Laurel Mountain LM6032SH1S3PBL064 Atwood 60-in L x 32-in W x 77-in H White Acrylic Shower Installation Manual
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6032 SH 3P Residential Shower Installation Instructions Gelcoat & Solid Surface Bathware Tools/materials you might need for proper installation • • • • • • 6D galvanized screws 100% clear silicone caulking caulking gun color match surface caulk shims tape measure • • • • • • 1/8” countersunk drill bit power drill cardboard china marker or grease pencil furring strips construction adhesive • • • • long spirit level mortar mix 2’-3’ sections of 1/2” PVC pipe plumb bob tool DO’S & DON’TS See framing diagram in Figure 1 for more information. 1. The back of a fiberglass unit is not waterproof. Unit must be stored so water will drain off and not accumulate in one spot. Water can penetrate the back laminates and soak the glassed in reinforcement supports causing bulges in the gelcoat surface. 3. Review the framing diagram in Figure 1. Modify existing framing if required. For new construction, build framing structure in accordance with product dimensions and notes shown in the framing diagram. 2. Most handling damage is the result of impact blows to the back of the fiberglass units. 3. Never drag a fiberglass unit on any surface. Always transport the unit by hand using (2) people or two wheel dolly. 4. Never let a fiberglass unit drop from any height, not even an inch or stress cracks are likely to occur. 5. Placing objects inside the unit can cause scratches or nicks to the finished surface. Do not use the shower as a trash receptacle! Always place a drop cloth or cardboard on the floor when working inside the shower. 6. Never clean fiberglass gelcoat surface with metal tools of any kind, including razor blades. PLANNING YOUR INSTALLATION- WHAT YOU NEED TO KNOW BEFORE GETTING STARTED 1. Gather the items needed (listed above). 2. Carefully remove the old bathtub at the installation site. The replacement showers are 77” tall so wallboard should be removed on all three walls to at least this height. Measure the framing pocket to insure the framing area and stud walls are square and measures: 60 1/4” wide x 33 1/4” deep. The floor must be clean, solid, and level. Relocate drain in floor if required. There is a 6” cutout around the drain area. See Figure 1 4. The shower base will be installed, leveled, and fastened to the framing before the walls are installed. Shimming is recommended. See Figure 2 5. Always place cardboard or a drop cloth on the shower floor and top of seat to protect the finished surface from scratching and damage. 6. When installed, the wall sections will not be mechanically fastened together, or to the shower base. The wall sections will be installed tight to each other and the shower base with the silicone in the seams providing a water resistant seal. These positions will be maintained when the shower flanges are fastened to the framing. The base must be solidly installed so the seams between the shower base and wall sections will not separate, allowing water to penetrate the wall cavity. INSTALLATION WARNING: This model is not designed to be installed as a one piece unit. The base shall be self supported with provided wood shims to support the shower base, and fasteners shall support the flanges prior to installation of the wall sections. This procedure will ensure caulked joints or seams will not separate, allowing water to penetrate the wall cavity. FAILURE TO COMPLY WITH INSTALLATION INSTRUCTIONS MAY VOID YOUR WARRANTY. Note: Your level and your plumb bob may tell you the framing is not perfectly square or level. This is a common experience. Do not assume your stud walls are straight or plumb. Adjustments to your vertical framing and subfloor are most often necessary. 1 6032 SH 3P Residential Shower Installation Instructions Gelcoat & Solid Surface Bathware TIONS m the packaging and inspect the shower closely for any shipping damage. nd move the shower base in front of the framing pocket opening. parts to avoid scatches or stress cracks from excessive flexing. . ons. for Place Shower Base Into Framing Pocket 6. Carefully place the shower base into the framed pocket. Do not slide shower base on drain fitting. TALLATION INSTRUCTIONS Use care not to knock the wood shims loose when efully removemoving the three partsbase frominto the and inspect the shower closely for any shipping damage the shower thepackaging installed position. the wall sections off to the side and move the shower base in front of the framing pocket opening. so (See Figure 3) Wood ef care when handling theShims shower parts to avoid scatches or stress cracks from excessive Figureflexing. 3 Figure 2 be e tall the 2 2. drain fitting on the shower. low drain manufacturers instructions. Carefully place the base into framed theshower shower baseshims intothe the framed 6. 6. UseCarefully care notplace to knock the wood loose when pocket. Do not slide shower base on drain fitting. pocket. Do not slide shower base on drain fitting. moving the shower base into the installed position. Use Usecare carenot notto toknock knockthe thewood woodshims shimsloose loosewhen when moving the shower base into the installed position. (See Figure moving the3)shower base into the installed position. (See (SeeFigure Figure3) 3) 6032 SH 3P Residential Shower Figure 3 Installation Instructions Gelcoat & Figure Solid Surface 33 Bathware Figure INSTALLATION INSTRUCTIONS 1. Carefully remove the three parts from the packaging and inspect the shower closely for any shipping damage. It is very important to dry assemble the shower in an open space for the purpose of inspecting the shower for fit, finish and defects Check before moving shower construction Plumbthe and Levelinto of the Shower Base area. Check to ensure that the gaps are consistent. You may Check Plumb and of Base Check Plumb and Level Level of Shower Shower Base notice the front corners of the are Place slightly inward Plumb and level thewall base. apulled level against 7. up to 1/2”. This is normal as the wall will pulltheinto the thePlumb front vertical surface, andflex on and top of Plumband andlevel levelthe thebase. base.Place Placeaalevel levelagainst against 7. studs. 7. threshold. Figure 4 Figure Figure 44 the thefront frontvertical verticalsurface, surface,and andon ontop topof ofthe the threshold. threshold. Report any damage, defects and 5) concerns. At this point take (See Figures 4 and digital photos as a time stamp document. This will protect (See Figures Figures44and and5) 5) your investment,(See verify the condition of the product- as it was received, speed the assessment and correction process if required. Disassemble the shower and set the wall sections off to the side and move the shower base in front of the framing pocket opening. 2. Use care when handling the shower parts to avoid scratches or stress cracks from excessive flexing. Figure 5 Figure Figure 55 3. Install theCheck drain fitting on theShims shower. Follow drain Support Support Shims Check Support Shims manufacturersCheck instructions. The manufacturer is not responsible Check thethe wood support shims to be certain they they 8. Check wood support shims to be Check the wood support shims to becertain certain they for leaking drain 8. 8. connections. areare tightly wedged in between the floor surface aretightly tightlywedged wedgedininbetween betweenthe thefloor floorsurface surface and the back leg of the shower. and andthe theback backleg legof ofthe theshower. shower. 4. Place cardboard or a drop cloth on the shower floor and on the top of the seat to avoid scratching theglue surface. Once the shims are ininin place shims Once the shims are place glue or nail Once the shims are place glueor ornail nailthe theshims shims to to the sub floor toto eliminate sub floor eliminate any movement. tothe the sub floor to eliminateany anymovement. movement. 5. Locate wood shims in the framing pocket. Carefully measure (See Figure (See Figure 6)6) (See Figure 6) to ensure the proper placement of these shims so they are supporting the backIFedge of ARE the shower base. ThesePROPERLY shims NOTE: IF ARE NOT INSTALLED PROPERLY NOTE: IFSHIMS SHIMS ARE NOT INSTALLED PROPERLY NOTE: SHIMS NOT INSTALLED PREMATURE FAILURE MAY ON YOUR may be placed after the base is installed ifOCCUR the framing is open PREMATURE FAILURE MAY OCCUR ONYOUR YOUR PREMATURE FAILURE MAY OCCUR ON SHOWER AND WARRANTY WILL BE VOID. SHOWER AND WARRANTY WILLBE BEVOID. VOID. WARRANTY WILL as shown in SHOWER Figure 2. AND If rear access is not available, a thin-set mortar mix may be used in place of shimcheck to fill again the gaptobeneath the shower supportbase leg is assure the 9. Double and the sub floor. level.Pour thin-set mortar mix to a minimum height of 1 inch in the area directly below the support leg Pre-Drill 1/8” pilot holes through the fiber only to ensure proper baseflange to floor contact. Do not step into glass nailing every 16” horizontally, shower before leveling and fastening to stud wall with screws. and every 8” vertically. 33 3 Horizontal holes must correspond with the vertical 6. Carefully place the shower base into framed pocket. TIP: studs. (See Figure 7) Place two 3 foot sections of PVC pipe on the floor beneath the front apron of the pan asstrips shoe may hornsbeorused slides assist.solid NOTE: Furring to to assure 10. contact between the fiberglass mounting flange Use care notand to knock the support shims loose or disturb the studs. mortar bed when moving base into permanent position. Using 6D galvanized screws, secure the shower base to the framing. Figure 7 3 glass(See nailing flange studs. Figure 7) every 16” horizontally, and every 8” vertically. 10. Horizontal the vertical NOTE: Furringholes stripsmust maycorrespond be used towith assure solid studs. (See Figure 7) contact between the fiberglass mounting flange and the studs. 10. NOTE: Furring strips may be used to assure solid contact between the fiberglass mounting flange Using 6D galvanized screws, secure the shower and base to the thestuds. framing. Figure 7 6032 SH 3P Residential Shower Instructions FigureInstallation 7 Gelcoat & Solid Surface Bathware Usingthe 6Dscrews galvanized secure shower Do not slideTighten shower base on protruding fitting. snugscrews, anddrain tight to thethe gelcoat base to the framing. See Figure 3 surface, but be carefull not to over tighten and break the fiberglass flange. Tighten the screws snug and tight to the gelcoat 7. Once unit is perfectly level, use marker or grease pen to be connection carefull not to over Thesurface, showerbut drain may be made at this 11. mark studs at top and bottom edge offiberglass flanges as a visual tighten and time. Install thebreak drainthe pipe into the flange. fitting, following guide. Use 1/8” countersinking bit to drill holes.fitting. the instructions provided withpilot the drain 11. The shower drain connection may be made at this Install the drain pipe into the fitting, following Recheck Level astime. you studs to ensure base haswall Install thefasten valveto wall FIRST. Set the valve onto 12. the instructions provided with the drain fitting. not shifted offthe level. See base. FiguresYou 4 and shower will5note the valve wall has a Figure 8 molded soap dish. (See Figure 9). Install the valve wall FIRST. Set the valve wall onto 8. If shims 12. areThere used, check the wood support towall. the are shower base. Youunderside will noteshims the valve wall has a holes on the of the be certain they are tightly wedged in between the floor molded soap dish.pins (SeeinFigure 9). There are alignment the shower base surface and the leg of into the shower. Once shims are thatback will insert bottom of the the of wall. There are holes the on the underside the wall. in place glue or nail the shims to the sub floor to eliminate There are alignment pins in the shower base Make sure the Water Barrier Ridge on the shower any movement. that will insert into the bottom of the wall. See Figure 6 base, and Groove on wall match up. (See Detail in Figure 8 Figure 10). Make sure the Water Barrier Ridge on the shower base, and Groove onlines wall at match up. (See Detail Align the vertical grout the seam where thein 9. Your shower base shall be equipped with one vertical Figure 10). wall panel meets the base. alignment pin protruding from the base located on the Align theseam vertical grout lines at large the seam the center of back wall toward seatisside shower. This pin where Assure the tightofwith no gaps present. wall panel meets the base. properly aligns the first back wall panel to be installed. TheAssure wall panel should be temporarily clamped in the seam is tight with no large gaps present. place to prevent shifting. 10. Drill holes with countersink bit. Usingclamped 6D Thethe wall1/8” panel should bedrill temporarily in galvanized screws, secure the shower base to the framing. place to prevent shifting. Carefully measure and mark the location of the 13. Tighten the screws snug and tightontothe theside gelcoat water control valve wall surface, panel. Read the Carefully measure and mark the location of manuthe installation information provided by the valve but be careful not to over tighten and break the fiberglass 13. water control valve on for thethe sidevalve wall panel. facturer. Marktolocations on the flange. It is recommended use countersinking drillhole bit (s)Read installation information provided by the valve manuthe the panel. If valve in mind which will allow screw headistoalready be flushinstalled, with thekeep flange facturer. Mark locations for the valve hole (s) on importance thatprotrude the groutinterfering lines on the wall panel surface. Largethe screw headsIfcan with the panel. valve is already installed, keep in line up with those on the shower base. Carefullymind wall assembly. See 7 theFigure importance thatthe thewall grout lines on the wall panel mark the hole (s) on panel. line up with those on the shower base. Carefully the the valve hole (s) are lift thesolid wall back into mark hole (s)be onused the cut, wall panel. NOTE: Shims After or furring strips may to assure place to trial fit. Adjust holes or valve if contact betweenAfter the fiberglass mounting flange thenecessary, studs.back into valvethe hole (s) are cut,and lift the wall keeping the in mind need to make sure the seams trial fit. Adjust holes or valve if necessary, andplace grouttolines contine to line up. When satisfied 11. Complete a keeping final check to ensure yourtobase level,the seams in mind the need makeis sure with the fit, clamp the wall in place. and grout contine leg to line up. contact When satisfied secured to all three walls, lines the support makes 4 with fit, have clampa the wall place. with the subfloor andtheyou slope tointhe drain. Now you can complete the shower drain connection. See drain instructions. 12. Dry-fit the seat wall first. The center grout lines of the base and wall should align. See Figure 9 You will find a single alignment hole on the bottom of the seat side wall panel. If the base is level and the wall studs are vertically plumb, the wall will rest properly with consistent gap line. Note: If gap is larger in the corner the base is not level or the stud wall is not plumb. Notching the stud wall to allow 4 Figure 9 Figure 9 Wall Panel Stud Line Mounting Screw Flange Shower Base Stud Line Figure 10 Figure 10 Figure 10 4 the wall to rest level on the base may be necessary. The dry fit inspection procedure in step one confirms your shower if pre-aligned and free of defect. Compare the gap with the photos of the shower you took during dry-fit procedure. Correction is needed if the gaps look different. Once seat side wall panel aligns properly and gaps are consistent, dry fit valve wall panel before installing valve on stud wall. When both panels align properly remove both panels. 14. alignment on the underside the wall.base There are alignment pin on theofshower to the on the underside of the wall. There are alignment pins in the shower base on the of vertical seam. corresponding hole on the and underside the wall. pins in the shower base and on the vertical seam. Carefully tilt the wall forward to match the front Carefully tilt the wall forward to match the front alignment pin on theofshower the making Lower the back side the wallbase into to place alignment pin on the shower base to the corresponding hole on the underside of the wall. thethe seat side wall place. There are holes sure back alignment in the shower base corresponding holeinto on pin the underside of the wall. 14. Lift on thethe underside of pin the on wall. areseam alignment and alignment theThere vertical match back base side of theonwall making pins in the the the shower and theinto vertical seam. up Lower to corresponding hole. Align theplace center Lower the back side of the wall into place making sure the back alignment pin in the shower base Carefully tiltback thewith wall forward topanel. match the front vertical seam the valve sure the sure the alignment pin in the Make shower base and the alignment pin on the vertical seam match Water Barrier Ridge on the shower base, and alignment pin on the shower base to the and the alignment pin on the vertical seam match upside to the corresponding hole. Align the center Prepare the corresponding seat wallwall for permanent installation. Groove on match up. underside (See Detailof inthe Figure hole on the wall. 10). up to the corresponding hole. Align the center vertical seam with the valve panel. Make sure the Apply a bead of vertical caulk onseam the shower theMake frontsure the with the base valvefrom panel. Water Barrier Ridge on the shower base, and Align the vertical grout lines atshower the where the backback side ofon the wall intoseam place making Water Barrier Ridge the base, and the corner to theLower center line wall using 100% clear Groove onofwall match up. (See Detail in Figure 10). wall panel meet the base, and the horizontal sure the back alignment pin in the shower base Groove on wall match up. (See Detail in Figure silicone adhesive caulk. This procedure will prominently lines10). at the seam where walls seam join. match and thevertical alignment on thethe vertical adhere the wall to the andpin seal off any Align thebase vertical grout lines atmoisture the seam where the the vertical grouthole. linesAlign at thethe seam where the up Align to the corresponding center wall panel meet the tight base, and the horizontal Assure all seams are with no large gaps lines from the wallvertical cavity. Note: Cosmetic caulking will be wall panel meet the base, and the horizontal lines seam with the valve panel. Make sure the at step. the vertical seam where the walls join. present. required in a Water later at the vertical seam the walls join. Barrier Ridge onwhere the shower base, and Assure all seams are tight with no large gaps in Groove onpanel wall match up. (See Detail in Figure 10). The wall should be temporarily clamped Assure all seams are tight with no large gaps present. to prevent shifting. Place wall on place base and align into permanent position. present. Align the vertical grout lines at the seam where the Drill holes through flanges and secure flange studclamped wall The panel should be temporarily Using awall black China Marker, (or to grease pencil) in 15. The wall panel should be temporarily clamped wall panel meet the base, and the horizontal linesin place todrawing prevent shifting. using flat headplace screws the panel to theinwall a 1” across the seams the until grout lines. place to line prevent at the vertical seamshifting. where the walls join. wall and base surface is black equally aligned. Note:(or Panel maypencil) Using Marker, grease DO NOTa anChina ink marker, as(or this may stain the 15. Using ause black China Marker, grease pencil) Assure all seams are tight with no large need to be15. pulled to the stud on the front side of the wall place a 1” line across the seams in thegaps grout lines. gelcoat. place a 1” line across the seams in the grout lines. present. shimming where necessary. DO across NOT use ink marker, as this may stain Mark thean seams in several locations on the DO NOT useshould an ink be marker, as thisclamped may stain the The wall temporarily gelcoat. both thepanel vertical center seam, and the seam in gelcoat. place to shifting. 13. After mounting theprevent valve the stud wall, carefully where wall to panels meet shower base. on Markthe across the seams in the several locations transfer the valve location to wall panel. Cover the Mark across the seams in several locations on (See Figure 11). Using black Chinacenter Marker, (or grease botha the vertical seam, and thepencil) seam both the vertical center seam, and the seam surface15. area with masking tape to prevent chipping of finish place a 1”the linewall across themeet seams the grout lines. where panels theinshower base. where These the wallmarks panels are meetintended the shower tobase. easily before cuttingNOTE: hole. (See Figure 11). DO NOTand useassure an11). ink marker, as this maymatch stain the (See Figure show the grout lines up gelcoat. NOTE:during These the marks intended to easily exactly wallare fastening step. 6032 SH 3P Residential Shower Installation Instructions Gelcoat & Solid Surface Bathware Figure 11 Figure 11 Figure 11 Figure 11 After the valve hole(s) cut, liftmarks the wallare back into placeto easily NOTE:are These intended show and the grout lines match Mark across theassure seams in several locations on up to trial fit. Adjust holes or valve if necessary, keeping in mind show and assure the grout lines match up Measure, and mark locations for mounting holes both the center and seam exactly during the wall step. 16. the need to make surevertical the seams andseam, groutfastening lines the continue Figure 12 exactly during the wall fastening step. on thethe flanges of the wall panels. Mark base. horizontal wall panels meet the shower to line up andwhere there is a consistent gap on vertical and soMeasure, each hole matches up with afor stud, (16” onholes cenand mark locations mounting (See Figure 11). Measure, and mark locations mounting holes horizontal16. seams. Figure 12 ter). every 8” forfor the vertical 16. on Mark the flanges of on thecenter wall panels. Mark horizontal Figure 12 on the flanges of the wall panels. Mark horizontal NOTE: These marks are intended to easily flanges at the of the Drill a 1/8” diameter so each holefront matches upunit. with a stud, (16” on censowalls each hole matches up the withexception a stud, (16” on cenNOTE: Plumbshow stud and level floors screw hole atevery each ter).and Mark 8”mark. onare center for the match vertical up assure the grout lines ter). Mark every 8” on center for the vertical rather then the norm. Some adjustment is usually necessary. flanges at the front of the unit. Drill a 1/8”todiameter exactly during the wall fastening Remove the wallfront panels and set Drill themastep. off the flanges at the of the unit. 1/8” diameter screw hole at each When the valveside. location is correct andmark. the gap is visually screw hole at each mark. Measure, forset mounting consistent vertical andand horizontal seams, and your dry fit offholes Remove themark wall locations panels them to the 16.onPRAXIS Figure 12 Remove the wall panels and set them off to the RECOMMENDED CAULKING on the flanges of the wall panels. Mark horizontal procedure is complete. side. side. soALL each hole matches up MODELS: with a stud, (16” on cenGELCOAT FINISH PRAXIS RECOMMENDED ter). Mark every 8” on center forCAULKING the vertical RECOMMENDED CAULKING 14. TemporalityPRAXIS remove valve wall off the base to 100% the RTV Silicone Adhesive Caulk. flanges at the front of the unit. Drill a 1/8” diameter ALL GELCOAT FINISH MODELS: prepare for permanent installation. ALL GELCOAT FINISH MODELS: Oreach Matching screwClear, hole at mark.White Or Bone. 100% RTV Silicone Adhesive Caulk. 100% RTVSURFACE Silicone Adhesive Caulk. ALL SOLID FINISH MODELS: the panels and set to them offthe to the Permanently Remove install the wallwall byMatching angling the wall Clear, Or White Or align Bone. Clear, Or Matching White Or Bone. side. Two caulks recommended for best results: center seam pins. Rotate wall toSURFACE clear the rough in valve. ALL SOLID FINISH MODELS: ALL SOLID SURFACE FINISH MODELS: For seams, areas that willCAULKING not be visible, PRAXIS RECOMMENDED Two RTV caulks recommended for bestCaulk. results: 100% Clear Silicone Adhesive Note: Run an ALL unbroken of caulk theMODELS: entire length of the Twobead caulks recommended for best results: GELCOAT For seams,FINISH areas that will not be visible, 5 For shipping seams, areas thatand willpin. not be visible, halfway point and circle bolt holes 100% RTV Clear Silicone Adhesive Caulk. 100% RTV Silicone Adhesive Caulk. 100% RTV Clear Silicone Adhesive Caulk. Matching Or Bone. See Figure 11: UseClear, 100%Or clear siliconeWhite adhesive caulk on ALL SOLID FINISH horizontal and vertical interiorSURFACE joint surfaces. ColorMODELS: surface caulking will be aTwo latercaulks step. Clear caulking on inner seam is recommended for best results: recommended. For seams, areas that will not be visible, Figure 13 Apply Silicone To Front Figure 13 Side Of Ridge Figure 13 Apply Silicone To Front Side Of Ridge Apply Silicone To Front Side Of Ridge 5 5 Figure 13 Apply Silicone To Front Side Of Ridge 100% RTV Clear Silicone Adhesive Caulk. 15. Push center seam together hand tight. Wipe clean any excess caulk that squeezes out from the interior seal. 5 5 6032 SH 3P Residential Shower Installation Instructions Gelcoat & Solid Surface Bathware 16. Measure, and mark locations for mounting holes on the flanges of the wall panels. Mark horizontal so each hole matches up with a stud, (16” on center). Mark every 8” on center for the vertical flanges at the front of the unit. Drill a 1/8” diameter screw hole at each mark. Use 6D fastener screws to draw nailing flange to wood studs. Shim where necessary. Wall Panel Stud Line Mounting Screw Flange Shower Base Stud Line RECOMMENDED CAULKING ALL GELCOAT FINISH MODELS: 100% RTV silicone adhesive caulk- clear, or matching white or bone for inside the seam. Figure 14 ALL SOLID SURFACE FINISH MODELS: Two caulks recommended for best results: For seams (areas that will not be visible) 100% RTV clear silicone adhesive. The function of this caulk is to mechanically bind the shower parts together. For Visible Surfaces - premium color matching caulk for cosmetic function to blend with surface and erase seams (available though Laurel Mountain). Stud Line Wall Panel Mounting Screw Flange 17. Surface caulk all joints with a premium color match caulk wiping all surface excess clean. Stud Line Shower Base See caulk instructions for proper curing time before use of shower. See Figure 12. See close up view in Figure 13 Assure that the vertical and horizontal grout lines remain in alignment. Fasten the vertical flanges at the front on both walls. Install finish trim around the water control valve, per the manufacturers provided instructions. 18. Apply premium color matching surface caulk to finish seams. Smooth caulk and clean away excess before cure. See caulk directions for curing time. Do not use shower until caulk is cured. © 2016, Laurel Mountain Laurel Mountain 26 Nesbitt Road, Suite 257 New Castle, PA 16105 Customer service: 800-930-0050 6 [email protected] LM6032SH3P | 0416 7
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