from the error code list
- Possible service messages from the maintenance code list.
- Possible special mode messages.
- Various data (see below).
Designation
Floor drying current setpoint.
Current drying day.
Terminated drying days.
State heat pump.
State supplementary source.
State DHW.
State swimming pool.
State heating circuit 1.
State heating circuit 2.
State cooling circuit 1.
Outdoor temperature.
Room temperature 1.
Room setpoint 1.
Flow temperature 1.
Flow temperature setpoint1.
Room temperature 2.
Room setpoint 2.
Flow temperature 2.
Flow temperature setpoint 2.
DHW (domestic hot water) temperature.
Heat pump return temperature.
Setpoint (return) HP.
Heat pump flow temperature.
Setpoint (flow) HP.
Swimming pool temperature.
Swimming pool temperature setpoint.
Minimum remaining stop time for compressor 1.
Minimum remaining running time for compressor 1.
8770
8773
8830
8410
8412
8900
-
-
Line
-
-
-
8006
8022
8003
8011
8000
8001
8004
8700
8740
8743
- 70 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Installation and operating manual "1768 - EN"
- 71 -
Air to Water Heat Pump (Split integrated DHW type)
10 .3 Faults displayed on the single phase outdoor unit
To access the electronic board, you must remove the front (right-hand) facing from the outdoor unit.
Faults are coded by LED flashes.
When an error occurs:
- The LED "
ERROR
" (2) blinks.
- Press once on the switch "
ENTER
" (SW3).
- The "
ERROR
" (2) LED blinks several times depending on the error's type (see below).
(1)
(2) (3) (4)
(5)
SW1
SW2
SW3 SW4 SW5
LED and switches
LED display
1 Flash
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
7 Flashes
8 Flashes
9 Flashes
11 Flashes
12 Flashes
13 Flashes
14 Flashes
15 Flashes
16 Flashes
17 Flashes
18 Flashes
19 Flashes
20 Flashes
22 Flashes
- 72 -
figure 55 - Location of switches and LED on single phase outdoor unit
Error contents
Serial forward transfer error.
Discharge thermistor error.
Pressure sensor error.
Heat-exchange thermistor (outlet) error.
Heat-exchange thermistor (intermediate) error.
Expansion valve thermistor error.
Outdoor temperature thermistor error.
Compressor thermistor error.
Heat sink thermistor error.
Discharge temperature protection (permanent stoppage).
Compressor temperature protection (permanent stoppage).
Current trip (permanent stoppage).
Detection of compressor position error (permanent stoppage).
Compressor start up error (permanent stoppage).
Fan motor 1 error (permanent stoppage).
Fan motor 2 error (permanent stoppage).
Inverter error.
Active filter error.
Low pressure abnormal.
Hydraulic unit abnormality condition.
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
10 .4 Faults displayed on the 3-phase outdoor unit
To access the electronic board, you must remove the front (right-hand) facing from the outdoor unit.
Faults are coded by LED flashes.
When an error occurs:
- The LED "
ERROR
" (2) blinks.
- Press once on the switch "
ENTER
" (SW4).
- The "
ERROR
" (2) LED blinks several times depending on the error's type (see below).
LED and switches
Terminal block
figure 56 - Location of switches and LED on 3-phase outdoor unit
(1)
(2)
(3) (4)
LED display
1 Flash
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
7 Flashes
8 Flashes
9 Flashes
10 Flashes
11 Flashes
12 Flashes
13 Flashes
14 Flashes
15 Flashes
16 Flashes
17 Flashes
18 Flashes
19 Flashes
20 Flashes
22 Flashes
Installation and operating manual "1768 - EN"
SW2
SW3 SW4 SW5
figure 57 - LED display on the 3-phase outdoor unit
Error contents
Serial forward transfer error.
Discharge thermistor error.
Pressure sensor error.
Heat-exchange thermistor (outlet) error.
Heat-exchange thermistor (intermediate) error.
Expansion valve thermistor error.
Outdoor temperature thermistor error.
Compressor thermistor error.
Heat sink thermistor (inverter) error.
Heat sink thermistor (P.F.C.) error.
Discharge temperature protection (permanent stoppage).
Compressor temperature protection (permanent stoppage).
Current trip (permanent stoppage).
Detection of compressor position error (permanent stoppage).
Compressor start up error (permanent stoppage).
Fan motor 1 error (permanent stoppage).
Fan motor 2 error (permanent stoppage).
Inverter error.
P.F.C. error.
Low pressure abnormal.
Hydraulic unit abnormality condition.
- 73 -
Air to Water Heat Pump (Split integrated DHW type)
11 Maintenance of the installation
Ensure that the general electrical power supply has been cut off before starting any repair work.
11 .1 Hydraulic checks
"
Warning : If frequent refills are required it is essential that you look for any leaks .
If filling and re-pressurization are required, check what type of fluid has been used initially.
Recommended filling pressure: 1 to 2 bar
(Precise filling pressure is determined by the manometric height of the installation).
Each year,
- Check the expansion vessel pressure (precharge 1 bar) and the correct functioning of the safety valve.
- Verify the safety unit on the cold water supply inlet.
Make it work as prescribed by the manufacturer.
- Check the shut-off.
- Verify the correct functioning of the distribution valve.
11 .2 Maintenance of the DHW tank
Maintenance of the tank must be undertaken once a year
(The frequency may vary according to water hardness).
11 .2 .1 Emptying the hot water tank
- Remove the facade from the hydraulic unit.
- Close the cold water entry into the tank.
- Open a hot water tap and open the water tank emptying valve (ref.
1
).
11 .2 .2 Descaling
- Empty the water tank.
- Remove the hood of the electrical back-up (ref.
2
).
- Disconnect the electrical back-up.
- Unplug the ACI.
- Remove the electrical back-up (ref.
3
).
- Remove any limescale deposits that have built up inside the tank. It is best to let the scale stuck to the walls of the tank: it forms a protective layer.
- Gently remove any limescale deposit on the glove finger. Do not use any metal objects or chemical or abrasive products.
- Replace the joint of the electrical back-up (ref. each time it is dismantled.
4
)
- Replace the electrical back-up and carry out ‘crossed’ locking of the nuts.
- Reconnect the electrical back-up.
- Plug in the ACI.
- Replace the hood of the electrical back-up.
5
1
Close
Open
4
6
3
2
figure 58 - Emptying the hydraulic unit and/or Domestic hot water tank
11 .3 Checking the outdoor unit
- Dust off the heat exchanger if necessary, being careful not to damage the fins.
- Straighten the vanes using a comb.
- Check that there is nothing obstructing the passage of air.
- Check the fan.
- Verify that condensate drain is not obstructed.
• Checking the refrigerant circuit :
- When the refrigerant charge is in excess of 2kg
(>10kW models), it is compulsory to have an approved after sales service check the refrigerant circuit every year (with a certificate of capacity for the handling of
refrigerants) (see para. 10.2, page 70)
- Check the lack of leak (connections, valves…).
11 .4 Electrical checks
- Check connections and possible tightening.
- Check the cables condition and electronic boards.
- ACI light: In normal operation, the light flashes.
- 74 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
12 Maintenance
12 .1 Emptying the hydraulic unit
- Remove the front panel from the hydraulic unit.
- Place the distribution valve in the middle position.
- Open the emptying valve (ref.
5
).
- Open the hydraulic unit’s manual bleed-tap (ref.
6
).
- Open the installation bleed tap.
12 .2 Distribution valve
Carefully comply with the direction for fitting the distribution valve:
Channel
AB
: Inlet to the hydraulic unit .
Open channel
A
: Return from DHW tank.
Open channel
B
: Return from the heating circuit.
12 .3 ACI check
- Check polarity.
- Check voltage: The appliance powered on, the voltage value must be positive and lie between 0 + and
+ 6.5 V dc.
Heating circuit return
Inlet to the
Exchanger
Valve return from DHW tank
Valve motor
figure 59 - Fitting the distribution valve
Check ACI voltage
U = + 0 to + 6,5 V
Connecting
ACI connecting:
-
The
+
on the electrode connector.
figure 60 - ACI check
Installation and operating manual "1768 - EN"
- 75 -
Air to Water Heat Pump (Split integrated DHW type)
13 Quick-start procedure
Before switching on the hydraulic unit:
• Check the electric wiring.
• Check the refrigerant circuit and make sure the gas supply has been performed.
• Check the pressure of the hydraulic circuit (1-2 bar), check that the heat pump is purged, and the rest of the installation.
• Make sure that ALL DIP SW are OFF before starting up
13 .1 Start-up check-list
13 .1 .1 Before starting-up
• Sight checks
Outdoor unit (see chapter
"Installation of the outdoor unit", page 14 ).
Location and fittings, condensate evacuation.
Compliance with distances from obstacles.
• Hydraulic checks
Hydraulic unit (see chapter
"Installing the hydraulic unit", page 16 ).
Connection of pipes, valves and pumps (1 or 2 circuits, DHW).
Installation water volume (expansion vessel of adequate capacity ?).
No leaks.
Main system pressure and degassing (0,3bar > expansion vessel pre-loading).
• Refrigerant connections and checks
(see chapters
"Refrigerant gas connection and filling the installation with gas", page 17
&
"Filling the installation with gas", page 20 ).
Refrigerant circuits control (Sealing respected, no dust and moisture).
Connections between units (pipe length, flare tightening torque...).
Installation of HP, LP pressure switches on "Gas" line (large pipe).
Pump down required.
Nitrogen leak test (~ 10 bar).
Opening of refrigerant valves to outdoor unit.
Refrigerant filling of hydraulic unit and pipes.
• Electrical checks
Outdoor unit (see chapter
"Electrical connections", page 32 ).
Main power supply (230v or 400v).
Protection by rated circuit breaker.
Cable cross-section.
Earth connection.
Hydraulic unit (see chapter
on the hydraulic unit side", page 36
).
Connection with outdoor unit (phase, neutral, earth or 3-phase + earth).
Sensors connection (positioning and connections).
3 way valve and circulators connections.
Power supply and protection of electric auxiliary (option).
OK Non compliant
OK Non compliant Value
OK Non compliant
OK Non compliant Value
OK Non compliant
- 76 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
13 .1 .2 Starting-up
• Quick start-up
(see chapter
& chapiter
"List of function lines (settings, diagnosis, status)", page 47 ).
Engage the installation's main circuit breaker (power supply to the outdoor unit)
2 hours before starting up the tests => Preheating of the compressor.
Turn ON the start/stop switch => Initialisation for a few seconds.
Operation of the circulation pumps.
Outdoor unit starts after 4 mins.
Time, Date and time programs for HC1, (HC2), DHW if different than default values (settings 500 – 576).
Configure the hydraulic circuit (setting 5700).
Ajust the heating curve slope (720; 1020).
Adjust the maximum start setting (741 and 1041).
OK
• Outdoor unit checks
OK
Operation of fan(s), compressor.
Current measurement.
After a few minutes, measurement of air temp. delta.
Check condensation and evaporation pressure/temperature.
• Hydraulic unit checks
OK
After 15 mins of operation.
Primary water temp. delta.
DHW priority (switching of selection valve).
Operation of heating, mixing valve, boiler backup, …
• Regulation system
(see chapter
"Configuring room thermostat", page 41
& chapiter
"List of function lines (settings, diagnosis, status)", page 47 ).
Settings, manipulations, checks.
Set the scheduled periods for heating (500 to 516 / 520 to 536).
Adjust the heating circuit setpoints if different than default values (710-714 ; 1010-1014).
Adjust the DHW setpoints if different than default values (1610-1612).
Setpoint display.
Explanations on use.
The heat pump is ready for operation !
OK
Non compliant
Non compliant Value
Non compliant Value
Non compliant
Installation and operating manual "1768 - EN"
- 77 -
Air to Water Heat Pump (Split integrated DHW type)
13 .2 Settings sheet
Setting Description
Preliminary settings
20 language
Set to.
1
2
3 hour / minutes day / month year
5700 installation config.
Heating circuit No . 1 if 2 circuits = the least warm one (e.g.: floor)
710 comfort setpoint
712
720
741
750
790 / 791
834
850 / 851 reduced setpoint heating curve slope flow temp setpoint max room influence optimis. at switch-on / off servomotor travel time floor drying
Heating circuit No. 2 (with 2 nd
circuit option)
= the warmest one (e.g.: radiators)
1010
1012 comfort setpoint reduced setpoint
1020
1041 heating curve slope flow temp setpoint max
1050 room influence
1090 / 1091 optimis. at switch-on / off
1134 servomotor travel time
1150 / 1151 floor drying
Domestic Hot Water
1610 nominal DHW temp. setpoint
1612
1620 reduced DWH temp. setpoint
DHW release
1640 to 1642 legionella cycle
5024 DHW switch-on differ.
5030
5061 charging time limitation heater release
Menus
operator section time & date time & date time & date configuration
HC1 adjust.
HC1 adjust.
HC1 adjust.
HC1 adjust.
HC1 adjust.
HC1 adjust.
HC1 adjust.
HC1 adjust.
HC2 adjust.
HC2 adjust.
HC2 adjust.
HC2 adjust.
HC2 adjust.
HC2 adjust.
HC2 adjust.
HC2 adjust.
DHW
DHW
DHW
DHW
DHW tank
DHW tank
DHW tank
No. 44
No. 50
No. 60
No. 65
No. 105
No. 121
No. 122
No. 127
Setting Description
Boiler backup
3700 OT.switch-on authoris.
3705 swith-off delay
Miscellaneous
6420 input H33 function
6100 OT sensor correction
Set to.
Menus
addit. gen.
addit. gen.
6120
6205
6220
6711 frost protection on/off reset settings software version reset heat pump
1
configuration configuration configuration configuration configuration error
Cooling
5711 cooling unit
Faults (if a fault occurs, press"Info" key)
No. 10 outdoor sensor
No. 33 flow temp. sensor
2 pipes
configuration
No. 369
No. 370
6711
Heat pump
2844
2884
2920 return temp. sensor
DHW temp. sensor room sensor 1 room sensor 2 maintenance message
HC1 flow T not reached
HC2 flow T not reached leg. prot. T not reached external fault (EX3) outdoor unit connect error reset heat pump switch-off temp max
OT auth. to start elec. aux.
Pk day clear (EX1) rel / lock
error heat pump heat pump heat pump
Swimming pool (with "swimming pool" kit option)
2056 generator setpoint
Outdoor unit faults (see
)
Sw pool
- 78 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
13 .3 Start-up data sheet
Site
Outdoor unit
serial No.
model
Installer
Hydraulic unit
serial No.
model
Refrigerant type Refrigerant charge
Checks
Compliance with positioning distances
Condensate evacuation correct
Electric connections / connections tightnees
No GAS leaks (unit ID No. : )
Installation of refrigerant connection correct (lenght : m)
Reading in HEATING operating mode
Compressor discharge temperature
Liquid line temperature
Condensation temperature
HP = bar
Tank water output temperature
Tank water input temperature
Evaporation temperature
Suction temperature
Battery air input temperature
LP = bar
Battery air output temperature
Hydraulic system of hydraulic unit
Low temp. heating floor
Secondary system LT Radiators fan coils
}
°C
°C
°C
°C
°C
°C
°C
°C
°C
Domestic hot water ; tank type
Estimated water volume of secondary system
Options & accessories :
Power supply for connected electric auxiliary
Operation in cooling mode possible
Location of room sensor correct
Cooling kit
2 zone kit
}
}
}
}
}
}
L
Operating voltage & current on outdoor unit
L/N or L1/N V
L2/N V
L3/N
L/T or L1/T
L2/T
L3/T
N/T
Icomp
V
V
V
V
V
A sub-cooling
ΔT condensation
ΔT secondary
Overheating
ΔT evaporation
ΔT battery
Circulator brand
Details
Type
Control settings
Configuration type
Essential settings kg
°C
°C
°C
°C
°C
°C
Installation and operating manual "1768 - EN"
- 79 -
Air to Water Heat Pump (Split integrated DHW type)
ErP performance values
• ErP Definition
"ErP" includes two directives that are part of the program for the reduction of green house gas emission :
Eco-design directive sets effiency thresholds and prohibits the sale of any product with efficiency lower than the set thresholds.
According to labelling directive, energetic efficiency shall be displayed to encourage end-users to purchase energyefficient products.
• Package fiche (HP models)
"
application 35 °C
G F E D C B A A + A ++ A +++
< 55% ≥ 55% ≥ 59% ≥ 61% ≥ 100% ≥ 107% ≥ 115% ≥ 123% ≥ 150% ≥ 175%
Models Waterstage . . .
Hydraulic unit reference
Seasonal space heating energy efficiency of heat pump
Type of temperature control (* = Outdoor sensor ;**
= Room unit)
HP 11 Single phase type
WGYG140DG6
*classe II
151%
**classe VI
HP 14 Single phase type
WGYG140DG6
*classe II
148%
**classe VI
HP 11 3-Phase
WGYK160DG9
*classe II
154%
**classe VI
HP 14 3-Phase
WGYK160DG9
*classe II
150%
**classe VI
HP 16 3-Phase
WGYK160DG9
*classe II
149%
**classe VI
Bonus
Seasonal space heating energy efficiency of package
under average climate
Energy class of package
2%
153%
A++
4%
155%
A++
2%
150%
A++
4%
152%
A++
2%
156%
A++
4%
158%
A++
2%
152%
A++
4%
154%
A++
2%
151%
A++
4%
153%
A++
Seasonal space heating energy efficiency of package
under warmer climate
Seasonal space heating energy efficiency of package
under colder climate
173%
123%
175%
125%
178%
120%
180%
122%
207%
126%
209%
128%
198%
124%
200%
126%
190%
121%
192%
123%
The energy efficiency of the package of products provided for in this fiche may not correspond to its actual energy efficiency once installed in a building, as the efficiency is influenced by further factors such as heat loss in the distribution system and the dimensioning of the products in relation to building size and characteristics.
Electrical back up heater consumption is taken into account in the performance calculation.
"
application 55 °C
G F E D C B A A + A ++ A +++
< 30% ≥ 30% ≥ 34% ≥ 36% ≥ 75% ≥ 82% ≥ 90% ≥ 98% ≥ 125% ≥ 150%
Models Waterstage . . .
Hydraulic unit reference
Seasonal space heating energy efficiency of heat pump
Type of temperature control (* = Outdoor sensor ;**
= Room unit)
Bonus
HP 11 Single phase type
WGYG140DG6
*classe II
112%
**classe VI
HP 14 Single phase type
WGYG140DG6
*classe II
113%
**classe VI
HP 11 3-Phase
WGYK160DG9
*classe II
112%
**classe VI
HP 14 3-Phase
WGYK160DG9
*classe II
117%
**classe VI
HP 16 3-Phase
WGYK160DG9
*classe II
117%
**classe VI
2% 4% 2% 4% 2% 4% 2% 4% 2% 4%
Seasonal space heating energy efficiency of package
under average climate
Energy class of package
114%
A+
116%
A+
115%
A+
117%
A+
114%
A+
116%
A+
119%
A+
121%
A+
119%
A+
121%
A+
Seasonal space heating energy efficiency of package
under warmer climate
Seasonal space heating energy efficiency of package
under colder climate
122%
102%
124%
104%
121%
102%
123%
104%
138%
102%
140%
104%
139%
102%
141%
104%
143%
102%
145%
104%
The energy efficiency of the package of products provided for in this fiche may not correspond to its actual energy efficiency once installed in a building, as the efficiency is influenced by further factors such as heat loss in the distribution system and the dimensioning of the products in relation to building size and characteristics.
Electrical back up heater consumption is taken into account in the performance calculation.
- 80 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Outdoor sensor included in the package
Controller class
Contribution to engery efficiency
II
2%
Room unit references
Controller class
Contribution to engery efficiency
UTW-C55XA
UTW-C58XD
UTW-C74TXF
UTW-C74HXF
UTW-C78XD
VI
4%
Instructions for the user
Explain to the user how his installation operates, in particular the functions of the room thermostat and the programmes accessible to him from the user interface.
Emphasise that a heated floor has significant inertia and that therefore any adjustments must be made progressively.
Also explain to the user how to check the filling of the heating circuit.
Installation and operating manual "1768 - EN"
"
End of life of the device
Disassembly and recycling shall be handled by a qualified body. Wild disposal is strickly prohibited.
At the end-of-life of the equipment, please contact your installor or any local representant to proceed to disassembly and recycling.
- 81 -
Air to Water Heat Pump (Split integrated DHW type)
- 82 -
Installation and operating manual "1768 - EN"
Air to Water Heat Pump (Split integrated DHW type)
Installation and operating manual "1768 - EN"
- 83 -
Complies with :
- Low voltage directive 2006/95/EC, under standard EN 60335-1 and EN 60335-2-40.
- Electromagnetic compatibility Diretive 2004/108/EC,
- Directive 2006/42/EC Machinery,
- Directive for pressurised equipment 97/23/EC,
- Eco-design directive 2009/125/CE,
- Labelling directive2010/30/CE.
This appliance also conforms to:
- Regulation 842/2006 of the european parliament on certain fluorinated greenhouse gases.
- The standards relating to the product and the testing methods used: Air-conditioners, Refrigerant units and heat pumps with compressor driven by electric motor for heating and Refrigerant EN 14511-1, 14511-2, 14511-3, and 14511-4.
- To standard EN 12102: Air-conditioners, heat pumps and dehumidifiers with compressor driven by electric motor. Measurement of airborne noise. Determination of acoustic power level.
This appliance is marked with this symbol. This means that electrical and electronic products shall not be mixed with general household waste.
European Community countries(*), Norway, Iceland and Liechtenstein should have a dedicated collection system for these products.
Do not try to dismantle the system yourself as this could have harmful effects on your health and on the environment.
The dismantling and treatment of refrigerant, oil and other parts must be done by a qualified installer in accordance with relevant local and national regulations.
This appliance must be treated at a specialized treatment facility for re-use, recycling and other forms of recovery and shall not be disposed of in the municipal waste stream.
Please contact the installer or local authority for more information.
* subject to the national law of each member state
Date of installation :
Contact of your heating technician or your after-sales service.
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Key Features
- Efficient and reliable heating and cooling
- Split integrated DHW type
- Heating only application (No cooling function)
- Cascade connection possible
- Low noise operation (Sound pressure level of only 61 dB)
- Compact and lightweight design
Related manuals
Frequently Answers and Questions
What is the maximum heating capacity of the Fujitsu WGYK160DG9/WOYK160LCTA?
What is the maximum cooling capacity of the Fujitsu WGYK160DG9/WOYK160LCTA?
What is the minimum operating temperature of the Fujitsu WGYK160DG9/WOYK160LCTA?
What is the maximum operating temperature of the Fujitsu WGYK160DG9/WOYK160LCTA?
What is the maximum flow rate of the Fujitsu WGYK160DG9/WOYK160LCTA?
What is the maximum pressure of the Fujitsu WGYK160DG9/WOYK160LCTA?
advertisement