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Compact Luminaire with LED
Series C-Lux 6102/1,
Series C-Lux 6109/1
EN
Operating instructions
Additional languages r-stahl.com
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– Save f or future use! –
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Contents
5 Product selection, project engineering and modification (series 6109/1 only) ....8
8.3 Function and rated operating time test (series 6109/1 only) .............................26
2 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
General Information
1 General Information
1.1
Manufacturer
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
Phone:
Fax:
Internet:
E-mail:
+49 7942 943-0
+49 7942 943-4333 r-stahl.com
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
+91 44-67 300 600
+91 44-67 300 700 r-stahl.com/en/in [email protected]
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
Phone:
Fax:
Internet:
E-mail:
+49 3643 4324
+49 3643 4221-76 r-stahl.com
1.2
About these operating instructions
Read these operating instructions, especially the safety notes, carefully before use.
Observe all other applicable documents (see also chapter 1.3).
Keep the operating instructions throughout the service life of the device.
Make the operating instructions accessible to operating and maintenance personnel at all times.
Pass the operating instructions on to each subsequent owner or user of the device.
Update the operating instructions every time you receive an amendment to them from
R. STAHL.
ID-No.:
Publication Code:
272350 / 610260300020
2021-01-12·BA00·III·en·00
The original instructions are the German edition.
They are legally binding in all legal affairs.
1.3
Further documents
• Data sheet
• Central battery unit manual
• Software description of the configuration software for the central battery unit
For documents in additional languages, see r-stahl.com.
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
3
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Explanation of the symbols
1.4
Conformity with standards and regulations
• Certificates and EU Declaration of Conformity: r-stahl.com.
• The device has IECEx approval. See IECEx homepage: http://iecex.iec.ch/ to view the certificate.
• Further national certificates can be downloaded via the following link: https://r-stahl.com/en/global/support/downloads/.
2 Explanation of the symbols
2.1
Symbols in these operating instructions
Symbol Meaning
Tip for making work easier
DANGER!
WARNING!
CAUTION!
NOTICE!
Dangerous situation which can result in fatal or severe injuries causing permanent damage if the safety measures are not complied with.
Dangerous situation which can result in severe injuries if the safety measures are not complied with.
Dangerous situation which can result in minor injuries if the safety measures are not complied with.
Dangerous situation which can result in material damage if the safety measures are not complied with.
2.2
Symbols on the device
Symbol
05594E00
02198E00
Meaning
CE marking according to the currently applicable directive.
Device certified for hazardous areas in accordance with the marking.
4 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Safety
3 Safety
The device has been manufactured to the state of the art while observing recognised safety-related rules. When using the device, it is nevertheless possible for hazards to occur to life and limb of the user or third parties or for the device, environment or material assets to be compromised.
Use the device only
- if it is not damaged
- as intended, while remaining aware of safety and dangers
- in accordance with these operating instructions.
3.1
Intended Use
The 6102/1 and 6109/1 luminaires are intended for lighting areas, work areas and objects, in addition to escape route marking when used with an escape route sign.
The 6109/1 luminaire can also be used as emergency lighting because it has an internal battery. The luminaires are usable indoors and outdoors and are intended for stationary mounting (wall or ceiling installation).
It is explosion-protected equipment certified for use in hazardous areas of Zones 1 and 2, 21 and 22, as well as in safe areas.
"Intended use" includes complying with these operating instructions and the other applicable documents, e.g. the data sheet. All other uses are only intended after they are released by
R. STAHL.
3.2
Personnel qualification
Qualified specialist personnel are required to perform the activities described in these operating instructions. This primarily applies to work in the following areas:
• Product selection, project engineering and modification
• Mounting/dismounting the device
• Installation
• Commissioning
• Maintenance, repair, cleaning
Specialists who perform these tasks must have a level of knowledge that meets applicable national standards and regulations.
Additional knowledge is required for tasks in hazardous areas! R. STAHL recommends having a level of knowledge equal to that described in the following standards:
• IEC/EN 60079-14 (Electrical installations design, selection and erection)
• IEC/EN 60079-17 (Inspection and maintenance of electrical installations)
• IEC/EN 60079-19 (Equipment repair, overhaul and reclamation)
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
5
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Safety
3.3
Residual risks
3.3.1 Explosion hazard
Despite the device's state-of-the-art design, explosion hazards cannot be entirely eliminated in hazardous areas.
Perform all work steps in hazardous areas with the utmost care at all times!
Transport, store, plan, mount and operate the device in compliance with the technical data exclusively (see the "Technical data" chapter).
Possible hazards ("residual risks") can be categorised according to the following causes:
Mechanical damage
The device can be damaged during transport, mounting or commissioning. This kind of damage can, for example, render the device's explosion protection partially or completely ineffective. This may result in explosions causing serious or even fatal injuries to persons in the vicinity.
Transport the device only in its original packaging or in equivalent packaging.
Check the packaging and the device for damage. Report any damage to R. STAHL immediately. Do not commission a damaged device.
Store the device in its original packaging in a dry place (with no condensation), and make sure that it is stable and protected against the effects of vibrations and knocks.
Excessive heating or electrostatic charge
Operation outside of the approved conditions or improper cleaning can result in the device heating up severely or becoming electrostatically charged and therefore can cause it to produce sparks. This may result in explosions causing serious or even fatal injuries to persons in the vicinity.
Operate the device within the prescribed operating conditions only
(see the marking on the device and the "Technical data" chapter).
Install and adjust the device in such a way that it is always operated within the permissible temperature range.
Do not use the device in strong charge generating environments.
Avoid friction and flow of particle streams.
Clean the device with a damp cloth only.
Improper project engineering, mounting, installation, commissioning, maintenance or cleaning
Basic work such as installation, commissioning, maintenance or cleaning of the device must be performed only in accordance with the valid national regulations of the country of use and only by qualified persons. Otherwise the explosion protection can be rendered ineffective.
This may result in explosions causing serious or even fatal injuries to persons in the vicinity.
Have the mounting, installation, commissioning and maintenance work performed by qualified and authorised persons only (see chapter 3.2).
Prior to commissioning, check the mounting for correctness (see chapter 7).
Install the device on a level surface only.
6 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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2021-01-12·BA00·III·en·00
Transport and storage
Install mechanical built-in components such as cable glands, stopping plugs and breathers before mounting the luminaire on the ceiling or wall.
Do not damage the enclosure, built-in components and seals during mounting.
Observe tightening torques for cable entries and stopping plugs (see chapter 6.2.3).
Do not change or modify the device.
Repair work on the device must be performed by R. STAHL only.
Gently clean the device with a damp cloth only and without scratching, abrasive or aggressive cleaning agents or solutions.
3.3.2 Device damage
The device or individual components can be damaged so significantly as a result of unsuitable operating conditions or careless contact that it does not operate correctly or fails completely.
Do not subject the device to external heat sources or direct solar radiation.
Ensure that the maximum ambient temperature is never exceeded.
Never touch LED PCBs with body parts. Only touch for electric work when it is in an earthed state and using an insulated special tool.
4 Transport and storage
Transport and store the device carefully and in accordance with the safety notes
(see Chapter "Safety").
4.1
Batteries
As important but also sensitive components, batteries depend on particularly gentle and careful storage.
Do not transport open; that means do not transport in contact with other materials.
Do not transport in explosive dust atmosphere.
Store protected from fire, sources of dust, harmful gases and liquids.
Store in a dry and cool location.
To avoid material damage and total discharge of the battery, observe the following:
The battery should be commissioned in the luminaire within 26 weeks from date of production.
Store the battery at an ambient temperature from +5 to +25 °C and at a relative humidity of 65 ±5 %. Outside of this temperature range, the storage time is shortened to up to a month.
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Product selection, project engineering and modification (series 6109/1 only)
5 Product selection, project engineering and modification (series 6109/1 only)
5.1
Mains operation
5.1.1 Stand-by operation
• The light fitting is switched off.
PE
N
L1
L´ PE N L1 L2 L3
5.1.2 Continuous operation
• The light fitting is switched on.
L´ PE N L1 L2 L3
PE
N
L1
5.1.3 Normal lighting operation
• The light fitting is operated by normal lighting.
L´ PE N L1 L2 L3
16397E00
16398E00
PE
N
L1
16399E00
8 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
PE
N
L1
DALI D1
DALI D2
Product selection, project engineering and modification (series 6109/1 only)
5.1.4 Control with DALI
• The light fitting is switched using DALI control.
L´ PE N L1 L2 L3 D1 D2
22340E00
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Product selection, project engineering and modification (series 6109/1 only)
5.2
Emergency light blocking
A remote switch for emergency light blocking can be connected via terminals 6 and 7 at the control gear.
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3
4
5
6
7
L
L‘
N
BAT+
BAT-
Remote Switch
Power supply operation
Power failure
Remote switch is closed
Switching on the luminaire depending on operation mode
Emergency light function
5.2.1 Connection version remote switch
The remote switch is directly connected to the control gear.
Remote switch is opened
Switching on the luminaire depending on operation mode
No emergency light function
The following connection versions are possible:
Point-to-point connection
20716E00 x1 x1 x1 x1
Remote switch
20578E00
10 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Product selection, project engineering and modification (series 6109/1 only)
Linear connection x2 x2 x2 x1
Remote switch x3
The following conductor specifications must be observed during connection: maximum conductor length x 1 x 2 x 3 maximum number of light fittings
Cable cross section
Point-to-point connection
500 m
50
1.5 mm 2
Linear connection
100 m
50 m
500 m
30
1.5 mm 2
20577E00
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
11
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Mounting and installation
6 Mounting and installation
6.1
Mounting / dismounting
Mount the device carefully and only in accordance with the safety notes
(see Chapter "Safety").
Read through the following installation conditions and assembly instructions carefully and follow them precisely.
6.1.1 Mounting types
Direct mounting
20543E00
The luminaire can be installed directly onto the surface by means of the integrated fastening clips for screws (with a max. diameter of 6 mm).
20567E00
12 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
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Mounting with wall bracket
Wall mounting can be achieved with a wall bracket (available as accessories).
Mounting and installation
Screw the wall bracket onto the luminaire (see figure, max. 2 Nm).
20544E00
20563E00
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Mounting and installation
Hanging mount
The hanging mount can be achieved using mounting brackets for rope and chain mounting (available as accessories).
Screw the bracket for rope/cable mounting onto the luminaire
(see figure, max. 2 Nm).
20552E00
20579E00
14 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
6.1.2 Mounting the light panel
1
Insert compensation springs into the intended cut-out (1).
2
Insert the light panel into the compensation springs and mount in the cut-out at the same time (2).
Mounting and installation
20558E00
20561E00
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20562E00
Fit the light panel with the screws included in delivery (3)
(tightening torque 0.8 Nm).
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Mounting and installation
6.1.3 Mounting the diffuser
Insert the diffuser into the compensation springs and mount in the cut-out at the same time (2).
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Insert compensation springs into the intended cut-out (1).
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Fit the diffuser with the screws included in delivery (3)
(tightening torque 0.8 Nm).
20558E00
20559E00
20560E00
16 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
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6.1.4 Mounting the deflection optics
1
Insert compensation springs into the intended cut-out (1).
2
Mounting and installation
Insert the deflection optics into the compensation springs and mount in the cut-out at the same time (2).
3
20568E00
20569E00
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20570E00
Fit the deflection optics with the screws included in delivery (3)
(tightening torque 0.8 Nm).
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Mounting and installation
6.1.5 Opening and Closing of the Enclosure
Observe the following during mounting and dismounting:
Version without switch: Disconnect the luminaire from the power supply and secure it against being switched on again.
Do not use force when opening or closing the enclosure!
Opening the luminaire
The screws are secured against getting lost in the cover by a securing mechanism.
The cover is secured against falling down by a securing mechanism in the inside.
1
Loosen 4 x screws M5 x 12 (1) with TX25 box spanner.
2
20553E00
20554E00
Open the lateral catches (2).
Swing the cover out.
18 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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2021-01-12·BA00·III·en·00
Mounting and installation
Closing the luminaire
DANGER! Explosion due to insufficient sealing of the device!
Non-compliance may result in serious or even fatal injuries.
Ensure that the catches fully snap into place on both sides of the luminaire when closing.
Tighten all screws to the specified tightening torque.
When closing the luminaire, ensure that no electrical lines are caught and damaged between the enclosure and the cover. Ensure that the electrical lines are securely fixed in place with cable holders for this.
2
1
Place the cover onto the enclosure. Firmly press the lateral catches closed and check that they have fully snapped in place (1).
20556E00
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Tighten 4 x screws M5 x 12 with TX25 box spanner (2) (tightening torque 3 Nm).
20557E00
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Mounting and installation
6.2
Installation
6.2.1 Electrical connections
Mains connection
Observe the maximum clamping possibility of the connection terminals
(see chapter "Technical data").
Observe the following when connecting to the mains connection:
Clamping must be carried out precisely!
Do not clamp any part of the conductor insulation!
Do not mix up the conductors.
Observe the technical regulations when connecting the conductor.
Clamp the conductor firmly.
Connection terminals
Clamping range:
1 x 1.5 to 4 mm 2 finely stranded
1 x 1.5 to 6 mm 2 solid or finely stranded with core end sleeve
(2 free clamping units per pole available)
Stripping length:
10 to 12 mm
Standard (series 6102/1):
L1, L2, L3
N
PE
L3
L2
L1
N
PE
20219E00
= phase
= neutral conductor
= protective conductor with DALI connection (series 6102/1):
L1
N
PE
D2
D1
L3
L2
D1, D2
L1, L2, L3
N
PE
= DALI connection
= phase
= neutral conductor
= protective conductor
20221E00
20 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
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Standard (series 6109/1):
L‘
L3
L2
L1
N
PE
20294E00 with DALI connection (series 6109/1):
D2
D1
L‘
L3
L2
L1
N
PE
L‘
L1
L2, L3
N
PE
D1, D2
L‘
L1
L2, L3
N
PE
Mounting and installation with address module (series 6102/1):
L‘
N‘
L+
N-
PE
L‘, N‘
L+, N-
PE
= control input
= final electrical circuit
= protective conductor
20220E00
The luminaire is addressed via the central battery system's software.
Please pay attention to the system manufacturer's description.
= switched phase
= charging phase
= phase
= neutral conductor
= protective conductor
= DALI connection
= switched phase
= charging phase
= phase
= neutral conductor
= protective conductor
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20302E00
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Mounting and installation
Connection of remote switch to control gear
Connecting the remote switch to the potential-free contact "Remote switch" of the control gear.
2
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6
7
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L‘
N
BAT+
BAT-
Remote Switch
Clamping range:
1.5 mm 2 solid, finely and extra finely stranded
Stripping length:
8.5 to 9.5 mm
20716E00
Through wiring of the mains supply connection
Through wiring with 2.5 mm 2 cross section for max. 16 A.
6.2.2 Luminaires with address module
The address module is integrated into the control gear. Each control gear with an integrated address module has a unique serial number. This serial number is right on the control gear and can also be recorded with a QR code scanner. The luminaire address is assigned using the configuration software for the central battery unit or with a programming device available as an accessory.
There are four removable labels with the serial number on the control gear
(1x label for the control gear, 1x label for the exterior luminaire,
2x for customer documents).
During the installation, write down the location and position of the luminaire and the serial number. This simplifies configuration of the central battery unit.
Further information on configuration can be found in the software description and the central battery unit manual.
Control input (L‘, N‘):
The address module provides the opportunity to connect a control line for switching the luminaire together with the general lighting.
L, N
FZB
L+
N-
L‘
N‘
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10
S
L, N
FZB
S
Power supply network
Battery system
General lighting switch
15
10
14
15
Control line
Emergency lighting
General lighting
19025E00
22 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
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Mounting and installation
6.2.3 Cable entries
The standard luminaire is delivered with 3 entries, 2 cable entries and 2 stopping plugs.
Cable entry on the front side
Cable entries are fastened using the associated nuts.
Metal cable entries and stopping plugs
DANGER! Explosion warning due to metal cable entries or stopping plugs that are not earthed!
Non-compliance may result in serious or even fatal injuries.
Properly earth the metal cable entry.
Use earthing nuts or other suitable fastening optionsUse earthing nuts or other suitable fastening options.
DANGER! Explosion warning due to improper mounting/selection of metal cable entries or stopping plugs!
Non-compliance may result in serious or even fatal injuries.
Use metal cable entries and stopping plugs on the longitudinal side only in the
M20 version.
To this end, equip the available M25 opening with a reducer to M20.
Tightening torques for components from R. STAHL Schaltgeräte GmbH
Luminaires with installed cable entries and stopping plugs from
R. STAHL Schaltgeräte GmbH must be tightened using the following values:
Cable entry
8161
Stopping plug
8290
M20 x 1.5
M25 x 1.5
M20 x 1.5
M25 x 1.5
Tightening torque
Connection thread
2.3 Nm
3.0 Nm
1.0 Nm
1.5 Nm
Pressure screw
1.5 Nm
2.0 Nm
–
–
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
23
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Commissioning
Luminaires with cable entries and stopping plugs which are not supplied by
R. STAHL Schaltgeräte GmbH
DANGER! Explosion hazard due to defective sealing of the device!
Non-compliance may result in serious or even fatal injuries.
Equip the enclosure only with suitable equipment (e.g. cable entries, stopping plugs or breathers) that is verifiably approved for use in hazardous areas and meets the requirements of the IP protection rating.
Observe the operating instructions from the manufacturers of the components and seals that are to be installed.
Seal any unused cable entries with the stopping plugs approved for the type of protection.
Seal all open drilled holes using suitable equipment.
Please observe the following:
• the required dust resistance!
• the required type of protection!
• the required temperature resistance!
• the IP degree of protection according to the rating plate!
• the operating instructions of the cable entries and stopping plugs!
• the required tightening torques!
• the range of the permissible cable diameter!
• insert the metal cable entries and/or stopping plugs into the PE!
7 Commissioning
Before commissioning, carry out the following inspection steps:
Monitor the mounting and installation.
Inspect the enclosure for damage.
Remove any foreign objects.
If necessary, clean the connection chamber.
Monitor whether the electrical lines have been inserted correctly.
Monitor whether the electrical lines are securely fitted using the cable holders provided.
Monitor whether all screws and nuts have been tightened firmly.
Monitor whether all drilled holes are closed.
Monitor whether all cable entries and stopping plugs have been tightened firmly.
Monitor whether all conductors have been connected firmly.
Monitor whether the line voltage and the rated operational voltage are consistent.
Monitor whether the permissible conductor diameter for the corresponding cable entries have been used.
Monitor whether the device is closed according to regulations.
Monitor whether the LED assembly and the diffuser are clean.
In order to avoid condensation in the device, observe the following:
Operate the luminaire continuously or periodically over extended periods of time.
Avoid thermal bridges.
Use breathers.
24 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Operation
8 Operation
8.1
Mode of operation
When opening the enclosure, the luminaire automatically switches itself off (optional).
The operating hours can be determined and the luminaire can be dimmed and switched
(optional) via a DALI interface.
8.2
Operating modes (series 6109/1 only)
Power supply operation:
Stand-by switching
Continuous mode
The luminaire is switched off regardless of normal lighting.
The luminaire is switched on regardless of normal lighting.
Normal lighting operation The light fitting is operated by normal lighting.
Emergency light operation:
In the event of a power failure, the luminaire switches to emergency light operation.
The luminaire is switched on regardless of the operation mode of the selected rated operating time.
Rated operating time
Sign. LED (2)
Sign. LED (1)
LED -
LED +
Rated operating time
1.5 hours
3.0 hours
Jumper between terminals 13 and 14 of the control gear open closed
20717E00
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
25
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Operation
Emergency light blocking
A remote switch for emergency light blocking can be connected via terminals 6 and 7 at the control gear.
2
5
6
3
4
7
L
L‘
N
BAT+
BAT-
Remote Switch
20716E00
Power supply operation
Power failure
Remote switch is closed
Switching on the luminaire depending on operation mode
Emergency light function
Remote switch is opened
Switching on the luminaire depending on operation mode
No emergency light function
8.3
Function and rated operating time test (series 6109/1 only)
To carry out the test, the following prerequisites must be fulfilled:
• the time interval has expired.
• the power supply operation was active for at least 1 hour.
• the remote switch is closed.
The test result is shown on the LED indicator.
During a test the luminaire is switched on.
Function test
• starts within 24 hours after commissioning.
• is carried out every 7 days.
• takes 1 minute.
• checks the function of the LEDs and the battery.
Rated operating time test
• starts within 44 days after commissioning.
• is carried out once a year.
• checks the function and the operating time of the luminaire during emergency light mode.
• is repeated after 14 days if rated operating time test is faulty.
26 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Operation
8.4
Displays (series 6109/1 only)
When connecting to the power supply
Initialisation for 10 seconds
Seconds
0 to 2
2 to 4
4 to 10
Description
Function test green LED
Function test red LED
Status of rated operating time test
Then, the LED indicator switches to operating mode.
LED indicator
–
–
Green LED flashes - rated operating time test active
Green LED off - rated operating time test not active
During power supply operation
Blinking: 1 second on, 1 second off
Flashing: 0.25 seconds on, 0.75 seconds off
LED indicator
Green
Flashing green
Description
Luminaire is operational
Luminaire is operational
Red
Blinking red
Flashing red
Error
Error
Error
Blinking green/red Luminaire is ready for operation, no emergency light operation
Flashing green/red Luminaire is ready for operation
Significance
–
Function or rated operating time test activated
Battery is defective or electric circuit is interrupted
Last function and/or rated operating time test defective
LEDs defective
Emergency light operation is deactivated by remote switch
Reset signal detected
During emergency light operation
The LED indicator is switched off.
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
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EN
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
27
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Operation
8.5
Troubleshooting (series 6109/1 only)
Error
Luminaire is not lighting up
Cause of error
The LEDs are defective.
Troubleshooting
Replace the mounting plate including
LEDs and the control gear.
The control gear is defective. Replace the mounting plate including
LEDs and the control gear.
The switch is defective.
Replace the switch.
Red LED indicator The battery is defective.
The switch in the battery box is defective.
LED indicator blinking red
The switch in the luminaire is defective.
The battery capacity is too low.
The LEDs are defective.
Replace the battery.
Replace the switch.
Replace the switch.
Replace the battery.
Replace the mounting plate including
LEDs and the control gear.
The LED indicator lights up in green after troubleshooting.
If the error cannot be eliminated using the specified procedures:
Contact R. STAHL Schaltgeräte GmbH.
For rapid processing, have the following information ready:
• Type and serial number of the device
• Purchase information
• Error description
• Intended use (in particular, input and output wiring)
28 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Maintenance, Overhaul, Repair
9 Maintenance, Overhaul, Repair
Comply with the applicable national standards and regulations in the country of use, e.g. IEC/EN 60079-14, IEC/EN 60079-17, IEC/EN 60079-19.
9.1
Maintenance
Check the following points in addition to the national regulations:
• Whether the clamping screws holding the electrical lines are fitted securely
• Whether the device enclosure and/or protective enclosure has/have cracks or other visible signs of damage
• Whether the seal shows signs of ageing or damage (completely replace enclosure components with damaged foamed seal)
• Whether the device is clean inside and out
• Compliance with the permissible temperatures (according to EN 60079)
• Whether the cable entry is intact and securely tightened
• Whether the cables and electrical lines show signs of ageing and damage
• Whether the device is used as intended and functions properly
9.2
Overhaul
Perform maintenance on the device according to the applicable national regulations and the safety notes in these operating instructions ("Safety" chapter).
9.2.1 Battery replacement (series 6109/1 only)
DANGER! Explosion hazard due to explosive dust atmosphere!
Non-compliance may result in serious or even fatal injuries.
Do not replace or transport the battery in explosive dust atmosphere.
1
2
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
20564E00
Disconnect battery plug (1).
Loosen screw (2).
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
29
Returning the device
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
3
Swivel the battery up and remove laterally (3).
Installation of the battery in reverse order
(tightening torque for screw on the battery: 0.7 Nm).
9.3
Repair
Repair work on the device must be performed only by R. STAHL.
Repairs carried out on the mounting plate are not permitted.
Replace the mounting plate completely in case of error.
10 Returning the device
Only return or package the devices after consulting R. STAHL!
Contact the responsible representative from R. STAHL.
20565E00
R. STAHL's customer service is available to handle returns if repair or service is required.
Contact customer service personally.
or
Go to the r-stahl.com website.
Under "Support" > "RMA" > select "RMA-REQUEST".
Fill out the form and send it.
You will automatically receive an RMA form via email. Please print this file off.
Send the device along with the RMA form in the packaging to
R. STAHL Schaltgeräte GmbH (refer to chapter 1.1 for the address).
30 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Cleaning
11 Cleaning
Check the device for damage before and after cleaning.
Take damaged devices out of operation immediately.
To avoid electrostatic charge, the devices located in hazardous areas may only be cleaned with a damp cloth.
When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching cleaning agents.
Do not use aggressive cleaning agents or solvents.
12
13
Disposal
CAUTION! Burns or poisoning from chemical reaction of incorrectly discarded batteries!
Non-compliance may result in serious injuries or environmental damage.
Collect batteries separately
Do not dispose of batteries in the household waste. Instead, send for disposal, i.e. to official collection points or give back to the supplier.
Observe national and local regulations and statutory regulations regarding disposal.
Separate materials when sending them for recycling.
Ensure environmentally friendly disposal of all components according to the statutory regulations.
Accessories and Spare parts
NOTICE! Malfunction or damage to the device due to the use of non-original components.
Non-compliance can result in material damage.
Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH
(see data sheet).
Description
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
Designation Figure
Battery set NiCd battery 2.2 Ah / 6 V 1 piece
Art. no.
Weight kg
273190 0.480
20715E00
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
31
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
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EN
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EN
Annex A
14 Annex A
14.1 Technical data
Explosion Protection
Global (IECEx)
Gas and dust IECEx IBE 19.0016
Ex db eb ib op is IIC T4 Gb
Ex tb op is IIIC T100 °C Db
Europe (ATEX)
Gas and dust IBExU 19 ATEX 1072
E II 2 G Ex db eb ib op is IIC T4 Gb
E II 2 D Ex tb op is IIIC T100 °C Db
Certifications and certificates
Certificates IECEx, ATEX
Technical Data
Electrical data
Rated operational voltage
Variant 6102/1
Standard + DALI
100 to 240 V AC
±10 %, 50 to 60 Hz
100 to 250 V DC
±10 %
6102/1
ADR
220 to 240 V AC
±10 %, 50 Hz
194 to 250 V DC
±10 %
Rated operational current
Variant 6102/1
Standard + DALI
230 V AC 47 mA
100 V AC 109 mA
6102/1
ADR
47 mA
–
Power input
Variant 6102/1
Standard + DALI
Nominal power
10 W
Rated power
9.7 W
6102/1
ADR
10 W
9.7 W
6109/1
Standard + DALI
100 to 240 V AC
±10 %, 50 to 60 Hz
–
6109/1
Standard + DALI
58 mA
122 mA
6109/1
Standard + DALI
10 W
10 W
32 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Annex A
Technical Data
Inrush current
I
Variant 6102/1
Standard + DALI peak
4.2 A
Δt 37 μs
6102/1
ADR
2.7 A
132 μs maximum number of luminaires per miniature circuit breaker:
6109/1
Standard + DALI
4.8 A
37 μs
Power factor
Luminance
Recognition range
Luminous flux decline
Type
B
10 A 16 A 20 A 25 A
50 50 50 50
C 50 50 50 50
K 50 50 50 50
Values apply to line voltage 230 V AC.
230 V: ) 0.90
100 V: ) 0.99
I (with internal PE connection) Protection class
Luminous characteristics
Colour rendering Ra ) 80
Colour temperature 5,000 K
Luminous flux
Optics
Luminous flux [lm] with diffuser
600
Luminaire efficacy
[lm/W]
62
Values apply to T a
= +25 °C.
Light panel green: L m
= 145 cd/m 2
Light panel white: L m
= 1,400 cd/m 2
30 m light panel without diffuser with deflection optics
775
80
No luminous flux decline
• Within the permissible ambient temperature range
• During DC operation (only Series 6102/1)
490
51
Luminous flux decline during battery operation (only Series 6109/1)
• By 50% for a rated operating time of 1.5 h
• By 75% for a rated operating time of 3.0 h
EN
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272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
33
EN
EN
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EN
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Annex A
Technical Data
Ambient conditions
Operating temperature range
Storage
Service life
LED
LED control gear
Variant no through wiring
6102/1
Standard + DALI
-40 to +60 °C
6102/1
ADR
6109/1
Standard + DALI
-30 to +60 °C -30 to +60 °C 1) 2)
I
N
through wiring max. 3 x 10 A
-40 to +60 °C -30 to +60 °C -30 to +60 °C 1) 2)
I
N
through wiring -40 to +50 °C -30 to +50 °C -30 to +50 °C 1) 2) max. 3 x 16 A
1) Rated operating time during emergency light operation is guaranteed in an ambient temperature range from -5 to +60 °C.
Outside of this temperature range, the rated operating time can be shortened.
2) Battery service life is guaranteed in an ambient temperature range of -30 to +60 °C corresponding to IEC/EN 60598-2-22.
6102/1:
Storage temperature -40 to +70 °C
6109/1: depending on the storage duration: up to 1 week: -20 to +55 °C up to 1 month: -20 to +45 °C over 1 month: -20 to +30 °C
L
90
B
50
: 100,000 h
L x
B y
At the end of the service life:
• Luminous flux declines to "x" percent
• Up to "y" percent of all luminaires fall below "x"
Variant 6102/1
Standard + DALI
C10 ) 100,000 h
6102/1
ADR
) 50,000 h
6109/1
Standard + DALI
) 100,000 h
34 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Annex A
Technical Data
Mechanical data
Degree of protection IP66 / IP67 (IEC 60598)
Impact strength
(IK code)
IK08 (IEC 62262)
Material
Enclosure polyester resin, glass fibre reinforced
Enclosure colours Colour grey, similar to RAL 7035
Seal Silicone (without influence on paint wetting)
Cover
Light panel
Diffuser
Polycarbonate
Polymethylmethacrylate (PMMA), stainless steel fixing accessories SS304 (1.4301 or V2A)
Polycarbonate (PC), stainless steel fixing accessories SS304 (1.4301 or V2A)
Deflection optics Polymethylmethacrylate (PMMA), stainless steel fixing accessories SS304 (1.4301 or V2A)
Luminaire locking 4 x M5 screw caps for Torx 25 (max. 3 Nm) + mounting mechanism; cover over hinge rope can be swivelled out
Mounting / Installation
Cable glands
Standard luminaire
3 drilled holes with M25 for cable entries made from:
Plastic:
Metal:
2 x M25 x 1.5 cable entry 8161 and
2 x M25 x 1.5 stopping plugs 8290 (enclosed)
1 x metal plate M25 x 1.5 connected by means of PE for cable entries made of metal on longitudinal side.
Without metal plate on the front side.
The cable entry must be fastened using an earthing nut.
Attention: cable entries and earthing nuts must be ordered separately. Only M20 cable entries with an M25 to M20 reducer can be on the longitudinal side.
Note: cable entries M20 possible with suitable reducer.
Connection 6102/1:
Standard: 5-pole: L1, L2, L3, N, PE
With address module: 5-polig: L+, N-, L', N', PE
With DALI: 7-pole: L1, L2, L3, N, PE, D1, D2
6109/1:
Standard: 6-pole: L1, L2, L3, L', N, PE
With DALI: 8-pole: L1, L2, L3, L', N, PE, D1, D2
EN
EN
EN
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EN
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
35
EN
EN
EN
EN
EN
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Annex A
Technical Data
Mounting
Luminaire
Accessories
Direct:
With wall bracket
(optional):
With bracket for rope/chain mounting
(optional):
By means of 2 integrated fastening clips on the enclosure for screws with a max. diameter of 6 mm
For mounting with the light panel or direct radiation downwards on the wall
For mounting on the chain or rope
The light panel, diffuser and deflection optics are each installed with
2 compensation springs and mounting screws
Optional
Address module
(series 6102/1 only)
DALI-connection
Control input:
Rated voltage: 220 to 230 V 50 Hz AC / DC
Function:
Address and switching module for R. STAHL emergency lighting systems according to VDE 0108:
The module is used for monitoring individual luminaires and for the control of mains and emergency luminaires.
The module offers the following functions:
• Control of the luminaire (ON / OFF) and calling up the function
• Up to 20 addresses can be configured for each electrical circuit by means of a coding switch
• The type of connection (continuous light, stand-by light or switched light) of the luminaire is freely programmable
• Mixed operation within a circuit is possible
DALI interface according to:
6102/1: IEC 62386-207:2018 (DALI 2)
6109/1: IEC 62386-207:2009 (DALI 1)
6109/1: IEC 62386-202:2009 (DALI 1)
Conductor cross-section ) 1.5 mm 2
Maximum conductor length = 300 m
36 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
Annex A
Technical Data
Control gear
(series 6109/1 only)
Emergency light mode
Rated operating time
In the case of a power failure, the luminaire is supplied by the battery
At optimal ambient temperature of the battery:
Switchover voltage
Battery capacity
2.2 Ah
Operating time of emergency light
1.5 h
3.0 h
Emergency light output
50 %
25 %
From mains to battery operation at U < 0.74 x U
N
From battery to mains operation at U > 0.8 x U
N
Battery set
(series 6109/1 only)
Version
Operating voltage
Capacity
Replacing the battery set
NiCd battery, gas-tight, installed in the luminaire
6 V
2.2 Ah
When opening the enclosure, the battery set is disconnected from the power supply; after loosening the battery mounting screw (TX20) and the battery plug, the battery set can be taken out of the enclosure.
For further technical data, see r-stahl.com.
EN
EN
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EN
272350 / 610260300020
2021-01-12·BA00·III·en·00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
37
EN
EN
EN
EN
EN
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Annex B
15 Annex B
15.1 Device design
1
2
3
4
7
7
7
8
9
5
6
# Device component
1 Switch (series 6109/1 only)
2 Cable entry
3 Connection terminal
4 Battery (series 6109/1 only)
5 Luminaire enclosure
6 Control gear
7 Luminaire cover with mounting option for light panel (9), diffuser (10), deflection optics (11)
8 LED indicator
(series 6109/1 only)
9 Light panel
8
10
10 Diffuser
8
11
11 Deflection optics
20550E00
38 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
15.2 Dimensions / fastening dimensions
Dimensional drawings (all dimensions in mm [inches]) – Subject to modification
440,30 [17,33]
425 [16,73]
Without light panel
440,30 [17,33]
425 [16,73]
190,60 [7,50]
Annex B
20541E00
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
190,60 [7,50]
With light panel
324,60 [12,78]
272350 / 610260300020
2021-01-12·BA00·III·en·00
20540E00
Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
39
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Annex B
Dimensional drawings (all dimensions in mm [inches]) – Subject to modification
With mounting bracket
23,60 []0,93
425 [16,73]
190,60 [7,50]
20542E00
440,30 [17,33]
For rope/chain mounting
20551E00
40 Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
272350 / 610260300020
2021-01-12·BA00·III·en·00
EU-Konformitätserklärung
EU Declaration ofConformity
Declaration de Conformite UE
R. STAHL Schaltgeräte GmbH • Am Bahnhof 30 • 74638 Waldenburg, Germany erklärt in alleiniger Verantwortung, declares in its sole responsibility, declare sous sa seule responsabilite, dass das Produkt: that the product: que le produit:
Kompaktleuchte mit LED
Compact Luminaire with LED
Luminaire compact avec LED
Typ(en), type(s), type(s): 6102/.
6109/.
mit den Anforderungen der folgenden Richtlinien und Normen übereinstimmt.
is in conformity with the requirements oh the foilowing directives and Standards, est conforme aux exigences des directives et des normes suivantes.
Richtlinie^
2014/34/EU
2014/34/EU
2014/34/UE
) / Directive(s) / Directive(s)
ATEX-Richtlinie
ATEX Directive
Directive ATEX
Norm(en) / Standard(s) / Norme(s)
EN IEC 60079-0:2018
EN 60079-1:2014
EN IEC 60079-7:2015+ A1:2018
EN 60079-11:2012
EN 60079-28:2015
EN 60079-31:2014
Kennzeichnung, marking, marquage: II2 G Ex db ebibopis IICT4Gb
II 2 D Ex tb op is INC T 100°C Db
C
Coi58
EU-Baumusterprüfbescheinigung:
EU Type Examination Certificate:
Attestation d’examen UE de type:
Produktnormen nach Niederspannungsrichtlinie:
Product Standards according to Low Voitage Directive:
Normes des produit pour la Directive Basse Tension:
IBExll 19 ATEX1072
(IBExU Institut für Sicherheitstechnik GmbH
Fuchsmühlenweg 7, 09599 Freiberg, Germany)
EN 60598-1:2015/A1:2018
EN 60598-2-22:2014/AC:2015
EN 62471:2008
2014/30/EU
2014/30/EU
2014/30/UE
EMV-Richtlinie
EMC Directive
Directive CEM
2011/65/EU
2011/65/EU
2011/65/UE
RoHS-Richtlinie
RoHS Directive
Directive RoHS
EN 61547:2009
EN 55015:2013 + A1:2015
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 50581:2012
Waldenburg, 2019-07-24
Ort und Datum
Place and date
Lieu et date
DiredeurBU Eciairage & Appareils de Signalisation
J. Freiri
Leiter Glualitätsmanagement
Direktor Quality Management
Directeur Assurance de Qualite
FO.DSM-E-328 Version: 1.0
6102 6 002 001 0- 00 1 von 1
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