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Cat. No. SCHB-738B
F210 Vision Sensor
SETUP MANUAL
Certain Terms and Conditions of Sale
1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed part of all catalogs, manuals or other documents, whether electronic or in writing, relating to the sale of goods or services (collectively, the "Goods") by
Omron Electronics LLC and its subsidiary companies ("Seller"). Seller hereby objects to any terms or conditions proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. Please contact your Omron representative to confirm any additional terms for sales from your Omron company.
2. Prices. All prices stated are current, subject to change without notice by
Seller. Buyer agrees to pay the price in effect at time of shipment.
3. Discounts. Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (i) the invoice is paid according to Seller's payment terms and (ii) Buyer has no past due amounts owing to Seller.
4. Orders. Seller will accept no order less than $200 net billing.
5. Governmental Approvals. Buyer shall be responsible for, and shall bear all costs involved in, obtaining any government approvals required for the importation or sale of the Goods.
6. Taxes. All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Goods sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller.
7. Financial. If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Goods sold hereunder and stop any Goods in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts.
8. Cancellation; Etc. Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith.
9. Force Majeure. Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority.
10. Shipping; Delivery. Unless otherwise expressly agreed in writing by Seller: a. Shipments shall be by a carrier selected by Seller; b. Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer; c. All sales and shipments of Goods shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Goods shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Goods until the full purchase price is paid by Buyer; d. Delivery and shipping dates are estimates only. e. Seller will package Goods as it deems proper for protection against normal handling and extra charges apply to special conditions.
11. Claims. Any claim by Buyer against Seller for shortage or damage to the
Goods occurring before delivery to the carrier must be presented in writing to
Seller within 30 days of receipt of shipment and include the original transportation bill signed by the carrier noting that the carrier received the Goods from
Seller in the condition claimed.
12. Warranties. (a) Exclusive Warranty. Seller's exclusive warranty is that the
Goods will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). Seller disclaims all other warranties, express or implied.
(b) Limitations. SELLER MAKES NO WARRANTY OR REPRESENTATION,
EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS.
BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
GOODS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. Seller further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Goods or otherwise of any intellectual property right. (c) Buyer Remedy. Seller's sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the noncomplying Good or, at Seller's election, to repay or credit Buyer an amount equal to the purchase price of the Good; provided that in no event shall Seller be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Goods unless Seller's analysis confirms that the Goods were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any goods by
Buyer must be approved in writing by Seller before shipment. Seller shall not be liable for the suitability or unsuitability or the results from the use of Goods in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty.
13. Damage Limits; Etc. SELLER SHALL NOT BE LIABLE FOR SPECIAL, INDI-
RECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUC-
TION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
GOODS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY,
NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of
Seller exceed the individual price of the Good on which liability is asserted.
14. Indemnities. Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Goods. Without limiting the foregoing, Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Good made to Buyer specifications infringed intellectual property rights of another party.
15. Property; Confidentiality. The intellectual property embodied in the Goods is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Goods are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party.
16. Miscellaneous. (a) Waiver. No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. (b) Assignment. Buyer may not assign its rights hereunder without Seller's written consent. (c) Amendment. These Terms constitute the entire agreement between Buyer and Seller relating to the Goods, and no provision may be changed or waived unless in writing signed by the parties.
(d) Severability. If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. (e) Setoff. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. (f) As used herein, "including" means "including without limitation".
Certain Precautions on Specifications and Use
1.
Suitability of Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Good in the
Buyer's application or use of the Good. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Good. This information by itself is not sufficient for a complete determination of the suitability of the Good in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given.
This is not intended to be an exhaustive list of all possible uses of this Good, nor is it intended to imply that the uses listed may be suitable for this Good:
(i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
(ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
(iii) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this Good.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE SELLER'S PRODUCT IS PROPERLY RATED AND INSTALLED FOR
THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable Good, or any consequence thereof.
3. Performance Data. Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty.
It may represent the result of Seller's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the
Seller's Warranty and Limitations of Liability.
4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Good may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller's representative at any time to confirm actual specifications of purchased Good.
5. Errors and Omissions. The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions.
F210setUP.book 1 ページ 2003年1月28日 火曜日 午前11時6分
Introduction Precautions in using the Product (Be sure to read it.)
SECTION 1 Features
SECTION 2 Installation and Connections
SECTION 3 Lenses, Lighting, and Memory Cards
SECTION 4 Connecting External Devices
SECTION 5 Troubleshooting and Maintenance
INTRODUCTION
Thank you for your purchase of this F210-C10/C15 (hereinafter referred to as the
Controller). This manual explains how to use the Controller.Please observe the following points when using the Controller.
- Please read and understand this manual thoroughly before using the Controller so that it is not used incorrectly.
- Please keep this manual at hand so that you can refer to it at any time.
Setup Manual
Vision Sensor F210
F210setUPTOC.fm 2 ページ 2003年2月7日 金曜日 午後1時29分
INTRODUCTION
Table of Contents
INTRODUCTION
Table of Contents
Precautions in using the Product
Confirming Package Contents
Editor’s Note
SECTION 1 Features
Vision Sensor
F210 Features
SECTION 2 Installation and Connections
Basic System Configuration
Component Names and Functions
Mounting the Controller
Connecting Peripheral Devices
Power Supply and Ground
SECTION 3 Lenses, Lighting, and Memory Cards
CCTV Lenses
Lighting
Memory Cards
SECTION 4 Connecting External Devices
Parallel Connection Methods
Connecting through the Serial Interface
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20
22
23
27
29
15
16
17
31
32
34
35
37
38
43
1
2
4
13
14
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SECTION 5 Troubleshooting and Maintenance
Troubleshooting
Q&A
Maintenance
Specifications
F300-Series Camera Parameters
Connecting a Strobe Device
INTRODUCTION
47
48
51
53
59
75
76
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INTRODUCTION
Precautions in using the Product
Read and Understand this Manual
Please read and understand this manual before storing, installing, programming, operating, maintaining, or disposing of the products. Please consult your OMRON representative if you have any questions or comments.
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
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F210
Setup Manual
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INTRODUCTION
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the product in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
F210
Setup Manual
5
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INTRODUCTION
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
Meanings of Signal Words
The following signal words are used in this manual.
WARNING
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.
Meanings of Alert Symbols
The following alert symbols are used in this manual.
Indicates the possibility of explosion under specific conditions.
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INTRODUCTION
Alert statements in this Manual
The following alert statements apply to the products in this manual. Each alert statement also appears at the locations needed in the manual to attract your attention.
WARNING
Do not disassemble the Controller, apply pressure to the controller that would deform its shape, or incinerate the controller.
A lithium battery is built into the Controller and it may combust, explode, or burn if not treated properly.
Do not short circuit, attempt to charge, disassemble, apply pressure that would deform, or incinerate the lithium battery.
The lithium battery may start a fire, explode, or burn if not treated properly.
Regulations and Standards
The Controller complies with the EC Directive and EN standard below.
1.EC Directive
EMC Directive:No. 89/336/EEC
2.EN Standards (European Standards)
EN 61326: 1997/Annex A+A1: 1998 (EMI: Class A)+A2:2001
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Setup Manual
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INTRODUCTION
Precautions for Safe Use
Please observe the following precautions for safe use of the products.
Installation Environment
• Do not use the product in environments where it can be exposed to inflammable/explosive gas.
• Install the Controller so that cooling vents are not blocked.
Cooling vent
A label has been attached to the top cooling vent prior to shipment. It is provided to prevent entry of wire fragments during wiring, so it should not be removed until wiring is complete. After wiring has been completed, remove the label for heat release.
8
Cooling vent
• Do not install the product close to high-voltage devices and power devices in order to secure the safety of operation and maintenance.
• Make sure to tighten all installation screws securely.
Power Supply and Wiring
• Make sure to use the product with the power supply voltage specified by this manual.
• Use a power supply cable and crimp terminals of the specified size.Do not simply connect the twisted ends of the wires directly to the terminal block.
• Keep the power supply wires as short as possible (Max. 10 m).
• Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side).
p.30
• Ground the Controller’s ground terminal to less than 100 Ω .
• Use a grounding point that is as close as possible and keep the ground wire as short as possible.
• Wire the Controller to the ground with a separate ground wire.To avoid grounding problems, do not share the ground wire with any other devices or wire the ground to the building’s steel framing.
• Confirm wiring again before the turning on the power .
Other
• Do not attempt to dismantle, repair, or modify the Controller.
• If you suspect an error or malfunction, stop using the Controller immediately, turn OFF the power supply, and consult your OMRON representative.
• Do not touch fluorescent or halogen lights while the power is ON or immediately after the power is turned OFF.
• Dispose of this product as industrial waste.
F210
Setup Manual
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INTRODUCTION
Precautions for Correct Use
Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance.
Installation of the Controller
Install the Controller in a place that meets the following conditions:
• Surrounding temperature of 0 to +50 ° C
• No rapid changes in temperature (place where dew does not form)
• Relative Humidity of between 35 to 85%
• No presence of corrosive or flammable gases
• Place free of dust, salts and iron particles
• Place free of vibration and shock
• Place out of direct sunlight
• Place where it will not come into contact with water, oils or chemicals
Orientation of Controller
To improve heat dissipation, install the Controller in the following orientation only.
Do not install the Controller upside down as shown in the following diagram.
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Setup Manual
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INTRODUCTION
Ambient temperature
• Maintain a minimum clearance of 50 mm above and below the Controller to improve air circulation.
• Do not install the Controller immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.
• Do not let the ambient operating temperature exceed 50°C (122°F).
• Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 50°C
(122°F) so that the ambient temperature never exceeds 50°C (122°F).
Control panel
Controller
Louver
Noise resistance
• Do not install the Controller in a cabinet containing high-voltage equipment.
• Do not install the Controller within 200 mm of power cables.
Power lines
200mm min.
200mm min.
Controller
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F210
Setup Manual
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INTRODUCTION
Component Installation and Handling
OMRON Components
Use a Camera, Camera Cable, and Console designed specifically for the Controller.
Connecting Cables
Always turn OFF the Controller’s power before connecting or disconnecting a camera or cable.
Handling the Camera
The Camera’s case is connected to the 0V line in the internal circuits. Observe the following precautions to prevent noise interference.
• Do not ground the Camera.
• Do not remove the base attached to the Camera.
• Do not remove the ferrite core attached to the F150-VS or F160-VSR
F F
Camera Cable.
Optical axis of a special camera
The center of the optical axis varies with the camera used. Therefore, when installing the camera, always check the center of the image displayed on the monitor.
Securing the Video Monitor
(When Using the Recommended F150-M09)
Observe the following precautions to prevent noise interference, because the video monitor case is connected to the 0V line in the internal circuits.
• Do not ground the video monitor.
• Do not ground the metallic part of the connector.
• Secure the video monitor with plastic screws if it is being mounted to a metallic surface.
Touching Signal Lines
To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors.
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Setup Manual
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INTRODUCTION
Handling the Memory Card
• To prevent damage from static electricity, do not touch the Memory Card directly while it is installed in the Controller.
• To remove a Memory Card, turn OFF the power supply to the Card (using the menu command) or turn OFF the Controller. Press the eject button to eject the Card. The Memory Card or the
Controller itself may be damaged if a Memory Card is removed while power is being supplied.
(The power supply is stopped using the menu)
About Application Software
It will not be possible to start the Setup Menu if you change the contents of the Memory Card after installing it in a personal computer or other device.
Never change the contents of the Card with operations such as the following:
• Changing file names
• Moving or deleting files
• Overwriting data
• Formatting
Turning OFF the Power
Do not turn OFF the power while a message is being displayed indicating that processing is being performed. Data in memory will be corrupted, and the Controller may not operate correctly the next time it is started.
0.Scn 0 MON ---- ---ms
Saving data.
Message indicating that processing is in progress
Using the RESET Signal
Do not use the RESET input immediately after power is turned ON. When using the RESET input to synchronize startup timing, wait at least 1 second after the Controller’s power supply is turned
ON before turning ON the RESET signal.
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F210
Setup Manual
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INTRODUCTION
Confirming Package Contents
Check the contents of the package as soon as you receive the Controller.
It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing.
• Controller…Qty.: 1 • Mounting bracket (for rear panel)
Bracket…Qty.: 1
Screw (M3x6)…Qty.: 4
• Input/output connector…Qty.: 1
By Phoenix Contact
Model: MC1.5/10/STF-3.5
• Ferrite core for F150–VM monitor cable…Qty.: 1
• Manual
Setup Manual (this manual)…Qty.: 1
The Operation Manual and Customize Manual (on CD-ROM) are packed with the Application Software.
F210
Setup Manual
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INTRODUCTION
Editor’s Note
Visual Aids
Indicates information required to take full advantage of the functions and performance of the product.Incorrect application methods may result in the loss of damage or damage to the product. Read and follow all precautionary information.
Indicates points that are important in using product functions or in application procedures.
Indicates where to find related information.
Indicates information helpful in operation, such as the definition of terms.
Product Availability
Some of the products listed may not be available in some countries. Please contact your nearest
OMRON sales office by referring to the addresses provided at the back of this manual.
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F210
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SECTION 1
Features
Vision Sensor
F210 Features
16
17
F210
Setup Manual
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F210setUP.book 16 ページ 2003年1月28日 火曜日 午前11時6分
SECTION 1
Features
Vision Sensor
Vision Sensors work in place of the human eye to perform inspections by processing images using cameras. The visual inspections can be automated and complicated inspections can be performed accurately at high speeds.
The OMRON Vision Sensor helps create production lines with a highly efficient inspection system, which is important to meet current demands for small-lot, variable-product production, produce greater addedvalue, and improve product quality.
Using the Vision Sensor yields a high return on investments by ensuring the following benefits:
• Repetitive work is reduced.
• More complicated, more precise inspections are possible.
• Inspection data management is easier (CIM, GMP, ISO9000).
• Working hours can be shortened.
• Less 3-D work (difficult, dirty, dangerous) is required.
• Work can be performed by less experienced staff.
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F210
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F210 Features
Application software (sold separately) is installed in the controller and used.
Inspection conditions can be set simply and flexibly using the flow-chart system.
First, install the processing items necessary for inspection from the application software.
SECTION 1
Features
Application Software
Processing items can be freely combined on the menu.
0.Scn
0=SET=
0.Camera
image
1.EC
pos.
comp
2.Fine
matching
3.Binary
defect
4.DO
data
5.
ENT:Set SFT+ESC:Edit
F210
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SECTION 1
Features
MEMO
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Setup Manual
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SECTION 2
Installation and Connections
Basic System Configuration
Component Names and Functions
Mounting the Controller
Connecting Peripheral Devices
Wiring the Power Supply
20
22
23
27
29
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SECTION 2
Installation and Connections
Basic System Configuration
The following diagram shows the basic system configuration.
Some of the components shown in the configuration diagram are special OMRON products that cannot be substituted with comparable devices. Using devices other than OMRON products may result in damage to the system. (“*” indicates a special
OMRON product.)
Controller
The Controller performs the image processing specified by the user settings and outputs the measurement results.
*
F160-KP
(2 m cable)
Console
F150-KP
(2 m cable)
*
Camera Cable
F150-VS (3 m)
Power Supply p.30
Recommended Model
OMRON Corporation
S82K-05024
Monitor Cable
F150-VM (2 m).
Color LCD Monitor
F150-M05L
BNC Jack Adapter
Included with the F150-VM Monitor Cable.
Monitor
Monochrome CRT Video Monitor
CRT type
F150-M09
Use the Monitor to check images and display the condition-setting menus.
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F210
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(RCA plug input)
(BNC input)
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SECTION 2
Installation and Connections
*
Camera
The Camera captures images of the measurement objects.
Up to 2 Cameras can be connected to one Controller.
If F150- F F F or F160- F F F Cameras are being used, the connected Cameras must belong to the same series, i.e., they must have the same model number prefix (F150 or F160).
Double-speed Cameras
Camera with Intelligent Lighting
F160-SLC20 (20 mm field of vision)
F160-SLC50 (50 mm field of vision)
Camera Only
F160-S1
F160-S2
F150 Cameras
Camera with Intelligent Lighting
F150-SLC20 (20-mm field of vision)
F150-SLC50 (50-mm field of vision)
Use the Camera by itself when the field of vision of the F160-SLC F 0 does not match the size of the measurement object. A standard
CCTV lens and light source will be needed.
Camera with Light
F150-SL20A (20-mm field of vision)
F150-SL50A (50-mm field of vision)
Camera Only
F150-S1A
Use the Camera by itself when the field of vision of the F150-SLC F 0 does not match the size of the measurement object. A standard CCTV lens and light source will be needed.
F300-series Cameras can also be connected. Up to four Cameras can be connected, but they must all have the same model number.
Camera type
F300-S
F300-S2R
F300-S3DR
F300-S4R
Camera Cable
F160-VSR4
F160-VSR3
Details on parameter settings p.75
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SECTION 2
Installation and Connections
Component Names and Functions
Pin
1 POWER Indicator
Name
2 RUN Indicator
3 ERROR Indicator
4 I/O terminals (control lines)
5 I/O terminals (control lines, data lines)
6 Camera connecting connector
7 Power Supply Terminals
8 Monitor Connector
9 Ground Terminal
10 RS-232C/RS-422 Connector
11 Card lock
12 Battery cover
13 Memory card slot
14 Memory card indicator
15 Console Connector
Function
Lit while power is ON.
Lit while the Controller is in Run Mode.
Lit when an error has occurred.
Connect the Controller to external devices such as a sync sensor or PLC.
Connect to the Cameras.
Connect to the DC power supply.
Connects to a monitor.
Connects to the ground wire.
Connects the Controller to an external device such as a personal computer or PLC.
Provided to hold the memory card to prevent it from becoming disconnected when exposed to vibration.
The battery is installed behind this cover.
Memory Cards such as the Application Software Memory Card can be inserted in these slots.
Lit when power is being supplied to the corresponding Memory Card. (The Memory
Card must not be inserted or removed when this indicator is lit.)
Connects the Controller to a Console.
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SECTION 2
Installation and Connections
Mounting the Controller
There are four ways to mount the controller: DIN track mounting, Rear panel mounting, Side panel mounting and Bottom panel mounting.
DIN Track Mounting
The controller can easily be mounted on or removed from a 35-mm width DIN track.
DIN Track
PFP-100N (1 m)
PFP-50N (50 cm)
PFP-100N2 (1 m)
Fastener
PFP-M
Mounting the Controller
Hook the controller into the DIN track as shown in the diagram and then press in at the bottom until the controller locks into place.
Removing the Controller
Use a flat-bladed screwdriver to pull the hook down and then pull out the controller from the bottom.
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SECTION 2
Installation and Connections
Rear Panel Mounting
1.
Attach the bracket to the controller.
The bracket and screws (M3 x 6) are supplied with the controller.
2.
Have the four M4 screws ready and screw them into the mount positions.
Mounting dimensions
(Unit: mm)
24
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Side Panel Mounting
SECTION 2
Installation and Connections
Mounting dimensions
(Unit: mm)
4-M3 (screw engagement length: 4.8 mm or less)
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SECTION 2
Installation and Connections
Side Panel Mounting
Mounting dimensions
(Unit: mm)
4-M4 (screw engagement length: 6 mm or less)
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SECTION 2
Installation and Connections
Connecting Peripheral Devices
This section shows how to connect peripheral devices to the Controller.
Always turn OFF the power supply before connecting or disconnecting a peripheral device’s cable.The peripheral device may be damaged if it is connected while the power is ON.
The various connectors on the Controller are capped when the Controller is shipped.When a connector is not being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity.
Connecting a Console
Connect the Console to the Controller’s CONSOLE connector.An F160-KP or F150-KP Console can be connected.
5*+(6
'06
'5% 64+)
Connecting a Monitor
Connect the monitor cable to the Controller’s MONITOR connector.Install the provided ferrite core onto the F150-VM Monitor Cable, positioning the ferrite core about 10 mm from the
Controller’ side connector.
Approx. 10mm
Ferrite core
The cable must be looped one turn inside the ferrite core.
Connecting a Camera
Connect the camera cable to the Controller’s Camera connector.
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SECTION 2
Installation and Connections
Camera with Light
The Camera with Light is a special Camera that has a special lens and light source already attached.The light source and lens are contained in a single unit, so installation is very simple.Just mount the Camera at the proper distance from the measurement object and it is ready to use.
Item
Field of vision
Field of vision and distance to object
Mounting distance
Relationship between Camera and object
Lighting precautions t F150-SL20A
F150-SL50A g F150-SLC20
F160-SLC20
F150-SLC50
F160-SLC50
20 mm
×
20 mm
61 to 71 mm
50mm
×
50mm
66 to 76 mm
Measurement object
Field of vision
Mounting distance
None in particular
Use with DIP switch pins 1 and 2 both set to OFF.
20 mm
×
20 mm
15 to 25 mm
Measurement object
㪦 㪥 㸡
Mounting distance
Use with DIP switch pins 1 and 2 both set to OFF.
50mm
×
50mm
16.5 to
26.5 mm
Field of vision
1
(
(
F150-S1A
F160-S1
F160-S2
Determine the required field of vision based on the size of the measurement object and select an appropriate CCTV lens (C mount).
Provide a light source appropriate for the measurement object.
Observe the following precautions when using a Camera with Light or Camera with Intelligent Lighting.
• The lens has a fixed focal point.The actual field of vision and focal point vary from lens to lens, so adjust the distance to the measurement object after replacing the lens or camera.
• The camera mounting distance is an approximate value. Mount the Camera so that the distance to the measurement object can be adjusted easily.
If the object size and field of vision are incompatible, use a standard CCTV lens and light source.
p.32
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SECTION 2
Installation and Connections
Power Supply and Ground
Wire the power supply and the ground to their respective terminals.Tighten the screws to a torque of between 0.49 N·m. After wiring, confirm that the wiring is correct.
Crimp Terminals and Cables
The terminal block uses M3 terminal screws.
Use appropriate crimp terminals for M3 screws, as shown below.
Recommended Model
Manufacturer
Forked
6.2 mm max.
J.S.T. Mfg Co., Ltd.
Item
V1.25-N3A
Round
6.2 mm max.
J.S.T. Mfg Co., Ltd.
V1.25-MS3
Applicable wire size
1.31 to 1.65 mm 2
(AWG 16 to AWG 15)
Ground (Earth) Wiring
Always connect a ground wire to the Controller’s ground terminal.To avoid grounding problems, do not share the ground wire with any other devices or wire the ground to the building’s steel framing.
Use a grounding point that is as close as possible and keep the ground wire as short as possible.
Ground to 100 Ω or less.
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SECTION 2
Installation and Connections
Wiring the Power Supply
Wire the Power Supply Unit independently of other devices.In particular, keep the power supply wired separately from inductive loads.
Use a power supply that meets the following specifications.
Condition
Output current
1.6A min.
Power supply voltage
24 VDC +10%, -15%
Recommended Model
Manufacturer
OMRON Corporation
Item
S82K-05024
Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side).
If the system must meet UL standards, use a UL class II power supply.
+
-
24VDC
• Keep the power supply line as short as possible (less than 10 m).
• After wiring, replace the protective cover on the power supply terminals.
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SECTION 3
Lenses, Lighting, and Memory Cards
CCTV Lenses
Lighting
Memory Cards
32
34
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SECTION 3
Lenses, Lighting, and Memory Cards
CCTV Lenses
When using a Camera without a light (F150-S1A, F160-S1 or F160-S2), refer to the following graph to select the appropriate Lens and Extension Tube.The lens will differ depending on the size of the measurement object and the distance from the Camera.
Optical Chart
3Z4S-LE
Lens model t: Extension Tube
Field of vision L (mm)
Understanding the above chart
The X axis of the graph shows field of vision L (mm), and the Y axis shows the camera distance
A (mm). The curves on the graph show the relationship between the field of vision and camera distance for each CCTV lens.The values are significantly different for each lens, so double-check the model of the lens before using the graph.The “t” values indicate the lengths of the Extension
Tubes.The value “t0” shows the case where an Extension Tube is not needed and the value
“t5.0” shows the case where a 5-mm Extension Tube is used.
Example:
When a 3Z4S-LE C1614A CCTV
Lens is being used and a field of vision of 40 mm is needed at the measurement object, a camera distance of 200 mm and 1-mm
Extension Tube are required.
Camera distance A (mm)
Camera
Extension Tube t (mm)
Lens
Measurement object
Field of vision
L (mm)
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SECTION 3
Lenses, Lighting, and Memory Cards
Lenses and Lens Diameters
Maximum outer diameter
1"-32UN
-2A
30 dia.
Total length
Lenses and Lens Diameters
Lens model
3Z4S-LE C418DX
3Z4S-LE B618CX-2
3Z4S-LE C815B
3Z4S-LE B1214D-2
3Z4S-LE C1614A
3Z4S-LE B2514D
3Z4S-LE B5014A
3Z4S-LE B7514C
Focal length Brightness Maximum outer diameter Total length
4.8mm
F1.8
40.5 mm dia.
35.5mm
6.5mm
8.5mm
F1.8
F1.5
48 mm dia.
42 mm dia.
42mm
40mm
12.5mm
16.0mm
25.0mm
50.0mm
75.0mm
F1.4
F1.4
F1.4
F1.4
F1.4
42 mm dia.
30 mm dia.
30 mm dia.
48 mm dia.
62 mm dia.
50mm
33mm
37.3mm
48mm
79mm
Filter size
—
M40.5 × P0.5
M27 × P0.5
M46 × P0.75
M58 × P0.75
Extension Tube
One or more Extension Tubes can be inserted between the lens and the Camera to focus the
Camera image.Use a combination of one or more of the six tubes to achieve the required length.
Extension Tube
Extension Tube
Item
3Z4S-LE EX-C6
Maximum outer diameter
31 dia.
Length: 40 mm 20 mm
Length
10 mm 5 mm 1.0 mm 0.5 mm
6 item set
• Do not use the 0.5-mm and 1.0-mm Extension Tubes attached to each other.
Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm or 1.0-mm Extension Tube are used together.
• Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration.
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SECTION 3
Lenses, Lighting, and Memory Cards
Lighting
A stable image must be obtained to ensure accurate inspection.
Use appropriate lighting for the application and the measurement object if using a Camera without a light
(F150-S1A, F160-S1or F160-S2).
Lighting Methods
Back Lighting
A stable, high-contrast image can be obtained using back lighting.
Reflected Lighting
Ring Lights
Light is shone uniformly on the measurement object.
Camera
Camera
Light source
Measurement object
Light source
Applications: Inspection of exterior shape or positioning inspection
Oblique Lighting
Detection can be made utilizing the difference in regular and diffuse reflected light.
Measurement object
Applications: Surface inspections
Coaxial Lighting
A stable image can be obtained with few shadows from uneven surfaces on the measurement object.
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Measurement object
Camera
Light source
Applications: Inspections for surface gloss
Half mirror
Camera
Light source
Measurement object
Applications: Surface inspections, positioning, and hole inspections of comparatively small objects
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SECTION 3
Lenses, Lighting, and Memory Cards
Memory Cards
Use a Memory Card to back up data such as settings and image data or increase the number of scenes when you are using the Scene Group function.Data from the Controller can be backed up in the computer just by inserting the Memory Card into the computer and copying the desired data.The
following procedures also apply to the Memory Card containing the Application Software.
Recommended Model
Manufacturer
OMRON Corporation
OMRON Corporation
Item
F160-N64S(S)
QM300-N128S
Capacity
64 MB
128 MB
A filler card with no memory is inserted into the Controller’s Memory Card slot before the Controller is shipped.Remove this filler card and install a Memory Card to use the Memory Card functions.If Memory Cards are not being used, leave the filler card in place to prevent dust or dirt from entering the Memory Card slot.
Installing a Memory Card
1.
Lift the card lock of the memory card slot.
Do not force it. Just lift gently.
2.
Insert a memory card into the slot.
3.
Push the card lock to secure the memory card.
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SECTION 3
Lenses, Lighting, and Memory Cards
Removing the Memory Card
1.
Turn OFF the power supply to the Memory Card or turn OFF the Controller.
Chapter 4 Additional Functions in the Operation Manual
2.
Verify that the Memory Card indicator is not lit.
Do not remove the Memory Card if the Memory Card indicator is lit. Doing so may damage the Memory Card or the Controller itself.
Memory card indicator
3.
Lift the card lock.
4.
Press the eject button located above the Memory
Card slot.
The Memory Card will pop out slightly.
Do not remove the Memory Card without pressing the eject button. Doing so may damage the Controller.
5.
Pull the Memory Card straight out from the slot.
Memory card eject button
Using Memory Cards in a Personal Computer
The Memory Cards can be used in a personal computer with a PC Card drive (PCMCIA 2.0 or higher, type II compatible) or CompactFlash™ drive.
The Memory Card must be inserted into a PC Card Adapter in order to be used in a PC Card drive.
PC Card Adapter
Recommended Model
Name Manufacturer Item
PC Card Adapter OMRON Corporation HMC-AP001
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SECTION 4
Connecting External Devices
Parallel Connection Methods
Connecting through the Serial Interface
38
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SECTION 4
Connecting External Devices
Parallel Connection Methods
The Controller’s parallel interface (RS-232C/RS-422 connector or Ethernet connector) can be used to input signals such as measurement triggers or output signals such as measurement results.The
connection method is explained here.
The interface can be connected in two ways: via “I/O terminal” and via “I/O connector”. Connect it by one of the two ways. It is not possible to use both.
If the I/O signals include necessary control signals, wire the signals to the connector (MC1.5/10-STF-3.5
by Phoenix Contact, supplied with the controller) and connect it to the controller. If you want to input commands and output measurement results via the parallel interface, have a parallel I/O cable (optional) ready and connect it to the I/O connector.
For the communication parameter setting method and I/O format, refer to the Operation Manual.
I/O Terminals
Wiring method
Wire the cable to the connector (supplied with the controller) and plug it into the controller.
Terminal assignment on the controller side is shown below.Wire only necessary terminals.
Pin Signal
1 STEP
2 RESET
3 COMIN
Function
Measurement trigger signal (input terminal)
Controller restart (input terminal)
Common for input signals
4 RUN ON while in Run mode (output terminal)
5 ERROR ON when there is an error (output terminal)
6 OR Combined judgment result (output terminal)
7
8
BUSY
GATE
ON during processing (output terminal)
ON during the specified output time (output terminal)
9 DO15 Measurement results (output terminal)
10 COMOUT Common for output signals
(Connected to COMOUT1 and COMOUT3 of the I/O connector)
Do not input the RESET input immediately after turning ON the power.When using the RESET input to synchronize startup timing, wait at least 1 second after the Controller’s power supply is turned ON before turning ON the
RESET signal.
Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side) for the COMIN and COMOUT terminals.If the system must meet UL standards, use a UL class II power supply.
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SECTION 4
Connecting External Devices
Applicable wire size
A size of 0.14mm to 1.5mm
2 is recommended. Keep the cable length less than 30 m.
1.
Loosen the wire fixing screw using a flat-bladed screwdriver.
Counter-clockwise
2.
Insert the wire.
3.
Tighten the screw.
4.
Plug in the connector into the controller.
5.
Tighten the fixing screw.
The screw must be tightened with a torque of 0.22 to 0.25N·m.
Clockwise
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SECTION 4
Connecting External Devices
I/O Connector
Use an F160-VP Parallel I/O Cable (sold separately) to connect the Controller to external devices. Align the connectors and insert the cable’s connector straight into the Controller’s parallel connector. Tighten the connector’s mounting screws to secure the connection.
Parallel I/O Cable
F160-VP (2m)
Wire Color
FG terminals
Ground to 100 Ω .
Pin Number and Mark
Turn OFF the power supply before connecting or disconnecting a Parallel I/O Cable. Peripheral devices may be damaged if the cable is connected or disconnected with the power ON.
The parallel connectors are capped with screw-on covers when the Controller is shipped.When the connector is not being used, leave the cover in place or replace the cover to protect against dust, dirt, and static electricity.
Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination.
Pin Signal
A1 RESET
A2 STEP
A3 DI0
A4 DI2
A5 DI4
A6 DI6
A7 DI8
Wire
Color
Lt. brown
Mark
(Black)
■
Yellow ■
Green ■
Gray ■
White ■
Lt. brown
■■
Yellow ■
A8 STGOUT0
Green ■
A9 RUN Gray ■■
A10 BUSY
A11 OR
White ■■
Lt. brown
■■■
Yellow ■■■ A12 DO0
A13 DO2
A14 DO4
Green ■■■
Gray ■■■
A15 DO6
A16 DO8
A17 DO9
A18 DO11
A19 DO13
A20 DO15
White ■■■
Lt. brown
■■■■
Yellow ■■■■
Green ■■■■
Gray ■■■■
White ■■■■
Function
Restarts the Controller
Measurement trigger signal input
Command input
Command input expansion
Strobe trigger 0 output(See note 1.)
ON while in Run mode
ON during processing
Combined judgement result
Data output
Pin Signal
B1 COMIN
B2 DSA
B3 DI1
B4 DI3
B5 DI5
B6 DI7
B7 DI9
Wire
Color
Lt. brown
Mark
(Red)
■
Yellow ■
Green ■
Gray ■
White ■
Lt. brown
■■
Yellow ■■
B8 STGOUT1
Green ■■
B9 ERROR Gray ■■
B10 GATE
B11 COMOUT1
White ■■
Lt. brown
■■■
Yellow ■■■ B12 DO1
B13 DO3
B14 DO5
Green ■■■
Gray ■■■
Function
Common for input signals
Inputs data send request signals
Command input
Command input expansion
Strobe trigger 1 output(See note 1.)
ON when there is an error.
ON for the set output time
Common for output signals (See note 2.)
Data output
B15 DO7
B16 COMOUT2
White ■■■
Lt. brown
■■■■
Yellow ■■■■
Common for DO0 to DO7
B17 DO10
B18 DO12 Green ■■■■ Data output
B19 DO14 Gray ■■■■
B20 COMOUT3 White ■■■■ Common for DO8 to DO15
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SECTION 4
Connecting External Devices
*1: This is a signal that is used when the strobe device is connected to the Controller.
Each Camera has its own strobe trigger output as shown in the following table.
Strobe trigger output
Camera 0
Camera 1
Signal
STGOUT0(A8)
STGOUT1(B8)
Connecting a Strobe Device p.76
*2: A8 to A11 and B8 to B10 are used for control signals.
Do not input the RESET input immediately after turning ON the power.When using the RESET input to synchronize startup timing, wait at least 1 second after the Controller’s power supply is turned ON before turning ON the
RESET signal.
Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side) for the COMIN and COMOUT terminals.If the system must meet UL standards, use a UL class II power supply.
Making a Parallel I/O Cable
A parallel I/O cable can be assembled using the following connector and cover or equivalent components. Keep the cable length less than 30 m.
Connector Fujitsu
Cover Fujitsu
Manufacturer Item
FCN-361J040-AU
FCN-360C040-B
Double-check the connector wiring for mistakes before turning ON the power supply for the first time.
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SECTION 4
Connecting External Devices
I/O Specifications
Input Specifications
Item
Model
Input voltage
ON current *1
ON voltage *1
OFF current *2
OFF voltage *2
ON delay
OFF delay
F210-C10 (NPN mode)
12 to 24 VDC ±10%
5 to 15 mA
8.8 V max.
0.1 mA max.
4.5 V min.
RESET input: 10 ms max.
Other inputs: 0.5 ms max
RESET input: 15 ms max.
Other inputs: 0.7 ms max.
COM IN
+
Internal circuits
Input terminal
Output Specifications
Item
Model
Output voltage
Load current
F210-C10 (NPN mode)
12 to 24 VDC ±10%
45 mA max.
ON residual voltage 2 V max.
OFF leakage current 0.1 mA max.
Internal circuits
Specification
F210-C15 (PNP mode)
Input terminal
Specification
F210-C15 (PNP mode)
Output terminal
Load
+
COM IN
COM OUT
Load
Output terminal COM OUT
Do not exceed the maximum load current specified for the Controller.
*1:
*2:
ON Current/ON Voltage
This refers to the current or voltage values needed to shift from the OFF¨ON state.
The ON voltage value is the potential difference between each of the input terminals and COM IN.
OFF Current/OFF Voltage
This refers to the current or voltage values needed to shift from the ON¨OFF state.
The OFF voltage value is the potential difference between each of the input terminals and COM IN.
The same signals are shared by the I/O terminals and the I/O connector.
Example: STEP signal
I/O terminal
COMIN
STEP
I/O connector
COMIN
STEP
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SECTION 4
Connecting External Devices
Connecting through the Serial Interface
The Controller’s serial interface (RS-232C/RS-422 connector or Ethernet connector) can be used to input signals such as measurement triggers or output signals such as measurement results.Additionally, data that has been set in the Controller can be backed up in a personal computer.The connection method is explained here.
For the communication parameter setting method and I/O format, refer to the Operation Manual.
ConnectionExample
1:1 Connection (Normal, Menu Operation)
RS-232C cable
PC
Controller
Multi-drop Connection (Normal)
Communications between one computer and several Controllers (at most 31 Controllers) is possible using Link Adapters.
RS-232C cable
RS-422 cable
Link Adapter
Recommended Model
OMRON Corporation
3G2A9-AL004-E
RS-422 cable
Link Adapter Link Adapter
RS-422 cable
PC
Link Adapter
Recommended
Model
OMRON Corporation
B500-AL001
Controller Controller Controller
When 3G2A9-AL004-E Link Adapters are being used, termination must be set to ON in the last node in the line and the node must be terminated as follows:
Connect 220 Ω (1/2 W min.) between RDA(-) and RDB(+).
Connect 220 Ω (1/2 W min.) between SDA(-) and SDB(+).
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SECTION 4
Connecting External Devices
1:1 Connection (Host Link)
RS-232C cable
PLC
Controller
Connector
The Controller’s RS-232C/RS-422 Connector is a 9-pin D-SUB female connector.
The pin allocation is shown below.
6
7
4
5
8
9
Pin
1
2
3
Signal
FG
SD
RD
Function
Protective frame ground
For RS-232C
For RS-232C
NC Not connected
RDB(+) For RS-422
RDA(-) For RS-422
SDB(+) For RS-422
SDA(-) For RS-422
GND Signal ground
A parallel I/O cable can be assembled using the following connector and cover or equivalent components.
Recommended Model
Plug
Hood
Manufacturer
OMRON Corporation
OMRON Corporation
Item
XM2A-0901
XM2S-0911
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SECTION 4
Connecting External Devices
Wiring
Keep the cable length less than 15 m.
RS-232C
Controller
Signal
SD
Pin
2
RD
GND
3
9
External device
Pin
*
Signal
SD
*
*
RD
GND
Use only shielded cable.
RS/CS control cannot be used.
RS-422
Controller
Signal Pin
RDB(+) 5
RDA(-)
SDB(+)
SDA(-)
6
7
8
*
*
*
External device
Pin Signal
* RDB(+)
RDA(-)
SDB(+)
SDA(-)
Use only shielded cable.
(*) Pin numbers on the external device will depend on the device being connected.
Refer to the manual for the personal computer or PLC being connected.
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Setup Manual
45
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SECTION 4
Connecting External Devices
Connection Methods
Align the connectors and insert the cable’s connector straight into the Controller’s connector.
Tighten the connector’s mounting screws to secure the connection.
Turn OFF the power supply before connecting or disconnecting a Cable.
Peripheral devices may be damaged if the cable is connected or disconnected with the power ON.
The various connectors on the Controller are capped when the Controller is shipped.When a connector is not being used, leave the cover in place or replace the cover to protect against dust, dirt, and static electricity.
46
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SECTION 5
Troubleshooting and Maintenance
Troubleshooting
Q&A
Maintenance
Specifications
F300-Series Camera Parameters
Connecting a Strobe Device
59
75
76
48
51
53
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Troubleshooting
This section lists probable corrections for common hardware problems.Please check all of the following items before requesting repairs.
Connection Errors
Problem Probable cause
The POWER indicator is not lit.
• The Power Supply is not connected properly.
• The supply voltage is not 24 VDC +10%/-15%.
Reference p.30
The Video Monitor is blank.
• The power to the Video Monitor is not ON.
• The Monitor Cable is not connected properly.
• The Video Monitor is malfunctioning.
• When using an LCD Monitor, the power supply capacity is insufficient.
p.27
The Video Monitor image is not clear.
• There is electrical noise entering from the power supply or cables.
• The Monitor Cable is not connected properly.
Cannot make key inputs from the Console.
• The Console Cable is not correctly connected.
— p.27
Camera images do not appear on the screen
(for Cameras with Light
Source)
• The Camera Cable is not correctly connected.
• The lighting cable is not properly connected to the
Camera.
Camera images do not appear on the screen
(when a standard CCTV lens and lighting are used)
• The lens cap has not been removed.
• The Camera Cable is not correctly connected.
• The lens iris is opened or closed too far.
• The shutter speed is not suitable.
• The lighting method is not suitable.
p.27
p.27
p.34
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Connection Errors (continued)
Problem Probable cause Reference
The indicators do not turn
ON.
(for Cameras with Light
Source)
• The lighting cable is not correctly connected to the
Camera.
• Power is not being supplied to the Controller.
• When using a Camera with Intelligent Lighting, the DIP switch pins are not set to 0.
• When using Intelligent Lighting with the F160-S2 camera model, the number of input lines is not set to 484 lines.
p.30
p.28
Operation
Manual
Menu Operation Errors
Problem Probable cause
The measurement results are not displayed on the
Video Monitor.
• The Controller is not in Monitor or Run mode.
Reference
Operation
Manual
Parallel Interface Errors
Problem Probable cause
Trigger signals (input signals) are not received.
• The cables are not correctly wired.
• The signal line is disconnected.
The status of communications can be checked with the
I/O monitor.
• The Controller is not in Monitor or Run mode.
Reference p.38
Operation
Manual
Signals cannot be output externally.
• The trigger signal has not been input.
• The cables are not correctly wired.
• The signal line is disconnected.
The status of communications can be checked with the
I/O monitor.
• The Controller is not in Run mode.
p.38
Operation
Manual
F210
Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Serial Interface (RS-232C/RS-422) Errors
Problem Probable cause
No communications are possible.
• The cables are not correctly wired.
• The Controller’s communications specifications do not match those of the external device.
• The communications mode was not selected under
[System settings/Communication/Serial].
Select [Normal], [Host link], or [Menu] in the
Communications (Serial) menu.
The status of communications can be checked with the
I/O monitor.
Reference p.43
Operation
Manual
The Unit operates well initially, but after a while there is no response from the Controller.
• The reception buffer on the external device (e.g., computer) is full.
Check that settings allow the data to be properly received.
—
Cannot perform menu operations from the computer.
• The communications mode was not set to Menu in the
[System settings/Communication/Serial].
Operation
Manual
Data cannot be saved.
• The Controller’s communications specifications do not match those of the external device.
• Is flow control turned OFF under
[System settings/Communication/Normal]?
Operation
Manual
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SECTION 5
Troubleshooting and Maintenance
Q&A
Cameras
Questions
Are the shutter trigger pulses synchronized when more than one camera is connected?
Camera 0
Camera 1
Answers
The shutter trigger pulses are not synchronized for the F160-S1, F160-S2 and
F150-S1A.
The timing is offset so that light from other Cameras does not enter.The offset depends on the model of Camera that is used.
F160-S1
F160-S2
F150-S1A tD=Approx. 500 µ s tD=Approx. 1 ms tD
: Shutter trigger pulses ON
If a strobe is used, the strobe trigger signals are also offset in the same way as the shutter trigger pulses.
The shutter trigger pulses are synchronized for other Cameras, i.e., there is no offset.
Can more than one internally synchronized
Cameras be connected?
No.Only one internally syncronized Camera can be connected, and it must be connected to Camera connector 0.
Can the F150-LT10A Light be connected to the F160-
S1 or the F160-S2
Camera?
Yes, it can be connected and the following Lenses are available.
• Lens with 20-mm field of vision: F150-LE20
• Lens with 50-mm field of vision: F150-LE50
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Cabling Errors
Questions
A recommended OMRON
RS-232C cable is not being used.
Answers
One of the following OMRON cables can be used. Select a cable that works with the device being connected.
Connecting to a PC/AT or compatible computer (9-pin connector)
• XW2Z-200S-V (2 m)
• XW2Z-500S-V (5 m)
Connecting to a SYSMAC device (9-pin connector)
• XW2Z-200T (2 m)
• XW2Z-500T (5 m)
Can a commercially available cable be used instead of the R150-VM
Monitor Cable?
Yes, as long as it’s a pin jack cable (with a yellow connector) for video signal connection.
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SECTION 5
Troubleshooting and Maintenance
Maintenance
Replacing the Light
The Light will gradually lose brightness over time (about 20% loss after 1,500 hours of use).
Replace the Light after about 1,500 hours of use.
Replace the Light if it is damaged or not fully functional.
F150-SL20A/SL50A
Light model
F150-LT10A
Remark
The F150-LT10A cannot be connected to the older F150-S1 Camera.
Removing the Light
Camera base
Hold this part when removing the
Cable.
Lighting
Lighting connector Camera cable connector
1.
Disconnect the light cable from the light connector on the back of the Camera.
2.
Remove the light cable from the slot in the camera base.
3.
Remove the two screws securing the Light.
4.
Remove the Light from the Camera.
Do not disassemble the Lens.
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Installing the Light
Camera base
Lighting
Lighting connector Camera cable connector
1.
Mount the Light on the Camera.
2.
Screw in the two screws that secure the Light.
3.
Place the light cable in the slot in the camera base.
4.
Connect the light cable to the light connector on the back of the Camera.
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
F150-SLC20/SLC50 or F160-SLC20/SLC50
Field of vision
20 mm
50mm
Light model
F150-LTC20
F150-LTC50
Removing the Light
Camera base
Lighting
Hold this part when removing the
Cable.
1.
Disconnect the light cable from the light connector on the back of the Camera.
2.
Remove the light cable from the slot in the camera base.
3.
Remove the two screws securing the Light.
4.
Remove the two screws securing the Light.
5.
Remove the Light from the Camera.
Do not disassemble the Lens.
When you want to use the Camera alone without connecting an Intelligent Lighting, use M2 × 3 screws in the bottom of the Camera instead of the long screws removed in step 4.
The screws removed in step 3 are not needed.
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Installing the Light
Camera base
Lighting
1.
Mount the Light on the Camera.
2.
Screw in the two screws that secure the Light.
3.
Screw in the two screws that secure the Light.
4.
Place the light cable in the slot in the camera base.
5.
Connect the light cable to the light connector on the back of the Camera.
56
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Replacing the Battery
The Controller is equipped with a battery that backs up the clock.When the battery is low, the message “BATTERY LOW” will be displayed on the monitor at startup.In this case, replace the battery with the one shown below.
The used battery must be disposed of as industrial waste.
Manufacturer
OMRON Corporation 3Z49-BAT1
Item
Always turn OFF the power supply before replacing the battery.
The new battery must be installed within two minutes after the old battery is removed, otherwise the clock will be reset. If this happens, set the clock again.
Chapter 5 System Settings in the Operation Manual.
1.
Open the battery cover on the side of the controller.
Insert a flat-bladed screwdriver into the cover and open it.
The battery is installed behind this cover.
2.
Pull the battery by holding the base of the battery connector.
3.
Cut the band and remove the battery from the cover.
Binding band
4.
Install a new battery in the reverse order of removal.
Secure the battery with the binding band supplied with the battery.
WARNING
Do not short circuit, attempt to charge, disassemble, apply pressure that would deform, or incinerate the lithium battery.
The lithium battery may start a fire, explode, or burn if not treated properly.
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Regular Inspections
To maintain the Controller in the best condition, perform the following regularly.
• Clean the Lens and LED lights with a lens-cleaning wipe or blow off dust with an aerosol air sprayer.
• Lightly wipe off dirt with a soft cloth.
Inspection point
Power supply
Ambient temperature
Ambient humidity
Installation
LED lights
Details
The voltage measured at the power supply terminals must be
24 VDC +10%/-15%.
The operating ambient temperature inside the cabinet must be between 0 and 50°C.
The operating ambient humidity inside the cabinet must be between 35% and 85%.
Each component must be firmly secured.
The Cameras must be firmly secured.
Mount the Lens on the Camera.
All indicators must light when the power is turned ON.
• Verify that a through-image is displayed.
• When using an Intelligent Lighting, verify that the light level settings are set to their maximum values.
Tools required
Circuit tester
Thermometer
Hygrometer
Phillips screwdriver
—
• Turn OFF the power and take safety precautions before conducting inspections. Electrical shock can result from attempting safety inspections with the power turned ON.
• Do not use thinners or benzene to clean the Controller.
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Specifications
Controller
F210-C10/C15
Four M3 taps,
Depth 4.8
Four M3 taps,
Depth 4.8
(Unit: mm)
115 min.
Four M3 taps,
Depth 6
Specification
Model
Input/Output type
Power supply voltage
Current consumption
Insulation resistance
F210-C10
NPN
F210-C15
PNP
20.4 to 26.4 VDC
Approx. 1.6 A max
Between the group of external DC terminals and the ground terminal: 20 M Ω min. (by 100 V DC megger)
Dielectric strength
Leakage current
Noise resistance
Vibration resistance
Between the group of external DC terminals and the ground terminal: 1000 V AC at 50/60 Hz
(when the built-in surge absorber is removed)
10mA max.
2,000 V; pulse width: 50 ns; rise time: 5 ns (pulse)
Burst continuation time: 15 ms; Period: 300 ms
10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s 2 , 10 times for 8 minutes each in 3 directions.
Shock resistance 150 m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Ground Class 1 (Ground resistance 100 Ω max.)
Degree of protection IEC60529 IP20 (in-panel)
Case material
Weight
ABS/PC
Approx. 570g (Controller only)
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Camera with Light
F150-SL20A/SL50A
(Unit:mm)
F150-LT10A Light
Camera with Intelligent Lighting
F150-SLC20
F150-LT20 Light
Two M4 taps, Depth 8
1/4-20UNC tap, Depth 8
(Unit:mm)
Two M4 taps, Depth 10
1/4-20UNC tap, Depth 10
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Camera with Intelligent Lighting
F150-SLC50
SECTION 5
Troubleshooting and Maintenance
F150-LTC50 Light (Unit:mm)
Camera Only
F150-S1A
C mount
Two M4 taps, Depth 10
1/4-20UNC tap, Depth 10
Two M4 taps, Depth 8
1/4-20UNC tap, Depth 8
(Unit:mm)
Light Connector
(8.8 dia.)
Camera cable connector
(11.8 dia.)
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Camera with Intelligent Lighting
F160-SLC20
F150-LT20 Light
(Unit:mm)
1/4-20UNC tap, Depth 10
Two M4 taps, Depth 10
62
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Camera with Intelligent Lighting
F160-SLC50
F150-LTC50 Light
SECTION 5
Troubleshooting and Maintenance
(Unit:mm)
Camera Only
F160-S1/F160-S2
C mount
1/4-20UNC tap, Depth 10
Two M4 taps, Depth 10
(Unit:mm)
Light Connector
(8.8 dia.)
Two M4 taps, Depth 8
1/4-20UNC tap, Depth 8
Camera cable connector (11.8 dia.)
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Cameras
Specification
Current consumption
F150
-SL20A
1.4 W max.
F150
-SL50A
F150
-SLC20
2.4 W max.
F150
-SLC50
F160
-SLC20
3.4 W max.
F160
-SLC50
4.4 W max.
F160
-S1
1.7 W max.
Vibration resistance
Shock resistance 150 m/s 2 , 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50°C (with no condensation) Storage: -25 to 60°C (with no condensation)
F160
-S2
F150
-S1A
1.2 W max.
10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s2, 10 times for 8 minutes each in 3 directions.
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Camera materials
Cover: Galvanized steel sheet metal
Case: Die-cast aluminum alloy
Camera mounting base: Fiber-reinforced plastic (black)
Light materials Case: ABS
Transparent cover: PC
Weight Approx.
135 g
Approx.
135 g
Approx.
280g
Approx.
370g
Approx.
285g
Approx.
375g
—
Approx. 85g Approx.
80g
Characteristics
F150
-SL20A
Camera Characteristics
F150
-SL50A
F150
-SLC20
F150
-SLC50
F160
-SLC20
F160
-SLC50
F160
-S1
F160
-S2
F150
-S1A
Picture element 1/3” Interline CCD (reading all pixels)
Effective pixels 659 494 (H V)
Synchronization External sync. via horizontal sync signal
Shutter speed
(Electronic shutter)
F150-series: 1/100 s, 1/500 s, 1/2000 s, 1/10000 s
F160-series: 1/120 s, 1/200 s, 1/500 s, 1/1000 s, 1/2000 s, 1/4000 s, 1/8000 s, 1/20000 s
Partial scanning Disable
Lens mounting C mount
Enable Disable
Lens Characteristics
Lens model
Method
F150
-LE20
F150
-LE50
Fixed focal point, fixed iris
F150
-LE20
Brightness F2.8
F150
-LE50
F150
-LE20
F150
-LE50
—
Focal length 13mm
Light Characteristics
Light model
Light source
Light emission method
Mounting distance
Field of vision
6.1mm
13mm 6.1mm
13mm 6.1mm
F150-LT10A F150
-LTC20
F150
-LTC50
F150
-LTC20
F150
-LTC50
Red LED
(Peak emission wavelength: 680 nm)
Red and green LED combination
(Peak emission wavelengths: 660 nm and
570 nm)
Pulse emission (synchronized with the camera shutter)
61 to
71mm
20 mm
×
20 mm
66 to
76mm
50mm
×
50mm
15 to
25mm
20 mm
×
20 mm
16.5 to
26.5mm
50mm
×
50mm
15 to
25mm
20 mm
×
20 mm
16.5 to
26.5mm
50mm
×
50mm
—
Depends on lens being used.
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Console
F150-KP
SECTION 5
Troubleshooting and Maintenance
(Unit:mm)
Specification
Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
Shock resistance 196m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Degree of protection IEC60529 IP20 (in-panel)
Minimum bending radius 75mm
Materials
Weight
Body: ABS
Cable sheathing: Heat-resistant PVC
Connector: PC and PBT
Approx. 135 g
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Console
F160-KP
(Unit:mm)
Specification
Current consumption Approx. 10mA
Vibration resistance
10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s each in 3 directions
2 ,10 times for 8 minutes
Shock resistance 150 m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Degree of protection IEC60529 IP20 (in-panel)
Minimum bending radius 75mm
Materials
Weight
Body: ABS
Cable sheathing: Heat-resistant PVC
Connector: PC and PBT
Approx. 160g
The switch on the back of the F160-KP must be set to “ENABLE”.
ENABLE
5*+(6
'06
'5% 64+)
(
(
(
(
(
(
(
(
(
These keys will be disabled if the switch is set to “DISABLE”.
'0#$.' &+5#$.''
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Camera Cable (For F150-S
F
, F160-S
F
Cameras)
F150-VS
SECTION 5
Troubleshooting and Maintenance
(Unit:mm)
Specification
Vibration resistance
Shock resistance
Ambient temperature
Ambient humidity
10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
196m/s 2 , 3 times each in 6 directions
Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Operating and storage: 35% to 85% (with no condensation)
Ambient environment
Materials
Minimum bending radius
Weight
No corrosive gases
Cable sheathing: Heat-resistant PVC, Connector: Fiberglass-reinforced PC and PBT
75 mm
Approx. 170g
Controller Connector
Signal Pin
Power
GND
1
2
GND
VIDEO GND
VD
ESCNT1
VIDEO
5
6
3
4
7
HD
SCAN
ESCNT2
INDEX
TRG
Shell
10
11
8
9
12
–
Connector model
Hirose PR17A-13P-12PC
(equivalent part)
10
11
8
9
12
–
5
6
3
4
7
Camera Connector
Pin Signal
1
2
GND
Power
GND
VIDEO
VIDEO GND
HD
(Open)
ESCNT1
ESCNT2
INDEX
TRG
SCAN
Shell
Connector model
Hirose HR10A-10P-12S
(equivalent part)
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Camera Cable (For F300-S2R/S3DR/S4R Cameras)
F160-VSR3
(Unit:mm)
Specification
Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
Shock resistance 196m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheathing: Heat-resistant PVC, Connector: Fiberglass-reinforced PC and PBT
Minimum bending radius 75mm
Weight Approx. 170g
Controller Connector
Signal Pin
Power
GND
1
2
GND
VIDEO GND
VD
ESCNT1
VIDEO
5
6
3
4
7
HD
SCAN
ESCNT2
INDEX
TRG
Shell
10
11
8
9
12
–
Connector model
Hirose PR17A-13P-12PC
(equivalent part)
10
11
8
9
12
–
5
6
3
4
7
Camera Connector
Pin Signal
1
2
GND
Power
VIDEO GND
VIDEO
HD GND
HD
VD
GND
–
INDEX(SI)
TRG
VD GND
Shell
Connector model
Hirose HR10A-10P-12S
(equivalent part)
68
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Setup Manual
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Camera Cable (For F300-S Cameras)
F160-VSR4
SECTION 5
Troubleshooting and Maintenance
(Unit:mm)
Specification
Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
Shock resistance 196m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheathing: Heat-resistant PVC, Connector: Fiberglass-reinforced PC and PBT
Minimum bending radius 75mm
Weight Approx. 170g
Controller Connector
Signal Pin
Power
GND
1
2
GND
VIDEO GND
VD
ESCNT1
VIDEO
5
6
3
4
7
HD
SCAN
ESCNT2
INDEX
TRG
Shell
10
11
8
9
12
–
Connector model
Hirose PR17A-13P-12PC
(equivalent part)
10
11
8
9
12
–
5
6
3
4
7
Camera Connector
Pin Signal
1
2
GND
Power
VIDEO GND
VIDEO
HD GND
HD
VD
GND
–
INDEX(SI)
Power
VD GND
Shell
Connector model
Hirose HR10A-10P-12S
(equivalent part)
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Setup Manual
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SECTION 5
Troubleshooting and Maintenance
Monitor Cable
F150-VM
(Unit:mm)
Specification
Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
Shock resistance 196m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheathing: Super flame retardant PVC Connector: PVC
Minimum bending radius 50mm
Weight Approx. 40g
Accessories BNC Jack Adapter
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Parallel I/O Cable
F160-VP
SECTION 5
Troubleshooting and Maintenance
(Unit:mm)
Specification
Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
Shock resistance 196m/s 2 , 3 times each in 6 directions
Ambient temperature Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheathing: Heat-resistant PVC Connector: Polyesterresin
Minimum bending radius 120mm
Weight Approx. 340g
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SECTION 5
Troubleshooting and Maintenance
LCD Color Monitor
F150-M05L
Mounting plate thickness: 1.6 to 4.8
(Unit:mm)
Mounting bracket
F150-VM Monitor Cable
Tolerance: ±1 mm
Panel opening dimensions
Specification
Power supply voltage
Current consumption
Vibration resistance
Shock resistance
Ambient temperature
Ambient humidity
Ambient environment
Degree of protection
Materials
Weight
Accessories
20.4 to 26.4 VDC
700mA max.
10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s2, 10 times for 8 minutes
150 m/s 2 , 3 times each in 6 directions
Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation)
Operating and storage: 35% to 85% (with no condensation)
No corrosive gases
IEC60529 IP20 (in-panel)
Case: ABS/PCDisplay surface: PMMA (Acrylic)
Approx. 610g
Four mounting brackets
Characteristics
Panel size
Panel type
Resolution
Image pitch
Contrast
Viewable angle
Luminance
5.5 inches (111.36 × 83.52 mm (H × V))
TFT color liquid crystal
320 × 240 dots
0.348 × 0.348 mm (H × V))
85:1 (typical)
25° up/down and 50° left/right (with a contrast ratio > 10)
250 cd/m 2 (typical)
Backlight Cold cathode fluorescent light
Response speed 60 ms max.
Input signal NTSC composite video (1.0 V/75 Ω termination)
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Video Monitor
F150-M09
SECTION 5
Troubleshooting and Maintenance
(Unit:mm)
Specification
Power supply voltage
Current consumption
Vibration resistance
Ambient temperature
Ambient humidity
Ambient environment
Materials
Weight
Characteristics
CRT size
CRT type
Resolution
Method
I/O impedance
I/O level and polarity
Input signal
85 to 264 VAC, 50/60 Hz
20 W max.
5 to 100 Hz; 0.16-mm full-amplitude or acceleration of 7.35 m/s 2 (whichever is smaller), 6 times for 10 minutes each in 3 directions
Operating: -10 to 50°C (with no condensation)
Storage: -20 to 65°C (with no condensation)
Operating and storage: 10% to 90% (with no condensation)
No corrosive gases
Front: ABS plastic
Metal part: SECC (galvanized steel sheet)
Approx. 4.5kg
9 inch (164 × 123 mm (H × V))
Monochrome CRT
800 TV lines min. (at center)
Number of scanning lines: 600
Horizontal frequency: 15.75 kHz
Field frequency: 60 Hz
75 Ω , high impedance (selectable)
Composite image signal:1 V (peak to peak)
Image: 0.7 V (peak to peak), positive
Synchronization: 0.3 V (peak to peak), negative
NTSC composite video (1.0 V/75 Ω termination)
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SECTION 5
Troubleshooting and Maintenance
Memory Cards
F160-N64S(S)
QM300-N128S
(Unit:mm)
Specification
Ambient temperature Operating: 0 to 60°C (with no condensation) Storage: -25 to 85°C (with no condensation)
Ambient humidity Operating and storage: 8% to 95% (with no condensation)
Ambient environment No corrosive gases
Life expectancy
Number of pins
Weight
300,000 overwrite operations
50 pins
Approx. 15g
Application Software
F250-UME
(Unit:mm)
Specification
Ambient temperature Operating: 0 to 60°C (with no condensation) Storage: -25 to 85°C (with no condensation)
Ambient humidity Operating and storage: 8% to 95% (with no condensation)
Ambient environment No corrosive gases
Life expectancy
Number of pins
Weight
300,000 overwrite operations
50 pins
Approx. 15g
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SECTION 5
Troubleshooting and Maintenance
F300-Series Camera Parameters
Detailed parameter settings are required when a Camera other than an F150-S1A, F160-S1 or F160-S2 is connected. Make the following settings when using an F300-Series Camera.
The Camera settings window is displayed at startup and can be displayed at other times by selecting
Camera settings from the System Menu.
Camera settings
Camera : Others
Intelligent Lighting 0:
Out of use
Intelligent Lighting 1:
Out of use
Intelligent Lighting 2:
Out of use
Intelligent Lighting 3:
Out of use
End
Set the Camera model to "Others" and select
"End".
Camera settings(Detail)
Camera Speed
Shutter
Synchronization
:
:
Normal
SYNC RESET
:
Strobe disable, start
Strobe disable, end
Clamp pulse timing
Clamp pulse width
Shutter trigger width :
:
:
:
:
External
[ 0]H
[ 0]H
[ 90]CLK
[ 25]CLK
[ 3]H
End
Camera
F300-S
Camera speed
Camera speed
Standard
Shutter
OFF
Synchro nization
Strobe disable
Start End
External
Sync
6 8
Shutter speed *1
(None)
Clamp pulse
Timing Width Width Polarity
90 25
Shutter trigger
(*2) pulse
Positive
External
VD
Sync
OFF
F300
-S2R
F300
-S3DR
Standard
Standard
SYNC
NON
RESET
SYNC
NON
RESET
External
Sync
External
Sync -2
3
5
-16
-11
-8
-2
-2
-8
-2
-10
7
-14
0
5
-9
-6
0
0
-6
0
-8
1/1000
1/2000
1/4000
1/10000
1/1000
1/2000
1/4000
1/10000
1/1000
1/1500
1/2000
90
90
25
25
7
7
Negative OFF
Negative OFF
F300
-S4R
Standard SYNC
NON
RESET
External
Sync
90 25 7 Negative OFF
-3
-3
-6
-5
-2
-2
-4
-3
-1
-1
0
0
1/3000
1/4000
1/6000
1/8000
1/10000
1/30000
-2 0 1/50000
*1: The shutter speed is set in the Camera itself.
*2: Set the shutter trigger pulse width to match the strobe’s specifications only when a strobe is being used.
–: These settings are ignored.
Image read
Y timing
–
–
–
–
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SECTION 5
Troubleshooting and Maintenance
Connecting a Strobe Device
Use the camera’s corresponding strobe trigger output signal (STGOUT0, STGOUT1) to control the strobe flash timing.
p.40
Check the strobe device’s specifications and set the appropriate “Shutter trigger polarity” and “Shutter trigger width” in the Camera settings (Detail) Menu.The Camera settings (Detail) window is displayed at startup and can be displayed at other times by selecting Camera settings from the System Menu.
Strobe specifications
When the flash is synchronized to the
OFF-to-ON transition of the strobe trigger signal
Shutter trigger
Shutter trigger polarity
Positive
Shutter trigger width
The “shutter trigger width” setting determines the pulse width W.
Can be set to match the strobe’s specifications.
• When using a Double-speed Camera:
W = Shutter trigger width setting (H) 32 µs
(1H = 32 µs)
When the flash is synchronized to the
ON-to-OFF transition of the strobe trigger signal
Negative
• When using a Camera other than a Double-speed
Camera:
W = Shutter trigger width setting (H) 63 µs
(1H = 63 µs)
Note: Depending upon the timing, W may have an error of up to 1H.
Combining an OMRON Camera and Strobe
The following table shows the timing polarity.
Use a strobe that is compatible with this timing.
Camera
F150-S1A
F160-S1
F160-S2
F300-S
F300-S2R
F300-S3DR
F300-S4R
Shutter trigger polarity
Positive
Positive
Positive
Negative
Shutter trigger width
3H (1H = 63 µs)
3H (1H = 32 µs)
Can be set to match the strobe’s
7H (1H = 63 µs)
(*)
(*)
(*)The window used to change the shutter trigger polarity and shutter trigger pulse will not be displayed when an F150-S1A,
F160-S1 or F160-S2 Camera is connected, but the STGOUT0, STGOUT1 signals will be output with the polarity and width shown in the table above.
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Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. SCHB-738B revision code
Revision
B
Date Revised content
03 January Orginal Production of English Version
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Setup Manual
OMRON ELECTRONICS LLC
1
Commerce Drive
Schaumburg, IL
60173
847.843.7900
For US technical support or other inquiries:
800.556.6766
OMRON CANADA, INC.
885
Milner Avenue
Toronto, Ontario M
1
B
5
V
8
416.286.6465
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.omron.com/oei
Canada - http://www.omron.ca
SCHB-738B 2
/0
4
©200 4 OMRON ELECTRONICS LLC Specifications subject to change without notice.
Printed in the U.S.A.
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