Cordless Circular Saw

Model C 18DBL

Handling instructions

Note:

Before using this Power Tool, carefully read through these HANDLING

INSTRUCTIONS to ensure efficient, safe operation. It is recommended that these INSTRUCTIONS be kept readily available as an important reference when using this power tool.

English

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety a) Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs with earthed

(grounded) power tools.

Unmodi fi ed plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device

(RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the in fl uence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the o ff position before connecting to power source and/or battery pack, picking up or carrying the tool.

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Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and o ff .

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/ or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a ff ect the power tool’s operation.

If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations di ff erent from those intended could result in a hazardous situation.

5) Battery tool use and care a) Recharge only with the charger speci fi ed by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.

b) Use power tools only with speci fi cally designated battery packs.

Use of any other battery packs may create a risk of injury and fi re.

English c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fi re.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

6) Service a) Have your power tool serviced by a quali fi ed repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

PRECAUTION

Keep children and in fi rm persons away.

When not in use, tools should be stored out of reach of children and in fi rm persons.

CIRCULAR SAW SAFETY WARNINGS

Cutting procedures a) DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing.

If both hands are holding the saw, they cannot be cut by the blade.

b) Do not reach underneath the workpiece.

The guard cannot protect you from the blade below the workpiece.

c) Adjust the cutting depth to the thickness of the workpiece.

Less than a full tooth of the blade teeth should be visible below the workpiece.

d) Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable platform.

It is important to support the work properly to minimize body exposure, blade binding, or loss of control.

e) Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contract hidden wiring.

Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.

f) When ripping always use a rip fence or straight edge guide.

This improves the accuracy of cut and reduces the chance of blade binding.

g) Always use blades with correct size and shape

(diamond versus round) of arbour holes.

Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.

h) Never use damaged or incorrect blade washers or bolt.

The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

Kickback causes and related warnings

– kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;

– when the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;

– if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a) Maintain a rm grip with both hands on the saw and position your arms to resist kickback forces.

Position your body to either side of the blade, but not in line with the blade.

Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.

b) When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop.

Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur.

Investigate and take corrective actions to eliminate the cause of blade binding.

c) When restarting a saw in the workpiece, centre the saw blade in the kerf and check that saw teeth are not engaged into the material.

If saw blade is binding, it may walk up or kickback from the workpiece as the saw is restarted.

d) Support large panels to minimise the risk of blade pinching and kickback.

Large panels tend to sag under their own weight.

Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel. e) Do not use dull or damaged blades.

Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback. f) Blade depth and bevel adjusting locking levers must be tight and secure before making cut.

If blade adjustment shifts while cutting, it may cause binding and kickback.

g) Use extra caution when sawing into existing walls or other blind areas.

The protruding blade may cut objects that can cause kickback.

Lower guard function a) Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position.

If saw is accidentally dropped, lower guard may be bent.

Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.

b) Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use.

Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.

c) Lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts”. Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released.

For all other sawing, the lower guard should operate automatically.

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English d) Always observe that the lower guard is covering the blade before placing saw down on bench or fl oor.

An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

PRECAUTIONS ON USING CORDLESS

CIRCULAR SAW

1. Do not allow foreign matter to enter the hole for connecting the rechargeable battery.

2. Never disassemble the rechargeable battery and charger.

3. Never short-circuit the rechargeable battery. Shortcircuiting the battery will cause a great electric current and overheat. It results in burn or damage to the battery.

4. Do not dispose of the battery in fi re.

If the battery is burnt, it may explode.

5. When using this unit continuously, the unit may overheat, leading to damage in the motor and switch. Please leave it without using it for approximately 15 minutes.

6. Do not insert object into the air ventilation slots of the charger.

Inserting metal objects or in fl ammables into the charger air ventilation slots will result in electrical shock hazard or damaged charger.

7. Using an exhausted battery will damage the charger.

8. Bring the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use. Do not dispose of the exhausted battery.

9. Wear earplugs to protect your ears during operation.

10. Always hold the handle of the power tool fi rmly. Otherwise the counterforce produced may result in inaccurate and even dangerous operation.

11. Do not use saw blades which are deformed or cracked.

12. Do not use saw blades made of high speed steel.

13. Do not use saw blades which do not comply with the characteristics speci fi ed in these instructions.

14. Do not stop the saw blades by lateral pressure on the disc.

15. Always keep the saw blades sharp.

16. Ensure that the lower guard moves smoothly and freely.

17. Never use the circular saw with its lower guard fi xed in the open position.

18. Ensure that the retraction mechanism of the guard system operates correctly.

19. The saw blades body must be thinner than the riving knife and the width of cut, or kerf (with teeth set) must be greater than the thickness of the riving knife.

20. Never operate the circular saw with the saw blade turned upward or the side.

21. Ensure that the material is free of foreign matters such as nails.

22. The riving knife should always be used except when plunging in the middle of the workpiece.

23. The saw blades diameter should be 125 mm.

24. Be careful of brake kickback.

This circular saw features an electric brake that functions when the switch is released. As there is some kickback when the brake functions, be sure to hold the main body securely.

25. Avoid cutting in the state where the base has fl oated up from the material.

When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop.

Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur. Investigate and take corrective actions to eliminate the cause of blade binding.

26. Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels tend to sag under their own weight ( Fig. 2 ). Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel as shown in Fig. 1.

To minimize the risk of blade pinching and kickback.

When cutting operation requires the resting of the saw on the work piece, the saw shall be rested on the larger portion and the smaller piece cut o ff .

To avoid kickback, do support board or panel near the cut.

Fig. 1

Don’t support board or panel away from the cut.

Fig. 2

27. Use extra caution when making a “Pocket Cut” into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK.

NEVER place your hand or fi ngers behind the saw

( Fig. 3 ). If kickback occurs, the saw could easily jump backwards over your hand, possibly causing severe injury.

Fig. 3

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English

28. WARNING: It is important to support the work piece properly and to hold the saw fi rmly to prevent loss of control which could cause personal injury. Fig. 4 illustrates typical hand support of the saw.

A TYPICAL

ILLUSTRATION

OF PROPER

HAND

SUPPORT

Fig. 4

29. Place the wider portion of the saw base on that part of the work piece which is solidly supported, not on the section that will fall o ff when the cut is made. As examples, Fig. 5 illustrates the RIGHT way to cut o ff the end of board, and Fig. 6 the WRONG way. If the work piece is short or small, clamp is down.

DON’T TRY TO HOLD SHORT PLACES BY HAND!

Fig. 6

30. Never attempt to saw with the circular saw held upside down in a vise. This is extremely dangerous and can lead to serious accidents ( Fig. 7 ).

Vise

Fig. 5

Fig. 7

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.

In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor stops.

In such case, charge it up immediately.

2. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

3. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING

In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the battery.

○ During work make sure that swarf and dust do not fall on the battery.

○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.

○ Do not store an unused battery in a location exposed to swarf and dust.

○ Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).

2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.

3. Do not use an apparently damaged or deformed battery.

4. Do not use the battery in reverse polarity.

5. Do not connect directly to an electrical outlets or car cigarette lighter sockets.

6. Do not use the battery for a purpose other than those speci fi ed.

7. If the battery charging fails to complete even when a speci fi ed recharging time has elapsed, immediately stop further recharging.

8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.

9. Keep away from fi re immediately when leakage or foul odor are detected.

10. Do not use in a location where strong static electricity generates.

11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

CAUTION

1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.

If left untreated, the liquid may cause eye-problems.

2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately.

There is a possibility that this can cause skin irritation.

3. If you fi nd rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the fi rst time, do not use and return it to your supplier or vendor.

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English

WARNING

If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fi re. Please observe the following matters when storing the battery.

○ Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.

○ Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent shortcircuits (See Fig. 9).

REGARDING LITHIUM-ION BATTERY

TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.

WARNING

Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

○ Lithium-ion batteries that exceed a power output of

100Wh are considered to be in the freight classi fi cation of Dangerous Goods and will require special application procedures.

○ For transportation abroad, you must comply with international law and the rules and regulations of the destination country.

Power Output

Wh

2 to 3 digit number

USB DEVICE CONNECTION PRECAUTIONS

(ONLY WITH UC18YSL3 CHARGER)

When an unexpected problem occurs, the data in a USB device connected to this product may be corrupted or lost.

Always make sure to back up any data contained in the USB device prior to use with this product.

Please be aware that our company accepts absolutely no responsibility for any data stored in a USB device that is corrupted or lost, nor for any damage that may occur to a connected device.

WARNING

○ Prior to use, check the connecting USB cable for any defect or damage.

Using a defective or damaged USB cable can cause smoke emission or ignition.

○ When the product is not being used, cover the USB port with the rubber cover.

Buildup of dust etc. in the USB port can cause smoke emission or ignition.

NOTE

○ There may be an occasional pause during USB recharging.

○ When a USB device is not being charged, remove the

USB device from the charger.

Failure to do so may not only reduce the battery life of a

USB device, but may also result in unexpected accidents.

○ It may not be possible to charge some USB devices, depending on the type of device.

SPECIFICATIONS

Power Tool

Model

No-load speed (Silent mode)

Capacity Cutting depth

90°

45°

Rechargeable battery

Weight

Charger

Model

Charging voltage

Weight

UC18YFSL UC18YSL3

14.4 V – 18 V

0.5 kg 0.6 kg

C18DBL

5000 (3000) /min

47 mm

30 mm

BSL1850: Li-ion 18 V (5.0 Ah, 10 cells)

BSL1860: Li-ion 18 V (6.0 Ah, 10 cells)

2.5 kg

Electronic control

○ Soft-start

○ Overload protection

This protection feature cuts o ff the power to the motor in the event of overloading of motor or a conspicuous reduction in rotational speed during operation.

When the overload protection feature has been activated, the motor may stop.

In this case, release the tool switch and eliminate causes of overloading.

After that you can use it again.

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English

○ Overheat protection

This protection feature cuts o ff the power to the motor and stops the power tool in the event of overheating of motor during operation.

When the overheat protection feature has been activated, the motor may stop.

In this case, release the tool switch and cool it down in a few minutes.

After that you can use it again.

○ Rotation speed changeover function (Power mode /

Silent mode)

(Power mode / Silent mode switch function)

Each press of the Mode Selector Switch changes the operating mode.

Silent mode reduces maximum motor RPM enabling e ffi

The Silent Mode Indicator Lamp lights in Silent mode.

When the load increases during Silent mode, the tool will automatically switch to Power mode and revert back to

Silent mode when the load decreases.

In Power mode, no change is made to Silent mode even when the load decreases.

NOTE

○ To enable mode changes, pull the switch once after installing the battery.

○ Do not give a strong shock to the switch panel or break it.

It may lead to a trouble.

STANDARD ACCESSORIES

7

1

2

4

5

6

3

C18DBL

(2LJRK)

1

Saw Blade (mounted on tool) ........................................................................................... 1

2 Hex. bar wrench 4 mm ..................................................................................................... 1

3 Hex. bar wrench 2.5 mm .................................................................................................. 1

4

Charger (UC18YFSL) ...................................................................................................... 1

5

Battery (BSL1850) ........................................................................................................... 2

6 Battery cover .................................................................................................................... 1

7 Plastic case ...................................................................................................................... 1

1

2 4

5

6

3

C18DBL

(2LYCK)

1

Saw Blade (mounted on tool) ........................................................................................... 1

2

Hex. bar wrench 4 mm ..................................................................................................... 1

3 Hex. bar wrench 2.5 mm .................................................................................................. 1

4 Charger (UC18YSL3) ....................................................................................................... 1

5

Battery (BSL1860) ........................................................................................................... 2

6

Battery cover .................................................................................................................... 1

7 Plastic case ...................................................................................................................... 1

1

2

3

C18DBL

(NN)

1 Saw Blade (mounted on tool) ........................................................................................... 1

2 Hex. bar wrench 4 mm ..................................................................................................... 1

3

Hex. bar wrench 2.5 mm .................................................................................................. 1

Standard accessories are subject to change without notice.

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English

OPTIONAL ACCESSORIES (sold separately)

1. Battery (BSL1830, BSL1840, BSL1850, BSL1860)

Latch

Handle

Battery

Push

2. Saw Blade

Use......Cutting various types of wood.

External Diam

125 mm

Hole Diam.

20 mm

No. of Teeth

24 pieces

Pull out

Insert

Fig. 10

3. Dust Collection Adaptor

The Dust Collection Adaptor collects sawdust when the vacuum cleaner is attached to the power tool.

(How to attach the Dust Collection Adaptor)

Attach the Dust Collection Adaptor to the power tool with the M4 screw ( Fig. 8 ).

Connect the vacuum cleaner to the Dust Collection

Adaptor.

Dust collection adapter

CHARGING

Before using the power tool, charge the battery as follows.

1. Connect the charger’s power cord to the receptacle.

<UC18YFSL>

When connecting the plug of the charger to a receptacle, the pilot lamp will blink in red (At 1-second intervals).

<UC18YSL3>

When connecting the plug of the charger to a receptacle, the charge indicator lamp will blink in red (At 1-second intervals).

CAUTION

Do not use the electrical cord if damaged. Have it repaired immediately.

2. Insert the battery into the charger. (Fig. 11)

Firmly insert the battery into the charger.

Battery

Battery

Pilot lamp

Charge indicator lamp

Screw

Fig. 8

Optional accessories are subject to charge without notice.

APPLICATION

Cutting various types of wood.

BATTERY REMOVAL/INSTALLATION

1. Battery removal

Hold the handle tightly and push the battery latches to remove the battery (see Fig. 9, 10 ).

CAUTION

Never short-circuit the battery.

2. Battery installation

Insert the battery while observing its polarities (see

Fig. 10 ).

Ventilation holes

Terminals

Battery cover

Latch

Charger

<UC18YFSL>

Charger

<UC18YSL3>

Fig. 11

3. Charging

<UC18YFSL>

When inserting a battery in the charger, the pilot lamp will light up continuously in red.

When the battery becomes fully recharged, the pilot lamp will blink in red (At 1-second intervals). (See Table 1-a )

● Pilot lamp indication

The indications of the pilot lamp will be as shown in

Table 1-a , according to the condition of the charger or the rechargeable battery.

<UC18YSL3>

When inserting a battery in the charger, the charge indicator lamp will blink in blue.

When the battery becomes fully recharged, the charge indicator lamp will light up in green. (See Table 1-b )

● Charge indicator lamp indication

The indications of the charge indicator lamp will be as shown in Table 1-b , according to the condition of the charger or the rechargeable battery.

Battery

Fig. 9

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English

Table 1-a

Indications of the pilot lamp

Lights for 0.5 seconds. Does not light for

0.5 seconds. (o ff for 0.5 seconds)

Before charging

While charging

Pilot lamp

(red)

Charging complete

Overheat standby

Blinks

Lights

Blinks

Lights continuously

Lights for 0.5 seconds. Does not light for

0.5 seconds. (o ff for 0.5 seconds)

Charging impossible

Blinks

Flickers

Lights for 1 second. Does not light for 0.5 seconds. (o ff for 0.5 seconds)

Battery overheated. Unable to charge.

(Charging will commence when battery cools)

Lights for 0.1 seconds. Does not light for

0.1 seconds. (o ff for 0.1 seconds)

Malfunction in the battery or the charger

NOTE: When standby for cooling battery, UC18YFSL cools the overheated battery by cooling fan.

Before charging

Blinks

(red)

Table 1-b

Indications of the charge indicator lamp

Lights for 0.5 seconds. Does not light for

0.5 seconds. (o ff for 0.5 seconds) Plugged into power source

Blinks

(blue)

Lights for 0.5 seconds. Does not light for

1 second. (o ff for 1 second) Battery capacity at less than 50%

Charge indicator lamp

(red / blue / green / purple)

While charging

Charging complete

Overheat standby

Blinks

(blue)

Lights

(blue)

Lights

(green)

Blinks

(red)

Lights for 1 second. Does not light for 0.5 seconds. (o ff for 0.5 seconds)

Lights continuously

Lights continuously

(Continuous buzzer sound: about 6 seconds)

Lights for 0.3 seconds. Does not light for

0.3 seconds. (o ff for 0.3 seconds)

Battery capacity at less than 80%

Battery capacity at more than 80%

Battery overheated. Unable to charge.

(Charging will commence when battery cools)

Charging impossible

Flickers

(purple)

Lights for 0.1 seconds. Does not light for

0.1 seconds. (o ff for 0.1 seconds)

(Intermittent buzzer sound: about

2 seconds)

Malfunction in the battery or the charger

(2) Regarding the temperatures of the rechargeable battery

The temperatures for rechargeable batteries are as shown in Table 2 , and batteries that have become hot should be cooled for a while before being recharged.

Table 2 Recharging ranges of batteries

Rechargeable batteries

Temperatures at which the battery can be recharged

BSL1820, BSL1830,

BSL1840, BSL1850,

BSL1860

0°C – 50°C (UC18YFSL)

-10°C – 50°C (UC18YSL3)

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English

(3) Regarding recharging time

Depending on the combination of the charger and batteries, the charging time will become as shown in

Table 3 .

Table 3 Charging time (At 20°C)

Battery

BSL1820

Charger

BSL1830

BSL1840

BSL1850

BSL1860

UC18YFSL

Approx. 30 min.

Approx. 45 min.

Approx. 60 min.

Approx. 75 min.

Approx. 90 min.

UC18YSL3

Approx. 20 min.

Approx. 20 min.

Approx. 26 min.

Approx. 32 min.

Approx. 38 min.

NOTE

The recharging time may vary according to the ambient temperature and power source voltage.

CAUTION

When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

4. Disconnect the charger’s power cord from the receptacle.

5. Hold the charger fi rmly and pull out the battery.

NOTE

Be sure to pull out the battery from the charger after use, and then keep it.

How to make the batteries perform longer

○ If the pilot lamp or charge indicator lamp does not blink in red (every second) even though the charger cord is connected to the power, it indicates that the protection circuit of the charger may be activated.

Remove the cord from the power and then connect it again after 30 seconds or so. If this does not cause the pilot lamp or charge indicator lamp to blink in red

(every second), please take the charger to the HiKOKI

Authorized Service Center.

HOW TO RECHARGE USB DEVICE (ONLY WITH

UC18YSL3 CHARGER)

(1) Select a charging method

Depending on the charge method selected, either the battery is inserted into the charger or the power cord is plugged into an outlet.

○ Charging a USB device from an electrical outlet

( Fig. 12-a )

○ Charging a USB device and battery from an electrical outlet ( Fig. 12-b )

(2) Connect the USB cable. ( Fig. 13 )

Pull back the rubber cover and fi rmly plug in a commercially available USB cable (appropriate to the device being charged) into the USB port.

(3) When charging is completed

○ To verify charge status, check the USB device.

○ Unplug the power cord from the electrical outlet.

○ Place the rubber cover over the USB port.

(1) Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2) Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use.

If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

CAUTION

○ If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of UC18YFSL charger lights for 1 second, does not light for 0.5 seconds (o ff for 0.5 seconds), or the charge indicator lamp of UC18YSL3 charger lights for 0.3 seconds, does not light for 0.3 seconds (o ff for

0.3 seconds). In such a case, fi rst let the battery cool, then start charging.

○ When the pilot lamp or charge indicator lamp fl ickers in red (at 0.2-seconds intervals), check for and take out any foreign objects in the charger’s battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized

Service Center.

○ Since the built-in micro computer takes about 3 seconds to con fi rm that the battery being charged with charger is taken out, wait for a minimum of 3 seconds before reinserting it to continue charging. If the battery is reinserted within 3 seconds, the battery may not be properly charged.

Rubber cover

USB cable a

Fig. 12

USB port

Fig. 13 b

PRIOR TO OPERATION

1. Setting up and checking the work environment

Check if the work environment is suitable by following the precautions.

2. Prepare a wooden workbench (Fig. 14)

Since the saw blade will extend beyond the lower surface of the lumber, place the lumber on a workbench when cutting. If a square block is utilized as a workbench, select level ground to ensure it is properly stabilized. An unstable workbench will result in hazardous operation.

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Lumber Base

English

Front Scale at 45 ˚ incline

Premarked line

Front scale when not inclined

Saw blade Workbench Saw blade

Fig. 14

CAUTION

To avoid possible accident, always ensure that the portion of lumber remaining after cutting is securely anchored or held in position.

ADJUSTING THE SAW PRIOR TO USE

CAUTION

Pull out battery before doing any adjusting.

1. Adjusting the cutting depth

As shown in Fig. 15 , hold the handle with one hand while loosening the lever with the other.

The cutting depth can be adjusted by moving the base to the desired position. In such manner adjust the cutting depth and then securely retighten the lever.

Handle

Fig. 17

NOTE

Values of the inclined gauge provided on the base merely serve as a rough guideline. For cutting operation at an inclined posture, use the circular saw after adjusting the angle between the base and the saw blade with a protractor, etc.

3. Regulating the guide (Fig. 18)

The cutting position can be regulated by moving the guide to the left or right after loosening its knob bolt. The guide may be mounted on either the right or left side of the tool.

Knob bolt

Lever

Guide

Base

Fig. 15

2. Adjusting the angle of inclination

As shown in Fig. 16 by loosening the clamp lever on the incline gauge, the saw blade may be inclined to a maximum angle of 45° in relation to the base. After having completed the adjustment, recon fi rm that the clamp lever are fi rmly tightened.

Fig. 18

4. Fine tuning of parallelism

It is possible to fi ne-tune the parallelism of the saw blade to the base using the parallelism adjustment screw.

Adjustment has already been made at the time of shipment from the factory. However, in the unlikely event of parallelism being faulty, adjust as follows.

(1) Unfasten only the mounting screws of the saw cover hinge portion ( Fig. 19 ).

U-Nut M5

Fig. 16

Clamp lever

Base

Mounting screw Saw cover hinge

Fig. 19

(2) Retract the lower guard into the saw cover.

(3) Insert wood chip in the rear side of the saw blade base, and mark the position on the base ( Fig. 20 ).

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Lower guard

Wood chip

Saw cover

Fig. 20

(4) Move the marked wood chip to the front of the base, and turn the parallelism adjustment screw so that the marking corresponds to the base side ( Fig. 21 ).

Wood chip

HOW TO USE

1. Operation of switch (Fig. 23)

(switch trigger and light switch)

(1) For safe operation of the machine, a “switch lock” is provided on the side of a handle.

If the “switch trigger” is pulled in a state where “switch lock” is pressed in the direction of the arrow mark, the main switch can be turned ON.

And the “switch lock” is used as the “light switch”. If the

“switch lock (light switch)” is pressed in a state, the light is turned ON.

(2) After the switch is turned ON, even when you release your hand from the switch lock, the body continues running and the light continues being turned ON as long as you keep on pulling the switch trigger.

(3) If you release the switch trigger, you can turn OFF the switch and the “switch lock” returns to the original position automatically and the light turns OFF too.

Switch lock

Front scale at 45 ˚ incline

M4 screw

Premarked line

Premarked line

Front scale when not inclined

Guide piece

Switch trigger

Parallelism adjustment screw

Fig. 21

NOTE

After parallelism adjustment, if the saw cover hinge portion is loose, tighten the M5 U-Nut. Do not over tighten the nut as this may result in deformation of the bevel plate.

(5) After adjustment, fasten the mounting screws tightly in place.

NOTE

Parallelism may be slightly faulty if the cutting depth is adjusted after parallelism adjustment.

5. Adjusting the guide piece

On the circular saw, it is possible to make fi ne adjustment of the fi xing position of the guide piece, where the saw blade and the premarked line are to be aligned.

When the saw is shipped from the factory, the linear portion of a front scale on the guide piece is aligned with the central position of the saw blade ( Fig. 22 ).

the the fi xing position be wrong, and make necessary adjustment of the position.

Fig. 23

CAUTION

○ Before use, check to see if the switch lock moves smoothly.

○ Do not fi x and secure the switch lock. Besides, keep your fi nger o ff the switch trigger when the circular saw is being carried around. Otherwise, the main body switch can be inadvertently turned ON, resulting in unexpected accidents.

○ Keep the light ON during cutting operation only. If it is lit ON in other cases, the main body switch can be inadvertently turned ON, resulting in unexpected accidents.

○ If the main body is left as it is with the battery inserted, there can be a case where the [switch lock] touches the fl oor and/or wall surface and lights up continuously, depending on the direction of the body. Be careful, since continuous lighting can easily make a full-charged battery go dead in about 3 hours.

2. About Remaining Battery Indicator

When pressing the remaining battery indicator switch, the remaining battery indicator lamp lights and the battery remaining power can be checked. ( Fig. 24 ) When releasing your fi nger from the remaining battery indicator switch, the remaining battery indicator lamp goes o ff . The

Table 4 shows the state of remaining battery indicator lamp and the battery remaining power.

Saw blade

Fig. 22

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Silent Mode indicator switch

Mode Selector

Switch

Remaining battery indicator lamp

Fig. 24

Table 4

State of lamp Battery Remaining Power

Front scale at 45 ˚ incline Premarked line

Fig. 26

The battery remaining power is enough.

The battery remaining power is a half.

The battery remaining power is nearly empty.

Re-charge the battery soonest possible.

As the remaining battery indicator shows somewhat di ff erently depending on ambient temperature and battery characteristics, read it as a reference.

NOTE

○ Do not give a strong shock to the switch panel or break it.

It may lead to a trouble.

○ To save the battery power consumption, the remaining battery indicator lamp lights while pressing the remaining battery indicator switch.

3. Cutting procedures

CAUTION

○ Recheck that the saw blade is securely clamped.

○ Con fi rm that the wing nut for adjusting the slot depth, the wing bolt for adjusting the angle of inclination are securely clamped.

(1) Place the base on the material, then align the premarked line and the sawblade with the notch at the front of the base ( Fig. 17 ).

When the base is not slanted, use the large cutout as the guide ( Fig. 17, Fig. 25 ).

If the base is slanted (45 degrees), use the small front scale as the guide ( Fig. 17, Fig. 26 ).

(2) Ensure that the switch is turned to the ON position before the saw blade comes in contact with the lumber. The switch is turned ON when the trigger is squeezed; and

OFF when the trigger is released.

Moving the saw straight at a constant speed will produce optimum cutting.

CAUTION

○ Before starting to saw, ensure that the saw blade has reached full speed revolution.

○ Should the saw blade be stopped or made an abnormal noise during operation, turn o ff the switch immediately.

○ When fi nished with a job, pull out the battery from the main body.

○ Twisting and forcibly pressing the saw during cutting can result in unreasonable pressure on the motor, so try to go straight quietly.

○ In the situation where the circular saw is continuously operated while replacing the battery with stocked spare batteries one after another, the motor tends to overheat.

Therefore, whenever the housing becomes hot, give the saw a break for a while.

○ Avoid cutting operation in a state where the base bottom is a fl oat from the material being cut. Otherwise, the motor can get locked.

MOUNTING AND DISMOUNTING THE SAW

BLADE

CAUTION

To avoid serious accident, ensure the switch is in the

OFF position, and pull out the battery.

1. Dismounting the saw blade

(1) Set the cutting volume at maximum, and place the

Circular Saw as shown in Fig. 27 .

Hex. bar wrench

Hex. bolt

Washer (B)

Premarked line

Front scale when not inclined

Fig. 25

Lock lever

Fig. 27

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(2) Depress the lock lever, lock the spindle, and remove the

Hex. bolt and washer (B) with the hex. bar wrench.

(3) While holding the lower guard lever to keep the lower guard fully retracted into the saw cover, remove the saw blade ( Fig. 28 ).

Lower guard lever

Saw cover

Saw blade

Fig. 28

2. Mounting the Saw Blade

CAUTION

If the hex. bolt is worked using other tools than the provided hex. bar wrench, excessive tightening and insu ffi

(1) Thoroughly remove any sawdust which has accumulated on the spindle, bolt and washers.

(2) As shown in Fig. 29 , the side of Washer (A) with a projected center the same diameter as the inner diameter of the saw blade and the concave side of Washer (B) must be fi tted to the saw blade sides.

(3) To assure proper rotation direction of the saw blade, the arrow direction on the saw blade must coincide with the arrow direction on the saw cover.

(4) Using the fi ngers, tighten the hex. bolt retaining the saw blade as much as possible. Then depress the lock lever, lock the spindle, and thoroughly tighten the hex. bolt.

CAUTION

After having attached the saw blade, recon fi rm that the lock lever is fi rmly secured in the prescribed position.

Hex. bolt

Washer (A)

Spindle

2. Inspecting the mounting screws

Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

3. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool.

Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Performance checkup and maintenance of lower guard

Keep the lower guard in good shape for smooth performance at all times. Be sure to make prompt repair in case of any malfunction.

For safe and proper working, always keep the machine and ventilation slots clean. The lower guard must always be able to more freely and retract automatically.

Therefore, always keep the area around the lower guard clean. Remove dust and chips by blowing out with compressed air or with a brush.

5. Adjusting the base and saw blade to maintain perpendicularity

The angle between the base and the saw blade has been adjusted to 90°, however should this perpendicularity be lost for some reason, adjust in the following manner:

(1) Turn the base face up ( Fig. 30 ) and loosen the clamp lever.

(2) Apply a square to the base and the saw blade and turning the slotted set screw with a slotted-head screwdriver, shift the position of the base to produce the desired right angle.

Square

Saw blade

Slotted set screw

Washer (B)

Fig. 29

Saw blade

MAINTENANCE AND INSPECTION

CAUTION

Pull out battery before doing any inspection or maintenance.

1. Inspecting the saw blade

Since use of a dull saw blade will degrade e ffi cause possible motor malfunction, sharpen or replace the saw blade as soon as abrasion is noted.

CAUTION

If a dull saw blade is used, reactive force is increased during cutting operation. Avoid the use of the dull saw blade without repair.

Base

Clamp lever

Fig. 30

6. Check for dust

Dust may be removed with a clean rag or a cloth dampened with soapy water.

Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

7. Storage

Storing in a place below 40°C and out of the reach of children.

NOTE

Storing lithium-ion batteries

Make sure the lithium-ion batteries have been fully charged before storing them.

Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, signi fi cantly reducing battery usage time or rendering the batteries incapable of holding a charge.

However, fi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to fi ve times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

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8. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use.

To assure that only genuine replacement parts must be used, all service and repairs must be performed by a

HiKOKI AUTHORIZED SERVICE CENTER, ONLY.

9. Service parts list

CAUTION

Repair, fi cation and inspection of HiKOKI Power

Tools must be carried out by a HiKOKI Authorized

Service Center.

This Parts List will be helpful if presented with the tool to the HiKOKI Authorized Service Center when requesting repair or other maintenance.

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

MODIFICATION

HiKOKI Power Tools are constantly being improved and modi fi ed to incorporate the latest technological advancements.

Accordingly, some parts may be changed without prior notice.

Important notice on the batteries for the HiKOKI cordless power tools

Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modi fi ed (such as disassembly and replacement of cells or other internal parts).

NOTE

Due to HiKOKI’s continuing program of research and development, the speci fi cations herein are subject to change without prior notice.

English

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19

Shinagawa Intercity Tower A, 15-1, Konan 2-chome,

Minato-ku, Tokyo, Japan

806

Code No. C99212914 G

Printed in China