F502-EN2-04.book Seite 37 Dienstag, 26. Juli 2005 5:48 17

Vision Sensor

F210

Features

Flow Menus

Flow Menus select the required processing items from the library, combining and linking them for you

Ideal for the following

• Stabilize measurement images by filtering the required number of times.

• Perform measurements according to workpiece tolerance by changing the measurement area baased on measurement results

• Periodically check for data variations by outputting the maximum and minimum values for each 10 measurements,

F210

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Features

Macros

Augment Flow Menus using a PC text editor. The Software package can be edited using text commands to customize I/

O controls, displays, and GUI

Programs can be created using only a text editor, with no need for any special development environment.

Ideal for the following

• Creating special menus.

• Displaying and outputting the date and time of NG measurements.

• Automatically saving NG images to a Memory Card.

• Changing the number of registered product types.

Special menus using macros

Customization Manual

The know-how from the past is incorporated in a manual so that Reverse Customization can be used to determine the best method to execute the desired process.

• Building Flow Menus and Using Macros

When an item is selected for operation, a sample program and explanation are displayed. Multiple samples can be easily combined.

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Ordering information

Name

Controller

Double-speed camera

Camera with intelligent lighting

Camera only

Camera with intelligent lighting

Compatible F150 cameras

Console

Color LCD monitor

Monochrome CRT Video monitor

Memory card

Camera cable

Monitor cable

Parallel cable

*1.

Other length on request.

Camera with light

Camera only

Model

F210-C10

F210-C15

F160-SLC20

F160-SLC50

F160-S1

F160-S2

F150-SLC20

F150-SLC50

F150-SL20A

F150-SL50A

F150-S1A

F160-KP

F150-KP

F150-M05L

F150-M09

F160-N64S(S)

F150-VS

F150-VM

F160-VP

Remarks

NPN Input/Output

PNP Input/Output

With partial scan function.

Memory capacity 64 MB

For Double-speed Camera and compatible

F150 Cameras.

Cable length: 3 m *1

Cable length: 2 m *1

Loose-wire cable for parallel I/O connectors.

Cable length: 2 m

F210

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F502-EN2-04.book Seite 40 Dienstag, 26. Juli 2005 5:48 17

Processing Item Support

The F250-UM3FE (UM3ME) Application Software supports approximately 70 different processing items. These can be freely combined for inspections as needed. Image input, measurement support, branch control, results output, and results display can be used in common for all of the models (F210 and F250).

Image Input Functions

•

Inputting Camera Images

• Switching Cameras

•

Changing Filtering

•

Filtering Again

Position Compensation

Functions

Compensation

Position compensation in

X, Y, and

θ

directions

Processing item

Controller

F210 F250

YES YES Binary Position Compensation

Circle Position Compensation

EC Position Compensation

NO

YES

Edge Position Compensation YES

Model Position Compensation

NO

YES

YES

YES

YES

---

---

Model Position Compensation #

YES YES

Remarks

---

---

Enables high-speed processing compared to the model position compensation #.

---

General Measurement

Functions

Application (measurement)

Size (area)

Processing item

Binary Defect

Binary Area (Variable

Box)

Binary Defect

YES

Position Center-of-gravity detection (Processing time:

Low)

YES

Binary Gravity and Area YES

(X, Y)

Coordinate detection (Processing time: High)

(X, Y)

Binary Gravity and Area

Binary Area (Variable

Box)

Gray Search

Precise Search

Flexible Search

Pattern

ECM Search

EC Positioning

Coordinate detection (Rotation in measurement item)

Rotation Positioning

Rotation Search

Controller

F210 F250

YES YES

YES

YES

YES

YES

YES

NO

YES

YES

NO

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

Remarks

Up to eight regions can be set per Unit, with results displayed in a list.

Only one region can be set per Unit. Menu levels are simple and easy to understand.

Used for inspecting measurement items with varying positions and sizes.

Up to eight regions can be set per Unit, with results displayed in a list.

Only one region can be set per Unit. Menu levels are simple and easy to understand.

Used for inspecting measurement items with varying positions and sizes.

Uses gray models to detect positions in pixel units.

Uses gray models to detect positions in sub-pixel units.

Multiple models are registered to enable searching even when there is variation.

Up to 64 regions can be registered per Unit, and high-speed processing is possible. (See note.)

Uses edge code models so that processing is not affected by deformation or dirt.

No model registration is required. Searches using shape information such as "round" or "angular."

High-speed processing is possible. (See note.)

---

Dimensions measurement

Gray Edge Position_8

Gray Edge Position_1

Position deviation detection

Gray Edge Width

Relative Position

YES

YES

YES

YES

YES

YES

YES

YES

Up to eight regions can be set per Unit, with results displayed in a list.

Only one region can be set per Unit. Menu levels are simple and easy to understand.

---

---

Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on conditions, however, high-speed processing may not be possible.

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Application (measurement)

Defect

Characters

Angle

Quantities

1 2 3 4

Shapes (correlation values)

Classification

Processing item

Surface Defect

Density Defect

Surface Defect (Variable Box)

EC Defect

Fine Matching

QUEST Character Verification

Lot Number OCR 1

OCR for 1 Character

Binary Defect

Binary Gravity and Angle

Rotation Positioning

Rotation Search

Circular Angle

Labeling

Label Data

Edge Pitch

EC Circle Count

Pattern

Flexible Search

Fine Matching

Classification

Classification #

Controller

F210 F250

YES YES

NO

YES

YES

YES

YES

YES

YES

YES

YES

NO

YES

YES

YES

YES

YES

YES

NO

YES

YES

NO

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

Remarks

Only one region can be set per Unit. Menu levels are simple and easy to understand.

Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced.

Used for inspecting measurement items with varying positions and sizes.

Uses edge codes for defect inspection so that processing is not affected by deformation or dirt.

Accurately detects differences with models.

Used to verify multiple characters.

Handles lot numbers that are changed daily, weekly, monthly, or annually.

---

Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced.

Only one region can be set per Unit. Menu levels are simple and easy to understand.

High-speed processing is possible. (See note.)

Used when the measurement item rotates.

Used only for circular measurement items.

Enables higher-speed processing compared to Rotation

Search. (See note.)

Counts up to 2,500.

Gets label measurement values from other Units.

Gets the number, pitch, and width.

Finds circles using "round" shape information so that processing is not affected even if the circles are deformed or dirty.

Up to 64 regions can be registered per Unit, enabling highspeed processing. (See note.)

Searching can be performed even if there is variation in model images.

Accurately detects differences with models.

Enables higher-speed processing compared to Classification #. (See note.)

---

Brightness Density Data YES YES ---

Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on conditions, however, high-speed processing may not be possible.

Measurement Support

Functions

•

Calculation

•

Get unit data

•

Set unit data

•

Wait

•

Elapsed time

•

Trend monitor

Results Output Functions

•

Memory card data output

•

DO data output

•

Host link data output

•

Normal data output

•

DO judgement output

Branch Control Functions

•

Conditional branch

•

DI branch

•

End

Results Display Functions

•

String display

•

Measurement display

•

Judgement display

•

Item display

•

Time display

•

Figure display

•

•

•

•

•

Line results display

Box display

Circle display

Cursor display

Newest NG image display

F210

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System Configuration

Camera with Lighting

Cameras with Intelligent Lighting

F160-SLC20

F160-SLC50

Software Package

F250-UM3FE (Flow Menu Format)

F250-UM3ME (Flow Menu and Macro Format)

Console

F160-KP F150-KP

Cameras with Intelligent Lighting

F150-SLC20

F150-SLC50

Camera

Cable

(See note 1.)

F150-VS

Cameras with Light Source

F150-SL20A

F150-SL50A

Camera

F150-S1A

F160-S1/S2

(Double-speed Camera)

Camera Cable

(See note 1.)

F150-VS

Lense

(See note 2.)

3Z4S-LE C1614A

F210-C10/C15

F250-C50/C55

3Z4S-LE B2514D

Lighting (See note 2.)

F150-LT20A

F150-LT50A

3Z4S-LE B5014A

Note 1: Separate robot cable specifications (F150-VSB) are available.

Note 2: In addition, lenses and lighting are available.

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Monitor

Color LCD Monitor

F150-M05L

Monochrome CRT Video

Monitor

F150-M09

Memory Card

F160-N64S (S) (64 MB)

F160-N64S

RS-232C/422

(Common use)

Ethernet (F250)

Personal computer

Parallel Cable

Synchronous Sensor

Programmable Controller

Vision Systems

F502-EN2-04.book Seite 43 Dienstag, 26. Juli 2005 5:48 17

Rating/Performance

Controller

Item Specifications

Connectable Cameras

Number of Cameras connectable

Number of pixels

Number of scenes

Image storage function

F210-C10/C15 F250-C50/C55

F150-S1A/-SL20A/-SL50A/-SLC20/-SLC50, F160-S1/-S2/-SLC20/-SLC50, F300-S2R/-S3DR, etc.

4 2

512

×

484 (H

×

V)

32 (Expansion possible using Memory Cards.)

Filtering

Operation and settings

Maximum of 35 images stored

Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both), dilation, erosion, median, background suppression

Installing measurement items using application software, and combining and setting measurement items by menu operations

Menu language

Trend monitor function

Memory card slots

Monitor interface

Ethernet

Serial communications

Parallel I/O

Strobe interface

Power supply voltage

Current consumption

Ambient temperature

Ambient humidity

External dimensions

Weight

Japanese or English (Can be switched.)

Supported

1

1 channel

2

Composite video output: 1 channel, S-VIDEO output: 1 channel

10Base-T: 1 channel Not supported.

RS-232C/422A: 1 channel

13 inputs and 22 outputs

2 channels (included in parallel outputs)

20.4 to 26.4 VDC

21 inputs and 46 outputs

4 channels (included in parallel outputs)

Approx. 1.6 A (when two F160-SLC50 Cameras are connected)

Approx. 3.7 A (when four F160-SLC50 Cameras are connected)

Operating: 0 to 50°C Storage: − 25 to 65°C (with no icing or condensation)

Operating and storage: 35% to 85% (with no condensation)

56

×

160

×

110 (W

×

H

×

D) mm (not including connectors and other protruding parts)

270

×

81

×

197 (W

×

H

×

D) mm

Approx. 570 g (Controller only) Approx. 2.7 kg (Controller only) a

F210

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Dimensions

Controller

F210-C10/C15

12 60

Four M3 mounting holes with depth of 4.8 mm

56

Four M3 mounting holes with depth of 4.8 mm

60 12

F250-C50/C55

270 115 min.

Unit: mm

(25) 220

±

0.6

110

(40) 190

±

0.6

Camera

F160-S1/S2

9 92 Four M4 mounting holes with depth of 6 mm

Console

F160-KP

(15.5)

8

54.5

(46.5) (6) (6.2) (6.2)

Light connector (8.8 dia.)

1"-32UN-2A

(C mount)

31.25

±

30.5

2 (23.25)

21.25

±

2

8

31

Camera cable connector

(11.8 dia.)

Two M4 mounting holes with depth of 8 mm

20

±

0.1

1/4-20UNC with depth of 8 mm

(13.25)

12 dia.

40 2000

ESC

48

SHIFT

ENT

TRIG

F1

F4

F2

F5

F7

F8

F3

F6

F9

(29.7)

20

197

Four M4 mounting screws*

*Screw length: L (10+T<L<13+T)

10 to 13

Panel thickness: T

Liquid Crystal Monitor

F150-M05L

Mounting plate thickness:

1.6 to 4.8 mm

(46 max.)

Mounting bracket

POWER

SYNC

(100)

185

174

Panel cutout dimensions

(5.5)

F150-VM Monitor Cable

• Tolerance: ±1 mm

• The dimensions in parentheses

are reference values.

133.5

+0.5mm

0

175.5

+0.5 mm

0

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. Q05E-EN-02 In the interest of product improvement, specifications are subject to change without notice.

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