WilTec 61591 Operation Manual

Operation Manual

Woodturning lathe - 61591

Read and follow the operating instructions and safety information before using for the first time.

Technical changes reserved!

Due to further developments, illustrations, functioning steps and technical data can differ insignificantly.

Updating the documentation

If you have suggestions for improvement or have found any irregularities please contact us.

© by WilTec Wildanger Technik GmbH http://www.WilTec.de

http://www.aoyue.eu

http://www.teichtip.de

Seite 18

The information contained in this document is subject to change without prior notice. No part of this document can be copied or duplicated in another form without the prior written consent of WilTec

Wildanger Technik GmbH. The WilTec Wildanger Technik GmbH assumes no liability for any errors in this user manual or the connection diagram.

Although WilTec Wildanger Technik GmbH has made every effort to make sure that this user manual is complete, accurate and updated, errors cannot always be avoided. In the event of problems with this user manual please complete and send this form back to us.

FAX-notification (++ +49 2403 55592-15 ), from: ________________________________________

Name: ________________

Firm: _____________________

Tel/Fax: __________________

I would like to report the following mistakes:

_______________________________ ____________________________________

Customer Service WilTec Wildanger Technik GmbH e-mail: [email protected]

Tel:++ +49 2403 55592-0

Introduction

Thank you for purchasing this quality product.

To minimize the risk of injury by means of fire or electric shock we urge that our clients take some basic safety precautions when using this device. Please read the operation instructions carefully and make sure you have understood its content.

Always use a grounded power connection with the appropriate mains voltage. You can find the corresponding mains voltage on the type plate. If you have any doubts about the connection being grounded, have it checked by a qualified professional. Never use a faulty electric cable.

Do not inspect the electrical part of the pressure pond filter in a wet or damp environment or when you are wet yourself and protect it from direct sunlight. Install this device in a safe location so that nobody can step on the cable, fall over or damage it.

Disconnect the power plug before cleaning it and use only a damp cloth for cleaning.

Avoid using cleaning agents and make sure that no liquid enters the electrical part of the pump.

The electric part of the device contains no parts that can be inspected or serviced by the user. Leave the maintenance, adjustment and repair to qualified technical personnel. In case of unauthorised intervention the 2-year warranty is no longer valid! Keep these operation instructions safe.




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Danger! – To reduce the risk of injury, read the operating instructions before use!

Attention! Wear hearing protection. Noise exposure can cause hearing loss.

Attention! Wear a dust mask. When working with wood and other materials, harmful dust can be generated. Material containing asbestos must not be processed.

Attention! Wear protective goggles. Sparks generated during work or splinters, chips and dust emerging from the unit can lead to loss of visibility.

Danger! Risk of injury! Do not reach into rotating workpieces.

Direction of rotation




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Danger!

When using electrical equipment, some safety precautions must be observed to prevent injury and damage to property. Please read these operating instructions / safety instructions carefully. Keep these in a safe place so that the information is available to you at all times. If you should hand over the device to another person, please also hand over these operating instructions / safety instructions. We accept no liability for accidents or damage caused by non-compliance with these instructions and the safety instructions.

SAFETY INSTRUCTIONS

The corresponding safety instructions can be found in the enclosed booklet.

Danger! Read all safety instructions and instructions. Failure to follow the safety precautions and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and instructions for the future.

Special safety instructions:

Warning: When power tools are used, basic safety precautions must be followed to eliminate the risk of fire, electric shock and personal injury, including the following:

 Always wear safety glasses and head protection, e.g. a construction helmet.

 Wear tight-fitting work clothing that cannot be gripped by the rotating workpiece.

 Connect the machine firmly to the substrate.




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EQUIPMENT DESCRIPTION AND SCOPE OF DELIVERY

Please check the completeness of the article according to the described scope of delivery. In the case of missing parts, please contact our Service Center or the point of sale where you purchased the device within 5 working days of the purchase of the item at the latest, presenting a valid proof of purchase:

 Open the packaging and carefully remove the device from the packaging.

 Remove the packing material as well as packing and transport locks (if present).

 Check that the scope of delivery is complete.

 Check the device and the accessories for transport damage.

 If possible, keep the packaging until the warranty expires.

Danger!

Device and packaging material are not children's toys! Children must not play with plastic bags, foils or small parts! There is acute ingestion and danger of suffocation!

Scope of delivery:

 Woodturning lathe





Front end driver ring

Tool support









Tailstock

Hand wheel

Clamping lever (2x)

Plate (2x)











Locking grip

Wrench for pinion shaft

Face Plate

Crank handle

Hexagon key























Wrench for front end driver ring

Screw small(3x)

Washer small (6x)

Spring washer (3x)

Nut small (3x)

Screw large (2x)

Washer groß (2x)

Wing nut (2x)

Washer for crank handle

Original operating instructions

Safety information




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INTENDED USE

The woodturning lathe is only used to work wood using a suitable turning iron.

The machine may only be used for its intended purpose. Any further use beyond this is not intended.

The user/operator and not the manufacturer is liable for any damage or injury of any kind resulting from this.

Please note that our devices are not designed for commercial, technical or industrial use. We do not assume any warranty if the device is used in commercial, craft or industrial enterprises as well as in equivalent activities.

TECHNICAL DATA

Rated voltage:

Rated power:

Idling speed (engine):

Spindle speed:

Tip width:

Max. lathe diameter:

Protection type:

Weight:

230 V ~ 50 Hz

400 Watt S2 30 min

1400 rpm

890/1260/1760/2600 rpm ca. 1000 mm max. 280 mm

IP20 ca. 23 kg

Load factor:

The load factor S2 30 min (short-time operation) indicates that the motor with a rated power of 400 watts may only be continuously loaded for the time specified on the data plate (30 min). Otherwise it would heat up excessively. During the pause, the motor cools down again to its initial temperature.

Danger! Noise and vibration:

The noise and vibration values were determined in accordance with EN 61029.

Operation

Sound pressure level LPA

Uncertainty KPA

Sound power level LWA

Uncertainty KWA

61 dB(A)

3 dB

74 dB(A)

3 dB




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The stated values are emission values and therefore do not have to represent safe workplace values at the same time. Although there is a correlation between emission and immission levels, it cannot be reliably determined whether additional precautions are necessary or not. Factors that can influence the current immission level at the workplace include the duration of the effects, the nature of the workspace, other sources of noise, etc., e.g. the number of machines and other adjacent processes.

Reliable workplace values can also vary from country to country. However, this information should enable the user to make a better assessment of hazard and risk.

Wear hearing protection.

Noise exposure can cause hearing loss.

Keep noise and vibration to a minimum!

 Only use faultless equipment.

 Service and clean the unit regularly.

 Adapt your mode of operation to the device.

 Do not overload the device.

 Have the device checked if necessary.

 Switch off the device when it is not in use.

Residual Risks

Even if you operate this power tool correctly, there are always residual risks. The following hazards may occur in connection with the construction and design of this power tool:

1) Lung damage if no suitable dust mask is worn.

2) Hearing damage, if no suitable hearing protection is worn.

3) Damage to health resulting from hand-arm vibrations if the device is used for a long period of time or is not properly operated and maintained.




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Before starting the equipment

Before connecting the device, make sure that the data on the nameplate corresponds to the network data.

Warning!

Always disconnect the mains plug before making any adjustments to the unit.

 The lathe must be securely set up, i.e. it should be bolted to a workbench or other fixed under frame.

 Before commissioning, all covers and safety devices must be properly installed.

 Before connecting, make sure that the data on the nameplate correspond to the mains data of your power supply system.

 Before you retool the machine (face driver/face plate) or adjust the speed, the mains plug must always be disconnected in order to prevent unintentional switching on, e.g. by other persons.

 Transport the machine by lifting it to the machine bed. Observe the weight of the machine (see technical data) and, if necessary, call in another person for help.

Assembly

 Screw the second half of the machine bed to the main frame. Use the screw, two washers, the spring washer and the nut at each of the three bolting points.

 Place the tool support on the machine bed. Screw it together with the screw, plate, washer and the clamping lever. If the tool support is in a position where the clamping lever is too long, the clamping lever can alternatively be replaced by the wing nut.

 Screw the locking handle into the workpiece support.

 Place the tailstock on the machine bed. Screw it together with the screw, plate, washer and the tension lever. If the tailstock is in the position where the clamping lever is too long, the clamping lever can alternatively be replaced by the wing nut.



Push the handwheel onto the tailstock spindle. Make sure that the side of the handwheel with the grub screw is guided over the flattened part of the tailstock spindle. Tighten the grub screw with the supplied Allen key and screw the crank handle with the washer to the handwheel.

 Mount the machine on a suitable surface (e.g. workbench or similar). The lathe can be mounted in several places. Use suitable fixing material, e.g. carriage bolts for fixing to a metal base frame.

The fixing material is not included in the scope of delivery and is available from specialist dealers.




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Tailstock adjustment



The tailstock is adjusted after loosening the clamping lever located below the machine bed or the wing nut.



After setting the optimum clamping pressure using the handwheel, the tailstock spindle must be secured with the lock nut.

Adjusting the tool rest

 The height of the tool rest can be adjusted after releasing the locking handle.

 The adjustment of the tool support in longitudinal direction is possible after loosening the clamping lever or the wing nut below the machine bed.

 The tool rest must be brought as close as possible to the workpiece but without touching it.

Warning!

Make sure that the workpiece support is firmly tightened and cannot rotate into the workpiece.

Speed adjustment

 Pull out the mains plug.

 Loosen locking screw, open housing cover and loosen motor clamping screws. Lift the motor Vbelt to release the tension of the V-belt.

 Fold the V-belt to the desired speed level (pay attention to alignment!).

 The belt tension is achieved by lowering the motor, the dead weight of the motor is sufficient.

 Retighten motor clamping screw after speed adjustment, close housing cover and fix with locking screw.

 A table with the corresponding speeds can be found on the inside of the housing cover.

Choosing the right speed



For new turning pieces, always start with the lowest possible speed and increase it with decreasing unbalance of the turning piece.

 Preselect the speed according to the cutting speed table, for noncircular workpieces start with zero speed.

 The choice of the correct speed depends on several factors when turning (e.g. size0e, unbalance, material, etc. of the workpiece).

 As a rule of thumb: non-circular workpieces, large workpieces, hard woods = low speed.




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Conversion from face driver to face plate



Place with the wrench on the wrench surface on the spindle directly behind the face driver.



Using another wrench, loosen the face driver counterclockwise while holding the other wrench.



Now turn the face plate onto the thread of the spindle and tighten it with the wrench on the spin dle.

Face driver and accompanying grain tip

 The face driver is used to transmit the engine power to the workpiece when turning between the tips.

 When working between the face driver and the centering point, make sure that the centering hole is drilled sufficiently deep. The centering drill diameter should be 5-8 mm. Do not select a clamping pressure that is too high. Workpieces can become curved and break due to excessive clamping pressure.



In order to avoid thread or bearing damage, the face driver must be driven in with a rubber or wood hammer on the face of the workpiece.

 The accompanying centering point prevents the centering hole to be drilled in the workpiece from burning out.

OPERATION

Important notes on operation

 When selecting your woodturning wood, please look for knots and dry cracks. Only use wood without cracks and without larger knots (for small knots, carefully select the contact pressure of the turning iron).

 Always check by hand that the wood to be turned is firmly seated.

Warning: Pull the mains plug!

 Only use original turning irons in sharpened condition.

 When turning wooden discs, do not stand in the flight circle of the workpiece.

 Please use a band saw or scroll saw to cut large and unbalanced woodturning stock in the best possible way. Large unbalance of the turning material endangers your health and the service life of the machine.

 For new woodturning pieces, always start with the lowest possible speed and increase it with in creasing improvement of the turning force.

 Do not use wooden discs with shrinkage cracks, as there is a high risk of bursting due to centrifu gal force.

 Observe the maximum workpiece sizes (see technical data).

 In case of blocked tools: pull out the mains plug before troubleshooting!




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 Clamp workpieces between the face driver or face plate and the centering point. First tighten the tailstock with the clamping lever or the wing nut. Then clamp the workpiece by turning the crank handle on the handwheel.



For turning, position yourself at the machine in such a way that the cutting tools can be easily guided on the tool support.

On/off switch

 The lathe can be switched on by pressing the green "I" button.

 To switch off the lathe again, press the red button "0".

CABLE CHANGE

DANGER!!!

If the power cord of this unit is damaged, it must be replaced by the manufacturer or an authorized service partner to avoid hazards. The lathe must not be put back into operation until it has been repaired.

CLEANING, MAINTENANCE AND SPARE PARTS PROCUREMENT

Danger!

Disconnect the mains plug before carrying out any cleaning work!

Cleaning

 Keep guards, air vents and motor housings as free of dust and dirt as possible. Rub the unit with a clean cloth or blow it out with compressed air at low pressure.

 We recommend that you clean the unit immediately after each use.

 Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents as they may attack the plastic parts of the unit. Make sure that no water can get inside the unit. Penetration of water into an electrical appliance increases the risk of electric shock.

Start-up problems (engine)

Excessive clamping pressure in conjunction with excessive belt tension can lead to motor start-up problems, especially at high speeds.

Remedial action:

 Loosen belt tension.

 Reduce the clamping pressure on the tailstock handwheel.

 Only set high speeds for final and fine treatment of the workpieces.

Maintenance




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There are no other parts to be serviced inside the unit.

Spare parts

The following information should be provided when ordering spare parts:

 Type of device

 Article number of the device

 ID number of the device

 Spare part number of the required spare part

DISPOSAL AND RECYCLING

The device is packaged to prevent damage during transport. This packaging is raw material and is therefore reusable or can be returned to the raw material cycle. The device and its accessories consist of various materials such as metal and plastics. Defective devices should not be disposed of with household waste. For proper disposal, the device should be disposed of at a suitable collection point.

If you do not know of a collection point, please contact your local administration or a local authority.

STORAGE

Store the device and its accessories in a dark, dry and frost-free place. The optimum storage temperature is between 5 and 30°C. Keep the power tool in its original packaging.




Seite 29

EXPLOSION DRAWING




Seite 30

PARTS LIST

No Description

7

8

5

6

3

4

1

2

Handle Cover

Operating Handle

Clamping Plate

Bolt

Handwheel

Screw

Screw Pole

Tail Stock

9 Nut

10 Bearing

11 Center

12 Knob

13 Screw

14 Support Bar

15 Pole

16 Adjusting Bar

17 Bolt

18 Elastic Washer

19 Flat Washer

20 Drive Center

21 Baffle

22 Bearing

23 Bearing Seat

24 Axis

25 Switch

26 Flat Washer

27 Screw

28 Box

29 Bearing Seat

Qty No Description

1

1

1

1

1

1

1

1

1

1

1

3

2

2

2

2

30 Bolt

31 Bearing

32 Delta Belt

33 Pulley

34 Screw

35 Cord Clip

36 Cord Sleeve

37 Nut

38 Switch Board

39 Screw

40 Micro Switch

41 Micro Switch Wire

42 Switch Cover

43 Nut

44 Elastic Washer

45 Claw

4

1

1

6

1

1

1

1

1

8 46 Screw

20 47 Bolt

31 48 Flat Washer

1 49 Bolt

50

51

52

53

Cord Sleeve

Cord and Plug

Screw

Elastic Washer

54 Flat Washer

55 Back Cover

56 Engine

57 Nut

58 Bed

Qt

1

1

4

4

20

1

1

4

1

1

1

2

1

2

1

1

1

1

2

1

2

1

1

1

2

2

1

1

2 y




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Disposal regulations

EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were implemented in the law related to electrical and electronic equipment and appliances.

All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the domestic waste.

The company WilTec Technik GmbH has been registrated in the German registry EAR under the

WEEE-registration number DE45283704.

Disposal of used electrical and electronic appliances

(intended for use in the countries of the European

Union and other European countries with a separate collection system for these appliances).

The logo on the article or on its packaging points out that this article must not be treated as normal household waste but must be disposed to a recycling collection point for electronic and electrical waste equipment. By contributing to the correct disposal of this article you protect the environment and the health of your fellow men. Environment and health are threatened by inappropriate disposal.

Materials’ recycling helps reduce the consumption of raw materials.

Additional information on recycling this article can be provided by your local community, municipal waste disposal facilities or the store where you purchased the article.

Address:

WilTec Wildanger Technik GmbH

Königsbenden 12 / 28

D-52249 Eschweiler

Important notice:

The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions manual require the written permission of WilTec Wildanger Technik GmbH.




Seite 32

WilTec 61591 Operation Manual

Operation Manual

Woodturning lathe - 61591

_______________________________ ____________________________________

Danger!

SAFETY INSTRUCTIONS

EQUIPMENT DESCRIPTION AND SCOPE OF DELIVERY

INTENDED USE

TECHNICAL DATA

Before starting the equipment

OPERATION

CABLE CHANGE

CLEANING, MAINTENANCE AND SPARE PARTS PROCUREMENT

DISPOSAL AND RECYCLING

STORAGE

EXPLOSION DRAWING

Disposal regulations

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