OPERATING INSTRUCTIONS

Thank you for purchasing the Earlex HG1600K Heat Gun Kit.

This is a highly versatile kit that can be used in a variety of applications.

WHAT’S INCLUDED

1600W heat gun

4 nozzles

3 shavehooks

1 shavehook handle

1 general purpose scraper

Instruction manual

BEFORE USE - PLEASE READ THE SAFETY &

OPERATING INSTRUCTIONS

Please retain for future reference www.earlex.co.uk

!

DO NOT

SAFETY OPERATING INSTRUCTIONS

PLEASE READ BEFORE USE

Change/rotate the nozzle while the unit is turned on.

Leave the heat gun unattended when it is switched on.

Allow children to operate or play with the heat gun.

Carry the heat gun by the mains cable.

Allow to cool down before storage.

A hot nozzle can cause damage.

Before every use check the condition of the plug and cable. If this is damaged in any way do not use.

Repairs must be carried out by a fully qualified electrician.

Always ensure there is adequate ventilation as gases and vapours may be given off when stripping paint. Ensure that protective goggles and masks are used.

Poisonous or inflammable gases may be produced when working with paints (especially older type lead paints), varnishes, plastics and the mains cable.

Use the tool as a hair dryer.

Restrict any air flow from the nozzle outlet or fan inlets.

Allow the machine to become damp or be operated in damp conditions.

Use the heat gun close to inflammable materials, heat may be conducted to combustible materials which are out of sight.

Apply to the same place for a long time.

Under any circumstances aim the heat gun at another person or animal.

atmosphere.

Danger of burns - Always wear a pair of heavy grade, non PVC

Danger of fire or explosion if the appliance is not used with care.

When changing the nozzle, switch nozzle to cool.

Ensure the heat gun switch is in the off position when connecting to the mains.

Ensure children and pets are excluded from the work area.

It is recommended a RCD (residual current device) rated at 30mA is fitted into the mains socket for added protection against electric shock.

This product is intended for

‘household’ use only.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

TECHNICAL SPECIFICATION

Power Supply

Max. Output

Temp at Outlet

Weight

(exc nozzles)

230V 50Hz~

1600 Watts

Position

Position

1)

2)

350°C

520°C

765g

ABOUT THE HG1600K

The HG1600 is a highly versatile electric heat gun, which can be used for many different applications, such as:

• Removal of paint

• Defrosting metal water pipes

• Forming and welding plastic

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• Removing vinyl floor tiles

• Reducing heat shrinking tubing

• Soldering

It can also be used for:

• Barbeques

• Tinning and loosening of some adhesive joints and over-tight screws

• Age wood (the heat can darken the surface)

• Clean paint off tools

TO OBTAIN THE BEST RESULTS FROM YOUR

HEAT GUN KIT PLEASE READ THE

INSTRUCTIONS CAREFULLY BEFORE USE.

HEAT SETTINGS

The Heat Gun has two settings:

1.Low heat - for use where the workpiece or surroundings must not be allowed to get too hot.

Setting~350°C.

2.High heat - for faster heat up time of the workpiece where you can also operate the gun at a greater distance.

Setting~520°C.

OPERATION

Before starting work it is advisable to test the work surface for the ideal temperature to use.

The table below gives an indication of the likely heat settings required but always start with the low heat setting.

The distance between the nozzle and the work surface will vary according to the material being worked on but this should always be at least 50mm (2”) or more on either heat setting.

All applications, with the exception of removing paint from the window frames, can be performed without using a nozzle, however for best results nozzles are recommended.

Suggested Ratings

Welding Plastic

Bending Plastic

Paint Stripping

Low Setting

Low Setting

Heat shrinking plastic Low Setting

High Setting

High Setting Defrosting Pipes

Removes vinyl floor tiles

Soldering

Lighting BBQ’s

High Setting

High Setting

High Setting

Nozzles

The kit is supplied with 4 different shaped nozzles, which can be used as follows.

Concentrator Nozzle

• Directs a concentrated heat flow to the work surface.

• Ideal for removing paint in awkward corners, Concentrator Nozzle crevices, mouldings, beading or architraves.

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Deflector Nozzle

• Directs a long, narrow heat pattern to the work surface.

• Ideal for removing paint or varnish from large, flat surfaces such Deflector Nozzle as skirting boards, doors, stairs, etc.

• It should be used in conjunction with a flat scraper.

• Vinyl tiles can be removed by softening the tile and adhesive.

Glass

Protection

Nozzle

• Deflects the heat away from glass or other fragile areas.

Glass Protection Nozzle

Hook Nozzle

• Disperses the heat flow evenly around the whole work surface.

• Ideal for defrosting

Hook Nozzle frozen pipes, soldering pipe work, bending plastics or heat shrinking electrical parts.

Shavehooks

1. Select the required blade.

2. Take the shavehook handle from the set, remove the nut from the end and fit the required blade.

3. Fix in place by refitting and tightening the nut.

Use the:

• Triangular shavehook for stripping paint from flat, wooden surfaces and edges.

• Combination or Heart shavehook for mouldings in convex or concave profiles.

Remember to clean the blade after use with wire wool and lightly oil before storing.

Triangular Shavehook

Combination Shavehook

Heart Shavehook

Assembly of Shavehook

REMOVING PAINT - GENERAL

Do not heat the paint for too long as this will burn the paint, making it difficult to remove.

1. Choose the required nozzle and fit onto the heat outlet.

2. Hold the gun with nozzle approximately 50mm (2 inches) from surface of paintwork.

3. Starting with the low heat setting, move the gun slowly backwards and forwards until the paint blisters and bubbles.

4. Immediately remove the paint with a scraper or shavehook.

5. Aim to heat the paint just ahead of the scraper so that you can develop a continuous action.

Most stickers can also be removed from paint work by using the heat to soften the adhesive. Be careful not to direct the heat for too long if you are trying to just remove the stickers as this will blister the paint.

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REMOVING PAINT - WINDOW

FRAMES

WARNING – Glass can break easily when heated.

1. Use the glass protection nozzle.

2. Ensure the nozzle is facing the correct way to deflect heat away from the glass before you switch on the heat gun.

3. Rotate the gun/nozzle 90º as you move to horizontal or vertical bead.

4. Paint can be removed by using a shavehook and/or a soft, wire brush.

DEFROSTING FROZEN PIPES

WARNING – Do not attempt to defrost PVC pipes. Always check that it is a water pipe and not a gas pipe. Never heat a gas pipe.

1. Choose the hook nozzle and fit over the heat outlet.

2. Always heat from one or other end of the frozen portion, not from the middle.

SHRINK SEALING ELECTRICAL

CABLES

1. Choose the hook nozzle and fit over the heat outlet.

2. Select a suitably sized, heat shrinkable sleeve.

3. Evenly heat the sleeve over the electrical cable.

WELDING PLASTICS

WARNING – Plastic can very quickly change from being tacky to becoming liquid. Beware of burns from hot plastic. Do not remove molten plastic from a burn. Run under cold water and seek medical advice.

1. Choose the concentrator or deflector nozzle and fit over the heat outlet.

2. The materials being welded must be of exactly the same type of plastic.

3. The areas being welded must be clean and grease-free.

4. Heat the seam until the plastic becomes tacky, then apply the other surface.

BENDING PLASTIC TUBE

WARNING – Protect hands from heat.

1. Choose the hook nozzle and fit over heat outlet.

2. Turn the gun upside down and place on its clip stand so it is resting on a secure surface with the nozzle pointing upwards (see picture below).

3. To avoid buckling or kinking the tube, fill the tube with dry sand and seal at both ends.

4. Heat the tube evenly by moving from side to side and bend to required shape.

Bending Plastic

Tubing

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Maintenance

Always allow the heat gun to cool down and disconnect from power supply after use. The heat gun should be cleaned before being stored away by wiping over with a clean damp cloth.

DO NOT USE

ANY CHEMICALS.

Ensure that the ventilation slots are not blocked.

Trouble Shooting

If a problem occurs always switch the unit off immediately.

My unit fails to work?

Check the fuse in the plug is sound and rated 13 amps. If an extension cable is used it must be fully unwound and rated at least 10 amps capacity.

MAINS CONNECTION

This unit is a Class II appliance which means it is double insulated for your protection, no earthing wire is necessary.

If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents.

Please read the following safety instructions before use.

1.If the plug is cut off from the mains lead then the plug must be disposed of safely.

NEVER under any circumstances insert such a plug into a 13 amp socket.

2.A replacement fuse must be rated at 13 amp. These must be manufactured and approved to BS 1362.

3.

IF IN ANY DOUBT CONTACT AN ELECTRICIAN.

If you need to fit a plug to the mains lead, this should be fitted in accordance with the wiring instructions below, and will need to be used with a 13 amp fuse. If in doubt consult an electrician.

If you are using an extension lead it must be rated at a minimum of 10 amps and fully unwound. Do not operate with a lead rated at less than 10 amps as this will cause premature component failure which is not covered by the guarantee.

As the colours of the wires in the mains lead of the application may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:

The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black.The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red.

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GUARANTEE

T he heat gun is guaranteed for a period of 12 months against faulty manufacture or materials. It is not guaranteed for industrial or hire purposes. The scraper, shavehooks and nozzles are classed as consumables and are not covered by the guarantee. This guarantee does not affect your statutory rights.

In the event of any problem occurring, please contact our helpline on 01483 454666.

Monday-Friday 08:30-17:00 (excluding Bank Holidays) or email [email protected]

INFORMATION ON THE DISPOSAL OF WASTE ELECTRICAL EQUIPMENT KNOWN AS

WEEE

Your attention is brought to new directives applicable to the disposal of this electrical equipment, where in accordance with the legislation this product must not be disposed of in your normal household waste. Instead it is your responsibility to dispose of this type of waste by handing it over to special designated collection points for recovery and recycling. This product is marked with a ‘Wheelie bin’ symbol with a cross on it to remind you of this action. The objective of this directive is to help conserve resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste please contact your local authority, take back facilities are free of charge.

EC Declaration of Conformity

We declare that the unit: HG1600 conforms to: 2006/95/EC,

EN60335-2-45 & 2004/108/EC EN61000-3-2, EN61000-3-3 &

EN55014-1,EN55014-2 & EMF 50366.

Tim Hopper - Technical Director

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OTHER PRODUCTS FROM EARLEX

Steam Wallpaper Strippers: Designed to remove all

SS77

SC165

HV3900

• Large capacity 5L water tank

• 90 minutes stripping time

• 2000w element

Large, lightweight steam plate

• Small steam plate for awkward areas

• Jet nozzle accessory

ASG55 Super Sprayer

• Ideal for spraying a wide variety of materials

• Supplied with 2 nozzles for spraying materials of differing thickness

• ‘Easy - Clean’ system enables user to dismantle and clean the gun in seconds

• Powerful 55W motor

• Complete steam cleaning system

• Carpet cleaning head

• Window/tile cleaner

• Jet nozzle

• Upholstery cleaner

• Large & small steam plate for wallpaper stripping

• The complete paint spray spraying system

• Easy to use & saves time

• Fast professional finish with no brush marks

• Makes light work of painting banisters, spindles, coving and skirting

• Complete with 4 litre spray pack

WD1000 CombiVac Wet’n’Dry & Blower

• Powerful 1100W motor for fast suction

• 13.5L dry and 12L wet recovery tank

• Minimum emptying, no messy bags

• On board storage for attachments

• Easy to replace filters

©Earlex Ltd. 2008

Earlex Limited,

Opus Park, Moorfield Road, Guildford, Surrey, GU1 1SZ, UK

Tel: +44 (0) 1483 454666. Fax: +44 (0) 1483 454548

Email: [email protected] www.earlex.co.uk

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