Schneider Electric Compact/Hardwired M258 Logic Controller System User Guide
إعلان
إعلان
This document is based on European standards and is not valid for use in U.S.A.
Compact / Hardwired /
Logic Controller / M258
System User Guide
MAY 2010
Contents
Performance HW M258 Schneider Electric 2
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
PLEASE
NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved
© 2008 Schneider Electric. All Rights Reserved.
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Before You Begin
Do not use this product on machinery lacking effective point-of-operation guarding. Lack of effective point-ofoperation guarding on a machine can result in serious injury to the operator of that machine.
WARNING
UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY
Do not use this software and related automation products on equipment which does not have point-of-operation protection.
Do not reach into machine during operation.
Failure to follow these instructions can cause death, serious injury or equipment damage.
This automation equipment and related software is used to control a variety of industrial processes. The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required, degree of protection required, production methods, unusual conditions, government regulations, etc. In some applications, more than one processor may be required, as when backup redundancy is needed.
Only the user can be aware of all the conditions and factors present during setup, operation and maintenance of the machine; therefore, only the user can determine the automation equipment and the related safeties and interlocks which can be properly used. When selecting automation and control equipment and related software for a particular application, the user should refer to the applicable local and national standards and regulations. A
“National Safety Council’s” Accident Prevention Manual also provides much useful information.
In some applications, such as packaging machinery, additional operator protection such as point-of-operation guarding must be provided. This is necessary if the operator’s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur. Software products by itself cannot protect an operator from injury. For this reason the software cannot be substituted for or take the place of point-ofoperation protection.
Ensure that appropriate safeties and mechanical/electrical interlocks for point-of-operation protection have been installed and are operational before placing the equipment into service. All mechanical/electrical interlocks and safeties for point-of-operation protection must be coordinated with the related automation equipment and software programming.
NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation protection is outside the scope of this document.
START UP AND TEST
Before using electrical control and automation equipment for regular operation after installation, the system should be given a start up test by qualified personnel to verify correct operation of the equipment. It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing.
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CAUTION
EQUIPMENT OPERATION HAZARD
Verify that all installation and set up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary holding means used for shipment from all component devices.
Remove tools, meters and debris from equipment.
Failure to follow these instructions can result in injury or equipment damage.
Follow all start up tests recommended in the equipment documentation. Store all equipment documentation for future reference.
Software testing must be done in both simulated and real environments.
Verify that the completed system is free from all short circuits and grounds, except those grounds installed according to local regulations (according to the National Electrical Code in the U.S.A, for instance). If high-potential voltage testing is necessary, follow recommendations in equipment documentation to prevent accidental equipment damage.
Before energizing equipment:
• Remove tools, meters, and debris from equipment.
• Close the equipment enclosure door.
• Remove ground from incoming power lines.
• Perform all start-up tests recommended by the manufacturer.
OPERATION AND ADJUSTMENTS
The following precautions are from NEMA Standards Publication ICS 7.1-1995 (English version prevails):
Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components, there are hazards that can be encountered if such equipment is improperly operated.
It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation. Always use the manufacturer’s instructions as a guide for functional adjustments. Personnel who have access to these adjustments should be familiar with the equipment manufacturer’s instructions and the machinery used with the electrical equipment.
Only those operational adjustments actually required by the operator should be accessible to the operator. Access to other controls should be restricted to prevent unauthorized changes in operating characteristics.
WARNING
UNEXPECTED EQUIPMENT OPERATION
Only use software tools approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can cause death, serious injury or equipment damage.
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Intention
Introduction
This document is intended to provide a quick introduction to the described system. It is not intended to replace any specific product documentation, nor any of your own design documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and implementing the system.
The architecture described in this document is not a specific product in the normal commercial sense. It describes an example of how Schneider Electric and third-party components may be integrated to fulfill an industrial application.
A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system might be implemented.
The architecture described in this document has been fully tested in our laboratories using all the specific references you will find in the component list near the end of this document. Of course, your specific application requirements may be different and will require additional and/or different components. In this case, you will have to adapt the information provided in this document to your particular needs. To do so, you will need to consult the specific product documentation of the components that you are substituting in this architecture. Pay particular attention in conforming to any safety information, different electrical requirements and normative standards that would apply to your adaptation.
It should be noted that there are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture, descriptions, instructions, wiring diagrams and compatibility between the various software and hardware components specified herein. You must be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware.
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AC
CB
CFC
Abbreviation
I/O
IL
LD
PC
POU
PS
RMS
RPM
SE
DI
DO
DC
DFB
E-STOP
FBD
HMI
SFC
ST
TVDA
VSD
WxHxD
Abbreviations
Signification
Alternating Current
Circuit Breaker
Continuous Function Chart – a programming language based on function chart
Digital Input
Digital Output
Direct Current
Derived Function Blocks
Emergency Stop
Function Block Diagram – an IEC-61131 programming language
Human Machine Interface
Input/Output
Instruction List - a textual IEC-61131 programming language
Ladder Diagram – a graphic IEC-61131 programming language
Personal Computer
Programmable Object Unit, Program Section in SoMachine
Power Supply
Root Mean Square
Revolutions Per Minute
Schneider Electric
Sequential Function Chart – an IEC-61131 programming language
Structured Text – an IEC-61131 programming language
Tested, Validated and Documented Architecture
Variable Speed Drive
Dimensions : Width, Height and Depth
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Glossary
Expression
Altivar (ATV)
Harmony
Lexium (LXM)
Magelis
Modicon M258 Logic controller
Modbus
OsiSense
Phaseo
Preventa
SoMachine
TeSys
Vijeo Designer
Signification
SE product name for a family of VSDs
SE product name for a family of switches and indicators
SE product name for a family of servo drives
SE product name for a family of HMI-Devices
SE product name for Logic Controller
A Communications protocol
SE product name for a family of sensors
SE product name for a family of power supplies
SE product name for a family of safety devices
SE product name for an integrated software tool
SE product name for a family for motor protection devices and load contactors
An SE software product for programming Magelis HMI devices
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Application Source Code
Introduction
Examples of the source code and wiring diagrams used to attain the system function as described in this document can be downloaded from our website (registration is required, contact your Schneider Electric Application Design Expert).
The example source code is in the form of configuration, application and import files. Use the appropriate software tool to either open or import the files.
Extension
CSV
DWG
DOC
PROJECT
Z13
File Type Software Tool Required
Comma Separated Values, Spreadsheet MS Excel
Project file
Document file
AutoCAD
Microsoft Word
Portable Document Format - document
Project file
Project archive file
Adobe Acrobat
SoMachine
EPLAN
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Typical Applications
Introduction
Here you will find a list of the typical applications, and their market segments, where this system or subsystem can be applied:
Hoisting
Gantry crane
Overhead traveling crane
Textile
Opening and closing machines
Circular knitting machines
Plucker machines
Blending machines
Carding machines
Drawing frame machines
Combing machines
Ring Spinning machines
Pumping
Booster stations
Compressors
Vacuum pumps
Other Machines
Winding / Unwinding machines
Wood working machines
Cutting machines
Sanding machines
Sawing machines
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General
System
Introduction
The system chapter describes the architecture, the dimensions, the quantities and different types of components used within this system.
Architecture
The controller in this application is a Modicon M258 Logic controller. The user can control and monitor the application using the Magelis HMI device. The Altivar 312 variable speed drives, Lexium 32C servo drives and TeSysU motor starters are hardwired to the controller.
The example application includes two functional safety options according to EN ISO 13849-
1 standards: an Emergency Stop function supervised by a Preventa Safety Module (see the appropriate hardware manual), plus a second Preventa Safety Module to evaluate protective door sensors.
Layout
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Components
Hardware:
Compact NSX100F mains switch
Phaseo ABL8 Power Supply 230 Vac / 24 Vdc
Modicon M258 Logic controller
Magelis XBTGT4330 HMI
TeSysU motor starter
Altivar 312 variable speed drive
Lexium 32C servo drive
BMH servo motor
Multi9 circuit breaker
Emergency Stop switch with rotation release XALK
Harmony illuminated pushbuttons XB5
OsiSense limit switches
Preventa guard switch
Preventa safety module
TeSys motor protection GV2L
TeSysD contactors
Connexium Ethernet switch
Software:
SoMachine V2.0
Quantities of
Components
For a complete and detailed list of components, the quantities required and the order numbers, please refer to the components list at the rear of this document.
Degree of
Protection
Cabinet
Technical
Data
Not all the components in this configuration are designed to withstand the same environmental conditions. Some components may need additional protection, such as housings, depending on the environment in which you intend to use them. For environmental details of the individual components please refer to the list in the appendix of this document and the corresponding user manual.
Input
Output
Mains voltage 400 Vac
Power requirement ~ 4 kW
Cable size 5 x 2.5 mm² (L1, L2, L3, N, PE)
Cable connection 3 phase + Neutral + Ground
Neutral is needed for 230 Vac (Phase and Neutral)
Motor power ratings 2 asynchronous motor controlled by TesysU
(0.37 kW)
4 asynchronous motor controlled by ATV312
(0.37 kW)
4 servo motor (BMH type without brake) controlled by LXM32C (continuous output current : 6 A RMS at
6000 RPM)
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Functional
Safety Notice
(EN ISO 13849-1
EN IEC 62061)
Emergency
Stop
Safety
Function
The standard and level of functional safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery.
As there are no moving mechanical parts in this application example, category 1
(according to EN ISO 13849-1) has been selected as an optional safety level.
Whether or not this functional safety category should be applied to your system should be ascertained with a proper risk analysis.
This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the functional safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations.
Emergency Stop/Emergency Disconnection function
This function for stopping in an emergency is a protective measure which compliments the safety functions for the safeguarding of hazardous zones according to prEN ISO 12100-2.
Door guarding up to Performance Level (PL) = b, Category 1, Safety Integrity Level (SIL) = 1
Dimensions
The dimensions of the individual devices used; controller, drive, power supply, etc. require a housing cabinet size of at least 1800 x 1000 x 600 mm (WxHxD).
The HMI display, illuminated indicators such as “SYSTEM ON“, “SYSTEM OFF“ or
“ACKNOWLEDGE EMERGENCY OFF“ as well as the Emergency Stop switch itself, can be built into the door of the cabinet.
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Installation
Introduction
This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application.
Assembly
Main cabinet
Front
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Field devices and motors
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Notes
The components designed for installation in a cabinet, i.e. the controller, safety module, circuit breakers, contactors, motor circuit breakers, power supply, TeSysU motor starter and TM5 I/O modules can be mounted on a 35 mm DIN rail.
Main switch, Lexium 32C servo drives and Altivar 312 variable speed drives are screwed directly onto the mounting plate. Alternatively, if an adapter is used, the Altivar 312 can be mounted on a DIN rail.
The Emergency Stop button, the door guard switches and the pushbutton housing for the display and acknowledgement indicators are designed for on-wall mounting in the field. All switches (except the door guard switch) can also be installed directly inside a control cabinet (e.g., in a cabinet door) without special housings.
There are two options for installing XB5 pushbuttons or indicator lamps: These pushbuttons or switches can be installed either in a 22 mm hole, e.g., drilled into the front door of the control cabinet, or in an XALD-type housing suitable for up to 5 pushbuttons or indicator lamps. The XALD pushbutton housing is designed for backplane assembly or direct wall mounting.
400 Vac 3-phase wiring between the main circuit breaker, drives and motors.
230 Vac 1-phase wiring between the main circuit breaker and Lexium 32C drive.
230 Vac 1-phase wiring between the main circuit breaker and primary side of the 24 Vdc power supply.
24 Vdc wiring for control circuits and the controller, I/O modules and the HMI power supply.
The individual components must be interconnected in accordance with the detailed circuit diagram in order to ensure that they function correctly.
ConneXium Ethernet 3 port switch TCSESU033FN0 and ConneXium Ethernet cable
490NTW00002 is installed for the communication link between the controller and the HMI.
The modules and I/O listed here are a representative cross section of the modules and indicators required to implement the application as defined in this document and will without doubt differ from your own specific application.
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Hardware
General
General description of the hardware.
Main Switch
Compact NSX100F
LV429003
36 kA 380/415 Vac
Main Switch
Compact NSX100F
LV429035
Trip unit TM32D
Thermal-magnetic 32 A
Ir - Thermal protection
Im - Magnetic protection
Main Switch
Compact NSX100F
Rotary handle
LV429340
Terminal shield
LV429515
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Emergency Stop switch for
door mounting
Harmony
XB5AS844 +
XB5AZ141
Incl. Emergency Stop
Label
ZBY8330
Rotary handle with red handle on yellow front
Terminal shield short
Schneider Electric 17
Power supply
Phaseo
ABL8RPS24050
24 Vdc, 5 A
Safety Module
Preventa
XPSAC5121
Safety Module
Preventa
XPSAV11113Z002
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Expansion Module
Preventa
XPSECP5131
Guard Switch
Preventa
XCSPA792
Motor Circuit Breaker
(Short Circuit
Protected)
GV2L07 and
GV2L14
Used together with auxiliary contact
GVAE11
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Contactor
TeSysD
LC1D09BD
Controller
Modicon M258
Logic Controller
TM258LD42DT
1. Status LEDs
2. Power supply
3. Internal I/O area
4. Ethernet port
5. RS485 port
6. Mini USB port
7. USB A port
8. Battery area
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Modicon M258
Logic Controller embedded power supply
1. Internal electronics
2. 24 Vdc I/O power segment integrated into the bus bases
3. PS1/PS2: External isolated power supply 24 Vdc limited to 200 VA for UL508 conformance, or limited to 150 VA for CSA 22.2, N° 142 conformance
4. External fuse type T slow-blow 3 A 250 V
5. External fuse type T slow-blow 1 A 250 V
6. External fuse type T slow-blow 6.3 A 250 V
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Modicon M258
Logic Controller embedded fast I/O’s
Modicon M258
Logic Controller embedded digital inputs
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Modicon M258
Logic Controller embedded digital outputs
Modicon M258
Logic Controller
Expansion module
elements
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Modicon M258
Logic Controller
Bus base for electronic module
TM5ACBM11 and for additional
power supply
TM5ACBM01R left side isolated
Modicon M258
Logic Controller
Electronic module
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Modicon M258
Logic Controller
Terminal block
TM5ACTB12
Modicon M258
Logic Controller
Bus Base Locking
Plate Right
TM5ACLPR1 pin assignment
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Modicon M258
Logic Controller
Expansion module
TM5SDI12D with 12 digital inputs
Modicon M258
Logic Controller
Expansion module
TM5SDI6D with 6 digital inputs
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Modicon M258
Logic Controller
Expansion module
TM5SDO12T with 12 digital outputs
Modicon M258
Logic Controller
Expansion module
TM5SAI4PH with 4 Pt100 inputs
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Modicon M258
Logic Controller
Expansion module
TM5SAO4L with 4 analog outputs
Modicon M258
Logic Controller
Expansion module
TM5SAI4L with 4 analog inputs
Modicon M258
Logic Controller
Expansion module
TM5SPS2F
power supply
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HMI
Magelis
XBTGT4330
24 Vdc Input, TFT Color
LCD, 640 x 480 Pixels,
65536 Colors, 32 MB
Application Flash
EPROM with Built-in
Ethernet
Servo Drive
Lexium 32C
LXM32CD18M2
1-phase
230 Vac,
Continuous output current :
6 A RMS at 6000 RPM
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Servo Drive
Lexium 32C
LXM32CD18M2
Embedded Human
Machine Interface
Servo Drive
Lexium 32C
LXM32CD18M2
Control Panel Overview of the Signal Connectors
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Servo Drive
Lexium 32C
LXM32CD18M2
Power Connection CN1
Servo Drive
Lexium 32C
LXM32CD18M2
Motor Connection
CN10
Power Cable
Connection to Motor
(Length 3 m)
VW3M5101R30
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Servo Drive
Lexium 32C
LXM32CD18M2
Signal Connector
CN3
Encoder Cable
Connection to Motor
(Length 3 m)
VW3M8101R30
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Servo Drive
Lexium 32C
LXM32CD18M2
Signal Connector
CN5
Schneider Electric 32
Servo Drive
Lexium 32C
LXM32CD18M2
Wiring diagram holding brake
Servo Drive
Lexium 32C
LXM32CD18M2
Parallel connection DC bus
Servo Drive
Lexium 32C
LXM32CD18M2
Connecting the external braking resistor
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Servo Drive
Lexium 32C
LXM32CD18M2
Wiring diagram controller supply voltage and STO
CN2
The controller supply voltage (24 Vdc) must be connected for all operating modes
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Servo Drive
Lexium 32C
LXM32CD18M2
Wiring diagram, digital inputs/outputs
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Servo motor
BMH0702T06A2A
Connected to Motor
Terminals and CN3 of
LXM32 using cables
VW3M5101R30 and
VW3M8101R30 respectively
Variable Speed Drive
Altivar 312
ATV312H037N4
3-phase
400 Vac, 0.37 kW
External 0…10 Vdc
Analog Signal as Speed
Reference
(1) Line choke, if used
(2) Detected fault relay contacts, for remote indication of the drive status
(3) Braking resistor, if used
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Variable Speed Drive
Altivar 312
ATV312H037N4
Terminal board
The following is mandatory to ensure that the logic inputs can be energized using controller transistor outputs:
Toggle the logic input configuration switch to
CLI position
Connect the CLI terminal to the 0 Vdc reference potential
Motor starter
TeSysU
Power base
LU2B12BL two directions
Coil wiring kit
LU2MB0BL
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Motor starter
TeSysU
Control unit
LUCA05BL
Schneider Electric 37
Motor starter
TeSysU
Auxiliary contact module (NC, Alarm)
LUA1C11
Tower light
XVBC
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General
Software
The main programming work lies in the programming of the Modicon M258 Logic controller and creating the screens for the HMI display.
Programming of the Modicon M258 Logic controller is done by using SoMachine.
Programming of the HMI Magelis XBTGT 4330 HMI is done by using Vijeo Designer, which is integrated into SoMachine.
Configuration of the drives (ATV312 and LXM32C) is done using the control panel on the drive.
To use the software packages, your PC must have the appropriate Microsoft Windows operating system installed:
Windows XP Professional
The software tools have the following default install paths:
SoMachine
C:\Program Files\Schneider Electric\SoMachine
Vijeo Designer (Installed with SoMachine)
C:\Program Files\Schneider Electric\Vijeo Designer
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General
Communication
The Modicon M258 Logic controller and the Magelis XBTGT HMI communicate using the
SoMachine protocol on Ethernet.
The download from the PC to the M258 and to the HMI is done using a single connection.
The PC has to be connected to the M258 over USB. Using this connection the data is also sent across to the HMI.
The local control panel is used to configure the ATV312 and the LXM32C.
Ethernet 3 port switch
TCSESU033FN0 for connecting the HMI and the Controller
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HMI
Magelis
XBTGT4330
The Ethernet connection is used to communicate with the
Controller and the PC.
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Ethernet cable
ConneXium
490NTW0000x
This cable is for connecting the
HMI ↔ Controller by the Ethernet switch
TCSESU033FN0.
USB cable
TCSXCNAMUM3P
This cable is for connecting the
Controller/HMI ↔ PC
(SoM achine)
The download direction is from the PC to the
M258 and via the M258 to the HMI
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Implementation
Introduction
The implementation chapter describes all the steps necessary to initialize, to configure, to program and start-up the system to achieve the application functions as listed below.
Function
Functional
Layout
Start up and functional description
1. Ensure all motor circuit breakers and Multi9 circuit breakers are in the ON position.
2. Ensure that the mains switch is in the ON position.
3. Press the "ACKN E-STOP" blue illuminated pushbutton on the main cabinet door to acknowledge the system is energized. The blue illuminated pushbutton will turn
OFF if the system is energized.
4. Ensure that all machine interlocks are engaged (i.e. the door guard switches)
5. Press the "ACKN Local" blue illuminated pushbutton on the main cabinet door to acknowledge the system is ready for operation. The blue illuminated pushbutton will turn OFF if the system is ready for operation.
6. Use Magelis XBTGT HMI to control/monitor the system. a. Manual Mode: Using the screens TeSys, ATV312 and LXM32C you can control the drives individually by touching the buttons FWD, REV, STOP and RESET. You can also individually adjust their manual speeds here. b. Local Mode: Control the drives from the selector switch located outside the cabinet. Reset drive faults by acknowledging the red illuminated pushbutton. Use the screens ATV312 and LXM32C, individually adjust their automatic speeds here. c. Use the XBTGT screen to configure the HMI. d. The “BUS”, “ALARM”, “SAFETY” screens can be used to monitor the network, system status and alarm messages.
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Course of
Action
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Communication
Introduction
This chapter describes the data passed via the communication networks (e.g.
CANopen or Ethernet) that is not bound directly with digital or analog hardware.
Device Links
The SoMachine protocol over Ethernet connects:
Magelis XBTGT HMI
↔
Modicon M258 Logic controller
The SoMachine protocol is used for the data exchange between the controller and the HMI.
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Controller
Introduction
The controller chapter describes the steps required for the initialization and configuration
Requirements
and the source program required to fulfill the functions.
In order to proceed you require the following:
SoMachine is installed on your PC
The controller is switched on and running
The controller is connected to the HMI with the Ethernet-switch TCSESU033FN0 and the Ethernet cable 490NTW00003 (controller to switch and HMI to switch)
The controller is connected the PC via the cable USB TCSXCNAMUM3P.
Setting up the controller is done as follows:
Create a new project
Add the controller
Add Expansion Cards
Configure IO Expansion Modules
Map IO Module Variables to Existing Variables
Add TeSys Library
Add POU
Task configuration
Add Vijeo Designer HMI
Configure controller ↔ HMI data exchange
Ethernet settings
Communication settings controller ↔ PC
Communication settings controller ↔ HMI
Save the Project
Build Application
Download the controller and HMI program
Login to the controller
Application overview
Create a new project
1
To create a new project select
Create new machine.
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2
Select Start with empty project.
3
In the Save Project As dialog box, enter a File name and press Save.
Note :
As default the project is saved under My Documents.
4
The SoMachine User
Interface opens.
5
In the User Interface select the Program tab
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6
The Program windows appears
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Add the
Controller
1
Right click on
Performance_HW_M258.
Select Add Device… in the pop up menu.
2
Select Schneider Electric as
Vendor. Then select:
Logic Controller →
TM258LD42DT
as a controller.
Click on Add Device.
Click on Close.
3
The Devices folder display now the new Controller
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Add
Expansion
Modules
1
To add expansion modules to the controller, right click on
TM5_Manager and click on
Add Device….
2
In the Add Device dialog, select Schneider Electric as
Vendor, select the required
I/O expansion modules and click on Add Device.
This procedure is for each card necessary.
In this project add the following cards in following sequence:
- TM5SDI12D
- TM5SAI4PH
- TM5SAO4L
- TM5SAO4L
- TM5SDO12T
- TM5SPS2F
- TM5SDO12T
- TM5SDO12T
- TM5SDI12D
- TM5SDI12D
- TM5SDI6D
- TM5SAI4L
When you have finished adding the modules, click on
Close.
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3
The added expansion modules are now visible.
Note:
The sequence of the modules must be consistent with the sequence of the actual hardware. For example, in this application the TM5SDI12D module is attached to the expansion module interface of the TM5SDO12T (from
TM258LD42DT-Package) and the TM5SAI4PH module to the expansion interface of the
TM5SDI12D module.
Configure IO
Expansion
Modules
1
To configure an expansion module, double click on it.
Here we will configure the analog output of the expansion module
TM5SAO4L.
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2
In the I/O Configuration tab, the Value of the Enumeration
of BYTE for the Channel
type of Channel00 is changed to +/-10 V.
Press Enter to accept the new selection.
Map IO
Module
Variables to
Existing
Variables
1
On the Expansion Bus I/O
Mapping tab it is possible to map the data of QW2 to a variable.
There are two ways of
Mapping:
Create a new variable
Mapping to an existing variable
To update the variables with the newest I/O data check
Always update variables.
In this project, Map to existing
variable was used, example the output is mapped to an existing variable that is located in the folder Application → GVL.
GVL stands for Global Variables
List, which can be accessed throughout the Application folder.
The GVL is opened by double clicking on GVL in the Devices browser.
In this application,
q_wAtv312_1SpdRef is declared as a WORD variable in the application’s GVL
(Application.GVL.q_wAtv31
2_1SpdRef) prior to mapping the data QW3 to it.
Performance HW M258 Schneider Electric 52
2
To map the output to an existing variable, double click on the Outputs Variable field then click on the … button that appears at the end of the field.
In the Input Assistant dialog that opens, locate the variable inside the Global Variables category and select it.
Then click on OK.
3
The analog module’s output
WORD, QW3 now maps itself to
Application.GVL.q_wAtv312
_1SpdRef.
To refresh all the I/O variables in every cycle with the latest
I/O data, check the Always
update variables box. If left unchecked, only the status of the I/O variables that are called in the POUs are updated.
Performance HW M258 Schneider Electric 53
Add TeSys
Library
1
In this application, the function blocks MOT2D1S were used to manage the forward and reverse control of the ATV312 and LXM32 drives.
These function blocks are included inside the TeSys library.
2
The current libraries in the project can be viewed in the
Library Manager.
Double click on Library
Manager in the Devices browser to open the Library
Manager.
3
To add the TeSys library, click on Add library… in the
Library Manager editor.
Performance HW M258 Schneider Electric 54
4
In the Add Library dialog,
Placeholder tab, select:
Placeholder name: SE_TeSys select:
Devices → select:
→ TeSys Library
And click on OK to insert the
TeSys Library into the Library
Manager.
5
Now the new libraries can be seen in the Library Manager.
Performance HW M258 Schneider Electric 55
6
More information on the TeSys library, its modules and other
Schneider Electric libraries can be found in the SoMachine
Online Help under the Help menu by clicking on Contents.
7
Information on System libraries and their modules can be found in the Online Help under the folder CoDeSys → Libraries
8
Repeat steps 2 to 4 to add more libraries.
Performance HW M258 Schneider Electric 56
Add POU
1
To add a POU to the project, right click on Application in the Devices browser and select Add Object… in the pop-up menu.
2
In the Add Object dialog, select POU and enter a
Name. Select Program as the
Type and Continuous
Function Chart (CFC) as the
Implementation language.
It is possible to select any of the IEC languages and to generate functions and function blocks.
Click on Open to continue.
3
4
The new POU
ATV312_1CONTROL is now visible in the project browser under the Application entry.
Double click on
ATV312_1CONTROL in the project browser will open the editor for the POU
ATV312_1CONTROL.
The upper frame displays the declaration section. The lower frame is for programming. On the right side is the ToolBox window. Use drag and drop with the toolbox to place example templates in the programming section.
5
Beging by placing a box element in the programming section. Then click on the??? field.
Performance HW M258 Schneider Electric 57
6
Type in a name for the function or function block.
When you start to type a hint list opens.
In this project, the MOT2D1S
FB is used for controlling the forward and reverse commands of the drives.
Select MOT2D1S from the list and press Enter twice.
7
To instantiate the FB, click on
??? at the top of the template.
Type in a name (for example fbAtv312_1Ctrl) and press
Enter.
8
The Auto Declare dialog opens.
A variable comment can be added in the Comment box.
Click OK to create the instance.
9
The new FB MOT2D1S is instantiated in the declaration section of the
ATV312_1CONTROL.
Performance HW M258 Schneider Electric 58
10
To connect a variable to an input, place an input element from the ToolBox on the input side of the FB and connect the input box to an FB input by clicking on the red end and dragging it to the input of the
FB.
To open the Input Assistant dialog:
Click on ??? in the input box and press F8
Or, alternatively:
Click on the white box that appears at the end of the field.
11
12
In the Input Assistant dialog, select Global Variables in the
Categories list. In the Items section, select:
MyController →
PLC Logic →
IoConfig_Globals →
GVL and then the variable
(i_xPbSysLocFwd).
In this project, the variable is a three-position selector switch that is mapped to a global variable.
Click on OK.
This image shows the FB with the connected input.
Performance HW M258 Schneider Electric 59
13
14
Connecting a variable to an output is done similar to the input, but here, a new variable is created.
Click on the ??? in the output field, type in a name for the variable and then press Enter.
In the Auto Declare dialog that opens, select the Scope and Type and confirm the variable Name.
In this example, select
VAR_GLOBAL and BOOL from the Scope and Type list box respectively.
When finished, click on OK.
The VAR_GLOBAL variables are located in the GVL folder.
All variables located in this folder are globally accessible and can be accessed throughout the application.
If the variables are located in the POU, they can only be accessed by the POU (local variables).
Global Variables (Application Specific)
Local Variables (POU Specific)
Performance HW M258 Schneider Electric 60
Task
Configuration
1
Before you can start working with the new POU you have to add it to a task. Here, the
POUs are added to the MAST task.
To do this double click the
MAST task and click on Add
POU.
Note:
If a POU is not included in a
TASK, it will not be invoked.
2
Select Categories →
Programs (Project) and select the new POU
ATV312_1CONTROL in the
Items list. Then click OK.
Note:
You have to add all POUs in the project.
Performance HW M258 Schneider Electric 61
3
Now the POU is in the MAST task.
In the upper part of the MAST task configuration you can change the Type of the task.
In this project it is Freewheeling .
Direct under the Type menu is the Watchdog field. Set the
Watchdog time to 200 ms.
Add Vijeo
Designer HMI
1
2
To add a Magelis HMI unit to the project, right click on the project name and select Add
Device… from the pop-up menu.
In this project, it is
Performance_HW_M258
→ Add Device…
In the Add Device dialog, select Schneider Electric as
Vendor. Click on:
Magelis HMI →
XBTGT4000 Series →
XBTGT4330
Click on Add Device.
Then click on Close.
Performance HW M258 Schneider Electric 62
3
The new XBTGT4330 is now listed under the project in the
Device window.
Note:
When a Magelis HMI is added to a project, the programming software Vijeo Designer opens in a new window and you can start programming.
(See HMI Chapter)
Configure
Controller ↔
HMI Data
Exchange
1
To link the variables between the controller and the HMI, the object Symbol configuration is used. To add a Symbol
Configuration, right click on
Application and select Add
Object… from the pop-up menu.
2
Select Symbol configuration in the Add Object dialog.
Click on Open.
Performance HW M258 Schneider Electric 63
3
In the opened Symbol
configuration tab, click on
Refresh.
4
5
6
Check the Messages window for the compilation result and correct any compilation errors.
To locate a compilation error, double click on the compilation error message.
There are no compilation errors or compilation warnings in our example project.
Note:
The Symbol configuration cannot be refreshed when there are compilation errors in the program.
All Variables created in the user program are shown in the Available variables list.
In this project, as all variables are global variables, they are located in the GVL folder.
To link the variables from the controller to the HMI, select
GVL and click on >.
The right frame now lists the
Selected variables which are to be used the HMI.
Performance HW M258 Schneider Electric 64
7
To export the selected variables to Vijeo Designer right click on HMI Application and select Export Symbols
to Vijeo-Designer.
Ethernet settings
1
To change the Ethernet settings double click Ethernet in the project browser.
Performance HW M258
2
Check the fixed IP Address box and set an IP Address (In this project 10.10.27.121) and a Subnet Mask (In this project 255.0.0.0)
Note:
For the initial download of the project, the USB cable
TCSXCNAMUM3P must be used. For subsequent downloads, an Ethernet connection could be used.
Schneider Electric 65
Communication setting
Controller ↔ PC
1
2
To configure the communication gateway double click on MyController.
On the Communication
Settings tab click on:
Add gateway...
3
Keep the factory settings and click on OK.
4
Select Gateway-1 and click on Scan network.
Performance HW M258
5
When the scan is finished, the devices pop up under the gateway.
Select the used Controller and click Set active path.
Schneider Electric 66
6
Before continuing read the notification carefully.
7
The used Controller is now marked as active.
8
NOTE:
Every M258 has a unique
MAC address that is a part of the default name (in this case:
@0080F440024E).
If you would like to change the default name of your controller: click on Edit…
In the displayed pop-up window go to the
Device Name field and enter the new unique name for your controller.
In our example we kept the factory setting name.
Performance HW M258 Schneider Electric 67
Communication
Setting
HMI ↔ PC
1
2
To configure the communication gateway double click on XBTGT4330 in the project browser.
On the Communication
Settings tab, click on Add gateway…
3
Retain the factory values and click OK.
4
Select Gateway-1 and click
Scan network.
5
When the scan is finished, the devices appear under the gateway. Select the used HMI and click on Set active path.
Performance HW M258 Schneider Electric 68
6
Before continuing read the notification carefully.
7
The used HMI is now marked as active.
Save the
Project
1
2
To save the project, click
File → Save Project
To save the project under a different name, click
File → Save Project As…
In the Save Project dialog that opens after clicking on
Save Project As…, enter the new File name and click on
Save.
Performance HW M258 Schneider Electric 69
Build
Application
1
2
To build the application click on
Build→Build ‘Application
[MyController: PLC
Logic]’.
Note:
If you wish to build the entire project (HMI and Controller) click Build All
After the build you are notified in the Messages field as to whether the build was successful or not.
If the build was not successful there will be a list of messages in the Messages field.
Performance HW M258 Schneider Electric 70
Download the
Controller and HMI projects
1
2
NOTE:
If it is the first time you are connecting to the Magelis HMI you will need to first download the latest runtime version to the Magelis HMI using Vijeo Designer.
This first download is described in the following steps.
If this is not the first download go directly to step 9
In Vijeo Designer select the
HMI in the device list. Then in the Property Inspector select Download via
Ethernet.
Note:
The PC should be connected to the HMI via the Ethernet switch TCSESU033FN0 and the Ethernet cable
490NTW0000x.
Performance HW M258 Schneider Electric 71
3
Select:
Build → Download All
4
The Vijeo-Designer Runtime
Installer dialog indicates that the runtime version does not match. Start the download of the new version by clicking on
Yes.
5
The actual state of the download is displayed in a progress bar.
6
If the Project ID does not match you will see this message.
Acknowledge with Yes to proceed the download.
Performance HW M258 Schneider Electric 72
7
During the download procedure the system creates messages, which you can see in the
Feedback Zone.
8
Once the runtime download is complete, change the
Download connection in the
Property Inspector back to
SoMachine.
9
To download the application to the Controller and the HMI select
Online →
Multiple Download…
Performance HW M258 Schneider Electric 73
10
Check the Controller
(MyController) and the HMI
(XBTGT4330) and Always
perform a full download.
Click on OK.
11
Acknowledge this message with Yes to perform the download.
12
13
Before the download starts, a build of the complete project is done.
The result of the build is displayed in the Messages window.
Once the download to the
Controller is finished, the HMI download starts.
14
The result of the HMI download is displayed in the
Messages window.
Performance HW M258 Schneider Electric 74
Login to
Controller
15
The results of the Multiple
download to the Controller are displayed in the Multiple
Download – Result window.
Here are two examples:
In the first dialog there was no change and you select Try to
perform an online change.
And in the second dialog there was an online change done and you select Try to perform an online change
(see screen “Multiple
Download” in step 10).
The same dialog you will see, if you select Always perform
full download (see screen
“Multiple Download” in step
10), even you did not made any changes in the Controller-
Program
Click on Close to close to the results window.
1
To login to the Controller click
Online →
Login
2
Performance HW M258
If the Controller program is different from the program on the PC a message asks you how you wish to log in.
- Login with online change
Only the changes are downloaded
- Login with download
The complete Controllerchanges are downloaded
Select Login with online
change and click OK.
If you do not wish to replace the Controller program, select
Login without any change click OK and continue with step 6.
Schneider Electric 75
3
4
5
6
The actual download status is displayed at the bottom of the main window.
With
Online →
Create boot application
It is possible to create a boot project if you wish. A boot project is stored in EPROM so that a power loss does not mean you have to repeat the download on re-start.
The actual creation status is displayed at the bottom of the main window
To start the new Application select:
Online →
Start
7
To start the new Application confirms the message with a click on Yes.
Performance HW M258 Schneider Electric 76
8
If everything is operational, the devices and folders are marked in green otherwise they will be marked in red.
Performance HW M258 Schneider Electric 77
Application overview
1
The picture on the right shows the structure of the program.
Performance HW M258 Schneider Electric 78
HMI
Introduction
This application uses a Magelis XBTGT4330 HMI. This HMI device communicates with the
Controller using the SoMachine protocol on Ethernet. The HMI is programmed using the software tool Vijeo Designer (Delivered with SoMachine), described briefly in the following pages. For the connection between the the HMI and the Controller use the Ethernet cable
490NTW00005.
NOTE:
The Vijeo Designer tool is opened and closed via SoMachine software. For more information see the chapter
Controller: Add Vijeo Designer HMI
Setting up the HMI is done as follows:
Main Window
Communication settings
Create a switch
Create a numeric display
Example screens
Main Window
1
After double clicking on HMI application in SoMachine, Vijeo
Designer creates the HMI program main window.
Communication settings
1
To set the communication parameters select in the navigator select:
IO Manager →
SoMachineNetwork01 →
double click on
SOM_MyController
Performance HW M258 Schneider Electric 79
2
In the SoMachine – Network
Equipment Config… dialog set the Controller Equipment
Address.
You will find this address in
SoMachine…
3
… by double clicking the
MyController in the
SoMachine project browser.
4
In the Communication
Settings tab select the
Controller and click on Edit…
5
The equipment address of the controller is displayed as the
Device Name.
Performance HW M258 Schneider Electric 80
Create a switch
1
Select the Switch icon in the
Tool bar
2
Select the position where you wish to place the button by opening a rectangle on the display and pressing Enter.
3
In the Switch Settings dialog, under the General tab, click on the bulb icon at the end of the
Destination field to select the variable that should be linked to the switch.
Performance HW M258 Schneider Electric 81
4
Click on the bulb icon (as indicated in the image above) to open the Variables List dialog.
Select the SoMachine tab and the required variable.
(e.g. i_xPbSysLocFwd)
Click OK.
5
After the variable has been selected as the switch’s
Destination, click on Add >.
Performance HW M258 Schneider Electric 82
6
In the tab Label, select Static as the Label Type and enter a name that the switch would be labeled with, e.g. FWD.
If you wish, you can modify the label’s Font attributes (Style,
Width, Height and Alignment).
When you are satisfied with the switch settings, click on OK.
7
The new switch in now on the
Work frame.
Create a
Numeric
Display
1
Click on the Numeric Display icon in the tool bar.
2
Click on the panel where you wish to position the numeric display and then drag the cursor to size it.
Then click again or press enter.
Performance HW M258 Schneider Electric 83
3
In the Numeric Display
Settings dialog, under the tab
General, click on the bulb icon at the Variable field to select the variable that should be linked to the display.
In Display Digits, the maximum number of digits to be displayed for the integral and fractional part of the value can be set.
Click OK.
4
The display shows the new numeric display.
Example screens
1
The Home page shows the architecture.
2
From the Alarm page, it is possible to locate device faults and functional safety problems.
Performance HW M258 Schneider Electric 84
3
From the “Safety” page, it is possible to locate functional safety problems.
4
From the TeSys page, it is possible to control the two
TeSys devices.
5
From the ATV312 page, it is possible to control the Altivar
312 drives.
6
From the LXM32 page, it is possible to control the Lexium
32C servo drives.
Performance HW M258 Schneider Electric 85
Devices
Introduction
This chapter describes the steps required to initialize and configure the different devices required to attain the described system function.
General
Note
Altivar 312 and Lexium 32C drives are configured by using the local control panel.
It is recommended that the controller is in stop mode before parameterizing the drives.
Performance HW M258 Schneider Electric 86
Altivar 312
Introduction
The ATV312 parameters can be entered or modified via the local control panel on the
Note
front of the device.
If this is not a new drive it is recommended to return to the factory settings. If you need instructions on how to do this, please read the drive documentation.
Jog dial that is a part of the local control panel and can be used for navigation by turning it clockwise or counter-clockwise. Pressing the jog dial enables the user to make a selection or confirm information.
Control panel
1 The configuration of the Altivar can be done by using the buttons and the jog dial on the control panel of the Altivar.
Performance HW M258 Schneider Electric 87
Inputs /
Outputs
configuration
1
To assign the inputs and outputs:
Press MODE
Select I_O- [INPUTS /
OUTPUTS CFG] and press enter
Select rrS (Reverse input assignment) and press enter
The actual value LI2 (factory setting)
Return to rrS with ESC
Select r1 (relay output 1) and press enter
The actual value FLt (No Drive
Fault, factory setting)
Return to r1 with ESC
Select r2 (relay output 2) and press enter. The actual value
nO is displayed.
Select SrA (Speed Reached) and press enter
Return to r2 with ESC
Select SCS (Save configuration) and press enter.
The actual value nO is displayed.
Select StrI and press enter for
2 seconds
SCS automatically switches to
nO as soon as the as the save has been performed.
Return to SCS with ESC
Return to I_O- with ESC
Return to rdy with ESC
Performance HW M258 Schneider Electric 88
Change settings for
Preset Speeds
1
To assign the settings for Preset
Speeds:
Press MODE
Select FUn- [APPLICATION
FUNCT.] and press enter
Select PSS and press enter
Select PS2 and press enter.
The actual value LI2 is displayed.
Select nO and press enter
Return to PS2 with ESC
Select PS4 and press enter.
The actual value LI3 is displayed.
Select nO and press enter
Return to PS4 with ESC
Return to PSS with ESC
Return to FUn- with ESC
Return to rdy with ESC
The reason for this modification is: in this Application we do not use the
Preset Speeds and we use the Input
LI3 for rSF (Fault Reset)
Fault management
1
To assign the settings for Fault management:
Press MODE
Select FLt- [FAULT-
MANAGEMENT] and press enter
Select rSF (Reset Fault) and press enter. The actual value
nO is displayed.
Select LI3 and press enter
Return to rSF with ESC
Return to FLt- with ESC
Return to rdy with ESC
Performance HW M258 Schneider Electric 89
Lexium 32C
Introduction
The LXM32C parameters can be entered or modified via using the local control panel on the front of the device.
Note:
If this is not a new drive it is recommended to return to the factory settings. If you need instructions on how to do this, please refer to the drive documentation.
If the drive is being started for the first time, the FSu (First Setup) is invoked.
Performance HW M258 Schneider Electric 90
Select the operating mode
1 Selection of the operating mode: VELP (Profile Velocity).
The parameter “IOdefaultMode” (io-M) is used to set the desired operating mode.
The selected operating mode is starting by enabling the power stage.
► Set the operating mode with the parameter “IOdefaultMode” (io-M).
Performance HW M258 Schneider Electric 91
Inputs /
Outputs configuration
1
Configuration of the digital inputs di0, di1, di5 and digital outputs do0, do1.
► di0 → EnAb Enables the power stage
► di1 → FrES Fault reset after error
► di5 → hALt Stopping movement with Halt
► do0 → nFLt Ready to switch on
► do1 → Acti Operation Enable
The digital inputs di2 – di5 are not used. It is required to set this inputs to nonE.
► di2 → nonE
► di3 → nonE
► di4 → nonE
► di5 → nonE
Performance HW M258 Schneider Electric 92
Power cycle
1
In case of display “nrdy” instead of “rdy”, a power cycle (on, off, on) is required.
Performance HW M258 Schneider Electric 93
Appendix
Detailed Component List
Sarel cabinet
Main switch
The following order list is the list of main parts for the Performance HW M258. The complete order and component list of the build up overall architecture is in the EPLAN file
“Performance_HW_M258_WID”
Hardware-Components
Pos. Qty. Description
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1
1
1
1
1
1
1
Cabinet with mounting plate
1800 x 1000 x 600 mm (HxWxD)
Set of Side wall 1800 x 600 mm
Wiring diagram pocket
Fan with filter, 250 m³, 230 V, IP54
Cabinet filter 223 x 223
Cabinet light incl. socket, magnetic fixing
Thermostat 1NC, 0-60 °C
Part Number
NSYSF181060P
NSY2SP186
NSYDPA4
NSYCVF165M230PF
NSYCAG223LPF
NSYLAM75
NSYCCOTHO
Rev./
Vers.
Hardware-Components
Pos. Qty. Description
2.0
2.1
1
1
Main switch 3pin 36 kA
Contact block TM32D
2.3 1 Rotary drive with door interface
Part Number
LV429003
LV429035
LV429515
LV429340
Rev./
Vers.
Power supply
Hardware-Components
Pos. Qty. Description
3.0 4 Power supply 230 Vac / 24 Vdc, 5 A
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
4
1
2
1
5
8
4
1
4
2
Fuse 6.3 A, Type T slow-blow
(third party)
Fuse 3.15 A, Type T, slow-blow
(third party)
Fuse 1 A, Type T , slow-blow
(third party)
Terminal for Fuse with LED
Circuit Breaker C60N 1P, C, 2 A
Circuit Breaker C60N 2P, C, 2 A
Circuit Breaker C60N 1P, C, 3 A
Circuit Breaker C60N 2P, C, 2 A
Circuit Breaker C60N 1P, C, 10 A
Circuit Breaker C60N 2P, C, 10 A
Part Number
ABL8RPS24050
5711016550
021806.3HXP
(Littelfuse)
02183.15HXP
(Littelfuse)
0218001.HXP
(Littelfuse)
AB1FUSE435U5XB
23726
24443
23728
23747
25397
23756
Rev./
Vers.
Performance HW M258 Schneider Electric 94
M258
Drives
HMI
Communication
Hardware-Components
Pos. Qty. Description
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
1
1
1
2
3
1
3
1
1
11
1
12
Modicon M258 Logic Controller
Pt100 input module 4 IN
Analog input module 4 IN
Analog output module 4 OUT
Digital input module 12 IN
Digital input module 6 IN
Digital output module 12 OUT
Power supply module 24 Vdc
Base module for power supply
Base module for expansion slices
Locking plate right
Terminal block, 12 pin coded
Part Number
TM258LD42DT
TM5SAI4PH
TM5SAI4L
TM5SAO4L
TM5SDI12D
TM5SDI6D
TM5SDO12T
TM5SPS1
TM5ACBM01R
TM5ACBM11
TM5ACLPR1
TM5ACTB12
Rev./
Vers.
V2.0
Hardware-Components
Pos.
5.0
5.1
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
Qty.
4
4
2
2
2
2
2
4
4
8
Description
TeSysU Function Module 2 NO
Magnetic circuit breaker 2.5 A
Magnetic circuit breaker 10 A
Auxiliary contacts for circuit breaker
1NO 1 NC
Part Number
Rev./
Vers.
ATV 312 variable speed drives 0.37 kW
Lexium 32C servo drives 0.75 kW LXM32CD18M2
IE50
V 01.
03.14
BMH0702T06A2A
TeSysU base module reversing 12 A LU2B12BL
TeSysU coil wiring kit LU2MB0BL
TeSysU standard control unit
TeSysU Auxiliary contact module
(NC, Fault)
LUCA05BL
LUA1C11
LUFN20
GV2L07
GV2L14
GVAE11
5.11
5.12
4
4
Power cable for Lexium 32, 5 m
Encoder cable for Lexium 32, 5 m
VW3M5101R50
VW3M8102R50
Hardware-Components
Pos. Qty. Description
6.0 1 Magelis XBTGT 7.4“ touch display
Part Number
XBTGT4330
Rev./
Vers.
V5.1.
19.0
Hardware-Components
Pos. Qty. Description
7.0
7.1
1
2
Ethernet switch 3 port
Patch cable twisted pair RJ45, 2 m
Part Number
TCSESU033FN0
490NTW00002
Rev./
Vers.
Performance HW M258 Schneider Electric 95
E-Stop and
Door Guard
Harmony
Software-Components
Pos. Qty. Description
Software Tools 10.0
10.1
1
1
SoMachine V 2.0
Programming cable (USB)
Hardware-Components
Pos. Qty. Description
8.0 1 E Stop safety module XPSAV
8.1
8.2
8.3
8.4
8.5
8.8
8.9
1
1
1
1
3
1
8
Safety extension module
Door guarding module XPSAC
Emergency Stop pushbutton for cabinet door
Auxiliary contacts for cabinet E-Stop
Illuminated pushbutton, 1 NC, blue
Actuator for door guard switch
E-Stop / Door guarding contactors 2.4 kW
Part Number
XPSAV11113Z002
Rev./
Vers.
XPSECP5131
XPSAC5121
XB5AS844
ZB5AZ141
XB5AW36B5
XALD01
XCSPA792
XCSZ12
LC1D09BL
Hardware-Components
Pos. Qty. Description
9.0 1 Box for 3 button / Assembly housing
9.2
9.4
9.6
9.7
9.8
9.9
9.10
1
2
3
1
3
1
3
Signal lamp LED white
LED module green, for pushbutton
Auxiliary switch bank
Auxiliary contact 1NO/NC
Labels for engraving
Tag holder 30 X 50 mm
Tag holder 30 X 40 mm
9.13 1 Terminal
9.14 1 Signal element green
9.15
9.16
9.17
1
1
1
Signal element red
Signal element blue
Signal element white
Part Number
XALD03
XALD01
XB5AVB1
ZB5AW333
ZALVB3
ZB5AA41
ZENL1111
ZB5AZ105
ZBY0101
ZBZ33
ZBZ34
XVBC02
XVBC11
XVBC21
XVBC2B3
XVBC2B4
XVBC2B6
XVBC2B7
Part Number
MSDCHNSFUV20
TCSXCNAMUM3P
Rev./
Vers.
Rev./
Vers.
V 2.0
Performance HW M258 Schneider Electric 96
Component Protection Classes
Positioning Component
Protection Class
Main switch, with or without undervoltage protection and integrated indicator
Preventa relays XPS
Single/Double switch housing, complete
Indicator buttons,
Buttons with LED + 1 switch(1S)
Labels 30x40, 30x50
Phaseo Power Supply
Modicon M258 Logic controller
Altivar 312
Lexium 32C servo drive
BSH Servo motor
TeSys contactor
Magelis HMI XBTGT
In Field, On Site
Cabinet
Front
IP54 IP65 IP67 IP55 IP65
Inside
IP20
X
X
X
X
X
X
X
X
X
X
X shaft end
IP40
X
X X
Performance HW M258 Schneider Electric 97
Component Features
Components
Compact NSX main switch
Compact NSX disconnector from 12 to 175 A are suitable for on-load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required.
They can also be used for direct switching of motors in utilization categories AC-3 and DC-3 specific to motors.
3-pole rotary switch disconnector, 12 to 175 A
Pad lockable operating handle (padlocks not supplied)
Degree of protection IP65
Power Supply Phaseo: ABL8RPS24050
1 or 2-phase connection
100...120 Vac and 200...500 Vac input
24 Vdc output
5 A output
Diagnostic relay
Protected against overload and short circuits
Performance HW M258 Schneider Electric 98
Preventa safety module: XPSAC5121
Main technical characteristics:
For monitoring
Max. Category accord. EN 954-1
No. of safety circuits
No. of additional circuits
Emergency Stop
3
3 N/O
1 Solid-State
Indicators
Power supply AC/DC
Response time on input opening
AC-15 breaking capacity
DC-13 breaking capacity
50ms
Minimum voltage and current
Dimensions (mm)
2 LED
24 V
< 100 ms
C300
24 Vdc / 2 A - L/R
17 V / 10 mA
114 x 22.5 x 99
Connection
Degree of protection
Captive screw-clamp terminals
IP20 (terminals)
(casing)
Safety modules XPSAC are used for monitoring Emergency
Stop circuits conforming to standards EN ISO 13850 and EN
60204-1 and also meet the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088 ; ISO 14119. They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator, or on detection of a fault in the safety circuit itself.
Modicon M258 Logic controller:
TM258LD24DT
The M258 is powered with 24 Vdc, offer:
26 x 24 Vdc inputs including 10 fast inputs, dedicated to special functions such as HSC high-speed counting
16 x 24 Vdc solid state outputs including 4 fast outputs, dedicated to special functions such as counting, PWM and
PTO
USB-B mini-port: Programming port for SoMachine V2.0
Software
USB-A-port: Connection of a USB memory stick for tranferring programs, data files, firmware updates
RJ45-port (MBS): RS 485 serial link mainly dedicated to connection of a Human/Machine interface terminal (link providing a 5 V power supply for a Magelis Panel)
SUB-D connector (male9-way/CAN0)): Master CANopen bus
RJ45-port (Ethernet): Ethernet TCP IP, Web Server,
Ethernet Modbus TCP
Performance HW M258 Schneider Electric 99
Magelis Display Terminal: XBTGT4330
Sensor screen (STN-Technology) with 24 Vdc power supply
Brightness and Contrast adjustment
Communication via Uni-Telway and Modbus.
Communication via Ethernet TCP/IP le in specific models
Profile
Memory expansion for application program
Temperature range: 0..+ 50 °C
Certificates:
TeSysU starter
One power base
Control unit 0.15 to 32 A
-
-
Only 6 setting ranges up to 32 A
Only 4 voltage ranges up to 240 Vac/dc
- 3 versions: Standard, Extended, Multifunctional
Overall width 45 mm
Complete reversing contactor combination 0.15 to 32 A
Auxiliary switches and function modules
- Integrated: Motor circuit breaker auxiliary contact 1 NC, with connectors
-
-
-
-
-
-
Integrated: Contactor auxiliary contacts 1 NO + 1 NC, freely available
Option: Auxiliary switch module with 2 contactor state contacts
Option: “Error” and “Selector switch position” signal contact
Alarm – thermal overload function module
Motor load display function module (0 to 10 V, 4 to 20 mA)
Differentiated error display function module (under development)
Communication modules
- Parallel wiring; with plug-in connection cables up to eight motor controls can be supplied on one distribution module
-
-
-
-
Modbus RTU protocol
AS-Interface
CANopen
Gateway: FIPIO/Modbus, DeviceNet/Modbus, Profibus
DP/Modbus
Performance HW M258 Schneider Electric 100
Lexium 32 servo drive range:
1-phase 100 – 120 Vac or 200 – 240 Vac
3-phase 200 – 240 Vac or 380 – 480 Vac
Power: 0.4 to 6 kW
Rated torque:
Rated speed:
0.5 to 36 Nm
1500 to 8000 RPM
The compact design allows for space-saving installation of the drive in control cabinets or machines.
Features the "Power Removal" (Safe Stop) functional safety function, which prevents the motor from being started accidentally. Category 3 with machine standard EN
954-1
Lexium 32 servo amplifiers are fitted with a brake resistor as standard (an external brake resistor is optional)
Quick control loop scan time: 62.5 µs for current control loop, 250 µs for speed control loop and 250 µs for position control loop
Operating modes: Point-to-point positioning (relative and absolute), electronic gears, speed profile, speed control and manual operation for straightforward setup. interfaces:
CANopen, Modbus or Profibus DP
Analog reference inputs with ± 10 V
Logic inputs and outputs
Altivar 312 Variable Speed Drive
The Altivar 312 varisble speed drive for 3-phase squirrel cage asynchronous motors. The Altivar 312 is robust, compact, easy to use and conforms to EN 50190, IEC/EN 61800-2, IEC/EN
61800-3 standards UL/CSA certification and to CE marking.
Altivar 312 drives communicate on Modbus and CANopen industrial buses. These two protocols are integrated as standard.
Altivar 312 drives are supplied with a heat sink for normal environments and ventilated enclosures. Multiple units can be mounted side by side to save space.
Drives are available for motor ratings between 0.18 kW and 15 kW, with four types of power supply:
- 200 Vac to 240 Vac 1-phase, 0.18 kW to 2.2 kW
- 200 Vac to 240 Vac 3-phase, 0.18 kW to 15 kW
- 380 Vac to 500 Vac 3-phase, 0.37 kW to 15 kW
- 525 Vac to 600 Vac 3-phase, 0.75 kW to 15 kW
Performance HW M258 Schneider Electric 101
SoMachine OEM Machine Programming Software:
MSDCHNSFUV20
SoMachine is the OEM solution software for developing, configuring and commissioning the entire machine in a single software environment, including logic, motion control, HMI and related network automation functions.
SoMachine allows you to program and commission all the elements in Schneider Electric’s Flexible and Scalable Control platform, the comprehensive solution-oriented offer for OEMs, which helps you achieve the most optimized control solution for each machine’s requirements.
Flexible and Scalable Control platforms include:
Controllers:
HMI controllers:
Magelis XBTGC HMI controller
Magelis XBTGT HMI controller
Magelis XBTGK HMI controller
Logic controllers:
Modicon M238 Logic controller
Modicon M258 Logic controller
Motion controller
Modicon LMC058 Motion controller
Drive controller:
Altivar ATV-IMC Drive controller
HMI:
HMI Magelis graphic panels:
XBTGT
XBTGK
SoMachine is a professional, efficient, and open software solution integrating Vijeo Designer.
It integrates also the configuring and commissioning tool for motion control devices.
It features all IEC 61131-3 languages, integrated field bus configurators, expert diagnostics and debugging, as well as outstanding capabilities for maintenance and visualization.
SoMachine integrates tested, validated, documented and supported expert application libraries dedicated to Packaging,
Hoisting and Conveying applications.
SoMachine provides you:
One software package
One project file
One connection
One download operation
Performance HW M258 Schneider Electric 102
Contact
Publisher Process & Machine Business
OEM Application & Customer Satisfaction
Schneider Electric Automation GmbH
Steinheimer Strasse 117
D - 63500 Seligenstadt
Germany
Homepage http://www.schneider-electric.com/sites/corporate/en/home.page
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication.
Performance HW M258 Schneider Electric 103
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