AB Quality ArmorPoint 1738-IV8M12 Installation Instructions Manual
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Installation Instructions
ArmorPoint 24V dc Input Modules, Series A
1
Connector M12-A
Connector M12-C
Cat. Nos. 1738-IB2M12, -IB4M8, -IB4M12, -IB8M8, -IB8M12,
-IB8M23, -IV4M12, -IV8M8, -IV8M12, -IV8M23
The ArmorPoint™ I/O family consists of modular I/O modules. The sealed IP67 housing of these modules requires no enclosure. (Note that environmental requirements other than IP67 may require an additional appropriate housing.) I/O connectors are sealed M8 (pico),
M12 (micro) or M23 styles. The mounting base ships with the module.
1738-IB8M8
Connector M8-A
Connector M8-B
Connector M8-C
Connector M8-D
2
4
6
0
1738-IB8M8/A
24V dc In
1
3
MOD
NET
5
7
3
4
5
0
1
2
6
7
LED
Indicators
43683
Connector M8-E
Connector M8-F
Connector M8-G
Connector M8-H
1738-IB8M23 1738-IB8M12
1738-IB8M12/A
24V dc In
0
1
4
5
2
3
MOD
NET
6
7
3
4
5
0
1
2
6
7
Connector M12-B
LED Indicators
Connector M12-D
43680
1738-IB8M23/A
24V dc In
M23
Connector
MOD
NET
0
1
2
5
6
3
4
7
LED
Indicators
43682
Publication 1738-IN002B-EN-E - November 2004
2 ArmorPoint 24V dc Input Modules, Series A
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication
SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
SHOCK HAZARD
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
• identify a hazard
• avoid a hazard
• recognize the consequence
Labels may be located on or inside the equipment to alert people that dangerous voltage may be present.
SHOCK HAZARD
Labels may be located on or inside the equipment to alert people that surfaces may be dangerous temperatures.
.
Publication 1738-IN002B-EN-E - November 2004
ArmorPoint 24V dc Input Modules, Series A 3
ATTENTION
Environment and Enclosure
This equipment is intended for use in overvoltage
Category II applications (as defined in IEC publication
60664-1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11.
Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as "enclosed" equipment. It should not require additional system enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication.
Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings, beyond what this product provides, that are required to comply with certain product safety certifications.
NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication
1770-4.1 ("Industrial Automation Wiring and Grounding
Guidelines"), for additional installation requirements pertaining to this equipment.
ATTENTION
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
•
Touch a grounded object to discharge potential static.
•
Wear an approved grounding wriststrap.
•
Do not touch connectors or pins on component boards.
•
Do not touch circuit components inside the equipment.
•
If available, use a static-safe workstation.
•
When not in use, store the equipment in appropriate static-safe packaging.
Publication 1738-IN002B-EN-E - November 2004
4 ArmorPoint 24V dc Input Modules, Series A
Mount the I/O Base
To mount the base on a wall or panel, use the screw holes provided in the base.
IMPORTANT
The module must be mounted on a grounded metal mounting plate or other conductive surface.
A drilling dimensions mounting illustration for the base with an adapter is shown below.
Drilling Dimensions
Adapter
1.9 in.
47.2 mm
2.0 in.
50 mm
0.87 in.
22 mm
2.0 in.
50 mm
0.87 in.
22 mm
2.0 in.
50 mm
4.02 in.
102 mm
1.81 in.
46 mm
Install the mounting base as follows:
43769
1.
Lay out the required points as shown in the drilling dimension drawing.
2.
Drill the necessary holes for #8 (M4) machine or self-tapping screws.
3.
Mount the base using #8 (M4) screws.
4.
Ground the system using the ground lug connection. (The ground lug connection is also a mounting hole.)
Mounting base
Ground lug connection
43675
Latching mechanism
Publication 1738-IN002B-EN-E - November 2004
Install the Digital
Input Module
ArmorPoint 24V dc Input Modules, Series A 5
To install the digital input module:
1.
Using a bladed screwdriver, rotate the keyswitch on the mounting base clockwise until the number 1 aligns with the notch in the base.
2.
Position the module vertically above the mounting base. The module will bridge two bases.
Module will bridge two bases.
1738-IB8M12/A
24V dc In
0
1
4
5
2
3
MOD
NET
6
7
3
4
5
0
1
2
6
7
43772
3.
Push the module down until it engages the latching mechanism.
You will hear a clicking sound when the module is properly engaged.
The locking mechanism will lock the module to the base.
Remove the Module From the Mounting Base
To remove the module from the mounting base:
1.
Put a flat blade screwdriver into the slot of the orange latching mechanism.
2.
Push the screwdriver toward the module to disengage the latch.
The module will lift up off the base.
3.
Pull the module off of the base.
Publication 1738-IN002B-EN-E - November 2004
6 ArmorPoint 24V dc Input Modules, Series A
Wire the Modules
Following are wiring instructions for the modules.
1738-IB2M12, 1738-IB4M12, and 1738-IV4M12
43664
(view into connector)
Pin 1 - 24V dc
Pin 2 - No Connect
Pin 3 - Common
Pin 4 - Input 0 (M12-A)
Input 1 (M12-B)
Input 2 (M12-C) (1738-IB4M12 and 1738-IV4M12 modules only)
Input 3 (M12-D) (1738-IB4M12 and 1738-IV4M12 modules only)
Pin 5 - No Connect
1738-IB4M8, 1738-IB8M8, and 1738-IV8M8
43583
(view into connector)
Pin 1 - 24V dc
Pin 3 - Common
Pin 4 - Input 0 (M8-A)
Input 1 (M8-B)
Input 2 (M8-C)
Input 3 (M8-D)
Input 4 (M8-E) (1738-IB8M8 and 1738-IV8M8 modules only)
Input 5 (M8-F) (1738-IB8M8 and 1738-IV8M8 modules only)
Input 6 (M8-G) (1738-IB8M8 and 1738-IV8M8 modules only)
Input 7 (M8-H) (1738-IB8M8 and 1738-IV8M8 modules only)
1738-IB8M12 and 1738-IV8M12
(view into connector)
Pin 1 - 24V dc
Pin 2 - Input 1 (M12-A)
Input 3 (M12-B)
Input 5 (M12-C)
Input 7 (M12-D)
Pin 3 - Common
43664
Pin 4 - Input 0 (M12-A)
Input 2 (M12-B)
Input 4 (M12-C)
Input 6 (M12-D)
Pin 5 - No Connect
Publication 1738-IN002B-EN-E - November 2004
ArmorPoint 24V dc Input Modules, Series A 7
1738-IB8M23 and 1738-IV8M23
(view into connector)
1
9
8 Pin 1 - Input 0
2
7
Pin 2 - Input 1
Pin 3 - Input 2
6
3 Pin 4 - Input 3
Pin 5 - Input 4
4 5
43681
Pin 6 - Input 5
Pin 7 - Input 6
Pin 8 - Input 7
Pin 9 - Return (Com)
Pin 10 - Return (Com)
Pin 11 - 24V dc
Pin 12 - Chassis
ATTENTION
Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP67 requirements.
Communicate With
Your Module
I/O messages are sent to (consumed) and received from (produced) the modules. These messages are mapped into the processor’s memory. These modules produce 1 byte of input data (scanner Rx - status). They do not consume I/O data (scanner Tx).
Default Data Map for the Modules
1738-IB2M12 Module
Message size: 1 Byte
Produces (Rx)
Where: 0 = off, 1 = on
7 6 5 4 3 2
Not Used
1 0
Ch1 Ch0 Channel status
1738-IB4M8, -IB4M12, and -IV4M12 Modules
Message size: 1 Byte
Produces (Rx)
Where: 0 = off, 1 = on
7 6 5 4
Not Used
3 2 1 0
Ch3 Ch2 Ch1 Ch0 Channel status
Publication 1738-IN002B-EN-E - November 2004
8 ArmorPoint 24V dc Input Modules, Series A
1738-IB8M8, -IB8M12, -IB8M23, -IV8M8, -IV8M12, and -IV8M23 Modules
Message size: 1 Byte
7 6 5 4 3 2 1 0
Produces (Rx) Ch7 Ch6 Ch5 Ch4 Ch3 Ch2 Ch1 Ch0 Channel status
Where: 0 = off, 1 = on
Troubleshoot With the Indicators
1738-IB8M12
0
1
4
5
1738-IB8M12/A
24V dc In
2
3
MOD
NET
6
7
3
4
5
0
1
2
6
7
Module Status Indicators
Network Status Indicators
I/O Status Indicators
43680
Indication
Module Status
Off
Green
Flashing Green
Flashing Red
Red
Flashing Red/Green
Probable Cause
No power applied to device
Device operating normally
Device needs commissioning due to missing, incomplete, or incorrect configuration
Recoverable fault
Unrecoverable fault - may require device replacement
Device is in self-test
Publication 1738-IN002B-EN-E - November 2004
ArmorPoint 24V dc Input Modules, Series A 9
Indication
Network Status
Off
Flashing Green
Green
Flashing Red
Red
Flashing Red/Green
Probable Cause
Device is not on line:
- Device has not completed dup_MAC_ID test.
- Device not powered - check module status indicator.
Device is on line but has no connections in the established state.
Device is on line and has connections in the established state.
One or more I/O connections in timed-out state.
Critical link failure - failed communication device. Device detected error that prevents it from communicating on the network.
Communication faulted device - the device has detected a network access error and is in communication faulted state.
Device has received and accepted an Identity Communication
Faulted Request - long protocol message.
Probable Cause Indication
I/O Status
Off
Yellow
Input is in the off state
Input on
Specifications
ArmorPoint Digital Input Modules
Inputs per Module
Voltage, Off-State Input, Maximum
Voltage, On-State Input,
Maximum
Minimum
Nominal
Current, Off-State Input, Maximum
Current, On-State Input,
Maximum
Minimum
Nominal
Input Impedance,
Maximum
Nominal
Input Delay Time OFF to ON
Following are specifications for the 1738 ArmorPoint digital input modules.
1738-IB2 - 2 (1 group of 2) nonisolated, sinking
1738-IB4 - 4 (1 group of 4) nonisolated, sinking
1738-IV4 - 4 (1 group of 4) nonisolated, sourcing
1738-IB8 - 8 (1 group of 8) nonisolated, sinking
1738-IV8 - 8 (1 group of 8) nonisolated, sourcing
5V dc
28.8V dc
10V dc
24V dc
1.5 mA
5 mA
2 mA
4 mA @ 24V dc
4.7 k
Ω
3.6 k
Ω
0.5 ms hardware + (0-63 ms selectable
1
)
Publication 1738-IN002B-EN-E - November 2004
10 ArmorPoint 24V dc Input Modules, Series A
ArmorPoint Digital Input Modules
Input Delay Time, ON to OFF
Input Point Density
Field Power Bus Supply
Voltage Range,
Nominal
Keyswitch Position
General Specifications
LED Indicators
0.5 ms hardware + (0-63 ms selectable
2, 4, or 8
10-28.8V dc
24V dc
1
1
)
PointBus Current, Maximum
Power Dissipation, Maximum
Thermal Dissipation, Maximum
Isolation Voltage
(continuous-voltage withstand rating)
Dimensions (includes I/O module and mounting base)
Inches
(Millimeters)
Operating Temperature
Storage Temperature
Relative Humidity
Shock
Vibration
ESD Immunity
Radiated RF Immunity
EFT/B Immunity
Surge Transient Immunity
Conducted RF Immunity
2, 4, or 8 yellow input status, logic side
1 green/red network status, logic side
1 green/red module status, logic side
75 mA @ 5V dc
1738-IB2 - 0.7W @ 28.8V dc
1738-IB4 and -IV4 - 1.0W @ 28.8V dc
1738-IB8 and -IV8 - 1.6W @ 28.8V dc
1738-IB2 - 2.4 BTU/hr. @ 28.8V dc
1738-IB4 and -IV4 - 3.4 BTU/hr. @ 28.8V dc
1738-IB8 and -IV8 - 5.5 BTU/hr. @ 28.8V dc
50V rms
Tested at 1250V ac rms for 60s
4.72H x 2.83W x 1.65D
(120H x 72W x 42D)
IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20 to 60°C (-4 to 140°F)
IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),
IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat),
-40 to 85°C (-40 to 185°F)
IEC 60068-2-30 (Test Db, Un-packaged Non-operating Damp Heat):
5-95% non-condensing
IEC60068-2-27 (Test Ea, Unpackaged Shock):
Operating 30g
Non-operating 50g
IEC60068-2-6 (Test Fc, Operating):
5g @ 10-500Hz
IEC 61000-4-2:
6kV contact discharges
8kV air discharges
IEC 61000-4-3:
10V/m with 1kHz sine-wave 80%AM from 30MHz to 2000MHz
10V/m with 200Hz 50% Pulse 100%AM at 900Mhz
10V/m with 200Hz 50% Pulse 100%AM at 1890Mhz
IEC 61000-4-4:
±3kV at 5kHz on signal ports
IEC 61000-4-5:
±1kV line-line(DM) and ±2kV line-earth(CM) on signal ports
IEC 61000-4-6:
10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz
Publication 1738-IN002B-EN-E - November 2004
ArmorPoint 24V dc Input Modules, Series A 11
General Specifications (continued)
Emissions
Enclosure Type Rating
Mounting Base Screw Torque
CSPR 11:
Group 1, Class A
Meets IP65/66/67 (when marked)
#8 screw, 7.5 in. lbs. in Aluminum, 16 in. lbs. in Steel
Weight Imperial (Metric)
Wiring Category
2
Certifications:
3
(when product is marked)
0.64 lb. (0.29 kg)
1 - on signal ports c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada
CE European Union 89/336/EEC EMC Directive, compliant with:
EN 61000-6-4; Industrial Emissions
EN 50082-2; Industrial Immunity
EN 61326; Meas./Control/Lab., Industrial Requirements
EN 61000-6-2; Industrial Immunity
C-Tick Australian Radiocommunications Act, compliant with:
AS/NZS CISPR 11; Industrial Emissions
1. Input OFF to ON or ON to OFF delay is time from a valid input signal to recognition by the module.
2. Use this Conductor Category information for planning conductor routing. Refer to Publication 1770-4.1, "Industrial Automation Wiring and Grounding Guidelines".
3. See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Publication 1738-IN002B-EN-E - November 2004
Rockwell Automation Support
Rockwell Automation provides technical information on the web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer
TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running:
United States
Outside United States
1.440.646.3223
Monday – Friday, 8am – 5pm EST
Please contact your local Rockwell Automation representative for any technical support issues.
New Product Satisfaction Return
Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned:
United States
Outside United States
Contact your distributor. You must provide a Customer Support case number (see phone number above to obtain one) to your distributor in order to complete the return process.
Please contact your local Rockwell Automation representative for return procedure.
ArmorPoint is a trademark of Rockwell Automation.
Publication 1738-IN002B-EN-E - November 2004 12
Supersedes Publication 1738-IN002A-EN-E - June 2004
PN 957928-61
Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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