Invacare Action 3 NG, Action XT Service Manual


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Invacare Action 3 NG, Action XT Service Manual | Manualzz

Invacare

®

Action

®

³ NG & Action

®

XT

S E R V I C E M A N U A L

( M A I N T E N A N C E A N D A D J U S T M E N T )

The procedures in this manual MUST be performed by a qualified technician.

1 6 0 6 0 8 4 - E F e b r ua r y 2 0 1 9

TABLE OF CONTENTS

T A B L E O F C O N T E N T S

SECTION 1—TROUBLESHOOTING A N D M A I N T E N A N C E . .................................... .4

General information ............................................................................................................ .4

Troubleshooting. ............................................................................................................... ...4

Maintenance Guidelines ................................................................................................... ...4

Tightened Torques .......................................................................................................... ...5

Suggested Maintenance Procedures ............................................................................. ...5

Stability Warning .............................................................................................................. ...6

SECTION 2—FRONT HANGERS ......................................................................................... ...7

Adjusting Footrest Height ................................................................................................ ...7

Replacing Heel Strap ......................................................................................................... .8

Installing Calf Strap ........................................................................................................... .8

Installing Angle Adjustable Footplate ............................................................................... .9

Adjusting the Legrest Angle ............................................................................................... .9

Adjusting the Footplate Height ........................................................................................... .9

Adjusting Calfpad Height ...................................................................................................10

Adjusting Calfpad Depth ....................................................................................................10

SECTION 3—ARMRESTS ......................................................................................................11

Removing/Installing Removable Armrest (n°1 & n°4) ......................................................11

Adjusting Removable Armrest Height .................................................................................. 11

Removing/Installing Swing Away Armrest (n° 2 & n°3) ......................................................... 12

Replacing Armrest Arm Pad ................................................................................................ 13

SECTION 4—SEAT/BACK ........................................................................................................ 14

Removing Standard Back Canes ......................................................................................... 14

Removing Angle Adjustable Back Canes ............................................................................. 15

Removing/Installing Seat Upholstery ................................................................................... 15

Removing/Installing Standard Back Upholstery ................................................................... 16

Contour (Adjustable) Back Upholstery ................................................................................. 17

Installing/Replacing Contour (Adjustable) Back Upholstery ................................................. 17

Adjusting the Height Adjustable Back .................................................................................. 19

Adjusting the Angle Adjustable Backrest .............................................................................. 19

Installing/Replacing Fixed/Folding backrest ......................................................................... 21

Installing/Replacing Recliner backrests ............................................................................... 21

Installing/Replacing Comfort backrests ................................................................................ 22

Removing/Installing/Adjusting the Back Cane Bracket ......................................................... 23

Installing/Removing Seat Posture Belt ................................................................................. 24

Installing/Removing the Standard Back Brace ..................................................................... 25

Installing/Removing the Folding Back Brace ........................................................................ 26

2 1 6 0 6 0 8 4 - E

TABLE OF CONTENTS

SECTION 5—REAR WHEELS/FRONT CASTERS ................................................................... 27

Removing/Installing Rear Wheels ........................................................................................ 27

Fixed Axles, Transit version.................................................................................................. 27

Quick-Release Axles ........................................................................................................... 29

Adjusting Quick-Release Axles ............................................................................................ 30

Replacing Handrims ............................................................................................................ 30

Adjusting the Wheelbase Length ......................................................................................... 31

Adjusting Rear Wheel Height ............................................................................................... 33

Replacing/Repairing Rear Wheel & Front CasterTire/Tube .................................................. 34

Adjusting Fork Rotation ....................................................................................................... 35

Removing/Installing/Repositioning the Caster Assemblies .................................................. 36

Adjusting Caster Angle ........................................................................................................ 36

Adjusting Caster Assembly Position .................................................................................... 37

SECTION 6—SEAT-TO-FLOORHEIGHT……………………………………………………………...38

Seat Angle .......................................................................................................................... 38

Measuring Seat-to-Floor Height ........................................................................................ .39

Changing Seat-to-Floor Height ......................................................................................... .40

SECTION 7—WHEEL BRAKES ................................................................................................ 41

Adjusting Wheel Brakes .................................................................................................... .42

Replacing Wheel Lock Handle .......................................................................................... .42

Installing/Adjusting Hub Brakes ........................................................................................ .43

SECTION 8—OPTIONS ............................................................................................................ 44

Installing/Adjusting Dual Handrim (DHR) .......................................................................... .45

Installing/Adjusting Headrest ............................................................................................. .46

SECTION 9—ANTI-TIPPERS ................................................................................................... 47

Installing/Adjusting Simple Anti-Tippers ........................................................................... .47

Installing/Adjusting Anti-Tippers with tipping Aid............................................................... .48

Adjusting Anti-Tippers ........................................................................................................ .48

SECTION 10—PERIODIC MAINTENANCE GUIDELINES ........................................................ 50

Initially ................................................................................................................................. 50

Weekly/Monthly/Annually .................................................................................................. 51

3 1 6 0 6 0 8 4 - E

SECTION 1— MAINTENANCE GUIDELINES

S E C T I O N 1 — T R O U B L E S H O O T I N G

A N D M A I N T E N A N C E G U I D E L I N E S

General Information

User manual and pre-sales information:

For pre-sales information and user manual related to this wheelchair, please consult the www.invacare.eu.com website.

NOTE: Please recommend the user to follow the rules mentioned in the User Manual about Maintenance Schedule, Cleaning and Troubleshooting sections.

Troubleshooting:

4

SECTION 1— MAINTENANCE GUIDELINES

C A U T I O N

It is compulsary to use original Invacare spare parts which you can obtain from any

Invacare subsidiaries. A list of spare parts is available at www.invacare.eu.com

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

C A U T I O N

DO NOT over tighten hardware attaching to the frame. This could cause damage to could cause damage to the frame tubing.

Tightening torques

The tightening torques stated in the following table are dependent on the thread diameters for the nuts and bolts for which no special values are determined. All values apply to dry and grease-free threads.

Thread

Tightening torque in Nm mini/max

M4

1,5/3 Nm

M5 M6 M8

3/6 Nm 7/12 Nm 10/20 Nm

M10/12

20/30 Nm

Caution: All other nuts not noted here must be tightened FINGERTIGHT!

Suggested Maintenance Procedures

1. Before using your wheelchair, make sure all nuts and bolts are tight. Check all parts for damage or wear and replace. Check all parts for proper adjustment.

2. Keep quick release axles free of dirt and lint to ensure positive locking and proper operation. Refer to Adjusting Quick Release Axles on section 5.

W A R N I N G

DO NOT use WD-40, 3-in- 1 oil, or other penetrating lubricants on quick-release axles. Otherwise, binding and/or damage to the wheelchair may occur.

3. Clean quick release axles once a week with a Teflon lubricant.

W A R N I N G

DO NOT use your wheelchair unless it has the proper tire pressure (BAR, KPa or P.S.I.).

DO NOT over inflate the tires. Failure to follow these suggestions may cause the tire to explode and cause bodily harm. The recommended tire pressure is on the sidewall of the tire.

4. Recommended tire pressure is listed on the sidewall of the tire (BAR, KPa or P.S.I.).

C A U T I O N

As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced if damaged.

5

SECTION 1— MAINTENANCE GUIDELINES

5. The wheels, casters and tires should be checked periodically for cracks and wear, and should be replaced when necessary.

6. Regularly check for loose spokes in the rear wheels. If loose, have them adjusted.

7. Periodically check handrims to ensure they are secured to the rear wheels. Refer to

Replacing Handrims on section 5.

8. Periodically check caster wheel bearings to make sure they are clean and free from moisture. Use a Teflon ® lubricant if necessary.

9. Check upholstery for sagging, rips or tears.

10. Clean upholstery with mild soap and water.

Stability Warning

The seat height, seat depth, back angle, seating system/upholstery, size/position of the rear wheels, size/position of the front casters, seating options (e.g. headrest, back bag,…) as well as the user condition directly relate to the stability of the wheelchair.

Any change to one or any combination of these factors changes the center of gravity and may cause the wheelchair to increase/decrease in stability.

CASTER SIZE

CASTER POSITION

Seat-to-floor heights have specific positions depending on rear wheel size, rear wheel position, front caster size/position and seat-to-floor angle.

6

SECTION 2—FRONT HANGERS

S E C T I O N 2 — F R O N T H A N G E R S

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

To adjust the leg rest, refer to dedicated paragraphs in user manuals.

A 50 mm clearance between the bottom of the footplate and the ground/floor MUST be maintained at all times.

Adjusting Footrest Height

NOTE: For this procedure, refer to FIGURE 2.1.

1. Remove calf strap, if so equipped.

2. Unscrew locking screw.

3. Position the footrest assembly to the desired height.

NOTE: A 50 mm clearance between the bottom of the footplate and the ground/floor

MUST be maintained always.

4. If the distance between the bottom of footplate and the ground/floor is not 5 mm minimum, adjust footrest tube accordingly.

5. Using the locking screw (M6), secure the footrest tube to the footrest support.

Securely tighten.

6. If necessary, repeat STEPS 2 5 to adjust remaining footrest.

7. Reinstall the calf strap, if so equipped.

Locking screw (M6)

50 mm mini

FIGURE 2.1

Adjusting Footrest Height

7

Replacing Heel Strap

SECTION 2—FRONT HANGERS

NOTE: For this procedure, refer to FIGURE 2.2.

1. Remove the locking screw that secure the footrest tube to the footrest support.

2. Remove the lower footrest assembly.

3. Remove the mounting screw, strap pin that secure the heel strap to the footplate.

4. Slide heel strap over footrest tube.

Locking screw (M6)

NOTE: When securing the heel strap to the footrest assembly, tighten the mounting screw and strap pin until they are secure.

5. Using the mounting screw, strap pin, secure the heel strap to the footplate.

Heel strap

Strap pin

6. Using the locking screw (M6), secure the footrest tube to the footrest support.

Installing Calf Strap

Mounting screw

FIGURE 2.2 Replacing Heel Strap

NOTE: For this procedure, refer to FIGURE 2.3.

1. Secure the optional calf strap around the hanger hook.

Hanger Hook

FIGURE 2.3 Installing Calf Strap

Calf Strap

8

SECTION 2—FRONT HANGERS

Installing Angle Adjustable Footplate

NOTE: For this procedure, refer to FIGURE 2.4.

NOTE: This procedure is for individual Angle and Depth Adjustable Footrests standard version (1) and new version (2) only.

1. Position the angle adjustable footplate on the footrest support tube at the desired height.

2. Using the locking screw, loosely secure the angle adjustable footplate to the footrest support tube.

NOTE: Refer to Adjusting Footrest Height paragraph on page 9.

3. Using the mounting screw, adjust to the desired angle by rotating the footplate and depth by sliding the footplate into the tooth plates support.

4. Using the mounting screw G version (1) or H version (2) , secure the Angle

Adjustable Footplate to the footrest tube. Securely tighten.

5. If necessary, repeat STEPS 1 4 to adjust remaining Angle Adjustable Footplate.

FIGURE 2.4 Installing Angle Adjustable Footplate

Adjusting Elevating Legrest Angle, Height and Calf pad Height/Depth

NOTE: For this procedure, refer to FIGURE 2.5.

Ad justing the Legrest Angle

1. Loosen locking knob D securing the rotating axle of the elevating legrest.

2. Adjust to desired angle, securely engage the locking knob F.

3. If necessary, repeat STEPS 1 2 to adjust remaining elevating legrest angle.

Ad justing the Footplate Height

1. Loosen locking screw B securing the slide tube to the elevating legrest.

9

SECTION 2—FRONT HANGERS

2. Reposition footplate to desired height, securely tighten locking screw B .

3. If necessary, repeat STEPS 1 2 to adjust remaining footplate height.

Adjusting Calf pad Height

1. Loosen the locking button C that secure the calf pad bracket to the elevating legrest assembly.

2. Slide the calf pad bracket up or down until the desired calf pad height is obtained.

3. Tighten the locking button C securing the calf pad bracket to the elevating legrest assembly.

4.

If necessary, repeat STEPS 1 3 to adjust remaining calf pad bracket.

Adjusting Calf pad Depth

1. Remove the mounting screw F that secure the calf pad E to the calf pad bracket.

2. Insert mounting screw F through one of four calf pad bracket mounting holes.

3. Using the mounting screw F , secure the calf pad to the calf pad bracket.

4. If necessary, repeat STEPS 1 3 to adjust remaining calf pad assembly.

FIGURE 2.5 Adjusting Elevating Legrest Height and Calf pad Height/Depth

1 0

SECTION 3—ARMRESTS

S E C T I O N 3 — A R M R E S T S

W A R N I N G

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Removing/Installing and Adjusting Removable Armrests (n°1 & n°4)

NOTE: For this procedure, refer to FIGURE 3.1.

Removing/Installing removable armrest (n°1 & n°4)

NOTE: To remove the removable armrest, reverse this procedure.

1. Previously press on the locking mechanism A located at the bottom of the armrest vertical bracket.

2. Pull /Push the armrest by the arm cushion out of the holder.

3. To adjust how easy or difficult it is to pull/push the armrest out of the holder, change the degree to which the 4 screws

D (M6) are tightened.

Adjusting removable armrest Height

NOTE: For this procedure, refer to FIGURE 3.1.

1. Remove the removable armrest. Refer to

Removing/Installing removable armrest paragraph.

2. Loosen the screw B (M6) in the groove C of the armrest tube.

3. Move the armrest upwards or downwards until you reach the desired height, while keeping screw B (M6) in place (at the top edge of the holder).

4. Tighten firmly the screw B (M6).

5. Perform the setting on both sides.

6. Reinstall the removable armrest. Refer to

Removing/Installing removable armrest paragraph.

FIGURE 3.1

Removable Armrest

1 1

SECTION 3—ARMRESTS

Removing/Installing Swing Away Armrests (n° 2 & n° 3)

Removing/Installing Swing Away Armrest (n° 2 & n° 3)

NOTE: For this procedure, refer to FIGURE 3.2.

Removing Swing Away Armrest

1. Unlock existing armrest assembly by operate the push bracket .

2. Swing back on the existing armrest to remove from the front arm socket.

3. Pull up on the existing armrest to remove from the rear pivot socket.

4. Repeat STEPS 1 3 for opposite side of wheelchair, if necessary.

Installing Swing Away Armrest

1. If necessary, remove existing armrest assembly as describe above .

2. Install new/existing armrest assembly, first into the rear pivot socket and into the front arm socket.

3. Lock new/existing armrest assembly by operate the push bracket .

Make sure that the dog point is properly engaged in its housing.

4. Repeat STEPS 1 3 for opposite side, if necessary.

Push Bracket

Dog point

Rear pivot socket

FIGURE 3.2 Removing/Installing Swing Away Armrest

1 2

SECTION 3—ARMRESTS

Replacing Armrest Arm pad

NOTE: For this procedure, refer to FIGURE 3.3.

1. Remove the mounting screws that secure the arm pad to the armrest assembly.

2. Replace arm pad and securely tighten with the existing mounting screws (M5).

3. Repeat STEPS 1 2 for the opposite side if necessary.

Armpad

Armrest assembly

Mounting screw (M5)

FIGURE 3.3 Replacing Armrest Arm Pad

1 3

SECTION 4—SEAT/ BACK

S E C T I O N 4 — S E A T / B A C K

W A R N I N G

The seat height, seat depth, back angle, seating system, size/position of the rear wheels, size/position of the front casters, seating options (e.g. headrest, back bag, …) as well as the user condition directly relate to the stability of the wheelchair. Any change to one or any combination of the nine may cause the wheelchair to decrease in stability. Refer to table on page 6.

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Removing Back Canes

Removing Standard Back Canes

NOTE: For this procedure, refer to FIGURE 4.1 A.

1. Remove the mounting screw and locknut (M6) that secures the back cane to the back cane bracket.

2. Repeat STEP 1 for the other back cane.

3. Remove the back canes out of the back cane brackets.

FIGURE 4.1 A Removing Standard Back Canes

1 4

SECTION 4—SEAT/ BACK

Removing Angle Adjustable Back Canes

NOTE: For this procedure, refer to FIGURE 4.1 B.

1. Remove the mounting screw and locknut (M6) that secures the back cane to the back cane bracket.

2. Repeat STEP 1 for the other back cane.

3. Remove the back canes out of the back cane brackets.

Back cane

Backrest upholstery

Locknut (M6)

Back cane bracket

Mounting screw (M6)

FIGURE 4.1 B Removing Angle Adjustable Back Canes

Removing/Installing Seat Upholstery

NOTE: For this procedure, refer to FIGURE 4.2, next page.

R e m o v in g S e a t U ph o l s t e r y

NOTE: To install the seat upholstery, reverse this procedure.

1 5

SECTION 4—SEAT/BACK

1. Fold the wheelchair.

2. Remove the mounting screws (Torx) that secures the seat upholstery to the front and back seat rails.

3. Remove the end caps from the front of the seat rails.

4. Slide the seat upholstery out of the seat rails.

FIGURE 4.2 Removing/Installing Seat Upholstery

Removing/Installing Standard Back Upholstery

NOTE: For this procedure, refer to FIGURE 4.3.

Re movi ng Ba c k Upholste r y

NOTE: To Install the Back Upholstery, reverse this procedure.

1. Remove the back canes. Refer to Removing Back Canes paragraph.

2. Remove the mounting screw that secures the back upholstery to the back canes.

Refer to Detail “A”.

3. Remove the back upholstery from the back canes. Refer to Detail “B”.

DET AI L “ A”

D E T AI L “ B ”

Upholstery

Back Cane

FIGURE 4.3 Removing/Installing Standard Back Upholstery

1 6

Contour (adjustable) Back-Upholstery

Contour (adjustable) Tension Strips

The adjuster strips can be adjusted at various levels of tension to accommodate individual end users. In a typical scenario, the bottom two strips can be adjusted tightly to support and/or assist the extensor muscles.

Installing/Replacing Adjustable Back-Upholstery

NOTE: For this procedure, refer to FIGURE 4.4, next page.

Installing

1. Remove the existing back-upholstery from the wheelchair. Refer to

Removing/Installing Standard Back-Upholstery paragraph.

2. Slide each section (anchor loop/adjuster strap) of the adjustable back-upholstery with the grommet hole facing the rear of the wheelchair.

3. Secure the adjustable back-upholstery to the back-canes with the two mounting screws.

NOTE: Clean the upholstery with warm water and mild detergent to remove superficial soil.

W A R N I N G

Ensure that the wheelchair is fully opened, the back brace is fitted and the seat rails properly located. The fastening straps MUST be securely fastened before applying the back-upholstery cover. The Contour (adjustable) back should be checked whenever entering the wheelchair to ensure that the fastening strips are securely fastened.

4. Slip adjuster straps through corresponding anchor loops and adjust the back upholstery. Secure with the fastening strips.

5. Secure the back-upholstery cover (fastening strap) to the back of the adjustable back-upholstery (fastening strap).

6. Flip the back-upholstery cover over the adjustable back-upholstery and secure the fastening strips to the front of the adjustable back-upholstery.

7. Lay the front portion of the back-upholstery cover on the seat upholstery.

8. Adjust the slack in the back upholstery cover and then secure to the seat upholstery.

1 7

SECTION 4—SEAT/BACK

Replacing

1. Lift up on the existing back-upholstery cover and remove the cover from the wheelchair.

2. Remove the two mounting screws and washers that secure the existing adjustable back-upholstery to the back-canes.

3. Slide each section (anchor loop/adjuster strap) of the existing adjustable back-upholstery off the back-canes.

4. Slide each section (anchor loop/adjuster strap) of the new adjustable back-upholstery with the grommet hole facing the rear of the wheelchair.

5. Secure new adjustable back-upholstery to the back-canes with the two mounting screws and washers.

W A R N I N G

Ensure that the wheelchair is fully opened, the back brace is fitted and the seat rails properly located. The fastening strips MUST be securely fastened before applying the back-upholstery cover. The Contour (adjustable) back should be checked whenever entering the wheelchair to ensure that the fastening strips are securely fastened.

6. Slip adjuster strips through corresponding anchor loops and adjust the backupholstery. Secure with the fastening strips.

7. Secure the new back-upholstery cover (fastening strap) to the back of the new adjustable back-upholstery (fastening strap).

8. Flip the new back-upholstery cover over the new adjustable back-upholstery and secure the fastening strips to the front of the new adjustable back-upholstery.

9. Lay the front portion of the new back-upholstery cover on the seat upholstery.

10. Adjust the slack in the new back-upholstery cover and then secure to the seat upholstery.

Back-cane

Back-upholstery cover

Mounting screw

Fastening straps

Back-upholstery

Anchor Loop

Back-upholstery adjuster strap

Adjustable back-upholstery

Fastening straps

FIGURE 4.4 Installing/Replacing

Contour (adjustable) Back Upholstery

1 8

SECTION 4—SEAT/BACK

Adjusting the Height Adjustable Back

NOTE: For this procedure, refer to FIGURE 4.5.

1. Loosen, but DO NOT remove, the height adjustment knobs.

2. Reposition the back canes to the desired height.

NOTE: Both back canes should be adjusted to the same height.

NOTE: DO NOT raise push handles to maximum height when tilting the chair.

3. Tighten the height adjustment knobs.

NOTE: To prevent accidental removal of a back cane, the spring button lock will engage at the full extension of the back cane. To disengage the button, press the button located below the height adjustment, under the upholstery, on the back cane (Detail “A”).

D E T A I L “ A ” - S N A P

B U T T O N L O C K

Back cane

Backrest

Upholstery

Height Adjustment

Knob Location of Snap button lock

(under Upholstery)

FIGURE 4.5 Adjusting the Height Adjustable Backrest cane

Adjusting the Angle Adjustable Backrest

NOTE: For this procedure, refer to FIGURE 4.6, next page.

NOTE: This procedure applies to adjustable angle backs only (refer to detail “A”).

NOTE: The backrest angle adjusts from 15° to +15° (step less).

1. Adjust the back angle thanks to the adjustable screw “A”.

2. Turn Allen key (5 mm) clockwise to obtain a negative angle.

3. Alternatively, turn Allen key (5 mm) under clockwise to obtain a positive angle.

4. Ensure both adjustment to the desired angle are equal on each side of the

Back Cane Bracket. Refer to Detail “B” of FIGURE 4.6

NOTE: Both backrest angle should be set to the same position.

1 9

SECTION 4—SEAT/BACK

+

--

DETAIL « A »

Backrest adjustable

-15°/+15°

DETAIL « B »

Step less adjustment

-15°/+15°

--

+

Allen Key 5 mm

FIGURE 4.6 Adjusting the Angle Adjustable Backrest

Removing/Installing different type of Backrests

NOTE: For this procedure, refer to FIGURE 4.7 (next page).

Folding b a ckr e s t

NOTE: To Install the Fixed/Folding backrest, reverse this procedure from STEP 3 to 1.

1. Remove the back-cane bracket. Refer to Removing Back Cane Bracket paragraph.

2. Pull up on the seat upholstery.

3. Remove the two mounting screws and locknuts (M6) that secure the back-cane bracket to the wheelchair frame.

4. Install the new set including the appropriate backrest upholstery

NOTE: Both back canes should be set to the same adjustment hole.

2 0

SECTION 4—SEAT/BACK

Backrest Cane

Back Cane

Bracket

Mounting

Screws

FIGURE 4.7 Fixed/Folding Backrest

Removing/Installing different type of Backrests

Re cline r bac k re st ( Mech a nic a l a nd Gas str ut v er sions)

NOTE: For this procedure, refer to FIGURE 4.8.

To Install the Recliner backrest, reverse this procedure from STEP 1 to 3.

1. Remove the back-cane bracket. Refer to Removing Back-Cane Bracket paragraph.

2. Pull up on the seat upholstery.

3. Remove the two mounting screws and locknuts that secure the back-cane bracket to the wheelchair frame.

4. Install the new set including the appropriate backrest upholstery

NOTE: Both back canes should be set to the same adjustment hole.

Backrest Cane

Back-Cane

Bracket Mounting

Screws

FIGURE 4.8 Recliner Backrests

2

1

SECTION 4—SEAT/BACK

Removing/Installing different type of Backrests

Com for t backr es t (Mecha nical an d Ga s st rut v er s ions)

NOTE: For this procedure, refer to FIGURE 4.9.

To Install the Comfort backrest, reverse this procedure from STEP 1 to 3.

1. Remove the back-cane bracket. Refer to Removing Back Cane Bracket paragraph.

2. Pull up on the seat upholstery.

3. Remove the two mounting screws and locknuts that secure the back-cane bracket to the wheelchair frame.

4. Install the new set including the appropriate backrest upholstery and shell

(Refer to user guide to lock and unlock the complete backrest upholstery)

NOTE: Both back canes should be set to the same adjustment hole.

Backrest

Upholstery

Comfort

Shell

Backrest Cane

Mounting

Screws

Back-Cane

Bracket

FIGURE 4.9 Comfort Backrests

2 2

SECTION 4—SEAT/BACK

Removing/Installing/Adjusting the Back-Cane Bracket

NOTE: For this procedure, refer to FIGURE 4.10.

NOTE: To install the back-cane bracket, reverse this procedure.

4. Remove the back canes. Refer to Removing Back Canes paragraph.

5. Pull up on the seat upholstery.

6. Remove the two mounting screws and locknuts that secure the back-cane bracket to the wheelchair frame.

7. Do one of the following:

To Remove: the back-cane bracket by sliding it off the back of the wheelchair frame.

To Adjust: slide the back-cane bracket to one of the four adjustment holes on the bracket.

NOTE: Both back canes should be set to the same adjustment hole.

Back-Cane

Bracket

Mounting

Screws

Adjustment

Holes

Locknuts

FIGURE 4.10 Removing/Installing/Adjusting the Back Cane Bracket

2

3

SECTION 4—SEAT/BACK

Installing/Removing Seat Posture Belt

NOTE: For this procedure, refer to FIGURE 4.11.

1. Remove seat cushion from wheelchair, if necessary.

2. Remove the mounting screw and locknut that secures the seat posture belt half to the back-cane bracket.

3. Repeat STEP 2 for opposite side, if necessary.

4. Do one of the following:

To install the seat posture belt, proceed to STEP 6.

Remove the existing seat posture belt from the wheelchair.

5. Engage the two halves of the new seat posture belt.

6. Align the mounting holes on the back-cane bracket and one end of the new seat posture belt.

7. Secure the new seat posture belt to the wheelchair frame with one mounting screw and washer. Tighten securely.

8. Repeat STEPS 6 and 7 for the opposite side of the seat posture belt.

9. Reinstall seat cushion onto wheelchair, if necessary.

NOTE: Seat upholstery removed for clarity.

Mounting screw (M5)

Seat Posture belt Half

Back-Cane

Bracket

Seat Posture belt Half

FIGURE 4.11 Installing/Removing Seat Posture Belt

2 4

SECTION 4—SEAT/BACK

Installing/Removing the Standard Back Brace

W A R N I N G

If a back brace is already installed, you don’t have to re-install the back cane inserts (for fixed backrest canes only).

After ANY adjustments, repair or service and before use, make sure all attaching hardware is fitted and tightened securely - otherwise injury or damage may occur.

NOTE: For this procedure, refer to FIGURE 4.12.

NOTE: To remove the back brace, reverse this procedure.

1. Remove the end caps from the back canes.

2. Remove the handles from the back canes (Cut the handle lengthwise thanks to a sharp tool).

3. Install the inserts into the canes (fixed backrest canes only).

4. Secure the inserts with mounting screws (fixed backrest canes only).

5. Install the handles on the back canes (Previously, spray a solution of neutral alcohol inside the handle and settle it immediately on the back cane).

6. Align the back brace ends with the handles of the back canes.

7. Secure the back brace to the back canes with the hand screws.

Hand Screws

Back Brace

Handle

Back Canes

FIGURE 4.12 Installing/Removing the Back brace

2

5

SECTION 4—SEAT/BACK

Installing/Removing the Folding Back Brace

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

NOTE: For this procedure, refer to FIGURE 4.13.

NOTE: To remove the folding back brace, reverse this procedure.

5. Remove the upholstery from the back canes.

6. Install the 2 mounting screws (M5) through the holes of the back cane and into the plastic inserts.

7. Secure the back brace to the back canes with the mounting screws (M5).

8. Reinstall back upholstery onto wheelchair.

Back cane

Mounting screws (M5)

Plastic insert

Joint

FIGURE 4.13 Installing/Removing the Folding Back Brace

2 6

SECTION 5—REAR WHEELS/FRONT CASTERS

SECTION 5—REAR WHEELS/FRONT CASTERS

W A R N I N G

The seat height, seat depth, back angle, seating system, size/position of the rear wheels, size/position of the front casters, seating options (e.g. headrest, back bag, …) as well as the user condition directly relate to the stability of the wheelchair. Any change to one or any combination of the nine may cause the wheelchair to decrease in stability.

After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Removing/Installing Rear Wheels

W A R N I N G

If changing the size of the rear wheel or the seat-to-floor height, this procedure must be performed by a qualified technician.

F i x e d Ax l e s , T r a n s i t v e r s i o n

NOTE: For this procedure, refer to FIGURE 5.1. (See next page)

Removing rear wheels

1. 12”; remove the fixed axle, washers, dust cap and locknut that secure rear wheel to the axle brackets. Remove existing rear wheel from the wheelchair.

2. Install new/existing rear wheel onto wheelchair. Refer to Installing Transit Kit paragraph, see STEPS 3-6 only.

3. 24” or 22”; remove the complete wheel and the axle bracket from the axle plate.

Refer to Removing/Installing Rear Wheels paragraph.

Installing Transit Kit

1. Always make sure that the axle plate is in the passive position on both sides, refer to

Adjusting the Wheel Base Length paragraph.

2. Install the axle bracket and anti-tippers bracket with the Axle brackets Hardware

3. Install fixed axle through washer, new/existing rear wheel and axle bracket.

4. Securely tighten with the existing fixed axle locknut. Torque to 25 Nm.

5. Fixed and adjust the transit brake with its brake hardware, adjust the distance between the brake shoe and the wheel, see Adjusting Wheel Brake paragraph.

6. If necessary, repeat STEPS 1 5 for opposite rear wheel.

NOTE: Both Axle brackets should be set at the same position. Head of bottom mounting screws needs to be on the outside position.

2

7

SECTION 5—REAR WHEELS/FRONT CASTERS

Transit Brake

Brake Hardware

Axle Brackets

Hardware

Anti-Tippers

Bracket

Fixed Axle

Axle Brackets

Locknut

Washers

Dust Cap

FIGURE 5.1

Removing/Installing Rear Wheels

NOTE: To obtain the desired front seat to floor height (for details, see Seat-to Floor

Height paragraph), it will be necessary to perform one or both of the following:

Changing the mounting position on the fork. Refer to

Removing/Installing/Repositioning the Caster Assemblies paragraph.

Changing the fork size or adding/removing height adjustment spacers. Refer to

Adjusting Forks paragraph.

• Changing the rear height positioning and /or the seat angle. Refer to the table below.

2 8

1 = 46cm

2 = 48.5cm

3 = 51cm

1

2

3

POSITION 1

POSITION 2

SECTION 5—REAR WHEELS/FRONT CASTERS

Quick-Release Axles

NOTE: For this procedure, refer to FIGURE 5.2.

Removing

1. Hold the centre of the rear wheel and push in the tip of the quick release axle.

2. Pull the quick release axle and rear wheel out of the axle bracket on the wheelchair frame.

3. Push in the tip of the quick release axle again and pull the quick release axle out of the existing rear wheel.

4. Install new/existing rear wheel onto wheelchair. Refer to Removing/Installing Rear

Wheels paragraph.

W A R N I N G

Make sure the detent pin and locking pins of the quick-release axle are fully released before operating the wheelchair.

The locking pins MUST be protruding past the inside of rear wheel hub for a positive lock.

Keep locking pins clean.

Invacare recommends inserting quick-release axles with the head end to the inside of the wheelchair to prevent accidental release during contact leisure activities.

Installing

1. Install the existing quick release axle through the new/existing rear wheel.

2. Install the new/existing rear wheel and quick release axle into the axle bracket on the wheelchair frame.

3. Refer to Adjusting Quick Release Axles paragraph if the locking pins are not protruding past the inside of the axle bushing or there is too much movement of the rear wheel assembly in a back and forth position.

2 9

Quick Release Axle

FIGURE 5.2 Removing/Installing Rear Wheels

SECTION 5—REAR WHEELS/FRONT CASTERS

Adjusting Quick-Release Axles

NOTE: For this procedure, refer to FIGURE 5.3.

1.

Remove rear wheel and quick release axle from the wheelchair. Refer to

Removing/Installing Rear Wheels paragraph.

2.

Depress detent pin in the quick release axle and slide the quick release axle through the rear wheel hub.

3.

Release detent pin to ensure that the locking pins are fully released.

4.

Increase or decrease end play by adjusting the locknut on the end of the quick release axle.

Wheelchair Frame

W A R N I N G

Make sure the detent pin of the quick release axle is fully released

BEFORE operating the wheelchair.

Keep locking pins clean.

Locknut

5. Reinstall rear wheel onto the wheelchair. Refer to

Removing/Installing Rear Wheels paragraph.

6. Repeat STEPS 4 5 until the quick release axle detent pins are fully released past the wheelchair frame.

Quick-Release

Axle Bracket

Quick-Release

Axle

FIGURE 5.3 Adjusting Quick-Release Axles

Replacing Handrims

NOTE: for this procedure, refer to FIGURE 5.4.

NOTE: To replace the handrim, use 8 new mounting pre-glued screws (M5).

1. Remove the rear wheel from the wheelchair. Refer to Removing/Installing Rear

Wheels paragraph.

2. Remove the mounting screws that secure

Mounting screw (M5) the existing handrim to the rear wheel.

3. Remove the existing handrim.

4. Install the new handrim and secure to the rear wheel with the new mounting pre-glued screws (M5).

5. The space between the rim and handrim can be adjusted thanks to the different length of the plastic spacers.

6. Reinstall the rear wheel to the wheelchair.

7. Repeat STEPS 1 to 6 for opposite wheel, if if necessary

Plastic spacers

Handrim

FIGURE 5.4 Replacing Handrims

3 0

SECTION 5—REAR WHEELS/FRONT CASTERS

Adjusting the Wheelbase Length

NOTE: For this procedure, refer to FIGURES 5.5 a; (A, B, C & D Positions), 5.5 b (Active

Position) & 5.5 c (Very Active Position)

1.

Remove the wheel. Refer to Removing/Installing Rear Wheels paragraph.

2.

Remove the two mounting screws that secure the top and bottom of the axle plate to the wheelchair frame ( A, B, C & D Positions ). Remove the four mounting screws that secure the top and bottom of the axle plate to the wheelchair frame (Active Position

& Very Active Position).

C A U T I O N

The top of the axle plate must remain on the plastic seat bracket.

Otherwise, scratching and slight frame damage may occur.

3.

Align the axle plate with one of four adjustment holes. There are 4 positions possible:

Factory setting for Fixed backrest is Standard position “A”, for Recliner backrest is

Passive position “B”. Refer to detail “A” next page.

High Active position “C” and Medium position “D” (these positions are not a factory setting).

W A R N I N G

The two mounting screws need to be two adjustment holes apart to maintain frame integrity (A, B, C & D Positions).

The four mounting screws need to be four adjustment holes apart to maintain frame integrity (Active Position & Very Active Position).

Respect factory settings related to backrest type (Standard “A” for Fixed, Passive

“B” for Recliner), refer to detail “A” of FIGURE 5.6.and to seat depths (400 mm or

450 mm).

High Active position “C” and Medium position “D” (not factory settings) of the axle plates directly relate to the stability of the wheelchair. Any change to one or any combination of the 4 positions may cause the wheelchair to increase/decrease in stability.

Anti-tippers can be fitted to secure the stability if required. Refer to SECTION 9.

NOTE: When using the last adjustment position, the existing mounting screw needs to be switched to the front of the back-cane bracket.

4.

Repeat STEPS 1 to 3 for the other axle plate.

NOTE: Both axle plates should be set at the same position. Head of bottom mounting screws needs to be on the outside position.

3

1

SECTION 5—REAR WHEELS/FRONT CASTERS

Axle Plate

Standard

Adjustment Holes 2 Mounting

Screws (M6)

FIGURE 5.5 a

Adjusting the Wheelbase Length

A, B, C & D Positions

Back Cane

Bracket

FIGURE 5.5 b

Adjusting the Wheelbase Length

Active Position

4 Mounting

Screws (M6)

Back Cane

Bracket

A B

Adjustment Holes

Axle Plate

Active

4 Mounting

Screws (M6)

Adjustment Holes

FIGURE 5.5 c

Adjusting the Wheelbase Length

Very Active (A) & Passive (B) Positions

3 2

Axle Plate

Very Active

SECTION 5—REAR WHEELS/FRONT CASTERS

DETAI L “A” Factory Setting

Seat Depth =

40 cm +/- 1cm

C

D

A

B

Seat Depth =

45 cm +/- 1 cm

FIGURE 5.6 4 Possible Positions of Wheel Plate

Adjusting Rear Wheel Height

NOTE: For this procedure, refer to FIGURE 5.7.

1.

Remove the rear wheel. Refer to Removing/Installing Rear Wheels paragraph.

2.

Remove the locknut and washer that secures the axle bracket to the axle plate

3.

Align the axle bracket with one of the five adjustment holes on the axle plate.

4.

Secure the axle bracket to the axle plate, at the desired height, with the locknut and washer.

5.

Install the rear wheel. Refer to Removing/Installing Rear Wheels paragraph.

6.

Repeat STEPS 1 to 5 for the other rear wheel.

NOTE: Both rear wheels should be set at the same position.

3

3

SECTION 5—REAR WHEELS/FRONT CASTERS

FIGURE 5.7 Adjusting Rear Wheel Height

Replacing/Repairing Rear Wheel & Front Caster

Tire/Tube

C A U T I O N

As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced when necessary.

3 4

Adjusting Fork Rotation

SECTION 5—REAR WHEELS/FRONT CASTERS

W A R N I N G

Caster angle vertical axis MUST be at 90° +/- 1° from the ground, if not a flattering risk may occur. Both caster assemblies should be at the same angle.

After ANY adjustments, before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

NOTE: For this procedure, refer to FIGURE 5.8.

1. Remove the dust cover from the caster head tube .

2. To properly tighten caster journal system and guard against flutter, perform the following check:

A. Tip back the wheelchair to floor.

B. Pivot caster fork assemblies in rear position

C. Push caster to initiate clockwise movement

D. Let caster fork assembly rotate freely, if not change the upper specific bearing.

3. Adjust locknuts to appropriate torque (50/60 Nm) with a 19 mm socket wrench, do not overtight the locknut.

4. Test wheelchair for manoeuvrability.

5. Snap dust cover into the caster head tube.

6. Perform STEPS 1 to 5 on the other side.

Dust cover

Locknut

Specific

Bearing

Caster

Head tube

Fork

Vertical Axle

FIGURE 5.8 Adjusting Fork Rotation

3 5

SECTION 5—REAR WHEELS/FRONT CASTERS

Removing/Installing/Repositioning the Caster

Assemblies

NOTE: If replacing a front caster note the mounting position of the existing front caster for installation of the new front caster.

NOTE: If repositioning front casters or replacing the existing front caster with a caster of a different size, refer to Changing Front Seat to Floor Height paragraph to determine the front caster position needed for the required front seat-to floor height.

NOTE: Both front casters MUST be the same size and adjusted to the same height.

NOTE: For this procedure, refer to FIGURE 5.9.

Removing Front Wheel

1.

Remove the mounting bolt (5 mm Allen key), axle spacers (if present) that secure the front wheel to the fork.

2.

Remove the wheel from the fork.

Installing Front Wheel

Axle Spacers

(if present)

1. Using the mounting bolt (5 mm Allen key),

Fork

Wheel axle spacers (if present), secure the wheel to the desired wheel mounting position.

2. Ensure fork stem is perpendicular to the flat surface.

Refer to Adjusting Caster Angle paragraph.

Mounting Bolt

FIGURE 5.9 Caster Assembly

Adjusting Caster Angle

NOTE: For this procedure, refer to FIGURE 5.10, next page.

1. Remove the two mounting bolts (5 mm Allen key) that secure the caster head tube assembly to the wheelchair frame.

NOTE: To adjust the caster angle on both sides, use 4 new mounting pre-glued bolts

(M6).

2. Slide down the angle plates set (upper plate and lower plate) from the caster head tube.

3. Adjust the angle plates set to the desired angle by setting the lower plate as shown on Detail “A”.

4. Insert the angle plates set into the caster head tube.

NOTE: Both casters head tube should be set at the same angle.

5. Tighten the new mounting pre-glued bolts (13/14 Nm) that secure the caster head tube assembly to the wheelchair frame

3 6

SECTION 9—REAR WHEELS/FRONT CASTERS

DETAIL «A»

Caster

Head Tube

RH

Mounting pre-glued

Bolts

Front RH

Upper Plate Lower Plate

FIGURE 5.10 Adjusting Caster Angle

Adjusting Caster Assembly Position

NOTE: For this procedure, refer to FIGURE 5.11.

1. Remove the two mounting bolts that secure the caster head tube assembly to wheelchair frame.

NOTE: To adjust the caster position on both sides, use 4 new mounting pre-glued bolts

(M6).

2. Move the caster head tube assembly to one of two positions. Refer to Detail “A” of

FIGURE 5.11. Always check that the plastic insert is present before tightening the mounting screws.

NOTE: Both caster head tube assemblies should be set at the same position.

3. Tighten the new mounting pre-glued bolts (13/14 Nm) that secure the caster head tube assembly to the wheelchair frame.

4. Repeat STEPS 1 to 3 for the other caster head tube assembly.

Mounting pre-glued

Bolts

DETAIL «A»

Position P2 Position P1

Caster

Head Tube

RH

Plastic insert

F I G U R E 5 . 1 1 Adjusting Caster Assembly Position

3 7

SECTION 6—SEAT-TO-FLOOR HEIGHT

SECTION 6—SEAT-TO-FLOOR HEIGHT

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

S e a t A n g l e

NOTE: For this procedure, refer to FIGURE 6.1.

NOTE: Refer to Measuring Seat to Floor Height paragraph for measuring instructions.

NOTE: Invacare recommends that the rear seat to floor height be AT LEAST 25 mm shorter than the front seat to floor height. Otherwise a forward seat angle can occur.

Subtract the rear seat to floor height measurement from the front seat to floor height measurement to determine the amount of seat angle as shown in the example in

FIGURE 6.1.

Seat Depth

= 450 mm

Rear

Seat-to-Floor Height

Front

Seat-to-Floor Height

E xa m p le :

510 mm Front Seat-to-Floor Height

- 485 mm Minus Rear Seat-to-Floor

Height (3° +/-1° ) Equals Seat Angle

FIGURE 6.1 Seat Angle

W A R N I N G

Because of the parts mechanical tolerances and all adjustments possible

(+/- 1°) the seat angles possible are 0° +/-1° or 3° +/-1° or 6° +/-1° depending of the wheelchair assembly. Refer to table “Seat-to-floor heights” paragraph.

3 8

SECTION 6—SEAT-TO-FLOOR HEIGHT

Measuring Seat-to-Floor Height

NOTE: For this procedure, refer to FIGURE 6.2.

NOTE: All measurements are in millimetres. The front and rear seat to floor heights are approximate to 6.5 mm due to tire wear and air pressure.

Measuring Front Seat-to-Floor Height

Front Seat to Floor Height: Measure the distance between the front of the seat upholstery and the ground/floor.

Measuring Rear Seat-to-Floor Height

NOTE: The rear seat to floor heights are based on pneumatic tires and pneumatic tires with flat free inserts. If wheelchair is equipped with urethane tires, subtract 6.5 mm from the measurement.

Rear Seat to Floor Height: Measure distance between the rear of the seat upholstery and the ground/floor.

Rear

Seat-to-Floor Height

Front

Seat-to-Floor Height

FIGURE 6.2 Seat Angle

Changing Seat-to-Floor Height

W A R N I N G

The seat height, seat depth, back angle, seating system, size/position of the rear wheels, size/position of the front casters, seating options (e.g. headrest, back bag, …) as well as the user condition directly relate to the stability of the wheelchair. Any change to one or any combination of these factors changes the center of gravity and may cause the wheelchair to increase/decrease in stability. Refer table on page 6.

Always check caster vertical axis is to 90° +/-1° from the ground.

NOTE: For this procedure, refer to the table to determine adjustment(s) necessary to achieve desired front seat to floor height.

3 9

SECTION 6—SEAT-TO-FLOOR HEIGHT

NOTE: To obtain the desired front seat to floor height, it will be necessary to perform one or both following:

Changing the caster size and/or mounting position on the fork, and/or seat angle

Refer to Removing/Installing/Repositioning the Caster Assemblies paragraph.

Changing the fork size or adding/removing height adjustment spacers. Refer to

Adjusting Forks paragraph.

Changing the rear wheel size. Refer to Removing/Installing Rear Wheels paragraph.

• Changing the rear height positioning. Refer to Adjusting Rear Wheel Height paragraph.

CHANGING SEAT-TO-FLOOR HEIGHT

Front

Seat

Height

510 mm

485 mm

460 mm

435 mm

410 mm

385 mm

360 mm

Front caster

8"

Caster

Position

P2

P2

P1

Fork

Type

60

N/A

Wheel

Fixation

3

2

2

Caster

Position

P2

P1

P1

P1

6"

Fork

Type

N/A

40

(3 holes)

N/A

Wheel

Fixation

3

3

2

1

Caster

Position

P2

P1

P1

Front

Seat

Height

510 mm

485 mm

460 mm

435 mm

410 mm

385 mm

360 mm

Rear Wheel/ Seat angle

20"

0° 3° 6°

3

2

N/A

3

N/A

5

4

3

2

22"

5

4

3

2

N/A

5

4

3

2

N/A

5

4

3

2

1

5.5"

Fork

Type

N/A

60 +

Spacer

Wheel

Fixation

3

3

2

N/A

Caster

Position

P2

P1

P1

P2

P1

5"

Fork

Type

N/A

40

(2 holes)

40 (Ultra

Low)

Wheel

Fixation

3

3

1

3

3

24"

5

4

3

2

1

N/A

4

3

2

1

Front Caster Position P1 Front Caster Position P2

4 0

SECTION 7—WHEEL BRAKES

S E C T I O N 7 — W H E E L B R A K E S

W A R N I N G

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Ensure that the clamp assembly is well positioned in its frame located position.

Adjusting Wh eel Brakes

NOTE: When changing the position of the rear wheels, the wheel brakes MUST be repositioned.

NOTE: Before adjusting or replacing the wheel brake assemblies, ensure that the tires are inflated to the recommended BAR, KPa, P.S.I on the side wall of the tire.

NOTE: If wheel brakes need replacement, installation must be performed by a qualified technician.

Ad j u st i n g Wh e e l Br ak e P o si t i o n

NOTE: For this procedure, refer to FIGURE 7.1.

1. Remove the two mounting screws that secures the wheel brake assembly to the wheelchair frame.

2. Remove the wheel brake assembly from the clamp assembly.

3. Move the clamp assembly (if necessary) to the other wheel brake position on the wheelchair frame.

4. Install the wheel brake assembly into the clamp assembly.

5. Secure the wheel brake assembly to the wheelchair frame with the two mounting screws.

6. Repeat STEPS 1 to 6 for the other wheel brake assembly.

Frame located position

W heelchair

Frame

W heel

Brake

FIGURE 7.1 Adjusting Wheel Brakes - Adjusting Wheel Brake Position

4 1

SECTION 7—WHEEL BRAKES

Ad j usting Whe e l B r ake Tensi on

NOTE: For this procedure, refer to FIGURE 7.2.

1. Loosen, but DO NOT remove the two set screws (Detail – A -) that secure the wheel brake assembly to the wheelchair frame.

2. Measure the distance between the wheel brake shoe and the rear wheel.

3. Slide the wheel lock along the wheelchair frame until the measurement is 4 mm for solid tire and for pneumatic.

4.

Securely tighten the two set screws (Detail – A -).

5. Repeat STEPS 1 4 for the opposite wheel brake.

6. Engage the wheel brakes and push against the wheelchair to determine if the wheel brakes engage the rear wheels enough to hold the occupied wheelchair.

7. Repeat STEPS 1 6 until the wheel brakes engage the rear wheels enough to hold the occupied wheelchair.

D E T AI L “ A”

Measure This Distance Shoe Wheel Brake Assembly

FIGURE 7.2 Adjusting Wheel Brakes- Adjusting Wheel Brake Tension

Replacing Wheel Brake Handle

3. Align

NOTE: For this procedure, refer to FIGURE 7.3.

1.

Remove the mounting screw and locknut that secures the wheel brake handle to the wheel brake assembly. Handle

2. Remove the wheel brake handle and discard.

3.

Align the new wheel brake handle with the wheel brake assembly.

4. Secure the new wheel brake handle with the mounting screw and locknut.

5. If necessary, repeat STEPS 1 to 4 for the other wheel brake.

Mounting

Screw

Locknut

Wheel

Brake Assembly

FIGURE 7.3 Replacing Wheel Brake Handle

4 2

SECTION 7—WHEEL BRAKES

W A R N I N G

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Always operate the two brakes simultaneously and do not take slopes exceeding

5° to ensure perfect control of the wheelchair steering.

Hub brakes are running bakes only, always use the manual brakes to secure the wheelchair during short or long stops.

Ensure both hub brakes are adjusted to the same mounting hole.

Installing/Adjusting Hub Brakes

NOTE: After adjusting or replacing the hub brake assemblies, ensure that the tires are inflated to the recommended BAR, KPa, P.S.I on the side wall of the tire.

NOTE: If hub brakes need replacement, installation must be performed by a qualified technician.

Installing Hub Brakes

NOTE: For this procedure, refer to FIGURE 7.4.

1. Remove the rear wheel. Refer to Removing/Installing Rear Wheels paragraph.

2.

Remove the locknut and washer that secures the axle bracket to the axle plate.

3. Thread a brake shoe support on a QR axle bush support then add spacer HB.

4. Present the brake set in front of the axle plate outside of the chair, by directing the brake shoe support following the plan opposite then insert the anti-rotating spacer between the pin of the brake shoes support and the hole of the axle support.

5. Align the hub brake set with one of the five adjustment holes on the axle plate.

6. Secure the hub brake set to the axle plate, at the desired height, with the locknut and washer.

7. Repeat STEPS 1 to 6 for the other rear wheel.

QR Axle

FIGURE 7.4 Installing Hub Brakes

Locknut & Washer

Spacer HB

Anti-Rotating Spacer

Brake Shoes Support

QR Axle Bush

4 3

SECTION 8—OPTIONS

Installing/Adjusting Hub Brake

NOTE: For this procedure, refer to FIGURE 7.5.

1. Install the hub brake lever with the cable on the backrest canes.

2. Secure the cable to the lever of the brake shoes support by tightening the cable bolt

3. Adjust the cable tension to desire brake effort by screw/unscrew the tensional bolt situated on the brake shoes support.

4. Repeat STEPS 1 to 3 for the other side

NOTE: the cable adjustment MUST have the same brake effect on both sides.

Cable

Backrest cane

Brake Lever

Tensional Bolt

Lever

Cable Bolt

Brake Shoes Support

FIGURE 7.5 Installing/Adjusting Hub Brake

4 4

SECTION 8—OPTIONS

S E C T I O N 8 — O P T I O N S

W A R N I N G

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Make sure the detent pin and locking pins of the quick-release button are fully released before operating the wheelchair.

The locking pins MUST be protruding past the inside of rear wheel hub for a positive lock. Keep locking pins clean.

Ensure both wheels are adjusted to the same mounting hole.

Installing/Adjusting Dual Handrim (DHR)

Installing Dual Handrim (DHR)

NOTE: For this procedure, refer to FIGURE 8.1.

1. Remove the rear wheel. Refer to Removing/Installing Rear Wheels paragraph.

2.

Remove the nut and washer that secures the axle bracket to the axle plate.

3. Align the DHR Axle bush with one of the five adjustment holes on the axle plate

4. Secure the DHR axle bush to the axle plate, at the desired height, with the nut and washer. Insert the wheel with the axle DHR wheel axle into the DHR axle bush

5.

Repeat STEPS 1 to 6 for the other rear wheel.

6.

Insert the gear shaft onto the end of the wheel axle to connect both DHR wheels.

DHR Wheel Axle

DHR Wheel

DHR Axle Bush

Quick Release Button

Gear Shaft

Nut & Washer

FIGURE 8.1 Installing Dual Handrim

4

5

SECTION 9—ANTI-TIPPERS

Installing/Adjusting Headrest

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Installing Headrest

NOTE: For this procedure, refer to FIGURE 8.2.

1. Install the back brace. Refer to Installing removing the standard back brace paragraph.

2. Set the Headrest bracket (mounting bolts, headrest bracket and the hand wheel A) in the fixing holes on the standard back brace tube.

3. Introduce the vertical tube that support the headrest cushion into the headrest bracket.

4. Adjust to the appropriate height position with the user sat into the chair, tighten the hand wheel A.

5. Adjust the headrest cushion (depth and angle position) and tighten securely the screws C and the handle D.

Headrest Cushion

Back Brace

Mounting Bolts

Hand Screws

Vertical tube

FIGURE 8.2 Installing Headrest

Headrest Bracket

4 6

SECTION 9—ANTI-TIPPERS

S E C T I O N 9 — A N T I - T I P P E R S

W A R N I N G

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.

Anti-tippers MUST be attached all times. Inasmuch as the anti-tippers are an option on this wheelchair (you may order it with or without the anti-tippers),

Invacare strongly recommends ordering the anti-tippers as an additional safeguard for the wheelchair user.

Anti-tippers MUST be fully engaged and release buttons fully protruding out of adjustment holes.

Ensure both anti-tippers are adjusted to the same mounting hole.

Installing/Adjusting simple Anti-Tippers

Installing Anti-Tippers

NOTE: For this procedure, refer to

FIGURE 9.1.

1. Press release buttons in and insert anti tippers with the anti tipper wheels pointing toward ground/floor into the rear frame tubing until bottom release button locks in place.

2. Measure the distance between the bottom of the anti tipper wheels and the ground/floor.

3. NOTE: A 30 to 50 mm clearance between the bottom of the anti-tipper wheels and the ground/floor MUST be maintained always.

4. If the distance between the bottom of anti tipper wheels and the ground/floor is not 30 to 50 mm, adjust anti tippers.

FIGURE 9.1 Installing Simple Anti-Tippers

NOTE: Make sure that the anti-tipper wheel is ALWAYS located outside the rear wheel volume

(50 mm Minimum); refer to FIGURE 9.3.

4

7

SECTION 9—ANTI-TIPPERS

Installing/Adjusting Anti-Tippers with Tipping Aid

Installing Anti-Tippers with Tipping Aid

NOTE: For this procedure, refer to FIGURE 9.2.

1. Insert anti tippers with the anti tipper wheels pointing toward ground/floor into the rear frame tubing until antitippers vertical hole appear in the frame vertical hole.

2. Secure the anti-tippers with the mounting set (screw, washer and locking nut) to the wheel chair frame.

3. Measure the distance between the bottom of the anti tipper wheels and the ground/floor.

4. NOTE: A 30 to 50 mm clearance between the bottom of the anti-tipper wheels and the ground/floor MUST be maintained always.

5. If the distance between the bottom of anti tipper wheels and the ground/floor is not 30 to 50 mm, adjust anti tippers by push down the large washer (refer to detail ”A”).

Mounting Set

Large Washer

FIGURE 9.2

Installing Anti-Tippers with

Tipping Aid

4 8

SECTION 9—ANTI-TIPPERS

Adjusting Anti-Tippers

NOTE: For this procedure, refer to FIGURE 9.3.

W A R N I N G

When anti-tippers are used, anti-tippers MUST be adjusted to maintain a 30 to 50 mm clearance between the bottom of the anti-tipper wheels and the ground/ floor.

This spacing should always be checked whenever adjustments/changes are made to the wheelchair.

Make sure that the anti-tipper wheel is ALWAYS located outside the rear wheel volume.

Failure to maintain proper spacing may result in the chair tipping over backward causing serious injury or property damage

1. Press the release buttons on the wheeled portion of the anti tipper and slide it up or down to achieve the 30 to 50 mm clearance.

2. Check to make sure that the release buttons are fully engaged in adjustment holes.

NOTE: Make sure that the anti-tipper wheel is ALWAYS located outside the rear wheel volume (50 mm Minimum); refer to FIGURE 9.3.

50 mm Mini

Anti-tipper wheel

FIGURE 8.2 Adjusting Anti-Tippers

FIGURE 9.3 Adjusting Anti-Tippers

4 9

SECTION 10— PERIODIC MAINTENANCE GUIDELINES

S E C T I O N 1 0 — P E R I O D I C M A I N T E N A N C E

G U I D E L I N E S

NOTE: Always clean the wheelchair before any inspection/adjustment. Regular cleaning will reveal loose or worn parts and enhance the smooth operation of the wheelchair.

Initial Inspection:

Initial adjustments should be made to suit the personal body structure needs and preferences of the user:

Inspect/Adjust Initially

 Wheelchair rolls straight (no excessive drag or pull to one side).

 Ensure all hardware is tight (see page 5).

 All fasteners on clothing guards are secure.

 Arms are secure but easy to release and locking systems engage properly.

 Adjustable height arms operate and lock securely.

 Armrest armpad sits flush against arm tube.

 Seat and/or back upholstery have no rips.

 Inspect adjustable angle back attaching hardware is securely tightened.

 Ensure hand grips are secure to backrest canes.

 Sealed bearings and axle nut tension are correct.

 No excessive side movement or binding when rear wheels are lifted and spun.

 Quick-release axles lock properly (see page 29).

 Inspect handrims for signs of rough edges or peeling finish.

 Inspect for broken spokes.

 Wheel/fork assembly has proper tension when caster is spun. Caster should come to a gradual stop.

 Wheel bearings are clean and free of moisture.

 Loosen/tighten locknut if wheel wobbles noticeably or binds to a stop.

 Ensure all caster/wheel/fork/head tube fasteners are secure (see pages 5 & 36).

 Wheel brakes do not interfere with tires when rolling.

 Wheel brakes pivot point are free of wear and looseness.

 Wheel brakes are easy to engage.

 Inspect tires/casters for flat spots and wear.

 Check pneumatic tires for proper inflation (recommended tire pressure is listed on the side wall of the tire).

 Ensure axles are free from dirt, lint, etc.

 Ensure roller bearings are free from dirt, lint, etc.

 Adjust wheel brakes as tires wear.

 Clean and wax all parts.

 Clean upholstery and armrests.

 Ensure casters are free of debris.

5 0

SECTION 10— PERIODIC MAINTENANCE GUIDELINES

Inspect/Adjust Weekly

 Wheelchair rolls straight (no excessive drag or pull to one side).

 Quick-release axles lock properly (see page 29).

 Inspect for broken spokes. Adjustment/replacement.

 Wheel/fork assembly has proper tension when caster is spun. Caster should come to a gradual stop.

 Inspect tires/casters for flat spots and wear.

 Check pneumatic tires for proper inflation (recommended tire pressure is listed on the side wall of the tire).

 Ensure casters are free of debris.

Inspect/Adjust Monthly

 Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify hardware that attaches strap to frame is secure and undamaged. Replace if necessary.

 Loosen/tighten locknut if wheel wobbles noticeably or binds to a stop.

 Wheel bearings are clean and free of moisture.

 Wheel brakes do not interfere with tires when rolling.

 Wheel brake pivot point are free of wear and looseness.

 Ensure all caster/wheel/fork/head tube fasteners are secure (see pages 5 & 36).

 Ensure all hardware is tight (see page 5).

 Ensure hand grips are secure to backrest canes.

 Ensure casters are free of debris.

Inspect/Adjust every twelve months (1)

 Wheelchair rolls straight (no excessive drag or pull to one side).

 Arms are secure but easy to release and locking systems engage properly.

 Adjustable height arms operate and lock securely.

 Armrest armpad sits flush against arm tube.

 All fasteners on clothing guards are secure.

 Seat and/or back upholstery have no rips.

 Inspect the backrest attaching hardware and mechanisms are securely tightened.

 No excessive side movement or binding when rear wheels are lifted and spun.

 Inspect handrims for signs of rough edges or peeling finish.

 Inspect side frame and cross brace for signs of cracks, flaked paint or deformed metal work.

 Inspect tires/casters for flat spots and wear.

 Check pneumatic tires for proper inflation (recommended tire pressure is listed on the side wall of the tire).

5

1

SECTION 10— PERIODIC MAINTENANCE GUIDELINES

Inspect/Adjust every twelve months (2)

 Wheel brake pivot point are free of wear and looseness.

 Clean upholstery and armrests.

 Sealed bearings and axle nut tension are correct.

 Wheel/fork assembly has proper tension when caster is spun. Caster should come to a gradual stop.

 Loosen/tighten locknut if wheel wobbles noticeably or binds to a stop.

 Wheel bearings are clean and free of moisture.

 Wheel brakes are easy to engage.

 Clean quick-release axles with a Teflon lubricant.

 Ensure axles are free from dirt, lint, etc.

 Ensure roller bearings are free from dirt, lint, etc.

 Adjust wheel brakes as tires wear.

 Clean and wax all parts.

 Ensure casters are free of debris.

5

2

1606084-E

02-2019

Invacare France Operations SAS

Route de St Roch

F-37230 Fondettes

France

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