Schneider Electric Distributed CANopen Logic Controller M258 - System System user guide
Publicité
Publicité
Distributed CANopen Logic Controller M258
8000DB1019 04/2014
Distributed CANopen
Logic Controller M258
System User Guide
04/2014 www.schneider-electric.com
2
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.
8000DB1019 04/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deliverables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Architecture Related Safety Information . . . . . . . . . . . . . . . . . . . . . . .
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Safety & Safety Requirements . . . . . . . . . . . . . . . . . . .
Safety Evolution Structure for the System User Guides . . . . . . . . . . .
Evolution of Legal Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard EN ISO 13849-1 Machinery Safety - Safety-Related Parts of
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard EN/IEC 62061 Machinery Safety - Safety-Related Parts of
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the Applicable Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . .
More Information Regarding Safety. . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional Safety Measures Implemented in this Architecture . . . . . .
Chapter 4 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Electrical Distribution and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . .
PowerPact H-Frame Circuit Breaker - Hardware . . . . . . . . . . . . . . . .
Multi-9 C60 (UL 1077) Circuit Breaker - Hardware . . . . . . . . . . . . . . .
Multi-9 C60 (UL 489) Circuit Breaker - Hardware . . . . . . . . . . . . . . . .
Phaseo Power Supply Universal - Hardware . . . . . . . . . . . . . . . . . . .
PM3200 Series Power Meter - Hardware . . . . . . . . . . . . . . . . . . . . . .
4.2 Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventa XPSAC Safety Module - Hardware . . . . . . . . . . . . . . . . . . .
Preventa XPSAV Safety Module - Hardware . . . . . . . . . . . . . . . . . . .
Preventa Detection and Dialog - Hardware . . . . . . . . . . . . . . . . . . . . .
4.3 HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magelis HMI GTO - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harmony ZBRN1/ZBRN2 Access Point - Hardware . . . . . . . . . . . . . .
Harmony Control and Signaling - Hardware . . . . . . . . . . . . . . . . . . . .
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21
22
24
7
11
17
18
27
28
29
32
36
37
71
73
75
76
65
66
68
70
59
60
61
63
44
51
52
54
77
79
82
3
4
4.4 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modicon M258 Logic Controller - Hardware. . . . . . . . . . . . . . . . . . . . .
Modicon TM5 Modules - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modicon TM5 CANopen Interface Module - Hardware . . . . . . . . . . . .
Modicon TM7 CANopen Interface I/O Block - Hardware . . . . . . . . . . .
4.5 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ConneXium Ethernet Switch (Unmanaged) - Hardware . . . . . . . . . . .
4.6 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TeSys D Contactor - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TeSys U LU2B Motor Starter- Hardware . . . . . . . . . . . . . . . . . . . . . . .
TeSys GV2 Motor Circuit Breakers - Hardware . . . . . . . . . . . . . . . . . .
Altivar 32 Variable Speed Drive - Hardware . . . . . . . . . . . . . . . . . . . .
Altivar 71 Variable Speed Drive - Hardware . . . . . . . . . . . . . . . . . . . .
Lexium 32A Servo Drive - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .
Lexium BSH/BMH Servo Motors - Hardware . . . . . . . . . . . . . . . . . . . .
Lexium ILA Integrated Drive - Hardware . . . . . . . . . . . . . . . . . . . . . . .
Lexium 32i Servo Drive - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zelio SSR - SSRP Solid-State Relay - Hardware . . . . . . . . . . . . . . . .
4.7 Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OsiSense XCC Encoder - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .
OsiSense XCC CANopen Multi-Turn Absolute Encoder - Hardware . .
OsiSense Industrial Sensors - Hardware . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Communication Topology and Wiring Guide . . . . . . .
5.1 Introduction to System Communication . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 CANopen/CANmotion Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CANopen Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CANopen Network Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modicon M258 Logic Controller - CANopen Wiring . . . . . . . . . . . . . . .
CANopen Interface Module TM5NCO1 - CANopen Wiring . . . . . . . . .
CANopen Interface I/O Block TM7NCOMx - CANopen Wiring . . . . . .
TeSys U Communication Module LULC08 - CANopen Wiring . . . . . .
Altivar 32 Variable Speed Drive - CANopen Wiring . . . . . . . . . . . . . . .
Altivar 71 Variable Speed Drive - CANopen Wiring . . . . . . . . . . . . . . .
140
141
142
143
148
149
151
153
155
157
127
131
133
134
136
138
139
140
101
103
107
109
113
116
120
122
96
98
98
100
83
84
91
94
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Lexium ILx1Fxxx Integrated Drive - CANopen Wiring . . . . . . . . . . . . .
Lexium 32A Servo Drive - CANopen Wiring . . . . . . . . . . . . . . . . . . . .
Lexium 32i Servo Drive - CANopen Wiring . . . . . . . . . . . . . . . . . . . . .
OsiSense XCC CANopen Multi-Turn Absolute Encoder - CANopen
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Ethernet Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modicon M258 Logic Controller - Ethernet Wiring. . . . . . . . . . . . . . . .
Magelis HMI GTO5310 - Ethernet Wiring . . . . . . . . . . . . . . . . . . . . . .
Harmony ZBRN1 Access Point - Ethernet Wiring . . . . . . . . . . . . . . . .
5.4 Modbus Serial Line Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modbus SL Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modbus SL Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modicon M258 Logic Controller - Modbus SL Wiring . . . . . . . . . . . . .
PM3250 Power Meter - Modbus SL Wiring . . . . . . . . . . . . . . . . . . . . .
Chapter 6 Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Access the SoMachine Project Template . . . . . . . . . . . . . . . . . . . . . .
Access the SoMachine Project Template . . . . . . . . . . . . . . . . . . . . . .
6.2 Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vijeo-Designer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 7 System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Setup Controller and HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup Controller and HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Setup Other Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Network and Device Parameter Settings. . . . . . . . . . . . . . . . . . . . . . .
TeSys U Motor Starter - CANopen Setup . . . . . . . . . . . . . . . . . . . . . .
Altivar 32 Variable Speed Drive - CANopen Setup . . . . . . . . . . . . . . .
Altivar 71 Variable Speed Drive - CANopen Setup . . . . . . . . . . . . . . .
Lexium 32A Servo Drive - CANopen/CANmotion Setup . . . . . . . . . . .
159
161
163
201
201
204
205
206
207
210
214
183
184
185
187
188
196
198
199
175
176
177
179
181
182
182
183
166
168
169
170
171
172
173
174
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6
Lexium ILx CANopen/CANmotion Setup . . . . . . . . . . . . . . . . . . . . . . .
Lexium 32i Servo Drive - CANopen Setup. . . . . . . . . . . . . . . . . . . . . .
PM3250 Power Meter - Modbus SL Setup. . . . . . . . . . . . . . . . . . . . . .
Harmony ZBRN1 Access Point - Modbus TCP Setup . . . . . . . . . . . . .
Chapter 8 Adapt TVDA Template . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Adapt SoMachine Project Template. . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Device Modules in General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Device Modules Used in This Project Template . . . . . . . . . . . . . . . . .
Add Device Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove Device Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Adapt HMI Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
228
230
231
231
233
216
217
218
220
223
224
225
226
Chapter 9 Bill of Material (BOM). . . . . . . . . . . . . . . . . . . . . . . . . . .
Bill of Material (BOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
241
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
247
8000DB1019 04/2014
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
8000DB1019 04/2014
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8
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
BEFORE YOU BEGIN
Do not use this product on machinery lacking effective point-of-operation guarding. Lack of effective point-of-operation guarding on a machine can result in serious injury to the operator of that machine.
WARNING
UNGUARDED EQUIPMENT
Do not use this software and related automation equipment on equipment which does not have point-of-operation protection.
Do not reach into machinery during operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
This automation equipment and related software is used to control a variety of industrial processes.
The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required, degree of protection required, production methods, unusual conditions, government regulations, etc. In some applications, more than one processor may be required, as when backup redundancy is needed.
Only you, the user, machine builder or system integrator can be aware of all the conditions and factors present during setup, operation, and maintenance of the machine and, therefore, can determine the automation equipment and the related safeties and interlocks which can be properly used. When selecting automation and control equipment and related software for a particular application, you should refer to the applicable local and national standards and regulations. The
National Safety Council’s Accident Prevention Manual (nationally recognized in the United States of America) also provides much useful information.
In some applications, such as packaging machinery, additional operator protection such as pointof-operation guarding must be provided. This is necessary if the operator’s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur.
Software products alone cannot protect an operator from injury. For this reason the software cannot be substituted for or take the place of point-of-operation protection.
8000DB1019 04/2014
Ensure that appropriate safeties and mechanical/electrical interlocks related to point-of-operation protection have been installed and are operational before placing the equipment into service. All interlocks and safeties related to point-of-operation protection must be coordinated with the related automation equipment and software programming.
NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation protection is outside the scope of the Function Block Library, System User Guide, or other implementation referenced in this documentation.
START-UP AND TEST
Before using electrical control and automation equipment for regular operation after installation, the system should be given a start-up test by qualified personnel to verify correct operation of the equipment. It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing.
CAUTION
EQUIPMENT OPERATION HAZARD
Verify that all installation and set up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary holding means used for shipment from all component devices.
Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in injury or equipment damage.
Follow all start-up tests recommended in the equipment documentation. Store all equipment documentation for future references.
Software testing must be done in both simulated and real environments.
Verify that the completed system is free from all short circuits and temporary grounds that are not installed according to local regulations (according to the National Electrical Code in the U.S.A, for instance). If high-potential voltage testing is necessary, follow recommendations in equipment documentation to prevent accidental equipment damage.
Before energizing equipment:
Remove tools, meters, and debris from equipment.
Close the equipment enclosure door.
Remove all temporary grounds from incoming power lines.
Perform all start-up tests recommended by the manufacturer.
8000DB1019 04/2014
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OPERATION AND ADJUSTMENTS
The following precautions are from the NEMA Standards Publication ICS 7.1-1995 (English version prevails):
Regardless of the care exercised in the design and manufacture of equipment or in the selection
and ratings of components, there are hazards that can be encountered if such equipment is improperly operated.
It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation. Always use the manufacturer’s instructions as a guide for functional adjustments.
Personnel who have access to these adjustments should be familiar with the equipment manufacturer’s instructions and the machinery used with the electrical equipment.
Only those operational adjustments actually required by the operator should be accessible to the operator. Access to other controls should be restricted to prevent unauthorized changes in operating characteristics.
10 8000DB1019 04/2014
About the Book
At a Glance
Document Scope
This document describes a generic architecture based on Modicon M258 Logic Controller.
This document is intended to provide a quick introduction to the described system.
It is not intended to replace any specific product documentation, nor any of your own design documentation. On the contrary, it offers additional information to the product documentation for installing, configuring, and implementing the system.
The architecture described in this document is not a specific product in the normal commercial sense. It describes an example of how Schneider Electric and third-party components may be integrated to fulfill an industrial application.
A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system could be implemented.
Your specific application requirements may be different and will require additional and/or different components. In this case, you will have to adapt the information provided in this document to your particular needs. To do so, you will need to consult the specific product documentation of the components that you are substituting in this architecture.
Pay particular attention in conforming to any safety information, different electrical requirements, and normative standards that would apply to your adaptation.
There are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture, descriptions, instructions, wiring diagrams, and compatibility between the various software and hardware components specified herein.
Be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware.
Validity Note
This document has been updated with the release of SoMachine V4.1.
Related Documents
Title of Documentation
PowerPact Multistandard, Catalogue
The essential guide for power supplies and transformers
8000DB1019 04/2014
Reference Number
LVPED212023EN
DIA3ED2070412EN
11
12
Title of Documentation
Multi 9 System, Catalog
Phaseo power supplies and transformers, Catalogue Pages
PM3200 series, Power Meters, User Manual
TI current transformers, Catalogue Pages
Control and protection components
Safety automation solutions, XPSAC, XPSAV
Preventa, Machine Safety Products
The essential guide: Preventa machine safety
ATV32 - Safety integrated functions manual
Magelis GTO, User Manual
Harmony XB5R, ZBRN1/ZBRN2, User Manual
Harmony XB5R, Expert Instruction Sheet
Control and signaling components
Modicon M258, Logic Controller, Hardware Guide
Modicon M258, Logic Controller, Programming Guide
ConneXium Ethernet Switches, TCSESU0••F•N0, Quick Reference
Guide
Reference Number
0860CT0201
14082-EN
DOCA0006EN
92068EN
MKTED210011EN
38700-EN
MKTED208051EN
DIA4ED2041204EN
S1A45606
EIO0000001133 (ENG)
EIO0000001177 (EN)
EIO0000000812 (EN)
MKTED208031EN
EIO0000000432 (ENG)
EIO0000000402 (ENG)
31007950
Modicon TM7, CANopen Interface I/O Blocks, Hardware Guide
Modicon TM5 / TM7, CANopen Interface, Programming Guide
Modicon TM5, Expansion Modules DTM Configuration,
Programming Guide
Modicon TM5, Digital I/O Modules, Hardware Guide
Modicon TM5, Analog I/O Modules, Hardware Guide
Modicon TM5, CANopen Interface, Hardware Guide
CANopen, Hardware Setup Manual
Modicon TM5 / TM7 Flexible System, System Planning and
Installation Guide
Modicon TM7, Expansion Blocks DTM Configuration, Programming
Guide
EIO0000000685 (ENG)
EIO0000000697 (ENG)
EIO0000000679
EIO0000000444 (ENG)
EIO0000000450 (ENG)
EIO0000000691 (ENG)
35010857
EIO0000000426 (ENG)
EIO0000000715
Modicon TM7, Expansion Blocks Configuration, Programming Guide EIO0000000880
Control and protection components MKTED210011EN
TeSys U, Starter-controllers, Catalogue
Altivar 32, Variable speed drives for synchronous and asynchronous motors, Installation manual
DIA1ED2081003EN
S1A28686 (ENG)
Altivar 32, Variable speed drives for synchronous and asynchronous motors, Programming manual
S1A28692 (ENG)
8000DB1019 04/2014
Title of Documentation
Altivar 61 / 71, CANopen, User’s manual
Altivar 71, Variable speed drives for synchronous motors and asynchronous motors, Installation Manual (55 - 630 kW)
Altivar 71, Variable speed drives for synchronous motors and asynchronous motors, Installation Manual (0.37 - 90 kW)
Altivar 71, Variable speed drives for synchronous and asynchronous motors, Programming manual
Altivar 71, Variable speed drives for synchronous and asynchronous motors, Programming manual, Specification 383
LXM32A, AC servo drive, Product manual
BMH, Servo motor, Motor manual
BSH, Servo motor, Motor manual
ILA1B, ILA1F, ILA1R, Lexium Integrated Drive, Product manual
LXM32iCAN BMi, Lexium 32 Integrated, Product manual
Electromechanical and solid-state relays, Zelio relay, Catalog
Lexium 32 motion control, Catalogue
Detection for automation solutions OsiSense
OsiSense XCC, CANopen Multi-Turn Absolute Encoder, User’s
Manual
The essential guide of Detection
Transparent Ready, User Guide
Modbus Serial Line, Planning and Installation Guide
SoMachine Programming Guide
Reference Number
1755865 (ENG)
1755849 (ENG)
1755843 (ENG)
1755855 (ENG)
AAV49426
0198441113755 (ENG)
0198441113749 (ENG)
0198441113837 (ENG)
0198441113562 (ENG)
0198441113950 (ENG)
DIA5ED2120404EN
DIA7ED2111002EN
MKTED210041EN
169002302
DIA4ED2041203EN
31006929
33003925
EIO0000000067 (ENG)
You can download these technical publications and other technical information from our website at www.schneider-electric.com.
8000DB1019 04/2014
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Product Related Information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
1
Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
14 8000DB1019 04/2014
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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General Information
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General Information Chapter 1
General Information
What Is in This Chapter?
This chapter contains the following topics:
Topic
Introduction
Deliverables
Page
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General Information
Introduction
Overview
With Tested Validated Documented Architectures (TVDAs), Schneider Electric provides complete controlling system proposals applicable for a wide range of applications.
TVDAs are meant to help you to
quickly find cost efficient controlling solutions, optimize the system implementation time, gain a competitive advantage and optimize overall costs for your machine.
With detailed component lists, wiring diagrams, commissioning guides, controller, and HMI applications the effort to assemble and setup the system becomes significantly reduced.
For a high level of reliability and robustness each TVDA is subjected to extensive system validation. Full functional tests are performed on real machines to verify that the control system meets the machine requirements it is recommended for. Specific performance requirements as well as installation constraints are considered in the system design.
TVDAs provide a high level of openness for adaptations. With a clear separated project template structure and dedicated functions embedded in SoMachine required modifications can be realized quickly.
WARNING
UNINTENDED EQUIPMENT OPERATION
Thoroughly read and understand any and all device manuals for the characteristics and properties of the devices employed before attempting to modify parameters that may alter those characteristics and properties.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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General Information
Deliverables
SoMachine Project Template
Ready-to-use controller project covers the complete system configuration, with preconfigured application code to operate field devices to monitor the system status and to handle detected errors.
HMI Application
Ready-to-use HMI application as interface to
control the system in its main functionalities, indicate the system status, visualize the detected system faults.
System User Guide (SUG)
System documentation with focus on installation, commissioning, and adaptation of the system
Bill of Material (BOM), including power distribution components
Detailed installation information for each component
Guidance on how to commission the complete system
Introduction of available ranges and key features of each component used within the architecture
Guide on how to adapt the system efficiently by making use of dedicated functions provided within SoMachine software
Wiring Diagram
Detailed guidance on the system wiring, reusable as a base to generate final technical wiring documentation of the controlling system.
The wiring diagrams are provided for download on the Schneider Electric web page www.schneider-electric.com
and are available in the following file formats:
EPLAN P8 V2.1 project archive
(generated with EPLAN)
*.dwg
(generated with EPLAN)
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General Information
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Distributed CANopen Logic Controller M258
System Architecture
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System Architecture Chapter 2
System Architecture
What Is in This Chapter?
This chapter contains the following topics:
Topic
Architecture Related Safety Information
System Architecture
Page
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System Architecture
Architecture Related Safety Information
Remote Devices
Remote control operating devices may lead to unintended equipment operation by:
incorrect operation insufficient view on the machine during operation unintentional manipulation
The manufacturer or the operating company of the machine must take precautions to avoid unintentional equipment operation that may be caused by remote control.
WARNING
UNINTENDED EQUIPMENT OPERATION
Place operator devices of the control system near the machine or in a place where you have full view of the machine.
Protect critical operator commands against unauthorized access (for example, by access control, password protection, or key switch).
Ensure that unintended equipment operation (for example by remote control) is prohibited at machine site.
If remote control is a necessary design aspect of the application, ensure that there is a local, competent, and qualified observer present when operating from a remote location.
Configure and install the RUN/STOP input for the application so that local control over the starting or stopping of the controller can be maintained regardless of the remote commands sent to any controller.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Wireless Devices
Data transmission between wireless devices can be influenced by environmental conditions.
Especially for portable devices, such as wireless and batteryless push-buttons, the quality of the wireless communication is changing depending on the position of the device to the receiver.
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System Architecture
WARNING
LOSS OF CONTROL
Do not use wireless equipment as the only means of control for critical control functions such as motor start/stop or power disconnect.
Provide separate or redundant control paths for critical control functions.
Provide a means to achieve a safe state during and after a path failure for critical control functions such as emergency stop and overtravel stop.
Improve the reliability of the wireless network by the use of repeater(s).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Communication
Fieldbusses or network communication may lead to loss of control by:
Communication disturbance by external influences (for example wiring or EMC)
Delay during communication
Interruption of communication
Inaccurate communication
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
1
Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
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System Architecture
System Architecture
Overview
The architecture is arranged into the upper performance class and is distinguished by the following characteristics:
Performance controller Modicon M258 Logic Controller
Optimized Magelis touch-panel HMI GTO5310
Energy metering
CANopen fieldbus with 23 nodes
Modbus serial line communication
Modbus TCP communication
Ethernet connectivity
Application of machine safety
Wireless and batteryless operator push-buttons
94 digital inputs (50 local and 44 distributed)
82 digital outputs (38 local and 44 distributed)
8 analog inputs (local)
2 analog outputs (local)
The following devices are linked to the CANopen fieldbus and are controlled and monitored by the controller:
18 coordinated drives:
6 Altivar 32
4 Altivar 71
1 TeSys U
4 Lexium 32A
1 Lexium 32i
2 Lexium ILA
1 absolute multiturn encoder
4 distributed I/O modules
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Layout
Main cabinet H1
System Architecture
1
4
5
2
3
6
7
8
9
10
PowerPact H-Frame circuit breaker
13
Phaseo ABL8 power supply 14
Modicon M258 Logic Controller 15
Magelis HMI GTO5310 panel 16
Altivar 32 variable speed drive 17
Altivar 71 variable speed drive
+ encoder card
18
OsiSense incremental encoder 19
Harmony XALK emergency stop
20
Preventa XPS safety module
ConneXium Ethernet switch
21
22
Harmony XALD housing
TeSys GV2P motor circuit breaker
TeSys D LC1D contactor
Zelio solid-state relay (4x)
Heating element (4x)
Temperature sensor PT100 (4x)
Preventa XCS guard switch
Multi-9 C60 (UL 1077) circuit breaker
Fuse
Harmony ZBRN1 wireless receiver
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System Architecture
11
12
Multi-9 C60 (UL 489) circuit breaker
Harmony XVBC tower lights
23
24
Harmony XB5R wireless push buttons
PM3250 power meter + 3 current transformers
Remote cabinets H2, H3, H4
26
25
26
27
28
29
Modicon TM5 I/O island
TeSys U LU motor starter with CANopen module
Lexium 32A servo drive
Lexium BSH servo motor
Modicon TM7 I/O island (IP 65)
30
31
32
33
*
OsiSense optional sensors
Lexium ILA integrated drive
OsiSense CANopen encoder
Lexium 32i integrated drive + Lexium BMI servo motor
Conformance to UL standards requires that fuses are used for the branch circuit protection in place of the motor circuit breakers depicted above in front of the
Lexium servo drives. For more information, refer to LXM32A, AC servo drive, Product manual, 0198441113755 (ENG).
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Safety & Safety Requirements
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Safety & Safety Requirements Chapter 3
Safety & Safety Requirements
What Is in This Chapter?
This chapter contains the following topics:
Topic
Safety Evolution Structure for the System User Guides
Evolution of Legal Framework
Risk Assessment
Functional Safety Standards
Standard EN ISO 13849-1 Machinery Safety - Safety-Related Parts of Control System
Standard EN/IEC 62061 Machinery Safety - Safety-Related Parts of Control System
Selecting the Applicable Standard
More Information Regarding Safety
Functional Safety Measures Implemented in this Architecture
Page
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Safety & Safety Requirements
Safety Evolution Structure for the System User Guides
Overview
1.
Evolution of legal framework ( see page 29 )
2.
Risk assessment ( see page 32 )
3.
Functional safety standards overview
4.
Standard EN ISO 13849-1 machinery safety ( see page 37 )
5.
Standard EN/IEC 62061 machinery safety ( see page 44 )
6.
Selecting the applicable standard
7.
Where to get more information regarding safety
a.
Safety guide b.
Sistema c.
Sistema library
8.
Concept used on specific TVDA
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Safety & Safety Requirements
Evolution of Legal Framework
EC Directive
Legal instrument to harmonize the legislation of the European member states
Defines the essential health and safety requirements (EHSRs).
Transposed into national law (act, decree, order, regulations).
Standard
A standard is a technical specification approved by a recognized standardization body for repeated or continuous application, with which compliance is not compulsory.
Harmonized Standard
A standard becomes harmonized when published throughout the member states.
Presumption of Conformity
When a product conforms to a harmonized European standard, the reference to which has been published in the official journal of the European Union for a specific directive, and which covers one or more of the essential safety requirements, the product is presumed to comply with those essential safety requirements of the directive.
In many cases European standards (ENs) are technically similar to international (IEC or ISO) standards. However only European standards include a list of which EHSRs are covered, so only European standards can confer a presumption of conformity.
European Directives and Safety Standards
Link between some of the main safety standards and the European directives according with the sectors of activity.
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Safety & Safety Requirements
A list of such standards can be accessed at: http://www.newapproach.org/Directives/DirectiveList.asp
A, B and C Standards
When a type C standard deviates from one or more provisions dealt with by a type A standard or by a type B standard, the type C standard takes precedence. EN ISO 12100 is type A standards.
European standards for the machinery safety form the following structure:
Type A standards
Basic safety standards giving basic concepts, principles for design, and general aspects that can be applied to all machinery.
Type B standards
Generic safety standards dealing with one safety aspect or one type of safeguard that can be used across a wide range of machinery:
Type B1 standards on particular safety aspects (for example, safety
distances, surface temperature, noise)
Type B2 standards on safeguards (for example, two-hand controls, interlocking devices, pressure sensitive devices, guards)
Type C standards
Machine safety standards dealing with detailed safety requirements for a particular machine or group of machines.
Some examples of these types of standards are:
Name
EN ISO 12100
EN ISO 13850
EN/IEC 62061
EN ISO 13849-1
EN 349
EN ISO 13857
EN 60204-1
EN 1088/ISO 14119
B
B
B
B
Type
A
B
B
B
Description
2010 Safety of machinery - General principles for design - Risk assessment and risk reduction
Emergency stop - Principles for design
Functional safety of safety-related electrical, electronic, and electronic programmable control systems
Safety of machinery - safety-related parts of control systems - Part 1 general principles for design
Minimum gaps to avoid crushing of parts of the human body
Safety of machinery - safety distances to prevent hazard zones being reached by upper and lower limbs
Safety of machinery - Electrical equipment of machines - Part 1: General requirements
Interlocking devices associated with guards - Principles for design and selection
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Manufacturers’ Responsibilities
Manufacturers placing machines on the market within the European Economic Area (EEA) must comply with the requirements of the machinery directive. Note that "placing on the market" includes an organization supplying a machine to itself, that is, building or modifying machines for its own use, or importing machines into the EEA.
Users’ Responsibilities
Users of machines need to ensure that newly purchased machines are CE marked, and accompanied by a declaration of conformity to the machinery directive. Machines must be used in accordance with the manufacturer’s instructions.
Existing machines taken into service before the machinery directive came into force do not need to comply, although they need to comply with the regulations resulting from the use of work equipment directive and be safe and fit for purpose.
Modification of machines can be considered as manufacture of a new machine, even if for use inhouse, and the company modifying a machine needs to be aware that it might need to issue a declaration of conformity and CE marking.
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Risk Assessment
European Legislation
Machines are sources of potential risk and the machinery directive requires a risk assessment to ensure that any potential risk is reduced to less than the acceptable risk.
Standard EN/ISO 12100 defines risk as follows: risk is the severity multiplied by the possibility of occurrence. It defines an iterative process for achieving machine safety, which states that the risks for each potential hazard can be determined in 4 stages.
1.
Risk assessment
2.
Determination of machine limits
3.
Identification of the potential hazard
4.
Risk evaluation
This method provides the basis for the requisite risk reduction.
Risk Assessment
Risk assessment consists of a series of logic steps which make it possible to analyze and evaluate machinery-related risks systematically.
Risk assessment is followed, whenever necessary, by a reduction of the risk.
This definition taken from standard EN/ISO 12100 is based on an iterative process represented in the diagram opposite.
Definition of risk
Determination of Machine Limits
Risk assessment starts by determining the limits of the machine at all stages of its life cycle:
Transport, assembly, installation
Commissioning
Use
De-commissioning, dismantling
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The use limitations must then be specified:
Operating modes
Level of training required
Space limits (amplitude, movement...)
Time limits (life cycle, frequency of maintenance...)
Logic steps for risk analysis
Safety & Safety Requirements
Identification of the Potential Hazard
If a potential hazard exists, a hazardous phenomenon will cause harm if measures are not taken.
All the tasks associated with the life cycle of a machine must be identified, such as:
Assembly, transport, and installation
Adjustment, testing
Learning, programming
Tool changing
Feeding, removal of product from the machine
Starting, stopping
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Safety & Safety Requirements
Emergency stops, restarting after an unexpected stop
Maintenance, cleaning, and so on.
The risk is a function of the severity of the harm and the probability that this harm will occur. The severity of the harm takes into account:
The severity of injuries (slight, serious, death)
The extent of the harm (number of persons)
The probability of the harm occurring takes into account:
Exposure to the hazard (nature of access, time spent in the hazardous zone, number of persons exposed, frequency of access)
The occurrence of a hazardous event (accident history, comparison of risks, ...)
The possibility of avoiding or limiting the harm (experience, awareness of the risk, ...)
Elements of the risk
Risk Evaluation
Based on the risk assessment, the designer has to define the safety-related control system. To achieve that, the designer will choose one of the 2 standards appropriate to the application:
either standard EN ISO 13849-1, which defines performance levels (PL)
or standard EN/IEC 62061, which defines safety integrity level (SIL)
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Risk Reduction
The process of risk reduction for dangerous events starts by:
intrinsic prevention (inherently safe design) definition of the appropriate protective means (guards, carters, fix fences, ...) personnel training
If the selected preventive measure depends on a safety-related control system, the designer has to perform an iterative process for the design of the safety relative control system. The first stage is to define the necessary safety-related control functions:
either through the choice of components or by adapting the control system architecture. Redundancy (double circuit components), for example, significantly increases the reliability of the solution
Once the limits of available technologies have been reached; it will not be possible to further reduce the rate of dangerous failures. To achieve the required level of safety, it will be necessary to use a diagnostic system that allows dangerous failures to be detected.
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Safety & Safety Requirements
Functional Safety Standards
Overview
The functional safety standards are intended to encourage designers to focus more on the functions that are necessary to reduce each individual risk, and on the performance required for each function, rather than simply relying on particular components. These standards make it possible to achieve greater levels of safety throughout the life of a machine.
Under the previous standard, EN 954-1, categories (B, 1, 2, 3 and 4) dictated how a safetyrelated electrical control circuit must behave under fault conditions. Designers can follow either
EN ISO 13849-1 or EN/IEC 62061 to demonstrate conformity with the machinery directive.
These 2 standards consider not only whether a fault will occur, but also how likely it is to occur.
This means that there is a quantifiable, probabilistic element in compliance: machine builders must be able to determine whether their safety circuit meets the required safety integrity level
(SIL) or performance level (PL). Panel builders and designers should be aware that manufacturers of the components used in safety circuits (such as safety detection components, safety logic solvers, and output devices like contactors) must provide detailed data on their products.
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Standard EN ISO 13849-1 Machinery Safety - Safety-Related Parts of Control
System
Overview
Standard EN ISO 13849-1 is an evolution of standard EN 954-1.
Field of Application of the Standard
This standard gives safety requirements and advice relating to principles for the design and integration of safety-related parts of control systems (SRP/CS), including software design.
For these parts, it specifies the characteristics, including the performance level, needed to achieve these safety functions. It applies to the SRP/CS of all types of machine, regardless of the technology and type of energy used (electric, hydraulic, pneumatic, mechanical, and so on).
Process
The risk assessment leads to decisions on risk reduction measures.
It defines a 6-stage design process:
1.
Selection of the essential safety functions that SRP/CS must perform. For each safety function, specify the required characteristics.
2.
Determine the required performance level (PLr).
3.
Design and technical creation of safety functions: identify the parts that perform the safety function.
4.
Evaluate the performance level PL for each safety-related part.
5.
Check that the performance level PL achieved is greater than or equal to the required level
(PLr).
6.
Check that all requirements are satisfied.
The above 6 stages will be illustrated taking as an example a safety function where a severe injury can be caused by a horizontal movement on a machine not stopping where an operator maybe exposed to this dangerous situation. The machine is sometimes accessed by production workers and monitored during operation.
Stage 1 - Selection of Safety Functions
The diagram below shows a safety function which consists of several parts:
The input actuated by opening of the guard (SRP/CSa)
The control logic, limited in this example to opening or closing of a contactor coil (SRP/CSb)
The power output that controls the motor (SRP/CSc)
The connections (Iab, Ibc)
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Safety & Safety Requirements
Representation of the safety function
Stage 2 - Estimation of Required Performance Level (PLr)
Considering the example of the person coming into area where the machine is operating, the risk is estimated using the risk graph.
The parameters to be considered are:
S : Severity of the injury
S1 : Slight injury, normally reversible
S2 : Serious, normally irreversible, including death
F : Frequency and/or duration of exposure to the hazardous phenomenon
F1 : Rare to fairly frequent and/or short duration of exposure
F2 : Frequent to permanent and/or long duration of exposure
P : Possibility of avoiding the hazardous phenomena or limiting the harm
P1 : Possible under certain circumstances
P2 : Virtually impossible
Start Starting point for the evaluation
PLr Required performance level
L Low contribution to risk reduction
H High contribution to risk reduction
For the example: a serious injury S2 can be caused by being exposed near the machine as if there is no safe guarding to ensure that the movement will stop the horizontal movement with a load may continue until collision.
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After considering the severity of the injury investigate the frequency and/or duration of the possible entry to the dangerous area. Here you define the frequency of exposure to the hazard is low F1
(occasional presence).
The last step is based upon the possibility to avoid the hazard and limiting the harm. To evaluate this, take into consideration that it is possible to avoid the harm as the visibility around the dangerous machine is monitored by the operator and in this case there is a possibility to avoid the harm under certain conditions so define it as P1 .
The result of the estimation gives a required performance level PLr = c .
Stage 3 - Design and Creation of the Safety Functions
There is a need to describe the PL (performance level) calculation method.
For a SRP/CS (or a combination of SRP/CS), PL could be estimated with the figure after estimation of several factors such as:
Hardware and software system structure (categories)
Mechanism of failures, diagnostic coverage (DC)
Components reliability, mean time to dangerous failure (MTTF d
)
Common cause failure (CCF)
Categories (Cat.) and designated architectures
Summarized system behavior in the event of a failure and the principles used to achieve the safety, for the 5 categories defined.
Category
B
1
System Behavior
A fault can lead to loss of the safety function.
As for category B but the probability of this occurrence is lower than for the category B.
Designated Architecture
2 A fault can lead to loss of the safety function between 2 periodic inspections and loss of the safety function is detected by the control system at the next test.
3 For a single fault, the safety function is always ensured. Only some faults will be detected. The accumulation of undetected faults can lead to loss of the safety function.
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Category
4
System Behavior
When faults occur, the safety function is always ensured. Faults will be detected in time to prevent loss of the safety function.
Designated Architecture
Im Interconnecting means
C Cross monitoring
I, I1, I2 Input device, for example sensor
L, L1, L2 Logic m Monitoring
O, O1, O2 Output device, for example main contactor
TE Test equipment
OTE Output of TE
MTTF d
(mean time to dangerous failure)
The value of the MTTF d
of each channel is given in 3 levels (see table below) and shall be taken into account for each channel (for example, single channel, each channel of a redundant system) individually.
Reliability levels of components
Index
Low
Medium
High
Range
3 years ≤ d
< 10 years
10 years ≤ d
< 30 years
30 years ≤ d
< 100 years
A MTTF d
of less than 3 years should never be found, because this would mean that after 1 year in operation, 30% of all those components in use would have failed to a dangerous state. The maximum value is limited to 100 years because devices dealing with a significant risk should not depend on the reliability of a single component. Additional measures such as redundancy and tests are required.
Diagnostic coverage (DC)
This term is expressed as a percentage and quantifies the ability to diagnose a dangerous failure.
For example, in the event of welding of a N/C contact in a relay, the state of the N/O contact could incorrectly indicate the opening of the circuit, unless the relay has mechanically linked N/O and N/C contacts, when the fault can be detected.
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The standard recognizes 4 levels:
Denotation
Nil
Low
Medium
High
Range
DC < 60%
60% ≤
90% ≤
99% ≤
The relationship between categories, DC and MTTF d
of each channel and PL.
Category
1
Using the above chart you can now select the most appropriate architecture, the required diagnostic coverage as well as ensure the products selected have the right MTTF d
values.
As the example requires PL=c the chart states as a minimum a category 1 architecture with a diagnostic coverage of 0 (Nil) and a MTTF d
of high is required.
It is possible to use architectures with higher categories to solve the safety function needs.
You start with determining the architecture required to solve the function. Use the following category 1 architecture:
System Behavior
As for category B but the probability of this occurrence is lower than for the category B.
Designated Architecture
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Safety & Safety Requirements
Knowing the architecture it is now possible to select the most appropriate products. Using the offer catalogs you define the products as illustrated below.
The selection of the right products may take several iterations as it is only possible to ensure that the right products are selected after calculations have been made.
Stage 4 - Evaluate the Performance Level (PL) for Each Safety-Related Part
Typically the data needed for the calculation of the performance level is being provided by the components supplier.
For safety processing devices the MTTF d
, DC and performance level values are provided.
For other non-safety components such as contactors, limit switches, and so on, which wear primary as a result of their mechanical actuation, B10d values are provided by the supplier in some cases. When the B10d values are not available, the annex C from the 13849-1 standard can be used.
Example
SRP/CS a
: Magnetic switch
SRP/CS b
: XPS AXE safety module
SRP/CS c
: TeSys contactor
B
10d
(Where 10% of the Population
Fail to Dangerous Failure Mode)
50000000
-
1369863
MTTF d
1578.28
457
194
DC
-
99.99%
99%
To estimate the performance level of a safety function, the condition is that the MTTF d
, the DC, and the category from each component are known. The procedure to follow:
Calculation of MTTF d
and DC of the complete system
Analysis of the category
For electromechanical products:
The MTTF d
is calculated based on the total number of operations that the product can perform, using B
10d
values.
In this case, the machine operates for 220 days per year, 8 hours per day with a cycle of 90 s
N = 220 x 8 x (3600 / 90) = 70,400 operations/year
MTTF d
= B
10d
/ (0.1 x N)
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For the magnetic switch:
The MTTF d
= 1578 years
For the contactors:
The MTTF d
= (1,369,863) / (0.1) x 70,400 = 194 yearsThe MTTF d
for each channel will then be calculated using the formula:
that is, 284 years
A similar formular is used to calculate the diagnostic capability:
The DC in the example is < 60%, for example nil.
Stage 5 - Checking That Required Performance Level Is Achieved
The result of the above calculations is summarized below:
An architecture: category 1
A mean time to failure > 30 years: high MTTF d
>> a diagnostic capability < 60% (nil)
Looking at this table, confirms that PL level c is achieved:
Stage 6 - Validation of the Required Performance Level
The design of SRP/CS must be validated and must show that the combination of SRP/CS performing each safety function satisfies all the applicable requirements of EN/ISO 13849.
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Standard EN/IEC 62061 Machinery Safety - Safety-Related Parts of Control
System
Overview
This standard is specific to the machine sector according to EN/IEC 61508. It gives rules for the integration of subsystems designed in accordance with EN/ISO 13849. It does not specify the operating requirements of non-electrical control components in machines (for example: hydraulic, pneumatic).
Functional Approach to Safety
As with EN/ISO 13849-1, the process using the EN/IEC 62061 starts with analysis of the risks
(EN/ISO 12100) in order to be able to determine the safety requirements.
A particular feature of this standard is that it prompts you to make a functional analysis of the architecture; then split it into subfunctions and analyze their interactions before deciding on a hardware solution for them (the SRECS).
A functional safety plan must be drawn up and documented for each design project. It must include a specification of the safety requirements for the safety functions (SRCF) that is in 2 parts:
Description of the functions and interfaces, operating modes, function priorities, frequency of operation, and so on.
Specification of the safety integrity requirements for each function, expressed in terms of SIL
(safety integrity level).
The structured and documented design process for safety-related electrical control systems
(SRECS):
The procedures and resources for recording and maintaining appropriate information.
The process for management and modification of the configuration, taking into account
organization and authorized personnel.
The verification and validation plan
The decisive advantage of this approach is that of being able to offer a failure calculation method that incorporates all the parameters that can affect the reliability of electrical systems, whatever the technology used.
The method consists of assigning a SIL to each function, taking into account the following parameters:
1.
The probability of a dangerous failure of the components (PFH d
)
2.
The type of architecture; with or without redundancy, with or without diagnostic device making it possible to avoid some of the dangerous failures
3.
Common cause failures (power cuts, overvoltage, loss of communication network, and so on)
(CCF)
4.
The probability of a dangerous transmission error where digital communication is used
5.
Electromagnetic interference (EMC)
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Safety & Safety Requirements
Process
Designing a system is split into 5 stages after having drawn up the functional safety plan:
1.
Based on the safety requirements specification (SRS), assign a safety integrity level (SIL) and identify the basic structure of the safety-related electrical control system (SRECS), describe each related function (SRCF)
2.
Break down each function into a function block structure (FB)
3.
List the safety requirements for each function block and assign the function blocks to the subsystems within the architecture
4.
Select the components for each subsystem
5.
Design the diagnostic function and check that the specified safety integrity level (SIL) is achieved
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Safety & Safety Requirements
Stage 1 - Assign a Safety Integrity Level (SIL) and Identify the Structure of the SRECS
Based on the risk assessment performed in accordance with standard EN/ISO 12100, estimation of the required SIL is performed for each hazardous phenomenon and is broken down into parameters, see illustration below.
46
Severity Se
The severity of injuries or damage to health can be estimated by taking into account reversible injuries, irreversible injuries, and death.
Consequence
Irreversible: death, loss of an eye or an arm
Irreversible: shattered limb, loss of a finger
Reversible: requires the attention of a medical practitioner
Reversible: requires first aid
3
2
Severity Se
4
1
Probability of the harm occurring
Each of the 3 parameters Fr, Pr, Av must be estimated separately using the most unfavorable case. It is strongly recommended that a task analysis model is used in order to ensure that estimation of the probability of the harm occurring is correctly taken into account.
Frequency and duration of exposure Fr
The level of exposure is linked to the need to access the hazardous zone (normal operation, maintenance ...) and the type of access (manual feeding, adjustment...). It must then be possible to estimate the average frequency of exposure and its duration.
Frequency of Dangerous Exposure
> 1 hour...
≤
>1 day=< 2 weeks
Fr
5
4
3
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Safety & Safety Requirements
Frequency of Dangerous Exposure
2 weeks ≤
> 1 year
Fr
2
1
Probability of occurrence of a hazardous event Pr
2 basic concepts must be taken into account:
The predictability of the dangerous components in the various parts of the machine in its various operating modes (normal, maintenance, troubleshooting), paying particular attention to unexpected restarting
The behavior of the persons interacting with the machine, such as stress, fatigue, inexperience, and so on.
Probability of Occurrence of a Dangerous Event
Very High
Probable
Possible
Almost impossible
Negligible
2
1
4
3
Pr
5
Probability of avoiding or limiting the harm Av
This parameter is linked to the design of the machine. It takes into account the suddenness of the occurrence of the hazardous event, the nature of the dangerous component (cutting, temperature, electrical) and the possibility for a person to identify a hazardous phenomenon.
Probability of Avoiding or Limiting the Harm
Impossible
Almost impossible
Probable
3
1
Av
5
Assignment of the SIL
Estimation is made with the help of the table below. In the example, the degree of severity is 4 because there is a risk of death; this value is shown in the first column of the table.
All the other parameters must be added together in order to select one of the classes (vertical columns in the table below), which gives:
Fr = 5; access between 1 hour and a day
Pr = 2; low probability of occurrence of the hazardous event (for example, operator monitoring)
Av = 3; probability of avoiding almost impossible
Therefore a class CI = 5 + 2 + 3 = 10
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Safety & Safety Requirements
A level of SIL 2 must be achieved by the safety-related electrical control systems (SRECS) on the machine.
Basic structure of the SRECS
Without going into detail about the hardware components to be used, the system is broken down into subsystems. In the example, you find the 3 subsystems that will perform the input, processing, and output functions.
The figure below illustrates this stage, using the terminology given in the standard.
Stage 2 - Break down Each Function into a Function Block Structure (FB)
A function block (FB) is the result of a detailed breakdown of a safety-related function. The function block structure gives an initial concept of the SRECS architecture. The safety requirements of each block are deduced from the specification of the safety requirements of the system’s function.
Stage 3 - List the Safety Requirements for Each Function Block and Assign the Function Blocks to the Subsystems
Each function block is assigned to a subsystem in the SRECS architecture. A failure of any subsystem will lead to the failure of the safety-related control function.
More than one function block may be assigned to each subsystem. Each subsystem may include subsystem elements and, if necessary, diagnostic functions in order to ensure that anomalies can be detected and the appropriate action taken.
These diagnostic functions (D) are considered as separate functions; they may be performed within the subsystem, by another internal or external subsystem.
48 8000DB1019 04/2014
Types of subsystem architectures
Safety & Safety Requirements
Stage 4 - Select the Components for Each Subsystem
As the safety integrity level required in the example mentioned above is SIL 2, each of the components must achieve this level.Once the targeted SIL is determined, the components constructing the system from safety-related subsystems (sensor/switch, logic, actuator) have to be selected. The components must have PFH d
(probability of dangerous failure per hour) equal to the required SIL rating needed.
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Safety & Safety Requirements
Stage 5 - Design the Diagnostic Function
The SIL of the subsystem depends not only on the components, but also on the architecture selected. In EN 62061, a safety integrity requirement is expressed as a target failure value for the probability of dangerous failure per hour (PFH d
) of each safety-related control function (SRCF).
This can be calculated from reliability data for each component or subsystem, and is related to the
SIL as shown in table 3 of the standard.
Relationship between SIL and PFH d
values
2
1
SIL
3
Probability of Dangerous Failures Per Hour (PFH d
)
≥ 10
-8
<10
-7
≥ 10 -7 <10 -6
≥ 10
-6
<10
-5
For each of the 4 logical architectures A to D presented above, there is a different formula to calculate the PFH d
. The calculation method is complex and will not be presented here (see
EN/IEC 62061 for the formula and the parameters taken into account).
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Safety & Safety Requirements
Selecting the Applicable Standard
Overview
In order to be able to select the applicable standard, a common table in both standards gives indications which are summarized below:
Technology Used
Non-electric only, for example, hydraulic
Including some electromechanical, example: relays, and/or complex electronics
Including complex electronics, for example programmable
EN ISO 13849-1
Maximum PL e e (for designated architectures only)
D
EN/IEC 62061
Maximum SIL
Not covered
3
3
Relationship between the performance level (PL) and the safety integrity level (SIL): b c
PL a d e
1
1
SIL
No correspondence
2
3
Probability of Dangerous Failures Per Hour (1/h)
≥ 10
-5
<10
-4
≥ 3x10 -6 <10 -5
≥ 10 -6 <3x10 -6
≥ 10
-7
<10
-6
≥ 10
-8
<10
-7
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Safety & Safety Requirements
More Information Regarding Safety
Overview
To know more about the relevant regulations, take a look to the safety guide: http://www.schneider-electric.com/download/ww/en/details/10101698-Machine-safetyguide/?reference=DIA4ED1100102EN
Sistema
For support in creating the safety-related calculations in accordance to EN ISO 13849-1, refer to the free software as well as the related Schneider Electric Sistema offer library.
Sistema: http://www.dguv.de/bgia/en/pra/softwa/sistema/index.jsp
Sistema library: http://www2.schneider-electric.com/documents/original-equipment-manufacturers/SCHNEIDER-
ELECTRIC-SAFETY-EN_2012_09.zip
Safety Chain Solutions
Schneider Electric offers a library of certified safety chain solutions.
Safety chain solutions provide you with a complete document explaining the concept, the used cases, the architecture, wiring diagram as well the complete calculation.
Each of the safety chain solutions is certified by TÜV enabling you to reuse the architectures for your machine and reusing the Sistema calculations as well as the documentation to help certify the machine to the European legislation.
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Safety & Safety Requirements
To find more information regarding the safety chain solutions: http://www2.schneider-electric.com/sites/corporate/en/solutions/oem/machine-safety/safetyselector.page
Using the safety chain solutions provided by Schneider Electric to solve the existing architecture:
Step
1
2
3
4
5
6
7
Action
Perform a risk assessment of your machine.
Use the Safety Chain Selector appropriated pre-certified architecture.
Adapt the proposed architecture to meet the needs of your machine risk assessment.
Create the Systema
Adapt the template in the
* to find the most
file based on the used architecture within the Systema tool.
Systema
Adapt the number of machine operations within the Systema file for your machine.
tool based on the adaptations to the architecture and/or substitution of devices done in step 3.
Re-evaluate the achieved performance level.
Comment
A required performance level ( PLr ) must be specified for each intended safety function following a risk assessment in accordance to the standard
EN ISO 12100.
By answering the questions the most appropriated architectures will be proposed by the tool.
Select other devices to substitute those in the proposed architecture by examining the safety catalog.
Each architecture, which is provided with the Safety
Chain Selector is available as a template in the
Systema tool.
The safety library within the Systema tool contains numerous devices with all required parameters for the calculation.
Within the template, default values were set and these have to be adapted in order to match the machine requirements.
Verify that the attained performance level by the control system is greater than or equal to the required performance level resulting from the risk assessment in step 1.
8 Document the relevant changes in the Systema file.
9 Print the Systema file to be used as part of the machine documentation.
Specific information about the machine, the author, and so on, must be documented.
It is necessary to provide the documentation about the risk assessment and the calculation of the machine.
* Safety Chain Selector : http://www2.schneider-electric.com/sites/corporate/en/solutions/oem/machinesafety/safety-selector.page
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Safety & Safety Requirements
Functional Safety Measures Implemented in this Architecture
Overview
Within the described architecture, there are 5 safety functions covering different risks. These are described in the following sections.
NOTE: The safety functions proposed in this architecture do not provide a preferred safety chain solution for your machine. These are proposals as to how a safety function could be realized.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that a risk assessment is conducted and respected according to EN/ISO 12100 during the design of your machine.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Using pre-certified architectures reduces time on implementation and calculations. Nevertheless, a full understanding of the appropriate risks and associated risk reduction must be considered before starting the implementation of the offer.
Emergency Stop - Main Cabinet H1
In this TVDA, the safety function emergency stop is applied to disconnect the main power supply of all drives.
This safety architecture is conforming to category 3 EN ISO 13849-1:2008 and is using the stop category 0 in accordance with the standard IEC/EN 60204-1.
The architecture achieves a performance level (PL) of d and a safety integrity level (SIL) of 2 .
Used devices
54
Device
Input
Logic
Output
Description
2 channel emergency stop button Harmony XAL K
Preventa safety module XPS AC
2 redundant contactors with feedback loop LC1D
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Safety & Safety Requirements
Interlocking Guard for Door Monitoring - Main Cabinet H1
In this TVDA, the safety function interlocking guard for door monitoring is applied to stop the motor controlled by an Altivar 71. Following the controlled stop of the motor by the Altivar, the power stage of the drive is disconnected by the safety-related input PWR (Power removal).
The safety function PWR (Power removal) only removes power to the motor. However, the drive itself remains under power. Further, the DC bus voltage is still present. If the door monitoring has been triggered because of, for example, the intention to do maintenance, you will need to remove main power even though power has been removed from the motor.
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Turn off the mains voltage using an appropriate switching device to remove power from the drive.
After removing power, wait for 15 minutes to allow the DC bus capacitors to discharge in the drives.
Failure to follow these instructions will result in death or serious injury.
This architecture is conforming to category 3 EN ISO 13849-1:2008 and is using the stop category
1 in accordance with the standard IEC/EN 60204-1.
The architecture achieves a performance level (PL) of c and a safety integrity level (SIL) of 2 .
Used devices
1 Immediately opening safety contact linked to the stop input of the drive
2 Delayed opening safety contact linked to the PWR (power removal) input of the drive
Device
Input
Logic
Description
2 channel guard switch
Preventa XCS
Safety module Preventa XPS AV
Comment
-
With immediately and delayed opening safety contacts and adjustable delay time*.
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Safety & Safety Requirements
Device
Output
Description
Variable speed drive Altivar 71 with safety-related input
Comment
1: Stop input of Altivar 71 to initiate the controlled stop
2: PWR (Power removal) input of Altivar 71 to disconnect the power stage of the drive when the motor is stopped
* The time delay has to correspond with the deceleration of the motor during the controlled stop by the drive.
NOTE: The Altivar 71 contains a single channel input with safety function. In order to reach a category 3 architecture, it is necessary to use a shielded cable for the wiring. The cable shield must be connected to the protective earth ground. Follow the wiring guidelines from the drive user manual.
Interlocking Guard for Door Monitoring - Remote Cabinet H2
In this TVDA, the safety function interlocking guard for door monitoring is applied to stop the motor driven by an Altivar 32. The uncontrolled stop of the motor is realized using the safety-related input
STO (Safe Torque Off) of the Altivar 32.
The safety function STO (Safe Torque Off) only removes power to the motor. However, the drive itself remains under power. Further, the DC bus voltage is still present. If the door monitoring has been triggered because of, for example, the intention to do maintenance, you will need to remove main power even though power has been removed from the motor.
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Turn off the mains voltage using an appropriate switching device to remove power from the drive.
After removing power, wait for 15 minutes to allow the DC bus capacitors to discharge in the drives.
Failure to follow these instructions will result in death or serious injury.
This safety architecture is conforming to category 3 EN ISO 13849-1:2008 and is using the stop category 0 in accordance with the standard IEC/EN 60204-1.
The architecture achieves a performance level (PL) of c and a safety integrity level (SIL) of 2 .
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Used devices
Device
Input
Logic
Output
Description
2 channel guard switch
Preventa XCS
Safety module Preventa XPS AC
Variable speed drive Altivar 32 with safety-related input
Comment
-
-
STO (Safe Torque Off) input of Altivar 32 to disconnect the power stage of the drive
NOTE: In this architecture the single channel input with safety function on the Altivar 32 is used.
In order to reach a category 3 architecture, it is necessary to use a shielded cable for the wiring.
The cable shield must be connected to the protective earth ground. Follow the wiring guidelines from the drive user manual.
The Altivar 32 drive incorporates additional safety-related functions which are not applied in this
TVDA. For more information refer to ATV32 - Safety integrated functions manual, S1A45606.
Interlocking Guard for Door Monitoring - Remote Cabinets H3 and H4
In this TVDA, the safety function interlocking guard for door monitoring is applied to stop the motor driven by a Lexium 32. The uncontrolled stop of the motor is realized using the safety-related input
STO (Safe Torque Off) of the Lexium 32.
The safety function STO (Safe Torque Off) only removes power to the motor. However, the drive itself remains under power. Further, the DC bus voltage is still present. If the door monitoring has been triggered because of, for example, the intention to do maintenance, you will need to remove main power even though power has been removed from the motor.
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Safety & Safety Requirements
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Turn off the mains voltage using an appropriate switching device to remove power from the drive.
After removing power, wait for 15 minutes to allow the DC bus capacitors to discharge in the drives.
Failure to follow these instructions will result in death or serious injury.
This safety architecture is conforming to category 3 EN ISO 13849-1:2008 and is using the stop category 0 in accordance with the standard IEC/EN 60204-1.
The architecture achieves a performance level (PL) up to e and a safety integrity level (SIL) of 3 .
Used devices
58
Device
Input
Logic
Output
Description
2 channel guard switch
Preventa XCS
Safety module Preventa XPS AC
Variable speed drive Lexium 32 with safety-related input
Comment
-
-
STO (Safe Torque Off) inputs of Lexium 32 to disconnect the power stage of the drive
NOTE: Install safety-related signal cable in accordance with ISO 13849-2.
For more information about the safety functions of the Lexium 32A, refer to LXM32A, AC servo drive, Product manual, 0198441113755 (ENG).
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Distributed CANopen Logic Controller M258
Hardware
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Hardware Chapter 4
Hardware
Overview
This chapter provides general information about the hardware.
What Is in This Chapter?
This chapter contains the following sections:
4.4
4.5
4.6
4.7
Section
4.1
4.2
4.3
Topic
Electrical Distribution and Monitoring
Safety Modules
HMI
Controller
Communication
Motor Control
Detection
Page
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Hardware
Electrical Distribution and Monitoring Section 4.1
Electrical Distribution and Monitoring
What Is in This Section?
This section contains the following topics:
Topic
PowerPact H-Frame Circuit Breaker - Hardware
Multi-9 C60 (UL 1077) Circuit Breaker - Hardware
Multi-9 C60 (UL 489) Circuit Breaker - Hardware
Phaseo Power Supply Universal - Hardware
PM3200 Series Power Meter - Hardware
Page
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PowerPact H-Frame Circuit Breaker - Hardware
Front View
PowerPact H-Frame circuit breaker (15...150 A)
Hardware
Description
The PowerPact multistandard circuit breakers are designed to help protect electrical systems from damage caused by overloads and short circuits.
Multistandard circuit breakers are available with either thermal-magnetic or Micrologic electronic trip units. Multistandard circuit breakers with thermal-magnetic trip units contain individual thermal
(overload) and immediate (short circuit) sensing elements in each pole.
PowerPact multistandard circuit breakers offer high performance and a wide range of interchangeable trip units to protect most applications. Electronic trip units provide highly accurate protection with wide setting ranges and can integrate measurement, metering, and communication functions. They can be combined with the front display module (FDM121) to provide functions similar to a power meter.
Industry-leading multistandard-compliant circuit breakers provide unrivalled reliability for heavyduty applications. Common catalog numbers, standardized ratings, and a full range of fieldinstallable accessories make product selection, installation, and maintenance easier than ever.
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Hardware
Features
Benefits
Applications
Rated current 15...600 A
Breaking capacity from 18...65 kA at 480 Vac
3-pole versions
3 frame sizes: PowerPact H (15...150 A), PowerPact J
(150...250 A), and PowerPact L (250...600 A)
Thermal-magnetic and electronic protection available for the entire range
Common accessories and auxiliaries with Compact NSX range
Suitable for isolation
Switch-disconnector versions available
Compliance with IEC 60947-2 and UL 489
Certifications: UL, CSA, CCC
Multistandard compliant: IEC, UL, CSA, CCC
Worldwide available with unique global part numbers
Flexible and simple offer, with proven performance
With direct access to energy metering and energy efficiency thanks to the Micrologic control units
Feeder protection and circuit disconnect solutions when a multistandard approach for one global design machine is needed.
International & global multi-site OEMs applications
Regional OEMs exporting to USA, with production in different countries, and in need of local support/maintenance.
For more information, refer to PowerPact Multistandard, Catalogue, LVPED212023EN.
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Multi-9 C60 (UL 1077) Circuit Breaker - Hardware
Front View
Multi-9 C60 (UL 1077) miniature supplementary protectors
Hardware
Description
The Multi-9 supplementary protector line from Schneider Electric is a modular system of supplementary protectors, accessories, and installation equipment that makes up the most complete product offering in its class.
These UL 1077 recognized supplementary protectors provide overcurrent protection in applications where branch circuit protection is either already provided or is not required.
0.5...63 A at 480Y/277 Vac
Up to 10 k AIR
1-, 2-, 3-, and 4-pole versions
Common tripping of all poles
B-curve 3...5 in. (76.2...127 mm), C-curve 7...10 in.(177.8...254 mm), D-curve 10...14 in.
(254...355.6 mm)
Current limiting capability is standard
Full line of accessories
Only 0.71 in. (18 mm) width per pole
Flush, surface, or DIN rail mountable
UL 1077, IEC 60947-2, and CE marked
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Hardware
New accessories with UL ratings include the following:
Comb bus bars - UL recognized comb bus bars for UL 1077 supplementary protectors simplify wiring. They are available in 1-, 2-, and 3-phase versions. They are fixed length of 12 poles and
cannot be cut. (A wide variety of IEC rated comb bus bars is also available).
Tooth caps for the unused teeth of the comb bus Bar are also available. They come in bags of
4 strips of 5 (for a total of 20 poles), but can be snapped apart to be used individually.
Ring tongue terminal Kit: A field-installable kit provides isolation barriers and ring terminals to convert a standard box lug Multi-9 C60 (UL 1077) miniature supplementary protector.
For more information, refer to Multi 9 System, Catalog, 0860CT0201.
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Multi-9 C60 (UL 489) Circuit Breaker - Hardware
Front View
Multi-9 C60 (UL 489) miniature circuit breakers
Hardware
Description
The Multi-9 C60 (UL 489) miniature circuit breaker is a UL 489 version of the Schneider Electric
Multi-9 C60 family of DIN rail mountable circuit protection devices.
UL 489 devices provide branch circuit protection while UL 1077 supplementary protectors do not.
Designed to meet global applications and code requirements, the UL listed Multi-9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
The Multi-9 breaker family features an extensive array of accessories.
1-, 2-, and 3-pole configurations
17 UL 489 ratings 0.5 A...35 A
2 trip curves available: C curve (7...10 times handle rating); D curve (10...14 times handle rating)
Small size: less than 19.05 mm (0.75 in.) wide per pole
Interrupting ratings 10K AIR standard
System voltages include 120/240 Vac and 240 Vac; also DC ratings of 60 Vdc (1P) and 125 Vdc
(2P)
Ring terminals available (with finger-safe option)
Padlock attachments for locking in the "OFF" position only
Common tripping of all poles
Variety of accessories including shunt trip, auxiliary switch, and under-voltage release. Same accessories can be used on both UL 1077 and UL 489 devices.
Mounting base for 12...60 poles.
For more information, refer to Multi 9 System, Catalog, 0860CT0201.
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Hardware
Phaseo Power Supply Universal - Hardware
Front View
Phaseo ABL8RPS24100 power supply
Description
The Phaseo electronic switch mode power supply is designed to provide the DC voltage necessary for the controller and automation system equipment control circuits.
Conforming to IEC standards and UL, CSA, TÜV and C-Tick certified, they are suitable for industrial use.
The ABL8RPS/8WPS range of Phaseo power supplies covers power ratings 72...960 W in 24 Vdc and adapts to most power distribution systems used throughout the world. The same power supply can thus be connected phase to neutral or phase to phase for line supplies ranging 100...500 Vac nominal.
Local or remote diagnostic functions
Current limiting or stop in event of an overload
Function modules to ensure continuity of service
Power reserve for absorbing the transient current peaks
Standards and certifications
Power range
Voltage range
Degree of protection
Dimensions
UL, CSA, TÜV, C-Tick
72…960 W
Input: 100…500 Vac
Output: 24 Vdc
IP 20 conforming to IEC 60529
6 different types (W x H x D):
44…165 x 143 x 120…155 mm (1.73…6.5 x 5.63 x
4.72…6.1 in.)
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For more information, refer to :
The essential guide for power supplies and transformers, DIA3ED2070412EN
Phaseo power supplies and transformers, Catalogue Pages, 14082-EN
Wiring
Connection overview ABL8RPS24100
Hardware
Wiring example: 200…500 V single phase
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Hardware
PM3200 Series Power Meter - Hardware
Front View
PM3250 power meter
Description
The PM3200 series power meters are a cost-attractive and competitive range of DIN rail-mounted power meters ideal for power metering and network monitoring applications in addition to sub billing and cost allocation applications.
The PM3200 series power meters are fully compatible with the Acti 9 communication system, which makes it easy to integrate electrical distribution into the facility management system of your customer.
The meters can be included in main switch boards or subcabinets for industrial applications.
Backlight, graphical display for easy viewing
Accuracy class 0.5 s
Modbus SL RS-485 2-wire communication (only PM325•)
Save installation time, costs, and space
Commissioning with ease
Compact size
Standards and certifications
Power supply
Functions
IEC 61557-12, IEC 62053-21/22, IEC 62053-23, CE, UL
110…415 V (L-N, L-L)
Depends on the model:
Electrical parameters monitoring such as I, U, Hz, THD
Power/current demand, peak demand
Time stamped alarms
Minimum/maximum
Up to 4 tariff managements
Up to 2 digital inputs and 2 digital outputs
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Hardware
Degree of protection
Front panel: IP 40
Casing: IP 20
W x H x D: 90 x 95 x 70 mm (3.54 x 3.74 x 2.76 in.) Dimensions
For more information, refer to PM3200 series, Power Meters, User Manual, DOCA0006EN.
Wiring
Wiring example with three-phase system with 3 CTs (current transformers)
Power supply wiring: 100...277 Vac, 45...65 Hz
1 Protection containing a voltage disconnect switch with a fuse or disconnect circuit breaker
2 Shorting switch unit
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Hardware
Safety Modules Section 4.2
Safety Modules
What Is in This Section?
This section contains the following topics:
Preventa XPSAC Safety Module - Hardware
Topic
Preventa XPSAV Safety Module - Hardware
Preventa Detection and Dialog - Hardware
Page
70 8000DB1019 04/2014
Hardware
Preventa XPSAC Safety Module - Hardware
Front View
Preventa XPSAC safety module
Description
Safety module XPSAC is used for monitoring emergency stop circuits conforming to standards
EN/ISO 13850 and EN 60204-1 and also meets the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088/ISO 14119.
2 LEDs which provide information on the monitoring circuit status
Manual or automatic start
3 enabling paths, 1 signaling path
Feedback loop to monitor external contactors
Max. achievable safety level
Standards and certifications
Power supply
Outputs
Response time on input opening
Degree of protection
PL e/Category 4 conforming to EN/ISO 13849-1
SILCL3 conforming to EN/IEC 62061
EN 60204-1, EN /ISO 14119, EN/ISO 13850, EN/IEC 60947-1 + A11,
EN/IEC 60947-5-1, UL, CSA, BG
24 Vdc
24…230 Vac
Type of safety circuits: 3
Type of additional circuits: 1 solid state
< 100 ms
Dimensions
Options
Terminals: IP 20
Enclosure: IP 40
W x H x D: 22.4 x 99 x 114 mm (0.88 x 3.9 x 4.49 in.)
Safety relay modules XPSECME and XPSECPE (for increasing the number of safety contacts)
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Hardware
For more information, refer to
Preventa, Machine Safety Products, MKTED208051EN
The essential guide: Preventa machine safety, DIA4ED2041204EN
Wiring
Module XPSAC associated with an emergency stop button with 2 NC contacts
S1 Emergency stop
S2 Start button
Y1-Y2 Feedback loop
ESC External start conditions
72 8000DB1019 04/2014
Hardware
Preventa XPSAV Safety Module - Hardware
Front View
Preventa XPSAV safety module
Description
Safety module Preventa XPSAV is used for monitoring emergency stop circuits conforming to standards EN/ISO 13850 and EN 60204-1 and also meets the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088/ISO 14119.
11 LEDs which provide information on the monitoring circuit status
Manual or automatic start
Integrated stop category 1 time delay outputs
Feedback loop to monitor external contactors
Max. achievable safety level
Standards and certifications
Power supply
Outputs
PL e/Category 4 conforming to EN/ISO 13849-1
SILCL3 conforming to EN/IEC 62061
EN 60204-1, EN 1088/ISO 14119, EN/ISO 13850, EN/IEC 60947-1,
EN/IEC 60947-5-1, UL, CSA, BG
24 Vdc
Type of immediate opening safety circuits: 3 N.O.
Type of time delay opening safety circuits: 3 N.O.
Type of additional circuits: 3 solid state
< 30 ms Response time on input opening
Degree of protection
Dimensions
Options
Terminals: IP 20
Enclosure: IP 40
W x H x D: 45 x 99 x 114 mm (1.77 x 3.9 x 4.49 in.)
Safety relay modules XPSECME and XPSECPE (for increasing the number of safety contacts)
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Hardware
For more information, refer to
Preventa, Machine Safety Products, MKTED208051EN
The essential guide: Preventa machine safety, DIA4ED2041204EN
Wiring
Module XPSAV associated with an emergency stop button with 2 NC contacts
(1) Immediate opening safety outputs (stop category 0)
(2) Time delay opening safety outputs (stop category 1)
ESC External start conditions
74 8000DB1019 04/2014
Preventa Detection and Dialog - Hardware
Front View
Preventa product range
Hardware
Description
The Preventa product range, offered under the Telemecanique Sensors brand, consists of safety detection products, safety dialog products, safety motor control products, safety automation products, and so on.
Preventa modules help to easily reach the required safety machinery and standards level in conformance with directives and standards.
The Preventa product range includes: Safety switches, limit switches, light curtains, emergency stop, foot switches, safety modules, and so on.
For more information, refer to
Preventa, Machine Safety Products, MKTED208051EN
The essential guide: Preventa machine safety, DIA4ED2041204EN
8000DB1019 04/2014
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Hardware
HMI Section 4.3
HMI
What Is in This Section?
This section contains the following topics:
Topic
Magelis HMI GTO - Hardware
Harmony ZBRN1/ZBRN2 Access Point - Hardware
Harmony Control and Signaling - Hardware
Page
76 8000DB1019 04/2014
Hardware
Magelis HMI GTO - Hardware
Front View
Magelis HMI GTO product range
Description
Magelis HMI GTO displays are advanced HMIs with optimized features to improve communication quality. The displays are easy to install and adapt to your environment. Different screen sizes and a complete dimming functionality are available for specific applications. Industry machines for the integration of the Magelis HMI GTO for example are: Compact machines, material handling systems, food and beverage machines, pharmaceutical industry, and so on.
TFT 65 K colors for all screen sizes with energy saving LED backlight
Easy connectivity via Ethernet
Up-to-date interfaces (USB 2.0, SD cards) to allow easy maintenance and good peripheral links
Unique fast connection power plug for the whole range
Addition of function keys on the 3.5" and 7" (wide) displays
Worldwide certifications including hazardous locations and marine "Bridge and deck"
Operating up to 55 ° C (151 ° F) for hot environment
Stainless steel panel for food and beverage applications available
Standards and certifications
Power supply
Degree of protection
Dimensions
EN 61000-6-4, EN 61000-6-2, UL508, CSA C22.2 n ° 142
24 ± 4.4 Vdc
Depends on the type:
IP 65 (IP 67 with addition of a cover)
IP 66 K (front panel with stainless steel frame)
8 different types (W x H x D)
Min.: 132 x 106 x 42 mm (5.2 x 4.2 x 1.65 in.)
Max.: 359 x 285 x 56 mm (14.1 x 11.2 x 2.2 in.)
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Screen sizes and resolutions
3.5" and 5.7": 320 x 240 pixels (QVGA)
7.0" (wide): 800 x 480 pixels (WVGA)
7.5" and 10.4": 640 x 480 pixels (VGA)
12.1": 800 x 600 pixels (SVGA)
Screen protection sheet, environment cover Options
For more information, refer to Magelis GTO, User Manual, EIO0000001133 (ENG).
Wiring
Connector overview GTO3510/4310 and GTO5310/5315
78
3
4
1
2
Removable screw terminal block for the
24 Vdc power supply
Type A USB host connector for connecting peripherals, transferring applications
5
6
Mini-B USB connector for application transfer 7
9-way male SUB-D connector for RS 232C serial link (COM1)
8
RJ45 connector for RS 485 serial link
(COM2)
Slot for SD memory card, with hinged cover
LED indicating presence of the SD memory card
RJ45 connector for Ethernet TCP/IP link, 10
BASE-T/100BASE-TX with an activity LED
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Hardware
Harmony ZBRN1/ZBRN2 Access Point - Hardware
Front View
Harmony ZBRN1 access point
Description
Harmony XB5R wireless and batteryless push buttons are used for remote control with an access point. This allows more flexibility and simplicity in the installation.
The control is realized via radio transmission. Each transmitter is equipped with a "dynamo" generator that converts the mechanical energy produced by pressing the push button into electrical energy.
A radio-coded message with a unique ID code will be sent in a single pulse to one or more receiver(s). These receivers can be located several tens of meters away.
The access points process the received radio frequency inputs and provide these via various communication protocols. They operate as intermediate equipment between a transmitter and a controller. Based on the model the receiver is linked to the controller via RS-485 2 wire serial line
(Modbus RTU) or Ethernet (Modbus/TCP).
Wireless and batteryless push-button technology reduces the wiring and hence the cost of installation. They have a wide range of industrial and building applications such as:
packing lines
automatic doors in logistic centers automobile industries bag filling in cement industries office lighting for efficient usage of the power
Standards and certifications
R&TTE 1995/EC, LVD2006/95/EC, EMC 2004/108/EC
EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC 60950-1,
IEC 61131-2, EN 300440-2, EN 300489-3, EN 300328,
EN 62311
UL 508 (USA), CSA C22-2 n ° 14 (Canada), CCC (China),
GOST (Russia)
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Hardware
Radio certifications
Agencies
Rated voltage
Degree of protection
Dimensions
Options
FCC (USA), CSA, RSS (Canada), C-Tick (Australia), ANATEL
(Brazil), SRRC (China), MIC (Japan)
UL508, 17th edition, CSA C22.2 No. 142-M2000
24...240 Vac/Vdc
IP 20
W x H x D: 122 x 89 x 63 mm (4.8 x 3.5 x 2.48 in.)
Wide range of wireless and batteryless push buttons, external antennas (active or passive)
For more information, refer to :
Harmony XB5R, ZBRN1/ZBRN2, User Manual, EIO0000001177 (EN)
Harmony XB5R, Expert Instruction Sheet, EIO0000000812 (EN)
Components
Harmony ZBRN1
80
4
5
1
2
3
Four 7-segment displays with 5 LEDs 6
Power LED 7
Communication LED 8
Radio signal strength LED
Power input terminal block
9
10
External antenna (optional) connector
External antenna (optional) connector protective plug
ZBRN1:
Communication module inserted with 2 RJ45 Ethernet connectors
ZBRN2:
2 RJ45 Modbus RS 485 2 wire serial line connectors
Jog dial
SD memory card slot
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Wiring
The power supply voltage allows any common supply connection from 24...240 Vac/Vdc.
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Hardware
Harmony Control and Signaling - Hardware
Front View
Harmony product range
Description
Schneider Electric offers a comprehensive range for control and signaling in industrial and commercial applications. All aspects of control and signaling needs are catered for including pilot devices such as push-buttons, indicator lamps, selector switches, and joysticks for standard hole cutouts.
For more information, refer to Control and signaling components, MKTED208031EN.
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Controller Section 4.4
Controller
What Is in This Section?
This section contains the following topics:
Topic
Modicon M258 Logic Controller - Hardware
Modicon TM5 Modules - Hardware
Modicon TM5 CANopen Interface Module - Hardware
Modicon TM7 CANopen Interface I/O Block - Hardware
Hardware
Page
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Hardware
Modicon M258 Logic Controller - Hardware
Front View
TM258LF42DT
Description
The Modicon M258 Logic Controller is a compact, high-performance, and fully expandable controller.
This controller is designed for machine manufacturers (OEMs) focusing on applications such as packaging, hoisting, conveying and storage, textiles and woodworking, and so on.
Thanks to the SoMachine software platform it offers high-performance solutions for speed control, counting, axis control and communication functions.
The SoMachine software, used to configure and program the Modicon M258 Logic Controller, supports the following IEC61131-3 programming languages for use with these controllers:
IL: Instruction List
LD: Ladder Diagram
ST: Structured Text
FBD: Function Block Diagram
SFC: Sequential Function Chart
CFC: Continuous Function Chart
The following communication functions, depending on the model, are supported by the controllers:
CANopen Master
Ethernet
Serial line
All controllers support the following functions and I/O types:
Expert functions (counting, reflex outputs...)
Embedded I/Os
84 8000DB1019 04/2014
Hardware
Interfaces
Device
TM258LD42DT
TM258LF42DT
TM258LD42DT4L
TM258LF42DT4L
TM258LF42DR
TM258LF66DT4L
Embedded I/Os
Device
All controllers support up to 21 application program tasks with the following limits:
4 cyclic tasks: one is configured by default (MAST)
1 freewheeling task
8 software event driven tasks
8 hardware event driven tasks
Standard
Agencies
Rated voltage
Voltage range
Degree of protection
Memory
Dimensions
Options
IEC61131-2 ed. 3 2007
UL 508, CSA 22.2 No. 142-M1987, CSA 22.2 No. 213-M1987
24 Vdc
20.4…28.8 Vdc
IP 20
RAM: 64 Mbytes (to execute the application)
Flash: 128 Mbytes (to save in case of power outage)
Device-dependent (W x H x D): 175 - 262.5) x 99 x 85 mm [6.89
(10.33) x 3.9 x 3.35 in.]
TM5 communication modules via PCI (device dependent)
TM5 expansion modules
For more information, refer to :
Modicon M258, Logic Controller, Hardware Guide, EIO0000000432 (ENG)
Modicon M258, Logic Controller, Programming Guide, EIO0000000402 (ENG)
2
2
2
0
2
PCI
0
1
1
1
1
0
CAN
0
1
1
1
1
1
USB A
1
1
1
1
1
1
USB Prg
1
1
1
1
1
1
Ethernet
1
TM258LD42DT
TM258LF42DT
1
1
1
1
1
Serial Line
1
Embedded Expert I/Os
Fast
Inputs
Fast
Outputs
2x
2x
5
5
2
2
2
2
Regular
Inputs
Embedded Regular I/Os
Digital
Inputs
Digital
Outputs
1x
1x
12
12
12
12
0
0
Analog
Inputs
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Device
TM258LD42DT4L
TM258LF42DT4L
TM258LF42DR
TM258LF66DT4L
2x
2x
2x
2x
Embedded Expert I/Os
Fast
Inputs
Fast
Outputs
5
5
5
5
2
2
2
2
2
2
2
2
Regular
Inputs
Embedded Regular I/Os
1x
1x
2x
2x
Digital
Inputs
12
12
6
12
Digital
Outputs
12
12
6 relays 0
12 4
4
4
Analog
Inputs
You can expand the number of I/Os for your controller by adding Modicon TM5 expansion I/O slices.
Controller Components
6 1 31 41 42 51 52 53 54 55
PULL PULL
TM258
Eth LA
Eth ST
Eth NS
USB Host
MBS COM
CAN0 STS
MS
BATTERY
APP0
APP1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx
CAN0
7
Host
BATTERY (RTC)
Pgr Port
MBS Ethernet
5 4
RS485 / RS232
3 2
1
5
1
4
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
4
1
4
2
5
1
5
2
6
1
6
2
5
2
4
2
6
1
2
3
4
Display block with:
4 controller status LEDs
6 built-in communication port status LEDs
RJ45 connector for connection to
Ethernet network and/or connection to the Magelis HMI GTO graphic terminal
RJ45 connector for RS-232 or RS-
485 serial link
USB-B mini-connector for connection to the programming PC
7
31
41, 42
51 - 54
9-way male SUB-D connector for connection to the CANopen bus
Controller power distribution module
(CPDM)
Embedded expert I/O modules
Embedded regular input/output modules
86 8000DB1019 04/2014
5
6
USB-A port for connection of a USB memory stick for transferring programs, data, or firmware updates
Slot for the RTC (real time clock) battery
55
-
Wiring
Wiring example power distribution
Embedded analog input module
2 PCI slots in the middle (depends on the controller reference)
Hardware
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated into the bus bases
PS1/PS2 External isolated power supply 24 Vdc
(3) External fuse, type T slow-blow, 3 A 250 V
(4) External fuse, type T slow-blow, 2 A 250 V
(5) External fuse, type T slow-blow, 10 A max., 250 V
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Hardware
Wiring example embedded expert I/O (DM72F•)
TM258LD42DT
TM258LF42DT pp
TM258LD42DT4L
TM258LF42DT4L pp
L
0 V
DI4
DI6
DI0
DI2
DQ0
2
1
1
1
4
1
3
1
6
1
5
1
(1)
DI1
DI3
DQ1
0 V
DI5
0 V
4
2
3
2
2
2
1
2
5
2
6
2
L
TM258LF66DT4L pp
TM258LF42DR pp
(2)
(1) Internal electronics
(2) 24 Vdc embedded expert modules power by external connection
Wiring example embedded expert I/O with encoder (DM72F•)
TM258LD42DT
TM258LF42DT pp
TM258LD42DT4L
TM258LF42DT4L pp
TM258LF66DT4L pp
TM258LF42DR pp
A
(3) B
Z
L
EN
0V
DI4
DI6
DI0
DI2
DQ0
6
1
5
1
4
1
3
1
2
1
1
1
(1)
5
2
6
2
4
2
3
2
2
2
1
2
0V
DI5
0V
DI1
DI3
DQ1
L
REF
(2)
(1) Internal electronics
(2) 24 Vdc embedded expert modules power by external connection
(3) Encoder
88 8000DB1019 04/2014
Wiring example embedded regular I/O DI12DE
TM258LD42DT
TM258LF42DT pp
TM258LD42DT4L
TM258LF42DT4L pp
(4)
DI0
DI2
DI4
DI6
DI8
DI10
4
1
3
1
2
1
1
1
6
1
5
1
(1)
4
2
3
2
2
2
1
2
5
2
6
2
DI1
(4)
DI3
DI5
DI7
DI9
DI11
TM258LF66DT4L pp
(2) c +24 V
0 V
(3)
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated into the bus bases
(3) 24 Vdc I/O power segment by external connection
(4) 2-wire sensor
Wiring example embedded regular I/O DO12TE
TM258LD42DT
TM258LF42DT pp +
(3)
TM258LD42DT4L
TM258LF42DT4L pp
TM258LF66DT4L pp
_ c
(4)
_
(3)
+
_
_
DQ0
+
DQ2
+
DQ4
_
+
DQ6
_
_
+
DQ8
+
DQ10
(1)
DQ1
+
(3)
_
_
DQ3
+
_
DQ5
+
_
DQ7
+
_
DQ9
+
_
DQ11
+
(4)
(2) c
+24 V
0 V
(5)
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated into the bus bases
(3) Inductive load protection
(4) 2-wire load
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89
Hardware
(5) 0 Vdc I/O power segment by external connection
Wiring example embedded regular I/O AI4LE
TM258LD42DT4L
TM258LF42DT4L pp
TM258LF66DT4L pp
+
+
+
+
-10...+10 V
_
AI0 (I)
AI0 (U)
AI0 -
AI2 (I)
AI2 (U)
AI2 -
4
1
3
1
2
1
1
1
6
1
5
1
(1)
4
2
3
2
2
2
1
2
5
2
6
2
AI1 (I)
AI1 (U)
AI1 -
AI3 (I)
AI3 (U)
AI3 -
(2) c
+24 V
0 V
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated into the bus bases
(I) Current
(U) Voltage
+
+
0...20 mA
_
+
+
0...20 mA
_
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Hardware
Modicon TM5 Modules - Hardware
Front View
Modicon TM5 Modules
Description
The Modicon TM5 modular I/O system provides flexible and scalable configuration of expansions or distributed I/O islands by direct connection with Modicon M258 Logic Controller and Modicon
LMC058 Motion Controller or via the CANopen bus. Characterized by easy wiring and maintenance, this modular I/O system offers a wide variety of modules that enables you to meet exactly their desired configuration for reducing costs and simplification.
Flexible and scalable I/O configuration:
Distributed I/Os via the CANopen interface module, or local or remote expansion via the local
TM5 expansion bus on Modicon M258 Logic Controller and Modicon LMC058 Motion Controller
Wide range of I/O expansion modules: digital, analog, expert, non-functioning dummy, remote
I/O module, and so on.
Simplified maintenance installation:
Embedded diagnostics for local and distant supervision
Hot swapping of I/O modules
Wiring simplicity: spring terminals, removable terminal blocks
Save engineering time:
Fully compatible with SoMachine software
Certified FDT/DTM technology for all compatible automation software systems (on CANopen)
Standards and certifications
8000DB1019 04/2014
IEC 61131-2 ed. 3 2007, UL 508, CSA 22.2 No. 142-M1987,
CSA 22.2 No. 213-M1987
91
Hardware
Power supply
Degree of protection
Dimensions
24 Vdc (white housings)
100…240 Vac (black housings)
IP 20 conforming to IEC 61131-2
One assembled integral module (W x H x D):
12.5 x 99 x 75 mm (0.49 x 3.9 x 2.95 in.)
For more information, refer to :
Modicon TM5 / TM7 Flexible System, System Planning and Installation Guide, EIO0000000426
(ENG).
Modicon TM5, Digital I/O Modules, Hardware Guide, EIO0000000444 (ENG).
Modicon TM5, Analog I/O Modules, Hardware Guide, EIO0000000450 (ENG).
Modicon TM5, Expansion Modules DTM Configuration, Programming Guide, EIO0000000679.
Module Components
1 2
1 Bus base
2 Electronic module
3 Terminal block
3
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Wiring
For a brief overview, refer to the 2 wiring examples below.
Wiring example TM5SDI6D
(3)
DI0
DI2
DI4
24V
24V
24V
6
1
5
1
4
1
3
1
2
1
1
1
(1)
2
2
1
2
4
2
3
2
5
2
6
2
DI1
DI3
(3)
DI5
24V
24V
24V
(2) c +24 V
0 V
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated into the bus bases
(3) 2-wire sensor
Wiring example TM5SDO6T
+
(3)
U
_ c
(1)
(4)
_
(3)
+
_
_
DQ0
+
DQ2
+
DQ4
0 V
0 V
0 V
1
4
1
3
1
2
1
1
1
6
1
5
2
4
2
3
2
2
2
1
2
5
2
6
+
(3)
_
DQ1
DQ3
+
+
DQ5
_
_
0 V
0 V
0 V
(4)
(2) c
+24 V
0 V
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated into the bus bases
(3) Inductive load protection
(4) 2-wire load
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93
Hardware
Modicon TM5 CANopen Interface Module - Hardware
Front View
Modicon TM5 CANopen interface module
Description
The Modicon TM5 CANopen interface module provides CANopen access to distributed I/O.
The Modicon TM5 CANopen interface module allows the connection of distributed I/O islands like sensors and actuators that are distributed over machines via the CANopen fieldbus.
The TM5 CANopen interface module offer consists of 4 parts. These can be ordered separately or as kit.
Bus base (TM5ACBN1)
CANopen electronic interface module (TM5NCO1)
Removable terminal block (TM5ACTB12PS)
Power distribution electronic module (TM5SPS3)
The product reference for the kit is TM5NCO1K and includes all the 4 parts.
The modules can be mechanically assembled on the bus base before mounting on a symmetrical rail. These modules offer the following advantages:
Removable terminal block
Spring terminals for connecting the power supply of the interface module and the I/O expansion modules quickly, with no tools required. In addition, the quality of the spring terminals avoids the need for periodic retightening.
Standards and certifications
Power supply
Degree of protection
Dimensions
IEC 61131-2, CE, UL, CSA, GOST-R and C-Tick
24 Vdc
IP 20 conforming to IEC 61131-2
W x H x D: 37.5 x 99 x 75 mm (1.47 x 3.9 x 2.95 in.)
94 8000DB1019 04/2014
Wiring
Hardware
For more information, refer to :
Modicon TM5 / TM7 Flexible System, System Planning and Installation Guide, EIO0000000426
(ENG).
Modicon TM5 / TM7, CANopen Interface, Programming Guide, EIO0000000697 (ENG).
Modicon TM5, CANopen Interface, Hardware Guide, EIO0000000691 (ENG).
Modicon TM5, Expansion Modules DTM Configuration, Programming Guide, EIO0000000679.
(A)
(1)
1
1
2
1
PCI 0
1
4
Must be covered
1
5
1
6
2
5
2
4
2
6
PS1 (3)
+
_ c +24 V
(5)
24 V - PS1
24 V
0 V
4
1
3
1
2
1
1
1
6
1
5
1
4
2
3
2
2
2
1
2
5
2
6
2
24 V - PS2
24 V
0 V
(4)
+
_
PS2 (3) c +24 V
(2) c
+24 V
0 V
(A) Interface power distribution module (IPDM)
(1) Internal electronics
(2) 24 Vdc I/O power segment integrated in the bus bases
(3) PS1/PS2: External isolated power supply 24 Vdc
(4) External fuse, type T slow blow, 10 A max., 250 V
(5) External fuse, type T slow blow, 1 A, 250 V
The CANopen electronic interface module provides a SUB-D 9 port for the connection to the
CANopen fieldbus.
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Hardware
Modicon TM7 CANopen Interface I/O Block - Hardware
Front View
Modicon TM7 CANopen interface I/O block
Description
With its robust design and maximum flexibility, the Modicon TM7 is a modular I/O system that is suitable for installation at the heart of a process or in harsh environments of machines controlled by the Modicon M258 Logic Controller or Modicon LMC058 Motion Controller.
The TM7 CANopen system is comprised of IP 67-rated components and provides CANopen access to distributed I/O.
The TM7 offer consists of fieldbus interface I/O blocks, expansion blocks, and accessories conforming to IP 67 (splashing water, oil, dust, and so on).
Additionally to the fieldbus interface function, the TM7 fieldbus interface I/O blocks provide:
An integrated power supply
Digital connections, which can be configured as inputs or outputs
Each model of fieldbus interface I/O blocks is distinguished by the fieldbus connectors, the number of I/O and its overall size (1 or 2).
The table describes the fieldbus interface I/O block references available for the TM7 system:
Device
TM7NCOM08B
TM7NCOM16A
TM7NCOM16B
Fieldbus Connection
Type In
CANopen Yes
Yes
Yes
Out
No
1
Yes
Yes
Digital Channels
Number Type
8
16
16
Input or output configurable
Connector
M8, 3-pin
M12, 5-pin
M8, 3-pin
1 = To connect in a CANopen network use a Y-adapter (TM7ACYC or a TM7ACYCJ).
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Thanks to M8 and M12 connectors the Modicon TM7 CANopen interface provides easy installation and high flexibility.
Standards and certifications
Power supply
Degree of protection
Dimensions
IEC 61131-2 ed. 3 2007, UL 508, CSA 22.2 No. 142-M1987,
CSA 22.2 No. 213-M1987, CE, cURus, GOST-R and C-Tick
24 Vdc
IP 67 conforming to EN/IEC 60529
2 sizes available (W x H x D):
53 x 85 mm or 155 x 42 mm (2.1 x 3.35 in. or 6.1 x 1.65 in.)
For more information, refer to :
Modicon TM5 / TM7 Flexible System, System Planning and Installation Guide, EIO0000000426
(ENG).
Modicon TM5 / TM7, CANopen Interface, Programming Guide, EIO0000000697 (ENG).
Modicon TM7, CANopen Interface I/O Blocks, Hardware Guide, EIO0000000685 (ENG).
Modicon TM7, Expansion Blocks DTM Configuration, Programming Guide, EIO0000000715.
Modicon TM7, Expansion Blocks Configuration, Programming Guide, EIO0000000880.
Connectors
Front view of TM7NCOM16A
(A) CANopen bus IN connector
(B1) CANopen bus OUT connector
(B2) TM7 bus OUT connector
(C) 24 Vdc power IN connector
(D) 24 Vdc power OUT connector
(1) Input / output connectors
(2) Status LEDs
(3) Fieldbus settings rotary switches
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Communication Section 4.5
Communication
ConneXium Ethernet Switch (Unmanaged) - Hardware
Front View
5-port TCSESU053FN0 Ethernet switch (unmanaged)
Description
The ConneXium unmanaged Ethernet switch range offers you a smart and flexible way to integrate
Ethernet solutions into your operation, from the device level to the control network and to your corporate network.
Unmanaged devices are those which there is no possibility to configure or control any of the parameters of the devices. They support Ethernet 10 Mbit/s and Fast Ethernet 100 Mbit/s.
Furthermore the switch modules support switched Ethernet networks in accordance with IEEE standard 802.3 or 802.3u using copper and fiber optic technology.
All switches are mounted on a standard DIN rail.
Multi-address capability
Storage and rerouting of received data
Data packets with VLAN tags are transmitted unchanged (IEEE 802.1 Q)
Automatic negotiation of 10/100 Mbit/s and duplex mode
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Automatic change of polarity
Low-cost wiring solution
Standards and certifications
Power supply
Operating voltage
Ports
Degree of protection
Dimensions
UL508, CSA 22.2 No.142, CE
24 Vdc
9.6...32 Vdc
3, 4, 5,8
IP 30
W x H x D: 25 x 114 x 79 mm (0.98 x 4.49 x 3.1 in.)
(TCSESU053FN0)
For more information, refer to ConneXium Ethernet Switches, TCSESU0••F•N0, Quick Reference
Guide, 31007950.
Wiring
TCSESU053FN0 connector overview
1 3-pin terminal block for power supply
2 Power indicator
3 10/100 base-TX (RJ45 connectors)
4 Port ACT/LNK LEDs
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Motor Control Section 4.6
Motor Control
What Is in This Section?
This section contains the following topics:
Topic
TeSys D Contactor - Hardware
TeSys U LU2B Motor Starter- Hardware
TeSys GV2 Motor Circuit Breakers - Hardware
Altivar 32 Variable Speed Drive - Hardware
Altivar 71 Variable Speed Drive - Hardware
Lexium 32A Servo Drive - Hardware
Lexium BSH/BMH Servo Motors - Hardware
Lexium ILA Integrated Drive - Hardware
Lexium 32i Servo Drive - Hardware
Zelio SSR - SSRP Solid-State Relay - Hardware
Page
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TeSys D Contactor - Hardware
Front View
TeSys D-LC1D contactor
Description
TeSys D-LC1D contactors are designed for all power switching, control applications, and integration into control systems.
They conform to standard IEC 60947-4-1, for utilization categories AC6b, as well as to UL/CSA standards.
This product constitutes a ready-to-use solution and offers you quick simple setup.
TeSys D contactors can be used to create motor starters for any type of application.
AC, DC, and low-consumption DC control circuit
All types of starter: reversing or non-reversing, star/delta, by auto-transformer, and so on.
Various connectors: spring terminal, EverLink terminal block, screw clamp, ring-type connection, faston connector
Easy and simple direct mounting between contactor and circuit breaker, according to EverLink terminal block (40...65 A)
Standards and certifications
Rated operational current (Ie)I in AC-3
(Ue max. 440 V)
Rated control circuit voltage (Uc)
IEC/EN 60947-4-1, IEC/EN 60947-5-1, UL 508,
CSA C22.2 n ° 14, UL, CSA, CCC, GOST, GL, DNV, RINA, VB,
LROS
9…150 A
Degree of protection (front face)
Protective treatment
12(24*)…690(500*) Vac
12(24*)…440 Vdc
*D115 and D150
IP 20 (conforming to IEC 60529)
"TH" (conforming to IEC 60068-2-30)
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Dimensions
Options
19 different types without add-on blocks or cover (WxHxD):
45…155 x 77…158 x 84…132 mm (1.77…6.1 x 3.0…6.22 x
3.3…5.2 in.)
Various connector types, wide range of auxiliary contact blocks and modules, power connection accessories, suppressor modules
For more information, refer to Control and protection components, MKTED210011EN.
Wiring
TeSys D09…150 3-pole contactors wiring diagram
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TeSys U LU2B Motor Starter- Hardware
Front View
TeSys U LU2B•• motor starter
Hardware
Description
The TeSys U starter-controller is a D.O.L. starter which performs the following functions:
Protection and control of single-phase or 3-phase motors:
isolation and breaking function
overload and short-circuit protection thermal overload protection power switching
Control of the application:
protection function indication application monitoring (running time, number of detected faults, motor current values, and so
on) logs (last 5 detected faults saved, together with motor parameter values)
These functions can be added by selecting control units and function modules which simply clip into the power base. This late customization is even possible after power and control circuit wiring has been completed.
TeSys U is a flexible range that meets the current and future needs of system builders, panel builders, and machine manufacturers, as well as those of additional systems.
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From design through to operation, TeSys U offers many advantages and simplifies the selection of components in comparison with a traditional solution.
The breaking, isolation, and contactor functions are incorporated in a single block. This means
fewer references to be ordered and easy selection because a single reference covers all needs up to 15 kW.
The control unit has a wide setting range. It can operate on a d.c. or a.c. supply.
The compact components in the TeSys U range are mounted on a single rail, so optimizing the amount of space required in enclosures. As power wiring between the circuit-breaker and contactor is not needed, TeSys U reduces installation times in enclosures.
Setting-up accessories simplify or completely save wiring between components, and allow easy selection and ordering.
With a capacity of up to 32 A/15 kW, TeSys U consists of:
One 45 mm (1.77 in.) power base: 2 ratings, reversing or non-reversing, circuit-breaker
function, and built-in interference suppression
One clip-on control unit:
Standard CU: protection against overloads and short-circuits
Expandable CU: in addition alarm and fault differentiation
Multifunction CU: real-time control of motor load, local or remote diagnostics and parameter setting
One clip-on automation control module: Modbus SL RS-485 2-wire, CANopen, AS-Interface,
PROFIBUS DP, Ethernet, DeviceNet, Fipio, Interbus S via Advantys STB module or a simple parallel link
2 optional 45 mm (1.77 in.) power functions: limiter-isolator and changeover relay
Standards and certifications
Power range
IEC/EN 60947-6-2, CSA C22-2 N ° 14, Type E, UL508 type E: with phase barrier
LU9SP0, UL, CSA, CCC, Gost, ASEFA, ABS, BV, DNV, GL, LROS, ATEX
0…15 kW at 400 V
Rated insulation voltage Conforming to IEC/EN 60947-1, overvoltage category III: 690 V
Conforming to UL508, CSA C22-2 n ° 14: 600 V
Degree of protection
Front panel outside connection zone: IP 40
Front panel, wired terminals, and other faces IP 20
Dimensions W x H x D: LUB: 45 x 154 (224*) x 135 mm (1.77 x 6.1 (8.8*) x 5.3 in.)
*LU2B (reversible)
Options
4 different control units
Detected fault signaling modules
Communication modules
Auxiliary contact modules
Load level modules
Reverser block
Plug-in terminal blocks
Control circuit pre-wiring system
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For more information, refer to :
Control and protection components, MKTED210011EN
TeSys U, Starter-controllers, Catalogue, DIA1ED2081003EN
Components
TeSys U - non-reversing
Hardware
1 Power supply terminal block
2 On/Off/Reset control handle
3 "Motor" terminal block
A Power base
B Control units
C Auxiliary contact modules (LUF), thermal overload signaling, detected fault signaling modules, or load level modules
D Communication modules
E Auxiliary contact module (LUA)
F Terminal block
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TeSys U - reversing
A Reverser block
B Plug-in terminal blocks
C Control circuit pre-wiring system
A preassembled reversing power base can be ordered by a specific part number.
Wiring
TeSys U - reversing
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TeSys GV2 Motor Circuit Breakers - Hardware
Front View
TeSys GV2 P motor circuit breaker
Description
The large TeSys motor circuit-breakers range GV2, GV3 and GV7 is categorized according to their level of performance and functions. Due to diverse characteristics following is presented only the
GV2 P, which is integrated into the TVDA.
The TeSys GV2 P motor circuit-breakers are 3-pole thermal-magnetic circuit-breakers designed for the control and protection of motors.
The motor protection is provided by the thermal-magnetic elements incorporated in the industrial motor circuit-breaker.
The magnetic elements (short-circuit protection) have a non-adjustable tripping threshold, which is equal to 13 times the maximum setting current of the thermal trips.
The thermal elements (overload protection) include automatic compensation for ambient temperature variations. The addition of an under voltage trip allows the circuit-breaker to be deenergized in the event of an under voltage condition.
Motor and personnel protection
Live parts are protected from direct finger contact
Compact size
Easy to install: screw mounting or clip-on mounting
Control by rotary knob
Connection by screw clamps
Standards and certifications
Operational voltage
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IEC 60947-1, 60947-2, 60947-4-1, EN 60204, UL508, CSA C 22.2 n ° 14-05,
NF C 63-650, 63-120, 79-130, VDE 0113, 0660, UL*, CSA, PTB, EZU, GOST,
TSE, DNV, LROS, GL, BV, RINA, CCC, ATEX
*UL508 type E for GV2 P••H7 (line spacer included)
690 V
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Hardware
Degree of protection
Dimensions
Options
IP 20
W x H x D: 44.5 x 89 x 97 mm (1.75 x 3.5 x 3.82 in.)
Combination block
Sets of 3-pole busbars
Protective end cover
Terminal blocks
Padlock able external operator
Contact blocks: Fault signaling contact and immediate auxiliary contacts
Undervoltage/Shunt trips
Padlocking devices
For more information, refer to Control and protection components, MKTED210011EN.
Wiring
TeSys GV2 P contactors wiring diagram
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Altivar 32 Variable Speed Drive - Hardware
Front View
Altivar 32 variable speed drive
Hardware
Description
The Altivar 32 drive is a frequency inverter for 200…500 V three-phase asynchronous and synchronous motors rated from 0.18 kW to 15 kW which includes a various motor control profile.
In combination with synchronous motors, Altivar 32 variable speed drives offer optimized energy efficiency.
It features more than 150 functions. It is robust, compact, and easy to install.
The Altivar 32 drive incorporates functions which are suitable for the most common applications, including: hoisting, material handling, packaging, and special machines (like wood working machines, metal processing, and so on).
Compact book format
Integrated Modbus SL RS-485 2-wire
Open: communication cards available as options integrated protection
Simple setup
Integrated programmable logic functions
Energy saving: control of energy efficient permanent magnet synchronous motors
Standards and certifications
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IEC 61800-5-1, IEC 61800-3 (environments 1 and 2, category C2),
ISO/EN13849-1/-2 (category 3, PL d), IEC 61508 (parts 1 & 2), IEC 60721-3-
3 (environments 3C3 and 3S3, classes 3C3 and 3S2), UL508c, CSA, NOM,
GOST, C-Tick
109
Hardware
Power range
Voltage range
Output frequency
Transient overtorque
Communication
Functions
Protections
I/Os
Degree of protection
EMC filter
Dimensions
Options
0.18…15 kW single-phase 200…240 V (0.18 to 2.2 kW) three-phase 380…500 V (0.37 to 15 kW)
0.1…599 Hz
170…200 % of the nominal motor torque
integrated: Modbus SL RS-485 2-wire and CANopen, Bluetooth link optional: DeviceNet, PROFIBUS DP V1, Modbus SL RS-485 2-wire,
EtherNet/IP, Modbus TCP, EtherCAT standard or customizable configurations factory or OEM settings application-specific functions adjustable switching frequency
HMI and dialog or configuration tools uploads and downloads with drive on or off
STO: Safe Torque Off
SLS: Safely Limited Speed
SS1: Safe Stop 1
3 analog inputs - response time: 3 ms, resolution 10 bits
6 logic inputs - response time: 8 ms, configurable in PTC and IN PWM
1 analog input - updating time: 2 ms
1 logic output - sampling time: 2 ms, configurable as voltage or current
2 relay outputs
IP 20
integrated: C2 EMC optional: C1 EMC
4 types (WxHxD)
45 x 317 x 245 mm (1.77 x 12.48 x 9.65 in.)
60 x 317 x 245 mm (2.36 x 12.48 x 9.65 in.)
150 x 308 (232*) x 232 mm (5.9 x 12.13 (9.13*) x 9.13 in.)
180 x 404 (330*) x 232 mm (7.1 x 15.9 (13*) x 9.13 in.)
* = EMC plate not installed
SoMove and SoMove Mobile setup software simple and multi-loader configuration tool remote display terminals communication cards in cassette format optimized offer for connection to the CANopen bus quick connect for a TeSys GV2 circuit breaker
For more information, refer to :
Altivar 32, Variable speed drives for synchronous and asynchronous motors, Installation manual, S1A28686 (ENG).
Altivar 32, Variable speed drives for synchronous and asynchronous motors, Programming manual, S1A28692 (ENG).
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Altivar 32 connector overview
1 Power terminals
2 Protective cover
3 RJ45 Modbus SL RS-485 2-wire
4 Protective cover
5 Control terminals
6 Removable motor power terminal block
7 EMC mounting plate
Wiring example power supply and motor
(1) Line choke (if used)
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Hardware
(2) Fault detected relay contacts
Wiring example control terminals
(1) Reference potentiometer SZ1RV1202 (2.2 k Ω ) or similar (10 k Ω maximum)
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Altivar 71 Variable Speed Drive - Hardware
Front View
Altivar 71 variable speed drive
Hardware
The Altivar 71 drive is a frequency inverter for 200…690 V three-phase asynchronous and synchronous motors.
With its different types of motor control and numerous integrated functions, the Altivar 71 range of drives meets the most stringent requirements.
In combination with the wide voltage range for a 690 V line supply, the Altivar 71 drive’s advanced functions boost performance levels and make machines more versatile. It features more than 150 functions.
The Altivar 71 drive incorporates functions which are suitable for the most common applications, including: hoisting, material handling, packaging, and special machines (like wood working machines, textile machines, and so on).
Motor control: high-performance in open-loop and closed loop-mode
Protection of motor and of drive
Integrated safety
Integrated Modbus SL RS-485 2-wire and CANopen
I/O extension cards, interface cards for encoder
Communication cards: Fipio, Ethernet, Modbus Plus, PROFIBUS DP, DeviceNet, Uni-Telway;
Interbus
Integrated machine controller (IMC) programmable card
Standards and certifications
IEC 61800-5-1, IEC 61800-2, IEC/EN 61800-3, EN 55011, EN 55022, UL, CSA, DNV,
NOM 117, GOST, C-Tick, CE, RoHS, WEEE
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Power range
Voltage range
Output frequency
Transient overtorque
Communication
Cards
Functions
Protections
I/Os
Degree of protection
EMC filter
Dimensions
Options
114
0.37…630 kW
0.75…75 kW *
* = IP 54 drives single-phase 200…240 V (0.37 to 5.5 kW) three-phase 220…240 V (0.37 to 75 kW) three-phase 380…480 V (0.75 to 500 kW) three-phase 500…600 V (1.5 to 7.5 kW) three-phase 500…690 V (1.5 to 630 kW)
0.1…599 Hz*
* = 500 Hz for drives with 45...630 kW
220 % of the nominal motor torque for 2 s and 170 % for 60 s
integrated: Modbus SL RS-485 2-wire and CANopen optional: DeviceNet, PROFIBUS DP, PROFIBUS DP V1, EtherNet/IP, Modbus TCP,
Uni-Telway, Interbus S, CC-Link
Encoder interface cards, I/O extension cards, integrated machine controller (IMC)
application-specific functions maintenance, monitoring, and diagnostic functions quick start-up
PID controller brake control suited to traveling hoisting and slewing movements power removal function (ATEX certification) category 3 of the ISO 13849 machine safety standard
SIL2 of IEC/EN 61508
IEC/EN 61800-5-2
2…4 analog inputs
6…20 logic inputs
1…3 analog inputs
0…8 logic output
2…4 relay outputs
1 safety input
IP 20 for unprotected drives and IP 41 on the upper part UL Type12(1) / IP 54 integrated: C2 EMC up to 4 kW C3 EMC for 5.5...500 kW optional: C1 EMC for 0.75...500 kW
16 types (W x H x D)
min: 130 x 230 x 175 mm (5.12 x 9.1 x 6.9 in.)
max: 1120 x 1390 x 377 mm (44.1 x 54.72 x 14.85 in.) option cards
SoMove and SoMove Mobile setup software simple and multi-loader configuration tool remote display terminals network braking units active front end
DC chokes, line chokes, and passive filters
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For more information, refer to :
Altivar 71, Variable speed drives for synchronous motors and asynchronous motors, Installation
Manual (0.37 - 90 kW), 1755843 (ENG)
Altivar 71, Variable speed drives for synchronous motors and asynchronous motors, Installation
Manual (55 - 630 kW), 1755849 (ENG)
Altivar 71, Variable speed drives for synchronous and asynchronous motors, Programming manual, Specification 383, AAV49426
Wiring
Wiring example power supply and motor
1 Line chock (if used)
2 Fault detected relay contacts for remote signaling of drive status
Wiring example control terminals
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Lexium 32A Servo Drive - Hardware
Front View
Lexium 32A servo drive
Description
The Lexium 32 is a drive system for applications involving high-precision and/or dynamic positioning.
The Lexium 32 servo range consists of 3 high-performance book-size servo drive models -
Lexium 32 (C, A, M) and 2 motor families - the versatile medium inertia Lexium BMH and the dynamic low inertia Lexium BSH.
Preferred machines for the integration of the Lexium 32 are: packaging machines, material handling machines, material working machines, and assembling machines.
Integrated "Safe Torque Off" function
Extra slim book format
Easy to configure and set up with SoMove software
Homogeneous mounting and wiring systems
High-performance communication system
Built in Bluetooth as standard
Can be configured with the power off in its original packaging.
Configurations can be transferred remotely via mobile phone using SoMove Mobile software.
Standards and certifications
Power range
IEC 61800-5-1, IEC 61800-3 (environments 1 and 2, categories C2 and C3) IEC
61000-4-2/4-3/4-4/4-5, ISO/EN13849-1 (PL e), IEC 61508 SIL 3 level, CE, UL,
CSA
0.15…7 kW
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Voltage range
Speed
Torque
Communication
Operating modes
Functions
I/Os
Protections
Sensor
Degree of protection
Dimensions
Options
115…240 Vac, 400…480 Vac up to 8000 rpm
up to 84 Nm
Modbus SL RS-485 2-wire
CANopen, CANmotion machine bus built in Bluetooth as standard
homing manual mode (JOG) speed control current control position control auto-tuning, monitoring, stopping, conversion stop window rapid entry of position values
3 logic inputs (24 Vdc)
1 capture input (24 Vdc)
2 logic outputs (24 Vdc)
"Safe Torque Off" STO
SinCos Hiperface sensor
IP 20
3 types (WxHxD)
48 x 270 x 225 mm (1.89 x 10.63 x 8.86 in.)
68 x 270 x 225 mm (2.68 x 10.63 x 8.86 in.)
108 x 274 x 225 mm (4.25 x 10.79 x 8.86 in.)
SoMove setup software
Multi-Loader configuration tool
IP 54 remote graphic display terminal filters, braking resistors, line chokes
For more information, refer to LXM32A, AC servo drive, Product manual, 0198441113755 (ENG).
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Wiring
Lexium 32A connector overview
118
Connector
CN1
CN2
CN3
CN4
CN5
CN6
CN7
CN8
CN9
CN10
CN11
Description power stage supply
24 controller power supply and STO function motor encoder (encoder 1)
CAN
CAN digital inputs/outputs
Modbus SL RS-485 2-wire (commissioning interface) external braking resistor
DC bus connection for parallel operation motor phases holding brake
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Wiring example Lexium 32A on CANopen
Hardware
1 Emergency stop
2 PLC
3 Commissioning accessories
4 External braking resistor
5 CANopen fieldbus device
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Lexium BSH/BMH Servo Motors - Hardware
Front View
Lexium BSH/BMH servo motors
Description
The Lexium BSH/BMH servo motor movements are controlled by Lexium 32 servo drives.
BSH servo motors are the ideal choice to meet requirements for dynamics and precision. With 4 flange sizes and various lengths, there is a suitable solution for most applications, covering a continuous stall torque range from 0.5 Nm to 33.4 Nm for speeds up to 9000 rpm.
BMH servo motors provide unequaled power density values to meet the requirements of most compact machines. With 5 flange sizes and 3 different lengths for each flange size, they are suitable for most applications, covering a continuous stall range from 1.2 Nm to 84 Nm for speeds up to 8000 rpm. With their medium inertia motor, the BMH servo motors are ideal for high-load applications and enable more robust adjustment of the movement, making for easier installation and adjustment.
BSH and BMH servo motors are certified as "Recognized" by the UL (underwriters laboratories) and conform to UL 1004 standards as well as to European directives (CE marking).
They are available with the following variants:
4 (BSH) and 5 (BMH) flange sizes (mm): 55, 70, 100, 140 and 205 (BMH)
2 degrees of protection for the shaft end: IP 50 or IP 65 in accordance with standard IEC/EN
60529
The degree of protection of the casing is IP 65 (IP 67 with the conformity kit, which is available as an option).
With or without holding brake
Straight or angled connectors for power and encoder connection
Integrated SinCos Hiperface single turn or multiturn encoder (medium or high resolution)
Untapped or keyed shaft end
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BSH and BMH servo motors have been developed to comply with the following main specifications:
The ambient operating temperature is –20...+ 40 ° C (–4...+ 104 ° F) without derating, in accordance with standard IEC 60721-3-3, category 3K3 and up to 55 ° C (131 ° F) with derating of 1% of the nominal output power per additional 1 ° C (1.8
° F) above 40 ° C (104 ° F).
The maximum operating altitude is 1000 m (3281 ft) without derating, 2000 m (6562 ft) with k =
0.86 and 3000 m (9843 m) with k = 0.8.
The relative humidity that the servo motor can withstand is in line with standard IEC 60721-3-3, categories 3K3, 3Z12 and 3Z2.
The windings are insulation class F (maximum temperature for windings 155 ° C/311 ° F) in accordance with standard IEC 60034-1.
All mounting positions are permitted (horizontal mounting (IMB5) or vertical mounting (IMV1 with shaft end at the top and IMV3 with shaft end at the bottom) in accordance with standard
IEC 60034-7.
For more information, refer to :
BMH, Servo motor, Motor manual, 0198441113749 (ENG)
BSH, Servo motor, Motor manual, 0198441113837 (ENG)
Wiring
Schneider Electric provides a wide range of preformed cables for motor and encoder connections between the servo motor and the Lexium 32 drive. An overview about the offer is provided in the appropriate catalog and in the product manual of the Lexium BSH respectively BMH servo motors.
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Lexium ILA Integrated Drive - Hardware
Front View
Lexium ILA integrated drive
Description
The Lexium integrated drives integrate motor, positioning controller, power electronics, fieldbus, and protection function in a single compact device.
3 different motor technologies propose a great versatility. The Lexium ILA integrated drive AC servo motor offers a high dynamic performance and precise positioning.
Preferred applications for the integration of the Lexium ILA integrated drive are: Printing machines, packaging machines, labeling machines, electronic manufacture, or medicinal technology.
Compact design
Various fieldbus interfaces are available
High dynamic performance
Precise positioning
Integrated "Safe Torque Off"
Easy installation and commissioning: 25 % reduction in installation time, 40 % decrease in wiring
Standards and certifications
Fieldbus and networks
Nominal power
Nominal speed
IEC 61800-5-2, TÜV Nord, UL
CANopen, PROFIBUS DP, proprietary RS 485 2-wire, DeviceNet, EtherCAT,
EtherNet/IP, Modbus TCP, Ethernet Powerlink
150…370 W
500…9000 rpm
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Nominal torque
Torque
Peak torque
Positioning resolution
Operating modes
Type of sensor (resolution given for the drive-motor combination)
Flange size
Configuration
Degree of protection
Protections
0.26…0.78 Nm
0.25…0.66 Nm
0.43…1.26 Nm
0.022
° homing, electronics gear, profile position, profile velocity single-turn SinCos encoder (16,384 pulses/rev) multi-turn SinCos encoder (16,384 pulses/rev x 4096 revolutions)
57 mm (2.24 in.) baud rate, network address, and terminating resistor via DIP switch; 4 configurable I/Os (for example, as limit switch or stop input)
shaft bushing: IP 41 shaft bushing with GBX gear (accessory): IP 54 housing, except shaft bushing: IP 54
"Safe Torque Off" as per IEC/EN 61800-5-2 and performance level "d" (PLd) according to ISO 13849-1
Power section line supply 24/36/48 Vdc
Dimensions 3 different types (W x H x D): 57.2 x 92.2 x 145.3…190.8 mm
(2.25 x 3.63 x 57.2…75.12 in.)
For more information, refer to ILA1B, ILA1F, ILA1R, Lexium Integrated Drive, Product manual,
0198441113562 (ENG).
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Wiring
Lexium ILA integrated drive
124
4
5
1
2
3
Synchronous AC servo motor
Holding brake (optional)
Encoder
Electronics housing
Insert for sealing (accessory)
6 Insert for cable entry (accessory)
7
8
I/O insert with industrial connector (accessory)
Switches for settings
9 Cover of electronics housing (not to be removed)
10 Cover of connector housing (to be removed for installation)
11 Cover with industrial connector for Vdc supply voltage and IN/OUT fieldbus connection
(optional)
12 Electrical interfaces
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Lexium ILA connector overview
CN1 Supply voltage Vdc
VDC : supply voltage
0VDC : reference potential to Vdc
CN4 24 V signal interface
Pin 1: +24VDC_OUT
Pin 2: IO2
Pin 3: IO0
Pin 4: 0VDC
Pin 5: IO3
Pin 6: IO1
CN5 Interface for STO function
Pin 1: STO_A (PWRR_A)
Pin 2: STO_B (PWRR_B)
CN2 Interface for PROFIBUS DP
Pin 12: RxD/TxD-N - green IN
Pin 11: RxD/TxD-P - red IN
Pin 6: RxD/TxD-N - green OUT
Pin 5: RxD/TxD-P - red OUT
CN3 Interface for CAN or RS-485
Pin 3: CAN_H
Pin 6: CAN_L
Pin 4: CAN_0V or RS485 GND
Pin 2: RS485 (+) / (B) / (D1)
Pin 5: RS485 (-) / (A) / (D0)
CN6 Jumper for STO function
Jumper plugged in: STO disabled
Jumper removed: STO enabled
The drive can be connected via cable entries or industrial connectors.
For cable entries, the connector housings and crimp contacts are available as accessory kits for the connection to the electrical interface on the integrated drive.
The device variant with industrial connectors includes the cover with industrial connectors for the power supply and fieldbus connection. Furthermore Schneider Electric offers inserts with industrial connectors for I/O and STO connections. These are preassembled for the connection to the electrical interface on the integrated drive.
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Hardware
Wiring example
126 8000DB1019 04/2014
Hardware
Lexium 32i Servo Drive - Hardware
Front View
Lexium 32i servo drive
Description
With servo motor, servo drive, power supply connector, and I/O and fieldbus module integrated in one housing, the compact Lexium 32i (integrated) is designed for application areas requiring high precision and advanced motor control.
The modular components of the product family Lexium 32i (integrated) can be composed to meet the requirements of a great variety of applications. Minimum wiring as well as a comprehensive range of options and accessories allowing to implement compact, high-performance drive solutions for a wide range of power requirements. Typical application areas for the integration of the Lexium 32i (integrated) are: Material handling, material working, packaging, printing, and so on.
Easy selection of the cataloged components using the on-line configurator
Easy to integrate thanks to standard fieldbusses and standard software
No cabinet space needed for the drive
Reduce costs by up to 30%
Easy to assemble and to maintain
Memory cards allow for copying of parameters and fast device replacement
Standards and certifications
Power range
TÜV Nord, UL, CSA, CiA (CAN in automation)
0.6 (0.8*)…1.3 (2.2*) kW
*3-phase
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Hardware
Voltage range
Speed
Torque
Communication
Operating modes
Functions
I/Os
Protections
Degree of protection
Flange size
Options
1-phase, 115...240 Vac
3-phase, 400...480 Vac up to 3600 rpm up to 7.8 Nm
Modbus serial link, CANopen, CANmotion, EtherCAT
Homing, manual mode (JOG), speed control, current control, position control
Auto-tuning, monitoring, stopping, conversion
Stop window
Rapid entry of position values
4 logic inputs (24 Vdc)
2 logic outputs (24 Vdc)
"Safe Torque Off" (STO)
Casing: IP 65
Shaft end: IP 54 or IP 65
70/100 mm (2.76/3.94 in.)
2 drive control units
18 motors with power stage various connector modules
SoMove setup software
Memory card
Sealing ring
External braking resistors
For more information, refer to LXM32iCAN BMi, Lexium 32 Integrated, Product manual,
0198441113950 (ENG).
128 8000DB1019 04/2014
Hardware
Assembly
Lexium 32i components
1 I/O and fieldbus connector module
2 Power supply connector module
3 Drive control unit
4 Motor with power stage
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Hardware
Wiring
Wiring example
130
1 Commissioning accessories
2 Standard or external braking resistor
3 CANopen bus device
4 Signal lights or inputs of the PLC
5 Test box for commissioning
8000DB1019 04/2014
Zelio SSR - SSRP Solid-State Relay - Hardware
Front View
Zelio SSR - SSRP solid-state relay
Hardware
Description
Zelio SSR - SSRP solid-state relays are designed for heating control, motion control, lighting control, and switching applications.
They conform to standard IEC 62314, IEC 60950-1, UR E258297, and CSA LR 40787 standards.
SSRP range of solid-state relays are panel mounted. They can be used either on their own or combined with a heat sink for applications requiring considerable heat exchange.
As solid-state switching, SSRP offers:
Extended service life - offering more reliability
Complete silence when switching - providing suitability for buildings and hospital applications
High switching frequency - particularly on packaging and textile machines.
Rated operational current (AC)
Rated operational current (DC)
Control voltage range (AC)
Control voltage range (DC)
Load voltage range (AC)
Load voltage range (DC)
Degree of protection
Operating temperature range
Dimensions
10...125 A
12…40 A
90...280 V
3...32 V
24…280 V
48…530 V
48…600 V
3…100 V
IP 20
-40...+80 ° C (-40...+176 ° F)
W x H x D: 47.2 x 58.4 x 35.5 mm (1.86 x 2.23 x 1.4 in.)
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Hardware
SSRP offers SCR (semiconductor controlled rectifier) outputs
SSRP offers combination of DC control and AC, DC load voltage.
AC control and AC load voltage.
For more information, refer to Electromechanical and solid-state relays, Zelio relay, Catalog,
DIA5ED2120404EN.
Wiring
Wiring example
132 8000DB1019 04/2014
Hardware
Detection Section 4.7
Detection
What Is in This Section?
This section contains the following topics:
Topic
OsiSense XCC Encoder - Hardware
OsiSense XCC CANopen Multi-Turn Absolute Encoder - Hardware
OsiSense Industrial Sensors - Hardware
Page
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Hardware
OsiSense XCC Encoder - Hardware
Front View
OsiSense XCC encoders
Description
The rotary encoder is an angular position sensor, which is mechanically coupled to a driving spindle of a machine. A wide range of opto-electronic rotary encoder types is offered under the
Telemecanique Sensors brand. These are the incremental encoders and the absolute encoders in single-turn and multi-turn model.
Incremental encoders provide counting indication (A, B and index signal) and can be applied for counting, positioning by counting and speed evaluation.
Absolute encoders provide an absolute position within each revolution in terms of binary or Gray code. The multi-turn encoders indicate in addition to the position value the number of revolutions.
They can be applied for absolute positioning.
Encoders are offered with M23 connectors or as pre-cabled versions with 2 m long shielded cables. Preferred machines for the integration of the encoders are: Packaging, cranes, automatic dispensers, and so on.
Certifications
Output type
CE
Incremental encoders:
5 Vdc output driver RS422
Push-pull output driver (based on supply voltage)
Single-turn absolute encoders:
Push-pull output driver, 11…30 Vdc, binary code, or gray code
SSI output without parity, 13-bit clock, 11…30 Vdc, binary code, or gray code
Multi-turn absolute encoders:
SSI output without parity, 25-bit clock, 11…30 Vdc, binary code, or gray code
134 8000DB1019 04/2014
Hardware
Supply voltage
Degree of protection
Maximum resolution
Maximum rotational speed
Type of shaft
Diameter of shaft
Diameter of housing
Options
Incremental encoders:
Push-pull: 5 or 11…30 Vdc
RS422: 4.5...5.5 Vdc or 4.75...30 Vdc
Absolute encoders:
11…30 Vdc
Based on the selected type:IP 52, IP 54, IP 66, IP 67 or IP 69 K
Incremental encoders:
100…10.000 points
Absolute encoders:
8192 points/4096 turns
4096 points/8192 turns
Diameter of shaft <12 mm (0.47 in.): 9000 rpm
Diameter of shaft ≥ 12 mm (0.47 in.): 6000 rpm
Solid shaft or through shaft
6…30 mm (0.24…1.18 in.)
40 mm*, 58 mm, or 90 mm (1.57 in.*, 2.28 in., or 3.54 in.)
*only incremental encoders
Cables, connectors, deserialization jumper cables, mounting and mounting accessories
For more information, refer to OsiSense XCC, Rotary Encoders, Catalog, 9006CT1101.
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Hardware
OsiSense XCC CANopen Multi-Turn Absolute Encoder - Hardware
Front View
OsiSense XCC CANopen multi-turn absolute encoder
Description
The rotary encoder is an angular position sensor, which is mechanically coupled to a driving spindle of a machine. A wide range of optoelectronic rotary encoder types is offered under the
Telemecanique Sensors brand. To these belong the absolute multi-turn encoders with CANopen connectivity.
The CANopen encoder provides 2 M12 connectors for the fieldbus IN/OUT connection. The power to the encoder is supplied directly through a separate cable entry on each base.
Preferred machines for the integration of the OsiSense XCC CANopen multi-turn absolute encoder are: Packaging, cranes, automatic dispensers, and so on.
Certifications
Supply voltage
Degree of protection
Maximum resolution
Maximum rotational speed
Type of shaft
Diameter of shaft
Dimensions
CE
11…30 Vdc, maximum ripple: 500 mV
IP 64
8192 points/4096 turns (No. of bits 25)
6000 rpm
Solid shaft
10 mm (0.39 in.) solid shaft
W x H x D: 58 x 66 x 110 mm (2.28 x 2.6 x 4.33 in.)
For more information, refer to :
OsiSense XCC, Rotary Encoders, Catalog, 9006CT1101
OsiSense XCC, CANopen Multi-Turn Absolute Encoder, User’s Manual, 169002302
136 8000DB1019 04/2014
Wiring
Connection base
1 Rotary switches (CANopen baud rate setting)
2 Rotary switches (CANopen address setting)
3 Switch (termination resistor)
4 15-pin female SUB-D (to encoder)
5 Terminals (power supply and CANopen)
6 2 x M12 A-coded connectors (CANopen IN/OUT)
7 Cable gland (24 Vdc power supply)
Hardware
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Hardware
OsiSense Industrial Sensors - Hardware
Front View
OsiSense industrial sensors product range
Description
Under the Telemecanique Sensors brand, the latest innovations in the field of sensors for industrial detection operations are offered.
The OsiSense product range consists of safety and limit switches, pressure control sensors, ultrasonic sensors, inductive and capacitive proximity sensors, and so on.
For more information, refer to Detection for automation solutions OsiSense, MKTED210041EN.
138 8000DB1019 04/2014
Distributed CANopen Logic Controller M258
Communication and Wiring
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Communication Topology and Wiring Guide Chapter 5
Communication Topology and Wiring Guide
What Is in This Chapter?
This chapter contains the following sections:
Section
5.1
5.2
5.3
5.4
Topic
Introduction to System Communication
CANopen/CANmotion Network
Ethernet Network
Modbus Serial Line Network
Page
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Communication and Wiring
Introduction to System Communication Section 5.1
Introduction to System Communication
Introduction
Overview
The TVDA (Tested Validated Documented Architecture) includes 3 different communication networks.
CANopen
The CANopen fieldbus is defined with the Modicon M258 Logic Controller as CANopen master.
The Altivar drives, Modicon TM5 I/O island, Lexium drives (Lexium 32A, Lexium ILA and
Lexium 32i), TeSys U, and CANopen encoder are CANopen slave nodes.
The CANopen transmission rate is 500 kbps.
Ethernet
The Modicon M258 Logic Controller, the Magelis HMI GTO and the Harmony ZBRN1 access point are linked to the Ethernet network. The Ethernet network is the physical layer for the protocols used in the architecture.
The communication between the controller and the HMI is realized via SoMachine network protocol and the communication between the controller and the Harmony access point uses the
Modbus TCP protocol.
Modbus SL
The Modbus SL RS-485 2-wire network is used for the communication between the Modicon
M258 Logic Controller (Master) and the power meter PM3250 (Slave).
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CANopen/CANmotion Network Section 5.2
CANopen/CANmotion Network
What Is in This Section?
This section contains the following topics:
Topic
CANopen Network Topology
CANopen Network Wiring
Modicon M258 Logic Controller - CANopen Wiring
CANopen Interface Module TM5NCO1 - CANopen Wiring
CANopen Interface I/O Block TM7NCOMx - CANopen Wiring
TeSys U Communication Module LULC08 - CANopen Wiring
Altivar 32 Variable Speed Drive - CANopen Wiring
Altivar 71 Variable Speed Drive - CANopen Wiring
Lexium ILx1Fxxx Integrated Drive - CANopen Wiring
Lexium 32A Servo Drive - CANopen Wiring
Lexium 32i Servo Drive - CANopen Wiring
OsiSense XCC CANopen Multi-Turn Absolute Encoder - CANopen Wiring
Communication and Wiring
Page
141
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Communication and Wiring
CANopen Network Topology
CANopen Topology
The baud rate used is 500 kbps.
142
#... node address
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CANopen Network Wiring
CANopen Overview
Communication and Wiring
For the position numbers, refer to table below.
For more information, refer to CANopen, Hardware Setup Manual, 35010857.
CANopen Wiring
Reference
TSX CAN CADD03
TSX CAN CADD1
TSX CAN CADD3
TSX CAN CADD5
Designation preformed cordset standard, CE marking: low smoke emission, zero halogen. flameretardant (IEC 60332-1)
Description one 9-way female SUB-D connector at each end
Position
1
Cable Length
0.3 m (0.98 ft)
1.0 m (3.28 ft)
3.0 m (9.84 ft)
5.0 m (16.40 ft)
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Communication and Wiring
Reference
TCS CCN 4F3M05T
TCS CCN 4F3M1T
TCS CCN 4F3M3T
VW3 CAN CARR03
VW3 CAN CARR01
TSX CAN TDM4
TSX CAN CA•••
TSX CAN CB•••
TSX CAN CD•••
Designation preformed cordset
Description one 9-way SUB-D connector, one RJ 45 connector preformed cordset one RJ 45 connector at each end
3
IP20 CANopen tap junction 4 SUB-D ports, screw terminal block for connecting the trunk cables, line termination
CANopen cable dedicated to the European market low smoke emission, zero halogen, fire retarding dedicated to the American market, UL and CSA certified, fire retarding flexible cable for severe environments, good chemical resistance to oil and grease, low smoke emission, zero halogen, fire retarding and ready for mobile applications preformed cordset two 5-way M12 A-coded angled connectors (one male connector and one female connector)
4
5
6 FTX CN 3203
FTX CN 3206
FTX CN 3210
FTX CN 3220
FTX CN 3230
FTX CN 3250
FTX CN 12F5
FTX CNTL12
TCS CAR 013M120
TSX CAN KCDF90T
TSX CAN KCDF180T
TSX CAN KCDF90TP
IP67 M12 connectors
IP67 line terminator
IP20 line terminator
IP20 connectors CANopen female 9-way SUB-D, switch for line termination
5-way M12 A-coded connectors female equipped with one M12 connector (for end of bus)
RJ 45 termination resistor
(for end of bus)
90 ° angled straight right angle with 9-way SUB-
D for connecting a PC or diagnostic tool
7
8
9
–
Position
2
144
Cable Length
0.5 m (1.64 ft)
1.0 m (3.28 ft)
3.0 m (9.84 ft)
0.3 m (0.98 ft)
1.0 m (3.28 ft)
-
50 m (164 ft)
100 m (328 ft)
300 m (984 ft)
–
–
0.3 m (0.98 ft)
0.6 m (1.96 ft)
1.0 m (3.28 ft)
2.0 m (6.56 ft)
3.0 m (9.84 ft)
5.0 m (16.40 ft)
–
–
8000DB1019 04/2014
IP67 M12 Cable Connector
Schneider Electric provides 2 types of IP67 M12 connectors: male female
FTX CN 12M5
FTX CN 12F5
IP67 M12 cable connector (5-pin M12 male BUS IN, female BUS OUT):
Communication and Wiring
Pin assignment of the BUS IN and BUS OUT connector pins:
4
5
2
3
Pin
1
Signal
(CAN_SHLD)
(CAN_V+)
CAN_GND
CAN_H
CAN_L
Meaning optional CAN shield optional CAN external positive supply
CAN ground
CAN_H bus line
CAN_L bus line
The wiring connections has to comply with the combinations described in the table above.
SUB-D 9 Cable Connectors
Schneider Electric provides the following types of SUB-D 9 cable connectors:
Schneider Electric Cable Connector Characteristics
TSX CAN KCDF90T
TSX CAN KCDF180T
TSX CAN KCDF90TP
90 ° cable
180 ° cable
90 ° lead male connector available for temporary connection of a diagnostic tool
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Communication and Wiring
The figure below shows the wiring of TSX CAN KCDF90T, TSX CAN KCDF180T and
TSX CAN KCDF90TP:
7
8
5
6
9
3
4
1
2
Pin
When using the Schneider Electric standard CANopen cable (TSX CAN CA•••, TSX CAN CB••• or
TSX CAN CD•••),comply with the wiring combinations (signal, wire color) described in the table below.
The table shows terminal block wiring depending on the signal:
Meaning Signal
N.C.
Terminal Block 1,
Incoming Cable
–
CL1 CAN_L
CAN_GND
N.C.
CG1
–
(CAN_SHLD) –
GND –
CAN_H
N.C.
CH1
–
(CAN_V+) V+1
Terminal Block 2,
Outgoing Cable
–
CL2
–
–
CG2
–
CH2
–
V+2
Wire Color
– blue black
–
–
– white
– red not connected
CAN_L bus line
CAN ground not connected optional CAN shield ground, connection to pin 3
CAN_H bus line not connected optional CAN external positive supply
The wiring connections has to comply with the combinations described in the table above.
TSX CAN TDM4
The TSX CAN TDM4 tap allows connection of 4 devices by branching the drop cable to the 4 male
SUB-D 9 plugs.
A line termination switch is provided to switch a built-in termination resistor. If the line termination switch is switched ON, the signals CAN_H and CAN_L of the outgoing cable are disconnected.
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TSX CAN TDM4 with line termination switch
Communication and Wiring
Signal
CAN_H
CAN_L
CAN_GND
CAN_V+
The wiring connections has to comply with the combinations described in the following table.
The table shows terminal block wiring depending on the signal:
Terminal Block 1
CH1
CL1
CG1
V+1
Terminal Block 2
CH2
CL2
CG2
V+2
Wire Color white blue black red
Description
CAN_H bus line
CAN_L bus line
CAN ground optional CAN external positive supply
NOTE: When using devices which require a 24 Vdc power supply on CANopen line (such as
TeSys U) the 24 Vdc power has to be wired (V+1: 24 Vdc, CG1: 0 Vdc).
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Communication and Wiring
Modicon M258 Logic Controller - CANopen Wiring
CANopen Ports
PULL PULL
TM258
Eth LA
Eth ST
Eth NS
USB Host
MBS COM
CAN0 STS
MS
BATTERY
APP0
APP1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx
CAN0
BATTERY (RTC)
Host
Pgr Port
MBS Ethernet
RS485 / RS232
Pin Assignment
148
7
8
5
6
1
2
Pin Designation
N.C.
3
4
CAN_L
CAN_GND
N.C.
9
N.C.
GND
CAN_H
N.C.
N.C.
Description not connected
CAN_L bus line (low)
CAN ground not connected not connected
0 Vdc
CAN_H bus line (high) not connected not connected
8000DB1019 04/2014
CANopen Interface Module TM5NCO1 - CANopen Wiring
Overview
1
PWR
RUN
ERR
TxD
TM5NC01 not used
0 1
7
6
4
5 x10 not used
0 1
2
9 8
7
6
4
5 x1
2
3
Communication and Wiring
4
1 Locking clip
2 Status LEDs
3 CANopen address setting rotary switches
4 CANopen bus connector (SUB-D 9)
Refer to SUB-D 9 cable connectors
.
Address Setting
The CANopen interface module address (from 1 to 126, decimal) is configured using the 2
CANopen address settings rotary switches. The factory setting of the rotary switches is 0.
NOTICE
UNINTENDED EQUIPMENT OPERATION
Do not use an address outside of the specified range (from 1 to 126).
Failure to follow these instructions can result in equipment damage.
To reset the CANopen interface module, remove power and provide a correct address before reapplying power to the module.
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Communication and Wiring
TM5NCO1 CANopen rotary switches:
(x10) High-order rotary switch: represents the ‘tens’ of the CANopen address
(x1) Low-order rotary switch: represents the ‘ones’ of the CANopen address
The positions of the rotary switches in the figure above define the node address 115 for the device.
Baud Rate
The baud rate is detected automatically by the device.
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CANopen Interface I/O Block TM7NCOMx - CANopen Wiring
Overview
Connector assignment
Communication and Wiring
(A) CANopen bus IN connector M12
(B) and (B2) TM7 bus OUT connector M12
(B1) CANopen bus OUT connector M12
(C) 24 Vdc power IN connector
(D) 24 Vdc power OUT connector
(1) Address settings rotary switches
(2) Status LEDs
Refer to IP67 M12 cable connector ( see page 145 ) .
Address Setting
The CANopen interface block address (from 1...126, decimal) is configured using the 2 CANopen address settings rotary switches. The factory setting of the rotary switches is 0.
NOTICE
UNINTENDED EQUIPMENT OPERATION
Do not use an address outside of the specified range (from 1 to 126).
Failure to follow these instructions can result in equipment damage.
To reset the CANopen interface block, remove power and provide a correct address before reapplying power to the block.
TM7NCOMx CANopen rotary switches:
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Communication and Wiring
(x10) High-order rotary switch: represents the ‘tens’ of the CANopen address
(x1) Low-order rotary switch: represents the ‘ones’ of the CANopen address
The positions of the rotary switches in the figure above define the node address 115 for the device.
Baud Rate
The baud rate is detected automatically by the device.
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Communication and Wiring
TeSys U Communication Module LULC08 - CANopen Wiring
Bottom View
Bottom view of a TeSys U communication module LULC08
1 2 3
CAN_GND
CAN_L (CAN_SHLD)
1 2 3 4 5
6 7 8 9
(GND)
CAN_H
CAN_V+
4
24V c
LI2 LI1 LO1
1 CANopen SUB-D 9 connector
2 Input/output terminal block and 24 Vdc
3 Baud rate
4 Address
NOTE: The 24 V power supply of the LULC08 is internally connected to the CAN_V+ pin of the
CANopen connector. If you do not use the CANopen sensor power supply for your application, do not connect the CAN_V+ wire to pin 9.
Address Setting
The address of the communication module on the CANopen bus is the node ID. The system allows you to assign an address from 1 to 127, using the 7 right-most switches (SW1 to SW7). Address 0
(zero) is not allowed and is considered as an invalid configuration.
Example: Node address = 21 (2
4
+2
2
+2
0
)
SW7 (2
6
)
OFF
SW6 (2
5
) SW5 (2
4
)
OFF ON
SW4 (2
3
) SW3 (2
2
)
OFF ON
SW2 (2
1
) SW1 (2
0
)
OFF ON
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Communication and Wiring
Baud Rate
The system allows you to assign a baud rate using the 3 left-most switches (SW8 to SW10). The baud rate is according to the decimal value of the switches and will be interpreted as follows: 0 =
10, 1 = 20, 2 = 50, 3 = 125, 4 = 250, 5 = 500, 6 = 800 and 7 = 1000 kbps.
Example: Baud rate = 500 kbps (2
2
+2
0
)
SW10 (2
2
) SW9 (2
1
)
ON OFF
SW8 (2
0
)
ON
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Communication and Wiring
Altivar 32 Variable Speed Drive - CANopen Wiring
Altivar 32 with Dual RJ45 Connector (VW3 A36 08)
For this architecture, the Altivar 32 variable speed drive has been equipped with the CANopen communication adapter VW3 A36 08 (dual RJ45 connector).
Using this adapter allows to daisy chain the CAN bus between the Altivar 32 drives.
NOTE: Maximum bus length are divided by 2 with the communication adapter (VW3 A36 08)
Both RJ45 are interconnected internally as on the diagram below:
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Communication and Wiring
Pin Assignment
6
7
4
5
8
2
3
Pin
1
Signal
CAN_H
CAN_L
CAN_GND
N.C.
N.C.
N.C.
N.C.
N.C.
Description
CAN_H bus line
CAN_L bus line
CAN ground not connected not connected not connected not connected not connected
Communication Settings
The Altivar 32 has to be configured for the operation on the CANopen fieldbus (node address, baud rate, and control channel). This can be done either via the local HMI on the front or via a commissioning software, for example, SoMove Lite.
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Altivar 71 Variable Speed Drive - CANopen Wiring
Altivar 71 with CANopen and Modbus Port
Communication and Wiring
1 CANopen/Modbus port
2 Modbus terminal port (HMI)
NOTE: In case of CANopen, the CANopen tap TSX CAN TDM4 is used to connect the VSD drive to the CANopen bus via RJ45 socket.
Pin Assignment
RJ45 socket
6
7
4
5
8
2
3
Pin
1
Signal
CAN_H
CAN_L
CAN_GND
D1
D0
N.C.
VP10S
SNG
Description
CAN_H bus line
CAN_L bus line
CAN ground
Modbus SL: D1 (+/B) RS-485 2-wire
Modbus SL: D0 (-/A) RS-485 2-wire
Not connected power over Modbus SL: 10 V / max. 150 mA supplier
Modbus SL signal ground / reference to VP 10S
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Communication and Wiring
Communication Settings
The Altivar 71 has to be configured for the operation on the CANopen fieldbus (node address, baud rate, and control channel). This can be done either via the local HMI on the front or via a commissioning software, for example, SoMove Lite.
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Lexium ILx1Fxxx Integrated Drive - CANopen Wiring
Overview
Lexium IL•1F•••
Communication and Wiring
Pin Assignment
4
5
2
3
Pin
1
Signal
CAN_SHLD
N.C.
CAN_GND
CAN_H
CAN_L
Description
CAN shield not connected
CAN ground
CAN_H bus line
CAN_L bus line
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Communication and Wiring
Parameter Switches
Address Setting
The node address has to be assigned by the switches on S1 and S2 (see figure above).
Example: Node address = 21 (2
4
+2
2
+2
0
)
Switch
Address bit
State
S1.2
6 (2
6
)
OFF
S1.3
5 (2
5
)
OFF
S1.4
4 (2
4
)
ON
S2.1
3 (2
3
)
OFF
S2.2
2 (2
2
)
ON
S2.3
1 (2
1
)
OFF
S2.4
0 (2
0
)
ON
Baud Rate
The baud rate for the CANopen communication has to be assigned using the rotary switch S4 (see figure above).
Terminating Resistor
The terminating resistor is already integrated and can be activated at the end of the network with the switch S3.2 (see figure above).
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Overview
Communication and Wiring
Pin Assignment
6
7
4
5
8
2
3
Pin
1
Signal
CAN_H
CAN_L
CAN_GND
N.C.
N.C.
N.C.
N.C.
N.C.
Description
CAN_H bus line
CAN_L bus line
CAN ground not connected not connected not connected not connected not connected
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Communication Settings
The Lexium 32A has to be configured for the operation on the CANmotion bus (node address, baudrate, and control channel). This can be done either via the local HMI on the front or via a commissioning software, for example, SoMove Lite.
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Lexium 32i Servo Drive - CANopen Wiring
Overview
Communication and Wiring
1 BMi servomotor with integrated power stage
2 Standard braking resistor or connection module for external braking resistor
3 Lexium 32i control unit for CAN fieldbus
4 Cover of commissioning interface
5 Connection module for supply voltage
6 I/O module / connection module for fieldbus, inputs/outputs and STO, versions with terminal box or industrial connector
I/O Module with Industrial Connectors
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Commissioning Interface
The following components can be found below the cover of the commissioning interface:
DIP switch for address and baud rate card holder for the memory card commissioning interface CN10
The cover of the commissioning interface can be opened with a flat blade screwdriver.
With the factory settings active, the address and the baud rate can be set via the parameters
CANbaud and CANaddress . It is also possible to set the address and the baud rate via the DIP switches located below the cover of the commissioning interface. If the DIP switches are used, the values set via the parameters are ignored.
Address Setting
DIP switch device address (example to the right: device address 13 with DIP switches)
Example: Node address = 13 (2
3
+2
2
+2
0
)
Switch
Address bit
State
6
6 (2
6
)
OFF
1
5 (2
5
)
OFF
2
4 (2
4
)
OFF
3
3 (2
3
)
ON
4
2 (2
2
)
ON
5
1 (2
1
)
OFF
6
0 (2
0
)
ON
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Baud Rate
The following DIP switch settings to assign the baud rate are possible. The settings for CANbaud means the baud rate has to be set by the commissioning software via the parameter CANbaud .
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OsiSense XCC CANopen Multi-Turn Absolute Encoder - CANopen Wiring
Overview
Pin Assignment
166
Bus IN M12 male connector
Bus OUT M12 female connector
Pin assignment of the BUS IN and BUS OUT connector pins:
4
5
2
3
Pin
1
Signal
(CAN_SHLD)
(CAN_V+)
CAN_GND
CAN_H
CAN_L
Meaning optional CAN shield optional CAN external positive supply
CAN ground
CAN_H bus line
CAN_L bus line
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Address Setting
The node address for the encoder has to be set by the 2 rotary switches.
Example: 59
Communication and Wiring x10 High-order rotary switch: represents the ‘tens’ of the CANopen address x1 Low-order rotary switch: represents the ‘ones’ of the CANopen address
The permissible address range is 1...89.
Baud Rate
The baud rate for the CANopen communication has to be set by the rotary switch ( Bd ).
7
8
9
5
6
3
4
1
2
Position
0
125
250
500
800
Baud Rate (kbps)
10
20
50 (shown in figure above)
1000 reserved default (250)
Termination Resistor
The termination resistor is already integrated and can be activated at the end of the network with the switch RT .
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Ethernet Network Section 5.3
Ethernet Network
What Is in This Section?
This section contains the following topics:
Topic
Ethernet Network Topology
Ethernet Wiring
Modicon M258 Logic Controller - Ethernet Wiring
Magelis HMI GTO5310 - Ethernet Wiring
Harmony ZBRN1 Access Point - Ethernet Wiring
Page
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Ethernet Network Topology
Ethernet Topology
#... node address
The subnet mask is: 255.255.255.0.
Optionally a PC can be linked to the Ethernet network.
Communication and Wiring
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Ethernet Wiring
Overview Ethernet
For more information, refer to Transparent Ready, User Guide, 31006929.
Cables
Reference
490NTW00002
490NTW00005
Designation
Ethernet ConneXium cable
- shielded twisted-pair straight cord
Description one RJ45 connector at each end
Position
1
Switch
Reference
TCSESU053FN0
Designation
Ethernet TCP/IP unmanaged switch
Cable Length
2.0 m (6.56 ft)
5.0 m (16.40 ft)
Description
10BASE-T/100BASE-TX - 5x RJ45 ports copper cable
Position
2
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Modicon M258 Logic Controller - Ethernet Wiring
Ethernet Port
PULL PULL
TM258
Eth LA
Eth ST
Eth NS
USB Host
MBS COM
CAN0 STS
MS
BATTERY
APP0
APP1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx
CAN0
Host
BATTERY (RTC)
Pgr Port
MBS Ethernet
RS485 / RS232
1
4
2
4
1
4
2
4
1
4
2
4
1
4
2
4
1
4
2
4
1
4
2
4
1
4
2
4
1
4
2
4
Characteristic
Standard
Connector type
Baud rate
Auto-crossover
Protocol supported
IP address negotiation type supported
Power over Ethernet
Description
Ethernet
RJ45
Supports Ethernet "10BaseT" and "100BaseTX" with autonegotiation
MDI / MDIX
No
SoMachine protocol
Modbus TCP client/server
Ethernet/IP adapter
FTP server
HTTP server
SNMP
DHCP
BOOTP
Fixed IP
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Magelis HMI GTO5310 - Ethernet Wiring
Ethernet Port
The Ethernet connection is used for the communication between the controller and the HMI. The
Magelis panel HMI GTO provides an RJ45 port for Ethernet TCP/IP link, 10BASE-T/100BASE-TX with an activity LED to communicate with the controller and the PC.
1 RJ45 connector
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Harmony ZBRN1 Access Point - Ethernet Wiring
Ethernet Port
The Ethernet connection is used to exchange data between several devices connected together on a network.
The ZBRN1 access point is equipped with a plugged-in ZBRCETH communication module which provides 2 RJ45 plugs.
The communication module supports the Ethernet Modbus/TCP protocol.
It enables daisy chain wiring between devices without using a switch.
1 ZBRN1 access point
2 ZBRCETH communication module with 2 RJ45 plugs
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Modbus Serial Line Network Section 5.4
Modbus Serial Line Network
What Is in This Section?
This section contains the following topics:
Topic
Modbus SL Network Topology
Modbus SL Wiring
Modicon M258 Logic Controller - Modbus SL Wiring
PM3250 Power Meter - Modbus SL Wiring
Page
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Modbus SL Network Topology
Modbus SL Topology
#... node address
Communication and Wiring
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Modbus SL Wiring
Modbus SL Overview
For more information, refer to Modbus Serial Line, Planning and Installation Guide, 33003925.
Cable
Reference Designation
VW3A8306D30 Modbus SL drop cable
Description
1 RJ45 connector and one end stripped
Position
1
Cable Length
3.0 m (9.8 ft)
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Modicon M258 Logic Controller - Modbus SL Wiring
Modbus SL Port
PULL PULL
TM258
Eth LA
Eth ST
Eth NS
USB Host
MBS COM
CAN0 STS
MS
BATTERY
APP0
APP1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx
CAN0
Host
BATTERY (RTC)
Pgr Port
MBS Ethernet
RS485 / RS232
1
4
1
3
2
3
1
3
2
4
1
4
2
3
1
3
2
4
1
4
2
3
1
3
2
4
1
4
2
3
1
3
2
4
1
4
2
3
1
3
2
4
1
4
2
3
1
3
2
4
1
4
2
3
1
3
2
4
1
4
2
4
2
3
1
6
2
6
1
6
2
6
1
6
2
6
1
6
2
6
1
6
2
6
1
6
2
6
1
6
2
6
1
6
2
6
The serial line
is used to communicate to Modbus SL devices via RS-485/RS-232
supports master and slave mode provides power over Modbus integrated: supplier (5 Vdc / 200 mA)
Pin Assignment
For this architecture, the port is configured as an RS-485.
Pins for RS-485 and RS-232
4
5
6
2
3
Pin
1
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D1
D0
-
-
-
Signal RS-485
-
Signal RS-232
RxD
TxD
RTS
-
-
CTS
Description
RS-232: Receive data line
RS-232: Transmit data line
RS-232: Request to send
Modbus SL: D1 (+/B) RS-485 2-wire
Modbus SL: D0 (-/A) RS-485 2-wire
RS-232: Clear to send
177
Communication and Wiring
Pin
7
8
Signal RS-485
VP5S
SNG
Signal RS-232 Description power over Modbus SL: 5 Vdc / max. 200 mA supplier
Modbus SL signal ground / reference to VP5S
Communication Settings
The Modbus SL port of the controller has to be configured within SoMachine.
Baud rate: 19.2 kbps
Parity: even
Stop bit: 1
Physical medium: RS-485 2-wire
Line Polarization
Line polarization is provided by the controller.
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Modbus SL Port
Communication and Wiring
1 Modbus SL RS-485 2-wire port
Pin Assignment
2
3
Item
1
4
Signal
SNG
D0
D1
SHLD
Description
Modbus SL signal ground
Modbus SL: D0 (-/A) RS-485 2-wire
Modbus SL: D1 (+/B) RS-485 2-wire
Modbus SL shield
Communication Settings
The Modbus SL port of the controller has to be configured via the local HMI on the front.
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Implementation
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Implementation
What Is in This Chapter?
This chapter contains the following sections:
Section
6.1
6.2
6.3
Topic
Access the SoMachine Project Template
Software Requirements
Project
Page
181
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Access the SoMachine Project Template Section 6.1
Access the SoMachine Project Template
Access the SoMachine Project Template
Overview
The SoMachine project related to the described architecture is available in terms of a project template.
It is tested and validated and includes the complete and executable application with program code and device configurations.
Also part of the SoMachine project is the Vijeo-Designer application which is ready to run on the defined Magelis panel for this architecture.
You can use the project template as basis for your own application.
Procedure
You can access the project template as described below.
Step
1
2
3
4
5
6
7
Action
Launch SoMachine.
The Get started dialog box of SoMachine Central is displayed.
Click New .
The New Project dialog box is displayed.
Click Templates .
The New Project Assistant - Templates dialog box is displayed.
Enter a Project Name .
Select a template from the list.
Click the Create Project button.
A new project based on the selected template is opened in SoMachine Logic
Builder.
Now you can adapt ( see page 224 )
your new project according to your requirements.
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Software Requirements Section 6.2
Software Requirements
Software Requirements
Overview
The software required to open and to edit the project template is SoMachine V4.0 or later.
The following components must be installed together with SoMachine:
SoMachine components
SoMachine Logic Builder
Vijeo-Designer
Gateway
Auxiliary tools
Controller assistant
Controllers
M258
LMC058
Devices
Advantys (DTM)
TM5 - TM7 (DTM)
Repository
Performance repository
Documentation
Tested, Validated and Documented Architecture
The SoMachine Configuration Manager, which is part of the SoMachine installation, allows you to verify the current installation. In addition you can add, remove, or update components of your
SoMachine installation.
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Project Section 6.3
Project
What Is in This Section?
This section contains the following topics:
Topic
Controller
HMI
Devices
Application
Vijeo-Designer
Page
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Controller
Overview
The controller in this architecture is the TM258LF42DT4L, which is assigned to the category of performance logic controller of Schneider Electric.
The mandatory settings for the controller are described below.
All parameter values depicted in this document relate to the template project and the test equipment used during development.
Ethernet
The Ethernet network in this architecture is used for the communication between the HMI and the controller and between the controller and the wireless access point Harmony ZBRN1
In addition, the network provides the possibility for a remote connection with the controller and the
HMI, and the wireless access point.
The Ethernet settings for this architecture are:
Fixed IP address
IP address: 192.168.100.30
Subnet mask: 255.255.255.0
For all other parameters, the default settings have been kept.
For more information about the Ethernet settings, refer to the document Modicon M258, Logic
Controller, Programming Guide/Ethernet configuration, EIO0000000402 (ENG).
Serial Line
The serial line in this architecture is used for the communication between the controller and the power meter.
Therefore a Modbus manager has been added under the serial line of the controller.
NOTE: Per default the SoMachine network manager is placed here, but this can be removed.
The serial line settings for this architecture are:
Baud rate: 19200
Parity: even
Data bits: 8
Stop bits: 1
Physical medium:
Modbus SL RS-485 2-wire
Polarization resistor: No
The configuration of the Modbus manager is:
Transmission mode: RTU
Addressing: Master
Time between frames: 10 ms
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For more information about the serial line configuration, refer to the document Modicon M258,
Logic Controller, Programming Guide/Serial line configuration, EIO0000000402 (ENG).
CANopen
This architecture includes a CANopen fieldbus which has to be configured in the project.
Therefore the CANopen manager CANopen_Performance has been added under the CAN0 interface.
The settings for the CAN0 interface are:
Baud rate: 500,000
Activate the checkbox labeled Block SDO, DTM and NMT access while application is running .
The settings for the CANopen manager CANopen_Performance are:
Node ID: 127
Heartbeat: Activate the checkbox Enable Heartbeat Producing .
Node ID: 127
Producer time: 200 ms
Bus cycle options
Bus cycle task: MAST
For more information about the CANopen configuration, refer to the document Modicon M258,
Logic Controller, Programming Guide/CANopen configuration, EIO0000000402 (ENG).
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HMI
Overview
The HMI in this architecture is a Magelis panel of type HMI GTO 5310.
The mandatory settings for the HMI device are described below.
All parameter values depicted in this document relate to the template project and the test equipment used during development.
Ethernet
The Ethernet network in this architecture is used for the communication between the HMI and the controller.
In addition, the network provides the possibility for a remote connection with the controller and the
HMI.
The Ethernet settings for the panel are:
Fixed IP address
IP address: 192.168.100.20
Subnet mask: 255.255.255.0
For all other parameters, the default settings have been kept.
I/O Manager
The communication between HMI and controller is realized via SoMachine network protocol based on Ethernet.
The SoMachine network driver on the panel accesses variables in the controller by a named reference. Therefore, the node name (equipment address) of the connected controller must be set in the SoMachine network configuration dialog in Vijeo-Designer.
The node name of the controller is per default a combination of controller type and MAC address, but you can change it to a user-defined name like machine 1 .
In this application, the default node name of the controller has been set within the Vijeo-Designer configuration.
For more information about the SoMachine network driver, refer to the document Magelis XBT
GC/XBT GK/XBTGT, SoMachine - Combo and Network Drivers, EIO00000000219 (ENG).
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Devices
Overview
In this chapter, all devices configured within the SoMachine project are described.
TM5 I/O Expansion Modules
The controller provides the possibility to expand the embedded I/Os by adding TM5 expansion modules to the left of the controller.
The expansion modules must be configured within the SoMachine project.
In this architecture, the following modules were added to the TM5 manager.
Module name
TM5SPS2F
Module type
TM5SPS2F
TM5SDI12D
TM5SDI12D_1
TM5SDI12D
TM5SDI12D
TM5SDO12T TM5SDO12T
TM5SDO12T_1 TM5SDO12T
TM5SAI4PH
TM5SAO2L
TM5SAI4PH
TM5SAO2L
Comment
24 Vdc power supply module for internal I/O supply and bus, integrated fuse
Module with 12 digital inputs 24 Vdc, sink
Module with 12 digital inputs 24 Vdc, sink
Module with 12 digital outputs 24 Vdc, 0.5 A
Module with 12 digital outputs 24 Vdc, 0.5 A
Configuration
Default
Default
Default
Default
Default
Module with 4 analog inputs, temperature resistor Default
Module with 2 analog outputs ±10 V / 0...20 mA Default
For more information about the TM5 configuration, refer to the documents:
Modicon M258, Logic Controller, Programming Guide, EIO0000000402 (ENG)
Modicon TM5, Expansion Modules Configuration, Programming Guide, EIO0000000420 (ENG)
Power Meter PM3250
The architecture implements 1 power meter of type PM3250 for energy measurement. The energy data are read from the device via Modbus serial line.
The device itself is not configured in the application. The Modbus communication is realized by system functions as part of the function block FB_PowerMeter out of the ModbusEnergyEfficiencyToolbox library.
The program code to read and to process the data of the power meter was created in the application by adding the Device Module MED_PM3250_ModbusSL.
The only configuration is the assignment of the slave address and the network ID to the associated variables (CONSTANTS) within the Add Function From Template dialog box.
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Harmony ZBRN1
The architecture implements 1 Harmony wireless access point of type ZBRN1 for receiving the signals from the wireless and batteryless push-buttons. The data are read from the device via
Modbus TCP on Ethernet.
The device itself is not configured in the application. The Modbus TCP communication is realized by system functions as part of the function block READ_VAR out of the PLCCommunication library.
The program code to read and to process the data of the wireless access point was created in the application by adding the Device Module Harmony_Wireless_ModbusTCP_1.
The only configuration is the assignment of the slave address and the number of registers to read to the associated variables (CONSTANTS) within the dialog Add Function From Template .
Altivar 32
The architecture implements 6 variable speed drives of type Altivar 32 which are controlled via
CANopen.
These devices must be configured within the SoMachine project.
Therefore the devices were added under the CANopen manager CANopen Performance .
Each device was added with the use of the Device Module ATV32_CANopen, which is represented as a function template within the TVDA Device Module Library .
The name of each device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The devices are preconfigured, so the only configuration is the selection of the node ID within the
Add Function From Template dialog box.
The following devices were added under the CANopen manager of the CAN0 interface:
Device name
ATV32_Node01
ATV32_Node02
ATV32_Node03
ATV32_Node04
ATV32_Node11
ATV32_Node12
4
11
12
2
3
Node ID configuration
1
Altivar 71
The architecture implements 4 variable speed drives of type Altivar 71 which are controlled via
CANopen. Each Altivar 71 drive is equipped with an optional encoder card. These devices must be configured within the SoMachine project.
Therefore the devices were added under the CANopen manager CANopen Performance .
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Each device was added with the use of the Device Module ATV71_CANopen_Enc, which is represented as a function template within the TVDA Device Module Library .
The name of each device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The devices are preconfigured, so the only configuration is the selection of the node ID within the
Add Function From Template dialog box.
The following devices were added under the CANopen manager of the CAN0 interface:
Device name
ATV71_Node05
ATV71_Node06
ATV71_Node07
ATV71_Node08
6
7
Node ID configuration
5
8
The device in this example uses the object IPath MenuItemPUC/MenuItem/IPath of the first transmit PDO.
NOTE: The device provided with the Device Module ATV71_CANopen_Enc differs to the standard device Altivar 71 provided with the device repository of SoMachine. The device in this example uses the object PUC of the first transmit PDO. This object indicates the counted pulses of the connected encoder.
For more information about the SDO configuration, refer to the documents:
SoMachine online help: Programming with SoMachine Device Editors CAN bus
Configuration Editor CANopen Device PDO Mapping
Altivar 61 / 71, CANopen, User’s manual, 1755865 (ENG)
Altivar 71, Communication parameters, User manual, 1755861 (ENG)
Lexium 32A
The architecture implements 4 servo drives of type Lexium 32A which are controlled via CANopen.
This device must be configured within the SoMachine project.
Therefore the devices were added under the CANopen manager CANopen Performance .
Each device was added with the use of the Device Module Lexium_32A_CANopen, which is represented as a function template within the TVDA Device Module Library .
The name of each device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The devices are preconfigured, so the only configuration is the selection of the node ID within the
Add Function From Template dialog box.
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The following devices were added under the CANopen manager of the CAN0 interface:
Device name
LXM32A_Node21
LXM32A_Node22
LXM32A_Node31
LXM32A_Node32
Node ID configuration
21
22
31
32
NOTE: The device provided with the Device Module Lexium_32A_CANopen differs to the standard device Lexium 32A provided with SoMachine device repository. The device in this example uses the second and third transmit PDO (TPDO). The actual position value (second TPDO) and the actual velocity value (third TPDO) of the drive are transmitted in an event driven way. The event time for these TPDOs is set per default to 100 ms. In addition, the inhibit time for both TPDOs is set to 10 ms. These additional PDOs increase the bus load. Consider this fact for your own application.
For more information about the PDO configuration, refer to the documents:
SoMachine online help: Programming with SoMachine Device Editors CAN bus
Configuration Editor CANopen Device PDO Mapping
LXM32A CANopen, Fieldbus interface, Fieldbus manual, 0198441113779 (ENG)
TeSys U
The architecture implements 1 motor starter controller of type TeSys U which is controlled via
CANopen.
The TeSys U is equipped with a standard control unit. This device must be configured within the
SoMachine project.
Therefore the device was added under the CANopen manager CANopen Performance .
The device was added with the use of the Device Module TeSysU_CANopen_Standard, which is represented as a function template within the TVDA Device Module Library .
The name of the device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The device is preconfigured, so the only configuration is the selection of the node ID within the Add
Function From Template dialog box.
The following device was added under the CANopen manager of the CAN0 interface:
Device name
TeSysU_CANopen13
Node ID configuration
13
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TM5NCO1 Distributed I/O
The architecture implements 3 TM5 distributed I/O island which is linked to the CANopen fieldbus.
This I/O island must be configured within the SoMachine project.
There are 2 steps to create the island under the CANopen manager:
1.
Add the CANopen interface module TM5NCO1 under the CANopen manager.
2.
Add the desired TM5 expansion modules under the CANopen interface module TM5NCO1.
Each device provides the possibility for an individual configuration if the default settings do not meet the requirements of your application.
In this architecture, the default settings are sufficient and the following devices were added under the CANopen manager of the CAN0 interface:
Module name
TM5_Node10
TM5SPS3
TM5SDI12D_3
Module type
TM5NCO1
TM5SPS3
TM5SDI12D
TM5SDO12T_1 TM5SDO12T
Comment
TM5 CANopen interface including the power distribution module TM5SPS3
Module with 12 digital inputs 24 Vdc, sink
Module with 12 digital outputs 24 Vdc, 0.5 A
Configuration
Node ID: 10
Default
Default
Default
Module name
TM5_Node20
TM5SPS3
TM5SDI12D_3
Module type
TM5NCO1
TM5SPS3
TM5SDI12D
TM5SDO12T_1 TM5SDO12T
Comment
TM5 CANopen interface including the power distribution module TM5SPS3
Module with 12 digital inputs 24 Vdc, sink
Module with 12 digital outputs 24 Vdc, 0.5 A
Configuration
Node ID: 20
Default
Default
Default
Module name
TM5_Node30
TM5SPS3
TM5SDI12D_3
Module type
TM5NCO1
TM5SPS3
TM5SDI12D
TM5SDO12T_1 TM5SDO12T
Comment
TM5 CANopen interface including the power distribution module TM5SPS3
Module with 12 digital inputs 24 Vdc, sink
Module with 12 digital outputs 24 Vdc, 0.5 A
Configuration
Node ID: 30
Default
Default
Default
The CANopen I/O mapping for all expansion modules is provided on the associated CANopen interface module TM5NCO1.
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TM7NCOM16A Distributed I/O
The architecture implements 1 TM7 distributed I/O island which is linked to the CANopen fieldbus.
This I/O island must be configured within the SoMachine project.
The device is divided into 2 parts in the Device Tree :
1.
TM7NCOM16A: the CANopen interface module
2.
TM7BDM16AE: the embedded I/O block with 16 configurable I/Os
Module name
TM7_Node42
TM7BDM16AE
Module type Comment
TM7NCOM16A TM7 CANopen interface including the embedded
TM7BDM16AE
I/O block
Configuration
Node ID: 42
Default: 16 digital inputs
The CANopen configuration and the I/O mapping has to be done within the device editor of the interface module TM7NCOM16A. Within the device editor of the embedded I/O block
(TM7BDM16AE), you can configure each channel separately either as input or output.
Lexium ILA
The architecture implements 2 integrated servo drive of type Lexium ILA which is controlled via
CANopen.
This device must be configured within the SoMachine project.
Therefore the devices were added under the CANopen manager CANopen Performance .
Each device was added with the use of the Device Module Lexium_ILA_CANopen, which is represented as a function template within the TVDA Device Module Library .
The name of the device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The device is preconfigured, so the only configuration is the selection of the node ID within the Add
Function From Template dialog box.
The following devices were added under the CANopen manager of the CAN0 interface:
Device name
LXM_ILA_Node40
LXM_ILA_Node41
Node ID configuration
40
41
After the device was added, an additional configuration via SDO (service data object) was done within the device editor tab.
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In this example application, a SDO was added to deactivate the input monitoring of the drive.
Index:Subindex
16#301C:16#0D
Name
Settings.SignEnabl
Value
0
Comment
Deactivates all monitoring inputs: LIMP ,
LIMN , STOP and REF .
NOTE: The monitoring inputs were disabled because the drive is applied in modulo motion mode
(endless movements). If your application requires the end of travel limits, set the value for
Settings.SignEnabl
to your needs or respectively delete this SDO from the list and make the configuration via another channel.
For more information about the SDO configuration, refer to the documents:
SoMachine online help: Programming with SoMachine Device Editors CAN bus
Configuration Editor CANopen Device Service Data Object
ILA1B, ILA1F, ILA1R, Lexium Integrated Drive, Product manual, 0198441113562 (ENG)
OsiCoder
The architecture implements 1 absolute multi-turn encoder (OsiCoder) which is linked to the
CANopen fieldbus.
This device must be configured within the SoMachine project.
Therefore the device was added under the CANopen manager CANopen Performance .
The device was added with the use of the Device Module Encoder_AbsMlt_CANopen, which is represented as a function template within the TVDA Device Module Library .
The name of the device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The device is preconfigured, so the only configuration is the selection of the node ID within the Add
Function From Template dialog box.
The following device was added under the CANopen manager of the CAN0 interface:
Device name
AbsMltEncoder_Node43
Node ID configuration
43
NOTE: The device provided with the Device Module Encoder_AbsMlt_CANopen differs to the standard device OsiCoder provided with SoMachine device repository. At the used device the second transmit PDO (TPDO) was unselected. By this object the actual position value of the encoder is transmitted in a cyclic/synchronous way. For this application, the first TPDO, whereby the position value is transmitted in an event driven way, is sufficient. Further the transmission parameters for the first TPDO were adapted as follows: the inhibit time was set to 10 ms and the event time was set to 100 ms.
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For more information, refer to the documents:
SoMachine online help: Programming with SoMachine Device Editors CAN bus
Configuration Editor CANopen Device PDO Mapping
OsiSense XCC, CANopen Multi-Turn Absolute Encoder, User’s Manual, 169002302
Lexium 32i
The architecture implements 1 integrated servo drive of type Lexium 32i which is controlled via
CANopen.
This device must be configured within the SoMachine project.
Therefore the device was added under the CANopen manager CANopen Performance .
The device was added with the use of the Device Module Lexium_32i_CANopen, which is represented as a function template within the TVDA Device Module Library .
The name of the device corresponds with the name which was assigned within the Add Function
From Template dialog box.
The device is preconfigured, so the only configuration is the selection of the node ID within the Add
Function From Template dialog box.
The following device was added under the CANopen manager of the CAN0 interface:
Device name
LXM32i_CANopen44
Node ID configuration
44
NOTE: The device provided with the Device Module Lexium_32i_CANopen differs to the standard device Lexium 32i provided with SoMachine device repository. The device in this example uses the second and third transmit PDO (TPDO). The actual position value (second TPDO) and the actual velocity value (third TPDO) of the drive are transmitted in an event driven way. The event time for these TPDOs is set per default to 100 ms. In addition, the inhibit time for both TPDOs is set to 10 ms. These additional PDOs increase the bus load.
For more information, refer to the documents:
SoMachine online help: Programming with SoMachine Device Editors CAN bus
Configuration Editor CANopen Device PDO Mapping
LXM32iCAN BMi, Lexium 32 Integrated, Product manual, 0198441113950 (ENG)
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Application
Library Manager
The library manager is a standard object of the application.
Within the library manager, you can add or remove libraries.
All libraries in this example application were loaded automatically on adding devices or Device
Modules.
Symbol Configuration
The symbol configuration functionality allows to create symbol descriptions, via which project variables can be accessed from external, for example by the Magelis HMI.
All variables for control and monitor functions on the Magelis HMI were mapped within the symbol configuration editor.
For more information, refer to Symbol Configuration Editor (see SoMachine, Programming Guide) .
Task Configuration
The Task Configuration defines one or several tasks for controlling the processing of an application program.
Thus it is a basic resource object for an application and is automatically added to the application node.
In this example application 1 task is configured:
Task
MAST
Type
Cyclic:
20 ms
Comment
This task includes all program calls related to the CANopen devices,
Modbus communication and general application code.
For more information, refer to Task Configuration Editor (see SoMachine, Programming Guide) .
Program Code
The program code is divided into several POUs (Program Organization Units) of type program and
GVLs (Global Variable Lists).
Each POU is called separately within the associated task.
The POUs and GVLs which are related to the devices or functional units were created on adding the Device Modules. Hence, they are placed in folders (with the corresponding names) under the
Application node.
For the general programming part additional POUs are available:
Input_Mapping
Processing of input signals of the architecture (for example operator push buttons, sensors, and so on).
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MAIN
Processing of summary information about device, communication, and safety state.
Output_Mapping
Processing of output signals of the architecture (for example signaling elements, actuators, and so on).
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Vijeo-Designer
Overview
The HMI application is created with the configuration software Vijeo-Designer, which is integrated in SoMachine.
This architecture implements a Magelis HMI panel of type HMI GTO5310.
The application is executed on this panel and provides extensive monitoring and control functions of the architecture.
Start Page
The start page provides general information about the state of the architecture:
Device state
Communication state
Safety state
Alarm Page
The alarm page provides detailed alarm messages sorted by time of occurrence.
CANopen Overview
The CANopen overview provides information about the fieldbus topology and the state of
CANopen devices.
Energy Pages
The energy pages provide information about the energy data of the architecture.
Device Pages
The device pages provide monitor and control functions for each device grouped by products:
Altivar
TeSys U
Lexium
Encoder
I/Os
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System Setup
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System Setup
Overview
This chapter describes the steps necessary to set the architecture in operational mode. It is not intended to replace any specific product documentations or manuals.
The setup procedure depicted in this document is relevant only for the proposed architecture.
Before using any device in this application, perform the following steps:
Thoroughly read this manual and the respective related documents before running this
application.
Install the drives according to their usage and configure the connected motors.
Thoroughly verify your installation.
Set up the communication parameters of the devices.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
1
Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
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What Is in This Chapter?
This chapter contains the following sections:
Section
7.1
7.2
Setup Controller and HMI
Setup Other Devices
Topic Page
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Setup Controller and HMI Section 7.1
Setup Controller and HMI
Setup Controller and HMI
Overview
You must download the applications from the PC to the controller and to the HMI to run the applications.
There are several possibilities to perform the application download:
Via an USB cable (linked to the integrated mini USB port on the devices)
With an USB key (linked to the integrated USB port on the devices)
Via an Ethernet connection (linked to the Ethernet network)
By using a USB connection or an Ethernet connection between controller and PC, additional features like monitoring of the application in online mode are available.
NOTE: SoMachine V4.1 and the associated Vijeo-Designer configuration software are required on the PC.
Communication Settings
To set up the communication between controller and HMI, it is mandatory to configure the communication settings in both applications (controller and HMI) using SoMachine and Vijeo-
Designer.
To set up an Ethernet communication between controller and HMI, following configurations are mandatory:
Ethernet configuration of the controller
Ethernet configuration of the HMI
Controller equipment address (node name) in the HMI application
To configure these settings, proceed as follows:
Step
1
2
3
Action
In the Devices tree of the SoMachine Logic
Builder, double-click the Ethernet node of the controller.
Configure the Ethernet settings of the controller.
In the node.
Devices tree of the SoMachine Logic
Builder, double-click the HMI Application
Comment
The Ethernet device editor opens.
The Ethernet configuration is required to set up a connection between controller and HMI. The 2 devices have to be in the same sub network.
The Vijeo-Designer opens and the HMI application is displayed.
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Step
4
5
6
7
Action
In the Vijeo-Designer, click HMI device →
Network .
Comment
-
Configure the Ethernet settings of the HMI.
In the Vijeo-Designer, double-click I/O
Manager → →
SoM_MyController .
The Ethernet configuration is required to set up a connection between controller and HMI. The 2 devices have to be in the same sub network.
The Network Equipment Configuration box opens.
dialog
Set the address of the associated controller.
When the PC is connected to the controller, the required information can be found in the device editor of the controller in the SoMachine Logic
Builder.
Download Procedure
It is recommended to use an USB connection between controller and PC. This helps to ensure that the controller is found in SoMachine, regardless of the Ethernet configurations of the controller and the PC.
To set up a communication between a controller and a PC via USB, use one of the following cables:
TCSXCNAMUM3P
BMXXCAUSBH045
If HMI and controller are successfully connected via the Ethernet network, the HMI application can be transferred to the HMI using an existing USB connection between PC and controller.
The controller is routing between the mini USB and the Ethernet interface.
Using the established USB connection between PC and controller and the Ethernet connection between controller and HMI, proceed as follows to download the SoMachine Logic Builder and HMI application.
Precondition for this workflow is a working Ethernet connection between controller and HMI.
Step
1
2
3
4
5
Action
Double-click the controller.
Comment
The controller device editor opens.
Select the Controller selection tab.
The compatible controllers connected to the PC are listed.
Double-click a list entry to select a controller.
The selected controller is displayed in bold and the address is displayed at the bottom of the device editor.
Double-click the HMI device.
Select the Controller selection tab.
The HMI device editor opens.
The compatible HMIs connected to the PC are listed.
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Step
6
7
Action
Double-click a list entry to select an HMI.
Click Online → to download the applications.
Comment
The selected HMI is displayed in bold and the address is displayed at the bottom of the device editor.
The Multiple Download dialog box opens.
You can choose which application should be downloaded.
If the application can be stopped during the download, a full download is recommended.
Using the Additional operations a start of all applications after download can be performed.
NOTE: The firmware version of the controller has to correspond with the firmware version of the controller in the SoMachine project. If the versions of the devices mismatch, you have to upgrade the version of the controller. The procedure to update the firmware of the controller is described in the SoMachine online help and in the product manual of the controller.
NOTE: For the initial download, the HMI requires the latest version of the runtime kernel. This is accomplished by using Vijeo-Designer for the initial download. Alternatively you can use the
Runtime Installer to download the runtime on the HMI.
NOTE: The Runtime Installer is accessible via the tool access bar (see SoMachine Central, User
Guide) in SoMachine Central ( Tool Access Bar Maintenance Download Firmware HMI ).
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Setup Other Devices Section 7.2
Setup Other Devices
What Is in This Section?
This section contains the following topics:
Topic
Network and Device Parameter Settings
TeSys U Motor Starter - CANopen Setup
Altivar 32 Variable Speed Drive - CANopen Setup
Altivar 71 Variable Speed Drive - CANopen Setup
Lexium 32A Servo Drive - CANopen/CANmotion Setup
Lexium ILx CANopen/CANmotion Setup
Lexium 32i Servo Drive - CANopen Setup
PM3250 Power Meter - Modbus SL Setup
Harmony ZBRN1 Access Point - Modbus TCP Setup
Page
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Network and Device Parameter Settings
Overview
This section describes the steps required to initialize and configure the different devices required to attain the described system function.
The following devices are configured by using the local control panel on the device itself:
Lexium 32A
Altivar 32
Altivar 71
Harmony ZBRN1
PM3250 power meter
NOTE: If a device has already been configured for some other use, re-establish the factory settings. Instructions on how to do this can be found in the respective documentation.
NOTE: Be sure that the controller is in STOP state before parameterizing the drives.
WARNING
UNINTENDED EQUIPMENT OPERATION
Never assume that your controller is in a certain controller state before commanding a change of state, configuring your controller options, uploading a program, or modifying the physical configuration of the controller and its connected equipment.
Before performing any of these operations, consider the effect on all connected equipment.
Before acting on a controller, always positively confirm the controller state by viewing its LEDs, confirming the condition of the Run/Stop input (if so configured) and/or the Run/Stop switch (if so equipped), checking for the presence of output forcing, and reviewing the controller status information via SoMachine
(1)
.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1)
The controller states can be read in the SEC.PLC_GVL.PLC_R.i_wStatus
system variable of the M258 PLCSystem Library Guide (see Modicon M258 Logic Controller, System Functions and
Variables, M258 PLCSystem Library Guide) .
For setting the communication parameters of the following devices, refer to the respective sections in the Communication chapter:
CANopen Interface Module TM5NCO1 - Cabling
CANopen Interface I/O Block TM7NCOMx - Cabling
OsiSense XCC CANopen Multi-Turn Absolute Encoder - Cabling ( see page 166 )
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TeSys U Motor Starter - CANopen Setup
Overview
The setup of the TeSys U motor starter includes 2 steps.
The communication settings will be done by the dip switches located on the communication
module LULC08 and is described in the communication chapter ( see page 153 ) .
The thermal protection of the motor is set by the rotary switch on the front of the control unit
LUCA05BL. The set value has to be appropriate for the connected motor.
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Altivar 32 Variable Speed Drive - CANopen Setup
Overview
To operate the Altivar 32 via CANopen fieldbus, the communication parameters have to be set for the device. In addition to this, it is mandatory to set the parameter of the connected motor in the drive. Further configuration settings are dependent on your application and on the installation.
There are several options to configure the drive:
by the local HMI on the front of the drive
by a graphic display terminal* by a remote display terminal*
by the configuration software SoMove installed on a PC* by the FDT/DTM integrated in SoMachine installed on a PC* by the software SoMove Mobile installed on a mobile phone linked via Bluetooth
(* linked to the integrated communication port on the front of the drive)
DANGER
UNINTENDED EQUIPMENT OPERATION
Verify that both wiring and mounting are correct before you start to configure the drive.
Verify that an unintentional start of the connected motor will not endanger personnel or equipment in any way.
Failure to follow these instructions will result in death or serious injury.
If necessary, disconnect the motor from the drive to prevent an unintentional motor start.
Basic Configuration
NOTE: The parameter or menu items which are mentioned within the table could be located under unmentioned menu items. This is dependent to the method of configuration.
Step
1
2
Action
Switch on the power supply.
Configure the motor parameters under the menu
[Motor Control] ( drc):
[Standard mot. freq] ( bFr )
[Max frequency] ( tFr )
[Motor control type] ( Ctt )
Comment
Do not give a run command to the drive.
Refer to the motor rating plate. Values have to be adjusted if the factory settings differ with your application.
If the drive shall apply the brake control logic, the parameter [Motor control type] ( Ctt ) has to be set either to [SVC V] (UUC) or [Energy sav.]
(nLd) .
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Step
3
4
5
6
7
8
9
10
Action
Configure the motor parameters under the menu
[ASYNC. Motor] ( ASY):
[Rated motor power] ( nPr )
[Motor 1 Cosinus Phi] ( COS )
[Rated motor volt.] (UnS)
[Rated motor current] ( nCr )
[Rated motor freq.] ( FrS )
[Rated motor speed] ( nSP )
Configure the parameters under the menu
[SETTINGS] ( Set -):
[Acceleration] ( ACC )
[Deceleration] ( dEC )
[Low Speed] ( LSP )
[High Speed] ( HSP )
[Mot. Therm. current] ( ItH )
Configure the I/O assignment under the menu
[INPUTS/OUTPUTS CFG] ( I_O).
Comment
Refer to the motor rating plate. Values have to be adjusted if the factory settings differ with your application.
In most cases, the factory settings can be maintained for a quick start. But nevertheless, you have to verify the values.
Configure the command channel under the menu
[COMMAND] ( Ctl):
[Ref. 1 channel] ] (Fr1)
The I/O configuration depends on your architecture and the activated application functions of the drive. In most cases, the factory settings can be maintained for a quick start. But nevertheless, you have to verify the values.
If the drive is operated via CANopen fieldbus, the parameter [Ref. 1 channel] ( Fr1 ) has to be set either to [CANopen] (CAn) or [Com.card] (net) . This depends on the used communication port.
The communication parameter for the CANopen network is dependent on your architecture and the settings of the CANopen master which is usually the controller.
Configure the communication parameter under the menu [COMMUNICATION] ( COM):
[CANopen] ( CnO)
[CANopen address] ( AdCO )
[CANopen bit rate] ( bdCO )
Set the access level to enable further application functions under the menu [ACCESS LEVEL]
( LAC )
Configure the parameter for the brake control under the menu [BRAKE LOGIC CONTROL]
( bLC):
[Brake assignment] ( bLC )
Power cycle the drive.
To enable the settings for the brake control logic, the parameter [ACCESS LEVEL] ( LAC ) has to be set to
[Expert] (EPr) .
By the parameter [Brake assignment] ( bLC ) you select the logic output or control relay to control the contactor to release the electro magnetic brake on the motor. Further parameter can be set dependent to your application.
If the configuration is finished, do a power cycle of the drive, because some parameters only become effective after a power cycle.
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WARNING
UNINTENDED EQUIPMENT OPERATION
Power cycle the drive after any configuration changes or adjustments (power removal followed by power reapplied).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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System Setup
Altivar 71 Variable Speed Drive - CANopen Setup
Overview
To operate the Altivar 71 via CANopen fieldbus, the communication parameters have to be set for the device. In addition to this, it is mandatory to set the parameter of the connected motor in the drive. Further configuration settings are dependent on your application and on the installation.
There are several options to configure the drive:
by the integrated display terminal on the front of the drive (dependent on type)
by a graphic display terminal* by the configuration software SoMove installed on a PC*
(* linked to the integrated communication port on the front of the drive)
NOTE: If a device has already been configured for some other use, re-establish the factory settings. Instructions on how to do this can be found in the respective documentation.
DANGER
UNINTENDED EQUIPMENT OPERATION
Verify that both wiring and mounting are correct before you start to configure the drive.
Verify that an unintentional start of the connected motor will not endanger personnel or equipment in any way.
Failure to follow these instructions will result in death or serious injury.
If necessary, disconnect the motor from the drive to prevent an unintentional motor start.
CANopen Settings
The following steps to set up the drive are based on the configuration by the graphic display terminal.
Step
1
Action
Select 1 DRIVE MENU and press ENT key of the jog dial.
Graphic/Comment
210
2 Select 1.9 COMMUNICATION and press ENT key of the jog dial.
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Step
3
4
Action
Select CANopen and press ENT key of the jog dial.
The parameters are set to:
CANopen address: 5
CANopen bit rate: 500 kbps
Error code is a read-only parameter.
Graphic/Comment
-
System Setup
5 Select ESC to go back to 1 DRIVE MENU and switch to the
1.6 COMMAND menu.
To operate the drive via CANopen, set Ref. 1 Channel to
CANopen .
NOTE: For high-power drives, (more than 90 kW) it is recommended to do an automatic reboot with the local control panel (refer to drive user manual for details).
Brake Settings
Step
1
Action
Select 1 DRIVE MENU and press ENT key of the jog dial.
Graphic/Comment
2 Select 1.7 APPLICATION FUNCT.
and press ENT key of the jog dial.
-
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System Setup
Step
3
Action
Select BRAKE LOGIC CONTROL and press ENT key of the jog dial.
Graphic/Comment
4
5
In the sub menu of BRAKE LOGIC CONTROL the following parameter are set in the example:
Brake assignment : R2
Movement type : Hoisting
Brake contact : No
Brake impulse : No
Brake release I FW : 0 A
Brake release time : 0 s
Brake release freq.
: 0 Hz
Brake engage freq.
: 0 Hz
Restart the drive. The changes become effective only after a restart of the drive.
-
-
NOTE: These parameters are for the machine described in this example only. In all likelihood, you will need to adapt these parameters for your specific machine.
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Encoder Configurations
If an optional encoder interface card is installed on the drive and an encoder is connected to it, the parameters for the encoder configuration have to be set.
Step
1
2
3
4
5
Action Graphic/Comment
Select 1 DRIVE MENU and press ENT key of the jog dial. -
Select 1.5 INPUTS/OUTPUTS CFG and press ENT key of the jog dial.
-
Select ENCODER CONFIGURATION and press ENT key of the jog dial.
In the sub menu of ENCODER CONFIGURATION the following parameters are set in the example:
Encoder usage: : no
Encoder type : AABB
Number of Pulses : 1024
Reference type : n.a.
Freq. min. value : n.a.
Freq. max. value : n.a.
Freq. signal filter : n.a.
Restart the drive. The changes become effective only after a restart of the drive.
The configuration of the encoder depends on your application. The appearance of the parameter in this sub menu varies based on other settings.
-
WARNING
UNINTENDED EQUIPMENT OPERATION
Power cycle the drive after any configuration changes or adjustments (power removal followed by power reapplied).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For more information, refer to Altivar 61 / 71, CANopen, User’s manual, 1755865 (ENG).
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System Setup
Lexium 32A Servo Drive - CANopen/CANmotion Setup
Overview
To operate the Lexium 32A via CANopen fieldbus, the communication parameters have to be set for the device.
There are several options to configure the drive:
by the local HMI on the front of the drive by a graphic display terminal by the configuration software SoMove Light installed on a PC
NOTE: If a device has already been configured for some other use, re-establish the factory settings. Instructions on how to do this can be found in the respective documentation.
DANGER
UNINTENDED EQUIPMENT OPERATION
Verify that both wiring and mounting are correct before you start to configure the drive.
Verify that an unintentional start of the connected motor will not endanger personnel or equipment in any way.
Failure to follow these instructions will result in death or serious injury.
If necessary, disconnect the motor from the drive to prevent an unintentional motor start.
Communication Settings
If the drive is being started for the first time, the FSu (first setup) is invoked.
Only the CANopen address ( CoAd ) and the baud rate ( Cobd ) are initially needed.
If the FSu is not displayed after switching on, the drive has been started once before. In this case follow the depicted menu structure below to change the address and the baud rate.
To adjust the parameters, use the following path and values
Step
1
Action
Set the CANaddress (node number):
FSu -> CoAd or
ConF -> CoM -> CoAd
Graphic/Comment
Every device in the CAN network has a unique address/node ID (1...127).
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Step
2
Action
Set the CANbaud :
500 for CANopen or
1000 for CANmotion
( 1000 = 1000 kbps = 1 MBaud)
FSu -> Cobd or
ConF -> CoM -> Cobd
3
System Setup
Graphic/Comment
The baud rate for the CAN network is dependent on your architecture and the settings of the CAN master, usually the controller.
WARNING
UNINTENDED EQUIPMENT OPERATION
Power cycle the drive after any configuration changes or adjustments (power removal followed by power reapplied).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
When the device is switched on and if an encoder is connected to the drive, the device automatically reads technical information on the motor (nominal torque and peak torque, nominal current, nominal velocity and number of pole pairs). Without this information, the device is not ready for operation.
You can configure further limit values and basic parameters like digital inputs/outputs on basis of the system and motor data. As long as the motor is operated without loads, the default settings do not need to be changed.
For more information, refer to LXM32A, AC servo drive, Product manual, 0198441113755 (ENG).
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System Setup
Lexium ILx CANopen/CANmotion Setup
Overview
To operate the Lexium IL• via CAN fieldbus, the communication parameters have to be set for the device. Further configuration settings depend on your application.
There are several options to configure the communication parameter of the drive:
by the switches on the drive by the configuration software Lexium CT installed on a PC
The commissioning software offers a graphical interface and extended capabilities to configure the drive for example, direction of rotation, acceleration/deceleration, setting current limitations, tuning.
NOTE: If a device has already been configured for some other use, re-establish the factory settings. Instructions on how to do this can be found in the respective documentation.
DANGER
UNINTENDED EQUIPMENT OPERATION
Verify that both wiring and mounting are correct before you start to configure the drive.
Verify that an unintentional start of the connected motor will not endanger personnel or equipment in any way.
Failure to follow these instructions will result in death or serious injury.
If necessary, disconnect the motor from the drive to prevent an unintentional motor start.
Communication Settings
Address
The device address factory setting is 0. This setting has to be changed. As long as the device address is set to 0 the fieldbus is not initialized.
The device address can be set with the DIP switches
.
Baud rate
The baud rate factory setting is 250 kbps.
The transmission rate (baud rate) has to be the same for all devices in the network (500 kbps for
CANopen, 1000 kbps for CANmotion).
The baud rate can be set with the rotary switches
.
For more information, refer to :
ILE1B, ILE1F, ILE1R, Lexium Integrated Drive, Product manual, 0198441113568 (ENG)
ILA1B, ILA1F, ILA1R, Lexium Integrated Drive, Product manual, 0198441113562 (ENG)
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System Setup
Lexium 32i Servo Drive - CANopen Setup
Overview
To operate the Lexium 32i via CANopen fieldbus, the communication parameters have to be set for the device. Further configuration settings depend on your application.
There are several options to configure the communication parameter of the drive:
by the switches on the drive by the configuration software SoMove installed on a PC*
(* linked to the integrated communication port CN10) below the cover of the commissioning
interface of the drive ( see page 163 ) .
NOTE: If a device has already been configured for some other use, re-establish the factory settings. Instructions on how to do this can be found in the respective documentation.
DANGER
UNINTENDED EQUIPMENT OPERATION
Verify that both wiring and mounting are correct before you start to configure the drive.
Verify that an unintentional start of the connected motor will not endanger personnel or equipment in any way.
Failure to follow these instructions will result in death or serious injury.
If necessary, disconnect the motor from the drive to prevent an unintentional motor start.
Communication Settings
Address
The device address can be set directly with the DIP switches ( see page 164 )
. If all DIP switches are set to 0 (default), the address has to be set via the parameter CANaddress using the commissioning software.
Refer to Commissioning Interface and Address Setting ( see page 164 ) .
Baud rate
The baud rate can be set directly with the DIP switches
. If the DIP switches are set in a specific combination (default), the baud rate has to be set via the parameter CANbaud using the commissioning software.
Refer to Commissioning Interface and Baud Rate
.
Also refer to LXM32iCAN BMi, Lexium 32 Integrated, Product manual, 0198441113950 (ENG).
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System Setup
PM3250 Power Meter - Modbus SL Setup
Overview
In addition to this system user guide the product manual for the PM3250 power meter has to be read carefully.
For more information, refer to PM3200 series, Power Meters, User Manual, DOCA0006EN.
The power meter features a sophisticated and intuitive Human Machine Interface (HMI) with signaling LEDs, a graphic display, and contextual menu buttons for accessing the information required to operate the power meter and modify parameter settings.
The navigation menu allows displaying, configuring, and resetting parameters.
General Display
1 Main title
2 Configuration mode
3 Cancel
4 Confirm
5 Up
6 Down
7 Values/parameters
8 Sub menu
218 8000DB1019 04/2014
System Setup
Basic Configuration
Before starting the configuration of the power meter, you have to check the correct installation.
Step
1
2
3
4
5
6
7
8
Action
Switch on the power supply.
Comment
The control voltage is sufficient to configure the device.
Keep ESC + OK pressed for at least
2 seconds.
The display switches to configuration mode.
Select the Setup menu.
Select the submenu Wire and set the parameters for:
Power System : 3PH4W
VTs : direct connection
CTs : 3 CTs
Select the submenu CT Ratio and set the parameter for:
Primary : 5 A
Secondary : 100 A
Select the submenu Nominal
Frequency and set the parameter to
50 Hz .
Select the submenu Communication and set the parameter for:
Baud Rate : 19200
Parity : EVEN
Address : 1
The password (high) has to be entered.
By default the password is 0010 .
This parameter describes the power system and the wiring of the power meter.
This parameter describes ratio of the connected current transformers.
-
To operate the power meter via
Modbus SL the communication parameters have to be set based on the settings on the master, usually the controller.
Press ESC to leave the Setup menu. Basic configuration is finished. The power meter should display now the expected values and is ready for communication via Modbus SL.
Further configurations can be done depending on your application needs.
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System Setup
Harmony ZBRN1 Access Point - Modbus TCP Setup
Overview
To operate the Harmony wireless receiver via Ethernet, the communication parameters have to be set for the device.
There are several options to configure the drive:
by the local HMI on the front of the drive by web pages via PC* by the FDT/DTM integrated in SoMachine installed on a PC*
(* linked to the communication port on the bottom of the device)
Basic Configuration
After configuring the communication parameters, you have the opportunity to teach up to 60 wireless push-buttons. To configure the wireless receiver, use the jog dial on front of the device.
Before configuring the devices, connect the receiver module to the power supply and place the wireless push button within reach of the receiver module.
Steps to configure the ZBRN1
Step
1
Action
Configure the communication parameters under menu:
Configuration [Conf]
Ethernet [Et.••]
DHCP [d•••]
BootP [bP]
Static IP [St]
- IP address [IP]
- Subnet mask [SnN]
- Gateway [gate]
- Save [Save]
Save your settings.
Comments
Depending on your network select DHCP , BootP or
Static IP .
By selecting Static IP you have to set the 4 bytes of the
IP address , Subnet mask and
Gateway .
220 8000DB1019 04/2014
System Setup
Step
2
3
4
5
Action
Set the input to teaching mode:
Configuration [Conf]
Inputs [in.••]
Unteached input •• [i ••]
- Teach[t]
--- Teach [t] (blinking)
Teach the wireless push button by pushing it 3 times while it is blinking.
Unteach a battery less push button:
Configuration [Conf]
in.••
i._••
- Clr
Configure the holding time:
Configuration [Conf]
Hd.••
Comments
How to recognize whether an input is already taught:
1 taught
2 not taught
The input holding time can be set to:
Hd. 1 = 100 ms
Hd. 2 = 200 ms
Hd. 3 = 300 ms
Hd. 4 = 400 ms
Hd.5
= 500 ms
Hd.10
= 1 s
For more information, refer to Harmony XB5R, ZBRN1/ZBRN2, User Manual, EIO0000001177
(EN).
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Adapt TVDA Template
8000DB1019 04/2014
Adapt TVDA Template Chapter 8
Adapt TVDA Template
What Is in This Chapter?
This chapter contains the following sections:
Section
8.1
8.2
Adapt SoMachine Project Template
Adapt HMI Application
Topic Page
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Adapt TVDA Template
Adapt SoMachine Project Template Section 8.1
Adapt SoMachine Project Template
What Is in This Section?
This section contains the following topics:
Topic
Introduction
Device Modules in General
Device Modules Used in This Project Template
Add Device Modules
Remove Device Module
Page
224 8000DB1019 04/2014
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Introduction
Overview
The structure of a TVDA project template has a modular design which is based on Device Module
This allows you to create your customized project in an easy and flexible way by adapting the
TVDA project template.
Add Device Modules
Remove Device Modules ( see page 230 )
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Device Modules in General
Overview
The Device Modules out of the TVDA Device Module Library are represented by Function
Templates within SoMachine. They are especially created for the TVDA project template.
Device Modules are available for all functional units implemented in the different TVD architectures.
By definition functional units in the extent of Device Modules are all sorts of field devices controlled
(connected) in various ways by the controller.
All required SoMachine application content, beginning with integrating the device to the hardware configuration up to integration of all needed program code is provided.
Each Device Module comes with its own global variable definition and helps to ensure consistency within the application.
During the device module insertion process, the software prompts you to assign the required configuration such as addresses, names, variable assignment to I/Os, and parameter assignment.
(Refer to Add Device Module ( see page 228 ) .)
Each Device Module provides a ready to use interface within the application program to control the device and to monitor its status.
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Device Modules Used in This Project Template
Used Device Modules
The following Device Modules of the TVDA Device Module Library are used in this project template.
Device Module
ATV32_CANopen
ATV71_CANopen_Enc
Encoder_AbsMlt_CANopen
Lexium_ILA_CANopen
Lexium_32A_CANopen
Lexium_32i_CANopen
MED_PM3250_ModbusSL
Harmony_Wireless_ModbusTCP_1
TeSysU_CANopen_Standard
Refer to TVDA Device Module Library (see TVDA Device Module Library, Function Template
Library Guide) .
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Add Device Modules
Procedure
To add a Device Module, proceed as follows:
Step
1
2
3
4
5
6
7
8
Action
Right-click the Application node in the Tools tree and select Add Function From Template from the context menu.
The Add Function From Template dialog box is displayed.
Enter a Function Name that is used for the new folder of the Device Module and for the naming of the elements it contains (GVL, POU, POU call, device, and so on).
Click the ...
button and select a Device Module (Function Template) from the TVDA Device
Module Library . Confirm with OK .
Now you can edit the different properties. Which properties can be edited depends on the selected Device Module.
For some Device Modules, it is possible to configure the device addresses.
In Address column of the I/O Devices field, click the ...
button to open the Select Device
Address dialog box and select a free address.
(Free addresses are displayed in black and can be selected. Already applied addresses are grayed/disabled).
In Master column of the I/O Devices field, click the ...
button to open the Select Fieldbus
Master dialog box and select the fieldbus master for your Device Module. Confirm with OK .
If an appropriate fieldbus master is available, it is preselected in the dialog box.
The I/O Mapping field is an optional feature and not mandatory. For some Device Modules, it is possible to map variables directly to I/Os of current I/O configuration.
In Mapping column of the I/O Mapping field, click the ...
button to open the Select I/O Mapping dialog box and map the variable to a Channel of your I/O configuration. Confirm with OK .
In New Value column of the Parameters field, you can enter an initial value for the displayed variables (for example constants).
If you do not enter a value, the Default value is used in your project.
NOTE: For Device Modules associated with a fieldbus, the appropriate fieldbus master has to be available in your project. For example, the Device Module ATV32_CANopen requires a CANopen manager in the project configuration.
Objects Added
If you add a Device Module, all associated objects are added to the project at the appropriate position. Information on what was done during adding the Device Module, is displayed in the
Messages window.
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Potential objects and actions are listed in the table.
Object root folder
GVL (global variable list)
POU (program organization unit)
POU call device
I/O mapping libraries
Description
A new folder is added under the Application node in the Tools tree that is named as defined in the Function Name text box in the Add
Function From Template dialog box.
The global variable list that is included in the Device Module is added below the root folder using the Function Name .
For example GVL_ATV32_CANopen .
The POU that is included in the Device Module is added below the root folder using the Function Name .
For example Prg_ATV32_CANopen (PRG) .
The call of the POU that is included in the Device Module is added below Task Configuration → using the Function Name .
For example Prg_ATV32_CANopen .
A device (if included in the Device Module) is added below the respective fieldbus (for example CAN0 →
(CANopen Performance) ) as selected in the Select Fieldbus
Master dialog box.
For example ATV32_CANopen (Altivar 32) .
Variables mapped in the Add Function From Template dialog box
( I/O Mapping field), appear in the device editor of the respective device.
Libraries referenced by the Device Module are automatically added to the Library Manager of your project.
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Remove Device Module
Procedure
By adding ( see page 228 ) a Device Module, various objects are added to your project.
To remove a functional unit (based on a Device Module) from your project, you have to remove the following objects manually from your project.
Objects to be Removed
Object root folder
GVL (global variable list) variables
Description
Remove the folder of the Device Module under the Application node in the Tools tree .
As the GVL is part of the root folder, it is removed with the root folder.
Remove the variables coming from your Device Module and being used in the project. For example in the Symbol configuration or in the I/O mapping.
As the POU is part of the root folder, it is removed with the root folder.
POU (program organization unit)
POU call device libraries
Remove the POU call of the Device Module from Task
Configuration .
Remove the device (if included in the Device Module) from the respective fieldbus (for example CAN0 →
(CANopen Performance) ).
Remove the libraries referenced by the Device Module from the
Library Manager of your project (if not referenced by other objects in your project).
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Adapt HMI Application Section 8.2
Adapt HMI Application
Introduction
Overview
The provided HMI application is a general solution.
Since every machine needs its own specific interface, the provided HMI application will in all likelihood not match exactly your requirements. Therefore, you will need to modify the provided
HMI application using the Vijeo-Designer configuration software.
Vijeo-Designer is an efficient and flexible tool. It provides numerous functions to facilitate the creation or adaptation of the HMI application.
Especially for an easy adaptation, the following features are highlighted:
Objects can be saved as templates in tool chest.
Placeholder in variable expressions can be used.
Resources for object design can be used.
Export/import function is available.
Master panels can be used.
If desired, the provided HMI application can be used as pattern for your solution.
231
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Distributed CANopen Logic Controller M258
Bill of Material
8000DB1019 04/2014
Bill of Material (BOM) Chapter 9
Bill of Material (BOM)
Bill of Material (BOM)
Overview
In this chapter, a Bill of Materials (BOM) for the main components of the architecture is provided.
Components and component combinations of the protection system of this architecture are marked with additional information about the conformity to standards IEC and UL. Those which are marked as UL can be considered as a multistandard solution. Nonetheless, you must consider and respect the local standards and codes, as well as the electrical and environmental conditions, where the system is installed and operated. For more information on this topic, refer to the associated product manuals and on the Schneider Electric webpage.
Regardless of the industrial application of a control panel, its protection systems and devices must comply with applicable international standards:
IEC 60204-1 safety of machinery
UL 508A industrial control panel
Components and component combinations that meet multiple standards are equally important to design and size for ensuring that control panels meet legal requirements across international markets.
WARNING
REGULATORY INCOMPATIBILITY
Ensure that all equipment applied and systems designed comply with all applicable local, regional, and national regulations and standards.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Schneider Electric offers UL 508A support on the website at www.Schneider-Electric.us
. A number of educational and product search tools are available on the website, including overview information, a UL 508A SCCR (Short Circuit Current Rating) determination flow chart, and information on Schneider Electric individual or product combination SCCRs. Underwriters
Laboratories also publish SCCR tested combination ratings on its website. Updated tested combination ratings of Schneider Electric can be found on both websites and are free to download.
The UL 508A support website of Schneider Electric is located at: http://www.schneider-electric.us/sites/us/en/support/product-support-resources/ul-508asupport/ul-508a-support.page
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Bill of Material
The UL 508A combination motor controller website of UL is located at: http://www.ul.com/global/eng/pages/offerings/industries/powerandcontrols/industrialcontrolequipment
Main Switch
Quantity
1
1
1
1
1
Description
PowerPact H-Frame multistandard circuit breaker, main switch, 3pin, 35 kA
Lug kit 15...150 A
Short lug shield
Extended rotary handle
Red rotary handle on yellow bezel
Reference
NHGF36015TW
AL150HDS
S37446
LV429502
LV429340 x x x x
IEC x x x x x
UL x
Powermeter
1
3
Quantity
4
Description
Circuit breaker Multi9 UL1077 1P, C, 1A (~230 V) 24425
Power meter PM3250
Current transformer 100/5 A
Reference
METSEPM3250
16453 (only IEC)
* For applications on the North American market, use approbated current transformers.
x x
IEC x x
*
UL x
Emergency Stop
1
1
Quantity
4
1
1
10
5
11
2
Description
E-Stop safety module XPS AC
E-Stop safety extension module
E-Stop push-button for cabinet door
Auxiliary contacts for E-Stop push-button, mounted on the cabinet doors
E-Stop push-button for field
Illuminated push-button, 1NC, blue
Assembly housing 1 cut-out
Load contactors 2.4 kW
Load contactors AC-3 440 V/18 A
Reference
XPSAC5121
XPSAV11113Z002
XB5AS844
ZB5AZ141
XALK178G
XB5AW36B5
XALD01
LC1D09BL
LC1D18BD
234 8000DB1019 04/2014
Door Guard
4
4
Quantity
1
Description
E-Stop safety module XPS ECP (additional contacts)
Door guard switch
Actuator for door guard switch
Display and Indicators
1
1
1
1
1
1
1
1
1
1
1
1
3
5
1
5
3
1
2
Quantity
1
Description
3-position switch
Assembly housing 3 cut-outs
Push-button, red
Illuminated push-button, 1 NC, green
Illuminated push-button, 1 NC, red
Illuminated push-button, 1 NC, yellow
Base unit for tower light
Signal element green
Signal element red
Signal element blue
Signal element yellow
Tube with connection
Wireless receiver (includes ZBRCETH)
Communication module TCP
Assembly housing for 2 cut-outs
Assembly housing for 1 cut-outs
Wireless push-button green
Wireless push-button red
Wireless push-buttoning blue
Legend holder marked with ON/OFF
Automation Components
2
2
Quantity
1
8000DB1019 04/2014
Description
Modicon M258 Logic Controller
Digital input module, 12 DI
Digital output module, 12 DO
Bill of Material
Reference
XPSECP5131
XCSPA792
XCSZ12
Reference
XB5AD33
XALD03
XB5AA42
XB5AW33B5
XB5AW34B5
XB5AW35B5
XVBC21
XVBC2B3
XVBC2B4
XVBC2B6
XVBC2B8
XVBZ02
ZBRN1
ZBRCETH
XALD02
ZBRM01
ZB5RTA3
ZB5RTA4
ZB5RTA6
ZBY2367
Reference
TM258LF42DT4L
TM5SDI12D
TM5SDO12T
235
Bill of Material
1
1
3
3
6
1
7
1
1
3
Quantity
1
1
Description
Pt100/Pt1000 input module, 4 AI
Analog output module, 2 AO
Terminal block, 12 pin coded
Locking plate right
Base module for extension slices
Power supply module 24 Vdc
Base module for power supply
Bus base for fieldbus interface module and interface power distribution module (IPDM)
TM5 CANopen interface module
TM5 fieldbus interface 24 Vdc power supply
TM7 CANopen I/O block
Power cable for TM7, 10 m
Reference
TM5SAI4PH
TM5SAO2L
TM5ACTB12
TM5ACLPR1
TM5ACBM11
TM5SPS2F
TM5ACBM01R
TM5ACBN1
TM5NCO1
TM5SPS3
TM7NCOM16A
TCSXCNEFNX10V
Magelis HMI
Quantity
1
Description
Magelis HMIGTO 10.4 color touch-panel VGA-TFT
Reference
HMIGTO5310
Control Voltage Power Supply and Distribution
10
5
5
4
13
6
1
4
Quantity
1
4
3
Description Reference
Circuit breaker Multi9 UL1077 2P, C, 3A (~230V) 24444
Power supply 230 Vac / 24 Vdc, 10 A ABL8RPS24100
Circuit breaker Multi9 UL1077 2P, C, 2A (~230V) 24443
Power supply 230 Vac / 24 Vdc, 5 A
Terminal with LED for micro fuse
Fuse 1 A, slow-blow (third party)
Fuse 3.15 A, slow-blow (third party)
ABL8RPS24050
AB1FUSE435U5XB
0218001.HXP
(Littelfuse)
02183.15HXP
(Littelfuse)
Fuse 6.3 A, slow-blow (third party) 021806.3HXP
(Littelfuse)
Circuit breaker Multi9 UL1077 1P, C, 1A (24Vdc) 24425
Circuit breaker Multi9 UL1077 1P, C, 2A (24Vdc) 24426
Circuit breaker Multi9 UL1077 1P, C, 4A (24Vdc) 24428 x x x x x x x x x x
UL x x x x x x x x x x x
IEC x
236 8000DB1019 04/2014
Bill of Material
Quantity
2
2
Description
Disconnect terminal (9760U/8TKE48)
Pilot light white
Reference IEC
5711016550 (Wieland) x
XB5AVB1 x
UL x x
Heating
Quantity
4
4
Description
Solid-state relays for heating
Reference
SSRPCDS10A1
Circuit breaker Multi9 UL489 1P, C, 10A (~230V) 60110
IEC x x
UL x x
Drives and Power
4
4
4
4
4
4
Quantity
Lexium 32
4
Altivar 71
4
4
4
4
Description
Lexium 32A servo drive 1~230 V/1 kW
Magnetic circuit breaker, 10 A
Auxiliary contacts for circuit breaker, 1 NO, 1 NC
TeSys DFCC fuse holders + class CC fuses 10 A
(fuses to be ordered separately - no SE product)
Servo motor
Power cable for Lexium 32, 5 m
Encoder cable for Lexium 32, 5 m
Altivar 71 variable speed drive, 0.75 kW
Magnetic circuit breaker, 4 A (3~400 V)
Auxiliary contacts for circuit breaker, 1 NO, 1 NC
Thermal-magnetic circuit breaker, 2.5...4 A
(3~480 V)
Reference
LXM32AD18M2
GV2L14
GVAE11
DFCC2
BSH0702T02F2A
VW3M5101R50
VW3M8102R50
ATV71H075N4
GV2L08
GVAE11
GV2P08
Insulating barrier for motor circuit breaker GV2GH7
Auxiliary contacts for circuit breaker, 1 NO, 1 NC GVAN11
4
4
4
4
4
Altivar 32
4
4
Altivar 32 variable speed drive, 0.37 kW
Magnetic circuit breaker, 2.5 A (3~400 V)
Auxiliary contacts for circuit breaker, 1 NO, 1 NC
Thermal-magnetic circuit breaker, 1.6...2.5 A
(3~480 V)
Insulating barrier for motor circuit breaker
ATV32H037N4
GV2L07
GVAE11
GV2P07
GV2GH7
8000DB1019 04/2014
IEC UL x
x x
x
x x
-
x x x x
x x
x x
x
x x
x x x x x
x x
-
237
Bill of Material
1
1
1
1
1
1
1
1
Altivar 32
2
2
2
Quantity
4
4
2
1
1
2
2
2
2
2
Lexium ILA1
1
1
2
Lexium 32i
1
Description
Auxiliary contacts for circuit breaker, 1 NO, 1 NC GVAN11
CANopen communication card for daisy chain
Altivar 32 variable speed drive, 0.75 kW
Magnetic circuit breaker, 4 A (3~400 V)
ATV32H075N4
GV2L08
Auxiliary contacts for circuit breaker, 1 NO, 1 NC GVAE11
Thermal-magnetic circuit breaker, 2.5...4 A
(3~480 V)
GV2P08
Insulating barrier for motor circuit breaker GV2GH7
Auxiliary contacts for circuit breaker, 1 NO, 1 NC GVAN11
CANopen communication card for daisy chain VW3A3608
Lexium ILA integrated drive
Power cable for Lexium IL•, 5 m
ILA1F57PC2A
VW3L30001R50
Circuit breaker Multi9 UL1077 2P, C, 3 A (~230 V) 24444
Power supply 230 Vac / 24 Vdc, 10 A ABL8RPS24100
Circuit breaker Multi9 UL1077 1P, B, 10 A (24 Vdc) 24116
BMi servomotor with integrated power stage
Magnetic circuit breaker, 4 A (3~400 V)
TeSys DFCC fuse holders + class CC fuses 4 A
(fuses to be ordered separately - no SE product)
LXM32i control unit for CAN fieldbus
Connection module supply voltage
Connection module bus-I/O-STO
Cable STO
Reference
VW3A3608
BMI702P06A
GV2L08
DFCC3
LXM32ICAN
VW3M9002
VW3M9101
VW3M9405
TeSys U
1 LU2BA0BL TeSys U base module reversing; 12 A (without terminals)
TeSys U control unit, standard 1.25...5 A
TeSys U wiring kit coil (reversible)
TeSys U communication module CANopen
Insulating barrier for TeSys U
LUCA05BL
LU9MRC
LULC08
LU9SPO
-
x x
x x x x x x x
IEC
x
UL x x x x x
x x
x x x x x x x
x x x x x x x x
x x x x x x x x x x
x
238 8000DB1019 04/2014
Bill of Material
Encoder
The encoders are designed for compatibility with the UL standard, but they are not certified.
4
4
4
4
Quantity
1
Description
CANopen multi-turn absolute encoder
Incremental encoder, 5 Vdc, RS422
Encoder interface card for ATV71, 5 Vdc, RS422
Cable for incremental encoder, 5 m
Encoder mounting bracket
Reference
XCC3510PS84CB
XCC1510PS11X
VW3A3401
XCCPM23121L5
XCCRE5SN
CANopen/CANmotion Wiring
1
1
1
2
2
Quantity
1
12
6
5
1
Description preformed cordset, standard, CE marking: low smoke emission, zero halogen. flame-retardant (IEC 60332-1), one 9-way female SUB-D connector at each end preformed cordset.
one 9-way SUB-D connector, one RJ 45 connector preformed cordset, one RJ 45 connector at each end
1.0 m (3.28 ft)
1.0 m (3.28 ft)
0.3 m (0.98 ft)
IP20 CANopen tap junction,
4 SUB-D ports, screw terminal block for connecting the trunk cables, line termination
CANopen cable, dedicated to the American market, UL and CSA certified, fire retarding
100 m (328 ft) preformed cordset, two 5-way M12 A-coded angled connectors
(one male connector and one female connector)
3.0 m (9.84 ft)
5.0 m (16.40 ft)
IP67 M12 connector, 5-way M12 A-coded connectors female
IP20 line terminator, RJ 45 termination resistor (for end of bus)
IP67 line terminator, equipped with one M12 connector (for end of bus)
–
Reference
TSX CAN CADD1
TCS CCN 4F3M1T
VW3 CAN CARR03
TSX CAN TDM4
TSX CAN CB•••
FTX CN 3230
FTX CN 3250
FTX CN 12F5
TCS CAR 013M120
FTX CNTL12
8000DB1019 04/2014
239
Bill of Material
Ethernet Wiring
Quantity
2
1
1
Description
Ethernet ConneXium cable, shielded twistedpair straight cord, one RJ45 connector at each end
2.0 m (6.56 ft)
5.0 m (16.40 ft)
Ethernet TCP/IP unmanaged switch, 10BASE-T/100BASE-TX - 5x
RJ45 ports copper cable
Reference
490NTW00002
490NTW00005
TCSESU053FN0
Modbus SL Wiring
Quantity
1
Description
Modbus SL drop cable, 1 RJ45 connector and
1 end stripped
3.0 m (9.8 ft)
Software Tools
1
1
Quantity
1
Description
SoMachine (includes Vijeo-Designer) on DVD
Single user license for SoMachine
Programming cable
Reference
VW3A8306D30
Reference
SOMNACS41
SOMNACCZXSPA41
TCSXCNAMUM3P
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Glossary
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Glossary
A
A coded
Connectors that have 1 raised key on the male connector and 1 mating slot on the female connector. This is the standard coding used for sensors and distribution box applications.
B
BOOTP
( bootstrap protocol ) A UDP network protocol that can be used by a network client to automatically obtain an IP address (and possibly other data) from a server. The client identifies itself to the server using the client MAC address. The server, which maintains a pre-configured table of client device
MAC addresses and associated IP addresses, sends the client its pre-configured IP address.
BOOTP was originally used as a method that enabled diskless hosts to be remotely booted over a network. The BOOTP process assigns an infinite lease of an IP address. The BOOTP service utilizes UDP ports 67 and 68.
bps
( bit per second ) A definition of transmission rate, also given in conjunction with multiplicator kilo
(kbps) and mega (mbps).
BSH
A Lexium servo motor from Schneider Electric.
bus base
A mounting device that is designed to seat an electronic module on a DIN rail and connect it to the
TM5 bus for M258 and LMC058 logic controllers. Each base bus extends the integrated TM5 data and electronic power buses as well as the 24 Vdc I/O power segment. The electronic modules are added to the TM5 system through their insertion on the base bus.
C
CANmotion
A CANopen-based motion bus with an additional mechanism that provides synchronization between the motion controller and the drives.
CANopen
An open industry-standard communication protocol and device profile specification (EN 50325-4).
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Glossary
CFC
( continuous function chart ) A graphical programming language (an extension of the IEC 61131-3 standard) based on the function block diagram language that works like a flowchart. However, no networks are used and free positioning of graphic elements is possible, which allows feedback loops. For each block, the inputs are on the left and the outputs on the right. You can link the block outputs to the inputs of other blocks to create complex expressions.
CiA controller
Automates industrial processes (also known as programmable logic controller or programmable controller).
CPDM
( controller power distribution module ) The connection of the controller to the external 24 Vdc power supplies and the beginning of the power distribution for the local configuration.
CSA
( CAN in automation ) A non-profit group of manufacturers and users dedicated to developing and supporting CAN-based higher layer protocols.
( Canadian standards association ) The Canadian standard for industrial electronic equipment in hazardous environments.
D
DHCP
( dynamic host configuration protocol ) An advanced extension of BOOTP. DHCP is more advanced, but both DHCP and BOOTP are common. (DHCP can handle BOOTP client requests.)
DTM
( device type manager ) Classified into 2 categories:
Device DTMs connect to the field device configuration components.
CommDTMs connect to the software communication components.
The DTM provides a unified structure for accessing device parameters and configuring, operating, and diagnosing the devices. DTMs can range from a simple graphical user interface for setting device parameters to a highly sophisticated application capable of performing complex real-time calculations for diagnosis and maintenance purposes.
E
encoder
A device for length or angular measurement (linear or rotary encoders).
Ethernet
A physical and data link layer technology for LANs, also known as IEE 802.3.
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EtherNet/IP
( Ethernet industrial protocol ) An open communications protocol for manufacturing automation solutions in industrial systems. EtherNet/IP is in a family of networks that implement the common industrial protocol at its upper layers. The supporting organization (ODVA) specifies EtherNet/IP to accomplish global adaptability and media independence.
expansion bus
An electronic communication bus between expansion I/O modules and a controller.
F
FBD
( function block diagram ) One of 5 languages for logic or control supported by the standard IEC
61131-3 for control systems. Function block diagram is a graphically oriented programming language. It works with a list of networks, where each network contains a graphical structure of boxes and connection lines, which represents either a logical or arithmetic expression, the call of a function block, a jump, or a return instruction.
FDT
( field device tool ) The specification describing the standardized data exchange between the devices and control system or engineering or asset management tools.
FTP
( file transfer protocol ) A standard network protocol built on a client-server architecture to exchange and manipulate files over TCP/IP based networks regardless of their size.
H
HMI
( human machine interface ) An operator interface (usually graphical) for human control over industrial equipment.
I
I/O
( input/output )
IEEE 802.3
A collection of IEEE standards defining the physical layer, and the media access control sublayer of the data link layer, of wired Ethernet.
IL
( instruction list ) A program written in the language that is composed of a series of text-based instructions executed sequentially by the controller. Each instruction includes a line number, an instruction code, and an operand (refer to IEC 61131-3).
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Glossary
IP 20
( ingress protection ) The protection classification according to IEC 60529 offered by an enclosure, shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and for equipment. The second digit indicates helping protect against water. IP 20 devices help protect against electric contact of objects larger than 12.5 mm, but not against water.
IP 67
( ingress protection ) The protection classification according to IEC 60529. IP 67 modules are protected against ingress of dust, contact, and water up to an immersion depth of 1 m.
L
LD
( ladder diagram ) A graphical representation of the instructions of a controller program with symbols for contacts, coils, and blocks in a series of rungs executed sequentially by a controller (refer to
IEC 61131-3).
M
Magelis
The commercial name for Schneider Electric’s range of HMI terminals.
Modbus
The protocol that allows communications between many devices connected to the same network.
Modbus SL
( Modbus serial line The implementation of the protocol over a RS-232 or RS-485 serial connection.
P
PCI
( peripheral component interconnect ) An industry-standard bus for attaching peripherals.
Profibus DP
( Profibus decentralized peripheral ) An open bus system uses an electrical network based on a shielded 2-wire line or an optical network based on a fiber-optic cable. DP transmission allows for high-speed, cyclic exchange of data between the controller CPU and the distributed I/O devices.
R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.
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RS-232
A standard type of serial communication bus, based on 3 wires (also known as EIA RS-232C or
V.24).
RS-485
A standard type of serial communication bus, based on 2 wires (also known as EIA RS-485).
RTC
( real-time clock ) A battery-backed time-of-day and calender clock that operates continuously, even when the controller is not powered for the life of the battery.
S
SFC
( sequential function chart ) A language that is composed of steps with associated actions, transitions with associated logic condition, and directed links between steps and transitions. (The
SFC standard is defined in IEC 848. It is IEC 61131-3 compliant.)
SL
( serial line )
SNMP
( simple network management protocol ) A protocol that can control a network remotely by polling the devices for their status and viewing information related to data transmission. You can also use it to manage software and databases remotely. The protocol also permits active management tasks, such as modifying and applying a new configuration.
SoMachine
A comprehensive controller development system software tool for configuring and programming the Modicon logic controller and devices compliant with IEC 61131-3.
ST
( structured text ) A language that includes complex statements and nested instructions (such as iteration loops, conditional executions, or functions). ST is compliant with IEC 61131-3.
T
TCP
( transmission control protocol ) A connection-based transport layer protocol that provides a simultaneous bi-directional transmission of data. TCP is part of the TCP/IP protocol suite.
terminal block
( terminal block ) The component that mounts in an electronic module and provides electrical connections between the controller and the field devices.
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Glossary
TVDA
( tested validated documented architectures ) Control system proposals based on
Schneider Electric components.TVDAs cover a wide range of machine types and consider machine performance requirements, installation constraints, and target costs. To optimize the implementation effort, each TVDA comes with a detailed component list, wiring diagrams, and commissioning guide, as well as controller and HMI applications to control components of the system.
V
VSD
( variable speed drive ) An equipment that makes a variable and regulates the speed and rotational force, or torque output, of an electric motor.
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Index
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Index
H
HMI application
M
M258 CANopen
SUG,
S
setup devices
SUG (system user guide)
system setup
system user guide (SUG)
T
template
template, adapt
TVDA
communication,
implementation,
safety requirements,
setup devices,
template,
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TVDA M258 CANopen bill of material (BOM),
247
Index
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