GCC Technologies LaserPro Venus II, VII-12 User Manual
Below you will find brief information for VENUS II. This economical laser engraver is designed with quality, productivity, and safety in mind. It offers innovations like QSMTM, Drag-N-Engrave, SmartFILE file management, and a reliable motion system, making it a cutting-edge laser system. You'll find information on safety measures, mechanical overview, setup and installation, operation, cutting techniques, maintenance, and troubleshooting.
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Dear Sir or Madam,
Thank you for choosing GCC LaserPro VENUS. You can be assured that this machine meets all of the highest safety standards while using technological innovations shared by no other laser engraver. The VENUS is backed by GCC, a truly international company that is dedicated to helping your business grow.
We at GCC are proud to introduce the LaserPro VENUS, our most economical laser engraver manufactured to date. This easy to operate machine has been designed with quality, productivity, and safety in mind. With innovations like the
QSM
TM
, Drag-N-Engrave, SmartFILE file management, and reliable motion system, the LaserPro VENUS is clearly on the cutting edge of all laser systems.
GCC understands that a creative technical background is the key to successful growth in the ever-changing information economy. We have a strong team of
R&D experts who propel our company to new heights. From product development to manufacturing, our engineers are dedicated to innovation and quality.
Guiding our solid technical base is a world-class management team. At GCC, our leaders bring together marketing, technical support, research development and distribution experts to create an international network able to meet your demands. Over the years, this network has been able to span the globe. Our technical support staff is committed to provide you with impeccable service, and when your business is ready to grow, our team will also be there!
Sincerely,
Leonard Shih
President of G.C.C.
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Content
2.4 Focal Lens and Manual Focus Gauge ..................................................... - 12 -
3.1.2 Adjusting the LCD Display Screen’s Contrast Setting
........................ - 14 -
3.1.3.1 Networking Connectivity Setup ................................................ - 16 -
3.1.3.2 Ethernet Connectivity Setup ..................................................... - 19 -
3.2.1 Recommended Computer Configuration .............................................. - 28 -
3.2.3 Parallels Desktops for MAC OS Users ................................................. - 30 -
3.2.4 Using Adobe’s AP with GCC LaserPro machine
................................ - 36 -
3.2.5 Using Autodesk Inventor with GCC LaserPro machine ..................... - 40 -
3.2.6 Using eCut Plug-in with GCC Laser Machine ...................................... - 43 -
4.1.1 Adjusting the LCD Display Screen’s Contrast Setting
........................ - 44 -
4.1.2 Graphic Control Panel Overview (Description) .................................... - 44 -
4.1.3 Graphic Control Panel Navigation Chart .............................................. - 47 -
4.1.4 Graphic Control Panel Function Pages ................................................ - 48 -
4.2.3 Using the LaserPro VENUS Print Driver .............................................. - 74 -
4.2.3.1 LaserPro VENUS Print Driver >> Option Page ................................ - 75 -
4.2.3.2 VENUS Print Driver >> Pen Page ...................................................... - 83 -
4.2.3.3 VENUS Print Driver >> Paper Page .................................................. - 93 -
4.2.3.4 VENUS Print Driver >> Language Page ........................................... - 94 -
4.2.3.5 VENUS Print Driver >> Raster Page ................................................. - 95 -
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5.4 Modify Image Settings of a Picture for Better Engraving Qulaity ....... - 101 -
7.1 Suggested Cleaning and Maintenance Supplies .................................. - 109 -
7.2 Maintaining the Worktable and Motion System .................................... - 110 -
7.2.1 Accessing the Worktable and Motion System ................................... - 110 -
7.2.2 Cleaning the Worktable and Motion System ...................................... - 110 -
7.2.2.1 Cleaning the Worktable and Motion System .......................... - 110 -
7.2.2.2 Lubrication of the X / Y Rails ..................................................... - 111 -
7.3.3 Removing and Cleaning the Focal Lens ............................................. - 114 -
9.2 LaserPro VENUS Specification Sheet ................................................... - 118 -
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Chapter I - Safety
1.1 Principles of a CO2 Laser
LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. A CO
2 laser works by electrically stimulating the molecules within a carbon dioxide gas mixture.
When focused through a lens, this highly-intense, invisible beam will vaporize many materials.
Depending on the speed and intensity of the projected beam, a CO
2
laser may be used to engrave or cut through a wide variety of materials.
1.2 Safety Ratings
The LaserPro VENUS is equipped with a sealed carbon-dioxide laser that emits intense and invisible laser radiation with a wavelength of 10.6 microns in the infrared spectrum. The laser system is designated as a Class I laser device, meaning that the system is equipped with key safety features and an enclosed laser head to completely contain the laser under normal use. One of the key safety features found on the LaserPro VENUS is a Class 2 red dot safety guidance pointer (similar to a laser-pointer presentation pen) allowing the operator to see the exact location where the laser beam will fire. Even though the LaserPro
VENUS is equipped with our most powerful laser to date, proper usage and hardware safeguards make it an extremely safe machine. When the front door and back door are open, machine becomes a Class 4 equipment and users must wear goggles to operate the machine.
1.3 The Safety Interlock System
The laser system is equipped with a safety interlock system utilizing magnetic sensors on the top and side access doors, laser-activation and door LED lights on the control panel. The magnetic sensors will deactivate the laser when either door is opened. At thi s time, the “door”
LED light found on the control panel will illuminate, indicating an open or improperly closed door. When the laser is in operation, the “laser” LED will illuminate to inform the operator that the laser is activated. If at any time, any o f the access doors are open and the “laser” LED is illuminated, IMMEDIATELY unplugs the laser system and contact GCC technical support for service instructions.
WARNING
DO NOT operate the laser system if any component of the safety system is malfunctioning.
DO NOT attempt to remove or modify any component of the safety interlock system.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow access to a laser beam must have the appropriate laser warning labels attached to them. These warning labels must be clearly visible to the operator prior to removing the cover. Additional labels must be applied inside of the machine and be visible in the event the covers are removed. A label clearly displaying the manufacturer’s name, date of manufacture, description of product, model number, serial number, and compliance statement must be attached to the outside of the machine.
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In compliance with CDRH standards, the required warning labels are affixed at the time of manufacture to the LaserPro VENUS in the appropriate locations. These labels are not to be modified in any way or removed for any reason. Please familiarize yourself with the specific labels and their locations on the machine. Below is a list of all the safety labels and their locations on the machine.
Product Label
This label is located at the right-back side of machine. All the product information such as
Serial Number, Model Numbers, Laser Power and Electric power can be found here. Before requiring any tech support, always provide service person the information on this label.
CDRH Label
This label indicates the class level of CDRH.
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CE Label
This label identifies the classification of the Model in accordance with IEC 60825-1. It is located on the rear of the machine’s cabinet.
Laser Path Warning Label
LaserPro machines are very safe under normal function. However, in case of any accident,
Laser Path Warning Label will be stick on the possible laser path. When operators close to these paths should be careful of the possible injury while machine working.
Laser Path Danger label
This label indicates the laser path. Normally you can find this label inside of machine. Please be very careful of this area when you do the maintenance.
Aperture warning stickers (mirror):
This label indicates the laser path. Normally you can find this label inside of machine or laser exit. Please take extra caution of this area when you conduct maintenance or operate machine.
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Warning Label
Warning Label is written all the necessary information to be aware of in every operation.
Door open warning labels
Protection Window Label
This label indicates the protection wavelength. You can find this label in the lower right corner of window.
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1.5 Safety Measures
LASER RADIATION WARNING: Exposure to laser radiation may result in physical burns and severe eye damage. Proper use and regular maintenance of this machine is important to the safety of all people in the immediate area.
Prior to operation, carefully read and familiarize yourself with the warning labels located on both your laser system and in this manual.
Never leave the machine unattended during the laser cutting process. The laser may ignite combustible materials. A well-maintained fire extinguisher and operational smoke or fire detector should be kept in the vicinity of the machine
Resulting debris from laser cutting are very dangerous and may cause fire hazard.
Caution —Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
DO NOT leave debris and scraps inside laser machine after job finished. Always keep machine clean after job finished. keep machine clean after job finished.
NOTE
SmartGUARD™ is an optional fire detection alarm system developed by GCC.
Contact your local GCC authorized distributor for more details for having this safety option installed onto your system.
Always wear safety goggles when the laser system is in operation. Reflective materials such as mirrors, enameled brass and anodized aluminum may partially-reflect some of the invisible laser radiation. Severe eye damage may occur if appropriate safety goggles are not worn.
NOTE
Each LaserPro laser machine is shipped with a single pair of safety goggles. If additional safety goggles are required, please contact GCC directly or an authorized GCC distributor. If you wish to purchase one on your own, please make sure the safety goggles meet these requirements:
9000-11000nm OD5+
Visible Light Transmission: 92.9%
Connect the machine to a properly grounded power outlet. Ensure the voltage of the power source is identical to the voltage of the machine.
Do not open the laser access panel when the machine is plugged in.
Do not attempt to modify or disassemble the laser module.
Do not attempt to remove or modify any component of the machine’s laser interlock safety system.
Ensure the immediate work area of the machine is well-ventilated. Odors, vapors, and dust are byproducts generated during the laser cutting process. An exhaust system, vacuum cutting box, and honeycomb table are recommended. Please contact GCC or your local GCC distributor for more information.
Do not laser heat-sensitive surfaces or materials that may generate toxic fumes, such as
PVC and Teflon.
Regularly clean and maintain your machine according to our cleaning and maintenance instructions. Doing so will ensure a machine that will operate effectively and safely over a long period of time.
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1.6 Operating Environment
Please follow the guidelines when considering a suitable location to set the LaserPro VENUS.
Improper work environments may lead to operational malfunction and/or unsafe working conditions. The LaserPro VENUS should be placed and operated in a standard office-type environment.
Avoid environments where the machine is exposed to high levels of dust, temperature (temperatures exceeding 30°C or 85°F) or humidity (humidity exceeding 70% or where the ambient temperature is near the dew point).
Avoid small, enclosed areas with poor ventilation.
Avoid areas with high levels of noise and electrical noise.
Select a location that is large enough to accommodate the laser system, an exhaust system, a computer and a work or storage table.
Select a location in which the ambient temperature remains between 15°C and
30°C (60°F to 85°F).
Select a location in which there is a short, direct path to the fume exhaust system.
Set the LaserPro VENUS on a floor surface that is completely even.
Make sure your smoke or fire detection system in the immediate area is functioning.
1.7 EC-Declaration of conformity
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Chapter II - Mechanical Overview
Air Assist
Valve
Exhaust Port
Power Inlet
Ethernet Port
USB Port
Please take some time to familiarize yourself with this section regarding the mechanical overview of the LaserPro VENUS.
2.1 Front View
Power Switch
Control Panel
Top Door
2.2 Rear View
Laser Access Panel
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2.3 Internal View
Laser
Carriage
Stamp Jig Slot
2.4 Focal Lens and Manual Focus Gauge
There are four options of focal lens size, the smaller one will get smaller spot size, thus detailed engraving result, while the bigger lens with bigger spot size is good for cutting application.
Focal Lens
1.5
2.0
”
”
2.5
”
4.0
”
Optional
Standard
Optional
Optional
Focal Lens
Plate Color
Purple
Blue
Gold
Red
Manual Focus
Gauge Color
Blue
Blue
Gold
Red
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Lens Carriage Assembly:
Insert to the hole of the holder for manual focusing
Manual Focus
Gauge Holder
Manual Focus Gauge
Mirror
Lens 2.0, 2.5 or 4.0
Slot position for
Lens 1.5 only
Auto Focus
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Chapter III - Setup and Installation
3.1 Machine Setup
3.1.1 Powering Up the Machine
CAUTION
Make sure both the LaserPro VENUS and computer are turned off before connecting either to a power source.
1) Connect the USB cable in the accessory box to the rear side of VENUS.
2) Connect the male end of the power cord to a quality surge protector and then connect the surge protector into a properly grounded outlet.
3) Do the same for the computer system.
4) Connect the female end of the power cord into the machine’s power cable inlet located on the right side of machine.
3.1.2 Adjusting the LCD Display Screen’s Contrast Setting
Depending on the lighting of your immediate work area, you may need to adjust the contrast of LCD display screen. You may increase or decrease the contrast via the contrast adjustment wheel found on the inside of the right shoulder. You can access this area by opening the front door and looking inside to the right shoulder (as shown in the picture below).
LCD Display
Screen’s Contrast
Adjustment Wheel
Tip
Please adjust the LCD Display Screen’s Contrast before plugging in the electrical cord of your laser. LCD adjustment wheel is located underneath the control panel.
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3.1.3 Peripherals Setup
Connect the fume ventilation system and air compressor to the laser system before starting laser processing. Follow the detailed instructions in section 6.1 and 6.2.
Fume Ventilation System
3.1.3 Connecting the Computer
2” or 4” diameter
Flexible hose
Seal
Clamp
The LaserPro VENUS can communicate with a computer through a USB Port or LAN Port connection interface. Regardless of the connectivity method chosen, you will need to connect the respective connection cable from the LaserPro VENUS to your computer.
USB Connectivity
: Connect the included USB Cable to the USB Port on the rear side of the
LaserPro VENUS.
Ethernet Connectivity :
Connect the Ethernet Cable in accessory to the Ethernet Port on the rear of the laser system. Follow below instruction for Ethernet connectivity setup.
NOTE
1. Never leave laser system unattended during laser cutting, engraving, and marking process, even with Ethernet or Wi-Fi connection setup, this requirement cannot be avoided. Exposure to the laser beam may cause ignition flame to combustible materials.
2. DO NOT connect USB cable when using Ethernet function for data transmission.
3. If you have purchased additional Optional Accessories for the LaserPro VENUS, please refer to chapter VII for instructions on how to properly setup your optional
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3.1.3.1 Networking Connectivity Setup
GCC laser engraver is built-in with LAN port to enable multiple laser engravers to be operated by one PC and multiple PCs to share a single unit of laser engraver. Follow the setup instructions below. Here use LaserPro Spirit GLS laser system as illustration.
Step 1. Connect LAN cable to the LAN port of GCC laser engravers and turn on machine
Step 2. Navigate the control panel through <F4> Function <Machine Setting>
<LAN Setup Wizard> IP Address.
Step 3. Go to Windows <Control Panel> <Hardware and Sound> <Printer>, and right click on VENUS printer to check printer properties.
Step 4. Go to <Ports> tab of VENUS printer properties, and select <Add Port>, and follow the instruction to enter the TCP/IP information received from laser machine control panel in step 2.
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3.1.3.2 Ethernet Connectivity Setup
GCC laser engraver is built-in with LAN port to transmit data from PC to laser engraver with ease and higher speed instead of USB port option.
Step 1. Connect LAN cable to the LAN port of GCC laser engravers and turn on machine
Step 2. Navigate the control panel through <F4> Function <Machine Setting> <LAN
Setup Wizard> DHCP: OFF.
Step 3. Navigate the control panel through <F4> Function <Machine Setting> <LAN
Setup Wizard> IP Address.
Step 4. Enter 192,168,3.X (X refers to 1~255 value which can ’t be the same value with
IP address setting in PC or Notebook) for IP, and 255.255.255.0 for MASK with UP/
DOWN keys.
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Step 5. Go to <Control Panel Network and Internet Network Connections> of computer, right click mouse on the connected internet device, and choose
<Properties>
Step 6. Choose the <Internet Protocol Version 4(TCP/IPv4)> and click <Properties> to open up the setting window.
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Step 7. Enter the IP address and Subnet mask setting values, and choose <OK>
Note the IP address 192.168.3.X (X value can be 1~255, while can ’t be the same number as machine control panel setting in step 4)
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Step 8. Go to <Control Panel> <Device and Printers> of computer and right click on the laser machine printer, choose <Printer Properties>.
Step 9. Select <Add Pot> under Ports tab, and follow the instruction to enter the
TCP/IP information in laser machine’s control panel in step 4.
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Troubleshooting
While users configure the Ethernet setting precisely with DHCP = OFF (assign the machine a static IP) referring to the manual, sometimes the communication might still not be able to work, at this time you can refer to below actions to have a basic troubleshooting with IT technician.
1.
Verify the IP addresses you are using to see if they are valid. i. Open command line mode in your windows system (Press Windows key + R, the
“Run” window will appear, type “CMD” in the blank bar then press “OK” to open command line mode)
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Command line mode window ii. Type “ping x.x.x.x –t” after the prompt symbol, (x.x.x.x is the IP address you set on the laser machine, ie: 192.168
.100.101)., press “Enter” to run the “Ping” tool.
If the communication is OK between your PC and Laser machine, you will see reply from the destination IP.
If the communication is not ok, you will see “Request timed out” message from destination IP.
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2.
Diagnostics a. For cases the communication is not ok (can’t get response, just have “Request timed out” from destination IP), you can look for two PC/Laptops which are original set in the LAN environment and work ok (they can get normal response from each other by the command “PING”), note down the TCP/IP configurations by running “ipconfig” on both PC/Laptops (press “Windows key + R” to call the “Run” windows, type “CMD” in the blank bar, press enter to start command line mode, type “ipconfig” after the prompt symbol then press enter, the TCP/IP configurations of this PC/Laptop will show as below)
Set those two IP addresses to the laser machine and the PC/Laptop which you want to communicate with laser.
Test Ping again to see if you can get normal response from destination IP, if the communication is normal now (can get reply from destination IP), we can be sure the
IP addresses we set originally are invalid, ask the LAN administrator to provide us a proper one. b. Directly connect the Laser machine and PC/Laptop using the RJ45 cable without any router/switch..etc. in between, test PING and send files, if the files can be sent and the result of PING is normal (can get response from destination IP), the Ethernet function
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of GCC laser is normal, it should be something wrong in the LAN environment , ask the administrator of the LAN to solve the problem.
3.2 Graphics Software Setup
The LaserPro VENUS is compatible with graphics software that can output HPGL commands, such as CorelDraw, Adobe Photoshop, AutoCAD, Illustrator etc.
Supported Graphic Software
Photoshop
CorelDraw
Illustrator
AutoCAD
Other software such as EngraveLab and PhotoGrav may work with the LaserPro VENUS, but these are not supported. Any software that can output to the LaserPro Print Driver should work.
NOTE
Support will not be offered, if you experience output problems with non-supported graphics software.
3.2.1 Recommended Computer Configuration
The LaserPro VENUS operates under Windows operating systems and is designed to work on a computer that meets the following minimum requirements.
Computer
CPU
RAM
HDD
SVGA
Pentium 90 (or equivalent) or greater
32MB or higher
1.2 GB Hard Drive or greater
15” Super VGA Monitor
On Board Parallel Mode (Enabled from your motherboard’s BIOS):
SPP – Preferred Mode
ECP – Cable (Less than 1.8 meters)
Software
The LaserPro VENUS drivers are designed for Windows 7, or newer operating systems.
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3.2.2 Installation of the LaserPro Print Driver
1) Insert the LaserPro CD.
2) From the auto run menu, select VENUS LaserPro Driver to start the LaserPro
Print Driver installation.
3) At the Local or Network Printer page, select <Local printer attached to this computer>, then click Next to continue.
4) At the Select a Printer Port page, select <Use the following port> and select the port that the LaserPro VENUS will be attached to, then click Next to continue.
5) The next screen will prompt you with a list to select the manufacturer and model of your printer. From this menu, click Have Disk . Another menu will now pop up for you to indicate the location of the print driver. With the LaserPro CD still in your drive, click Browse and point to the file located at: D:\VENUS\LaserPro driver\WIN XP\Dv3.45\GL345.inf (where D is the driver letter assigned to your
CD-Rom drive) and click OPEN to have VENUS displayed as a valid printer.
6) Now select VENUS from the list of printers (VENUS should be the only printer displayed on the list) and click Next to continue.
7) If a screen comes up informing you of the detection of a previous driver and asks to keep the existing driver or use the new one, select Replace Existing Driver and click Next to continue.
8) This screen will prompt you to provide a printer name. Simply type in <VENUS> and select Yes or No if you want to use this printer as the default printer and click
Next to continue.
NOTE
When working with the LaserPro VENUS Print Driver within your graphics software, you will need to have the VENUS set as the default printer to get proper output. If you select to not have the VENUS be the default printer, please remember to manually change this on your own from within the graphic software printer selection area or from the Windows
Control Panel Printers and Faxes section.
9) At the Printer Sharing screen, select <Do not share this printer> and click Next to continue.
10) Select <No> when asked if you want to print a test page and click Next to continue.
11) Now the installation will proceed, if you get a Hardware Warning about the software you are installing for this hardware has not passed Windows Logo testing… simply click Continue Anyway to ignore this warning.
12) Congratulations, your printer driver has been successfully installed!
13) (This step is required only for USB connections) If you are using the VENUS ’s
USB connection interface, then you will need to go to your Windows Control
Panel Printer and Faxes. Right-click on the VENUS listing, and select properties. Go to the Ports menu and place a check next to GCC USB0, then click OK .
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3.2.3 Parallels Desktops for MAC OS Users
MAC users can use GCC LaserPro machines by purchasing the Parallels Desktop software which allows you to install Windows OS in MAC computers and run Windows based software under MAC computer and output with GCC print driver.
1) Purchase Parallels Desktops on its official website.
2) Install Parallels Desktops under Mac OS environment.
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3) Rea d Software License Agreement and press “Accept” to continue installation
4) Enter your Mac OS X User Name and Password then press “OK”
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5) Press “Active”
6) Press “OK” when activation is complete.
7) Register Parallels Desktop
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8) Press “Register” and “OK” to complete the installation of Parallels Desktop.
9) Open Parallels Desktop (in the Applications folder) then choose File → New
10) Press “Install Windows from DVD or image file” then press “continue” to install windows OS
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11) Select CD-ROM drive with the Windows installation CD
12) Enter the Windows OS product key
13) Select how you would like to run your Windows program.
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14) After the prior setting is complete the windows OS installation procedure will start automatically.
15) Windows OS installation is complete then you can refer to “4.2.5 Installation of the
LaserPro Print Driver” to install GCC LaserPro Print Driver.
16) Install the AP that you want to use after the above installation is complete.
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3.2.4 Using Adobe’s AP with GCC LaserPro machine
The Adobe’s AP (e.g. Illustrator, Photoshop or Acrobat reader) processes files via its Advanced Printing Features; users should firstly deselect Enable Advance Printing
Features; otherwise the machine is unable to recognize or read general files when uploaded.
Deselect “Enable Advance Printing Features”
1) Click to select Control Panel Devices and Printers
2) Select your printer (for example, Spirit), right-click your mouse and choose
Properties to enter Spirit Properties setup
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3) The click the Advanced tab, then deselect Enable Advanced Printing Features, now all files can be recognized and uploaded.
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File Transfer
1) Select your working object, and then at the upper toolbar please choose File Print.
2) At the print setup screen, at Print Preset please select Custom, and choose your printer (e.g. Spirit)
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3) Then click on the lower left tab of Setup to enter Preferences settings.
4) After all preferences are set, click Print to send file to the machine for print out.
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3.2.5 Using Autodesk Inventor with GCC LaserPro machine
1. Start drawing.
2. Delete border and title block by right clicking on sheet1 and selecting delete.
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3. Set sheet size to match working area of engraver. Engraver working area can be found on the paper tab of the windows driver.
4. Start sketch.
5. Engraving a. Finish sketch. b. Right click on sketch and select properties. c. Line Type: By Layer d. Line Weight: By Layer e. Set color to match one of the 16 colors available in the pen tab of the windows driver.
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6. Cutting a. Finish sketch. b. Right click on sketch and select properties. c. Line Type: Continuous d. Line Weight: .001 in. e. Set color to match one of the 16 colors available in the pen tab of the windows driver.
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NOTE
All objects created in one particular sketch will have the same properties meaning all will engrave or all will cut. If you would like to engrave and cut in the same job you will need at least two sketches, one with all the engravings and another with all the cuts, to do so properly.
3.2.6 Using eCut Plug-in with GCC Laser Machine
eCut is an inexpensive and powerful plugin work under CorelDRAW or Illustrator software with
GCC laser systems. It increases the functions Corel Draw or Illustrators doesn’t have or simplifies the operations workflow. eCut details and operation videos can be found on http://eng.e-cut.ru/ eCut unique feature list:
Nesting
Puzzles
Material usage calculation
AutoText to import files including image, text, QR code, and barcode etc. to the linked variable columns.
Slice/ Tile function
CAD editing function
Sign box and packaging box aided design
2D barcode
QR code
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Chapter IV - Operating the LaserPro VENUS
Once you have installed the LaserPro USB Driver (USB connectivity only), LaserPro Print Driver, and have connected the LaserPro VENUS to your computer, you will need to familiarize yourself with the LaserPro VENUS ’s control panel and LaserPro Print Driver. The print driver will be where you spend most of your time configuring specific laser parameters for your jobs, while the control panel will allow you to set repeat times, manipulate the file order, perform auto / manual focusing, configure the start point, and more.
4.1 Using the Hardware
4.1.1 Adjusting the LCD Display Screen’s Contrast Setting
Depending on the lighting of your immediate work area, you may need to adjust the LCD display screen’s contrast. You may increase or decrease the display screen’s contrast via the contrast adjustment wheel found on the inside of the front cover on the bottom, right side. You can access this area by opening the top window and looking inside to the near, right side of the work area (as shown in the picture below).
LCD Display Screen’s
Contrast Adjustment
Wheel
* The contrast adjustment dial is locating underneath the control panel
4.1.2 Graphic Control Panel Overview (Description)
The Control Panel
The control panel on the LaserPro VENUS provides easy access to all of the manual controls needed for cutting. The liquid crystal display (LCD), functional, directional and selection buttons make navigating through the machine’s manual controls easy to do.
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LED Indicator Lights
LCD Display Screen
Function Buttons
Directional and
Selection Buttons
LED INDICATOR LIGHTS
Three indicator lights on the LaserPro VENUS ’s control panel are part of the system’s safety interlock system.
DOOR - The door light will illuminate when any of the following doors or function is not working properly. The top lid, the pass through doors, the rear laser access panel and the water flow sensors that ensures the flow of cooling water.
POWER - The power light will illuminate when the LaserPro VENUS is powered on.
LASER - The laser light will illuminate when the laser is active and in operation.
WARNING
DO NOT attempt to remove or modify any component of the safety interlock system.
If at any time, any of the access doors are open and the “laser” LED is illuminated, IMMEDIATELY unplugs the laser system and contact GCC technical support for service instructions.
DO NOT operates the laser system if any component of the safety system is malfunctioning.
DIRECTIONAL AND SELECTION BUTTONS
Function (F1 / F2 / F3 / F4) – Four function buttons allow you to select various functions, which will change depending on what section of the menu you are in. Each function button’s corresponding function will be displayed right above its respective button on the LCD display screen. Please note that in certain menus, not every function button will always be mapped to a corresponding action. In these situations, that particular button will not have a function.
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Directional ( / / / ) - Four directional buttons allow you to navigate the selection cursor through the control panel menu and adjust the value of specific settings. In general, the / directional buttons cycle through the various selections, while the
/
directional buttons adjust the value of that particular selection.
Enter – Confirms the current selection.
Start / Stop – Allows you to start or stop jobs, once those jobs have been successfully loaded onto the system.
Delete - Provides quick access to delete the current job.
Pause – Pauses the current job process. Press again to resume the current process.
Auto Focus – After you have positioned your material and moved the laser carriage head to the area you want to work, press this button and the system will automatically adjust the optimal vertical focal distance for the laser.
Manual Focus (▲ / ▼) – To manually adjust the vertical focal distance between the laser head and the material, you can use the ▲ / ▼ buttons to do so. Doing so will adjust the vertical height
(z-axis) of the worktable.
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4.1.3 Graphic Control Panel Navigation Chart
Main Work Page
Functions Page
File Management
Page
Machine Setting Page
System File
Machine Information
Page
Select Lens
Tune auto-focus
Table Down
Red Beam
Vector Mode
Save Position
Carriage Free
Command Mode
File Save Mode
LAN setup wizard
Scaling
Other
Reset
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4.1.4 Graphic Control Panel Function Pages
When the LaserPro VENUS is powered on, the machine will perform a series of safety checks and initializing routines. The LCD display screen will display the GCC copyright,
LaserPro logo, and machine initialization pages before going to the main work page.
Main Work Page
The main work page is the page that the LaserPro VENUS will default to upon startup and will be the “home base” for when navigating through the various functions of the control panel. This will be the page that is displayed when you are processing your jobs. This page contains specific job information such as the current job’s name, Speed, Power, PPI, DPI, processing / remaining times, and jobs loaded.
Relevant Buttons
Main Work Page
Function
F1 (Prev)
F2 (Next)
F3 (Z)
F4 (Func)
/
/
/
Directional
Start / Stop
Delete
Scroll through previous jobs
Scroll through next jobs
Go to Carriage / Work Table Adjustment Page
Go to Functions Page
Go to Carriage / Work Table Adjustment Page
Start / Stop the current job
Delete the current selected job
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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Carriage / Work Table Adjustment Page
☼
navigating to this page:
Main Work Page
Press , , , , or F3
Carriage / Work Table
Adjustment Page
The Carriage / Work Table Adjustment Page allow you to manually increase and decrease the height of the work table (Z-axis). In addition, you can manually adjust the Y-axis and X-axis of the laser carriage.
Carriage / Work Table Adjustment Page
Relevant Buttons Function
F1 (Back)
F3 (Down)
F4 (Up)
/
/
Directional
Directional
Back to previous page
Manually decrease the height of the work table
(Z-axis)
Manually increase the height of the work table
(Z-axis)
Manually adjust the Y-axis position of the laser carriage
Manually adjust the X-axis position of the laser carriage
Back to Main Work Page Start / Stop
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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Functions Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
The Functions Page allows you to edit file management and machine settings. From this page, you will be able to access the File Management, Machine Setting, and Machine Information pages.
File Management Page – this page allows you to manage the files that you have loaded onto the LaserPro VENUS.
Machine Setting Page – this page allows you to access and modify a variety of your machine settings, including: Set Lens, Tune Auto Focus, Set Table Down, Set Red Beam, Carriage
Lock, Set Command Mode, Save Position, Flash Memory, Set File Save Mode, Set Vector
Mode, Tune Image Power, Set Laser Wattage, Set Fine Mode, Other, Reset.
Machine Information Page – this page allows you to view information regarding the system such as the GCC logo, machine name, firmware version, and other information.
Functions Page
Relevant Buttons Function
F1 (Back)
F3 (Help)
F4 (Recall)
/
Directional
Back to previous page
Display help
Back to previous page
Scroll through the menu selections
Enter
Start / Stop
Perform the selection
Back to Main Work Page
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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File Management Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < File Management > from the menu
File Management Page
The File Management Page allows you to manage the files that you have loaded onto the
LaserPro VENUS. There are two folders you can choose. You can scroll through your jobs, delete a selected job, delete all jobs, and go to the Link/DLink Page to set and arrange multiple loaded jobs into a single job queue for processing.
File Management Page
Relevant Buttons Function
F1 (Back)
F2 (Link)
F3 (D-All)
F4 (Del)
/
Directional
Enter
Back to previous page
Go to the Link/DLink Page
Delete all loaded jobs
Delete the selected job
Scroll through your loaded jobs
Go to the File Information Page for the selected job
Start / Stop Go to the Main Work Page for the selected job
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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Link/DLink Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < File Management > from the menu
File Management Page
Press F2
Link / DLink Page
The Link/DLink Page allows you to set, arrange, and remove loaded jobs to and from a job queue for processing. Use the directional keys to cycle through your loaded jobs, then simply press the
<F2 (Link)> key to add a file to the job queue. The job queue will be set in a sequential order based on the order you link the files. To remove a job from your job queue, press the <F4
(DLink)> key.
The first column field (before the file name) displays the job number. The sequence for your job queue is displayed in the two columns to the right of your file names. The first column to the right of your job file name displays the job number of the previous file in the job queue sequence. The second column after the file name displays that job’s next file in the job queue sequence. First and last jobs in the job sequence you set will have a (---) in the first and second columns respectively. So according to the image above, the job queue sequence has been set to be processed in this order: 03:Marble.cdr 01:Marble.cdr 02:Marble.cdr.
Link/DLink Page
Relevant Buttons Function
F1 (Back)
F2 (Link)
F4 (DLink)
Back to previous page
Add the currently-selected job to the job queue
Remove the currently-selected job from the job queue
/
Directional
Start / Stop
Scroll through your loaded jobs
Back to Main Work Page
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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File Information Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < File Management > from the menu
File Management Page
Select a job file and press Enter
File Information Page
The File Information Page allows you to view the speed, power, DPI, and PPI settings of the selected job. In addition, you will be able to go to the File Management Edit Page from this menu to change raster / vector speed and power settings for the selected job.
File Information Page
Relevant Buttons Function
F1 (Back)
F4 (Edit)
Start / Stop
Back to previous page
Go to the File Management Edit Page for the selected job
Back to Main Work Page
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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File Management Edit Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < File Management > from the menu
File Management Page
Select a job file and press Enter
File Information Page
Press F4
File Management Edit Page
The File Management Edit Page allows choosing to modify your raster or vector settings for the selected job, as well as setting the number of times to repeatedly process the selected job
(Repeat Num).
File Management Edit Page
Relevant Buttons Function
F1 (Back)
/
Directional
/
Directional
Enter
Back to previous page
Scroll through the menu selections
Cycle through the available selections
Perform the selection
Start / Stop Back to Main Work Page
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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File Edit Vector Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < File Management > from the menu
File Management Page
Select a job file and press Enter
File Information Page
Press F4
File Management Edit Page
Select < Vector Setting > from the menu
File Edit Vector Page
The File Edit Vector Page allows you to edit the vector pen, vector power, vector speed, and vector PPI, and power ramp settings for the selected job. These settings correspond to the same settings found on the LaserPro VENUS print driver. This page allows you to easily adjust these values to make immediate adjustments while processing your loaded jobs, even when you have disconnected your computer from the LaserPro VENUS.
Vector Pen: 1 - 16
Vector Power: 0.0% - 100%
Vector Speed: 0.0% 100%
Vector PPI: 30 - 1524
Power Ramp: YES / NO
File Edit Vector Page
Relevant Buttons Function
F1 (Back) Back to previous page
F4 (Save)
/
Directional
/
Directional
Start / Stop
Save your current settings
Scroll through the menu selections
Adjust the value for that selection
Back to Main Work Page
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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Machine Setting Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine
Setting > from the menu
Machine Setting Page
The Machine Setting Page allows you to access and modify a variety of your machine settings, including: Set Lens, Tune Auto Focus, Set Table Down, Set Red Beam, Carriage Lock, Set
Command Mode, Save Position, Flash Memory, Set File Save Mode, Set Vector Mode, Tune
Image Power, Set Laser Wattage, Set Fine Mode, Other, Reset.
Machine Setting Page
Relevant Buttons Function
F1 (Back)
/
Directional
Enter
Back to previous page
Scroll through the menu selections
Perform the selection
Start / Stop Back to Main Work Page
Auto Focus Initiate the auto focus function
▲ / ▼
Manual Focus Buttons Manually adjust the height of the work table (Zaxis)
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Set Lens Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Set Lens > from the menu
Set Lens Page
The Set Lens Page allows you to modify the lens setting after you have changed to a different focal lens. Remember to save your settings after you have made the proper changes. Now by pressing the Auto Focus button, the LaserPro VENUS will auto focus properly using the new lens setting. The LaserPro VENUS ’s default setting is <2.0”>
Lens: 2.0” / 4.0”
Set Lens Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Function
Back to previous page
Save your current settings
Cycle through selections
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Tune Auto Focus Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine
Setting > from the menu
Machine Setting Page
Select < Tune Auto Focus > from the menu
Tune Auto Focus Page
The Tune Auto Focus Page allows you to manually set the default auto focus distance / vertical height of the worktable (Z-axis) for when the Auto Focus button is pushed.
Tune Auto Focus Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Function
Back to previous page
Save your current settings
Manually adjust the height of the work table (Zaxis)
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Set Table Down Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Set Table Down > from the menu
Set Table Down Page
The Set Table Down Page allows you to select whether or not the LaserPro VENUS displays a warning prompt at startup. If the Table Down selection is set to <YES>, the LaserPro VENUS will display a “Table will move down and remove objects on table” warning prompt on startup.
Pressing the Enter key at this point will confirm the prompt to move the work table to its lowest position. If the Table Down is set to <NO>, then the LaserPro VENUS will not display this warning prompt at system startup.
Table Down: YES / NO
Distance: 0 - 165 mm
Set Table Down Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Function
Back to previous page
Save your current settings
Scroll through the menu selections
Adjust the value for that selection
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Set Red Beam Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Set Red Beam > from the menu
Set Red Beam Page
The Set Beam Page allows you to turn on or off the red dot laser pointer on the laser carriage.
Enabling this function will indicate the exact location where the laser will fire upon.
Red Beam YES / NO
Set Red Beam Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Function
Back to previous page
Save your current settings
Cycle Red Beam between YES / NO
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Set Vector Mode Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select <Vector Mode> from the menu
Vector Mode Page
The Set Vector Mode Page allows you to adjust and balance vector mode’s quality and speed settings based on your specific job. Speedy Vector Mode offers the highest output speed, sacrificing quality. Whereas Quality Vector Mode offers the highest quality, sacrificing output speed. Keep in mind that speed and quality are usually at a tradeoff. The system’s default is Fine Vector mode, sacrificing some speed for higher quality.
Modes: Quality, Production, Speedy
(Slower speeds / higher quality ---------- Faster speeds / lower quality)
Set Vector Mode Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
Start / Stop
Function
Back to previous page
Save your current settings
Cycle Set Vector Mode between QUALITY
VECTOR / FINE VECTOR / COARSE VECTOR /
SPEEDY VECTOR
Back to Main Work Page
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☼
Navigating to this page:
Save Position Page
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Save Position > from the menu
The Save Position Function allows you to save the current X-axis and Y-axis positions of the laser carriage and sets this position to be the origin for subsequent jobs.
TIP
This is an excellent function to use when you are processing identical items or cutting relatively smaller objects positioned away from the default start position (top left) of the work table.
Recall Position
Navigating to this page:
Main Work Page press F4
Functions Page
Select<Recall> by pressing F4
To recall the saved position, simply go to Functions page and press F4 again to recall the saved position. The laser carriage will be moved to the saved position.
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Carriage Free Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Carriage Free > from the menu
Carriage Lock Page
The Carriage Lock Page allows you to set whether the laser carriage is locked or free. If the
Carriage Free setting is set to <YES>, then you will be able to manually move the laser carriage along the X and Y axis by hand with the top door open. Whereas setting the Carriage Free to
<NO> will lock the laser carriage and movement or positioning can only be done by the control panel.
Carriage Free YES / NO
Relevant Buttons
Carriage Free Page
Function
F1 (Back)
F4 (Save)
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Back to previous page
Save your current settings
Cycle Carriage Free between YES / NO
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Set Command Mode Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Set Command
Mode > from the menu
Set Command Mode
Page
The Set Command Mode Page allows you to configure vector settings when outputting in Default or HPGL mode. Default mode is the standard Windows print driver recognized by the most popular graphic software programs such as CorelDraw, Photoshop, Illustrator, etc. Whereas,
HPGL mode is a less common output format generated from some RIP applications (signage industry). Regardless of which format you will be working with, both output formats are supported.
Mode: Default / HPGL
Vector Pen: 1 - 16
Vector Speed: 0.0% - 100%
Vector PPI: 0.0% - 100%
Power Ramp: YES / NO
Set Command Mode Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Function
Back to previous page
Save your current settings
Scroll through the menu selections
Adjust the value for that selection
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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File Save Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < File Save > from the menu
Set File Save Mode
Page
The Set File Save Mode Page allows you to set whether or not the LaserPro VENUS automatically deletes each job file after processing. Setting File Save to <NO> will automatically and immediately delete each job file from the LaserPro VENUS after the cutting process. Setting
File Save to <YES> will retain all job files on the LaserPro VENUS, even after each job has been processed.
File Save: YES / NO
File Save Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Function
Back to previous page
Save your current settings
Cycle File Save between YES / NO
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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LAN Setup Wizard Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select <LAN Setup Wizard
> from the menu
LAN Setup Wizard Page
The LAN Setup Wizard Page allows you to connect the laser machine with ethernet to transmit files from computer to laser machine for processing jobs. When selecting the DHCP to <ON>, the network is set tup to dynamic IP address, the IP address will automatically retrieve from network; while DHCP <OFF> is to apply static IP address, and you need to further enter the IP address, MASK, and GATE information. Using Left or Right directional keys under dynamic IP setting page to scroll between different columns to enter the address, and use Up or Down keys to change the numbers.
• DHCP: NO/ OFF
Please refer to Chapter 4.1.3 for ethernet connectivity setup in Windows driver.
Relevant Buttons
LAN Setup Wizard Page
Function
F1 (Back)
F4 (Save)
/
Directional
/
Directional
Start / Stop
Back to previous page
Save your current settings
Cycle DHCP between NO/ OFF, or move between tabs on IP address settings
Scroll between menu options, or change the numbers of IP address settings.
Back to Main Work Page
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Scaling Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Scaling > from the menu
Scaling Page
The Scaling Page allows you to fine tune the laser machine output scale to precisely fit the original graphic file design scale when precision output is requried to your application.
Scaling Page
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
/ Directional
Start / Stop
Auto Focus
/
Manual Focus Buttons
Function
Back to previous page
Save your current settings
Adjust the X axis scaling numbers
Adjust the Y axis scaling numbers
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Z-axis)
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Other Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Other > from the menu
Other Page
The Other Page allows you to change various settings relating to the control panel. The
Language setting will allow changing available languages displayed by the control panel. The Unit setting will allow you to chance whether the units displayed by the control panel is in the metric or imperial system. The EOF (end of file) Alarm setting will enable or disable an audible notification when your jobs are complete. The Air Delay setting allows you to specify the delay in seconds of the SmartAIR air-assist after the point of laser firing.
Language: ENGLISH (others dependent on Firmware)
Unit: METRIC / ENGLISH
EOF Alarm: YES / NO
Air Delay: 1-100 seconds
TIP
Depending on the material you are working with, your laser settings, and the desired results, please experiment with the air delay to achieve your desired results.
Relevant Buttons
F1 (Back)
F4 (Save)
/
Directional
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Other Page
Function
Back to previous page
Save your current settings
Scroll through the menu selections
Adjust the value for that selection
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Reset Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Setting > from the menu
Machine Setting Page
Select < Reset > from the menu
Reset Page
The Reset Page will restore machine settings back to factory default. Press ENTER to confirm the change, and restart the machine.
Relevant Buttons
F1 (Back)
/
Directional
Enter
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Reset Page
Function
Back to previous page
Scroll through the menu selections
Perform the selection
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Zaxis)
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Machine Information Page
☼
Navigating to this page:
Main Work Page
Press F4
Functions Page
Select < Machine Information > from the menu
Machine Information
Page
The Machine Information Page allows you to view information regarding the system such as the GCC logo, machine name, firmware version, and other information.
Relevant Buttons
Machine Information Page
Function
F1 (Back)
/
Directional
Start / Stop
Auto Focus
▲ / ▼
Manual Focus
Buttons
Back to previous page
Scroll through pages
Back to Main Work Page
Initiate the auto focus function
Manually adjust the height of the work table (Z-axis)
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4.2 The LaserPro VENUS Print Driver
With the LaserPro VENUS print driver successfully installed, you will need to adjust the printer and page size default settings before you can begin editing and completing jobs. By doing so, you will be setting the work area in your graphics software to match the LaserPro VENUS ’s worktable area.
NOTE
Please make sure VENUS is set to the default printer before proceeding to the page and layout setup.
Ensure that the LaserPro VENUS has been selected as the DEFAULT PRINTER. You can do so by going into your Windows Control Panel Printers and Faxes.
If LaserPro VENUS is not selected as DEFAULT PRINTER, you may set it up through the graphics software as well. The following is taking Corel Draw as example of how to set up LaserPro VENUS as the Printer.
1)
2)
From the primary menu, click FILE PRINT SETUP.
From the navigation bar Name, click VENUS OK
4.2.1 Page Setup and Orientation
The first thing you must do before working with the LaserPro VENUS Print Driver will be to make sure the page and layout settings are properly configured within your graphics software. You will need to access and edit the
Page Setup or Layout page of your graphics software to set your graphics software’s page layout to match the
LaserPro VENUS ’s work table’s dimensions and orientation.
From your graphic software’s Page Setup page:
Set the page orientation in the graphics software to Landscape mode.
Set page size horizontal length to 300 mm (11.8 inches) and vertical height to 210 mm (8.26 inches).
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Corel Draw Example (Page Setup and Orientation)
The following is an example of how to set the Page Setup and Orientation in the graphics software. CorelDraw is the designated graphics software used for this example. For other graphics software, you will need to access the corresponding Page Setup page.
3)
4)
5)
6)
From the primary menu, click LAYOUT PAGE SETUP.
From the navigation bar on the left, click DOCUMENT PAGE SIZE.
Ensure that NORMAL PAPER and LANDSCAPE are selected.
Ensure the Paper Width and Height dimensions match the LaserPro VENUS ’s work table dimensions of 300 mm (11.8 inches) and 210 mm (8.26 inches).
Click OK to complete the paper size adjustment. 7)
Tip
Instead of manually selecting the Landscape and setting the Paper Width and Height, you can simply click the Set From Printer function and CorelDraw will automatically set the proper orientation and dimensions based on LaserPro VENUS ’s work table. (VENUS must be set as the default printer prior to doing this.)
4.2.2 Color Management
LaserPro driver uses pen color settings to control laser cutting parameters. In addition to having your Page
Setup and Orientation properly set in your graphics software, you will also need to make sure Color
Management is DISABLED prior to working with the LaserPro VENUS Print Driver. If you do not properly
From your graphic software’s Color Management page:
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Disable Color Management or set Color Management to Off.
Corel Draw Example (Color Management)
The following is an example of how to properly disable Color Management in the graphics software. CorelDraw is the designated graphics software used for this example. For other graphics software, you will need to access the corresponding Color Management page.
1) From the primary menu, click TOOLS COLOR MANAGEMENT and CorelDraw’s Color
Management will appear.
2) Under the Style pull down menu, select COLOR MANAGEMENT OFF.
3) Click OK to complete the color management adjustments.
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4.2.3 Using the LaserPro VENUS Print Driver
Now after you have properly set the Page and Layout and Color Management of your graphics software, you are ready to configure the details of your actual job through the LaserPro VENUS Print Driver. The
LaserPro VENUS print driver allows you to adjust your cutting options. After you have setup your image, design, or text to be processed in your software application, you can access the LaserPro VENUS print driver by going to FILE PRINT PROPERTIES.
NOTE
For this screenshot example, CorelDraw was used as the software application.
The LaserPro VENUS Print Driver consists of seven primary sections (pages) in which you will be able to choose various cutting options and settings:
Option Page
Pen Page
Advance Page
Paper Page
Language Page
Tip
The following sections describe the specific functions for each of the settings found in the
LaserPro VENUS Print Driver. If you are new to laser cutting, it is recommended that you first familiarize yourself with the general principals of the laser process in Section 6, especially the Vector Cutting concepts. This will make it easier to understand the various descriptions and terminology used in this section.
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Tip
The following sections describe the specific functions for each of the settings found in the LaserPro VENUS Print Driver. If you are new to laser cutting, it is recommended that you first familiarize yourself with the general principals of the laser process in Section 6, especially the Vector Cutting concepts. This will make it easier to understand the various descriptions and terminology used in this section.
4.2.3.1 LaserPro VENUS Print Driver >> Option Page
Mode Setting (OPTIONS PAGE) [DEFAULT SETTING: Black & White]
You can select from four primary mode settings, depending on your application or results you would like to achieve.
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Black & White:
Select this mode when using clipart images or drawings with several colors, shades of gray, or many outlines. This mode outputs in a method similar to that of a black and white laser printer.
The GCC LaserPro print driver will interpret colored and shaded areas as 256-level shades of gray by producing a halftone effect while engraving. Instead of e ngraving only solid lines, gray or halftone areas will be a collection of dots with varying density.
The entire selected image will be engraved using a single set of power and speed set tings (the black pen from the PEN menu. Please refer to the next section of the details regarding the PEN functions). The resolution and depth of these halftone areas can be adjusted with the DPI setting found on the Options page. Please note that selectin g the Black & White mode will add a new Raster page to the menu. The Black & White mode dithering settings can be changed from the Raster page. (Please refer to the Raster section below for details). Experiment with different dithering settings to attain the desired results.
Tip
The Black & White mode interprets the processed image by the varying colors and shades. For the best results, we suggest you convert the image to a grayscale image with your graphics software prior to engraving in the Black &
White mode.
NOTE
Selecting the Black & White mode will enable the Raster page on the GCC LaserPro
Print Driver, allowing you to adjust advanced stamp-related settings.
Manual Color Fill:
Specify laser type to different color pens. The GCC LaserPro print driver allows a maximum of
16 pen parameters to be set. It will help user to set different parameters easily in one file.
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3D Mode:
3D Mode allows the naked eyes to visualize the curvatures of the 3D effect by applying 2 00 grayscale power level technology to create different depth of engraving.
Stamp Mode:
The stamp mode is one of the more dynamic functions of the LaserPro laser engravers by applying 200 power leve to create different steps.
NOTE
Selecting the Stamp mode will enable the Stamp page on the laser Print Driver, allowing you to adjust advanced stamp-related settings.
Raster & Stamp Mode:
Select this mode when you would like to engrave image on stamps. The Raster & Stamp mode combines the 256 level gray scale image processing technology and 200 power level stamp steps production requirement to create slopes.
DPI (Options Page) [DEFAULT SETTING: 500]
DPI (dots-per-inch) represents the number of times the laser will fire over a one -inch path. This setting determines the image resolution and quality when performing raster engraving functions.
Higher DPI settings result in cleaner and deeper engravings, but require more time to complete.
Lower DPI settings result in coarser and shallower engravings, but require less time to complete.
The LaserPro VENUS offers 8 DPI options: 125, 250, 300, 380, 500, 600, 760, and 1000 experiment with different settings to get your desired effect.
Below is a chart for your convenience detailing the Set DPI (your input setting) vs. Actual DPI
(your output results).
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DPI Setting 200
Actual
DPI
200
250
254
300*
381
500
508
600* 1000 1500
762 1016 1524
NOTE
Outputting a full-table (11.8
”x8.26") job using 300 or 600 DPI will result in a truncation error; this is due to the large differences in set DPI vs. actual DPI output for those two particular DPI settings. Therefore, when processing a 11.8"x8.26" job using 300 DPI, we recommend you move to the next higher DPI setting of 380. Similarly, for a
11.8"x8.26" job using 600 DPI, we recommend you use 760 DPI.
Mirror (Options Page) [DEFAULT SETTING: Unselected]
Checking this box will automatically engrave your image with a mirrored effect. This setting will flip the image along the Y-axis from left to right and vice-versa.
Tip
When engraving a stamp, via the stamp mode, the stamp image needs to be engraved in reverse (mirrored) for the final stamp to be correctly laid out.
Invert (Options Page) [DEFAULT SETTING: Unselected]
Checking this box automatically inverts / reverses the color of your image (the white areas become black and vice versa). The Invert option is not available if disabled while Manual Color
File mode is selected.
Tip
Invert mode is useful when creating a stamp in Stamp Mode, as inverting your normal image will set the negative space to be engraved out, with the remaining positive space (your stamp design) protruding out.
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Print Immediately (Options Page) [DEFAULT SETTING: Unselected]
Checking this will instruct the LaserPro VENUS to immediately begin the laser engraving process, when you select Print from your graphic software program. If Print Immediately is not checked, then selecting Print will transfer the job file to the LaserPr o VENUS system and will need to be initialized from the LaserPro VENUS control panel.
SmartACT (Options Page) [DEFAULT SETTING: Unselected]
By eliminating unnecessary travel of the lens carriage at the expense of some quality,
SmartACT reduces the acceleration area to save of time to process a job~!
Tip
There is a greater performance gain when enabling SmartACT for designs that are vertically longer than they are horizontally wide, as the SmartACT optimization modifies the movement of the X-axis of the lens carriage.
Preview (Options Page) [DEFAULT SETTING: Unselected]
Users can use the Preview function to check a simulated output of the job. An estimated working time will also be shown. Please make sure to set the file printing option to “print to file” in order to activate the Preview function. Here we use GCC Spirit LS as illustration.
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A filename will be prompted.
After entering the filename and pressing <ok>, the Preview screen will be shown.
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The output file can be previewed and an estimated working time of the job is also displayed.
The working time is only estimation which might be slightly different from the actual working time.
File Function (Options Page)
The file function section allows you to manage various laser parameters. This section is useful when performing duplicate jobs on a variety of objects, allowing you to save your frequently used laser parameters and load them in the future.
• History File: This section contains a list of the recent files you have recently created and worked with.
• SAVE: This function will save the current print driver parameter settings to a file and location on your computer of your selection. (Saved parameter setting files will be tagged with the .Spi extension)
• LOAD: This function allows you to load those previously saved print driver parameters.
• ORIGINAL: This function will load the print driver’s original factory parameter settings.
• SAVE TO DEFAULT: This function allows you to save your current print driver parameters as the default startup settings.
• DELETE: This function will delete the file you select from the History File section. Please note the Delete function only removes the file from the history file section, it does not remove the .Spi file from your hard drive, if you wish to completely remove the file from your hard disk, then you will have to manually delete the file from your operating system.)
NOTE
If you are using Windows 2000 or XP as your operating system, then make sure you log in with an administrator or administrator-rights account in order to properly save laser parameter settings.
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4.2.3.2 VENUS Print Driver >> Pen Page
The LaserPro VENUS incorporates the use of 16 different colors to represent 16 different laser power and speed settings when cutting. These colors are referred to as “Pens”. Think of each pen as a designated laser setting, rather than as a color. As an example, a black and white image will use only one power and speed laser setting (Black). An image that is made up of black, red and blue colors will be processed using the laser settings designated for each particular color. In order to utilize up to 16 different pens (laser parameter settings), make sure your graphics software can recognize and utilizes the 16 pen colors designated by the VENUS print driver.
If you would like to specify your own colors to designate to a particular laser setting, then all you have to do is to double-click on that particular pen color from the pen menu and a color manager window will open where you can select “define custom colors” to define your own color (shown in the picture below). This is useful when your image is composed of colors that are not part of the pen menu’s default color selection, and instead of modifying your image, you simply would like to assign the laser settings based on the existing colors based on your current image.
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NOTE
The VENUS print driver cannot store more than 16 pen colors or different laser parameter settings per file.
Speed (Pen Page)
[DEFAULT SETTING: 50]
The speed slider controls the laser’s speed during operation (engraving speed) with settings ranging from 0.1 –
100%.Only when moving in straight line with enough distance, the carriage can achieve 100% speed. On the other hand, the machine will automatically slow down when processing curves so the speed % indicator only presents maximum speed % that laser can achieve but not equal to actual laser carriage moving speed. It is exactly like driving a car on a straight road, you can driver faster and on a curve road you have to slow down.
Laser pulse frequency is controlled by the speed setting for vectors and it is opposite to pulse width, meaning higher speed setting for vectors, lower pulse width, and thus less cutting capability. Not only speed% setting affects actual processing time but also the job size, complexity of the graphic and the position of the graphic in the working area.
Power (Pen Page)
[DEFAULT SETTING: 50]
The power sl ider controls the laser’s power during operation (engraving/cutting power) with a range setting from 0 – 100%. The percentage setting represents the power for each laser pulse fired. The lower the power setting, the shallower it engraves or cuts, and vice-versa.
Tip
Cutting / engraving depth are determined by a combination of power and speed. Slower speed at higher power will produce deeper cuts and engravings, whereas higher speeds at lower power will produce more shallow cuts and engravings.
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PPI (Pen Page)
[DEFAULT SETTING: 400]
PPI (pulses-per-inch) represents the pulsing frequency of the laser pulse (fire) numbers within an inch exclusive for vector cutting. Higher PPI settings may cause more melting, burning or charring on the edges when cutting. Lower PPI settings may reduce this effect, but may result in a serrated looking edge. If you drag the PPI slider to the maximum, the value will change to X. This completely disables the PPI control and turns on the laser continuously without pulsing.
This disables the power ramp functionality, which automatically controls the PPI depending on the speed of the laser carriage (such as vector cutting around the corner of a square).With PPI to X. the cutting corner with slower speed will generate over burn or melting
Tip
1. When cutting thicker materials, suggest setting PPI to X and slow speed setting to melt/cut through the material.
2. When cutting thin material or do kiss-cutting, it is recommended to set the PPI value to 400 and slower speed setting to keep curve and line with consistent cutting result, no over burn in corner.
Raster/ Vector (Pen Page)
[DEFAULT SETTING: Selected]
Checking the Raster checkbox will process only the raster functions for the areas of your design that correspond to that particula r “pen” color.
Checking the Vector checkbox will process the vector functions for the areas of your design that correspond to that particular “pen” color.
As an example: a particular “pen” color may be assigned to areas in your design containing color fill s
(raster engraving) and very thin lines (vector cutting). By checking / unchecking the Raster and Vector will force the driver to process / ignore the color fills / thin lines.
Raster Checked
Raster
Unchecked
Vector Checked
Processes both Vector and Raster functions for that particular color
Processes only the Vector functions for that particular color (Raster functions ignored)
Vector Unchecked
Processes only the Raster functions for that particular color (Vector functions ignored)
Does not process Vector or Raster functions for that particular color
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4.2.3.3 VENUS Print Driver >> Advance Page
Scaling (Advance Page)
[DEFAULT SETTING: 0]
In some cases you may find a slight output inaccuracy in the actual output compared to what you have set in the computer. This margin of error or offset is extremely small (approximately 1/300). What this means that there may be a 1-unit offset for every 300 unit increments. As an example, if you engrave a 300mm straight line, it may end up measuring only 299mm or 301mm in the final output. In this case, you will want to set the scaling setting to +1 / 1000 or -1 / 1000, respectively to compensate. A general rule of thumb is for every 300 unit increment, you will want to adjust the slider by +1 if the final output is 1 unit increment shorter or -1 if the final output is 1 unit increment longer than your graphic design setting.
Position Modes (Advance Page)
[DEFAULT SETTING: Home]
These selections allow you to control the positioning of the laser head after each job completion and before the next subsequent job.
•
•
Home:
Resets the positioning of the laser head to the ‘home position’ (upper-right) before and after each job.
Without Home:
The laser head will start the next job based on the position from its graphic application software setting, from the last position of the previous job. Upon completion of the current job, the laser head will remain at the last position of the previous job.
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•
•
•
Relative:
This mode sets the current laser head position to correspond to the origin (top left) position of the graphic software. Therefore, the laser head will process the job from its current position relative to its setting in the graphics software.
Center:
Sets the current position of the laser head as the center point for your subsequent job.
As an example, if the subsequent job is to vector cut a circle and you have the Position Mode set to Center, then the Spirit Series will vector cut a circle around the initial position of the laser head.
SmartCENTER:
The SmartCENTER function is a quick and easy way to precisely locate the center point between two points or four points.
Tip
It is highly recommended you enable the red dot laser pointer when setting / adjusting the
Position Modes, as this makes accurate positioning of your laser carriage for your particular jobs much easier.
Tip
The SmartCENTER function is a quick and easy way to precisely locate the center point between two points or four points. It is a great tool for users whose jobs often require engraving on specific locations such as on award signs and plaques.
Image Output Direction (Advanced Page)
[DEFAULT SETTING: Top to Bottom]
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These selections allow you to control the direction in which the system processes an engraved image.
•
Top To Bottom:
Selecting this will force the system to process the current task by moving the lens carriage from the top to the bottom of the image (rear end to front end of the work table).
•
Bottom To Top:
Selecting this will force the system to process the current task by moving the lens carriage from the bottom to the top of the image (front end to rear end of the work table)
Normally, the LaserPro Spirit Series engraves from left to right, top to bottom. Selecting Bo ttom
Up will alter the engraving sequence and the engraving will start from the bottom and work its way to the rear of the working table.
Tip
In situations where the material you will be working with may produce a lot of dust byproducts and you are utilizing the optional Fume Extractionsystem, it is recommended that you select the Bottom To Top image output direction option.
This will minimize the amount of dust byproducts lodged in the engraved sections as the Fume Extractionsystem is vented from the rear of the machine, the same direction as the image is processed.
Border (Advanced Page)
[DEFAULT SETTING: Unselected]
In cases where you are working with a negative image (negative outline areas of your image are engraved, rather than the positive areas), you may wish to include a border around your image.
To properly add a border, you will first need to Invert your design from the Options Page, then check Use
Border and specify a value for the thickness of the border you would like to add to your design. This mode is useful for engraving rubber stamps, as it allows you to create the outline around your stamp image.
NOTE
If you wish to use the Border and Cluster function simultaneously, the Border
Thickness value must be less than the Distance value specified in the Cluster setting.
Vector Function (Advanced Page)
[DEFAULT SETTING: Normal]
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•
•
Normal:
This selection will not apply any special advanced vector function to your job. This is the default Vector Function setting.
All Raster Output:
This selection will instruct the print driver to process your entire image as a raster engraving. Any vector lines within the image will be treated as raster data and outputted as a raster engraving, similar to a dot-matrix printer.
• o
Vector Sorting:
When performing a vector cutting job in which your image has one vector cut area enclosed within another vector cut area, select the Vector Sorting mode. This mode will automatically instruct the print driver to process the inside vector image and moving outwards. If you try to process a vector image that has multiple layers without using this mode, what may occur is the laser engraver may process the outer vector cutting first, and any inner vector cutting will not be possible as your centerpiece material may have dropped to the cutting table.
This setting will always automatically direct the laser to cut from the inner most vector shape and move outwards.
Inside out Cutting
: This setting will always automatically direct the laser to cut from the inner most vector shape and move outwards.
•
Optimization Sorting
: This is a setting that will minimize your process time. When selected, the print driver will analyze your image and automatically determine the most efficient processing path to process your image.
Decal Cutting
: this function is developing to reduce material weeding job after laser
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cutting formultiple layers adhesive materials, such as lettering vinyl, heat transfer film, and twill film. This function allows allocating different parameters for corresponding decal layer numbers to do die cut (cut through media) for the unwanted parts, and kiss-cut (half cut) for the kept material parts, after the laser cutting, users can just peel off the materials to get rid of waste parts.
Visit GCC LaserPro Youtube channel for decal cutting introduction video at https://www.youtube.com/watch?v=YgGTMHqtWqE&feature=youtu.be
Decal layer No. 2:
Die cutting pen (Cut through)
Decal layer No.1: Kisscutting pen (half cut)
Enhanced Vector Mode (Advance Page)
[DEFAULT SETTING: Unselected]
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This setting allows you to improve the cutting quality at the expense of speed. We recommend you enable this function when cutting thicker materials.
Use Cluster (Advanced Page)
[DEFAULT SETTING: Unselected]
This setting allows you to change how the Spirit interprets and processes individual / independent areas of an image in order to minimize job-processing times. The Cluster function is only applicable when multiple areas of an image are broken down and isolated from each other (areas not touching each other, blank space in-between). Another condition that must be met for the Cluster function is that these individual areas of your design must have some X-axis overlap, meaning that they should be to some extent side-by-side with empty spaces between them. The distance value can be set by the user and represents the limit or cutoff point in which side-by-side objects will be processed in Cluster mode or not.
If the distance between side-by-side objects is greater than the set distance value, then the individual areas will be processed in Cluster mode. Conversely, if the distance between side -by-side objects is lesser than the set distance value, then the individual areas will be processed normally (not via Cluster mode).
An example of an image that would benefit from the Cluster function would be: 2 squares to be engraved, side-by-side on the X-axis with a 20 cm gap in between them. In this scenario, you would want to enable the Cluster setting and set the distance to a value less than 20. By doing so, the laser will completely process one square and “leap-frog” to the second square, rather than processing both squares simultaneously. The resulting processing time is minimized by eliminating the unnecessary travel distance the laser head needs to make across the X-axis in between squares, if they were to be processed simultaneously.
NOTE
If you wish to use the Border and Cluster function simultaneously, then the Border
Thickness value must be less than the Distance value specified in the Cluster setting.
True Image Mode (Advance Page)
[DEFAULT SETTING: Unselected]
This setting allows you to improve the engraving quality by reordering the line by line output sequence and by doing so masking the banding problems. This feature is only suitable for engraving large sized graphics. Note: The overall working time will be increased.
True Image is a function that will shuffle the normal engraving sequence to produces a nicer engraving output by reducing possible banding occurrences.
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4.2.3.3 VENUS Print Driver >> Paper Page
Paper Size (Paper Page)
The paper size represents your total work area. Ensure that the paper size is never set greater than the
VENUS ’s worktable area of 11.8” x 8.26” (300mm x 210mm). The X value represents the length and the Y value represents the width.
Unit (Paper Page)
[DEFAULT SETTING: Metric (mm)]
Here you can set your preferred measurement standard in which you would like use with the VENUS print driver. You can choose between metric or imperial standards.
Image Tuning (Paper Page)
[DEFAULT SETTING: 0]
In the event that you are processing extremely fine and detailed designs r equiring near- microscopic edge-to-edge precision, you will need to adjust the image tuning setting. To adjust this setting, we recommend that you engrave a small black square design as a sample and use a magnifying glass to view the engraved results.
When you look at your engraved test square under a magnifying glass, you may notice the edges of your square may be slightly offset, with every consecutive engraved even or odd line protruding past the square’s ideal edge. This occurrence may occur on the lef t or right side of the square and can be compensated for by the image tuning setting. In the diagram below, the arrows refer to the direction the laser head is moving to generate that engraved line. If the first and every other line protrude to the left of the square’s ideal edge, you will want to set the image tuning to a negative value. If the first and every other consecutive line protrude to the right of the square’s ideal edge, you will want to set the
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image tuning to a positive value. The further the protruding lines are from the square’s ideal edge, the larger you will need to set the Image Tuning value to compensate.
Square ’s Left Edge
Square ’s Right Edge
The following is an example that has the proper image tuning, and demonstrates this significance when engraving fine, small, intricate text. The following two pictures show engraved text magnified with no image tuning (left picture) and image tuning enabled (right picture).
4.2.3.4 VENUS Print Driver >> Language Page
This page allows you specify the language displayed by the VENUS Print Driver. Current language options allow for: English, Spanish, French, And Chinese (Simplified, Traditional), Japanese, and German.
Remember to select “Save to Default” on Options Page to save the specified language.
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4.2.3.5 VENUS Print Driver >> Raster Page
NOTE
The Raster Page is only available when Black & White Mode Setting is selected from the Options Page, this page offers a number of advanced Raster Engraving output options.
Contrast (Raster Page)
[DEFAULT SETTING: 0]
This provides a quick and easy way to immediately adjust the contrast of an engraved image. Moving the slider to the Dark setting will increase the contrast levels of the engraved output, whereas moving the slider to the Light setting will decrease the contrast levels of the engraved output.
Tip
There are other ways to adjust an engraved image’s contrast such as: adjust the power / speed settings or simply adjust the contrast of the image in software with the graphic software application.
Halftone (Raster Page)
[DEFAULT SETTING: Dithering]
This option controls the way a rasterengraved image is processed. The “digital image to engraved output” process can be processed via two methods: Dithering or Error Diffusion. Each offer additional output options yielding different output effects, style, and quality.
•
Dithering:
Interprets and outputs the raster engraving via the dithering method. This mode will allow you to select the Pattern Type and Dithering Matrix, and Enhanced Dithering.
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○ Pattern Type: Dot, Bayer, Corner, 45 Degree [DEFAULT SETTING: Dot]
Each pattern type uses a different shape and arrangement of dots to compose the shading effect of a raster image.
The following diagram is an example of the raster effects when using the different pattern types.
○ Dithering Matrix: Variable depending on the Pattern Type selected. [DEFAULT
SETTING: 8x8]
This controls the resolution (dot size) and the number of dots the image is broken down into for the dithering process. As an example, selecting 2 x 2 will shade with a 5grade halftone, where as an 8 x 8 Dithering Matrix will dither with a 65 -grade halftone.
The following diagram is an example of the raster effects when using the different dithering matrices.
○ Enhance Dithering [DEFAULT SETTING: Unselected]
•
Selecting this will produce a finer dithering output.
Error Diffusion (Raster Page):
Interprets and outputs the raster engraving via the error diffusion method. This mode will allow you to select from three diffusion types: Floyd, Stucki, and
Jarvis.
○ Diffusion Type: Floyd, Stucki, Jarvis [DEFAULT SETTING: Floyd]
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Each diffusion type presents the shade of image as different spread halftones instead of dots to compose a raster image.
The following diagram is an example of the raster effects when using the different diffusion types.
Tip
There is no “correct” or “best” setting when using the Raster options. The most appropriate settings will be based on a variety of factors: your desig n, the material you are engraving on, and the results you wish to achieve, etc. Please take some time to experiment with the multitude of raster options to get the one you feel is the best for your piece. This is where much of the fun in engraving is….experimentation!
4.2.3.6 VENUS Print Driver >> Stamp Page
Producing stamps require different operational steps than your standard engraving or cutting jobs. The
Stamp page offers dynamic options allowing you to customize your stamp production process.
NOTE
He Stamp page will only appear and be accessible when you have selected the
Stamp Mode from the Options Page.
Tip
Functions located on the other pages that are useful when making a stamp:
Set Shoulder, Pitch, Border, Invert, and Mirror.
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Bridge: contact area of the stamp
Slope of ridge (shoulder level)
Base of ridge (pitch)
Pitch (Stamp Page)
Your stamp will be a reversed image composed of engraved depressions and ridges. Think of these ridges as the “contact sections” of the stamp. If the ridges of these contact sections are too thin, they may break. The Pitch setting allows you to increase the width of the ridge base, hence creating more stable “contact sections” and longer lasting stamp. The pitch value setting allows you to adjust the base width of the ridge. Broad pitch gives the maximum amount of support f or each ridge. Experiment with different pitch value settings in order to produce the stamp that is best suited for your application.
Adjustment Bar/ Power Level (Stamp Page)
Another important aspect of creating a stamp is setting the slope level of the shoulder. The shoulder is the section from the “contact section” of the stamp to its base. This function allows you to adjust the slope for the shoulder sections of your stamp. By sliding the sliders or directly input of power levels, you will be able to change the slope of the shoulder.
NOTE
The visual representations of the Pitch and Shoulder Levels in the Spirit Series driver are an exaggerated representation to allow for easy visual guidance and precise input. Remember we are working with distances less than 1 mm here.
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Chapter V - Cutting Techniques
5.1 Raster Cutting
A laser engraver can process text, scanned image, digital picture, or design by “laser firing” grids / dots of individual pixels into a raster image. Think of this as simply “printing” your job onto any particular material. An example of a raster engraved piece would be a photo engraving on tile, as shown in the picture below.
5.2 Vector Cutting
A laser engraver can process text, design, and images composed of lines through continuou s-firing of the laser to cut out various shapes. When performing vector cutting operations, imagine the laser head as a pair of scissors cutting out the lines specified in your design. An example of a vector cut piece would be a customized dining mat, as shown in the picture below.
The Spirit Series Print Driver determines which sections should be raster engraved or vector cut based on the outline width of that particular area or section of the design. In order to prep a particular section for vector c utting, you will need to set that object’s fill color to white and set its outline thickness between 0.001" (0.025 mm) to 0.004" (0.1 mm) via the graphics software.
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Below is an example of how to prep an area (in this case, we will use a section of text) fo r vector cutting. CorelDRAW will be used as the selected graphics software.
1) With the text function, create a string of characters and select those characters by clicking on the text.
2) Change the text fill color of the selected characters to white by left clicking on the white color from the CorelDRAW Color Palette (located on the right hand side of the screen)
3) Change the outline color of the selected characters outline by right clicking on the desired color from the CorelDRAW Color Palette.
4) Change the selected characters outline thickness to the thinnest width by right clicking on the selected text select <Properties> → Click on the <Outline> tab and change the Width to its thinnest dimension. Click on “OK” to apply the changes.
5) Now your string of characters has been properly designated as an area to be vector cut.
Simply “print” your job (output the file to the Spirit Series) and watch as your string of characters is vector cut.
5.3 Raster and Vector
In some cases, you will want to process both raster engraving and vector cutting tasks within a single project. For example, if you wanted to engrave a design onto a particular material and then cut a particular shape around that engraving. The picture below is an example of engraving on a piece of leather which has then been cut out: The picture below is an example of an engraving on a piece of cork, which has then been cut out with a square shape:
In these situations when there are raster engraving and vector cutting operations on a single pro ject, the LaserPro Spirit Series driver will interpret between raster sections and vector sections by the types of lines and line widths of your design. Areas of your design with line widths set between
0.001" (0.025 mm), 0.004" (0.1 mm) will be designated for vector cutting, and the other areas will be designated for raster engraving.
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5.4 Modify Image Settings of a Picture for Better Engraving Qulaity
1. Connect your digital camera to the computer by USB cable.
2. Download the picture from the digital camera to the computer
3. Select the picture that you want to engrave.
4. Import the image from the folder where the picture is located by selecting File/Import
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5. Convert the image to Bitmap by selecting the image and click on Bitmaps/Convert to Bitmap
6. Change the Bitmap settings by setting “Color” to Grayscale (8-bit) and “Resolution” to 300 dpi and click OK.
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7. Finally, Invert the image by selecting Effects/Transform/Invert
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8. Now you are ready to output the modified image by clicking File/Print
NOTE
This instruction is a simple example for general use. There are many tips and tricks to achieve a good engraving quality. It takes a lot of practice and experience to achieve a good engraving quality. Different picture may need different modifications and different material may need different parameters.
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Chapter VI - Optional Items
When purchasing the LaserPro VENUS from your local authorized GCC distributor, you will be provided a chance to purchase optional items to enhance your experience with your system. If anytime after the purchase of your VENUS, would you like to purchase any optional item, please contact your local authorized GCC distributor.
6.1 Fume Extraction System
To properly remove dust, vaporized materials and chemical smoke from the working area and machine, it is necessary to install a suitable Fume Extraction system. The Fume Extraction system and other components are readily available from your local authorized GCC distributor or you can elect to purchase and install one yourself with components found at your local industrial supply store.
LaserPro's Fume Extraction Systems are specifically designed to prevent personnel from inhaling hazardous fumes and dust generated by the laser process. Available for all LaserPro engravers, the
LaserPro Fume Extraction System represents the latest in fume extraction and odor reduction technology for all types of applications. Quiet operation, high vacuum capacity, compact design and long life expectancy are but a few outstanding features. Each LaserPro Fume Extraction System is powered by a maintenance-free, continuous-running turbine. In order to ensure personnel safety and legal compliance, the LaserPro Fume Extraction System is CE-compliant for Europe. To purchase a
LaserPro Fume Extraction System, contact your local authorized GCC distributor
INSTALLATION (Self-Assembled Unit):
1) Purchase an exhaust system at your local industrial supply store, we recommend you have a contractor install the exhaust system. We highly recommend you install the exhaust system outside of the building for both noise considerations and if it does not possess filtering capabilities.
2) Mount the exhaust system in an obvious and accessible location, not too far from the VENUS, so it can be routinely switched on prior to laser engraving. The maximal distance you should mount the exhaust system away from the VENUS depends on the blower’s vacuum capacity.
We recommend you consult with the vendor regarding the unit’s vacuum force, maximal distances, based on the available models.
3) Connect rigid and smooth walled tubing such as PVC or sheet metal with an 8 ” diameter to the ventilation opening located on the rear side of the VENUS. (As shown in the picture below).
Try to keep this tubing as straight as possible as bends reduce the exhaust efficiency. Use the appropriate sized tube clamps and sealants to ensure a tight and secure attachment.
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Exhaust Ventilation System
Seal
Clamp
2” Flexible hose
6.2 Air Compressor
Specifically designed for laser engravers, the air compressor utilizes an oil-free diaphragm. The air compressor helps eliminate harmful and potentially damaging moisture from the laser optics, maximizing laser optic life. In addition the air compressor provides the optimal air flow to the SmartAIR nozzles to minimize flaming, suppress working temperatures, and blow away dust and particle byproducts generated from the laser process.
¼”
Air Inlet
Tubing
Power Cord A
Power Cord B
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INSTALLATION:
1) Remove the plugs on the air compressor to expose the air inlets.
2) Fasten the included air tube fastener valve to the outgoing air inlet (indicated by 2a) and the air filter into the ingoing air inlet (indicated by 2b).
2b
2a
3) Connect a ¼” tubing to the air tube fastener valve on the air compressor.
NOTE
It is important that the ¼” air tubing has clean, straight cuts on each end. Jagged or slanted cuts will not produce adequate sealing capabilities.
4) Locate the air tube valve positioned towards the front side of VENUS. As indicated below:
5) Take the unattached end of the ¼” air tubing (other end already connected to air compressor) and connect it to the air tube connector on the air assist valve. Make sure you press down on the air tube fastener when inserting the ¼” air tubing, to form a tight, secure attachment as indicated in the diagram below.
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Air Flow Regulator:
Turn Clockwise to increase airflow
Turn Counter-
Clockwise to decrease airflow
Air Tube Fastener
Air Tube
Connector
6)
Congratulations, you have finished setting up the air compressor.
OPERATION:
1) Switch on the air compressor unit and make sure that the airflow regulator on the air assist valve is opened (turn clockwise to increase the airflow, counter-clockwise to decrease the airflow). The air nozzle under the laser head should emit a steady flow of air.
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Chapter VII Basic Maintenance
Keeping your LaserPro VENUS clean and well maintained will ensure quality output, consistent reliability, and extended product life. Smoke, dust or residue build-up inside the laser system or the mechanical components can cause a reduction in the laser power, irregularities in the motion system, reduced product life cycle, and a host of other avoidable problems. This section will cover how to perform regular maintenance on the VENUS ’s worktable, motion system, mirrors, and focal lens.
The frequency of the cleaning schedule will depend on number of variables such as the types of material you work with, the immediate work environment, the frequency of use, the quality of the exhaust system, etc. Clean the work table, optics and moving rails on weekly base for normal usage case.
WARNING
Electrical Shock may occur if you do not turn off and unplug the VENUS before cleaning.
Damage may occur to the system if you do not turn off and unplug the VENUS before cleaning.
Always turn off and unplug the VENUS before cleaning!
7.1 Suggested Cleaning and Maintenance Supplies
Cleaning / Maintenance Tool
Soap Solution or All-Purpose Cleaner
Paper Towels
Cotton Cloth
Denatured Alcohol
Acetone
Vacuum Cleaner with a Flexible Nozzle
Light Grade Machine Oil
Cotton Swabs
Lens Cleaner
Lint Free Lens Tissue
#2 Phillips Screwdriver
Allen Wrench .050”
Special notes
DO NOT use alcohol on any painted surface, plastic, or the laser system!
ONLY to be used on the working table
Only to be used in and around the worktable and motion system
Supplied
1pc supplied; suggest search locally*
Supplied
*The recommended lens cleaner is Eclipse Cleaning System Solution from Photographic
Solutions or HPLC grade Methanol. Search “Eclipse Cleaning System Solution” on Amazon or eBay to get the solution locally. http://www.amazon.com/Photographic-Solutions-ECDCS-Cleaning-Solution/dp/B0000AUR1I
Eclipse Cleaning
System Solution
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7.2 Maintaining the Worktable and Motion System
7.2.1 Accessing the Worktable and Motion System
Remove the screws of the top chassis of the machine and lift the top off.
Utilize the screws to hold the top cover
7.2.2 Cleaning the Worktable and Motion System
7.2.2.1 Cleaning the Worktable and Motion System
Clean the working table and the motion system on weekly basis through the following steps:
1) Turn the power off and unplug the laser machine before cleaning.
2) Use a vacuum cleaner with a flexible nozzle to remove dust and debris from the worktable and motion system.
3) Apply small amounts of all-purpose cleaner, alcohol, or acetone to a paper or cotton towel to clean the working table.
4) Apply a soap solution, all-purpose cleaner, or alcohol to a paper or cotton towel to wipe dow the rails of the motion system.
5) Wait for all cleaning residue to dry completely before plugging in and operating the VENUS.
CAUTION
• Never pour or spray alcohol or acetone directly to the working table.
• Oil, alcohol and acetone can cause fires or smoke build-up if improperly used.
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Tip
Please clean the AutoFocus pin each time after completing the engraved job to make sure the AutoFocus pin is free to move.
7.2.2.2 Lubrication of the X / Y Rails
In order to keep the motion system running smoothly, the X / Y rails of the motion system will need lubrication on a weekly basis. Use a small amount of light grade machine grease to a paper or cotton towel and apply to the rails.
NOTE
• Always clean and lubricate the rails after working with materials that produce lots of debris (such as wood).
• Too much oil applied to the X / Y rails will accelerate the build up of debris.
7.3 Cleaning the Optics System
7.3.1 Removing the Mirrors
We recommend you check the mirrors once or twice a week to see if they require cleaning. If any debris or smoke residue is present, use the following steps to clean them.
NOTE
It is highly recommended you remove, clean and replace each mirror one at a time !
Refer to section 8.2.2 on how to clean the mirrors.
The following section will detail how to access and remove each of the four mirrors found on the LaserPro
VENUS for cleaning.
Mirror 1
This mirror is located inside the laser cabinet of the LaserPro VENUS.
1) Use a #2 Phillips Screwdriver to open the rear laser cabinet of the LaserPro VENUS.
2) Loosen the thumbscrew and remove the dust cover securing the mirror. (As shown in the picture below).
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Mirror 2
Mirror 3
Thumbscrew
Thumbscrew
3) Clean the lens in the proper manner.
4) Re-install the mirror after cleaning.
5) Tighten the thumbscrew.
6) Replace and secure the outer access panel.
Mirror 2, 3, 4
These mirrors are located in the worktable area of the LaserPro VENUS.
Thumbscrew
Mirror 4
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Mirror 2
1) Unscrew and remove the black dust cover covering mirror 2.
2) Unscrew the thumbscrew holding mirror 2 in place.
3) Clean the lens in the proper manner.
4) Re-install mirror 2 after cleaning.
5) Tighten the thumbscrew.
6) Replace and secure the black dust cover.
Mirror 3
1) Unscrew the thumbscrew holding mirror 3 in place.
2) Clean the lens in the proper manner.
3) Re-install mirror 3 after cleaning.
4) Tighten the thumbscrew.
Mirror 4
1) Unscrew the three thumbscrews (front face of the laser head) securing the laser carriage panel and remove the laser carriage panel to reveal mirror 4 and the focal lens.
2) Loosen the top thumbscrew to remove mirror 4 (as shown in the picture below).
Mirror
3) Clean the lens in the proper manner.
4) Re-install mirror 4 after cleaning.
5) Tighten the top thumbscrew.
6) Reinstall the laser carriage panel and tighten the three thumbscrews.
Focus lens
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7.3.2 Cleaning the Mirrors
After you have removed each mirror, you will want to inspect each mirror for scratches, smoke residue, or debris. If any residue or debris is present, use the following steps to clean the mirror.
1) Hold the mirror with the reflective side up, without touching the reflective side of the mirror (DO
NOT apply any finger pressure or any other cleaning solutions to the mirror surface).
2) Drape a new sheet of lens tissue over the mirror.
3) Apply a few drops of lens cleaner on the tissue covered mirror (apply enough so that the tissue absorbs just enough to cover the mirror surface).
4) Pull the tissue across the mirror in only one direction.
5) Repeat the cleaning processes if the mirror is not completely clean after the first attempt.
6) Make sure that the mirror is completely dry before reinstalling it.
CAUTION
If the center of the mirror is scratched, contact your LaserPro VENUS dealer for a replacement.
7.3.3 Removing and Cleaning the Focal Lens
1) Unscrew the three thumbscrews (front face of the laser head) securing the laser carriage panel and remove the laser carriage panel to reveal the focal lens.
2) Carefully pull out the focal lens (as indicated in the picture below).
Focus lens
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3) Clean the focal lens with a cotton swab and lens cleaner solution. Be sure to clean both sides of the focal lens (DO NOT apply any finger pressure or other cleaning solutions to the lens surface).
4) After cleaning, use a cotton swab to gently dry the focal lens and lens cover.
Tip
Please clean the AutoFocus pin each time after completing the engraved job to make sure the AutoFocus pin is free to move.
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Chapter VIII - Basic Troubleshooting
Quality Problems
Check focal length setting under F4 function key-> Machine Setting-> Set Focus Lens to see if it matches the type of the lens installed.
Check if the focal Lens is installed correctly or if focal Lens is not fixed properly.
Check if it is caused by the debris or dust builds up in the bearing tracks or x rail.
Check if it is caused from the damaged or dirty focal lens and mirror 4 in the laser carriage which can not deliver the laser beam effectively.
Non-operational Problems
Laser beam does not generate
1. If the red alignment beam is not revealed, the laser beam is misalignment.
Adjust reflection mirrors for exact focus.
2. If the red alignment beam is revealed, please check the driver power. The laser power may be too low to be detected. Please increase the percentage setting of the Laser Power from the software driver or the control panel.
3. Please check if the laser power connector is loose.
4. For safety purpose, the laser beam will not be generated when the top or front door is opened unless you short the connector of the magnetic switches.
5. Check water level or temperature of water cooler for the machine. If over-heated, laser beam will shut down automatically.
NOTE:
Unplug the machine before examining the mirrors, lens, motion system or any other part of the laser system.
Other Problems
Graphic Was Clipped…” Message
The size or location of graphic image may be bigger or beyond legal working area.
Do not place graphic object, especially vectors, right from (3,0) origin position, or 0 at either x or y rail of working area on application software, Corel Draw for instance, even vector line’s width has been set to the thinnest. Because at thinnest line width, it still goes beyond the boarder and causes the error.
If the message appears randomly but frequently even image object is smaller or within the legal boarder, check or change DRAM module, a bad contact or faulty DRAM could cause such error.
Auto Focus Pin is Not Functioning
The focus pin could be stocked by greasy residue that coats on it. Clean the probe with alcohol or acetone.
Check the cable of focus pin, there might be a bad contact or breakage.
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Chapter IX- Appendix
9.1 Glossary
Color Fill – Term within the awards and engraving industry used to describe the variety of techniques used to add color or contrast to engraving.
DPI – Dots Per Inch or Pixels Per Inch. The resolution of an image as defined by the amount of dots/pixels included in an inch. The DPI setting of 1000, will include tell the machine to include 1000 laser firings within an inch.
Driver – A software program that allows the computer to communicate with its components and peripherals: printers, scanners, monitors, etc.
Firmware – Programming permanently set into a computer’s ROM chips. This information is burned into the computer chips and can only be changed by replacing the chips, or in the case of EEROM, by special procedure.
PPI – Pulses Per Inch. PPI determines the gross amount of laser pulses there will be per linear inch.
PPI is exclusively for the vector setting. A PPI setting of 500 results in the laser firing every .002” (500 times per inch). If the standard lens is producing a vector laser focal point of .007”, then higher PPI settings will result in deeper, overlapping laser pulses. PPI settings lower than 150 will result in the individual laser pulses being spread far apart, so they will not touch each other. Low PPI settings are a good example of perforate paper.
Vector – The process of cutting an image by using single horizontal, vertical and curved lines. For example: when cutting out the outline of a square, the vector setting will make the laser use a thin single line to follow the outline of the shape.
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9.2 LaserPro VENUS Specification Sheet
Venus II VII-12
12W
Laser Source
Cooling
Sealed CO
2
Laser
Air-cooled, Operating environment temperature 15 o
- 30 o
C (60 o
- 86 o
F)
Work Area
Max. Part Size (W x L x H)
Dimensions
Weight
Drive
Maximum Speed*
11.8 x8.2 in. (300mm x 210 mm)
14.2 x 11.8 x 2.8 in. (360mm x 300mm x 70 mm)
24.4 x 17.1 x 18.1 in. (620mm x 435mm x 460 mm)
32 Kg / 70 lb
DC servo Control
20 IPS
110.7 in
2
/ hr (714.1 cm
2
/ hr) Throughput*
Speed Control
Power Control
Z-Axis Movement
Resolution (DPI)
Compatible Operating
Systems
Computer Interface
Adjustable from 0.1 to 100 % (Up to 16 color-linked speed settings per job)
Adjustable from 0 - 100% (Up to 16 color-linked power settings per job)
Automatic
Available 200, 250, 300, 500, 600, 1000
MS Windows
Display Panel
Safety
Full speed 2.0 USB, 10-Base T Ethernet
4-line LCD panel showing current file name, total working time, laser power, engraving speed, file(s) loaded into memory buffer, setup and diagnostic menus.
Class I Laser Product Compliant with EN60825
Class II Laser Product Compliant with CDRH
Standard Feature
Auto-Focus
Red Dot Pointer
Down Vacuum Table
3D and Stamp Mode
Reserved Stamp Jig
Facility Requirements
V
V
V
V
V
Operation Input 100- 240VAC, 50-60Hz Auto Switching, Max. 7A
External exhaust system is required, 2-inch connection port on the back of
Fume Extraction System machine
•
Caution
—Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
•Specifications are subject to change without prior notice.
•Speed is not equal to throughput. See dealer or visit www.GCCworld.com for more details.
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Key features
QSMTM technology for enhanced engraving quality
Drag-N-Engrave feature for easy job setup
SmartFILE file management system
Class I laser device with safety interlock system
Ethernet and USB Connectivity
Frequently asked questions
The LaserPro VENUS II is equipped with a sealed carbon-dioxide laser, a Class 2 red dot safety guidance pointer, a safety interlock system utilizing magnetic sensors on the access doors, and laser-activation and door LED lights on the control panel.
The CO2 laser can engrave or cut through a wide variety of materials. However, it is very important not to laser heat-sensitive surfaces or materials that may generate toxic fumes, such as PVC and Teflon.
The LaserPro VENUS II has both auto focus and manual focus capabilities. Use the auto focus button for automatic adjustment or the manual focus ▲ / ▼ buttons to adjust the vertical height of the worktable.
