Yaskawa PS5 Drive Manual

VS-616PS5 Series

Installation & Quick-start Manual

Brushless Motor Drive

WARNING

YASKAWA manufactures component parts that can be used in a wide variety of industrial applications.

The selection and application of YASKAWA products remains the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design.

Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to that part’s safe use and operation. Any warnings provided by YASKAWA must be promptly provided to the end user.

YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in YASKAWA’s manual. NO OTHER WARRANTY, EXPRESS OR

IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

READ THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THE VS-616PS5!

WARNING!

The PS5 motor uses permanent magnets. HIGH VOLTAGE is generated by the motor whenever the rotor is turning, with or without a power supply. Make sure the motor is not turning before performing ANY service on the motor or on the inverter.

If there is a possibility that the motor can be turned by the load while inverter power is off, install a contactor or a manual disconnect to open the motor leads while servicing the inverter. Interlock the disconnect with the control circuits of the drive.

ONLY PERSONNEL WHO ARE EXPERIENCED IN WORKING WITH HIGH VOLTAGE, HIGH

POWER EQUIPMENT SHOULD INSTALL OR SERVICE THIS EQUIPMENT.

Turn off the supply power to the VS-616PS5 AND make sure the motor is stopped AND the internal capacitors are discharged before connecting or disconnecting wires or touching any internal parts.

The VS-616PS5 internal capacitors remain charged even after the power supply is turned off. Wait at least five minutes after removing power. Make sure all LED’s are off before servicing the inverter.

Do not use a Megger or other type of high withstand voltage tester on the VS-616PS5. Higher voltages can damage the semiconductors used in the inverter.

Do not connect or disconnect the operator or a computer while the VS-616PS5 is running.

FAILURE TO OBSERVE THE WARNINGS AND PRECAUTIONS IN THIS MANUAL CAN EXPOSE THE USER TO HIGH

VOLTAGES, RESULTING IN DAMAGE TO EQUIPMENT, SERIOUS PERSONAL INJURY, OR EVEN DEATH.

POWER SUPPLY LIMITATIONS

The VS-616PS5 is suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical amperes at 480 VAC maximum (for 460 VAC class units) or 240 VAC maximum (for 230 VAC class units).

2

The information contained within this document is the proprietary property of Yaskawa Electric America, Inc.

This information may not be copied, reproduced, or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc.

No patent liability is assumed with respect to the use of the information contained herein.

Yaskawa is constantly improving its high-quality products. The information contained in this manual is subject to change without notice.

Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

General Connection Diagram (3 Wire Control W/Standard Hall Sensor Fdbk)

Supply Power

User Supplied

Disconnect

*

STOP

START

FWD REV

EMER STOP

MAINTAINED

CONTACT

3

4

1

2

5

6

7

8

L1

L2

L3

E

VS-616PS5

Rev.C

T1

T2

T3

2

3

+12VDC

COM

T2

T1

T3

Brushless

Motor

Hall Effect

Encoder

Red

Black

1 2 3 4 5 6 7 8 9 10

HS1

HS2

HS3

HS4

HS5

Brown

Orange

Yellow

Green

Blue

11

* For this configuration, set parameter A1-03 =3330 prior to programming the inverter settings. This action re-initializes the inverter settings and configures the inverter for 3-wire control (as shown above).

If the inverter settings have already been programmed, setting parameter H1-01=0 configures the inverter for 3 -wire control without re-initializing the parameter settings.

The terminal layout shown on the PG-P2 Encoder Feedback Card applies to Revision C boards (Rev CO).

3

4

Example of Quick Start Motor Data Entry (See page 35 for complete explanation)

Parameter

E1-01

E1-02

E1-03

E1-04

E1-05

E1-06

E1-07

E1-08

E1-09

E1-10

E1-11

E1-13

E1-17

F1-01

F8-01

Name

Input Voltage Setting

Motor Capacity

Rated Motor Voltage

Motor Rated Current

Number of Poles

Motor Maximum Speed

Description

Set equal to the input supply voltage in VAC RMS

Set to 1000 for manual entry of the following “E1” parameters

Set to 230 for motors with 320VDC BUS on the nameplate

Set to 460 for motors with 640VDC BUS on the nameplate

Enter the motor nameplate full load current in AC Amps RMS

Set for the number of poles in motor (even number)

Set to the maximum speed desired being sure not to exceed the

Base Motor Speed

Minimum Motor Speed motor maximum RPM

Set to nameplate base speed of the motor in RPM

Set to the Minimum Motor Speed

Motor Winding Resistance Set to line to line winding resistance in ohms

Motor d-axis Inductance

Motor q-axis Inductance

Set to Stator Inductance in millihenries

Set equal to E1-10

Induced Voltage Constant Set to motor Generated voltage KV in VAC RMS (V/1000 RPM)

Motor Connection Set to 0 = 1D, 1 = 2D, 2 = 1Y, 3 = 2Y

PG Feedback Rate

Speed Feedback Source

Set to number of pulses in one encoder speed channel (PPR)

Set to “1” for Hall Sensors, set to “0” for encoder feedback

Example

230

1000

230

9.6

4

1750

1750

30

0.102

5.45

5.45

176.0

0

30

01

Personnel who are experienced in the use of VS-616PS5 inverters and motors may use this procedure.

NOTE: Do not use this procedure if the inverter has been programmed for a particular application by an Original

Equipment Manufacturer or if the inverter has already been programmed for your application.

1. Remove the Digital Operator and cover from the inverter before installation (section 1.1).

2. Mount the inverter in a clean, dry location with adequate airflow for cooling (sections 2.1 and 2.2).

3. Connect the proper supply power through an approved power disconnect device to the input terminals (see section

3.2). Make sure the disconnecting device is off.

4. Connect the motor leads T1, T2, and T3 to their respective terminals on the drive. Connect a ground wire between the motor frame and the drive (see section 3.3).

5. Connect the proper motor feedback device. Make sure the feedback device is the correct one for the feedback card

(i.e., hall effect device, commutation encoder, or resolver). See section 3.4 and Appendix C. Connect the control circuits according to the drawing generated for the installation. A typical installation with hall sensor feedback to the PG-

P2 feedback card is shown on page 3, but the circuits will vary for each installation. Some installations may use only the digital operator. For guidance, see section 3.5.

6. Check input power connections, motor connections, and feedback wiring for unintentional grounds.

7. Re-install the cover and the Digital Operator.

8. Check the supply power to be sure it is correct for the unit installed.

9. Apply power by turning on the disconnecting device. Watch for lights on the digital operator to turn on. If no lights or indicators turn on within 30 seconds, turn power off and connect a DC voltmeter to the bus terminals (+ and -). Reapply power and watch for DC voltage (340 VDC for 230VAC, or 640 VDC for 460VAC). If no voltage appears, disconnect any braking resistors and check incoming fuses.

10. After the inverter powers up, press the DRIVE/PRGM button on the digital operator to access parameter A1-01. If it is set to “0000” or “0001”, stop using this procedure and consult with your equipment manufacturer for start up procedures. Otherwise, set parameter A1-01 to “0002” (Quick Start Level). If you need help in operating the Digital Operator, read section 4.2 on pages 28 and 29.

11. If the control circuits use momentary START and STOP operators (3-wire operation) connected as shown on page 2, set parameter A1-03 to “3330” and press the “DATA/ENTER” button. This sets the inverter for start/stop control circuit operation and sets all other parameters to the factory defaults. If the inverter is being used in a system with maintained relay contacts or switches, enter “2220” in A1-01. Again, this sets all parameters to factory defaults. If the inverter settings have already been programmed, setting parameter H1-01=0 configures the inverter for 3- Wire control without reinitializing the parameter settings. Setting H1-01 to a value other than “0” configures the inverter for 2- Wire control.

12. Verify that the Emergency Stop button (or some type of emergency shutdown) is installed properly. See page 2 for a typical installation. This is a normally open, maintained contact (push ON / pull OFF) button connected to terminal 8 provided parameter H1-06 is programmed to a value of “8”(Normally open external baseblock). It should be used to shut off the inverter quickly if that action becomes necessary. If the Emergency Stop circuit is activated, press the inverter STOP button before resetting the emergency stop circuit.

13. Set parameters B1-01 and B1-02 to “0”. This enables operation from the digital operator.

14. Set parameter B1-03 to “1”. This causes the motor to coast to a stop (inverter off) on all stops.

15. Defaults for acceleration (C1-01) and deceleration (C1-02) are 10.0 seconds. These may be changed.

16. Preset references D1-01 through D1-04 and Jog reference D1-09 may be set.

17. Set parameter E1-01 to the input line AC RMS voltage (example: 230).

18. Enter the motor data. Enter the number “1000” for E1-02 and manually enter the motor parameters as shown in the table on page 4.

19. Make sure the motor is disconnected from the load and that it is safe to run the motor.

20. Set T1-03 to “1” and then, set T1-02 to 2”. Press the DRIVE/PROG key. The display should show “CAL12”. Press the

RUN button on the digital operator. The motor should turn, and the display should blink, as the pulse generator is oriented to the drive. When the orientation is finished, the display will show “End”. If the display shows “Er-18” or “Zdev”, check the connections to the motor and feedback.

21. Once the drive has finished orienting the feedback, you can run the test run on page 6.

5

Operation Plan for Test Run

1 2 3 4 5 6 7

POWER

ON

FWD JOG

RUN

SET

SPEED

FWD

RUN

SET

SPEED

REV

RUN

STOP

1

2

3

Description

Power ON

Ÿ Displays Frequency

Reference Value

Operation Source

Ÿ Select LOCAL Mode

Set JOG Reference

Ÿ

Set D1-09 to 10.00%

Ÿ

Forward Jog Run

Runs at JOG speed while key is pressed.

Speed Setting

Ÿ

Change Speed Reference

Value

4

5

Ÿ ENTER the new value

Ÿ Select Speed display

Forward RUN

Ÿ Press RUN on operator

Change Speed Reference

Ÿ Select reference display

Ÿ Change Reference value

6

Ÿ ENTER the new value

Ÿ Select Speed display

Reverse RUN

Ÿ Press Reverse

7 Stop

Ÿ Press Stop Button

Key Sequence

LOCAL

REMOTE

JOG

Change value with arrow keys

DATA

ENTER

DISPL

RUN

RUN LED ON

DISPL

Change value with arrow keys

DATA

ENTER

DISPL

FWD

REV

STOP

Digital Operator Display

P 0 0.

0 0

REMOTE LED OFF

FWD LED ON

1 0.

0 0

P 0 0.

0 0

Digit to be changed blinks

P 2 5.

0 0

0 0.

0 0

2 5.

0 0

P 2 5.

0 0

Digit to be changed blinks

P 1 0 0.

0

P 1 0 0.

0

1 0 0.

0

1 0 0.

0

0 0 0.

0

Once this test run is completed, the inverter and motor are ready for service.

6

The Model VS-616PS5 is a series of high quality, general purpose, inverters designed to control the current in a permanent magnet (PM) brushless motor. In the PM motor, current is directly related to torque.

With power outputs ranging from 0.5 to 500 horsepower (HP), the VS-616PS5 series is suitable for any application. The inverters provide full start-up torque, smooth low speed operation, and precise speed control from zero to full speed. The proprietary auto-tuning function allows the inverters to get the best performance from PM motors manufactured worldwide.

Some of Yaskawa’s proprietary features of the VS-616PS5 inverter include torque control, automatic tuning to the motor characteristics, UL recognized electronic thermal motor overload, energy saving operation, PID loop control, and low noise operation. Also standard is a digital operator for simple programming. The design team has used the latest in microprocessor technology to produce the ultimate drive for any application.

This manual details installation, start-up, and diagnostic procedures for the PS5 series. For more details on programming, request the VS-616PS5 Programming manual (publication number YEA-TOA-S616-10.21) from your Yaskawa representative.

QUICK START ...................................................................................................... 4

1.

PREPARATION ..................................................................................................... 9

1.1

1.2

Inspection ................................................................................................ 9

Specifications ........................................................................................ 11

2.

INSTALLATION ................................................................................................... 13

2.1

Mounting Considerations ...................................................................... 13

2.2

2.3

Thermal Considerations ........................................................................ 14

Dimensions ........................................................................................... 15

3.

WIRING .............................................................................................................. 17

3.1

Wiring Considerations ........................................................................... 17

3.2

3.3

Connecting Supply Power ..................................................................... 19

Connecting the Motor ............................................................................ 20

3.4

3.5

Connecting the Feedback ..................................................................... 21

Connecting Control Circuits .................................................................. 24

3.6

Connecting Resistor Braking Units ....................................................... 26

4.

INITIAL OPERATION .......................................................................................... 27

4.1

4.2

4.3

4.4

Operational Concerns .......................................................................... 27

Digital Operator ..................................................................................... 28

Entering Initial Data ............................................................................... 30

Initial Operation by Digital Operator ...................................................... 31

4.5

Initial Operation by Control Circuits....................................................... 32

5.

PROGRAMMING................................................................................................. 33

5.1

5.2

Initializing .............................................................................................. 33

Quick Start Programming ...................................................................... 35

5.3

Basic Programming ............................................................................... 46

6.

DIAGNOSTICS .................................................................................................... 63

6.1

6.2

Precautions ........................................................................................... 63

Maintenance and Inspection ................................................................. 64

6.3

Alarm and Fault Displays ...................................................................... 65

7.

APPENDICES ................................................................................... After page 70

A.

B.

C.

D.

Wiring Tables .......................................................................................A.1

Motor Set-up ........................................................................................B.1

PG Feedback Connection Diagram .................................................... C.1

Parameter List ..................................................................................... D.1

7

This page left intentionally blank.

8

1.1 Inspection ................................................................................................. 9

Receiving ................................................................................................. 9

Checking the Nameplate .......................................................................... 9

Identifying the Parts ............................................................................... 10

Removing the Digital Operator ............................................................... 10

Removing the Cover .............................................................................. 10

1.2 Specifications ......................................................................................... 11

230 VAC Units 0.5 thru 20 HP ............................................................... 11

460 VAC Units 0.5 thru 25 HP ............................................................... 11

460 VAC Units 30 thru 500 HP .............................................................. 11

General Specifications ........................................................................... 12

1.1 Inspection

Receiving

After unpacking the VS-616PS5:

• Verify that the part numbers on the drive nameplate match the part numbers on your packing slip and the parts numbers on your purchase order.

• Check the unit for physical damage that may have occurred during shipping. If any part of the drive is damaged, notify the freight carrier and your Yaskawa representative immediately.

• Inspect the drive to determine if any parts have come loose during shipment. Check the screws, covers, components, etc. for tightness.

• If the drive is to be stored after you receive it, replace the unit in its original packaging and store it in an appropriate environment (see specifications, page 10). Storage instructions are also included in the original packaging or on the shipping container.

Checking the Nameplate

Inverter Model

Input Spec

Output Spec

Lot Number

Serial Number

UL File Number

MODEL:

INPUT:

CIMR - PS5U43P7 SPEC: 43P71A

AC 3PH 380-440V 50 Hz

380-460V 60 Hz

10.2 A

AC 3PH 0-460V 6.1 kVA 8.5 A OUTPUT:

LOT NO:

SER NO:

UL FILE NO: E131457

MASS: 4.5 kg

Mg

Figure 1 Nameplate Example

Inverter Spec

Weight

CIMR

Inverter

VS-616PS5 Series

U = American Series

Voltage Class

2 = 230VAC 3Ø

4 = 460 VAC 3Ø

PS5 U 4 3P7

Figure 2 Nameplate Description

1 A

Model Designation

See specifications

Revision Symbol

Enclosure

0 = Open Chassis

1 = NEMA 1 (IP20)

VS-616PS5 Installation & Quick Start Manual 9

Identifying the Parts

Figure 3 Parts Identification- Model CIMR-PS5U43P7

Removing the Digital Operator

To remove the digital operator from the unit:

• Push the operator retaining lever in the direction shown by arrow 1

• Lift the digital operator in the direction shown by arrow 2

²

Figure 4 Removal of the operator

Removing the Cover

YOU MUST REMOVE THE DIGITAL OPERATOR

BEFORE REMOVING THE COVER.

• Squeeze the cover on both sides in the directions shown by arrows 2

• Lift the cover in the direction shown by arrow 3.

10

²

Figure 5 Removal of the inverter cover

VS-616PS5 Installation & Quick Start Manual

1.2 Specifications

The Rated Current of the inverter must be equal to or greater than the Rated Current of the motor, regardless of the nominal horsepower ratings.

230 VAC Units 0.5 thru 20 HP

Inverter Model

CIMR-PS5U

20P4

Output Characteristics

Motor HP (NEMA)

Capacity (KVA)

Rated Current (AAC)

Maximum Voltage

Rated Frequency

Overload Capacity

Power Supply Characteristics

Input Current (AAC)

Rated Voltage, Tolerance

Rated Frequency, Tolerance

0.5

1.2

3.2

3.9

460 VAC Units 0.5 thru 30 HP

20P7

1

2.3

6

7.2

VS-616PS5

21P5 22P2 23P7 25P5

13.2

21 30

3-phase, 200VAC to 230VAC, +/- 10%

50/60 Hertz +/- 5%

27P5

2 3 5 7.5

10

3.0

8

402

11

6.7

17.5

9.5

25

13

33

200VAC to 230VAC, 3 phase (proportional to input voltage)

200 Hertz maximum

150% rated current for 1 minute

9.6

40

2011

15

19

49

59

2015

20

24

64

77

Inverter Model

CIMR-PS5U

VS-616PS5

40P4 40P7 41P5 42P2 43P7

Output Characteristics

Motor HP (NEMA)

Capacity (KVA)

Rated Current (AAC)

Maximum Voltage

Rated Frequency

Overload Capacity

0.5

1.4

1.9

Power Supply Characteristics

Input Current (AAC)

2.3

Rated Voltage,

Rated Frequency

1

2.6

3.6

4.3

2

3.7

5.1

6.1

3

4.7

6.6

8

5

6.1

8.5

200 Hertz maximum

150% rated current for 1 minute

10.2

44P0

7.5

8.4

11.7

14

45P5

10

11

14.8

17.8

26

3-phase, 380VAC to 460VAC +/- 10%

50/60 Hertz +/- 5%

47P5

15

16

21

4011

20

21

28.6

380VAC to 460VAC, 3 phase (proportional to input voltage)

35

460 VAC Units 40 thru 500 HP

4015

25

26

34

4018

30

31

41

40 46

Inverter Model

CIMR-PS5U

4022

Output Characteristics

Motor HP (NEMA)

Capacity (KVA)

Rated Current (AAC)

Maximum Voltage

Rated Frequency

Overload Capacity

40

40

52

Power Supply Characteristics

Input Current (AAC) 58

Rated Voltage,

Rated Frequency

4030

50

50

65

72

VS-616PS5 Installation & Quick Start Manual

4037

88

4045 4055

VS-616PS5

4075 4110

106 141 182 247 330

3-phase, 380VAC to 460VAC +/- 10%

50/60 Hertz +/- 5%

4160 4185

60

61

75

73

100

98

125

130

150

170

200

230

250

260

80 96 128 165 224 302 340

380VAC to 460VAC, 3 phase (proportional to input voltage)

200 Hertz maximum

150% rated current for 1 minute

408

4220

350

340

450

4300

500

460

605

540 726

11

General Specifications

Control Characteristics

Control Method

Starting Torque

Speed Control Range

Speed Control Accuracy

Torque Limit

Frequency Control Range

Frequency Accuracy

Frequency Setting Resolution

Output Frequency Resolution

Frequency Setting Signals

Accel/Decel Time Setting

Braking Torque

Protection Functions

Motor Overload Protection

Instantaneous Overcurrent

Fuse Protection

Overload

Overvoltage

Undervoltage

Momentary Power Loss

Heatsink Overheat

Ground Fault

Power Charge Indicator

Phase Loss

Sine Wave PWM, Flux Vector

150% at 1% speed

100 : 1 (Constant Power Excluded)

+/- 0.02%

Independent Quadrant Settings 0 - 300%

0.1 to 200 Hertz

Analog Speed Command 0.1% Digital Speed Command 0.01%

Digital Operator: 0.01 Hertz

Analog Reference: 0.03 Hertz @ 60 Hz

0.01 Hertz

0 to +10 VDC (20 Kohm)

0 to +/-10 VDC (20 Kohm)

4 to 20 mA (250 ohm)

0 to 6000.0 seconds, independent ramps

Approximately 100% with optional resistor braking

UL Recognized Electronic Thermal Overload

200% rated current, motor coasts to stop

Motor coasts to stop when fuse blows

Motor shuts off after 150% for 1 minute

410 VDC (230VAC units) 820 VDC (460 VAC units)

User adjustable value

TRIP after 15 ms continuous power loss

Thermistor Protection

Electronic Overcurrent circuit

Charge LED ON above 50 VDC bus voltage

Input/Output selectable power protection

Environmental Specifications

Location

Ambient Temperature

Storage Temperature

Humidity

Vibration

Indoors, clean and dry

Open Chassis: +14 to 113 °F (-10 to 45 °C)

NEMA 1: +14 to 104 °F (-10 to 40 °C)

-4 to 140 °F (-20 to 60 °C)

95% Relative Humidity, non-condensing

9.8 m/sec

2

(1G), less than 20 Hz // 1.96 m/sec

2

(0.2G) @ 20 to 50 Hz

12 VS-616PS5 Installation & Quick Start Manual

2.1

Mounting Considerations .................................................................... 13

Precautions......................................................................................... 13

Choosing a Location ........................................................................... 13

2.2

Thermal Considerations...................................................................... 14

Clearances.......................................................................................... 14

2.3

Dimensions ......................................................................................... 15

Open Chassis Dimensions and Heat Loss ......................................... 15

NEMA 1 Dimensions ........................................................................... 16

2.1 Mounting Considerations

Precautions

Observe these precautions to avoid damage to the equipment:

• Do NOT lift the VS-616PS5 by its cover, which may come loose. Handle the inverter unit only by its base.

• Do not mount the inverter on flammable material.

• Mount the inverter in a vertical orientation (fins vertical) to promote cooling. See the section below on clearances.

• The ambient temperature in an enclosure must be kept below 113 °F (45 °C). Install fans and enclosure cooling as necessary.

Choosing a location

Be sure that the inverter is mounted in a location protected against the following conditions:

• Extreme heat or cold. Refer to the ambient temperature conditions on page 12.

• Direct sunlight. The inverter is not designed for outdoor use.

• Rain or excessive moisture.

• High humidity.

• Oil sprays or splashes.

• Salt spray.

• Dust or metallic particles in the air.

• Corrosive gases or liquids.

• Radioactive substances.

• Combustible solids, liquids, or gases.

• Severe physical shocks or vibrations. Refer to the vibration specs on page 12.

• Magnetic noise (e.g., welding machines and other large magnetic power devices).

VS-616PS5 Installation & Quick Start Manual 13

2.2 Thermal Considerations

Clearances

When mounting the VS-616PS5, allow sufficient clearances for effective cooling as shown below:

1.97in (50mm)

4.72in (120mm)

Air

1.18in (30mm)

1.97in (50mm)

Front View

4.72in (120mm)

Air

Side View

NOTES:

1. Required clearances at the top, bottom, and sides of the inverter apply to both open chassis and

NEMA 1 enclosed models.

2. When inverter models 25 HP or less are mounted in an enclosure, remove the top and bottom covers to convert NEMA 1 units to open chassis.

3. Allowable ambient air temperature around the inverter must be within the “Ambient Temperature” limits in the specifications on page 12.

4. Temperatures in the enclosure may not exceed the ambient temperature ratings.

14 VS-616PS5 Installation & Quick Start Manual

2.3 Dimensions and Heat Loss

Open Chassis Type (IP00)

Note: All units up to model CIMR-PSU4045 are stocked and shipped as NEMA1 units.

Voltage

230V

460V

42P2

43P7

44P0

45P5

47P5

4011

4015

4018

4022

Model

CIMRW

Open Chassis Dimensions in inches (mm)

H D W1 H1 H2

Mass

Lbs (kg)

Heat loss (W)

Heat Inside Total

Sink Unit PSU

20P4

20P7

21P5

2011

2015

40P4

40P7

41P5

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266)

5.51 (140) 11.02 (280 6.30 (160) 4.96 (126) 10.47 (266)

0.28(7)

22P2 5.51 (140) 11.02 (280) 7.09(180) 4.96 (126) 10.47 (266) 0.28 (7)

23P7

25P5 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5)

0.28 (7)

6.5(3)

10 (4.5)

24 (11)

6.5 (3)

8.8 (4)

15

25

40

80

135

50

65

80

60

80

12 (5.5) 210

13 (6) 235

90

110

425 160

525 200

10

20

30

50

65

80

585

725

60

85

110

65

90

120

140

215

300

345

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7)

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.30 (7.5)

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5)

12.80 (325) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5)

10 (4.5)

13 (6)

24 (11)

60 (27)

65

80

120

135

240

305

390

465

620

60

65

80

85

120

150

180

195

260

360

455

570

660

880

125

145

200

220

4030

4037

4045

4010

12.80 (325) 24.61(625) 11.22 (285) 10.83 (275) 24.02 (610) 0.30 (7.5) 97 (44)

705 315 1020

875 370 1245

970 415 1385

1110 710 1820

4055

4075

4160

4185

4220

22.64 (575) 36.42 (925)

14.76 (375)

15.75 (400)

17.52 (445) 35.24 (895) 0.59 (15)

1430 890 2320

298 (135) 1870 1160

3030

320 (145) 2670 1520

4190

17.91 (455) 57.09 (1450) 17.13 (435) 29.53 (750) 55.12(1400) 0.98 (25) 794 (360) 3400

1510

2110

4910

6850

4300 37.80 (960) 62.99 (1600) 17.91 (455) 29.53 (750) 61.02 (1550) 0.98 (25) 926 (420) 6820 2910 9730

VS-616PS5 Installation & Quick Start Manual 15

Enclosed Type NEMA 1 (IP20)

Note: All units up to model CIMR-PSU4045 are stocked and shipped as NEMA1 units.

Voltage

230V

460V

Model

CIMR-

4045

4055

4075

4110

4160

44P0

45P5

47P5

4011

4015

4018

4022

4030

4037

25P5

27P5

2011

2015

40P4

40P7

41P5

42P2

43P7

PSU

20P4

20P7

21P5

22P2

23P7

W

NEMA 1 Dimensions in inches (mm)

H D W1 H1 H2

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28(7)

5.51 (140) 11.02 (280) 7.09(180) 4.96 (126) 10.47 (266) 0.28 (7)

7.87 (200) 1.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7)

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

12.99 (330)

30.91(785)

33.46 (850)

3.44 (87.5)

11.22 (285) 10.83 (275) 24.02 (610)

6.00 (152.5)

22.83 (580) 50.79 (1290)

14.76 (375)

15.75 (400)

17.52 (445) 35.24 (895) 10.63 (270)

Mass

Lbs (kg)

6.5(3)

10 (4.5)

12 (5.5)

13 (6)

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

6.5 (3)

8.8 (4)

10 (4.5)

13 (6)

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 68 (31)

106 (48)

320 (145)

342 (155)

16

W1

W

Front View

W4

W6

W5

Model CIMR-

PS5U

4185, 4220

4300

W1 W2 W3 W4 W5 W6

29.53

(750)

29.53

(750)

17.32

(440)

17.32

(440)

12.20

(310)

12.20

(310)

33.46

(850)

34.37

(873)

11.22

(285)

11.73

(298)

22.24

(565)

22.64

(575)

D

W2

W1

W3

Side View Models PS5U4185~4300

Figure 7 VS-616PS5 Dimension Diagram

VS-616PS5 Dimension Diagram

VS-616PS5 Installation & Quick Start Manual

3.1 Wiring Considerations ..........................................................................17

Precautions ..........................................................................................17

Inspection .............................................................................................17

Main Circuit Diagrams ..........................................................................18

3.2

Connecting the Supply Power .............................................................19

Input Circuit Requirements...................................................................19

Grounding.............................................................................................19

3.3

Connecting the Motor ...........................................................................20

Output Circuit Considerations...............................................................20

3.4 Connecting the Feedback.....................................................................21

Types of Feedback Device ...................................................................21

Types of Feedback Card ......................................................................21

PG-H2 Hall Sensor Feedback Card ....................................................22

PG-P2 Encoder Feedback Card with Hall Effect Sensors....................22

PG-P2 Encoder Feedback Card with Commutation Encoder...............23

PG-R2 Resolver Feedback Card..........................................................23

3.5 Connecting the Control Circuits ............................................................24

3.6 Connecting Resistor Braking Units .......................................................26

3.1

Wiring Considerations

Precautions

Observe these guidelines to avoid damage to the equipment and/or injury to personnel:

• The National Electric Code (NEC) governs the installation of electrical equipment. The provisions of the NEC and other national, state and local codes must be observed.

• Do not connect or disconnect wiring while power is on.

• Do not connect or disconnect test equipment while the power is on.

• Connect the main power supply ONLY to L1 (R), L2 (S), and L3 (T). DO NOT connect main power supply wiring to output terminals T1, T2, and T3.

• Connect motor power wires to T1 (U), T2 (V), and T3 (W) ONLY.

• Never touch the output circuit directly or place output wires in contact with the inverter enclosure or any metal surface.

• Do not use power correction capacitors on the output of the drive.

• Motor wiring must be less than 328 feet (100 meters) in length.

• Motor wiring must be run in conduit separately from control and signal wires. If there is sensitive equipment in the vicinity of the drive or motor, the conduit must be metallic, properly grounded.

• Control wiring must be less than 164 feet (50 meters) and in separate conduit or cable. Low voltage wiring shall be wired with Class 1 wiring.

Inspection

After wiring is completed and at regular intervals, check:

• that all wiring is correctly installed

• that there are no loose screws or wire clippings inside the drive or enclosure

• that all screws are securely fastened

• that there are no loose strands in contact with other wires or other terminals.

VS-616PS5 Installation & Quick Start Manual 17

Main Circuit Diagrams

PS5U20P4 thru 21P5, PS5U40P4 thru 41P5

(optional reactor)

⊕ 1

⊕ 2

L1

L2

L3

+

B1 B2

T1

T2

T3

Power Supply Control Circuit

PS5U22P2 thru 27P5, PS5U42P2 thru 4015

(optional reactor)

⊕ 1

⊕ 2

L1

L2

L3

+

B1 B2

T1

T2

T3

Power Supply

Cooling Fan

Control Circuit

PS5U2011 thru 2015

(optional reactor)

⊕ 1

⊕ 2

L1

L2

L3

⊕ 3

+

T1

T2

T3

Power Supply

Cooling Fan

Control Circuit

18

PS5U4018 thru 4045

⊕ 1

⊕ 2

L1

L2

L3 r s

⊕ 3

+

Cooling Fan

Power Supply

Internal

Cooling Fan

Control Circuit

T1

T2

T3

L1

L2

L3 r s

200 s

400

PS5U4055 thru 4160

⊕ 3

+

Power Supply

Internal

Cooling Fan

Control Circuit

T1

T2

T3

PS5U4185 thru 4300

⊕ 3

L1

L2

L3 r s

200 s

400

+

T1

T2

T3

Power Supply

Internal

Cooling Fan

Control Circuit

VS-616PS5 Installation & Quick Start Manual

3.2

Connecting the Power Supply

Input Circuit Requirements

The input power supply phases (L1, L2, and L3) may be connected in any sequence.

1. Circuit Breaker or Disconnect

• The user must supply a circuit breaker or disconnect with properly sized fuses to protect the input wiring to the VS-616PS5 inverter.

• Input currents to the inverters are listed in section 1.2.

• Recommended wire sizes are listed in the Wire Size Tables in Appendix A. Circuit Breakers and fuses must be sized via the NEC standards according to the wire size.

2. Ground Fault Interrupter

• Select a ground fault interrupter not affected by high frequencies for use on the input.

• Example: NV Series by Mitsubishi Electric Company

• Example: EGSG series by Fuji Electric Co., Ltd.

3. Magnetic Contactors

• A magnetic contactor may be used as a disconnecting device on the input side of the inverter. The user must still supply fuses to protect the wiring and a circuit breaker or disconnecting device to remove power from the input side of the contactor.

• The VS-616PS5 may be started/stopped by closing/opening the magnetic contactor on the power input; however, frequent operation may cause an inverter malfunction.

• When a magnetic contactor is opened on the input side, dynamic braking does not function and the motor coasts to a stop.

• When using a braking resistor unit, use an input side contactor to prevent damage to the braking resistors in the event of a braking resistor overload.

4. Reactors and Transformers

• The use of reactors on the power supply side will improve the input side power factor.

• DC reactors may be connected to VS-616PS5 units 15 KW or less between the + 1 and

+2 terminals on the inverter (after removing factory installed shorting bar).

• AC reactors may be used on the input. They should not exceed 5% impedance.

• Transformers or reactors must be used with 15 KW units or smaller to limit instantaneous current of a mains power supply 600 KVA or larger.

• If power factor correction is used on the mains supply, a transformer or reactor must be used to limit peak currents into the converter section of the drive.

5. Surge Suppressors

• A surge suppressor must be used on the coil of an input contactor.

• Magnetic solenoids, valves, etc. must have surge suppressors across their inputs.

Grounding

The PS5 Controller must be grounded properly not only for safety, but also to insure proper operation.

1. Ground Resistance: 230 VAC class = 100 ohms or less 460 VAC class = 10 ohms or less

2. Never ground the VS-616PS5 in common with high current electrical equipment.

3. Do not use metallic conduit as a grounding conductor.

4. Size ground wires according to the “Wire and Terminal Screw Sizes” table in Appendix A.

5. The length of ground wires should be as short as possible.

6. When several units are used, do not loop ground wires.

(a ) Acceptable

VS-616PS5 Installation & Quick Start Manual

(b) Acceptable (c) Not Acceptable

19

Input Fuse Protection

The input diode bridge should be protected from failure, in the event of a short circuit in the inverter, by installing high-speed fuses (Semiconductor Type) on the input. These fuses are for short circuit protection only. They DO

NOT take the place of the protection for the wiring, which is supplied by the approved fused disconnect or circuit breaker discussed previously, and is sized according to national, state, and local electrical codes.

Drive Model

20P4

20P7

21P5

22P2

23P7

25P5

27P5

2011

2015

Fuse Number FLA

A50P30

A50P30

30

30

A50P30

A50P40

A50QS70

A50QS70

30

40

70

70

A50QS100 100

A50QS125 125

A50QS150 150

Drive Model

40P4

40P7

41P5

42P2

43P7

44P0

45P5

47P5

4011

4015

4018

Fuse Number

A70P20

A70P20

A70P20

A70P25

A70P25

A70P25

A70P30

A70P30

A70P50

A70P60

A70P70

20

25

25

25

FLA

20

20

30

30

50

60

70

Drive Model

4022

4030

4037

4045

4055

4075

4110

4160

4185

4220

4300

Fuse Number FLA

A70P80

A70P100

80

100

A70P125

A70P150

A70P200

A70P225

125

150

200

225

A70P300

A70P350

A70P700

A70P700

A70P1000

300

350

700

700

1000

Fuse numbers given are Gould-Shawmut Amp-Trap

®

part numbers. Substitutes must be equivalent.

3.3

Connecting the Motor

Output Circuit Considerations

The VS-616PS5 is not suitable for running multiple motors on its output.

20

1. Motor Power Connections

• Motor lead T1 must be connected to T1 (U) on the inverter, T2 to T2 (V), and T3 to T3 (W).

This is NOT an induction motor. You cannot reverse rotation by swapping phases.

• Refer to the wire size tables in Appendix A for wire sizes.

• Make sure that the nameplate current of the motor does not exceed the nameplate current of the VS-616PS5.

• The motor leads shall not be run in the same conduit as the feedback signals.

• Around sensitive instrumentation, metallic conduit must be used for motor power leads.

2. Motor Starters

• Opening or closing a magnetic contactor in the output of an inverter while it is running will cause the inverter to malfunction.

• If a magnetic contactor is used on the output of the inverter, it must be interlocked with the inverter in such a way that it is closed before the inverter output is turned on, and opened only after the inverter output is turned off.

3. Thermal Overload Relays

• The VS-616PS5 inverter incorporates a UL Recognized electronic overload function.

• If this overload function is disabled (L1-01 = “0”), an external thermal overload relay must be installed.

4. Wiring Distances

• Excessively long motor wiring and a high carrier frequency may adversely affect the inverter and peripheral devices.

• For distances of up to 328 feet (100 meters), the carrier frequency may be set as high as 8 kilohertz. If the distance is greater than 328 feet, the inverter carrier frequency should be lowered to less than 5 kilohertz. The carrier frequency is set by parameter C6-02. NOTE:

Setting the carrier frequency higher than the default frequency for any model requires derating. Consult the factory for de-rating information.

• For distances greater than 328 feet, increase the wire size by 1 AWG wire gauge for each additional 100 feet.

VS-616PS5 Installation & Quick Start Manual

3.4

Connecting the Feedback

The PS5 operates in a closed loop control method only. A PG feedback option PCB is therefore required.

Refer to the following information to properly select and configure the feedback option. Additional connection diagrams are located in Appendix C.

Types of Feedback Device

1. Hall Effect Sensor Device

• 3 commutation channels, 60° separation, sinking

• 2 speed channels, 30 or 60 PPR, quadrature, sinking

2. Commutation Encoder

• 3 commutation channels, 60° separation, line driver

• 2 speed channels, 500 to 4096 PPR, quadrature, line driver

3. Resolver

• 1 marker channel, 1 PPR, line driver

• 6 kHz or 6.5 kHz reference frequency

• Sine channel, 0.5:1 or 0.333:1, differential output

• Cosine channel, 0.5:1 or 0.333:1, differential output

Types of Feedback Card

Earth Ground

Connection

PG-H2 Hall Sensor

Feedback Card

Part Number

PG-H2

Earth Ground

Connection

PG-P2 Encoder

Feedback Card

Part Number

PG-P2

Earth Ground

Connection

PG-R2 Resolver

Feedback Card

Part Number

PG-R2

CONNECTOR CONNECTOR CONNECTOR

+12VDC isol

12V isol COM

A1+ IN

A1- IN

B1+ IN

B1- IN

C1+ IN

C1- IN

SHIELD

+12VDC isol

HS1

HS2

HS3

HS4

HS5

SHIELD

APM+ OUT

APM- OUT

BPM+ OUT

BPM- OUT

CPM+ OUT

CPM- OUT

SHIELD

12V isol COM

15

16

17

18

19

20

21

22

23

24

8

9

10

11

12

13

14

6

7

4

5

1

2

3

VS-616PS5 Installation & Quick Start Manual

SHIELD

SHIELD

NO CONNECTION

+12VDC isol

12V isol COM

A1+ IN

A1- IN

B1+ IN

B1- IN

C1+ IN

C1- IN

HS1

HS2

HS3

HS4

HS5

Pulse Output

APM+ OUT

APM- OUT

BPM+ OUT

BPM- OUT

CPM+ OUT

CPM- OUT

Pulse Input

12V isol COM

1

2

3

J2A

J2B

J1

A+ OUT

A- OUT

B+ OUT

B- OUT

C+ OUT

C- OUT

0V

M1

M2

0V

CLOCK1

CLOCK2

DATA1

DATA2

LOSS1

LOSS2

R1

R2

0V

S1

S3

0V

S4

S2

0V

19

20

21

22

23

24

25

13

14

15

16

17

18

9

10

11

12

7

8

5

6

1

2

3

4

21

PG-H2 Hall Sensor Feedback Card

The PG-H2 is intended for use with Permanent Magnet motors with integrated Hall-effect sensors. It uses 3 commutation channels with 120 electrical degree separation, and 2 speed channels in quadrature. All outputs of the

Hall-effect feedback device are in a sinking configuration. Three encoder (line driver type) input channels are also standard for the encoder speed feedback option. When using the encoder inputs, a 12 Volt, differential encoder with channels A, A, B, B and C, C is required. When using a PG-H2, make sure the jumper is on the upper 2 pins of header HDRI (as shown below).

HALL

EFFECT

SENSOR

RING

H1

H4 H5

H2

H3

+

-

1 2 3 4 5 6 7 8 9 10

Earth

Ground

Connection

Motor Thermal Switch to control circuits

CONNECTOR

Revision Level

VS-616PS5

INVERTER

Jumper

+12VDC isol

12V isol COM

A1+ IN

A1- IN

B1+ IN

B1- IN

C1+ IN

C1- IN

SHIELD

HDRI

+12VDC isol

HS1

HS2

HS3

HS4

HS5

SHIELD

APM+ OUT

APM- OUT

BPM+ OUT

BPM- OUT

CPM+ OUT

CPM- OUT

SHIELD

12V isol COM

4

5

6

7

8

1

2

3

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

CONTROL CIRCUIT TERMINALS

PG-P2 Encoder Feedback Card and Hall Effect Sensors (PG-P2 Revision C)

The Hall Effect Sensor device can also be used with the PG-P2 encoder card. The PG-P2 card has a pulse input for following applications. There is also a pulse train output. The PG-P2 terminal markings shown apply to revision

C boards. Refer to Appendix C for connection details.

HALL

EFFECT

SENSOR

RING

H1

H4 H5

H2

H3

+

-

1 2 3 4 5 6 7 8 9 10

Earth

Ground

Connection

Motor Thermal Switch to control circuits

Revision Level

VS-616PS5

INVERTER

CONNECTOR

1

2

3

4

SHIELD

SHIELD

J2A

+12VDC isol

12V isol COM

A1+ IN

A1- IN

B1+ IN

B1- IN

C1+ IN

C1- IN

HS1

J2B

HS2

HS3

HS4

HS5

J1

Pulse Output

APM+ OUT

APM- OUT

BPM+ OUT

BPM- OUT

CPM+ OUT

CPM- OUT

Pulse Input

12V isol COM

CONTROL CIRCUIT TERMINALS

22 VS-616PS5 Installation & Quick Start Manual

PG-P2 Encoder Feedback Card with Commutation Encoder (PG-P2 revision C)

The PG-P2 Encoder Feedback card accepts line driver signals from a commutation encoder. The commutation channels S1, S2, and S3 are wired to HS1, HS2, and HS3. The speed and direction channels are wired to the A, B, and Z line driver outputs of the encoder. The PG-P2 terminal markings shown apply to revision C boards. Refer to

Appendix C for connection details.

COMMUTATION ENCODER CONNECTIONS

MS Connector MS3102E20 29P

M

L

K

J

T

H

S

A

N

B

P

C

D

G

R

F

E

Suggested Mating Connector

MS310GF-20-29S

A

S

T

G

H

J

K

L

M

C

D

E

COMMUTATION ENCODER

CONNECTOR PIN

M

N

K

L

H

J

P

R

S

T

F

G

D

E

A

B

C

ENCODER

CASE GROUND

N/C

S1

S2

S3

N/C

A

/A

Z

/Z

B

/B

/S1

/S2

/S3

ENCODER V++

ENCODER VDC COM

Earth

Ground

Connection

Pulse Train

Speed Output

Pulse Train

Follower Input

Revision Level

VS-616PS5

INVERTER

CONNECTOR

1

2

3

SHIELD

SHIELD

J2A

+12VDC isol

12V isol COM

A1+ IN

A1- IN

B1+ IN

B1- IN

C1+ IN

C1- IN

HS1

J2B

HS2

HS3

HS4

HS5

J1

Pulse Output

APM+ OUT

APM- OUT

BPM+ OUT

BPM- OUT

CPM+ OUT

CPM- OUT

Pulse Input

12V isol COM

CONTROL CIRCUIT TERMINALS

PG-R2 Resolver Feedback Card (Future)

The PG-R2 Resolver Feedback Card accepts the Sine and Cosine signals from a resolver mounted on the motor.

Shown below is a typical connection scheme.

RESOLVER

MOTOR

PROTECTION

THERMAL

DEVICES

1 2 3 4 5 6 7 8

NC

9 10

Earth

Ground

Connection

Revision Level

VS-616PS5

INVERTER

CONNECTOR

B+ OUT

B- OUT

C+ OUT

C- OUT

0V

M1

M2

0V

CLOCK1

CLOCK2

DATA1

DATA2

LOSS1

LOSS2

R1

R2

0V

S1

S3

0V

S4

S2

0V

A+ OUT

A- OUT

16

17

18

19

20

21

22

23

24

25

9

10

11

12

13

14

15

6

7

4

5

8

1

2

3

CONTROL CIRCUIT TERMINALS

VS-616PS5 Installation & Quick Start Manual 23

3.5

Connecting the Control Circuits

Control Terminals Layout

11

1

12 (G)

2

13

3

14

4

15

5

16

6

17

7

25

8

26

21

27

22

33

23

18

9

19

10

20

Control Circuit Wiring

The table below outlines the functions of the control circuit terminals.

Classification

Terminal

1

2

3

4 Fault reset input

5

Master/Aux. change

Multi-step speed ref.1)

6 Multi-step speed ref.2

7 Jog reference

8 External base block

11

Sequence control input common terminal

15

33

+15V

Power supply output

-15V

Power supply output

13 Master freq. ref. (voltage)

14

16

17

12

9

10

Signal Function

Forward run/stop

Reverse run/stop

External fault input

Master freq. ref. (current)

Multi-function analog input

During running (NO contact)

Forward run when closed, stop when open

Reverse run when closed, stop when open

Fault when closed, normal state when open

Reset when closed

Aux. freq. ref. when closed

Effective when closed

Jog run when closed

Inv. output stop when closed

--

For analog command +15V power supply

For analog command -15V power supply

Common terminal for control circuit

Connection to shield sheath of signal lead

--

± 10V/ ± 100% 0 to +10V/100%

4 to 20mA/100%.

± 10V/ ± 100%

0 to +10V/100%

Aux. analog input (H3-05)

0V

Closed when running

Description

Multi-function contact inputs

( H1-01 to H1-06 )

Multi-function output

Photo-coupler insulated

Input: +24VDC 8mA

+15V

Signal Level

(Allowable current 20mA max.)

-15V

(Allowable current 20mA max.)

± 10V (20k Ω )

0 to +10V/(20k Ω )

4 to 20mA (250 Ω )

± 10V (20k Ω )

0 to +10V/(20k Ω )

--

--

Dry contact

Contact capacity:

250VAC, 1A or less

30VDC, 1A or less

25 Zero speed detection

26 Speed agree detection

Activates at min. freq. (E1-

09) or less

Activates when freq. reaches ±1Hz of set freq.

Open collector output

48V, 50mA or less

27 Open collector output common

18

19

Fault contact output

(NO/NC contact)

20

21 Frequency meter output

22 Common

23 Current monitor

Fault when closed between terminals 18 and 20

Fault when open between terminals 19 and 20

0 to ±10V/100% frequency

5V/inverter rated current

Multi-function analog monitor 1 (H4-01, H4-02)

Multi-function analog monitor 2 (H4-04, H4-05)

--

Dry contact

Contact capacity:

250VAC 1A or less

30VDC 1A or less

0 to ±11V Max. ±5%

2mA or less

24 VS-616PS5 Installation & Quick Start Manual

VS-616PS5 Standard Connection Diagram

⊕ P3

230V: 0.4 ~ 15kW

460V: 0.4 ~ 300kW

L1

L2

L3

E

N

*

+

T1

T2

T3

PM

Gate Drive

Multi-Function

Inputs

Analog Inputs

-10 to +10V

4 to 20mA

-10 to +10V

4

5

6

1 - Fwd Run when CLOSED

2 - Rev Run when CLOSED

3

7

8

11 (Com)

Fixed

PWM

±9 bit

PG-P2

or

PG-H2

0~±10V 21

22

0~±10V 23

32

12

15

13

14

17

(+15V, 20mA)

(20k Ω )

(250

(0V)

Ω

16 (20k Ω )

) A/D

±11 bit

18

19

20

9

10

25

33 (-15V, 20mA)

Digital

Operator

26

27

Multi-Function

Analog Outputs

Fault Relay

Outputs (fixed)

Multi-Function

Relay Outputs

Multi-Function

PHC Outputs

48V, 50mA or less

Encoder/

Hall

Sensor

VS-616PS5 Installation & Quick Start Manual 25

3.6

Connecting Resistor Braking Units

230V: PS5U20P4 to 27P5

460V: PS5U40P4 to 4015

Overload Relay Trip Contact

1 2

B

Braking Resistor

Unit

L1

L2

L3

P

MCCB

MC

L1

L2

L3

B1 B2 T1

T2

T3

M

THRX OFF

ON

MC

Overload Relay Trip Contact of Braking Resistor Unit

1

MC

2

MC

SA

THRX

SA

TRX

SA

TRX

MC MA

Fault Contact

Braking Unit

230V: PS5U2011 to 2015

460V: PS5U4018 to 4045

Braking Unit

⊕ 3

⊕

P P0

B

P

Braking Resistor

Unit

N

Level

Detection

3

B

1 2

4

Overload Relay Trip Contact

3 & 4 output signal to multi-function fault input.

26 VS-616PS5 Installation & Quick Start Manual

4.1 Operational Concerns ............................................................................27

Before Initial Operation ..........................................................................27

Replacing the Digital Operator ...............................................................27

4.2 Digital Operator .....................................................................................28

Orientation..............................................................................................28

Parameter Entry .....................................................................................29

4.3 Entering the Initial Data ..........................................................................30

4.4 Initial Operation by Digital Operator .......................................................31

4.5 Initial Operation by Control Circuits........................................................32

4.1

Operational Concerns

Before Initial Operation

1. Replace the cover and Digital Operator on the unit before applying power to the inverter.

2. Make sure that the automatic re-start function is disabled (parameter L5-01 = 0).

3. The initial operation of the motor should be performed with the motor disconnected from its mechanical load.

4. Make sure the motor is securely fastened to its base and all personnel are clear before energizing the inverter.

5. Install and check an Emergency Stop button before operation. Install a Normally Closed, momentary,

Emergency Stop push button between control terminals 11 and 4. Set parameter H1-02 to 25.

6. Do not change any parameters unless you are instructed to do so, or unless you have read and understood what the change in the parameter will do.

Replacing the Digital Operator

Digital Operator

Front Cover

2

1

B Claws

A Claws

To replace the digital operator:

• connect the operator to the A claws in the direction shown by arrow 1

• then connect the B claws in the direction shown by arrow 2, locking the digital operator into place.

VS-616PS5 Installation & Quick Start Manual 27

4.2

Digital Operator

Orientation

All functions of the VS-616PS5 are accessed using the digital operator. Below are descriptions of the display and keypad sections.

Mode Indicator LEDs

DRIVE Mode LED

Lights when selecting drive mode (operation is possible).

OFF when selecting any other mode.

Rotation Direction LEDs

FWD : Lights at forward run.

REV : Lights at reverse run.

REMOTE Mode LEDs

Lights when selecting input mode from the control circuit terminal or serial communication.

SEQ : Lights when selecting run command from the control circuit terminal or serial communication.

REF : Lights when selecting frequency reference from the control circuit terminals 13 or 14, or serial communication.

28

Display

Displays set values of each function or monitoring value such as output frequency or current (5 characters).

Operation Mode Selection Key (LOCAL/REMOTE)

The operation mode is alternated with REMOTE and

LOCAL (digital operator) when operational instruction and frequency references are set at the control circuit terminal.

Mode Selection Key (DRIVE/PRGM)

Alternates drive or program mode (even during run). In drive mode, DRIVE LED lights at mode indicator.

Display Selection Key (DSPL)

Selects monitoring items.

Read/Write Key (DATA ENTER)

Selects mode, group, function, or constant name. Displays each constant set value while displaying a constant name. By pressing this key again, the set value is written in.

Menu/Set Value Changing Keys

Selects mode, group, function, parameter or set value.

∧∧ : Increment key

∨∨ : Decrement key

Digit Selection Key (>RESET)

Selects a digit of a set value to be changed. The selected digit blinks. Resets operation at faults.

Run Command Keys

Run command keys for use by the digital operator.

These are enabled only in the drive mode.

STOP :

RUN :

Red LED lights after depressing STOP key.

FWD/REV : Selects forward or reverse run.

JOG :

Red LED lights after depressing RUN key.

Jog run is enabled while depressing this key.

VS-616PS5 Installation & Quick Start Manual

Parameter Entry

When power is applied, the display defaults to the reference setting:

P 00.00

DRIVE

PRGM

Press the key to access the parameters.

A1-01

is displayed.

Press the

DATA

ENTER

key to display the value. The default is:

0 002

The first 0 will be blinking. This is the value for access to the Quick Start parameters.

DISPL

We want to keep this value, so press to go back to:

A1-01

Press the key to go to the next parameter:

A1-03

.

Press the

DATA

ENTER

key to display the value. The default is:

0 000

We want to enter 3330 for 3-wire operation. The first zero will be blinking.

Press the key three times to change the first number to 3.

Now the display will show:

3000

with the 3 blinking.

Press the key to go to the next digit. Now the second digit is blinking.

Press the key three times to change the second number to 3:

3 3 00

Use the and keys to change the third digit to 3:

33 3 0

DATA

DISPL

A1-03

DRIVE

The display is now ready for a speed reference entry:

P 0 0.00

The digit to be changed is blinking.

DATA

Use the , , , and keys to set the desired reference in percent speed.

DISPL

Press the key to see the speed display.

VS-616PS5 Installation & Quick Start Manual 29

4.3

Entering the Initial Data

Quick Start Parameters

Parameter A1-01 sets the access level for the parameters. Setting it to “ 0000 ” disables access to any other changeable parameters. Setting A1-01 to “ 0002 ”, which is the factory default setting, enables access to the Quick

Start parameters, which are used to initially get the inverter and motor into operation.

The user can scroll through the Quick Start parameters using the increment key on the digital operator.

NOTE: only the settings involved in Quick Start Menu are explained here. See the programming section for other settings for these parameters.

A1-03 Initialization

• Set to “0000” (default) for no initialization

• Set to “2220” for 2-wire initialization (terminal 1 = FWD RUN, terminal 2 = REV RUN)

• Set to “3330” for 3-wire initialization (terminal 1 = RUN, terminal 2 = STOP, terminal 3 = FWD/

REV)

• In the 2-wire and 3-wire case, all other parameters are set to the factory defaults.

A1-04 Password

• Allows entry of a password for access to masked parameters.

B1-01 Frequency Reference Source

• Set to “00” to set the speed reference from the digital operator only.

• Set to “01” (default) to set the speed reference from the inverter terminals 13 (+) and 17 (-)

B1-02 Operation Control Source

• Set to “00” to start/stop/jog the inverter from the digital operator only.

• Set to “01” (default) to start/stop/jog the inverter from the inverter control terminals.

NOTE: B1-01 and B1-02 do not have to be set to the same source; they may be set for different sources.

When B1-01 and B1-02 are set to “01”, the LOCAL/REMOTE key on the operator controls the sources. LOCAL mode allows only digital operator operation; REMOTE allows operation from control terminals or digital operator

(determined by the settings of parameter B1-01 and B1-02).

If you disconnect the digital operator, B1-01 and B1-02 must be set to something other than “00”. When the power to the inverter is cycled, these parameters will control the reference and control sources.

C1-01 Acceleration Time 1

C1-02 Deceleration Time 2

•The default time for these is 10.0 seconds. They may be changed for Quick Start, if desired.

D1-01 Preset Frequency Reference 1

D1-02 Preset Frequency Reference 2

D1-03 Preset Frequency Reference 3

D1-04 Preset Frequency Reference 4

• With the factory default settings, Presets 1 and 2 are not used.

• Preset 3 can be selected by closing input terminal 6 (factory default).

• Preset 4 can be selected by closing terminals 5 and 6 (factory default).

D1-09 Jog Frequency Reference

• The factory default is 10.0%. It may be changed if desired.

E1-01 through F1-01 Motor Parameters

• See the table on page 4 and item 19 of the VS-616PS5 QUICK START PROCEDURE on page 5.

T1-02 and T1-03 Auto Tuning Parameters

• See items 20 through 22 of the VS-616PS5 QUICK START PROCEDURE on page 5.

30 VS-616PS5 Installation & Quick Start Manual

4.4 Initial Operation by Digital Operator

1 2 3 4 5 6 7

POWER

ON

FWD JOG

RUN

SET

SPEED

FWD

RUN

SET

SPEED

REV

RUN

STOP

1

2

3

4

5

Description

Power ON

Ÿ

Displays Frequency

Reference Value

Operation Source

Ÿ Select LOCAL Mode

Set JOG Reference

Ÿ

Ÿ

Set D1-09 to 10.00%

Press Display Key

Forward Jog Run

Ÿ Runs at JOG speed while key is pressed.

Ÿ

Press Display Key

Speed Setting

Ÿ

Change Speed Reference

Value

Ÿ ENTER the new value

Ÿ Select Speed display

Forward RUN

Ÿ Press RUN on operator

Change Speed Reference

Ÿ Select reference display

Ÿ

Change Reference value

6

Ÿ ENTER the new value

Ÿ Select Speed display

Reverse RUN

Ÿ

Press Reverse

7 Stop

Ÿ

Press Stop Button

Key Sequence

LOCAL

REMOTE

DISPL

JOG

DISPL

Change value with arrow keys

DATA

ENTER

DISPL

RUN

RUN LED ON

DISPL

Change value with arrow keys

DATA

ENTER

DISPL

FWD

REV

STOP

Digital Operator Display

P 0 0.

0 0

REMOTE LED OFF

FWD LED ON

0 0 0.

0

0 0.

0 0

1 0.

0 0

P 0 0.

0 0

Digit to be changed blinks

P 2 5.

0 0

0 0.

0 0

2 5.

0 0

P 2 5.

0 0

Digit to be changed blinks

P 1 0 0.

0

P 1 0 0.

0

1 0 0.

0

1 0 0.

0

VS-616PS5 Installation & Quick Start Manual 31

4.5 Initial Operation by Control Circuits

For operation from the control input terminals, B1-01 must be set to 0001 and B1-02 must be set to 0001. Select

REMOTE operation on the digital operator (SEQ and REF LED’s on operator should be ON).

1 2 3 4 5 6 7

POWER

ON

FWD RUN

SLOW

SET

SPEED

FWD

RUN

SET

SPEED

REV

RUN

STOP

1

2

3

Description

Power ON

Ÿ

Displays Reference Value

Operation Source

Ÿ Select REMOTE Mode

Set Speed Reference

Ÿ

Set analog input to 10%

Ÿ Press DISPL button

Forward Run slowly

Ÿ

Start motor for slow run

Ÿ

Stop Motor

Speed Setting

Ÿ Select Reference display

Ÿ Set analog reference to 25%

Control Inputs

LOCAL

REMOTE

Set analog reference voltage at terminals 13

(+) and 17 (-) to 1.0VDC

DISPL

Press operator RUN Button

Press Operator STOP Button

DISPL

Set analog reference voltage at terminals 13 (+) and 17 (-) to 2.5 VDC

Digital Operator Display

Displays Operator Speed

P 1 0. 0 0 0

REMOTE LED OFF

FWD LED ON

Displays input analog reference

P 0 0. 0 0 3

P 1 0. 0 0

0 0. 0 0

1 0. 0 0

0 0. 0 0

P 1 0. 0 0

P 2 5. 0 0

3

0

3

0

3

2

4

5

Ÿ Select Speed display

Forward RUN

Ÿ

Start Motor

Change Speed Reference

Ÿ Select reference display

DISPL

Press operator RUN Button

RUN LED ON

DISPL

0 0. 0 0

2 5. 0 0

P 2 5. 0 0

0

2

2

Ÿ Change Reference value

Ÿ Select Speed display

6 Reverse RUN

Ÿ Set Operator Reverse switch Change operator from FWD to REV

7 Stop

Ÿ Press Stop Button

Set analog reference voltage at terminals 13

(+) and 17 (-) to 10.0 VDC

DISPL

-

-

P 1 0 0. 0

1 0 0. 0

- 1 0 0. 0

- 0 0 0. 0

2

2

1

0

32 VS-616PS5 Installation & Quick Start Manual

5.1 Initializing ...............................................................................................33

Parameter Access..................................................................................33

Operator Status ......................................................................................34

5.2 Quick Start Programming ......................................................................35

Application..............................................................................................35

Tuning ..................................................................................................36

Reference...............................................................................................36

Motor Parameters ..................................................................................38

Automatic Tuning ...................................................................................42

Operation Monitoring..............................................................................44

5.3 Basic Programming ................................................................................46

Note: Changing parameters while in operation may have drastic consequences.

5.1

Initializing

The inverter parameters are arranged in groups to simplify the task of placing the inverter into service. Almost all of the parameters have default values that will serve well in the vast majority of applications. This minimizes the number of parameters that need to be set just to get a motor running.

The parameters are further broken down into access levels. The number of parameters needed to get a motor running is far fewer than the number of parameters to make a drive work in a system, in a complex application, or to do complicated actions.

A1 – 01 Parameter Access Level

When power is applied, and the DRIVE/PRGM button is pushed on the operator, parameter A1-01 is the first parameter to appear. This parameter determines the parameter set available for programming.

Setting Explanation

0000 Allows access to this parameter and monitor (“U”) parameters only

0001 Accesses special OEM parameters (A2-01 through A2-32)

0002 Quick Start parameters – described in section 5.2

0003 Basic Parameters – briefly described in section 5.3

0004 Advanced parameters – described in the VS-616PS5 Programming manual

Default

X

VS-616PS5 Installation & Quick Start Manual 33

A1 – 03 Operator Status

Use this parameter to reset the inverter to the factory defaults before initial operation, after changing the Control

PCB, or when changing the motor to a different type. The selection of this parameter depends on the type of control circuit connections used.

Setting Explanation

0000 No initialization activation

2220 2-wire initialization (terminal 1 = FWD run, terminal 2 = REV run) All other parameters are restored to the factory default settings.

3330 3-wire initialization (terminal 1 = RUN, terminal 2 = STOP, terminal 5 = FWD/

REV) All other parameters are restored to the factory default settings.

Upon executing an initialization, parameter A1-03 reverts back to the default setting.

Default

X

When A1-03 is set to 2220, the control terminals will be set for two wire control.

1

FWD Run/Stop

2

REV Run/Stop

11

2 Wire Control

When A1-03 is set to 3330, the control terminals will be set for three wire control.

1

Run Command (Run on momentary “Close”)

2

Stop Command (Stop on momentary “Open”)

5

11

FWD/REV Run Selection (FWD Run when “Open”

Rev Run when “Closed”)

3 Wire Control

A1 – 04 Password Entry

This parameter allows the entry of a password to view masked parameters. Consult the factory prior to adjusting this parameter.

34 VS-616PS5 Installation & Quick Start Manual

5.2 Quick Start Programming

The Quick Start Program is a set of parameters that are the minimum necessary to get the motor running in the majority of stand-alone applications. This set is activated when “0002” is entered into parameter A1-01. The Quick

Start parameters are scrolled in order when the DRIVE/PRGM key is pressed after power up and the increment key is pressed repeatedly. Refer to Appendix D for a complete parameter list.

Application Parameters

B1 – 01

B1 – 02

Speed Reference Source Selection

Operating Control Source Selection

These two parameters are used to determine the source of the speed command (B1-01) and the source of control inputs (B1-02). They use a common selection table, but they DO NOT need to be set to the same number. The speed and control may come from different sources.

Setting Explanation

00 The source is the Digital Operator

01

02

03

04

06

The source is the control circuit input terminals

The source is serial communications

The source is an option card (2CN or 3CN)

The source is a CP-717 (personal computer interface)

The source is a pulse train input on the feedback card (for B1-01 only)

Default

X

The Digital Operator has a LOCAL/REMOTE function.

LOCAL: The speed and control functions are under control of the digital operator.

REMOTE: The sources of operation are chosen by B1-01 and B1-02.

When power is applied to the inverter, the REMOTE function is activated, so power should be cycled if the operator is disconnected.

B1 – 03 Stopping Method Selection

This parameter selects the method of stopping the motor on a normal stop operation.

Setting Explanation

00 RAMP - deceleration under ramped speed control according to decel rate 1 (C1-

01

02

02)

COAST – power to the motor is shut off and the motor coasts to a stop.

TIMED – power to motor is removed, motor coasts to a stop, timer inhibits restart

Default

X

RAMP: Upon removal of the RUN command, the speed of the motor is decreased under power at a rate determined by the time set in parameter C1-02. If the deceleration time is short, or the inertial load on the motor is large, an overvoltage fault (OV) may occur while ramping. In this case, either the deceleration time must be increased or an optional braking unit must be installed.

COAST: Upon removal of the RUN command, the power to the motor is shut off and the motor and load slow down to a stop in a time determined by the speed before stopping, the inertia of the motor and load, and the amount of friction in the system. If the motor takes too long to stop, it may be necessary to install a mechanical brake on the motor or load. Alternatively, passive resistance dynamic braking may be installed.

TIMED: Upon removal of the RUN command, the motor slows down as in the COAST method. A new RUN command will not be accepted until the deceleration time (C1-02) has elapsed.

VS-616PS5 Installation & Quick Start Manual 35

Tuning Parameters

The only tuning parameters available in the Quick Start Program are Acceleration Rate 1 and Deceleration Rate 1.

C1 – 01

C1 – 02

Acceleration Time 1

Deceleration Time 1

Minimum Maximum Description

0000.0

6000.0

Acceleration/Deceleration Time in Seconds

Default Setting

6000.0

Acceleration Time 1: Sets the amount of time the inverter will take to accelerate from zero speed to the maximum speed (E1-06). The amount of time it takes to go from a lower speed (which may be zero) to a higher speed

(which may be maximum) is proportional to the amount of the actual speed change versus the total range from zero to maximum.

Deceleration Time 1: Sets the amount of time the inverter will take to decelerate from maximum speed (E1-06) to zero speed. The amount of time it takes to go from a higher speed (which may be the maximum) to a lower speed (which may be zero) is proportional to the amount of the actual speed change versus the total range from maximum to zero.

C2 – 13 PG Marker Pulse Offset Angle

Indicates the electrical angle between the rotor magnetic pole position and the marker pulse after auto-tuning has been performed. The offset angle is derived from using the marker pulse (encoder speed feedback method) or calculated marker pulse (hall effect speed feedback method) along with the rotor pole position as detected during auto-tuning.

Minimum Maximum Description

-180.0º +180.0º PG Marker Pulse Offset Angle

Default Setting

--

Reference Parameters

The preset speed references in the Quick Start program are entered into D1-01 through D1-04, and into parameter

D1-09 for the JOG speed reference

D1 – 01

D1 – 02

D1 – 03

D1 – 04

Preset Speed Reference 1

Preset Speed Reference 2

Preset Speed Reference 3

Preset Speed Reference 4

Minimum Maximum Description

000.00

100.00

Reference Parameters

Default Setting

000.00

Multi-function input terminals 6 and 7 control the application of preset speed references in Quick Start mode. The following table shows how they can be used in Quick Start mode:

36 VS-616PS5 Installation & Quick Start Manual

Terminal 5

OPEN

CLOSED

OPEN

CLOSED

Terminal 6

OPEN

OPEN

CLOSED

CLOSED

NOTE: Up to nine presets are available in advanced modes.

Selected Speed Reference

Speed Reference 1 - determined by B1-01

Speed Reference 2 - active only if H3-05 and H3-09 is not equal to 0

Speed Reference 3 – D1-03 supplies speed reference

Speed Reference 4 – D1-04 supplies speed reference

D1 – 09 Preset JOG Speed Reference

The JOG speed reference is set in the same manner as the other presets. This is the speed at which the motor will run when the digital operator is in LOCAL mode and the JOG button is pressed.

To use the JOG speed reference when the digital operator is in REMOTE (or disconnected), close terminal 7 at the same time as the RUN command is applied. The JOG speed command has priority over all other reference commands.

VS-616PS5 Installation & Quick Start Manual 37

Motor Parameters

The motor parameters must be entered before attempting operation of the motor. Motor information is obtained from the nameplate of the motor and from Appendix B of this manual (partial listing only). Older motors do not have all their characteristics listed on their nameplates. It may be necessary to contact the motor manufacturer to obtain the data for programming parameters E1-03 thru E1-17.

E1 – 01 Input Voltage

Enter the nominal power supply voltage supplied to the inverter.

Minimum Maximum Inverter Type

155 255 230V class PS5 inverter

310 510 460V class PS5 inverter

Default Setting

230

460

E1 – 02 Motor Capacity Selection

Enter “1000” for custom motor data. Entering numbers greater than 1000 access stored motor characteristics that load most of the “E” parameters (future addition- reference Appendix B). Used in conjunction with motor connection selection, parameter E1-17, to automatically load parameters, E1-03 thru E1-13. Set E1-17 to the correct winding configuration prior to programming E1-02 to the desired winding code.

Minimum Maximum Description

1000 1999 Winding number - obtained from motor model number

Default Setting

1000

E1 – 03 Rated Motor Voltage

Enter the motor voltage according to the nameplate bus voltage.

Minimum Maximum Inverter Type

0 255 320 VDC bus voltage motors

0 510 640 VDC bus voltage motors

Setting

230

460

E1 – 04 Motor Rated Current

Enter the rated motor current (from nameplate). The maximum value that can be entered for an inverter is equal to inverter rated current (nameplate value).

Minimum Maximum Description

000.00

605.0

Rated Motor Current FLA from nameplate –

7.5 Kw or less resolution 0.01A

11 Kw or more resolution 0.1A

Default Setting

- -

E1 – 05 Number of Motor Poles

Enter the number of motor poles according to the nameplate.

38

Minimum Maximum Description

2 8 Winding number - obtained from motor model number

Default Setting

1000

VS-616PS5 Installation & Quick Start Manual

E1 – 06 Motor Maximum Speed

Enter the maximum speed of the motor.

Minimum Maximum Description

0000 6000 Maximum Speed of motor – set by application

E1 – 07 Motor Base Speed

Enter the base speed of the motor (from nameplate).

Minimum Maximum Description

0000 6000 Base Speed of motor - obtained from motor nameplate

Default Setting

E1-07

Default Setting

- -

E1 – 08 Minimum Motor Speed

Enter the minimum speed of the motor (in RPM).

Minimum Maximum Description

0000 6000 Minimum Speed of motor – set by application

E1 – 09 Motor Resistance

Enter the resistance of the motor (in Ohms).

Minimum Maximum Description

00.000

65.535

Motor Line to line resistance value

Default Setting

30

Default Setting

- -

E1 – 10 Motor d-axis Inductance

Enter the real inductance of the motor (in mH).

Minimum Maximum Description

000.00

600.00

Motor Line to line real axis inductance value

Default Setting

- -

E1 – 11 Motor q-axis Inductance

Enter the real inductance of the motor (in mH). Under most circumstances, the same value will be entered here as is entered in E1-10.

Minimum Maximum Description

000.00

600.00

Motor Line to line quadrature axis inductance value

Default Setting

- -

VS-616PS5 Installation & Quick Start Manual 39

E1 – 13 Induced Voltage Constant

Enter the induced voltage constant (KV or KE) of the motor.

Minimum Maximum Description

0000 6000 Motor Induced Voltage (KV AC RMS/1000 RPM)

Default Setting

- -

E1 – 17 Motor Connection Selection

Enter the winding connection of the motor (used only if E1-02 is not equal to 1000). Used in conjunction with parameter E1-02 to automatically load the motor parameters (See Appendix B).

Minimum Maximum Description

00 03 Connection: 0 = 1-delta, 1 = 2-delta, 2 = 1-wye, 3 = 2-wye

Default Setting

0

40 VS-616PS5 Installation & Quick Start Manual

PG Option Set-up

F1 – 01 PG Pulses Per Revolution

Enter the number of pulses per revolution of the speed feedback device (hall sensor or encoder).

Minimum Maximum Description

0 10000 Speed Feedback device PPR

Default Setting

30

F1 – 05 PG Rotation Selection

Enter the relationship between the motor rotation and the PG polarity (hall sensor 4 & 5 or encoder A & B channels).

Settings

0

1

Description

HS5 leads HS4/Channel B leads A in FWD direction

HS4 leads HS5/Channel A leads B in FWD direction

Default

X

F8 – 01 Speed Feedback Selection

Select between hall sensor and encoder signals as the speed feedback method.

Settings

0

1

Description

Speed feedback from encoder input (A & B)

Speed feedback from hall sensor inputs (HS4 & HS5)

Default

X

VS-616PS5 Installation & Quick Start Manual 41

Automatic Tuning

T1 - 03 Tuning Operation

This parameter sets up the scope of the tuning operation.

Setting Description

00 All parameters are subject to Auto Tuning (Future Enhancement)

Default

01 PG Orientation only ( Pole position tuning) X

T1 - 02 Tuning Mode

The tuning mode is set up in this parameter.

Setting Description

00 Normal Running Mode

02 Auto Tuning Mode

Default

X

Auto Tuning is initiated by setting T1-02 to “02”, exiting the PRGM mode and pressing the RUN button on the digital operator. After the sequence is completed, T1-02 is automatically reset to “00”. Be sure to uncouple the motor from the load prior to performing the Auto-Tuning.

NOTICE: Once the Auto Tuning sequence has been initiated, do not touch the motor or the inverter as long as the display is showing “CAL12” .

When this parameter is set to “02” and the drive is returned to the operation mode (by pressing the DRIVE/PRGM key), the display will read “CAL12” . Press the RUN button. The display will flash on and off and the motor shaft will begin turning. If the Auto Tuning sequence is successful, the display will show “End” after the motor stops turning.

If it is not successful it will display an error code:

Display Error

PGO PG open Circuit dEV Speed Deviation

Explanation

Pulse generator circuit is broken.

The difference between speed command and actual speed is too

ZdEV Phase Z pulse fault

Er-04

Er-11

Er-12 Y-axis Voltage Offset

Er-14

Er-17

Motor Speed

Er-10 Stop Command

Resistance

Induced Voltage

Er-15 d-axis Inductance

Control Axis Comp great.

Incomplete PG origin pulse adjustment.

Motor speed is much higher than commanded speed.

The sequence was interrupted by the operator

Item not completed within tuning time.

Item not completed within tuning time.

Item not completed within tuning time.

Item not completed within tuning time.

Item not completed within tuning time.

Er-18 Phase Comp Amount Tuning not completed within the allotted time.

NOTE: Major faults that may occur during tuning will be displayed and will interrupt the tuning sequence. In this case, other error codes may be displayed. See the Diagnostics section

When “PGO”, “dEV”, or “ZdEV” is displayed, check the hall sensor and/or encoder connections. Also, verify the load is disconnected from the motor shaft.

42 VS-616PS5 Installation & Quick Start Manual

When T1-03 is set to “01”, the most common fault seen will be Er-18. When Er-18 is displayed, shut off power and check the connections to the motor and to the hall sensor and/or encoder.

If two or more attempts to orient the encoder fail (i.e., “End” is not displayed at the end of the sequence), you will need to change parameter F1-05 and re-initiate the auto tuning process as described above. It may be necessary to change A1-03 to “0003” (Basic Parameter Group) to access this parameter (depends on Software version).

VS-616PS5 Installation & Quick Start Manual 43

Operation Monitoring

In the Quick Start program, most of the monitoring parameters are available to peek into what the inverter is doing internally. These parameters, the “U” parameters may be used to monitor normal operation or to troubleshoot abnormal operation. There are three groups:

1. U1 – Monitor

2. U2 – Fault Trace

3. U3 – Fault History

Monitor Parameters

Number Description

U1-01 Speed Reference

U1-02 Output Frequency

U1-03 Output Current

U1-05 Motor Speed

U1-06 Output Voltage

U1-07 DC Bus Voltage

U1-08 Output Power

U1-09 Internal Torque Reference

Units Explanation

% Displays speed reference in percent

Hz Displays fundamental output frequency to motor

AAC Displays current output to motor in RMS Amperes

% Displays motor speed in percent of maximum speed

VAC Displays output voltage to motor in Volts AC RMS

VDC Displays DC Bus Voltage in Volts DC

KW Displays Output power in Kilowatts

% Displays Internal Torque Reference Command

Number Description

U1-10 Input Terminal Status

Units

- -

Explanation

Displays status of input terminals

Parameter U1-10 represents the status of the input terminals with a letter “C” followed by a series of vertical bars.

The bars represent terminals 1 through 8 from right to left.

The first character in the digital operator display is a letter “C”:

If terminals 1, 2, 5, and 8 are ON, the display will look like this:

Number Description

U1-11 Output Terminal Status

Units Explanation

- Displays status of output terminals

Parameter U1-11 represents the status of the output terminals with a letter “o” followed by a series of vertical bars in a manner much like U1-10 displays the input terminals. The display is for the following outputs:

Terminal Contacts

9 - 10

25 - 27

26 - 27

Display

_ _ _ _ _ _ _ 1

_ _ _ _ _ _ 1 _

_ _ _ _ _ 1 _ _

Number Description

U1-12 Internal Control Status

Units Explanation

- Same as U1-10 and U1-11 for internal status

The explanation of these bits is beyond the scope of this manual.

44

Number Description

U1-13 Elapsed Time

U1-14 Flash ID Number

Units Explanation

H Displays inverter operating time in hours

- Displays firmware revision number

VS-616PS5 Installation & Quick Start Manual

Fault Tracing Parameters

Number Description

U2-01 Existing Fault

U2-02 Previous Fault

U2-03 Speed at time of fault

U2-04 Frequency at time of fault

U2-05 Output current at fault

U2-06 Motor speed at fault

U2-07 Output voltage at fault

U2-08 Bus Voltage at Fault

U2-09 Output Power at fault

U2-10 Torque Reference at fault

U2-11 Input status at time of fault

U2-12 Output status at time of fault

U2-13 Drive Status before fault

U2-14 Elapsed time since fault

Units Explanation

- Displays a currently existing fault

- Displays the last fault detected

% Displays the speed percentage when last fault occurred

Hz Displays output fundamental frequency at time of last fault

AAC Displays output current at time of last fault

% Displays the speed at time of last fault

VAC Displays output voltage at time of last fault

VDC Displays bus voltage at time of last fault

KW Displays output power at time of last fault

% Displays internal torque reference at time of last fault

- Displays state of input terminals at time of last fault

- Displays state of output terminals at time of last fault

- Displays state of drive internally before last fault occurred

H Displays elapsed time when last fault was detected

Fault History

Number

U3-01 Most Recent Fault

U3-02

2 nd

Most Recent Fault

U3-03

U3-04

3 rd

Description

Most Recent Fault

4 th

Most Recent Fault

U3-05 Time since Most Recent Fault

U3-06

Time since 2 nd

Most Recent Fault

U3-07

U3-08

Time since 3 rd

Most Recent Fault

Time since 4 th

Most Recent Fault

Fault Tracing and Fault History are retained when power is lost.

Units

- -

- -

- -

- -

H

H

H

H

VS-616PS5 Installation & Quick Start Manual 45

5.3 Basic Programming

When parameter A1-01 is changed to “0003” , additional programming parameters become available. These additional parameters give the user more options to use the features of the inverter without the burden of dealing with all of the options available. Refer to Appendix D for a complete parameter list.

Changing of the programming level from Quick Start to Basic and the setup of these additional parameters should not be attempted until the Quick Start Program has been completed and the motor is in operation at the Quick Start level.

Additional Monitor Options

Number Description

U1-15 Terminal 13 input voltage

U1-16 Terminal 14 input voltage

U1-17 Terminal 15 input voltage

U1-18 Motor Torque Current

U1-19 Motor Excitation Current

Units Explanation

% Displays speed reference in percent at terminal 13

% Displays speed reference in percent at terminal 14

% Displays speed reference in percent at terminal 15

% Displays the motor torque producing current (I q

) in percent

% Displays the motor excitation current (I d

) in percent

Additional Fault Tracing Options

Number Description

U2-15 Motor Torque Current

U2-16 Motor Excitation Current

Units Explanation

% Displays the motor torque producing current (I q

) at fault

% Displays the motor excitation current (I d

) at fault

Additional Application Options

B1 - 04 Prohibition of Reverse Motor Operation

This parameter allows the user to prevent the motor from operating in the reverse direction.

Setting Explanation

00 Reverse operation enabled

01 Reverse operation prohibited

Default

X

B2 – 01 Zero Speed Level

This parameter allows the user to set the speed at which the drive senses zero speed. This affects terminal outputs and shutoff after decelerating.

Minimum

00.00

Maximum

020.00

Description

Zero speed detection level

Default Setting

00.50

46 VS-616PS5 Installation & Quick Start Manual

VS-616PS5 Parameter Tree

U Monitor

A Initialize

B Application

C Tuning

D Reference

E Motor

F Option

H Terminal

L Protection

O Operator

T Tuning

Grou p

F5

F6

F9

F1

F2

F3

F4

H1

H2

H3

H4

D1

D2

D3

D4

D5

C1

C2

C3

C5

C6

E1

U1

U2

U3

A1

B5

B6

B7

B1

B2

B3

B4

Function

Monitor

Fault Trace

Fault History

Initialize

Sequence

Zero Speed Level

Magnetic Pull-in

Delay Timers

Pid Control

Reference Hold

Droop Control

Accel/decel

PG Origin Pulse Comp.

Voltage Limit Control

Asr Tuning

Carrier Frequency

Preset Reference

Reference Limit

Jump Speed

Hold Reference Memory

Torque Control

Motor Constant

PG Option Set-up

AI-14 Set-up

DI-08, 16 Set-up

AO-08, 12 Set-up

DO-02 Set-up

DO-08 Set-up

CP-916 Set-up

Digital Inputs

Digital Outputs

Analog Inputs

Analog Outputs

Quick-start

01-03, 05-14

01-14

01-08

01, 03, 04

01-03

Parameter No.

Basic Advanced

15-19

15,16

20-22,27-33,41-47, 49,50,53,54,55

17-22

04

01

01, 02

01-04, 09

03, 04, 09

01-04

05-08

01, 02

01-04

05-06

02, 04, 05

01, 02

01-08

01-04

01, 02

05-08, 10, 11

13

05

05-07

02

01,02,04,09-11,13

01

01

01-06

03, 05-08, 15-17

08-11, 13 02-05

01

01

01-06

01, 02

01

01-06

01-06

01-03

01-07

01-07

08-12

VS-616PS5 Installation & Quick Start Manual 47

Additional Tuning Options

C1 – 03

C1 – 04

Acceleration Time 2

Deceleration Time 2

These parameters are set to provide different ramp times when one of the input terminals (3 through 8) is programmed to “Multi-accel/decel 1” (setting “7”). See parameters H1-01 through H1-06. This allows the user to program different acceleration and deceleration rates for various conditions.

Minimum Maximum Description

0000.0

6000.0

Acceleration/Deceleration Time 2 Setting

Default Setting

0010.0

C1 – 09 Fast Stop Time

This parameter is set to provide a ramp time when one of the input terminals (3 through 8) is programmed to “Fast

Stop Command” (setting “15”). See parameters H1-01 through H1-06. This allows the user to program a rapid deceleration rates for a quicker than normal stop.

Minimum Maximum Description

0000.0

6000.0

Fast Stop Time

Default Setting

0010.0

NOTE: Attempting to stop the motor faster than it will coast to a stop by itself (with power off) may require the addition of a resistor-braking unit.

ASR Tuning Options

The Automatic Speed Regulator (ASR) allows the user to adjust for optimum performance during changes in motor speed or load.

Torque Limit

Speed Reference

Speed Feedback

+

-

C5-01, C5-03

P

I

C5-02, C5-04

+

+

1

1+ST

C5-05

L7-01, L7-04

Secondary Current Reference

C5 – 01

C5 – 03

ASR Proportional Gain 1

ASR Proportional Gain 2

The Proportional Gain adjusts the speed in response to a speed deviation, and softens the effects of load changes.

Response becomes more noticeable as the gain is increased. High levels may cause instability.

ASR Proportional Gain 2 is activated by programming one of the input terminals (3 through 8) to “ASR Gain Switch

(setting “77”) and closing a contact to it.

Minimum Maximum Description

000.00

300.00

Automatic Speed Regulator Gain

Default Setting

020.00

48 VS-616PS5 Installation & Quick Start Manual

C5 – 02

C5 – 04

ASR Integral Gain 1

ASR Integral Gain 2

The Integral Gain adjusts the speed of response to a load change. Response become more noticeable as the gain is decreased. Low levels may cause instability.

ASR Integral Gain 2 is an additional integral gain adjustment.

Minimum Maximum Description

00.000

10.000

Automatic Speed Regulator Integral Time

Default Setting

00.500

Additional Reference Parameters

D1 – 05

D1 – 06

D1 – 07

D1 – 08

Preset Speed Reference 5

Preset Speed Reference 6

Preset Speed Reference 7

Preset Speed Reference 8

Minimum Maximum Description

000.00

100.00

Preset Speed References

Default Setting

000.00

There are now eight preset speed references available, which can be controlled by the input terminals.

Terminal 5

Set H1-03 = 3

OPEN

CLOSED

OPEN

CLOSED

OPEN

CLOSED

OPEN

CLOSED

Terminal 6

Set H1-04 = 6

OPEN

OPEN

CLOSED

CLOSED

OPEN

OPEN

CLOSED

CLOSED

Terminal 7 Selected Speed Reference

Set H1-05 = 7

OPEN

OPEN

OPEN

OPEN

Speed Reference 1 - D1-01 supplies speed reference

Speed Reference 2 - D1-02 supplies speed reference

Speed Reference 3 - D1-03 supplies speed reference

Speed Reference 4 - D1-04 supplies speed reference

CLOSED Speed Reference 5 - D1-05 supplies speed reference

CLOSED Speed Reference 6 - D1-06 supplies speed reference

CLOSED Speed Reference 7 - D1-07 supplies speed reference

CLOSED Speed Reference 8 - D1-08 supplies speed reference

VS-616PS5 Installation & Quick Start Manual 49

Reference Limits

D2 – 01 Reference Upper Limit

Sets the maximum reference as a percent of maximum speed, E7-06.

Minimum Maximum Description

000.0

110.0

Speed Reference Upper Limit

Default Setting

100.0

D2 – 02 Reference Lower Limit

Sets the minimum reference as a percent of maximum speed as entered in E1-06.

Minimum Maximum Description

000.0

100.0

Speed Reference Upper Limit

PG Option Set-up

F1 – 02 Disconnection Detection Stopping Method

Selects the stopping method when a disconnected PG is detected.

Setting Description

0 Ramp to stop - according to C1-02. (Declaration time 1)

1

2

3

Coast to stop (factory default).

Fast - stop - according to C1-09.

Alarm flashes, operation continues.

Default Setting

100.0

F1 – 03 Overspeed Detection Stopping Method

Selects the stopping method when an overspeed condition is detected.

Setting Description

0 Ramp to stop - according to C1-02 (Declaration time 1).

1

2

3

Coast to stop (factory default) .

Fast-stop - according to C1-09.

Alarm flashes, operation continues. (

F1 – 04 Deviation Detection Stopping Method

Selects the stopping method when excessive speed deviation is detected.

50

Setting Description

0

1

Ramp to stop - according to C1-02 (Declaration time 1).

Coast to stop.

2

3

Fast-stop - according to C1-09.

Alarm flashes, operation continues (factory default).

VS-616PS5 Installation & Quick Start Manual

PG-P2 Setup

F8 – 02 Pulse Input Moving Average Value

Sets the number of scans the pulse input reference signal is averaged over. A larger number will provide a more stable reference (internal). However, the inverter response to a rapid change in the pulse train frequency may be slow. A setting of “0” or “1”means no moving average will be used, and the pulse input reference will be updated every scan.

Minimum Maximum Description

0 50 Pulse Input moving Scan width.

Default Setting

0

VS-616PS5 Installation & Quick Start Manual 51

Terminal Designation Options

When the inverter is initialized (A1-03) to “2220” (2-wire operation), terminal 1 is FWD RUN, and terminal 2 is REV

RUN. Connecting either input with a contact to terminal 11 causes the inverter to run in that direction as long as the contact is closed, and to stop running when the contact is opened.

When the inverter is initialized (A1-03) to “3330” (3-wire operation), terminal 1 is the START input and terminal 2 is the STOP input. The inverter runs after START is connected momentarily to terminal 11 provided STOP is already connected to terminal 11. The inverter will continue to run until the STOP input is opened. Terminal (5) will be set to

“00” to act as a FORWARD/REVERSE input.

H1 – 01 to H1 - 06 Multifunction Input Terminals Selection

Default assignments are as follows (all contact closures are to terminal 11):

Input

Terminal

3

4

5

6

7

8

Parameter

H1-01

H1-02

H1-03

H1-04

H1-05

H1-06

Default

Setting

24

14

3

4

6

8

Default Function

External Fault – close contact to trip inverter off

Fault Reset – close contact to reset faults in inverter

Preset Reference Selector 1 – close contact to select preset speeds

Preset Reference Selector 2 – close contact to select preset speeds

Jog Reference – close contact to select preset jog speed reference

External Baseblock (N.O.) – close contact to disable inverter output

The following settings are available for the terminals. Unless otherwise indicated, closing a normally open contact to terminal 11 activates the input terminal function.

15

1A

1B

1E

1F

24

71

77

F

10

11

12

13

14

9

A

B

C

E

6

7

8

Setting

0

1

2

3

4

5

Function

3-wire control

Local/Remote

Internal/Option

Preset Reference 1

Preset Reference 2

Preset Reference 3

JOG Reference

Accel/Decel Select 1

External Baseblock NO

External Baseblock NC

Accel/Decel Ramp Hold

Inverter OH2 Alarm

Terminal 16 Enable

ASR Integral Reset

No Operation

MOP Increase

MOP Decrease

Forward JOG

Reverse JOG

Fault Reset

Fast Stop

Accel/Decel Select 2

Program Lockout

Reference Sample Hold

Terminal 13/14 Switch

External Fault

Speed/Torque Control

ASR Gain Switch

The terminal set to “0” becomes the Forward/Reverse input

Selects the operation mode (open = Local). Inverter must be stopped.

Selects Reference source (open = internal, closed = option card)

Selects Preset Speed Reference when closed (see D1-01 thru D1-08)

Selects Preset Speed Reference when closed (see D1-01 thru D1-08)

Selects Preset Speed Reference when closed (see D1-01 thru D1-08)

Selects Jog Preset Reference when closed. RUN input must be active

Selects alternate Accel/Decel rates when closed (see C1-03 and C1-04)

Disables output of inverter when contact closes

Disables output of inverter when contact opens

Stops ramping when closed, resumes ramping when opened

External temperature alarm input, causes display to blink “OH2”

Enables the analog input at terminal 16 when closed

Resets Integral control values of inverter when closed

Terminal is not being used

Accelerate while closed with MOP decrease open, otherwise no effect

Decelerate while closed with MOP increase open, otherwise no effect

Run forward at Jog preset speed reference D1-09 while closed

Run reverse at Jog preset speed reference D1-09 while closed

Resets Inverter faults while closed; must be opened to run again

Causes inverter to stop at Fast Stop decel rate (C1-09)

Selects alternate Accel/Decel rates when closed

Prohibits changing of PS5 parameters while open

Samples frequency reference if closed for 100 ms or longer

Selects terminal 13 input (open) or terminal 14 input(closed)

Shuts off inverter when closed, displays “oPE_” on operator

Selects Speed control (open) or torque control (closed)

Switches Gain values in ASR (see C5-01 / C5-02)

Consult the VS-616PS5 Programming Manual for more comprehensive discussions of the parameters.

52 VS-616PS5 Installation & Quick Start Manual

H2 – 01 to H2 – 03 Digital Outputs

Default assignments are as follows:

Output

Terminals

9 – 10

25 – 27

26 - 27

Parameter

H2-01

H2-02

H2-03

Default

Setting

0

1

2

Default Function

RUN output – closes while inverter is running

Zero Speed output – closes while output speed is less than E1-09

Up to Speed – closes when set speed is attained within tolerance (L4-02)

Listed below are other settings for the digital outputs:

Setting

C

D

E

8

9

A

B

F

3

4

5

6

7

Function

Speed Match

Speed Low

Speed High

Inverter Ready

DC Bus Undervoltage

Baseblock 1

Speed from Operator

Control from Operator

Over Torque Detection

Reference Loss

DBR Overheat

Fault

No Operation

Speed Matches Setting – closes when output speed = L4-01 +/- L4-02

Speed Below setting – closes while output speed < L4-01

Speed Above Setting – closes while output speed > L4-01

Ready to Run – closes when inverter has no faults or alarms

Closes when DC Bus level or power supply is below trip level

Closes when inverter output is disabled by a Baseblock command

Closes while the speed reference is supplied from the digital operator

Closes when the RUN command comes from the digital operator

Closes when torque output exceeds setting

Closes when speed reference drops 90% in less than 400 ms

Closes while Dynamic Braking resistor is overheated or on DB fault

Closes when a fault occurs

Output is not being used

Consult the VS-616PS5 Programming Manual for more settings and more comprehensive descriptions.

H3 – 01 to H3 – 03 Analog Input 1

These parameters set up Analog input 1 (Terminal 13), with terminal 17 common

Parameter

H3-01

H3-02

H3-03

Function

Terminal 13 Signal 0: 0 to 10 VDC 1: +/-10 VDC

Terminal 13 Reference % Gain

Terminal 13 Reference +/- Bias

Units

- -

%

%

Range

0/1

0.0 – 1000.0

+/-100.0

Consult the VS-616PS5 Programming Manual for the setup of Analog Input 2 and Analog Input 3.

Default

0

100.0

0.0

H4 – 01 to H4 – 07 Analog Outputs

These parameters set up Analog input 1, with terminal 17 common

Parameter

H4-01

H4-02

H4-03

H4-04

H4-05

H4-06

H4-07

Description

Terminal 21 Analog Output Signal

Terminal 21 Output Gain

Terminal 21 Output Bias

Terminal 23 Analog Output Signal

Terminal 23 Output Gain

Terminal 23 Output Bias

Output Signal Selection (both)

Units

- -

- -

%

- -

- -

%

- -

Range

0…53

0.00 – 2.50

0.0 – 10.0

0…53

0.0 – 1000.0

0.0 – 10.0

0/1

Default

5

1.00

0.0

3

1.00

0.0

0

Consult the VS-616PS5 Programming Manual for further information on the Analog Outputs.

VS-616PS5 Installation & Quick Start Manual

Default Function

Motor Speed

Gain = 1

Bias = 0

Output Current

Gain = 1

Bias = 0

0 – 10 VDC

53

L2 Power Loss Ride-through

When momentary power loss occurs, Power Loss Ride-through function is disabled.

L2-01 Momentary Power Loss Ride-through

Selects whether the inverter stops when power loss is detected or “rides through” a momentary power loss. When ride-through operation is selected, speed search starts from the current output frequency.

Setting Explanation

0 Momentary Power Loss Disabled

1 Momentary Power Loss Enabled

Default

X

Momentary power loss ride-through is disabled (factory default) . When momentary power loss is detected, a fault contact trips, stopping the inverter.

L2-02 Momentary Power Loss Ride-through Time

Minimum Maximum Description

0.0

2.0

Momentary Power Loss Ride through Time (Sec).

Default Setting

Model Dependant

Sets the ride-through time allowed before the inverter trips, after momentary power loss. This setting is activated when L2-01 is set to “1.” If power is restored within this time, operation restarts automatically. If power is not restored within this time, a fault contact trips, stopping the inverter.

54 VS-616PS5 Installation & Quick Start Manual

L3 Stall Prevention/Current Limit

This function automatically adjusts the deceleration rates in order to continue operation without tripping the inverter.

L3-01 Over-voltage Protection (Stall Prevention During Deceleration)

If deceleration times are set too short for load conditions, the inverter automatically extends the deceleration time according to the main circuit DC bus voltage level. When using an optional braking resistor for the VS-616PS5, set parameter L3-01 to”0”.

Setting Explanation

0

Stall prevention during deceleration is disabled. An excessively short deceleration time will generate an overvoltage fault (OV), and the motor will coast.

1

Stall prevention during deceleration is enabled (factory default) .

The DC bus voltage level is monitored, and the deceleration rate is automatically extended to prevent an overvoltage condition. This deceleration time may be longer than the set value (C1-02).

Default

X

Frequency

Adjusts the deceleration time to prevent overvoltage fault (OV).

Time

Set Deceleration Time

VS-616PS5 Installation & Quick Start Manual 55

L4 Reference Detection

Used in conjunction with the multi-function digital outputs to indicate speed agree conditions.

Refer to section H2 , Digital Outputs , for more detailed information on setting these functions.

L4-01 Speed Agree Detection Level (without sign)

Sets the detection level for the desired frequency agree 1 and frequency detection 1 & 2 functions. The set detection level is effective during both FWD and REV operation.

Minimum Maximum Description

0.0

100.0

Speed agree Detection Level (without sign).

Default Setting

0.0

L4-02 Speed Agree Detection Width

Sets the detection width for frequency and desired frequency agree 1 and frequency detection 1 & 2 functions.

Minimum Maximum Description

0.0

100.0

Speed agree Detection Width.

Default Setting

2.0

56 VS-616PS5 Installation & Quick Start Manual

L5 Fault Restart

After a fault occurs, the inverter and its fault detection circuit can be reset. The automatic restart function allows the inverter to continue operation after certain faults.

L5-01 Number of Automatic Restart Attempts

Sets the number of automatic restart attempts. Setting to “0” disables this function.

Minimum Maximum Description

0.0

10 Number of Automatic Restart Attempts.

The inverter can be set to automatically restart after the following faults occur:

Overcurrent (OC)

Overvoltage (OV)

Undervoltage PUV (UV1)

Ground fault (GF)

Regenerative transistor fault (rr)

Default Setting

0

L5-02 Automatic Restart Operation Selection

Selects whether a fault contact output is activated during automatic restart.

Setting Explanation

0

No fault relay (factory default)

1

Fault relay is active

Default

X

VS-616PS5 Installation & Quick Start Manual 57

L6 Torque Detection

The overtorque detection circuit activates when the motor load causes the motor current (or torque) to exceed the overtorque detection level (L6-02) .

L6-01 Overtorque Detection 1 Selection

Activates overtorque detection, and selects whether detection generates an alarm or a fault.

Setting Explanation

0

Overtorque detection is disabled .

1

Overtorque detection is enabled whenever at the speed agree level (when inverter is not accelerating or decelerating). Continue running after detection (OL3 alarm).

2

3

Overtorque detection is enabled always. Continue running after detection (OL3 alarm).

Overtorque detection is enabled whenever at the speed agree level. Coast to a stop after detection (OL3 fault).

Default

X

4

Overtorque detection is enabled always. Coast to a stop after detection (OL3 fault).

Notes:

1.To detect torque during acceleration or deceleration, set to “2” or “4.”

2.To continue operation after overtorque detection, set to “1” or “2.” During detection, the digital operator dis plays an “ OL3 ” alarm (blinking).

3.To stop the inverter after an overtorque detection fault, set to “3” or “4.” During detection, the digital opera tor displays an “ OL3 ” fault.

L6-02 Overtorque Detection 1 Level

Sets the overtorque detection level as a percentage of motor rated torque.

Minimum Maximum Description

0 300 Overtorque Detection 1 Level.

Default Setting

150

L6-03 Overtorque Detection 1 Time

The overtorque detection delay time inserts a delay, between the time motor current (or torque) exceeds the overtorque detection level (L6-02) and when the overtorque detection function is enabled. The digital operator then displays “ OL3 .”

Minimum Maximum Description

0.0

10.0

Overtorque Detection 1 Time.

Default Setting

0.1

58 VS-616PS5 Installation & Quick Start Manual

L7 Torque Limit

The torque limit function limits the amount of motor torque in all four quadrants of vector control operation:

• Forward Motoring • Forward Regenerating

• Reverse Motoring • Reverse Regenerating

Torque limit is activated in both the speed and torque control modes.

L7-01 Forward Torque Limit

Sets the motoring side torque limit value during FWD run.

Default Setting

150

Minimum Maximum Description

0 300 Forward Torque Limitl.

L7-02 Reverse Torque Limit

Sets the motoring side torque limit value during REV run.

Minimum Maximum Description

0 300 Reverse Torque Limit.

Default Setting

150

L7-03 Regenerative Forward Torque Limit

Sets the regenerating side torque limit value during FWD run.

Minimum Maximum Description

0 300 Regenerative Forward Torque Limit.

Default Setting

150

L7-04 Regenerative Reverse Torque Limit

Sets the regenerating side torque limit value during REV run

.

Minimum Maximum Description

0 300 Regenerative Reverse Torque Limit.

Default Setting

150

REV Run Regeneration

Torque Limit (L7-04)

REV Motor Rotation

Positive Torque Reference

0

REV Run Motor

Torque Limit (L7-02)

FWD Run Motor

Torque Limit (L7-04)

FWD Motor Rotation

FWD Run Regeneration

Torque Limit (L7-03)

Negative Torque Reference

VS-616PS5 Installation & Quick Start Manual 59

O Operator Parameters

O1-01 Monitor Selection

T

he operation menu allows the viewing of four monitor variables. These are N ref

, N out

, I out

, and a user-selected monitor. Using the table below, set this parameter to the setting corresponding to the monitor item desired for the user monitor.

48

49

50

51

52

44

45

46

47

33

41

42

43

29

30

31

32

21

22

27

28

17

18

19

20

Setting

5

6

7

15

16

8

9

Description

Motor speed

Output voltage (factory default)

DC bus voltage

Output power

Torque reference (internal)

Terminal 13 input voltage level

Terminal 14 input voltage or current level

Terminal 16 input voltage level

Motor secondary current (Iq)

Motor excitation current (Id)

SFS output frequency

ASR input

ASR output

Voltage reference (Vd output)

CPU ID number

Voltage limit control output qAxis current control output dAxis current control output

Output voltage reference (Vq)

Output voltage reference (Vd)

LED check

Internal control status 2

Command 1 from option

Command 2 from option

External torque reference

Torque compensation value

DO-08H output status

Momentary power loss decrease capacity

Control section software number

Speed detection PG counter value

PID feedback

DI-16H input status

60 VS-616PS5 Installation & Quick Start Manual

O1-02 Monitor Selection After Power-up

Selects the monitor to be displayed on the digital operator immediately after the power supply is turned ON.

Setting

1

2

3

4

Description

Displays frequency reference (factory default) .

Displays output frequency.

Displays output current.

Displays the monitor item set in O1-01 .

O1-03 Reverse Torque Limit

Units for parameters and monitors related to frequency can be scaled as shown below.

Setting

1

2 ~ 39

40 ~ 3999

Description

Unit: 0.01%. Speed reference is displayed as P ¨¨

.

¨¨

• Unit: rpm (Enter the # of poles in the motor).

• The speed reference is displayed as n ¨¨¨¨

Digits: 5th 4th 3rd 2nd 1st

0 0 0 0 0

The 1st through 4th digits determine the set value at 100% output frequency.

The decimal point position is set with the 5th digit of O1-03, as follows:

5th digit = 0: displayed as ¨¨¨¨

5th digit = 1: displayed as ¨¨¨ .

¨

5th digit = 2: displayed as ¨¨ .

¨¨

5th digit = 3: displayed as ¨ .

¨¨¨

(Example 1)

If 100% output speed is equal to 200.0 units:

Set O1-03 = “12000”

100% of this reference is displayed as 200.0 and 60% of this reference is displayed as 120.0.

Example 2

If 100% output speed is equal to 65.00:

Set O1-03 = “26500”

60% of this reference is displayed as 39.00.

VS-616PS5 Installation & Quick Start Manual 61

O2 Key Selection

O2-01 Local/Remote Key

Enables/disables the digital operator LOCAL/REMOTE key.

Setting Explanation

0

Local/Remote key is disabled.

1

Local/Remote key is enabled (factory default) .

Depressing the Local/Remote key switches operation commands between the digital operator and the settings of B1-01 & B1-02 .

Default

X

O2-02 STOP Key During External Terminal Operation

Enables/disables the digital operator STOP key, during operation from the external terminals and during serial communication.

Setting Explanation

0

The digital operator STOP key is disabled when Run command does not come from the digital operator

1

The digital operator STOP key is always enabled.

The STOP key is enabled even during external terminal operation and serial communication.

Default

X

O2-04 Inverter Model Selection

Sets the inverter capacity, according to the model number. Control parameters with defaults specific to the inverter’s capacity are set automatically (i.e. carrier frequency, motor data, etc.). This parameter does not need changing, unless the control board is replaced.

Minimum Maximum Description

00 FF Inverter Model Selection.

Default Setting

--

62 VS-616PS5 Installation & Quick Start Manual

6.1 Precautions ............................................................................................63

6.2 Maintenance and Inspection .................................................................64

Periodic Inspection .................................................................................64

Parts Replacement Schedule.................................................................64

6.3 Alarm and Fault Displays .......................................................................65

Fault Classes .........................................................................................65

Fault Diagnosis and Corrective Actions .................................................66

Motor Faults ...........................................................................................70

6.1

Precautions

T

HE

VS-616PS5 I

NVERTER USES AND GENERATES HIGH VOLTAGES WHICH MAY BE LETHAL

.

M

AINTENANCE AND

S

ERVICE MUST BE PERFORMED BY EXPERIENCED PERSONNEL

.

1. Turn OFF power to the inverter and wait until all LED’s are off before removing any covers.

2. Before touching any power terminals, test for voltage:

• between terminals you might touch

• between terminals and ground

3. Replace all covers and guards before turning on power to the inverter.

T

HE

VS-616PS5 I

NVERTER EMPLOYS STATIC SENSITIVE COMPONENTS

.

M

AINTENANCE AND

S

ERVICE MUST BE PERFORMED BY EXPERIENCED PERSONNEL

.

1. DO NOT touch any printed circuit boards while power is on.

2. DO NOT connect or disconnect any wires or connectors while power is on.

3. Use static safe procedures when changing boards

Failure to observe safety precautions will expose the user to high voltages, which may result in equipment damage, serious personal injury, or death!

VS-616PS5 Installation & Quick Start Manual 63

6.2 Maintenance and Inspection

Periodic Inspection

The VS-616PS5 will supply extended, reliable, service if it is kept clean, cool, and dry, and if it is well maintained.

Periodic inspections should be made to ensure that all of the guidelines and precautions in this manual have been followed.

To prevent electrical shock, turn off power and wait five minutes before servicing the inverter. Inspect the inverter according to the following table:

Component

External Terminals

Connectors

Mounting Screws

Heatsink

Printed Circuit Boards

Cooling Fan

Power Components

Smoothing Capacitors

Check for

Loose screws or connectors

Build up of dust and dirt

Accumulation of conductive residue

Abnormal noise or vibration

Accumulation of dust and dirt

Discoloration, deformation, or odor

Corrective Action

Securely Tighten all screws and connectors.

Clean off any foreign material

Clean off board or replace board.

Replace Fan

Clean off any foreign material

Replace capacitor

When cleaning the components, use clean, dry compressed air at the least pressure necessary, but in no case greater than 90 PSI (6 kg/cm

2

).

Parts Replacement Schedule

To extend the operating life of the VS-616PS5 inverter, replace parts according to the following schedule. Doing so may help to avoid an unexpected shutdown.

Part

Cooling Fan

Smoothing Capacitor(s)

Breakers or Relays

Fuses

Aluminum Electrolytic

Capacitors on Printed Circuit

Boards

Approximate Interval

2 to 3 years

5 years

As Needed

10 years

5 years

Remarks

Replace with new fan

Replace with new capacitors

If inspection warrants replacement

Replace with new ones

Replace with new capacitors or replace PCB

Optimum Operating Conditions

• Ambient Temperature:86°F yearly average

• Load Factor: 80% or below

• Operation time: 12 hours per day or less

Consult the motor manufacturer’s manual for inspection and maintenance instructions of the motor.

64 VS-616PS5 Installation & Quick Start Manual

6. 3 Alarms and Fault Displays

Fault Classes

A: MAJOR Fault

• Motor coasts to a stop.

• Operation Indicator lights.

• Fault Output (terminals 18 and 19) is activated

B: FAULT

• Operation continues

• Operation indicator lights

• Multi-function output (if selected) activates

• Fault Output (terminals 18 and 19) is NOT activated

C: ALARM (warning)

• Operation cannot be performed

• Operation Indicator lights

• No fault outputs

When the VS-616PS5 detects a major fault, the fault is displayed on the digital operator and activates a fault contact output, after which the motor coasts to a stop. Check the causes listed by the fault code in the following tables and take the corrective actions necessary.

To restart the inverter, remove any RUN commands present, and reset the inverter with the digital operator or an input, if selected. Cycling the power will also reset the inverter. If the corrective actions suggested do not clear the problem, contact your representative.

Alarms do not activate fault contact outputs. Once the cause of the alarm is removed, the inverter clears the alarm status.

Fault Display

UV1

DC Bus

Undervoltage

UV2

CTL PS

Undervoltage

UV3

MC Answerback

UV

Under Voltage

OC

Overcurrent

Name

Main circuit undervoltage (PUV)

Description

Undervoltage in the DC main circuit during running.

Detection level:

230V class: Approx. 190V or less

460V class: Approx. 380V or less

Undervoltage in the control circuit during running.

Corrective Action

• Check the power supply wiring.

• Correct the line voltage

Control circuit undervoltage (CUV)

MC fault The pre-charge contactor opened during running.

Momentary power loss • The main circuit DC voltage fell below the PUV level.

• The control power source fell below the CUV level.

• The pre-charge contactor opened.

Overcurrent (OC) The inverter output current exceeded the OC level. ( ~ 200% Inverter rating)

−

• Check the motor coil resistance.

• Extend the accel/decel time.

• Check the motor insulation.

• Multi-meter check.

Class

A

A

A

C

A

VS-616PS5 Installation & Quick Start Manual 65

Fault Diagnosis and Corrective Actions (continued)

Fault Display

GF

Ground Fault

Name

Ground fault (GF)

Description

Inverter output grounding current exceeded

50% of inverter rated current.

Corrective Action

Check that motor insulation has not deteriorated.

Check that connection between inverter and motor is not damaged.

OV

Overvoltage

SC

Short Circuit

PUF

DC Bus Fuse

Open

OH

Heatsink Over temp

OL1

Motor Overloaded

OL2

Inv Overloaded

OL3

Overtorque 1

OL4

Overtorque 2

PF

Input Phase

Loss

LF

Output Phase

Loss

RR

Dyn Brk Transistor

RH

Dyn Brk Resistor

OS

Over Speed

PGO

PG open

Overvoltage (OV)

The main circuit direct current voltage exceeded the OV level.

Detection level:

230 V class: Approx. 400 V

460 V class: Approx. 800 V

Load short-circuit (SC) Inverter output (load) is short-circuited.

Fuse blown (FU)

Heatsink overheat

(OH1)

Motor overload (OL1)

Inverter overload

(OL2)

Overtorque

Input open-phase

Output open-phase

Braking transistor failure

Braking resistor unit overheat

Overspeed (OS)

The DC bus fuse is blown.

The output transistors were damaged.

The transistor heatsink temperature exceeded the allowable value.

Inverter output exceeded the motor overload level.

Inverter output exceeded the inverter overload level (thermo switch).

The torque reference exceeded the detection level for longer than the specified time.

Inverter input power supply has open phase.

Large unbalance in input voltage.

Inverter output has open-phase.

The braking transistor has failed.

The braking resistor unit temperature has exceeded the allowable value.

(Protects only inverter built-in type)

The motor speed exceeded the overspeed level. (F1-08)

PG open circuit (PGO) The PG line is broken.

Extend the deceleration time, add braking circuit.

Check the motor coil resistance.

Check the motor installation.

Check for damaged transistor, load side short circuit, grounding, etc.

Check the fan and ambient temperature.

Reduce the load.

Reduce the load, extend the acceleration time.

Verify the parameter setting, reduce the load at the motor.

Check the line voltage.

Re-tighten the input terminal screws.

Check the output wiring.

Check the motor impedance.

Re-tighten the output terminal screws.

The inverter requires repair.

Reduce the regenerative load.

-

Check the PG line.

Check the condition of the motor lock or excessive load.

Class

A

A

A

A

A

A

A

A

B

A

A

A

A

A

A

66 VS-616PS5 Installation & Quick Start Manual

EF4

External Fault 4

EF5

External Fault 5

EF6

External Fault 6

EF7

External Fault 7

EF8

External Fault 8

OPE01 kVA Selection

OPE02

Limit

OPE03

Terminal

Fault Display

DEV

Speed Deviation

STO

Step Out

Zdev

Phase Z Pulse

Fault

EF

External Fault

BB

Base Block

EF3

External Fault 3

Name

Speed deviation

(DEV)

Stepout

Phase Z pulse fault

(Marker Pulse)

Simultaneous forward/ reverse run commands

External base block

External fault at terminal 3

Description

The deviation of the speed reference and speed feedback exceeded the regulation level. (F1-10)

Corrective Action

Check the load.

Motor has pulled out of synchronization with the applied stator field.

An uncontrolled motor state results from an incomplete PG origin pulse adjustment or from a failed initial magnetic pole estimation.

• Check the motor constants.

• Check the motor temperature.

• Reduce the ASL gain (C5-

01).

• Reduce the acceleration (C1-

01).

• Check the PG cable connection.

• Repeat auto-tuning (set T1-

03 = 1, then T1-02 = 2, and press the digital operator

RUN key).

Both FWD and REV run commands are simultaneously input for 500ms or longer.

External base block command is input from control circuit terminal.

Fault occurred in the external control circuit.

Check sequence circuit.

Check sequence circuit.

Check the condition of the input terminal. If the LED lights when the input is not activated, then the inverter requires repair.

Class

B

A

A

B

B

A

External fault at terminal 4

External fault at terminal 5

External fault at terminal 6

External fault at terminal 7

External fault at terminal 8 kVA setting error

(OPE01)

Parameter setting range error (OPE02)

Multi-function input setting error (OPE03)

Fault occurred in the external control circuit.

Check the condition of the input terminal. If the LED lights when terminal is not connected, then the inverter requires repair.

Inverter kVA setting error.

Parameter data is out of range.

Multi-function input settings in H1-01 to H1-06 are not in ascending order. Or, set values other than “F” are overlapping

Check and set the parameter data (O2-04) .

Check the parameter data settings.

Check the function selection.

B

C

C

C

OPE05

Option reference selection fault

(OPE05)

• C-option is not connected although run command from C-option is selected

• C-option is not connected although frequency reference from C-option is selected

• Check and set the contstant data.

• Connect the C-option.

OPE06

Control method selection fault (OPE06)

PG control card is not connected during flux vector control.

VS-616PS5 Installation & Quick Start Manual

Connect PG control card.

D

D

67

Fault Display

OPE07

Name

Multi-function analog input selection fault

(OPE07)

Description

C-option is A1-14B and option/inverter change is selected.

Corrective Action

Check and set the constant data.

OPE08

OPE0 10

OPE0 12

OPR

ERR

EEPROM R/W

Err

CPF00

COM-ERR

(OP&INV)

CPF01

COM-ERR

(OP&INV)

CPF02

BB Circuit Err

CPF03

EEPROM Error

CPF04

Internal A/D Err

CPF05

External A/D Err

Multi-function input/ output selection fault

(OPE08)

R/min setting fault

(OPE10)

Energy-saving control constants setting fault

Digital operator fault

(OPr)

EEPROM writing fault

(ERR)

Control circuit fault 1

(CPF00)

Digital operator transmission fault

Control circuit fault 2

(CPF01)

Digital operator transmission fault

Base block circuit fault

(CPF02)

EEPROM fault

(CPF03)

CPU internal A/D converter fault (CPF04)

CPU external A/D converter fault (CPF05)

Any of the following setting faults has occurred:

• The setting unused in the control method is selected for F4-01 and F4-04.

• The setting unused in the control method is selected for F5-01 and F4-02.

• The setting unused in the control method is selected for H1-01 and H1-06.

• The setting unused in the control method is selected for H2-01 and H2-03.

• The setting unused in the control method is selected for H3-05 and H3-09.

• The setting unused in the control method is selected for H4-01 and H4-04.

• The setting unused in the control method is selected for o1-01.

The settings of E1-06 to E1-08 do not satisfy the following conditions:

E1-06 E1-07 E1-08

Energy-saving control constant values are out of range.

The digital operator was disconnected during operation by run command from the digital operator.

EEPROM internal data did not match when initializing the parameter.

Transmission between the inverter and digital operator cannot be established 5 seconds after supplying power.

MPU peripheral element check fault (on-line)

Transmission between the inverter and digital operator is established once after supplying power, but later transmission is interrupted for more than 2 seconds.

MPU peripheral element check fault (on-line).

Inverter PCB control board fault.

Check and set the constant data.

Check and set the constant data.

Check and set the constant data.

• Check the wiring cable and the digital operator connection.

• Replace the control card.

Replace the control board.

Insert the operator connector again.

Check the wiring of control circuit.

Replace the control board.

Insert the digital operator connector again.

Check the digital control circuit wiring.

Replace the control board.

Replace the control board.

Class

D

D

D

D

A

B

A

A

A

68 VS-616PS5 Installation & Quick Start Manual

Fault Display

CPF06

Option Error

CPF20

Option A/D Error

CPF23

BUS

Name

Option connection fault (CPF06)

A/D converter fault in analog speed reference card (CPF20)

Cross-diagnose fault between transmission option and control card (CPF23)

Transmission fault with transmission option (bUS)

EF0

External fault from transmission option

(EFO)

Description

The option card is not installed correctly.

Option card (AI-14B) A/D converter fault

Corrective Action

Install the option card again.

Replace the option card.

Diagnosis data has not been updated for more than 0.2 seconds between the transmission option and the control card.

Transmission fault with transmission option

(detected when the fault continued for 2.5 seconds).

• Check the transmission option contact part.

• Replace the transmission option.

Check the transmission devices and the transmission signals.

External fault was input from the transmission option.

External fault, defined by user specification, was input from the transmission option. Find the external fault items from the I/O list and correct it.

Class

A

A

A

A

B

VS-616PS5 Installation & Quick Start Manual 69

Motor Faults

If a motor fault occurs, follow the checkpoints listed in the table below and take the corresponding corrective actions. If taking the corrective actions described does not solve the problem, contact your Yaskawa representative immediately.

Motor Faults and Corrective Actions

Fault

Motor does not rotate

Motor rotation reverses

Motor rotates, but variable speed not available.

Check Point

Power supply voltage applied to power supply terminals L1, L2, L3? Charge LED is ON?

Use rectifier type voltmeter to test. Voltage output to output terminals T1, T2, T3 correct?

Motor locks due to excessive load?

Fault displayed in operator display?

FWD or REV run command entered?

Frequency setting voltage entered (when using terminals 13 or 14)?

Are reference and run source settings correct?

Wiring of terminals T1, T2, T3 correct?

FWD and REV wiring run signals entered?

Wiring of frequency setting circuit correct?

Are reference and run source settings correct?

Load excessively large?

Corrective Action

• Turn ON power supply.

• Turn OFF power supply, and then ON again.

• Check power supply voltage.

• Make sure terminal screws are tight.

Turn OFF power supply, then turn ON again.

Reduce the load and release the lock.

Check troubleshooting table on page 52.

Check the wiring.

• Check the wiring.

• Check frequency setting voltage.

Check reference and run source selections

(B1-01, B1-02) .

Match wiring to the phase order of the motor leads T1, T2, T3.

Correct the wiring.

Correct the wiring.

Check reference and run source selections

(B1-01, B1-02) .

Reduce the load.

70 VS-616PS5 Installation & Quick Start Manual

A.1

A.2

A.3

Terminal Functions ....................................................................................................................A-1

230V Class Terminal Functions.................................................................................................A-1

460V Class Terminal Functions.................................................................................................A-1

Wire Sizes and Terminal Screw Sizes.......................................................................................A-2

230V Class Wire Size................................................................................................................A-2

460V Class Wire Size................................................................................................................A-3

JST Closed Loop Connectors ...................................................................................................A-4

A.1

Terminal Functions

230V Class Terminal Functions

Model CIMR-PS5U

Nominal Motor Output

L1, L2, L3

T1, T2, T3

B1, B2

-

+ 1

+ 2

+ 3

GND

20P4 to 27P5

0.5 to 10 HP

Main power supply input: 200 to 230 VAC, 3 Ø, 50/60 Hz

Inverter output: 200 to 230 VAC, 3 Ø, 200 Hz max

Braking Resistor Unit

2011 to 2015

15 to 20 HP

DC Power Supply +1 to -

DC Reactor +1 to +2

DC Power Supply +1 to -

DC Reactor +1 to +2

Braking Unit +3 to -

- -

Earth Ground Terminal (Resistance to earth = 100 ohms or less)

460V Class Terminal Functions

Model CIMR-PS5U

Nominal Motor Output

L1, L2, L3

T1, T2, T3

B1, B2

-

+ 1

+ 2

+ 3

S

R

40P4 to 4015

0.5 to 25 HP

4018 to 4045

30 to 75 HP

4055 to 4160

100 to 200 HP

Main power supply input: 380 to 460 VAC, 3 Ø, 50/60 Hz

Inverter output: 380 to 460 VAC, 3 Ø, 200 Hz max

Braking Resistor Unit

DC Power Supply +1 to -

DC Reactor +1 to +2

DC Power Supply +1 to -

Braking Unit +3 to -

Braking Unit +3 to –

- -

- -

Cooling Fan Power

Supply

_ _

4185 to 4300

250 to 500 HP

Braking Unit +3 to -

(No +1 or +2 terminals provided)

- -

Control power Supply

R to S200: 200 to 230 VAC 1

Ø

R to S400: 380 to 460 VAC 1Ø

S200

S400

GND Earth Ground Terminal (Resistance to earth = 10 ohms or less)

VS-616PS5 Installation & Quick Start Manual Page A-1

A.2

Wire Sizes and Terminal Screw Sizes

230V Class Wire Size

Circuit

Model

CIMR-

PS5U20P4

Terminal Symbol

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

Terminal

Screw

M4

PS5U20P7

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS5U21P5

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

M4

M4

PS5U22P2

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS5U23P7

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS5U25P5

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS5U27P5

L1, L2, L3, , ⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS5U2011

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

PS5U2015

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

M4

M4

M5

M5

M6

M8

M6

Common to all models

1-33

G

M3.5

M3.5

Wire Size *

AWG mm 2

14 - 10 2 - 5.5

10 5.5

3

8

4

8

8

10 - 8

8

10 - 8

8

5.5 - 8

8

5.5 - 8

22

8

30

8

Stranded

0.5 - 1.25

20 - 16

Solid

0.5 - 1.25

20 - 14 0.5 - 2

Max. Torque lb-in (N·m)

12.4 (1.4)

14 - 10 2 - 5.5

12.4 (1.4)

14 - 10 2 - 5.5

12 - 10 3.5 - 5.5

12.4 (1.4)

12 - 10 3.5 - 5.5

12.4 (1.4)

12.4 (1.4)

22.1 (2.5)

22.1 (2.5)

45.1 (5.1)

90.3 (10.2)

45.1 (5.1)

-

8.9 (1.0)

Wire Type

Power cable:

600V vinyl sheathed wire or equivalent

* Wire sizes are based on 75°C copper wire.

Page A-2 VS-616PS5 Installation & Quick Start Manual

460V Class Wire Size

Circuit Model

CIMR-

Terminal Symbol

PS55U40P4 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U40P7 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U41P5 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U42P2 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U43P7 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U44P0 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U45P5 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U47P5 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U4011 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

PS55U4015 L1, L2, L3, ,

⊕ 1, ⊕ 2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

PS55U4018 r, s

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

PS55U4022 r, s

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

PS55U4030 r, s

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

PS55U4037 r, s

L1, L2, L3, , ⊕ 1, ⊕ 2, ⊕ 3, T1, T2, T3

PS55U4045

PS55U4055

PS55U4075

PS55U4110

PS55U4160 r,

L1, L2, L3, T1, T2, T3 r, r,

, , s s

⊕

200,

, , ⊕ 3 s s

400

L1, L2, L3, T1, T2, T3 r,

L1, L2, L3, T1, T2, T3 r, s

, , s

, , ⊕ 3

L1, L2, L3, T1, T2, T3 s

⊕

200,

200,

200,

3

3 s s

400

400

400

L1, L2, L3, , ⊕ 1, ⊕ 3, T1, T2, T3

PS55U4185 r, s

2

00, s

400

L1, L2, L3, , ⊕ 1, ⊕ 3, T1, T2, T3

PS55U4220 r, s

200, s

400

L1, L2, L3, , ⊕ 1, ⊕ 3, T1, T2, T3

PS55U4300 r, s

200, s

400

Common to all models

1-33

G

VS-616PS5 Installation & Quick Start Manual

M4

M4

M4

M4

M4

M4

M4

M8

M4

M8

M8

M4

M12

M8

M4

M16

M8

M4

M4

M10

M8

M4

M10

M8

M4

M10

M16

M8

M4

M16

M8

M4

M5

M6

M8

M4

M6

M5

M6

M5

M6

M8

M4

M8

Terminal

Screw

M4

M3.5

M3.5

Wire Size *

AWG mm

2

14 - 10

14 - 10

12 - 10

14 - 10

12 - 10

14 - 10

12 - 10

14 - 10

12 - 10

12 - 10

2 - 5.5

2 - 5.5

3.5 - 5.5

2 - 5.5

3.5 - 5.5

2 - 5.5

3.5 - 5.5

2 - 5.5

3.5 - 5.5

3.5 - 5.5

Max. Torque lb-in (N·m)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

12 - 10 3.5 - 5.5

12.4 (1.4)

12.4 (1.4)

8 - 6 8 - 14 22.1 (2.5)

8

20 - 10

4

8

20 - 10

3

6

20 - 10

8 - 6

8

8 - 6

8

6

8

20 - 10

4

1

6

20 - 10

4/0

4

20 - 10

1/0 x 2P

4

20 - 10

1/0 x 2P

3

20 - 10

4/0 x 2P

1

20 - 10

8

0.5 - 5

22

8

0.5 - 5

30

14

0.5 - 5

8 - 14

8

8 - 14

8

14

8

0.5 - 5

22

50

14

0.5 - 5

100

22

0.5 - 5

60 x 2P

22

0.5 - 5

60 x 2P

30

0.5 - 5

100 x 2P 349.6 (39.5)

50

0.5 - 5

22.1 (2.5)

45.1 (5.1)

22.1 (2.5)

45.1 (5.1)

45.1 (5.1)

90.3 (10.2)

12.4 (1.4)

45.1 (5.1)

90.3 (10.2)

12.4 (1.4)

90.3 (10.2)

12.4 (1.4)

90.3 (10.2)

12.4 (1.4)

90.3 (10.2)

12.4 (1.4)

203.6 (23.0)

90.3 (10.2)

12.4 (1.4)

203.6 (23.0)

90.3 (10.2)

12.4 (1.4)

203.6 (23.0)

90.3 (10.2)

12.4 (1.4)

90.3 (10.2)

12.4 (1.4)

650MCM x 2P 325 x 2P 867.4 (98.0)

1

20 - 10

1/0

50

0.5 - 5.5

90.3 (10.2)

12.4 (1.4)

650MCM x 2P 325 x 2P 867.4 (98.0)

90.3 (10.2)

12.4 (1.4) 20 - 10

60

0.5 - 5.5

650MCM x 2P 325 x 2P 867.4 (98.0)

1/0

20 - 10

60

0.5 - 5.5

Stranded

0.5 - 1.25

90.3 (10.2)

12.4 (1.4)

20 - 16 -

20 - 14

Solid

0.5 - 1.25

0.5 - 2 8.9 (1.0)

Wire Type

Power cable:

600V vinyl sheathed wire or equivalent

Twisted shielded wire with

Class 1 wiring

Page A-3

A.3

JST Closed Loop Connectors

JST Closed Loop Connectors

Wire Size *

AWG mm

2

20

18

16

14

12 - 10

8

6

4

3 - 2

1 - 1/0

3/0

4/0

4/0

300MCM

400MCM

650MCM

0.5

0.75

1.25

2

3.5 - 5.5

8

14

22

30 - 38

50 - 60

80

100

100

150

200

325

Terminal

Screw

M5

M6

M8

M5

M5

M6

M8

M4

M3.5

M4

M3.5

M4

M3.5

M4

M3.5

M4

M6

M8

M8

M8

M10

M6

M8

M6

M8

M10

M12

M12 x 2

M16

JST Closed-Loop Connectors (Lugs)

60 - 10

80 - 10

100 - 10

100 - 12

150 - 12

200 - 12

325 - 12

325 - 16

8 - 6

8 - 8

14 - 6

14 - 8

22 - 6

22 - 8

38 - 8

60 - 8

2 - 5

2 - 6

2 - 8

5.5 - 4

5.5 - 5

5.5 - 6

5.5 - 8

8 - 5

1.25 - 3.5

1.25 - 4

1.25 - 3.5

1.25 - 4

1.25 - 3.5

1.25 - 4

2 - 3.5

2 - 4

Max. Torque lb-in (N·m)

45.1 (5.1)

90.3 (10.2)

45.1 (5.1)

90.3 (10.2)

45.1 (5.1)

90.3 (10.2)

90.3 (10.2)

90.3 (10.2)

203.6 (23.0)

203.6 (23.0)

203.6 (23.0)

349.6 (39.5)

349.6 (39.5)

349.6 (39.5)

349.6 (39.5)

867.4 (98.0)

8.9 (1.0)

12.4 (1.4)

8.9 (1.0)

12.4 (1.4)

8.9 (1.0)

12.4 (1.4)

8.9 (1.0)

12.4 (1.4)

22.1 (2.5)

45.1 (5.1)

90.3 (10.2)

12.4 (1.4)

22.1 (2.5)

45.1 (5.1)

90.3 (10.2)

22.1 (2.5)

Note 1:

The use of a JST closed-loop connector (lug) is recommended to maintain proper clearances. Please contact your

Yaskawa representative for more information.

Note 2:

Voltage drop should be considered when determining wire size. Voltage drop can be calculated using the following equation:

Phase-to phase voltage drop (V)

=

3 wire resistance ( Ω /km) x wiring distance (m) x current (A) x 10

-3

Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.

Page A-4 VS-616PS5 Installation & Quick Start Manual

B.1

B.2

B.3

POWERTEC Motors Winding Determination ............................................................................B-1

E and F Series Motors...............................................................................................................B-1

A, B, C, D, and L Series Motors ................................................................................................B-2

Primary feedback Device...........................................................................................................B-2

Secondary Feedback Device.....................................................................................................B-2

POWERTEC Motors Frame Size and Winding Code Table......................................................B-3

POWERTEC Windings Data .....................................................................................................B-4

POWERTEC Motors Resolver Information .............................................................................B-13

POWERTEC Industrial Motors of Rock Hill, South Carolina manufactures Brushless DC motors from fractional to 300 HP. These motors are the motors for which the PS5 was originally designed. For information on the Brushless DC motors, call POWERTEC at 803-328-1888, or fax to 803-328-1870.

B.1

POWERTEC Motors Winding Determination

E and F Series Motors

POWERTEC motor model numbers beginning with “E” or “F” give the motor frame size in the second and third positions. The stack length is given in the fourth position. Refer to the attached charts of Ferrite motors and PAC-

TORQ (rare earth) motors.

Once the frame size has been determined, the letter in the fifth position of the model number gives the winding letter. Using the frame size and the winding letter, you can obtain the motor winding data to be entered into the “E” parameters with the “POWERTEC Frame Size and Winding Code Table”. This will give you the four-digit code designating the winding data.

Enter the four digit number in the E1-02 parameter. If the number is rejected (indicating the number is not in the drive database), Enter “1000” (CUSTOM) into the E1-02 parameter, and enter the table data into the “E” parameters as shown in the POWERTEC Winding Data Tables.

VS-616PS5 Installation & Quick Start Manual Page B- 1

A, B, C, D, and L Series Motors

POWERTEC motor model numbers beginning with “A”, “B”, “C”, “D”, or “L” give the motor frame size in the second and third positions. The stack length is given in the fifth position. The following table, with reference to the number in the second and third positions, finds the stack length:

S (small) M (medium) L (large) X (extra large) Y (really large)

143

182

213

254

287

145

184

215

256

288

L145

1810

219

259

2810

328

2512

2812

3211 3213

Once the frame size has been determined, the letter in the fourth position of the model number gives the winding letter. Using the frame size and the winding letter, you can obtain the motor winding data to be entered into the “E” parameters with the “POWERTEC Frame Size and Winding Code Table”. This will give you the four-digit code designating the winding data.

Enter the four digit number in the E1-02 parameter. If the number is rejected (indicating the number is not in the drive database), Enter “1000” (CUSTOM) into the E1-02 parameter, and enter the table data into the “E” parameters as shown in the POWERTEC Winding Data Tables.

Page B-2 VS-616PS5 Installation & Quick Start Manual

Primary Feedback Device

The primary feedback PPR is given on the nameplate on “E” and “F” series motors.

The primary feedback device is designated in the 11 th

position of the model number on “E” and “F” series motors.

Refer to the charts attached.

The primary feedback device is designated in the 10 th

position of the earlier series motors. A “0” indicates that the primary feedback is the hall effect switches. Other designations may require a consultation with POWERTEC.

Standard POWERTEC Ferrite motors have a Hall effect sensor installed with three feedback channels for commutation (HS1, HS2, and HS3), and two channels for Speed and Direction (HS4 and HS5). The Hall sensor PPR is given in the attached POWERTEC Winding Data tables as “PG Constant”.

Secondary Feedback Device

The commutation encoder PPR is given in the 13 th

position of the model number of “E” series and “F” series motors. The PPR is given on the nameplate. Otherwise, refer to the following table for the PPR:

D

E

F

0

A

B

C

LTR PPR

NONE

100

120

200

250

256

300

L

M

N

J

K

G

H

LTR PPR

360

400

500

600

1000

1024

1200

T

X

P

Q

R

S

LTR PPR

1500

2000

2048

2500

5000

Special

VS-616PS5 Installation & Quick Start Manual Page B- 3

B.2

POWERTEC Motors Frame Size and Winding Code Table

POWERTEC Motors Frame Size and Winding Code Table

FRAME

CUSTOM

213

213

213

213

213

213

184

184

184

184

184

184

184

213

L145

L145

182

182

182

182

182

182

B42

B42

C42

C42

143

143

145

145

LTR CODE FRAME LTR CODE FRAME LTR CODE FRAME LTR CODE

1000

1017

1018

1019

1020

1132

1242

1189

1047

1047

1048

1048

1049

1050

1193

1108

1109

1013

1014

1015

1016

1244

1185

1140

1141

1142

1143

1104

1105

1106

1107

259

259

259

259

259

259

256

256

256

256

256

256

256

259

219

254

254

254

254

254

254

256

215

215

215

215

215

215

215

215

A

B

B

C

D

H

E

H

Y

A

A

B

C

D

C

D

V

Y

A

B

A

B

A b

A

B

A

B

A

B

A

B

C

D

H k

M

V

E

A

B

C

D

V

Y

A

B

C

D

H

V

Y

Z

A

B

C

D

F

Y

Z

1051

1052

1053

1054

1198

1029

1027

1250

1176

1001

1002

1003

1004

1248

1201

1063

1006

1064

1008

1203

1239

1205

1206

1065

1010

1066

1012

1133

1209

1210

287

287

287

287

287

287

287

288

288

288

288

288

288

288

328

328

328

328

504

508

2512

2810

2810

2810

2810

2810

2812

2812

2812

2812

2812

2812

A

B

C

D

W

Y

Z

A

B

C

D

V

Y

Z

C

D

Y

Z

F

F

F

B

C

D

Y

Z

C

D

F

V

Y

Z

1094

1074

1055

1056

1211

1213

1214

1115

1078

1057

1058

1237

1217

1218

1097

1098

1223

1224

1165

1154

1161

1075

1059

1060

1219

1220

1067

1068

1136

1251

1221

1222

3211

3211

3211

3211

3213

3213

3213

E182

E184

E184

E184

E213

E213

E215

E218

E218

E254

E256

E2810

E2810

E2812

E2812

E3211

E3213

E3213

E328

EL259

ES184

ES259

ES259

M

E

E

E

E

E

E

Z

E

E

E

E

E

H

F

E

E

F

E

F

Z

E

G

Y

Y

E

C

D

Y

Z

1268

1259

1262

1272

1263

1273

1265

1241

1292

1264

1281

1254

1260

1261

1240

1277

1271

1255

1285

1256

1257

1279

1099

1100

1225

1226

1162

1227

1228

1253

Page B-4 VS-616PS5 Installation & Quick Start Manual

POWERTEC Windings Data

In order to use the following winding data tables, first set E1-17 to the appropriate winding connection configuration. Then set E1-02 to the desired winding type. Performing this sequence automatically loads parameters, E1-03 thru E1-13 along with F1-01 to the values specified in the following tables. One must manually program E1-06 and E1-07 to the maximum and base speed, respectively before operation is allowed.

Frame

254

254

254

254

256

256

259

259

182

182

182

182

184

184

184

184

Letter

A

B

C

D

B

D

B

D

A

B

C

D

A

B

C

D

Type

E1-02

1001

1002

1003

1004

1006

1008

1010

1012

1013

1014

1015

1016

1017

1018

1019

1020

230.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

230.0

230.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

460.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

Voltage Rated AMP

E1-03 E1-04

230.0

230.0

0

0

230.0

230.0

230.0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

Poles

E1-05

4

4

4

4

4

4

4

4

4

4

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08 E1-09 E1-10,11 E1-13 E-17

1

1

30

30

0.115

0.029

3.40

0.85

77.0

38.5

0

1

1

1

1

30

30

30

0.345

0.086

0.260

10.20

2.55

7.67

133.4

66.7

57.7

2

3

0

30

30

30

30

30

30

30

0.065

0.780

0.195

0.460

0.115

1.380

0.345

1.92

23.01

5.75

13.60

3.40

40.80

10.20

28.9

99.9

50.0

154.6

77.3

267.8

133.9

1

2

3

0

1

2

3

30

30

30

30

30

30

30

30

30

1.033

0.258

3.099

0.775

0.145

0.036

0.435

0.109

0.580

30.67

7.67

92.01

23.00

5.00

1.25

15.00

3.75

20.10

230.9

115.5

399.9

200.0

118.0

59.0

204.4

102.2

236.0

2

3

0

0

1

0

1

2

3

0.145

1.740

0.435

0.100

0.025

0.300

0.075

0.400

0.100

1.200

0.300

1.210

0.303

3.630

0.908

3.370

0.843

10.110

2.528

4.850

1.213

14.550

3.638

14.200

3.550

42.600

10.650

0.410

0.103

1.230

5.03

60.30

15.08

3.75

0.94

11.25

2.81

15.00

3.75

45.00

11.25

13.30

3.33

39.90

9.98

36.50

9.13

109.50

27.38

53.30

13.33

159.90

39.98

145.90

36.48

437.70

109.43

6.00

1.50

18.00

252.9

126.4

241.0

120.5

417.4

208.7

75.0

37.5

129.9

126.8

63.4

120.0

60.0

207.8

103.9

146.0

73.0

118.0

408.8

204.4

120.0

60.0

207.8

73.2

36.6

126.8

63.4

120.0

73.2

36.6

0

1

2

2

3

3

0

1

2

2

3

0

1

2

3

0

1

1

2

3

0

1

2

3

0

3

0

1

1

2

30

30

30

30

30

30

30

30

30

30

30

30

30

0.308

1.000

0.250

3.000

0.750

1.630

0.408

4.890

1.223

4.013

1.003

12.039

3.010

4.50

14.30

3.58

42.90

10.73

24.00

6.00

72.00

18.00

57.07

14.27

171.21

42.80

65.0

115.5

57.8

200.1

100.0

150.0

75.0

259.8

129.9

254.0

127.0

439.9

220.0

3

1

2

3

1

2

3

0

2

3

0

0

1

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=1D

=2D

=1Y

=2Y

=1D

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y 30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

PG Const.

F1-01

30

30

30

30

30

30

30

30

30

30

30

30

30

30

VS-616PS5 Installation & Quick Start Manual Page B- 5

POWERTEC Windings Data (continued)

Frame

215

215

213

213

213

213

215

215

215

215

287

287

288

288

2810

2810

Letter

M

K

A

B

C

D

A

B

C

D

C

D

C

D

C

D

Type

E1-02

1027

1029

1047

1048

1049

1050

1051

1052

1053

1054

1055

1056

1057

1058

1059

1060

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

8

8

8

8

8

8

8

8

8

8

8

8

8

4

8

4

4

Poles

E1-05

4

4

4

4

4

8

8

8

8

8

8

8

8

8

8

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

Voltage Rated AMP

E1-03 E1-04

230.0

230.0

0

0

230.0

230.0

230.0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

0.108

1.290

0.323

0.973

0.243

2.919

0.730

1.736

0.680

8.160

2.040

0.243

0.061

0.729

0.182

0.430

0.170

2.040

0.510

1.372

0.343

4.116

1.029

2.720

0.033

0.400

0.100

0.343

0.086

1.029

0.257

0.680

0.070

0.840

0.210

0.089

0.022

0.267

0.067

0.201

0.050

0.434

5.208

1.302

0.145

0.036

0.435

0.109

0.280

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08 E1-09 E1-10,11 E1-13 E-17

1

1

30

30

0.770

0.192

18.40

4.60

134.4

67.2

0

1

1

1

1

30

30

30

2.310

0.577

0.133

55.20

13.80

3.37

232.7

116.4

69.3

2

3

0

30

30

30

30

30

30

30

30

30

30

0.603

0.151

0.048

0.012

0.144

0.036

0.109

0.027

0.327

0.082

14.58

3.65

1.27

0.32

3.81

0.95

2.85

0.71

8.55

2.14

469.7

234.9

161.7

80.9

280.1

140.0

243.0

121.5

420.9

210.4

2.50

30.00

7.50

22.50

5.63

67.50

16.88

40.00

13.50

162.00

40.50

5.63

1.41

16.89

4.22

10.00

3.38

40.50

10.13

26.80

6.70

80.40

20.10

54.00

0.84

10.11

2.53

6.70

1.68

20.10

5.30

13.50

1.47

17.58

4.40

2.16

0.54

6.48

1.62

4.86

1.22

10.00

120.00

30.00

2.94

0.74

8.82

2.21

5.86

59.5

206.1

103.1

178.2

89.1

308.7

154.3

237.8

114.3

395.9

198.0

89.1

44.6

154.3

77.2

119.0

57.2

198.0

99.0

161.3

80.7

279.4

139.7

228.6

34.7

120.0

60.0

80.7

40.3

139.7

69.9

114.3

118.0

408.8

204.4

180.8

90.4

313.2

156.6

271.2

135.6

118.9

411.9

205.9

167.0

83.5

289.3

144.6

236.0

0

1

2

3

2

3

0

1

2

3

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

1

2

3

0

1

2

3

0

1

3

0

1

2

3

0

1

2

3

0

1

2

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

60

60

60

60

60

60

60

60

60

60

60

60

60

30

30

30

60

PG Const.

F1-01

30

30

30

30

30

60

60

60

60

60

60

60

60

60

60

Page B-6 VS-616PS5 Installation & Quick Start Manual

POWERTEC Windings Data (continued)

Frame

256

256

259

259

2812

2812

287

2810

288

287

328

328

3211

3211

143

143

Letter

A

C

A

C

C

D

B

B

B

A

C

D

C

D

A

B

Type

E1-02

1063

1064

1065

1066

1067

1068

1074

1075

1078

1094

1097

1098

1099

1100

1104

1105

Voltage Rated AMP

E1-03 E1-04

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

230.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

230.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Poles

E1-05

4

4

4

4

4

4

4

4

8

8

8

4

4

4

4

4

4

4

4

8

8

8

8

8

8

8

4

8

8

8

8

8

8

8

8

8

8

8

8

8

8

4

4

4

4

4

4

4

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08 E1-09 E1-10,11 E1-13 E-17

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

0.043

0.011

0.129

0.032

0.173

0.043

0.519

0.130

0.071

0.018

0.213

0.053

0.284

0.071

0.852

0.213

0.044

0.011

0.132

0.033

0.091

0.023

0.273

0.068

0.070

0.007

0.087

0.022

0.050

0.013

0.150

0.038

5.020

0.010

0.120

0.030

0.076

0.019

0.228

0.057

0.029

1.255

15.060

3.765

10.000

2.500

30.000

7.500

0.013

0.150

0.038

0.037

0.009

0.111

0.028

0.040

0.018

0.210

0.053

0.270

0.068

0.810

0.203

0.050

1.67

0.42

5.01

1.25

6.67

1.67

20.01

5.00

2.38

0.60

7.14

1.79

9.52

2.38

28.56

7.14

1.20

0.30

3.60

0.90

2.45

0.61

7.35

1.84

1.46

0.20

2.43

0.61

1.44

0.36

4.32

1.08

40.40

0.27

3.24

0.81

2.05

0.51

6.15

1.54

0.81

10.10

121.20

30.30

80.80

20.20

242.40

60.60

0.30

3.63

0.91

0.74

0.19

2.22

0.56

1.08

0.37

4.38

1.10

0.71

0.18

2.13

0.53

1.21

79.7

39.9

138.0

69.0

159.4

79.7

276.1

138.0

80.8

40.4

139.9

70.0

161.8

80.9

280.2

140.1

178.0

89.0

308.3

154.2

254.0

127.0

439.9

220.0

118.0

93.7

324.4

162.2

250.0

125.0

433.0

216.5

86.3

92.2

319.4

159.7

253.0

126.5

438.2

219.1

187.3

43.2

149.5

74.7

122.0

61.0

211.3

105.7

67.6

234.0

117.0

83.7

41.9

145.0

72.5

184.4

59.0

204.4

102.2

121.2

60.6

209.9

105.0

135.1

2

3

0

1

2

3

0

1

0

1

2

2

3

0

1

2

3

0

1

2

3

0

3

0

1

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

1

2

3

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

PG Const.

F1-01

30

30

30

30

30

30

30

30

60

60

60

30

30

30

30

30

30

30

30

60

60

60

60

60

60

60

60

60

30

60

60

60

60

60

60

60

60

60

60

60

60

30

30

30

30

30

30

30

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

VS-616PS5 Installation & Quick Start Manual Page B- 7

POWERTEC Windings Data (continued)

Frame

145

145

L145

L145

288

184

259

2812

B42

B42

C42

C42

508

2512

3213

504

Letter

A

B

A

B

A

E

F

F

A

B

A

B

F

F

G

F

Type

E1-02

1106

1107

1108

1109

1115

1132

1133

1136

1140

1141

1142

1143

1154

1161

1162

1165

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

460.0

460.0

460.0

460.0

460.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

230.0

Voltage Rated AMP

E1-03 E1-04

230.0

230.0

0

0

230.0

230.0

230.0

230.0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

8

8

8

8

4

8

4

4

8

8

8

8

4

8

8

4

8

4

4

4

4

4

4

4

4

4

4

4

4

4

4

8

4

8

8

4

4

8

4

4

4

4

4

4

8

8

8

8

4

4

4

4

4

4

4

4

4

4

4

4

4

4

Poles

E1-05

4

4

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08 E1-09 E1-10,11 E1-13 E-17

1

1

30

30

1.940

0.485

20.30

5.08

86.6

43.3

0

1

1

1

1

1

30

30

30

30

5.820

1.455

3.860

0.965

60.90

15.23

40.70

10.18

150.0

75.0

123.3

61.7

2

3

0

1

30

30

30

30

30

30

30

30

11.580

2.895

0.840

0.210

2.520

0.630

1.940

0.485

122.10

30.53

11.55

2.89

34.65

8.66

24.40

6.10

213.6

106.8

88.1

44.1

152.6

76.3

128.0

64.0

0

1

2

3

0

1

2

3

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

5.820

1.455

0.023

0.006

0.069

0.017

0.227

0.057

0.682

0.170

0.050

0.012

0.149

0.037

0.069

73.20

18.30

0.54

0.14

1.62

0.41

4.00

1.00

12.00

3.00

1.86

0.46

5.57

1.39

1.96

221.7

110.9

90.1

45.1

156.1

78.0

67.2

33.6

116.4

58.2

90.1

45.1

156.1

78.0

228.7

2

3

0

0

1

2

3

0

1

2

3

0

1

2

3

0.017

0.206

0.052

14.400

3.600

43.200

10.800

25.800

6.450

77.400

19.350

7.180

1.795

21.540

5.385

12.900

3.225

38.700

9.675

0.045

0.011

0.135

0.034

0.049

0.012

0.147

0.037

0.041

0.010

0.123

0.031

0.058

0.014

0.173

0.043

0.49

5.88

1.47

75.30

18.83

225.90

56.48

150.00

37.50

450.00

112.50

45.70

11.43

137.10

34.28

92.30

23.08

276.90

69.23

2.36

0.59

7.08

1.77

1.99

0.50

5.96

1.49

1.41

0.35

4.23

1.06

2.60

0.65

7.80

1.95

48.5

168.0

84.0

259.9

130.0

450.1

225.0

424.1

61.0

211.3

105.7

537.1

268.6

930.3

465.0

97.0

212.0

734.5

367.2

61.0

211.3

105.7

86.0

43.0

149.0

74.5

122.0

114.3

396.1

198.0

86.0

43.0

149.0

74.5

122.0

3

0

1

2

3

0

1

2

1

2

3

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

3

0

1

2

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

60

60

60

60

30

30

30

60

60

60

60

30

30

30

30

60

60

60

60

30

30

30

30

30

30

30

30

30

30

30

30

60

60

60

30

30

30

30

30

30

30

60

60

60

30

30

30

30

60

60

30

30

30

30

30

30

30

30

PG Const.

F1-01

30

30

30

30

30

30

Page B-8 VS-616PS5 Installation & Quick Start Manual

POWERTEC Windings Data (continued)

Frame

219

182

184

213

215

254

256

256

256

259

259

287

287

287

288

288

Letter

E

Y

Y

H

H

Y

H

Y

Z

Y

Z

W

Y

Z

Y

Z

Type

E1-02

1176

1185

1189

1193

1198

1201

1203

1205

1206

1209

1210

1211

1213

1214

1217

1218

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

Voltage Rated AMP

E1-03 E1-04

460.0

0

460.0

0

460.0

460.0

460.0

0

0

0

460.0

460.0

460.0

460.0

460.0

460.0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

460.0

460.0

460.0

460.0

460.0

0

0

0

0

0

8

8

8

8

8

8

8

8

8

8

8

8

4

4

8

4

4

4

4

4

4

4

4

4

8

8

8

8

8

8

8

8

8

8

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

Poles

E1-05

4

4

4

4

4

8

8

8

8

8

1

1

1

1

1

1

1

1

1

1

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08 E1-09 E1-10,11 E1-13 E-17

1 30 0.058

1.47

57.3

0

1 30 0.015

0.37

28.6

1

1

1

1

30

30

30

0.173

0.043

9.314

4.41

1.10

98.73

99.2

49.6

231.5

2

3

0

1

1

1

1

1

1

30

30

30

30

30

30

2.328

27.943

6.986

2.695

0.674

8.085

24.68

296.20

74.05

47.43

11.86

142.29

115.8

401.0

200.4

231.5

115.8

401.0

1

2

3

0

1

2

30

30

30

30

30

30

30

30

30

30

30

30

30

30

2.021

3.153

0.789

9.460

2.365

3.556

0.889

10.669

2.667

1.199

0.300

3.597

0.899

0.162

35.57

63.70

15.93

191.10

47.78

85.00

21.25

255.00

63.75

35.97

8.99

107.90

26.98

5.69

200.4

248.7

124.3

430.7

215.4

346.4

173.2

600.0

300.0

250.6

125.3

434.0

217.0

125.7

2

3

0

1

0

1

2

3

2

3

0

3

0

1

30

30

30

30

30

30

30

30

30

30

0.040

0.486

0.122

0.649

0.162

1.946

0.487

1.403

0.351

4.208

1.052

0.402

0.100

1.205

0.301

0.904

0.226

2.712

0.678

0.077

0.019

0.231

0.058

0.286

0.071

0.857

0.214

0.497

0.124

1.492

0.373

0.165

0.041

0.496

1.42

17.07

4.27

22.77

5.69

68.32

17.08

49.23

12.31

147.70

36.93

15.00

3.75

45.00

11.25

33.75

8.44

101.25

25.31

1.72

0.43

5.16

1.29

6.37

1.59

19.10

4.78

11.09

2.77

33.27

8.32

4.33

1.08

13.00

62.8

217.7

108.9

250.6

125.3

434.0

217.0

369.7

184.9

640.4

320.2

239.6

119.8

415.0

207.5

359.1

179.6

622.0

311.0

127.6

63.8

221.0

110.5

245.4

122.7

425.0

212.5

323.0

161.5

559.4

279.7

255.2

127.6

442.0

0

1

2

1

2

3

1

2

3

0

2

3

0

3

0

1

0

1

2

1

2

3

2

3

0

3

0

1

0

1

2

1

2

3

1

1

1

1

1

30

30

30

30

30

0.124

0.277

0.069

0.831

0.208

3.25

7.26

1.82

21.78

5.45

221.0

331.4

165.7

574.0

287.0

3

0

1

2

3

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

60

60

60

60

60

60

60

60

60

60

60

60

30

30

30

30

30

60

30

30

30

30

30

30

60

60

60

60

60

60

60

60

60

60

30

30

30

30

30

30

30

30

30

30

30

30

30

30

PG Const.

F1-01

30

30

30

30

30

30

30

30

30

30

30

60

60

60

60

60

VS-616PS5 Installation & Quick Start Manual Page B- 9

POWERTEC Windings Data (continued)

Frame

Frame

2810

254

2810

215

2812

2812

2812

E182

328

ES184

328

E213

3211

E215

3211

E218

3213

E256

3213

ES259

288

ES259

256

E2810

E184

E2812

E3213

E328

184

E3211

182

E254

Letter

Letter

Y

V

Z

V

Z

E

Y

E

Z

E

Y

V

Y

E

Z

E

Y

E

Y

E

V

E

V

E

E

E

E

E

H

E

V

E

Type

E1-02

1248

1220

1250

1221

1251

1222

1253

1223

1254

1224

1255

1225

1256

1226

1257

1227

1259

1228

1260

1237

1261

1239

1262

1240

1263

1241

1264

1242

1265

1244

1268

Poles

E1-05

8 8

8 8

8 8

4 8

4 8

4 8

4 8

4 8

8

8

8

8

8

8

8

8

4

8

4

8

4

8

4

8

4

8

4

8

4

8

4

8

4 8

4

8

4 8

8 4

8 4

8

4

8

4

8

4

8

4

8

4

8

4

8

4

8

6

8

6

8

6

8

4

8

4

8

8

8

8

8

8

8

8

8

8

4

8

4

8

4

8

4

8

6

8

6

8

6

8

6

8

6

8

4

8

6

8

6

8 6

8 6

8 8

8 8

8 8

8 8

8 8

8 8

8 8

8

8

460.0

460.0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0 0

0

0

0 0

Voltage Rated AMP

E1-03

Rated AMP

0

0 0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

0 0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0

0

1 1

1 1

1 1

1 1

1 1

1 1

1

1

1 1

1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08

30

E1-09

0.118

E1-10,11

3.34

E1-13

263.2

E-17

0

1 1 1 0

1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1

30

30

30

30

30

30

30

0.680

0.223

0.170

2.669

0.078

0.086

0.233

19.24

5.32

4.81

63.80

2.21

2.45

6.63

626.0

86.6

313.0

300.0

241.3

254.0

417.9

3

0

1

2

3

0

0

1

2

3

0

1

1

2

3

0

0

1

2

3

3

0

2

3

1

1

2

2

0

3

0

1

2

1

3

0

1

2

3

2

0

1

2

3

0

3

1

2

3

0

1

2

3

2

0

1

2

3

0

1

2

1 3 1 1

1 1

1 1

2

3

0

1

1 1

1 1

1 1

1 1

1 1

0

1

3

0

2

2

3

0

1

2

1 1

1 1

1

2

3

0

30

30

1.062

0.266

23.26

5.82

601.5

300.8

3

0

1

2

1 3

2

3

0

1

0

1

2

2

3

0

3

0

1

2

1

2

0

1

3

0

1

1

3

2

3

2

0

1

2

3

2

0

3

1

3

0

2

3

=2D

=2Y

=2D

=1Y

=2D

=2Y

=1Y

=1Y

=2Y

=1Y

=1Y

=2Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=1Y

=2Y

PG Const.

F1-01

60 60

60 60

60 60

30 60

30 60

30 60

30 60

30 60

30

60

30 60

30 60

60

60

60

60

60

60

60

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

60 30

60 30

60

30

60

30

60

60

30

30

60

30

60

60

30

60

60

60

60

60

60

60

60

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60

30

60 30

60 30

60 60

60 60

60 60

60 60

60 60

60 60

60 60

60

60

Page B-10 VS-616PS5 Installation & Quick Start Manual

POWERTEC Windings Data (continued)

Frame Letter

E184

E2810

E2812

E184

E218

EL259

E213

E3213

Z

H

Z

F

F

E

F

M

Type

E1-02

1271

1272

1273

1277

1279

1281

1285

1292

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

460.0

Voltage

E1-03

460.0

460.0

460.0

460.0

460.0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Rated AMP

E1-04

0

0

0

0

0

8

8

8

8

6

6

6

6

6

6

8

8

8

8

6

6

6

8

8

6

6

6

8

8

8

8

8

Poles

E1-05

6

6

8

6

6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Base Speed Min Speed Stator Res Stator Ind KV VAC/rpm Connection

E1-06,07 E1-08 E1-09 E1-10,11 E1-13 E-17

1 30 0.391

6.10

167.4

0

1

1

1

1

30

30

30

30

0.098

1.173

0.294

0.066

1.53

18.30

4.58

1.68

83.7

290.0

145.0

254.0

1

2

3

0

30

30

30

30

30

30

30

30

30

30

0.017

0.198

0.050

0.082

0.021

0.246

0.061

0.192

0.048

0.575

0.42

5.04

1.26

2.23

0.56

6.68

1.67

2.99

0.75

8.97

127.0

440.0

220.0

337.2

168.6

584.0

292.0

117.5

58.7

203.5

2

3

0

1

2

1

2

3

0

1

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

0.144

0.133

0.033

0.399

0.100

0.161

0.040

0.482

0.120

0.901

0.225

2.703

0.676

0.057

0.014

0.170

0.043

2.24

3.05

0.76

9.14

2.29

4.27

1.07

12.81

3.20

17.84

4.46

53.52

13.38

2.12

0.53

6.35

1.59

101.8

178.2

89.1

308.6

154.3

358.0

179.0

620.0

310.0

330.0

165.0

571.6

285.8

444.6

222.3

770.0

385.0

0

1

2

3

0

3

0

1

2

3

2

3

0

1

1

2

3

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

=2D

=1Y

=2Y

60

60

60

60

30

30

30

30

30

30

30

30

30

60

60

60

60

60

60

30

30

30

60

60

60

60

60

PG Const.

F1-01

30

30

30

30

60

CUSTOM 1000 0.0

0.0

0.0

0.0

0

0

0

0

4

4

4

4

1

1

1

1

30

30

30

30

0.000

0.000

0.000

0.000

0.00

0.00

0.00

0.00

0.0

0.0

0.0

0.0

0

1

2

3

=2D

=1Y

=2Y

30

30

30

30

VS-616PS5 Installation & Quick Start Manual Page B- 11

B.3

POWERTEC Motors Resolver Information

RESOLVER MOTORS - CONNECTIONS AND TERMINAL MARKINGS

MOTOR / RESOLVER LEADS

Motors are shipped with nameplate connections (i.e., 1-Y, 1-D, 2Y, or 2-D)

Check Motor nameplate for correct connections.

See page 5 for standard connection diagrams.

Consult drive manual for motor/drive interconnections.

Check shipping documentation for special connections.

SPACE HEATERS

When supplied, will have leads tagged H1 and H2. Check nameplate for voltage and current ratings.

OTHER ACCESSORIES

Check motor nameplate and accessories nameplates for connections and ratings.

The Overtemperature threshold for totally enclosed motors is

145º C (104.2 Ohms). The threshold for drip proof and blower ventilated motors is 130ºC (150.5 ohms)

Since the potential exists for a thermistor to open up, Motor

Overtemperature Warnings should be set no higher than 80% of Fault Temperature on totally enclosed motors, and no higher than 80% for drip proof and blower ventilated motors.

Page B-12

CAUTION:

Connect cable shields to designated points only. DO NOT connect shields to ground.

THERMISTORS AND THERMAL SWITCHES

Motors with R3 Resolvers have two thermal switches connected in series embedded in the windings.

Motors equipped with R1 and R2 Resolvers have two

Negative Temperature Coefficient (NTC) thermister probes.

They are 10,000 ohms each @25ºC, connected in parallel to terminals 8 and 9 in the motor junction box. Thermistor leads are labeled P1 and P2. At room temperature (25º C) the resistance between P1 and P2 should be 5000 ohms.

NTS Thermistor Resistance Table

Nominal Resistance between P1 and P2 in ohms

Resistance tolerance is +1-5%

Winding

Temp.

20

30

40

50

60

70

80

ºC

-30

-20

-10

0

10

R

P1-P2 ohms

88500

48535

27665

16325

9950

6250

4028

2663

1801

1244

876

629

Winding

Temp.

ºC

90

100

110

120

130

140

150

160

170

180

190

200

R

P1-P2

VS-616PS5 Installation & Quick Start Manual ohms

459

340

255.5

194.5

150.5

117.5

92.5

74

59.5

48.5

39.7

32.8

RESOLVER EQUIPPED MOTORS

The resolver supplied with POWERTEC motors is a frameless, single speed, transmitter type, mounted on the back of the motor. The rotor element is mounted on the shaft.

See the table at the right for resolver specifications

Resolver Wiring Configuration

Positive resolver rotation is CW facing the resolver end of the motor

Phasing Voltage for 8 Pole Motor for clockwise rotation at drive end

V

T1-T2

V

T2-T3

V

T3-T4

1 Mechanical Revolution

Resolver Output

S1-S3

(SINE)

S2-S4

(COSINE)

Primary Feedback Devices - Technical Data

Frameless Resolvers typical output@25ºC

Parameter Units R1 R2 R3

Frame Size

Type

Primary

Speeds

Input Voltage

Frequency

Vms kHz

Input Current, max mA

Input Power, nom mW

Transformation

Ratio

Phase Shift

Impendances

ZRO

ZRS

ZSO

ZSS

Deg ohms ohms

37

Transmitte r

Rotor

1

8

6.5

68

404

0.5:1

-3

87+j82

82+j79

49 37

Transmitter Transmitter

Rotor

1

8

6.5

85

510

0.5:1

-5

84+j59

87+j82

Rotor

1

6

6

70

250

0.333:1

-5

82+j72

79+j70 ohms 298+j519 905+j1860 147+j247 ohms 278+j497 885+j850 139+j278

DC Resistances

Stator

Rotor

Null Voltage

Max Electrical

Error

Output Voltage

Weight ohms ohms mV minutes

Vms lb.

42

57

+45

20

4.0

1

195

62

+30

20

4.0

2.43

28

56

+60

20

2.0

1

NOTES:

R1 resolvers are used in standard motors except as follows:

R2 resolvers are used in all double shaft and TEFC 280 and

320 frames.

R3 resolvers are used with Control Techniques drives.

Data is for estimation purposes only. For certified data, consult the factory.

PHASING DIAGRAM OF MOTOR STATOR

Phase T1 (U)

VS-616PS5 Installation & Quick Start Manual

Phase T3 (W) Phase T2 (V)

Page B- 13

C.1

C.2

C.3

PG-H2 Connection Diagram for PS5 - POWERTEC motor /w aux. encoder ...............................................................................C-1

PG-P2 Rev C Connection Diagram for PS5 - POWERTEC motor basic .....................................................................................C-2

PG-P2 Rev C Connection Diagram for PS5 - POWERTEC motor /w aux. encoder ....................................................................C-2

PG-P2 Rev C Connection Diagram for PS5 - POWERTEC motor /w com encoder ....................................................................C-3

PG-P2 Rev C Connection Diagram for PS5 - POWERTEC motor and Digimax controller ..........................................................C-3

PG-P2 Rev C Connection Diagram for PS5 - POWERTEC motor /w aux. encoder and

Digimax controller........................................................................................................................................................................C-4

PG-P2 Rev C Connection Diagram for PS5 - POWERTEC motor w/ com encoder and

Digimax controller.........................................................................................................................................................................C-4

PG-P2 Rev D Connection Diagram for PS5 - POWERTEC motor basic .....................................................................................C-5

PG-P2 Rev D Connection Diagram for PS5 - POWERTEC motor /w aux. encoder ....................................................................C-5

PG-P2 Rev D Connection Diagram for PS5 - POWERTEC motor /w com encoder ...................................................................C-6

PG-P2 Rev D Connection Diagram for PS5 - POWERTEC motor and Digimax controller ..........................................................C-6

PG-P2 Rev D Connection Diagram for PS5 - POWERTEC motor /w aux. encoder and

Digimax controller........................................................................................................................................................................C-7

PG-P2 Rev D Connection Diagram for PS5 - POWERTEC motor w/ com encoder and

Digimax controller.........................................................................................................................................................................C-7

C.1

PG-H2 Connection Diagram

POWERTECH

MOTOR

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Hall-effect

Feedback Sensor

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

6

7

4

5

1

2

3

8

9

10

H2-12

H2-11

H2-10

H2-15

H2-13

H2-24

H2-14

Motor mounted

Encoder

V+

V-

Chnl A+

Chnl A -

Chnl B+

Chnl B -

Chnl C+

Chnl C-

Shield

H2-1

H2-2

H2-3

H2-4

H2-5

H2-6

H2-7

H2-8

NOTE: Wiring for HS4 and

HS5 is optional, not required

PS5

PG-H2

18

19

20

21

15

16

17

22

23

24

11

12

13

14

8

9

10

6

7

4

5

1

2

3

+12VDC PWR ouput

12VDC Common

ENC A+ input

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

Shield

+12VDC PWR output

HS1 input

HS2 input

HS3 input

HS4 input

HS5 input

Shield

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

Shield

12VDC Common

Terminal 12

NOTE:

Set Parameter F8 - 01= 0

PG-H2 Connection Diagram for PS5

POWERTEC motor/w aux. encoder

VS-616PS5 Installation & Quick Start Manual Page C-1

C.2 PG-P2 Rev C Connection Diagrams

POWERTECH

MOTOR

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Hall-effect

Feedback Sensor

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

6

7

8

9

10

3

4

5

1

2

P2-J2B-7

P2-J2B-6

P2-J2A-4

P2-J1-3

P2-J1-1

P2-J2A-5

P2-J1-2

5

6

3

4

1

2

PS5

PG-P2

REV C

J2A

Shield

Shield

NC

+12VDC PWR ouput

12VDC Common

ENC A+ input

3

4

5

1

2

6

7

J2B

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

HS1 input

HS2 input

7

8

9

10

11

12

4

5

6

1

2

3

J1

HS3 input

HS4 input

HS5 input

FREQ Output

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

12VDC Common

PG-P2 Rev C Connection Diagram for PS5

POWERTEC motor basic

Terminal 12

NOTE:

Set Parameter F8 - 01= 1

Page C-2

POWERTECH

MOTOR

Hall-effect

Feedback Sensor

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

7

8

5

6

9

10

1

2

3

4

P2-J2B-7

P2-J2B-6

P2-J2A-4

P2-J1-1

P2-J2A-5

Motor mounted

Encoder

V+

V-

Chnl A+

Chnl A -

Chnl B+

Chnl B -

Chnl C+

Chnl C-

Shield

P2-J2A-4

P2-J2A-5

P2-J2A-6

P2-J2B-1

P2-J2B-2

P2-J2B-3

P2-J2B-4

P2-J2B-5

PG-P2 Rev C Connection Diagram for PS5

POWERTEC motor/w aux. encoder

5

6

3

4

1

2

PS5

PG-P2

REV C

J2A

Shield

Shield

NC

+12VDC PWR ouput

12VDC Common

ENC A+ input

1

2

3

4

5

6

7

J2B

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

HS1 input

HS2 input

10

11

12

7

8

9

4

5

6

1

2

3

J1

HS3 input

HS4 input

HS5 input

FREQ Output

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

12VDC Common

Terminal 12

NOTE:

Set Parameter F8 - 01= 0

VS-616PS5 Installation & Quick Start Manual

C.2 PG-P2 Rev C Connection Diagrams

(continued)

MS Connector MS3102E20-29P

M

L

K

J

T

S

H

G

A

N

B

R

P

F

C

E

D

Suggested Mating

Connector

MS310GF-20-29S

COMMUTATION ENCODER

CONNECTOR PIN

R

S

T

N

P

L

M

J

K

G

H

E

F

A

B

C

D

ENCODER

Case Ground

N/C

S1

S2

S3

N/C

A

/A

B

/B

Z

/Z

/S1

/S2

/S3

Encoder V++

Encoder VDC COM

Pulse Train Output

Pulse Train Input

Pulse Train I/O Common

H

J

K

L

M

C

D

E

S

T

G

PG-P2 Rev C Connection Diagram for PS5

POWERTEC motor w/com encoder

4

5

6

1

2

3

PS5

PG-P2

REV C

J2A shield shield

NC

+12 VDC PWR output

12 VDC Common

ENC A + input

4

5

6

7

1

2

3

J2B

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

HS1 input

HS2 input

7

8

9

10

3

4

5

6

1

2

11

12

J1

HS3 input

HS4 input

HS5 input

FREQ Output

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

12VDC Common

NOTE:

Terminal 12

POWERTECH

MOTOR

Hall-effect

Feedback Sensor

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

5

6

7

8

1

2

3

4

9

10

P2-J2B-7

P2-J2B-6

P2-J2A-4

P2-J1-3

P2-J1-1

P2-J2A-5

P2-J1-2

PS5

1

2

3

4

5

6

PG-P2

REV C

J2A

Shield

Shield

NC

+12VDC PWR ouput

12VDC Common

ENC A+ input

5

6

7

1

2

3

4

J2B

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

HS1 input

HS2 input

4

5

6

7

1

2

3

10

11

12

8

9

J1

HS3 input

HS4 input

HS5 input

FREQ Output

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

12VDC Common

Digimax

Controller

TB 2

Tach -

Tach +

Com

11

12

4

TB1

Com

+24V

Com

Out

P2-J1-4

10

11

4

7

P2-J1-12

P2-J1-11

PG-P2 Rev C Connection Diagram for PS5

POWERTEC motor and Digimax controller

Terminal 12

NOTE:

Set Parameter F8 - 01= 1

Set Parameter B1 - 01= 6

VS-616PS5 Installation & Quick Start Manual Page C-3

C.2 PG-P2 Rev C Connection Diagrams

(continued)

POWERTECH

MOTOR

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Hall-effect

Feedback Sensor

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

4

5

6

7

1

2

3

8

9

10

P2-J2B-7

P2-J2B-6

P2-J2A-4

P2-J1-1

P2-J2A-5

Motor mounted

Encoder

V+

V-

Chnl A+

Chnl A -

Chnl B+

Chnl B -

Chnl C+

Chnl C-

Shield

P2-J2A-4

P2-J2A-5

P2-J2A-6

P2-J2B-1

P2-J2B-2

P2-J2B-3

P2-J2B-4

P2-J2B-5

Digimax

Controller

TB 2

Tach -

Tach +

Com

11

12

4

TB1

Com

+24V

Com

Out

P2-J1-4

10

11

4

7

P2-J1-12

P2-J1-11

PG-P2 Rev C Connection Diagram for PS5

POWERTEC motor/w aux. encoder and Digimax controller

PS5

4

5

6

1

2

3

PG-P2

REV C

J2A

Shield

Shield

NC

+12VDC PWR ouput

12VDC Common

ENC A+ input

4

5

6

7

1

2

3

J2B

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

HS1 input

HS2 input

9

10

7

8

11

12

3

4

5

6

1

2

J1

HS3 input

HS4 input

HS5 input

FREQ Output

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

FREQ Input

12VDC Common

Terminal 12

NOTE:

Set Parameter F8 - 01= 0

Set Parameter B1 - 01= 6

Page C-4

MS Connector MS3102E20-29P

M

L

K

J

T

S

H

G

A

N

B

R

P

F

C

E

D

Suggested Mating

Connector

MS310GF-20-29S

COMMUTATION ENCODER

CONNECTOR PIN ENCODER

M

N

P

R

H

J

K

L

S

T

D

E

F

G

A

B

C

Case Ground

N/C

S1

S2

S3

N/C

A

/Z

/S1

/S2

/S3

/A

B

/B

Z

Encoder V++

Encoder VDC COM

H

J

K

L

M

C

D

E

S

T

G

1

2

3

4

5

6

PS5

PG-P2

REV C

J2A shield shield

NC

+12 VDC PWR output

12 VDC Common

ENC A + input

5

6

7

1

2

3

4

J2B

ENC A - input

ENC B+ input

ENC B - input

ENC C+ input

ENC C - input

HS1 input

HS2 input

4

5

6

7

1

2

3

8

9

10

11

12

J1

HS3 input

HS4 input

HS5 input

FREQ Output

ENC A+ output

ENC A - ouput

ENC B + ouput

ENC B - output

ENC C + output

ENC C - output

FREQ Input

12VDC Common

Digimax

Controller

TB 2

Tach -

Tach +

Com

11

12

4

TB1

Com

+24V

Com

Out

P2-10

4

7

10

11

P2-24

P2- 9

Terminal 12

NOTE:

Set Parameter F8 - 01= 1 0

PG-P2 Rev C Connection Diagram for PS5

POWERTEC motor/w com encoder and Digimax controller

VS-616PS5 Installation & Quick Start Manual

C.3 PG-P2 Rev D Connection Diagrams

POWERTEC

MOTOR

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Hall-effect

Feedback Sensor

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

4

5

6

7

1

2

3

8

9

10

TB1-15

TB1-13

TB1- 5

TB1-20

TB1-17

TB1- 6

TB1-19

PS5

TB1

PG-P2

REV D

Shield

Shield

Shield

No Connection

+12/+5 VDC

Common

ENC A+ input

ENC A- input

ENC B+ input

ENC B- input

ENC C+ input

ENC C- input

HS1+ input

HS1 - input

HS2+ input

HS2 - input

HS3+ input

HS3 - input

HS4 input

HS5 input

FREQ Ref Output

Common

ENC A+ output

ENC A - output

ENC B+ output

ENC B - output

ENC C+ output

ENC C- output

FREQ Ref + Input

FREQ Ref - Input

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

2

3

4

5 *

6

21

22

23

24

25

26

27

28

29

30

NOTE: Terminal description and jumper settings

Pin 5: For encoder supply voltage adjustment,

JP1 Installed=+5VDC, Removed=+12VDC

-------------------------------------------------------------------------------------

Turn off all switches SW1,2,3.

NOTE: All signal cables must be routed separately or with other circuits of

50VDC or less only

NOTE: All shielded cable must be minimum

18AWG /w overall shield

Terminal 12

NOTE:

Set Parameter F8 - 01= 1

PG-P2 Rev D Connection Diagram for PS5

POWERTEC motor basic

POWERTEC

MOTOR

Hall-effect

Feedback Sensor

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

5

6

7

8

1

2

3

4

9

10

TB1-15

TB1-13

TB1- 5

TB1-17

TB1- 6

Motor mounted

Encoder

V+

V-

Chnl A+

Chnl A -

Chnl B+

Chnl B -

Chnl C+

Chnl C-

Shield

TB1- 5

TB1- 6

TB1- 7

TB1- 8

TB1- 9

TB1- 10

TB1- 11

TB1- 12

NOTE : Terminal description and jumper settings

Pin 5: For encoder supply voltage adjustment,

JP1 Installed=+5VDC, Removed=+12VDC

-----------------------------------------------------------------

Turn off all switches SW1,2,3.

PS5

PG-P2

REV D

Shield

Shield

Shield

No Connection

+12/+5 VDC

Common

ENC A+ input

ENC A- input

ENC B+ input

ENC B- input

ENC C+ input

ENC C- input

HS1+ input

HS1 - input

HS2+ input

HS2 - input

HS3+ input

HS3 - input

HS4 input

HS5 input

FREQ Ref Output

Common

ENC A+ output

ENC A - output

ENC B+ output

ENC B - output

ENC C+ output

ENC C- output

FREQ Ref + Input

FREQ Ref - Input

TB1

10

11

12

13

6

7

8

9

14

15

16

17

18

19

20

21

1

2

3

4

5 *

22

23

24

25

26

27

28

29

30

Terminal 12

NOTE:

Set Parameter F8 - 01= 0

NOTE: All signal cables must be routed separately or with other circuits of

50VDC or less only

NOTE: All shielded cable must be minimum

18AWG /w overall shield

PG-P2 Rev D Connection Diagram for PS5

POWERTEC motor/w aux. encoder

VS-616PS5 Installation & Quick Start Manual Page C-5

C.3 PG-P2 Rev D Connection Diagrams

(continued)

MS Connector MS3102E20-29P

M

K

L

J

T

S

H

G

A

N

B

R

P

F

C

D

E

Suggested Mating

Connector

MS310GF-20-29S

D

P

E

R

C

N

L

M

S

T

G

H

J

K

COMMUTATION ENCODER

CONNECTOR PIN

R

S

T

N

P

J

K

L

M

E

F

G

H

A

B

C

D

ENCODER

Case Ground

N/C

S1

S2

S3

N/C

A

/A

B

/B

Z

/Z

/S1

/S2

/S3

Encoder V++

Encoder VDC COM

NOTE: All signal cables must be routed separately or with other circuits of

50VDC or less only

NOTE: All shielded cable must be minimum

18AWG /w overall shield

NOTE: Terminal description and jumper settings

Pin 5: For encoder supply voltage adjustment;

JP1 Installed=+5VDC, Removed=+12VDC

-------------------------------------------------------------------------------

Turn on all switches SW1,2,3.

23

24

25

26

17

18

19

20

21

22

27

28

29

30

11

12

13

14

15

16

1

2

3

7

8

4

5

*

6

9

10

PS5

TB1

PG-P2

REV D

Shield

Shield

Shield

No Connection

+12/+5 VDC

Common

ENC A+ input

ENC A- input

ENC B+ input

ENC B- input

ENC C+ input

ENC C- input

HS1+ input

HS1 - input

HS2+ input

HS2 - input

HS3+ input

HS3 - input

HS4 input

HS5 input

FREQ Ref Output

Common

ENC A+ output

ENC A - output

ENC B+ output

ENC B - output

ENC C+ output

ENC C- output

FREQ Ref + Input

FREQ Ref - Input

Terminal 12

NOTE:

Set Parameter F8 - 01=0

PG-P2 Rev D Connection Diagram for PS5

POWERTEC motor w/com encoder

POWERTEC

MOTOR

Hall-effect

Feedback Sensor

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

7

8

9

10

3

4

1

2

5

6

TB1-15

TB1-13

TB1- 5

TB1-20

TB1-17

TB1- 6

TB1-19

NOTE: Terminal description and jumper settings

Pin 5: For encoder supply voltage adjustment,

JP1 Installed=+5VDC, Removed=+12VDC

----------------------------------------------------------------------------------------

Turn off all switches SW1,2,3.

PS5

TB1

PG-P2

REV D

Shield

Shield

Shield

No Connection

+12/+5 VDC

Common

ENC A+ input

ENC A- input

ENC B+ input

ENC B- input

ENC C+ input

ENC C- input

HS1+ input

HS1 - input

HS2+ input

HS2 - input

HS3+ input

HS3 - input

HS4 input

HS5 input

FREQ Ref Output

Common

ENC A+ output

ENC A - output

ENC B+ output

ENC B - output

ENC C+ output

ENC C- output

FREQ Ref + Input

FREQ Ref - Input

24

25

26

27

18

19

20

21

22

23

28

29

30

12

13

14

15

10

11

8

9

6

7

16

17

1

2

3

4

5 *

Digimax

Controller

TB 2

Tach -

Tach +

Com

11

12

4

TB1

Com

+24V

Com

Out

TB1-21

4

7

10

11

TB1-22&30

TB1-29

Terminal 12

NOTE:

Set Parameter F8 - 01= 1

Set Parameter B1 - 01= 6

NOTE: All signal cables must be routed separately or with other circuits of

50VDC or less only

NOTE: All shielded cable must be minimum

18AWG /w overall shield

PG-P2 Rev D Connection Diagram for PS5

POWERTEC motor and Digimax controller

Page C-6 VS-616PS5 Installation & Quick Start Manual

C.3 PG-P2 Rev D Connection Diagrams

(continued)

POWERTEC

MOTOR

HS 2

HS1

+V

HS5

HS3

- V

HS4

P1

P2

SHLD

Hall-effect

Feedback Sensor

Orange

Brown

Red

Blue

Yellow

Black

Green

Shield

3

4

5

1

2

6

7

8

9

10

TB1-15

TB1-13

TB1- 5

TB1-17

TB1- 6

Motor mounted

Encoder

V+

V-

Chnl A+

Chnl A -

Chnl B+

Chnl B -

Chnl C+

Chnl C-

Shield

TB1- 5

TB1- 6

TB1- 7

TB1- 8

TB1- 9

TB1- 10

TB1- 11

TB1- 12

Digimax

Controller

TB 2

Tach -

Tach +

Com

11

12

4

TB1

Com

+24V

Com

Out

TB1-21

4

7

10

11

TB1-22&30

TB1-29

NOTE: Terminal description and jumper settings

Pin 5: For encoder supply voltage adjustment,

JP1 Installed=+5VDC, Removed=+12VDC

--------------------------------------------------------------------------------

Turn off all switches SW1,2,3.

23

24

25

26

17

18

19

20

21

22

27

28

29

30

11

12

13

14

9

10

7

8

5 *

6

15

16

3

4

1

2

PS5

TB1

PG-P2

REV D

Shield

Shield

Shield

No Connection

+12/+5 VDC

Common

ENC A+ input

ENC A- input

ENC B+ input

ENC B- input

ENC C+ input

ENC C- input

HS1+ input

HS1 - input

HS2+ input

HS2 - input

HS3+ input

HS3 - input

HS4 input

HS5 input

FREQ Ref Output

Common

ENC A+ output

ENC A - output

ENC B+ output

ENC B - output

ENC C+ output

ENC C- output

FREQ Ref + Input

FREQ Ref - Input

NOTE: All signal cables must be routed separately or with other circuits of

50VDC or less only

NOTE: All shielded cable must be minimum

18AWG /w overall shield

Terminal 12

NOTE:

Set Parameter F8 - 01= 0

Set Parameter B1 - 01= 6

PG-P2 Rev D Connection Diagram for PS5

POWERTEC motor/w aux. encoder and Digimax controller

MS Connector MS3102E20-29P

M

L

K

J

T

S

H

A

N

B

R

P

F

C

E

D

G

Suggested Mating

Connector

MS310GF-20-29S

COMMUTATION ENCODER

CONNECTOR PIN ENCODER

R

S

T

N

P

L

M

J

K

G

H

C

D

A

B

E

F

Case Ground

N/C

S1

S2

S3

N/C

A

/A

B

/B

Z

/Z

/S1

/S2

/S3

Encoder V++

Encoder VDC COM

NOTE: Terminal description and jumper settings

Pin 5: For encoder supply voltage adjustment,

JP1 Installed=+5VDC, Removed=+12VDC

-------------------------------------------------------------------------------

Turn on all switches SW1,2,3.

Digimax

Controller

TB 2

Tach -

Tach +

Com

11

12

4

TB1

Com

+24V

Com

Out

TB1-21

4

7

10

11

TB1-22&30

TB1-29

C

N

J

K

L

M

S

T

G

H

E

R

D

P

PS5

TB1

PG-P2

REV D

Shield

Shield

Shield

No Connection

+12/+5 VDC

Common

ENC A+ input

ENC A- input

ENC B+ input

ENC B- input

ENC C+ input

ENC C- input

HS1+ input

HS1 - input

HS2+ input

HS2 - input

HS3+ input

HS3 - input

HS4 input

HS5 input

FREQ Ref Output

Common

ENC A+ output

ENC A - output

ENC B+ output

ENC B - output

ENC C+ output

ENC C- output

FREQ Ref + Input

FREQ Ref - Input

24

25

26

27

18

19

20

21

22

23

28

29

30

12

13

14

15

10

11

8

9

16

17

1

2

3

6

7

4

5

*

Terminal 12

NOTE:

Set Parameter F8 - 01= 0

NOTE: All signal cables must be routed separately or with other circuits of

50VDC or less only

NOTE: All shielded cable must be minimum

18AWG /w overall shield

PG-P2 Rev D Connection Diagram for PS5

POWERTEC motor/w com encoder and Digimax controller

VS-616PS5 Installation & Quick Start Manual Page C-7

This page left intentionally blank.

Page C-8 VS-616PS5 Installation & Quick Start Manual

D.1

VS-616PS5 Parameter List....................................................................................................... D-1

D.1

Parameter List

No.

Parameter Description

Operation

U Operation

U1 Monitor

U1-01 Speed reference

U1-02 Output frequency

U1-03 Inverter output current

U1-05 Motor speed

U1-06 Output voltage

U1-07 DC bus voltage

U1-08 Output power

U1-09 Torque reference (internal)

U1-10 Input terminal status

U1-11 Output terminal status

U1-12 Internal control status 1

U1-13 Elapsed time

U1-14 Flash ID number

U1-15 External terminal 13 input voltage

U1-16 External terminal 14 input voltage

U1-17 External terminal 16 input voltage

U1-18 Motor torque current (I q

)

U1-19 Motor excitation current (I d)

U1-20 Primary frequency after SFS

U1-21 Speed controller ASR input

U1-22 Speed controller ASR output

U1-27 q Axis current control reference

U1-28 d Axis current control reference

U1-29 Voltage limit control output

U1-30 q Axis current control output

U1-31 d Axis current control output)

U1-32 Output voltage reference (V q

)

U1-33 Output voltage reference (V d

U1-41 LED check

)

U1-42 Internal control status 2

U1-43 Command 1 from option

U1-44 Command 2 from option

U1-45 External torque reference

U1-46 Torque compensation value

U1-47 DO-08H output status

VS-616PS5 Installation & Quick Start Manual

Unit Setting Range

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

0.0

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Access

Level

User

Setting

B

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

B

B

B

B

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

0.0~100.0

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

%

%

%

%

%

V

%

%

%

%

V

-

%

%

-

-

-

-

%

%

H

-

-

-

%

-

%

%

%

Hz

A

%

V ac

V dc kW

Default

Page D-1

No.

U1-49 Control section software number

U1-50 Speed detection PG counter value

U1-53 PID feedback

U1-54 DI-16H input status

U1-55 Hall Sensor Status

U2 Fault Trace

U2-01 Existing detected fault

U2-02 Previous detected fault

U2-03 Frequency reference when fault was detected

U2-04 Output frequency when fault was detected

U2-05 Output current when fault was detected

U2-06 Motor speed reference

U2-07 Output voltage when fault was detected

U2-08 DC bus voltage

U2-09 Output power

U2-10 Torque reference at fault

U2-11 Input terminal status

U2-12 Output terminal status

U2-13 Drive status before fault was detected

U2-14 Elapsed time since fault was detected

U2-15 Motor magnetizing current (I q

) at fault

U2-16 Motor magnetizing current (I d

) at fault

U2-17 Internal control status 2 at fault

U2-18 Command 1 from option at fault

U2-19 Command 2 from option at fault

U2-20 External torque reference at fault

U2-21 Torque compensation at fault

U2-22 Speed controller ASR output at fault

U3 Fault History

U3-01 Most recent fault code

U3-02 2nd most recent fault code

U3-03 3rd most recent fault code

U3-04 4th most recent fault code

U3-05 Elapsed time since most recent fault

U3-06 Elapsed time since 2nd most recent fault

U3-07 Elapsed time since 3rd most recent fault

U3-08 Elapsed time since 4th most recent fault

Initialization

A

A1

Initialization

Initialization Set-up

A1-01 Parameter access level

0: Operation only

1: User program

2: Quick start level

A1-03 Operator status

0: No initialization

2220: 2-Wire initialization

3: Basic level

4: Advanced level

3330: 3-Wire initialization

A1-04 Password entry

Page D-2

Parameter Description

-

-

%

%

%

-

-

-

-

Hz

A

%

V ac

V dc kW

%

-

-

%

-

H

-

-

%

H

H

H

H

-

-

-

-

Unit Setting Range

-

-

%

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Default

-

-

-

-

-

Access

Level

A

A

A

A

User

Setting

Q

Q

Q

B

Q

Q

Q

Q

B

A

A

A

A

A

A

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

0~4 2 Q

0~9999 0 Q

0000~9999 Q

VS-616PS5 Installation & Quick Start Manual

No.

Parameter Description

Programming

B Application

B1 Sequence

B1-01 Frequency reference selection

0: Operator

1: Terminals

2: Serial communication

3: Option PCB

4: CP-717

B1-02 Operation method selection

0: Operator

1: Terminals

2: Serial communication

3: Option PCB

4: CP-717

B1-03 Stopping method selection

0: Ramp to stop

1: Coast to stop

3: Coast with timer

B1-04 Prohibition of reverse operation

0: Reverse enabled 1: Reverse disabled

B1-05 Operation selection at zero speed

0: RUN at freq. ref

1: Stop

2: RUN at min freq.

3: RUN at zero rpm

B1-06 Local/Remote run select

0: Cycle extra RUN 1: Accept extra RUN

B2 Servo Speed Level

B2-01 Zero speed level (BB starting speed)

B3 Magnetic Pull-in

B3-02 Magnetic pull-in current

B3-04 Current ramp-up time

B3-05 Magnetic pull-in time

B4 Delay Timers

B4-01 On-delay timer

B4-02 Off-delay timer

B5 PID Control

B5-01 PID control mode selection

0: Disabled

1: Enabled D = feedback

2: Enabled D = feedfwd

B5-02 PID control proportional gain

B5-03 PID control integral time

B5-04 PID control integral limit

B5-05 PID control derivative time

B5-06 PID control limit

B5-07 PID control offset

B5-08 PID control output primary delay time

B6 Reference Hold

B6-01 Dwell reference at start (dwell level)

B6-02 Dwell time at start (dwell time)

B6-03 Dwell reference at stop (dwell level)

B6-04 Dwell time at stop (dwell time)

B7 Droop Control

B7-01 Droop capacity

B7-02 Droop delay time

VS-616PS5 Installation & Quick Start Manual

Unit Setting Range Default

Access

Level

User

Setting

-

0~4

0~4

1

1

Q

Q

-

-

-

-

%

% s s s s

0~3

0/1

0~3

0/1

0.0~20.0

0~150

0.0~5.0

0.0~5.0

0.0~300.0

0.0~300.0

-

% s

% s

% s

%

% s

% s s

-

0~2

0.00~25.00

0.00~360.0

0.0~100.0

0.00~10.00

0.0~100.0

±100.0

0.00~10.00

0.0~100.00

0.0~10.0

0.0~100.00

0.0~10.0

0.0~100.0

0.00~1.00

0

0

1

1

0.5

50

1.0

1.0

0.0

0.0

0

0.00

0.0

0.00

0.0

0.0

0.10

1.00

1.00

100.0

0.00

100.0

0.0

0.00

Q

B

A

A

B

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

Page D-3

No.

Parameter Description

C

C1

Tuning Parameters

Accel/Decel

C1-01 Acceleration time 1

C1-02 Deceleration time 1

C1-03 Acceleration time 2

C1-04 Deceleration time 2

C1-05 Acceleration time 3

C1-06 Deceleration time 3

C1-07 Acceleration time 4

C1-08 Deceleration time 4

C1-09 Fast-stop time

C1-10 Accel/decel time setting units

0: 0.01 seconds 1: 0.1 seconds

C1-11 Accel/decel time switching speed level

C2 PG Origin Pulse Compensation

C2-13 PG origin pulse compensation value

C3 Voltage Limit Control

C3-05 Voltage limit control selection

C5 ASR Tuning

C5-01 ASR proportional gain 1

C5-02 ASR integral time 1

C5-03 ASR proportional gain 2

C5-04 ASR integral time 2

C5-05 ASR output primary delay time

C5-06 ASR switching speed level

C5-07 ASR p gain at start

C6 Carrier Frequency

C6-02 Carrier frequency

C6-13 Pulse Reference Ratio Denominator Value

C6-14 Pulse Reference Ratio Numerator Value

C7 S-Curve Accel/Decel Characteristics

C7-01 S-Curve characteristic time at start of acceleration

C7-02 S-Curve characteristic time at end of acceleration

C7-03 S-Curve characteristic time at start of deceleration

C7-04 S-Curve characteristic time at end of deceleration

D

D1

Reference Parameters

Preset References

D1-01 Preset reference 1

D1-02 Preset reference 2

D1-03 Preset reference 3

D1-04 Preset reference 4

D1-05 Preset reference 5

D1-06 Preset reference 6

D1-07 Preset reference 7

D1-08 Preset reference 8

D1-09 Jog frequency reference

*

KVA dependant parameter

Page D-4 kHz

-

s s s s

s

%

s

s

-

-

% s s s s s s s s s degrees

0.00~6000.0

0.00~6000.0

0.00~6000.0

0.00~6000.0

0.00~6000.0

0.00~6000.0

0.00~6000.0

0.00~6000.0

0.00~6000.0

0/1

0.0~100.0

±180

°

0/1

0.00~300.00

0.000~10.000

0.00~300.00

0.000~10.000

0.000~0.500

0.00~100.00

0.00~300.00

2,4,6,8,12

0~1000

0~1000

0.00~250.0

0.00~250.0

0.00~250.0

0.00~250.0

Unit Setting Range Default

Access

Level

User

Setting

A

A

A

A

A

A

A

A

A

A

A

B

B

B

B

A

A

A

A

B

A

A

B

Q

Q

B

Q

0

5.00

0.500

5.00

0.500

0.004

0.00

5.00

*

0

0

0.00

0.00

0.00

0.00

10.0

10.0

10.0

10.0

10.0

10.0

10.0

10.0

10.0

1

0.0

-

%

%

%

%

%

%

%

%

%

0.00~100.00

0.00~100.00

0.00~100.00

0.00~100.00

0.00~100.00

0.00~100.00

0.00~100.00

0.00~100.00

0.00~100.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

10.00

B

B

B

B

Q

Q

Q

Q

Q

VS-616PS5 Installation & Quick Start Manual

No.

Parameter Description

D2 Reference Limits

D2-01 Reference upper limit

D2-02 Reference lower limit

D3 Jump Frequencies

D3-01 Jump frequency reference 1

D3-02 Jump frequency reference 2

D3-03 Jump frequency reference 3

D3-04 Jump frequency reference bandwidth

D4 Hold reference memory

D4-01 Hold reference memory selection - Up/Down

0: Disabled 1: Enabled

D5 Torque Control

D5-01 Torque control selection

0: Speed control 1: Torque control

D5-02 Torque limit primary delay time

D5-03 Speed limit input selection

1: Analog Input

D5-04 Speed limit value

D5-05 Speed limit bias

D5-06 Reference delay time

E

E1

Motor Parameters

Motor Constant

E1-01 Input voltage setting

2: Program Setting

E1-02 Motor capacity selection

E1-03 Motor rated voltage

E1-04 Motor rated current

E1-05 Number of motor poles

E1-06 Maximum motor speed

E1-07 Base motor speed

E1-08 Minimum motor speed

E1-09 Motor armature resistance

E1-10 Motor d axis inductance

E1-11 Motor q axis inductance

E1-13 Induced voltage constant

E1-15 Motor mechanical loss

E1-16 Motor feeder resistance

E1-17 Motor connection selection

0: 1D

1: 2D

F

F1

Option Parameters

PG Option Setup

2: 1Y

3: 2Y

F1-01 PG pulses per revolution

F1-02 PG disconnection detection stopping method

0: Ramp to stop

1: Coast to stop

2: Fast-stop

3: Alarm only

F1-03 Overspeed detection stopping method

0: Ramp to stop

1: Coast to stop

2: Fast-stop

3: Alarm only

VS-616PS5 Installation & Quick Start Manual

-

-

-

ms

-

%

% ms

Unit Setting Range

%

%

%

%

%

%

-

0.0~110.0

0.0~100.0

0.0~200.0

0.0~200.0

0.0~200.0

0.0~200.0

0/1

Default

100.0

0.0

0.0

0.0

0.0

1.0

0

Access

Level

User

Setting

A

A

A

A

B

B

A

0/1

0~1000

1/2

±120

0~120

0~1000

1

0

5

50

0

0

A

A

A

A

A

A

A

rpm rpm rpm

Ω mH mH

V

-

V

180~230

1000~1239

0.0~255.0

0.0~200.0

2, 4, 6, 8

0~6000

0~6000

0~6000

0.000~65.535

0.00~600.00

0.00~600.00

mV/rpm 20.0~500.0

% 0.0~10.0

% 0.0~10.0

0~3

*

*

*

*

*

*

*

230

1000

*

*

*

*

*

0

Q

A

A

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

Q

0~10000

0~3

0~3

30

1

1

Q

B

B

Page D-5

No.

Parameter Description

F1-04 PG deviation detection stopping method

0: Ramp to Stop

1: Coast to Stop

2: Fast-Stop

3: Alarm Only

F1-05 PG rotation selection

0: CCW 1: CW

F1-08 Overspeed detection level

F1-09 Overspeed detection time

F1-10 PG deviation detection level

F1-11 PG deviation detection time

F1-13 PG open phase detection delay time

F2 A1-14B Setup

F2-01 Bipolar or unipolar input selection

0: 3-channel individual 1: 3-channel additional

F3 D1-08/DI-16H Setup

F3-01 Digital input option

0: BCD 1%

1: BCD 0.1%

F4 AO-08/AO-12 Setup

2: BCD 0.01%

7: Binary

F4-01 Analog output Channel 1 selection

1: Speed reference

2: Output frequency

3: Inverter output current

5: Motor speed

6: Output voltage

7: DC bus voltage

8: Output power

9: Torque reference (internal)

15: External terminal 13 input voltage

16: External terminal 14 input voltage

17: External terminal 16 input voltage

18: Motor secondary current (I q

)

)

19: Motor excitation current (I d

20: Primary frequency after SFS

21: Speed controller ASR input

22: Speed controller ASR output

27: q Axis current control reference

28: d Axis current control reference

29: Voltage limit control output

30: q Axis current control output

31: d Axis current control output

32: Output voltage reference (V q

33: Output voltage reference (V d

45: External torque reference

46: Torque compensation value

)

)

49: Control section software number

50: Speed detection PG counter value

53: PID feedback

F4-02 Analog output channel 1 gain

F4-03 Analog output channel 1 bias

F4-04 Analog output channel 2 selection

(same as F4-01)

F4-05 Analog output channel 2 gain

Page D-6

-

% s

% s s

Unit Setting Range

0~3

0/1

0~120

0~2.0

0~50

0~10.0

0.0~10.0

0/1

Default

3

1

115

0.0

10

0.5

3.0

0

Access

Level

User

Setting

B

Q

A

A

A

A

A

A

0~7 0 A

-

-

%

-

-

1~60

±300.0

±109.2

1~60

±300.0

5

1.0

0.0

3

1.0

A

A

A

A

A

VS-616PS5 Installation & Quick Start Manual

No.

Parameter Description

F4-06 Analog output channel 2 bias

F5 DO-02 Setup

F5-01 DO-02C digital output channel 1 selection

0: During RUN 1

1: Zero speed

2: Fref/Fout agree 1

3: Fref/Set agree 1

4: Frequency detection 1

5: Frequency detection 2

6: Inverter Ready

7: DC bus undervoltage

8: Baseblock 1

9: Option reference

A: Remote operation

B: Torque detection 1 (N.O.)

C: Loss of reference

D: DB overheat

E. Fault

F: Not used

10: Minor fault

11: Reset command active

12: Timer output

13: Fref/Fout agree 2

14: Fref/Set agree 2

15: Frequency detection 3

16: Frequency detection 4

17: Torque detection 1 (N.C.)

18: Torque detection 2 (N.O.)

19: Torque detection 2 (N.C.)

1A: Reverse direction

1B: Baseblock 2

1D: Regenerating

1E: Restart enabled

1F: Overload (OL1)

20: OH prealarm

30: Current/Torque limit

31: Speed limit

37: During RUN 2

F5-02 DO-02C digital output Channel 2 selection

(same as F5-01)

F6 DO-08 Set-up

F6-01 DO-08 digital output selection

0: 8-channel Individual 1: Binary Output

F8 PG-P2/H2 Set-up

F8-01 Speed feedback method selection

0: Encoder inputs 1: Hall sensor input

F8-02 Pulse train moving average value

0=1 Scan (5msec)

F9 CP-916 Set-up

F9-01 External fault input level from communication option

F9-02 External fault from communication level

F9-03 Operation at external fault input from communication option

0: Ramp to stop

1: Coast to stop

2: Fast-stop

3: Alarm only

VS-616PS5 Installation & Quick Start Manual

Unit Setting Range

±109.2

-

-

-

-

-

-

-

0~FF

0~3F

0/1

0/1

0-50

0/1

0/1

0~3

Default

0.0

Access

Level

A

User

Setting

0

1

0

1

0

0

0

1

A

A

A

Q

B

A

A

A

Page D-7

No.

Parameter Description

F9-04 Trace sampling of option

F9-05 Torque reference selection from communication option

0: Torque reference/limit from terminal

1: Torque reference/limit from option

F9-06 Operation at bus error detection

0: Ramp to stop

1: Coast to stop

2: Fast-stop

3: Alarm only

H

H1

Control Circuit Terminal Parameters

Digital Inputs

H1-01 Multi-function input terminal 3 selection

0: 3-Wire control

1: Local/Remote selection

2: Option/Inverter selection

3: Multi-step reference 1

4: Multi-step reference 2

5: Multi-step reference 3

6: Jog frequency reference

7: Multi-accel/decel 1

8: External baseblock N.O.

9: External baseblock N.C.

A: Accel/Decel ramp hold

B: OH2 alarm signal

C: Terminal 16 enable

E: ASR integral reset

F: Terminal not used

10: MOP increase

11: MOP decrease

12: Forward jog

13: Reverse jog

14: Fault reset

15: Fast-stop

18: Timer function

19: PID disable

1A: Multi-accel/decel 2

1B: Program lockout

1E: Reference sample hold

1F: Terminal 13/14 switch

24: external Fault

71: Speed/Torque control change

77: ASR gain switch

H1-02 Multi-function input terminal 4 selection

(same as H1-01)

H1-03 Multi-function input terminal 5 selection

(same as H1-01)

H1-04 Multi-function input terminal 6 selection

(same as H1-01)

H1-05 Multi-function input terminal 7 selection

(same as H1-01)

H1-06 Multi-function input terminal 8 selection

(same as H1-01)

H2 Digital Outputs

H2-01 Multi-function output 1 selection (terminal 9, 10) (same as

F5-01)

Page D-8

Unit Setting Range

-

0~60000

0/1

-

-

-

-

-

-

-

0~3

0~FF

0~FF

0~FF

0~FF

0~FF

0~FF

0~FF

Default

0

0

1

24

14

3

4

6

8

0

Access

Level

A

A

A

B

B

B

B

B

B

B

User

Setting

VS-616PS5 Installation & Quick Start Manual

No.

Parameter Description

H2-02 Multi-function output 2 selection (terminal 25, 27)

(same as F5-01)

H2-03 Multi-function output 3 (terminal 26, 27)

(same as F5-01)

H3 Analog Inputs

H3-01 Terminal 13 signal selection

0: 0 to 10V dc

1: ±10V dc

H3-02 Terminal 13 reference % gain

H3-03 Terminal 13 reference ±% bias

H3-04 Terminal 16 signal selection

0: 0 to 10V dc

1: ±10V dc

H3-05 Terminal 16 multi-function selection

0: Auxiliary reference

1: Frequency gain

2: Frequency bias

7: Overtorque level

9: Reference lower limit

A: Jump frequency

B: PID feedback

10: Forward torque limit

11: Reverse torque limit

12: Regenerative torque limit

13: Torque reference

14: Torque compensation

15: Forward/reverse torque limit

H3-06 Terminal 16 reference % gain)

H3-07 Terminal 16 reference ±% bias

H3-08 Terminal 14 signal selection

0: 0 to 10V

1: ±10V

2: 4 to 20mA

H3-09 Terminal 14 multi-function selection

(same as H3-05)

H3-10 Terminal 14 reference % gain

H3-11 Terminal 14 reference ±% bias

H3-12 Analog input filter time constant

(terminals 13, 14 & 16)

H4 Analog Outputs

H4-01 Terminal 21 analog output selection

(same as F4-01)

H4-02 Terminal 21 analog output gain

H4-03 Terminal 21 analog output bias

H4-04 Terminal 23 analog output selection

(same as F4-01)

H4-05 Terminal 23 analog output gain

H4-06 Terminal 23 analog output bias

H4-07 Analog output signal selection

0: 0 to 10V dc

1: ±10V dc

H5 Serial Communications

H5-01 Serial communication station address

H5-02 Serial communication speed selection

0: 1200 bps, 1: 2400 bps, 2: 4800 bps, 3: 9600 bps

VS-616PS5 Installation & Quick Start Manual

-

%

%

-

Unit Setting Range

-

0~FF

0~3F

Default

1

2

Access

Level

User

Setting

B

B

0/1

0.0~1000.0

±100.0

0/1

0

100.0

0.0

0

B

B

B

A

-

%

%

-

-

%

% s

-

-

%

-

-

%

-

1

1

0~1F

0.0~1000.0

±100.0

0~2

0~1F

0.0~1000.0

±100.0

0.00~2.00

1~60

±300.0

±109.2

1~60

±300.0

±109.2

0/1

0-20

0-3

0

100.0

0.0

2

1F

100.0

0.0

0.00

3

1.0

0.0

5

1.0

0.0

0

1F

3

A

B

B

B

B

B

B

B

A

A

A

A

A

A

A

A

A

Page D-9

No.

Parameter Description

H5-03 Serial communication speed selection

0: No parity, 1: Even parity, 2: Odd parity

H5-04 Stopping method after communication error

0: Ramp to stop, 1: Coast to stop, 2: Fast stop, 3: Alarm only

H5-05 Serial communication timeover detection

0: Disabled , 1: Enabled

L

L2

Protection Parameters

Power Loss Ride through

L2-01 Momentary power loss ride through

0: Disabled

L2-02* Momentary power loss ride through time

L2-05 Undervoltage detection level

L3 Stall Prevention/Current Limit

L3-01 Overvoltage protection (stall prevention during decel)

0: Disabled 1: Enabled

L4 Reference Detection

L4-01 Speed agree detection level (without sign)

L4-02 Speed agree detection width

L4-03 Speed agree detection level (with sign)

L4-04 Speed agree detection width

L4-05 Operation when frequency reference is missing

0: Stop 1: Run at 80% of previous reference

L5 Fault Restart

L5-01 Number of automatic restart attempts

L5-02 Automatic restart operation selection

0: No fault relay 1: Fault relay active

L6 Torque Detection

L6-01 Overtorque detection 1 selection

0: Disabled

1: Alarm at speed agree

2: Alarm at run

3: Fault at speed agree

4: Fault at run

L6-02 Overtorque detection 1 level

L6-03 Overtorque detection 1 time

L6-04 Overtorque detection 2 selection

0: Disabled

2: Alarm at run

3: Fault at speed agree

1: Alarm at speed agree 4: Fault at run

L6-05 Overtorque detection 2 level

L6-06 Overtorque detection 2 time

L7 Torque Limit

L7-01 Forward torque limit

L7-02 Reverse torque limit

L7-03 Regenerative forward torque limit

L7-04 Regenerative reverse torque limit

L8 Hardware Protection

L8-01 Protection selection for internal DB resistor

0: Not Provided 1: Provided

L8-02 OH pre-alarm level

Unit Setting Range

-

-

-

-

-

-

-

1

1

1

s

V

%

%

%

%

% s

% s

%

%

%

%

ºC

0-2

0-3

0,1

0

0.0~2.0

150~210

0~1

0.0~100.0

0.0~100.0

0~±100.0

0.0~100.0

0/1

0~10

0/1

0~4

0~300

0.0~10.0

0~4

0~300

0.0~10.0

0~300

0~300

0~300

0~300

0/1

50~110

Default

0

3

1

0

0.7

190

1

150

150

150

150

0.0

2.0

0.0

2.0

0

0

0

0

150

0.1

0

150

0.1

0

95

*

Default for Parameter L2-02 is model dependant. For clarification, please refer to Parameter 02-04: Inverter Model Selection

Access

Level

User

Setting

A

A

A

B

B

A

A

A

B

B

B

B

A

B

B

B

B

B

B

A

A

B

B

A

A

A

Page D-10 VS-616PS5 Installation & Quick Start Manual

No.

Parameter Description

L8-03 Stopping method selection after OH pre-alarm

0: Ramp to stop

1: Coast to stop

2: Fast-stop

3: Alarm only

L8-05 Input phase loss protection

0: Disabled

L8-07 Output phase loss protection

0: Disabled

1: Enabled

1: Enabled

L8-10 Ground fault protection selection

0: Disabled 1: Enabled

O

O1

Operator Parameters

Monitor Selection

O1-01 Analog output Channel 1 selection

5: Motor speed

6: Output voltage

7: DC bus voltage

8: Output power

9: Torque reference (internal)

15: External terminal 13 input voltage

16: External terminal 14 input voltage

17: External terminal 16 input voltage

18: Motor secondary current (I

19: Motor excitation current (I d q

)

)

20: Primary speed after SFS

21: Speed controller ASR input

22: Speed controller ASR output

27: q Axis current control reference

28: d Axis current control reference

29: Voltage limit control output

30: q Axis current control output

31: d Axis current control output

32: Output voltage reference (V q

33: Output voltage reference (V d

45: External torque reference

46: Torque compensation value

)

)

49: Control section software number

50: Speed detection PG counter value

53: PID feedback

54: DI-16H input status

O1-02 Monitor selection after power-up

1: Speed reference

2: Output speed

3: Output current

4: User monitor

O1-03 Scale for setting and monitoring frequency

O2 Key Selection

O2-01 Local/remote key

0: Disabled 1: Enabled

O2-02 STOP key during external terminal operation

0: Disabled 1: Enabled

O2-04 Inverter model selection

O2-05 Digital operator M.O.P. mode selection

0: Disabled 1: Enabled

O2-06 Digital operator disconnection detection

0: Disabled 1: Enabled

O2-07 Operation time setting

VS-616PS5 Installation & Quick Start Manual

-

-

-

Unit Setting Range

0~3

0/1

0/1

0/1

Default

3

0

0

1

Access

Level

User

Setting

A

A

A

A

-

-

-

-

-

-

-

1

H

5~53

1~4

0~39999

0/1

0/1

00~FF

0/1

0/1

0~65535

6

1

1

B

B

B

1 B

0 B kVA dependent B

0 A

0

0

A

A

Page D-11

No.

Parameter Description

O2-08 Cumulative 0peration time selection

0: Power-ON time 1: Running time

T

T1

Tuning

Auto-tuning

T1-02 Tuning mode

0: Normal running mode

2: Auto-tuning mode

T1-03 Tuning operation selection

0: Auto-tuning procedures are performed for all parameters

1: Only PG origin pulse adjustment is performed

Unit Setting Range

0/1

-

0/2

0/1

Default

0

Access

Level

User

Setting

A

0

1

Q

Q

Page D-12 VS-616PS5 Installation & Quick Start Manual

YASKAWA ELECTRIC AMERICA, INC.

Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A.

Phone: (847) 887-7000 Fax: (847) 887-7310 Internet: http://www.yaskawa.com

MOTOMAN INC.

805 Liberty Lane, West Carrollton, OH 45449, U.S.A.

Phone: (937) 847-6200 Fax: (937) 847-6277 Internet: http://www.motoman.com

YASKAWA ELECTRIC CORPORATION

New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan

Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp

YASKAWA ELETRICO DO BRASIL COMERCIO LTDA.

Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000

Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 Internet: http://www.yaskawa.com.br

YASKAWA ELECTRIC EUROPE GmbH

Am Kronberger Hang 2, 65824 Schwalbach, Germany

Phone: 49-6196-569-300 Fax: 49-6196-888-301 Internet: http://www.yaskawa.de

MOTOMAN ROBOTICS AB

Box 504 S38525, Torsas, Sweden

Phone: 46-486-48800 Fax: 46-486-41410

MOTOMAN ROBOTEC GmbH

Kammerfeldstra β e 1, 85391 Allershausen, Germany

Phone: 49-8166-900 Fax: 49-8166-9039

YASKAWA ELECTRIC UK LTD.

1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom

Phone: 44-12-3673-5000 Fax: 44-12-3645-8182

YASKAWA ELECTRIC KOREA CORPORATION

Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea

Phone: 82-2-776-7844 Fax: 82-2-753-2639

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.

Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, SINGAPORE

Phone: 65-282-3003 Fax: 65-289-3003

TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION)

10F 146 Sung Chiang Road, Taipei, Taiwan

Phone: 886-2-2563-0010 Fax: 886-2-2567-4677

YASKAWA JASON (HK) COMPANY LIMITED

Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong

Phone: 852-2803-2385 Fax: 852-2547-5773

BEIJING OFFICE

Room No. 301 Office Building of Beijing International Club,

21 Jianguomanwai Avenue, Beijing 100020, China

Phone: 86-10-6532-1850 Fax: 86-10-6532-1851

SHANGHAI OFFICE

27 Hui He Road Shanghai 200437 China

Phone: 86-21-6553-6600 Fax: 86-21-6531-4242

SHANGHAI YASKAWA-TONJI M & E CO., LTD.

27 Hui He Road Shanghai 200437 China

Phone: 86-21-6533-2828 Fax: 86-21-6553-6677

BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.

30 Xue Yuan Road, Haidian, Beijing 100083 China

Phone: 86-10-6232-9943 Fax: 86-10-6234-5002

SHOUGANG MOTOMAN ROBOT CO., LTD.

7, Yongchang-North Street, Beijing Economic & Technological Development Area,

Beijing 100076 China

Phone: 86-10-6788-0551 Fax: 86-10-6788-2878

Yaskawa Electric America, Inc., November 1999 YEA-TOA-S606-12B Printed In U.S.A.