Tau 640 Slow Video Camera User`s Manual FLIR Commercial


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Tau 640 Slow Video Camera User`s Manual FLIR Commercial | Manualzz

Tau 640

Slow Video Camera

User’s Manual

®

FLIR Commercial Systems

70 Castilian Drive

Goleta, CA 93117

Phone: 888.747.FLIR (888.747.3547)

International: +1.805.964.9797

www.flir.com

Document Number: TAU-0640-00-10

Version: 100

Issue Date: October 2010

This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is proprietary and/or restricted and pertains to a dual use product controlled for export by the Export Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR Systems, Inc. Diversion contrary to US law is prohibited. US Department of Commerce authorization is not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.

© FLIR Commercial Systems, 2010. All rights reserved worldwide. No parts of this manual, in whole or in part, may be copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Commercial

Systems

Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Commercial Systems and/or its subsidiaries. All other trademarks, trade names, or company names referenced herein are used for identification only and are the property of their respective owners.

Liberation fonts are copyright 2009 by RedHat and are used under authority of the GNU public license. Information about these fonts and the GNU public license can be found at: https://www.redhat.com/promo/fonts/.

This product is protected by patents, design patents, patents pending, or design patents pending.

If you have questions that are not covered in this manual, or need service, contact FLIR

Commercial Systems Customer Support at 805.964.9797 for additional information prior to returning a camera.

This documentation is subject to change without notice.

This equipment must be disposed of as electronic waste.

Contact your nearest FLIR Commercial Systems, Inc. representative for instructions on how to return the product to FLIR for proper disposal.

This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is proprietary and/or restricted and pertains to a dual use product controlled for export by the Export Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR Systems, Inc. Diversion contrary to US law is prohibited.

US Department of Commerce authorization is not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.

Table of Contents

1 Introduction

1.1 Available Tau 640 Configurations .......................................................... 1-2

1.2 Tau 640 Specifications ........................................................................ 1-4

1.3 Unpacking Your Tau 640 Camera ......................................................... 1-5

2 Optional Tau 640 Camera Accessories

2.1 Tau 640 VPC Module Accessory ........................................................... 2-1

2.2 Tau 640 Camera Link Module Accessory ............................................... 2-2

2.3 Tau 640 WFOV Locking Ring and Tool ................................................... 2-3

2.4 Tripod Mount for Tau 640 Camera ....................................................... 2-3

2.5 Photon Replicator Board ...................................................................... 2-3

2.6 Software Accessory Alternate Lens Calibration Software .......................... 2-4

2.7 Software Accessory SDK for Windows & Embedded ................................ 2-4

3 Basic Operation of the Tau 640 and GUI

3.1 Operation of the Tau 640 Camera using the USB Interface ....................... 3-1

3.2 Remote control of the Tau 640 Camera ................................................ 3-3

3.3 Installing the FLIR Camera Controller GUI ............................................... 3-4

3.4 Connecting the Tau 640 to a PC via USB ............................................... 3-7

3.5 Troubleshooting the FLIR Camera Controller GUI ..................................... 3-9

3.6 Operation of the FLIR Camera Controller GUI ........................................ 3-10

3.7 Setup Tab ........................................................................................ 3-11

3.8 Analog Video Tab .............................................................................. 3-15

3.9 Digital Video Tab ............................................................................... 3-19

3.10 Image Capture Tab ......................................................................... 3-21

3.11 AGC Tab ....................................................................................... 3-22

3.12 ROI Tab ......................................................................................... 3-25

4 Tau 640 Digital Data Channel

4.1 XP Bus Setting—BT.656 Digital Interface ............................................... 4-1

4.2 Discrete I/O ...................................................................................... 4-3

4.3 XP Bus Setting—CMOS Digital Interface ................................................. 4-4

4.4 Camera Link Interface ......................................................................... 4-6

4.5 Photon Camera Legacy LVDS Output ..................................................... 4-7

TAU-0640-00-10, version 100 iii

Table of Contents Tau 640 User’s Manual

5 Overview of the Electrical Interface

5.1 Input Power ....................................................................................... 5-1

5.2 Hirose 50-Pin Connector ..................................................................... 5-1

5.3 Analog Video Output ........................................................................... 5-3

5.4 Command and Control Channel ............................................................ 5-3

5.5 LVDS Digital Data Channel ................................................................... 5-3

5.6 Parallel Digital Data Channel ................................................................ 5-3

Appendix A Pin-out Definitions

A.1 I/O Module 333-0018-00 ................................................................... A-1

Appendix B Serial Communication Technical Details

B.1 Serial Communications Primary Interface ............................................... B-1

B.2 Serial Communications Protocol ........................................................... B-1

B.3 Status Byte ....................................................................................... B-2

B.4 Function Byte ..................................................................................... B-3

B.5 Example of the format of a serial message ........................................... B-11

B.6 Description of Serial Commands ......................................................... B-12

Appendix C Tau 640 with Photon Accessories

C.1 Operation of the Tau 640 camera using the Photon Accessory Kit ..............C-1

C.2 Remote control of the Tau 640 camera ..................................................C-2

C.3 Connecting the serial communications interface using the development kit ...C-2

Appendix D Mechanical IDD Reference

Sheet 1 Tau 640 Camera Mechanical Interface Control Document WFOV .... D-3

Sheet 1 Tau 640 Camera Core Interface Description Document 13mm, ....... D-4

Sheet 1 Tau 640 Camera Core Interface Description Document 19mm ........ D-5

Sheet 1 Tau 640 Camera Core Interface Description Document 25mm ........ D-6

Sheet 1 Tau 640 Camera Core Interface Description Document 35mm ........ D-7

Sheet 1 Tau 640 Camera Core Interface Description Document 60mm ........ D-8

Sheet 1 Tau 640 Camera Core Interface Description Document 100mm ...... D-9

iv TAU-0640-00-10, version 100

1 Introduction

The Tau 640 camera is a long-wavelength (8 – 14 microns) uncooled microbolometer camera designed for infrared imaging applications that demand absolute minimum size, weight, and power consumption. It is available with multiple different lens focal length options, as well as lens-less (not shown) and narrow-field-of-view (NFOV) options.

The Tau 640 Software Developer’s Kit (SDK) enables camera control using one of several programming languages including VB6, VB.net, C#, and C++ (MFC). The FLIR Camera

Controller GUI is an example of an application created using the SDK—See “Software Accessory

SDK for Windows & Embedded” on page 2-4.

13 mm

(45° HFOV)

19 mm

(32° HFOV)

25 mm

(25° HFOV)

35 mm f/1.4

(18° HFOV)

60 mm

(10.4° HFOV)

100 mm

(6.2° HFOV)

Figure 1-1: Tau 640 Cameras

The camera provides “power-in, video-out” capability, which means that one need only apply input voltage to receive analog video. For those applications requiring serial control, the Tau 640 camera includes a serial interface (RS-232) for transmitting camera commands and receiving status. The Tau 640 camera also provides 8-bit and 14-bit digital data options, including CMOS,

BT.656, and the Legacy Photon LVDS—See “Tau 640 Digital Data Channel” on page 4-1.

TAU-0640-00-10, version 100 October 2010 1-1

1—Introduction Tau 640 User’s Manual

1.1 Available Tau 640 Configurations

The Tau 640 camera is available with different lenses providing different fields of view. An export license is required in order for international customers to purchase faster frame rate versions of the Tau 640 camera. US customers can specify the 30 Hz (25 Hz) versions of the

Tau 640 camera.

Resolution f/# FOV (H × V)

Weight with lens

13 mm

19 mm

25 mm

35 mm

60 mm

100 mm

640 × 480 (NTSC)

640 × 512 (PAL)

640 × 480 (NTSC)

640 × 512 (PAL)

640 × 480 (NTSC)

640 × 512 (PAL)

640 × 480 (NTSC)

640 × 512 (PAL)

640 × 480 (NTSC)

640 × 512 (PAL)

640 × 480 (NTSC)

640 × 512 (PAL)

1.25

1.25

1.4

1.4

1.25

1.6

45° × 37°

32° × 26°

25° × 20°

18° × 14°

10.4° × 8.3°

6.2° × 5.0°

80 g

80 g

106 g

129 g

150 g

503 g

Note

The Tau 640 camera lenses are sealed to IP67 (1 meter). The camera itself is sealed only forward of the WFOV o-ring seal or the lens barrel of the NFOV lenses.

Boresight features are available on Tau 640 WFOV cameras. See “Mechanical IDD

Reference” on page D-1.

Contact FLIR Commercial Systems Customer Support or your local FLIR sales representative for information on available Tau 640 camera configurations, part numbers, and ordering information.

All the above lenses are sealed to IP67 (1 meter). All lenses, except the 35 mm, are diamondlike coated for superior abrasion resistance. The 35 mm lens is High Durability coated.

1-2 October 2010 TAU-0640-00-10, version 100

Table 1-1: Tau 640 Camera Lens Range Performance (Standing Man—1.5m by 0.5m)

13mm

Lens

45°

HFOV

19mm

Lens

32°

HFOV

25mm

Lens

25°

HFOV

35mm

Lens

(f/1.4)

18°

HFOV

390 meters—Detection

95 meters—Recognition

47 meters—Identification

570 meters—Detection

144 meters—Recognition

72 meters—Identification

820 meters—Detection

210 meters—Recognition

104 meters—Identification

960 meters—Detection

245 meters—Recognition

122 meters—Identification

60mm

Lens

10.4

°

HFOV

450 meters—Recognition

225 meters—Identification

1750 meters—

Detection

100mm

Lens

6.2°

HFOV

650 meters—Recognition

330 meters—Identification

2450 meters—

Detection

1—Introduction Tau 640 User’s Manual

1.2 Tau 640 Specifications

An export license is required in order for international customers to purchase faster frame rate versions of the Tau 640 camera. US customers can specify the 30 Hz (25 Hz) versions of the

Tau 640 camera.

The latest information concerning specifications, accessories, camera configurations, and other information can be found in the Tau 640 Thermal Imaging Camera Core Data Sheet at: www.flir.com/cvs/cores/uncooled/products/tau/tau640/ .

• 640 (H) × 512 (V) uncooled microbolometer sensor array,

17 × 17 micron pixels

• Spectral band: 7.5 - 13.5

μm

• NEdT Performance: < 50mK at f/1.0

1

• Input voltage range: 4.4 – 6.0 VDC

• Power Consumption: ~ 1.0 Watts (nominal at room temperature using 5V input)

• Time to image: ~ 3 seconds

• Operating Temperature Range: -40°C to +80°C

• Weight:

< 55 grams (with shutter, no lens)

Note

The Tau 640 camera is an export controlled item. The ‘Slow Video’ version of the camera is the baseline version. The frame rate is less than 9 Hz. This allows the Tau 640 camera to be exported without US export license to most countries.

Additional information can be found under the

Export

tab at:

www.flir.com/cvs/cores/uncooled/products/tau/tau640

.

• Analog video output:

NTSC (640 × 480) 7.5Hz ‘Slow Video’ rate or 30Hz (US and Export License customers only) or

PAL (640 × 512) 8.3Hz ‘Slow Video’ rate or 25Hz (US and Export License customers only)

Note

The NTSC analog video format is default for cameras with analog video. The FLIR Camera

Controller GUI software (free download) allows you to select between NTSC or PAL video output formats and save this configuration.

• Digital video output: 8- or 14-bit serial LVDS, CMOS, or BT.656

• Remote camera control RS-232 interface: FLIR Camera Controller GUI software available for free download at www.flir.com/cvs/cores/resources/software/tau/ .

• 2×, 4×, and 8× Digital Zoom with electronic pan/tilt (analog video)

• Dynamic Digital Detail Enhancement (DDE)

1. NEdT at the camera output measured with FLIR's proprietary noise reduction applied in the asshipped configuration. Typical performance is approximately 35mK with f/1.0 optics.

1-4 October 2010 TAU-0640-00-10, version 100

Tau 640 User’s Manual 1—Introduction

1.3 Unpacking Your Tau 640 Camera

The Tau 640 camera is typically delivered as a standalone product; no documentation is included. Documentation and utilities such as the latest version of this User’s Manual, the FLIR

Camera Controller GUI, and Mechanical Interface Description Documents are available for download from www.flir.com/cvs/cores/uncooled/products/tau/tau640/ .

When unpacking the camera, please heed customary electrostatic discharge (ESD) sensitive device precautions including static safe work station and proper grounding. The Tau 640 camera is packaged in foam to prevent damage during shipping. It is also placed in a conductive anti-static bag to protect from electrostatic discharge damage.

Caution!

Disassembling the camera can cause permanent damage and will void the warranty.

Operating the camera outside of the specified input voltage range or the specified operating temperature range can cause permanent damage.

The camera back is not sealed. Avoid exposure to dust and moisture.

This camera contains electrostatic discharge sensitive electronics and should be handled appropriately.

TAU-0640-00-10, version 100 October 2010 1-5

1—Introduction Tau 640 User’s Manual

1-6 October 2010 TAU-0640-00-10, version 100

2 Optional Tau 640 Camera Accessories

Accessories for your Tau 640 camera can be purchased from the online FLIR Camera

Accessory Store located at www.flirshop.com

.

2.1 Tau 640 VPC Module Accessory

The VPC (video, power, communications) module is an expansion board for the Tau 640 camera that provides a convenient way for customers to power and communicate with the camera via

USB. The VPC module also incorporates an MCX connector that outputs analog video.

The VPC module accessory includes a USB-A to USB-mini B cable for power and communications, an MCX-to-BNC cable for analog video, and mounting screws. For instructions

on installing the VPC Module refer to paragraph 3.1.1 “Installing the VPC Module” on page 3-1.

USB cable VPC Module Video cable

Socket head cap screws

(M1.6 × 0.35 × 6 mm)

Figure 2-1: Tau 640 Camera and VPC Module Accessory Kit

Mounting screws

M1.6 × 0.35 × 6 mm SHCS

Power status light

MCX coaxial

Mini USB

Figure 2-2: Tau 640 VPC Module Installed on a Tau 640 camera

TAU-0640-00-10, version 100 October 2010 2-1

2—Optional Tau 640 Camera Accessories Tau 640 User’s Manual

2.2 Tau 640 Camera Link Module Accessory

The Camera Link module is an expansion board for the Tau 640 camera that provides a convenient way for customers to power and communicate with the camera via USB and access

LVDS digital video with a high-speed Camera Link channel. The Camera Link module also incorporates an MCX connector that outputs analog video.

The Camera Link module takes CMOS-type digital data from the Tau 640 camera and converts it to Camera Link. In order to use a Camera Link module for acquisition of data, you will need to first enable the CMOS XP Bus Output using the FLIR Camera Controller GUI. See “Digital Video

Tab” on page 3-19. On this same page, you can select either 8-bit or 14-bit digital output. Once you make these changes, it is a good idea to save settings to make them power cycle consistent. See “Save Settings” on page 3-13.

The Camera Link module accessory comes with the spacers and mounting screws shown in

Figure 2-3. Note that Camera Link cable, frame grabber, or capture software are not included.

For instructions on installing the Camera Link module, refer to paragraph 3.1.2 “Installing the

Camera Link Module” on page 3-2.

Mounting screws

M1.6 × 0.35 × 8 mm SHCS

Power status light

MCX coaxial

(analog video)

Mini Camera Link

(digital video)

Spacer

Ø3 mm × 3.1 mm

Mini USB

Mounting screws

M1.6 × 0.35 × 16 mm SHCS

Figure 2-3: Tau 640 Camera Link Module Installed on a Tau 640 camera

The Tau 640 camera is powered using the USB connector with a nominal draw of 212 mA at

5VDC and a peak startup draw of 550 mA. The camera uses serial communication at either

57600 or 921600 Baud by creating a virtual COM Port on your computer for USB communications. The Baud Rate is selected using auto-Baud and the camera will communicate at the first Baud Rate in which it receives a valid command until it is powered off.

The digital data complies with Base Camera Link standards and should be compatible with any brand Camera Link Frame Grabber and software. The FLIR Camera Controller allows for control of the Tau 640 camera, but does not support Camera Link frame capture and third-party software must be used.

External sync is not possible with the Camera Link module.

2-2 October 2010 TAU-0640-00-10, version 100

Tau 640 User’s Manual 2—Optional Tau 640 Camera Accessories

2.3 Tau 640 WFOV Locking Ring and Tool

Tau 640 Locking Ring Accessory,

421-0041-00

Lock Nut Tool,

421-0042-00

Type 2 - 025 O-ring

(not included)

The locking ring is designed to mount a Tau 640 WFOV camera into a bulkhead. The M29 x 1.0 thread on the outside of the lens mount flange is placed through the clearance hole in the bulkhead and the o-ring seals the camera to the face.

The Type 2-025 O-ring is not for sale through FLIR. This is a standard o-ring available from many suppliers.

The locking ring accessory is made of Delrin so as not to scratch the Tau 640 camera lens flange. Scratching the external plating can compromise the coating and make the Tau 640 camera more susceptible to corrosion. The lock nut tool will attach to a torque wrench for proper tightening. Torque the locking ring to 4.0 in-lbs.

2.4 Tripod Mount for Tau 640 Camera

Tripod mount,

261-2071-00

This accessory adapts two of the mounting points on the

Tau 640 camera to a standard 1/4

x 20 tripod mounting plate. The tripod adapter mounts to the bottom of Tau 640 camera using two furnished socket head screws.

2.5 Photon Replicator Board

Photon Replicator Board,

421-0040-00

This expansion board adapts the Tau 640 camera's native 50-pin Hirose connector to the 30-pin SAMTEC connector used on FLIR's Photon cameras. The replicator board makes the Tau 640 camera electrically pin-compatible to a Photon camera, including the provision for operating the Tau 640 camera over the same input voltage range as the Photon camera: 5-

24VDC.

A cast magnesium spacer and 4 socket-head machine screws are included.

TAU-0640-00-10, version 100 October 2010 2-3

2—Optional Tau 640 Camera Accessories Tau 640 User’s Manual

2.6 Software Accessory Alternate Lens Calibration Software

110-0133-72

For customers that furnish their own optics for use with Tau 640 cores, FLIR sells a Windows application program called Alt Lens Cal. This software enables users to perform a supplementary calibration of the camera with a lens. This field-calibration process requires the use of at least one blackbody source (a uniform, controllable temperature reference) that has an area greater than the diameter of the front of the lens.

The Alt Lens Cal software also requires a customer-furnished PC, which should be dedicated to this task. The calibration routine calculates gain terms on a per-pixel basis with the customersupplied lens attached to the Tau 640 core, and stores the customer-performed calibration in non-volatile camera memory. The original factory calibration coefficients are first uploaded from the camera and stored into a file on the PC, then the new calibration data is downloaded and stored directly into the camera. Multiple calibration files can be stored on the host computer.

The original factory calibration file can be restored if necessary, and the customer can actually build a library of lens calibration files for a Tau 640 camera. All OEM customers who add their own lenses to Tau 640 should use this program for optimal image performance.

Alternately, customers can contact FLIR to purchase a Lens Calibration feature that works with the FLIR Camera Controller GUI software. Specifically, a DLL can be added to the FLIR Camera

Controller GUI software that provides all the features of the stand-alone Alt Lens Cal software.

2.7 Software Accessory SDK for Windows & Embedded

110-0133-16

The Tau 640 Software Developer’s Kit enables camera control using one of several programming languages including VB6, VB.net, C#, and C++ (MFC). Code examples are included to help illustrate how some of the camera control functions can be used. The FLIR

Camera Controller GUI is an example of an application created using the Tau 640 SDK.

Refer to www.flir.com/cvs/cores/resources/software/tau/ .

2-4 October 2010 TAU-0640-00-10, version 100

3 Basic Operation of the Tau 640 and GUI

3.1 Operation of the Tau 640 Camera using the USB Interface

The Tau 640 VPC Module and Camera Link Module are USB interfaces for the camera to provide power and serial communication for more advanced camera command and control via the free downloadable FLIR Camera Controller GUI. Both modules provide an analog video output, while the Camera Link Module also provides a digital video output in the Camera Link format. Camera Link command and control functions are not supported, only the camera link digital video output is provided.

ƒ

Connector Type: USB mini 5-pin

ƒ

Power over USB: nominal draw 212 mA at 5 V

(peak load at startup 550 mA at 5V)

ƒ

Serial communications baud rate: 57600 Baud or 921600 Baud

ƒ

Hot swap protected

ƒ

Windows Service for automatic detection supported through SDK

Table 3-1: Miniplug / Microplug

Pin

1

2

3

4

Name

VCC

D-

D+

ID

1

Color

Red

White

Green none

Description

+5 V

Data -

Data + permits distinction of Micro-A- and Micro-B-Plug

Type A: connected to Ground, Type B: not connected

Signal Ground 5 GND Black

1.

Pin 4 of mini-USB connector may be not connected, connected to GND, or used as attachment identification at some portable devices.

3.1.1 Installing the VPC Module

Step 1 Plug the VPC Module into the mating 50-pin

Hirose Connector on the back of the Tau 640 camera.

Step 2 Using a 1.5 mm socket driver, install the two socket head cap screws to secure the VPC

Module.

Note

Use only M1.6 × 0.35 × 6 mm screws.

Longer screws will damage the camera.

TAU-0640-00-10, version 100 October 2010 3-1

3—Basic Operation of the Tau 640 and GUI

3.1.2 Installing the Camera Link Module

Hirose Connector

Tau 640 User’s Manual

Power status light Mounting screw (2)

M1.6 × 0.35 × 8 mm SHCS

MCX coaxial

(analog video)

Mini USB

Spacer (2)

Ø3 mm × 3.1 mm

Mounting screw (2)

M1.6 × 0.35 × 16 mm SHCS

Mini Camera Link

(digital video)

Step 1 Using a 1.5 mm socket driver, remove the two case screws at the bottom of the camera (opposite connector).

Step 2 Insert the two M1.6 × 0.35 × 16 mm socket head cap screws through the corner holes of the Camera Link module, install the spacers on the screws, and thread the screws into the camera to replace the case screws removed earlier.

Step 3 Plug the module connector into the mating 50-pin Hirose Connector on the back of the Tau 640 camera.

Step 4 Install the two M1.6 × 0.35 × 8 mm socket head cap screws to secure the module at the connector.

Note

Use only M1.6 × 0.35 × 8 mm screws. Longer screws will damage the camera.

Step 5 Finish tightening the two M1.6 × 0.35 × 16 mm socket head cap screws at the corners of the case.

The digital data complies with the Base Camera Link standard and should be compatible with any brand Camera Link Frame Grabber and software.

The FLIR Camera Controller allows you to control the Tau Camera, but does not support

Camera Link frame capture so that a third-party software must be used. FLIR has tested the

ImperX FrameLink Express frame grabber (http:// imperx.com/frame-grabbers/framelinkexpress ).The ImperX frame grabber comes with FrameLink Express software that allows for recording single or multiple images (BMP, JPG, TIF, and RAW) as well as standard AVI clips.

Configuration requires selecting 1 TAP, L->R for the tap reconstruction, selecting the appropriate bit depth that you chose in the FLIR Camera Controller, and clicking “Learn” to discover the number of digital pixels available.

3-2 October 2010 TAU-0640-00-10, version 100

Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI

3.1.3 Connecting the Tau 640 Camera for Analog Video

Plug the Video cable into the mating connector on the back of the camera. Attach the other end to a compatible video monitor’s composite video input. If your monitor has an RCA input connector, a BNC to

RCA adapter can be used.

Power light

Analog video out

Plug the mini USB plug into the mating connector on the back of the camera. Connect the other end of the cable to a USB port on the computer. At this point, you are only using the power from the USB port.

USB cable to computer

3.2 Remote control of the Tau 640

Camera

The Tau 640 camera with a Universal Serial Bus (USB) interface accommodates advanced camera control through the FLIR Camera Controller GUI. A user also can control the camera through this interface using their own software and hardware by following the Serial

Communication Protocol and command structure defined in Appendix B. This requires

programming skills and a strong technical background. The FLIR Camera Controller GUI is offered as a free download from FLIR using a Windows based PC with a standard USB port.

This software provides remote control of various camera features and modes.

The FLIR Camera Controller GUI software is compatible with Windows XP with .Net Framework version 2.0 or later. The GUI will prompt the user to update to the latest .Net Framework.

Note

We recommend that Windows Update is turned on, keeping the operating system current; and that you use the latest version of the FLIR Camera Controller GUI

(available on our website).

If your embedded or specialty applications require custom control software, a Software

Developer’s Kit (SDK) is available. Those intending to generate their own custom software are encouraged to read the remainder of this section regarding the FLIR Camera Controller GUI to better understand the camera modes and parameters.

TAU-0640-00-10, version 100 October 2010 3-3

3—Basic Operation of the Tau 640 and GUI Tau 640 User’s Manual

3.3 Installing the FLIR Camera Controller GUI

Step 1 If you have another version of the FLIR Camera Controller GUI loaded on your PC, you should uninstall it using the Windows Uninstall utility via the Windows Control Panel before proceeding with this installation. This is an important step as camera malfunction is possible if you do not remove any older versions of Tau 640 (or

Omega/Micron/A10) software.

Step 2 Using your favorite WWW browser, navigate to the following URL: www.flir.com/cvs/cores/resources/software/tau/ .

Step 3 Click the Tau GUI link.

Step 4 When the File Download prompt appears, choose Save. It is recommended that you create a new empty directory such as “FLIR Camera Controller GUI Installable Files” on your desktop, for download.

Step 5 Extract the Installable files using WinZip or other available software.

Step 6 Open the directory where you saved the Installable files. Double-click the

setup.exe

file to begin installation.

Step 7 Click Next> at the Setup Welcome screen.

When the installer finishes loading. Follow the prompts.

Camera Controller GUI

Step 8 Enter your User Name, Organization, and select your access security.

Click Next>

3-4 October 2010 TAU-0640-00-10, version 100

Tau 640 User’s Manual

Step 9 Select a Destination Folder if different than the default.

Then, click Next>>.

3—Basic Operation of the Tau 640 and GUI

Step 10 Review the settings you have entered for this installation.

Then, click Install

Step 11 Once installation is complete, click Finish.

TAU-0640-00-10, version 100 October 2010 3-5

3—Basic Operation of the Tau 640 and GUI

Step 12 The CP210x_VCP...setup.exe USB driver installer will start at this point.

Click Next> at the Setup Welcome screen.

When the installer finishes loading. Follow the prompts to finish the installation.

Tau 640 User’s Manual

Step 13 Installation is complete. You can start the application or create a shortcut to the application via the

Start

All Programs FLIR Systems Camera Controller GUI path.

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Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI

3.4 Connecting the Tau 640 to a PC via USB

The following steps assume that you have installed the FLIR Camera Controller GUI software

and the USB driver on your PC as described in the proceeding paragraphs 3.3.

Step 1

Follow the steps in paragraph 3.1.3 “Connecting the Tau 640 Camera for Analog

Video” on page 3-3.

About two seconds after the USB cable from the camera is connected to your PC, you should see video on your monitor. Verify that the camera is producing an image.

Step 2 Launch the FLIR Camera Controller GUI software by selecting Start

Programs FLIR

Systems

Camera Controller GUI.

Note

The FLIR Camera Controller GUI remembers the last COM port that successfully communicated with a Tau 640 camera and will use that port as the default when the application starts. If the connected camera is no longer on that port, the port setting pop-up window will appear asking for you to select the proper port setting.

When the FLIR Camera Controller GUI is started, the Status tab of the utility should return data similar to the following.

Figure 3-1: FLIR Camera Controller GUI Status Tab

TAU-0640-00-10, version 100 October 2010 3-7

3—Basic Operation of the Tau 640 and GUI

Step 3 Connect to your camera by selecting Connect from the

Camera

menu.

Tau 640 User’s Manual

Step 4 If you want the FLIR Camera Controller GUI to automatically connect when it is started, select Settings from the Tools menu, then check the Automatically connect on

startup

box in the Settings Framework tab.

Additional settings include camera connection polling, status logging, and FLIR Veneer style.

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Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI

3.5 Troubleshooting the FLIR Camera Controller GUI

If the FLIR Camera Controller GUI does not link with the camera, you may see the popup shown at the right which indicates that the GUI has not been able to communicate with the Tau 640 camera.

Verify the items in the following checklist:

Is the camera properly cabled to the host PC?:

Verify that you selected the proper port if it was not detected automatically. Select Advanced, then

Next>

in the Tools

Connection... dialog box. Also, try disconnecting and then re-connecting the cable to the PC. If the GUI was launched before the cable was connected, close the GUI, connect the cable, then re-launch the GUI.

Is the Baud rate set correctly?

Baud rate must be set in the Tools

Connection... dialog box. The Tau 640 camera supports Baud rates of 57600 and 921600.

Is the port already in use by another application?:

Shut down any other applications that may be using the port. Also, multiple instances of the FLIR

Camera Controller GUI Program can be instantiated using different ports so be sure the camera you are interested in controlling is actually connected to the physical port.

Is the Tau 640 camera power on?

Verify that the camera is producing an image on a separate monitor. On cameras with a shutter installed, at camera power up, you can hear two sets of a click-click sound, separated by about 5 seconds, as the shutter performs its on-power-up calibration.

If you cannot initiate serial communication with the camera after verifying these items, refer to the frequently asked questions (FAQ) at www.flir.com/cvs/cores/faqs/tau/all/ or contact FLIR Customer Support at (805) 964-9797.

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3.6 Operation of the FLIR Camera Controller GUI

When the FLIR Camera Controller GUI successfully links to the camera, you will see the window shown below. At the bottom of the application window, you should see Camera and FPA status.

The GUI provides five tabs allowing for camera control as described below.

Figure 3-2: FLIR Camera Controller GUI Status Tab

Camera Part #:

indicates the specific camera configuration connected.

Camera Serial #:

This is the serial number of the camera currently connected to the FLIR

Camera Controller GUI.

FPA Temperature:

The camera’s Focal Plane Array (FPA) temperature.

The connection status, Camera status, Camera Part #, FPA Temp, and FPA Size are displayed at the bottom of all tabs.

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3.7 Setup Tab

The Setup tab, shown below, provides the ability to do the following:

Modify the Flat Field Correction (FFC)

Set the External Sync mode

Freeze the video via the Operating Mode section

Populate the Scratch Pad with text

Set the camera to generate a Test Pattern

Save the settings to the camera’s non volatile memory

Restore the Factory Defaults

Reset the Camera

Figure 3-3: FLIR Camera Controller GUI Setup Tab

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Flat-Field-Correction Mode:

Tau 640 includes internal mechanisms for periodically improving image quality via a process called flat-field correction (FFC). During FFC, a shutter briefly blocks the detector array, presenting a uniform temperature (a flat field) to every detector element. While imaging the flat field, the camera updates correction coefficients, resulting in a more uniform array output. The analog video image is frozen during the entire process, which takes less than a half second, and resumes automatically thereafter. Repeating the FFC operation often prevents the imagery from appearing “grainy”. This is especially important when the camera temperature is fluctuating, such as immediately after turn-on or when ambient temperature is drifting. FFC can be controlled manually at any time using the Do FFC command button.

Tau 640 provides three FFC modes:

Auto

: In the Automatic FFC mode, the camera performs FFC whenever its temperature changes by a specified amount or at the end of a specified period of time

(whichever comes first). When this mode is selected, input windows are available in the FLIR Camera Controller GUI for specifying the temperature change and the number of frames that trigger automatic FFC. The temperature change is specified in degrees, with valid values in the range 0 to 100 in 0.1 degree increments. The time period is specified in analog video frames (33ms NTSC, 40ms PAL), with valid values in the range 0 to 30,000 frames. The second set of Auto FCC parameters labeled

Low Gain

apply to Tau 640-P cameras with the auto gain switch enabled.

Note

FLIR recommends using the factory default values for the two automatic-FFC parameters if possible. These values were selected to maintain a high degree of image quality over all camera operating conditions.

Manual

: In Manual FFC mode, the camera does not perform FFC automatically based on specified values of temperature change or expired time. The FFC will be performed once upon startup then again using the internal shutter whenever the Do FFC button is clicked. At camera temperature excursions beyond 0°C and 40 °C, a Do FFC command is recommended in order to maintain image quality.

External:

In External FFC mode a uniform source (blackbody) must be placed in front of the camera. The image of this uniform source will be subtracted from all subsequent images. This feature is useful if there are lens or lens mount nonuniformities that are not corrected by an internal FFC. The camera will not perform an

FFC process on startup if the saved state of the camera is External mode FFC.

Many customers have found that the palm of their hand or a table is an adequate uniform source to perform an External FCC.

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The Tau 640 camera displays an onscreen symbol called the Flat Field

Imminent Symbol prior to performing an automatic FFC operation. As shown in

Figure 3-4, it is the square in the upper

right of the video output and is displayed nominally 2 seconds prior to the FFC operation. The duration of the FFC

Imminent Symbol can be set using the

FFC Warn Time

setting in the Analog

Video

tab. Setting the Warn Time to less than 15 turns off the warning (see

paragraph 3.8).

Figure 3-4: Flat Field Imminent Symbol

External Sync Mode:

The Tau

640 camera provides the ability to either accept or output a frame synchronization signal on pin 21 of the 50-pin

Hirose connector or pin 26 of the Photon Replicator board. This functionality can also be disabled. The designed signal levels are 0V and 3.3V.

Disabled

: The camera will turn off frame synchronization.

Slave

: The camera will accept a frame synchronization signal on the interface connector. The camera output will be frozen if the camera is in slave mode and no external synchronization signal is received.

The focal plane array readout cycle starts when the external synchronization signal is received and the camera will continue the output cycle until the frame is complete.

The frame sync signal embedded in the respective digital output should be used to acquire digital data, not the external sync I/O.

Maximum external sync input rates are up to 29.980 Hz for NTSC and 27.25 Hz for

PAL. The ‘Slow Video’ versions of the Tau 640 camera will have the same external sync frame rates, but the image data output will be at 1/4 the rate (NTSC) or 1/3 the rate (PAL).

Master

: The camera will output a frame synchronization signal on the interface connector when configured as a master. The output pulse width will be 100 ns at the standard frame rates (27.970 Hz for NTSC; 25.000 for PAL).

Operating Mode:

The Tau 640 camera will freeze the analog frame imaged when Frozen is selected. Live video will cease and the frozen frame will persist. To return the camera to live video, select Real-Time video mode.

Save Settings:

After using the FLIR Camera Controller GUI to change camera modes and settings to your desired values, use the Save Settings button to store your current selections as new power-up defaults. The next time the camera is powered, the Tau 640 camera will remember these saved settings. If you do not click Save Settings, the changes you make via the FLIR Camera

Controller GUI will be valid only for the current session. Cycling power to the camera will revert to the previously saved settings.

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Factory Defaults:

The Factory Defaults button restores the camera’s settings to the initial values specified by the manufacturer.

If you want the factory default settings to become the power up defaults, first click the Factory Defaults button, then click the Save Settings button.

Reset Camera:

The Reset Camera button restarts the camera software.

Test-Pattern:

A Test-Pattern mode is provided to verify camera electronics. The Test-Pattern mode will not persist over a power cycle.

Off

: No test-pattern is provided in this mode.

This is the normal mode for viewing thermal imagery.

Ramp

: In this ramp mode, the test pattern shown below and in the Color/LUT section that follows is provided at the analog and digital data channels.

pix(0,0) = 0 pix(639,0) = 639 pix(383,25) = 16383 pix(384,25) = 0

Figure 3-5: Ramp test pattern example for Top Portion of Tau 640 Ramp Image

(Digital values shown apply to the optional 14-bit digital data stream.)

The above ramp pattern repeats 19 times in the complete 640 × 512 image.

Note

The ramp test pattern is intended primarily for verifying the output of the digital data channel.

The pattern will not necessarily look as shown above when displayed on an analog video monitor, particularly if an Automatic Gain Control (AGC) mode other than Automatic is selected. The above image is a horizontal slice of the full displayed image.

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3.8 Analog Video Tab

The Analog Video tab on the FLIR Camera Controller GUI, shown below, provides the ability to modify Tau 640 camera modes:

Image Orientation

Pan & Zoom

Polarity/LUT (Video Color)

FFC Warn Time

Dynamic Digital Detail Enhancement (DDE)

Video On/Off

Video Standard NTSC/PAL

1. Select Video

2. Select Analog Video

Figure 3-6: FLIR Camera Controller GUI Analog Video Tab

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Image-Orientation Mode:

Two Image-Orientation mode selections are provided. Select one or both to change the orientation of the video image.

Invert

: The normal image is flipped vertically. The pixel on the upper-left corner of the detector array is displayed on the lower-left corner of the video display in Invert mode. Invert is used when mounting the camera upside-down. Invert applies to analog, BT.656, CMOS, and LVDS video.

Revert

: The normal image is flipped horizontally. The pixel on the upper-right corner of the detector array is displayed on the upper-left corner of the video display. Revert mode produces a mirror-image of Normal mode; use for applications where the camera is imaged through a mirror. Revert applies to analog and BT.656 video only.

Note

Any time the image orientation mode is inverted, a flat-field correction automatically takes place. Adjusting image orientation should always be followed by a flat-field correction in all modes.

Pan & Zoom, Zoom:

The Tau 640 camera has a built-in 2×, 4×, and 8× digital

Select to enter offsets

zoom capability. The Zoom check boxes are used to turn on/off the camera zoom. With the Unzoom box checked, the Tau 640 camera displays the full sensor array image.

When the Zoom 2x box is checked, a smaller central region of the sensor array is mapped to the video output creating the zoom effect.

For NTSC and PAL video formats in 2× zoom mode, 320 × 240 and 320 × 256 pixels, respectively, are mapped to the analog video output. When the Zoom 4x box is checked,

160 × 120 (NTSC) and 160 × 128 (PAL) pixels, respectively, are mapped to the analog video output. When the Zoom 8x box is checked, 80 × 60 (NTSC) and 80 × 64

(PAL) pixels, respectively, are mapped to the analog video output. This reduced region of the array is called the zoomed array region.

The BT.656 video output also has the zoom feature, but the CMOS and LVDS do not.

Click to center

Tilt slider

Pan slider

Pan & Zoom, Pan:

When in either zoomed mode, you can move the zoomed array region within the full array area. This digitally simulates panning and tilting. Panning and tilting are defined as moving the camera image in the horizontal and vertical axes, respectively. The FLIR

Camera Controller GUI Pan and Tilt limits are ±80 × ±60; and ±40 × ±30 when in the Fine range.

Checking the fine box increases the sensitivity of the slide control so that the zoomed array moves one half the total range but all step values are achievable. Simple experimentation while viewing the displayed image will quickly give you familiarity with this feature.

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Flat-Field Correction (FFC):

The Tau 640

automatically performs flat-field corrections (see paragraph

“Flat-Field-Correction Mode:” on page 3-12). A green square

is displayed on your video monitor as a warning that the FFC is going to take place. Use this function to set the number of analog video frames (33ms NTSC, 40ms PAL) during which the warning will be displayed. The time period, specified in frames, can range from 0 to 30,000 frames. The factory setting of 60 frames equates to a two second warning. Setting the FFC Warning to less than

15 turns off the warning.

Dynamic Digital Detail Enhancement (DDE) filter:

The DDE algorithm sets edge enhancement dynamically proportional to the number of bins occupied in the image histogram.

In a high dynamic range scene the gain will be higher than in a low dynamic range scene. This allows faint details to be visible in high dynamic range scenes without increasing temporal and fixed pattern noise in low dynamic range scenes.

The DDE filter operates independently from the AGC and will enhance edges without effecting brightness or contrast. The valid range of Dynamic DDE setting is from 1 to 63 with 17 being the neutral setting where the filter has no effect. Settings below 17 will smooth the image reducing the appearance of sharp edges. Higher DDE settings will enhance all image nonuniformities resulting in a very detailed but grainy picture especially in high dynamic range scenes. Typical factory settings are between 25 and 30. Settings from 18 to 39 are normal imaging modes where the edge enhancement can be tuned for the scene. Use the slider to adjust the setting, or select the text field and type in the desired setting. Avoid using setting 16.

Note

In 14-bit Raw mode, selecting the DDE mode will not affect the digital data output.

Video On/Off:

This feature allows you to turn off the analog video output which will result in some power savings (approximately 55mW).

Video Standard:

Choose the video standard for your system.

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Polarity/LUT:

The Tau 640 camera detects and images the temperatures in a given scene. Within the camera, these temperatures are mapped (as determined by the AGC algorithm selected) to a range of

0 to 255 values. In a black and white display mode, this range is converted to shades of grey with, for example, 0 being totally black and

255 being totally white. The 0 to 255 grayshades range sensed is referenced to a Look-Up Table (LUT) permanently stored in the camera to convert the scene to a video image. Different LUTs are available to change the appearance of the displayed image. The most common selection is either White Hot (hotter objects appear brighter than cooler objects in the video display) or Black Hot (hotter objects appear darker than cooler objects). Since the difference between these two modes simply reverses the choice of darker or lighter for temperature extremes, this is sometimes referred to as Polarity. Other color LUTs are available as shown below.

Figure 3-7 shows each of the LUTs as displayed in Test Pattern Ramp Mode starting with the upper left: White Hot, Black Hot, Fusion, Rainbow, Globow, Ironbow1, Ironbow2, Sepia, Color1,

Color2, Ice Fire, Rain, Red Hot, and Green Hot. Select one of these LUTs from the pull-down menu to view your image displayed using the LUT you choose. The setting of the Polarity/LUT mode will not affect the digital data output.

Cold Cold Cold

Cold

White Hot

Cold

Black Hot

Hot

Cold

Fusion

Hot

Cold

Rainbow

Hot

Cold

Globow

Hot

Cold

Ironbow1

Hot

Cold

Ironbow2

Hot

Cold

Sepia

Hot

Ice Fire

Hot

Rain

Hot

Cold

Color1

Hot

Cold

Color2

Hot

Hot

Red Hot Green Hot

Hot

Figure 3-7: Look-Up Table Options

Simple experimentation with this feature while viewing the video image will give you familiarity.

Remember that you must click the Save Settings button on the Setup tab to save the LUT settings as the default at power-up.

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3.9 Digital Video Tab

Tau 640 offers a LVDS interface digital output that can be configured in four modes. Changing these modes will have no effect on the analog (NTSC or PAL) signal. In order to access the

digital output, you must use an advanced interface as described in Chapter 4, Tau 640 Digital

Data Channel. See the Tau 640 Electrical Interface Control Document (102-PS220-41) for

information on how to access digital video for LVDS, BT.656, and CMOS.

1. Select Video

2. Select Digital Video

Figure 3-8: FLIR Camera Controller GUI Digital VIdeo Tab

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Camera Digital Output

Note

The Revert feature is not available in CMOS or LVDS digital data.

Note

AGC mode will only affect the digital data output if Camera Digital Output mode is set to 8-bit data.

Off

: The digital data stream coming from the Tau 640 camera is turned off.

8-bit

: Data from the 640 × 480 (NTSC) or 640 × 512 (PAL) video pixels is provided after application of the current Automatic Gain Control (AGC) and Dynamic Detail

Enhancement (DDE). The 8-bit data is essentially a digital version of the same data provided on the analog video channel.

14-bit Filtered

: Data from 640 × 512 pixels is provided prior to video processing modes in the 8-bit data described above. The 14-bit data is the filtered data to include the Dynamic Detail Enhancement (DDE) and will appear gray when saving 16-bit TIFF

files. See “Tau 640 Digital Data Channel” on page 4-1.

14-bit Raw

: Data from 640 × 512 pixels is provided prior to all video processing and does not include the Dynamic Detail Enhancement (DDE) or bad pixel replacement.

The 14-bit data is the ‘raw’ data and will also appear gray when saving 16-bit TIFF

files. See “Tau 640 Digital Data Channel” on page 4-1.

XP Mode Select

The Tau 640 camera has 18 XP pins on the 50-pin Hirose connector. The XP mode uses a number of these pins to output parallel digital image data.

BT656

: The BT.656 parallel output is a common interface which will drive many LCD displays. The data is digitally encoded NTSC/PAL video and will have AGC, DDE, symbols, and color included.

CMOS

: The CMOS interface is a parallel output that allows the user to access 8-bit

AGC corrected data or 14-bit data. The signal levels are 0 - 3.3 V CMOS logic and are intended to drive boards mounted directly to the Tau 640 camera. CMOS is not intended to drive a cable. An XP-board (1.5” by 1.5”) reference design is available upon request.

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3.10 Image Capture Tab

The Image Capture tab on the FLIR Camera Controller GUI, shown below, allows you to capture three 8-bit AGC corrected images to camera memory for retrieval to a host computer. The images will be 8-bit grayscale only, without symbols. (The camera actually captures and stores14-bit images and the FLIR Camera Controller GUI displays them as 8-bit images with linear AGC applied.) The Tau 640 camera allows the user to save either 8-bit or 14 bit images.

To save an 8-bit images in a .bmp format, click the Save Currently Displayed Image button. to save a 14-Bit image right clicking in the image and select save.

1. Select Video 2. Image Capture

Figure 3-9: FLIR Camera Controller GUI Analog Video Tab

Save Currently Displayed Image...

: Button saves an 8-bit .bmp file as described above. Right-clicking on the image allows you to save 14-bit image data which can be viewed using commercially available image processing software.

Take Snapshot

: Take two snapshots sequentially. Snapshot memory must be erased before taking new snapshots; snapshots will not overwrite memory.

Retrieve Snapshot

: Snapshot # is retrieved and displayed one at a time.

Erase Snapshot

: Snapshots will stay in the camera until erased. This button will erase all the snapshots from the camera, allowing new snapshots to be taken.

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3.11 AGC Tab

The AGC tab, shown in Figure 3-10, controls the Automatic Gain Control (AGC) mode or

algorithm along with selectable parameters. Only one mode can operate at a time and is selected by clicking one of the Algorithm buttons in the upper left portion of the window.

Parameters for a given mode are contextually made available depending on which mode is selected. The Region of Interest (ROI) for the AGC mode is adjustable as well (see

paragraph 3.12).

1. Select AGC tab

2. Select AGC

Figure 3-10: FLIR Camera Controller GUI AGC Tab

Note

FLIR has invested heavily in designing high quality AGC algorithms. The default mode

(Automatic) along with the default parameter settings for the Automatic AGC mode have been proven to offer the best image quality for generalized scene imaging. Also, be aware that you can make AGC adjustments that will configure the Tau 640 camera to produce no image (all

black or all white). Restoring the Factory Defaults on the Setup Tab will return the camera to

its factory default state and likely restore normal camera operation.

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AGC Modes:

The Tau 640 provides five AGC algorithms for Image-Optimization:

Automatic

: This is the most sophisticated algorithm and for most imaging situations, the best all-around choice. This factory default along with the default parameter settings should be used in general imaging situations. In Automatic, image contrast and brightness are optimized automatically as the scene varies. This mode provides an AGC which is based on a histogram-equalization algorithm. Controls for the

ITT Mean

(gray scale mid-point), Max Gain (AGC gain) and Plateau Value are enabled.

The histogram equalization used in the automatic mode scales the 14-bit to 8-bit transfer function based on the number of pixels in a bin. The more pixels in a bin, the higher the gain. But the Plateau value is the pixels/bin limit when the transfer function is maximized. Normally 250 is the plateau value for imaging cameras when more contrast is desired.

This algorithm analyzes the scene content in real time and redistributes the dynamic range of the scene. The goal of this redistribution is that every one of the 255 bins of display dynamic range has an equal number of pixels in it. This method tends to give better scene contrast under conditions where the scene statistics are bimodal (for example, a hot object imaged in a cold background. It should be noted that the heat range in a given scene is not divided evenly across the grey levels sent to be displayed.

Instead, the AGC algorithm analyzes the scene and distributes the dynamic range to best preserve statistical scene content (populated regions of the histogram) and display a redistributed scene representation.

Once Bright

: In this mode, the brightness will be set once when the mode is selected.

The brightness (level) is calculated as the mean of the current scene when the Once

Bright

button is selected. The scene is mapped to the analog video using a linear transfer function. Image contrast can be adjusted by the Contrast slider. This is the only user adjustable parameter. Upon entry into the once bright mode, the currentlystored value of contrast is applied (i.e. the power-on defaults or the last saved values).

Auto-Bright

: In this mode, the brightness (level) is calculated as the mean of the current scene just as in Once Bright mode. The difference with Auto-Bright is that the values selected for the start and end of the linear transfer function are automatically updated in real-time, not only at the start of AGC mode selection. The

Brightness Bias

offsets the displayed image in intensity. Upon entry into the auto bright mode, the currently-stored values of Contrast and Brightness Bias are applied

(i.e. the power-on defaults or the last saved values).

Manual

: In this mode, image Contrast (gain) and Brightness (level) are entered completely manually via the sliders. The scene is mapped using a linear transfer function. Upon entry into the manual mode, currently-stored values of brightness and contrast are applied (i.e. the power-on defaults or the last saved values).

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Linear Histogram

: Image contrast and brightness (gain and level) optimized automatically based upon scene statistics using a linear transfer function. Controls for the ITT Mean (sets grey scale midpoint) and Max Gain (AGC gain) are adjustable by entering the value in the Automatic Parameters section. The Linear Histogram algorithm uses scene statistics to set a global gain and offset (contrast and brightness) for the image. Upon entry into the linear histogram mode, the currentlystored values are applied (i.e. the power-on defaults or the last saved values).

Note

In Manual mode and Once Bright mode, the brightness setting must be updated as the

camera temperature changes. To avoid this issue, it is recommended to use Automatic or

Auto Bright

right modes when possible. Also, AGC mode will only affect the digital data output if the Digital Video output mode is set to 8-bit data. The 14-bit digital data bypasses the AGC sections of digital processing.

Linear Parameters:

Used for fine tuning the Auto Bright, Once

Bright

, and Manual modes, these settings are contextually active depending on which Algorithm is selected. Each of their settings is described above.

Once Bright

– Only the Contrast control is active.

Auto Bright

– The Brightness Bias and Contrast controls are active.

Manual

– The Brightness and Contrast controls are active.

Automatic Parameters:

Used for fine tuning the

Automatic

and Linear Histogram modes, these settings are contextually active depending on which AGC algorithm is selected. Each of their settings is described above as they pertain to the particular Algorithm.

Automatic

– The Plateau Value, ITT Mean, and Max

Gain

controls are active.

Manual

– The ITT Mean and Max Gain controls are active.

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Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI

3.12 ROI Tab

The Tau 640 camera allows the user to set a Region of Interest (ROI) or a rectangle of pixels on the sensor array that the AGC algorithm will use for its calculations. The ROI can be set for either the entire frame size (0,0 : 640,512) or some smaller portion as shown below. The ROI

tab, shown in Figure 3-11, provides both a Window Editor and text entry coordinates to control

the size and location of the Region of Interest (ROI).

1. Select AGC tab

2. Select ROI Window editor

Figure 3-11: FLIR Camera Controller GUI ROI Tab

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3—Basic Operation of the Tau 640 and GUI

Window Editor:

Use the mouse to drag the green ROI rectangle to any location on the FPA. The size of the ROI rectangle (in pixels) is displayed. To change the size of the ROI rectangle, drag one of the corner or side bubbles.

Tau 640 User’s Manual

AGC ROI Coordinate Values:

The settings use an X-Y coordinate system with (0,0) being at the center of the sensor array. The upper two numbers marked (left,top) are the pixel coordinates of the upper left corner of the ROI rectangle. The lower two numbers marked (right,bottom) define the lower right corner of the ROI rectangle. In the example at the right, the ROI is specified as a ROI rectangle 66 × 65 pixels located 20 pixels to the left and 10 pixels down from the center of the FPA.

The new AGC ROI size setting is not active until the Set button is pressed.

The AGC ROI may be set independently for Unzoom,

Zoom 2×

, Zoom 4×, and Zoom 8×. The AGC ROI may be set anywhere in the full array size, even outside the zoom window. The Pan and Tilt function will attempt to move the Zoom AGC ROI to remain centered on the zoom window. If the camera is being used in zoom mode, it is recommended that the zoom AGC ROI be set to the same size as the zoom window.

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4 Tau 640 Digital Data Channel

The Tau 640 camera provides three digital data channels which can be configured through

software from the generic pinout definitions shown in Table 5-2 on page 5-2. The BT.656

channel output is a digitally encoded analog format which contains image, symbol, and color information. The CMOS channel is a parallel image data output. The Legacy LVDS channel is common with the FLIR Photon camera. Designers and integrators should provide electrostatic discharge (ESD) and over voltage protection for Tau 640 cameras using digital data channels because the digital signals on the 50-pin Hirose connector are routed directly to the FPGA.

4.1 XP Bus Setting—BT.656 Digital Interface

The BT.656 parallel output is a common interface which will drive many LCD displays. The data is digitally encoded NTSC/PAL video and will have AGC, DDE, symbols, and color included. The signal levels are 0 - 3.3 V CMOS logic and are intended to drive boards mounted directly to the

Tau 640 camera. The BT.656 output is not intended to drive a cable. Table 4-1 shows the connector pin definitions with BT.656 enabled. Also shown in the table are the optional discrete

input pins. Figure 4-1 details BT.656 format and timing. The horizontal pixels are interpolated

such that every eighth pixel is replicated (640 x 9/8 = 720) to produce the 720 pixels per line required by the format.

Table 4-1: 50-pin Hirose connector interface with BT.656 output enabled

Signal Name

RS232_TX

DISCRETE6

DGND unused

LVDS_CLK_P

LVDS_SYNC_P

LVDS_DATA_P1

LVDS_DATA_P2

DGND

DISCRETE0

EXT_SYNC

DISCRETE2

DISCRETE4

DGND

BT656_DATA7

BT656_DATA5

BT656_DATA3

BT656_DATA1

DGND

BT656_CLK

DGND

VID_OUT_H

DGND

MAIN_PWR_RTN

Pin #

25

27

29

31

17

19

21

23

9

11

13

15

5

7

1

3

33

35

37

39

41

43

45

47, 49

Pin #

26

28

30

32

18

20

22

24

10

12

14

16

6

8

2

4

34

36

38

40

42

44

46

48, 50

Signal Name

RS232_RX

DISCRETE7

DGND unused

LVDS_CLK_N

LVDS_SYNC_N

LVDS_DATA_N1

LVDS_DATA_N2

DGND

DISCRETE1 unused

DISCRETE3

DISCRETE5

DGND

BT656_DATA6

BT656_DATA4

BT656_DATA2

BT656_DATA0

DGND unused

DGND

VID_OUT_L

3V3

MAIN_PWR

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Start of digital line

E A V C o d e B l a n k i n g

H Control Signal

1716 clocks @ 27MHz = 63.55us/line

63.55us/line x 525 lines = 29.97 ms/frame

S A V C o d e

Start of digital active line

C o s i t e d P i x e l s EAV Code

F

F

0

0

0

0

X

Y

8

0

4 clocks

1

0

8

0

1

0

268 clocks

8

0

1

0

F

F

0

0

0

0

X

Y

C b

Y

C r

Y

C b

Y

C r

Y

C b

Y

C r

Y

C b

Y

C r

Y

F

F

0

0

0

0

X

Y

1440 clocks 4 clocks

1716 clocks

Preamble

Status Word

D7 D6 D5 D4 D3 D2 D1 D0

1 1 1 1 1 1 1 1

0

0

1

0

0

F

0

0

V

0

0

0

0

0

0

0

0

0

0

H P3 P2 P1 P0

F = 0 for field 1, F = 1 for field 2

V = 1 during vertical blanking

H = 0 at SAV, H = 1 at EAV

P3 - P0 = protection bits

P3 = V XOR H

P2 = F XOR H

P1 = F XOR V

P0 = F XOR V XOR H

LINE 4

Field 1

(F = 0)

Odd

Blanking

(V = 1)

Field 1 Active

(V = 0)

Frame Line 1

Frame Line 20

Frame Line 21, Field1 Line 0

LINE 266

Blanking

(V = 1)

Field 2

(F = 1)

Even

LINE 3

H=1

EAV

H=0

SAV

Field 2 Active

(V = 0)

Frame Line 263, Field1 Line 242

Frame Line 264

Frame Line 282

Frame Line 283, Field2 Line 0

Frame Line 525, Field2 Line 242

This FIFO is outside the

BT.656 Formatter

Line

Number

1 - 3

4 - 20

21 - 263

264 - 265

266 - 282

283 - 525

F

0

0

1

0

1

1

V

0

1

1

1

1

0

1

1

1

1

H

EAV

1

1

0

0

0

0

V

SAV

0

0

20 blank lines

243 active lines

19 blank lines

243 active lines

Registers forced into IOBs

Cb, Y, Cr, Y

Any Clock Enable

Any Clock

8

11 wwc we rwc re

11

8

BT.656 Formatter

8

D Q

8

50.625MHz * 8/15

27MHz

YCbCr

27MHz

'0'

'1'

D r

D f

C r

C f

Q

27MHz

BT.656 Clock

BT.656 Data

NOTES: The FIFO Write Clock can be any value as long as it is derived from and locked to 50.626MHz.

The FIFO must store at least 1440 bytes and must be filled at a minimum rate of 1 byte per

27MHz clock period (faster is OK).

A full line must be made available every 1,716 27MHz clock periods.

Since the BT.656 Formatter has no knowledge of upstream video timing, no data shall be written into the FIFO until the first active line (line 1, field 1) of video is available after reset.

Incoming video must conform to the active/blank times specified in the Timing section of this document.

Figure 4-1: BT.656 Video Formatter Timing and Block Diagram

BT.656 Data

BT.656 Clock

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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel

4.2 Discrete I/O

By default the Tau 640 camera does not have discrete input functions loaded. The eight discrete input/output pins with functions are defined by the discrete control file which is available for download and installation. These functions can be used with the BT.656 digital output but are not intended to be compatible with Tau 640 camera using CMOS output. The discrete control file is defined in Table 4-2.

Table 4-2: Discrete Control Functions

50-pin

Connector

25

26

3

4

19

20

23

24

30-pin

Connector/

Photon Replicator

Name

Pin 29/DIS 1

Pin 27/DIS 2

Tau 640

Name

Discrete 0

Discrete 1

Discrete 2

Discrete 3

Discrete 4

Discrete 5

Discrete 6

Discrete 7

Do FFC

Function

White hot/Black hot

Zoom 1×/2×

FCC imminent

FFC mode

LUT toggle

Zoom toggle

Not defined

Detail

Note 1

Note 2

Note 3

Note 4

Note 5

Note 6

Note 7

Note 8

Note 1 This function is a backward compatible function with Photon. The voltage level of this pin controls the LUT applied to the analog image. The pin has a pull-up so that the no-connection state is High (3.3 V). When this pin is high (3.3 V), the analog image will use the White Hot pallet (LUT 1 in the standard LUT file). When this pin is low (0 V), the analog image will use the Black Hot pallet (LUT 2 in the standard LUT file). The camera will power up in the saved default state and switch to the discrete input defined state when the pin state is changed.

Note 2 This function is a backward compatible function with Photon. The voltage level of this pin controls the zoom state of the analog image. The pin has a pull-up so that the no-connection state is High (3.3 V). When this pin is high (3.3 V) the analog image will be in the 1x zoom state. When this pin is low (0 V) the analog image will be in the 2x zoom state. The camera will power up in the saved default state and switch to the discrete input defined state when the pin state is changed.

Note 3 This function is required for effective use of Shutterless Tau 640 cameras. The application of positive going edge to this pin shall perform the Do FFC function (0x12 command).

Note 4 This pin is normally at 0 V and changes to 3.3 V when the FFC imminent icon is present on the analog display.

The FFC_Warn_Time command (0x3C) controls both the analog icon and this pin.

Note 5 This function is required to enable additional user control of the camera. The default state is Automatic mode with the input at 3.3 V held by an internal pull-up. When the signal is pulled to zero volts the camera will switch into Manual mode. The FFC_Mode_Select (0x11 0=manual, 1=automatic) command has equal precedence with the discrete pin and the camera will be in the last state set by either the discrete or serial command. The camera will power up in the saved default state and switch to the discrete input defined state when the pin state is changed.

Note 6 This function will change the color LUT from the current value to the next LUT in the table when the Discrete pin transitions from the floating state to the ground state. No LUT change happens on the transition from ground to float. The LUT state after LUT14 will be LUT1.

Note 7 This function will change the current zoom state from Unzoomed to 2x to 4x to 8x zoom whenever the discrete pin changes from the float state to the ground state. The Video_Mode command (0x0F) has equal precedence with this command.

Note 8 Not defined. Connection of either 3.3 V or 0 V to this pin will have no effect on camera operation.

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4—Tau 640 Digital Data Channel Tau 640 User’s Manual

4.3 XP Bus Setting—CMOS Digital Interface

The CMOS interface is a parallel output that allows the user to access 8-bit AGC corrected data or 14-bit data. The signal levels are 0 - 3.3 V CMOS logic and are intended to drive XP-boards mounted directly to the Tau 640 camera. CMOS is not intended to drive a cable. An XP-board reference design is available upon request.

Table 4-3 shows the connector pin definitions with CMOS enabled.

Note

The optional discrete input pins should be unloaded when using the CMOS output.

Table 4-3: 50-pin Hirose connector interface with CMOS output enabled

Signal Name

RS232_TX

CMOS_LINE_VALID

DGND unused

LVDS_CLK_P

LVDS_SYNC_P

LVDS_DATA_P1

LVDS_DATA_P2

DGND

DISCRETE0

EXTERNAL_SYNC

CMOS_DATA11

CMOS_DATA9

DGND

CMOS_DATA7

CMOS_DATA5

CMOS_DATA3

CMOS_DATA1

DGND

CMOS_CLK

DGND

VID_OUT_H

DGND

MAIN_PWR_RTN

Pin #

13

15

17

7

9

11

1

3

5

19

21

23

33

35

37

39

25

27

29

31

41

43

45

47, 49

Pin #

14

16

18

8

10

12

2

4

6

20

22

24

34

36

38

40

26

28

30

32

42

44

46

48, 50

Signal Name

RS232_RX

CMOS_FRAME_VALID

DGND unused

LVDS_CLK_N

LVDS_SYNC_N

LVDS_DATA_N1

LVDS_DATA_N2

DGND

CMOS_DATA13

CMOS_DATA12

CMOS_DATA 10

CMOS_DATA8

DGND

CMOS_DATA6

CMOS_DATA4

CMOS_DATA2

CMOS_DATA0

DGND unused

DGND

VID_OUT_L

3V3

MAIN_PWR

4-4 October 2010 TAU-0640-00-10, version 100

Tau 640 User’s Manual 4—Tau 640 Digital Data Channel

Note: Figure is not to scale.

95.062 nsec

(10.519 MHz)

CLK duty cycle is 4/7.

Data may be latched on the rising or falling edge of CLK

t s_RE t s_FE t s_RE

= 6/7 th clock t s_FE

= 3/7 th clock

CLK

LINE_VALID

CMOS_DATA13 –

CMOS_DATA0

Pix 0

(13:0)

Pix 1

(13:0)

Pix 2

(13:0)

Pix

n

(13:0) n = 79, 159, 319, or 639

Figure 4-2: CMOS Line Timing (normal clock configuration)

Note: Figure is not to scale.

1 / (frame rate)

1 clock

FRAME_VALID

LINE_VALID

DATA13 – DATA0

Line 0 Line 1 Line 2

variable

Figure 4-3: CMOS Frame Timing

(idle time)

Line

m

(idle time)

63, 127, 255, or 511 (NTSC/PAL)

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4—Tau 640 Digital Data Channel Tau 640 User’s Manual

4.4 Camera Link Interface

The Tau Camera Link accessory board can be used to capture digital data from the Tau camera. The Tau Camera Link accessory board has four connectors.

• The Camera Link accessory board has the mate to the 80-pin Hirose connector on the Tau core. Power and communication are supplied to the core from the Camera

Link accessory. The core receives analog video and CMOS digital data from the core.

• The mini-USB connector receives power and communication from a host though the

USB cable. The Camera Link accessory converts USB protocol to high speed serial format for the Tau core.

• The MCX coaxial connection provides access to the camera analog video output

(NTSC or PAL)

• The 26-position Mini-D-Ribbon (MDR) Camera link connector provides the output interface for camera digital data. This connector does not support power over

Camera link. This connector does not support serial communication over Camera

Link.

This accessory conforms to the Camera Link standard as Base Configuration type 14-bit x 1.

The Tau CMOS data interface has a Frame sync, Line sync, Data bus, and a pixel clock which runs at 10.5MHz (see section 4.X). To be compliant with the transmission standard the Tau

Camera Link accessory up samples data to achieve minimum data rate. The Camera link data clock is running at 21MHz. Data is double sampled so that the output is equivalent to: Pixel1,

Pixel1, Pixel2, Pixel2, Pixel3, Pixel3, …, Pixel638, Pixel 638, Pixel639, Pixel639 in each row.

The Frame Valid clock it true during valid lines of data. The Line valid clock is true during valid pixels in each line. The Data Valid clock is true for every other pixel. It is important that the

Camera Link receiver device uses all three control clocks (some inexpensive models ignore Data

Valid).

In order to use a Camera Link Module for acquisition of data, you will need to first enable the

CMOS XP Bus Output using the FLIR Camera Controller. This option is found under Video =>

Digital Video. On this same page, you can select either 8-bit or 14-bit digital output. Once you make these changes, it is a good idea to save settings to make them power cycle consistent.

You can do this after clicking Setup.

The digital data complies with Base Camera Link standards and should be compatible with any brand Camera Link Frame Grabber and software. FLIR has tested the ImperX FrameLink

Express frame grabber ( http://imperx.com/frame-grabbers/framelink-express ).

The FLIR Camera Controller allows for control of the Tau Camera, but does not support Camera

Link frame capture and third-party software must be used. The ImperX frame grabber comes

FrameLink Express software that allows for recording single or multiple images (BMP, JPG, TIF, and RAW) as well as standard AVI clips. Configuration requires selecting 1 TAP, L->R for the tap reconstruction, selecting the appropriate bit depth that you chose in the FLIR Camera

Controller, and clicking “Learn” to discover the number of digital pixels available.

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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel

4.5 Photon Camera Legacy LVDS Output

The Tau 640 camera provides a digital data channel that outputs camera data in a digital format compatible with FLIR Photon camera tools and accessories. This channel can be used in conjunction with commercially-available digital frame grabbers, digital displays, or custom electronics. For Tau 640 users with applications that require custom control software, a

Software Developer’s Kit (SDK) is available to support your development. The SDK accessory is described in the Accessories portion of this User’s Manual. Using the Digital Data Channel is an advanced regime that should only be attempted by qualified customers.

The digital data channel can be configured to output 14-bit data after application of calibration

(Non Uniformity Correction or NUC) terms. This mode is most useful for external signalprocessing and/or analysis of the camera output. The digital channel can also be configured to provide 8-bit data after application of video processing algorithms—Automatic AGC mode, white-hot/black-hot polarity, image orientation (Invert, but not Revert), and DDE filtered. The 8bit data is essentially a digital version of the video stream provided on the analog video channel and is therefore more appropriate than the 14-bit data for interfacing to a digital display.

The digital data channel employs serial low-voltage differential signaling (LVDS). The channel consists of three signal lines—a clock, a composite sync (frame sync and data valid), and serial data. This is a modern high speed interface employing a twisted pair current loop architecture.

National Semiconductor offers a good introduction and overview in the following document: http://www.national.com/appinfo/lvds/files/lvds_ch1.pdf

.

A serial-in-parallel-out (SIPO) module is available from FLIR for converting the serial data to 14bit parallel LVDS output (plus frame sync, line sync, and pixel clock). The parallel data can be captured using a frame-grabber board installed in a PC.

One frame grabber possibility is the National Instruments IMAQ PCI-1422 board using digital interface cable part number 308-0013-00. Another frame grabber option is the Bit Flow

RoadRunner Model 14-M board using digital interface cable part number 308-0016-00-03.

Both of these computer-based frame grabber boards require third-party software not offered or supported by FLIR.

FLIR supplies camera setup files for both the IMAQ and Bit Flow frame grabber boards, but

FLIR does not formally support their use, nor do we claim or guarantee that these setup files will be suitable for any particular use or application.

Refer to http://www.flir.com/cvs/cores/resources/software/ .

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4—Tau 640 Digital Data Channel Tau 640 User’s Manual

4.5.1 Using the Legacy LVDS Digital Data Channel

Note

The following instructions assume that you have purchased the optional Tau 640 Photon

Replicator Kit; and have the Photon Legacy serial-to-parallel-out (SIPO) accessory module with parallel data cable and the appropriate Photon Accessory Kit (including the I/O Module and cables shown below. If you are using custom cabling and/or interface electronics, contact

FLIR Customer Support at (805) 964-9797 if you need additional assistance.

Follow the steps in paragraph 3.1 “Operation of the Tau 640 Camera using the USB Interface” on page 3-1 for basic operation of the Tau 640 camera. After verifying that the camera is

operating properly, disconnect power from the Tau 640 camera.

Step 1 Connect the SIPO accessory module directly to the three-row DB-15 connector on the

Interface Module labeled DIGITAL DATA as shown below. A cable is NOT required.

I/O Module

To Photon

Replicator Board

SIPO Module

To frame grabber board

Step 2 Connect the parallel data cable to the mating connector on the SIPO module. Connect the other end to the frame-grabber board installed in your PC.

Note

The parallel data cable is specific to a particular frame grabber. Contact the manufacturer of the frame grabber to make sure you have the correct cable.

Step 3 Follow instructions included with the frame grabber for selecting the camera configuration file included with the SIPO module.

Step 4 Reapply power to the Interface Module. This will power-up both the Tau 640 camera and the SIPO module, and digital data will begin streaming.

Step 5 If desired, change the digital data mode using the FLIR Camera Controller GUI software in the Digital Video tab.

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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel

4.5.2 Legacy LVDS Digital Data Channels

The camera provides two digital ports.

• Port 1 consists of the signals SD_CLK+, SD_FSYNC+, and SD_DATA1+, SD_DATA2.

• Port 2 consists of the signals LVDS_VID1+, and LVDS_VID2+.

Note

14-bit and 8-bit timing and format are identical except only 8 bits (LSBs) are available in 8-bit mode.

Port 2 is currently undefined—do not connect to these signals

All signals in the digital data interface employ low-voltage differential signaling (LVDS).

The clock rate of DATA_CLK+ is 73.636 MHz.

The timing of the digital data interface is shown in Figure 4-4 and Figure 4-6.

Note

The LVDS Data_Out transitions on the rising edge of DATA_CLK+ and there is no delay.

Data should be sampled on the falling edge of DATA_CLK+.

The format of the digital output shall be is in Figure 4-5.

(Word Index)

(Bit Index)

Data_Clk +

Data_Sync+

Data1_Out+

Data2_Out+

n n+1 n+2 n+3

0 1 2 3 4 5 6

0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6

F L

L

L L

6 5 4 3 2 1 0 6 5 4 3 2 1 0 6 5 4 3 2 1 0 6 5 4 3 2 1 0

MSB

LSB

13 12 11 10 9 8 7 13 12 11 10 9 8 7

13 12 11 10 9 8 7

13 12 11 10 9 8 7

MSB

LSB

F = frame sync; logic high on the word starting the frame, logic low otherwise

L = line sync; logic high during valid pixel data, logic low otherwise

Figure 4-4: Digital Data Timing

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4—Tau 640 Digital Data Channel Tau 640 User’s Manual

External Frame sync (not required)

Idle time

Frame time

Idle time

Row 0 Row 1 Row 511

Idle time

Pixel 0,0 Pixel 0,1 Pixel 0,639

Line time

Figure 4-5: Digital Data Format

Normal Mode

SD_CLK

SD_DATA &

SD_FSYNC

Toc = 1 to 5 ns

Inverted Mode

SD_CLK

SD_DATA &

SD_FSYNC

Toc = 1 to 5 ns

Figure 4-6: Detailed Digital Data Timing

The LVDS data is clocked out of the camera on the rising edge of the data clock and should be sampled on the falling edge. There is no delay in the data with respect to the data clock.

4-10 October 2010 TAU-0640-00-10, version 100

5 Overview of the Electrical Interface

5.1 Input Power

The Tau 640 camera operates from DC power per the specifications given below. It is common in simple operational scenarios to use an inexpensive wall-powered adapter. The Tau VPC module makes this easy by providing a USB connection.

The camera operating in a steady-state condition consumes around 1W of power. During startup there is an inrush current of up to 1 A (at 5 V) for 1 ms. Cameras equipped with the compact shutter will draw 2.75 W (550 mA at 5 V) for 200 ms during the flat-field operation which occurs during startup and periodically thereafter. Typical start-up times are 3 to 4 seconds.

Caution!

Reversing the polarity of the input power will damage the camera’s internal power supply.

This damage will not be covered under the camera warranty.

Parameter

Minimum voltage

Maximum voltage

Nominal Load Power

Table 5-1: Input Power Requirements

Baseline

Value

4.4 V

6.0 V

~1.0 W

Comment

Absolute minimum is 4.4 V

Absolute maximum is 6 V

Room temperature

The Tau 640 camera has been tested and found to meet radiated emissions specifications of

FCC CFR Title 47 Part 15 Subpart B, and EN 61000-6-3 (CISPR-22 limits equivalent to Class

B) when properly shielded and grounded. The less stringent Class A requirements are met with the back cover on. It is the responsibility of the systems integrator to verify EMI/EMC compliance at the system level.

5.2 Hirose 50-Pin Connector

In the Tau 640 camera’s simplest form (no accessories attached), one connector provides the electrical interface. This connector is a 50-pin Hirose board-to-board style connector, per

Hirose Part Number: DF12-50DS-0.5V(86). Hirose offers a variety of mating connectors including their SFM(L), SMT, and SFSD style products. Designers and integrators should provide electrostatic discharge (ESD) and over voltage protection for Tau 640 cameras using digital data channels because the digital signals on the 50-pin Hirose connector are routed

directly to the FPGA. The primary Tau 640 connector is shown in Figure 5-1.

Hirose connector

See Figure 5-2.

Figure 5-1: 50-Pin Hirose Connector Interface—DF12-50DS-0.5V(86)

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5—Overview of the Electrical Interface Tau 640 User’s Manual

Table 5-2 below identifies the function of each pin on the standard surface mount mating

connector, Hirose DF12-50DS-0.5V(86).

Pin #

1

Table 5-2:

50-pin Hirose Connector Interface of the

Tau 640

Camera

Signal Name Pin # Signal Name Signal Definition

RS232_TX

Signal Definition

Primary serial communication transmit, data output 57600 baud

Not Used

2 RS232_RX

Primary serial communication receive, data input 57600 baud

Not Used

3 SPARE0

5, 17,

27, 37,

41, 45

DGND

7 LVDS_RX0_P

9 LVDS_TX0_P

Ground

4 SPARE1

6, 18,

28, 38,

42

DGND

8 LVDS_RX0_N

10 LVDS_TX0_N

Ground

11

13

33

35

39

25

29

31

43

15

19

21

23

LVDS_TX1_P

LVDS_TX2_P

LVDS_TX3_P

XP15

XP13

XP11

XP9

XP7

XP5

XP3

XP1

XP_CLK_OUT

VID_OUT_H

Not Used

Digital Port1, clock, positive output

Digital Port1, Sync, Positive output

Digital Port1, Output data 1,

Positive output

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Analog Video +

47,49 MAIN_PWR_RTN

Input voltage ground

12 LVDS_TX1_N

14 LVDS_TX2_N

34

36

40

26

30

32

16

20

22

24

LVDS_TX3_N

XP14

XP12

XP10

XP8

XP6

XP4

XP2

XP0

XP_CLK_IN

44

46

VID_OUT_L

3V3

48, 50 MAIN_PWR

Not Used

Digital Port1, clock, negative output

Digital Port1, Sync Negative

Output

Digital Port1, Output data 1,

Negative output

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Analog Video -

3.3V output

Input Voltage

Pin 1 Pin 49

Pin 2

5-2

Pin 50

Figure 5-2: Mechanical Definition for 50-pin Interface Board

October 2010 TAU-0640-00-10, version 100

Tau 640 User’s Manual 5—Overview of the Electrical Interface

5.3 Analog Video Output

The Tau 640 camera can be configured to provide either NTSC or PAL analog video output.

These analog output standards allow direct video connection to common video display or recording devices such as TV monitors and VCRs. Typically, an analog monitor input signal is provided over a coaxial cable and uses either an RCA (consumer based electronics) or BNC

(generally associated with professional or scientific equipment) style connector.

When the VIDEO_LO signal is tied to ground, the analog video signal meets the timing and voltage requirements of either NTSC or PAL protocol. (The FLIR Camera Controller GUI software allows you to select between NTSC or PAL video output formats. The NTSC analog video format is the default in all cameras.)

If you are creating a custom cable to carry the analog video signal from the Tau 640 camera to your monitoring or recording device, you should use 75 Ohm characteristic impedance coaxial cable and terminate into a 75 Ohm monitor. These specifications represent standard video cabling and I/O and will likely be the default for any generic video receiving hardware you purchase. Per the pin function table, you will use the VIDEO_LO and VIDEO_HI pins for the analog video output signal. Specific video characteristics are given in the table below.

Table 5-3: Video parameters

Parameter

Monochrome equivalent

Frame rate

Update rate

Active video lines

# displayed detector samples

NTSC

RS-170A

29.97 Hz

30 Hz/7.5 Hz

480

640 (H)

×

480 (V)

PAL

CCIR

25 Hz

25 Hz/8.3 Hz

510

640 (H)

×

512 (V)

Note

Analog output is always NTSC/PAL compatible. Changes for reduced frame rate and reduced size array do not effect analog video format.

5.4 Command and Control Channel

Remote control of the Tau 640 camera is provided via a RS-232 serial interface consisting of

signals named RX, TX and GND using 3.3 volt signal levels. Chapter 3 provides information

regarding remote control using the FLIR Camera Controller GUI. Appendix B describes the

serial communications protocol in detail for the Tau 640 camera.

5.5 LVDS Digital Data Channel

The Tau 640 camera provides real-time serialized digital video. The camera outputs either 8-bit or 14-bit data using the SD_CLK±, SD_FSYNC± and SD_DATA± signals. Conversion of the serial data to a parallel format for data acquisition requires a serial-to-parallel converter accessory.

Information regarding the digital data interface is provided in Chapter 4.

5.6 Parallel Digital Data Channel

The Tau 640 camera provides a digital parallel channel with real-time parallel digital video. The

XP-Bus may be configured for either CMOS or BT.656 format. Information regarding the digital

data interface is provided in Chapter 4.

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5—Overview of the Electrical Interface Tau 640 User’s Manual

5-4 October 2010 TAU-0640-00-10, version 100

Appendix A Pin-out Definitions

A.1 I/O Module 333-0018-00

• Camera Connector: See Chapter 5.

• Power Connector: Mates to Switchcraft S760 Miniature Power Plug.

• Video Connector: Mates to 75

Ω BNC twist-on plug.

• Serial Connector: Mates to DB9 Male.

• Digital Data Connector: Mates to Three-Row DB-15 Female.

Pin #

Pin

Sleeve

Table A-1: I/O Module Power Connector Pin-Out

Signal Definition Signal Name

PWR

PWR_RTN input power input power return

Pin #

Pin

Sleeve

Table A-2: I/O Module Video Connector Pin-Out

Signal Definition Signal Name

VIDEO

VIDEO_RTN analog video output analog video return

Pin #

2

3

5

1,4, 6-9

Table A-3: I/O Module Serial Connector Pin-Out

Signal Name

RX_232

TX_232

DGND

NC

Signal Definition

RS232 Receive channel

RS232 Transmit channel

Digital Ground

Spare (do not connect)

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Appendix A—Pin-out Definitions Tau 640 User’s Manual

Pin #

8

9

6

7

3

4

1

2

10

11

12

13

5,14,15

Table A-4: I/O Module Digital Data Connector Pin-Out

Signal Name

DATA_SYNC+

DATA1_OUT+

DATA2_OUT+

DATA_CLK+

DATA_SYNC-

DATA1_OUT-

DATA2_OUT-

DATA_CLK-

DGND

PWR

PWR_RTN

NC

NC

Signal Definition

Digital data sync (LVDS high)

Digital data 1 output channel (LVDS high)

Digital data 2 output channel (LVDS high)

Digital output channel clock (LVDS high)

Digital data sync (LVDS low)

Digital data 1 output channel (LVDS low)

Digital data 2 output channel (LVDS low)

Digital output channel clock (LVDS low)

Digital ground input power (connected to power connector pin) input power return (connected to power connector sleeve)

Spare (do not connect)

Spare (do not connect)

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Appendix B Serial Communication Technical Details

B.1 Serial Communications Primary Interface

The camera is capable of being controlled remotely through an asynchronous serial interface consisting of the signals named RX, TX, and GND using 3.3 volt signal levels.

Note

The camera is compatible with most RS232 drivers/receivers but does not implement signaling levels compliant with the RS232 standard voltage levels.

B.2 Serial Communications Protocol

• The required serial port settings are shown in Table B-1.

• The camera does not generate an outgoing message except in reply to an incoming message.

• The camera generates an outgoing reply to each incoming message.

• All messages, both incoming and outgoing, adhere to the packet protocol defined in

Table B-2 and the subparagraphs that follow. The first byte i.e., the Process byte is

transmitted first followed by the rest of the bytes in the order specified.

• All multi-byte arguments defined herein uses big-endian ordering (MSB first).

• The serial inter-byte timeout is factory set to 100ms

• Only use the function commands listed in Table B-4. Unsupported commands may corrupt the camera's software.

• For reference only, a sample command and response is shown in Table B-5.

Table B-1: Serial Port Settings

Parameter

Baud rate:

Data bits:

Parity:

Stop bits:

Flow control:

Value

57600

8

None

1

None

Example Process Code

Transmission is LSB first (for each byte) and most significant byte first on multi-byte messages. All bytes are preceded by a zero start bit and followed by a one stop bit.

The camera core is designed to talk to a PC serial port directly and may seem inverted if direct communication to a logic device is desired.

6E = 0 0111 0110 1 = Start bit, E with LSB first, 6 with LSB first, Stop bit

On an oscilloscope the observation is, Idle low but, zero high. Starting at idle, when the signal goes high, that is the first 0; then two 0’s high, three 1’s low, one 0 high, two 1’s low, one 0 high, one 1 low, (6E complete).

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Appendix B—Serial Communication Technical Details Tau 640 User’s Manual

Byte #

1

6

7

8

4

5

2

3

N

N+1

N+2

Table B-2: Serial Packet Protocol

Upper Byte

Process Code

Comments

Set to 0x6E on all valid incoming messages

Set to 0x6E on all outgoing replies

See Table B-3

Status

Reserved

Function

Byte Count (MSB)

Byte Count (LSB)

CRC1 (MSB)

CRC1 (LSB)

(Data)

(Data)

(Data)

CRC2 (MSB)

CRC2 (LSB)

See Table B-4

See argument data bytes in Table B-4

B.3 Status Byte

For all reply messages, the camera sets the Status Byte as shown in Table B-3 to indicate the

receipt of the previous incoming message.

Status Byte

Value (hex)

0x00

0x01

0x02

0x03

0x04

0x05

0x06

0x07

0x09

0x0A

Table B-3: Status Byte Definition

Definition

CAM_OK

CAM _BUSY

CAM _NOT_READY

CAM _RANGE_ERROR

CAM _CHECKSUM_ERROR

CAM _UNDEFINED_PROCESS_ERROR

CAM _UNDEFINED_FUNCTION_ERROR

CAM _TIMEOUT_ERROR

CAM _BYTE_COUNT_ERROR

CAM _FEATURE_NOT_ENABLED

Description

Function executed

Camera busy processing serial command

Camera not ready to execute specified serial command

Data out of range

Header or message-body checksum error

Unknown process code

Unknown function code

Timeout executing serial command

Byte count incorrect for the function code

Function code not enabled in the current configuration.

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Tau 640 User’s Manual Appendix B—Serial Communication Technical Details

B.4 Function Byte

The list of valid commands that can be set in the Function Byte is shown in Table B-4.

For all reply messages, the camera will echo back the Function Byte of the previous incoming message.

For all commands in which the byte count is listed in Table B-4 as either 0 or some non-zero value, the camera will change the value of the specified parameter according to the incoming data bytes if there are any (i.e., the camera shall set the parameter) or it will reply with the current value of the parameter if the incoming message contains no data bytes (i.e., the camera shall get the parameter).

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Function

Code (hex)

0x00

0x01

0x02

0x03

0x04

0x05

0x0A

0x0B

0x0C

Command

NO-OP

SET_DEFAULTS

CAMERA_RESET

RESET_FACTORY_ DEFAULTS

SERIAL_NUMBER

GET_REVISION

GAIN_MODE

FFC_MODE _SELECT

DO_FFC

Table B-4: RS232 Function Codes

Description Byte Count

Argument

(i.e, Data Bytes) (hex)

No Operation.

Sets all current settings as power-on defaults

Cmd:0

Resp:0

Cmd:0

Resp:0

Commands a soft camera reset to the default modes

Cmd:0

Resp:0

Resets camera with factory header values

Note: It is necessary to send SET_DEFAULTS afterwards to store the settings as power-on defaults.

Cmd:0

Resp:0

Get Cmd: 0

None

None

None

None

Gets the serial number of the camera and sensor

Gets the firmware / software version

Gets and sets the dynamic-range-control mode resp: 8 cmd: 0

Resp: 8

Get Cmd: 0

Set Cmd:2

&

Resp: 2

None

Bytes 0-1: High word camera S/N

Bytes 2-3: Low word camera S/N

Bytes 4-5: High word sensor S/N

Bytes 6-7: Low word sensor S/N

None

Bytes 0-1: S/W major version

Bytes 2-3: S/W minor version

Bytes 4-5: F/W major version

Bytes 6-7: F/W minor version

None

0x0000 = Automatic

0x0001 = Low Gain Only

0x0002 = High Gain Only

0x0003 = Manual (no switching)

Note: The Tau 640 camera does not support Automatic mode.

Gets and sets the Flat Field Correction (FFC) Mode

Get Cmd: 0 None

Set Cmd:2

&

Resp: 2

0x0000 = Manual

0x0001 = Automatic

0x0002 = External

A “short” or “long” FFC can be optionally specified. (The core will only switch NUC tables when in manual FFC mode if a long FFC command is specified.) If sent with no argument, a short FFC is executed.

Note: Clarification is necessary because shutterless cameras will likely be in Manual mode.

Cmd:0

Resp:0

Cmd: 2

&

Resp: 2

None

Bytes 0-1:

0x0000 = short FFC

0x0001 = long FFC

Notes

Function

Code (hex)

0x0D

0x0E

0x0F

0x10

Command

FFC_PERIOD

FFC_TEMP_DELTA

VIDEO_MODE

VIDEO_LUT

Table B-4: RS232 Function Codes

Description

Gets and sets the interval (in frames) between automatic FFC

Gets and sets the temperature difference used to trigger automatic FFC.

Gets and sets the video signal mode. Setting Freeze frame freezes the image. Setting Zoom zooms the image by 2x.

Gets and sets the analog video LUT or intensity transform.

Byte Count

Argument

(i.e, Data Bytes) (hex)

Get Cmd: 0 None

Set Cmd: 2

&

Resp: 2

Set Cmd: 4

&

Resp: 4

FFC interval for current gain state. Units are Frames; 1 to 30,000. Entry of 0 will result in elapsed time not being used.

Bytes 0-1: FFC interval, high gain

Bytes 2-3: FFC interval, low gain

None Get Cmd: 0

Set Cmd:2

&

Resp: 2

Set Cmd:4

&

Resp: 4

Get Cmd:0

Temp delta (in steps of 0.1C) for current gain state

Bytes 0-1: Temp delta, high gain

Bytes 2-3: Temp delta, low gain

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

None

0x0000 = Real time

0x0001 = Freeze frame

0x0004= 2X zoom

0x0008 = 4X zoom (Tau 320, 640 only)

0x00010 = 8X zoom (Tau 640 only)

None

0x0000 = White hot

0x0001 = Black hot

0x0002 = Fusion

0x0003 = Rainbow

0x0004 = Globow

0x0005 = Ironbow1

0x0006 = Ironbow2

0x0007 = Sepia

0x0008 = Color1

0x0009 = Color2

0x000A = Ice and fire

0x000B = Rain

0x000C = OEM custom #1

0x000D = Red hot

0x000E = Green hot

Notes

Function

Code (hex)

0x11

0x12

Command

VIDEO_ORIENTATION

DIGITAL_OUTPUT_MODE

Table B-4: RS232 Function Codes

Gets and sets the digital output channel mode.

XP signals (CMOS or BT.656) and LVDS channel are available simultaneously.

Description

Gets and sets the analog video orientation. Invert is valid only for block 2. Digital data is unaffected by the revert setting.

Get the XP bus mode

Set the XP bus mode

Get LVDS mode

Set LVDS mode

Byte Count

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 2

Resp: 2

Set Cmd: 2

Get Cmd: 2

Resp: 2

Set Cmd: 2

&

Resp: 2

Argument

(i.e, Data Bytes) (hex)

None

0x0000 = Normal

0x0001 = Invert

0x0002 = Revert

0x0003 = Invert + Revert

None

Byte 1: 0x00

Byte 0: LVDS channel setting:

0x00 = 14-bit data

0x01 = 8-bit data

0x02 = digital off

0x03 = 14-bit unfiltered

0x04 = 8-bit inverted

0x05 = 14-bit inverted

0x06 = 14- bit inverted unfiltered

Bytes 0-1: 0x0200

Bytes 0-1: XP Mode

0x0000 = Generic Bus/No Digital

0x0001 = BT656

0x0002 = CMOS w/1 Discrete

Byte 1: 0x03

Byte 0:

0x00 = Generic Bus/No Digital

0x01 = BT656

0x02 = CMOS w/1 Discrete

Byte 0: 0x04

Byte 1: Don’t care

Bytes 0-1: LVDS Enable

0X0000 = disable

0X0001 = enable

Byte 0: 0x05

Byte 1:

0x00 = disable

0x01 = enable

Notes

Function

Code (hex)

0x13

0x14

0x15

0x18

0x1F

0x20

0x21

Command

AGC_TYPE

CONTRAST

BRIGHTNESS

BRIGHTNESS_BIAS

SPOT_METER_MODE

READ_SENSOR

EXTERNAL_SYNC

Table B-4: RS232 Function Codes

Description

Gets and sets the image optimization mode

Byte Count

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Argument

(i.e, Data Bytes) (hex)

None

0x0000 = plateau histogram

0x0001 = once bright

0x0002 = auto bright

0x0003 = manual

0x0004 = not defined (returns error)

0x0005 = linear

None

Gets and sets the manual contrast value

Gets and sets the manual brightness value

Gets and sets the brightness bias value in the auto bright mode

Valid range is +2048 to -2048 decimal

MSB is the sign bit

Gets or sets the spot-meter mode.

Gets the FPA temp. in Celsius x 10 or raw counts

(e.g. value of 512 decimal represents 51.2C)

Sign bit is the MSB.

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Enables or disables the external sync feature Set Cmd: 2

&

Resp: 2

Contrast value

(0x0000 to 0x00FF)

None

Brightness value

(0x0000 to 0x3FFF)

None

Brightness bias value (2’s complement:

0x0000 to 0x0FFF)

0x0000 = disabled (off)

0x0001 = on, Fahrenheit scale

0x0002 = on, Centigrade scale

None

0x0000 = disabled (off)

0x0001 = on, Fahrenheit scale

0x0002 = on, Centigrade scale

0x0000 = temp in C*10

0x0001 = temp in raw counts

None

Ext sync mode

0x0000 = disabled

0x0001 = slave

0x0002 = master

Notes

Function

Code (hex)

0x22

0x23

0x25

0x26

0x2A

0x2B

0x3C

0x3E

Command

ISOTHERM

ISOTHERM_THRESHOLDS

TEST_PATTERN

VIDEO_COLOR_MODE

GET_SPOT_METER

SPOT_DISPLAY

FFC_WARN_TIME

AGC_FILTER

Table B-4: RS232 Function Codes

Description Byte Count

Argument

(i.e, Data Bytes) (hex)

Get Cmd: 0

Gets or sets the isotherm mode (on/off). If isotherm option is not enabled, command returns an error.

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Gets or sets the isotherm thresholds in percent of full-scale-range

(e.g. 97 decimal = 97% FSR) or in deg C. Bit 15 of the lower threshold is used to specify units (1 = deg C, 0 = %).

Set Cmd: 4

&

Resp: 4

Get Cmd: 0

Gets and sets the test pattern mode. Before turning on the test pattern, turn off the correction terms and set the flat field and the gain mode to manual.

Set Cmd: 2

&

Resp: 2

None

0x0000 = Disabled

0x0001 = Enabled

None

Bytes 0 -1: lower threshold

Bytes 2 -3: upper threshold

None

0x0000 = test pattern off

0x0001 = ascending ramp

0x0003 = big vertical

0x0004 = horizontal shade

0x0006 = color bars

0x0008 = ramp with steps

None Get Cmd: 0

Gets or sets video Color mode (color or monochrome) Set Cmd: 2

&

Resp: 2

Returns the value of the spot meter in degrees Celsius

(regardless of spot meter mode). If the spot meter option is not enabled, returns an error.

Get Cmd: 0

Resp: 2

Get Cmd: 0

Gets or sets the spot meter display mode. If the spot meter option is not enabled, returns an error.

Set Cmd: 2

&

Resp: 2

Time to display the FFC imminent icon in number of frames before the flat field happens

Gets and sets the AGC ITT filter value

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

0x0000 = monchrome

0x0001 = color

None

Spot temperature value

None

0x0000 = display off

0x0001 = numeric only

0x0002 = thermometer only

0x0003 = numeric & thermometer

None

Bytes 0 to 1: Time in frames (Data

Range is 0 to 600 frames)

None

Bytes 0 to 1: ITT filter value

0 = immediate

1-255 = Numerator (Denominator =

256)

Notes

Function

Code (hex)

0x3F

0x43

0x4C

0x55

0x66

0x6A

Command

PLATEAU_LEVEL

GET_SPOT_METER_DATA

AGC_ROI

ITT_MIDPOINT

CAMERA_PART

MAX_AGC_GAIN

Table B-4: RS232 Function Codes

Description Byte Count

Argument

(i.e, Data Bytes) (hex)

Specifies the Plateau level for Plateau AGC

Returns the value of the spot meter in degrees Celsius

(regardless of spot meter mode). If the spot meter option is not enabled, returns the average value of the center four pixels.

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Resp: 2

Resp: 8

None

Data Range is 0 to 1000

None

Spot temperature value (in deg C) or average pixel value (in counts)

Bytes 0-1: Left

Bytes 2-3: Top

Bytes 4-5: Right

Bytes 6-7: Bottom

Get Cmd: 2

Gets or sets the Region of Interest (ROI) for AGC in normal and zoom modes. Assumes signed coordinates relative to center value of (0,0).

When the byte count of the incoming message is 0, the 8-byte argument of the reply is the ROI for the current zoom state

(unzoomed, 2X zoom, 4X zoom, or 8X zoom).

When byte count of the incoming message is 2 (GET) or 32 (set), the 32-byte argument of the reply contains the normal ROI, 2X zoom ROI, 4X zoom ROI, and 8X zoom ROI.

Set Cmd: 24

&

Resp: 24

Don’t care

Bytes 0-1: Left, normal ROI

Bytes 2-3: Top, normal ROI

Bytes 4-5: Right, normal ROI

Bytes 6-7: Bottom, normal ROI

Bytes 8-9: Left, 2X ROI

Bytes 10-11: Top, 2X ROI

Bytes 12-13: Right, 2X ROI

Bytes 14-15: Bottom, 2X ROI

Bytes 16-17: Left, 4X ROI

Bytes 18-19: Top, 4X ROI

Bytes 20-21: Right, 4X ROI

Bytes 22-23: Bottom, 4X ROI

Bytes 24-25: Left, 8X ROI

Bytes 26-27: Top, 8X ROI

Bytes 28-29: Right, 8X ROI

Bytes 30-31: Bottom, 8X ROI

None

Gets and sets the ITT midpoint offset

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Data Range is 0 to 255

Gets the camera part number

Response contains the part number. If the host system is little endian the bytes need to be reversed as the camera is big endian

Get cmd: 0 None

Response:

32

String(32)

None

Gets and sets the max value of video gain

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Data Range 0 to 2048

Notes

0x72

0x79

0x2C

0xE2

Function

Code (hex)

0x70

0xE3

0xDB

Command

PAN_AND_TILT

VIDEO_STANDARD

SHUTTER_POSITION

DDE_GAIN

DDE_THRESHOLD

SPATIAL_THRESHOLD

GAIN_SWITCH_PARAMS

Table B-4: RS232 Function Codes

Description

Gets and sets the pan position (x axis) and the tilt position (y axis) when the camera is in zoomed mode. The limits of pan and tilt positions change with a change in zoom setting (see VIDEO_MODE

0x0F)

.

Byte Count

Get Cmd: 0

Gets or sets the video standard (affects frame rate).

Get Cmd: 0

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Opens or closes the shutter Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Sets the gain of the DDE filter (input only in manual mode. In automatic mode this is set internally).A DDE_GAIN setting of 0 turns off DDE and bad pixel replacement.

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Sets the threshold of the DDE filter (input only in manual mode. In automatic mode this is set internally).

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Gets or sets the spatial threshold of the DDE filter and the DDE mode (auto or manual)

Gets or sets the population (as a percentage) and temperature

(in deg C) thresholds for high/low gain switching

Set Cmd: 4

&

Resp: 4

Set Cmd: 2

&

Resp: 2

Get Cmd: 0

Set Cmd: 8

&

Resp: 8

Argument

(i.e, Data Bytes) (hex)

None

Bytes 0-1: Tilt position in rows relative to the center of the array.

±128—2X zoom

±192—4X zoom

±196—8X zoom

Bytes 2-3: Pan position in columns relative to the center of the array.

±160—2X zoom

±240—4X zoom

±280—8X zoom

None

Notes

0x0000 = NTSC

0x0001 = PAL

None

Shutter position

0x0000 = open

0x0001 = close

None

Gain value (0x0000 to 0x00FF)

None

Threshold value

(0x0000 to 0x00FF)

None

Byte 0 = Threshold

(0x0000 to 0x000F)

Byte 1 = Mode

0x0000 = manual

0x0001 = auto

None

Bytes 0-1: hiToLoThreshold

Bytes 2-3: hiToLoPopulation

Bytes 4-5: loToHiThreshold

Bytes 6-7: loToHiPopulation

Tau 640 User’s Manual Appendix B—Serial Communication Technical Details

B.4.1 Byte Count Bytes

• On all incoming and outgoing messages, the Byte-Count Bytes are used to specify the total number of data bytes in the packet.

Note

The number of data bytes in the packet is not equal to the total number of bytes in the packet. For example, a No-Op serial command contains zero data bytes.)

• The Byte Count must be an even number from 0 to 0x1F4 (500 decimal).

B.4.2 CRC Bytes

• On all incoming and outgoing messages, two cyclical redundancy checks (CRCs) are calculated using CCITT-16 initialized to 0.

• CRC1 is calculated using only the first 6 bytes of the packet.

• CRC2 is calculated using all previous bytes in the packet (i.e. bytes 0 through N).

B.5 Example of the format of a serial message

Table B-5 describes the bytes that are transferred when the FFC_MODE_SELECT (0x0B)

command is issued to the camera to set the mode to Auto (0x01) and to get the FFC mode:

Table B-5: Sample FFC_MODE_SELECT (0x0B) Command

Set Message sent to camera:

Process

Code

Process

Code

Status

0x6E 0x00 0x00

Response from camera to set message:

Status

Reserved

Reserved

0x6E 0x00

Get Message sent to camera:

0x00

Process

Code

Process

Code

Status

0x6E 0x00 0x00

Response from camera to get message:

Status

Reserved

Reserved

0x6E 0x00 0x00

Function

0x0B

Function

0x0B

Function

0x0B

Function

0x0B

Byte Count

0x00 0x02

Byte Count

0x00 0x02

Byte Count

0x00 0x00

Byte Count

0x00 0x02

CRC

0x0F 0x08

CRC

0x0F 0x08

CRC

0x2F 0x4A

CRC

0x0F 0x08

Data

0x00 0x01

Data

0x00 0x01

Data

Data

0x00 0x01

CRC

0x10 0x21

CRC

0x10 0x21

CRC

0x00 0x00

CRC

0x10 0x21

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Appendix B—Serial Communication Technical Details Tau 640 User’s Manual

B.6 Description of Serial Commands

B.6.1 Camera Defaults

The RESET_FACTORY_DEFAULTS command sets the current settings to the factory default values. In order to save these values as power up defaults, it is necessary to do a

SET_DEFAULTS command.

B.6.2 AGC algorithms

Use the AGC_TYPE command to select one of the following AGC algorithms:

• Automatic

• Once Bright

• Auto Bright

• Manual

• Linear

B.6.3 Pan and Tilt

The PAN_AND_TILT command controls this feature in the camera when the image is zoomed. It does not have any effect when the image is not zoomed. The center of the screen is considered as coordinate (0,0).

A positive number is needed to pan right and negative number to pan left. A pan value of 1 pans to the right by one column and a pan value of -1 pans to the left by one column from the center of the image.

A positive number is needed to tilt downwards and a negative number to tilt upwards. A tilt value of 1 tilts downwards by one row and a tilt value of -1 tilts upwards by one row from the center of the image.

When the image is being panned or tilted the ROI moves along with these coordinates. The limits for the zoom ROI have been set to one and a half times the number of rows and columns in the video. This is to enable a user to pan and tilt the zoomed portion of the image without any change in the AGC if the image being looked at does not change. This also means that the AGC of the image is also determined by portions of the image that is not being currently viewed.

B.6.4 DDE filter

The commands to control the DDE filter settings are DDE_GAIN to control the gain,

DDE_THRESHOLD to control the DDE filter threshold, and SPATIAL_THRESHOLD to control the spatial threshold of the DDE filter. The image remains unchanged when the value of the DDE gain is 0 and 17. The image becomes unfocused/unsharpened when the value is between 1 and 15. The image becomes more sharpened when the value is above 17. Increasing the DDE threshold will make the edges sharper. For threshold values between 0 and about 50 the effect on the image is lesser and has a greater effect above approximately 50. Increasing the spatial threshold value will make the image look smoother.

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Tau 640 User’s Manual Appendix B—Serial Communication Technical Details

The DDE filter has an automatic mode that when activated controls the DDE Gain using a combination of the Dynamic DDE setting and the scene dynamic range. The valid range of the

Dynamic DDE setting is from 1 to 63. Dynamic DDE settings between 1 and 16, provide image smoothing, with a setting of 1 providing the most smoothing. A Dynamic DDE setting of 17 turns off the Dynamic DDE. A Dynamic DDE setting between 18 and 39 sets the imaging mode

DDE Gain between 16 and 40. A Dynamic DDE setting of 40 or greater provides maximum enhancement but image artifacts may also be enhanced giving an image with some fixed pattern noise.

B.6.5 Spare Serial Communications Channel

The camera provides a spare serial communications port consisting of the signals: RX2, TX2, and GND.

Note

This serial communications channel is intended for communication with RS-232 controllable systems.

B.6.6 Digital data

The DIGITAL_OUTPUT_MODE command allows the users to select one of the following digital data options

• 14-bit data

• 8-bit data

• digital off

• 14-bit unfiltered

• 8-bit inverted

• 14-bit inverted

• 14- bit inverted unfiltered

• XP-channel setting

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Appendix B—Serial Communication Technical Details Tau 640 User’s Manual

B-14 October 2010 TAU-0640-00-10, version 100

Appendix C Tau 640 with Photon Accessories

C.1 Operation of the Tau 640 camera using the Photon Accessory Kit

Backward compatibility with existing Photon equipment allows Photon users to connect to the

Tau 640 camera to provide power and obtain video. It also facilitates serial communication for more advanced camera command and control via the free downloadable FLIR Camera

Controller GUI. In this first section, we will discuss simply applying power and obtaining video.

Using the Accessory Kit’s Interface Cable and I/O Module, plug one end of the Interface Cable into the mating connector of the Photon Replicator Board on the back of the camera. Connect the other end of the Interface Cable to the mating connector on the I/O Module labeled

CAMERA

.

I/O Module

To video monitor

To Photon

Replicator Board

To power supply

(206-0001-20)

Attach one end of a standard BNC cable to the video port labeled VIDEO on the I/O Module.

Attach the other end to a compatible video monitor’s composite video input. If your monitor has an RCA input connector, a BNC to RCA adapter can be used.

Plug the power supply into an electrical outlet. Insert the circular plug at the other end of the power supply into the power jack labeled POWER on the I/O Module and tighten the locking screw finger tight. The camera will take ~3 seconds to produce an image after you apply power.

You should see an initial splash screen with the FLIR logo displayed, and then live long-wave infrared video will follow! Point the camera in different directions and notice the imagery. If the video image appears low in contrast, point the camera at a target with high thermal contrast such as at a person.

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Appendix C—Tau 640 with Photon Accessories Tau 640 User’s Manual

C.2 Remote control of the Tau 640 camera

The Tau 640 camera accommodates advanced camera control through an RS-232 serial interface. A user can control the camera through this interface using their own software and hardware by following the Serial Communication Protocol and command structure defined in

Appendix B. This requires programming skills and a strong technical background. The user can

also use the FLIR Camera Controller GUI offered as a free download from FLIR using a

Windows based PC with the standard serial communications and components provided in the

Development Kit. This software provides remote control of various camera features and modes. The FLIR Camera Controller GUI software is compatible with Windows XP and Windows

7. The PC must have a spare serial communications port or you must use one of the Tau 640

USB accessories (VPC module or Camera Link module). High-speed communication (921600

Baud) is possible using the USB accessories.

Note

A USB to Serial port adapter is acceptable, but the data communication rate must be set to

57600 BAUD.

If your embedded or specialty applications require custom control software, a Software

Developer’s Kit (SDK) is available.

C.3 Connecting the serial communications interface using the development kit

You should have successfully operated the camera and obtained live video on a monitor as

described in paragraph C.1 “Operation of the Tau 640 camera using the Photon Accessory Kit” on page C-1.

The only additional hardware required for serial communication is a serial cable connected as shown below.

To PC serial COM port

(RS232)

To Photon

Replicator Board

Attach one end of a standard RS-232 serial port (9-pin) PC cable to the communications port labeled RS-232 on the I/O Module. Attach the other end to the serial port on your PC. This cable should be a standard RS-232 cable, not a cross-over configured serial cable, or nullmodem cable.

C-2 October 2010 TAU-0640-00-10, version 100

Appendix D Mechanical IDD Reference

Due to export restrictions, limited data is available at http://www.flir.com/cvs/cores/uncooled/products/tau/tau640/ , additional data can be obtained from your local sales representative or application engineer.

Figure D-1 and Figure D-2 provide important mechanical information for lens designers.

M24 x 0.5 thread

Shown with lens flange for shuttered cameras.

Vacuum window 0.026” Silicon

Focal Plane surface

Datum, top of camera frame

M2.0 x 0.4 Alignment holes

Figure D-1: Focal Plane Dimensions and Relationships

Figure D-2: Spectral Response Curve from a Typical Tau 640 Camera

TAU-0640-00-10, version 100 October 2010 D-1

Appendix D—Mechanical IDD Reference Tau 640 User’s Manual

.538

MEASURED ACCURATELY OUT OF

THE MOLD. OUR EXPERIENCE SHOWS THIS

WILL BE VERY CONSISTANT FROM PART

TO PART WITHIN .001 AND TO .001

TO -A- BUT CONTROLLED AS SHOWN

.382 ±.020

COMMON FLIR WFOV LENS

BWD. .020 FOR LENS FOCUS

.542±.005

A

.279±.020

7.089±0.508

.085±.007

2.159±0.178

IN THIS VIEW -B- & -C-

REFER TO ALIGNMENT PIN

FEATURES ON CAST CAMERA

FRAME REF LENSLESS CORE ICD

.993

.991

.003 A B M -C M

M24x0.5-6h

.002 A D M

.001 A

D

.026

Si WINDOW

.457 ±.012

= .007 IMAGE PLANE TO MTG SURFACE

& .005 MTG SURFACE TO FRONT OF LENS HOLDER

Figure D-3: WFOV Lens Interface to Tau 640 Lensless Core

WFOV LENS INTERFACE

The following Mechanical Description Documents detail the outline and mounting for the Tau

640 cameras. These documents are provided for reference only. You should consult your local sales representative or application engineer to obtain current IDD information. Also, the Tau

640 Thermal Imaging Camera Core Data Sheet available from the website contains important mechanical interface data as well.

D-2 October 2010 TAU-0640-00-10, version 100

Appendix D

Mechanical IDD Reference

NOTES: UNLESS OTHERWISE SPECIFIED

8.100

.3189

FPA ACTIVE AREA

6.400

.2520

FPA ACTIVE AREA

25.121

0

- 0.050

.9890

+.0000

- .0020

22.35

.8800

1.25

.0492

2.44

.0960

Tau 640 User’s Manual

ZONE REV

Appendix D—Mechanical IDD Reference

REVISIONS

DESCRIPTION DATE APPROVED

9.703±0.500

.3820±.0197

BWD

( .50mm FOR FOCUS)

4.26

.1679

FPA IMAGE PLANE

320x256

12.64

.4976

M24x0.5 - 6g

0.665

.0262

SILICON WINDOW

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 2.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

ANGULAR = .5

MATERIAL

FINISH

ICD, TAU WIDE FIELD

OF VIEW OPTICS

Tau 640 Camera Mechanical Interface Control Document WFOV Sheet 1

DO NOT SCALE DRAWING.

PROJECT NO.

DWN

CHK

APPROVALS DATE

COVINGTON

04/30/09

TITLE

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

DWG NO.

REV

P01

TAU-0640-00-10, version 100 October 2010 D-3

Tau 640 User’s Manual

Appendix D

Mechanical IDD Reference

NOTES: UNLESS OTHERWISE SPECIFIED

1.

2.

INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.

CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING

CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS

SEE TAU CAMERA USERS MANUAL.

M29x1.0-6h

MINOR DIAMETER

.014 A B M C

ROW 512

COLUMN 1

.529

13.44

.515

13.08

4X 45°

1.50

38

B

1.50

38

.750

19.05

.522

13.26

ROW 512

COLUMN 640

.060

+.001

- .000

1.52

+0.03

0

.060

.003 A D M C

.515

13.08

.529

13.44

1.11

28.07

TO FLAT

C

ROW 1

COLUMN 1

.060

+.001

- .000

1.52

+0.03

0

.060[1.52]

.003 A D M C

.522

13.26

.3427

8.704

FPA ACTIVE AREA

320x256

.014 A B

M

C

ROW 1

COLUMN 640

.4283

10.880

FPA ACTIVE AREA

320x256

.014 A B M C

1.060

1.058

26.92

26.87

OPTICAL

.014

M

A B

M

C

CL

D

AVAILABLE LENSES:

13mm-f1.25 HAR COATING

FoV (HxV) 640x512 = 45.4 x37

DIAGONAL FoV 640x512 = 54.5

19mm-f1.

1 HAR COATING

DIAGONAL FoV 640x512 = 39.6

(M29x1.0)

OPTICAL

CL

A

.642

16.31

.100

2.54

2X M2x0.4 -6H 0.157

MINOR DIAMETER

.020 C B M A

.010 C

1.181

30

( 1.50 )

38

B

1.93

48.97

A

.69

17.45

.42

10.67

.642

16.31

.100

2.54

Appendix D—Mechanical IDD Reference

ZONE REV

P01 PRELIMINARY RELEASE

REVISIONS

DESCRIPTION DATE

03/02/2010

APPROVED

.474

12.05

.945

24

PIN 1

2X M1.6 X .35 -6H THREAD

MINOR DIAMETER

.020 A B

M

C

.010 A

( .558 )

14.17

PIN 2

2X M2x0.4 -6H 0.157

NEAR AND FAR SIDES

MINOR DIAMETER

.020 B A C

.010 B

.276

7

.827

21

( 1.50 )

38

B

PIN 49

PIN 50

1.308

33.22

( 1.50 )

38

C

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

ANGULAR = .5

MATERIAL

FINISH

DO NOT SCALE DRAWING.

PROJECT NO.

DWN

CHK

APPROVALS DATE

COVINGTON

03/02/10

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

TITLE

IDD, TAU COMPACT, 640x512

CAMERA CORE, 13mm & 19mm LENSES

DWG NO.

43-640 WFOV

REV

P01

TAU-0640-00-10, version 100 October 2010 D-4

Tau 640 User’s Manual

NOTES: UNLESS OTHERWISE SPECIFIED

1.

2.

INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.

CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING

CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS

SEE TAU CAMERA USERS MANUAL.

M29x1.0-6h

MINOR DIAMETER

.014 A B

M

C

ROW 512

COLUMN 1

.529

13.44

.515

13.08

4X 45°

1.50

38

B

1.50

38

.750

19.05

.522

13.26

ROW 512

COLUMN 640

.060

+.001

- .000

1.52

+0.03

0

.060

.003 A D M C

.515

13.08

.529

13.44

1.11

28.07

TO FLAT

C

ROW 1

COLUMN 1

.060

+.001

- .000

1.52

+0.03

0

.060[1.52]

.003 A D M C

.522

13.26

.3427

8.704

FPA ACTIVE AREA

320x256

.014 A B

M

C

ROW 1

COLUMN 640

.4283

10.880

FPA ACTIVE AREA

320x256

.014 A B M C

1.060

1.058

26.92

26.87

.014

M A B M C

D

AVAILABLE LENSES:

13mm-f1.25 HAR COATING

FoV (HxV) 640x512 = 45.4 x37

DIAGONAL FoV 640x512 = 54.5

19mm-f1.

1 HAR COATING

DIAGONAL FoV 640x512 = 39.6

(M29x1.0)

OPTICAL

CL

A

.642

16.31

.100

2.54

2X M2x0.4 -6H 0.157

MINOR DIAMETER

.020 C B M A

.010 C

1.181

30

( 1.50 )

38

B

1.93

48.97

A

.69

17.45

.42

10.67

.642

16.31

.100

2.54

Appendix D—Mechanical IDD Reference

REVISIONS

ZONE REV DESCRIPTION

P01 PRELIMINARY RELEASE

DATE

03/02/2010

APPROVED

.474

12.05

.945

24

PIN 1

2X M1.6 X .35 -6H THREAD

MINOR DIAMETER

.020 A B M C

.010 A

( .558 )

14.17

PIN 2

OPTICAL

CL

2X M2x0.4 -6H 0.157

NEAR AND FAR SIDES

MINOR DIAMETER

.020 B A C

.010 B

.276

7

.827

21

( 1.50 )

38

B

PIN 49

PIN 50

1.308

33.22

( 1.50 )

38

C

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

ANGULAR = .5

FILLET RADII = .005 MAX

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIED ALL

MEASUREMENTS ARE IN INCHES.

CALC WT:

LBS

PROJECT NO.

DWN

CHK

DSGN

ENG

APP

APPROVALS DATE

COVINGTON

03/02/10

COVINGTON

06/15/09

SIZE

D

CAGE

SCALE

2:1

064Y2

PRINTED:

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

TITLE

IDD, TAU COMPACT, 640x512

CAMERA CORE, 13mm & 19mm LENSES

DWG NO.

43-640 WFOV

3/3/2010

SHEET 1 OF 1

REV

P0

TAU-0640-00-10, version 100 October 2010 D-5

Tau 640 User’s Manual

NOTES: UNLESS OTHERWISE SPECIFIED

1.

2.

INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.

CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING

CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS

SEE TAU CAMERA USERS MANUAL.

3 INDICATED ALLOWABLE TRAVEL FOR FOCUS

1.50

38

ROW 256

COLUMN 0

.750

19.05

C

ROW 0

COLUMN 0

1.50

38

B

ROW 256

COLUMN 324

25MM/f1.1 LENS, HAR COATING

FoV (HxV) 640x512 = 24.6 x19.8

DIAGONAL FoV 640x512 = 31.2

.3427

8.704

FPA ACTIVE AREA

(640x512)

.014 A B

M

C

.93

23.50

ENTRANCE

PUPIL

OPTICAL

CL

.99±.02

25.16±0.51

3

.587

14.91

.250

6.35

2.18±.02

55.28±0.51

3

A

( .100 )

2.54

1.312

+.000

- .002

33.32

0

- 0.05

OPTICAL

CL

ROW 0

COLUMN 324

.4283

10.880

FPA ACTIVE AREA

(640x512)

.014 A B M C

ZONE REV

P01 PRELIMINARY

REVISIONS

DESCRIPTION

.474

12.05

.945

24

.276

7

PIN 1

2X M1.6x0.35-6H THREAD

MINOR DIAMETER

.020 A B M C

.010 A

OPTICAL

CL

.560

14.22

PIN 2

B

2X M2x0.4 -6H 0.157

NEAR AND FAR SIDES

MINOR DIAMETER

.020 B A C

.010 B

Appendix D—Mechanical IDD Reference

.827

21

1.50

38

DATE

10/6/2009

APPROVED

PIN 49

PIN 50

1.308

33.22

C

1.181

30

A

.587

14.91

.100

2.54

2X M2x0.4 -6H 0.157

MINOR DIAMETER

.020 C B

M

A

.010 C

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

Tau 640 Camera Core Interface Description Document 25mm Sheet 1

ANGULAR = .5

FILLET RADII = .005 MAX

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIED ALL

DO NOT SCALE DRAWING.

CALC WT:

LBS

PROJECT NO.

DWN

CHK

DSGN

APP

APPROVALS DATE

COVINGTON

03/16/10

COVINGTON

06/15/09

TITLE

SIZE

D

SCALE

CAGE

2:1

PRINTED:

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

IDD, TAU 640x512 CAMERA CORE,

25mm-f1.1 LENS

DWG NO.

43-640 25mm

3/16/2010

SHEET 1 OF 1

REV

P01

TAU-0640-00-10, version 100 October 2010 D-6

NOTES: UNLESS OTHERWISE SPECIFIED

1.

INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.

2.

CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING

CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS

SEE TAU CAMERA USERS MANUAL.

3 INDICATED ALLOWABLE TRAVEL FOR FOCUS

ROW 256

COLUMN 0

1.50

38

.750

19.05

C

ROW 0

COLUMN 0

1.50

38

B

ROW 256

COLUMN 324

35MM/f1.4 LENS, AR COATING

FoV (HxV) 640x512 = 17.7 x14.2

DIAGONAL FoV 640x512 = 23.3

.3427

8.704

FPA ACTIVE AREA

(640x512)

.014 A B M C

.98

24.89

ENTRANCE

PUPIL

OPTICAL

CL

1.654

+.000

- .002

42

0

- 0.05

OPTICAL

CL

.4283

10.880

ROW 0

COLUMN 324

FPA ACTIVE AREA

(640x512)

.014 A B

M

C

1.51±.02

38.44±0.51

3

2.70±.02

68.56±0.51

3

.587

14.91

.250

6.35

A

Tau 640 User’s Manual

( .100 )

2.54

.474

12.05

.945

24

.276

7

PIN 1

2X M1.6x0.35-6H THREAD

MINOR DIAMETER

.020 A B M C

.010 A

OPTICAL

CL

.560

14.22

PIN 2

B

2X M2x0.4 -6H 0.157

NEAR AND FAR SIDES

MINOR DIAMETER

.020 B A C

.010 B

Appendix D—Mechanical IDD Reference

ZONE REV

P01 PRELIMINARY

REVISIONS

DESCRIPTION

.827

21

1.50

38

DATE

10/6/2009

APPROVED

PIN 49

PIN 50

1.308

33.22

C

1.181

30

A

.587

14.91

.100

2.54

2X M2x0.4 -6H 0.157

MINOR DIAMETER

.020 C B

M

A

.010 C

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

ANGULAR = .5

Tau 640 Camera Core Interface Description Document 35mm Sheet 1

FILLET RADII = .005 MAX

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIED ALL

MEASUREMENTS ARE IN INCHES.

CALC WT:

LBS

PROJECT NO.

DWN

CHK

DSGN

ENG

APP

APPROVALS DATE

COVINGTON

03/16/10

COVINGTON

06/15/09

TITLE

SIZE

D

SCALE

2:1

064Y2

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

IDD, TAU 640x512 CAMERA CORE,

CAGE

35mm-f1.4 LENS

PRINTED:

DWG NO.

43-640 25mm-A

4/1/2010

SHEET 1 OF 1

REV

P0

TAU-0640-00-10, version 100 October 2010 D-7

NOTES: UNLESS OTHERWISE SPECIFIED

1.

2.

INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.

CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING

CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS

SEE TAU CAMERA USERS MANUAL.

3 INDICATED ALLOWABLE TRAVEL FOR FOCUS

1.50

38

ROW 512

COLUMN 1

.750

19.05

C

ROW 1

COLUMN 1

1.50

38

B

ROW 512

COLUMN 640

60mm\f1.25 LENS, HAR COATING

FoV (HxV) 640x512 = 10.4 x8.3

DIAGONAL FoV 320x256 = 14.7

.3427

8.704

FPA ACTIVE AREA

(640x512)

.014 A B

M

C

OPTICAL

CL

1.90

48.26

ENTRANCE

PUPIL

2.417

61.40

ROW 1

COLUMN 640

.4283

10.88

FPA ACTIVE AREA

(640x512)

.014 A B M C

Tau 640 User’s Manual

3.52±.02

89.45±0.51

3

2.34±.02

59.33±0.51

3

.587

14.91

.25

6.35

A

( .100 )

2.54

.474

12.05

.945

24

.276

7

2X M2x0.4 -6H 0.157

NEAR AND FAR SIDES

MINOR DIAMETER

.020 B A C

.010 B

C

2X M1.6x0.35-6H

MINOR DIAMETER

.020 A B M C

.010 A

PIN 1

PIN 2

.558

14.17

1.50

38

OPTICAL

CL

.750

19.05

B

Appendix D—Mechanical IDD Reference

ZONE REV

P01 PRELIMINARY

REVISIONS

DESCRIPTION

.827

21

1.50

38

DATE

9/10/2009

APPROVED

PIN 49

PIN 50

1.308

33.22

C

1.181

30

A

.587

14.91

.100

2.54

2X M2x0.4 -6H 0.157

MINOR DIAMETER

.020 C B M A

.010 C

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

ANGULAR = .5

FILLET RADII = .005 MAX

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIED ALL

MEASUREMENTS ARE IN INCHES.

CALC WT:

LBS

PROJECT NO.

DWN

CHK

DSGN

ENG

APP

APPROVALS DATE

COVINGTON

03/02/10

TITLE

SIZE

D

CAGE

SCALE

2:1

064Y2

PRINTED:

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

IDD, TAU 640x512 CAMERA CORE,

60mm-f1.25 LENS

DWG NO.

43-640 60mm

3/3/2010

SHEET 1 OF 1

REV

P0

TAU-0640-00-10, version 100 October 2010 D-8

NOTES: UNLESS OTHERWISE SPECIFIED

1.

INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.

2.

CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING

CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS

SEE TAU CAMERA USERS MANUAL.

3 INDICATED ALLOWABLE TRAVEL FOR FOCUS

ROW 512

COLUMN 1

100mm\f1.6 LENS, HC COATING

FoV (HxV) 640x512 = 6.2 x5

DIAGONAL FoV 320x256 = 9.6

ROW 512

COLUMN 640

.3427

8.704

FPA ACTIVE AREA

(640x512)

.014 A B

M

C

2.46

62.48

ENTRANCE

PUPIL

OPTICAL

CL

ROW 1

COLUMN 1

OPTICAL

CL

3.228

82

ROW 1

COLUMN 640

.4283

10.88

FPA ACTIVE AREA

(640x512)

.014 A B M C

4.51±.02

114.54±0.51

3

5.70±.02

144.66±0.51

3

.25

6.35

( .100 )

2.54

Tau 640 User’s Manual

A

Appendix D—Mechanical IDD Reference

ZONE REV

P01 PRELIMINARY

REVISIONS

DESCRIPTION DATE

9/10/2009

APPROVED

.587

14.91

2X M1.6x0.35-6H

MINOR DIAMETER

.020 A B M C

.010 A

PIN 2

PIN 1

.474

12.05

.945

24

.276

7

C

2X M2x0.4 -6H 0.157

NEAR AND FAR SIDES

MINOR DIAMETER

.020 B A C

.010 B

.558

14.17

1.50

38

.750

19.05

OPTICAL

CL

B

1.50

38

.827

21

PIN 49

PIN 50

1.308

33.22

C

1.181

30

A

.587

14.91

.100

2.54

2X M2x0.4 -6H 0.157

MINOR DIAMETER

.020 C B M A

.010 C

THIRD ANGLE PROJECTION

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR

EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN

ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS

PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR

TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

INTERPRET DRAWING

PER ASME Y14.5M-1994

----------------------------------------------

UNLESS OTHERWISE SPECIFIED

SURFACE ROUGHNESS 32

.X = .1

.XX =

.XXX =

ANGULAR = .5

FILLET RADII = .005 MAX

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIED ALL

MEASUREMENTS ARE IN INCHES.

CALC WT:

LBS

PROJECT NO.

DWN

CHK

DSGN

ENG

APP

APPROVALS DATE

COVINGTON

03/02/10

TITLE

SIZE

D

CAGE

SCALE

064Y2

1.5:1

PRINTED:

FLIR Systems, Inc.

70 Castilian Drive

Goleta, CA 93117

IDD, TAU 640x512 CAMERA CORE,

100mm-f1.6 LENS

DWG NO.

43-640 100mm

3/3/2010

SHEET 1 OF 1

REV

P0

TAU-0640-00-10, version 100 October 2010 D-9

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