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Installation Instructions and Homeowner’s Manual
LOW-BOY
OIL-FIRED FURNACE
Models:
AMT112SD
AMT112SV c us
Manufactured by:
Dettson Industries Inc
3400, Industrial Boulevard
Sherbrooke, Qc, Canada, J1L 1V8 www.dettson.ca
Attention
Do not tamper with the unit or its controls. Call a qualified service technician.
Printed in Canada on 100% recycled paper
INSTALLER / SERVICE TECHNICIAN :
Use the information in this manual for the installation / servicing of the furnace and keep the document near the unit for future reference.
HOMEOWNER :
Please keep this manual near the furnace for future reference.
201 3-03-02 X40187 Rev. B
1.1
1.2
1.3
1.4
TABLE OF CONTENTS
1 SAFETY REGULATIONS...................................... 3
2 INSTALLATION ..................................................... 4
2.1
2.2
2.4
2.5
2.6
2.7
POSITIONING THE FURNACE................................ 4
ELECTRICAL SYSTEM............................................ 4
INSTALLATION OF THE BURNER ........................ 5
VENTING ................................................................... 5
BLOCKED VENT SHUT-OFF DEVICE (BVSO)
FOR CHIMNEY VENTING ....................................... 6
COMBUSTION AIR SUPPLY AND VENTILATION
..................................................................................... 6
2.8 OIL TANK .................................................................. 7
2.9 DUCTING................................................................... 7
2.10 SUPPLY AIR ADJUSTMENTS (4 SPEED MOTOR)
..................................................................................... 7
2.11 SUPPLY AIR ADJUSTMENTS (ECM VARIABLE
2.12 INSTALLATION OF ACCESSORIES....................... 8
3 OPERATION............................................................ 9
3.1
3.2
3.3
4 MAINTENANCE ................................................... 11
4.1
4.2
4.4
4.5
4.6
SAFETY LABELING AND WARNING SIGNS ....... 3
IMPORTANT INFORMATION ................................. 3
DETECTION SYSTEMS............................................ 3
DANGER OF FREEZING .......................................... 3
START-UP.................................................................. 9
OPERATING SEQUENCE OIL HEATING MODE .. 9
CHECKS AND ADJUSTMENTS .............................. 9
CLEANING THE HEAT EXCHANGER................. 11
CLEANING THE BLOCKED VENT SHUT-OFF
CHANGING THE NOZZLE .................................... 11
CHANGING THE OIL FILTER............................... 11
CHANGING THE AIR FILTER............................... 11
5 FURNACE INFORMATION................................ 12
FIGURES
Figure 1: Location and dimensions of ventilation air openings in a closet door.............................................4
Figure 2: Thermostat wiring, heating and air conditioning with 4 speed motor......................................................5
Figure 3: Thermostat wiring, heating and air conditioning with ECM variable speed motor .................................5
Figure 4: Thermostat wiring, heating and air conditioning/heat pump with ECM variable speed motor ...........................................................................5
Figure 5: Supply air adjustments, start/stop delays, board
#1158 ..........................................................................8
Figure 6: Furnace dimensions ...........................................16
Figure 7: Wiring diagram, 4 speed motor (PSC) ..............17
Figure 8: Wiring diagram, variable speed motor (ECM) ..18
Figure 9: Parts list with 4 speed motor (PSC)...................19
Figure 10: Parts list with variable speed motor (ECM) ....21
TABLES
Table 1: Supply air adjustments, heating mode, 4 speed motor ...........................................................................7
Table 2: Supply air adjustments, A/C mode, 4 speed motor
....................................................................................8
Table 3: Supply air adjustments, heating mode, variable speed motor (ECM).....................................................8
Table 4: Supply air adjustments, air conditioning mode, variable speed motor (ECM).......................................8
Table 5: Supply air adjustments, all modes, variable speed motor (ECM)...............................................................8
Table 6: Delay adjustments, heating mode, variable speed motor (ECM)...............................................................8
Table 7: Technical specifications......................................13
Table 8: Airflow data, models with 3/4 HP variable speed motors (ECM) ...........................................................14
Table 9: Airflow data, models with 1/2 HP 4 speed motors
..................................................................................15
Table 10: Minimum clearances from combustible material
..................................................................................15
Table 11: Parts list with 4 speed motor (PSC) ..................20
Table 12: Part lists with variable speed motor (ECM)......22
2
1 SAFETY REGULATIONS
1.1 SAFETY LABELING AND
WARNING SIGNS
The words DANGER, WARNING AND CAUTION are used to identify the levels of seriousness of certain hazards. It is important that you understand their meaning. You will notice these words in the manual as follows:
DANGER
Immediate hazards that WILL result in death, serious bodily injury and/or property damage.
WARNING
Hazards or unsafe practices that CAN result in death, bodily injury and/or property damage.
CAUTION
Hazards or unsafe practices that CAN result in bodily injury and/or property damage. g) Before calling for service, be sure to have the information page of your manual close by in order to be able to provide the contractor with the required information, such as the model and serial numbers of the furnace.
WARNING
Installations and repairs performed by unqualified persons can result in hazards to them and to others.
Installations must conform to local codes or, in the absence of same, to codes of the country having jurisdiction.
The information contained in this manual is intended for use by a qualified technician, familiar with safety procedures and who is equipped with the proper tools and test instruments.
Failure to carefully read and follow all instructions in this manual can result in death, bodily injury and/or property damage.
1.2 IMPORTANT INFORMATION
WARNING
Non-observance of the safety regulations outlined in this manual will potentially lead to consequences resulting in death, serious bodily injury and/or property damage.
a)
It is the homeowner’s responsibility to engage a qualified technician for the installation and subsequent servicing of this furnace; b) Do not use this furnace if any part of it was under water. Call a qualified service technician immediately to assess the damage and to replace all critical parts that were in contact with water; c) Do not store gasoline or any other flammable substances, such as paper, carton, etc. near the furnace; d) This furnace is designed for use with #1 or #2 heating oil only. The use of gasoline, motor oil or any other oil containing gasoline is prohibited; e) Never block or otherwise obstruct the filter and/or return air openings; f) Ask the technician installing your furnace to show and explain to you the following items: i) The main disconnect switch; ii) The shut-off valve on the oil tank; iii) The oil filter and how to change it (must be changed once a year); iv) The air filter and how to change it (check monthly and clean or replace if necessary.)
1.3 DETECTION SYSTEMS
It is recommended that carbon monoxide detectors be installed wherever oil or gas fired heaters are used.
Carbon monoxide can cause bodily harm or death. For this reason, agency approved carbon monoxide detectors should be installed in your residence and properly maintained to warn of dangerously high carbon monoxide levels.
There are several sources of possible smoke and flames in a residence. Smoke and flames can cause bodily harm or death. For this reason, agency approved smoke detectors should be installed in your residence and properly maintained, to warn early on, of a potentially dangerous fire. Also, the house should be equipped with approved and properly maintained fire extinguishers.
Your unit is equipped with safety devices that can prevent it from functioning when anomalies are detected such as a blocked venting system.
1.4 DANGER OF FREEZING
CAUTION
If your furnace is shut down during the cold weather season, water pipes may freeze, burst and cause serious water damage. Turn off the water supply and bleed the pipes.
If the heater is left unattended during the cold weather season, take the following precautions: a. b.
Close the main water valve in the house and purge the pipes if possible. Open all the faucets in the house;
Ask someone to frequently check the house during the cold weather season to make sure that there is sufficient heat to prevent the pipes from freezing. Tell this person to call an emergency number if required.
3
2 INSTALLATION
The unit is shipped with a burner and its controls. It requires a
115VAC power supply to the control panel and thermostat hook-up as shown on the wiring diagram, one or more oil line connections, suitable ductwork and connection to a properly sized vent.
All local and national code requirements governing the installation of oil burning equipment, wiring and the flue connection MUST be followed. Some of the codes that may apply are:
CSA B139: Installation code for oil burning equipment.
ANSI/NFPA 31: Installation of oil burning equipment.
ANSI/NFPA 90B: Warm air heating and air conditioning systems.
ANSI/NFPA 211: Chimneys, Fireplaces, Vents and solid fuel burning appliances.
ANSI/NFPA 70: National Electrical Code.
CSA C22.1 or CSA C22.10:
Canadian Electrical Code.
Only the latest issues of these codes may be used.
2.1.1
Installation in an enclosure
The unit can be installed in an enclosure such as a closet.
However, 2 ventilation openings are required for combustion air. The openings should be located in front of the furnace approximately 15 cm (6") above the floor and
15 cm (6") below the ceiling. Figure 1 indicates the minimum dimensions required and the location of the openings.
Figure 1: Location and dimensions of ventilation air openings in a closet door
2.1 POSITIONING THE FURNACE
WARNING
Fire and explosion hazard.The furnace must be installed in a level position, never where it will slope toward the front.Do not store or use gasoline or any other flammable substances near the furnace.Non-observance of these instructions will potentially result in death, bodily injury and/or property damage.
CAUTION
This furnace is not watertight and is not designed for outdoor installation. It must be installed in such a manner as to protect its electrical components from water. Outdoor installation will lead to a hazardous electrical condition and to premature failure of the equipment.
The minimum clearances from combustible material for each of the positions are specified in Table 9.
If the furnace is installed in a basement or on a dirt floor, in a crawl space for example, it is recommended to install the unit on a cement base 2.5 cm to 5.0 cm (1" to 2") thick.
The unit must be installed in an area where the ambient and return air temperatures are above 15°C (60°F). In addition, the furnace should be installed as closely as possible to the vent, so that the connections are direct and kept to a minimum. The heater should also be located close to the centre of the air distribution system.
2.2 ELECTRICAL SYSTEM
4
CAUTION
The exterior of the unit must have an uninterrupted ground to minimize the risk of bodily harm, if ever an electrical problem develops. A green ground screw is supplied with the control box for that purpose.
The appliance must be installed in accordance with the current ANSI/NFPA 70 National Electrical Code, CSA
C22.1 Canadian Electrical Code Part 1 and/or local codes.
The control system depends on the correct polarity of the power supply. Connect “HOT” wire (H) and “NEUTRAL” wire (N) as shown in Figures 7 and 8.
A separate line voltage supply should be used, with fused disconnect switch or circuit breaker, between the main power panel and the unit.
Only copper wire may be used for the 115V circuit on this unit. If wires need to be changed, the replacements must have the same temperature resistance as the originals.
2.3 INSTALLATION OF THE THERMOSTAT
A thermostat must be installed to control the temperature of the area to be heated. Follow the instructions supplied with the thermostat. Also refer to the wiring diagrams provided with the heating/air conditioning unit. The connections must be made as shown in the next figures.
Also reffer to electrical diagrams in Figures 7 and 8.
Figure 2: Thermostat wiring, heating and air conditioning with 4 speed motor
Figure 3: Thermostat wiring, heating and air conditioning with ECM variable speed motor
Figure 4: Thermostat wiring, heating and air conditioning/heat pump with ECM variable speed
motor must be used. When Y1 on the electronic control receives a 24 VAC signal, the air flow is reduced by 20%. Do not use terminal Y1 with a single stage cooling or heat pump.
2.4 IN STALLATION OF THE BURNER
Also refer to the burner manufacturer’s instructions .
1. Position the mounting gasket between the mou nting flange and the burner mounting plate. Align the holes in the burner mounting plate with the studs on the mounting flange and bolt securely in place.
2. Remove the burner drawer assembly or the air tube assembly;
3. Install the nozzle (refer to Technical Specifications,
Table 7);
4. Check the electrode settings;
5. Make the e lectrical connection s;
6. Complete oil line connections.
2.4.1 Nozzles
The burner comes equipped with an appropriate nozzle.
However, if anoth er size or a replacement nozzle is required, use the manufacturer’s recommended spray angle and type a shown in Table 7 and based on a pump pressure of 100 psi.
Always select nozzle sizes by working back from the desired flow rate at op erating pressure and not the nozzle marking.
2.4.2 Air and Turbulator Settings
Before starting the burner for the first tim e, adjust the air and turbulator settings to those listed in this manual
(Table 7). Once the burner becomes operational, final adjustments will be required. Refer to section 3 of this manual.
2.4.3 Post purge delay adjustment
The post purge delay on the oil-fired burne rs is factory set to zero second. This delay is applicable for all installations with chimney venting. For heating units installed with side wall venting and burners equipped with this feature, the post purge delay must be set to 15 seconds. No delay is required for Riello burners. Refer to the burner control instruction manual and markings for proper adjustment of the post purge delay.
2.5 VENTING
WARNING
Poisonous car bon monoxide gas, f ire and explosion hazard.
Read and follow all instructions in this section.
Failure to properly vent this furnace can result in in death, bodily injury and/or property damage.
To ensure the safe and proper functioning of an oil fu rnace, it must always be connected to a flue with sufficient draft or to an approved side-wall venting system.
In addition, it is strongly recommended to perform a complete inspection of all the existing venting systems.
Note: On units with 2 stage cooling or heat pump, terminal Y1
5
WARNING
Poisonous carbon monoxide gas hazard.
Never install a hand operated damper in the vent pipe.
However, any Underwriters Laboratories listed, electrically operated automatic type vent damper may be installed if desired. Be sure to follow the instructions provided with vent damper. Also, read and follow all instructions in this section of the manual.
Failure to properly vent this furnace or other appliances can result in death, bodily injury and/or property damage.
2.5.1 Masonry chimney
This furnace can be vented into an existing masonry chimney.
However, the unit must not be vented into a chimney into which a solid fuel burning furnace is already being vented.
Before venting this furnace into a chimney, its condition must be checked and repairs made, if necessary. Also, the chimney lining and dimensions must conform to local and national codes.
2.5.2 Factory Built Chimneys
Oil fired furnaces are approved for use with “L” type vents. The unit may also be used with an approved chimney of proper dimensions and temperature ratings as specified in the installation code. Refer to chimney manufacturer’s instructions for proper installation.
2.5.3 Draft Regulator
It is recommended that a draft regulator be installed in cases where the draft is either high or variable due to external conditions. Follow the instructions provided with the regulator.
2.5.4 Side-wall Venting
The heating unit is approved for side-wall venting. This system is comprised of a model VTK-54 / VTK-098 / KLAVT0101DET side-wall venter and a 4” insulated vent pipe, model IFV-410 /
IFV098-10 / KLAFV0101DET, IFV-420 / IFV098-20 /
KLAFV0201DET. Refer to the installation instructions provided with the venting system.
2.6 BLOCKED VENT SHUT-OFF DEVICE (BVSO)
FOR CHIMNEY VENTING
CAUTION
It is imperative that this device be installed by a qualified service technician.
A positive pressure venting system (Sealed Combustion
System or Direct Vent) MUST NOT use the BVSO. Follow the instructions supplied with the venting system.
This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage. In such a case the thermal switch will shut down the oil burner. The device will then need to be re-armed MANUALLY.
Refer to the detailed instructions and wiring diagrams supplied with the BVSO for the installation and wiring procedures. The length of wires supplied with the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator, as indicated in the instructions.
It is also essential that the BVSO be maintained annually.
For more details refer to the instructions supplied with the device itself, as well as Section 3 of this Manual.
2.6.1 BVSO Performance Test
The purpose of the following test is to check that the electrical outlet on the furnace, designated to the BVSO, is functional.
1. Start up the burner;
2. Remove the three-pole plug from the BVSO outlet on the furnace;
3. The burner must shut-off immediately, while the blower continues to run to the end of the cool-down cycle.
If the test is not in line with the above, call a QUALIFIED
SERVICE TECHNICIAN.
2.7 COMBUSTION AIR SUPPLY
AND VENTILATION
WARNING
Poisonous carbon monoxide gas hazard.
Comply with NFPA 31 (U.S.) and CSA B139 (Canada) standards for the installation of Oil Burning
Equipment and applicable provisions of local building codes to provide combustion and ventilation air.
Failure to provide adequate combustion and ventilation air can result in death, bodily injury and/or property damage.
Oil furnaces must have an adequate supply of combustion air. It is common practice to assume that older homes have sufficient infiltration to accommodate the combustion air requirement for the furnace. However, home improvements such as new windows, doors, and weather stripping have drastically reduced the volume of air infiltration into the home.
Refer to oil furnace installation codes relative to combustion and ventilation air requirements. Consult
Section 2.1 in this manual, specifically for units installed in an enclosed space.
Home air exhausters are common. Bathroom and kitchen fans, power vented clothes dryers and water heaters all tend to create a negative pressure condition in the home.
Should this occur the chimney becomes less and less effective and can easily downdraft. In certain cases, mechanically supplied air, by way of a blower, interlocked with the unit, is necessary. It is the installer’s responsibility to check that.
6
2.7.1 Contaminated Combustion Air
Installations in certain areas or types of structures will increase the exposure to chemicals or halogens that may harm the furnace. These conditions will require that only outside air be used for combustion.
The following areas or types of structures may contain or be exposed to certain substances, potentially requiring outside air for combustion: b. Buildings with indoor pools; c. Furnaces installed near chemical storage areas.
Exposure to the following substances: a. Permanent wave chemicals for hair; b. Chlorinated waxes and cleaners; c. Chlorine based swimming pool chemicals; d. Water softening chemicals; e. De-icing salts or chemicals; g. Halogen type refrigerants; h. Cleaning solvents (such as perchloroethylene); i. Printing inks, paint removers, varnishes, etc. ; k. Solvent based glue; l. Antistatic fabric softeners for clothes dryers; m. Acid based masonry cleaning materials.
2.7.2 Burner with Outdoor Combustion Air Kit
Certain burners are designed to function with combustion air taken directly from the outside. Follow the instructions provided with the burner, the fresh-air supply kit or the side-wall venting kit.
2.8 OIL TANK
WARNING
Fire and explosion hazard.
Use only approved heating type oil in this furnace.
DO NOT USE waste oil, used motor oil, gasoline or kerosene.
Use of these will result in death, bodily injury and/or property damage.
CAUTION
When a 0.75 USGPH or smaller nozzle is used, a 10 micron or finer filter, must be installed on the oil supply line to the furnace inside the building where the unit is located.
This is a requirement in order for the heat exchanger warranty to remain in force.
Check your local codes for the installation of the oil tank and accessories.
At the beginning of each heating season or once a year, check the complete oil distribution system for leaks.
Ensure that the tank is full of clean oil. Use No.1 or No.2
Heating Oil (ASTM D396 U.S.) or in Canada, use No.1 or No.2
Furnace Oil.
7
A manual shut-off valve and an oil filter shall be installed in sequence from tank to burner. Be sure that the oil line is clean before connecting to the burner. The oil line should be protected to eliminate any possible damage.
Installations where the oil tank is below the burner level must employ a two-pipe fuel supply system with an appropriate fuel pump. A rise of 2.4 m (8') and more requires a two stage pump and a rise greater than 4.9 m
(16') an auxiliary pump. Follow the pump instructions to determine the size of pipe needed in relation to the rise or to the horizontal distance.
2.9 DUCTING
WARNING
Poisonous carbon monoxide gas hazard.
DO NOT draw return air from inside a closet or utility room. Return air MUST be sealed to the furnace casing.
Failure to properly seal ducts can result in death, bodily injury and/or property damage.
The ducting must be designed and installed according to approved methods, local and national codes as well as good trade practices.
When ducting supplies air to a space other than where the furnace is located, the return air must be sealed and also be directed to the space other than where the furnace is located.
2.9.1 Air filter
A properly sized air filter must be installed on the return air side of the unit. Refer to the Technical Specifications,
(Table 7), for the correct dimensions. Also refer to Section
2.3 and the instructions supplied with the filter.
2.10 SUPPLY AIR ADJUSTMENTS
(4 SPEED MOTOR)
On units equipped with 4-speed blower motors, the supply air must be adjusted based on heating/air conditioning output and the static pressure of the duct system. For the desired air flow refer to the following tables as well as the air flow tables based on static pressure in the Table 7 of this manual.
Table 1: Supply air adjustments, heating mode, 4 speed motor
HEATING
CAPACITY
(USGPH)
0.68
0.68
0.80
0.80
STATIC
PRESSURE
(W.C.)
RECOMMENDED
BLOWER SPEED
0.25” MED-LOW
0.50” MED-LOW
0.25” MED-HIGH
0.50” MED-HIGH
Table 2: Supply air adjustments, A/C mode, 4 speed
A/C CAPACITY
(TONS)
motor
RECOMMENDED
BLOWER SPEED
2.5
3.0
4.0
MED-LOW
MED-HIGH
HIGH
To effect the adjustment, the RED (for heating) and BLUE (for cooling and heat pump) wires can be changed on the motor.
Also, refer to the position of the wires on the electronic board of the unit and consult the wiring diagrams. If the heating and air conditioning speeds are the same, the RED wire must be moved to “UNUSED LEADS” on the electronic board and the jumper provided with the BLUE wire must be used between the
“HEAT” and “COOL” terminals.
The blower start/stop delays can be adjusted by positioning the
DIP switches on the electronic board as shown in the following figures. However, the recommended adjustments are 60 seconds blower ON delay and 2 minutes blower OFF delay.
Figure 5: Supply air adjustments, start/stop delays, board
#1158
2.11 SUPPLY AIR ADJUSTMENTS
(ECM VARIABLE SPEED MOTORS)
On units equipped with ECM variable speed blower motors, the air supply must be adjusted based on heating/air conditioning output. The start/stop delays of the blower must also be adjusted by positioning the DIP switches on the electronic board. Refer to the following tables, the airflow CFM table 8 and the wiring diagram (Figure 8) in this manual for the proper settings:
Table 3: Supply air adjustments, heating mode, variable speed motor (ECM)
SW1 – HEAT
DIP Switch Positions
Input
USGPH
POSITION
OFF OFF A 0.68
ON OFF B 0.80
OFF ON C* 0.68
ON ON D* 0.80
* Alternate adjustment for a higher air temperature rise.
Table 4: Supply air adjustments, air conditioning mode, variable speed motor (ECM)
SW2 – COOL
DIP Switch Positions
Output
Tons
POSITION
OFF OFF A
ON OFF B
OFF ON C
ON ON D
4.0
3.5
3.0
2.5
Table 5: Supply air adjustments, all modes, variable speed motor (ECM)
SW3 – ADJ (Adjustment)
DIP Switch Positions
CFM HTG.
% increase
POSITION
OFF OFF A
ON OFF B
OFF ON C
ON ON D
0%
+10%
-10%
N/A
CFM A/C
% increase or decrease
0%
+10%
-10%
0%
Table 6: Delay adjustments, heating mode, variable speed motor (ECM)
SW4 – Delay
DIP Switch Positions
Input
USGPH
POSITION
OFF OFF A
ON OFF B
OFF ON C*
0.68
0.80
ALL
ON ON D* ALL
* Alternate adjustments for both input rate (refer to air flow table).
2.12 INSTALLATION OF ACCESSORIES
WARNING
Electrical shock hazard.
Turn OFF electrical power at the fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage.
Failure to do so can result in death or bodily injury.
The 120 VAC HUM terminal on the electronic board of the blower supplies 120 VAC electric power when the burner is in operation.
A 24 VAC signal can also be supplied from the W and C terminals on the blower electronic board to activate a switching relay.
Also refer to the instructions supplied with the accessory.
2.12.2 Electronic Air Cleaner (EAC)
The EAC terminal on the electronic board supplies 120
VAC when the blower is operating in the heating or air conditioning mode. This signal can be used to activate an electronic air cleaner that is not equipped with an air flow switch. If the cleaner is equipped with an air flow switch, the S terminal on the electronic board or one of the 120
VAC terminals on the ECM can be used to provide a constant supply of 120 VAC.
Also refer to the instructions supplied with the accessory.
8
2.12.3 Air Conditioner (or Heat Pump)
An air conditioning coil may be installed on the supply air side
ONLY.
WARNING
Poisonous carbon monoxide gas hazard.
Install the evaporator coil on the supply side of the furnace ducting ONLY.
An evaporator coil installed on the return air side of the ducting can cause condensation to form inside the heat exchanger, resulting in heat exchanger failure. This in turn, can result in death, bodily injury and/or property damage.
A clearance of 15 cm (6") is required between the bottom of the coil drain pan and the top of the heat exchanger. If a heat pump is installed, a “dual-energy” thermostat, or other control is recommended, in order to prevent the simultaneous operation of the furnace and the heat pump. It also prevents a direct transition from heating by way of the heat pump to heating with oil. Refer to the thermostat instructions or those of another control used for the proper wiring.
3 OPERATION
3.1 START-UP
Before starting up the unit, be sure to check that the following items are in compliance:
1. The electrical installation, the oil supply system, the venting system, combustion air supply and ventilation;
2.
3.
4.
5.
The blower access door is in place and the blower rail locking screws are well tightened;
The Blocked Vent Shut-Off (BVSO) is installed according to instructions (for chimney venting);
The oil supply valve is open;
The burner ‘’Reset’’ button is well pushed in or re-armed;
6.
7.
The preliminary air adjustments on the burner comply with the technical specifications in this manual;
The blower speed adjustments for heating and air conditioning are appropriate and according to the specifications in this manual;
The blower start/stop delays are satisfactory; 8.
9. The thermostat of the room is in the heating mode and is set higher than the ambient temperature.
To start the unit, turn the main electrical switch on.
3.2 OPERATING SEQUENCE
OIL HEATING MODE
1. The W-R contact closes;
2. The burner motor starts up to pre-purge the combustion chamber for a period of 10 to 15 seconds. During that time a spark is established on the electrodes;
3. The solenoid valve opens and a flame is established.
Shortly after, the electrodes cease to spark;
4. Then the blower runs up to full speed. The delay depends on the adjustments that were made on the electronic board, which controls the blower motor.
Refer to Sections 2.11 and 2.12, above, as well as the CFM Tables 8 and 9 for more details.
5. When the call for heat is satisfied, the solenoid valve closes, the flame goes out and the burner motor stops (after post purge delay, if applicable).
6. The blower stops shortly after the burner. The delay depends on the adjustments that were made on the electronic board that controls the blower. Refer to
Sections 2.11 and 2.12, as well as the CFM Tables 8 and 9 for more details.
Note: A detailed operating sequence of the oil burner is outlined in the instructions provided with the burner.
3.3 CHECKS AND ADJUSTMENTS
3.3.1 Purging the oil line
Open the bleed port screw and start the burner. Allow the oil to drain into a container for at least 10 seconds. The oil should flow absolutely free of white streaks or air bubbles to indicate that no air is being drawn into the suction side of the oil piping and pump. Slowly close and tighten the bleed screw. Once closed, the flame will light up.
The oil pressure must be adjusted according to the
Technical Specifications of this manual. An adjustment screw and a connection for a pressure gauge are located on the oil pump for that purpose. Also refer to the burner instruction manual.
IMPORTANT
The heat exchanger metal surfaces may have oil and the baffle insulation also contains binders. These products will burn or evaporate when the unit operates for the first time.
Because of that, the smoke reading may be skewed during the first minutes of operation. Therefore, the unit must operate during at least 60 minutes before taking any readings to adjust the combustion quality. Let the unit cool down before making any adjustments.
9
IMPORTANT
The combustion check verification MUST be performed after the nozzle replacement or the burner cleaning. After these manipulations, the combustion parameters are necessarily modified. Refer also to the burner instruction manual.
1.
2.
3.
4.
5.
6.
Pierce a test hole in the flue pipe, approximately 18 inches from the furnace breech. Insert the smoke test probe into the hole. For installation using a sidewall venting, use the orifice provided on the breech plate;
From a cold start, let the unit operate for about 5 minutes;
Set the burner air setting until you have between 0 and 1 on the Bacharach Scale (or a ‘’trace’’);
Take a CO
2
sample at the same test location where the
‘’trace’’ of smoke reading was taken and make note of it.
Example: 13.8% of CO
2
or 2.5% of O
2
;
Adjust the burner air setting to obtain a CO
2 reading 1.5% lower (or a O
2
reading 2.0% higher) than the reading associated with the ‘’trace’’ of smoke. Example: 12.3% of
CO
2
or 4.5% of O
2
;
This method of adjusting the burner will result in clean combustion (Bacharach smoke scale between 0 and a trace) and ensure the proper functioning of the system.
The optimum CO
2
level is around 12% to 13% (or 3.5% to
5.0% of O
2
).
3.3.4 Draft Regulator adjustment
On chimney installations only, a barometric draft regulator
(supplied with the furnace) must be installed, in order to ensure proper draft through the furnace. The barometric damper must be mounted with the hinge pins in a horizontal position and the face of the damper vertical for proper functioning (see instructions included with the damper.) After the furnace has been firing for at least five minutes, the draft regulator should be set to between -0.025" and -0.060" W.C.
3.3.5
Overfire pressure test
The overfire draft that is taken through the observation port, located above the burner, is a measurement necessary to determine if there is a blockage in the heat exchanger or the flue pipe. Refer to the Technical Specifications in this manual for overfire pressure values. A high pressure condition may be caused by excessive combustion air, due to the air band being too wide open, or a lack of flue draft (chimney effect) or some other blockage, such as soot in the secondary section of the heat exchanger or the use of an oversize nozzle input or high pressure pump.
3.3.6 Vent Temperature Test
1.
2.
After having adjusted the burner combustion, insert a thermometer into the test hole in the breech pipe;
The total vent temperature should be between 204 and
302°C (400 and 575°F). If not, check for improper air temperature rise, pump pressure, nozzle size or a badly sooted heat exchanger. Also refer to section 2.5 for proper flue pipe sizing.
CAUTION
Low flue gas temperature increases the risk of condensation. Adjust the total flue gas temperature at or higher than 204°C (400°F) in order for the heat exchanger warranty to remain in force.
3.3.7 Supply Air Temperature Rise Test
1.
2.
3.
4.
5.
Operate the burner for at least 10 minutes;
Measure the air temperature in the return air plenum;
Measuring the air temperature in the largest trunk coming off the supply air plenum, just outside the range of radiant heat from the heat exchanger. 0.3 m
(12") from the plenum of the main take-off is usually sufficient;
The temperature rise is calculated by subtracting the return air temperature from the supply air temperature;
If the temperature rise is lower or exceeds the temperature specified in Table 7, change to the next lower or higher blower speed tap, until the temperature rise falls to the target. If the excessive temperature rise cannot be increased or reduced by changing fan speed, investigate for ductwork obstructions, dirty or improper air filter, improper firing caused by improper pump pressure or nozzle sizing.
3.3.8 Limit Control Check
After operating the furnace for at least 15 minutes, restrict the return air supply by blocking the filters or the return air register and allow the furnace to shut off on High Limit.
The burner will shut off but the blower will continue to run.
Remove the obstruction and the burner should restart after a few minutes. The time required for the restart also depends on the adjustment of the blower “OFF” delay.
3.3.9 Restart after Burner Failure
1.
2.
3.
4.
Set the thermostat lower than room temperature;
Press the reset button on the burner primary control
(relay);
Set the thermostat higher than room temperature;
If the burner motor does not start or ignition fails, turn off the disconnect switch and CALL A QUALIFIED
SERVICE TECHNICIAN.
CAUTION
Do not attempt to start the burner when excess oil has accumulated when the furnace is full of vapour or when the combustion chamber is hot.
10
4 MAINTENANCE
WARNING
Electrical shock hazard.
Turn OFF power and fuel to the furnace before any disassembly or servicing.
Failure to do so can result in death, bodily injury and/or property damage.
Preventive maintenance is the best way to avoid unnecessary expense and inconvenience. Have your heating system and burner inspected by a qualified service technician at regular intervals.
To maintain the reliability and optimal performance of the furnace, have a complete combustion check done after the annual maintenance call. Do not attempt to repair the furnace or its controls. Call a qualified service technician.
Before calling for repair service check the following points:
1. Check the oil tank gauge and make sure that the valve is open;
2. Check fuses and the circuit breaker;
3. Check if the main disconnect switch is ON ;
4. Set the thermostat above room temperature;
5. If ignition does not occur, turn off the disconnect switch and call a qualified service technician.
When ordering replacement parts, please specify the complete furnace model number and serial number.
4.1 CLEANING THE HEAT EXCHANGER
It is not generally necessary to clean the heat exchanger or flue pipe every year, but it is advisable to have the oil burner service technician check the unit before each heating season to determine whether the cleaning or replacement of parts is necessary.
If a cleaning is necessary, the following steps should be performed:
1. Turn OFF all utilities upstream from the furnace ;
2. Disconnect the flue pipe;
3. Remove the flue collar panel located at the rear of the furnace;
4. Remove the clean-out door located at the front of the furnace;
5. Remove the heat exchanger baffles;
6. Disconnect the oil line and remove the oil burner;
7. Clean the secondary tubes and the primary cylinder with a stiff brush and a vacuum cleaner;
8. Before re-assembling the unit, the heat exchanger and combustion chamber should be inspected to determine if replacement is required;
9. After the cleaning replace the heat exchanger baffles, flue collar plate and oil burner;
10. Readjust the burner for proper operation.
4.2 CLEANING THE BLOCKED VENT
SHUT-OFF DEVICE (BVSO)
For continuous safe operation, the Blocked Vent Shut-off device (BVSO) must be inspected and maintained annually by a qualified service technician.
1. Disconnect power to the appliance;
2. Remove the two screws holding on the BVSO assembly cover;
3. Remove the cover;
4. Remove the two screws holding the control box to the heat transfer tube assembly. Sliding the control box in the appropriate direction will unlock it from the heat transfer tube assembly;
5. Carefully remove any build-up from the thermal switch surface;
CAUTION
Do not dent or scratch the surface of the thermal switch. If the thermal switch is damaged it MUST be replaced.
6. Clean and remove any build-up or obstruction inside the heat transfer tube;
7. Re-mount, lock and fasten the control box with the 2 screws removed in step 4;
8. Re-attach the assembly cover with the screws removed in step 2;
9. Re-establish power to the unit.
4.3 CHANGING OF THE BURNER HEAD
Once annually, remove the retention head and electrodes from the drawer assembly and remove all foreign matter, if necessary. Also clean the extremity of the burner tube, if necessary.
4.4 CHANGING THE NOZZLE
Change the nozzle once a year with the one specified in
Table 8.
4.5 CHANGING THE OIL FILTER
Tank Filter
The tank filter should be changed as required. Follow the manufacturer’s instructions.
Secondary Filter
The 10 micron, or finer, filter cartridge should be changes annually. Follow the manufacturer’s instructions.
4.6 CHANGING THE AIR FILTER
Dirty filters have an impact on the efficiency of the furnace and increase fuel consumption.
Air filters should be changed at least once a year. Very dusty conditions, the presence of animal hair and the like will require more frequent changing or cleaning.
11
5 FURNACE INFORMATION
Model:
Furnace installation date:
Service telephone #-Day:
Dealer name and address:
START-UP RESULTS
Nozzle:
Burner adjustments:
Overfire draft :
Test performed by:
Primary air
Fine air
Drawer Assembly
CO
2
:
Gross stack temperature:
% Smoke scale:
Ambient temperature:
Chimney draft :
Serial number:
Night:
Pressure:
°F
°F
" W.C.
" W.C.
(Bacharach) lb/po
2
12
Table 7: Technical specifications
UNITS WITH 1/2 HP 4-SPD MOTOR 112 LOWBOY SERIES
RATING AND PERFORMANCE
Firing rate (USGPH)*
Input (BTU/h)*
Maximum Heating capacity, (BTU/h)*
Heating temperature rise (Degr. F)*
Flue draft with chimney (inch of w.c.)
Overfire pressure with chimney (inch of w.c.)
Flue pressure with direct vent (inch of w.c. - no wind)
Overfire pressure with direct vent (inch of w.c. - no wind)
BECKETT BURNER; MODEL AFG (Chimney)
Burner tube insertion length (inches)
Head type
Nozzle (Delavan)**
Pump pressure (PSIG)*
Head/Air setting
AFUE % (From CSA B212 standard and Canadian regulation)***
AFUE % (From ASHRAE 103 standard and US regulation)***
BECKETT BURNER; MODEL NX (Chimney or DV)
Burner tube insertion length (inches)
Head type
Nozzle (Delavan)**
Pump pressure (PSIG)*
Head/Air setting
AFUE % (From CSA B212 standard and Canadian regulation)***
AFUE % (From ASHRAE 103 standard and US regulation)***
RIELLO BURNER; MODEL 40-F3 (Chimney)
Burner tube insertion length (inches)
Nozzle (Delavan)**
Pump pressure (PSIG)*
0,68
95 200
81 100
55° - 75°Degr. F
-0.06 to -0.025
0,80
112 000
94 100
0.60 - 60W
140
8/0
87,2%
87,1%
1 3/4''
6 - Slot LQ head
0.60 - 60W
140
3,0
88,1%
0.65 - 60W
150
3,5
87,0%
87,0% 85,9%
F3 WITH AIR INLET DAMPER
2 3/4''
0.60 - 70A
130
1 / 2.6
87,6%
86,6%
-0.035 to +0.025
+0.03 à +0.15
+0.05 à +0.17
AFG70MQSS
1 3/4''
2 - Slot L2 Head
NX56LQ
0.65 - 60B
150
7/0 (Note 1)
86,4%
86,3%
0.70 - 70A
130
2 / 3.1
87,4%
86,1%
Combustion air adjustment (turbulator/damper)
AFUE % (From CSA B212 standard and Canadian regulation)***
AFUE % (From ASHRAE 103 standard and US regulation)***
RIELLO BURNER; MODEL 40-BF5 (Direct vent DV)
Burner tube insertion length (inches)
Nozzle (Delavan)**
Pump pressure (PSIG)*
Combustion air adjustment (turbulator/damper)
AFUE % (From CSA B212 standard and Canadian regulation)***
AFUE % (From ASHRAE 103 standard and US regulation)***
ELECTRICAL SYSTEM
Volts - Hertz - Phase
Rated current (Amps)
Minimum ampacity for wire sizing (Amps)
Max. fuse size (Amps)
Control transformer (VA)
External control power available Heating (VA)
Cooling (VA)
BLOWER DATA
0.60 - 70A
130
0 / 2.75
87,4%
87,2%
BF5
2 3/4''
115 - 60 - 1
12,6
15,2
20
40
40
30
0.70 - 70A
130
0 / 3.25
86,5%
86,5%
Heating blower speed at 0.25" W.C. SP
Heating blower speed at 0.50" W.C. SP
Motor (HP) / number of speeds
Blower size (diam. x width)
GENERAL INFORMATION
Overall dimensions (width x depth x height)
Supply air opening (width x depth)
Return air opening (width x depth)
MED-LOW
MED-LOW
MED-HIGH
MED-HIGH
1/2 HP / 4 speeds
12'' x 9'' (tight housing)
21'' x 48'' x 33''
19 3/4'' x 19 3/4''
19 3/4'' x 19 3/4''
Filter size and quantity
20'' x 20'' x 1" (or 2'')
16'' x 20'' x 1'' (quantity = 2)
Shipping weight Lbs/Kg
Air conditioning, maximum output (tons) at 0.5" W.C. SP
195 Lbs / 89 Kg
4,0
Note 1 : Without low firing baffle #5880.
* INPUT & OUTPUT ADJUSTMENT
- Pump pressure can be adjusted to maintain proper firing rate.
- Increase pump pressure if flue gases temperature is under 400°F.
- Adjust the total flue gas temperature between 400°F and 575°F (330°F and 505°F net approximately)
** Default Installed Nozzle in bold characters.
*** AFUE values established after minimum 20 hours of operation.
13
UNITS WITH 3/4 HP ECM MOTOR
0,68
95 200
81 100
0,80
112 000
94 100
60° - 72°Degr. F
-0.06 to -0.025
-0.035 to +0.025
+0.03 à +0.15
+0.05 à +0.17
AFG70MQSS
1 3/4''
2 - Slot L2 Head
0.60 - 60W
140
8/0
87,2% ‡
87,1% ‡
0.65 - 60B
150
7/0 (Note 1)
86,4% ‡
86,3% ‡
NX56LQ
0.60 - 60W
140
3,0
88,1% ‡
1 3/4''
6 - Slot LQ head
0.65 - 60W
150
3,5
87,0% ‡
87,0% ‡ 85,9% ‡
F3 WITH AIR INLET DAMPER
2 3/4''
0.60 - 70A
130
1 / 2.6
87,6% ‡
86,6% ‡
0.70 - 70A
130
2 / 3.1
87,4% ‡
86,1% ‡
BF5
2 3/4''
0.60 - 70A
130
0 / 2.75
87,4% ‡
87,2% ‡
0.70 - 70A
130
0 / 3.25
86,5% ‡
86,5% ‡
115 - 60 - 1
12,2
14,7
15
40
40
30
See the ECM air flow table
3/4 HP / ECM (with power choke)
12'' x 9'' (tight housing)
21'' x 48'' x 33''
19 3/4'' x 19 3/4''
19 3/4'' x 19 3/4''
20'' x 20'' x 1" (or 2'')
16'' x 20'' x 1'' (quantity = 2)
195 Lbs / 89 Kg
4,0
‡=
Table 8: Airflow data, models with 3/4 HP variable speed motors (ECM)
SW1- HEAT
DIP switch position
A
B
C
D
(1=OFF, 2=OFF)
(1=ON, 2=OFF)
(1=OFF, 2=ON)*
(1=ON, 2=ON)*
SW2- COOL
DIP switch position
A (1=OFF, 2=OFF)
B (1=ON, 2=OFF)
C
(1=OFF, 2=ON)
D (1=ON, 2=ON)
HEAT INPUT
(USGPH)
0,68
0,80
0,68
0,80
A/C size
(TON)
4,0
3,5
3,0
2,5
OIL HEATING MODE
24 VAC input (R) on W only
CFM with SW3-ADJ
DIP switch position A
1160
1340
1000
1160
CFM with SW3-ADJ
DIP switch position B
1275
1475
1100
1275
CONTINUOUS FAN
24 VAC input (R) on G only
CFM with SW3-ADJ
DIP switch position A
1200
1050
900
750
CFM with SW3-ADJ
DIP switch position B
1380
1210
1035
865
COOLING OR HEAT PUMP HEATING MODE
24 VAC input (R) to G, Y/Y2 and O (for cooling)
SW2- COOL
DIP switch position
A/C size
(TON)
CFM with SW3-ADJ
DIP switch position A
CFM with SW3-ADJ
DIP switch position B
A (1=OFF, 2=OFF)
B (1=ON, 2=OFF)
C (1=OFF, 2=ON)
4,0
3,5
3,0
1600
1400
1200
1750
1540
1320
D (1=ON, 2=ON) 2,5 1000 1100
In Cooling - Dehumidification mode, with no 24 VAC input to DH, the CFMs are reduced by 15%.
The CFMs shown are reduced by 20% if there is 24 VAC input to Y1 (first stage cooling mode)
CFM with SW3-ADJ
DIP s witch position C
1045
1205
900
1045
CFM with SW3-ADJ
DIP s witch position C
1020
875
765
640
CFM with SW3-ADJ
DIP s witch position C
1440
1260
1080
900
SW4- DEALY
DIP switch position
A (1=OFF, 2=OFF)
B (1=ON, 2=OFF)
C (1=OFF, 2=ON)
HEAT INPUT
(USGPH)
0,68
0,80
All
DELAY PROFILE FOR OIL HEATING MODE
PreRun On-Delay ShortRun On-Delay
CFM Level - Time
13% - 45 sec.
13% - 45 sec.
13% - 45 sec.
CFM Level - Time
19% - 60 sec
19% - 30 sec
100% - 0 sec
Off-Delay
CFM Level - Time
38% - 3 min.
38% - 3 min.
100% - 2 min.
D (1=ON, 2=ON) All 13% - 90 sec.
100% - 0 sec
PreRun and ShortRun are the periods of time when the the blower starts at very low CFM to minimize the
100% - 2 min.
distributon of cool air in the system and then runs up to normal speed.
Off Delay is the time required to c ool down the heat exchanger with low CFMs, to minimize cool draft in the air distribution system.
No adjustment required
-
DELAY PROFILE FOR COOLING OR HEAT PUMP HEATING MODE
A/C size
All
PreRun On-Delay
CFM Level - Time
NO DELAY
ShortRun On-Delay
CFM Level - Time
NO DELAY
Off-Delay
CFM Level - Time
100% - 90 sec
* Alternate adjust ment in oil-f ired heating mode f or higher temperature rise
14
Table 9: Airflow data, models with 1/2 HP 4 speed motors
BLOWER
SPEED
HIGH
MED-HIGH
MED-LOW
LOW
0.2" (W.C.)
1680
1210
1110
960
EXTERNAL STATIC PRESSURE WITH AIR FILTER
0.3" (W.C.)
1640
1190
1070
940
0.4" (W.C.)
1600
1180
1040
920
0.5" (W.C.)
1590
1160
1010
890
0.6" (W.C.)
1540
1130
970
860
0.7" (W.C.)
1460
1110
930
830
LOCATION
SIDES
BACK
TOP
BOTTOM
FLUE PIPE
FRONT
Table 10: Minimum clearances from combustible material
APPLICATION
FURNACE
SUPPLY PLENUM WITHIN 6 FEET OF FURNACE
ACCESS PANEL TO BLOWER
FURNACE OR PLENUM
HORIZONTAL WARM AIR DUCT WITHIN 6 FEET OF FURNACE
FURNACE (COMBUSTIBLE FLOOR)
AROUND FLUE PIPE
FURNACE
CLEARANCES (combustible materials)
2.54 cm (1")
2.54 cm (1")
10.16 cm (4")
5.08 cm (2")
5.08 cm (2")
0 cm (0")
22.86 cm (9")
20.32 cm (8")
RECOMMANDED
ACCESS FOR SERVICE
0.6 m (24")
0.6 m (24")
0.6 m (24")
15
Figure 6: Furnace dimensions
16
Figure 7: Wiring diagram, 4 speed motor (PSC)
17
Figure 8: Wiring diagram, variable speed motor (ECM)
18
Figure 9: Parts list with 4 speed motor (PSC)
19
B50093B
Item
3
4
1
2
Part
B03690
J06L002
B03696
B03709
7
8
5
6
B03695-01
B03719
B03335-02
B03708
9 B03694-02
10 B03714-02
11 B03711-02
12 B03710
13 Z04F004
14 B03697
15 Z99F050
16 B03577
17 F07O001
18 B01697
19 B01214
20 B03693
21 B03718
22 B03712
23 B03705
24 B03694-01
25 B03714-01
26 B03711-01
27 B03553
28 B03549
29 R02R003
30 B03550
31 B03118-01
32 F06F015
33 Z99F061
34 Z06G001
35 B03587
36 B03574-01
37 B03428
38 F07F011
39 B03567
40 B03596
41 B03554
42 L04I010
43 B03573
44 B03590
45 L07F003
46 B03555
47 B03465
48 R99G004
49 L01F009
50 B01024
51 L01I002
52 B01664
53 L06H004
54 B01889
55 B03713
56 B03720-06
57 B03717-01
58 L01G009
Table 11: Parts list with 4 speed motor (PSC)
Description
HEAT EXCHANGER ASSEMBLY
SEAL STRIP DIA 1/8" DIA X 25'
FLOOR ASSEMBLY
WIRE CHANNEL, INT
Comments
Heat exchanger only
Panel, 3 gaskets and baffle included LOWER BLOWER DIVIDER ASSEMBLY
CENTER BLOWER DIVIDER
ELECTRICAL KIT, BVSO INT
SIDE BAFFLE
LEFT SIDE PANEL ASSEMBLY
LEFT SIDE PANEL INSULATION
LEFT ANGLE FILTER RACK
SIDE FILTER RACK
PAPER FILTER 20 X 20 X 1
BLOWER DOOR ASSEMBLY
HANDLE, RECESSED BLACK
REAR FILTER DOOR ASSEMBLY
HEX FLANGE NUT 3/8-16NC LAITON
FLUE OUTLET FLANGE, 5" DIA.
GASKET, SMOKE PIPE COVER
TOP REAR PANEL ASSEMBLY
REMPLACEMENT SOUND TRAP ASSEMBLY
OUTLET PROTECTOR
TOP DIVIDER
RIGHT SIDE PANEL ASSEMBLY
RIGHT SIDE PANEL INSULATION
RIGHT ANGLE FILTER RACK
ELECTRICAL BOX SPACER
ELECTRICAL BOX
HIGH LIMIT L195-30F, 1.75 in.
ELECTRICAL BOX COVER
ELECTRICAL KIT, BVSO EXT
ZINC WASHER 1 7/16"
SIGHT GLASS FOR HEAT EXCHANGER
BLOCKED VENT SHUT-OFF BVSO-225
CLEAN OUT ASSEMBLY
PROTECTION COVER ASSEMBLY
GASKET, SMOKE OUTLET
HEX NUT 3/8-16NC ZINC
BAFFLE
BURNER WIRE CHANEL
WIRE CHANEL
STRAIN RELIEF BUSHING
FRONT PANEL ASSEMBLY
FRONT PANEL INSULATION
SWITCH SPST
THERMO DISK PROTECTOR
ELECTRICAL KIT (BOARD)
ELECTRONIC BOARD 1158
TRANSFORMER 120-24Volts, 40VA
CAPACITOR HOLDER
CAPACITOR 7,5 MF
ELECTRICAL KIT
MOTOR 1/2 HP, 4 SPEEDS DD
MOTOR MOUNT ASSEMBLY
BLOWER SUPPORT
BLOWER 120-9T DD 0.50 PP
REPLACEMENT BLOWER ASSEMBLY
CONTROL CARD FUSE - 3 AMPS
ACCESSORIES
Panel, insulation and baffle included
Door, handle and label included
Panel and label included
2 sections included
Panel, insulation and baffle included
Panel only
Item #37 included cover and labels included
One baffle uncluded
Panel and insulation uncluded
Legs, band and hardware included
Housing, wheel and label included
Blower, motor and capacitor included
VTK-54
VTK-098
KLAVT0101DET
IFV-410
IFV-098-10
KLAFV0101DET
IFV-415
IFV-420
IFV-098-20
KLAFV0201DET
N01J055
N01J052
KLABR0201BEC
N01F051
KLABR0301RLO
N01F052
KLABR0401RLO
VENT TERMINAL KIT 4''
4" INSULATED FLEX VENT 10ft
4" INSULATED FLEX VENT 15ft
4" INSULATED FLEX VENT 20ft
BECKETT AFG BURNER (0.60-60W NOZZLE)
BECKETT NX BURNER (0.60-60W NOZZLE)
RIELLO 40-F5 BURNER (0.60-70A NOZZLE)
RIELLO 40-BF5 BURNER (0.60-70A NOZZLE)
20
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
B50093F
Figure 10: Parts list with variable speed motor (ECM)
21
B50094B
Item Part
1 B03690
2 J06L002
3 B03696
28 B03534
29 R02R003
30 B03550
31 B03118-01
32 F06F015
33 Z99F061
34 Z06G001
35 B03587
36 B03574-01
37 B03428
38 F07F011
39 B03567
40 B03596
41 B03554
42 L04I010
43 B03573
44 B03590
45 B03555
46 B03465
47 R99G003
48 L01F009
49 B03243-01
50 B03242-01
51 B03812-02
52 "N/A"
53 B01889
54 B03713
55 B03720-06
56 B03717-02
57 L01G009
4 B03709
5 B03695-01
6 B03719
7 B03335-02
8 B03708
9 B03694-02
10 B03714-02
11 B03711-02
12 B03710
13 Z04F004
14 B03697
15 Z99F050
16 B03577
17 F07O001
18 B01697
19 B01214
20 B03693
21 B03718
22 B03712
23 B03705
24 B03694-01
25 B03714-01
26 B03711-01
27 B03553
Table 12: Part lists with variable speed motor (ECM)
Description
HEAT EXCHANGER ASSEMBLY
SEAL STRIP DIA 1/8" DIA X 25'
FLOOR ASSEMBLY
Comments
Heat exchanger only
WIRE CHANNEL, INT
LOWER BLOWER DIVIDER ASSEMBLY
CENTER BLOWER DIVIDER
ELECTRICAL KIT, BVSO INT
SIDE BAFFLE
LEFT SIDE PANEL ASSEMBLY
LEFT SIDE PANEL INSULATION
LEFT ANGLE FILTER RACK
SIDE FILTER RACK
PAPER FILTER 20 X 20 X 1
BLOWER DOOR ASSEMBLY
HANDLE, RECESSED BLACK
REAR FILTER DOOR ASSEMBLY
HEX FLANGE NUT 3/8-16NC LAITON
FLUE OUTLET FLANGE, 5" DIA.
GASKET, SMOKE PIPE COVER
TOP REAR PANEL ASSEMBLY
REMPLACEMENT SOUND TRAP ASSEMBLY
OUTLET PROTECTOR
TOP DIVIDER
RIGHT SIDE PANEL ASSEMBLY
RIGHT SIDE PANEL INSULATION
RIGHT ANGLE FILTER RACK
ELECTRICAL BOX SPACER
ELECTRICAL BOX
HIGH LIMIT L195-30F, 1.75 in.
ELECTRICAL BOX COVER
ELECTRICAL KIT, BVSO EXT
ZINC WASHER 1 7/16"
SIGHT GLASS FOR HEAT EXCHANGER
BLOCKED VENT SHUT-OFF BVSO-225
CLEAN OUT ASSEMBLY
PROTECTION COVER ASSEMBLY
GASKET, SMOKE OUTLET
HEX NUT 3/8-16NC ZINC
BAFFLE
BURNER WIRE CHANEL
WIRE CHANEL
STRAIN REL. BUSHING
FRONT PANEL ASSEMBLY
FRONT PANEL INSULATION
THERMO DISK PROTECTOR
ELECTRICAL KIT (BOARD)
ELECTRONIC BOARD 1168
TRANSFORMER 120-24Volts, 40VA
ELECTRIC BLOWER KIT
ELECTRONIC BLOWER KIT
MOTOR 3/4 HP ECM
MOTOR MODULE 1/2 ECM
MOTOR MOUNT ASSEMBLY
BLOWER SUPPORT
BLOWER 120-9T DD 0.5 PP
REPLACEMENT BLOWER ASSEMBLY
CONTROL CARD FUSE - 3 AMPS
ACCESSORIES
Panel, 3 gaskets and baffle included
Panel, insulation and baffle included
Door, handle and labels included
Panel and label included
2 sections included
Panel, insulation and baffle included
Panel only
Item #37 included
Cover and labels included
One baffle uncluded
Panel and insulation uncluded
Band, legs, nut & bolts included
Housing, wheel and label included
Blower and motor included
VTK-54
VTK-098
KLAVT0101DET
IFV-410
IFV-098-10
KLAFV0101DET
IFV-415
IFV-420
IFV-098-20
KLAFV0201DET
N01J055
N01J052
KLABR0201BEC
N01F051
KLABR0301RLO
N01F052
KLABR0401RLO
VENT TERMINAL KIT 4''
4" INSULATED FLEX VENT 10ft
4" INSULATED FLEX VENT 15ft
4" INSULATED FLEX VENT 20ft
BECKETT AFG BURNER (0.60-60W NOZZLE)
BECKETT NX BURNER (0.60-60W NOZZLE)
RIELLO 40-F5 BURNER (0.60-70A NOZZLE)
RIELLO 40-BF5 BURNER (0.60-70A NOZZLE)
22
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion B50094F
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