IFM EC2114 Programming cable set for CAN interface Installation Instructions

Installation instructions

BasicController and

BasicController

plus

CR0401

CR0403

CR0411

UK

BasicController / BasicController plus

Contents

1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

2�4 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

3�1 Overview of the common characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � 6

3�2 Application example � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

3�3 Devices of the Basic series (examples) � � � � � � � � � � � � � � � � � � � � � � � � � � � 7

4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�1 General installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�1�1 Protection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�1�2 Mounting surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�2 Fastening � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�3 Cover and cable seal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

4�3�1 Installation of the cable seal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

4�3�2 Removal of the cable seal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

4�3�3 Installation of the cover � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11

4�3�4 Removing the cover � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11

5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12

5�1 General electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12

5�2 Connection accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

5�2�1 Example accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

5�3 Frequency inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

5�4 Fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

6 Indicators � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14

7 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15

7�1 Programming � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15

7�2 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15

7�3 Required hardware� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15

8 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16

8�1 CR0401 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16

8�2 CR0403 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21

8�3 CR0411 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27

9 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33

9�1 Maintenance� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33

9�2 Cleaning the housing surface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33

9�3 Repair� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33

2


9�4 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33

10 Approvals/standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33

UK

This document is the original instructions�

Valid as from device status CR0401AC, CR0403AD und CR0411AA

All trademarks and company names are subject to the copyright of the respective companies�

3

4


1 Preliminary note

This document applies to devices of the type "BasicController" (art� no�: CR0401,

CR0403) and "BasicController plus " (art� no�: CR0411)�

These instructions are an integral part of the device�

This document is intended for specialists� These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device� The document contains information about the correct handling of the device�

Read this document before use to familiarise yourself with operating conditions, installation and operation� Keep this document during the entire duration of use of the device�

Adhere to the safety instructions�

1.1 Symbols used

► Instruction

> Reaction, result

[…] Designation of keys, buttons or indications

→ Cross-reference

Important note

Non-compliance can result in malfunction or interference�

Information

Supplementary note

1.2 Warning signs used

WARNING

Warning of serious personal injury�

Death or serious irreversible injuries may result�

CAUTION

Warning of personal injury�

Slight reversible injuries may result�

NOTE

Warning of damage to property�


2 Safety instructions

2.1 General

These instructions contain texts and figures concerning the correct handling of the device and must be read before installation or use�

Observe the operating instructions� Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery�

2.2 Target group

These instructions are intended for authorised persons according to the EMC and low-voltage directives� The device must only be installed, connected and put into operation by a qualified electrician�

2.3 Electrical connection

Disconnect the device externally before handling it� If necessary, also disconnect any independently supplied output load circuits�

If the device is not supplied by the mobile on-board system (12/24 V battery operation), it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this voltage is supplied without further measures to the connected controller, the sensors and the actuators�

The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria (safety extra-low voltage, safe electrical isolation from other electric circuits)�

If the supplied SELV voltage is externally grounded (SELV becomes PELV), the responsibility lies with the user and the respective national installation regulations must be complied with� All statements in this document refer to the device the

SELV voltage of which is not grounded�

The connections may only be supplied with the signals indicated in the technical data and/or on the device label and only the approved accessories of ifm electronic gmbh may be connected�

2.4 Tampering with the device

In case of malfunctions or uncertainties please contact the manufacturer� Any tampering with the device can seriously affect the safety of operators and machinery� This is not permitted and leads to the exclusion of any liability and warranty claims�

UK

5


3 Functions and features

The freely programmable controllers of the "BasicController" and

"BasicController plus " series are rated for use under difficult conditions (e�g� extended temperature range, strong vibration, intensive EMC interference)� They are suitable for direct installation in mobile vehicles�

By means of the application software the user can configure the inputs and outputs to adapt to the respective application� The controllers can be used as CAN

controller, CANopen master or intelligent I/O module. (→ 8 Technical data).

Application-specific extensions and adaptations are possible in conjunction with additional products of the modular Basic series�

WARNING

The "BasicController" and "BasicController plus " series are not approved for safety tasks in the field of safety of persons�

NOTE

"BasicController" and "BasicController plus " are intended for installation in vehicle bodies, not in engines�

3.1 Overview of the common characteristics

● Freely programmable to IEC 61131-3

● 2 CAN interfaces (incl� interface for BasicDisplay CR0451 or CR0452)

● Configurable inputs/outputs

● Status LED

3.2 Application example

Use with cover and BasicDisplay

6


3.3 Devices of the Basic series (examples)

● BasicDisplay (art� no�: CR0451) programmable 2�8 inch colour display with graphic capabilities

5 freely programmable backlit function keys

1 rocker switch for cursor function

● BasicDisplay XL ( art� no�: CR0452) programmable 4�3 inch colour display with graphic capabilities

6 freely programmable backlit function keys

1 rocker switch for cursor function

● BasicRelay (art� no�: CR0421) freely wirable relay and fuse carrier for 6 automotive relays and 10 automotive fuses

● Cover (art� no�: EC0401)

● Cover with built-in display recess (art� no�: EC0402) incl� cable seal to obtain protection rating IP 54

For information about the available Basic products see: www.ifm.com → Products → Control systems or directly www.ifm.com → Data sheet search → e.g. CR0451

UK

7


4 Installation

4.1 General installation instructions

4.1.1 Protection

The achievable protection rating of the device depends on the accessories used and the mounting position�

Protection

IP 20

IP 54

Accessories

– cover with cable seal

Installation position freely selectable cable connection from the bottom

Art. no.

– e�g� EC0401

4.1.2 Mounting surface

NOTE

The housing must not be exposed to any torsional forces or mechanical stress�

► Mount the device on a flat surface�

► Use compensating elements if there is no flat mounting surface available�

Mounting surface

4.2 Fastening

► Insert the enclosed tubular rivets from the back of the module in the 4 fixing holes�

► Fix the module using 4 washers and M4 screws�

Tighten the screws alternately crosswise�

8


Use of the tubular rivets

Tightening torque: 1�5 Nm

Hole dimensions (→ 8 Technical data)

Screws to be used (examples):

Cylinder screws with hexagon socket (M4 x L)

Cylinder screws with hexagon socket and low head (M4 x L)

Standard

DIN 912

DIN 7984

UK

9


4.3 Cover and cable seal

NOTE

Protection IP 54 can only be guaranteed if the cover is used together with the cable seal�

NOTE

When a cover is installed, the device temperature can increase�

4.3.1 Installation of the cable seal

► Insert the cable seal into the locator from below�

> The locking of the cable seal audibly clips into place�

1� Locator for cable seal

2� Locking

Mounted cable seal

The cable seal cannot be used as strain relief of the cables�

(→ 5.1 General electrical connection)

4.3.2 Removal of the cable seal

► Press the locking at the bottom of the device and remove the cable seal from the device by pulling downwards�

1� Cable seal

2� Locking

Bottom of the device

10


4.3.3 Installation of the cover

The covers of the Basic series feature a single-lever locking� Installation is done without tools�

UK

1: locking lever

2: cover guides

3: insertion slots for cover guides

► Pull out the locking lever and rotate it towards you�

► Place the cover diagonally onto the device�

Insert the 2 cover guides, found at the bottom of the cover, into the slots�

► Close the cover onto the lower part�

The 2 guides and slots provide a pivot point�

► Move the locking lever back into its initial position�

> The cover is locked�

1: BasicController

2: cover

4.3.4 Removing the cover

► Pull out the locking lever and rotate it towards you�

> The cover is unlocked and can be removed�

11


5 Electrical connection

5.1 General electrical connection

The supply cables, CAN interfaces and input/outputs are connected via 6�3 x 0�8 mm blade male terminals on the front of the device�

Wiring (→ 8 Technical data)

A B C D

N2

E F

P/N1

1: Inputs

2: Outputs

3: Supply and CAN interfaces

Connector area (here e�g� CR0403)

Connector Connection CR0401 CR0403 CR0411

A

B

C

D

E

F

P/N1

N2

– = not connected

Inputs IN0��3

IN4��7

IN8��11

IN0��3

IN4��7

IN8��11

IN0��3

IN4��7

–

Outputs –

OUT0��3

OUT4��7

OUT0��3

OUT4��7

OUT8��11

CAN interface 1 and supply

CAN interface 2 (e�g� for BasicDisplay CR0451 or CR0452)

OUT0��3

OUT4��7

–

6

4

Number of poles

8

NOTE

Wrong connection may cause damage to the device�

► Observe the safety instructions (→ 2.3 Electrical connection).

► Basically all supply and signal cables must be laid separately�

► Lay supply and signal cables away from the device using the shortest possible route�

► All connected cables must be provided with a strain relief at least 100 mm behind the cable entry�

► Protect unused terminals with unpopulated sockets if no cover is used�

12


5.2 Connection accessories

You can find more information about the available accessories at: www.ifm.com → Data sheet search → e.g. CR0401 → Accessories

5.2.1 Example accessories

UK

BasicDisplay CR0451 cover with EC0402 built-in display recess

EC0452 connection cable

Accessories and example connection

5.3 Frequency inputs

► Operate frequency inputs with screened cables, so that useful signals are not affected by external interference�

5.4 Fuses

► The individual electric circuits must be protected in order to protect the whole system�

Description

VBB

S

Supply sensors/module

VBB

1

VBB

2

Supply outputs

CR0401: OUT0��3

CR0403: OUT0��7

CR0411: OUT0��3

Supply outputs

CR0401: OUT4��7

CR0403: OUT8��11

CR0411: OUT4��7

Potential

8…32 V DC

8…32 V DC

8…32 V DC

Connector: pin

P/N1: 1

P/N1: 2

P/N1: 3

Fuse

≤ 2 A T

15 A

15 A

13


6 Indicators

1: Status LED

Operating states (→ 8 Technical data)

2: LED lighting in the cover (e�g� EC0401)

14


7 Set-up

7.1 Programming

The user can easily create the application software by means of the IEC 61131-3 compliant programming system CODESYS 2�3�

WARNING

The user is responsible for the safe function of the application programs which he created himself� If necessary, he must additionally carry out an approval test by corresponding supervisory and test organisations according to the national regulations�

7.2 Required documentation

In addition to the CODESYS programming system, the following documents are required for programming and set-up of the device:

● Programming manual CODESYS V2�3

(alternatively as online help)

● BasicController system manual

(alternatively as online help)

The manuals can be downloaded from the internet: www.ifm.com → Data sheet search → e.g. CR0401 → Additional data

CODESYS and BasicController online help www.ifm.com → Service → Download → Control systems*

*) Download area with registration

7.3 Required hardware

A CAN interface for the connection to a PC or a notebook is required to load the application program to the device�

Example:

● CAN/RS232 USB interface CANfox (art� no�: EC2112)

● Adapter cable for CANfox (art� no�: EC2113)

You can find more information about the available accessories at: www.ifm.com → Data sheet search → CR0451 → Accessories or directly www.ifm.com → Data sheet search → EC2112

UK

15


8 Technical data

CR0401

Mobile controller

BasicController

12 inputs

8 outputs

2 CAN interfaces

Programming to IEC 61131-3

8...32 V DC

8,5

12,5

LED

A B C D E

N2

F

P/N1

25,5

18

Technical data

Mechanical data

Housing

Dimensions (H x W x D) without cover with EC0401 cover with EC0402 cover and BasicDisplay

CR0451

Installation

Connection

Inputs

Outputs

Operating voltage , CAN bus

Protection rating

Operating/storage temperature

Weight

Electrical data

Operating voltage

Current consumption

Overvoltage

Undervoltage detection

Undervoltage shutdown

Processor

Memory (total)

Memory allocation

Device monitoring

79,7

112

Modular control system

Usable as CANopen controller or intelligent I/O module plastic housing (black)

163 x 112 x 25.5 mm

163 x 112 x 68 mm

163 x 112 x 73.4 mm

 xing by means of 4 M4 screws to DIN 912 or DIN 7984 and 4 tubular rivets to

DIN 7340 (tubular rivets are supplied)

AMP blade male terminals 6.3 mm, to be clipped into place and thus vibrationresistant, protected against reverse polarity contacts AMP timer, CuZn pre-tin-plated core cross-section 0.5...2.5 mm²

3 x 8-pole

2 x 8-pole

1 x 6-pole, 1 x 4-pole

IP 20 (with cover and cable seal IP 54)

-40...85° C / -40...85° C

0.30 kg

8...32 V DC

45 mA (at 24 V DC)

36 V for t ≤ 10 s at U

B

≤ 7.8 V at U

B

≤ 7.0 V

Freescale PowerPC, 50 MHz

208 Kbytes RAM / 1536 Kbytes Flash / 1 Kbyte FRAM see BasicController system manual www.ifm.com → data sheet search → e.g. CR0401 → Additional data undervoltage monitoring watchdog function checksum test for program and system excess temperature monitoring

CR0401 / page 1 24.10.2014

Control systems

CR0401

CAN interfaces 1/2

Baud rate

Communication pro  le

Software/programming

Programming system

Inputs

Con gurations

Outputs

Con gurations

Status LED

Operating states (preset)


Technical data

CAN interface 2.0 A/B, ISO 11898

20 kBit/s...1 MBit/s (default CAN1: 250 kBit/s, CAN2: 250 kBit/s)

CANopen, CiA DS 301 version 4, CiA DS 401 version 1.4

or SAE J 1939 or free protocol

CODESYS version 2.3 (IEC 61131-3)

12 (con  gurable),

Number Version

4

4

4 digital for positive / negative sensor signals analogue (0…10/32 V DC, 0..20 mA, ratiometric) frequency ( ≤ 30 kHz) digital for positive sensor signals resistance measurement (0,016...3.6 k Ω ) digital for positive sensor signals positive sensor signals have diagnostic capabilities

8 (con  gurable),

Number Version

2

4

2 positive switching (high side)

PWM output (20…250 Hz), 2 A, diagnosis positive switching (high side)

PWM output (20…250 Hz), 1 A positive switching (high side)

PWM output (20…250 Hz), 4 A, diagnosis

B

A

B

L

L

Colour

– orange green red two-colour LED (red/green)

Status Description permanently off no operating voltage

1 x on

5 Hz

2 Hz permanently on application stopped (STOP)

10 Hz

5 Hz initialisation or reset checks no operating system loaded application is running (RUN) application stopped (STOP with error) application stopped due to undervoltage permanently on system fault (fatal error)

/B

FRQ

B

L

H

B

H

PWM

B

H

PWM

B

H

PWM

UK ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0401 / page 2 24.10.2014

17


Control systems

CR0401

Characteristics of the inputs

Analogue inputs (A)

Connection A: 02, 03, 06, 07

IN0...IN3

can be con gured as:

Technical data

● Voltage inputs

Input voltage

Resolution

Accuracy

Input resistance

Input frequency

0...10 V or 0...32 V

12 bits

± 1% FS

65.6 kΩ (0...10 V), 50.7 kΩ (0...32 V)

≤ 500 Hz

● Current inputs, with diagnostic capability

Input current

Resolution

Accuracy

Input resistance

0...20 mA

12 bits

± 1% FS

400 Ω

Input frequency ≤ 500 Hz

At a current of > 23 mA the input is switched to the voltage input!

● Voltage inputs, 0...32 V, ratiometric

Function

Value range

Input resistance

(U

IN

÷ U

B

) x 1000 ‰

0...1000 ‰

50.7 kΩ

● Binary voltage inputs for positive sensor signals

Switch-on level

Switch-off level

Input resistance

Input frequency

Diagnosis wire break

Diagnosis short circuit

> 0.95 U

B

< 1 V

● Binary voltage inputs for negative sensor signals

Switch-on level

Switch-off level

Input resistance

Input frequency

● Frequency inputs

Input resistance

Input frequency

Switch-on level

Switch-off level

> 0.7 U

B

< 0.3 U

B

3.2 kΩ

50 Hz

> 0.7 UB

< 0.3 UB

3.2 kΩ

50 Hz

3.2 kΩ

≤ 30 kHz

> 0.35...0.48 U

< 0.29 U

B

B

Digital input (B

L

)

Connection B: 02, 03, 06, 07

IN4…IN7 can be con gured as...


Switch-on level

Switch-off level

Input resistance

Input frequency


> 0.7 U

B

< 0.3 U

B

3.2 kΩ

50 Hz

> 0.95 U

< 1 V

B


● Resistor input

Measuring range

Accuracy

16…3.6 kΩ

± 3 % ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0401 / page 3 24.10.2014

18


Control systems

CR0401

Digital input (B

L

)

Connection C: 02, 03, 06, 07

IN8…IN11 can be con  gured as...

Technical data


Switch-on level

Switch-off level

Input resistance

Input frequency



> 0.7 U

B

< 0.3 U

B

3.2 k

< 1 V

Ω

50 Hz

> 0.95 U

B

Characteristics of the outputs

Digital outputs (B

H

, PWM)

Connection F: 01, 03,

OUT4…OUT5

● Semiconductor outputs, positive switching (high side), short-circuit and overload protected. Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)

Switching voltage 8...32 V DC

≤ 2A Switching current

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

20...250 Hz

1…1000 ‰

≤ 2A

If only one output of the output pair is active, the switching current is ≤ 2.5 A.

Max. switch-on current ≤ 11 A

Digital outputs (B

H

, PWM)

Connection E: 01, 03, 05, 07

OUT0…OUT3

● Semiconductor outputs, positive switching (high side), short-circuit and overload protected

Switching voltage

Switching current

8...32 V DC

≤ 1 A

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

20...250 Hz

1…1000 ‰

≤ 1 A


Digital outputs (B

Connection F: 05, 07

OUT6…OUT7

H

, PWM)

● Semiconductor outputs, positive switching (high side), short-circuit and overload protected. Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)

Switching voltage 8...32 V DC

≤ 4 A Switching current

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

20...250 Hz

1…1000 ‰

≤ 4 A


Free wheel diodes

Overload protection

(valid for all outputs)

Short-circuit strength

(valid for all inputs and outputs)

Max. total current of the output supplies

VBB

1

/VBB

2

(Continuous current load) free wheel diodes for the deactivation of inductive loads are integrated

≤

≤ 5 minutes (at 100% overload)

5 minutes (contact +VBB with GND) permanently ≤ 50 % of the nominal current ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0401 / page 4 24.10.2014

UK

19


Control systems

CR0401

Test standards and regulations

CE marking

E1 marking

Electrical tests

Climatic tests

Mechanical tests

Note

Wiring

Abbreviations

Technical data

EN 61000-6-2

EN 61000-6-4

EN 61010-1

UN/ECE-R10

ISO 7637-2

EN 60068-2-30

EN 60068-2-78

EN 60068-2-52

ISO 16750-3

EN 60068-2-6

ISO 16750-3

Electromagnetic compatibility (EMC)

Noise immunity


Emission standard

Safety requirements for electrical equipment for measurement, control and laboratory use

Emission standard

Immunity with 100 V/m

Pulse 1, severity level: IV; function state C

Pulse 2a, severity level: IV; function state A

Pulse 2b, severity level: IV; function state C


Pulse 3b, severity level: IV; function state A

Pulse 4, severity level: IV; function state A

Pulse 5, severity level: III; function state C

(data valid for the 24 V system)



Damp heat, cyclic

Upper temperature 55°C, number of cycles: 6

Damp heat, steady state

Test temperature 40°C / 93% RH,

Test duration: 21 days

Salt spray test

Severity level 3 (motor vehicle) only with installed EC0401 or EC0402 cover

Test VII; Vibration, random

Mounting location: vehicle body

Vibration, sinusoidal

10...500 Hz; 0.72 mm/10 g; 10 cycles/axis

Bumps

30 g/6 ms; 24,000 shocks

The EC declaration of conformity and approvals can be found at: www.ifm.com → data sheet search → CR0401 → More information

A

8 poles

VBB

S

IN0

IN1

GND

GND

IN2

IN3

VBB

S

B

VBB

S

IN4

IN5

GND

GND

IN6

IN7

VBB

S

D = not used

C

VBB

S

IN8

IN9

GND

GND

IN10

IN11

VBB

S

A = analogue

B

H

= binary high side

B

L

= binary low side

FRQ = frequency/pulse inputs

PWM = pulse width modulation

VBB

S

= supply sensors/module

VBB

1

= supply OUT 0...3

VBB

2

= supply OUT 4...7

D E F

OUT0

GND

OUT1

GND

OUT2

GND

OUT3

GND

OUT4

GND

OUT5

GND

OUT6

GND

OUT7

GND

N2

4 poles

VBB

S

GND

CAN2_H

CAN2_L

P/N1

6 poles

VBB

S

VBB

1

VBB

2

GND

CAN1_H

CAN1_L ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0401 / page 5 24.10.2014

20


CR0403

Mobile controller

BasicController

12 inputs

12 outputs

2 CAN interfaces


8...32 V DC

8,5

12,5

LED

A B C D E

N2

F

P/N1

25,5

18

79,7

112

Technical data

Mechanical data

Housing


CR0451

Installation

Connection

Inputs

Outputs

Operating voltage, CAN bus

Protection rating


Weight


Usable as CANopen master or intelligent I/O module plastic housing (black)

163 x 112 x 25.5 mm

163 x 112 x 68 mm

163 x 112 x 73.4 mm




3 x 8-pole

3 x 8-pole



-40...85° C / -40...85° C

0.30 kg

Electrical data

Operating voltage

Current consumption

Overvoltage



Processor

Memory (total)

Memory allocation

Device monitoring

8...32 V DC

45 mA (at 24 V DC)

36 V for t ≤ 10 s at U

B

≤ 7.8 V at U

B

≤ 7.0 V


592 Kbytes RAM / 1536 Kbytes Flash / 1 Kbyte FRAM see BasicController system manual www.ifm.com → data sheet search → e.g. CR0403 → Additional data undervoltage monitoring watchdog function checksum test for program and system excess temperature monitoring ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0403 / page 1 24.10.2014

21

UK


Control systems

CR0403

CAN interfaces 1/2

Baud rate



Programming system

Inputs

Con  gurations

Outputs

Con  gurations

Technical data


20 kBit/s...1 MBit/s (Default CAN1: 250 kBit/s, CAN2: 250 kBit/s)




12 (con  gurable)

Number Version

4

4

4 digital for positive / negative sensor signals analogue (0…10/32 V DC, 0..20 mA, ratiometric) frequency ( ≤ 30 kHz) digital for positive sensor signals resistance measurement (0,016...3.6 k Ω ) digital for positive sensor signals positive sensor signals have diagnostic capabilities

12 (con  gurable)

Number Version

2

4

4


PWM output (20…250 Hz), 2A, current-controlled 0.02…2 A, diagnosis positive switching (high side)

PWM output (20…250 Hz), 2 A, diagnosis positive switching (high side)

PWM output (20…250 Hz), 1 A positive switching (high side)

PWM output (20…250 Hz), 4 A, diagnosis

B

A

L

/B

FRQ

B

L

H

B

L

B

H

PWM

PWM-I

B

H

PWM

B

H

PWM

B

H

PWM

Status LED


Colour

– orange green red two-colour LED (red/green)


1 x on

5 Hz


10 Hz

5 Hz initialisation or reset checks no operating system loaded application is running (RUN) application stopped (STOP with error) application stopped due to undervoltage permanently on system fault (fatal error) ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0403 / page 2 24.10.2014

22

Control systems

CR0403

Characteristics of the inputs

Analogue inputs (A)

Connection A: 02, 03, 06, 07

IN0...IN3

can be con gured as:

Digital input (B

L

)

Connection B: 02, 03, 06, 07

IN4…IN7 can be con gured as...


Technical data

● Voltage inputs

Input voltage

Resolution

Accuracy

Input resistance

Input frequency

0...10 V or 0...32 V

12 bits

± 1% FS

65.6 kΩ (0...10 V), 50.7 kΩ (0...32 V)

≤ 500 Hz

● Current inputs, with diagnostic capability

Input current

Resolution

Accuracy

Input resistance

0...20 mA

12 bits

± 1% FS

400 Ω




Function

Value range

Input resistance

(U

IN

÷ U

B

) x 1000 ‰

0...1000 ‰

50.7 kΩ


Switch-on level

Switch-off level

Input resistance

Input frequency



> 0.95 U

B

< 1 V


Switch-on level

Switch-off level

Input resistance

Input frequency


Input resistance

Input frequency

Switch-on level

Switch-off level

> 0.7 U

B

< 0.3 U

B

3.2 kΩ

50 Hz

> 0.7 UB

< 0.3 UB

3.2 kΩ

50 Hz

3.2 kΩ

< 30 kHz

> 0.35...0.48 U

< 0.29 U

B

B


Switch-on level

Switch-off level

Input resistance

Input frequency


> 0.7 U

B

< 0.3 U

B

3.2 kΩ

50 Hz

> 0.95 U

< 1 V

B


● Resistor input

Measuring range

Accuracy

16…3.6 kΩ

± 3 %


CR0403 / page 3 24.10.2014

23


Control systems

CR0403

Digital input (B

L

)

Connection C: 02, 03, 06, 07

IN8…IN11 can be con  gured as...

Technical data


Switch-on level

Switch-off level

Input resistance

Input frequency



> 0.7 U

B

< 0.3 U

B

3.2 k

< 1 V

Ω

50 Hz

> 0.95 U

B

Characteristics of the outputs

Digital outputs (B

Connection D: 01, 03

OUT0…OUT1

H

, PWM, PWM-I)


Diagnosis via current feedback (wire break / overload)

Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)

Switching voltage

Switching current

Load resistance

8...32 V DC

≤

≥

2A

6 Ω (at 12 V DC)

≥ 12 Ω (at 24 V DC)

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

● Current-controlled output

Output frequency

Control range

Setting resolution

Control resolution

20...250 Hz

1…1000 ‰

≤ 2A

20...250 Hz

0.02…2 A

1 mA

2 mA

If only one output is active, the switching current is ≤ 2.5 A.


Digital outputs (B

H

, PWM)

Connection D: 05, 07

OUT2…OUT3

Connection F: 01, 03,

OUT8…OUT9



Switching voltage

Switching current

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

8...32 V DC

≤ 2A

20...250 Hz

1…1000 ‰

≤ 2 A

If only one output of the output pair is active, the switching current is ≤ 2.5 A.

Max. switch-on current ≤ 11 A ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0403 / page 4 24.10.2014

24


Control systems

CR0403

Digital outputs (B

Connection E: 01, 03, 05, 07

OUT4…OUT7

H

)

Digital outputs (B

H

, PWM)

Connection F: 05, 07

OUT10…OUT11

Free wheel diodes

Overload protection




Max. total current of the output supplies

VBB

1

/VBB

2

(continuous current load)

Technical data


Switching voltage

Switching current

8...32 V DC

≤ 1 A

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

20...250 Hz

1…1000 ‰

≤ 1 A




Switching voltage

Switching current

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

8...32 V DC

≤ 4 A

20...250 Hz

1…1000 ‰

≤ 4 A

Max. switch-on current ≤ 30 A free wheel diodes for the deactivation of inductive loads are integrated


≤ 5 minutes (contact +VBB with GND) permanently ≤ 50 % of the nominal current


CR0403 / page 5 24.10.2014

25


Control systems

CR0403


CE marking

E1 marking

Electrical tests

Climatic tests

Mechanical tests

Note

Wiring

Technical data

EN 61000-6-2

EN 61000-6-4

EN 61010-1

UN/ECE-R10

ISO 7637-2

EN 60068-2-30

EN 60068-2-78


Noise immunity


Emission standard

Safety requirements for electrical equipment for measurement, control and laboratory use

Emission standard







Pulse 4, severity level: IV; function state A





Damp heat, cyclic





EN 60068-2-52

ISO 16750-3

EN 60068-2-6

Salt spray test

Severity level 3 (motor vehicle) only with installed EC0401 or EC0402 cover

Test VII; vibration, random




ISO 16750-3 Bumps

30 g/6 ms; 24,000 shocks

The EC declaration of conformity and approvals can be found at: www.ifm.com → data sheet search → CR0403 → More information

A

8 poles

VBB

S

IN0

IN1

GND

GND

IN2

IN3

VBB

S

B

VBB

S

IN4

IN5

GND

GND

IN6

IN7

VBB

S

C

VBB

S

IN8

IN9

GND

GND

IN10

IN11

VBB

S

D E

OUT0

GND

OUT1

GND

OUT2

GND

OUT3

GND

OUT4

GND

OUT5

GND

OUT6

GND

OUT7

GND

F

OUT8

GND

OUT9

GND

OUT10

GND

OUT11

GND

N2

4 poles

VBB

S

GND

CAN2_H

CAN2_L

P/N1

6 poles

VBB

S

VBB

1

VBB

2

GND

CAN1_H

CAN1_L

Abbreviations A = analogue

B

H

= binary high side

B

L

= binary low side

FRQ = frequency/pulse inputs

PWM = pulse width modulation

VBB

S

= supply sensors/module

VBB

1

= supply OUT 0...7

VBB

2

= supply OUT 8...11

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0403 / page 6 24.10.2014

26


CR0411

Mobile controller

BasicController plus

8 inputs

8 outputs

2 CAN interfaces


8...32 V DC

8,5

12,5

LED

A B C D E

N2

F

P/N1

25,5

18

79,7

112

Technical data

Mechanical data

Housing


CR0451

Installation

Connection

Inputs

Outputs

Operating voltage , CAN bus

Protection


Weight


Usable as CANopen master or intelligent I/O module plastic housing (black)

163 x 112 x 25.5 mm

163 x 112 x 68 mm

163 x 112 x 73.4 mm




2 x 8-pole

2 x 8-pole



-40...85° C / -40...85° C

0.30 kg

Electrical data

Operating voltage

Current consumption

Overvoltage



Processor

Memory (total)

Memory allocation

Device monitoring

8...32 V DC

45 mA (at 24 V DC)

36 V for t ≤ 10 s if U

B

≤ 7.8 V if U

B

≤ 7.0 V


592 Kbytes RAM / 1536 Kbytes Flash / 1 Kbyte FRAM see BasicController plus system manual www.ifm.com → Data sheet search → e.g. CR0411 → Additional data

Undervoltage monitoring

Watchdog function

Checksum test for program and system

Excess temperature monitoring ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0411 / page 1 24.10.2014

27

UK


Control systems

CR0411

CAN interfaces 1/2

Baud rate



Programming system

Inputs

Con gurations

Outputs

Con gurations

Technical data


20 Kbits/s...1 Mbit/s (default CAN1: 250 Kbits/s, CAN2: 250 Kbits/s)




8 (con  gurable)

Number Description

4

4 digital for positive/negative sensor signals analogue (0...10/32 V DC, 0...20 mA, ratiometric) frequency ( ≤ 30 kHz) digital for positive sensor signals resistance measurement (0.016...30 k Ω ) positive sensor signals have diagnostic capabilities

8 (con  gurable)

Number Description

4


PWM output (20…250 Hz), 2.5 A, current-controlled, 0.02…2.5 A, diagnosis positive switching (high side) negative switching (low side), 4 A

PWM output (20…250 Hz), 4 A, diagnosis current-controlled, 0.02…4 A, diagnosis

H-bridge function

B

A

FRQ

B

R

L

L

/B

H

B

H

PWM

PWM-I

B

H

B

L

PWM

PWM-I

H bridge

Status LED


Abbreviations two-colour LED (red/green)

Colour

– orange green

Red


1 x on

5 Hz


10 Hz

5 Hz initialisation or reset checks no operating system loaded application running (RUN) application stopped (STOP with error) application stopped due to undervoltage permanently on system error (fatal error)

A

B

H

B

L

FRQ

H

PWM

PWM-I

R

VBB

S

VBB

1

VBB

2

Analogue

Binary high side

Binary low side

Frequency/pulse inputs

H-bridge function

Pulse width modulation

Pulse width modulation, current-controlled

Resistor input

Supply sensors/module supply OUT 0...3

supply OUT 4...7

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0411 / page 2 24.10.2014

28


Control systems

CR0411

Input characteristics

Analogue inputs (A, B

L

IN0...IN3

can be con gured as...

/B

H

, FRQ)

Connection A: 02, 03, 06, 07

Technical data

● Voltage inputs

Input voltage

Resolution

Accuracy

Input resistance

Input frequency

0...10 V or 0...32 V

12 bits

± 1% FS

65.6 kΩ (0...10 V), 50.7 kΩ (0...32 V)

≤ 500 Hz

● current inputs, with diagnostic capability

Input current

Resolution

Accuracy

Input resistance

0...20 mA

12 bits

± 1% FS

400 Ω




Function

Value range

Input resistance

(U

IN

÷ U

B

) x 1000 ‰

0...1000 ‰

50.7 kΩ


Switch-on level

Switch-off level

Input resistance

Input frequency




Switch-on level

Switch-off level

Input resistance

Input frequency


Input resistance

Input frequency

Switch-on level

Switch-off level

> 0.7 U

< 0.3 U

3.2 kΩ

50 Hz

> 0.95 U

< 1 V

> 0.7 UB

< 0.3 UB

3.2 kΩ

50 Hz

3.2 kΩ

B

B

≤ 30 kHz

B

> 0.35...0.48 U

< 0.29 U

B

B

Digital/resistor inputs (B

L

, R)

Connection B: 02, 03, 06, 07

IN4…IN7 can be con gured as…


Switch-on level

Switch-off level

Input resistance

Input frequency


> 0.7 U

B

< 0.3 U

B

3.2 kΩ

50 Hz

> 0.95 U

< 1 V

B


● Resistor input

Measuring current

Input frequency

Measuring range

Accuracy

Diagnosis


< 2.0 mA

50 Hz

0.016…30 kΩ

± 2 % FS: 16 Ω...3 kΩ

± 5 % FS: 3...15 kΩ

± 10 % FS: 15...30 kΩ

> 31 kΩ to VBB ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0411 / page 3 24.10.2014

UK

29


Control systems

CR0411

Output characteristics

Digital outputs

(B

H

, PWM, PWM-I)

Connection D: 01, 03, 05, 07

OUT0…OUT3

Technical data

● Semiconductor outputs, positive-switching (high side)

Short-circuit proof and overload protected



Switching voltage

Switching current

Load resistance

5.5...32 V DC

≤

≥

2.5 A

4.8 Ω (at 12 V DC)

≥ 9.6 Ω (at 24 V DC)

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

● Current-controlled output

Output frequency

Control range

Setting resolution

Control resolution

20...250 Hz

1…1000 ‰

≤ 2.5 A

20...250 Hz

0.02…2.5 A

1 mA

2 mA

Max. ambient temperature in PWM mode: ≤ 70 °C


Digital outputs

(B

H/L

, PWM, PWM-I, H)

Connection E: 01, 03, 05, 07

OUT4…OUT7

Free wheel diodes

Overload protection




Total current per output supply VBB

1

or

VBB

2

● Semiconductor outputs, positive-switching (high side), negative switching (low side), short-circuit and overload protection



Switching voltage

Switching current

Max. clamp energy

Load resistance

5.5...32 V DC

≤

≥

4 A

< 3 J (at 25°C)

3 Ω (at 12 V DC)

≥ 6 Ω (at 24 V DC)

● PWM outputs

Output frequency

Pulse/pause ratio

Switching current

● current-controlled output

Output frequency

Control range

Setting resolution

Control resolution

20...250 Hz

1…1000 ‰

≤ 4 A

20...250 Hz

0.02…4 A

1 mA

2 mA

Max. ambient temperature in PWM mode: ≤ 70 °C

Max. switch-on current ≤ 24 A (high side)

≤ 16 A (low side)

Free wheel diodes for the deactivation of inductive loads are integrated


≤ 5 minutes (contacts +VBB/GND)

≤ 8 A ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0411 / page 4 24.10.2014

30

Control systems

CR0411

Total summation current of the output supply VBB

1

and VBB

2

(continuous current load)


CE marking

E1 marking

Electrical tests

Climatic tests

Mechanical tests

Tests for railway applications

Note


Technical data

≤ 12 A

EN 61000-6-2

EN 61000-6-4

UN/ECE-R10

ISO 7637-2

EN 60068-2-30

EN 60068-2-78

EN 60068-2-52

ISO 16750-3

EN 60068-2-6

ISO 16750-3

EN 50121-3-2

EN 50155 clause 12.2


Noise immunity


Emission standard

Emission standard







Pulse 4, severity level: IV; function state B





Damp heat, cyclic





Salt spray test

Severity level 3 (vehicle)

Only with installed EC0401 or EC0402 cover

Test VII; Vibration, random




Bumps

30 g/6 ms; 24,000 shocks


Electronic equipment used on rolling stock

The EC declaration of conformity and approvals can be found at: www.ifm.com → Data sheet search → CR0411 → More information


CR0411 / page 5 24.10.2014

31


Control systems

CR0411

Wiring

A

8 poles

VBB

IN0

IN1

GND

GND

IN2

IN3

VBB

S

S

B

VBB

S

IN4

IN5

GND

GND

IN6

IN7

VBB

S

C/F = not used

C

Abbreviations

Technical data

D E

OUT0

GND

OUT1

GND

OUT2

GND

OUT3

GND

OUT4

GND

OUT5

GND

OUT6

GND

OUT7

GND

F

A

B

H

B

L

FRQ

H

PWM

PWM-I

R

VBB

S

VBB

1

VBB

2

Analogue

Binary high side

Binary low side

Frequency/pulse inputs

H-bridge function

Pulse width modulation

Pulse width modulation, current-controlled

Resistor input

Supply sensors/module

Supply OUT 0...3

Supply OUT 4...7

N2

4 poles

VBB

S

GND

CAN2_H

CAN2_L

P/N1

6 poles

VBB

S

VBB

1

VBB

2

GND

CAN1_H

CAN1_L ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice!

CR0411 / page 6 24.10.2014

32


9 Maintenance, repair and disposal

9.1 Maintenance

The device does not contain any components that need to be maintained by the user�

9.2 Cleaning the housing surface

► Disconnect the device�

► Clean the device from dirt using a soft, chemically untreated and dry cloth�

► In case of heavy dirt, use a damp cloth�

The following agents are not suited for cleaning the device: chemicals dissolving plastics such as methylated spirit, benzine, thinner, alcohol, acetone or ammonia�

Micro-fibre cloths without chemical additives are recommended�

UK

9.3 Repair

► The device must only be repaired by the manufacturer�

Observe the safety instructions (→ 2.4 Tampering with the device)

9.4 Disposal

► Dispose of the device in accordance with the national environmental regulations�

10 Approvals/standards

Test standards and regulations (→ 8 Technical data)

The EC declaration of conformity and approvals can be found at: www.ifm.com → Data sheet search → e.g. CR0401 → Approvals

33

IFM EC2114 Programming cable set for CAN interface Installation Instructions

Installation instructions

BasicController and

BasicController

Contents

1 Preliminary note

2 Safety instructions

3 Functions and features

4 Installation

5 Electrical connection

6 Indicators

7 Set-up

8 Technical data

9 Maintenance, repair and disposal

10 Approvals/standards

Related manuals

Table of contents

IFM EC2114 Programming cable set for CAN interface Installation Instructions

Installation instructions

BasicController and

BasicController

Contents

1 Preliminary note

2 Safety instructions

3 Functions and features

4 Installation

5 Electrical connection

6 Indicators

7 Set-up

8 Technical data

9 Maintenance, repair and disposal

10 Approvals/standards

Related manuals

IFM

EC2114

IFM

EC2114

IFM

EC2114

IFM

CR0403

IFM

CR0403

IFM

EC0400

IFM

EC0407

IFM

CR0452

IFM

CR0401

IFM

CR0411

IFM

CR0411

Table of contents