Ecco Axios User Manual
Ecco Axios is a modular LED lightbar system designed for quick configuration, easy upgrading, and simple operation. It features a smart aluminum chassis with an integrated DropLock power rail and module system, allowing for fast and easy installation, reconfiguration, or upgrading of LED modules. Choose from various modules, including beacons, directional warnings, worklamps, alley lights, stop-tail indicators, center illumination, and an external Safety Director, to create a customized lighting solution for your specific application.
Διαφήμιση
Διαφήμιση
ENGLISH 1
2
CONFIGURE. BUILD. DEPLOY.
Axios™ is the world’s first modular LED lightbar system. Designed and engineered by ECCO for quick configuration, easy upgrading, and simple operation. Each Axios lightbar is supplied with a plug and play in-cab controller providing fingertip control of up to nine available functions including flash pattern selection, hi/lo intensity, and cruise mode. The aluminum smart chassis features an integrated DropLock™ power rail and module system that makes installing, reconfiguring, or upgrading LED modules quick and simple. Choose from 360° beacons, directional warning, worklamps, alley lights, stoptail-indicators, center illumination and an external Safety Director to create a custom lighting solution for your specific application. When configured properly, the Axios lightbar meets SAE Class 1, California Title 13, and ECE R65 as well as ECE
R6, R7, and R10.
Axios is available in five lengths, features 12-24V operation, and uses CAN bus technology for fast, easy installation. Tilt adjustable mounting feet allow for varying roofline contours and a range of accessory mounting kits are available for specific vehicle installations.
INSTALLATION & OPERATION INSTRUCTIONS
Components & Specification ......................................................................................................................... 4
Unpacking & Pre-Installation .....................................................................................................................
4
Specifications .............................................................................................................................................. 4
Certifications .............................................................................................................................................. 4
Mounting ........................................................................................................................................................ 6
Permanent Mounting ................................................................................................................................
6
Gutter Mounting ........................................................................................................................................
8
Roof Mounting Kits .................................................................................................................................... 8
Wiring Instructions ........................................................................................................................................ 10
Programming & Operating .......................................................................................................................... 12
Primary Warning & General Function ...................................................................................................... 12
Safety Director Functions .......................................................................................................................... 13
Scene Illumination Functions .................................................................................................................... 13
Keypad Controller Mounting ................................................................................................................... 14
Flash Pattern Chart .................................................................................................................................... 15
Assembly & Configuration ............................................................................................................................ 16
Smart Chassis ............................................................................................................................................. 16
Removing & Installing the Lens ................................................................................................................ 18
Installing DropLock™ LED Modules ......................................................................................................... 20
Directional Modules (EZ1401X) .......................................................................................................... 20
Beacon Modules (EZ1402X) ................................................................................................................ 22
Worklamp Modules (EZ1403WL) ........................................................................................................ 24
Alley Light Modules (EZ1403AL) ........................................................................................................ 26
Stop-Tail-Indicator Modules (EZ1404) ................................................................................................ 28
Safety Director™ (EZ1414) .................................................................................................................. 30
Center Illumination (EZ1411).............................................................................................................. 32
Troubleshooting ............................................................................................................................................ 34
Warranty & Limitation of Liability ............................................................................................................... 35
Replacement Parts & Accessories ................................................................................................................. 36
Register Your Axios™ Modular LED Lightbar .............................................................................................. 36
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INSTALLATION &
OPERATION
INSTRUCTIONS
4
COMPONENTS & SPECIFICATION
Unpacking & Pre-Installation Specifications
All Axios lightbars include an aluminum chassis with solid-state electronics, a three or five-piece polycarbonate lens assembly
(depending on chassis length), a keypad controller and an electrical junction box. The specific type and configuration of the lighting modules of the lightbar is dependent on the options selected at the time of purchase.
Carefully remove the lightbar and place it on a flat surface.
Examine the unit for transit damage and locate all parts. If damage is found or parts are missing, contact your Axios distributor or ECCO. Do not use damaged or broken parts.
Ensure the lightbar voltage is compatible with the planned installation.
Length .................................39”/1m, 48”/1.2m, 54”/1.37m,
.............................................60”/1.5m, 72”/1.8m
Height .................................3”/76mm (5”/127mm w/ mounting feet)
Width ..................................10.5”/267mm
Voltage................................12-24 VDC
Operating Temperature .....-30ºC to +50ºC (-22ºF to +122ºF)
Current Draw
............................LED Directional = 0.5A Avg. @ 12 VDC
..........................................................LED Beacon = 0.5A Avg. @ 12 VDC
..........................................................LED STI = 0.3A Avg. @ 12 VDC
..........................................................LED Alley Light (pair) = 0.9A Avg. @ 12 VDC
..........................................................LED Worklamp (pair) = 0.9A Avg. @ 12 VDC
..........................................................LED Safety Director = 2.5A Avg. @ 12 VDC
..........................................................Center Illumination = 0.7 Avg. @12 VDC
..........................................................Max Standby = 0.45A @ 24 VDC / 0.35A @ 12 VDC
Flash Patterns .....................29 (see chart on page 15)
Examples Certifications
• SAE J845 Class I: Beacons & Directionals
• J595 Class 1: Safety Director
• ECE Regulation 65: Beacons & Directionals
• California Title 13: Directionals
• ECE Regulation R6 & R7: Stop-Tail-Indicators
• ECE Regulation 10
48” lightbar & components 72” lightbar & components
Note: Compliance with SAE Class I, California Title 13 and ECE
Regulation 65 is dependent on both the specific configuration of warning modules within the lightbar (see pages 21 & 23) and the selected flash pattern (see page 15).
IMPORTANT WARNINGS
Read all instructions before installing and using. Installer: This manual must be delivered to the end user.
This manual assumes installation by a suitably qualified Automotive Technician.
Failure to install or use this product according to manufacturer’s recommendations may result in property damage, serious bodily/personal injury, and/or death to you and those you are seeking to protect!
Do not install and/or operate this safety product unless you have read and understand the safety information contained in this manual.
1 Proper installation combined with operator training in the use, care and maintenance of emergency warning devices are essential to ensure the safety of emergency personnel and the public.
2 Emergency warning devices often require high electrical voltages and/or currents. Exercise caution when working with live electrical connections.
3 This product must be properly grounded. Inadequate grounding and/or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or severe vehicle damage, including fire.
4 Proper placement and installation is vital to the performance of this warning device. Install this product so that output performance of the system is maximized and the controls are placed within convenient reach of the operator so that s/he can operate the system without losing eye contact with the roadway.
5 It is the responsibility of the vehicle operator to ensure daily that all features of this product work correctly. In use, the vehicle operator should ensure the projection of the warning signal is not blocked by vehicle components
(i.e., open trunks or compartment doors), people, vehicles or other obstructions.
6 The use of this or any other warning device does not ensure all drivers can or will observe or react to an emergency warning signal.
Never take the right-of-way for granted. It is your responsibility to be sure you can proceed safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking around traffic lanes.
7 This equipment is intended for use by authorized personnel only. The user is responsible for understanding and obeying all laws regarding emergency warning devices. Therefore, the user should check all applicable city, state, and federal laws and regulations. The manufacturer assumes no liability for any loss resulting from the use of this warning device.
8 This product may contain high intensity LEDs staring directly into these lights could result in temporary and/or permanent vision impairment.
COMPONENTS &
SPECIFICATION
ENGLISH 5
6
MOUNTING
Before proceeding with installation, plan all wiring and cable routing. Select the mounting location for the lightbar on a flat, smooth surface and center the unit across the width of the vehicle. The mounting location for the lightbar should be chosen such that the lightbar is level and visibility to approaching traffic is optimized. Mounting should be such that there is no less than ½”/12.7mm clearance between the roof and the lightbar at any point. Both the height and angle of the mounting feet can be adjusted slightly if necessary using the bolts indicated opposite.
Permanent Mounting
1
Determine the location of the lightbar, and the best route for the wiring.
2 Determine the position of the mounting feet and drill the
5/16”/7.8mm - 11/32”/8.7mm diameter mounting holes accordingly, if needed. The spacing of the mounting feet from left to right is adjustable. It is suggested that the positioning of the feet be symmetrical and near the curved edges of the roof where the roof is strongest.
Ideally, the outermost holes on the feet should be used for installation. The inner holes on the feet match the hole locations for ECCO 10 and 15 Series lightbars and can be used when one of these lightbars has been
3 previously installed.
Mount the lightbar, with the bolts going through the holes drilled in step 2 (refer to diagram), routing the wire as planned in step 1. See the Wiring section (on page 10) of this manual for further wiring instructions.
Install appropriate washers and nuts and secure the unit.
The use of sealing compound is recommended.
Note: The cable exits the lightbar from the center of the chassis, and can be pressed into the channels on the underside of the chassis to route it toward the left or right of the vehicle.
CAUTION
When drilling into any vehicle surface, make sure that the area is free from any electrical wires, fuel lines, vehicle upholstery, vehicle support members, etc. that could be damaged.
7.86”/200mm
5.31”/134mm
LIGHTBAR
HEIGHT/ANGLE ADJUSTMENT
5/16” COACH BOLT
VEHICLE ROOF
LOAD WASHER
5/16” NYLOCK NUT
KEYPAD
CONTROLLER
MOUNTING
Refer to page 14
MOUNTING
Permanent Mounting
ENGLISH 7
8
Gutter Mounting
1
2
3
Insert the cage nut as shown opposite. It will fit snugly underneath the mounting foot. Do not install it on the outside face.
Adjust the spacing of the mounting feet before securely tightening the nuts.
Hand thread the M6 screw through the star washer and mounting strap into the cage nut. Be careful not to cross thread the bolt, and leave loose until later steps.
4 Open the doors of the vehicle and position lightbar. Use the strap as a template to drill Ø1/8”/3.17mm holes in the roof gutter. It may be necessary to pull back the door sealing gasket or trim. Apply silicone or sealant around the hole, behind the strap. Secure the straps with the provided #10 stainless steel sheet metal screws with washers as shown. Screws should be tightened to around 5-10 in-lb.
5
Tighten the M6 screw evenly so that the bar is even and centered. Reinstall any removed trim and/or weatherstripping and close doors to check secure fit of the
Roof Mounting Kits
Vehicle Part #
Ford, Truck, 1/2T, 2004-09 ........................................ A1010RMK
Ford, Truck, 3/4T-1T, 1999-2009 ............................... A1012RMK
Ford, Crown Vic, 1998-2013 ..................................... A1013RMK
Ford, Truck, 1/2T, Crew Cab, 1997 ........................... A1014RMK
Ford, Truck, 1/2T, 2010-2015 .................................... A1025RMK
Ford, Super Duty Truck, 2010-2015 ......................... A1026RMK
Vehicle Part #
GM, Truck, 1/2T-1T, 1999-2009 ................................. A1011RMK
GM, Truck, 1/2T-1T, 2010-2014 ................................. A1027RMK
GM, Truck, 1/2T-1T, 2015 .......................................... A1025RMK
Dodge, Charger, 2007-2010 ..................................... A1029RMK
Dodge, Charger, 2011-2015 ..................................... A1031RMK
Dodge, Truck, 1/2T-1T, 2002-2013 ............................ A1011RMK
Headache Rack Mounting Brackets ........................ A1401RMK
Please call ECCO Customer Service or your local Axios Distributor for more options.
IMPORTANT
Mounting straps are specific to the vehicle model. Please make sure the straps are suitable for the vehicle before installation.
LIGHTBAR
MOUNTING STRAP
M6 SCREW
M6 STAR WASHER
VEHICLE ROOF
M6 CAGE NUT
MOUNTING FOOT
Ø1/8” /3.17mm HOLES
#10 STAR WASHERS
SHEET METAL SCREWS
KEYPAD
CONTROLLER
MOUNTING
Refer to page 14
MOUNTING
Gutter Mounting
ENGLISH 9
10
WIRING INSTRUCTIONS
Before attempting to connect the lightbar wiring harness, refer to the wiring diagram illustrated opposite which describes the function for each wire. After the lightbar has been mounted, route the power cable to the junction box (the junction box must be mounted in an interior location).
Route the power red wire from the junction box to a fused, ignitionswitched power point. Connect the black power wire to a solid ground connection on the vehicle (ideally, directly to the battery negative terminal).
Use a fuse according to the wiring diagram.
To Use the Keypad Controller
Route the control cable from the junction box to the chosen controller location and connect to the controller.
To Use Switches
Route and connect the wires of the optional wire control harness from the junction box to the battery positive via switches (not supplied). See the wiring diagram wire color/function legend. Some wires may be unused dependent on specific lightbar configuration.
Wiring the Stop-Tail-Indicator Function
Connect the Tail/Stop/Right/Left wires from the STI/Aux/Sync wire harness from the junction box to the corresponding wires of the vehicle electrical system.
Wiring the Auxiliary Switch Output
Connect the Brown (Aux Out) wire from the STI/Aux/Sync wire harness from the junction box to the positive coil of a 12 VDC relay. Connect the negative side of the coil to ground.
Run a properly-fused load wire to one contact of the relay (COMMON). Run a second load wire from the other relay contact (Normally Open) to the Auxiliary device to be powered. Run a ground wire from the other side of the Auxiliary device to ground.
Use cable ties and grommets to secure and protect all cables and wires.
IMPORTANT
WARNINGS
This unit is a safety device and it must be connected to its own separate, fused power point to assure its continued operation should any other electrical accessory fail. Do not wire in parallel with any other accessory.
1 Larger wires and tight connections will provide longer service life for components. For high current wires it is highly recommended that terminal blocks or soldered connections be used with shrink tubing to protect the connections. Do not use insulation displacement connectors
(e.g., 3M Scotchlock type connectors).
2 Route wiring using grommets and sealant when passing through compartment walls. Minimize the number of splices to reduce voltage drop. High ambient temperatures
(e.g., under-hood) will significantly reduce the current carrying capacity of wires, fuses, and circuit breakers. All wiring should conform to the minimum wire size and other recommendations of the manufacturer and be protected from moving parts and hot surfaces. Looms, grommets, cable ties, and similar installation hardware should be used to anchor and protect all wiring.
3 Fuses or circuit breakers should be located as close to the power takeoff points as possible and properly sized to protect the wiring and devices.
4 Particular attention should be paid to the location and method of making electrical connections and splices to protect these points from corrosion and loss of conductivity.
5 Ground termination should only be made to substantial chassis components, preferably directly to the vehicle battery.
6 Circuit breakers are very sensitive to high temperatures and will “false trip” when mounted in hot environments or operated close to their capacity.
Disconnect the battery before wiring up the lightbar, to prevent accidental shorting, arcing and/or electrical shock.
Junction Box
AXIOS LIGHTBAR
Ignition
Switch
20A
RED
Black
Red
Blue
Yellow
BLK
Axios Keypad
Batt +
2A
Optional Wire Control Harness*
Cruise (Orange)
Front Worklamps (Brown)
Pattern 1 (Black)
Pattern 2 (Yellow)
Alley Left (Red)
Alley Right (Green)
Rear Worklamps (Blue)
Pattern Sel (Violet)
Mom
STI/Aux/Sync Harness
(Brown) Aux Out (connect to a relay coil)
(Yellow) Right
(Green) Tail
(Black) Left
(Blue) Stop
(White) Sync
NOTE
*If using the keypad controller to operate the lightbar, disconnect the optional wire control harness
from the junction box.
WIRING
INSTRUCTIONS
ENGLISH 11
12
USING THE KEYPAD CONTROLLER TO PROGRAM & OPERATE AXIOS
™
Keypad Controller
EZ1405
The controller provides convenient control of the Lightbar’s flash patterns and auxiliary functions and features soft touch buttons and LED function indicator lights. See page 14 for mounting instructions.
Primary Warning & General Function
Power Button
Press to cycle through three programmable flash pattern presets. Hold button down to shut down all functions. Press again to resume as before.
Off Preset 1 Preset 2 Preset 3
Cruise Button
Press to illuminate all beacon/directional modules (steady burn).
Day/Night Mode Button
For use if parking lights are not connected to junction box. When active, provides backlight to keypad and lowers intensity of the beacon/ directional modules in the lightbar.
Auxiliary Output Button
For use with the auxiliary output from the junction box to a relay
(customer supplied), to control any auxiliary device via the junction box controlled relay.
Corner LED
Flash Pattern Select Button
Press to cycle through beacon/directional flash patterns. The keypad will remember the pattern used and store it to the active preset. Double tap the button to begin cycling. The 4 corner leds will mimic the bar, to give pattern feedback.
Safety Director ™ Functions
Safety Director LEDs
Safety Director On/Off Button
(if equipped)
Will resume pattern selected.
Safety Director Pattern
Select Button
Press to cycle through Safety Director patterns.
The 6 LED windows will mimic the pattern for realtime feedback.
Scene Illumination Functions
Forward
Worklamp
Button
Will turn on forward facing worklamps when properly configured.
Rear
Worklamp
Button
Will turn on rear facing worklamps when properly configured.
Alley
Left
Button
Will turn on left alley lights when properly configured.
Alley
Right
Button
Will turn on right alley lights when properly configured.
PROGRAMMING
& OPERATING
Keypad Controller
ENGLISH 13
14
Keypad Controller Mounting
The Keypad is supplied with three mounting options: a bracket, VHB tape and hook and loop patch. The rear of the Keypad is designed to allow for the cable exit to be routed five different ways to maximize installation locations.
Mount the controller in a location within convenient reach of the operator so that s/he can operate the system without losing eye contact with the roadway.
Flash/Rotate Pattern Mode
Pressing both alley light buttons simultaneously for two seconds will switch the beacon mode between
“flash” and “rotate” modes.
ECE Regulation 65 Only Mode
To enable only ECE Regulation 65 flash patterns, press and hold the front and rear worklamp buttons simultaneously for 5 seconds. The keypad flash pattern indicators will flash twice. Repeat the procedure to re-enable all flash patterns.
BRACKET
HOOK AND LOOP
PATCH
VHB TAPE
FLASH PATTERN CHART
# Description FPM SAE T13 R65
1 Steady Burn -
8
9
10
11
6
7
2
3
4
5
CA Title 13 Double
CA Title 13 Slow Quad
CA Title 13 Slow Double
CA Title 13 Quint
Pulse8
R65 Single
R65 Double
R65 Triple
R65 Quad
R65 Burst
75
120
120
120
120
120
75
65
65
75
28
29
24
25
26
27
22 Quint Cross Alternate
23 Quad Alternate Side-to-Side Front
Quad Alternate Side-to-Side Rear
Double Alternate Side-to-Side Front
Double Alternate Side-to-Side Rear
Quint Alternate Side-to-Side Front
Quint Alternate Side-to-Side Rear
Cycle All (2,3,5,6,13,15,16)
75
75
75
75
75
75
75
-
ROTATE MODE (BEACONS ONLY)
# Description FPM SAE
1 R65 Rotate 120
T13 R65
12 R65 Single Side-to-Side 120 FLASH MODE (SAFETY DIRECTORS ONLY)
# Description SAE
13 R65 Double Side-to-Side 120
14 R65 Triple Side-to-Side 120
1 Left
15 R65 Quad Side-to-side 120
2 Left Solid
3 Right
16 R65 Burst Side-to-Side 120
4 Right Solid
17 Quad Alternate Side-to-Side 75
5 Center Out
18 Quad Cross Alternate 75
6 Center Out Solid
19 Double Alternate Side-to-Side 75
7 Wig Wag
20 Double Cross Alternate 75
8 Alternating
21 Quint Alternate Side-to-Side 75 9 Alternating Quad Flash
NOTES: • EZ1402A amber beacon modules do not meet California Title 13 • EZ1402B blue beacon modules do not meet ECE Regulation 65 • ECE Regulation 65 and California Title 13 do not apply to clear (white) modules. • SAE, ECE Regulation 65, and California Title 13 do not apply to green modules. • All R65 flash patterns meet ECE Regulation 65 Class II, Beacon modules meet ECE Regulation 65 Class I only. • All SAE flash patterns meet Class I in day mode and Class II in night mode. • Flash patterns #12 - #22 meet SAE Class 1S 180º • Flash patterns #23 - #29 meet SAE Class 1S 90º
PROGRAMMING
& OPERATING
Keypad Controller
Mounting
& Flash Patterns
ENGLISH 15
16
ASSEMBLY & CONFIGURATION
4
FRONT
Axios is designed to enable quick and easy customization without the need for tools using any of the available Droplock™
LED modules while the Safety Director module requires only basic hand tools for installation. Each lightbar is sold preassembled with a minimum of two lighting modules installed.
If reconfiguration of the existing modules in the lightbar, or the installation of additional modules is required this can be achieved in just a few minutes by following the instructions for each module outlined in this section. Additional modules can be obtained from Axios Distributors.
8
7 a
5 b a
Before attempting to reconfigure or upgrade the lightbar, ensure power is disconnected and familiarize yourself with the features and components of the chassis.
1 Identify the central control board. The control board distributes power and control signals to the Droplock™ power rails and Safety Director. The logo illuminates when power is applied to the lightbar.
2 Identify the Safety Director data port on the central control board, this is used to supply power and control signals to the Safety Director.
3
Identify the Safety Director grommet blank. This notch in the lip of the chassis is used to route the Safety
Director cable into the lightbar. When a Safety Director is installed, the blank grommet is discarded and replaced with a cable grommet supplied with the Safety Director.
4 Identify the front and rear of the lightbar. To operate properly, some LED modules must be positioned in a specific orientation. The rear of the lightbar is easily identified as the Safety Director data port on the central control board faces the rear of the lightbar.
5 Identify the three DropLock lighting modules.
TM power rails. The power rails supply power and control signals to the Droplock™
SAFETY
DIRECTOR
1
6 b a
5 a 7
3 SAFETY
DIRECTOR
2 a b
The front and rear power rails are used for beacon and directional warning modules as well as the stop-tailindicator and center illumination modules.
The center power rail is used for front/rear worklamps, and alley lights.
6 Identify the module positioning guides. These markers are intended to assist with the symmetrical placement of modules.
7 Identify the stop-tail-indicator (STI) data port. The STI modules must be positioned/connected with this port.
8
Identify the locking lens latch. These latches secure the lens to the chassis.
8
WARNING
Ensure total average current draw for any lightbar configuration is less than 20A. Reference average module current draws on page 4.
ASSEMBLY &
CONFIGURATION
Smart Chassis
ENGLISH 17
Removing the Lens
1
Open
Position
2
Locate the lens latch on one end of the lightbar. Turn the latch
90° counter clockwise to release.
Tip: Where the end and mid-section lenses meet, gently press both sides of the end lens inward to release the retaining clips.
3 4
Retaining
Clip
18
Tilt and lift the end lens to remove it from the chassis. Repeat steps 1-4 for the other side, and then remove the midsection lens(es).
Installing the Lens
1 Ensure the lens latches are in the open position. Install one of the end lenses, making sure the lens edge and retaining clips are seated properly. Turn the lens latch 90° clockwise to secure.
2 Install the mid-section lenses, making sure this lens is completely within the slot on the end lens. For four-piece lenses, install the center baffle and the second mid-section lens in the same manner.
3 Install the other end lens, making sure the lens edge and clips are seated properly. The mid-section lens must be seated in the slot on the end lens.
4 Apply gentle downward pressure at each joint to ensure lenses are properly seated in the chassis.
5 Turn the lens latch 90° clockwise to secure.
ASSEMBLY &
CONFIGURATION
Lenses
MAINTENANCE
Occasional cleaning of the lenses will ensure optimum light output. Take care when cleaning lenses
– although tough, polycarbonate can scratch. Clean the lens and base with soap and water or a lens polish using a soft cloth. Do not use solvents as they may damage the polycarbonate. Do not subject the lightbar to high-pressure washers or automatic car washers.
ENGLISH 19
INSTALLING DROPLOCK
™
LED MODULES
DropLock TM LED modules are designed for simple, no-tool installation. During module installation, ensure the chassis is disconnected from the power source. Each LED module base is marked with a single and a double contact indicator. Care must be taken to ensure proper orientation of the contact indicators for each type of module where shown in this manual.
Directional Modules
EZ1401X
The EZ1401 LED directional module provides 120º high-intensity warning capability. Install these modules in the front or rear
DropLock TM power rails only. Use the keypad controller to select desired flash patterns (page 15).
1 2
FRONT
20
Single Contact Indicator
Remove the lenses (page 18) to access the DropLock TM power rail system. For standard operation, install the directional module base in the front or rear DropLock™ power rails.
Rotate the top of the module to the desired angle. For correct operation the single contact indicator on the base of the module must face towards central control board.
3 4
To secure the module in the power rail, turn the locking knob clockwise a half turn. Install any other additional modules, and replace the lens.
Apply power to the lightbar and press the power button on the keypad to turn on the directionals. Use the SEL and power buttons to set flash pattern presets.
FRONT
CERTIFICATIONS
The image above depicts the minimum required configuration to meet SAE J845 Class I, ECE R65, and
California Title 13. The location of the directional modules directly affects compliance with industry standards and regulations. They must be mounted in approved locations at a 45º angle.
ASSEMBLY &
CONFIGURATION
Directional
Module Installation
ENGLISH 21
22
Beacon Modules
EZ1402X
The EZ1402 LED beacon module provides 360° warning capability and offers a variety of strobing flash patterns as well as a rotate mode. Use the keypad controller to select desired flash patterns (page 15).
1 2
FRONT
24
V
D
C
9
08
10R XX XXXX
1/2
24
V
C
D
9
08
-0
08
10R XX XXXX
1/2
Remove the lenses to access the DropLock
Place the two beacon module bases in the front and rear power rails.
TM power rail system. For correct operation, beacon module must be oriented so the ECCO logo is legible from rear of lightbar (data port on central control board faces rear of lightbar).
3 4
ASSEMBLY &
CONFIGURATION
Beacon
Module Installation
To secure the beacon in the power rail, turn both locking knobs clockwise a half turn. Install any additional modules, and replace the lens.
Apply power to the lightbar and use the power button on the keypad to turn on the beacons. Use the SEL and power buttons to set flash pattern presets. Pressing both alley light buttons simultaneously for two seconds will switch the beacon mode between “flash” and “rotate” modes. See flash pattern chart on page 15.
C
9
08
10R XX XXXX
1/2
FRONT
9
08
10R XX XXXX
1/2
CERTIFICATIONS
The image above depicts the minimum required configuration to meet SAE J845 Class 1 and ECE
R65. The location of the beacon modules directly affects compliance with industry standards and regulations. They must be mounted in approved locations.
ENGLISH 23
Worklamp Modules
EZ1403WL
The EZ1403WL LED worklamp module provides high-intensity scene lighting to the front and/or rear of the vehicle. Install these modules on the center DropLock to operate these modules.
TM power rail only. Press the front or rear worklamp button on the keypad controller
1 2
FRONT
24
Single
Contact
Indicator
Double
Contact
Indicator
Remove the lenses to access the DropLock TM power rail system.
Install the worklamp module base in the center power rail only. The worklamp module is intended for front facing and/or rear facing illumination and should be placed in the locations shown above.
Note: For the keypad worklamp buttons to function properly, the front facing worklamp must be pointed toward the front and the rear facing worklamp must be pointed toward the rear.
For correct operation, modules must be properly oriented using the contact indicators on the base of the module. For rear worklamps, the single contact indicator must face right and forward worklamps, the single contact indicator must face left when viewed from the rear of the lightbar (data port on central control board faces rear of lightbar).
ASSEMBLY &
CONFIGURATION
Worklamp
Module Installation
3 4 5
If necessary, rotate the top of the module to the desired angle.
To secure the module in the power rail, turn the locking knob clockwise a half turn. Install any additional modules, and replace the lens.
Apply power to the lightbar and use the front and rear worklamp buttons on the keypad to operate.
WARNING
There is a four (4) module maximum per worklamp button on the keypad controller. Do not attempt to install worklamps in the front or rear power rails as damage to the central control board can occur.
ENGLISH 25
26
Alley Light Modules
EZ1403AL
The EZ1403AL LED alley light module provides high-intensity scene lighting to the left and/or right of the vehicle. Install these modules in the center DropLock operate these modules.
TM power rail, only. Press the left and/or right alley light button(s) on the keypad controller to
1 2
FRONT
Remove the lenses to access the DropLock TM power rail system.
Install the alley light base in the center power rail. The alley light is intended for side illumination and should be placed only in the location shown above.
If necessary, rotate the top of the module to aim the beam of light as desired. It does not matter which way the contact indicators are facing.
ASSEMBLY &
CONFIGURATION
Alley Light
Module Installation
3 4
To secure the module in the power rail, turn the locking knob clockwise a half turn. Install any additional modules, and replace the lens.
Apply power to the lightbar and use the alley left and right buttons on the keypad to operate.
WARNING
There is a four (4) module maximum per alley light button on the keypad controller. Do not attempt to install alley lights in the front or rear power rails as damage to the central control board can occur.
ENGLISH 27
Stop-Tail-Indicator Modules
EZ1404
The EZ1404 Stop-Tail-Indicator (STI) LED module enhances the vehicle’s standard position, brake, and turn indicator lighting.
Installed on the rear DropLock™ power rail only, these modules provide high-intensity red light to warn other drivers of position and slowing. The turn signal indicator blinks amber.
1 2
FRONT
28
Remove the lenses to access the DropLock TM power rail system.
Install the STI in the rear power rail only (refer to step 2).
The STI module can only be placed in one position on each end of the chassis. The connector on the bottom of the module must plug into the STI data port on the chassis as shown above.
ASSEMBLY &
CONFIGURATION
Stop-Tail-Indicator
Module Installation
3
To secure the STI module in the power rail, turn the locking knob clockwise a half turn.
Install any additional modules, and replace the lightbar lens.
STI modules operate using the vehicle’s existing wiring system. Refer to wiring instructions on page 10 for more information.
CERTIFICATIONS
To meet ECE R6 and R7, place one (1) Stop-Tail-Indicator module at each of two (2) allowable rear facing locations with integrated data ports.
ENGLISH 29
Safety Director™
EZ1414
The EZ1414 LED Safety Director™ is designed to direct traffic approaching from the rear of a stationary vehicle. Nine flash modes can be selected using the keypad controller (see page 15).
1 2
30
Attached supplied mounting brackets to the Safety Director bar as shown above using supplied hardware.
Remove the lenses and plug the Safety Director cable into data port on central control board of lightbar as shown.
Discard grommet blank from chassis and use grommet that is attached to the Safety Director cable.
3
14/356mm -17”/432mm Between Brackets, Centered
Recommended Torque: 30 in-lb/3.4 N-m
Attach Safety Director to lightbar as shown above using the supplied hardware. Ensure
Safety Director is centered properly on the lightbar. Replace the lenses.
4
ASSEMBLY &
CONFIGURATION
Safety Director
Installation
The Safety Director requires the use of a keypad controller to operate, discrete wiring to switches is not possible. Apply power to the lightbar and use the Safety Director on/off and pattern select buttons to operate.
ENGLISH 31
Center Illumination Module
EZ1411
EZ1411 center illumination modules provide a soft-glow cruise light option for the center section of the lightbar. Vinyl lettering may also be applied to the outside of the lens to provide backlit signage. There is no center illumination module available for 39”/1m lightbars.
1
32
48”m/1.2m & 54”/1.37m
60”m/1.5m & 72”/1.8m
The center illumination module should be installed in conjunction with the remainder of the lightbars lenses.
48”/1.2m & 54”/1.37m Lightbars - Replace the lightbars original center lens with the center illumination module lens.
Before positioning this lens, attach one of the supplied light blocking baffles to the end lens.
60”/1.5m & 72”/1.8m Lightbars - Replace the lightbars original center lenses with the center illlumination module lenses. Retain the center baffle from the original lenses for use with the center illumination lenses. In addition to this baffle, these modules include an additional center baffle and two additional short center lenses that should be installed on either side of the center illumination module lens. Before positioning the center illumination lens, attach one of the supplied light blocking baffles to the end of the lens it will be joined to.
2
Power adapter
60”m/1.5m & 72”/1.8m
For correct operation, the DropLock power adapter must be installed in either the front or rear power rail only.
When installing the center illumination module lens, insert the opposite end of this lens from the DropLock power adapter into the already installed end lens(es), position on the chassis, then secure the DropLock power adapter within the area that is covered by the center illumination module lens. The DropLock power adapter must be installed in either the front or rear power rail only.
ASSEMBLY &
CONFIGURATION
Center Illumination
Installation
ENGLISH 33
Center Illumination Module
EZ1411
3
Light blocking baffle
34
Before installing the final end lens(es), attach the other light blocking baffle that is included with the module to the lens that will be joined to the center illumination lens.
Apply power to the lightbar. The center of the lightbar should be permanently illuminated whenever power is applied.
NOTE
Maximum lettering height is 1.5”/38mm. Vinyl lettering is not available from ECCO. A strip of red vinyl is included that can be applied to the inside rear of the center illumination lens, for use where regulations restrict the use of white light to the rear of the vehicle.
REPLACEMENT PARTS & ACCESSORIES
LENSES
Replacement End Lens
39” Clear - Replacement Mid Lens
39” Opal - Replacement Mid Lens
48” Clear - Replacement Mid Lens
48” Opal - Replacement Mid Lens
54” Clear - Replacement Mid Lens
54” Opal - Replacement Mid Lens
60” Clear - Replacement Mid Lens
60” Opal - Replacement Mid Lens
72” Clear - Replacement Mid Lens
72” Opal - Replacement Mid Lens
Part #
EZ1406C
EZ1416C
EZ1416O
EZ1407C
EZ1407O
EZ1408C
EZ1408O
EZ1409C
EZ1409O
EZ1410C
EZ1410O
LEDs
Accessory Worklamp LED
Accessory Alley Light LED
Accessory Stop-Tail-Indicator LED
Part #
EZ1403WL
EZ1403AL
EZ1404
Accessory LED Directional Module - Amber EZ1401A
Accessory LED Directional Module - Blue EZ1401B
Accessory LED Directional Module - Clear EZ1401C
Accessory LED Directional Module - Green EZ1401G
Accessory LED Directional Module - Red
Accessory LED Beacon Module - Amber
Accessory LED Beacon Module - Blue
Accessory LED Beacon Module - Clear
Accessory LED Beacon Module - Green
Accessory LED Beacon Module - Red
EZ1401R
EZ1402A
EZ1402B
EZ1402C
EZ1402G
EZ1402R
SAFETY DIRECTOR
Safety Director
CONTROLLER
Keypad Controller
CABLES
Controller Cable - 8’
Controller Cable - 48’
Part #
EZ1414
Part #
EZ1405
Part #
EZ1413
EZ1413-48
JUNCTION BOX
Junction Box
MOUNTING
Keypad Controller Mount (Suction Cup)
Lens Latch
Part #
EZ1412
Part #
EZ1415
EZ1417
REPLACEMENT
PARTS
ENGLISH 35
36
AXIOS
™
TROUBLESHOOTING
Should you encounter a problem during installation or during the life of the product, follow the guide below for troubleshooting and repair information. If the problem cannot be rectified using the solutions given below, additional information may be obtained from the manufacturer – contact details are at the end of this document.
LIGHTBAR & CONTROLLER
Problem Possible Cause
Does not function
One or two LED modules do not flash, but
Pattern 1 or Pattern 2 indicator LED on controller is on
LED modules flashes dimly
Incorrect flash patterns
Poor power or ground connection
Blown fuse
Open circuit wiring from central control board to LED module
Failed LED module
Defective module or central control board
Wrong flash configuration
Solution
Check fuse, cables, and connections to the lightbar and to the controller. If fuse is blown, check wiring and replace fuse. If problems persist replace the controller with good unit. If problem continues, contact your Axios distributor, or the manufacturer for warranty repair or replacement (contact information on page 37).
Check wiring, replace fuse.
Verify the correct installation of the modules in the power rail, if problem persists, replace the modules. If all modules installed within a section of power rail (i.e. front left) are inoperable and are installed correctly, contact your Axios distributor, or the manufacturer for warranty repair or replacement (contact information on page
37).
If only one module is dim, replace it. If all modules are dim, verify that lighbar voltage is greater than 11V.
Re-program flash pattern presets 1, 2 and 3.
WORKLAMPS & ALLEY LIGHTS
Problem
Light does not function
Possible Cause
Defective module
Defective controller or LED module is not fully seated
STOP/TAIL/INDICATOR
Problem Possible Cause
Blown fuse
Both/all lights do not function
One light does not function
N o power
F ailed STI LED module
Failed LED module or central control board
Solution
Replace module
If indicator LED on controller is lit, make sure the LED module is seated correctly. If problem continues, contact your Axios distributor, or the manufacturer for warranty repair or replacement (contact information on page 37).
Solution
Check wiring, replace fuse.
Check to see if vehicle STI lights function properly. Lightbar must have power.
Make sure that the STI module is plugged in properly. Replace STI
LED module.
Plug a working module into the chassis. If problem continues, contact your Axios distributor, or the manufacturer for warranty repair or replacement (contact information on page 37).
TROUBLESHOOTING
ENGLISH 37
38
MANUFACTURER LIMITED WARRANTY & LIMITATION OF LIABILITY
Manufacturer warrants that on the date of purchase this product will conform to Manufacturer’s specifications for this product
(which are available from the Manufacturer upon request). This
Limited Warranty extends for Sixty (60) months from the date of purchase.
DAMAGE TO PARTS OR PRODUCTS RESULTING FROM TAMPERING,
ACCIDENT, ABUSE, MISUSE, NEGLIGENCE, UNAPPROVED
MODIFICATIONS, FIRE OR OTHER HAZARD; IMPROPER
INSTALLATION OR OPERATION; OR NOT BEING MAINTAINED
IN ACCORDANCE WITH THE MAINTENANCE PROCEDURES SET
FORTH IN MANUFACTURER’S INSTALLATION AND OPERATING
INSTRUCTIONS VOIDS THIS LIMITED WARRANTY.
Exclusion of Other Warranties:
MANUFACTURER MAKES NO OTHER WARRANTIES, EXPRESS OR
IMPLIED. THE IMPLIED WARRANTIES FOR MERCHANTABILITY,
QUALITY OR FITNESS FOR A PARTICULAR PURPOSE, OR ARISING
FROM A COURSE OF DEALING, USAGE OR TRADE PRACTICE ARE
HEREBY EXCLUDED AND SHALL NOT APPLY TO THE PRODUCT AND
ARE HEREBY DISCLAIMED, EXCEPT TO THE EXTENT PROHIBITED
BY APPLICABLE LAW. ORAL STATEMENTS OR REPRESENTATIONS
ABOUT THE PRODUCT DO NOT CONSTITUTE WARRANTIES.
Remedies and Limitation of Liability:
OF THE PRODUCT, OR THE REFUND OF THE PURCHASE PRICE
PAID BY BUYER FOR NON-CONFORMING PRODUCT. IN NO
EVENT SHALL MANUFACTURER’S LIABILITY ARISING OUT OF
THIS LIMITED WARRANTY OR ANY OTHER CLAIM RELATED TO
THE MANUFACTURER’S PRODUCTS EXCEED THE AMOUNT PAID
FOR THE PRODUCT BY BUYER AT THE TIME OF THE ORIGINAL
PURCHASE. IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR
LOST PROFITS, THE COST OF SUBSTITUTE EQUIPMENT OR LABOR,
PROPERTY DAMAGE, OR OTHER SPECIAL, CONSEQUENTIAL, OR
INCIDENTAL DAMAGES BASED UPON ANY CLAIM FOR BREACH
OF CONTRACT, IMPROPER INSTALLATION, NEGLIGENCE, OR
OTHER CLAIM, EVEN IF MANUFACTURER OR A MANUFACTURER’S
REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES. MANUFACTURER SHALL HAVE NO FURTHER
OBLIGATION OR LIABILITY WITH RESPECT TO THE PRODUCT OR
ITS SALE, OPERATION AND USE, AND MANUFACTURER NEITHER
ASSUMES NOR AUTHORIZES THE ASSUMPTION OF ANY OTHER
OBLIGATION OR LIABILITY IN CONNECTION WITH SUCH PRODUCT.
This Limited Warranty defines specific legal rights. You may have other legal rights which vary from jurisdiction to jurisdiction.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages.
MANUFACTURER’S SOLE LIABILITY AND BUYER’S EXCLUSIVE
REMEDY IN CONTRACT, TORT (INCLUDING NEGLIGENCE),
OR UNDER ANY OTHER THEORY AGAINST MANUFACTURER
REGARDING THE PRODUCT AND ITS USE SHALL BE, AT
MANUFACTURER’S DISCRETION, THE REPLACEMENT OR REPAIR
NOTE
Operating the vehicle without the outer lens installed on the product may result in damage that will NOT be covered under the warranty.
REGISTER YOUR BAR
@ AXIOS MODULAR .COM/REGISTRATION
TOUGH. ADAPTABLE. JOB-READY
JUST LIKE YOU
WARRANTY &
REGISTRATION
ENGLISH 39
MANUFACTURED BY
PATENTS PENDING
ECCO Americas 1-800-635-5900 │ ECCO Europe +44 (0)113 237 5340 │ ECCO Asia Pacific +61 (0)3 63322444
40
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