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KODI A K
Operating Instructions
KODI A K 10
Varimixer A/S
Kirkebjerg Søpark 6
DK-2605 Brøndby
Denmark
P: +45 4344 2288
www.varimixer.com
EN
DRN: 20010-1602
Original user manual
2021 04 22
2
Contents:
General: ......................................................................................................................................................
2
Unpacking: ...................................................................................................................................................
2
Transport: ...................................................................................................................................................
3
Installation and adjustments: ...............................................................................................................
3
Electrical connection: .............................................................................................................................
3
Safety: ......................................................................................................................................................
4
Magnets ......................................................................................................................................................
4
Commissioning: ...........................................................................................................................................
5
Use of the machine: ....................................................................................................................................
5
Technical data: ...........................................................................................................................................
5
Components of the machine: ....................................................................................................................
6
KODIAK user-friendliness:.......................................................................................................................
7
Max. capacity of the machine: ..................................................................................................................
8
Correct use of tools: ...............................................................................................................................
8
Attachment drive: ......................................................................................................................................
8
Operating the mixer: .................................................................................................................................
9
Cleaning: ....................................................................................................................................................
10
Repair and maintenance ..........................................................................................................................
10
Systematic maintenance: ........................................................................................................................
11
Overloading: .............................................................................................................................................
12
Error codes and possible solutions: ..................................................................................................
12
Access to the fuse: ..................................................................................................................................
13
Reading the machines data: ....................................................................................................................
13
Reading the error log: ...........................................................................................................................
13
Circuit diagram: .......................................................................................................................................
14
General:
This manual should be seen as an integral part of the machine and should be kept by the machine throughout its working life.
Before the machine is commissioned, it is important to read these instructions thoroughly, particularly the section on user safety.
The manufacturer may update the product manual without updating this copy of the manual.
The manufacturer will not be liable for faults caused by:
• Careless, improper or incorrect use of the machine
• Non-standard use (not for the purposes described in the manual)
• Incorrect installation
• Incorrect power supply to the machine
• Failure to comply with maintenance instructions
• Modifications to the machine
• Spare parts and accessories that are not original or specified for this model
• Failure to comply with instructions in this manual
In case of faults with the machine, please contact the supplier.
The guarantee does not cover damage caused by misuse, overloading or the user’s failure to comply with the maintenance instructions.
Unpacking:
The machine should be unpacked and the packaging disposed of according to regulations applicable in the country concerned.
Before the machine is removed from the pallet, check that all parts are present with the machine:
• Safety guard
• 32 mm fixed spanner for legs.
• Bowl, whip, beater, dough hook and scraper with blade.
The machine can be released from the pallet by cutting the strips.
3
Transport:
Lifting equipment should always be used to move the machine.
The machine must not be pulled or lifted by the bowl lift handle.
When the machine is moved, it should be in a vertical position at all times.
Installation and adjustments:
The ambient temperature around the machine must not exceed 45 o C.
Level the machine by adjusting the feet, using the supplied 32 mm fixed spanner.
Table model must be fixed to the table it is placed on.
U
se the 4 threads (M10x1.5)placed in the bottom of the legs.
Electrcal connection:
Before the machine is connected to the mains, control that the voltage and frequency printed on the name plate correspond with the installation location.
The name plate is positioned uppermost on the back of the machine.
The electrical installation circuit must be secured by a Residual Current Device:
RCD type A-SI
The mixer must be earthed. Failure to do so may cause -
Risk of electrical shock.
Damage to the machine.
Excessive electromagnetic noise, causing malfunction to the machine and interference to other devices.
User can connect machine if -
Cable with plug is delivered with the machine
Only certified electrician must connect the machine, if fixed cable without a plug is delivered with the machine
For the benefit of service staff, it should be clear to see when the mains plug to the mixer has been removed from the socket in the wall.
4
SAFETY:
User safety is assured as follows:
The mixer is designed for commercial use in kitchens, catering outlets and bakeries.
The machine is designed for the manufacture of products that do not trigger any reactions or release substances that may be harmful to the user when in use.
The machine must not be used in an explosive atmosphere.
The machine may only be used by trained personnel.
Always comply with local laws and regulations with special attention to operators age, physical and mental condition. Operator must be over 14 years of age.
The constant noise level of the workplace of the operator is lower then 70 dB (A)
Tools can only rotate when the safety guard is in place and the bowl is lifted (bowl detection).
The safety guard is made of plastic.
It is not possible to attach the guard incorrectly.
No access to rotating tools.
The spread of flour dust is inhibited.
Equipped with emergency stop - The tool stops rotating in less than 4 seconds (also for normal shut-down and stop via safety guard).
Clearance between guard/stand and lifting handle at least 50 mm.
Machine remains stable even if tilted of up to 10°.
The machine is protected against overvoltage.
Non-ionising radiation is not produced intentionally, but rather technically conditioned by electrical equipment (e.g. electric motors, live power lines or solenoids). The machine is equipped with strong permanent magnets. By maintaining a safe distance (between the field source and implant) of 30 cm, any impact on active implants (e.g. pacemakers, defibrillators) can likely be prevented.
Magnets:
Warning for users with implants (e.g. pacemakers, defibrillators).
machine and safety guard equipped with strong magnets
Area on safety guard with magnets
Area on machine with magnets - for safety guard switch
Areas on machine and bowl with magnets - for bowl detection
5
Commissioning:
Bowl, tools and safety guard should be cleaned before use – see section on Cleaning, page 10.
The machine should be positioned to allow space for normal use and maintenance.
.
use of the machine:
The machine may only be used as specified in this manual.
Only bowls designed for Kodiak may be used.
Keep hands out of the bowl while the machine is running, can cause severe injury.
Unless the change is recommended by the manufacturer, modifying the machine is prohibited.
The following recommendations apply to work with powdery ingredients:
• Powdery ingredients should not be poured into the bowl from a great height.
• Bags of e.g. flour should be opened at the bottom and down in the bowl.
Technical data:
Kodiak 10
Model
Floor model
Table model
Gross weight kg
138
63
Net weight kg
120
50
Power kW
0,7
Floor model:
Variable speed, tool rpm
72 - 451
430
490
540
272
Table model:
390
500
232
329
489 393
6
Components of the machine:
Control panel
Safety guard
Lifting handle
Optional - attachment drive
Mixer head
Bowl
Adjustable legs; see page 3 for adjustment
The bowl must be pushed all the way into the bowl arms.
When lifted, the bowl should be fixed underneath the bowl fitting
7
KODIAK user-friendliness:
KODIAK has been designed in partnership with kitchen and bakery staff, which has resulted in a number of user benefits:
The machine itself
Can be connected to the mains by the user (standard voltage)
Is made of stainless steel
Has height-adjustable feet to ensure stability even on sloped area
Is easy to clean, with large surfaces and a removable safety guard which can be machine-washed
The control panel combined with the large bowl diameter provides a good view of the contents of the bowl.
Control panel:
The control panel is simple and intuitive, with large push buttons.
The panel is easy to clean with a damp cloth.
There is a built-in timer function with a display, which can also be used to show the number of operating hours.
Bowl.
The bowl is not very deep but has a large diameter, which makes it easier to see the contents while working.
Safety guard:
The one-piece safety guard is made of transparent plastic. The guard is easy to remove and clean.
The guard can be machine washed at up to 60 o and can withstand up to
90 o for short periods.
The guard is made of a special impact resistant material which can withstand daily use in a commercial kitchen.
The safety guard is held in place by magnets.
It is not possible to attach the guard incorrectly.
The arrows indicate the force required to remove the screen:
1,5 kg
3 kg
Max. capacity of the machine:
Capacities per mix
Egg white
Whipped cream
Mayonnaise *
Herb butter
Mashed potatoes *
Bread dough (50%AR) **
Bread dough (60%AR)
Ciabatta dough * (70%AR)
Muffins *
Layer cake base
Meatball mix *
Icing
Doughnut (50%AR)
Tool
Whip
Whip
Whip
Beater
Beater/Whip
Hook
Hook
Hook
Beater
Whip
Beater
Beater
Hook
1 L
2,5 L
8 L
5 kg
3,5 kg
5 kg
6 kg
5,5 kg
6,5 kg
2,5 kg
7 kg
5,8 kg
6 kg
8
AR = Absorption Ratio
(Liquid in % of solids)
Calculation AR
1 kg of solids and 0,6 kg of liquid:
AR
1
Calculation Solids and Liquid
6 kg Dough, 60% AR
(tabel, maximum capacity )
Solid = Max. kapacitet x 100
AR + 100
Liquid = 6 kg - 3,75 kg = 2,25 kg
Equipment:
Standard equipment, as follows:
Bowl
Hook, whip, beater, scraper with standard blade
Optional accessories:
Scraper blade for high temperature products
(PTFE)
Tool rack
Correct use of tools:
Recommended uses of tool:
Whip
Cream
Egg whites
Mayonnaise etc.
Beater
Cake mix
Buttercream
Waffle mix
Forcemeat etc.
Hook
Bread dough
Rye bread etc.
The whip should not be struck against hard objects such as the edge of the bowl. This will shorten the life of the tool because of increasing deformation.
To make mashed potato, use the beater and then the standard whip.
Attachment drive:
The machine may be fitted with an attachment drive into which optional accessories, such as meat mincers and vegetable cutters, can be attached.
For further information on the assembly and use of optional accessories, please refer to the manual that comes with the accessory.
The machine must be shut down when the accessory is fitted to the attachment drive.
Operating the machine:
Decrease time
9
Timer (timer field)
Decrease speed
Emergency stop
Increase time
Increase speed
Speed indicator
Start
Stop
Before starting the machine:
Put the desired tool into the bowl and place the bowl in the bowl arms.
Turn the tool to lock it into the bayonet fitting.
Fit the safety guard.
Lift the bowl with the aid of the lifting handle.
The mixer is now ready to start.
It is possible to set both the running time and speed before starting the machine; see next section:
Start the machine:
Press to start the mixer.
Press next to
Press next to
to increase the speed.
to reduce the speed.
The speed is shown as a number on the scale
12345678
.
The display
12345678
represents the lowest speed, approx. 72 rpm.
The display
12345678
represents the highest speed, approx. 450 rpm.
If a specific start speed is wanted, you set the speed and then start the mixer by pressing .
Display of running time – Timer function:
Select a running time for the mixer by pressing next to
. The running time is shown in minutes and seconds in the timer field between and .
Running times of up to 90 minutes are available.
When the mixer is running, the running time will not be reset if is pressed once; press once more and it will be reset.
If no running time is selected, the display will show the time elapsed since the mixer was started.
If the time set on the timer runs out while the mixer is run ning, the mixer stops and you hear a bib.
Inspection of ingredients while in use:
If the mixer needs to be stopped temporarily without affec ting the running time, press . The mixer will slow down and then stop and the running time will stop too.
The bowl can now be lowered and the ingredients checked.
Lift the bowl and press , and the mixer will start and the running time will resume.
Stop the machine:
To stop the machine:
• Press . Running time not reset.
• Press twice. Running time reset.
Restart by pressing .
It will start at the lowest speed.
The emergency stop - only to be used in emergency situations and for powering off the mixer
10
Cleaning:
The machine may only be cleaned by trained staff and must be over 14 years of age.
Before any cleaning unplug the machine to prevent electrical hazards and accidental start of the machine.
The machine should be cleaned daily after use.
Remove tools, bowl and front and rear guards.
It should be wiped with a soft brush and clean water. Sulphonated soaps should be used with care, as they destroy the lubricants in the machine.
The machine should never be rinsed with a hose.
Bowl, tools and guards are dishwasher-safe.
Plastic safety guard may be damaged if exposed to high temperatures for a prolonged period.
(General maximum temperature 60ºC, flush maximum 90°C, for maximum 30 seconds).
Repair and maintenance
Only to be carried out by qualified and trained staff.
The lid of the mixer may only be removed when the cable to the mains supply has been removed.
Lubrication
Lubrication is only needed during repair
Mixer head: gear wheel, needle bearings and internal gear lubricated with Molykote G-1502 FM .
Attachment drive ( if supplied): gear wheel lubricated with Renolit GreaseWay LiCa 80 .
Do not use any other grease types than specified.
The moving parts that belong to the bowl’s lifting mechanism all run in maintenance-free bearings and should therefore not be lubricated.
11
Systematic maintenance:
Part Action
Safety guard
Emergency stop
Check the safety of the safety guard:
Does the tool stop rotating, when the safety guard is not positioned correctly?
Test the emergency stop: Does the tool stop rotating when the emergency stop is activated
Frequency
Regularly
Regularly
Note
If the tool does not immediately stop rotating when the safety guard is not positioned correctly, the machine must not be used.
Call the engineer
If the tool does not immediately stop rotating on activation of the emergency stop, the machine must not be used.
Call the engineer
The rubber plug must cover the opening on the attachment drive when the latter is not in use.
Attachment drive
Cleaning
The rubber plug for covering the opening of the attachment drive should be on the machine and be intact.
Follow the instructions in the section
“Cleaning”
Example electrical connections:
Daily
Follow the instructions in the section “Cleaning”
Local 50/60 Hz supply.
Power supply: phases x voltage
With neutral
Earth Voltage Phases Use neutral
1 x 220-240V
2 or 3 x 220-240V
Neutral
yes yes
2 or 3 x 380-415V Neutral yes
2 or 3 x 380-480V -
230V
230V
230V yes 380-480V
1
2
1
2 yes
yes
-
Name plate
Use earth yes yes yes yes
Notes
Note that the machine must not be connected without an earth, as this may compromise the action of the EMC filter by removing the discharge to the ground, and may be dangerous for the user.
For functional and safety reasons, the machine must be connected to the earth.
Overloading:
Always avoid overloading the machine.
Overloading will cause the frequency converter to stop the machine.
, or will be displayed in the timer field.
12
Procedure in case of overloading:
Check error code below and follow the suggestion for solution.
When done, remove the error code by pressing .
The machine can now be restarted by pressing .
Error codes and possible solutions:
For some errors, the control system will show an error code in the display:
User pressed without raising the bowl to working height.
Solution: Raise bowl to working height.
User pressed without fitting the safety guard.
Solution: Fit the safety guard.
The Thermal sensor in the motor has overheated.
Solution: The error will disappear when the temperature has dropped to an acceptable level.
Stop the mixer and reduce the quantity of ingredients in the bowl. When it starts again, select a lower speed .
There is an error in communication between the control panel and the frequency converter.
Solution: Call the engineer.
Error in frequency converter.
Solution: Call the engineer.
Thermal sensor in the frequency converter has cut out.
Solution: The error will disappear when the temperature has dropped to an acceptable level.
Intermittent low voltage in the power supply.
Solution: The power supply to the mixer should be checked by an expert.
Intermittent high voltage in the power supply.
Solution: The power supply to the mixer should be checked by an expert.
The mixer is overloaded - continuously for 50 seconds
Solution: Reduce the quantity in the bowl; alternatively, the product may need to be divided into smaller parts or diluted before the machine is restarted. When restarted, select a lower speed, if speed was the problem
The error code is removed by pressing
The mixer is overloaded - momentarily (overloaded 8 times within 20 seconds
Solution: Reduce the quantity in the bowl; alternatively, the product may need to be divided into smaller parts or diluted before the machine is restarted. When restarted, select a lower speed, if speed was the problem.
The error code is removed by pressing
Blockage.
Solution: Remove the object that caused the blockage.
The error code is removed by pressing
, and can also occur when using the attachment drive.
13
Reading the machines data:
Press the stop button for 5 sec. The machine’s data will then be displayed as alternating text in the display. There are five readings corresponding to the five data sets described below:
• Data set 1: States firmware version, displayed as “F” followed by three figures, e.g. = firmware version 3.
• Data set 2 : States the machine’s running time, displayed as “t” followed by three figures, which indicate the number of
9.999-minute cycles, e.g. = 2 x 9.999 min., or 19.998 min.
• Data set 3 : Displays four figures, which indicate the number of minutes the current cycle has been running, e.g.
= 1.234 min.I.e., if is displayed followed by , the machine has been running for 19.998 min. + 1.234 min., or a total running time of 21.232 min.
• Data set 4 : States the number of times the machine has been disconnected from the power supply (plug pulled out of the machine/powercut/switched off) and restarted, displayed as “r” followed by three figures, which indicate the num ber of restarts, e.g. = 2 x 9,999 restarts, or 19,998 restarts.
• Data set 5 : Displays four figures, which indicate the number of restarts which have happened in the current cycle, e.g.
= 1234 times. In other words, if is displayed followed by , the machine has restarted a total of 19,998 + 1,234 times, or 21,232 times.
Reading the error log:
It is possible to display a log of the errors that have occurred:
• Hit emergency stop and press next to
• The display shows the latest error first.
.
• To scroll back through the errors, press next to
• The last eight errors can be displayed.
• Deactivate emergency stop to cancel the display
; to scroll forward, press next to .
Circuit diagram: 110-230V
14
-F1
Fuse
10A
-R1 Ground choker
100-120V only
15
Indhold af Overensstemmelseserklæring, (Maskindirektivet, 2006/42/EC, Bilag II, del A)
Contents of the Declaration of conformity for machinery, (Machinery Directive 2006/42/EC, Annex II., sub. A)
Inhalt der Konformitätserklärung für Maschinen, (Richtlinie 2006/42/EG, Anhang II, sub A)
Contenu de la Déclaration de conformité d’une machine , (Directive Machine 2006/42/CE, Annexe II.A)
Inhoud van de verklaring van overeenstemming voor machines, (Richtlijn 2006/42/EC, Bijlage II, onder A)
Contenido de la declaración de conformidad sobre máquinas, (Directiva 2006/42/EC, Anexo II, sub A)
Fabrikant; Manufacturer; Hersteller; Fabricant; Fabrikant; Fabricante:
Adresse; Address; Adresse; Adresse; Adres; Dirección:
Navn og adresse på den person, som er bemyndiget til at udarbejde teknisk dossier
Name and address of the person authorised to compile the technical file
Name und Anschrift der Person, die bevollmächtigt ist, die technischen Unterlagen zusammenzustellen
Nom et adresse de la personne autorisée à constituer le dossier technique naam en adres van degene die gemachtigd is het technisch dossier samen te stellen nombre y dirección de la persona facultada para elaborar el expediente técnico
Navn; Name; Name; Nom; Naam; Nombre:
Adresse; Address; Adresse; Adresse; Adres; Dirección:
Sted, dato; Place, date; Ort, Datum; Lieu, date ; Plaats, datum ; Place, Fecha:
Erklærer hermed at denne røremaskine
Herewith we declare that this planetary mixer
Erklärt hiermit, dass diese Rührmaschine
Déclare que le batteur-mélangeur ci-dessous
Verklaart hiermede dat Menger
Declaramos que el producto b atidora
• er i overensstemmelse med relevante bestemmelser i Maskindirektivet (Direktiv 2006/42/EC) is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC) konform ist mit den Bestimmungen der EG-Maschinenrichtlinie (Direktiv 2006/42/EG)
Satisfait à l’ensemble des dispositions pertinentes de la Directive Machines (2006/42/CE) voldoet aan de bepalingen van de Machinerichtlijn (Richtlijn 2006/42/EC) corresponde a las exigencias básicas de la Directiva sobre Máquinas (Directiva 2006/42/EC)
• er i overensstemmelse med følgende andre CE-direktiver is in conformity with the provisions of the following other EC-Directives konform ist mit den Bestimmungen folgender weiterer EG-Richtlinien
Est conforme aux dispositions des Directives Européennes suivantes voldoet aan de bepalingen van de volgende andere EG-richtlijnen está en conformidad con las exigencias de las siguientes directivas de la CE
2014/30/EU ; 1935/2004 ; 10/2011 ; 2023/2006 ; RoHS 2011/65/EU , 822/2013 (DK only)
Endvidere erklæres det
And furthermore, we declare that
Und dass
Et déclare par ailleurs que
En dat
Además declaramos que
• at de følgende (dele af) harmoniserede standarder, er blevet anvendt the following (parts/clauses of) European harmonised standards have been used folgende harmonisierte Normen (oder Teile/Klauseln hieraus) zur Anwendung gelangten
Les (parties/articles des) normes européennes harmonisées suivantes ont été utilisées de volgende (onderdelen/bepalingen van) geharmoniseerde normen/nationale normen zijn toegepast las siguientes normas armonizadas y normas nacionales (o partes de ellas) fueron aplicadas
……………………………………………………………………………………………………………………………………...
……………………………………………………………………………………………………………………………………...
DS/EN 1672-2 + A1:2009
……………………………………………………………………………………………………………………………………...
DoC for Food Contact Materials, please go to www.varimixer.com/Special downloads (dealers only) or contact your supplier
DK
EN
DE
FR
NL
ES
Varimixer A/S
Kirkebjerg Søpark 6
DK-2605 Brøndby
P: +45 4344 2288
www.varimixer.com
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