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FLOWSIC600
Gas Flow Meter
FLOWSIC600 DRU-S
Gas flow meter for upstream applications
A D D E N D U M T O O P E R A T I N G I N S T R U C T I O N S
Document Information
Product
Product name: FLOWSIC600 DRU-S
Document ID
Title:
Part No.:
Version:
Release:
Addendum to Operating Instructions
FLOWSIC600
8025324/18BQ
2-1
2020-06
Manufacturer
SICK Engineering GmbH
Bergener Ring 27 · D-01458 Ottendorf-Okrilla · Germany
Phone: +49 35205 52410
Fax:
E-mail:
+49 35205 52450 [email protected]
Trademarks
Windows is a Microsoft Corporation trademark.
Other product names used in this document may also be trademarks and are only used for identification purposes.
Original documents
The English version 8025324/18BQ of this document is an original document from the manufacturer.
SICK Engineering GmbH assumes no liability for the correctness of an unauthorized translation.
Please contact the publisher in case of doubt.
Legal information
Subject to change without notice.
© SICK Engineering GmbH. All rights reserved.
Glossary
Abbreviations used in this manual
DRU D ifferential R eplacement U nit
CBM
CPA
C
C
ondition anada P
B
ased ipeline
M
A aintenance ccessories
LCD
OI
LVF
SPU
TI
L
O
L
S
T iquid iquid ignal
C
V
P rystal perating olume rocessing echnical I
I
D
F isplay nstructions raction
U nit nformation
2 FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH
Warning Symbols
Warning
Warning levels / Signal words
HAZARD
Risk or hazardous situation which
will
result in severe personal injury or death.
WARNING
Risk or hazardous situation which
could
result in severe personal injury or death.
CAUTION
Hazard or unsafe practice which
could
result in personal injury or property damage.
NOTICE
Hazard which
could
result in property damage.
Information Symbols
Important technical information for this product
Important information on electric or electronic functions
Supplementary information
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH 3
Contents
Contents
1
2
Important Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FLOWSIC600 DRU-S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wet gas detection (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Activation of wet gas detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Signalization of wet gas detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH
Important Information
FLOWSIC600
1
Important Information
About this document
For your safety
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH 5
1.1
1.2
Important Information
About this document
This document is a supplement of the currently valid Operating Instructions FLOWSIC600 and may only be used in conjunction with them.
Special instructions for FLOWSIC600 DRU-S in this document overwrite related general information in the FLOWSIC600 operating instructions.
For your safety
NOTICE:
Read the corresponding Operating Instructions carefully before using the
FLOWSIC600 DRU-S.
Special attention must be paid to all safety instructions and warnings for assembly, installation and operation!
6 FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH
FLOWSIC600 DRU-S
FLOWSIC600
2
FLOWSIC600 DRU-S
Product description
Wet gas detection (option)
Installation
Technical data
Dimensional drawings
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH 7
2.1
2.1.1
Figure 1
FLOWSIC600 DRU-S
Product description
Overview
FLOWSIC600 DRU-S is an innovative ultrasonic dual-path gas flow meter for upstream applications based on FLOWSIC600.
With its large measuring span FLOWSIC600 DRU-S covers a wide flow range that usually requires several orifice plates. Due to its special design FLOWSIC600 DRU-S provides reliable measurement performance, with high accuracy without need for a high-pressure flow calibration.
High quality components with superior manufacturing precision and wet-gas robust transducers ensure long-term measurement reliability even in challenging conditions.
FLOWSIC600 DRU-S provides advanced diagnostic capabilities for real-time monitoring of the meter and the process. The ultrasonic measurement principle with direct path layout makes FLOWSIC600 DRU-S virtually maintenance-free – even with high liquid loads.
For further information, please refer to OI FLOWSIC600 chapter 2.
FLOWSIC600 DRU-S
1
2
3
8
5 4
1 Flange
2 Meter body
3 SPU
4 Pressure tap
5 Transducer cover
Technical modifications to FLOWSIC600:
● Wet-gas robust meter design
● Sensors wet-gas robust
● Full bore meter section
● Diagnostic feature wet gas detection (option)
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH
FLOWSIC600 DRU-S
2.2
2.2.1
2.2.2
Table 1
Wet gas detection (option)
FLOWSIC600 DRU-S maintains the diagnostic concept of FLOWSIC600 with self-monitoring and User Warnings (refer to OI FLOWSIC600 chapter 2.3).
Additionally, the FLOWSIC600 DRU-S firmware is equipped with a diagnostic feature for detection of wet gas inside the meter (wet gas detection, patent pending).
The wet gas detection uses real-time monitoring of multiple diagnostic parameters of the
FLOWSIC600 DRU-S in order to identify wet gas conditions (liquids in the gas stream such as liquid hydrocarbons, water and oil). Liquids in the gas stream are usually undesired in the gas production process and may require appropriate actions such as process optimization or consideration for meter readings.
The wet gas detection typically detects wet gas with more than 0.5% of LVF in continuous gas flow conditions.
Since the wet gas detection uses common standard diagnostic meter parameters, the wet gas warning may be activated in parallel to other userwarnings. In this case, a thorough analysis of the operating and process conditions may be beneficial to find the root cause. Consult SICK for support.
Activation of wet gas detection
The wet gas detection feature can be activated via Modbus command (please refer to Short manual modbus FLOWSIC600).
Signalization of wet gas detection
Signalization of wet gas detection
LCD (SPU)
MODBUS Connection
Meter logbook
Warning 2008:
Wet gas
#5069 (Bit 0x00000200UL) (refer to Short manual modbus FLOWSIC600)
Entry in Warning logbook [2] with time stamp “Wet gas indication” (refer to OI FLOWSIC600 chapter 2.4.2).
If the wet gas detection generates a warning frequently, the activation thresholds can be adjusted. Please contact SICK for support.
It is recommended to set the Warning logbook [2] to rolling in order to avoid rapid filling of logbook in this case.
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH 9
2.3
2.3.1
Figure 2
FLOWSIC600 DRU-S
Installation
Mechanical Installation
FLOWSIC600 DRU-S is only suitable for unidirectional use.
Make sure that the meter is mounted in the correct orientation (
tion is marked on the meter body.
For further instructions for mechanical installation please refer to OI FLOWSIC600, chapter 3.3.
NOTICE:
Please note that the default installation instructions for FLOWSIC600 (OI
FLOWSIC600, §3.2.2) are not valid for FLOWSIC600 DRU-S.
Installation scheme
Straight inlet ≥ 20 DN
FLOWSIC600 DRU-S Straight outlet ≥ 5 DN
≥ 3 DN
Pressure tap ½ " NPT female
2.3.2
Electrical Installation
The output configuration of FLOWSIC600 DRU-S can be taken from the instrument datasheet in the manufacturer data record (MDR) and from the wiring diagram inside the rear housing cover.
For instructions on the electrical installation please refer to OI FLOWSIC600, chapter 3.4.
For connection diagrams please refer to OI FLOWSIC600, chapter 7.4.
10 FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH
FLOWSIC600 DRU-S
2.4
Table 2
Technical data
Technical data FLOWSIC600 DRU-S
Meter characteristics and measuring parameters
Measured values Volume flow a.c., volume a. c., gas velocity, sound velocity
Measurement principle Ultrasonic transit time difference measurement
Number of measuring paths
Nominal pipe size
2
2 inch Schedule 80
Measuring medium Natural gas
Measuring ranges 1,2,3 Volume flow a.c.
Repeatability 4
Accuracy
3, 5
Gas temperature
Volume flow [ft³/h]
Volume flow [m³/h]
± 0.2 % of the measured value
4
Q min
140
± 2 % from Q t
to Q max
(± 4 % from Q min to Q t
)
-40 °F ... +212 °F (-40 °C ... +100 °C)
Q t
1,400
40
Operating pressure
Flange connection
70 psi (g) … 1480 psi (g) at 100 °F (5 bar (g) … 102.0 bar (g) at 38 °C)
70 psi (g) … 1350 psi (g) at 212 °F (5 bar (g) … 93.2 bar (g) at 100 °C)
ANSI B16.5, Cl.600 RF
Ambient conditions
Ambient temperature -40 °F ... +140 °F (-40 °C ... +60 °C)
Q max
14,000
400
Storage temperature -40 °F ... +158 °F (-40 °C ... +70 °C)
Ambient humidity ≤ 95 % Relative humidity
Approvals
Ex approvals NEC/CEC Class I, Division 1, Group D T4
Class I, Division 2, Group D T4
Ultrasonic transducers intrinsically safe
Enclosure rating
Outputs and interfaces
Digital outputs
IP66/IP67
Interfaces
Bus protocol
Dimensions and Weight
2 DO and 1 FO:
30 V, 10 mA
Passive, galvanically isolated, Open Collector, fmax = 6 kHz (scalable)
RS-485 (2x, for configuration data output and diagnosis)
MODBUS ASCII, MODBUS RTU
Dimensions (W x H x D) See dimensional drawings
Weight 77 lbs (35 kg)
Electrical connection
Voltage
Power consumption
12 ... 28.8 V DC
≤ 1 W
1 Below Q min reduced accuracy
2 Q max
can be limited by the working pressure and attenuation of the gas medium.
3 Under consideration of installation requirements
4 From Q t
to Q max
and under consideration of installation requirements
5 Verified with pipe configurations according to OIML R-137:2012 Annex B (mild)
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH 11
2.5
Figure 3
Dimensional drawings
FLOWSIC600 DRU-S
FLOWSIC600 DRU-S
A
A
250
(9.54)
B
49.3
(1.94)
C
252
(9.94)
D mm (in).
335
(13.20)
E
165.1
(6.50)
F
228
(8.99)
12 FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH
FLOWSIC600 DRU-S
FLOWSIC600 · Addendum to Operating Instructions · 8025324/18BQ/V2-1/2020-06 · © SICK Engineering GmbH 13
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SICK AG | Waldkirch | Germany | www.sick.com
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