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Instructions-Parts
Read all warnings and instructions in this manual. Save these instructions.
1500 psi (10.3 MPa, 103 bar) Maximum
Working Fluid Pressure
80 psi (0.5 MPa, 5.5 bar) Maximum Air
Pressure
See page 6 for models and approval information.
3A2805M
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Warnings ........................................................... 3
Approvals........................................................... 5
Models............................................................... 6
Component Identification..................................... 7
Overview............................................................ 8
Grounding .......................................................... 8
Installation.......................................................... 9
Mounting ..................................................... 9
Connect Heated Hose .................................. 9
Connect Solenoid Valve ............................... 9
Connect Triggering Device ........................... 10
Prime Before Using Equipment ..................... 10
Flush........................................................... 11
Install Nozzle ............................................... 11
Select RTD.................................................. 11
Operation ........................................................... 12
Pressure Relief Procedure............................ 12
Maintenance ...................................................... 13
Replace Inlet Filter ....................................... 13
Filter Maintenance Guidelines....................... 13
Troubleshooting.................................................. 14
Check Module.............................................. 16
Check Nozzle and Module ............................ 16
Check Heater .............................................. 17
Check RTD.................................................. 17
Check Thermal Cutoff .................................. 18
Repair................................................................ 19
Before Beginning Repair............................... 19
Replace Heater Cartridge ............................. 20
Replace RTD ............................................... 20
Replace Thermal Cutoff................................ 20
Replace Cordset .......................................... 22
Replace Solenoid Valve ............................... 24
Replace Module........................................... 24
Replace Applicator ....................................... 24
Notes ................................................................ 25
Parts.................................................................. 26
Kits and Accessories........................................... 44
Dimensions ........................................................ 46
Technical Data ................................................... 50
Notes ................................................................ 51
Graco Extended Warranty ................................... 52
2 3A2805M
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
3A2805M 3
4
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
3A2805M
3A2805M
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
Conforms to ANSI/UL Std.
499 Certified to CAN/CSA
Std. C22.2 No. 88
5
All models use a 240 V heater. Additional configurations are available. Contact Graco customer service for details.
Note
Applicators with Ni 120 RTD types come with a 6–pin rectangular cordset (24W088). See
24U027 B
24U028 B
Series RTD
Pt 100 (385)
24U029 B
24U030 B
Pt 100 (385)
Pt 100 (385)
Ni 120
24U031 B
24U032 B
Ni 120
Ni 120
24P073 B
24P074 B
24P246
Series RTD
Pt 100 (385)
B
24P299 B
Pt 100 (385)
Pt 100 (385)
Ni 120
24P300 B
24P307 B
Ni 120
Ni 120
Series
24U021 B
24U022 B
24U023 B
24U024 B
24U025 B
24U026 B
RTD
Pt 100 (385)
Pt 100 (385)
Pt 100 (385)
Ni 120
Ni 120
Ni 120
24 VDC
110 VAC
None
24 VDC
110 VAC
None
24 VDC
110 VAC
None
24 VDC
110 VAC
None
Series Module
24 VDC
110 VAC
None
24 VDC
110 VAC
None
RTD Type Solenoid
24P077 B
24P078 B
24P079 B
24P080 B
24P250 B
24P254 B
24P303 B
24P304 B
24P305 B
24P306 B
24P309 B
24P310 B
* See
I
I
II
I
II
I
II
II
II
II
I
I Pt 100 (385) 24 VDC
Pt 100 (385) 110 VAC
Pt 100 (385) 24 VDC
Pt 100 (385) 110 VAC
Pt 100 (385) None
Pt 100 (385) None
Ni 120 24 VDC
Ni 120
Ni 120
110 VAC
24 VDC
Ni 120
Ni 120
Ni 120
110 VAC
None
None
24P075 B
24P076 B
24P247 B
Series RTD
Pt 100 (385)
Pt 100 (385)
24P301
24P302
B
B
Pt 100 (385)
Ni 120
Ni 120
24P308 B Ni 120
24 VDC
110 VAC
None
24 VDC
110 VAC
None
24U033 B
24U034 B
24U035 B
Series RTD
Pt 100 (385)
Pt 100 (385)
24U036 B
24U037 B
24U038 B
Pt 100 (385)
Ni 120
Ni 120
Ni 120
24 VDC
110 VAC
None
24 VDC
110 VAC
None
6 3A2805M
K
L
K
F
E
C
Figure 1 24P075 Shown
N M
J
G
H
P
K
L
M
N
P
A
A
B
F
G
H
C
D
E
J
Dispense module
Fluid outlet/nozzle (3/8–24)
Fluid filter (not visible)
Manifold
Fluid inlet (9/16–18, —6 JIC, 37° flare)
Cordset (24W087 shown)
Air tube
Mounting clamp (1/2 in. diameter bar)
Solenoid valve (24 VDC, 110 VAC); not included with all models
Muffler
Air inlet (3/8 in. diameter tubing)
Manual override switch
Solenoid valve electrical connector
Insulator
B
3A2805M 7
The valve uses the air-opened, spring closed mode of operation. It uses a three-way exhausting solenoid to control the piston inside the dispense module.
Fluid is filtered through the manifold filter (C) before entering the dispense module fluid inlet port. Then the fluid is filtered one final time through the module filter (P), which is located in each module, directly before the ball and seat.
When air moves the piston rod and ball from its seat, it opens the fluid outlet. When the air shuts off, the spring pushes the piston rod and ball into its seat and closes the fluid outlet.
The gun should be rigidly mounted and remotely operated by a melter system and triggering device.
The melter system provides pressurized fluid to the valve. The triggering device controls the fluid flow by opening and closing the solenoid valve.
The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.
connection.
recommendations.
code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.
electrical power connector are grounded properly.
P
C
Figure 2 Air and Fluid Flow
8 3A2805M
To prevent heat transferring into other components of the packaging line, ensure that the insulator (P) is installed.
2.
Connect the cordset (M) to the hose.
3.
Connect the hose inlet to the melter system outlet. See the heated hose manual for installation guidelines.
4.
Connect the hose cordset to melter. See the heated hose manual for installation guidelines.
adjust nuts that control position of gun assembly on threaded rod.
Mount manifold on a 1/2 in. (12 mm) diameter bar using mounting clamp (H) to hold the gun assembly in place and ensure adhesive is applied properly.
1.
Use a 5 mm Allen wrench to loosen the mounting clamp and slide the gun assembly on the mounting bar.
2.
Tighten the mounting clamp.
Note
Provide enough room to access sides of applicator for maintenance and repair.
1.
Connect 3/8 in. diameter air supply tubing to a clean, dry, and non-lubricated air supply and to the push-to-connect air inlet fitting (L).
L
H
Figure 5 Air Inlet Fitting
2.
Connect solenoid valve to 24 VDC or 110 VAC signal. See
Connect Triggering Device, page 10
.
P
Figure 3 Mounting Clamp
1.
Connect the hose fluid outlet to the manifold fluid inlet (E). Use two 11/16 in. wrenches to tighten the hose fitting.
• Use solenoid valves with an override switch.
• Ensure that your solenoid valve is connected to the manifold with tubing rated for 400°F(204°C).
• Ensure the solenoid valve is rated for high-temperature applications.
E
M
Figure 4 Connect the Heated Hose
3A2805M 9
Identify if your model uses a 24 VDC or 110 VAC solenoid valve. Connect solenoid valve to 24 VDC or 110 VAC signal.
Improper electrical connection can result in electric shock. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
1.
Loosen the mounting screw and disconnect the electrical connector (N) from the solenoid valve
(J). Set the gasket and screw aside.
N
P
2.
Insert a small screwdriver where the mounting screw was removed and gently press the electrical connector (P) out of the electrical connector housing (N).
3.
Thread a three-conductor cable through the strain relief. Connect the positive and negative wires to terminals 1 and 2 on the electrical connector (P).
Connect the ground wire to the ground terminal.
Note
It does not matter which terminal the positive and negative wires are connected to.
1 2
GND
Solenoid Valve Connector
Figure 7
4.
Reassemble the electrical connector (P) and housing (N). Retighten strain relief.
5.
Place the gasket on the housing and connect the electrical connector into the solenoid valve (J) with the mounting screw. See
.
J
Figure 6 Solenoid Valve Electrical Connector
The equipment was tested with oil, which is left in the fluid passages to protect parts. Prime the equipment with hot melt until all of the oil is pushed out before using the equipment. See
10 3A2805M
1.
Disconnect or turn off the device which triggers the solenoid valve.
2.
Heat the system to working temperature.
3.
Place waste container under the gun to catch the adhesive.
4.
Ensure the nozzle is removed.
5.
Press the manual override switch (S) to manually trigger the solenoid valve.
6.
Dispense hot melt (adhesive) until it is clean.
Use 1/2 in. wrench to install nozzle. See
.
Figure 8
Note
For InvisiPac systems only.
Identify RTD type used in applicator on the system
Advanced Display Module (ADM). The RTD type is listed on the manifold cover plate. See the InvisiPac system manual for instructions to configure this setting.
An incorrect RTD setting will cause the system to be incapable of maintaining the temperature setting. The applicator may overheat and trip the thermal cutoff, if the applicator uses a PT 100 (385) and NI 120 is selected on the ADM Setup screen.
The applicator may under-heat if the applicator uses a NI 120 and PT 100 (385) is selected on the
ADM Setup screen.
• If PT 100 (385) is listed, select PT 100 (385) in the
ADM Setup screens.
• If NI 120 is listed, select NI 120 in the ADM Setup screens.
3A2805M 11
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, and splashing fluid, follow the Pressure Relief
Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.
1.
Depressurize system.
2.
Close the bleed-type master air valve.
3.
Actuate the applicator repeatedly until no fluid flows.
Material inside the module and hose may still be near setpoint temperature. Wear protective clothing to avoid severe burns.
4.
If you suspect the module nozzle is clogged, remove nozzle and then actuate the module to relieve pressure.
5.
If you suspect the module or fluid hose is clogged or that pressure has not been fully relieved after following the steps above, VERY
SLOWLY loosen inlet fitting, inlet filter, or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or module obstruction.
6.
Turn off air pressure to the solenoid valve.
12 3A2805M
2.
Remove dirty filter (16) from manifold (1).
Material inside the applicator can be near setpoint temperature. Wear protective clothing to avoid severe burns.
Clean hot melt from exterior of gun.
1
Inspect the applicator, fluid lines, cordset, and solenoid cable for wear or damage. See
for instructions.
Remove the filter when the gun is hot. If the gun is cold, the adhesive will be hard and the filter may be difficult to remove or damaged.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
16
Figure 9 Inlet Filter
3.
Apply a thin coating of high-temperature lubricant to seals on the new filter (16) and install in the manifold (1). Torque to 30 in.-lbs (3.4 N∙m), using a 5/32 in. (4 mm) Allen wrench.
Material inside the applicator can be near setpoint temperature. Wear protective clothing to avoid severe burns.
These recommendations are service level guidelines
- actual service levels required in your factory will vary based on environmental and operating conditions. High or low volume adhesive usage, as well as adhesives that contain a powered release agent or are otherwise dusty, will have an impact on the frequency of filter maintenance. To establish a preventative maintenance cycle tailored to your environment, Graco recommends inspecting filters every 4 weeks after installation and replacing when necessary. Document replacement intervals and use this as your preventative maintenance schedule moving forward.
Gun manifold filter
Solenoid exhaust filters
Replace filter every
Replace filter months
Replace filter months
3A2805M 13
No adhesive or incorrect amount of adhesive out of all modules when triggered
No adhesive or incorrect amount of adhesive out of one/some modules when triggered
Adhesive out of one/some modules when not triggered
Debris in manifold filter
Clogged hose
Failed solenoid valve
No signal to solenoid valve
Incorrect solenoid valve wiring
Incorrect signal to solenoid valve
Solenoid muffler plugged
No fluid pressure
Heater failure (cold gun)
No air to solenoid valve
Dirty or faulty triggering device
Solenoid valve connected incorrectly
Clogged manifold passage
Debris in nozzle
Failed module in closed position
Debris in module filter
Clogged manifold passage
Failed module in open position
Adhesive pressure too high
Replace manifold filter. See
Replace Inlet Filter, page 13 .
Clean or replace hose.
Check for correct operation. Clean or replace.
Check solenoid valve for correct operation.
Check solenoid valve wiring.
Check if 24 VDC or 120 VAC.
Check and replace mufflers.
Check adhesive delivery system.
Check and replace heater cartridges.
See
Replace Heater Cartridge, page 20 .
Check air supply.
Check, clean, or replace triggering device.
Check solenoid valve air connections.
Clean or replace manifold.
Clean or replace nozzle.
Check for correct operation.
Clean or replace.
See
Replace module.
See
Clean or replace manifold.
Clean or replace module. See
Check and reduce fluid pressure.
14 3A2805M
Gun will not heat
Gun overheats
Gun under-heats
Adhesive leaking from gun
Heater failure
Loose cord set connection
RTD failure
Incorrect RTD for adhesive delivery system
Thermal cutoff failure
Wrong RTD type selected
Heater failure
RTD failure
Incorrect RTD for adhesive delivery system
Incorrect power to heater
Wrong RTD type selected
Heater failure
RTD failure
Incorrect RTD for adhesive delivery system
Incorrect power to heater
Wrong RTD type selected
Module o-ring failure
Inlet fitting loose
Manifold filter o-ring failure
Nozzle loose
Module seal failure
Check and replace heater cartridge.
See
Replace Heater Cartridge, page 20 .
Check connection.
Check and replace RTD. See
.
Check delivery system RTD requirement
Check and replace thermal cutoff.
See
Replace Thermal Cutoff, page 20
.
Check RTD type settings on the system. Change if necessary. See
Check and replace heater cartridge.
See
Replace Heater Cartridge, page 20 .
Check and replace RTD. See
.
Check delivery system RTD requirement.
Check and correct power.
Check RTD type settings on the system. Change if necessary. See
Check and replace heater cartridge.
See
Replace Heater Cartridge, page 20
Check and replace RTD.
Check delivery system RTD requirement.
Check and correct power.
Check RTD type settings on the system. Change if necessary. See
Check and replace o-ring. See
Tighten fitting.
Check and replace o-ring.
Tighten nozzle.
Check and replace module. See
3A2805M 15
Adhesive out of all modules when not triggered
Solenoid valve failure
Adhesive pressure too high
Solenoid valve connected incorrectly
Module failure
Check and replace solenoid valve.
Check and reduce fluid pressure.
Check solenoid valve air connections.
Check and replace all modules. See
Check the module operation to verify if the module has failed and needs to be replaced.
1.
Insert a small Allen wrench into the top of the module.
2.
Press the solenoid valve override switch (S) to manually trigger the gun.
Trigger the gun without the nozzle to determine if the nozzle or module is clogged.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Use a 1/2 in. wrench to remove the nozzle.
Figure 10 Check Module
2
If the wrench moves up and down, then the module is operating properly
If the wrench does not move, then the module needs to be replaced. See
Figure 11
3.
Connect the power and solenoid cable.
4.
Return the gun back into operation.
5.
Trigger the gun.
a.
If adhesive flows, clean the nozzle and reinstall on the module.
b.
If adhesive does not flow, the module is clogged and needs to be replaced. See
16 3A2805M
Check the continuity of the heater to verify proper resistance. If there is no continuity, the heater may have failed and need to be replaced. See
Wiring Diagram, page 21 , and parts illustrations.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Check resistance of the heater using a multimeter between the pins of the cordset connector. See connectors illustrations in cordset pin tables.
• If there is no continuity measure resistance of the heater at the butt splice terminals (52b).
• If the resistance is outside the range listed below replace the heater cartridge. See
Replace Heater Cartridge, page 20 .
C
D
A
B
E
1
2
3
5
G
24W087,
Pt 100
(385) RTD
Cordset
A and C
24W088,
Ni 120
RTD
Cordset
1 and 2
24U021–24U0
26
24U027–24U-
032
All other models
24U021–24U0
26
24U027–24U-
032
All other models
260–280 ohms
130–140 ohms
260–280 ohms
130–140 ohms
Thermal Cutoff
Ground
Heat -
RTD (White)
RTD (Red)
Thermal Cutoff
Heat -
RTD (White)
RTD (Red)
Ground
Check the continuity of the RTD to verify proper resistance. If there is no continuity, the RTD has failed and needs to be replaced.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Check resistance of the RTD using a multimeter between the pins of the cordset connector. See connectors illustrations in cordset pin tables.
24W087, Pt
100 (385)
RTD Cordset
24W088, Ni
120 RTD
Cordset
D and E
3 and 5
107-115 ohms
130-140 ohms
3.
Replace the RTD if the resistance reading is outside the range, or if there is no continuity. See
3A2805M 17
If working properly, the cutoff will trip at 450°F
(232°C) and resets at 370°F (187°C). If failure is suspected, allow gun to cool and then check the continuity of the thermal cutoff to verify it has not failed. If there is no continuity, the cutoff has failed and needs to be replaced.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Remove cover plate.
3.
Check for continuity using a multimeter between pin of cordset connector and the wires from the thermal cutoff that connects to the heater lead.
24W087, Pt 100 (385)
RTD Cordset
A
WWLL DD
24W088, Ni 120 RTD
Cordset
1
18 3A2805M
• Phillips screw driver
• Flat blade screw driver
• 5/64 in (2 mm) and 5/32 in. (4 mm) Allen wrenches
• 1/2 in. and 7/16 in. wrenches
• Torque wrench
• Waste container
• High-temperature anaerobic thread sealant (110110)
• High-temperature lubricant (24T156)
• Anti-sieze (24T179)
• Crimp tool (24W086)
4.
Loosen the mounting screw and disconnect the solenoid valve power connector (N) from the solenoid valve (J).
1.
Turn off the melter system. See melter manual for shutdown instructions.
2.
Relieve pressure.
See
Pressure Relief Procedure, page 12 .
3.
Disconnect the cordset from the heated hose.
N
J
Figure 13 Disconnect Solenoid Valve Power
Connector
Figure 12 Disconnect Cordset
3A2805M 19
1.
Disable gun assembly.
2.
Use a Phillips screwdriver to remove screws (15) and manifold cover plate (52).
3.
Remove the heater cartridges (3) from the manifold (1).
Note
Note the placement of the heaters and lead lengths.
Note
On guns that are not low profile,
if the heater cartridge does not easily pull out, remove the other cover plate (18) and press out with a small screwdriver.
4.
Remove butt splices(52b) from heater wires (3), thermal cutoff (52a), and cordset wire leads (17).
5.
Recrimp new heater wires into new splices (52b).
See wiring diagram.
To prevent a short to ground and blowing a
MZLP fuse, ensure bare wires are covered with fiberglass tape and sleeves (52c) are centered over splices (52b).
6.
Insert the new heater cartridges (3) into the manifold (1), placing the heater with the shorter leads closer to the wiring port.
Note
Do not apply thermal grease to the heater cartridge.
7.
Reinstall the manifold cover plate (52).
8.
Reconnect the cordset (17) to the heated hose.
9.
Reconnect the solenoid valve power connector to the solenoid valve (9).
2.
Use a Phillips screws driver to remove the four screws (15) and manifold cover plate (52).
3.
Remove splices from heater wires (3) and cordset wire leads (17).
4.
Crimp wires. See
To prevent a short to ground and blowing a
MZLP fuse, ensure bare wires are covered with fiberglass tape and sleeves (52c) are centered over splices (52b).
a.
Slide sleeves (52c) over each pair of wires before crimping.
b.
Crimp butt splice (52b) on cordset heater wires (17) and heater wires (3). Light pull on splice to ensure it is crimped.
c.
Crimp white wire to one thermal cutoff lead
(52a).
d.
Crimp other thermal cutoff lead (52a) to one heater wire(s) (3).
e.
Crimp other heater wire(s) to black lead (17).
f.
Wrap a short piece of fiberglass tape around each splice (52b).
g.
Center sleeves (52c) over each taped splice
(52b).
5.
Gently press wires into the manifold. Install plate
(52) and screws (15).
EE
FF
The RTD is replaced by replacing the entire cordset.
See
, for instructions.
1.
Disable gun assembly.
DD
WWLL EE
20 3A2805M
17 52b
17
52b
52b
52a
3 3
Note
Slim (24U021–24U026) and Low Profile Dual (24U026–24U032) applicators use one heater (3).
3A2805M 21
See
.
Note
There are two types of cordsets (17):
24W087 is for PT100 (385) RTD controlled guns and 24W088 is for NI 120 Ohm
RTD controlled guns. Ensure you have the correct cordset before replacing. See
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Use a Phillips screwdriver to remove the four screws (15) and manifold cover plate (52).
3.
Use a 2 mm Allen wrench to remove the set screw (8) holding the cordset (17) on the manifold
(1).
4.
Use a Phillips screwdriver to remove the ground screw (15) and star washer (20) from the manifold (1).
5.
Remove the RTD (R) from the manifold (1).
Note
On guns that are not low profile,
if the
RTD does not easily pull out, remove the other cover plate (19) and press out with a small screwdriver.
6.
Disconnect thermal cutoff (52).
7.
Remove the cordset (17) from the manifold (1).
8.
Install the new cordset, RTD, and ground (17 in the manifold (1). Recrimp thermal cutoff wires.
See
, for connections.
Note
Ensure the cordset bushing is fully inserted into the manifold.
9.
Install set screw (8) against the cordset bushing to secure the cordset (17) to the manifold (1).
22 3A2805M
10. Reinstall the ground lead onto the manifold (1).
Note
Ensure the star washer (20) is placed below the ground ring terminal.
11. Insert the plug (P), RTD (R) and thermal cutoff
(52) into the manifold ports. See
Note
Do not apply grease on the RTD or thermal cutoff.
12. Insert the heater cartridges (3) in the manifold (1).
To prevent removing wire insulation or disconnecting wires, do not pinch any wires when inserting wire in the manifold. If wire insulation is removed, the RTD or heaters could short out and need to be replaced.
13. Reinstall the manifold cover plate (52).
14. Reconnect the cordset (17) to the heated hose.
15. Return to service.
Figure 14 Repair Parts
3A2805M
R
P
of the Parts chapter ( Parts, page 26
).
23
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Remove solenoid valve fitting (102) and solenoid valve (9) from tube (7).
3.
Use a 1/2 in. and 7/16 in. wrench to tighten new connector (102) to tube (7).
Do not allow adhesive to enter the air ports, to allow air to flow through valve. Adhesive in the air ports will obstruct the flow of air and damage the valve.
Figure 15 Replace Solenoid Valve
Figure 16 Remove Module From Manifold
3.
Apply high temperature lubricant to o-rings in module (2).
4.
Apply anti-seize to two screw threads (22). Use a 5/32 in. (4 mm) Allen wrench to install new module (2) on manifold with two screws (22).
Torque to 28–32 in.-lbs (3.2–3.6 N•m).
5.
Connect cordset (17) to the heated hose.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
Material inside the applicator can be near setpoint temperature. Wear protective clothing to avoid severe burns.
2.
Use a 5/32 in. (4 mm) Allen wrench to remove the two mounting screws (22) and module (2) from manifold (1).
Material inside the applicator can be near setpoint temperature. Wear protective clothing to avoid severe burns.
1.
Disable gun assembly.
See
Before Beginning Repair, page 19 .
2.
Loosen the mounting bar clamp and remove the applicator from the mounting bar.
3.
Install new applicator. See
.
24 3A2805M
3A2805M 25
26
1
2
Apply thread sealant to threads.
Apply a thin coating of lubricant to seals.
3
4
Apply anti-seize to first 1/2 in. of threads. Torque to 28-32 in-lbs (3.2-3.6 N∙m).
See
3A2805M
3
6
7
8
9*
10
11
12
13
14
15
16
1
2●
17a
17b
18
20
22●
29▲
34
35
36■
51
52
52a
52b
52c
*
●
24V789
100113
24R231
124736
24P239
24P240
24P276
24P277
108050
117030
24P615
128306
24P275
- - -
- - -
24W087
24W088
- - -
157021
104705
16K931
24P547
24P548
- - -
16Y799
24V790
- - -
- - -
- - -
HOUSING, single
MODULE, sc, hotmelt
HEATER, 240 VAC, 200W, 1/2 dia. x 1.5
in.
CONNECTOR, male
TUBE, applicator, hotmelt, open
SCREW, set, cup, M4x.7x4 mm, sst
VALVE, solenoid, 3w, sr, 24 VDC
VALVE, solenoid, 3w, sr, 110 VAC
INSULATOR, clamp, bar, housing
CLAMP, bar, housing
WASHER, lock, spring
SCREW, shcs M6 x 40
FITTING, adapter, JIC -6 (37° flare) x SAE
-6, mxm, cst
SCREW, mach, phil pan hd
FILTER, cartridge, 80 mesh, hotmelt
(24P802 - 3 pack)
CORD SET, 240V, applicator, Pt 100 ohm
RTD
CORD SET, 240V, hotmelt, Ni 120 ohm
RTD
PLATE, cover, housing, hotmelt
WASHER, lock, int
SCREW, cap, sch; #10–32 x 1/25 in.
LABEL, safety, warning
FITTING, elbow, JIC -6 (37° flare) x SAE
-6, mxm, cst
FITTING, elbow, 45°, JIC -6 (37° flare) x
SAE -6, mxm, cst
NOZZLE
PLUG
KIT, THERMAL CUTOFF(includes
52a-52c)
PLATE, with thermal cutoff
CONNECTOR, splice, 14–16 AWG, heat resistant
SLEEVE, red, 2 in. (50.88 mm) x 0.16 OD
24P073 24P074 24P246 24P299 24P300 24P307
1 1 1 1 1 1
1 2 1 1 2 1
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
2
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
2
1
1
1
1
1
1
3
3
2
1
1
2
2
2
1
9
1
1
1
1
2
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
2
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
2
1
1
1
1
1
1
3
3
2
1
1
2
2
2
1
9
1
1
1
1
2
1
1
1
1
1
1
3
3
■ See
Solenoid Valve Kits, page 45 .
Parts included in Module Repair Kit. See
.
▲
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
Replacement Warning labels, signs, tags, and cards are available at no cost.
3A2805M 27
28
1
2
Apply thread sealant to threads.
Apply a thin coating of lubricant to seals.
3
4
Apply anti-seize to first 1/2 in. of threads. Torque to 28-32 in-lbs (3.2-3.6 N∙m).
See
3A2805M
3
6
7
8
9*
10
11
12
13
14
15
16
1
2●
17a
17b
18
20
22●
29▲
34
35
36■
51
52
52a
52b
52c
*
●
24V789
100113
24R231
124736
24P239
24P240
24P276
24P277
108050
117030
24P615
128306
24P275
- - -
- - -
24W087
24W088
- - -
157021
104705
16K931
24P547
24P548
- - -
16Y799
24V790
- - -
- - -
- - -
HOUSING, dual
MODULE, sc, hotmelt
HEATER, 240 VAC, 200W, 1/2 dia. x
1.5 in.
CONNECTOR, male
TUBE, applicator, hotmelt, open
SCREW, set, cup, M4 x .7 x 4 mm, sst
VALVE, solenoid, 3w, sr, 24 VDC
VALVE, solenoid, 3w, sr, 110 VAC
INSULATOR, clamp, bar, housing
CLAMP, bar, housing
WASHER, lock, spring
SCREW, shcs M6 x 40
FITTING, adapter, JIC -6 (37° flare) x
SAE -6, mxm, cst
SCREW, mach, phil pan hd
FILTER, cartridge, 80 mesh, hotmelt
(24P802 - 3 pack)
CORD SET, 240V, applicator, Pt 100 ohm RTD
CORD SET, 240V, hotmelt, Ni 120 ohm
RTD
PLATE, cover, housing, hotmelt
WASHER, lock, int
SCREW, cap, sch; #10–32 x 1/25 in.
LABEL, safety, warning
FITTING, elbow, JIC -6 (37° flare) x
SAE -6, mxm, cst
FITTING, elbow, 45°, JIC -6 (37° flare) x SAE -6, mxm, cst
NOZZLE
PLUG
KIT, THERMAL CUTOFF (includes
52a-52c)
PLATE, with thermal cutoff
CONNECTOR, splice, 14–16 AWG, heat resistant
SLEEVE, red, 2 in. (50.88 mm) x 0.16
OD
24P075 24P076 24P247 24P301 24P302 24P308
1 1 1 1 1 1
2 2 2 2 2 2
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
4
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
4
1
1
1
1
1
1
3
3
2
1
1
2
2
2
1
9
1
1
1
1
4
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
4
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
4
1
1
1
1
1
1
3
3
2
1
1
2
2
2
1
9
1
1
1
1
4
1
1
1
1
1
1
3
3
■ See
Solenoid Valve Kits, page 45 .
Parts included in Module Repair Kit. See
.
▲
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
Replacement Warning labels, signs, tags, and cards are available at no cost.
3A2805M 29
24P077 Type I Shown
30
1
2
Apply thread sealant to threads.
Apply a thin coating of lubricant to seals.
3
4
Apply anti-seize to first 1/2 in. of threads. Torque to 28-32 in-lbs (3.2-3.6 N∙m).
See
3A2805M
1
2●
3
16
17a
17b
34
35
52
*
●
6
7
8
9*
10
11
12
13
14
15
18
20
22●
29▲
36■
51
52a
52b
52c
- - -
- - -
24V791
100113
24R231
124736
24P239
24P240
24P276
24P277
108050
117030
24P615
128306
24P275
24W087
24W088
- - -
157021
104705
16K931
24P547
24P548
- - -
16Y799
24V790
- - -
- - -
- - -
HOUSING, 0.88 in.
MODULE
HEATER, 240 VAC, 200W, 1/2 dia x
2.75 in.
CONNECTOR, male
TUBE, applicator, hotmelt, open
SCREW, set, cup, M4 x.7x4 mm, sst
VALVE, solenoid, 3 way, sr, 24 VDC
VALVE, solenoid, 3 way, sr, 110 VAC
INSULATOR, clamp, bar, housing
CLAMP, bar, housing
WASHER, lock, spring
SCREW, shcs M6 x 40
FITTING, adapter, JIC -6 (37° flare) x
SAE -6, mxm, cst
SCREW, mach, phil pan hd
FILTER, cartridge, 80 mesh, hotmelt
(24P802 - 3 pack)
CORD SET, 240V, applicator, Pt 100 ohm RTD
CORD SET, 240V, hotmelt, Ni 120 ohm RTD
PLATE, cover, housing, hotmelt
WASHER, lock, int
SCREW, cap, sch; #10–32 x 1/25 in.
LABEL, safety, warning
FITTING, elbow, JIC -6 (37° flare) x
SAE -6, mxm, cst
FITTING, elbow, 45°, JIC -6 (37° flare) x SAE -6, mxm, cst
NOZZLE
PLUG
KIT, THERMAL CUTOFF (includes
52a-52c)
PLATE, with thermal cutoff
CONNECTOR, splice, 14–16 AWG, heat resistant
SLEEVE, red, 2 in. (50.88 mm) x 0.16
OD
■ See
.
Parts included in Module Repair Kit. See
.
▲
1
4
2
1
1
1
1
1
9
1
2
2
2
1
1
8
1
1
1
1
1
1
1
1
3
3
1
4
2
1
1
1
1
9
1
1
2
2
2
1
1
8
1
1
1
1
1
1
1
1
3
3
1
4
2
1
1
9
1
2
2
2
1
1
8
1
1
1
1
1
1
1
1
3
3
1
1
1
1
3
1
4
2
1
1
1
1
1
9
1
2
2
2
1
1
8
1
1
1
1
3
1
1
1
3
1
4
2
1
1
1
1
9
1
1
2
2
2
1
1
8
1
1
1
1
1
3
1
9
1
2
2
2
1
1
8
1
1
1
1
1
4
2
1
1
1
3
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
Replacement Warning labels, signs, tags, and cards are available at no cost.
1
1
1
3
3A2805M 31
*
●
Ref Part
1
2●
3
10
11
12
13
14
6
7
8
9*
15
16
- - -
- - -
24V791
100113
24R231
124736
24P239
24P240
24P276
24P277
108050
117030
24P615
128306
24P275
17a 24W087
17b
34
35
36■
51
52
52a
52b
52c
24W088
18
20
- - -
157021
22● 104705
29▲ 16K931
24P547
24P548
16Y799
24V790
- - -
- - -
- - -
HOUSING, 1.5 in.
MODULE
HEATER, 240 VAC, 200W, 1/2 dia x
2.75 in.
CONNECTOR, male
TUBE, applicator, hotmelt, open
SCREW, set, cup, m4 x.7x4 mm, sst
VALVE, solenoid, 3 way, sr, 24 VDC
VALVE, solenoid, 3 way, sr, 110
VAC
INSULATOR, clamp, bar, housing
CLAMP, bar, housing
WASHER, lock, spring
SCREW, shcs M6 x 40
FITTING, adapter, JIC -6 (37° flare) x SAE -6, mxm, cst
SCREW, mach, phil pan hd
FILTER, cartridge, 80 mesh, hotmelt
(24P802 - 3 pack)
CORD SET, 240V, applicator, Pt 100 ohm RTD
CORD SET, 240V, hotmelt, Ni 120 ohm RTD
PLATE, cover, housing, hotmelt
WASHER, lock, int
SCREW, cap, sch; #10–32 x 1/25 in.
LABEL, safety, warning
FITTING, elbow, JIC -6 (37° flare) x
SAE -6, mxm, cst
FITTING, elbow, 45°, JIC -6 (37° flare) x SAE -6, mxm, cst
NOZZLE
PLUG
KIT, THERMAL CUTOFF (includes
52a-52c)
PLATE, with thermal cutoff
CONNECTOR, splice, 14–16 AWG, heat resistant
SLEEVE, red, 2 in. (50.88 mm) x
0.16 OD
24P079 24P080 24P254 24P305 24P306 24P310
1
4
1
4
1
4
1
4
1
4
1
4
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
8
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
8
1
1
1
1
1
1
3
3
2
1
1
2
2
2
1
9
1
1
1
1
8
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
8
1
1
1
1
1
1
3
3
2
1
1
1
1
1
2
2
2
1
9
1
1
1
1
8
1
1
1
1
1
1
3
3
2
1
1
2
2
2
1
9
1
1
1
1
8
1
1
1
1
1
1
3
3
See
Solenoid Valve Kits, page 45 .
Parts included in Module Repair Kit. See
.
■
▲
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
Replacement Warning labels, signs, tags, and cards are available at no cost.
32 3A2805M
3A2805M 33
9
13
12
11
11
7
6 1
18
15
2 14
1
8
2
22 3
17
3 4
1
2
15 4 52 15 20
51
Apply thread sealant to threads.
Apply a thin coating of lubricant to seals.
2 16
3
4
42
15
Apply anti-seize to first 1/2 in. of threads. Torque to 28-32 in-lbs (3.2-3.6 N∙m)).
See
34 3A2805M
6
7
Ref Part
1 - - -
2● - - -
3
HOUSING, slim
MODULE
24V795 HEATER, 240 VAC, 200W, 1/2 dia. x 1.5
in.
100113 CONNECTOR, male
16P769 TUBE, applicator, hotmelt, open
24U021 24U022 24U023 24U024 24U025 24U026
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1 1 1
1
1 1 8
9*
10
11
12
124736 SCREW, set, cup, M4 x 0.7 x 4 mm, sst
24P239 VALVE, solenoid, 3 way, sr, 24 VDC
24P240 VALVE, solenoid, 3 way, sr, 120 VAC
24P276 INSULATOR, clamp, bar, housing
24P277 CLAMP, bar, housing
108050 WASHER, lock, spring
13 117030 SCREW, shcs M6 x 40
14 24P615 FITTING, adapter, JIC 06 x SAE 06, mm, cs
128306 SCREW, mach, phil pan hd 15
16 24P275 FILTER, gun, 80 mesh (3–pack: 24P802)
17a 24W087 CORD SET, 240V, applicator, Pt 100 ohm
RTD
24W088 CORD SET, 240V, hotmelt, Ni 120 ohm
17b
18 - - -
RTD
PLATE, cover, side, slim
20 157021 WASHER, lock, int
22● 104705 SCREW, cap, sch
34 24P547 FITTING, elbow, JIC06 x SAE06, mm, cs
35 24P548 FITTING, elbow, 45, JIC06 x SAE06, mm, c
36■ - - NOZZLE (not shown)
42 16W708 PLATE, cover, bottom, slim
51 16Y799
52
52a
52b
52c
24V792
- - -
- - -
- - -
PLUG
KIT, THERMAL CUTOFF (includes
52a-52c)
PLATE, with thermal cutoff
CONNECTOR, splice, 14–16 AWG, heat resistant
SLEEVE, red, 2 in. (50.88 mm) x 0.16 OD
*
●
■
See
Solenoid Valve Kits, page 45 .
Parts included in Module Repair Kit. See
.
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
1
2
2
2
1
11
1
1
3
3
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
11
1
1
3
3
1
1
1
1
2
1
1
1
1
1
2
2
2
1
11
1
1
3
3
1
1
1
1
2
1
1
1
1
1
2
2
2
1
11
1
1
2
1
1
1
1
3
3
1
1
1
1
1
1
2
2
2
1
11
1
1
2
1
1
1
1
3
3
1
1
1
1
1
2
1
1
1
1
3
3
1
1
1
1
11
1
1
2
2
2
1
3A2805M 35
36
1
2
Apply thread sealant to threads.
Apply a thin coating of lubricant to seals.
3
4
Apply anti-seize to first 1/2 in. of threads. Torque to 28-32 in-lbs (3.2-3.6 N∙m)).
See
3A2805M
3
6
7
1
2●
8
9*
10
11
12
13
14
15
16
17a
- - -
108050
117029
24P615
128306
24P275
24W087
17b 24W088
18
20
21
22●
34
35
36■
- - -
157021
103147
104705
24P547
24P548
- - -
42
44
16W709
24U698
45☼ 102598
46☼ 100020
47☼ 109570
48☼ 100018
49☼ - - -
50 100508
51 16Y799
Part
- - -
- - -
24V795
100113
16P769
124736
24P239
24P240
24P276
HOUSING, double
MODULE, sc
HEATER, 240 VAC, 200W, 1/2 dia x 1.5 in.
CONNECTOR, male
TUBE, applicator, hotmelt, open
SCREW, set, cup, M4 x 0.7 x 4 mm, sst
VALVE, solenoid, 3 way, sr, 24 VDC
VALVE, solenoid, 3 way, sr, 120 VAC
INSULATOR, clamp, bar, housing
BLOCK
WASHER, lock, spring
SCREW, shcs, M6 x 25
FITTING, adapter, JIC06 x SAE06, mm, cs
SCREW, mach, phil pan hd
FILTER, gun, 80 mesh (3–pack: 24P802)
CORD SET, 240V, applicator, Pt 100 ohm
RTD
CORD SET, 240V, hotmelt, Ni 120 ohm
RTD
PLATE, side
WASHER, lock, int
PLUG, pipe
SCREW, cap, sch
FITTING, elbow, JIC06 x SAE06, mm, cs
FITTING, elbow, 45, JIC06 x SAE06, mm, c
NOZZLE (not shown)
PLATE, cover, end
ROD, mtg, threaded
SCREW, cap, socket head
WASHER, lock
WASHER, plain
WASHER, lock, spring
NUT, 1/2-13 hex
SCREW, drive
PLUG
1
1
1
1
2
1
1
3
4
1
1
1
1
2
2
1
2
4
1
1
1
1
1
2
1
5
1
2
1
1
2
1
5
1
2
1
1
1
1
1
1
1
1
2
1
2
2
1
2
4
1
1
1
1
3
4
1
1
1
1
2
1
5
1
2
1
1
1
1
1
1
1
2
1
1
3
4
1
1
1
1
2
2
1
2
4
1
1
1
1
1
2
1
1
1
3
4
1
1
1
1
2
2
1
2
4
1
1
1
1
1
2
1
5
1
2
1
1
2
1
1
1
2
1
5
1
2
1
1
1
1
1
2
1
1
1
3
4
1
1
1
1
2
2
1
2
4
1
1
1
1
2
2
1
2
4
1
1
1
1
3
4
1
1
1
1
1
2
1
5
1
2
1
1
3A2805M 37
52
52a
52b
52c
24V794
- - -
- - -
- - -
KIT, THERMAL CUTOFF (includes
52a-52c)
PLATE, with thermal cutoff
CONNECTOR, splice, 14–16 AWG, heat resistant
SLEEVE, red, 2 in. (50.88 mm) x 0.16 OD
*
●
☼
See
Solenoid Valve Kits, page 45 .
Parts included in Module Repair Kit. See
.
Parts included in Bar Clamp Kit 24U698. See
.
1
1
3
3
1
1
3
3
1
1
3
3
1
1
3
3
1
1
3
3
■
▲
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
Replacement Warning labels, signs, tags, and cards are available at no cost.
1
1
3
3
38 3A2805M
3A2805M 39
40
1
2
Apply thread sealant to threads.
Apply a thin coating of lubricant to seals.
3
4
Apply anti-seize to first 1/2 in. of threads. Torque to 28-32 in-lbs (3.2-3.6 N∙m)).
See
3A2805M
3
6
7
1
2●
8
9*
10
11
12
13
14
15
16
17a
17b
18
20
21
22●
34
35
36■
38▲
39
42
44
45☼
46☼
47☼
48☼
49☼
50
51
- - -
- - -
HOUSING, quad
MODULE, sc, invisipac
24V793 HEATER, 240 VAC, 200W, 1/2 dia x 1.5 in.
100113 CONNECTOR, male
16P769 TUBE, applicator, hotmelt, open
124736 SCREW, set, cup, M4x 0.7 x 4 mm, sst
126407 VALVE, solenoid, 3 way, sr, 24
VDC
126408 VALVE, solenoid, 3 way, sr, 120
VAC
16P848 INSULATOR, clamp, bar, housing
- - BLOCK, mtg
108050 WASHER, lock, spring
117029 SCREW, shcs M6 x 25
24U033 24U034 24U035 24U036 24U037 24U038
1
4
1
4
1
4
1
4
1
4
1
4
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
2
2
126544 FITTING, adapter, JIC06 x
SAE06, mm, cs
128306 SCREW, mach, phil pan hd
24P275 FILTER, gun, 80 mesh (3-pack:
24P802)
24W087 CORD SET, 240V, applicator, Pt
100 ohm RTD
24W088 CORD SET, 240V, hotmelt, Ni
- - -
120 ohm RTD
PLATE, side, quad
157021 WASHER, lock, int
103147 PLUG, pipe
1
6
1
1
3
8
1
1
1
6
1
1
1
1
3
8
1
6
1
1
1
1
3
8
1
6
1
1
1
1
3
8
1
6
1
1
1
1
3
8
1
6
1
1
104705 SCREW, cap, sch
126748 FITTING, elbow, JIC06 x SAE06, mm, cs
126749 FITTING, elbow, 45, JIC06 x
- - -
SAE06, mm, c
NOZZLE (not shown)
16K931 TAG, warning, turbo
103473 STRAP, tie, wire
16V721
24U698
102598
PLATE, cover, applicator
ROD, mtg, threaded
SCREW, cap, socket head
100020 WASHER, lock
109570 WASHER, plain
100018 WASHER, lock, spring
- - NUT, 1/2-13 hex
100508 SCREW, drive
16Y799 PLUG
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
3
8
1
1
1
1
2
2
1
1
2
2
3A2805M 41
52
52a
52b
52c
24V796 KIT, THERMAL CUTOFF
(includes 52a-52c)
- - PLATE, with thermal cutoff
- - CONNECTOR, splice, 14–16
AWG, heat resistant
- - SLEEVE, red, 2 in. (50.88 mm) x 0.16 OD
*
●
☼
See
Solenoid Valve Kits, page 45 .
Parts included in Module Repair Kit. See
.
Parts included in Bar Clamp Kit 24U698. See
.
24U033 24U034 24U035 24U036 24U037 24U038
1
1
3
1
1
3
1
1
3
1
1
3
1
1
3
1
1
3
3
■
▲
3 3 3 3 3
Purchase Separately.
See
Nozzles (Single Orifice), page 45 .
Replacement Warning labels, signs, tags, and cards are available at no cost.
42 3A2805M
1
Apply thread sealant to threads.
Ref Part
101 - - VALVE, solenoid, 3w, sr,
24 VDC; 24P239 only
VALVE, solenoid, 3w, sr, - - -
120 VAC; 24P240 only
102 100113 CONNECTOR, male
103 24P900 BUSHING, 1/4 npt x 1/8 npt, brass
1
1
1
1
Ref Part
104 24P282 MUFFLER, 1/8 npt, pp
105 121140 FITTING, straight, 3/8 tubing OD x 1/4 npt
106 24R942 CONNECTOR, 24 VDC;
24P239 only
24R943 CONNECTOR, 120 VAC;
24P240 only
2
1
1
1
3A2805M 43
See manual 407050.
- - - MODULE
104705 SCREW, cap, sch; #10–32 x 1.25 in.
24R835 O-RING (10 pack)
24T179 LUBRICANT, anti-seize
1
2
2
1
Heater cartridges for single, dual, and quad manifolds with butt splices, tape, and tubing. See
, for model numbers.
24V789 Single, Dual
24V791 Quad
24V795 Slim Single
24U021–24U026
Low Profile Dual
24U027–24U032
24V793 Low Profile Quad
24U033–24U038
1.5 in. (38 mm)
2.75 in. (70 mm)
1.5 in. (38 mm)
1.5 in. (38 mm)
1.5 in. (38 mm)
Includes instructions for replacing the module filter.
See manual 332513.
24P801
24T045
Single
3–pack
Single heater cartridges are for custom manifolds only.
Includes instructions for rebuilding the module. See manual 332513.
24T046
24T047
Single
5–pack
24P824
24P825
24P826
24P827
24P828
4 in.
(101.6 mm)
5 in.
(127 mm)
6 in.
(152.4 mm)
7 in.
(177.8 mm)
8 in.
(203.2 mm)
5-6 in.
(127-152.4 mm)
6-7 in.
(152.4-177.8 mm)
7-8 in.
(177.8-203.2 mm)
8-9 in.
(203.2-228.6 mm)
9-12 in.
(228.6-304.8 mm)
- - -
- - -
SEAL INSTALLATION TOOL 1
PISTON INSTALLATION TOOL 1
Packet with 3–grams of high temperature lubricant.
For use on seals in InvisiPac guns.
Cordsets include the RTD. Use crimp tool kit 24W086
(purchase separately).
24W087
24W088
Platinum 100 Ohm
Nickel 120 Ohm
Tube with 0.5 oz of anti-seize for use on module mounting screws in InvisiPac guns.
44 3A2805M
See
, for model numbers.
Includes two mufflers that can be used with solenoid valve kits.
Use to run two or three modules on a quad applicator or one module on a dual applicator. See manual
407051.
Ref Part
10 24P276 INSULATOR, clamp, bar,
11 - - housing
CLAMP, bar housing
12 108050 WASHER, lock, spring
13 117030 SCREW, shcs, M6 x 40
1
2
2
2
3–Way (air open - spring close) Solenoid Valves
24P239
24P240
24P275
24P802
24 VDC
110 VAC
Single
3 Pack
Ref Part
10 24P276 INSULATOR, clamp, bar, housing
11 - - BLOCK, mating, low profile
12 108050 WASHER, lock, spring
1
1
13 117029 SCREW, shcs, M6 x 25
44 - - ROD
45 - - SCREW, cap, socket head
1
1
2
2
46
47
48
49
- - -
- - -
- - -
- - -
WASHER, lock
WASHER, plain
WASHER, lock, spring
NUT, 1/2–13
1
2
2
2
24P615
24P548
24P547
Straight
45°
90°
For Series A and Series B Models.
24V790
24V792
24V794
24V796
See
24U021-
24U026
24U027-
24U032
24U033-
24U038
Standard
Slim Single
Dual Low
Profile
Quad Low
Profile
24P636
24P637
24P638
24P639
24P640
24P641
24P642
24P643
24P644
24P645
24P646
24P647
24P648
24P649
24P794
24P795
24P796
24P797
24P798
24P799
24P800
24P803
24P804
24P805
24P806
24P807
24P808
24P809
0.008 straight
0.010 straight
0.012 straight
0.016 straight
0.018 straight
0.020 straight
0.024 straight
0.008 90°
0.010 90°
0.012 90°
0.016 90°
0.018 90°
0.020 90°
0.024 90°
3A2805M 45
24P075 Shown
0.79 in.
(20.0 mm)
0.72 in.
(18.16 mm)
3.63 in.
(92.2 mm)
4.24 in.
(107.7 mm)
24P077 Type I Shown
1.00 in.
(25.4 mm)
1.14 in.
(28.96 mm)
3.07 in.
(77.98 mm)
3.94 in.
(100.1 mm)
24P079 Type II Shown
0.5 in.
(12.7 mm)
0.31 in.
(7.9 mm)
A
C
B
A A
C
B
A
Single
Dual
Quad - Type I
Quad - Type II
0.88 (22.4)
0.88 (22.4)
0.88 (22.4)
See
Models, page 6 , for applicator model numbers.
2.23 (56.6)
2.23 (56.6)
3.74 (95)
4.36 (111)
46
0.625 in.
(15.8 mm)
0.25 in.
(6.25 mm)
0.88 (22.4)
1.5 (38)
3A2805M
(24U021-24U026)
11.68 in.
(296.67 mm)
0.79 in.
(20.0 mm)
2.41 in.
(61.21 mm)
0.67 in.
(17.02 mm)
1.35 in. (34.29 mm)
5.01 in.
(127.25 mm)
4.24 in.
(107.70 mm)
3.63 in.
(92.20 mm)
1.0 in.
(25.4 mm)
2.86 in.
(72.64 mm)
3.16 in.
(80.26 mm)
4.04 in.
(102.62 mm)
3A2805M
47
(24U027-24U033)
48
11.69 in.
(296.93 mm)
0.79 in.
(20.1 mm)
1.0 in.
(25.4 mm)
0.88 in.
(22.35 mm)
1.94 in.
(49.28 mm)
6.29 in.
(159.77 mm)
1.5 in.
(38.1 mm)
0.13 in.
(3.30 mm)
5.66 in.
(143.76 mm)
3.18 in.
(80.77 mm)
2.30 in.
(58.42 mm)
3A2805M
(24Ubob 033-24U038)
11.69 in.
(296.93 mm)
0.79 in.
(20.1 mm)
0.88 in.
(22.35 mm)
0.88 in.
(22.35 mm)
3.63 in.
(92.20 mm)
0.88 in.
(22.35 mm)
6.29 in.
(159.77 mm)
1.0 in.
(25.4 mm)
1.5 in.
(38.1 mm)
0.13 in.
(3.30 mm)
5.16 in.
(131.06 mm)
3.18 in.
(80.77 mm)
2.30 in.
(58.42 mm)
3A2805M 49
InvisiPac ™
Speed
Heat up Time
Electrical Service
Maximum Working Fluid Pressure
Maximum Air Pressure
Minimum Air Pressure
Maximum Operating Temperature
Ambient Storage Temperature
Range
Ambient Operating Temperature
Range
Solenoid Air Flow Rating
Wetted Parts
> 3,500 cycles/minute
< 10 minutes to 350°F at 240 VAC < 10 minutes to 176°C at 240 VAC
1500 psi
200-240V, 50–60 Hz, 400W
10.3 MPa, 103 bar
80 psi
40 psi
400°F
32-122°F
0.5 MPa, 5.5 bar
0.3 MPa, 2.7 bar
204°C
0-50°C
32-122°F
1.0 Cv
0-50°C
Aluminum, carbon steel, stainless steel, carbide, brass, chemically resistant seals, chrome
24W087
24W088
Pt 100 (385) RTD
Ni 120 RTD
24P239
24P240
Sound pressure measured 6.5 ft
(2m) from gun at 80 psi (550kPa,
5.5 bar)
24 VDC
110 VAC
75.6 dB(A)
50 3A2805M
3A2805M 51
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of eighteen months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS
INCLUDING
FOR
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO
AND
MATERIALS manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
For more information about InvisiPac, visit www.InvisiPac.com or email [email protected].
For technical assistance or customer service, call toll free: 1–800–458–2133.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original Instructions. This manual contains English. MM 3A2805 www.graco.com
Revision M, July 2018
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