Burkert ME2X System Control Unit Operating Instructions
Pubblicità
Pubblicità
Type ME23
Fieldbus gateway büS to Industrial Ethernet
Feldbusgateway büS zu Industrial Ethernet
Passerelle bus de terrain büS vers Ethernet industriel
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2014 - 2017 Bürkert Werke GmbH & Co. KG
Operating Instructions 1711/02_EU-ML_00810376 / Original DE
Type ME23
Fieldbus gateway büS to Industrial Ethernet
C ontents
3
English
Type ME23
4
LED for connection to the control status display
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English
Type ME23
The operating instructions
1 THE OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device.
Important safety information!
use” and “3 Basic safety instructions”
.
▶ The operating instructions must be read and understood.
1.1 Symbols
DANGER
Warns of an immediate danger.
▶ Failure to observe the warning will result in a fatal or serious injury.
WARNING
Warns of a potentially dangerous situation.
▶ Failure to observe the warning may result in serious injuries or death.
CAUTION
Warns of a possible danger.
▶ Failure to observe this warning may result in a moderate or minor injury.
NOTE
Warns of damage to property.
• Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, tips and recommendations.
Refers to information in these operating instructions or in other documentation.
▶ Designates instructions for risk prevention.
→ Designates a procedure which you must carry out.
Indicates a result.
1.2
Definition of the term "device"
→ In these instructions, the term "device" always refers to fieldbus gateway büS to Industrial Ethernet,
Type ME23.
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Type ME23
Intended use
2 INTENDED USE
Non-authorized use of the Type ME23 may be dangerous to people, nearby equipment and the environment.
The fieldbus gateway Type ME23 is used as fieldbus converter between büS and Industrial Ethernet.
▶ Use according to the authorized data, operating conditions and conditions of use specified in the con tract documents and operating instructions.
-
Observe the following when using the device/product:
▶ Do not use outside.
▶ Use the device only in conjunction with third-party devices and components recommended and authorized by Bürkert.
▶ Use only when in perfect condition and always ensure proper storage, transportation, installation and operation.
▶ Use only as intended.
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Type ME23
Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the assembly, operation, and maintenance.
• local safety regulations – the operator is responsible for observing these regulations, also in relation to the installation personnel.
General hazardous situations.
To prevent injuries:
▶ Do not make any internal or external changes on the device and do not subject it to mechanical stress.
▶ Secure the system from unintentional actuation.
▶ Only trained technicians may perform installation and maintenance work.
▶ After an interruption in the power supply, ensure that the process is restarted in a controlled manner.
▶ Observe the general rules of technology.
NOTE
Electrostatic sensitive components/modules.
The device contains electronic components which react sensitively to electrostatic discharge (ESD).
Contact with electrostatically charged persons or objects are hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 to minimize or avoid the possibility of damage caused by sudden electrostatic discharge.
• Do not touch electronic components while the supply voltage is switched on.
English
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Type ME23
General information
4 GENERAL INFORMATION
4.1
Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the printed operating instructions.
And also on the Internet at: www.burkert.com
4.2
Warranty
The warranty is only valid if the Type ME23 is used as intended in accordance with the specified application conditions.
4.3
Information on the Internet
The operating instructions and data sheets for Type ME23 can be found on the Internet at: www.burkert.com
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Type ME23
Description of the device
5 DESCRIPTION OF THE DEVICE
The fieldbus gateway Type ME23 is used as fieldbus converter between büS and Industrial Ethernet.
Application area:
Process values can be exchanged between participants of fieldbus 1 and fieldbus 2.
Device type
ME23
Fieldbus 1 büS
Fieldbus 2
PROFINET
ME23
ME23
ME23
ME23 büS büS büS büS
EtherNet/IP
Modbus TCP
PROFIBUS
EtherCAT
Table 1: Type ME23 application area
The "Bürkert Communicator" software is required for parameterizing Type ME23.
For description see chapter “9.2 Configuration and parameterization of the Type ME23” .
5.1
Possible combinations
The fieldbus gateway Type ME23 und ME2X - System Control Unit can only be operated within a system in combination with additional modules. For setting up a system comprising several modules, please contact your Bürkert sales office.
In the following, a system in minimum combination is shown as example.
Connection variant: circular plug-in connector M12
ME23
Connection variant: terminals for cable gland
ME23
1
3
2
4
Figure 1:
6 5 5 7
Example of a system: Minimum combination of Type ME23 with additional modules
6
7
2
3
Module Designation
1 Input module (connection variant: circular plug-in connector M12)
4
Input module (connection variant: terminals for cable gland)
Output module (connection variant: circular plug-in connector M12)
Output module (connection variant: terminals for cable gland)
5 Backplane for Type ME23
Backplane, left
Backplane, right
Table 2: Modules of a possible combination with Type ME23
6 5 5 7
Types Order no.
ME29 00564825
ME29 00564826
ME29 00564827
ME29
BEF1
BEF1
BEF1
00564828
00564841
00564844
00564846
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Type ME23
Technical data
6 TECHNICAL DATA
6.1
Conformity
The fieldbus gateway of Type ME23 conforms to the EC Directives according to the Declaration of Conformity
(if applicable).
6.2
Standards
The applied standards, which are used to demonstrate compliance with the EC Directives, are listed in the EC type test certificate and/or the EC Declaration of Conformity (if applicable).
6.3
Operating conditions
WARNING
Risk of injury
Malfunction if used outside.
▶ Do not use Type ME23 outdoors and avoid heat sources which may cause the permissible temperature range to be exceeded.
Permitted temperatures
Ambient temperature: 0 ... +50 °C
6.4
Specifications Industrial Ethernet
PROFINET IO
Topology recognition
Minimum cycle time
IRT
MRP (Media Redundancy)
Additional supported features
Transmission speed
Data transport layer
PROFINET IO specification
AR (Application Relations)
LLDP, SNMP V1, MIB2, physical device
10 ms not supported
MRP client is supported
DCP, VLAN- and priority tagging, Shared Device
100 MBit/s
Ethernet II, IEEE 802.3
V2.3
The device can simultaneously process up to 2 IO-ARs, 1 Super visor AR and 1 Supervisor DA AR.
English
Type ME23
Technical data
ETHERNET IP
Predefined standard objects
DHCP
BOOTP
Transmission speed
Duplex transmission
MDI modes
Data transport layer
Address Conflict Detection (ACD)
DLR (ring topology)
Integrated switch
CIP Reset services
MODBUS TCP
Modbus Function Codes
Mode
Transmission speed
Data transport layer
Identity Object (0x01)
Message Router Object (0x02)
Assembly Object (0x04)
Connection Manager (0x06)
DLR Object (0x47)
QoS Object (0x48)
TCP/IP Interface Object (0xF5)
Ethernet Link Object (0xF6) supported supported
10 and 100 MBit/s
Half Duplex, Full Duplex, Auto-Negotiation
MDI, MDI-X, Auto-MDIX
Ethernet II, IEEE 802.3
supported supported supported
Identity Object Reset Service of Type 0 and 1
1, 2, 3, 4, 5, 6, 7, 15, 16, 23
Message Mode: Client, Server
10 and 100 MBit/s
Ethernet II, IEEE 802.3
EtherCAT
Maximum number of cyclic input and output data
Maximum number of cyclic input data
Maximum number of cyclic output data
Acyclic communication (CoE)
Type
FMMUs
Sync managers
Transmission speed
Data transport layer
512 bytes in sum
8
4
1024 bytes
1024 bytes
SDO,
SDO master-slave
SDO slave-slave (depending on master capability)
Complex slave
100 Mbit/s
Ethernet II, IEEE 802.3
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Type ME23
Technical data
6.5
Specifications PROFIBUS DPV1
Acyclic communication
Transmission speed
DP V1 Class 1 Read/Write
DP V1 Class 1 Alarm
DP V1 Class 2 Read/Write/Data Transport
Fixed values ranging from 9,6 kBits/s to 12 MBit/s
Auto-detection mode is supported maximum size of the transmitted data: 244 bytes of input data and
244 bytes of output data
6.6
Mechanical data
Housing material: polycarbonate
6.7
Electrical data
Power supply: 18 - 35 V via the backplane BEF1
UL devices: Power supply unit restricted to Class 2
Power consumption < 2 W
Interfaces 2 sockets for RJ45 plug-in connector, for connecting to the fieldbus
1 socket for mini USB connector, for factory service only
Degree of protection: IP 20 according to EN 60529 / IEC 60529
(only if cables, plugs and sockets have been connected correctly)
6.7.1
Electrical configuration
Interfaces ETH1 / ETH 2
The two sockets ETH 1 and ETH 2 for RJ45 plug-in connector are equivalent and are used for the con nection to the fieldbus.
Figure 2:
1 2 3 4 5 6 7 8
3
4
7
8
5
6
1
2
Interface ETH 1 / ETH 2
Pin Plug configuration RJ45
TX+
TX–
RX+
Not used
Not used
RX–
Not used
Not used
Configuration of interfaces ETH 1 / ETH 2; connection to the fieldbus
English
Type ME23
Technical data
NOTE
To ensure electromagnetic compatibility (EMC)
▶ Only use shielded Ethernet cables.
▶ Connect the Ethernet cables of all participants via the backplane (Type BEF1) to the top hat rail to dis charge the cable shield to ground.
-
Configuration of plug-in connector D-Sub, 9-pin
D-Sub, 9-pin
Figure 3:
6
7
8
9
1
2
3
4
5 6
7
8
3
4
Pin Signal
1 -
2 -
5
CNTR-P
DGND
Function
Not assigned
Not assigned
RxD/TxD-P Data line minus (A conductor)
Repeater directional control
Data ground
Connection
-
-
Mandatory
Optional
Mandatory
9
VP
-
RxD/
TxD-N
-
+5 V supply for bus termination
Not assigned
Data line plus (B conductor)
Not assigned
Optional
-
Mandatory
-
Configuration of plug-in connector D-Sub, 9-pin
English
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Type ME23
Installation
7 INSTALLATION
7.1
Safety instructions
WARNING
Risk of injury from improper installation.
▶ Installation may be carried out only by trained technicians and with the appropriate tools.
▶ Secure system against unintentional activation.
▶ Following installation, ensure a controlled restart.
7.2
Mount Type ME23 on backplane Type BEF1
Fieldbus gateway
Type ME23
Fastening screw
Hinge
Backplane
Type BEF1
Figure 4: Mount fieldbus gateway Type ME23 on backplane Type BEF1
→ Insert hinge part of Type ME23 in counter piece of backplane Type BEF1.
→ Press Type ME23 fully on the backplane Type BEF1.
→ Tighten fastening screw. Max. torque 1 Nm.
The fieldbus gateway ME23 is now connected to the power supply of the backplane Type BEF1.
NOTE
▶ Use power supply unit with adequate power.
English
Type ME23
Installation
7.3
Installation ME29
Schraub
Figure 5: Installation ME29
→ Loosen screws on the head side (2 x)
→ Unhook module upwards by a 90° movement.
→ Loosen backplane screws.
→ Pull backplanes apart.
Schrauben
Figure 6: Detach backplanes from each other.
English
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Type ME23
Installation
Figure 7: Terminating resistor off
→ Connect backplanes to each other.
→ Hook in module.
→ Place screws on the head side and tighten.
Maximum torque 1 Nm.
7.4
Establish network connection to the bus
Fastening screw
Cover opened
Cover closed
Punched-out recess for securing the Ethernet cable
16
Figure 8: Establish network connection to the fieldbus.
→ Unscrew fastening screw on the cover of the Type ME23.
→ Open cover.
→ Lead the Ethernet cables through the hole at the back of the cover.
→ Insert the Ethernet cables in the sockets ETH 1 / ETH 2 (for plug-in connector RJ45).
→ Close cover and tighten fastening screw. Max. torque 1 Nm.
English
Type ME23
Installation
The network connection to the fieldbus has now been established.
NOTE
To ensure electromagnetic compatibility (EMC)
▶ Only use shielded Ethernet cables.
▶ Connect the Ethernet cables of all participants via the backplane (Type BEF1) to the top hat rail to dis charge the cable shield to ground.
-
Securing the Ethernet cable (strain relief):
For strain relief, a cable clip can be used to secure the Ethernet cables in the punched out recess under neath the cover.
English
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Type ME23
Start-up
8 START-UP
8.1
Safety instructions
WARNING
Risk of injury from improper operation.
Improper operation may result in injuries as well as damage to the device and the area around it.
▶ Before start-up, ensure that the operating personnel are familiar with and completely understand the contents of the operating instructions.
▶ Observe the safety instructions and intended use.
▶ Only adequately trained personnel may start up the equipment/the device.
8.2
Basic settings
The fieldbus gateway Type ME23 can be delivered with a customized basic configuration ex factory.
The büS stick and the "Bürkert Communicator" software, which are available as accessories, are required
The "Bürkert Communicator" software can also be used for further parameterization of the optionally available software add-on module user-f(x).
For configuration and parameterization refer to the chapter entitled “10 FUNCTIONS”
.
Rotary encoding switch Profibus DPV1:
2x hex rotary switches each from 0-F
1-7E valid address
0 and 0xFF -> default address 126
0x7E -0xFE -> invalid -> error message
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Type ME23
Start-up
Low-value rotary encoding switch
High-value rotary encoding switch
Figure 9: Rotary encoding switch Profibus
Ethernet protocols: Default IP 192.168.0.100
8.3
Webserver
The configuration of the Ethernet device required for integration in the network can be implemented with a web server.
8.3.1
Connection to the web server
→ Setting IP address in the network card of the PC.
IP-adress: 192.168.0.xxx
For xxx enter any numerical value except 100
(Ethernet device is delivered with 100 occupied by IP address).
→ Connect the PC to the Ethernet device with a network cable.
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8.3.2
Access to the web server
Type ME23
Start-up
Figure 10: Access to the web server via the Default IP
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Type ME23
Start-up
With EtherNet/IP, it is also possible to set DHCP or BOOTP (NOT standard).
The IP address is acquired from a DHCP server.
→ Open an Internet browser.
→ Input Default 192.168.0.100
.
The software for configuration of the Ethernet device is now available on the PC.
Configuration of several devices:
All devices are delivered with the same IP address (192.168.0.100). To ensure that the device can be identified for the configuration, the network may contain only 1 device which has not yet been configured.
▶ Connect the devices (Ethernet device) in succession, individually to the network and configure.
8.3.3
Configuring Ethernet device
Logging into the system:
→ Input user name and password. Username: admin
Password: admin
Figure 11: Logging into the system
English
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Type ME23
Start-up
Configuration:
→ Input device name and IP address for the Ethernet device.
The device name (DNS-compatible name) will be used later for project planning (e.g. in STEP 7).
→ Activate with Commit changes .
To accept the changed PROFINET parameters, the voltage must be reset in the Ethernet device.
→ Restart device with Restart device .
Figure 12: Configuring Ethernet device
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Type ME23
Start-up
8.4
Setting the bus address on a device with rotary switches for setting the address
When the device is activated, the address, which was set via the rotary switches, is used as a slave address.
Valid addresses are:
• PROFIBUS 0 – 126
If an address was set outside the permitted range, the device will output an error message.
English
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Type ME23
Operation
9
OPERATION
9.1 Safety instructions
WARNING
Danger due to improper operation.
Improper operation may result in injuries as well as damage to the device and the area around it.
▶ The operating personnel must know and have understood the contents of the operating instructions.
▶ Observe the safety instructions and intended use.
▶ Only adequately trained personnel may operate the equipment/the device.
9.2 Configuration and parameterization of the Type ME23
The "Bürkert Communicator" software is used for configuration and parameterization of the fieldbus gateway.
The basic configuration and how the most important device-specific parameters for the fieldbus gateway
ME23 are set using the "Bürkert Communicator" is described in the following sections of these operating instructions.
See chapter
The "Bürkert Communicator" software and the general description of the software are available on the
Bürkert homepage.
In addition to the "Bürkert Communicator" software, the büS stick, which is available as accessory, is required for configuration and parameterization of the fieldbus gateway ME23. See chapter
9.2.1 Configuration
During configuration, the user initially selects the büS participant that the fieldbus gateway ME23 is to use for communication with the controller (PLC). After that, he defines which process values are to be converted
.
9.2.2 Parameterization
During parameterization, the input and output values of the büS participants and of the fieldbus gateway
ME23 are assigned to the process values to be converted.
English
Type ME23
Operation
9.3 Display elements
The LED display elements on the fieldbus gateway ME23 provide information on
• the connection to the control
• the device status
• the network connection
Overview:
LED for device status
(colors in accordance with
NAMUR NE 107)
For description refer to
LED's for status display for connection to the control, for description refer to
ERROR LED
(red)
RUN LED
(green)
Link/Act LED
(green)
Link LED
(yellow)
RJ45
LED's for network connection
For description refer to chapter
Figure 13: Overview of display elements; fieldbus gateway ME23
9.3.1 LED for connection to the control status display
LED status
RUN LED Active
Not active
Error LED Active
Not active
Table 3:
Description and cause of error
Connection to control active.
Connection to control not active.
Connection to control not active.
Connection to control active.
Description: Displays of the LED's for the connection to the control
Procedure
-
Check cable.
Check cable.
-
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Type ME23
Operation
26
9.3.2 NAMUR mode
In NAMUR mode, the LED illuminated ring lights up according to NAMUR NE 107, in the color specified for the device status.
If several device statuses exist simultaneously, the device status with the highest priority is displayed. The priority is determined by the severity of the deviation from standard operation (red = failure = highest priority).
Displays in NAMUR mode:
Status display in accordance with NE 107, edition 2006-06-12
Color Color code Description red 5 Failure, error or fault orange 4 yellow 3
Meaning
Control mode is not possible due to malfunctioning in the device or at its peripheral equipment.
Function check Work is being carried out at the device; control mode is therefore not currently possible.
Out of specification
The ambient conditions or process conditions for the device are outside the specified area. blue 2 green 1
Maintenance required
Diagnostics active
Device internal diagnostics point to problems in the device or with the process properties.
The device is in controlled operation, however function is briefly restricted.
→ Maintain device.
Device is operating faultlessly. Status changes are shown in color.
Messages are transmitted via any connected field bus.
Table 4: Display of device status in NAMUR mode
9.3.3 The Namur status LED flashing rapidly
Rapid flashing indicates that the PC software “Bürkert-Communicator” has been connected or that slow flashing has been requested from the protocol-specific network
9.3.4 LED for network connection
LED status
Link/Act
LED
(green)
Active
Link LED
(yellow)
Description and cause of error
Rapid flashing: Connection to the higher-level protocol layer (PROFINET, EtherNet/IP or Modbus TCP) has been established. Data is being transmitted.
Slow flashing: No connection to the protocol layer has been established. This normally occurs for approx. 20 seconds following a restart.
Not active No connection to the network has been established.
Active Connection to the network has been established.
Not active No connection to the network has been established.
Table 5: Description: Displays of the LED's for network connection
Procedure
Check cable.
-
Check cable.
English
Type ME23
Operation
9.4 Removable data storage
The fieldbus gateway Type ME23 has a removable data storage in the size of a micro SD card, on which device-specific data is stored.
The Micro SD card is available as an accessory, see “12 Accessories” .
Upon delivery, the micro SD card is inserted in the device.
Using the micro SD card, it is possible to exchange the specific data of devices having the same Ident number.
For example for transmitting the data of a defective device to a new device.
The baud rate, the address and / or the configuration of the process values of the device are, for example, stored on the micro SD card.
If device-specific data is available on the inserted micro SD card during restart, the device will take over this data.
If no device-specific data is available on the micro SD card, the device will store its own data on it.
NOTE
Do not use a standard micro SD card for the device. Please order the micro SD card for the Type
ME23 via your Bürkert sales department.
See chapter “12 Accessories” .
Replacing the micro SD card
The micro SD card can be found at the bottom side of the device.
Micro SD card
Figure 14: Replacing the micro SD card; fieldbus gateway ME23
Remove the micro SD card:
→ Press on the edge of the engaged micro SD card to unlock it.
→ Pull micro SD card out.
Insert micro SD card in replacement device:
Make sure you insert the card in the correct orientation.
→ Insert the micro SD card in the card holder of the replacement device.
Make sure that the card clicks in place.
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Type ME23
FUNCTIONS
10 FUNCTIONS
10.1
Conversion Industrial Ethernet to büS
The function of the fieldbus gateway is to convert the process values between an Industrial Ethernet control and büS participants. For this, the fieldbus gateway ME23 must be configured and parameterized.
10.1.1 Theoretical principles for the selection of büS devices and process values
Select the büS devices that are to communicate with the PLC via the fieldbus gateway ME23:
Fieldbus gateway büS participant 1
PLC
büS participant 2
Figure 15: Configuration; selection of the büS participants that are to communicate with the PLC
Select which process values are to be converted from "Industrial Ethernet" to "büS":
Fieldbus gateway
Set-point value 1
Actual value 1 büS participant 1
PLC
Set-point value 2
Actual value 2 büS participant 2
Figure 16: Configuration; selection of the process values that are to be converted from "Industrial Ethernet" to "büS".
English
Type ME23
FUNCTIONS
Define the direction for transmission of the process values (from/to PLC, from/to büS participant):
The direction is assigned from the perspective of the fieldbus gateway ME23 in the fieldbus büS.
Example:
- Set-point values of a büS participant are the output values of the fieldbus gateway ME23.
- Actual values of a büS participant are the input values of the fieldbus gateway ME23.
Process output values of the PLC are received in the fieldbus gateway ME23 as process input values using
Industrial Ethernet. The process input values are converted and provided as process output values using büS.
Vice versa, process output values of the büS participant are received as büS input values. The process input values are converted and provided as process output values using Industrial Ethernet .
Fieldbus gateway
Output value Input value Output value
Input value Output value Input value
Input value
büS participant
Output value
Conversion of the process values
Industrial Ethernet
Figure 17: Configuration; principle of direction allocation for process values
büS
Based on the type of conversion, büS participants can be addressed directly using their process values and the direction of conversion.
Output value
Input value
Continued output data
Continued input data
Input value
büS participant
Output value
Figure 18: Configuration; type of conversion for process values from the PLC to the büS participant
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Type ME23
FUNCTIONS
10.2
Configuration of the fieldbus gateway ME43 23
The "Bürkert Communicator" software and the büS stick, which is available as accessory, are
required for configuration and parameterization of the fieldbus gateway ME23, refer to chapter“12
The "Bürkert Communicator" software and a general description of it are available on the Bürkert homepage.
The device can be delivered with a default basic setting in that specific büS participants and process values for the conversion have already been defined.
The configuration of the fieldbus gateway ME23 is carried out in the following steps:
1. Prepare the configuration.
2.
Configure the fieldbus gateway ME 43.
Select the büS devices and process values that are to communicate with the PLC via the fieldbus gateway ME23.
Fieldbus-specific address mapping of the objects.
3. büS network configuration.
10.2.1 Preparing the configuration
Establish the connection with the Bürkert Communicator PC software.
→ Use the “Bürkert büS stick” to connect to the “Bürkert Communicator” software.
→ Add interface: Select tool from tool bar.
→ Select Gateway_01 in the navigation area.
→ Open the menu sub-items.
To open the configuration areas, click on + .
→ Select Industrial communication function.
→ Select Parameter tab.
→ Select Create Gateway configuration .
→ Select fieldbus protocol..
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Type ME23
FUNCTIONS
10.2.2
Configuration of fieldbus gateway ME23
→ Select Create a gateway configuration .
+
+
+
+
File
COMMUNICATOR
Device Edit View Options Tools Help
Desktop
Graph
Industrial communication
Gateway_01
büS
Parameter Diagnostics
+ FLOWave
Parameter Create Gateway configuration
Gateway_01
Industrial Communication
General settings
MFC_01
MFC_02
MFC_03
ProcessValve_01
Protocol Selection
PROFINET
EtherNet/IP
ModbusTCP
PROFIBUS
Edit existing configuration
CANopen
EtherCAT
DeviceNet
Start new configuration
100%
Figure 19: Create Gateway configuration
→ Select target protocol in the window Protocol Selection It is possible to select several protocols.
Multiple selection is possible. The configuration files are prepared for the selected protocols based on the following IO value configuration.
→ Edit existing configuration or Start new configuration .
Create Gateway configuration
General settings
General device settings
Product code
Product familie
Product name
Description
1296380467
Gateway
ME23
Gateway_Me23_bueS
Default network settings
Gateway IP-Address
Netmask
Standard gateway
Advanced
192.168.0.100
255.255.255.0
192.168.0.1
Back
Figure 20: General settings
Cancel Next
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Type ME23
FUNCTIONS
32
→ Modify general settings for device description file of target system (PLC) (if necessary).
→ Select Next .
→ To display the process values, click on the + before Input values and Output values .
10.2.3
Select process data
Create Gateway configuration
Declare inputs and outputs
+ Input values
Binary value
Density
Floating point number
Flow rate
Generic number %
Mass flow rate
Mass volumen
Temperature
Velocity
Volume
...
Gateway_01
Cyclic values l/min Input_1
+ Output values
* Higlighted entries are available in the current network.
Back Cancel i Name
Value type
Input_1
Flow rate [l/min]
Next
Figure 21: Declare inputs and outputs
Process values available in the büS network are highlighted.
→ Add process values to the gateway with drag-and-drop or by double-clicking
→ Click on the unit with the right mouse button and then on the window Add multiple.
.
→ Adjust names. These names appear via the device description file in the target control.
→ Add all required values.
Contextualized definition of values
Input values: Values received from the büS device and read by the PLC (büS device → fieldbus gateway → PLC)
Output values: Values written by the PLC to the büS devices/fieldbus gateway..
Output values
PLC
Input values
Continued output data
Input values
büS device
Output values
Continued input data
Figure 22: Configuration; type of conversion for process values from the PLC to the büS device
You have selected the büS devices and process values.
English
Type ME23
FUNCTIONS
→ Using Next you can open the menu for the fieldbus-specific address mapping.
Create Gateway configuration
EtherNet/IP settings
EthernetIP Data
Major Revision 1
Order number
EtherNet/IP EDS Revision 1.1
Addressing
Automatic EtherNet/IP addressing
Start Reset device
Cyclic Name
Input_1 device Status
NamurNe107
Control Word
Minor Revision 7
EtherNet/IP Produkt Typ
Generic Device,keyable (43)
^
Index
0x2540
0x2004
0x3C32
SubIndex Assembly Connection Class
0x01
0x01
0x65
0x66
1
2
0x01 0x67 2
Back Cancle Next
Figure 23: Fieldbus-specific address mapping
→ Check editable fields and complete if necessary.
→ Click Start to automatically run object addressing, can be manually adjusted.
→ Click Next .
If several protocols were selected (see “Figure 19: Create Gateway configuration”), the corre
sponding protocol-specific settings pages follow.
Create Gateway configuration
Final settings
Select output directory
Output directory
Create new major version
C:\User\Max.Mustermann\AppData\Comuni Browse
33
Back Cancel
Figure 24: Selecting the output directory
English
Finish
34
Type ME23
FUNCTIONS
→ Save the configuration files and download to the device.
This download runs in the background.
(The device description file is in the subfolder “PLC” under the specified path).
→ Click Finish .
→ Click OK , the window is closed and the device automatically restarts.
The gateway configuration is completed. The connection between control and gateway is established.
The device description file is in the subfolder “PLC” under the specified path.
10.2.4
büS network configuration
→ Use the “Bürkert büS stick” to connect to the “Bürkert Communicator” software.
→ Add interface: Select tool from tool bar.
→ Select interface in the navigation area.
→ Select the büS-Map tab.
+
+
+
+
-
+
-
File
COMMUNICATOR
Device Edit View Options Tools Help
Desktop
büS
Graph büS
FLOWave
Gateway_01
Industrial Communication
General settings
MFC_01
MFC_02
MFC_03
ProcessValve_01
Overview büS-Map
Gateway_01
Andere
Actual Flow PR...
Actual Flow 02 01
Actual Flow PR...
Actual Flow 02 02
Setpoint PRO 01
Setpoint 02 01
Setpoint PRO 02
Setpoint 02 02
Flow_Gesamt
ActFlowGas 1
ActFlowGas 2
Anteil_Propan
SetpointGas 1
SetpointGas 2
NamurStatus
+ -
MFC_02
Sensor
Actual Flow
Medium Temp.
Current Totalizer
Regler
Current Setpoint
Setpoint
Manual Setpoint
Stellglied
Current Dutycycle
Dutycycle
Andere
NamurStatus
100%
Figure 25: büS-Map
→ Parametrize the inputs and outputs with drag-and-drop
(dotted lines mean that there is still no active connection between devices.
Compatible connection points are highlighted in blue).
→ Click Apply changes .
All configured devices are restarted.
You have configured the büS network.
English
35
Type ME23
FUNCTIONS
10.3
Download gateway configuration file for device configuration
If, for instance, a configuration file exists from a previous project, the device can be directly configured with it.
→ Use the “Bürkert büS stick” to connect to the “Bürkert Communicator” software.
→ Add interface: Select tool from tool bar.
→ Gateway_01 in the navigation area.
→ Open the menu sub-items, click on + .
→ Select Industrial communication function.
→ Select Parameter tab.
→ Select Download Gateway configuration file .
-
File
COMMUNICATOR
Device Edit View Options Tools Help
Desktop
Graph
Industrial Communication
Gateway_01 büS
Parameter Diagnostics
+ FLOWave
Parameter Download Gateway configuration file
Gateway_01
Industrial Communication
Gateway configuration
General device settings
General settings
Load configuration to device
+
+
MFC_01
MFC_02
Restart
+
+
MFC_03
ProcessValve_01
Advanced view
100%
Figure 26: Downloading an existing configuration
→ Load device configuration into devices with Load configuration to device .
→ Specify the name and location of the file.
→ Restart device with Restart .
You have configured the device with the gateway configuration file.
English
Type ME23
Maintenance
11 MAINTENANCE
11.1
Safety instructions
WARNING
Risk of injury from improper maintenance.
▶ Maintenance may be carried out only by trained technicians and with the appropriate tools.
▶ Secure system against unintentional activation.
▶ Following maintenance, ensure a controlled restart.
11.2
Replacing the device
To replace the fieldbus gateways ME23, proceed as follows.
1. Switch off supply voltage.
2. Remove Ethernet cable.
→ If Ethernet cables have been secured at the housing for strain relief, remove securing device.
→ Unscrew fastening screw on the cover of the Type ME23.
→ Open cover.
→ Pull out and remove Ethernet cables from the socket.
Fastening screw for cover
Cover opened
Fastening screw for backplane
Fieldbus gateway
Type ME23
36
Figure 27: Replacing the device; fieldbus gateway ME23
3. Remove fieldbus gateway Type ME23 from backplane Type BEF1.
→ Unscrew fastening screw on the rear of the housing and remove Type ME23.
4. Replacing the micro SD card
Backplane
Type BEF1
English
Type ME23
Maintenance
The micro SD card can be found at the bottom side of the device.
37
Micro SD card
Figure 28: Replacing the micro SD card; fieldbus gateway ME23
Remove the micro SD card:
→ Press on the edge of the engaged micro SD card to unlock it.
→ Pull micro SD card out.
Insert micro SD card in replacement device:
Make sure you insert the card in the correct orientation.
→ Insert the micro SD card in the card holder of the replacement device.
Make sure that the card clicks in place.
5. Mount replacement device
→ Insert hinge part of Type ME23 in counter piece of backplane Type BEF1.
→ Press Type ME23 fully on the backplane Type BEF1.
→ Tighten fastening screw for backplane. Max. torque 1 Nm.
→ Unscrew fastening screw on the cover of the Type ME23.
→ Open cover.
→ Lead the Ethernet cables through the hole at the back of the cover.
→ Insert the Ethernet cables in the sockets ETH 1 / ETH 2 (for plug-in connector RJ45).
→ Close cover and tighten fastening screw. Max. torque 1 Nm.
→ Apply supply voltage.
Securing the Ethernet cable (strain relief):
For strain relief, a cable clip can be used to secure the Ethernet cables in the punched out recess under neath the cover.
Punched-out recess for securing the Ethernet cable
Figure 29: Strain relief for Ethernet cables; fieldbus gateway ME23
English
38
Type ME23
Maintenance
11.3
Troubleshooting
Problem Possible cause Procedure
The NAMUR-LED goes off periodically.
No process values are trans mitted between Industrial
Ethernet and büS.
The process values cannot be allocated to the büS participants.
An incorrect value is transmitted or value is zero.
Replacement device fails to take over values from micro
SD card from the defective device.
Replacement device fails to take over all values from micro
SD card from the defective device.
The power supply collapses periodically – the device implements a reset each time.
The drop in power in the connecting cable is too great.
No cable connection.
Reading and writing of the values has not been allowed by the PLC in the control object of the participant.
The process values have been configured incorrectly.
The process values have been allocated incorrectly.
The process values have not been configured.
Takeover of the configuration must be completed by a restart of the participant.
The process values have been allocated to different classes.
Observe input and output direction as allocation.
The process values have not been allocated or have been allocated to the wrong participants.
The device Ident number of the replacement device and the defective device differ.
The micro SD card is defective.
The device was unable to write any values on the micro SD card.
The EDS device description between the replacement device and the defective device differs.
Use power supply with adequate power.
Increase cable cross-section.
Reduce cable length.
Check Ethernet and büS cable connection.
Allow reading and writing of the values in the control object of the participant.
Check configuration of the process values.
Check allocation of the process values to the büS participants.
Check configuration of the process values.
Restart the participant after configuration.
Check allocation to ensure that büS participants work with process values of the same class.
Verify that direction of input and output is correct.
Check allocation of the process values.
Values can only be transmitted between devices having the same
Ident number.
Replace the micro SD card (refer to chapter
transmitting the parameters of the defective device to the card (refer
to chapter “9.4 Removable data storage”
).
Only the existing values of the defective device can be transferred to the replacement device. New values of the replacement device must be parameterized using the "Bürkert Com municator" software.
Table 6: Troubleshooting
English
Type ME23
Maintenance
11.4
Status indicators and action to be taken
Status LED indicators based on NAMUR NE 107
No color
Flashing rapidly
(applies to all colors)
Red
Description Procedure
No power is supplied to the device.
Connect device to power supply.
The device was selected using the
“Bürkert Communicator” software.
Device defective.
De-select the device using the
“Bürkert Communicator” software.
Device requires maintenance –
Contact the manufacturer.
Communication with other büS devices not possible.
Bus error (e. g. short circuit).
The device is not connected to the
PLC.
Integrate device into a network with other büS devices.
Check wiring.
Check wiring.
Device cannot find the allocated büS device.
Check device description for con necting the device to the PLC.
Check whether the büS device is allocated to the device.
Orange Search for büS devices active. Status is terminated after a few seconds.
If the device status persists for more than 4 minutes, perform a restart of the network.
Yellow
Blue
Table 7:
LED status
Table 8:
Device temperature out of specifi cation, destruction of the device is a possibility.
Operate the device inside the specification.
Internal device diagnostics point to problems in the device or the process properties.
Maintenance required
Take action based on logbook messages.
Service device.
Action to be taken based on device status indicators
Not active
Not active
Description and cause of error
Connection to control not active.
Connection to control active.
Description: Displays of the LED's for the connection to the control
Procedure
Check cable.
-
39
English
Type ME23
Accessories
12 ACCESSORIES
CAUTION!
Risk of injury and/or damage by the use of incorrect parts.
Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the surrounding area.
▶ Use original accessories and original spare parts from Bürkert only.
Accessories Order no.
büS Stick set (including power supply unit) and "Bürkert Communicator" software 00772426
Micro SD card on request
40
English
Type ME23
Packaging and transport
13 PACKAGING AND TRANSPORT
NOTE!
Transport damage.
Inadequately protected devices may be damaged during transportation.
• Protect the device against moisture and dirt in shock-resistant packaging during transportation.
• Prevent the temperature from exceeding or dropping below the permitted storage temperature.
14 STORAGE
NOTE!
Incorrect storage may damage the device.
• Store the device in a dry and dust-free location.
• Storage temperature: -25...+60 °C.
15 DISPOSAL
NOTE!
Damage to the environment caused by parts contaminated with media.
• Dispose of the device and packaging in an environmentally friendly manner.
• Observe applicable disposal and environmental regulations.
Observe the national waste disposal regulations.
41
English
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