Dettson AMP112 Owner Manual

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Dettson AMP112 Owner Manual | Manualzz

OIL FIRED FURNACE

MULTIPOSITION

DNS-1082 Rév. A

INSTALLER / SERVICE TECHNICIAN :

USE THE INFORMATION IN THIS MANUAL FOR THE

INSTALLATION / SERVICING OF THE FURNACE AND KEEP

THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE.

HOMEOWNER:

PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR

FUTURE REFERENCE.

Printed on 100% recycled paper 2013-08-07

MODELS

:

OMF112K14A

OMV112K14A

C US

Attention :

Do not tamper with the unit or its controls. Call a qualified service technician.

Manufactured by:

Dettson Industries inc.

3400 Industrial Boulevard

Sherbrooke, Québec, Canada, J1L 1V8 www.dettson.ca

X40165 Rev.J

TABLE OF CONTENTS

INFORMATION ....................... 3

2 INSTALLATION............................................. 4

Installation ......................................... 4

Installation..................................... 5

Installation .................................... 5

2.5.1 Nozzles ......................................................... 6

2.5.2

2.5.3

Air and Turbulator Settings............................ 6

Post purge delay adjustment ......................... 6

2.6.1 Masonry chimney .......................................... 6

Built Chimneys.................................. 6

Regulator .............................................. 6

Venting........................................... 6

Performance Test............................... 7

2.8.1 Contaminated

2.8.2 Burner with Outdoor Combustion Air Kit........ 7

2.13.1 Humidifier (HUM)........................................... 8

2.13.2 Electronic Air Cleaner (EAC) (PSC Model).... 9

Conditioner

3 OPERATION ............................................... 10

The Oil Line.................................... 10

Adjustment ................................... 10

3.3.3 Combustion Check ...................................... 10

Regulator Adjustment ......................... 10

Pressure Test ................................ 10

3.3.6 Vent

3.3.7 Supply Air Temperature Rise Test .............. 11

Control Check ..................................... 11

3.3.9 Restart

4 MAINTENANCE .......................................... 12

7

INFORMATION......................... 13

SPECIFICATIONS ................. 14

COMPONENTS AND REPLACEMENT

PARTS ........................................................ 19

FIGURES

Figure 1: Location and dimensions of ventilation air openings in a closet door ...............................4

Figure 2: Upflow installation ..........................................4

Figure 3: Downflow installation......................................5

Figure 4: Horizontal installation.....................................5

Figure 5: Thermostat wiring, heating and air conditioning with 4 speed motor.....................5

Figure 6: Thermostat wiring, heating and air conditioning with ECM variable speed motor .5

Figure 7: Thermostat wiring, heating and air conditioning/heat pump with ECM variable speed motor...................................................6

Figure 8: Blower start/stop delays - board #1158..........8

Figure 9: Furnace Dimensions ....................................16

Figure 10: Wiring Diagram 4 Speed Motor (PSC) .........17

Figure 11: Wiring Diagram Variable Speed Motor (ECM)

.....................................................................18

Figure 12: Parts list with 4 speed motor (PSC) .............19

Figure 13: Parts list with variable speed motor (ECM) ..21

TABLES

Table 1: Blower speed adjustments, 4 speed motor ....8

Table 2: Air adjustments, heating mode ......................8

Table 3: Airflow adjustments, air conditioning mode ....8

Table 4: Airflow adjustments, all modes.......................8

Table 5: Delay adjustments, heating mode..................8

Table 6: Technical Specifications ..............................14

Table 7: Airflow Data, model with 1/2 HP 4 speed motor (PSC).................................................15

Table 8: Airflow Data, models with 1/2 HP, ECM motors..........................................................15

Table 9: Minimum clearances from combustible material ........................................................16

Table 10: Parts list with 4 speed motor (PSC) .............20

Table 11: Parts list with variable speed motor (ECM) ..22

2

1.1 SAFETY LABELING AND WARNING

SIGNS

The words DANGER, WARNING AND CAUTION are used to identify the levels of seriousness of certain hazards. It is important that you understand their meaning. You will notice these words in the manual as follows:

DANGER

Immediate hazards that WILL result in death, serious bodily injury and/or property damage.

WARNING

Hazards or unsafe practices that CAN result in death, bodily injury and/or property damage.

CAUTION

Hazards or unsafe practices that CAN result in bodily injury and/or property damage.

WARNING

Non-observance of the safety regulations outlined in this manual will potentially lead to consequences resulting in death, serious bodily injury and/or property damage. a) It is the homeowner’s responsibility to engage a qualified technician for the installation and subsequent servicing of this furnace; b) Do not use this furnace if any part of it was under water. Call a qualified service technician immediately to assess the damage and to replace all critical parts that were in contact with water; c) Do not store gasoline or any other flammable substances, such as paper, carton, etc. near the furnace; d) This furnace is designed for use with #1 or #2 heating oil only. The use of gasoline, motor oil or any other oil containing gasoline is prohibited; e) Never block or otherwise obstruct the filter and/or return air openings; f) Ask the technician installing your furnace to show and explain to you the following items: i) The main disconnect switch; ii) The shut-off valve on the oil tank; iii) The oil filter and how to change it (once a year); iv) The air filter and how to change it (check monthly and clean or replace if necessary.) g) Before calling for service, be sure to have the information page of your manual close by in order to be able to provide the contractor with the required information, such as the model and serial numbers of the furnace.

WARNING

Installations and repairs performed by unqualified persons can result in hazards to them and to others. Installations must conform to local codes or, in the absence of same, to codes of the country having jurisdiction.

The information contained in this manual is intended for use by a qualified technician, familiar with safety procedures and who is equipped with the proper tools and test instruments.

Failure to carefully read and follow all instructions in this manual can result in death, bodily injury and/or property damage.

It is recommended that carbon monoxide detectors be installed wherever oil or gas fired heaters are used. Carbon monoxide can cause bodily harm or death. For this reason, agency approved carbon monoxide detectors should be installed in your residence and properly maintained to warn of dangerously high carbon monoxide levels.

There are several sources of possible smoke and flames in a residence. Smoke and flames can cause bodily harm or death.

For this reason, agency approved smoke detectors should be installed in your residence and properly maintained, to warn early on, of a potentially dangerous fire. Also, the house should be equipped with approved and properly maintained fire extinguishers.

Your unit is equipped with safety devices that can prevent it from functioning when anomalies are detected such as a blocked venting system.

1.4 DANGER OF FREEZING

CAUTION

If your furnace is shut down during the cold weather season, water pipes may freeze, burst and cause serious water damage.

Turn off the water supply and bleed the pipes.

If the heater is left unattended during the cold weather season, take the following precautions: a. Close the main water valve in the house and purge the pipes if possible. Open all the faucets in the house; b. Ask someone to frequently check the house during the cold weather season to make sure that there is sufficient heat to prevent the pipes from freezing. Tell this person to call an emergency number if required.

3

2 INSTALLATION

This furnace is a true multi-position unit, in that it will function in an upflow, downflow or horizontal configuration to the left or the right. Only a few modifications are required during installation to change from one position to another. The unit is shipped in the upflow configuration and instructions as to how to change to the other positions are included in this manual.

The unit is shipped with a burner and its controls. It requires a 115VAC power supply to the control panel and thermostat hook-up as shown on the wiring diagram, one or more oil line connections, suitable ductwork and connection to a properly sized vent.

All local and national code requirements governing the installation of oil burning equipment, wiring and the flue connection MUST be followed. Some of the codes that may apply are:

CSA B139: Installation code for oil burning equipment.

ANSI/NFPA 31: Installation of oil burning equipment.

ANSI/NFPA 90B: Warm air heating and air conditioning systems.

ANSI/NFPA 211: Chimneys, Fireplaces, Vents and solid fuel burning appliances.

ANSI/NFPA 70: National Electrical Code.

CSA C22.1 or CSA C22.10:

Canadian Electrical Code.

Only the latest issues of these codes may be used.

2.1 POSITIONING THE FURNACE

WARNING

Fire and explosion hazard.

The furnace must be installed in a level position, never where it will slope toward the front.

Do not store or use gasoline or any other flammable substances near the furnace.

Non-observance of these instructions will potentially result in death, bodily injury and/or property damage.

CAUTION

This furnace is not watertight and is not designed for outdoor installation. It must be installed in such a manner as to protect its electrical components from water.

Outdoor installation will lead to a hazardous electrical condition and to premature failure of the equipment.

The minimum clearances from combustible material for each of the positions are specified in Table 9.

If the furnace is installed in a basement or on a dirt floor, in a crawl space for example, it is recommended to install the unit on a cement base 2.5 cm to 5.0 cm (1" to 2") thick.

The unit must be installed in an area where the ambient and return air temperatures are above 15°C (60°F). In addition, the furnace should be installed as closely as possible to the vent, so that the connections are direct and kept to a minimum. The heater should also be located close to the centre of the air distribution system.

2.1.1 Installation in an enclosure

The unit can be installed in an enclosure such as a closet. However, 2 ventilation openings are required for combustion air. The openings should be located in front of the furnace approximately 15 cm (6") above the floor and 15 cm (6") below the ceiling. Figure 1 indicates the minimum dimensions required and the location of the openings.

Figure 1: Location and dimensions of ventilation air openings in a closet door

2.2 CONFIGURATIONS

The return air opening may be located on either side of the furnace. Care should be taken not to damage the wires inside, while cutting the opening. Install the filter rack supplied with the unit according to the instructions provided with it. It is also recommended to install the blower door before handling or moving the unit. Refer to

Figure 2 for additional details.

Figure 2: Upflow installation

DNS-1227A

Burner position

Filter 20X24

Combustible or noncombustible floor

4

When the furnace is installed in the downflow position on a combustible floor, the clearances from combustibles must be adhered to. The downflow base DFB-103 or KLASB0901DET can be used to ensure these clearances. Refer to Figure 3 and the installation instructions provided with the base.

The burner must always be installed in the same manner, regardless of the discharge position of the furnace. Refer to Figure

3 for additional details.

The protection plate (B03789) must be installed on the plastic cover of the Beckett NX burner to protect it from vent.

Figure 3: Downflow installation

DNS-1227A

Filter 20 x 24

Burner position

Downflow base is required for combustible floor

When the furnace is installed in the horizontal position, either suspended or on a combustible floor with a choice of right or left discharge, the clearances from combustible material must be adhered to. If the unit is installed on a combustible floor, the horizontal floor base HFB-101 or KLASB0701DET can be used to ensure these clearances. Refer to the instructions supplied with the base.

The burner must always be installed in the same manner, regardless of the discharge position of the furnace. Refer to Figure

4 for additional details.

Figure 4: Horizontal installation

Burner position

Horizontal floor base required for combustible floor

DNS-1227A

Filter 20 x 24

CAUTION

The exterior of the unit must have an uninterrupted ground to minimize the risk of bodily harm, if ever an electrical problem develops. A green ground screw is supplied with the control box for that purpose.

The appliance must be installed in accordance with the current

ANSI/NFPA 70 National Electrical Code, CSA C22.1 Canadian

Electrical Code Part 1 and/or local codes.

The control system depends on the correct polarity of the power supply. Connect “HOT” wire (H) and “NEUTRAL” wire (N) as shown in Figures 10 and 11.

A separate line voltage supply should be used, with fused disconnect switch or circuit breaker, between the main power panel and the unit.

Only copper wire may be used for the 115V circuit on this unit. If wires need to be changed, the replacements must have the same temperature resistance as the originals.

2.4 INSTALLATION OF THE THERMOSTAT

A thermostat must be installed to control the temperature of the area to be heated. Follow the instructions supplied with the thermostat. Also refer to the wiring diagrams provided with the heating/air conditioning unit. The connections must be made as indicated on the following diagrams and the wiring diagrams,

Figures 10 and 11.

Figure 5: Thermostat wiring, heating and air conditioning with 4 speed motor

Figure 6: Thermostat wiring, heating and air conditioning with ECM variable speed motor

5

Figure 7: Thermostat wiring, heating and air conditioning/heat pump with ECM variable speed motor

Note: On units with 2 stage cooling or heat pump, terminal Y1 must be used. When Y1 on the electronic control receives a 24 VAC signal, the air flow is reduced by 20%. Do not use terminal Y1 with a single stage cooling or heat pump.

2.5 INSTALLATION OF THE BURNER

Refer to the burner manufacturer’s instructions. Also, the burner must be installed always in the same way independently of the furnace orientation.

1. Position the mounting gasket between the mounting flange and the burner mounting plate. Align the holes in the burner mounting plate with the studs on the mounting flange and bolt securely in place.

2. Remove the burner drawer assembly or the air tube assembly;

3. Install the nozzle (refer to Technical Specifications, (Table 6);

4. Check the electrode settings;

5. Make the electrical connections;

6. Complete oil line connections.

2.5.1 Nozzles

The burner comes equipped with an appropriate nozzle. However, if another size or a replacement nozzle is required, use the manufacturer’s recommended spray angle and type a shown in

Table 1 and based on a pump pressure of 100 psi.

Always select nozzle sizes by working back from the desired flow rate at operating pressure and not the nozzle marking.

2.5.2 Air and Turbulator Settings

Before starting the burner for the first time, adjust the air and turbulator settings to those listed in this manual, Table 6. Once the burner becomes operational, final adjustments will be required.

Refer to section 3 of this manual.

2.5.3 Post purge delay adjustment

The post purge delay on the oil-fired burners is factory set to zero second. This delay is applicable for all installations with chimney venting. For heating units installed with side wall venting and a burner equipped with this feature, the post purge delay must be set to 15 seconds. No delay is required for Riello burners. Refer to the burner control instruction manual and markings for proper adjustment of the post purge delay.

2.6 VENTING

WARNING

Poisonous carbon monoxide gas, fire and explosion hazard.

Read and follow all instructions in this section.

Failure to properly vent this furnace can result in in death, bodily injury and/or property damage.

To ensure the safe and proper functioning of an oil furnace, it must always be connected to a flue with sufficient draft or to an approved side-wall venting system. In addition, it is strongly recommended to perform a complete inspection of all the existing venting systems.

WARNING

Poisonous carbon monoxide gas hazard.

Never install a hand operated damper in the vent pipe. However, any Underwriters Laboratories listed, electrically operated automatic type vent damper may be installed if desired. Be sure to follow the instructions provided with vent damper. Also, read and follow all instructions in this section of the manual.

Failure to properly vent this furnace or other appliances can result in death, bodily injury and/or property damage.

This furnace can be vented into an existing masonry chimney. However, the unit must not be vented into a chimney into which a solid fuel burning furnace is already being vented.

Before venting this furnace into a chimney, its condition must be checked and repairs made, if necessary. Also, the chimney lining and dimensions must conform to local and national codes.

2.6.2 Factory Built Chimneys

Oil fired furnaces are approved for use with “L” type vents.

The unit may also be used with an approved chimney of proper dimensions and temperature ratings as specified in the installation code. Refer to chimney manufacturer’s instructions for proper installation.

It is recommended that a draft regulator be installed in cases where the draft is either high or variable due to external conditions. Follow the instructions provided with the regulator.

The heating unit is approved for side-wall venting. This system is comprised of a model VTK-54 / VTK-098 /

KLAVT0101DET side-wall venter and a 4” insulated vent pipe, model IFV-410 / IFV098-10 / KLAFV0101DET, IFV-

420 / IFV098-20 / KLAFV0201DET. Refer to the installation instructions provided with the venting system.

6

2.7 BLOCKED VENT SHUT-OFF DEVICE (BVSO)

FOR CHIMNEY VENTING

CAUTION

It is imperative that this device be installed by a qualified service technician.

A positive pressure venting system (Sealed Combustion System or

Direct Vent) MUST NOT use the BVSO. Follow the instructions supplied with the venting system.

This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage. In such a case the thermal switch will shut down the oil burner. The device will then need to be re-armed MANUALLY.

Refer to the detailed instructions and wiring diagrams supplied with the BVSO for the installation and wiring procedures. The length of wires supplied with the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator, as indicated in the instructions.

It is also essential that the BVSO be maintained annually. For more details refer to the instructions supplied with the device itself, as well as Section 3. of this Manual.

2.7.1 BVSO Performance Test

The purpose of the following test is to check that the electrical outlet on the furnace, designated to the BVSO, is functional.

1. Start up the burner;

2. Remove the three-pole plug from the BVSO outlet on the furnace;

3. The burner must shut-off immediately, while the blower continues to run to the end of the cool-down cycle.

If the test is not in line with the above, call a QUALIFIED SERVICE

TECHNICIAN.

2.8 COMBUSTION AIR SUPPLY AND

VENTILATION

WARNING

Poisonous carbon monoxide gas hazard.

Comply with NFPA 31 (U.S.) and CSA B139 (Canada) standards for the installation of Oil Burning Equipment and applicable provisions of local building codes to provide combustion and ventilation air.

Failure to provide adequate combustion and ventilation air can result in death, bodily injury and/or property damage.

Oil furnaces must have an adequate supply of combustion air. It is common practice to assume that older homes have sufficient infiltration to accommodate the combustion air requirement for the furnace. However, home improvements such as new windows, doors, and weather stripping have drastically reduced the volume of air infiltration into the home.

Refer to oil furnace installation codes relative to combustion and ventilation air requirements. Consult Section 2.1 in this manual, specifically for units installed in an enclosed space.

Home air exhausters are common. Bathroom and kitchen fans, power vented clothes dryers and water heaters all tend to create a negative pressure condition in the home. Should this occur the chimney becomes less and less effective and can easily downdraft.

In certain cases, mechanically supplied air, by way of a blower, interlocked with the unit, is necessary. It is the installer’s responsibility to check that.

2.8.1 Contaminated Combustion Air

Installations in certain areas or types of structures will increase the exposure to chemicals or halogens that may harm the furnace. These conditions will require that only outside air be used for combustion.

The following areas or types of structures may contain or be exposed to certain substances, potentially requiring outside air for combustion: b. Buildings with indoor pools; c. Furnaces installed near chemical storage areas.

Exposure to the following substances: a. Permanent wave chemicals for hair; b. Chlorinated waxes and cleaners; c. Chlorine based swimming pool chemicals; d. Water softening chemicals; e. De-icing salts or chemicals; tetrachloride; g. Halogen type refrigerants; h. Cleaning solvents (such as perchloroethylene); i. Printing inks, paint removers, varnishes, etc. ; k. Solvent based glue; l. Antistatic fabric softeners for clothes dryers; m. Acid based masonry cleaning materials.

2.8.2 Burner with Outdoor Combustion Air Kit

Certain burners are designed to function with combustion air taken directly from the outside. Follow the instructions provided with the burner, the fresh-air supply kit or the side-wall venting kit.

WARNING

Fire and explosion hazard.

Use only approved heating type oil in this furnace. DO NOT USE waste oil, used motor oil, gasoline or kerosene.

Use of these will result in death, bodily injury and/or property damage.

CAUTION

When a 0.75 USGPH or smaller nozzle is used, a 10 micron or finer filter, must be installed on the oil supply line to the furnace inside the building where the unit is located.

This is a requirement in order for the heat exchanger warranty to remain in force.

Check your local codes for the installation of the oil tank and accessories.

At the beginning of each heating season or once a year, check the complete oil distribution system for leaks.

Ensure that the tank is full of clean oil. Use No.1 or No.2 Heating

Oil (ASTM D396 U.S.) or in Canada, use No.1 or No.2 Furnace

Oil.

A manual shut-off valve and an oil filter shall be installed in sequence from tank to burner. Be sure that the oil line is clean before connecting to the burner. The oil line should be protected to eliminate any possible damage. Installations where the oil tank is below the burner level must employ a two-pipe fuel supply system with an appropriate fuel pump. A rise of 2.4 m (8') and more requires a two stage pump and a rise greater than 4.9 m

(16') an auxiliary pump.

Follow the pump instructions to determine the size of pipe needed in relation to the rise or to the horizontal distance.

7

2.10 DUCTING

WARNING

Poisonous carbon monoxide gas hazard.

DO NOT draw return air from inside a closet or utility room. Return air MUST be sealed to the furnace casing.

Failure to properly seal ducts can result in death, bodily injury and/or property damage.

The ducting must be designed and installed according to approved methods, local and national codes as well as good trade practices.

When ducting supplies air to a space other than where the furnace is located, the return air must be sealed and also be directed to the space other than where the furnace is located.

2.10.1 Air filter

A properly sized air filter must be installed on the return air side of the unit. Refer to the Technical Specifications, Table 6 for the correct dimensions. Also refer to Section 2.2 and the instructions supplied with the filter.

2.11 SUPPLY AIR ADJUSTMENTS (4 SPEED

MOTORS)

On units equipped with 4-speed blower motors, the supply air must be adjusted based on heating/air conditioning output and the static pressure of the duct system. For the desired air flow refer to the following table as well as the air flow table 7 based on static pressure in the Technical Specifications section of this manual.

Table 1: Blower speed adjustments, 4 speed motor

FURNACE

APPLICATION

HEATING

A/C

HEATING OR A/C

OUTPUT

0.68 USGPH

0.80 USGPH

2.0 TONS

2.5 TONS

3.0 TONS

3.5 TONS

RECOMMENDED

BLOWER SPEED

MED-LOW

MED-HIGH

LOW

MED-LOW

MED-HIGH

HIGH

To effect the adjustment, the RED (for heating) and BLUE (for cooling and heat pump) wires can be changed on the motor. Also, refer to the position of the wires on the electronic board of the unit and consult the wiring diagrams. If the heating and air conditioning speeds are the same, the RED wire must be moved to “UNUSED

LEADS” on the electronic board and the jumper provided with the

BLUE wire must be used between the “HEAT” and “COOL” terminals.

The blower start/stop delays can be adjusted by positioning the DIP switches on the electronic board as shown in the following figures.

The recommended blower ON delay is 60 seconds and blower OFF delay 2 minutes:

Figure 8: Blower start/stop delays - board #1158

8

2.12 SUPPLY AIR ADJUSTMENTS (ECM

VARIABLE SPEED MOTORS)

On units equipped with ECM variable speed blower motors, the air supply must be adjusted based on heating/air conditioning output. The start/stop delays of the blower must also be adjusted by positioning the DIP switches on the electronic board. Refer to the following tables, air flow Table 8 and the wiring diagram in this manual for the proper settings:

Table 2: Air adjustments, heating mode

1

OFF

ON

OFF

ON

SW1 – HEAT DIP

Switch Positions

2

OFF

OFF

ON

ON

POSITION

A

B

C*

D*

Input

USGPH

0.68

0.80

0.68

0.80

* Alternate adjustments for both input rate (refer to air flow table.

Table 3: Airflow adjustments, air conditioning mode

1

OFF

ON

OFF

ON

SW2 – COOL

DIP Switch Positions

2

OFF

OFF

ON

ON

POSITION

A

B

C

D

Output

Tons

3.5

3.0

2.5

2.0

Table 4: Airflow adjustments, all modes

1

OFF

ON

OFF

ON

SW3 – ADJ (Adjustment)

DIP Switch Positions

2 POSITION

OFF

OFF

ON

ON

A

B

C

D

CFM HTG

% increase or decrease

0%

10%

-10%

N/A

Table 5: Delay adjustments, heating mode

CFM A/C

% increase or decrease

0%

10%

-10%

0%

SW4 – Delay

DIP Switch Positions

2

OFF

OFF

ON

ON

POSITION

A

B

C

D

Input

USGPH

1

OFF

ON

OFF

ON

2.13 INSTALLATION OF ACCESSORIES

0.68

0.80

ALL

ALL

WARNING

Electrical shock hazard.

Turn OFF electrical power at the fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage.

Failure to do so can result in death or bodily injury.

2.13.1 Humidifier (HUM)

The 120 VAC HUM terminal on the electronic board of the blower is tied directly to terminal 8 of the 9-terminal connector of the electronic board. It supplies 120 VAC electric power when the burner is in operation.

A 24 VAC signal can also be supplied from the W and C terminals on the blower electronic board to activate a switching relay.

Also refer to the instructions supplied with the accessory.

2.13.2 Electronic Air Cleaner (EAC) (PSC Model)

The EAC terminal on the electronic board supplies 120 VAC when the blower is operating in the heating or air conditioning mode. This signal can be used to activate an electronic air cleaner that is not equipped with an air flow switch. If the cleaner is equipped with an air flow switch, the S terminal on the electronic board can be used to provide a constant supply of 120 VAC.

Also refer to the instructions supplied with the accessory.

2.13.3 Air Conditioner (or Heat Pump)

An air conditioning coil may be installed on the supply air side

ONLY.

WARNING

Poisonous carbon monoxide gas hazard.

Install the evaporator coil on the supply side of the furnace ducting

ONLY.

An evaporator coil installed on the return air side of the ducting can cause condensation to form inside the heat exchanger, resulting in heat exchanger failure. This in turn, can result in death, bodily injury and/or property damage.

A clearance of 15 cm (6") is required between the bottom of the coil drain pan and the top of the heat exchanger. If a heat pump is installed, a “dual-energy” thermostat, or other control is required, in order to prevent the simultaneous operation of the furnace and the heat pump. It also prevents a direct transition from heating by way of the heat pump to heating with oil. Refer to the thermostat instructions or those of another control used for the proper wiring.

If a coil blower compartment is used, install air tight, motorized and automatic air dampers. Cold air coming from the coil and passing across the furnace can cause condensation and shorten the life of the heat exchanger.

9

3 OPERATION

3.1 START-UP

Before starting up the unit, be sure to check that the following items are in compliance:

1. The electrical installation, the oil supply system, the venting system, combustion air supply and ventilation;

2. The blower access door is in place and the blower rail locking screws are well tightened;

3. The Blocked Vent Shut-Off (BVSO) is installed according to instructions (for chimney venting);

4. The oil supply valve is open;

5. The burner ‘’Reset’’ button is well pushed in or re-armed;

6. The preliminary air adjustments on the burner comply with the technical specifications in this manual;

7. The blower speed adjustments for heating and air conditioning are appropriate and according to the specifications in this manual;

8. The blower start/stop delays are satisfactory;

9. The thermostat of the room is in the heating mode and is set higher than the ambient temperature.

To start the unit, turn the main electrical switch on.

3.2 OPERATING SEQUENCE OIL HEATING

MODE

1. The W-R contact closes;

2. The burner motor starts up to pre-purge the combustion chamber for a period of 10 to 15 seconds. During that time a spark is established on the electrodes;

3. The solenoid valve opens and a flame is established. Shortly after, the electrodes cease to spark;

4. Then the blower runs up to full speed. The delay depends on the adjustments that were made on the electronic board, which controls the blower motor. Refer to Sections 2.11 and 2.12, as well as the CFM tables 7 and 8 for more details.

5. When the call for heat is satisfied, the solenoid valve closes, the flame goes out and the burner motor stops (after post purge delay, if applicable).

6. The blower stops shortly after the burner. The delay depends on the adjustments that were made on the electronic board that controls the blower. Refer to Sections 2.11 and 2.12, as well as the CFM tables 7 and 8 for more details.

Note: A detailed operating sequence of the oil burner is outlined in the instructions provided with the burner.

3.3 CHECKS AND ADJUSTMENTS

3.3.1 Purging The Oil Line

Open the bleed port screw and start the burner. Allow the oil to drain into a container for at least 10 seconds. The oil should flow absolutely free of white streaks or air bubbles to indicate that no air is being drawn into the suction side of the oil piping and pump.

Slowly close and tighten the bleed screw. Once closed, the flame will light up.

The oil pressure must be adjusted according to the Technical

Specifications of this manual. An adjustment screw and a connection for a pressure gauge are located on the oil pump for that purpose. Also refer to the burner instruction manual.

IMPORTANT

The heat exchanger metal surfaces may have oil and the baffle insulation also contains binders. These products will burn or evaporate when the unit operates for the first time. Because of that, the smoke reading may be skewed during the first minutes of operation. Therefore, the unit must operate during at least 60 minutes before taking any readings to adjust the combustion quality. Let the unit cool down before making any adjustments.

IMPORTANT

The combustion check verification MUST be performed after the nozzle replacement or the burner cleaning. After these manipulations, the combustion parameters are necessarily modified. Refer also to the burner instruction manual.

1. Pierce a test hole in the flue pipe, approximately 18 inches from the furnace breech. Insert the smoke test probe into the hole. For installation using a sidewall venting, use the orifice provided on the breech plate;

2. From a cold start, let the unit operate for about 5 minutes;

3. Set the burner air setting until you have between 0 and 1 on the Bacharach Scale (or a “trace”);

4. Take a CO

2

sample at the same test location where the #1 smoke reading was taken and make note of it. Example:

13.8% of CO

2

or 2.5% of O

2

;

5. Adjust the burner air setting to obtain a CO

2 lower (or a O

2 reading 1.5%

reading 2.0% higher) than the reading associated with the “trace” of smoke. Example: 12.3% of

CO

2

or 4.5% of O

2

;

6. This method of adjusting the burner will result in clean combustion (Bacharach smoke scale between 0 and a trace) and ensure the proper functioning of the system. The optimum CO of O

2

).

2

level is around 12% to 13% (or 3.5% to 5.0%

3.3.4 Draft Regulator Adjustment

On chimney installations only, a barometric draft regulator

(supplied with the furnace) must be installed, in order to ensure proper draft through the furnace. The barometric damper must be mounted with the hinge pins in a horizontal position and the face of the damper vertical for proper functioning (see instructions included with the damper.) After the furnace has been firing for at least five minutes, the draft regulator should be set to between -

0.025" and -0.060" W.C.

3.3.5 Overfire Pressure Test

The overfire draft that is taken through the observation port, located above the burner, is a measurement necessary to determine if there is a blockage in the heat exchanger or the flue pipe. Refer to the Technical Specifications in this manual for overfire pressure values. A high pressure condition may be caused by excessive combustion air, due to the air band being too wide open, or a lack of flue draft (chimney effect) or some other blockage, such as soot in the secondary section of the heat exchanger or the use of an oversize nozzle input or high pressure pump.

3.3.6 Vent Temperature Test

1. After having adjusted the burner combustion, insert a thermometer into the test hole in the breech pipe; total vent temperature should be between 204 and

302°C (400 and 575°F). If not, check for improper air temperature rise, pump pressure, nozzle size or a badly sooted heat exchanger.

10

3.3.7 Supply Air Temperature Rise Test

1. Operate the burner for at least 10 minutes;

2. Measure the air temperature in the return air plenum;

3. Measuring the air temperature in the largest trunk coming off the supply air plenum, just outside the range of radiant heat from the heat exchanger. 0.3 m (12") from the plenum of the main take-off is usually sufficient;

4. The temperature rise is calculated by subtracting the return air temperature from the supply air temperature;

5. If the temperature rise is lower or exceeds the temperature specified in Table 6, change to the next lower or higher blower speed tap, until the temperature rise falls to the target. If the excessive temperature rise cannot be increased or reduced by changing fan speed, investigate for ductwork obstructions, dirty or improper air filter, improper firing caused by improper pump pressure or nozzle sizing.

3.3.8 Limit Control Check

After operating the furnace for at least 15 minutes, restrict the return air supply by blocking the filters or the return air register and allow the furnace to shut off on High Limit. The burner will shut off but the blower will continue to run.

Remove the obstruction and the burner should restart after a few minutes. The time required for the restart also depends on the adjustment of the blower “OFF” delay.

3.3.9 Restart After Burner Failure

1. Set the thermostat lower than room temperature;

2. Press the reset button on the burner primary control (relay);

3. Set the thermostat higher than room temperature;

4. If the burner motor does not start or ignition fails, turn off the disconnect switch and CALL A QUALIFIED SERVICE

TECHNICIAN.

CAUTION

Do not attempt to start the burner when excess oil has accumulated, when the furnace is full of vapour or when the combustion chamber is hot.

11

4 MAINTENANCE

WARNING

Electrical shock hazard.

Turn OFF power and fuel to the furnace before any disassembly or servicing.

Failure to do so can result in death, bodily injury and/or property damage.

Preventive maintenance is the best way to avoid unnecessary expense and inconvenience. Have your heating system and burner inspected by a qualified service technician at regular intervals.

To maintain the reliability and optimal performance of the furnace, have a complete combustion check done after the annual maintenance call. Do not attempt to repair the furnace or its controls. Call a qualified service technician.

Before calling for repair service check the following points:

1. Check the oil tank gauge and make sure that the valve is open;

2. Check fuses and the circuit breaker;

3. Check if the main disconnect switch is ON ;

4. Set the thermostat above room temperature;

5. If ignition does not occur, turn off the disconnect switch and call a qualified service technician.

When ordering replacement parts, please specify the complete furnace model number and serial number.

4.1 CLEANING THE HEAT EXCHANGER

It is not generally necessary to clean the heat exchanger or flue pipe every year, but it is advisable to have the oil burner service technician check the unit before each heating season to determine whether the cleaning or replacement of parts is necessary.

If a cleaning is necessary, the following steps should be performed:

1. Turn OFF all utilities upstream from the furnace;

2. Disconnect the flue pipe;

3. Remove the flue collar panel located at the front of the furnace;

4. Remove the heat exchanger baffles;

5. Disconnect the oil line and remove the oil burner;

6. Clean the secondary tubes and the primary cylinder with a stiff brush and a vacuum cleaner;

7. Before re-assembling the unit, the heat exchanger and combustion chamber should be inspected to determine if replacement is required;

8. After the cleaning replace the heat exchanger baffles, flue collar plate and oil burner;

9. Readjust the burner for proper operation.

4.2 CLEANING THE BLOCKED VENT SHUT-

OFF DEVICE (BVSO)

For continuous safe operation, the Blocked Vent Shut-off device

(BVSO) must be inspected and maintained annually by a qualified service technician.

1. Disconnect power to the appliance;

2. Remove the two screws holding on the BVSO assembly cover;

3. Remove the cover;

4. Remove the two screws holding the control box to the heat transfer tube assembly. Sliding the control box in the appropriate direction will unlock it from the heat transfer tube assembly;

5. Carefully remove any build-up from the thermal switch surface;

CAUTION

Do not dent or scratch the surface of the thermal switch. If the thermal switch is damaged it MUST be replaced.

6. Clean and remove any build-up or obstruction inside the heat transfer tube;

7. Re-mount, lock and fasten the control box with the 2 screws removed in step 4;

8. Re-attach the assembly cover with the screws removed in step

2;

9. Re-establish power to the unit.

4.3 CHANGING OF THE BURNER HEAD

Once annually, remove the retention head and electrodes from the drawer assembly and remove all foreign matter, if necessary.

Also clean the extremity of the burner tube, if necessary.

4.4 CHANGING THE NOZZLE

Change the nozzle once a year with the one specified in Table 6.

4.5 CHANGING THE OIL FILTER

Tank Filter

The tank filter should be changed as required. Follow the manufacturer’s instructions.

Secondary Filter

The 10 micron, or finer, filter cartridge should be changed annually. Follow the manufacturer’s instructions.

4.6 CHANGING THE AIR FILTER

Dirty filters have an impact on the efficiency of the furnace and increase fuel consumption.

Air filters should be changed at least once a year. Very dusty conditions, the presence of animal hair and the like will require more frequent changing or cleaning.

12

Model:

Furnace installation date:

Service #-Day:

Dealer name and address:

START-UP RESULTS

Nozzle:

Burner adjustments: Primary air

CO

2

: %

Gross stack temperature:

Ambient temperature:

Chimney draft :

Overfire draft :

Test performed by:

Smoke scale:

Night:

Pressure:

°F

°F

" W.C.

" W.C.

(Bacharach) lb/po 2

13

Table 6: Technical Specifications

RATING AND PERFORMANCE

Firing rate (USGPH)*

Input (BTU/h)*

Maximum Heating capacity, (BTU/h)*

Heating temperature rise (Degr. F)*

Flue draft with chimney (inch of w.c.)

Overfire pressure with chimney (inch of w.c.)

Flue pressure with direct vent (inch of w.c. - no wind)

Overfire pressure with direct vent (inch of w.c. - no wind)

BECKETT BURNER; MODEL AFG (Chimney)

Burner tube insertion length (inches)

Head type

Nozzle (Delavan)**

Pump pressure (PSIG)*

Head/Air setting

AFUE % (From CSA B212 standard and Canadian regulation)***

AFUE % (From ASHRAE 103 standard and US regulation)***

BECKETT BURNER; MODEL NX (Chimney or DV)

Burner tube insertion length (inches)

Head type

Nozzle (Delavan)**

Pump pressure (PSIG)*

Head/Air setting

AFUE % (From CSA B212 standard and Canadian regulation)***

AFUE % (From ASHRAE 103 standard and US regulation)***

RIELLO BURNER; MODEL 40-F3 (Chimney)

Burner tube insertion length (inches)

Nozzle (Delavan)**

Pump pressure (PSIG)*

Combustion air adjustment (turbulator/damper)

AFUE % (From CSA B212 standard and Canadian regulation)***

AFUE % (From ASHRAE 103 standard and US regulation)***

RIELLO BURNER; MODEL 40-BF5 (Direct vent DV)

Burner tube insertion length (inches)

Nozzle (Delavan)**

Pump pressure (PSIG)*

Combustion air adjustment (turbulator/damper)

AFUE % (From CSA B212 standard and Canadian regulation)***

AFUE % (From ASHRAE 103 standard and US regulation)***

ELECTRICAL SYSTEM

0,68

95 200

81 000

0,80

112 000

94 000

55 - 75 Degr. F

-0.06 to -0.025

-0.035 to +0.025

+0.03 to +0.15

+0.05 to +0.17

AFG70MQSS

1 3/4''

0.60 - 60W

140

2 - Slot L2 head

0.65 - 60B

150

10/0

86,3%

85.3%

NX56LQ

10/0 (Note 1)

85.6%

85.4%

1 3/4''

6 - Slot LQ head

0.60 - 60A

130

3,5

0.70 - 60A

130

2,5

87,1%

85.8%

86,6%

85.3%

F3 WITH AIR INLET DAMPER

2 3/4''

0.60 - 70A

130

1 / 2.6

87,0%

85.8%

0.70 - 70A

130

2 / 3.1

86,8%

85.4%

BF5

2 3/4''

0.60 - 70A

130

0 / 2.75

86,7%

85.5%

0.70 - 70A

130

0 / 3.25

85.5%

85.3%

Volts - Hertz - Phase

Rated current (Amps)

Minimum ampacity for wire sizing (Amps)

Max. fuse size (Amps)

Control transformer (VA)

External control power available Heating (VA)

Cooling (VA)

BLOWER DATA

Heating blower speed at 0.25" W.C. SP

Heating blower speed at 0.50" W.C. SP

Motor (HP) / number of speeds

Blower size (diam. x width)

GENERAL INFORMATION

Overall dimensions (width x depth x height)

Supply air opening (width x depth)

Return air opening (width x depth)

Filter size

Shipping weight Lbs/Kg

Air conditioning, maximum output (tons) at 0.5" W.C. SP

115 - 60 - 1

12,6

15,2

20

40

40

30

MED-LOW

MED-LOW

MED-HIGH

MED-HIGH

1/2 HP / 4 speeds

10'' x 10'' (tight housing)

21 3/4'' x 25 3/4'' x 41 1/2''

17 3/4'' x 18 3/4''

23'' x 19''

24'' x 20'' x 1"

153 Lbs / 70 Kg

3,5

Note 1 : Without low firing baffle # 3708

* INPUT & OUTPUT ADJUSTMENT

- Pump pressure can be adjusted to maintain proper firing rate.

- Increase pump pressure if flue gases temperature are under 400°F

- Adjust the total flue gas temperature between 400°F and 575°F (330° and 505°F net approx.)

- Adjust flue gas temperature between 400 ˚ and 575 ˚ F.

** Default Installed Nozzle in bold characters.

*** AFUE value established after minimum 20 hours of operation.

14

0,68

95 200

81 000

60 - 72 Degr. F

-0.06 to -0.025

-0.035 to +0.025

0,80

112 000

94 000

+0.03 to +0.15

+0.05 to +0.17

AFG70MQSS

1 3/4''

0.60 - 60W

140

10/0

2 - Slot L2 head

0.65 - 60B

150

10/0 (Note 1)

86,3% ‡

85.3% ‡

NX56LQ

1 3/4''

6 - Slot LQ head

85.6% ‡

85.4% ‡

0.60 - 60A

130

3,5

0.70 - 60A

130

2,5

87,1% ‡

85.8% ‡

86,6% ‡

85.3% ‡

F3 WITH AIR INLET DAMPER

2 3/4''

0.60 - 70A

130

1 / 2.6

87,0% ‡

85.8% ‡

0.70 - 70A

130

2 / 3.1

86,8% ‡

85.4% ‡

BF5

2 3/4''

0.60 - 70A

130

0 / 2.75

86,7% ‡

85.5% ‡

0.70 - 70A

130

0 / 3.25

85.5% ‡

85.3% ‡

115 - 60 - 1

10,3

12,2

15

40

40

30

See the ECM air flow table

1/2 HP / ECM

10'' x 10'' (tight housing)

21 3/4'' x 25 3/4'' x 41 1/2''

17 3/4'' x 18 3/4''

23'' x 19''

24'' x 20'' x 1"

153 Lbs / 70 Kg

3,5

‡ =

Blower

Speed

HIGH

MED-HIGH

MED-LOW

LOW

Table 7: Airflow Data, model with 1/2 HP 4 speed motor (PSC)

External Static Pressure with Air Filter

0.2" (W.C.) 0.3" (W.C.) 0.4" (W.C.) 0.5" (W.C.) 0.6" (W.C.) 0.7" (W.C.)

1550 1510 1460 1400 1320 1220

1320

1180

1070

1280

1150

1040

1240

1110

1010

1200

1080

980

1160

1040

910

1020

940

840

Table 8: Airflow Data, models with 1/2 HP, ECM motors

OIL HEATING MODE

24 VAC input (R) on W only

SW1- HEAT

DIP switch position

A (1=OFF, 2=OFF)

B

(1=ON, 2=OFF)

C (1=OFF, 2=ON)*

D

(1=ON, 2=ON)*

HEAT INPUT

(USGPH)

0.68

0.80

0.68

0.80

CFM with SW3-ADJ

DIP switch position A

1160

1340

1000

1160

CFM with SW3-ADJ

DIP switch position B

1275

1475

1100

1275

SW2- COOL

DIP switch position

A (1=OFF, 2=OFF)

B

(1=ON, 2=OFF)

C (1=OFF, 2=ON)

D

(1=ON, 2=ON)

A/C size

(TON)

3.5

3.0

3.5

3.0

CONTINUOUS FAN

24 VAC input (R) on G only

CFM with SW3-ADJ

DIP switch position A

1050

900

750

600

CFM with SW3-ADJ

DIP switch position B

1210

1035

865

690

SW2- COOL

DIP switch position

A (1=OFF, 2=OFF)

B

(1=ON, 2=OFF)

C (1=OFF, 2=ON)

D

(1=ON, 2=ON)

A/C size

(TON)

3.5

3.0

2.5

2.0

COOLING OR HEAT PUMP HEATING MODE

24 VAC input (R) on G, Y/Y2 and O (for cooling)

CFM with SW3-ADJ

DIP switch position A

1400

1200

1000

800

CFM with SW3-ADJ

DIP switch position B

1400

1320

1100

880

In Cooling - Dehumidification mode, with no 24 VAC input to DH, the CFMs are reduced by 15%.

The CFMs shown are reduced by 20% if there is 24 VAC input to Y1 (first stage cooling mode)

CFM with SW3-ADJ

DIP switch position C

1045

1205

900

1045

CFM with SW3-ADJ

DIP switch position C

895

765

640

510

CFM with SW3-ADJ

DIP switch position C

1260

1080

900

720

DELAY PROFILE FOR OIL HEATING MODE

SW4- DEALY

DIP switch position

A (1=OFF, 2=OFF)

B

(1=ON, 2=OFF)

HEAT INPUT

(USGPH)

0.68

0.80

PreRun On-Delay

CFM Level - Time

13% - 45 sec.

13% - 45 sec.

ShortRun On-Delay

CFM Level - Time

19% - 60 sec

19% - 30 sec

Off-Delay

CFM Level - Time

38% - 3 min.

38% - 3 min.

C (1=OFF, 2=ON)

D (1=ON, 2=ON)

All

All

13% - 45 sec.

13% - 90 sec.

100% - 0 sec

100% - 0 sec

PreRun and ShortRun are the periods of time when the the blower starts at very low CFM to minimize the distributon of cool air in the system and then runs up to normal speed.

100% - 2 min.

100% - 2 min.

Off Delay is the time required to cool down the heat exchanger with low CFMs, to minimize cool draft in the air distribution system.

No adjustment required

DELAY PROFILE FOR COOLING OR HEAT PUMP HEATING MODE

A/C size

PreRun On-Delay

CFM Level - Time

All NO DELAY

* Alternate adjustment in oil-fired heating mode with higher temperature rise

ShortRun On-Delay

CFM Level - Time

NO DELAY

Off-Delay

CFM Level - Time

100% - 90 sec

15

SIDES

BOTTOM

BACK

TOP

FLUE PIPE

FRONT

Table 9: Minimum clearances from combustible material

LOCATION

FURNACE 1

PLENUM AND WARM-AIR DUCT WITHIN 6 ft. OF FURNACE 1

FURNACE 2

FURNACE (OPPOSITE SIDE OF THE BURNER) 1

PLENUM OR HORIZONTAL WARM-AIR DUCT WITHIN 6 ft. OF FURNACE 2

FURNACE 2

UPFLOW

2.54 cm (1")

5.08 cm (2")

Ø

7.62 cm (3")

5.08 cm (2")

N/A

HORIZONTAL

N/A

2.54 cm (1")

2.54 cm (1")

2.54 cm (3")

7.62 cm (3")

5.08 cm (2")

3

DOWNFLOW

5.08 cm (2")

5.08 cm (2")

5.08 cm (2")

7.62 cm (3")

5.08 cm (2")

N/A

4

AROUND FLUE PIPE 22.86 cm (9") 22.86 cm (9") 22.86 cm (9")

FURNACE (BURNER SIDE) 1

1

These are horizontal dimensions

45.72 cm (18") 45.72 cm (18") 45.72 cm (18")

2

These are vertical dimensions

3 This dimension can be obtained by using Horizontal Flow Base # HFB-101 or # KLASB0701DET

4

This dimension can be obtained by using Downflow Base # DFB-103 or # KLASB0901DET

Figure 9: Furnace Dimensions

16

Figure 10: Wiring Diagram 4 Speed Motor (PSC)

17

Figure 11: Wiring Diagram Variable Speed Motor (ECM)

18

7 COMPONENTS AND REPLACEMENT PARTS

Figure 12: Parts list with 4 speed motor (PSC)

19

B50091C

Z99F050

B03654-01

B03680-02

Z06G001

B03118-01

L04I013

L04J001

B03640

B03636

B30513

B03637-02

B03480-01

B03635

B03651-02

B03653

B03665

B03638

B01682

L01F009

B01683

R99G003

B01888

B03669

B03242

B03243

B03720-04

B03811-07

N/A

R02R007

B03641

B03641

PART #

B03622

J06L002

B03652-01

B03667

B03637-01

B03651-01

B03666

B03455-01

F06F015

Z99F061

R02R004

B03453

B03454

B03642

B03630-01

B03675

B03662

F07O001

F07F011

B01684

40

41

42

43

34

35

36

37

38

39

44

45

46

47

48

49

50

51

27

28

29

30

21

22

23

24

25

26

31

32

33

14

15

16

17

8

9

10

11

12

13

18

19

20

4

5

6

7

2

3

1

ITEM

Table 10: Parts list with 4 speed motor (PSC)

DESCRIPTION

HEAT EXCHANGER

SEAL STRIP, DIA 1/8 x 25'

FRONT PANEL ASSEMBLY

FRONT PANEL INSULATION

BAFFLE, LATERAL

SIDE PANEL ASSEMBLY (RIGHT)

SIDE PANEL INSULATION

ELECTRICAL KIT, BVSO INT.

WASHER, ZINC 1 7/16"

OBSERVATION PORT

HIGH LIMIT 195-30F, 7"

ELECTRICAL KIT, TT

ELECTRICAL KIT, BURNER

WIRE CHANNEL (BVSO/SWITCH)

BAFFLE

SMOKE OUTLET GASKET

RADIATOR BAFFLE

FLANGE NUT, HEXAGONAL 3/8-16NC BRASS

HEX NUT 3/8-16NC ZINC

COVER, ELECTRICAL BOX

HANDLE , RECESSED BLACK

BLOWER DOOR ASSEMBLY

REPLACEMENT BLOWER ASSEMBLY

BLOCKED VENT SHUT-OFF BVSO-225

ELECTRICAL KIT, BVSO EXT.

ROCKER SWITCH, DPST

STRAIN RELIEF BUSHING

CABLE CLAMP, 9/16" WHITE

WIRE CHANNEL, INT.

BLOWER DIVIDER

BLOWER SLIDE

LATERAL BAFFLE

FILTER RACK KIT

FLOOR

SIDE PANEL ASSEMBLY (LEFT)

REAR PANEL ASSEMBLY

REAR PANEL INSULATION

REAR BAFFLE

SUPPORT, ELECTRONICS BOX

TRANSFORMER, 120-24Volt, 40VA

ELECTRICAL BOX

ELECTRONIC BOARD, UTEC 1158-110

CAPACITOR 7,5 MF

CAPACITOR HOLDER

ELECTRICAL KIT, BOARD

ELECTRICAL KIT, BLOWER

BLOWER ASSEMBLY WITH LABEL

MOTOR 1/2 HP 4V DD

MOTOR SUPPORT ASSEMBLY

HIGH LIMIT 120-20F, 1.75''

BLOWER SLIDE

ACCESSOIRES

Heat exchanger only

COMMENTS

Panel, insulation and labels included

Panel, insulation and baffle included

One baffle included

Item # 16 included

Door and labels included

Blower, motor included

One blower slide included

Panel, insulation and baffle included

Panel, insulation and baffles included

Housing, wheel and label included

Legs, band & hardware included

One blower slide included

ACCESSORIES

HFB-101

KLASB0701DET

VTK-54

VTK-098

KLAVT0101DET

IFV-410

IFV-098-10

KLAFV0101DET

DOWNFLOW BASE

HORIZONTAL FLOW BASE

VENT TERMINAL KIT 4''

IFV-415

IFV-420

IFV-098-20

N01J055

N01J052

KLABR0201BEC

N01F051

KLABR0301RLO

N01F052

KLABR0401RLO

4" INSULATED FLEX VENT 10ft

4" INSULATED FLEX VENT 15ft

4" INSULATED FLEX VENT 20ft

BURNER BECKETT AFG (0,60-60W NOZZLE)

BECKETT NX BURNER (0.60-60A NOZZLE)

RIELLO 40-F5 BURNER (0.60-70A NOZZLE)

B03789 RIELLO 40-BF5 BURNER (0.60-70A NOZZLE)

B03789 PROTECTION PLATE BURNER NX

20

B00488-01

Pour combustion scellée

For sealed combustion

For sealed combustion (B02551-09)

For sealed combustion (B02551-04)

For sealed combustion (B02551-10)

For sealed combustion

For down flow instalation only

B50091F

Figure 13: Parts list with variable speed motor (ECM)

21

B50092C

Table 11: Parts list with variable speed motor (ECM)

B03636

B30513

B03637-02

B03480-01

B03635

B03651-02

B03653

B03665

B03638

B01682

L01F009

B01683

R99G003

B01888

B03669

B03242

B03243

B03720-04

B03811-07

N/A

R02R007

B03641

L01G009

B03642

B03630-01

B03675

B03662

F07O001

F07F011

B01684

Z99F050

B03654-01

B03680-02

Z06G001

B03118-01

L04I013

L04J001

B03640

No DESSIN

B03622

J06L002

B03652-01

B03667

B03637-01

B03651-01

B03666

B03455-01

F06F015

Z99F061

R02R004

B03453

B03454

41

42

43

44

37

38

39

40

33

34

35

36

29

30

31

32

45

46

47

48

49

50

51

25

26

27

28

21

22

23

24

14

15

16

17

18

19

20

10

11

12

13

8

9

6

7

4

5

2

3

1

ITEM DESCRIPTION

ASS ECHANGEUR CHALEUR

JOINT EXTRUDE DIA 1/8 x 25'

ASS PANNEAU AVANT

ISOLATION PANNEAU AVANT

DEFLECTEUR LATERAL

ASS PANNEAU DE COTE DROIT

ISOLATION PANNEAU COTE

KIT ELECTRIQUE BVSO INT.

RONDELLE ZINC 1 7/16"

OEIL DE REGARD POUR ECHANGEUR

HAUT. LIMITE 195-30F, 7"

KIT ELECTRIQUE TT

KIT ELECTRIQUE BRULEUR

CACHE FIL (BVSO)

DÉFLECTEUR

GARNITURE SORTIE A FUMEE

ASS PIEGE A SON

ECROU HEXAGONAL A BRIDE 3/8-16NC LAITON

ECROU HEXAGONAL 3/8-16NC ZINC

COUVERCLE DE LA BOITE ELECTRIQUE

POIGNE ENCASTRE NOIR

ASS PORTE VENTILATEUR

ASS VENTILATEUR DE REMPLACEMENT

DISPOSITIF D'ARRET BVSO-225-A

KIT ELECTRIQUE BVSO EXT.

CONNECTEUR PRESSION

BRIDE DE CABLE 9/16" BLANC

CACHE FIL INT.

SEPARATEUR DU VENTILATEUR

GLISSIERE DU VENTILATEUR

DEFLECTEUR LATERAL

KIT SUPPORT A FILTRE

PLANCHER

ASS PANNEAU COTE GAUCHE

ASS PANNEAU ARRIERE

ISOLATION PANNEAU ARRIERE

DEFLECTEUR ARRIERE

SUPPORT DE BOITE ELECTRIQUE

TRANSFORMATEUR 120-24Volts, 40VA

BOITE ELECTRIQUE

CARTE ELECTRONQUE UTEC 1168

ASS SUPPORT DE MOTEUR

KIT ELECTRIQUE CARTE

KIT ELECTRONIQUE VENTILATEUR

KIT ELECTRIQUE VENTILATEUR

ASS VENTILATEUR AVEC ÉTIQUETTE

MOTEUR 1/2 HP ECM

MODULE MOTEUR 1/2 ECM

HAUT. LIM. 120-20F, 1.75''

GLISSIERE DU VENTILATEUR

FUSIBLE POUR CARTE DE CONTRÔLE - 3 AMPS

ACCESSOIRES

DFB-103

KLASB0901DET

HFB-101

KLASB0701DET

VTK-54

VTK-098

KLAVT0101DET

IFV-410

IFV-098-10

KLAFV0101DET

IFV-415

IFV-420

IFV-098-20

KLAFV0201DET

N01J055

N01J052

KLABR0201BEC

N01F051

KLABR0301RLO

N01F052

KLABR0401RLO

B03789

BASE POUR DÉBIT DESCENDANT

BASE POUR DÉBIT HORIZONTAL

TERMINAL D'ÉVACUATION 4"

TUYAU D'ÉVACUATION FLEXIBLE ISOLÉ 10 PIEDS

TUYAU D'ÉVACUATION FLEXIBLE ISOLÉ 15 PIEDS

TUYAU D'ÉVACUATION FLEXIBLE ISOLÉ 20 PIEDS

BRULEUR BECKETT AFG (GICLEUR 0,60-60W)

BRÛLEUR BECKETT NX (GICLEUR 0.60-60A)

BRÛLEUR RIELLO 40-F3 (GICLEUR 0.60-70A)

BRÛLEUR RIELLO 40-BF3 (GICLEUR 0.60-70A)

PLAQUE DE PROTECTION BRÛLEUR NX

22

COMMENTAIRES

Échangeur de chaleur seulement

Comprend panneau, isolation et étiquettes

Comprend panneau, isolation et déflecteur

Comprend un seul déflecteur

Comprend item #16

Comprend porte et étiquettes

Comprend ventilateur, moteur

Comprend une seule glissière

Comprend panneau, isolation et déflecteur

Comprend panneau, isolation et déflecteurs

Comprend pattes, bande et attaches

Bati, aube et étiquette seulement

Comprend une seule glissière

B03464-02

B00488-01

Pour combustion scellée

Pour combustion scellée (B02551-09)

Pour combustion scellée (B02551-04)

Pour combustion scellée (B02551-10)

Pour combustion scellée

Pour débit descendant seulement B50092F

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