Omron F160 Vision Sensor Setup Manual

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Cat. No. Z144-E1-03
F160
es
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Vision Sensor
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Manual 1:
SETUP MANUAL
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F160 Vision Sensor
Manual 1: Setup Manual
Revised January 2004
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APPLICATION CONSIDERATIONS
Precautions in using the Product
Read and Understand this Manual
Please read and understand this manual before using the products. Please consult your OMRON
representative if you have any questions or comments.
Warranty, Limitations of Liability
<WARRANTY>
OMRON’s exclusive warranty is that the products are free from defects in materials and
workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED,
REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR
PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER
OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE
REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED.
<LIMITATIONS OF LIABILITY>
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE,
OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on
which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER
CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE
PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR
REPAIR.
iv
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Application Considerations
<SUITABILITY FOR USE>
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply
to the combination of the products in the customer’s application or use of the product.
Take all necessary steps to determine the suitability of the product for the systems, machines, and
equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED
TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
<PROGRAMMABLE PRODUCTS>
OMRON shall not be responsible for the user’s programming of a programmable product, or any
consequence thereof.
Disclaimers
<PERFORMANCE DATA>
Performance data given in this manual is provided as a guide for the user in determining suitability
and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the
users must correlate it to actual application requirements. Actual performance is subject to the
OMRON Warranty and Limitations of Liability.
<CHANGE IN SPECIFICATIONS>
Product specifications and accessories may be changed at any time based on improvements and
other reasons.
It is our practice to change model numbers when published ratings or features are changed, or
when significant construction changes are made. However, some specifications of the product may
be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON
representative at any time to confirm actual specifications of purchased products.
<DIMENSIONS AND WEIGHTS>
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even
when tolerances are shown.
<ERRORS AND OMISSIONS>
The information in this document has been carefully checked and is believed to be accurate;
however, no responsibility is assumed for clerical, typographical, or proofreading errors, or
omissions.
v
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always
heed the information provided with them. Failure to heed precautions can result in injury to people
or damage to property.
!DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
!Caution
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it
refers to an OMRON product, regardless of whether or not it appears in the proper name of the
product.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types
of information.
Note
1,2,3...
Indicates information of particular interest for efficient and convenient operation of the product.
1.
Indicates lists of one sort or another, such as procedures, checklists, etc.
Precaution
Indicates information required to take full advantage of the functions and performance of the product. Incorrect application methods may result in the loss
of damage or damage to the product. Read and follow all precautionary information.
CHECK
Indicates points that are important in using product functions or in application
procedures.
TwoCamera
SeeAlso
HELP
Indicates information required when using a 2-camera system.
Indicates where to find related information.
Indicates information helpful in operation, such as the definition of terms.
 OMRON, 2001
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover,
because OMRON is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this publication.
vi
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2
Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
3
Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2
Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3
Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
m
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SECTION 2
Installation and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2
Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-3
Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-4
Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-5
Overview of Available Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-6
Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
es
2-1
SECTION 3
Lenses, Lighting, and Memory Cards. . . . . . . . . . . . . . . . . . . . 21
CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-2
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-3
Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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SECTION 4
Connecting External Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4-1
Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4-2
Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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SECTION 5
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . 39
5-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5-2
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5-3
Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5-4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-5
F200/F300 Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-6
Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
vii
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About this Manual:
This manual describes the hardware for the F160 Vision Sensor and how to install the components, and it includes the sections described below. This is one of four manuals used to
operate the F160. Refer to the following table for the contents of each manual.
Manual
Contents
Cat. No.
1: Setup Manual
Provides information on system hardware and installation.
Be sure to read this manual first.
2: Conversational
Menu Operation
Manual
Z145
Describes operation of the F160 using the Conversational
Menus. The Conversational Menus enable the simplest operation based on registered images of acceptable and unacceptable products.
3: Expert Menu
Describes operation of the F160 using the Expert Menus.
Operation Manual The Expert Menu enable application of all F160 capabilities,
including setting region images and criteria.
4: Communications
Reference Manual
Z144
Z147
Describes the communications settings and communications Z146
protocol used to transfer data through the parallel interface or
serial interface.
Please read the above manuals carefully and be sure you understand the information provided before attempting to install or operate the F160.
Section 1 Introduction describes the precautions that must be taken when installing and
operating the F160 Vision Sensor.
Section 2 Installation and Connections shows a basic F160 system configuration and
explains how to install the F160 and connect it to a power supply and peripheral devices.
Section 3 Lenses, Lighting, and Memory Cards describes how to select and use these
components most effectively.
Section 4 Connecting External Devices describes how to connect external devices
through a parallel interface (the I/O terminals or I/O connector) or serial interface (the RS232C/RS-422 connector).
Section 5 Troubleshooting and Maintenance provides tables to help identify and correct
hardware errors that may occur with the F160 as well as information on maintenance and
periodic inspections.
!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in
its entirety and be sure you understand the information provided in the section and related
sections before attempting any of the procedures or operations given.
ix
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PRECAUTIONS
This section provides general precautions for using the F160 Vision Sensor.
The information contained in this section is important for the safe and reliable application of the F160
Vision Sensor. You must read this section and understand the information contained before attempting to
set up or operate an F160 Vision Sensor.
1
2
3
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xii
xiii
xiv
xi
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1
General Safety Precautions
1
General Safety Precautions
Battery Precautions
!WARNING Do not disassemble the F160, apply pressure to the F160 that would deform
its shape, or incinerate the F160. A lithium battery is built into the F160 and it
may combust, explode, or burn if not treated properly.
!WARNING Do not short circuit, attempt to charge, disassemble, apply pressure that would
m
deform, or incinerate the lithium battery. The lithium battery may start a fire,
explode, or burn if not treated properly.
Installation Environment Precautions
!Caution Do not use the F160 in environments with flammable or explosive gases.
.co
!Caution Install the F160 away from high-voltage devices and moving machinery to
allow safe access during operation and maintenance.
!Caution Do not block the F160’s cooling vents.
STEP
POW
ER
RESET
COM
RUN
IN
ERRO
R
RUN
ERR
OR
BUSY
GATE
OR
DO15
COMOUT
F160
VIS
IO
CONTN MATE
ROLL
ER
uid
CONS
OLE
es
Cooling vents
CAME
RA 0
PARALLEL
RS-23
CAME
RA 1
2C/42
2
MONI
TOR
+
24
all
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VD
-1.2A C
Cooling vents
Before the F160 is shipped, a protective label is attached to the top of the
F160 to cover the cooling vents. This label prevents wire strands from falling
into the F160 during wiring, so it must not be removed until wiring is completed. The label must be removed after wiring to allow proper cooling during
operation.
!Caution Be sure to securely tighten the screws when mounting the F160.
Power Supply and Wiring Precautions
!Caution Use the F160 with the power supply voltages specified in this manual.
!Caution Use the wire and crimp terminals of the proper sizes as specified in this manual. Do not connect the power supply wires by just twisting stranded wire and
connecting directly to the terminals.
!Caution Use a DC power supply with countermeasures against high-voltage spikes
(safe extra low-voltage circuits on the secondary side).
xii
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Special or Critical Applications
Note
2
1.
Keep the power supply wires as short as possible.
2.
Ground the F160’s ground terminal to less than 100 Ω.
3.
Use a grounding point as close as possible to the F160 and keep the
ground line as short as possible.
4.
Wire the F160 to the ground with a separate ground wire. To avoid grounding problems, do not share the ground wiring with any other devices or
ground the F160 to the building’s steel framing/plumbing.
Other Precautions
!Caution Do not attempt to dismantle, repair, or modify the F160.
!Caution Do not touch fluorescent or halogen lights while the power is ON or immediately after the power is turned OFF. These lights get very hot and can cause
burns.
!Caution If you suspect an error or malfunction, stop using the F160 immediately, turn
OFF the power supply, and consult your OMRON representative.
Note Dispose of the F160 as industrial waste.
2
Special or Critical Applications
When the F160 will be used in one of the conditions or applications listed
below, allow extra safety margins in ratings and functions, add extra safety features such as fail-safe systems, and consult your OMRON representative.
• Operating conditions or environments which are not described in the
manual
• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement equipment, or
safety equipment
• Other systems, machines, and equipment that may have a serious influence on lives and property and require extra safety features
xiii
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Regulations and Standards
3
Regulations and Standards
The F160 complies with the international regulations and standards below.
xiv
1.
EU Regulations
EMC Directive: No. 89/336/EEC
2.
EN Standards (European Standards)
EN 61000-6-2: 1999, EN 61326: 1993/Annex A+A1: 1998,
EN 50081-2: 1993/Class A
3
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SECTION 1
Introduction
This section describes the precautions that must be taken when installing and operating the F160 Vision Sensor.
1-1
Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1-1-1
Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1-1-2
Component Installation and Handling. . . . . . . . . . . . . . . . . . . . . . . .
3
1-2
Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
1-3
Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
1
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Section 1-1
Installation Precautions
1-1
Installation Precautions
The F160 is highly reliable and resistant to most environmental factors. The
following guidelines, however, must be followed to ensure reliability and optimum use of the F160.
!Caution Read the Precautions section before proceeding with installation or operation.
1-1-1
Controller Installation
Installation Site
Do not install the F160 in locations subject to the following conditions:
1,2,3...
1.
Ambient temperatures outside of the 0 to 50°C (32 to 122°F) range
2.
Rapid temperature fluctuations (likely to cause condensation)
3.
Relative humidities outside of the 35% to 85% range
4.
Presence of corrosive or flammable gases
5.
Presence of dust, salt, or iron particles
6.
Direct vibration or shock
7.
Direct sunlight
8.
Water, oil, or chemical fumes or spray
Orientation of Controller
To improve heat dissipation, install the Controller in the following orientation
only:
STEP
COM
F160
VIS
POWE
R
RESET
CORRECT
ION
CONT MATE
ROLLE
R
RUN
IN
ERRO
R
RUN
ERR
OR
BUSY
GATE
OR
DO15
COMO
UT
CONS
CAME
OLE
RA 0
PARALLEL
CAME
RS-23
2C/42
2
RA 1
MONIT
OR
+
24
VD
-1.2A C
Do not install the Controller in the orientations shown in the following diagram.
2
COMOUT
DO15
OR
GATE
BUSY
LLEL
24VDC
1.2A
+
MONITOR
CAMERA 1
CAMERA 0
CONSOLE
RUN
ERROR
ERROR
RUN
COMIN
RESET
PARA
STEP
POWER
F160
VISION MATE
CONTROLLER
RD
RY CA
MEMO
-
RS-232C/422
INCORRECT
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Section 1-1
Installation Precautions
Ambient Temperature
1,2,3...
1.
Maintain a minimum clearance of 50 mm above and below the F160 to improve air circulation.
2.
Do not install the F160 immediately above significant heat sources, such
as heaters, transformers, or large-capacity resistors.
3.
Do not let the ambient operating temperature exceed 50°C (122°F).
4.
Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 50°C (122°F) so that the ambient temperature never exceeds
50°C (122°F).
.co
m
Control panel
F160
Louver
Noise Resistance
1,2,3...
es
Use the following measures to help increase noise resistance.
1.
Do not install the F160 in a cabinet containing high-voltage equipment.
2.
Do not install the F160 within 200 mm of power cables.
Power cable
uid
200 mm min.
200 mm min.
F160
Component Installation and Handling
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1-1-2
OMRON Components
Use a Camera, Camera Cable, and Console designed specifically for the
F160.
all
Connecting Cables
Always turn OFF the F160’s power before connecting or disconnecting a camera or cable.
Handling the Camera
1,2,3...
The Camera’s case is connected to the 0V line in the internal circuits. Observe
the following precautions to prevent noise interference.
1.
Do not ground the Camera.
2.
Do not remove the base attached to the Camera.
3.
Do not remove the core attached to the F150-VS Camera Cable.
3
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Section 1-1
Installation Precautions
Securing the Video Monitor (When Using the Recommended F150-M09)
Observe the following precautions to prevent noise interference, because the
video monitor case is connected to the 0V line in the internal circuits.
1,2,3...
1.
Do not ground the video monitor.
2.
Do not ground the metallic part of the connector.
3.
Secure the video monitor with plastic screws if it is being mounted to a metallic surface.
Touching Signal Lines
To prevent damage from static electricity, use a wrist strap or another device
for preventing electrostatic discharges when touching terminals or signal lines
in connectors.
Removing the Memory Card
Before removing a Memory Card, stop the power supply to the Card or turn
OFF the F160. The Memory Card or the F160 itself may be damaged if a
Memory Card is removed while power is being supplied.
(Stop the power supply to the Memory Card from the menu.)
Turning OFF the Power
Do not turn OFF the power while a message is being displayed indicating that
processing is being performed. Data in memory will be corrupted, and the
F160 may not operate correctly the next time it is started.
0.Scn 0
MON
----
---ms
Saving data.
Using the RESET Signal
Do not use the RESET input immediately after power is turned ON. When
using the RESET input to synchronize startup timing, wait at least 1 second
after the F160’s power supply is turned ON before turning ON the RESET signal.
4
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Section 1-2
Confirming Package Contents
1-2
Confirming Package Contents
Check the contents of the package as soon as you receive the F160. It is
extremely rare for components to be missing, but contact the nearest OMRON
representative if any of the following items are missing.
1,2,3...
1.
F160 Vision Mate Controller
STEP
POWE
R
RESET
COM
RUN
IN
ERRO
RUN
ERR
OR
Qty.: 1
F160
VIS
ION
CONTR MATE
OLLER
R
BUSY
GATE
OR
DO15
COMO
UT
CONS
OLE
CAME
RA 0
PARALLEL
RS-23
CAME
RA 1
2C/422
MONIT
OR
+
24
VD
-1.2A C
2.
Mounting Bracket (for rear surface mounting)
Bracket:
Qty: 1
Screws (M3 x 6): Qty: 4
3.
Connector for I/O Terminals
Qty.: 1
(Phoenix Contact model MC1.5/10-STF-3.5)
4.
Ferrite Core for F150-VM Monitor Cable
Qty.: 1
5.
Setup Manual (this manual)
Qty.: 1
6.
Conversational Menu Operation Manual
Qty.: 1
7.
Expert Menu Operation Manual
Qty.: 1
8.
Communications Reference
Qty.: 1
5
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Section 1-3
Product Availability
1-3
Product Availability
Some of the products listed may not be available in some countries. Please
contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual.
6
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SECTION 2
Installation and Connections
This section shows a basic F160 system configuration and explains how to install and wire the F160.
2-1
Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
2-2
Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
2-3
Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2-3-1
DIN Track Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2-3-2
Rear Surface-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
2-3-3
Side Surface-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
2-3-4
Bottom Surface-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
2-4-1
Connecting a Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2-4-2
Connecting a Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2-4-3
Connecting a Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2-5
Overview of Available Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2-6
Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
2-6-1
Crimp Terminals and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
2-6-2
Ground (Earth) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
2-6-3
Wiring the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
2-4
7
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Section 2-1
Basic System Configuration
2-1
Basic System Configuration
Precaution
The following diagram shows the basic F160 system configuration. Some of
the components shown in the configuration diagram are special OMRON
products that cannot be substituted with comparable devices. These items are
indicated with an asterisk.
Console
F160-KP
(2-m cable)
The F160 performs the image
processing specified by the
user settings and outputs the
measurement results.
POWER
F160
VISION MATE
CONTROLLER
RUN
STEP
RESET
ERROR
COMIN
MEMORY CARD
RUN
ERROR
.co
OR
F150-KP
(2-m cable)
m
Controller
BUSY
GATE
DO15
CONSOLE
COMOUT
*Camera Cable
F150-VS (3 m)
CAMERA0
RS-232C/422
PARALLEL
es
page 18
MONITOR
uid
Power Supply
CAMERA1
+
24VDC
−
all
-g
Recommended model:
OMRON S82K-05024
Monitor Cable
F150-VM (2 m)
BNC Jack
(Included with the F150-VM.)
Monitors
Color LCD Monitor
(F150-M05L)
Monochrome CRT
Video Monitor(F150-M09)
POWER
SYNC
(RCA plug input)
8
(BNC input)
The Monitor is used to check the
image and display menus when
making settings.
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Section 2-1
Basic System Configuration
Cameras
Images of measurement objects are obtained using Cameras. Up to 2
Cameras can be connected to an F160, but the 2 Cameras can be used
with the Expert Menu only. Just 1 Camera can be used with the
Conversational Menu.
Two different models of Camera can be connected as long as the Cameras
are of the same type. (The model number prefix (F150 or F160) indicates the
Camera's type, so two Cameras can be connected together if they have the
same prefix.)
Double-speed Cameras
Camera with Intelligent Lighting
F160-SLC20 (20-mm field of vision)
F160-SLC50 (50-mm field of vision)
Camera Only
Use the Camera by itself when the field of vision of
the Camera with Intelligent Light" does not match
the size of the measurement object. A standard
CCTV lens and light source will be needed.
F160-S1
F150 Cameras
Camera with Intelligent Lighting
F150-SLC20 (20-mm field of vision)
F150-SLC50 (50-mm field of vision)
Camera with Light
F150-SL20A (20-mm field of vision)
F150-SL50A (50-mm field of vision)
Camera Only
Use the Camera by itself when the field of vision of
the Camera with Intelligent Light" does not match
the size of the measurement object. A standard
CCTV lens and light source will be needed.
F150-S1A
CHECK
F200-series and F300-series Cameras can also be connected.
Camera type
Camera Cable
Max. number of Cameras
F200-S
F160-VSR3
F300-S
F160-VSR4
2
F160-VSR3
(The 2 cameras must have the same model number.
Only one camera can be connected with the Conversational Menu.)
F300-S2R
F300-S3DR
1 (Connect to camera connector 0.)
F300-S4R
SeeAlso
Refer to page 63 for details on parameter settings.
9
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Section 2-2
Component Names and Functions
2-2
Component Names and Functions
The following diagram shows the F160 Vision Mate Controller’s major external
components.
Console connector
Memory Card indicator
POWER indicator
RUN indicator
ERROR indicator
STEP
RESE
COMI
POW
T
F160
VISIO
CO N N M ATE
TRO
LLER
Memory Card slot
ERR
OR
RUN
ERRO
ER
RUN
N
R
OR
I/O terminals
(Control lines)
BUSY
GATE
Battery cover
DO15
COMO
UT
CON
CAM
PARALLEL
I/O connector
(Control and data lines)
S O LE
ERA
CAM
0
Card lock
RS-2
32C/4
22
ERA
1
Camera
connectors
MON
ITOR
+
Power supply
terminals
-
24V
DC
RS-232C/RS-422 connector
Monitor connector
Ground terminal
1.
Lit while power is ON.
2.
Lit while the F160 is in Run Mode.
3.
Lit when an error has occurred.
4.
Connects the F160 to external devices such as a sync sensor or PLC.
5.
Connects the F160 to external devices such as a sync sensor or PLC.
6.
Connects to the Camera(s).
7.
Connects to the power supply.
8.
Connects to the monitor.
9.
Connects to the ground wire.
10. Connects the F160 to an external device such as a personal computer or
PLC.
11. This lock secures the Memory Card so that it does not disconnect unintentionally from vibration.
12. Covers the compartment that contains the F160’s battery.
13. This slot receives the Memory Card.
10
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Section 2-3
Mounting the Controller
14. Lit when power is being supplied to the Memory Card. (The Memory Card
must not be inserted or removed when this indicator is lit.)
15. Connects the F160 to a Console.
2-3
Mounting the Controller
There are four ways to mount the Vision Mate Controller: DIN Track mounting,
rear surface-mounting, side surface-mounting, or bottom surface-mounting.
2-3-1
DIN Track Mounting
The Vision Mate Controller can be easily mounted to or removed from 35-mm
DIN Track.
DIN Track
PFP-M End Plate
(OMRON)
The following DIN Tracks are available from OMRON.
Model
PFP-100N
Length
1m
PFP-50N
50 cm
PFP-100N2
1m
Mounting the Controller
Hook the Controller into the DIN Track as shown in the diagram and then
press in at the bottom until the Controller locks into place.
11
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Section 2-3
Mounting the Controller
Removing the Controller
Use a screwdriver to pull the hook down and then pull out the Controller from
the bottom.
2-3-2
Rear Surface-mounting
1.
Attach the mounting bracket to the F160 Controller using the four machine
screws (M3 × 6) included with the bracket.
STEP
POW
ER
RESET
COM
RUN
IN
F160
VIS
IO
CONTN MATE
ROLL
ER
ERRO
R
RUN
ERR
OR
BUSY
GATE
OR
DO15
COMOUT
CONS
OLE
CAME
RA 0
PARALLEL
RS-23
CAME
RA 1
MONI
TOR
+
-
12
24VD
C
2C/42
2
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Section 2-3
Mounting the Controller
2.
Fasten the F160 Controller and Mounting Bracket to the mounting surface
with four M4 screws.
STEP
POW
ER
RESET
COM
RUN
IN
F160
VIS
IO
CONTN MATE
ROLL
ER
ERRO
R
RUN
ERR
OR
BUSY
GATE
OR
DO15
COMOUT
m
CONS
OLE
CAME
RA 0
2C/42
2
.co
PARALLEL
RS-23
CAME
RA 1
MONI
TOR
+
-
24VD
C
es
Use the holes and dimensions shown in the following diagram.
Unit: mm
45±0.2
180±0.2
(62.2)
all
-g
(190)
uid
Four, M4
13
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Section 2-3
Mounting the Controller
2-3-3
Side Surface-mounting
The F160 Controller can be side-mounted directly to a panel as shown in the
following diagram.
STEP
POW
ER
RESET
COM
RUN
IN
F160
VIS
IO
CONTN MATE
ROLL
ER
ERRO
R
RUN
ERR
OR
BUSY
GATE
OR
DO15
COMOUT
CONS
OLE
CAME
RA 0
PARALLEL
RS-23
CAME
RA 1
2C/42
2
MONI
TOR
+
-
24VD
C
Use the holes and dimensions shown in the following diagram.
Unit: mm
(12)
60±0.46
(7)
66.5±0.46
66.5±0.46
(153)
Four, M3 (Screw depth: 4.8 mm max.)
14
(110)
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Section 2-4
Connecting Peripheral Devices
2-3-4
Bottom Surface-mounting
STEP
POW
ER
RESET
COM
RUN
IN
F160
VIS
IO
CONTN MATE
ROLL
ER
ERRO
R
RUN
ERR
OR
BUSY
GATE
OR
DO15
COMOUT
CONS
OLE
CAME
RA 0
PARALLEL
RS-23
CAME
RA 1
2C/42
2
MONI
TOR
+
-
24VD
C
Use the holes and dimensions shown in the following diagram.
38±0.39
Unit: mm
(9)
2-4
92±0.54
Four, M4 (Screw depth: 6 mm max.)
Connecting Peripheral Devices
This section shows how to connect peripheral devices to the F160.
Precaution
Always turn OFF the power supply before connecting or disconnecting a
peripheral device’s cable. The peripheral device may be damaged if it is connected while the power is ON.
15
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Section 2-5
Overview of Available Cameras
2-4-1
Connecting a Console
Connect the Console to the F160’s CONSOLE connector. An F160-KP or
F150-KP Console can be connected.
SHIFT
ENT
ESC
TRIG
CONSOLE
2-4-2
Connecting a Monitor
Connect the monitor cable to the F160’s MONITOR connector, and attach the
enclosed Ferrite Core to the monitor cable. The Ferrite Core should be
attached to the cable approximately 10 mm from the MONITOR connector.
MONITOR
Approx. 10 mm
Ferrite Core
Wrap the cable in one loop
in the Ferrite Core.
2-4-3
Connecting a Camera
Connect the camera cable to the F160's CAMERA connector.
CAMERA
Note The connector is capped when the F160 is shipped. When not using the connector, leave the cap in place to protect against dust, dirt, and static electricity.
2-5
Overview of Available Cameras
The F160 Camera with Light is a special F160 Camera that has a special lens
and light source already attached. The light source and lens are contained in a
single unit, so installation is very simple. Just mount the Camera at the proper
distance from the measurement object and it is ready to use.
16
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Section 2-5
Overview of Available Cameras
Camera with Light
Item
F150-SL20A
F150-SL50A
Field of vision
20 mm ™ 20 mm
50 mm ™ 50 mm
Mounting distance
61 to 71 mm
66 to 76 mm
Relationship
between Camera
and object
Mounting distance
Measurement
object
Field of vision
Lighting precautions
None in particular
Camera with Intelligent Lighting
Item
F150-SLC20 or F160-SLC20
F150-SLC50 or F160-SLC50
Field of vision
20 mm ™ 20 mm
50 mm ™ 50 mm
Mounting distance
15 to 25 mm
16.5 to 26.5 mm
Relationship
between Camera
and object
Mounting distance
Measurement
object
Field of vision
Use with DIP switch pins 1 and 2 both set
to OFF.
Use with DIP switch pins 1 and 2 both set
to OFF.
O
F
F
1
2
Lighting precautions
1
2
Camera Only
Item
F150-S1A or F160-S1
Field of vision and
distance to object
Determine the required field of vision based on the size of the measurement object and
select an appropriate CCTV lens (C mount).
Lighting precautions
Provide a light source appropriate for the measurement object.
CHECK
Observe the following precautions when using a Camera with Light or Camera
with Intelligent Lighting.
17
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Section 2-6
Power Supply and Ground
• The lens has a fixed focal point. The actual field of vision and focal point
vary from lens to lens, so adjust the distance to the measurement object
after replacing the lens or camera.
• The camera mounting distance listed in the following tables is an approximate value. Mount the Camera so that the distance to the measurement
object can be adjusted easily.
If the object size and field of vision are incompatible, use a standard CCTV
lens and light source.
SeeAlso
Power Supply and Ground
m
2-6
page 22
Wire the power supply and the ground to their respective terminals. Tighten
the screws to a torque of between 0.49 N•m.
2-6-1
.co
After wiring, confirm that the wiring is correct.
Crimp Terminals and Cables
The terminal block uses M3 terminal screws. Use appropriate crimp terminals
for M3 screws, as shown below.
Forked
Round
es
6.2 mm max.
6.2 mm max.
Applicable wire size: Insulated wire of 1.31 to 1.65 mm2 (AWG16 to AWG15)
Ground (Earth) Wiring
uid
2-6-2
Always connect a ground wire to the F160's ground terminal. To avoid grounding problems, do not share the ground wire with any other devices or wire the
ground to the building's steel framing.
Use a grounding point that is as close as possible and keep the ground wire as
short as possible.
all
-g
F160
Ground to 100 Ω or less.
18
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Section 2-6
Power Supply and Ground
2-6-3
Wiring the Power Supply
Wire the Power Supply Unit independently of other devices. In particular, keep
the power supply wired separately from inductive loads. Also, keep the power
supply wiring as short as possible (less than 10 m).
Use a power supply that meets the following specifications. We recommend
using OMRON’s S82K-05024 Power Supply.
Item
CHECK
Specification
Output current
1.6 A min.
Power supply voltage
24 VDC +10%/-15%
Use a DC power supply with countermeasures against high voltages (safe
extra low-voltage circuits on the secondary side). If the system must meet UL
standards, use a UL class II power supply.
F160
+
+
24VDC
−
−
24 VDC
!Caution After wiring, replace the protective cover on the power supply terminals.
19
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SECTION 3
Lenses, Lighting, and Memory Cards
This section provides additional information on CCTV lenses, lighting, and Memory Cards.
3-1
3-2
3-3
CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
3-1-1
Optical Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
3-1-2
Lenses and Lens Diameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
3-1-3
Extension Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
3-2-1
Lighting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
3-3-1
Installing a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
3-3-2
Removing the Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
3-3-3
Using Memory Cards in a Personal Computer . . . . . . . . . . . . . . . . .
28
21
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Section 3-1
CCTV Lenses
3-1
CCTV Lenses
When using a Camera without a light (F150-S1A or F160-S1), refer to the following graph to select the appropriate Lens and Extension Tube. The lens will
differ depending on the size of the measurement object and the distance from
the Camera.
3-1-1
Optical Chart
The values in the following chart are approximations, and the Camera must be
adjusted after it is mounted.
Camera distance A (mm)
Lens model: 3Z4S-LE
5,000
3,000
2,000
1,000
500
300
200
t: Extension Tube length
100
50
4
5
10
20
30
50
100
200
300
500
Field of vision L (mm)
The X axis of the graph shows field of vision L (mm), and the Y axis shows the
camera distance A (mm). The curves on the graph show the relationship
between the field of vision and camera distance for each CCTV lens. The values are significantly different for each lens, so double-check the model of the
lens before using the graph. The “t” values indicate the lengths of the Extension Tubes. The value “t0” shows the case where an Extension Tube is not
needed and the value “t5.0” shows the case where a 5-mm Extension Tube is
used.
22
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Section 3-1
CCTV Lenses
Example
When a 3Z4S-LE C1614A CCTV Lens is being used and a field of vision of
40 mm is needed at the measurement object, a camera distance of 200 mm
and 1-mm Extension Tube are required.
Camera
Extension Tube t@ (mm)
m
Lens
Camera distance A (mm)
.co
Measurement object
Field of vision L (mm)
3-1-2
Lenses and Lens Diameters
es
Unit: mm
Max. outer dia.
1"-32UN 30 dia.
-2A
Lens
uid
Total length
Focal length
4.8 mm
3Z4S-LE B618CX-2
6.5 mm
3Z4S-LE C815B
8.5 mm
3Z4S-LE B1214D-2
12.5 mm
3Z4S-LE C1614A
16.0 mm
3Z4S-LE B2514D
3Z4S-LE B5014A
3Z4S-LE B7514C
all
F1.8
Maximum outer
diameter
Total length
Filter size
40.5 mm dia.
35.5 mm
F1.8
48 mm dia.
42 mm
F1.5
42 mm dia.
40 mm
F1.4
42 mm dia.
50 mm
F1.4
30 mm dia.
33 mm
25.0 mm
F1.4
30 mm dia.
37.3 mm
50.0 mm
F1.4
48 mm dia.
48 mm
M46 × P0.75
75.0 mm
F1.4
62 mm dia.
79 mm
M58 × P0.75
-g
3Z4S-LE C418DX
Brightness
--M40.5 × P0.5
M27 × P0.5
23
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Section 3-2
Lighting
3-1-3
Extension Tubes
One or more Extension Tubes can be inserted between the lens and the Camera to focus the Camera image. Use a combination of one or more of the six
tubes to achieve the required length.
Extension Tube
Model
3Z4S-LE EX-C6
Maximum outer
diameter
31 dia.
Length
Set of 6 tubes
0.5 mm, 1 mm, 5 mm, 10 mm, 20 mm, and
40 mm
Length: 40 mm
Precaution
20 mm
10 mm
5 mm 1.0 mm 0.5 mm
• Do not use the 0.5-mm and 1.0-mm Extension Tubes attached to each
other. Since these Extension Tubes are placed over the threaded section
of the Lens or other Extension Tube, the connection may loosen when
more than one 0.5-mm or 1.0-mm Extension Tube are used together.
• Reinforcement may be required for combinations of Extension Tubes
exceeding 30 mm if the Camera is subject to vibration.
3-2
Lighting
A stable image must be obtained to ensure accurate inspection. Use appropriate lighting for the application and the measurement object if using a Camera
without a light (F150-S1A or F160-S1).
3-2-1
Lighting Methods
Back Lighting
A stable, high-contrast image can be obtained using back lighting.
24
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Section 3-2
Lighting
Applications: Inspection of exterior shape or positioning inspection
Camera
Measurement object
Light source
Reflected Lighting
Ring Lights
Light is shone uniformly on the measurement object.
Applications: Surface inspections
Camera
Light source
Measurement object
Oblique Lighting
Detection can be made utilizing the difference in regular and diffuse reflected
light.
25
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Section 3-3
Memory Card
Applications: Inspections for surface gloss
Camera
Light source
Measurement object
Coaxial Lighting
A stable image can be obtained with few shadows from uneven surfaces on
the measurement object.
Applications: Surface inspections, positioning, and hole inspections of comparatively small objects
Camera
Half mirror
Light source
Measurement object
3-3
Memory Card
Use a Memory Card to backup data such as settings and image data or
increase the number of scenes when you are using the Scene Group function.
Data from the F160 can be backed up in a personal computer just by inserting
the Memory Card into the computer and copying the desired data.
We recommend the OMRON F160-N64S(S) (64 MB) Memory Card.
CHECK
26
A filler card with no memory is inserted into the F160’s Memory Card slot
before the F160 is shipped. Remove this filler card and install a Memory Card
to use this function.
If Memory Card is not being used, leave the filler card in place to prevent dust
or dirt from entering the Memory Card slot.
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Section 3-3
Memory Card
3-3-1
Installing a Memory Card
1.
Open the Memory Card slot’s card lock.
F160
MEMORY CARD
CHECK
Do not force the lock open; lift the latch gently.
2.
Insert the Memory Card.
F160
MEMORY CARD
128MB
3.
Close the card lock to secure the Memory Card.
F160
MEMORY CARD
3-3-2
Removing the Memory Card
1.
SeeAlso
Stop the power supply to the Memory Card or turn OFF the F160.
Refer to the Conversational Menu Operation Manual or the Expert Menu
Operation Manual for details on turning OFF the power supply to the Memory Card.
2.
Verify that the Memory Card indicator is not lit.
F160
MEMORY CARD
Memory Card
indicator
27
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Section 3-3
Memory Card
Precaution
Do not remove the Memory Card if the Memory Card indicator is lit. Doing
so may damage the Memory Card or the F160 itself.
3.
Open the card lock.
Eject button
F160
m
MEMORY CARD
Press the eject button over the Memory Card slot.
5.
Pull the Memory Card straight out from the slot.
Using Memory Cards in a Personal Computer
.co
3-3-3
4.
The F160’s Memory Cards can be used in a personal computer with a PC
Card drive (PCMCIA 2.0 or higher, type II compatible) or “Compact Flash”
drive.
es
The Memory Card must be inserted into a PC Card Adapter in order to be
used in a PC Card drive. We recommend the OMRON HMC-AP001 PC Card
Adapter.
all
-g
uid
PC Card
Adapter
28
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SECTION 4
Connecting External Devices
This section describes how to connect external devices through a parallel interface (the I/O terminals or I/O
connector) or serial interface (the RS-232C/RS-422 connector).
4-1
4-2
Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
4-1-1
I/O Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
4-1-2
I/O Connector Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
4-1-3
I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
4-2-1
Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
4-2-2
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
4-2-3
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
4-2-4
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
29
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Section 4-1
Connecting through the Parallel Interface
4-1
Connecting through the Parallel Interface
This section explains how to connect I/O to the F160 through its parallel interface to input signals such as measurement triggers or output signals such as
measurement results.
Either the I/O terminals or I/O connector can be used for the parallel interface.
The I/O terminals and I/O connector cannot be used simultaneously.
I/O Terminals
When the required control signals are being connected to the I/O terminals,
attach the control wires to the included connector (Phoenix MC1.5/10-STF3.5) and then insert the connector into the F160.
I/O Connector
When you want to use the parallel interface to input commands and output
measurement results, prepare a parallel I/O cable and connect it to the I/O
connector. Refer to the Communications Reference Manual for details on communications settings and I/O formats.
4-1-1
I/O Terminal Connections
Wire the cable carrying the control signals to the connector that was included
with the F160 and insert the connector into the F160. The following diagram
shows the I/O allocation of the F160’s I/O terminals. Just wire the terminals
that are needed.
F160
STEP
RESET
ERROR
COMIN
STEP
(Input: Measurement trigger signal)
RESET
(Input: Restarts the F160.)
COMIN
(Common for input terminals)
RUN
(Output: ON for measurement mode)
ERROR
(Output: ON when error occurred)
OR
BUSY
(Output: Combined judgement result)
GATE
(Output: ON for set output time)
DO15
(Output: Measurement results)
CONSOLE
RUN
ERROR
OR
BUSY
GATE
DO15
COMOUT
(Output: ON while processing)
COMOUT (Common for output terminals)
(See note.)
Note
30
1.
COMOUT is connected to COMOUT1 and COMOUT3 of the I/O connector.
2.
Use wire of cross-sectional area 0.14 to 1.5 mm2 (AWG 24 to AWG 16)
with a cable length not exceeding 30 m.
Precaution
Do not input the RESET input immediately after turning ON the power. When
using RESET input to synchronize startup timing, wait at least 1 s after turning
ON the F160’s power supply before turning ON the RESET signal.
CHECK
Use a DC power supply with countermeasures against high voltages (safe
extra low-voltage circuits on the secondary side) for the COMIN terminal. If the
system must meet UL standards, use a UL class II power supply.
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Connecting through the Parallel Interface
Section 4-1
Wiring the Connector
1.
Use a flat-blade precision screwdriver to loosen the connector’s set screw.
Counter-clockwise
2.
Insert the signal wire.
3.
Tighten the set screw to secure the wire. Tighten to a torque of 0.22 to
0.25 N•m.
Clockwise
4-1-2
4.
Insert the connector into the F160.
5.
Tighten the connector’s mounting screws. Tighten to a torque of 0.22 to
0.25 N•m.
I/O Connector Connections
Use an F160-VP Parallel I/O Cable (sold separately) to connect to the F160’s
I/O connector. Align the connectors and insert the cable’s connector straight
31
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Section 4-1
Connecting through the Parallel Interface
into the F160’s I/O connector. Tighten the connector’s mounting screws to
secure the connection.
F160
F160-VP Parallel I/O Cable (2 m)
A1
B1
RS-232C/422
CAMERA1
A20
B20
Wire color
FG terminals
(Ground to 100 Ω or less.)
Precaution
Marking
• Turn OFF the power supply before connecting or disconnecting the Parallel I/O Cable. Peripheral devices may be damaged if the cable is connected or disconnected with the power ON.
• A cover is screwed onto the connector when the F160 is shipped. When
not using the I/O connector, leave the cover in place to protect against
dust, dirt, and static electricity.
Pin
32
Signal
Wire color
Marking
Function
A1
RESET
Light brown ■ (black)
A2
STEP
Yellow
■ (black)
Measurement trigger signal input
Command input
A3
DI0
Green
■ (black)
A4
DI2
Gray
■ (black)
■ (black)
Restarts the F160.
A5
DI4
White
A6
DI6
Light brown ■■ (black)
A7
DI8
Yellow
■■ (black)
A8
STGOUT0
Green
■■ (black)
Strobe trigger 0 output
(See note 1.)
A9
RUN
Gray
■■ (black)
ON while in Run Mode
A10
BUSY
White
■■ (black)
ON during processing
A11
OR
Light brown ■■■ (black)
A12
DO0
Yellow
■■■ (black)
A13
DO2
Green
■■■ (black)
A14
DO4
Gray
■■■ (black)
A15
DO6
White
■■■ (black)
A16
DO8
Light brown ■■■■ (black)
A17
DO9
Yellow
■■■■ (black)
Combined judgement result
Data output
A18
DO11
Green
■■■■ (black)
A19
DO13
Gray
■■■■ (black)
A20
DO15
White
■■■■ (black)
B1
COMIN
Light brown ■ (red)
B2
DSA
Yellow
■ (red)
Data send request signal input
B3
DI1
Green
■ (red)
Command input
B4
DI3
Gray
■ (red)
B5
DI5
White
■ (red)
B6
DI7
Light brown ■■ (red)
B7
DI9
Yellow
■■ (red)
Common for input signals
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Section 4-1
Connecting through the Parallel Interface
Pin
B8
Wire color
Marking
Green
■■ (red)
Function
Strobe trigger 1 output
(See note 1.)
B9
ERROR
Gray
■■ (red)
ON when an error occurred.
B10
GATE
White
■■ (red)
ON for the set output time.
B11
COMOUT1
Light brown ■■■ (red)
B12
DO1
Yellow
■■■ (red)
B13
DO3
Green
■■■ (red)
B14
DO5
Gray
■■■ (red)
B15
DO7
White
■■■ (red)
B16
COMOUT2
Light brown ■■■■ (red)
B17
DO10
Yellow
B18
DO12
Green
DO14
B20
COMOUT3
1.
Common for control signals
(See note 2.)
Data output
Common for DO0 to DO7
m
B19
■■■■ (red)
Data output
■■■■ (red)
■■■■ (red)
Gray
■■■■ (red)
.co
Note
Signal
STGOUT1
White
Common for DO8 to DO15
Use the STGOUT0 or STGOUT1 signal when you want to connect a strobe
device to the F160.
SeeAlso
For details, refer to page 64.
Pins A8 to A11 and B9 to B10 are for control signals.
es
2.
Do not input the RESET input immediately after turning ON the power. When
using RESET input to synchronize startup timing, wait at least 1 s after turning
ON the F160’s power supply before turning ON the RESET signal.
CHECK
Use a DC power supply with countermeasures against high voltages (safe
extra low-voltage circuits on the secondary side) for the COMIN terminal. If the
system must meet UL standards, use a UL class II power supply.
uid
Precaution
Making a Parallel I/O Cable
A parallel I/O cable can be assembled using the connector and cover listed in
the following table or equivalent components. Keep the cable length less than
30 m.
-g
Component
all
CHECK
4-1-3
Manufacturer
Model number
Connector
Fujitsu
FCN-361J040-AU
Cover
Fujitsu
FCN-360C040-B
Double-check the connector wiring for mistakes before turning ON the power
supply for the first time.
I/O Specifications
Input Specifications
Item
Specification
Model
F160-C10E (NPN mode)
Input voltage
12 to 24 VDC –10%
ON current
5 to 15 mA
ON voltage
8.8 V max.
OFF current
0.1 mA max.
OFF voltage
4.5 V min.
ON delay
RESET input: 10 ms max.
F160-C15E (PNP mode)
Other inputs: 0.5 ms max.
33
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Section 4-2
Connecting through the Serial Interface
Item
OFF delay
Specification
RESET input: 15 ms max.
Other inputs: 0.7 ms max.
Internal circuits
Input
terminal
COM IN
+
Input
terminal
COM IN
Output Specifications
Item
Specification
Model
F160-C10E (NPN mode)
Output voltage
12 to 24 VDC –10%
Load current
45 mA max.
ON residual voltage
2 V max.
OFF leakage current
0.1 mA max.
F160-C15E (PNP mode)
Internal circuits
Output terminal
Load
COM OUT
+
Load
COM OUT
CHECK
Output terminal
The I/O contacts are shared by the I/O terminals and I/O connector. The following diagram shows the wiring diagram for the STEP signal as an example.
I/O terminals
COMIN
STEP
COMIN
I/O connector
4-2
STEP
Connecting through the Serial Interface
The F160’s serial interface (RS-232C/RS-422 connector) can be used to connect input signals such as measurement triggers or output signals such as
measurement results. Additionally, data that has been set in the F160 can be
backed up in a personal computer.
Refer to the Communications Reference Manual for details on communications settings and I/O formats.
34
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Section 4-2
Connecting through the Serial Interface
4-2-1
Connection Examples
1:1 Connection (No-protocol, Menu Operation)
RS-232C cable
F160
Computer
Multi-drop Connection (No-protocol)
Communications between one computer and several F160s is possible using
Link Adapters.
31 Units max.
RS-422 cable
Link Adapter
RS-422
cable
OMRON
3G2A9-AL004-E
recommended
Computer
RS-422 cable
Link Adapter
Link Adapter
Link Adapter
OMRON
B500-AL001
recommended
RS-422 cable
F160
F160
F160
1:1 Connection (Host Link)
RS-232C cable
F160
PLC
35
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Section 4-2
Connecting through the Serial Interface
4-2-2
Connector
The F160’s RS-232C/RS-422 Connector is a 9-pin D-SUB female connector.
The pin allocation is shown below.
5
9
8
4
3
7
2
6
1
Pin
Signal
Name
1
FG
Protective frame ground
2
SD
For RS-232C
3
RD
4
NC
Not connected
5
RDB(+)
For RS-422
6
RDA(-)
7
SDB(+)
8
SDA(-)
9
GND
Signal ground
The following plug and hood are recommended and are available from
OMRON.
Model
4-2-3
Model No.
Plug
XM2A-0901
Hood
XM2S-0911
Wiring
The maximum cable length is 15 m for RS-232C or RS-422
RS-232C Wiring
F160
External device
Signal
Pin
SD
2
SD
RD
3
RD
GND
9
GND
Pin
Use only shielded cable.
36
Signal
RS/CS control
cannot be used.
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Section 4-2
Connecting through the Serial Interface
RS-422 Wiring
F160
Signal
External device
Pin
Pin
Signal
RDB
5
RDB
RDA
6
RDA
SDB
7
SDB
SDA
8
SDA
GND
9
GND
Use only shielded cable.
Note Pin numbers on the external device will depend on the device being connected. Refer to the manual for the personal computer or PLC being connected.
4-2-4
Connection
Align the connector with the socket and press the connector straight into
place. Tighten the two mounting screws to secure the connector.
F160
Precaution
• Always turn OFF the power supply before connecting or disconnecting
cables. The peripheral device may be damaged if connected or disconnected with the power supply turned ON.
• The connector is capped when the F160 is shipped. When not using the
serial interface, leave the cap in place to protect against dust, dirt, and
static electricity.
37
all
-g
uid
es
.co
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SECTION 5
Troubleshooting and Maintenance
This section provides tables to help identify and correct hardware errors that may occur with the F160 as well as
information on maintenance and periodic inspections.
5-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5-1-1
Connection Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5-1-2
Menu Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5-1-3
Parallel Interface Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5-1-4
Serial Interface Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
5-1-5
Cabling Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
5-2-1
Replacing the Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
5-2-2
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
5-3
Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5-4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
5-5
F200/F300 Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
5-6
Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
5-2
39
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Section 5-1
Troubleshooting
5-1
5-1-1
Troubleshooting
Connection Errors
Problem
The POWER indicator is not lit.
Probable cause
The Power Supply is not connected properly.
The supply voltage is not 24 VDC +10%/-15%.
The Video Monitor is blank.
The power to the Video Monitor is not ON.
The Monitor Cable is not connected properly.
The Video Monitor is malfunctioning.
When using an LCD Monitor, the power supply capacity is insufficient.
The Video Monitor image is not
clear.
There is electrical noise entering from the power supply or cables.
Cannot make key inputs from the
Console.
The Console Cable is not correctly connected.
Camera images do not appear on
the screen (for Cameras with Light
Source).
The Camera Cable is not correctly connected.
Camera images do not appear on
the screen (when a standard CCTV
lens and lighting are used).
The lens cap has not been removed.
The Monitor Cable is not correctly connected.
The lighting cable is not properly connected to the Camera.
The Camera Cable is not properly connected.
The lens iris is opened or closed too far.
The shutter speed is not suitable.
The lighting method is not suitable.
The indicators do not turn ON (for
Cameras with Light Source).
The lighting cable is not correctly connected to the Camera.
Power is not being supplied to the F160.
When using a Camera with Intelligent Lighting, the DIP switch pins are not
set to 0.
5-1-2
Menu Operation Errors
Problem
The measurement results are not
displayed on the Video Monitor.
5-1-3
Probable cause
The F160 is not in Monitor or Run mode.
Parallel Interface Errors
Problem
Trigger signals (input signals) are
not received.
Probable cause
The cables are not correctly wired.
The signal line is disconnected.
The status of communications can be checked with the I/O monitor.
The F160 is not in Monitor or Run mode.
Signals cannot be output externally. The trigger signal has not been input.
The cables are not correctly wired.
The signal line is disconnected.
The status of communications can be checked with the I/O monitor.
The F160 is not in Run mode.
40
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Section 5-2
Maintenance
5-1-4
Serial Interface Errors
Problem
Probable cause
No communications are possible.
The cables are not correctly wired.
The F160’s communications specifications do not match those of the
external device.
The communications mode was not selected under System/Communications settings/Serial.
Select Normal, Host link, or Menu operations under RS-232C/Operating mode. (Normal is no-protocol.)
The status of communications can be checked with the I/O monitor.
The Unit operates well initially, but
after a while there is no response
from the F160.
The reception buffer on the external device (e.g., computer) is full. Check
that settings allow the data to be properly received.
Cannot perform menu operations
from the computer.
The communications mode was not set to Menu operations in the System/Communications settings/Serial settings.
5-1-5
Cabling Errors
Problem
Probable cause
A recommended OMRON RS-232C
cable is not being used.
One of the following OMRON cables can be used. Select a cable that
works with the device being connected.
Connecting to a PC/AT or compatible computer (9-pin connector)
• XW2Z-200S-V (2 m)
• XW2Z-500S-V (5 m)
Connecting to a SYSMAC device (9-pin connector)
•
•
5-2
5-2-1
XW2Z-200T (2 m)
XW2Z-500T (5 m)
Maintenance
Replacing the Light
• The Light will gradually lose brightness over time (about 20% loss after
1,500 hours of use). Replace the Light after about 1,500 hours of use.
• Replace the Light if it is damaged or not fully functional.
41
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Section 5-2
Maintenance
F150-SL20A/SL50A
Use the following procedure to replace a Light with the F150-LT10A Light.
(The F150-LT10A cannot be connected to the older F150-S1 Camera.)
Camera base
2
3
1
Hold this part when
removing the Cable.
4
Light
Lighting connector
Camera cable
connector
1.
Disconnect the light cable from the light connector on the back of the Camera.
2.
Remove the light cable from the slot in the camera base.
3.
Remove the two screws securing the Light.
4.
Remove the Light from the Camera.
5.
Reverse steps 1 through 4 when installing the Lens and Light.
Precaution
Do not disassemble the Lens. Disassembly can damage the Lens.
F150-SLC20/SLC50 or F160-SLC20/SLC50
Use the following procedure to replace a Light with an F150-LTC20 (20-mm
field of vision) or F150-LTC50 (50-mm field of vision) Light.
5
3
Camera base
2
Light
1
4
Hold this part when
removing the Cable.
42
1.
Disconnect the light cable from the light connector on the back of the Camera.
2.
Remove the light cable from the slot in the camera base.
3.
Remove the two screws securing the Light at the top.
4.
Remove the two screws securing the Light at the bottom.
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Section 5-2
Maintenance
5.
Remove the Light from the Camera.
6.
Reverse steps 1 through 4 when installing the Lens and Light.
Precaution
Do not disassemble the Lens. Disassembly can damage the Lens.
CHECK
5-2-2
When you want to use the Camera alone without connecting an Intelligent
Lighting, use M2 × 3 screws in the bottom of the Camera instead of the
long screws removed in step 4. The screws removed in step 3 are not
needed.
Replacing the Battery
m
The F160 contains a battery that backs up the time and date information.
When the battery is nearly discharged, the message “BATTERY LOW” will be
displayed at startup. Replace the battery with an OMRON 3Z49-BAT1 Battery.
Dispose of the spent battery properly.
CHECK
• Always turn OFF the power supply before replacing the battery.
.co
• The F160's clock will be reset if the new battery is not connected within 2
minutes of removing the spent battery.
If the clock is inadvertently reset, the time and date will have to be set
again.
SeeAlso
Refer to the Conversational Menu Operation Manual or the Expert Menu
Operation Manual for details.
uid
es
Replacement Procedure
1. Open the battery cover on the side of the F160. The cover can be opened
with a small flat-blade screwdriver.
STEP
POWE
R
RESET
COM
RUN
IN
F160
VIS
ION
CONT MATE
ROLLE
R
ERRO
R
RUN
ERR
OR
OR
BUSY
GATE
DO15
COMO
UT
CONS
CAME
PARALLEL
COM
IN
RUN
ERR
OR
RA 0
RS-23
CAME
-g
STEP
RESET
2C/42
2
RA 1
The battery is mounted to the inside of the battery cover. Hold the battery
connector by its base and pull it off.
2.
POWE
R
RUN
F160
VIS
ION
CONT MATE
ROLLE
R
ERRO
R
OR
BUSY
GATE
DO15
COMO
UT
CONS
CAME
PARALLEL
all
2.
OLE
OLE
3.
RA 0
RS-23
2C
CAME
/422
Binding band
RA 1
3.
Cut the binding band that secures the battery and remove it from the cover.
4.
Reverse steps 1 through 3 to install the new battery. Use the new binding
band included with the new battery to attach it to the battery cover.
43
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Section 5-3
Regular Inspections
!Caution Do not short the battery terminals, recharge the battery, disassemble, crush,
or dispose of the battery in fire. Doing so may cause the battery to start a fire,
leak, or explode.
5-3
Regular Inspections
To maintain the F160 in the best condition, perform the following regularly.
• Clean the Lens and LED indicators with a lens-cleaning wipe or blow off
dust with an aerosol air sprayer.
• Lightly wipe off dirt with a soft cloth.
Inspection point
Details
Tools required
Power supply
The voltage measured at the power supply
terminals must be 24 VDC +10%/-15%.
Circuit tester
Ambient temperature
The operating ambient temperature inside
the cabinet must be between 0 and 50°C.
Thermometer
Ambient humidity
The operating ambient humidity inside the
cabinet must be between 35% and 85%.
Hygrometer
Installation
Each component must be firmly secured.
Phillips screwdriver
Each cable connector must be correctly
inserted and locked.
The Cameras must be firmly secured.
The camera lens mounts must be firmly
secured.
Indicators
All indicators must light when the power is
turned ON.
---
Verify that a through-image is displayed.
When using an Intelligent Lighting, verify
that the light level settings are set to their
maximum values.
Precaution
• Turn OFF the power and take safety precautions before conducting
inspections. Electrical shock can result from attempting safety inspections
with the power turned ON.
• Do not use thinners or benzene to clean the F160. They will damage
F160 components.
44
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Section 5-4
Specifications
5-4
Specifications
This section provides the specifications and dimensions of the F160 and its
peripheral devices.
F160-C10E/C15E Vision Mate Controller
Unit: mm
60
Four M3 taps,
Depth 4.8
56
Four M3 taps,
Depth 4.8
60
12
7
66.5
66.5
153
66.5
66.5
12
115 min.
11 1.8
38
110
Four holes,
10.2 dia.
9
92
Four M4 taps,
Depth 6
Item
Specification
Model
F160-C10E
F160-C15E
Input/Output type
NPN
PNP
Supply voltage
20.4 to 26.4 VDC
Current consumption 1.6 A max.
Insulation resistance
20 M Ω min. between all DC external terminals and GR terminal (100 VDC Megger, with
internal surge absorber removed)
Dielectric strength
1,000 VAC, 50/60 Hz between all DC external terminals and GR terminal (with internal
surge absorber removed)
Leakage current
10 mA max.
Noise resistance
2,000 V; pulse width: 50 ns; rise time: 5 ns (pulse)
Burst continuation time: 15 ms; Period: 300 ms
Vibration resistance
10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s2, 10 times for 8
minutes each in 3 directions (except for bottom surface-mounting.)
Shock resistance
150 m/s2, 3 times each in 6 directions
Ambient temperature Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65°C (with no condensation)
Ambient humidity
Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Ground
Class 1 (Ground resistance 100 Ω max.)
Degree of protection
IEC60529 IP20 (in-panel)
Case material
ABS/PC
Weight
Approx. 570 g (Controller only)
45
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Section 5-4
Specifications
F150 Cameras
Cameras with Light
■ F150-SL20A/SL50A
(70.5)
67
39
1
25.4
3.8 dia.
43
27
F150-LT10A Light
(50.25)
16.75±1.1
Two M4 taps, Depth 8
1/4-20UNC tap,Depth 8
(40.25)
46
20±1.3
(6.75)
Unit: mm
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Section 5-4
Specifications
Cameras with Intelligent Lighting
■ F150-SLC20
F150-LTC20 Light
Unit: mm
70
2.5
12
73
12
(85)
40
25
2.5
42.5
4 dia.
70
(10)
12
12
30.5
31
40
(96.25)
16.75±1.1
Two M4 taps, Depth 10
1/4-20UNC tap,Depth 10
(86.25)
20±1.3
(6.75)
47
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Section 5-4
Specifications
■ F150-SLC50
F150-LTC50 Light
Unit: mm
90
80
2.5
16
16
(85)
40
25
16
16
30.5
.co
31
60
m
2.5
52.5
4 dia.
90
(10)
all
-g
uid
es
(103.25)
48
16.75±1.1
Two M4 taps, Depth 10
1/4-20UNC tap,Depth 10
(93.25)
20±1.3
(6.75)
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Section 5-4
Specifications
Camera Only
■ F150-S1A
Unit: mm
48
(15.5)
8
(6)
(40)
(6.2)
(6.2)
1"-32UN-2A
(C mount)
30.5
31.25±2
11
(21.7)
(30.7)
29
(14.5)
Light Connector
(8.8 dia.)
1.5
31
Camera Cable
Connector
(11.8 dia.)
(16.75)
Two M4 taps, Depth 8
1/4-20UNC tap,Depth 8
21.25±2
20±0.1
(6.75)
49
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Section 5-4
Specifications
F160 Cameras
Cameras with Intelligent Lighting
■ F160-SLC20
F150-LTC20 Light
Unit: mm
70
2.5
12
73
12
(85)
46.5
25
2.5
42.5
4 dia.
70
(10)
12
12
30.5
31
8
40
(96.25)
(23.25)
1/4-20UNC tap,Depth 10
Two M4 taps, Depth 10
(86.25)
50
20±0.3
(13.25)
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Section 5-4
Specifications
■ F160-SLC50
F150-LTC50 Light
Unit: mm
90
80
2.5
16
16
(85)
46.5
25
2.5
52.5
4 dia.
90
(10)
16
16
30.5
8
31
60
(23.25)
(103.25)
1/4-20UNC tap,Depth 10
Two M4 taps, Depth 10
20±0.3
(93.25)
(13.25)
Camera Only
■ F160-S1
Unit: mm
54.5
(15.5)
8
(6)
(46.5)
(6.2)
(6.2)
1"-32UN-2A
(C mount)
30.5
31.25±2
8
11
(21.7)
(30.7)
29
(14.5)
Light Connector
(8.8 dia.)
31
Camera Cable
Connector
(11.8 dia.)
(23.25)
21.25±2
Two M4 taps, Depth 8
1/4-20UNC tap,Depth 8
20±0.1
(13.25)
51
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Section 5-4
Specifications
Camera Specifications
General Specifications
Item
Specification
Supply voltage
F150-series: 12 VDC
F160-series: 13 VDC
Current consumption
F150-S1A: 100 mA max.
F150-SL20A/SL50A: 110 mA max.
F150-SLC20/SLC50: 200 mA max.
F160-S1: 130 mA max.
F160-SLC20: 260 mA max.
F160-SLC50: 310 mA max.
Vibration resistance
10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s2, 10 times for 8
minutes each in 3 directions
Shock resistance
150 m/s2, 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
Operating and storage: 35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Camera materials
Cover: Galvanized steel sheet metal
Case: Die-cast aluminum alloy
Camera mounting base: Fiber-reinforced plastic (black)
Light materials
(Cameras with Lights)
Case: ABS
Transparent cover: PC
Weight
F150-S1A: Approx. 80 g
F150-SL20A/SL50A: Approx. 135 g
F150-SLC20: Approx. 280 g
F150-SLC50: Approx. 370 g
F160-S1: Approx. 85 g
F160-SLC20: Approx. 285 g
F160-SLC50: Approx. 375 g
Characteristics
■ Camera Characteristics
Item
Specification
Picture element
1/3" Interline CCD (reading all pixels)
Effective pixels
659 × 494 (H × V)
Synchronization
External sync. via horizontal sync signal
Shutter speed
F150-series: 1/100 s, 1/500 s, 1/2000 s, 1/10000 s
(Electronic shutter)
F160-series: 1/120 s, 1/200 s, 1/500 s, 1/1000 s, 1/2000 s, 1/4000 s, 1/8000 s,
1/20000 s
Lens mounting
C mount
■ Lens Characteristics (Cameras with Lights only)
Item
Specification
Lens model
F150-SL20A:
F150-SL50A:
F150-SLC20:
F150-SLC50:
F160-SLC20:
F160-SLC50:
Method
Fixed focal point, fixed iris
52
F150-LE20
F150-LE50
F150-LE20
F150-LE50
F150-LE20
F150-LE50
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Section 5-4
Specifications
Item
Specification
Brightness
F2.8
Focal point distance
F150-SL20A: 13 mm
F150-SL50A: 6.1 mm
F150-SLC20:13 mm
F150-SLC50: 6.1 mm
F160-SLC20:13 mm
F160-SLC50: 6.1 mm
■ Light Characteristics (Cameras with Lights only)
Item
Specification
F150-SL20A/SL50A: F150-LT10A
F150-SLC20:F150-LTC20
F150-SLC50:F150-LTC50
F160-SLC20:F150-LTC20
F160-SLC50:F150-LTC50
Light source
F150-SL20A/SL50A:
Red LED (Peak emission wavelength: 680 nm)
.co
m
Light model
F150-SLC20/SLC50 and F160-SLC20/SLC50:
Red and green LED combination
(Peak emission wavelengths: 660 nm and 570 nm)
Light emission method Pulse emission (synchronized with the camera shutter)
■ Other Characteristics
F150-S1A: Depends on lens being used.
F150-SL20A: 61 to 71 mm
F150-SL50A: 66 to 76 mm
F150-SLC20: 15 to 25 mm
F150-SLC50: 16.5 to 26.5 mm
F160-S1: Depends on lens being used.
F160-SLC20: 15 to 25 mm
F160-SLC50: 16.5 to 26.5 mm
F150-S1A: Depends on lens being used.
F150-SL20A: 20 mm × 20 mm
F150-SL50A: 50 mm × 50 mm
F150-SLC20: 20 mm × 20 mm
F150-SLC50: 50 mm × 50 mm
F160-S1: Depends on lens being used.
F160-SLC20: 20 mm × 20 mm
F160-SLC50: 50 mm × 50 mm
all
-g
Field of vision
Specification
uid
Mounting distance
es
Item
53
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Section 5-4
Specifications
Consoles
■ F150-KP Console
Unit: mm
50
13
ENT
TRIG
SHIFT
CONSOLE
2000
Item
23
5
10
12.5
40
34
4.8 dia.
12 dia.
87
ESC
1.5
Specification
Vibration resistance
10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions
Shock resistance
196 m/s2; 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Degree of protection
IEC60529 IP20 (in-panel)
Minimum bending
radius
75 mm
Materials
Body: ABS
Cable sheathing: Heat-resistant chlorinated vinyl
Connector: PC and PBT
Weight
Approx. 135 g
54
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Section 5-4
Specifications
■ F160-KP Console
29.7
48
Unit: mm
20
SHIFT
ENT
ESC
TRIG
F1
F3
F2
135.5
F4
F6
F5
F7
F9
F8
40
34
2000
4.8 dia.
12 dia.
Item
Specification
Current consumption
Approx. 10 mA
Vibration resistance
10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s2,10 times for 8
minutes each in 3 directions
Shock resistance
150 m/s2; 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Degree of protection
IEC60529 IP20 (in-panel)
Minimum bending
radius
75 mm
Materials
Body: ABS
Cable sheathing: Heat-resistant chlorinated vinyl
Connector: PC and PBT
Weight
Approx. 160 g
55
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Section 5-4
Specifications
CHECK
The switch on the back of the F160-KP must be set to “ENABLE”.
SHIFT
ENT
ESC
TRIG
F1
F3
F2
F4
F6
F5
F7
F9
F8
ENABLE
ENABLE
These keys will be disabled if
the switch is set to "DISABLE".
DISABLEE
Cables
Camera Cables
■ Camera Cable Specifications
The F150-VS, F160-VSR3, and F160-VSR4 Camera Cables have different
dimensions and wiring, but they share the same specifications.
Item
Specification
Vibration resistance
10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions
Shock resistance
196 m/s2, 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Materials
Cable sheathing: Heat-resistant chlorinated vinyl
Connector: Fiberglass-reinforced PC and PBT
Minimum bending
radius
75 mm
Weight
Approx. 170 g
56
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Section 5-4
Specifications
■ F150-VS Camera Cable (For F150-S@, F160-S@ Cameras)
3000
Unit: mm
(150)
51
F160 Connector
Signal
43
14.7 dia.
6 dia.
15 dia.
20 dia.
36
Camera Connector
Pin
Pin
Signal
Power
1
1
GND
GND
2
2
Power
GND
3
3
GND
VIDEO GND
4
4
VIDEO
VD
5
5
VIDEO GND
ESCNT1
6
6
HD
VIDEO
7
7
HD
8
8
ESCNT1
SCAN
9
9
ESCNT2
ESCNT2
10
10
INDEX
INDEX
11
11
TRG
TRG
12
12
SCAN
Shell
Connector model:
Hirose RP17A-13PA-12PC
Shell
Connector model:
Hirose HR10A-10P-12S
57
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Section 5-4
Specifications
■ F160-VSR3 Camera Cable (For F300-S2R/S3DR/S4R and F200-S@
Cameras)
Unit: mm
3000
(30)
m
15 dia.
1
1
GND
2
2
Power
3
3
VIDEO GND
4
4
VIDEO
5
5
HD GND
6
6
HD
VIDEO
7
7
VD
HD
8
8
GND
SCAN
9
9
−
ESCNT2
10
10
INDEX(SI)
INDEX
11
11
TRG
TRG
12
12
VD GND
F160 Connector
Power
GND
GND
VIDEO GND
VD
uid
es
ESCNT1
Pin
Shell
-g
Connector model:
Hirose RP17A-13P-12PC
all
Camera Connector
Pin
Signal
.co
Signal
58
43
5.3 dia.
46
Shell
Connector model:
Hirose HR10A-10P-12S
14.7 dia.
(120)
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Section 5-4
Specifications
■ F160-VSR4 Camera Cable (For F300-S Cameras)
Unit: mm
3000
Camera Connector
15 dia.
F160 Connector
Signal
43
14.7 dia.
(70)
46
5.3 dia.
17.4 dia.
(120)
Pin
Pin
Signal
Power
1
1
GND
GND
2
2
Power
GND
3
3
VIDEO GND
VIDEO GND
4
4
VIDEO
VD
5
5
HD GND
ESCNT1
6
6
HD
VIDEO
7
7
VD
HD
8
8
GND
SCAN
9
9
−
ESCNT2
10
10
INDEX(SI)
INDEX
11
11
Power
TRG
12
12
VD GND
Shell
Shell
Connector model:
Hirose RP17A-13P-12PC
Connector model:
Hirose HR10A-10P-12S
F150-VM Monitor Cable
Unit: mm
2000
46.7
3.3 dia.
11.5 dia.
46.7
Item
Specification
Vibration resistance
10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions
Shock resistance
196 m/s2, 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Materials
Cable sheathing: Heat-resistant chlorinated vinyl
Connector: PVC
59
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Section 5-4
Specifications
Item
Specification
Minimum bending
radius
50 mm
Weight
Approx. 40 g
Accessories
BNC Jack Adapter
F160-VP Parallel I/O Cable
Unit: mm
40
40
20
200
20
11.6 dia.
40
200
2000
50
200
Item
Specification
Vibration resistance
10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions
Shock resistance
196 m/s2, 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Materials
Cable sheathing: Heat-resistant PVC
Connector: Polyester resin
Minimum bending
radius
120 mm
Weight
Approx. 340 g
60
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Section 5-4
Specifications
F150-M05L LCD Monitor
Unit: mm
Mounting plate thickness: 1.6 to 4.8
(46 max.)
50 min.
(155)
SYNC
132
143
POWER
(145)
Mounting bracket
(100)
(5.5)
185
42.2
F150-VM Monitor Cable
· Tolerance: ±1 mm
174
The dimensions in parentheses
are provided for reference.
Panel opening dimensions
133.5
+0.5mm
0
175.5+0.5mm
0
Item
Specification
Supply voltage
20.4 to 26.4 VDC
Current consumption
700 mA max.
Vibration resistance
10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s2, 10 times for 8
minutes each in 3 directions
Shock resistance
150 m/s2, 3 times each in 6 directions
Ambient temperature
Operating: 0 to 50 °C (with no condensation)
Storage: -25 to 65 °C (with no condensation)
Ambient humidity
35% to 85% (with no condensation)
Ambient environment
No corrosive gases
Degree of protection
IEC60529 IP20 (in-panel)
Materials
Case: ABS/PC
Display surface: PMMA (Acrylic)
Panel size
5.5 inches (111.36 × 83.52 mm (H × V))
Panel type
TFT color liquid crystal
Resolution
320 × 240 dots
Image pitch
0.348 × 0.348 mm (H × V)
Contrast
85:1 (typical)
Viewable angle
25° up/down and 50° left/right (with a contrast ratio > 10)
Luminance
250 cd/m2 (typical)
Backlight
Cold cathode fluorescent light
Response speed
60 ms max.
Input signal
NTSC composite video (1.0 V/75 Ω termination)
61
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Section 5-4
Specifications
Item
Specification
Weight
Approx. 1 kg
Accessories
Four mounting brackets
F150-M09 Video Monitor
Unit: mm
250
5
143
233
222
50
190
160
22
Item
Specification
Supply voltage
85 to 264 VAC, 50/60 Hz
Current consumption
20 W max.
Vibration resistance
5 to 100 Hz; 0.16-mm full-amplitude or acceleration of 7.35 m/s2 (whichever is smaller),
6 times for 10 minutes each in 3 directions
Ambient temperature
Operating: -10 to 50 °C (with no condensation)
Storage: -20 to 65 °C (with no condensation)
Ambient humidity
10% to 90% (with no condensation)
Ambient environment
No corrosive gases
Materials
Front: ABS plastic
Metal part: SECC (galvanized steel sheet)
CRT size
9 inch (164 × 123 mm (H × V))
CRT type
Monochrome CRT
Resolution
800 TV lines min. (at center)
System
Number of scanning lines: 600
Horizontal frequency:
15.75 kHz
Field frequency:
60 Hz
I/O impedance
75 Ω, high impedance (selectable)
I/O level and polarity
Composite image signal: 1 V (peak to peak)
Image:
0.7 V (peak to peak), positive
Synchronization:
0.3 V (peak to peak), negative
Input signal
NTSC composite video (1.0 V/75 Ω termination)
Weight
Approx. 4.5 kg
62
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Section 5-5
F200/F300 Camera Parameters
Memory Cards
F160-N64S and QM300-N128S
42.8
Unit: mm
m
36.4
3.3
Item
Specification
Operating: 0 to 60 °C (with no condensation)
Storage: -25 to 85 °C (with no condensation)
Ambient humidity
8% to 95% (with no condensation)
Ambient environment
No corrosive gases
Life expectancy
300,000 overwrite operations
50 pins
Weight
Approx. 15 g
5-5
es
Number of pins
.co
Ambient temperature
F200/F300 Camera Parameters
uid
Detailed parameter settings are required when a Camera other than an F150S1A or F160-S1 is connected. Make the following settings when using an
F200/F300 Camera. The Camera settings window is displayed at startup and
can be displayed at other times by selecting Camera settings from the System Menu.
Camera settings
all
-g
Camera
:
Others
Intelligent Lighting 0 :
Out of use
Intelligent Lighting 1 :
Out of use
End
Camera
Camera
speed
Shutter
Strobe
disable
Start
OFF
Internal
F300- StanS
dard
OFF
F300- StanS2R
dard
SYNC
RESET
End
Synchronization
F200- StanS
dard
NON
Set the Camera model
to "Others" and select
"End".
Camera settings(Detail)
Camera Speed : Normal
: SYNC RESET
Shutter
Synchronization : External
Strobe disable, start : [ 0]H
Strobe disable, end : [ 0]H
Clamp pulse timing : [ 90]CLK
Clamp pulse width : [ 25]CLK
↑↓
10
Shutter
speed1
End
Shutter
Exter- Image
read Y
trigger pulse
nal
timing
VD
3
Width Width PolarSync3
ity
Clamp pulse
Timing
17
(None)
60
20
(Note
2)
Positive
OFF
---
Exter- 6
nal
8
(None)
90
25
(Note
2)
Positive
OFF
---
Exter- -8
nal
-2
-6
1/1,000
90
25
7
---
0
1/2,000
Nega- OFF
tive
-2
0
1/4,000
-2
0
1/10,000
63
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Section 5-6
Connecting a Strobe Device
Camera
Camera
speed
Shutter
Strobe
disable
Synchronization
Start
F300- StanS3DR dard
Exter- -10
nal
-2
SYNC
NON
RESET
F300- StanS4R
dard
NON
RESET
Note
5-6
End
-8
Clamp pulse
Timing
1/1,000
0
1/2,000
3
5
1/4,000
5
7
1/10,000
Exter- -16
nal
-11
SYNC
Shutter
speed1
-14
1/1,000
-9
1/1,500
-8
-6
1/2,000
-6
-4
1/3,000
-5
-3
1/4,000
-3
-1
1/6,000
-3
-1
1/8,000
-2
0
1/10,000
-2
0
1/30,000
-2
0
1/50,000
Shutter
Exter- Image
read Y
trigger pulse
nal
timing
VD
3
Width Width Polar3
Sync
ity
90
25
7
Nega- OFF
tive
---
90
25
7
Nega- OFF
tive
---
1.
The shutter speed is set in the Camera itself, so the shutter speed setting
displayed in the F160 Menu is ignored.
2.
Set the shutter trigger pulse width to match the strobe’s specifications only
when a strobe is being used.
3.
These settings (indicated by ---) are ignored.
Connecting a Strobe Device
Use the I/O connector’s strobe trigger outputs to control the strobe flash timing. There are two strobe trigger outputs, STGOUT0 and STGOUT1, i.e., one
for each of camera 0 and camera 1.
SeeAlso
Refer to page 31 for details.
Check the strobe device's specifications and set the appropriate “Shutter trigger polarity” and “Shutter trigger width” in the Camera settings (Detail) Menu.
The Camera settings (Detail) window is displayed at startup and can be displayed at other times by selecting Camera settings from the System Menu.
64
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Section 5-6
Connecting a Strobe Device
CHECK
The STGOUT0 and STGOUT1 signals will not be output if a Camera is connected only to camera connector 1. When using only one Camera, always
connect it to camera connector 0.
Strobe specifications
Shutter trigger
polarity
Positive
STGOUT0 or STGOUT1 signal when the
flash is synchronized to the OFF-to-ON transition of the strobe trigger signal.
W
OFF
STGOUT0/1
ON
Negative
STGOUT0 or STGOUT1 signal when the
flash is synchronized to the ON-to-OFF transition of the strobe trigger signal.
Shutter trigger width
The “shutter trigger width” setting determines the pulse width W.
When using a Double-speed Camera:
W = Shutter trigger width setting (H) × 32 µs
(1H = 32 µs)
When using a Camera other than a Doublespeed Camera:
W = Shutter trigger width setting (H) × 63 µs
(1H = 63 µs)
Note: Depending upon the timing, W may
have an error of up to ±1H.
W
OFF
STGOUT0/1
ON
Combining an OMRON Camera and Strobe
The following table shows the timing polarity. Use a strobe that is compatible
with this timing.
Camera
Shutter trigger polarity
Shutter trigger width
F150-S1A
Positive
3H (1H = 63 µs)
F160-S1
Positive
3H (1H = 32 µs)
F200-S
Positive
Can be set to match the
strobe's specifications.
Negative
3H (1H = 63 µs)
F300-S
F300-S2R
F300-S3DR
F300-S4R
Note The window used to change the shutter trigger polarity and shutter trigger
pulse will not be displayed when an F150-S1A or F160-S1 Camera is connected, but the STGOUT0 and STGOUT1 signals will be output with the polarity and width shown in the table above.
65
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Index
A
ambient temperature, 3
F
F150 Cameras
dimensions, 46
B
battery
replacing, 43
C
F150-KP, 54
F150-M05L, 61
F150-M09, 62
F150-S1A, 49
F150-SL20A/SL50A, 42, 46
F150-SLC20, 47
cables, 3
F150-SLC20/SLC50, 42
Camera Cable specifications, 56
F150-SLC50, 48
Camera characteristics, 52
F150-VS, 57
Camera Only, 17
F160 Cameras
Camera parameters, 63
dimensions, 50
camera specifications, 52
F160-C10E/C15E, 45
Camera with Intelligent Lighting, 17
F160-KP, 55
Camera with Light, 17
F160-N64S, 63
Cameras, 3
F160-S1, 51
connecting, 16
F160-SLC20, 50
overview, 16
F160-SLC20/SLC50, 42
CCTV lenses, 22
F160-SLC50, 51
communications
F160-VP, 60
wiring, 36
F160-VSR3, 58
communications connector, 36
F160-VSR4, 59
components, 3, 10
field of vision, 53
computers
using Memory Cards, 28
G
connector, 36
Consoles
ground, 18
connecting, 16
I
specifications and dimensions, 54
crimp terminals, 18
I/O specifications, 33
I/O terminals, 30
D
dimensions, 45
inspections, 44
installation site, 2
DIN Track, 11
L
E
LCD Monitor, 61
Extension Tubes, 24
lens characteristics, 52
external devices
lens diameters, 23
connecting, 29
lenses, 22
light
replacing, 41
67
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Index
Q
light characteristics, 53
lighting, 24
QM300-N128S, 63
M
R
maintenance, 41
RESET signal
manuals, ix
precaution, 4
Memory Cards, 26
RS-232C, 36
removing, 4
RS-422, 36
specifications, 63
Monitor
S
m
connecting, 16
specifications, 61
serial interface
mounting, 11
connecting external devices, 34
bottom surface, 15
signal lines, 4
.co
rear surface, 12
specifications, 45
side surface, 14
I/O, 33
mounting distance, 53
strobe
connecting, 64
N
system configuration, 8
O
optical chart, 22
P
uid
orientation, 2
es
noise resistance, 3
package contents
T
terminals, 30
troubleshooting, 40
cables, 41
connection errors, 40
menus, 40
parallel interface, 40
serial interface, 41
confirming, 5
Parallel I/O Cable, 31
-g
parallel interface
connecting external devices, 30
part names, 10
peripheral devices
all
connecting, 15
power supply, 18
turning OFF, 4
wiring, 19
precautions, xi
applications, xiii
battery, xii
general safety, xii
installation, 2
installation environment, xii
power supply and wiring, xii
products
availability, 6
68
V
Video Monitor, 4, 62
W
wiring
communications, 36
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Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. Z144-E1-03
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers
refer to the previous version.
Revision code
Date
Revised content
1
February 2001
Original production
2
June 2002
Page xiv: Year changed to 1993 for EN 50081-2.
Page 26: Section 3-2-2 removed.
Page 27: “PLC” corrected to “personal computer” or “computer” and
QM300-N128S removed.
Page 32: Precaution added and STGOUT1 added.
Pages 32, 33, 64, and 65: STGOUT1 added.
Page 33: Model number corrected in middle table.
Page 34: Bottom illustration corrected.
Page 35: Model number corrected in middle illustration.
Pages 50 and 51: Dimensions added and corrected.
Page 57: Illustration corrected.
Pages 63 and 64: Widths changed in table.
2A
August 2002
Page 33: ON current range changed in bottom table.
03
January 2004
Information on application considerations was added to the front of the
manual and the following changes and revisions were made.
Page ix: Catalog numbers abbreviated.
Page 23: Model number of CCTV Lens changed. Field of vision and
camera distances changed in same sentence.
Page 33: ON current changed.
69
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OMRON CORPORATION
Industrial Automation Company
Industrial Sensors Division
Sensing Devices & Components Division H.Q.
3-2, Narutani, Nakayama-cho, Ayabe-shi,
Kyoto, 623-0105 Japan
Tel: (81)773-43-4078/Fax: (81)773-43-4030
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit,
Carl-Benz-Str. 4, D-71154 Nufringen,
Germany
Tel: (49)7032-811-0/Fax: (49)7032-811-199
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
239920 Singapore
Tel: (65)6835-3011/Fax: (65)6835-2711
OMRON CHINA CO., LTD. BEIJING OFFICE
Room 1028, Office Building,
Beijing Capital Times Square,
No. 88 West Chang’an Road,
Beijing, 100031 China
Tel: (86)10-8391-3005/Fax: (86)10-8391-3688
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Authorized Distributor:
Cat. No. Z144-E1-03
Note: Specifications subject to change without notice.
Printed in Japan
0104-0.5M (0201) (B)
Cat. No. Z144-E1-03
.co
es
Manual 1: SETUP MANUAL
uid
-g
F160 Vision Sensor
all
m
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