Omron F250-C50, F250-C50 C55 - SETUP 09-2001, F250-C55 Manual

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iv

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

!WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

!Caution

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1,2,3...

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Precaution Indicates information required to take full advantage of the functions and performance of the product. Incorrect application methods may result in the loss of damage or damage to the product. Read and follow all precautionary information.

CHECK Indicates points that are important in using product functions or in application procedures.

TwoCamera Indicates information required when using a 2-camera system.

SeeAlso Indicates where to find related information.

HELP Indicates information helpful in operation, such as the definition of terms.

¸

OMRON, 2001

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. v

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

1 Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2

3

General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

SECTION 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-3 Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 2

Special Features, Installation, and Connections . . . . . . . . . . . . 7

2-1 Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-3 Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2-4 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-5 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-6 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 3

Lenses, Lighting, and Memory Cards. . . . . . . . . . . . . . . . . . . . 21

3-1 CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-2 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3-3 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION 4

Connecting External Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4-1 Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-2 Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SECTION 5

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . 43

5-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-2 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-3 Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5-4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5-5 F200/F300 Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 vii

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This manual describes the hardware for the F250 Vision Sensor and how to install the components, and it includes the sections described below. This is one of two manuals used to operate the F250. Refer to the following table for the contents of each manual.

Manual

1: Setup Manual

Contents

Provides information on system hardware and installation. Be sure to read this manual first.

2: Operation Manual

(on CD-ROM)

The Operation Manual CD-ROM is packed with the

F250-UME Application Software. This manual explains basic operations such as installing the Application Software, setting up inspection processes, and communicating with external devices.

Cat. No.

SCHB-736A

Z153-E1-01

Please read the above manuals carefully and be sure you understand the information provided before attempting to install or operate the F250.

Section 1 Introduction describes the precautions that must be taken when installing and operating the F250 Vision Sensor.

Section 2 Special Features, Installation, and Connections shows a basic F250 system configuration and explains how to install the F250 and connect it to a power supply and peripheral devices.

Section 3 Lenses, Lighting, and Memory Cards describes how to select and use these components most effectively.

Section 4 Connecting External Devices describes how to connect external devices through a parallel interface (the parallel connectors) or serial interface (the RS-232C/RS-

422 connector or Ethernet connector).

Section 5 Troubleshooting and Maintenance provides tables to help identify and correct hardware errors that may occur with the F250 as well as information on maintenance and periodic inspections.

!WARNING

Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

ix

PRECAUTIONS

This section provides general precautions for using the F250 Vision Sensor.

The information contained in this section is important for the safe and reliable application of the F250

Vision Sensor. You must read this section and understand the information contained before attempting to set up or operate an F250 Vision Sensor.

1

2

3

Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xii xii xiii xi

Special or Critical Applications

1 Special or Critical Applications

1

When the F250 will be used in one of the conditions or applications listed below, allow extra safety margins in ratings and functions, add extra safety features such as fail-safe systems, and consult your OMRON representative.

• Operating conditions or environments which are not described in the manual

• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement equipment, or safety equipment

• Other systems, machines, and equipment that may have a serious influence on lives and property and require extra safety features

2 General Safety Precautions

Battery Precautions

!WARNING

Do not disassemble the F250, apply pressure to the F250 that would deform its shape, or incinerate the F250. A lithium battery is built into the F250 and it may combust, explode, or burn if not treated properly.

!WARNING

Do not short circuit, attempt to charge, disassemble, apply pressure that would deform, or incinerate the lithium battery. The lithium battery may start a fire, explode, or burn if not treated properly.

Installation Environment Precautions

!Caution

Do not use the F250 in environments with flammable or explosive gases.

!Caution

Install the F250 away from high-voltage devices and moving machinery to allow safe access during operation and maintenance.

!Caution

Install the F250 so that air can flow freely through its cooling vents. If the vents are blocked, heat will build up in the Controller and may cause burns.

Intake vent Exhaust vent

!Caution

Be sure to securely tighten the screws when mounting the F250.

Power Supply and Wiring Precautions

!Caution

Use the F250 with the power supply voltages specified in this manual.

!Caution

Use the wire and crimp terminals of the proper sizes as specified in this manual. Do not connect the power supply wires by just twisting stranded wire and connecting directly to the terminals.

!Caution

Use a DC power supply with countermeasures against high-voltage spikes

(safe extra low-voltage circuits on the secondary side).

xii

Regulations and Standards

Note 1.

Keep the power supply wires as short as possible (Max. 10 m).

2.

Ground the F250’s ground terminal to less than 100

W

.

3.

Use a grounding point as close as possible to the F250 and keep the ground line as short as possible.

4.

Wire the F250 to the ground with a separate ground wire. To avoid grounding problems, do not share the ground wiring with any other devices or ground the F250 to the building’s steel framing/plumbing.

3

Other Precautions

!Caution

Do not attempt to dismantle, repair, or modify the F250.

!Caution

Do not touch fluorescent or halogen lights while the power is ON or immediately after the power is turned OFF. These lights get very hot and can cause burns.

!Caution

If you suspect an error or malfunction, stop using the F250 immediately, turn

OFF the power supply, and consult your OMRON representative.

Note Dispose of the F250 as industrial waste.

3 Regulations and Standards

The F250 complies with the EC Directive and EN standard below.

1.

EC Directives

EMC Directive: No. 89/336/EEC

2.

EN Standards (European Standards)

EN 61326: 1997/Annex A+A1: 1998 (EMI: Class A) xiii

SECTION 1

Introduction

This section describes the precautions that must be taken when installing and operating the F250 Vision Sensor.

1-1 Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-1 Controller Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-2 Component Installation and Handling . . . . . . . . . . . . . . . . . . . . . . .

1-2 Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

6

2

2

6

1

Installation Precautions Section 1-1

1-1 Installation Precautions

The F250 is highly reliable and resistant to most environmental factors. The following guidelines, however, must be followed to ensure reliability and optimum use of the F250.

!Caution

Read the Precautions section before proceeding with installation or operation.

1-1-1 Controller Installation

Installation Site

Do not install the F250 in locations subject to the following conditions:

1,2,3...

1.

Ambient temperatures outside of the 0 to 50

C (32 to 122

F) range

2.

Rapid temperature fluctuations (likely to cause condensation)

3.

Relative humidities outside of the 35% to 85% range

4.

Presence of corrosive or flammable gases

5.

Presence of dust, salt, or iron particles

6.

Direct vibration or shock

7.

Direct sunlight

8.

Water, oil, or chemical fumes or spray

Orientation of Controller

To improve heat dissipation, install the Controller in the following orientation only. For proper air flow, provide at least 20 mm of clearance above the Controller and at least 50 mm of clearance on both sides.

• Horizontal Installation

CORRECT

Do not install the Controller upside down as shown in the following diagram.

INCORRECT

2


• Vertical Installation

The Controller can be installed vertically with the air intake at the bottom and exhaust at the top. For proper air flow, provide at least 20 mm of clearance at the top of the Controller and at least 50 mm of clearance on both sides (the intake and exhaust sides).

CORRECT INCORRECT

Exhaust Intake

Intake Exhaust

Ambient Temperature

1,2,3...

1.

For proper air flow, maintain a minimum clearance of 20 mm at the top of the F250 and at least 50 mm of clearance at the sides where the cooling air intake and exhaust are located.

2.

Do not install the F250 immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.

3.

Do not let the ambient operating temperature exceed 50

C (122

F).

4.

Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 50

C (122

F) so that the ambient temperature never exceeds

50 C (122 F).

Control panel

F250

Louver

3


Noise Resistance

Use the following measures to help increase noise resistance.

1,2,3...

1.

Do not install the F250 in a cabinet containing high-voltage equipment.

2.

Do not install the F250 within 200 mm of power cables.

Power lines

200 mm min.

200 mm min.

F250

1-1-2 Component Installation and Handling

OMRON Components

Use a Camera, Camera Cable, and Console designed specifically for the

F250.

Connecting Cables

Always turn OFF the F250’s power before connecting or disconnecting a camera or cable.

Handling the Camera

The Camera’s case is connected to the 0V line in the internal circuits. Observe the following precautions to prevent noise interference.

1,2,3...

1.

Do not ground the Camera.

2.

Do not remove the base attached to the Camera.

3.

Do not remove the ferrite core attached to the F150-VS or F160-VSR @@

Camera Cable.

Securing the Video Monitor (When Using the Recommended F150-M09)

Observe the following precautions to prevent noise interference, because the video monitor case is connected to the 0V line in the internal circuits.

1,2,3...

1.

Do not ground the video monitor.

2.

Do not ground the metallic part of the connector.

3.

Secure the video monitor with plastic screws if it is being mounted to a metallic surface.

Touching Signal Lines

To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors.

Handling the Memory Card

• To prevent damage from static electricity, do not touch the Memory Card directly while it is installed in the F250.

• To remove a Memory Card, turn OFF the power supply to the Card (using the menu command) or turn OFF the F250. Press the eject button to eject the Card. The Memory Card or the F250 itself may be damaged if a Memory Card is removed while power is being supplied.

Note F250-UME Precautions

It will not be possible to start the Setup Menu if you change the contents of the

Memory Card after installing it in a personal computer or other device. Never

4

Installation Precautions Section 1-1 change the contents of the Card with operations such as the following:

• Changing file names

• Moving or deleting files

• Overwriting data

• Formatting

Turning OFF the Power

Do not turn OFF the power while a message is being displayed indicating that processing is being performed. Data in memory will be corrupted, and the

F250 may not operate correctly the next time it is started.

0.Scn 0 MON ---- ---ms

Saving data.

Using the RESET Signal

Do not use the RESET input immediately after power is turned ON. When using the RESET input to synchronize startup timing, wait at least 1 second after the F250's power supply is turned ON before turning ON the RESET signal.

Replacing the Battery

The F250 is equipped with a battery that backs up the clock. When the battery is low, the message “BATTERY LOW” will be displayed on the monitor at startup. The battery must be replaced when this message is displayed. Return the

F250 to your OMRON dealer for service. (The battery is not user-serviceable.)

The battery will last approximately 7 years.

5

Confirming Package Contents Section 1-2

1-2 Confirming Package Contents

Check the contents of the package as soon as you receive the F250. It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing.

1,2,3...

1.

F250 Vision Mate Controller Qty.: 1

2.

Ferrite core for F150-KP Console or F160-KP Console

Ferrite core for F150-VM Monitor Cable

Qty: 1

Qty: 1

3.

Setup Manual (this manual) Qty.: 1

CHECK The F250 Vision Sensor Manual 2: Operation Manual (on CD-ROM) is packed with the F250-UME Application Software.

1-3 Product Availability

Some of the products listed may not be available in some countries. Please contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual.

6

SECTION 2

Special Features, Installation, and Connections

This section describes some of the special features of the F250, shows a basic F250 system configuration, and explains how to install and wire the F250.

2-1 Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1 Problems Solved with a New Algorithm . . . . . . . . . . . . . . . . . . . . .

2-1-2 Simple and Flexible Inspection Settings . . . . . . . . . . . . . . . . . . . . .

2-1-3 Smooth Switching between Processes . . . . . . . . . . . . . . . . . . . . . . .

2-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-1 Horizontal Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-2 Vertical Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Connecting Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-1 Connecting a Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-2 Connecting a Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-3 Connecting a Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6-1 Crimp Terminals and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6-2 Ground (Earth) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6-3 Wiring the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

17

17

17

19

19

19

20

15

15

16

11

11

12

14

8

9

7

Special Features Section 2-1

2-1 Special Features

The F250 Vision Sensor uses a camera instead of the human eye to process images and inspect products. Visual inspections can be automated to perform complicated inspections quickly and accurately.

There were problematic cases in which Vision Sensors could not detect differences that could be detected by the human eye. The F250 is a high-performance Vision Sensor that solves many of these problems.

8

Special Features

2-1-1 Problems Solved with a New Algorithm

EC Defect Inspection

Detect minute damage, dirt, or deformation!

Good Chipped

Dirt on a deformed ring

Section 2-1

Quest Optical Character Verification

Verify expiration data and lot number!

Detect incorrect font size/ style as well as errors.

Good

01.01.28

It is possible to inspect for different font styles and sizes.

Size

Width

Interrupted

01.01.28

01.01.28

Italic

01.01.28

Blurred

Bold

01.01.28

01.01.28

01.01.28

9

Special Features

EC Positioning

Very precise positioning and positioning of lowcontrast objects.

Positioning mark Low contrast Internal defect

Section 2-1

Fine matching

Inspect for blurred characters or graphics!

Find differences from the model image.

Model image Measured image

Minute dirt Omission

The F250 has many other inspection processes in its line-up.

Dirt on design

Chip on edge

10

Special Features Section 2-1

2-1-2 Simple and Flexible Inspection Settings

First, install the required inspection processes from the Application Software

Memory Card.

F250-UME Application Software

Processes in the menu can be combined freely.

0.Scn 0=SET=

0.Camera image

1.EC pos. comp

2.Fine matching

3.Binary defect

4.DO data

5.

ENT:Set SFT+ESC:Edit

2-1-3 Smooth Switching between Processes

The scene function can be used to set up to 32 different inspections. When the inspection requirements change, the inspection process can be changed just by changing the scene. Up to 1,024 scenes can be stored on a 128-MB Memory Card.

11

Basic System Configuration Section 2-2

2-2 Basic System Configuration

The following diagram shows the basic F250 system configuration.

Precaution Some of the components shown in the configuration diagram are special

OMRON products that cannot be substituted with comparable devices. These items are indicated with an asterisk.

Monitor

Monitor with

S-VIDEO input

F150-M05L Color

LCD Monitor

F150-M09 Monochrome

CRT Video Monitor

(RCA plug input)

Use the Monitor to check images and display the condition-setting menus.

S-VIDEO Input Cable

(Use a standard cable.)

(BNC input)

BNC Jack

(Included with the

F150-VM Monitor

Cable.)

F150-VM Monitor

Cable (2 m)

Console

F160-KP

(2-m cable)

F150-KP

(2-m cable)

Controller

This is the F250 Controller itself.

The F250 performs the image processing specified by the user settings and outputs the measurement results.

Power

Supply

We recommend the

OMRON S82K-10024.

See page 20 for details.

*F150-VS Camera

Cable (3 m)

12

Basic System Configuration

The Camera captures images of the measurement objects. Up to 4 Cameras can be connected to one F250 Controller.

*Cameras

CHECK If F150@@@ or F160@@@ Cameras are being used, the connected

Cameras must belong to the same series, i.e., they must have the same model number prefix (F150 or F160).

Section 2-2

• Double-speed Cameras

Camera with Intelligent Lighting

F160-SLC20 (20-mm field of vision)


Camera Only

F160-S1

Use the Camera by itself when the field of vision of the F160-SLC @ 0 does not match the size of the measurement object. A standard

CCTV lens and light source will be needed.

• F150 Cameras





F150-SL20A (20-mm field of vision)

F150-SL50A (50-mm field of vision)

Camera Only

F150-S1A

Use the Camera by itself when the field of vision of the F150-SLC @ 0 does not match the size of the measurement object. A standard

CCTV lens and light source will be needed.

CHECK F200-series and F300-series Cameras can also be connected. Up to four

Cameras can be connected, but they must all have the same model number.

Only one Camera can be connected, however, when the F200-S Camera is used or when a camera with an internal sync mode is used.

Camera type Camera Cable Max. number of Cameras

F200-S F160-VSR3 1 (Connect to camera connector 0.)

F300-S

F300-S2R

F300-S3DR

F300-S4R

F160-VSR4

F160-VSR3

4

(The Cameras must have the same model number.)

SeeAlso Refer to page 68 for details on parameter settings.

13

Component Names and Functions Section 2-3

2-3 Component Names and Functions

The following diagram shows the F250 Controller’s major components.

14

1.

RS-232C/RS-422 Connector

Connects the F250 to an external device such as a personal computer or

PLC.

2.

Ethernet Connector (10BASE-T)

Connects the F250 to a personal computer. (Can be used with F250-UME

Application Software version 1.10 or higher.)

3.

Monitor Connector (S-VIDEO Output)

Connects to a monitor with an S-VIDEO input.

4.

Monitor Connector (Composite Video Output)

Connects to a monitor.

5.

Memory Card Slots 0 and 1

Memory Cards such as the Application Software Memory Card can be inserted in these slots.

6.

Memory Card Indicators 0 and 1

Lit when power is being supplied to the corresponding Memory Card. (The

Memory Card must not be inserted or removed when this indicator is lit.)

7.

Console Connector

Connects the F250 to a Console.

8.

ERROR Indicator

Lit when an error has occurred.

9.

RUN Indicator

Lit while the F250 is in Run Mode.

10. POWER Indicator

Lit while power is ON.

11. Parallel Connectors 0 and 1

Connect the F250 to external devices such as a sync sensor or PLC.

12. Camera Connectors 0 to 3

Connect to the Cameras.

13. Ground Terminal

Connects to the ground wire.

14. Power Supply Terminals

Connect to the DC power supply.

Mounting the Controller Section 2-4

2-4 Mounting the Controller

There are two ways to mount the Vision Mate Controller: horizontal mounting, or vertical mounting. (All dimensions are in mm.)

F250 Dimensions

270

115 min.

This screw hole cannot be used.

197

(25) 220

0.6

Four M4 taps

(for mounting)

Stopper

(40)

190

0.6

Panel thickness: T

The screw length L must be in the following range:

10+T < L < 13+T

10 to 13

CHECK Use the correct screw length. If the screw extends more than 13 mm past the panel, the stopper may bend and contact the

Controller’s internal PC board.

2-4-1 Horizontal Mounting

For proper air flow, provide at least 20 mm of clearance from the top of the

Controller and at least 50 mm of clearance from the sides (next to the intake and exhaust vents).


115 min.

20 min.

20 min.

50 min.

(Intake)

50 min.

(Exhaust)

8 mm

15

Mounting the Controller Section 2-4

2-4-2 Vertical Mounting

For proper air flow, provide at least 20 mm of clearance from the top of the

Controller and at least 50 mm of clearance from the sides (next to the intake and exhaust vents).

50 min.

(Exhaust) 115 min.

20 min.

20 min.

50 min.

(Intake)

Correct

View from bottom

Precaution The Controller must be installed with the air intake side down and the air exhaust side up.

Incorrect

Exhaust Intake

Intake Exhaust

16

Connecting Peripheral Devices Section 2-5

2-5 Connecting Peripheral Devices

This section shows how to connect peripheral devices to the F250.

Precaution Always turn OFF the power supply before connecting or disconnecting a peripheral device’s cable. The peripheral device may be damaged if it is connected while the power is ON.

The various connectors on the F250 are capped when the F250 is shipped.

When a connector is not being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity.

2-5-1 Connecting a Console

Connect the Console to the F250’s CONSOLE connector. An F160-KP or

F150-KP Console can be connected. Install the provided ferrite core onto the cable, positioning the ferrite core about 10 mm from the F250-side connector.

ESC

SHIFT

ENT

TRIG

Approx. 10 mm

Ferrite core

CONSOLE

2-5-2 Connecting a Monitor

Connect the monitor cable to the F250’s MONITOR connector. Install the provided ferrite core onto the F150-VM Monitor Cable, positioning the ferrite core about 10 mm from the F250-side connector. The S-VIDEO and VIDEO outputs can be used simultaneously.

Ferrite core

POWER

SYNC

VIDEO

Approx. 10 mm

S-VIDEO

2-5-3 Connecting a Camera

Connect the camera cable to the F250's CAMERA connector.

CAMERA

Overview of Available Cameras

The F250 Camera with Light is a special Camera that has a special lens and light source already attached. The light source and lens are contained in a sin-

17

Connecting Peripheral Devices Section 2-5 gle unit, so installation is very simple. Just mount the Camera at the proper distance from the measurement object and it is ready to use.

Camera with Light

Item

Field of vision

Mounting distance

Relationship between Camera and object

F150-SL20A

20 mm

20 mm

61 to 71 mm

F150-SL50A

50 mm

50 mm

66 to 76 mm

Measurement object

Mounting distance

Field of vision

Lighting precautions None in particular

Camera with Intelligent Lighting

Item

Field of vision

Mounting distance

Relationship between Camera and object

F150-SLC20 or F160-SLC20

20 mm

20 mm

15 to 25 mm

F150-SLC50 or F160-SLC50

50 mm

50 mm

16.5 to 26.5 mm

Mounting distance

Measurement object

Field of vision

Lighting precautions Use with DIP switch pins 1 and 2 both set to

OFF.

Use with DIP switch pins 1 and 2 both set to

OFF.

O

F

F

1

2

Camera Only

Item

Field of vision and distance to object

F150-S1A or F160-S1

Determine the required field of vision based on the size of the measurement object and select an appropriate CCTV lens (C mount).

Lighting precautions Provide a light source appropriate for the measurement object.

CHECK Observe the following precautions when using a Camera with Light or Camera with Intelligent Lighting.

18

Power Supply and Ground Section 2-6

• The lens has a fixed focal point. The actual field of vision and focal point vary from lens to lens, so adjust the distance to the measurement object after replacing the lens or camera.

• The camera mounting distance listed in the following tables is an approximate value. Mount the Camera so that the distance to the measurement object can be adjusted easily.

If the object size and field of vision are incompatible, use a standard CCTV lens and light source.

SeeAlso page 22

2-6 Power Supply and Ground

Wire the power supply and the ground to their respective terminals. Tighten the screws to a torque of between 0.49 N

¼ m.

After wiring, confirm that the wiring is correct.

2-6-1 Crimp Terminals and Cables

The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws, as shown below.

Forked Round

6.2 mm max.

6.2 mm max.

Applicable wire size: Insulated wire of 1.31 to 1.65 mm

2

(AWG16 to AWG15)

2-6-2 Ground (Earth) Wiring

Always connect a ground wire to the F250's ground terminal. To avoid grounding problems, do not share the ground wire with any other devices or wire the ground to the building's steel framing.

Use a grounding point that is as close as possible and keep the ground wire as short as possible.

Ground to 100

W

or less

19

Power Supply and Ground Section 2-6

2-6-3 Wiring the Power Supply

Wire the Power Supply Unit independently of other devices. In particular, keep the power supply wired separately from inductive loads. Also, keep the power supply wiring as short as possible (less than 10 m).

Use a power supply that meets the following specifications. We recommend using OMRON’s S82K-10024 Power Supply.

Item

Output current

Power supply voltage

Specification

3.7 A min.

24 VDC

+10%

/ -

15%

CHECK Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side). If the system must meet UL standards, use a UL class II power supply.

+

−

24 VDC

!Caution

Keep the power supply line as short as possible (less than 10 m).

After wiring, replace the protective cover on the power supply terminals.

20

SECTION 3

Lenses, Lighting, and Memory Cards

This section provides additional information on CCTV lenses, lighting, and Memory Cards.

3-1 CCTV Lenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-1 Optical Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-2 Lenses and Lens Diameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1-3 Extension Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2-1 Lighting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-1 Installing a Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-2 Removing the Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-3 Using Memory Cards in a Personal Computer. . . . . . . . . . . . . . . . .

25

27

27

27

28

22

22

23

24

25

21

CCTV Lenses Section 3-1

3-1 CCTV Lenses

When using a Camera without a light (F150-S1A or F160-S1), refer to the following graph to select the appropriate Lens and Extension Tube. The lens will differ depending on the size of the measurement object and the distance from the Camera.

3-1-1 Optical Chart

The values in the following chart are approximations, and the Camera must be adjusted after it is mounted.

Lens model: 3Z4S-LE

5,000

3,000

2,000

1,000

500

300

200 t: Extension Tube length

100

50

4 5 10 20 30 50 100 200 300 500

Field of vision L (mm)

The X axis of the graph shows field of vision L (mm), and the Y axis shows the camera distance A (mm). The curves on the graph show the relationship between the field of vision and camera distance for each CCTV lens. The values are significantly different for each lens, so double-check the model of the lens before using the graph. The “t” values indicate the lengths of the Extension Tubes. The value “t0” shows the case where an Extension Tube is not needed and the value “t5.0” shows the case where a 5-mm Extension Tube is used.

22


Example

When a 3Z4S-LE C1614A CCTV Lens is being used and a field of vision of

40 mm is needed at the measurement object, a camera distance of 200 mm and 1-mm Extension Tube are required.

Camera

Extension Tube t @ (mm)

Lens

Camera distance A (mm)

Measurement object

Field of vision L (mm)

3-1-2 Lenses and Lens Diameters

Max. outer dia.

Unit: mm

1"-32UN

-2A

30 dia.

Lens

3Z4S-LE C418DX

3Z4S-LE B618CX-2

3Z4S-LE C815B

3Z4S-LE B1214D-2

3Z4S-LE C1614A

3Z4S-LE B2514D

3Z4S-LE B5014A

3Z4S-LE B7514C

Total length

4.8 mm

6.5 mm

8.5 mm

12.5 mm

16.0 mm

25.0 mm

50.0 mm

75.0 mm

Focal length

F1.4

F1.4

F1.4

F1.4

F1.4

Brightness

F1.8

F1.8

F1.5

Maximum outer diameter

40.5 mm dia.

48 mm dia.

42 mm dia.

42 mm dia.

30 mm dia.

30 mm dia.

48 mm dia.

62 mm dia.

Total length

35.5 mm

42 mm

40 mm

50 mm

33 mm

37.3 mm

48 mm

79 mm

---

Filter size

M40.5

P0.5

M27

P0.5

M46

P0.75

M58

P0.75

23


3-1-3 Extension Tubes

One or more Extension Tubes can be inserted between the lens and the Camera to focus the Camera image. Use a combination of one or more of the six tubes to achieve the required length.

Extension Tube

Model Maximum outer diameter

3Z4S-LE EX-C6 31 dia.

Length

Set of 6 tubes

0.5 mm, 1 mm, 5 mm, 10 mm, 20 mm, and

40 mm

Length: 40 mm 20 mm 10 mm 5 mm 1.0 mm 0.5 mm

Precaution • Do not use the 0.5-mm and 1.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm or 1.0-mm Extension Tube are used together.

• Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration.

24

Lighting Section 3-2

3-2 Lighting

A stable image must be obtained to ensure accurate inspection. Use appropriate lighting for the application and the measurement object if using a Camera without a light (F150-S1A or F160-S1).

3-2-1 Lighting Methods

Back Lighting

A stable, high-contrast image can be obtained using back lighting.

Applications: Inspection of exterior shape or positioning inspection

Camera

Measurement object

Light source

Reflected Lighting

Ring Lights

Light is shone uniformly on the measurement object.

Applications: Surface inspections

Camera

Light source

Measurement object

Oblique Lighting

Detection can be made utilizing the difference in regular and diffuse reflected light.

25

Lighting

Applications: Inspections for surface gloss

Section 3-2

Camera

Light source

Measurement object

Coaxial Lighting

A stable image can be obtained with few shadows from uneven surfaces on the measurement object.

Applications: Surface inspections, positioning, and hole inspections of comparatively small objects

Half mirror

Camera

Light source

Measurement object

26

Memory Cards Section 3-3

3-3 Memory Cards

Use a Memory Card to back up data such as settings and image data or increase the number of scenes when you are using the Scene Group function.

Data from the F250 can be backed up in the computer just by inserting the

Memory Card into the computer and copying the desired data. The following procedures also apply to the Memory Card containing the F250-UME Application Software.

We recommend the OMRON F160-N64S (64 MB).

CHECK The F250 is equipped with two Memory Card slots. Use these slots for the following functions.

Function Slot number

F250-UME Application Software installation Slot 0 (Use slot 0 only.)

Memory Cards for scene groups

Memory Cards for data backup

Slot 1 (Use slot 1 only.)

Either slot 0 or 1 can be used.

Precaution A filler card with no memory is inserted into the F250’s Memory Card slot before the F250 is shipped. Remove this filler card and install a Memory Card to use the Memory Card functions.

If Memory Cards are not being used, leave the filler card in place to prevent dust or dirt from entering the Memory Card slot.

3-3-1 Installing a Memory Card

1.

Insert the Memory Card into the Memory Card slot.

CHECK The eject button will pop out slightly when the Memory Card is inserted properly.

3-3-2 Removing the Memory Card

1.

Turn OFF the power supply to the Memory Card or turn OFF the F250.

SeeAlso Refer to Section 4 Additional Functions in the F250 Vision Sensor Manual

2: Operation Manual for details on turning OFF the power supply to the

Memory Card.

2.

Verify that the Memory Card indicator is not lit.

Memory card indicator

27

Memory Cards Section 3-3

Precaution Do not remove the Memory Card if the Memory Card indicator is lit. Doing so may damage the Memory Card or the F250 itself.

3.

Press the eject button to the right of the Memory Card slot. The Memory

Card will pop out slightly.

Precaution Do not remove the Memory Card without pressing the eject button. Doing so may damage the F250.

Memory card eject button

4.

Pull the Memory Card straight out from the slot.

3-3-3 Using Memory Cards in a Personal Computer

The F250’s Memory Cards can be used in a personal computer with a PC

Card drive (PCMCIA 2.0 or higher, type II compatible) or CompactFlash ™ drive.

The Memory Card must be inserted into a PC Card Adapter in order to be used in a PC Card drive. We recommend the OMRON HMC-AP001 PC Card

Adapter.

PC Card

Adapter

28

SECTION 4

Connecting External Devices

This section describes how to connect external devices through a parallel interface (a parallel connector) or serial interface (the RS-232C/RS-422 connector or Ethernet connector).

4-1 Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-1 Parallel Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-2 Parallel Connector Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-3 I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-1 RS-232C/RS-422 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-2 Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

30

32

36

37

37

40

29

Connecting through the Parallel Interface Section 4-1

4-1 Connecting through the Parallel Interface

This section explains how to connect I/O to the F250 through its parallel interface to input signals such as measurement triggers or output signals such as measurement results.

When you want to use the parallel interface to input commands and output measurement results, prepare a parallel I/O cable and connect it to the parallel connector. A Terminal Block can also be used to connect external devices.

Refer to the F250 Vision Sensor Manual 2: Operation Manual for details on communications settings and I/O formats.

4-1-1 Parallel Connection Methods

Using a Parallel I/O Cable

Use an F160-VP Parallel I/O Cable (sold separately) to connect the F250 to external devices. Align the connectors and insert the cable’s connector straight into the F250’s parallel connector. Tighten the connector’s mounting screws to secure the connection.

Parallel

Connector 0

Parallel

Connector 1

30

Marks (1 to 4)

F160-VP Parallel

I/O Cable (2 m)

Wire color

FG terminals

Ground to 100

W

or less.

Precaution 1.

Turn OFF the power supply before connecting or disconnecting a Parallel

I/O Cable. Peripheral devices may be damaged if the cable is connected or disconnected ZLWKWKHSRZHU21


2.

The parallel connectors are capped with screw-on covers when the F250 is shipped. When a connector is not being used, leave the cover in place or replace the cover to protect against dust, dirt, and static electricity.

Using a Screw Terminal Block

Use a Screw Terminal Block and Special Cable to connect the F250 to external devices such as PLCs.

Parallel

Connector 0

Parallel

Connector 1

Special Cable

XW2Z-100B (1 m)

XW2Z-200B (2 m)

XW2Z-300B (3 m)

XW2Z-500B (5 m)

XW2B-40G5 Screw

Terminal Block

PLC or other device

31

Connecting through the Parallel Interface

4-1-2 Parallel Connector Specifications

Parallel Connector 0

A20 A1

Section 4-1

B20 B1

Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination.

Pin

A1

$ ■

A4 DI2 Gray ■

A5

A6

A7

A8

DI4

DI6

(Open)

White ■

/WEURZQ ■ ■

<HOORZ ■ ■

STGOUT0 Green ■ ■

A20

Signal

5(6(7

67(3

A3 DI0

A9

A10

A11

$

A13

A14

A15

A16

A17

RUN

BUSY

OR

DO0

DO2

DO4

DO6

DO8

DO9

A18 DO11

A19 DO13

DO15

Color Mark

(Black)

/WEURZQ ■

<HOORZ

Green

Gray

White

/WEURZQ

<HOORZ

Green

■

■ ■

■ ■

■ ■ ■

■ ■ ■

■ ■ ■

Gray ■ ■ ■

White ■ ■ ■

/WEURZQ ■ ■ ■ ■

<HOORZ

Green

Gray

White

■ ■ ■ ■

■ ■ ■ ■

■ ■ ■ ■

■ ■ ■ ■

Function

5HVWDUWVWKH

)

0HDVXUHPHQW

WULJJHUVLJQDO

LQSXW

Command input

(Leave open.)

Strobe trigger 0 output (See note 1.)

ON while in

Run mode

ON during processing

Combined judgement result

Data output

Pin Signal Color

B1

&20,1 /WEURZQ ■

Mark

(Red)

Function

B

B3

'6$

DI1

<HOORZ

Green

■

■

Common for input signals

(See note 2.)

,QSXWVGDWD

VHQGUHTXHVW

VLJQDOV

Command input

B4 DI3 Gray ■

B5

B6

B7

B8

DI5

DI7

(Open)

STGOUT1

White ■

/WEURZQ ■ ■

<HOORZ ■ ■

Green ■ ■

(Leave open.)

Strobe trigger 1 output (See note 1.)

B9 ERROR Gray ■ ■ ON when there is an error.

B10 GATE White ■ ■ ON for the set output time

B11 COMOUT1

/WEURZQ ■ ■ ■ Common for control signals

B DO1 ■ ■ ■

(See note 3.)

Data output

B13

B14

DO3

DO5

<HOORZ

Green

Gray

■ ■ ■

■ ■ ■

B15 DO7 White ■ ■ ■

B16 COMOUT2

/WEURZQ ■ ■ ■ ■ Common for

DO0 to DO7

B17 DO10

<HOORZ ■ ■ ■ ■ Data output

B18 DO12 Green ■ ■ ■ ■

B19 DO14 Gray ■ ■ ■ ■

B20 COMOUT3 White ■ ■ ■ ■ Common for

DO8 to DO15

Precaution Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize startup timing, wait at least 1 s after turning

21WKH)VSRZHUVXSSO\EHIRUHWXUQLQJ21WKH5(6(7VLJQDO

CHECK Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side) for the COMIN and COMOUT terminals. If the

V\VWHPPXVWPHHW8/VWDQGDUGVXVHD8/FODVV,,SRZHUVXS

SO\

32


Parallel Connector 1

A20 A1

Section 4-1

B20 B1

Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination.

Pin

A1

$ 5HVHUYH

LQSXW

A3 DI8

■

A4 DI10

Green

Gray

■

■

A5

A6

A7

A8

DI12

DI14

(Open)

White ■

/WEURZQ ■ ■

<HOORZ

■ ■

STGOUT2 Green ■ ■

A9

A10

A11

$

A13

A14

A15

A16

A17

A18

A19

A20

Signal

(Open)

5HVHUYH

RXWSXWV

DO16

DO18

DO20

DO22

DO24

DO25

DO27

DO29

DO31

Color Mark

(Black)

/WEURZQ ■

<HOORZ

Gray

White

/WEURZQ

<HOORZ

Green

Gray ■ ■ ■

White ■ ■ ■

/WEURZQ ■ ■ ■ ■

<HOORZ

Green

Gray

White

■ ■

■ ■

■ ■ ■

■ ■ ■

■ ■ ■

■ ■ ■ ■

■ ■ ■ ■

■ ■ ■ ■

■ ■ ■ ■

Function

(Leave open.)

(Leave open.)

Command input

(Leave open.)

Strobe trigger 2 output

(See note 1.)

(Leave open.)

(Leave open.)

(Leave open.)

Data output

Pin

B1

Signal

&20,1

Color

/WEURZQ

Mark

(Red)

■

Function

Common for input signals

(See note 2.)

B

5HVHUYH

LQSXW

B3 DI9

<HOORZ

■ (Leave open.)

Green

Gray

■ Command input

B4 DI11 ■

B5

B6

B7

B8

DI13

DI15

(Open)

STGOUT3

White ■

/WEURZQ ■ ■

<HOORZ

■ ■

Green ■ ■

(Leave open.)

Strobe trigger 3 output

(See note 1.)

B9

5HVHUYH

RXWSXW

Gray ■ ■ (Leave open.)

B10 Reserve output

B11 COMOUT4

/WEURZQ ■ ■ ■ Common for control signals

(See note 3.)

B DO17

White

<HOORZ

■ ■

■ ■ ■

(Leave open.)

Data output

B13 DO19 Green ■ ■ ■

B14 DO21 Gray ■ ■ ■

B15 DO23 White ■ ■ ■

B16 COMOUT5

/WEURZQ ■ ■ ■ ■ Common for

DO16 to DO23

B17

B18

DO26

DO28

<HOORZ

Green

■ ■ ■ ■

■ ■ ■ ■

Data output

■ ■ ■ ■ B19 DO30 Gray

B20 COMOUT6 White ■ ■ ■ ■ Common for

DO24 to DO31

Note 1.

Refer to page 70 for details if you want to connect a strobe device to the

F250.

Each Camera has its own strobe trigger output as shown in the following table.

33


Camera

Camera 0

Camera 1

Camera 2

Camera 3

Strobe trigger output signal

STGOUT0 (Pin A8 of parallel connector 0)

STGOUT1 (Pin B8 of parallel connector 0)

STGOUT2 (Pin A8 of parallel connector 1)

STGOUT3 (Pin B8 of parallel connector 1)

2.

COMIN1 is the common for A1 to A6 and B2 to B6 on connector 0.

COMIN2 is the common for A3 to A6 and B3 to B6 on connector 1.

3.

COMOUT1 is the common for A8 to A11 and B8 to B10 on connector 0.

COMOUT4 is the common for A8 and B8 on connector 1.

Wiring Connector-Terminal Block Conversion Units

Connector-Terminal Block Conversion Unit

Manufacturer

OMRON

Model

XW2B-40G5

Connecting Cables

Manufacturer

OMRON

Model

XW2Z-100B (1 m)

XW2Z-200B (2 m)

XW2Z-300B (3 m)

XW2Z-500B (5 m)

34

1


Connecting to the F250

Parallel connector 0

Parallel connector 1

39

Section 4-1

Connecting to Parallel Connector 0

35

37

39

27

29

31

33

19

21

23

25

11

13

15

17

5

7

9

1

3

Conversion

Unit Terminal

DO4

DO6

DO8

DO9

DO11

DO13

DO15

Signal

RESET

STEP

DI0

DI2

DI4

DI6

Not used.

12

14

STGOUT0 16

RUN 18

BUSY

OR

DO0

DO2

20

22

24

26

6

8

10

2

4

Conversion

Unit Terminal

36

38

40

28

30

32

34

Signal

COMIN1

DSA

DI1

DI3

DI5

DI7

Not used.

STGOUT1

ERROR

GATE

COMOUT1

DO1

DO3

DO5

DO7

COMOUT2

DO10

DO12

DO14

COMOUT3

2

Connector-Terminal Block

Conversion Unit

40

Connecting to Parallel Connector 1

5

7

9

11

13

15

17

31

33

35

37

23

25

27

29

39

Conversion

Unit Terminal

1

3

19

21

DO16

DO18

DO20

DO22

DO24

DO25

DO27

DO29

DO31

Signal

Not used.

Reserve input

DI8

DI10

6

8

DI12

DI14

10

12

Not used.

14

STGOUT2 16

18 Reserve output

Reserve output

Reserve output

20

22

Conversion

Unit Terminal

2

4

24

26

28

30

32

34

36

38

40

Signal

COMIN2

Reserve input

DI9

DI11

DI13

DI15

Not used.

STGOUT3

Reserve output

Reserve output

COMOUT4

DO17

DO19

DO21

DO23

COMOUT5

DO26

DO28

DO30

COMOUT6

SeeAlso Refer to the beginning of

3DUDOOHO &RQQHFWRU 6SHFLILFDWLRQV

for signal definitions.l

35


Making a Parallel I/O Cable

A parallel I/O cable can be assembled using the following connector and cover or equivalent components. Keep the cable length less than P

Component

Connector

Cover

Manufacturer

Fujitsu

Fujitsu

Model number

)&1-$8

)&1&%

CHECK Double-check the connector wiring for mistakes before turning ON the power

VXSSO\IRUWKHILUVWWLPH

4-1-3 I/O Specifications

Input Specifications

Item

Model

Input voltage

ON current

ON voltage

OFF current

OFF voltage

ON delay

OFF delay

F250-C50 (NPN mode)

12 to 24 VDC

10%

5 to 15 mA

8.8 V max.

0.1 mA max.

4.5 V min.

RESET input: 10 ms max.

Other inputs: 0.5 ms max.

RESET input: 15 ms max.

Other inputs: 0.7 ms max.

Internal circuits

COM IN

+

Specification

F250-C55 (PNP mode)

Input terminal

Input terminal

COM IN

Output Specifications

Item

Model

Output voltage

Load current

ON residual voltage

OFF leakage current

Internal circuits

F250-C50 (NPN mode)

12 to 24 VDC

10%

45 mA max.

2 V max.

0.1 mA max.

Specification

F250-C55 (PNP mode)

Output terminal

Load

+

COM OUT

COM OUT

Load

Output terminal

Precaution Do not exceed the maximum load current specified for the F250. The F250 will be damaged if an output is short-circuited.

36

Connecting through the Serial Interface Section 4-2

4-2 Connecting through the Serial Interface

The F250’s serial interface (RS-232C/RS-422 connector or Ethernet connector) can be used to input signals such as measurement triggers or output signals such as measurement results. Additionally, data that has been set in the

F250 can be backed up in a personal computer.

Refer to Section 6 Communicating with External Devices in the F250 Vision

Sensor Manual 2: Operation Manual for details on communications settings and I/O formats.

4-2-1 RS-232C/RS-422 Connections

Connection Examples

1:1 Connection (Normal, Menu Operation)

RS-232C cable

F250

Computer

Multi-drop Connection (Normal)

Communications between one computer and several F250s is possible using

Link Adapters.

31 Units max.

RS-422 cable

Link Adapter

OMRON

3G2A9-AL004-E recommended

RS-232C cable

RS-422 cable

Computer

Link Adapter

RS-422 cable

Link Adapter Link Adapter

OMRON

B500-AL001 recommended

F250 F250 F250

CHECK When 3G2A9-AL004-E Link Adapters are being used, termination must be set to ON in the last node in the line and the node must be terminated as follows:

• Connect 220

W

(1/2 W min.) between RDA(

-

) and RDB(+).

• Connect 220 W (1/2 W min.) between SDA(

-

) and SDB(+).

37

Connecting through the Serial Interface

1:1 Connection (Host Link)

Connector

Section 4-2

RS-232C cable

F250

PLC

The F250’s RS-232C/RS-422 Connector is a 9-pin D-SUB female connector.

The pin allocation is shown below.

1 2 3 4 5

7

8

9

1

2

3

4

5

6

6 7

Pin

8 9

Signal

FG

SD

RD

NC

RDB(+)

RDA(

-

)

SDB(+)

SDA(

-

)

GND

Name

Protective frame ground

For RS-232C

Not connected

For RS-422

Signal ground

The following plug and hood are recommended and are available from

OMRON.

Plug

Hood

Model Model No.

XM2A-0901

XM2S-0911

Wiring

RS-232C Wiring

The maximum cable length is 15 m for RS-232C or RS-422

Signal

SD

RD

GND

F250

Pin

2

3

9

External device

Pin

✽

✽

✽

Signal

SD

RD

GND

RS/CS control cannot be used.

Use only shielded cable.

38


RS-422 Wiring

F250

Signal

RDB (+)

RDA (

−

)

SDB (+)

SDA (

−

)

GND

7

8

9

Pin

5

6

Pin

✽

✽

✽

✽

✽

External device

Signal

RDB (+)

RDA (

−

)

SDB (+)

SDA (

−

)

GND

Section 4-2

Connection

Use only shielded cable.

Note Pin numbers on the external device will depend on the device being connected. Refer to the manual for the personal computer or PLC being connected.

Align the connector with the socket and press the connector straight into place. Tighten the two mounting screws to secure the connector.

Precaution Always turn OFF the power supply before connecting or disconnecting cables.

The peripheral device may be damaged if connected or disconnected with the power supply turned ON.

Note The connector is capped when the F250 is shipped. When not using the serial interface, leave the cap in place to protect against dust, dirt, and static electricity.

39


4-2-2 Ethernet Connection

Section 4-2

Connection Examples

■ 1:1 Connection

Use a Shielded (STP) 10 Base-T Crossover Cable to make the 1:1 connection.

The cable length must be less than 30 m.

10 Base-T Crossover Cable (STP)

(Less than 30 m)

F250

Computer

■ 1:N Connection

A Hub can be used to communicate with two or more F250s from a single computer. Use Shielded (STP) 10 Base-T Straight-through Cables to make the

1:N connections. The cable length between the F250s and the Hub must be less than 30 m.

F250

10 Base-T

Straight-through

Cable (STP)

(Less than 30 m)

Computer

10 Base-T Straightthrough Cable (STP)

HUB

10 Base-T

Straight-through

Cable (STP)

(Less than 30 m)

10 Base-T

Straight-through

Cable (STP)

(Less than 30 m)

F250 F250

40


Connection

Section 4-2

Align the connector with the socket and press the connector straight into place.

Precaution 1.

Always turn OFF the power supply before connecting or disconnecting cables. The peripheral device may be damaged if connected or disconnected with the power supply turned ON.

2.

The Ethernet connector is capped when the F250 is shipped. When the

Ethernet interface isn’t being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity.

CHECK Refer to Section 6 Communicating with External Devices in the F250 Vision

Sensor Manual 2: Operation Manual for details on setting the F250’s IP

Address and Subnet Mask.

41

SECTION 5

Troubleshooting and Maintenance

This section provides tables to help identify and correct hardware errors that may occur with the F250 as well as information on maintenance and periodic inspections.

5-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-1 Connection Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-2 Menu Operation Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-3 Parallel Interface Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-4 Serial Interface (RS-232C/RS-422) Errors. . . . . . . . . . . . . . . . . . . .

5-1-5 Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-6 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-7 Serial Interface (Ethernet) Errors . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1-8 Cabling Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-1 Replacing the Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Regular Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5 F200/F300 Camera Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44

44

45

46

46

44

44

45

45

46

46

49

50

68

70

43

Troubleshooting Section 5-1

5-1 Troubleshooting

This section lists probable corrections for common hardware problems. Please check all of the following items before requesting repairs.

5-1-1 Connection Errors

Problem

The POWER indicator is not lit.

The Video Monitor is blank.

The Video Monitor image is not clear.

Cannot make key inputs from the

Console.

Camera images do not appear on the screen (for Cameras with Light

Source).

Camera images do not appear on the screen (when a standard CCTV lens and lighting are used).

The indicators do not turn ON (for

Cameras with Light Source).

Probable cause

The Power Supply is not connected properly.

The supply voltage is not 24 VDC

+10%

/

-15%

.

The power to the Video Monitor is not ON.

The Monitor Cable is not connected properly.

The Video Monitor is malfunctioning.

When using an LCD Monitor, the power supply capacity is insufficient.

There is electrical noise entering from the power supply or cables.

The Monitor Cable is not correctly connected.

The Console Cable is not correctly connected.

The Camera Cable is not correctly connected.

The lighting cable is not properly connected to the Camera.

The lens cap has not been removed.

The Camera Cable is not properly connected.

The lens iris is opened or closed too far.

The shutter speed is not suitable.

The lighting method is not suitable.

The lighting cable is not correctly connected to the Camera.

Power is not being supplied to the F250.

When using a Camera with Intelligent Lighting, the DIP switch pins are not set to 0.

5-1-2 Menu Operation Errors

Problem

The measurement results are not displayed on the Video Monitor.

Probable cause

The F250 is not in Monitor or Run mode.

5-1-3 Parallel Interface Errors

Problem

Trigger signals (input signals) are not received.

Probable cause

The cables are not correctly wired.

The signal line is disconnected.

The status of communications can be checked with the I/O monitor.

The F250 is not in Monitor or Run mode.

Signals cannot be output externally.

The trigger signal has not been input.


The signal line is disconnected.


The F250 is not in Run mode.

44

Troubleshooting

5-1-4 Serial Interface (RS-232C/RS-422) Errors

Section 5-1

Problem

No communications are possible.

Probable cause


The F250’s communications specifications do not match those of the external device.

The communications mode was not selected under System settings/

Communication/Serial.

Select Normal, Host link, or Menu in the Communications (Serial) menu. (Normal is no-protocol.)


The reception buffer on the external device (e.g., computer) is full. Check that settings allow the data to be properly received.

The Unit operates well initially, but after a while there is no response from the F250.

Cannot perform menu operations from the computer.

Data cannot be saved

The communications mode was not set to Menu in the System settings/

Communication/Serial settings.

• Are the same communications conditions set for both the external device and the F250?

• Is flow control turned OFF under System settings/communication/

Normal? Refer to the F250 Operation Manual.

5-1-5 Cameras

Problem

Are the shutter trigger pulses synchronized when more than one camera is connected?

Probable cause

The shutter trigger pulses are not synchronized for the F160-S1 and

F150-S1. The timing is offset so that light from other Cameras does not enter. The offset depends on the model of Camera that is used.

Model tD

F160-S1 F150-S1

Approx. 500 m s Approx. 1 ms

Camera 0

Camera 1

If a strobe is used, the strobe trigger signals are also offset in the same way as the shutter trigger pulses.

Camera 2

Camera 3 tD

Shutter trigger pulses ON

Can more than one internally synchronized Cameras be connected?

Can the F150-LT10A Light be connected to the F160-S1 Camera?

The shutter trigger pulses are synchronized for other Cameras, i.e., there is no offset.

No. Only one F200-S Camera (internal sync) can be connected, and it must be connected to Camera connector 0.

Yes, it can be connected and the following Lenses are available.

• Lens with 20-mm field of vision: F150-LE20

• Lens with 50-mm field of vision: F150-LE50

5-1-6 Memory Cards

Problem

Can either of the Memory Card slots be used?

Probable cause

Only the following two functions have restrictions in the slot that can be used.

• Starting the Setup Menu: Slot 0 only

• Switching scene groups: Slot 1 only

Either slot can be used for all other functions (outputting results to a Memory Card, saving scene data, etc.).

45

Maintenance

5-1-7 Serial Interface (Ethernet) Errors

Section 5-2

Problem

No communications are possible.

Probable cause

A 10 Base-T Crossover Cable is not being used for a 1:1 connection.

10 Base-T Straight-through Cables are not being used for the 1:N connections.

Power is not being supplied to the HUB, the settings are incorrect, or the connections are incorrect.

The personal computer’s IP Address and Subnet Mask settings are not correct or the settings are duplicated in another device.

The F250’s IP Address and Subnet Mask settings are not correct or the settings are duplicated in another device.

The IP Address set for the F250 in the computer’s communications software is incorrect.

The communications mode was set to Normal or Menu in the System

settings/Communication/Serial window.


The F250 is being accessed by another computer.

Communications are being affected by a noise source (such as a power line) that is too close to the F250 or communications cables.

Communications are not set for a TELNET connection (TCP/IP, port 23) in the computer’s communications software.

The reception buffer on the external device (e.g., computer) is full. Check that settings allow the data to be properly received.

The Unit operates well initially, but after a while there is no response from the F250.

The response from the F250 is slow.

(It takes too long to transfer data and errors occur.)

Cannot perform menu operations from the computer.

The IP Address of the F250 or computer is duplicated in another device.

Communications are being affected by a noise source (such as a power line) that is too close to the F250 or communications cables.

The network’s communications load is too heavy.

The computer’s processing load is too heavy. (A program that requires a lot of processing capacity is being run simultaneously.)

The communications mode was not set to Menu in the System settings/

Communication/Serial settings.

5-1-8 Cabling Errors

Problem

A recommended OMRON RS-232C cable is not being used.

Can a commercially available cable be used instead of the R150-VM

Monitor Cable?

Probable cause

One of the following OMRON cables can be used. Select a cable that works with the device being connected.

Connecting to a PC/AT or compatible computer (9-pin connector)

• XW2Z-200S-V (2 m)

• XW2Z-500S-V (5 m)

Connecting to a SYSMAC device (9-pin connector)

• XW2Z-200T (2 m)

• XW2Z-500T (5 m)

Yes, as long as it’s a pin jack cable (with a yellow connector) for video signal connection.

5-2 Maintenance

5-2-1 Replacing the Light

• The Light will gradually lose brightness over time (about 20% loss after

1,500 hours of use). Replace the Light after about 1,500 hours of use.

46

Maintenance Section 5-2

• Replace the Light if it is damaged or not fully functional.

F150-SL20A/SL50A

Use the following procedure to replace a Light with the F150-LT10A Light.

(The F150-LT10A cannot be connected to the older F150-S1 Camera.)

Removing the Light

Camera base

2

3

1

Hold this part when removing the Cable.

4

Precaution

Installing the Light

Light

Lighting connector

Camera cable connector

1.

Disconnect the light cable from the light connector on the back of the Camera.

2.

Remove the light cable from the slot in the camera base.

3.

Remove the two screws securing the Light.

4.

Remove the Light from the Camera.

Do not disassemble the Lens. Disassembly can damage the Lens.

Camera base

3

2

4

1

Light

Lighting connector Camera cable connector

1.

Mount the Light on the Camera.

2.

Screw in the two screws that secure the Light.

3.

Place the light cable in the slot in the camera base.

4.

Connect the light cable to the light connector on the back of the Camera.

47

Maintenance Section 5-2

F150-SLC20/SLC50 or F160-SLC20/SLC50

Use the following procedure to replace a Light with an F150-LTC20 (20-mm field of vision) or F150-LTC50 (50-mm field of vision) Light.

Removing the Light

5

3

Precaution

CHECK

Camera base

2

Light

4

1

Hold this part when removing the Cable.

1.

Disconnect the light cable from the light connector on the back of the Camera.

2.

Remove the light cable from the slot in the camera base.

3.

Remove the two screws securing the Light at the top.

4.

Remove the two screws securing the Light at the bottom.

5.

Remove the Light from the Camera.

Do not disassemble the Lens. Disassembly can damage the Lens.

When you want to use the Camera alone without connecting an Intelligent

Lighting, use M2 3 screws in the bottom of the Camera instead of the long screws removed in step 4. The screws removed in step 3 are not needed.

Installing the Light

1

3

Camera base

4

Light

2

5

1.

Mount the Light on the Camera.

2.

Screw in the two screws that secure the Light at the bottom.

3.

Screw in the two screws that secure the Light at the top.

48

Regular Inspections Section 5-3

4.

Place the light cable in the slot in the camera base.

5.

Connect the light cable to the light connector on the back of the Camera.

5-3 Regular Inspections

To maintain the F250 in the best condition, perform the following regularly.

• Clean the Lens and LED indicators with a lens-cleaning wipe or blow off dust with an aerosol air sprayer.

• Lightly wipe off dirt with a soft cloth.

Inspection point Details

Power supply The voltage measured at the power supply terminals must be 24 VDC

+10%

/

-15%

.

Ambient temperature

The operating ambient temperature inside the cabinet must be between 0 and 50

C.

Ambient humidity The operating ambient humidity inside the cabinet must be between 35% and 85%.

Installation Each component must be firmly secured.

Each cable connector must be correctly inserted and locked.

The Cameras must be firmly secured.

The camera lens mounts must be firmly secured.

Indicators All indicators must light when the power is turned ON.

Verify that a through-image is displayed.

When using an Intelligent Lighting, verify that the light level settings are set to their maximum values.

Tools required

Circuit tester

Thermometer

Hygrometer

Phillips screwdriver

---

Precaution • Turn OFF the power and take safety precautions before conducting inspections. Electrical shock can result from attempting safety inspections with the power turned ON.

• Do not use thinners or benzene to clean the F250. They will damage

F250 components.

49

Specifications Section 5-4

5-4 Specifications

This section provides the specifications and dimensions of the F250 and its peripheral devices. (All dimensions are in mm unless otherwise noted.)

F250-C50/C55 Vision Mate Controller

270

115 min.

(25)

220

0.6

Four M4 taps

(for mounting)

197


Stopper

10 to 13

Panel thickness:

T

(40) 190

0.6

Screw length L:

10+T < L < 13+T

Model

Item

F250-C50

Specification

F250-C55

Input/Output type

Supply voltage

NPN

20.4 to 26.4 VDC

PNP

Current consumption 3.0 A max.

Insulation resistance 20 M

W

min. between all DC external terminals and GR terminal (100 VDC Megger, with internal surge absorber removed)

Dielectric strength

Leakage current

1,000 VAC, 50/60 Hz between all DC external terminals and GR terminal (with internal surge absorber removed)

10 mA max.

Noise resistance 2,000 V; pulse width: 50 ns; rise time: 5 ns (pulse)

Burst continuation time: 15 ms; Period: 300 ms

Vibration resistance

10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s

2

, 10 times for 8 minutes each in 3 directions.

Shock resistance

150 m/s

2

, 3 times each in 6 directions

Ambient temperature Operating: 0 to 50

C (with no condensation)

Storage:

-

25 to 65


Ambient humidity Operating and storage: 35% to 85% (with no condensation)

Ambient environment No corrosive gases

Ground Class 1 (Ground resistance 100

W

max.)

Degree of protection IEC60529 IP20 (in-panel)

Case material SECC-T

50

Specifications

Item

Battery life

Weight

Specification

Approximately 7 years when used 24 hours/day.

Approx. 3.1 kg (Controller only)

F150 Cameras

Cameras with Light

■ F150-SL20A/SL50A

39

27

67 (70.5)

Section 5-4

Unit: mm

F150-LT10A Light

(50.25) (16.75)

Two M4 taps, Depth 8

(40.25) 20 ± 0.1

1/4-20UNC tap, Depth 8

(6.75)

51


Cameras with Intelligent Lighting

■ F150-SLC20

70

12 12

F150-LTC20 Light

73 40

Section 5-4

Unit: mm

(85)

(10) 25

12

31

40

12

(96.25)

(86.25)

30.5

(16.75)


1/4-20UNC tap,Depth 10

20

±

0.3

(6.75)

52


16

90

■ F150-SLC50

16

F150-LTC50 Light

80 40

Section 5-4

Unit: mm

(85)

(10) 25

16

31

60

16

(103.25)

30.5

(16.75)


(93.25) 20 ± 0.3

(6.75)


53


Camera Only

■ F150-S1A

(15.5)

8

48

(40) (6)

Section 5-4

(6.2)

Unit: mm

(6.2)

Light Connector

(8.8 dia.)

1"-32UN-2A

(C mount)

30.5

31.25

±

2 (16.75)

1.5


31

Camera Cable

Connector

(11.8 dia.)

21.25

±

2 20 ± 0.1


(6.75)

54


F160 Cameras

Cameras with Intelligent Lighting

■ F160-SLC20

70

12 12

F150-LTC20 Light

73 46.5

Section 5-4

Unit: mm

(85)

(10) 25

12

31

40

12

(96.25)

30.5

8

(23.25)


(86.25) 20 ± 0.3

(13.25)


55


16

90

■ F160-SLC50

16

F150-LTC50 Light

80 46.5

Section 5-4

Unit: mm

(85)

(10) 25

16

31

60

16

(103.25)

30.5

(23.25)

8


Camera Only

■ F160-S1

(15.5)

8

54.5

(46.5)

(93.25) 20 ± 0.3

(13.25)


(6)

(6.2)

Unit: mm

(6.2)

Light Connector

(8.8 dia.)

1"-32UN-2A

(C mount)

31.25

±

2

21.25

± 2

30.5

(23.25)

8 31


Camera Cable

Connector

(11.8 dia.)

20

±

0.1

(13.25)


56


Camera Specifications

General Specifications

Item

Supply voltage F150-series: 12 VDC

F160-series: 13 VDC

Current consumption F150-S1A: 100 mA max.

F150-SL20A/SL50A: 110 mA max.

F150-SLC20/SLC50: 200 mA max.

F160-S1: 130 mA max.

F160-SLC20: 260 mA max.

F160-SLC50: 310 mA max.


Specification

10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s

2

, 10 times for 8 minutes each in 3 directions

Shock resistance

150 m/s

2




Storage:

-

25 to 65


Ambient humidity Operating and storage: 35% to 85% (with no condensation)


Camera materials Cover: Galvanized steel sheet metal

Case: Die-cast aluminum alloy

Camera mounting base: Fiber-reinforced plastic (black)

Light materials

(Cameras with Lights)

Weight

Case: ABS

Transparent cover: PC

F150-S1A: Approx. 80 g

F150-SL20A/SL50A: Approx. 135 g

F150-SLC20: Approx. 280 g


F160-S1: Approx. 85 g



Characteristics

Item

Picture element

Effective pixels

Synchronization

Shutter speed

(Electronic shutter)

Lens mounting

■ Camera Characteristics

Specification

1/3" Interline CCD (reading all pixels)

659

494 (H

V)

External sync. via horizontal sync signal

F150-series: 1/100 s, 1/500 s, 1/2000 s, 1/10000 s

F160-series: 1/120 s, 1/200 s, 1/500 s, 1/1000 s, 1/2000 s, 1/4000 s, 1/8000 s,

1/20000 s

C mount

Item

Lens model

Method

■ Lens Characteristics (Cameras with Lights only)

Specification

F150-SL20A: F150-LE20

F150-SL50A:F150-LE50

F150-SLC20:F150-LE20

F150-SLC50:F150-LE50

F160-SLC20:F150-LE20

F160-SLC50:F150-LE50

Fixed focal point, fixed iris

57


Item

Brightness

Focal point distance

F2.8

F150-SL20A: 13 mm

F150-SL50A: 6.1 mm

F150-SLC20:13 mm

F150-SLC50: 6.1 mm

F160-SLC20:13 mm

F160-SLC50: 6.1 mm

Specification

■ Light Characteristics (Cameras with Lights only)

Item Specification

Light model

Light source

F150-SL20A/SL50A: F150-LT10A

F150-SLC20:F150-LTC20

F150-SLC50:F150-LTC50

F160-SLC20:F150-LTC20

F160-SLC50:F150-LTC50

F150-SL20A/SL50A:

Red LED (Peak emission wavelength: 680 nm)

F150-SLC20/SLC50 and F160-SLC20/SLC50:

Red and green LED combination

(Peak emission wavelengths: 660 nm and 570 nm)

Light emission method Pulse emission (synchronized with the camera shutter)

Item

Mounting distance

Field of vision

■ Other Characteristics

Specification

F150-S1A: Depends on lens being used.

F150-SL20A: 61 to 71 mm

F150-SL50A: 66 to 76 mm

F150-SLC20: 15 to 25 mm

F150-SLC50: 16.5 to 26.5 mm

F160-S1: Depends on lens being used.

F160-SLC20: 15 to 25 mm

F160-SLC50: 16.5 to 26.5 mm

F150-S1A: Depends on lens being used.

F150-SL20A: 20 mm

20 mm

F150-SL50A: 50 mm

50 mm

F150-SLC20: 20 mm

20 mm

F150-SLC50: 50 mm

50 mm

F160-S1: Depends on lens being used.

F160-SLC20: 20 mm

20 mm

F160-SLC50: 50 mm

50 mm

Section 5-4

58


Consoles

■ F150-KP Console

50

ESC TRIG ENT

Section 5-4

1.5

Unit: mm

13

40

34

SHIFT

CONSOLE

2000 23 5 10

Item


Minimum bending radius

Materials

Specification

10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions

Shock resistance

196 m/s

2

; 3 times each in 6 directions



Storage:

-

25 to 65


Ambient humidity 35% to 85% (with no condensation)


Degree of protection IEC60529 IP20 (in-panel)

75 mm

Weight

Body: ABS

Cable sheathing: Heat-resistant chlorinated vinyl

Connector: PC and PBT

Approx. 135 g

59


■ F160-KP Console

48

ESC

SHIFT

ENT

TRIG

F1

F4

F7

F2

F5

F3

F6

F9

F8

29.7

20

Unit: mm

Section 5-4

4.8 dia.

12 dia.

Item

Degree of protection


Materials

Specification

Current consumption Approx. 10 mA


10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s minutes each in 3 directions

2

,10 times for 8

Shock resistance

150 m/s

2

; 3 times each in 6 directions



Storage:

-

25 to 65




IEC60529 IP20 (in-panel)

75 mm

Weight

Body: ABS

Cable sheathing: Heat-resistant chlorinated vinyl

Connector: PC and PBT

Approx. 160 g

60


CHECK The switch on the back of the F160-KP must be set to “ENABLE”.

SHIFT

ENT

ESC TRIG

F1

F4

F7

F2

F5

F8

F3

F6

F9

These keys will be disabled if the switch is set to "DISABLE".

ENABLE

ENABLE DISABLEE

Cables

Camera Cables

■ Camera Cable Specifications

The F150-VS, F160-VSR3, and F160-VSR4 Camera Cables have different dimensions and wiring, but they share the same specifications.

Item


Specification

10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions

Shock resistance

196 m/s

2




Storage:

-

25 to 65




Materials Cable sheathing: Heat-resistant chlorinated vinyl

Connector: Fiberglass-reinforced PC and PBT

75 mm Minimum bending radius

Weight Approx. 170 g

61


■ F150-VS Camera Cable (For F150-S @ , F160-S @ Cameras)

3000

Unit: mm

36

51

(30)

43

F250 Connector

Signal Pin

Power

GND

GND

VIDEO GND

1

2

3

4

VD

ESCNT1

VIDEO

HD

5

6

7

8

9 SCAN

ESCNT2

INDEX

TRG

Shell

10

11

12

Connector model:

Hirose RP17A-13PA-12PC

6

7

8

9

4

5

Pin

1

2

3

10

11

12

Camera Connector

Signal

GND

Power

GND

VIDEO

VIDEO GND

HD

Not used.

ESCNT1

ESCNT2

INDEX

TRG

SCAN

Shell

Connector model:

Hirose HR10A-10P-12S

62


■ F160-VSR3 Camera Cable (For F300-S2R/S3DR/S4R and F200-S @

Cameras)

3000

Unit: mm

(120)

46

43

F250 Connector

Signal Pin

Power

GND

1

2

GND

VIDEO GND

VD

3

4

5

6 ESCNT1

VIDEO

HD

SCAN

7

8

9

10 ESCNT2

INDEX

TRG

Shell

11

12

Connector model:

Hirose RP17A-13P-12PC

Camera Connector

7

8

9

10

11

12

Pin

1

2

3

4

5

6

Signal

GND

Power

VIDEO GND

VIDEO

HD GND

HD

VD

GND

−

INDEX(SI)

TRG

VD GND

Shell

Connector model:


63


■ F160-VSR4 Camera Cable (For F300-S Cameras)

3000

(120)

46

Section 5-4

Unit: mm

43

F250 Connector

Signal Pin

Power

GND

GND

VIDEO GND

1

2

3

4

VD

ESCNT1

VIDEO

HD

5

6

7

8

SCAN

ESCNT2

INDEX

TRG

Shell

9

10

11

12

Connector model:

Hirose RP17A-13P-12PC

F150-VM Monitor Cable

2000

6

7

8

4

5

Pin

1

2

3

9

10

11

12

Camera Connector

Signal

GND

Power

VIDEO GND

VIDEO

HD GND

HD

VD

GND

−

INDEX(SI)

Power

VD GND

Shell

Connector model:


Unit: mm

46.7

46.7

Item


Specification


Shock resistance

196 m/s

2




Storage:

-

25 to 65




Materials Cable sheathing: Heat-resistant chlorinated vinyl

Connector: PVC

64



Weight

Item

Accessories

50 mm

Approx. 40 g

BNC Jack Adapter

F160-VP Parallel I/O Cable

40 40

20 200

Specification

20

40

Section 5-4

Unit: mm

200

2000

200

Item


Shock resistance

196 m/s

2




Storage:

-

25 to 65




Materials

Specification


Cable sheathing: Heat-resistant PVC

Connector: Polyester resin

120 mm Minimum bending radius

Weight Approx. 340 g

50

65


F150-M05L LCD Color Monitor

Section 5-4

Unit: mm

Mounting plate thickness: 1.6 to 4.8

(46 max.)

Mounting bracket

POWER

SYNC

Panel opening dimensions

(100)

185

174

(5.5)

F150-VM Monitor Cable

•

Tolerance:

±

1 mm

The dimensions in parentheses are provided for reference.

133.5

+0.5 mm

0

175.5

+0.5 mm

0

Item

Supply voltage 20.4 to 26.4 VDC

Specification

Current consumption 700 mA max.


10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s minutes each in 3 directions

2

, 10 times for 8

Shock resistance

150 m/s

2




Storage:

-

25 to 65




Degree of protection

Materials

Panel size

Panel type

Resolution

Image pitch

Contrast

Viewable angle

Luminance

Backlight

Response speed

Input signal

IEC60529 IP20 (in-panel)

Case: ABS/PC

Display surface: PMMA (Acrylic)

5.5 inches (111.36

83.52 mm (H

V))

TFT color liquid crystal

320

240 dots

0.348

0.348 mm (H

V)

85:1 (typical)

25

up/down and 50

left/right (with a contrast ratio > 10)

250 cd/m

2

(typical)

Cold cathode fluorescent light

60 ms max.

NTSC composite video (1.0 V/75

W

termination)

66


Item

Weight

Accessories

Approx. 1 kg

Four mounting brackets

F150-M09 Video Monitor

222

Specification

Unit: mm

250

Section 5-4

190 50 160

22

Item

Supply voltage 85 to 264 VAC, 50/60 Hz

Current consumption 20 W max.

Specification


5 to 100 Hz; 0.16-mm full-amplitude or acceleration of 7.35 m/s

2

(whichever is smaller),

6 times for 10 minutes each in 3 directions

Ambient temperature Operating:

-

10 to 50


Storage:

-

20 to 65




Materials

CRT size

CRT type

Front: ABS plastic

Metal part: SECC (galvanized steel sheet)

9 inch (164

123 mm (H

V))

Monochrome CRT

Resolution

System

800 TV lines min. (at center)

Number of scanning lines: 600

Horizontal frequency: 15.75 kHz

I/O impedance

Field frequency: 60 Hz

75

W

, high impedance (selectable)

I/O level and polarity Composite image signal: 1 V (peak to peak)

Input signal

Weight

Image: 0.7 V (peak to peak), positive

Synchronization: 0.3 V (peak to peak), negative

NTSC composite video (1.0 V/75

W

termination)

Approx. 4.5 kg

67

F200/F300 Camera Parameters

Memory Cards

F160-N64S

42.8

3.3

Unit: mm

Section 5-5




Storage:

-

25 to 85




Life expectancy 300,000 overwrite operations

Number of pins

Weight

50 pins

Approx. 15 g

Application Software

F250-UME

42.8

Units: mm

3.3




Storage:

-

25 to 85




Life expectancy 300,000 overwrite operations

Number of pins

Weight

50 pins

Approx. 15 g

5-5 F200/F300 Camera Parameters

Detailed parameter settings are required when a Camera other than an F150-

S1A or F160-S1 is connected. Make the following settings when using an

F200/F300 Camera. The Camera settings window is displayed at startup and

68

F200/F300 Camera Parameters Section 5-5 can be displayed at other times by selecting Camera settings from the System Menu.

Camera settings

Camera : Others

Intelligent Lighting 0:

Out of use


Out of use


Out of use


Out of use

End

Set the Camera model to "Others" and select

"End".

Camera settings(Detail)

Camera Speed :

Shutter : SYNC RESET

Synchronization : External

Strobe disable, start

Strobe disable, end

Clamp pulse timing

Clamp pulse width :

:

:

:

Normal

[ 0]H

[ 0]H

[ 90]CLK

[ 25]CLK

Shutter trigger width : [ 3]H

End

Camera

Camera speed

F200-

S

F300-

S

F300-

S2R

Standard

Standard

Standard

F300-

S3DR

Standard

F300-

S4R

Standard

Shutter

OFF

OFF

SYNC

NON

RESET

SYNC

NON

RESET

SYNC

NON

RESET

Synchronization

Strobe disable

Start End

Internal

External

External

10

6

External

External

17

8

(None)

(None)

-

8

-

2

-

2

-

2

-

0

0

0

6

-

10

-

8

-

2 0

3 5

1/1,000

1/2,000

1/4,000

1/10,000

1/1,000

1/2,000

1/4,000

5 7 1/10,000

-

5

-

3

-

3

-

2

-

16

-

14 1/1,000

-

11

-

9 1/1,500

-

8

-

6

-

-

6

4

1/2,000

1/3,000

-

3

-

1

-

1

1/4,000

1/6,000

1/8,000

0 1/10,000

-

2

-

2

0

0

1/30,000

1/50,000

Shutter speed

1

Clamp pulse

Timing

60

90

90

25

25

Shutter trigger pulse

Width Width Polarity

20 (Note

2)

(Note

2)

7

Positive

Positive

Negative

External

VD

Sync

3

OFF ---

OFF ---

OFF ---

Image read Y timing

3

90

90

25

25

7

7

Negative

OFF ---

Negative

OFF ---

Note 1.

The shutter speed is set in the Camera itself.

2.

Set the shutter trigger pulse width to match the strobe’s specifications only when a strobe is being used.

3.

These settings (indicated by ---) are ignored.

69

Connecting a Strobe Device Section 5-6

5-6 Connecting a Strobe Device

Use the camera’s corresponding strobe trigger output signal (STGOUT0 to

STGOUT3) to control the strobe flash timing.

SeeAlso Refer to page 32 for details on the pins allocated to these signals.

Check the strobe device's specifications and set the appropriate “Shutter trigger polarity” and “Shutter trigger width” in the Camera settings (Detail) Menu.

The Camera settings (Detail) window is displayed at startup and can be displayed at other times by selecting Camera settings from the System Menu.

Shutter trigger width Strobe specifications Shutter trigger polarity

Positive When the flash is synchronized to the OFFto-ON transition of the strobe trigger signal

W

STGOUT0 to 3

OFF

ON

When the flash is synchronized to the ON-to-

OFF transition of the strobe trigger signal

Negative

W

STGOUT0 to 3

OFF

ON

The “shutter trigger width” setting determines the pulse width W.

When using a Double-speed Camera:

W = Shutter trigger width setting (H)

32 m s

(1H = 32 m s)

When using a Camera other than a Doublespeed Camera:

W = Shutter trigger width setting (H)

63 m s

(1H = 63 m s)

Note: Depending upon the timing, W may have an error of up to

1H.

Combining an OMRON Camera and Strobe

The following table shows the timing polarity. Use a strobe that is compatible with this timing.

Camera

F150-S1A

F160-S1

F200-S

F300-S

F300-S2R

F300-S3DR

F300-S4R

Shutter trigger polarity

Positive

Positive

Positive

Negative

Shutter trigger width

3H (1H = 63 m s)

3H (1H = 32 m s)

Can be set to match the strobe's specifications.

7H (1H = 63 m s)

Note The window used to change the shutter trigger polarity and shutter trigger pulse will not be displayed when an F150-S1A or F160-S1 Camera is connected, but the STGOUT0 to STGOUT3 signals will be output with the polarity and width shown in the table above.

70

A

ambient temperature

, 3

B

battery

BATTERY LOW message

, 5 replacing

,

5

C

cables

,

4

Camera Cable specifications

, 61

Camera Only

, 18


,

18

Camera with Light

, 18

Cameras

, 4 characteristics

,

57 connecting

, 17 overview

, 17 parameters

,

68 specifications

, 57

CCTV lenses

,

22 communications connector

, 38 wiring

, 38 components

, 4 installation

, 4 names and functions

, 14 computers using Memory Cards

, 28 connector

,

38

Consoles connecting

, 17 specifications and dimensions

, 59 crimp terminals

,

19

D

dimensions

,

50

E

Ethernet

,

40

Extension Tubes

, 24 external devices connecting

, 29

Index

F

F150 Cameras dimensions

, 51

F150-KP

, 59

F150-M05L

, 66

F150-M09

,

67

F150-S1A

, 54

F150-SL20A/SL50A

, 47 , 51

F150-SLC20

, 52

F150-SLC20/SLC50

,

48

F150-SLC50

,

53

F150-VS

, 62

F160 Cameras dimensions

, 55

F160-KP

, 60

F160-N64S

,

68

F160-S1

,

56

F160-SLC20

, 55

F160-SLC20/SLC50

, 48

F160-SLC50

,

56

F160-VP

, 65

F160-VSR3

, 63

F160-VSR4

, 64

F250-C50/C55

,

50 field of vision

, 58

G

ground

, 19

I

I/O specifications

, 36 inspections

,

49 installation components

, 4 precautions

, 2 site

,

2

L

LCD Monitor

, 66 lenses

, 22 characteristics

,

57 diameters

, 23 light

71

72 characteristics

, 58 replacing

,

46 lighting

, 25

M

maintenance

, 46 manuals

, ix

Memory Cards

, 27 in personal computers

,

28 removing

, 4 specifications

,

68

Monitor specifications

,

66

Monitors connecting

, 17 mounting

,

15 distance

, 58

N

noise resistance

,

4

O

optical chart

, 22 orientation

, 2

P

package contents confirming

, 6 parallel interface connecting external devices

, 30 peripheral devices connecting

,

17 power supply

, 19 turning OFF

, 5 wiring

, 20 precautions

, xi applications

, xii battery

, xii general safety

, xii installation

, 2 installation environment

, xii power supply and wiring

, xii products availability

, 6

Index

R

RESET signal precaution

,

5

RS-232C

,

38

RS-422

, 38

S

Screw Terminal Blocks

, 31 serial interface connecting external devices

, 37 signal lines

,

4 specifications

,

50 general

, 50

I/O

, 36

Parallel Connectors

,

32 strobe combining with Camera

, 70 connecting

, 70 system configuration

, 12

T

temperature ambient

, 3 troubleshooting

,

44 cables

, 46 connection errors

,

44 menus

, 44 parallel interface

, 44 serial interface

,

45

V

Video Monitor

,

4

,

67

W

wiring communications

,

38

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. SCHB-736A

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code

A

Date

September 2001 Original production

Revised content

73

No results