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Tau 640
Slow Video Camera
User’s Manual
®
FLIR Commercial Systems
70 Castilian Drive
Goleta, CA 93117
Phone: 888.747.FLIR (888.747.3547)
International: +1.805.964.9797
www.flir.com
Document Number: TAU-0640-00-10
Version: 100
Issue Date: October 2010
This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is proprietary and/or restricted and pertains to a dual use product controlled for export by the Export Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR Systems, Inc. Diversion contrary to US law is prohibited. US Department of Commerce authorization is not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.
© FLIR Commercial Systems, 2010. All rights reserved worldwide. No parts of this manual, in whole or in part, may be copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Commercial
Systems
Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Commercial Systems and/or its subsidiaries. All other trademarks, trade names, or company names referenced herein are used for identification only and are the property of their respective owners.
Liberation fonts are copyright 2009 by RedHat and are used under authority of the GNU public license. Information about these fonts and the GNU public license can be found at: https://www.redhat.com/promo/fonts/.
This product is protected by patents, design patents, patents pending, or design patents pending.
If you have questions that are not covered in this manual, or need service, contact FLIR
Commercial Systems Customer Support at 805.964.9797 for additional information prior to returning a camera.
This documentation is subject to change without notice.
This equipment must be disposed of as electronic waste.
Contact your nearest FLIR Commercial Systems, Inc. representative for instructions on how to return the product to FLIR for proper disposal.
This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is proprietary and/or restricted and pertains to a dual use product controlled for export by the Export Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR Systems, Inc. Diversion contrary to US law is prohibited.
US Department of Commerce authorization is not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.
Table of Contents
1 Introduction
1.1 Available Tau 640 Configurations .......................................................... 1-2
1.3 Unpacking Your Tau 640 Camera ......................................................... 1-5
2 Optional Tau 640 Camera Accessories
2.1 Tau 640 VPC Module Accessory ........................................................... 2-1
2.2 Tau 640 Camera Link Module Accessory ............................................... 2-2
2.3 Tau 640 WFOV Locking Ring and Tool ................................................... 2-3
2.4 Tripod Mount for Tau 640 Camera ....................................................... 2-3
2.6 Software Accessory Alternate Lens Calibration Software .......................... 2-4
2.7 Software Accessory SDK for Windows & Embedded ................................ 2-4
3 Basic Operation of the Tau 640 and GUI
3.1 Operation of the Tau 640 Camera using the USB Interface ....................... 3-1
3.2 Remote control of the Tau 640 Camera ................................................ 3-3
3.3 Installing the FLIR Camera Controller GUI ............................................... 3-4
3.4 Connecting the Tau 640 to a PC via USB ............................................... 3-7
3.5 Troubleshooting the FLIR Camera Controller GUI ..................................... 3-9
3.6 Operation of the FLIR Camera Controller GUI ........................................ 3-10
4 Tau 640 Digital Data Channel
4.1 XP Bus Setting—BT.656 Digital Interface ............................................... 4-1
4.3 XP Bus Setting—CMOS Digital Interface ................................................. 4-4
4.5 Photon Camera Legacy LVDS Output ..................................................... 4-7
TAU-0640-00-10, version 100 iii
Table of Contents Tau 640 User’s Manual
5 Overview of the Electrical Interface
5.4 Command and Control Channel ............................................................ 5-3
Appendix A Pin-out Definitions
A.1 I/O Module 333-0018-00 ................................................................... A-1
Appendix B Serial Communication Technical Details
B.1 Serial Communications Primary Interface ............................................... B-1
B.2 Serial Communications Protocol ........................................................... B-1
B.5 Example of the format of a serial message ........................................... B-11
B.6 Description of Serial Commands ......................................................... B-12
Appendix C Tau 640 with Photon Accessories
C.1 Operation of the Tau 640 camera using the Photon Accessory Kit ..............C-1
C.2 Remote control of the Tau 640 camera ..................................................C-2
C.3 Connecting the serial communications interface using the development kit ...C-2
Appendix D Mechanical IDD Reference
Sheet 1 Tau 640 Camera Mechanical Interface Control Document WFOV .... D-3
Sheet 1 Tau 640 Camera Core Interface Description Document 13mm, ....... D-4
Sheet 1 Tau 640 Camera Core Interface Description Document 19mm ........ D-5
Sheet 1 Tau 640 Camera Core Interface Description Document 25mm ........ D-6
Sheet 1 Tau 640 Camera Core Interface Description Document 35mm ........ D-7
Sheet 1 Tau 640 Camera Core Interface Description Document 60mm ........ D-8
Sheet 1 Tau 640 Camera Core Interface Description Document 100mm ...... D-9
iv TAU-0640-00-10, version 100
1 Introduction
The Tau 640 camera is a long-wavelength (8 – 14 microns) uncooled microbolometer camera designed for infrared imaging applications that demand absolute minimum size, weight, and power consumption. It is available with multiple different lens focal length options, as well as lens-less (not shown) and narrow-field-of-view (NFOV) options.
The Tau 640 Software Developer’s Kit (SDK) enables camera control using one of several programming languages including VB6, VB.net, C#, and C++ (MFC). The FLIR Camera
Controller GUI is an example of an application created using the SDK—See “Software Accessory
SDK for Windows & Embedded” on page 2-4.
13 mm
(45° HFOV)
19 mm
(32° HFOV)
25 mm
(25° HFOV)
35 mm f/1.4
(18° HFOV)
60 mm
(10.4° HFOV)
100 mm
(6.2° HFOV)
Figure 1-1: Tau 640 Cameras
The camera provides “power-in, video-out” capability, which means that one need only apply input voltage to receive analog video. For those applications requiring serial control, the Tau 640 camera includes a serial interface (RS-232) for transmitting camera commands and receiving status. The Tau 640 camera also provides 8-bit and 14-bit digital data options, including CMOS,
BT.656, and the Legacy Photon LVDS—See “Tau 640 Digital Data Channel” on page 4-1.
TAU-0640-00-10, version 100 October 2010 1-1
1—Introduction Tau 640 User’s Manual
1.1 Available Tau 640 Configurations
The Tau 640 camera is available with different lenses providing different fields of view. An export license is required in order for international customers to purchase faster frame rate versions of the Tau 640 camera. US customers can specify the 30 Hz (25 Hz) versions of the
Tau 640 camera.
Resolution f/# FOV (H × V)
Weight with lens
13 mm
19 mm
25 mm
35 mm
60 mm
100 mm
640 × 480 (NTSC)
640 × 512 (PAL)
640 × 480 (NTSC)
640 × 512 (PAL)
640 × 480 (NTSC)
640 × 512 (PAL)
640 × 480 (NTSC)
640 × 512 (PAL)
640 × 480 (NTSC)
640 × 512 (PAL)
640 × 480 (NTSC)
640 × 512 (PAL)
1.25
1.25
1.4
1.4
1.25
1.6
45° × 37°
32° × 26°
25° × 20°
18° × 14°
10.4° × 8.3°
6.2° × 5.0°
80 g
80 g
106 g
129 g
150 g
503 g
Note
The Tau 640 camera lenses are sealed to IP67 (1 meter). The camera itself is sealed only forward of the WFOV o-ring seal or the lens barrel of the NFOV lenses.
Boresight features are available on Tau 640 WFOV cameras. See “Mechanical IDD
Contact FLIR Commercial Systems Customer Support or your local FLIR sales representative for information on available Tau 640 camera configurations, part numbers, and ordering information.
All the above lenses are sealed to IP67 (1 meter). All lenses, except the 35 mm, are diamondlike coated for superior abrasion resistance. The 35 mm lens is High Durability coated.
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Table 1-1: Tau 640 Camera Lens Range Performance (Standing Man—1.5m by 0.5m)
13mm
Lens
45°
HFOV
19mm
Lens
32°
HFOV
25mm
Lens
25°
HFOV
35mm
Lens
(f/1.4)
18°
HFOV
390 meters—Detection
95 meters—Recognition
47 meters—Identification
570 meters—Detection
144 meters—Recognition
72 meters—Identification
820 meters—Detection
210 meters—Recognition
104 meters—Identification
960 meters—Detection
245 meters—Recognition
122 meters—Identification
60mm
Lens
10.4
°
HFOV
450 meters—Recognition
225 meters—Identification
1750 meters—
Detection
100mm
Lens
6.2°
HFOV
650 meters—Recognition
330 meters—Identification
2450 meters—
Detection
1—Introduction Tau 640 User’s Manual
1.2 Tau 640 Specifications
An export license is required in order for international customers to purchase faster frame rate versions of the Tau 640 camera. US customers can specify the 30 Hz (25 Hz) versions of the
Tau 640 camera.
The latest information concerning specifications, accessories, camera configurations, and other information can be found in the Tau 640 Thermal Imaging Camera Core Data Sheet at: www.flir.com/cvs/cores/uncooled/products/tau/tau640/ .
• 640 (H) × 512 (V) uncooled microbolometer sensor array,
17 × 17 micron pixels
• Spectral band: 7.5 - 13.5
μm
• NEdT Performance: < 50mK at f/1.0
1
• Input voltage range: 4.4 – 6.0 VDC
• Power Consumption: ~ 1.0 Watts (nominal at room temperature using 5V input)
• Time to image: ~ 3 seconds
• Operating Temperature Range: -40°C to +80°C
• Weight:
< 55 grams (with shutter, no lens)
Note
The Tau 640 camera is an export controlled item. The ‘Slow Video’ version of the camera is the baseline version. The frame rate is less than 9 Hz. This allows the Tau 640 camera to be exported without US export license to most countries.
Additional information can be found under the
Export
tab at:
www.flir.com/cvs/cores/uncooled/products/tau/tau640
.
• Analog video output:
NTSC (640 × 480) 7.5Hz ‘Slow Video’ rate or 30Hz (US and Export License customers only) or
PAL (640 × 512) 8.3Hz ‘Slow Video’ rate or 25Hz (US and Export License customers only)
Note
The NTSC analog video format is default for cameras with analog video. The FLIR Camera
Controller GUI software (free download) allows you to select between NTSC or PAL video output formats and save this configuration.
• Digital video output: 8- or 14-bit serial LVDS, CMOS, or BT.656
• Remote camera control RS-232 interface: FLIR Camera Controller GUI software available for free download at www.flir.com/cvs/cores/resources/software/tau/ .
• 2×, 4×, and 8× Digital Zoom with electronic pan/tilt (analog video)
• Dynamic Digital Detail Enhancement (DDE)
1. NEdT at the camera output measured with FLIR's proprietary noise reduction applied in the asshipped configuration. Typical performance is approximately 35mK with f/1.0 optics.
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Tau 640 User’s Manual 1—Introduction
1.3 Unpacking Your Tau 640 Camera
The Tau 640 camera is typically delivered as a standalone product; no documentation is included. Documentation and utilities such as the latest version of this User’s Manual, the FLIR
Camera Controller GUI, and Mechanical Interface Description Documents are available for download from www.flir.com/cvs/cores/uncooled/products/tau/tau640/ .
When unpacking the camera, please heed customary electrostatic discharge (ESD) sensitive device precautions including static safe work station and proper grounding. The Tau 640 camera is packaged in foam to prevent damage during shipping. It is also placed in a conductive anti-static bag to protect from electrostatic discharge damage.
Caution!
Disassembling the camera can cause permanent damage and will void the warranty.
Operating the camera outside of the specified input voltage range or the specified operating temperature range can cause permanent damage.
The camera back is not sealed. Avoid exposure to dust and moisture.
This camera contains electrostatic discharge sensitive electronics and should be handled appropriately.
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1—Introduction Tau 640 User’s Manual
1-6 October 2010 TAU-0640-00-10, version 100
2 Optional Tau 640 Camera Accessories
Accessories for your Tau 640 camera can be purchased from the online FLIR Camera
Accessory Store located at www.flirshop.com
.
2.1 Tau 640 VPC Module Accessory
The VPC (video, power, communications) module is an expansion board for the Tau 640 camera that provides a convenient way for customers to power and communicate with the camera via
USB. The VPC module also incorporates an MCX connector that outputs analog video.
The VPC module accessory includes a USB-A to USB-mini B cable for power and communications, an MCX-to-BNC cable for analog video, and mounting screws. For instructions
on installing the VPC Module refer to paragraph 3.1.1 “Installing the VPC Module” on page 3-1.
USB cable VPC Module Video cable
Socket head cap screws
(M1.6 × 0.35 × 6 mm)
Figure 2-1: Tau 640 Camera and VPC Module Accessory Kit
Mounting screws
M1.6 × 0.35 × 6 mm SHCS
Power status light
MCX coaxial
Mini USB
Figure 2-2: Tau 640 VPC Module Installed on a Tau 640 camera
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2—Optional Tau 640 Camera Accessories Tau 640 User’s Manual
2.2 Tau 640 Camera Link Module Accessory
The Camera Link module is an expansion board for the Tau 640 camera that provides a convenient way for customers to power and communicate with the camera via USB and access
LVDS digital video with a high-speed Camera Link channel. The Camera Link module also incorporates an MCX connector that outputs analog video.
The Camera Link module takes CMOS-type digital data from the Tau 640 camera and converts it to Camera Link. In order to use a Camera Link module for acquisition of data, you will need to first enable the CMOS XP Bus Output using the FLIR Camera Controller GUI. See “Digital Video
Tab” on page 3-19. On this same page, you can select either 8-bit or 14-bit digital output. Once you make these changes, it is a good idea to save settings to make them power cycle consistent. See “Save Settings” on page 3-13.
The Camera Link module accessory comes with the spacers and mounting screws shown in
Figure 2-3. Note that Camera Link cable, frame grabber, or capture software are not included.
For instructions on installing the Camera Link module, refer to paragraph 3.1.2 “Installing the
Camera Link Module” on page 3-2.
Mounting screws
M1.6 × 0.35 × 8 mm SHCS
Power status light
MCX coaxial
(analog video)
Mini Camera Link
(digital video)
Spacer
Ø3 mm × 3.1 mm
Mini USB
Mounting screws
M1.6 × 0.35 × 16 mm SHCS
Figure 2-3: Tau 640 Camera Link Module Installed on a Tau 640 camera
The Tau 640 camera is powered using the USB connector with a nominal draw of 212 mA at
5VDC and a peak startup draw of 550 mA. The camera uses serial communication at either
57600 or 921600 Baud by creating a virtual COM Port on your computer for USB communications. The Baud Rate is selected using auto-Baud and the camera will communicate at the first Baud Rate in which it receives a valid command until it is powered off.
The digital data complies with Base Camera Link standards and should be compatible with any brand Camera Link Frame Grabber and software. The FLIR Camera Controller allows for control of the Tau 640 camera, but does not support Camera Link frame capture and third-party software must be used.
External sync is not possible with the Camera Link module.
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Tau 640 User’s Manual 2—Optional Tau 640 Camera Accessories
2.3 Tau 640 WFOV Locking Ring and Tool
Tau 640 Locking Ring Accessory,
421-0041-00
Lock Nut Tool,
421-0042-00
Type 2 - 025 O-ring
(not included)
The locking ring is designed to mount a Tau 640 WFOV camera into a bulkhead. The M29 x 1.0 thread on the outside of the lens mount flange is placed through the clearance hole in the bulkhead and the o-ring seals the camera to the face.
The Type 2-025 O-ring is not for sale through FLIR. This is a standard o-ring available from many suppliers.
The locking ring accessory is made of Delrin so as not to scratch the Tau 640 camera lens flange. Scratching the external plating can compromise the coating and make the Tau 640 camera more susceptible to corrosion. The lock nut tool will attach to a torque wrench for proper tightening. Torque the locking ring to 4.0 in-lbs.
2.4 Tripod Mount for Tau 640 Camera
Tripod mount,
261-2071-00
This accessory adapts two of the mounting points on the
Tau 640 camera to a standard 1/4
”
x 20 tripod mounting plate. The tripod adapter mounts to the bottom of Tau 640 camera using two furnished socket head screws.
2.5 Photon Replicator Board
Photon Replicator Board,
421-0040-00
This expansion board adapts the Tau 640 camera's native 50-pin Hirose connector to the 30-pin SAMTEC connector used on FLIR's Photon cameras. The replicator board makes the Tau 640 camera electrically pin-compatible to a Photon camera, including the provision for operating the Tau 640 camera over the same input voltage range as the Photon camera: 5-
24VDC.
A cast magnesium spacer and 4 socket-head machine screws are included.
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2—Optional Tau 640 Camera Accessories Tau 640 User’s Manual
2.6 Software Accessory Alternate Lens Calibration Software
110-0133-72
For customers that furnish their own optics for use with Tau 640 cores, FLIR sells a Windows application program called Alt Lens Cal. This software enables users to perform a supplementary calibration of the camera with a lens. This field-calibration process requires the use of at least one blackbody source (a uniform, controllable temperature reference) that has an area greater than the diameter of the front of the lens.
The Alt Lens Cal software also requires a customer-furnished PC, which should be dedicated to this task. The calibration routine calculates gain terms on a per-pixel basis with the customersupplied lens attached to the Tau 640 core, and stores the customer-performed calibration in non-volatile camera memory. The original factory calibration coefficients are first uploaded from the camera and stored into a file on the PC, then the new calibration data is downloaded and stored directly into the camera. Multiple calibration files can be stored on the host computer.
The original factory calibration file can be restored if necessary, and the customer can actually build a library of lens calibration files for a Tau 640 camera. All OEM customers who add their own lenses to Tau 640 should use this program for optimal image performance.
Alternately, customers can contact FLIR to purchase a Lens Calibration feature that works with the FLIR Camera Controller GUI software. Specifically, a DLL can be added to the FLIR Camera
Controller GUI software that provides all the features of the stand-alone Alt Lens Cal software.
2.7 Software Accessory SDK for Windows & Embedded
110-0133-16
The Tau 640 Software Developer’s Kit enables camera control using one of several programming languages including VB6, VB.net, C#, and C++ (MFC). Code examples are included to help illustrate how some of the camera control functions can be used. The FLIR
Camera Controller GUI is an example of an application created using the Tau 640 SDK.
Refer to www.flir.com/cvs/cores/resources/software/tau/ .
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3 Basic Operation of the Tau 640 and GUI
3.1 Operation of the Tau 640 Camera using the USB Interface
The Tau 640 VPC Module and Camera Link Module are USB interfaces for the camera to provide power and serial communication for more advanced camera command and control via the free downloadable FLIR Camera Controller GUI. Both modules provide an analog video output, while the Camera Link Module also provides a digital video output in the Camera Link format. Camera Link command and control functions are not supported, only the camera link digital video output is provided.
Connector Type: USB mini 5-pin
Power over USB: nominal draw 212 mA at 5 V
(peak load at startup 550 mA at 5V)
Serial communications baud rate: 57600 Baud or 921600 Baud
Hot swap protected
Windows Service for automatic detection supported through SDK
Table 3-1: Miniplug / Microplug
Pin
1
2
3
4
Name
VCC
D-
D+
ID
1
Color
Red
White
Green none
Description
+5 V
Data -
Data + permits distinction of Micro-A- and Micro-B-Plug
Type A: connected to Ground, Type B: not connected
Signal Ground 5 GND Black
1.
Pin 4 of mini-USB connector may be not connected, connected to GND, or used as attachment identification at some portable devices.
3.1.1 Installing the VPC Module
Step 1 Plug the VPC Module into the mating 50-pin
Hirose Connector on the back of the Tau 640 camera.
Step 2 Using a 1.5 mm socket driver, install the two socket head cap screws to secure the VPC
Module.
Note
Use only M1.6 × 0.35 × 6 mm screws.
Longer screws will damage the camera.
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3—Basic Operation of the Tau 640 and GUI
3.1.2 Installing the Camera Link Module
Hirose Connector
Tau 640 User’s Manual
Power status light Mounting screw (2)
M1.6 × 0.35 × 8 mm SHCS
MCX coaxial
(analog video)
Mini USB
Spacer (2)
Ø3 mm × 3.1 mm
Mounting screw (2)
M1.6 × 0.35 × 16 mm SHCS
Mini Camera Link
(digital video)
Step 1 Using a 1.5 mm socket driver, remove the two case screws at the bottom of the camera (opposite connector).
Step 2 Insert the two M1.6 × 0.35 × 16 mm socket head cap screws through the corner holes of the Camera Link module, install the spacers on the screws, and thread the screws into the camera to replace the case screws removed earlier.
Step 3 Plug the module connector into the mating 50-pin Hirose Connector on the back of the Tau 640 camera.
Step 4 Install the two M1.6 × 0.35 × 8 mm socket head cap screws to secure the module at the connector.
Note
Use only M1.6 × 0.35 × 8 mm screws. Longer screws will damage the camera.
Step 5 Finish tightening the two M1.6 × 0.35 × 16 mm socket head cap screws at the corners of the case.
The digital data complies with the Base Camera Link standard and should be compatible with any brand Camera Link Frame Grabber and software.
The FLIR Camera Controller allows you to control the Tau Camera, but does not support
Camera Link frame capture so that a third-party software must be used. FLIR has tested the
ImperX FrameLink Express frame grabber (http:// imperx.com/frame-grabbers/framelinkexpress ).The ImperX frame grabber comes with FrameLink Express software that allows for recording single or multiple images (BMP, JPG, TIF, and RAW) as well as standard AVI clips.
Configuration requires selecting 1 TAP, L->R for the tap reconstruction, selecting the appropriate bit depth that you chose in the FLIR Camera Controller, and clicking “Learn” to discover the number of digital pixels available.
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Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI
3.1.3 Connecting the Tau 640 Camera for Analog Video
Plug the Video cable into the mating connector on the back of the camera. Attach the other end to a compatible video monitor’s composite video input. If your monitor has an RCA input connector, a BNC to
RCA adapter can be used.
Power light
Analog video out
Plug the mini USB plug into the mating connector on the back of the camera. Connect the other end of the cable to a USB port on the computer. At this point, you are only using the power from the USB port.
USB cable to computer
3.2 Remote control of the Tau 640
Camera
The Tau 640 camera with a Universal Serial Bus (USB) interface accommodates advanced camera control through the FLIR Camera Controller GUI. A user also can control the camera through this interface using their own software and hardware by following the Serial
Communication Protocol and command structure defined in Appendix B. This requires
programming skills and a strong technical background. The FLIR Camera Controller GUI is offered as a free download from FLIR using a Windows based PC with a standard USB port.
This software provides remote control of various camera features and modes.
The FLIR Camera Controller GUI software is compatible with Windows XP with .Net Framework version 2.0 or later. The GUI will prompt the user to update to the latest .Net Framework.
Note
We recommend that Windows Update is turned on, keeping the operating system current; and that you use the latest version of the FLIR Camera Controller GUI
(available on our website).
If your embedded or specialty applications require custom control software, a Software
Developer’s Kit (SDK) is available. Those intending to generate their own custom software are encouraged to read the remainder of this section regarding the FLIR Camera Controller GUI to better understand the camera modes and parameters.
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3—Basic Operation of the Tau 640 and GUI Tau 640 User’s Manual
3.3 Installing the FLIR Camera Controller GUI
Step 1 If you have another version of the FLIR Camera Controller GUI loaded on your PC, you should uninstall it using the Windows Uninstall utility via the Windows Control Panel before proceeding with this installation. This is an important step as camera malfunction is possible if you do not remove any older versions of Tau 640 (or
Omega/Micron/A10) software.
Step 2 Using your favorite WWW browser, navigate to the following URL: www.flir.com/cvs/cores/resources/software/tau/ .
Step 3 Click the Tau GUI link.
Step 4 When the File Download prompt appears, choose Save. It is recommended that you create a new empty directory such as “FLIR Camera Controller GUI Installable Files” on your desktop, for download.
Step 5 Extract the Installable files using WinZip or other available software.
Step 6 Open the directory where you saved the Installable files. Double-click the
setup.exe
file to begin installation.
Step 7 Click Next> at the Setup Welcome screen.
When the installer finishes loading. Follow the prompts.
Camera Controller GUI
Step 8 Enter your User Name, Organization, and select your access security.
Click Next>
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Tau 640 User’s Manual
Step 9 Select a Destination Folder if different than the default.
Then, click Next>>.
3—Basic Operation of the Tau 640 and GUI
Step 10 Review the settings you have entered for this installation.
Then, click Install
Step 11 Once installation is complete, click Finish.
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3—Basic Operation of the Tau 640 and GUI
Step 12 The CP210x_VCP...setup.exe USB driver installer will start at this point.
Click Next> at the Setup Welcome screen.
When the installer finishes loading. Follow the prompts to finish the installation.
Tau 640 User’s Manual
Step 13 Installation is complete. You can start the application or create a shortcut to the application via the
Start
→ All Programs→ FLIR Systems→ Camera Controller GUI path.
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Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI
3.4 Connecting the Tau 640 to a PC via USB
The following steps assume that you have installed the FLIR Camera Controller GUI software
and the USB driver on your PC as described in the proceeding paragraphs 3.3.
Step 1
Follow the steps in paragraph 3.1.3 “Connecting the Tau 640 Camera for Analog
About two seconds after the USB cable from the camera is connected to your PC, you should see video on your monitor. Verify that the camera is producing an image.
Step 2 Launch the FLIR Camera Controller GUI software by selecting Start
→ Programs→ FLIR
Systems
→ Camera Controller GUI.
Note
The FLIR Camera Controller GUI remembers the last COM port that successfully communicated with a Tau 640 camera and will use that port as the default when the application starts. If the connected camera is no longer on that port, the port setting pop-up window will appear asking for you to select the proper port setting.
When the FLIR Camera Controller GUI is started, the Status tab of the utility should return data similar to the following.
Figure 3-1: FLIR Camera Controller GUI Status Tab
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3—Basic Operation of the Tau 640 and GUI
Step 3 Connect to your camera by selecting Connect from the
Camera
menu.
Tau 640 User’s Manual
Step 4 If you want the FLIR Camera Controller GUI to automatically connect when it is started, select Settings from the Tools menu, then check the Automatically connect on
startup
box in the Settings Framework tab.
Additional settings include camera connection polling, status logging, and FLIR Veneer style.
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Tau 640 User’s Manual 3—Basic Operation of the Tau 640 and GUI
3.5 Troubleshooting the FLIR Camera Controller GUI
If the FLIR Camera Controller GUI does not link with the camera, you may see the popup shown at the right which indicates that the GUI has not been able to communicate with the Tau 640 camera.
Verify the items in the following checklist:
Is the camera properly cabled to the host PC?:
Verify that you selected the proper port if it was not detected automatically. Select Advanced, then
Next>
in the Tools
→ Connection... dialog box. Also, try disconnecting and then re-connecting the cable to the PC. If the GUI was launched before the cable was connected, close the GUI, connect the cable, then re-launch the GUI.
Is the Baud rate set correctly?
Baud rate must be set in the Tools
→ Connection... dialog box. The Tau 640 camera supports Baud rates of 57600 and 921600.
Is the port already in use by another application?:
Shut down any other applications that may be using the port. Also, multiple instances of the FLIR
Camera Controller GUI Program can be instantiated using different ports so be sure the camera you are interested in controlling is actually connected to the physical port.
Is the Tau 640 camera power on?
Verify that the camera is producing an image on a separate monitor. On cameras with a shutter installed, at camera power up, you can hear two sets of a click-click sound, separated by about 5 seconds, as the shutter performs its on-power-up calibration.
If you cannot initiate serial communication with the camera after verifying these items, refer to the frequently asked questions (FAQ) at www.flir.com/cvs/cores/faqs/tau/all/ or contact FLIR Customer Support at (805) 964-9797.
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3.6 Operation of the FLIR Camera Controller GUI
When the FLIR Camera Controller GUI successfully links to the camera, you will see the window shown below. At the bottom of the application window, you should see Camera and FPA status.
The GUI provides five tabs allowing for camera control as described below.
Figure 3-2: FLIR Camera Controller GUI Status Tab
Camera Part #:
indicates the specific camera configuration connected.
Camera Serial #:
This is the serial number of the camera currently connected to the FLIR
Camera Controller GUI.
FPA Temperature:
The camera’s Focal Plane Array (FPA) temperature.
The connection status, Camera status, Camera Part #, FPA Temp, and FPA Size are displayed at the bottom of all tabs.
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3.7 Setup Tab
The Setup tab, shown below, provides the ability to do the following:
Modify the Flat Field Correction (FFC)
Set the External Sync mode
Freeze the video via the Operating Mode section
Populate the Scratch Pad with text
Set the camera to generate a Test Pattern
Save the settings to the camera’s non volatile memory
Restore the Factory Defaults
Reset the Camera
Figure 3-3: FLIR Camera Controller GUI Setup Tab
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Flat-Field-Correction Mode:
Tau 640 includes internal mechanisms for periodically improving image quality via a process called flat-field correction (FFC). During FFC, a shutter briefly blocks the detector array, presenting a uniform temperature (a flat field) to every detector element. While imaging the flat field, the camera updates correction coefficients, resulting in a more uniform array output. The analog video image is frozen during the entire process, which takes less than a half second, and resumes automatically thereafter. Repeating the FFC operation often prevents the imagery from appearing “grainy”. This is especially important when the camera temperature is fluctuating, such as immediately after turn-on or when ambient temperature is drifting. FFC can be controlled manually at any time using the Do FFC command button.
Tau 640 provides three FFC modes:
Auto
: In the Automatic FFC mode, the camera performs FFC whenever its temperature changes by a specified amount or at the end of a specified period of time
(whichever comes first). When this mode is selected, input windows are available in the FLIR Camera Controller GUI for specifying the temperature change and the number of frames that trigger automatic FFC. The temperature change is specified in degrees, with valid values in the range 0 to 100 in 0.1 degree increments. The time period is specified in analog video frames (33ms NTSC, 40ms PAL), with valid values in the range 0 to 30,000 frames. The second set of Auto FCC parameters labeled
Low Gain
apply to Tau 640-P cameras with the auto gain switch enabled.
Note
FLIR recommends using the factory default values for the two automatic-FFC parameters if possible. These values were selected to maintain a high degree of image quality over all camera operating conditions.
Manual
: In Manual FFC mode, the camera does not perform FFC automatically based on specified values of temperature change or expired time. The FFC will be performed once upon startup then again using the internal shutter whenever the Do FFC button is clicked. At camera temperature excursions beyond 0°C and 40 °C, a Do FFC command is recommended in order to maintain image quality.
External:
In External FFC mode a uniform source (blackbody) must be placed in front of the camera. The image of this uniform source will be subtracted from all subsequent images. This feature is useful if there are lens or lens mount nonuniformities that are not corrected by an internal FFC. The camera will not perform an
FFC process on startup if the saved state of the camera is External mode FFC.
Many customers have found that the palm of their hand or a table is an adequate uniform source to perform an External FCC.
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The Tau 640 camera displays an onscreen symbol called the Flat Field
Imminent Symbol prior to performing an automatic FFC operation. As shown in
Figure 3-4, it is the square in the upper
right of the video output and is displayed nominally 2 seconds prior to the FFC operation. The duration of the FFC
Imminent Symbol can be set using the
FFC Warn Time
setting in the Analog
Video
tab. Setting the Warn Time to less than 15 turns off the warning (see
Figure 3-4: Flat Field Imminent Symbol
External Sync Mode:
The Tau
640 camera provides the ability to either accept or output a frame synchronization signal on pin 21 of the 50-pin
Hirose connector or pin 26 of the Photon Replicator board. This functionality can also be disabled. The designed signal levels are 0V and 3.3V.
Disabled
: The camera will turn off frame synchronization.
Slave
: The camera will accept a frame synchronization signal on the interface connector. The camera output will be frozen if the camera is in slave mode and no external synchronization signal is received.
The focal plane array readout cycle starts when the external synchronization signal is received and the camera will continue the output cycle until the frame is complete.
The frame sync signal embedded in the respective digital output should be used to acquire digital data, not the external sync I/O.
Maximum external sync input rates are up to 29.980 Hz for NTSC and 27.25 Hz for
PAL. The ‘Slow Video’ versions of the Tau 640 camera will have the same external sync frame rates, but the image data output will be at 1/4 the rate (NTSC) or 1/3 the rate (PAL).
Master
: The camera will output a frame synchronization signal on the interface connector when configured as a master. The output pulse width will be 100 ns at the standard frame rates (27.970 Hz for NTSC; 25.000 for PAL).
Operating Mode:
The Tau 640 camera will freeze the analog frame imaged when Frozen is selected. Live video will cease and the frozen frame will persist. To return the camera to live video, select Real-Time video mode.
Save Settings:
After using the FLIR Camera Controller GUI to change camera modes and settings to your desired values, use the Save Settings button to store your current selections as new power-up defaults. The next time the camera is powered, the Tau 640 camera will remember these saved settings. If you do not click Save Settings, the changes you make via the FLIR Camera
Controller GUI will be valid only for the current session. Cycling power to the camera will revert to the previously saved settings.
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Factory Defaults:
The Factory Defaults button restores the camera’s settings to the initial values specified by the manufacturer.
If you want the factory default settings to become the power up defaults, first click the Factory Defaults button, then click the Save Settings button.
Reset Camera:
The Reset Camera button restarts the camera software.
Test-Pattern:
A Test-Pattern mode is provided to verify camera electronics. The Test-Pattern mode will not persist over a power cycle.
Off
: No test-pattern is provided in this mode.
This is the normal mode for viewing thermal imagery.
Ramp
: In this ramp mode, the test pattern shown below and in the Color/LUT section that follows is provided at the analog and digital data channels.
pix(0,0) = 0 pix(639,0) = 639 pix(383,25) = 16383 pix(384,25) = 0
Figure 3-5: Ramp test pattern example for Top Portion of Tau 640 Ramp Image
(Digital values shown apply to the optional 14-bit digital data stream.)
The above ramp pattern repeats 19 times in the complete 640 × 512 image.
Note
The ramp test pattern is intended primarily for verifying the output of the digital data channel.
The pattern will not necessarily look as shown above when displayed on an analog video monitor, particularly if an Automatic Gain Control (AGC) mode other than Automatic is selected. The above image is a horizontal slice of the full displayed image.
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3.8 Analog Video Tab
The Analog Video tab on the FLIR Camera Controller GUI, shown below, provides the ability to modify Tau 640 camera modes:
Image Orientation
Pan & Zoom
Polarity/LUT (Video Color)
FFC Warn Time
Dynamic Digital Detail Enhancement (DDE)
Video On/Off
Video Standard NTSC/PAL
1. Select Video
2. Select Analog Video
Figure 3-6: FLIR Camera Controller GUI Analog Video Tab
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Image-Orientation Mode:
Two Image-Orientation mode selections are provided. Select one or both to change the orientation of the video image.
Invert
: The normal image is flipped vertically. The pixel on the upper-left corner of the detector array is displayed on the lower-left corner of the video display in Invert mode. Invert is used when mounting the camera upside-down. Invert applies to analog, BT.656, CMOS, and LVDS video.
Revert
: The normal image is flipped horizontally. The pixel on the upper-right corner of the detector array is displayed on the upper-left corner of the video display. Revert mode produces a mirror-image of Normal mode; use for applications where the camera is imaged through a mirror. Revert applies to analog and BT.656 video only.
Note
Any time the image orientation mode is inverted, a flat-field correction automatically takes place. Adjusting image orientation should always be followed by a flat-field correction in all modes.
Pan & Zoom, Zoom:
The Tau 640 camera has a built-in 2×, 4×, and 8× digital
Select to enter offsets
zoom capability. The Zoom check boxes are used to turn on/off the camera zoom. With the Unzoom box checked, the Tau 640 camera displays the full sensor array image.
When the Zoom 2x box is checked, a smaller central region of the sensor array is mapped to the video output creating the zoom effect.
For NTSC and PAL video formats in 2× zoom mode, 320 × 240 and 320 × 256 pixels, respectively, are mapped to the analog video output. When the Zoom 4x box is checked,
160 × 120 (NTSC) and 160 × 128 (PAL) pixels, respectively, are mapped to the analog video output. When the Zoom 8x box is checked, 80 × 60 (NTSC) and 80 × 64
(PAL) pixels, respectively, are mapped to the analog video output. This reduced region of the array is called the zoomed array region.
The BT.656 video output also has the zoom feature, but the CMOS and LVDS do not.
Click to center
Tilt slider
Pan slider
Pan & Zoom, Pan:
When in either zoomed mode, you can move the zoomed array region within the full array area. This digitally simulates panning and tilting. Panning and tilting are defined as moving the camera image in the horizontal and vertical axes, respectively. The FLIR
Camera Controller GUI Pan and Tilt limits are ±80 × ±60; and ±40 × ±30 when in the Fine range.
Checking the fine box increases the sensitivity of the slide control so that the zoomed array moves one half the total range but all step values are achievable. Simple experimentation while viewing the displayed image will quickly give you familiarity with this feature.
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Flat-Field Correction (FFC):
The Tau 640
automatically performs flat-field corrections (see paragraph
“Flat-Field-Correction Mode:” on page 3-12). A green square
is displayed on your video monitor as a warning that the FFC is going to take place. Use this function to set the number of analog video frames (33ms NTSC, 40ms PAL) during which the warning will be displayed. The time period, specified in frames, can range from 0 to 30,000 frames. The factory setting of 60 frames equates to a two second warning. Setting the FFC Warning to less than
15 turns off the warning.
Dynamic Digital Detail Enhancement (DDE) filter:
The DDE algorithm sets edge enhancement dynamically proportional to the number of bins occupied in the image histogram.
In a high dynamic range scene the gain will be higher than in a low dynamic range scene. This allows faint details to be visible in high dynamic range scenes without increasing temporal and fixed pattern noise in low dynamic range scenes.
The DDE filter operates independently from the AGC and will enhance edges without effecting brightness or contrast. The valid range of Dynamic DDE setting is from 1 to 63 with 17 being the neutral setting where the filter has no effect. Settings below 17 will smooth the image reducing the appearance of sharp edges. Higher DDE settings will enhance all image nonuniformities resulting in a very detailed but grainy picture especially in high dynamic range scenes. Typical factory settings are between 25 and 30. Settings from 18 to 39 are normal imaging modes where the edge enhancement can be tuned for the scene. Use the slider to adjust the setting, or select the text field and type in the desired setting. Avoid using setting 16.
Note
In 14-bit Raw mode, selecting the DDE mode will not affect the digital data output.
Video On/Off:
This feature allows you to turn off the analog video output which will result in some power savings (approximately 55mW).
Video Standard:
Choose the video standard for your system.
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Polarity/LUT:
The Tau 640 camera detects and images the temperatures in a given scene. Within the camera, these temperatures are mapped (as determined by the AGC algorithm selected) to a range of
0 to 255 values. In a black and white display mode, this range is converted to shades of grey with, for example, 0 being totally black and
255 being totally white. The 0 to 255 grayshades range sensed is referenced to a Look-Up Table (LUT) permanently stored in the camera to convert the scene to a video image. Different LUTs are available to change the appearance of the displayed image. The most common selection is either White Hot (hotter objects appear brighter than cooler objects in the video display) or Black Hot (hotter objects appear darker than cooler objects). Since the difference between these two modes simply reverses the choice of darker or lighter for temperature extremes, this is sometimes referred to as Polarity. Other color LUTs are available as shown below.
Figure 3-7 shows each of the LUTs as displayed in Test Pattern Ramp Mode starting with the upper left: White Hot, Black Hot, Fusion, Rainbow, Globow, Ironbow1, Ironbow2, Sepia, Color1,
Color2, Ice Fire, Rain, Red Hot, and Green Hot. Select one of these LUTs from the pull-down menu to view your image displayed using the LUT you choose. The setting of the Polarity/LUT mode will not affect the digital data output.
Cold Cold Cold
Cold
White Hot
Cold
Black Hot
Hot
Cold
Fusion
Hot
Cold
Rainbow
Hot
Cold
Globow
Hot
Cold
Ironbow1
Hot
Cold
Ironbow2
Hot
Cold
Sepia
Hot
Ice Fire
Hot
Rain
Hot
Cold
Color1
Hot
Cold
Color2
Hot
Hot
Red Hot Green Hot
Hot
Figure 3-7: Look-Up Table Options
Simple experimentation with this feature while viewing the video image will give you familiarity.
Remember that you must click the Save Settings button on the Setup tab to save the LUT settings as the default at power-up.
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3.9 Digital Video Tab
Tau 640 offers a LVDS interface digital output that can be configured in four modes. Changing these modes will have no effect on the analog (NTSC or PAL) signal. In order to access the
digital output, you must use an advanced interface as described in Chapter 4, Tau 640 Digital
Data Channel. See the Tau 640 Electrical Interface Control Document (102-PS220-41) for
information on how to access digital video for LVDS, BT.656, and CMOS.
1. Select Video
2. Select Digital Video
Figure 3-8: FLIR Camera Controller GUI Digital VIdeo Tab
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Camera Digital Output
Note
The Revert feature is not available in CMOS or LVDS digital data.
Note
AGC mode will only affect the digital data output if Camera Digital Output mode is set to 8-bit data.
Off
: The digital data stream coming from the Tau 640 camera is turned off.
8-bit
: Data from the 640 × 480 (NTSC) or 640 × 512 (PAL) video pixels is provided after application of the current Automatic Gain Control (AGC) and Dynamic Detail
Enhancement (DDE). The 8-bit data is essentially a digital version of the same data provided on the analog video channel.
14-bit Filtered
: Data from 640 × 512 pixels is provided prior to video processing modes in the 8-bit data described above. The 14-bit data is the filtered data to include the Dynamic Detail Enhancement (DDE) and will appear gray when saving 16-bit TIFF
files. See “Tau 640 Digital Data Channel” on page 4-1.
14-bit Raw
: Data from 640 × 512 pixels is provided prior to all video processing and does not include the Dynamic Detail Enhancement (DDE) or bad pixel replacement.
The 14-bit data is the ‘raw’ data and will also appear gray when saving 16-bit TIFF
files. See “Tau 640 Digital Data Channel” on page 4-1.
XP Mode Select
The Tau 640 camera has 18 XP pins on the 50-pin Hirose connector. The XP mode uses a number of these pins to output parallel digital image data.
BT656
: The BT.656 parallel output is a common interface which will drive many LCD displays. The data is digitally encoded NTSC/PAL video and will have AGC, DDE, symbols, and color included.
CMOS
: The CMOS interface is a parallel output that allows the user to access 8-bit
AGC corrected data or 14-bit data. The signal levels are 0 - 3.3 V CMOS logic and are intended to drive boards mounted directly to the Tau 640 camera. CMOS is not intended to drive a cable. An XP-board (1.5” by 1.5”) reference design is available upon request.
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3.10 Image Capture Tab
The Image Capture tab on the FLIR Camera Controller GUI, shown below, allows you to capture three 8-bit AGC corrected images to camera memory for retrieval to a host computer. The images will be 8-bit grayscale only, without symbols. (The camera actually captures and stores14-bit images and the FLIR Camera Controller GUI displays them as 8-bit images with linear AGC applied.) The Tau 640 camera allows the user to save either 8-bit or 14 bit images.
To save an 8-bit images in a .bmp format, click the Save Currently Displayed Image button. to save a 14-Bit image right clicking in the image and select save.
1. Select Video 2. Image Capture
Figure 3-9: FLIR Camera Controller GUI Analog Video Tab
Save Currently Displayed Image...
: Button saves an 8-bit .bmp file as described above. Right-clicking on the image allows you to save 14-bit image data which can be viewed using commercially available image processing software.
Take Snapshot
: Take two snapshots sequentially. Snapshot memory must be erased before taking new snapshots; snapshots will not overwrite memory.
Retrieve Snapshot
: Snapshot # is retrieved and displayed one at a time.
Erase Snapshot
: Snapshots will stay in the camera until erased. This button will erase all the snapshots from the camera, allowing new snapshots to be taken.
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3.11 AGC Tab
The AGC tab, shown in Figure 3-10, controls the Automatic Gain Control (AGC) mode or
algorithm along with selectable parameters. Only one mode can operate at a time and is selected by clicking one of the Algorithm buttons in the upper left portion of the window.
Parameters for a given mode are contextually made available depending on which mode is selected. The Region of Interest (ROI) for the AGC mode is adjustable as well (see
1. Select AGC tab
2. Select AGC
Figure 3-10: FLIR Camera Controller GUI AGC Tab
Note
FLIR has invested heavily in designing high quality AGC algorithms. The default mode
(Automatic) along with the default parameter settings for the Automatic AGC mode have been proven to offer the best image quality for generalized scene imaging. Also, be aware that you can make AGC adjustments that will configure the Tau 640 camera to produce no image (all
black or all white). Restoring the Factory Defaults on the Setup Tab will return the camera to
its factory default state and likely restore normal camera operation.
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AGC Modes:
The Tau 640 provides five AGC algorithms for Image-Optimization:
Automatic
: This is the most sophisticated algorithm and for most imaging situations, the best all-around choice. This factory default along with the default parameter settings should be used in general imaging situations. In Automatic, image contrast and brightness are optimized automatically as the scene varies. This mode provides an AGC which is based on a histogram-equalization algorithm. Controls for the
ITT Mean
(gray scale mid-point), Max Gain (AGC gain) and Plateau Value are enabled.
The histogram equalization used in the automatic mode scales the 14-bit to 8-bit transfer function based on the number of pixels in a bin. The more pixels in a bin, the higher the gain. But the Plateau value is the pixels/bin limit when the transfer function is maximized. Normally 250 is the plateau value for imaging cameras when more contrast is desired.
This algorithm analyzes the scene content in real time and redistributes the dynamic range of the scene. The goal of this redistribution is that every one of the 255 bins of display dynamic range has an equal number of pixels in it. This method tends to give better scene contrast under conditions where the scene statistics are bimodal (for example, a hot object imaged in a cold background. It should be noted that the heat range in a given scene is not divided evenly across the grey levels sent to be displayed.
Instead, the AGC algorithm analyzes the scene and distributes the dynamic range to best preserve statistical scene content (populated regions of the histogram) and display a redistributed scene representation.
Once Bright
: In this mode, the brightness will be set once when the mode is selected.
The brightness (level) is calculated as the mean of the current scene when the Once
Bright
button is selected. The scene is mapped to the analog video using a linear transfer function. Image contrast can be adjusted by the Contrast slider. This is the only user adjustable parameter. Upon entry into the once bright mode, the currentlystored value of contrast is applied (i.e. the power-on defaults or the last saved values).
Auto-Bright
: In this mode, the brightness (level) is calculated as the mean of the current scene just as in Once Bright mode. The difference with Auto-Bright is that the values selected for the start and end of the linear transfer function are automatically updated in real-time, not only at the start of AGC mode selection. The
Brightness Bias
offsets the displayed image in intensity. Upon entry into the auto bright mode, the currently-stored values of Contrast and Brightness Bias are applied
(i.e. the power-on defaults or the last saved values).
Manual
: In this mode, image Contrast (gain) and Brightness (level) are entered completely manually via the sliders. The scene is mapped using a linear transfer function. Upon entry into the manual mode, currently-stored values of brightness and contrast are applied (i.e. the power-on defaults or the last saved values).
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Linear Histogram
: Image contrast and brightness (gain and level) optimized automatically based upon scene statistics using a linear transfer function. Controls for the ITT Mean (sets grey scale midpoint) and Max Gain (AGC gain) are adjustable by entering the value in the Automatic Parameters section. The Linear Histogram algorithm uses scene statistics to set a global gain and offset (contrast and brightness) for the image. Upon entry into the linear histogram mode, the currentlystored values are applied (i.e. the power-on defaults or the last saved values).
Note
In Manual mode and Once Bright mode, the brightness setting must be updated as the
camera temperature changes. To avoid this issue, it is recommended to use Automatic or
Auto Bright
right modes when possible. Also, AGC mode will only affect the digital data output if the Digital Video output mode is set to 8-bit data. The 14-bit digital data bypasses the AGC sections of digital processing.
Linear Parameters:
Used for fine tuning the Auto Bright, Once
Bright
, and Manual modes, these settings are contextually active depending on which Algorithm is selected. Each of their settings is described above.
Once Bright
– Only the Contrast control is active.
Auto Bright
– The Brightness Bias and Contrast controls are active.
Manual
– The Brightness and Contrast controls are active.
Automatic Parameters:
Used for fine tuning the
Automatic
and Linear Histogram modes, these settings are contextually active depending on which AGC algorithm is selected. Each of their settings is described above as they pertain to the particular Algorithm.
Automatic
– The Plateau Value, ITT Mean, and Max
Gain
controls are active.
Manual
– The ITT Mean and Max Gain controls are active.
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3.12 ROI Tab
The Tau 640 camera allows the user to set a Region of Interest (ROI) or a rectangle of pixels on the sensor array that the AGC algorithm will use for its calculations. The ROI can be set for either the entire frame size (0,0 : 640,512) or some smaller portion as shown below. The ROI
tab, shown in Figure 3-11, provides both a Window Editor and text entry coordinates to control
the size and location of the Region of Interest (ROI).
1. Select AGC tab
2. Select ROI Window editor
Figure 3-11: FLIR Camera Controller GUI ROI Tab
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Window Editor:
Use the mouse to drag the green ROI rectangle to any location on the FPA. The size of the ROI rectangle (in pixels) is displayed. To change the size of the ROI rectangle, drag one of the corner or side bubbles.
Tau 640 User’s Manual
AGC ROI Coordinate Values:
The settings use an X-Y coordinate system with (0,0) being at the center of the sensor array. The upper two numbers marked (left,top) are the pixel coordinates of the upper left corner of the ROI rectangle. The lower two numbers marked (right,bottom) define the lower right corner of the ROI rectangle. In the example at the right, the ROI is specified as a ROI rectangle 66 × 65 pixels located 20 pixels to the left and 10 pixels down from the center of the FPA.
The new AGC ROI size setting is not active until the Set button is pressed.
The AGC ROI may be set independently for Unzoom,
Zoom 2×
, Zoom 4×, and Zoom 8×. The AGC ROI may be set anywhere in the full array size, even outside the zoom window. The Pan and Tilt function will attempt to move the Zoom AGC ROI to remain centered on the zoom window. If the camera is being used in zoom mode, it is recommended that the zoom AGC ROI be set to the same size as the zoom window.
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4 Tau 640 Digital Data Channel
The Tau 640 camera provides three digital data channels which can be configured through
software from the generic pinout definitions shown in Table 5-2 on page 5-2. The BT.656
channel output is a digitally encoded analog format which contains image, symbol, and color information. The CMOS channel is a parallel image data output. The Legacy LVDS channel is common with the FLIR Photon camera. Designers and integrators should provide electrostatic discharge (ESD) and over voltage protection for Tau 640 cameras using digital data channels because the digital signals on the 50-pin Hirose connector are routed directly to the FPGA.
4.1 XP Bus Setting—BT.656 Digital Interface
The BT.656 parallel output is a common interface which will drive many LCD displays. The data is digitally encoded NTSC/PAL video and will have AGC, DDE, symbols, and color included. The signal levels are 0 - 3.3 V CMOS logic and are intended to drive boards mounted directly to the
Tau 640 camera. The BT.656 output is not intended to drive a cable. Table 4-1 shows the connector pin definitions with BT.656 enabled. Also shown in the table are the optional discrete
input pins. Figure 4-1 details BT.656 format and timing. The horizontal pixels are interpolated
such that every eighth pixel is replicated (640 x 9/8 = 720) to produce the 720 pixels per line required by the format.
Table 4-1: 50-pin Hirose connector interface with BT.656 output enabled
Signal Name
RS232_TX
DISCRETE6
DGND unused
LVDS_CLK_P
LVDS_SYNC_P
LVDS_DATA_P1
LVDS_DATA_P2
DGND
DISCRETE0
EXT_SYNC
DISCRETE2
DISCRETE4
DGND
BT656_DATA7
BT656_DATA5
BT656_DATA3
BT656_DATA1
DGND
BT656_CLK
DGND
VID_OUT_H
DGND
MAIN_PWR_RTN
Pin #
25
27
29
31
17
19
21
23
9
11
13
15
5
7
1
3
33
35
37
39
41
43
45
47, 49
Pin #
26
28
30
32
18
20
22
24
10
12
14
16
6
8
2
4
34
36
38
40
42
44
46
48, 50
Signal Name
RS232_RX
DISCRETE7
DGND unused
LVDS_CLK_N
LVDS_SYNC_N
LVDS_DATA_N1
LVDS_DATA_N2
DGND
DISCRETE1 unused
DISCRETE3
DISCRETE5
DGND
BT656_DATA6
BT656_DATA4
BT656_DATA2
BT656_DATA0
DGND unused
DGND
VID_OUT_L
3V3
MAIN_PWR
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Start of digital line
E A V C o d e B l a n k i n g
H Control Signal
1716 clocks @ 27MHz = 63.55us/line
63.55us/line x 525 lines = 29.97 ms/frame
S A V C o d e
Start of digital active line
C o s i t e d P i x e l s EAV Code
F
F
0
0
0
0
X
Y
8
0
4 clocks
1
0
8
0
1
0
268 clocks
8
0
1
0
F
F
0
0
0
0
X
Y
C b
Y
C r
Y
C b
Y
C r
Y
C b
Y
C r
Y
C b
Y
C r
Y
F
F
0
0
0
0
X
Y
1440 clocks 4 clocks
1716 clocks
Preamble
Status Word
D7 D6 D5 D4 D3 D2 D1 D0
1 1 1 1 1 1 1 1
0
0
1
0
0
F
0
0
V
0
0
0
0
0
0
0
0
0
0
H P3 P2 P1 P0
F = 0 for field 1, F = 1 for field 2
V = 1 during vertical blanking
H = 0 at SAV, H = 1 at EAV
P3 - P0 = protection bits
P3 = V XOR H
P2 = F XOR H
P1 = F XOR V
P0 = F XOR V XOR H
LINE 4
Field 1
(F = 0)
Odd
Blanking
(V = 1)
Field 1 Active
(V = 0)
Frame Line 1
Frame Line 20
Frame Line 21, Field1 Line 0
LINE 266
Blanking
(V = 1)
Field 2
(F = 1)
Even
LINE 3
H=1
EAV
H=0
SAV
Field 2 Active
(V = 0)
Frame Line 263, Field1 Line 242
Frame Line 264
Frame Line 282
Frame Line 283, Field2 Line 0
Frame Line 525, Field2 Line 242
This FIFO is outside the
BT.656 Formatter
Line
Number
1 - 3
4 - 20
21 - 263
264 - 265
266 - 282
283 - 525
F
0
0
1
0
1
1
V
0
1
1
1
1
0
1
1
1
1
H
EAV
1
1
0
0
0
0
V
SAV
0
0
20 blank lines
243 active lines
19 blank lines
243 active lines
Registers forced into IOBs
Cb, Y, Cr, Y
Any Clock Enable
Any Clock
8
11 wwc we rwc re
11
8
BT.656 Formatter
8
D Q
8
50.625MHz * 8/15
27MHz
YCbCr
27MHz
'0'
'1'
D r
D f
C r
C f
Q
27MHz
BT.656 Clock
BT.656 Data
NOTES: The FIFO Write Clock can be any value as long as it is derived from and locked to 50.626MHz.
The FIFO must store at least 1440 bytes and must be filled at a minimum rate of 1 byte per
27MHz clock period (faster is OK).
A full line must be made available every 1,716 27MHz clock periods.
Since the BT.656 Formatter has no knowledge of upstream video timing, no data shall be written into the FIFO until the first active line (line 1, field 1) of video is available after reset.
Incoming video must conform to the active/blank times specified in the Timing section of this document.
Figure 4-1: BT.656 Video Formatter Timing and Block Diagram
BT.656 Data
BT.656 Clock
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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel
4.2 Discrete I/O
By default the Tau 640 camera does not have discrete input functions loaded. The eight discrete input/output pins with functions are defined by the discrete control file which is available for download and installation. These functions can be used with the BT.656 digital output but are not intended to be compatible with Tau 640 camera using CMOS output. The discrete control file is defined in Table 4-2.
Table 4-2: Discrete Control Functions
50-pin
Connector
25
26
3
4
19
20
23
24
30-pin
Connector/
Photon Replicator
Name
Pin 29/DIS 1
Pin 27/DIS 2
Tau 640
Name
Discrete 0
Discrete 1
Discrete 2
Discrete 3
Discrete 4
Discrete 5
Discrete 6
Discrete 7
Do FFC
Function
White hot/Black hot
Zoom 1×/2×
FCC imminent
FFC mode
LUT toggle
Zoom toggle
Not defined
Detail
Note 1
Note 2
Note 3
Note 4
Note 5
Note 6
Note 7
Note 8
Note 1 This function is a backward compatible function with Photon. The voltage level of this pin controls the LUT applied to the analog image. The pin has a pull-up so that the no-connection state is High (3.3 V). When this pin is high (3.3 V), the analog image will use the White Hot pallet (LUT 1 in the standard LUT file). When this pin is low (0 V), the analog image will use the Black Hot pallet (LUT 2 in the standard LUT file). The camera will power up in the saved default state and switch to the discrete input defined state when the pin state is changed.
Note 2 This function is a backward compatible function with Photon. The voltage level of this pin controls the zoom state of the analog image. The pin has a pull-up so that the no-connection state is High (3.3 V). When this pin is high (3.3 V) the analog image will be in the 1x zoom state. When this pin is low (0 V) the analog image will be in the 2x zoom state. The camera will power up in the saved default state and switch to the discrete input defined state when the pin state is changed.
Note 3 This function is required for effective use of Shutterless Tau 640 cameras. The application of positive going edge to this pin shall perform the Do FFC function (0x12 command).
Note 4 This pin is normally at 0 V and changes to 3.3 V when the FFC imminent icon is present on the analog display.
The FFC_Warn_Time command (0x3C) controls both the analog icon and this pin.
Note 5 This function is required to enable additional user control of the camera. The default state is Automatic mode with the input at 3.3 V held by an internal pull-up. When the signal is pulled to zero volts the camera will switch into Manual mode. The FFC_Mode_Select (0x11 0=manual, 1=automatic) command has equal precedence with the discrete pin and the camera will be in the last state set by either the discrete or serial command. The camera will power up in the saved default state and switch to the discrete input defined state when the pin state is changed.
Note 6 This function will change the color LUT from the current value to the next LUT in the table when the Discrete pin transitions from the floating state to the ground state. No LUT change happens on the transition from ground to float. The LUT state after LUT14 will be LUT1.
Note 7 This function will change the current zoom state from Unzoomed to 2x to 4x to 8x zoom whenever the discrete pin changes from the float state to the ground state. The Video_Mode command (0x0F) has equal precedence with this command.
Note 8 Not defined. Connection of either 3.3 V or 0 V to this pin will have no effect on camera operation.
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4—Tau 640 Digital Data Channel Tau 640 User’s Manual
4.3 XP Bus Setting—CMOS Digital Interface
The CMOS interface is a parallel output that allows the user to access 8-bit AGC corrected data or 14-bit data. The signal levels are 0 - 3.3 V CMOS logic and are intended to drive XP-boards mounted directly to the Tau 640 camera. CMOS is not intended to drive a cable. An XP-board reference design is available upon request.
Table 4-3 shows the connector pin definitions with CMOS enabled.
Note
The optional discrete input pins should be unloaded when using the CMOS output.
Table 4-3: 50-pin Hirose connector interface with CMOS output enabled
Signal Name
RS232_TX
CMOS_LINE_VALID
DGND unused
LVDS_CLK_P
LVDS_SYNC_P
LVDS_DATA_P1
LVDS_DATA_P2
DGND
DISCRETE0
EXTERNAL_SYNC
CMOS_DATA11
CMOS_DATA9
DGND
CMOS_DATA7
CMOS_DATA5
CMOS_DATA3
CMOS_DATA1
DGND
CMOS_CLK
DGND
VID_OUT_H
DGND
MAIN_PWR_RTN
Pin #
13
15
17
7
9
11
1
3
5
19
21
23
33
35
37
39
25
27
29
31
41
43
45
47, 49
Pin #
14
16
18
8
10
12
2
4
6
20
22
24
34
36
38
40
26
28
30
32
42
44
46
48, 50
Signal Name
RS232_RX
CMOS_FRAME_VALID
DGND unused
LVDS_CLK_N
LVDS_SYNC_N
LVDS_DATA_N1
LVDS_DATA_N2
DGND
CMOS_DATA13
CMOS_DATA12
CMOS_DATA 10
CMOS_DATA8
DGND
CMOS_DATA6
CMOS_DATA4
CMOS_DATA2
CMOS_DATA0
DGND unused
DGND
VID_OUT_L
3V3
MAIN_PWR
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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel
Note: Figure is not to scale.
95.062 nsec
(10.519 MHz)
CLK duty cycle is 4/7.
Data may be latched on the rising or falling edge of CLK
t s_RE t s_FE t s_RE
= 6/7 th clock t s_FE
= 3/7 th clock
CLK
LINE_VALID
CMOS_DATA13 –
CMOS_DATA0
Pix 0
(13:0)
Pix 1
(13:0)
Pix 2
(13:0)
Pix
n
(13:0) n = 79, 159, 319, or 639
Figure 4-2: CMOS Line Timing (normal clock configuration)
Note: Figure is not to scale.
1 / (frame rate)
1 clock
FRAME_VALID
LINE_VALID
DATA13 – DATA0
Line 0 Line 1 Line 2
variable
Figure 4-3: CMOS Frame Timing
(idle time)
Line
m
(idle time)
63, 127, 255, or 511 (NTSC/PAL)
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4—Tau 640 Digital Data Channel Tau 640 User’s Manual
4.4 Camera Link Interface
The Tau Camera Link accessory board can be used to capture digital data from the Tau camera. The Tau Camera Link accessory board has four connectors.
• The Camera Link accessory board has the mate to the 80-pin Hirose connector on the Tau core. Power and communication are supplied to the core from the Camera
Link accessory. The core receives analog video and CMOS digital data from the core.
• The mini-USB connector receives power and communication from a host though the
USB cable. The Camera Link accessory converts USB protocol to high speed serial format for the Tau core.
• The MCX coaxial connection provides access to the camera analog video output
(NTSC or PAL)
• The 26-position Mini-D-Ribbon (MDR) Camera link connector provides the output interface for camera digital data. This connector does not support power over
Camera link. This connector does not support serial communication over Camera
Link.
This accessory conforms to the Camera Link standard as Base Configuration type 14-bit x 1.
The Tau CMOS data interface has a Frame sync, Line sync, Data bus, and a pixel clock which runs at 10.5MHz (see section 4.X). To be compliant with the transmission standard the Tau
Camera Link accessory up samples data to achieve minimum data rate. The Camera link data clock is running at 21MHz. Data is double sampled so that the output is equivalent to: Pixel1,
Pixel1, Pixel2, Pixel2, Pixel3, Pixel3, …, Pixel638, Pixel 638, Pixel639, Pixel639 in each row.
The Frame Valid clock it true during valid lines of data. The Line valid clock is true during valid pixels in each line. The Data Valid clock is true for every other pixel. It is important that the
Camera Link receiver device uses all three control clocks (some inexpensive models ignore Data
Valid).
In order to use a Camera Link Module for acquisition of data, you will need to first enable the
CMOS XP Bus Output using the FLIR Camera Controller. This option is found under Video =>
Digital Video. On this same page, you can select either 8-bit or 14-bit digital output. Once you make these changes, it is a good idea to save settings to make them power cycle consistent.
You can do this after clicking Setup.
The digital data complies with Base Camera Link standards and should be compatible with any brand Camera Link Frame Grabber and software. FLIR has tested the ImperX FrameLink
Express frame grabber ( http://imperx.com/frame-grabbers/framelink-express ).
The FLIR Camera Controller allows for control of the Tau Camera, but does not support Camera
Link frame capture and third-party software must be used. The ImperX frame grabber comes
FrameLink Express software that allows for recording single or multiple images (BMP, JPG, TIF, and RAW) as well as standard AVI clips. Configuration requires selecting 1 TAP, L->R for the tap reconstruction, selecting the appropriate bit depth that you chose in the FLIR Camera
Controller, and clicking “Learn” to discover the number of digital pixels available.
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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel
4.5 Photon Camera Legacy LVDS Output
The Tau 640 camera provides a digital data channel that outputs camera data in a digital format compatible with FLIR Photon camera tools and accessories. This channel can be used in conjunction with commercially-available digital frame grabbers, digital displays, or custom electronics. For Tau 640 users with applications that require custom control software, a
Software Developer’s Kit (SDK) is available to support your development. The SDK accessory is described in the Accessories portion of this User’s Manual. Using the Digital Data Channel is an advanced regime that should only be attempted by qualified customers.
The digital data channel can be configured to output 14-bit data after application of calibration
(Non Uniformity Correction or NUC) terms. This mode is most useful for external signalprocessing and/or analysis of the camera output. The digital channel can also be configured to provide 8-bit data after application of video processing algorithms—Automatic AGC mode, white-hot/black-hot polarity, image orientation (Invert, but not Revert), and DDE filtered. The 8bit data is essentially a digital version of the video stream provided on the analog video channel and is therefore more appropriate than the 14-bit data for interfacing to a digital display.
The digital data channel employs serial low-voltage differential signaling (LVDS). The channel consists of three signal lines—a clock, a composite sync (frame sync and data valid), and serial data. This is a modern high speed interface employing a twisted pair current loop architecture.
National Semiconductor offers a good introduction and overview in the following document: http://www.national.com/appinfo/lvds/files/lvds_ch1.pdf
.
A serial-in-parallel-out (SIPO) module is available from FLIR for converting the serial data to 14bit parallel LVDS output (plus frame sync, line sync, and pixel clock). The parallel data can be captured using a frame-grabber board installed in a PC.
One frame grabber possibility is the National Instruments IMAQ PCI-1422 board using digital interface cable part number 308-0013-00. Another frame grabber option is the Bit Flow
RoadRunner Model 14-M board using digital interface cable part number 308-0016-00-03.
Both of these computer-based frame grabber boards require third-party software not offered or supported by FLIR.
FLIR supplies camera setup files for both the IMAQ and Bit Flow frame grabber boards, but
FLIR does not formally support their use, nor do we claim or guarantee that these setup files will be suitable for any particular use or application.
Refer to http://www.flir.com/cvs/cores/resources/software/ .
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4—Tau 640 Digital Data Channel Tau 640 User’s Manual
4.5.1 Using the Legacy LVDS Digital Data Channel
Note
The following instructions assume that you have purchased the optional Tau 640 Photon
Replicator Kit; and have the Photon Legacy serial-to-parallel-out (SIPO) accessory module with parallel data cable and the appropriate Photon Accessory Kit (including the I/O Module and cables shown below. If you are using custom cabling and/or interface electronics, contact
FLIR Customer Support at (805) 964-9797 if you need additional assistance.
operating properly, disconnect power from the Tau 640 camera.
Step 1 Connect the SIPO accessory module directly to the three-row DB-15 connector on the
Interface Module labeled DIGITAL DATA as shown below. A cable is NOT required.
I/O Module
To Photon
Replicator Board
SIPO Module
To frame grabber board
Step 2 Connect the parallel data cable to the mating connector on the SIPO module. Connect the other end to the frame-grabber board installed in your PC.
Note
The parallel data cable is specific to a particular frame grabber. Contact the manufacturer of the frame grabber to make sure you have the correct cable.
Step 3 Follow instructions included with the frame grabber for selecting the camera configuration file included with the SIPO module.
Step 4 Reapply power to the Interface Module. This will power-up both the Tau 640 camera and the SIPO module, and digital data will begin streaming.
Step 5 If desired, change the digital data mode using the FLIR Camera Controller GUI software in the Digital Video tab.
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Tau 640 User’s Manual 4—Tau 640 Digital Data Channel
4.5.2 Legacy LVDS Digital Data Channels
The camera provides two digital ports.
• Port 1 consists of the signals SD_CLK+, SD_FSYNC+, and SD_DATA1+, SD_DATA2.
• Port 2 consists of the signals LVDS_VID1+, and LVDS_VID2+.
Note
14-bit and 8-bit timing and format are identical except only 8 bits (LSBs) are available in 8-bit mode.
Port 2 is currently undefined—do not connect to these signals
All signals in the digital data interface employ low-voltage differential signaling (LVDS).
The clock rate of DATA_CLK+ is 73.636 MHz.
The timing of the digital data interface is shown in Figure 4-4 and Figure 4-6.
Note
The LVDS Data_Out transitions on the rising edge of DATA_CLK+ and there is no delay.
Data should be sampled on the falling edge of DATA_CLK+.
The format of the digital output shall be is in Figure 4-5.
(Word Index)
(Bit Index)
Data_Clk +
Data_Sync+
Data1_Out+
Data2_Out+
n n+1 n+2 n+3
0 1 2 3 4 5 6
0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6
F L
L
L L
6 5 4 3 2 1 0 6 5 4 3 2 1 0 6 5 4 3 2 1 0 6 5 4 3 2 1 0
MSB
LSB
13 12 11 10 9 8 7 13 12 11 10 9 8 7
13 12 11 10 9 8 7
13 12 11 10 9 8 7
MSB
LSB
F = frame sync; logic high on the word starting the frame, logic low otherwise
L = line sync; logic high during valid pixel data, logic low otherwise
Figure 4-4: Digital Data Timing
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4—Tau 640 Digital Data Channel Tau 640 User’s Manual
External Frame sync (not required)
Idle time
Frame time
Idle time
Row 0 Row 1 Row 511
Idle time
Pixel 0,0 Pixel 0,1 Pixel 0,639
Line time
Figure 4-5: Digital Data Format
Normal Mode
SD_CLK
SD_DATA &
SD_FSYNC
Toc = 1 to 5 ns
Inverted Mode
SD_CLK
SD_DATA &
SD_FSYNC
Toc = 1 to 5 ns
Figure 4-6: Detailed Digital Data Timing
The LVDS data is clocked out of the camera on the rising edge of the data clock and should be sampled on the falling edge. There is no delay in the data with respect to the data clock.
4-10 October 2010 TAU-0640-00-10, version 100
5 Overview of the Electrical Interface
5.1 Input Power
The Tau 640 camera operates from DC power per the specifications given below. It is common in simple operational scenarios to use an inexpensive wall-powered adapter. The Tau VPC module makes this easy by providing a USB connection.
The camera operating in a steady-state condition consumes around 1W of power. During startup there is an inrush current of up to 1 A (at 5 V) for 1 ms. Cameras equipped with the compact shutter will draw 2.75 W (550 mA at 5 V) for 200 ms during the flat-field operation which occurs during startup and periodically thereafter. Typical start-up times are 3 to 4 seconds.
Caution!
Reversing the polarity of the input power will damage the camera’s internal power supply.
This damage will not be covered under the camera warranty.
Parameter
Minimum voltage
Maximum voltage
Nominal Load Power
Table 5-1: Input Power Requirements
Baseline
Value
4.4 V
6.0 V
~1.0 W
Comment
Absolute minimum is 4.4 V
Absolute maximum is 6 V
Room temperature
The Tau 640 camera has been tested and found to meet radiated emissions specifications of
FCC CFR Title 47 Part 15 Subpart B, and EN 61000-6-3 (CISPR-22 limits equivalent to Class
B) when properly shielded and grounded. The less stringent Class A requirements are met with the back cover on. It is the responsibility of the systems integrator to verify EMI/EMC compliance at the system level.
5.2 Hirose 50-Pin Connector
In the Tau 640 camera’s simplest form (no accessories attached), one connector provides the electrical interface. This connector is a 50-pin Hirose board-to-board style connector, per
Hirose Part Number: DF12-50DS-0.5V(86). Hirose offers a variety of mating connectors including their SFM(L), SMT, and SFSD style products. Designers and integrators should provide electrostatic discharge (ESD) and over voltage protection for Tau 640 cameras using digital data channels because the digital signals on the 50-pin Hirose connector are routed
directly to the FPGA. The primary Tau 640 connector is shown in Figure 5-1.
Hirose connector
Figure 5-1: 50-Pin Hirose Connector Interface—DF12-50DS-0.5V(86)
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5—Overview of the Electrical Interface Tau 640 User’s Manual
Table 5-2 below identifies the function of each pin on the standard surface mount mating
connector, Hirose DF12-50DS-0.5V(86).
Pin #
1
Table 5-2:
50-pin Hirose Connector Interface of the
Tau 640
Camera
Signal Name Pin # Signal Name Signal Definition
RS232_TX
Signal Definition
Primary serial communication transmit, data output 57600 baud
Not Used
2 RS232_RX
Primary serial communication receive, data input 57600 baud
Not Used
3 SPARE0
5, 17,
27, 37,
41, 45
DGND
7 LVDS_RX0_P
9 LVDS_TX0_P
Ground
4 SPARE1
6, 18,
28, 38,
42
DGND
8 LVDS_RX0_N
10 LVDS_TX0_N
Ground
11
13
33
35
39
25
29
31
43
15
19
21
23
LVDS_TX1_P
LVDS_TX2_P
LVDS_TX3_P
XP15
XP13
XP11
XP9
XP7
XP5
XP3
XP1
XP_CLK_OUT
VID_OUT_H
Not Used
Digital Port1, clock, positive output
Digital Port1, Sync, Positive output
Digital Port1, Output data 1,
Positive output
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Analog Video +
47,49 MAIN_PWR_RTN
Input voltage ground
12 LVDS_TX1_N
14 LVDS_TX2_N
34
36
40
26
30
32
16
20
22
24
LVDS_TX3_N
XP14
XP12
XP10
XP8
XP6
XP4
XP2
XP0
XP_CLK_IN
44
46
VID_OUT_L
3V3
48, 50 MAIN_PWR
Not Used
Digital Port1, clock, negative output
Digital Port1, Sync Negative
Output
Digital Port1, Output data 1,
Negative output
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Analog Video -
3.3V output
Input Voltage
Pin 1 Pin 49
Pin 2
5-2
Pin 50
Figure 5-2: Mechanical Definition for 50-pin Interface Board
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Tau 640 User’s Manual 5—Overview of the Electrical Interface
5.3 Analog Video Output
The Tau 640 camera can be configured to provide either NTSC or PAL analog video output.
These analog output standards allow direct video connection to common video display or recording devices such as TV monitors and VCRs. Typically, an analog monitor input signal is provided over a coaxial cable and uses either an RCA (consumer based electronics) or BNC
(generally associated with professional or scientific equipment) style connector.
When the VIDEO_LO signal is tied to ground, the analog video signal meets the timing and voltage requirements of either NTSC or PAL protocol. (The FLIR Camera Controller GUI software allows you to select between NTSC or PAL video output formats. The NTSC analog video format is the default in all cameras.)
If you are creating a custom cable to carry the analog video signal from the Tau 640 camera to your monitoring or recording device, you should use 75 Ohm characteristic impedance coaxial cable and terminate into a 75 Ohm monitor. These specifications represent standard video cabling and I/O and will likely be the default for any generic video receiving hardware you purchase. Per the pin function table, you will use the VIDEO_LO and VIDEO_HI pins for the analog video output signal. Specific video characteristics are given in the table below.
Table 5-3: Video parameters
Parameter
Monochrome equivalent
Frame rate
Update rate
Active video lines
# displayed detector samples
NTSC
RS-170A
29.97 Hz
30 Hz/7.5 Hz
480
640 (H)
×
480 (V)
PAL
CCIR
25 Hz
25 Hz/8.3 Hz
510
640 (H)
×
512 (V)
Note
Analog output is always NTSC/PAL compatible. Changes for reduced frame rate and reduced size array do not effect analog video format.
5.4 Command and Control Channel
Remote control of the Tau 640 camera is provided via a RS-232 serial interface consisting of
signals named RX, TX and GND using 3.3 volt signal levels. Chapter 3 provides information
regarding remote control using the FLIR Camera Controller GUI. Appendix B describes the
serial communications protocol in detail for the Tau 640 camera.
5.5 LVDS Digital Data Channel
The Tau 640 camera provides real-time serialized digital video. The camera outputs either 8-bit or 14-bit data using the SD_CLK±, SD_FSYNC± and SD_DATA± signals. Conversion of the serial data to a parallel format for data acquisition requires a serial-to-parallel converter accessory.
Information regarding the digital data interface is provided in Chapter 4.
5.6 Parallel Digital Data Channel
The Tau 640 camera provides a digital parallel channel with real-time parallel digital video. The
XP-Bus may be configured for either CMOS or BT.656 format. Information regarding the digital
data interface is provided in Chapter 4.
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5—Overview of the Electrical Interface Tau 640 User’s Manual
5-4 October 2010 TAU-0640-00-10, version 100
Appendix A Pin-out Definitions
A.1 I/O Module 333-0018-00
• Camera Connector: See Chapter 5.
• Power Connector: Mates to Switchcraft S760 Miniature Power Plug.
• Video Connector: Mates to 75
Ω BNC twist-on plug.
• Serial Connector: Mates to DB9 Male.
• Digital Data Connector: Mates to Three-Row DB-15 Female.
Pin #
Pin
Sleeve
Table A-1: I/O Module Power Connector Pin-Out
Signal Definition Signal Name
PWR
PWR_RTN input power input power return
Pin #
Pin
Sleeve
Table A-2: I/O Module Video Connector Pin-Out
Signal Definition Signal Name
VIDEO
VIDEO_RTN analog video output analog video return
Pin #
2
3
5
1,4, 6-9
Table A-3: I/O Module Serial Connector Pin-Out
Signal Name
RX_232
TX_232
DGND
NC
Signal Definition
RS232 Receive channel
RS232 Transmit channel
Digital Ground
Spare (do not connect)
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Appendix A—Pin-out Definitions Tau 640 User’s Manual
Pin #
8
9
6
7
3
4
1
2
10
11
12
13
5,14,15
Table A-4: I/O Module Digital Data Connector Pin-Out
Signal Name
DATA_SYNC+
DATA1_OUT+
DATA2_OUT+
DATA_CLK+
DATA_SYNC-
DATA1_OUT-
DATA2_OUT-
DATA_CLK-
DGND
PWR
PWR_RTN
NC
NC
Signal Definition
Digital data sync (LVDS high)
Digital data 1 output channel (LVDS high)
Digital data 2 output channel (LVDS high)
Digital output channel clock (LVDS high)
Digital data sync (LVDS low)
Digital data 1 output channel (LVDS low)
Digital data 2 output channel (LVDS low)
Digital output channel clock (LVDS low)
Digital ground input power (connected to power connector pin) input power return (connected to power connector sleeve)
Spare (do not connect)
Spare (do not connect)
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Appendix B Serial Communication Technical Details
B.1 Serial Communications Primary Interface
The camera is capable of being controlled remotely through an asynchronous serial interface consisting of the signals named RX, TX, and GND using 3.3 volt signal levels.
Note
The camera is compatible with most RS232 drivers/receivers but does not implement signaling levels compliant with the RS232 standard voltage levels.
B.2 Serial Communications Protocol
• The required serial port settings are shown in Table B-1.
• The camera does not generate an outgoing message except in reply to an incoming message.
• The camera generates an outgoing reply to each incoming message.
• All messages, both incoming and outgoing, adhere to the packet protocol defined in
Table B-2 and the subparagraphs that follow. The first byte i.e., the Process byte is
transmitted first followed by the rest of the bytes in the order specified.
• All multi-byte arguments defined herein uses big-endian ordering (MSB first).
• The serial inter-byte timeout is factory set to 100ms
• Only use the function commands listed in Table B-4. Unsupported commands may corrupt the camera's software.
• For reference only, a sample command and response is shown in Table B-5.
Table B-1: Serial Port Settings
Parameter
Baud rate:
Data bits:
Parity:
Stop bits:
Flow control:
Value
57600
8
None
1
None
Example Process Code
Transmission is LSB first (for each byte) and most significant byte first on multi-byte messages. All bytes are preceded by a zero start bit and followed by a one stop bit.
The camera core is designed to talk to a PC serial port directly and may seem inverted if direct communication to a logic device is desired.
6E = 0 0111 0110 1 = Start bit, E with LSB first, 6 with LSB first, Stop bit
On an oscilloscope the observation is, Idle low but, zero high. Starting at idle, when the signal goes high, that is the first 0; then two 0’s high, three 1’s low, one 0 high, two 1’s low, one 0 high, one 1 low, (6E complete).
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Appendix B—Serial Communication Technical Details Tau 640 User’s Manual
Byte #
1
6
7
8
4
5
2
3
…
N
N+1
N+2
Table B-2: Serial Packet Protocol
Upper Byte
Process Code
Comments
Set to 0x6E on all valid incoming messages
Set to 0x6E on all outgoing replies
Status
Reserved
Function
Byte Count (MSB)
Byte Count (LSB)
CRC1 (MSB)
CRC1 (LSB)
(Data)
(Data)
(Data)
CRC2 (MSB)
CRC2 (LSB)
See Table B-4
See argument data bytes in Table B-4
B.3 Status Byte
For all reply messages, the camera sets the Status Byte as shown in Table B-3 to indicate the
receipt of the previous incoming message.
Status Byte
Value (hex)
0x00
0x01
0x02
0x03
0x04
0x05
0x06
0x07
0x09
0x0A
Table B-3: Status Byte Definition
Definition
CAM_OK
CAM _BUSY
CAM _NOT_READY
CAM _RANGE_ERROR
CAM _CHECKSUM_ERROR
CAM _UNDEFINED_PROCESS_ERROR
CAM _UNDEFINED_FUNCTION_ERROR
CAM _TIMEOUT_ERROR
CAM _BYTE_COUNT_ERROR
CAM _FEATURE_NOT_ENABLED
Description
Function executed
Camera busy processing serial command
Camera not ready to execute specified serial command
Data out of range
Header or message-body checksum error
Unknown process code
Unknown function code
Timeout executing serial command
Byte count incorrect for the function code
Function code not enabled in the current configuration.
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Tau 640 User’s Manual Appendix B—Serial Communication Technical Details
B.4 Function Byte
The list of valid commands that can be set in the Function Byte is shown in Table B-4.
For all reply messages, the camera will echo back the Function Byte of the previous incoming message.
For all commands in which the byte count is listed in Table B-4 as either 0 or some non-zero value, the camera will change the value of the specified parameter according to the incoming data bytes if there are any (i.e., the camera shall set the parameter) or it will reply with the current value of the parameter if the incoming message contains no data bytes (i.e., the camera shall get the parameter).
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Function
Code (hex)
0x00
0x01
0x02
0x03
0x04
0x05
0x0A
0x0B
0x0C
Command
NO-OP
SET_DEFAULTS
CAMERA_RESET
RESET_FACTORY_ DEFAULTS
SERIAL_NUMBER
GET_REVISION
GAIN_MODE
FFC_MODE _SELECT
DO_FFC
Table B-4: RS232 Function Codes
Description Byte Count
Argument
(i.e, Data Bytes) (hex)
No Operation.
Sets all current settings as power-on defaults
Cmd:0
Resp:0
Cmd:0
Resp:0
Commands a soft camera reset to the default modes
Cmd:0
Resp:0
Resets camera with factory header values
Note: It is necessary to send SET_DEFAULTS afterwards to store the settings as power-on defaults.
Cmd:0
Resp:0
Get Cmd: 0
None
None
None
None
Gets the serial number of the camera and sensor
Gets the firmware / software version
Gets and sets the dynamic-range-control mode resp: 8 cmd: 0
Resp: 8
Get Cmd: 0
Set Cmd:2
&
Resp: 2
None
Bytes 0-1: High word camera S/N
Bytes 2-3: Low word camera S/N
Bytes 4-5: High word sensor S/N
Bytes 6-7: Low word sensor S/N
None
Bytes 0-1: S/W major version
Bytes 2-3: S/W minor version
Bytes 4-5: F/W major version
Bytes 6-7: F/W minor version
None
0x0000 = Automatic
0x0001 = Low Gain Only
0x0002 = High Gain Only
0x0003 = Manual (no switching)
Note: The Tau 640 camera does not support Automatic mode.
Gets and sets the Flat Field Correction (FFC) Mode
Get Cmd: 0 None
Set Cmd:2
&
Resp: 2
0x0000 = Manual
0x0001 = Automatic
0x0002 = External
A “short” or “long” FFC can be optionally specified. (The core will only switch NUC tables when in manual FFC mode if a long FFC command is specified.) If sent with no argument, a short FFC is executed.
Note: Clarification is necessary because shutterless cameras will likely be in Manual mode.
Cmd:0
Resp:0
Cmd: 2
&
Resp: 2
None
Bytes 0-1:
0x0000 = short FFC
0x0001 = long FFC
Notes
Function
Code (hex)
0x0D
0x0E
0x0F
0x10
Command
FFC_PERIOD
FFC_TEMP_DELTA
VIDEO_MODE
VIDEO_LUT
Table B-4: RS232 Function Codes
Description
Gets and sets the interval (in frames) between automatic FFC
Gets and sets the temperature difference used to trigger automatic FFC.
Gets and sets the video signal mode. Setting Freeze frame freezes the image. Setting Zoom zooms the image by 2x.
Gets and sets the analog video LUT or intensity transform.
Byte Count
Argument
(i.e, Data Bytes) (hex)
Get Cmd: 0 None
Set Cmd: 2
&
Resp: 2
Set Cmd: 4
&
Resp: 4
FFC interval for current gain state. Units are Frames; 1 to 30,000. Entry of 0 will result in elapsed time not being used.
Bytes 0-1: FFC interval, high gain
Bytes 2-3: FFC interval, low gain
None Get Cmd: 0
Set Cmd:2
&
Resp: 2
Set Cmd:4
&
Resp: 4
Get Cmd:0
Temp delta (in steps of 0.1C) for current gain state
Bytes 0-1: Temp delta, high gain
Bytes 2-3: Temp delta, low gain
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
None
0x0000 = Real time
0x0001 = Freeze frame
0x0004= 2X zoom
0x0008 = 4X zoom (Tau 320, 640 only)
0x00010 = 8X zoom (Tau 640 only)
None
0x0000 = White hot
0x0001 = Black hot
0x0002 = Fusion
0x0003 = Rainbow
0x0004 = Globow
0x0005 = Ironbow1
0x0006 = Ironbow2
0x0007 = Sepia
0x0008 = Color1
0x0009 = Color2
0x000A = Ice and fire
0x000B = Rain
0x000C = OEM custom #1
0x000D = Red hot
0x000E = Green hot
Notes
Function
Code (hex)
0x11
0x12
Command
VIDEO_ORIENTATION
DIGITAL_OUTPUT_MODE
Table B-4: RS232 Function Codes
Gets and sets the digital output channel mode.
XP signals (CMOS or BT.656) and LVDS channel are available simultaneously.
Description
Gets and sets the analog video orientation. Invert is valid only for block 2. Digital data is unaffected by the revert setting.
Get the XP bus mode
Set the XP bus mode
Get LVDS mode
Set LVDS mode
Byte Count
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 2
Resp: 2
Set Cmd: 2
Get Cmd: 2
Resp: 2
Set Cmd: 2
&
Resp: 2
Argument
(i.e, Data Bytes) (hex)
None
0x0000 = Normal
0x0001 = Invert
0x0002 = Revert
0x0003 = Invert + Revert
None
Byte 1: 0x00
Byte 0: LVDS channel setting:
0x00 = 14-bit data
0x01 = 8-bit data
0x02 = digital off
0x03 = 14-bit unfiltered
0x04 = 8-bit inverted
0x05 = 14-bit inverted
0x06 = 14- bit inverted unfiltered
Bytes 0-1: 0x0200
Bytes 0-1: XP Mode
0x0000 = Generic Bus/No Digital
0x0001 = BT656
0x0002 = CMOS w/1 Discrete
Byte 1: 0x03
Byte 0:
0x00 = Generic Bus/No Digital
0x01 = BT656
0x02 = CMOS w/1 Discrete
Byte 0: 0x04
Byte 1: Don’t care
Bytes 0-1: LVDS Enable
0X0000 = disable
0X0001 = enable
Byte 0: 0x05
Byte 1:
0x00 = disable
0x01 = enable
Notes
Function
Code (hex)
0x13
0x14
0x15
0x18
0x1F
0x20
0x21
Command
AGC_TYPE
CONTRAST
BRIGHTNESS
BRIGHTNESS_BIAS
SPOT_METER_MODE
READ_SENSOR
EXTERNAL_SYNC
Table B-4: RS232 Function Codes
Description
Gets and sets the image optimization mode
Byte Count
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Argument
(i.e, Data Bytes) (hex)
None
0x0000 = plateau histogram
0x0001 = once bright
0x0002 = auto bright
0x0003 = manual
0x0004 = not defined (returns error)
0x0005 = linear
None
Gets and sets the manual contrast value
Gets and sets the manual brightness value
Gets and sets the brightness bias value in the auto bright mode
Valid range is +2048 to -2048 decimal
MSB is the sign bit
Gets or sets the spot-meter mode.
Gets the FPA temp. in Celsius x 10 or raw counts
(e.g. value of 512 decimal represents 51.2C)
Sign bit is the MSB.
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Enables or disables the external sync feature Set Cmd: 2
&
Resp: 2
Contrast value
(0x0000 to 0x00FF)
None
Brightness value
(0x0000 to 0x3FFF)
None
Brightness bias value (2’s complement:
0x0000 to 0x0FFF)
0x0000 = disabled (off)
0x0001 = on, Fahrenheit scale
0x0002 = on, Centigrade scale
None
0x0000 = disabled (off)
0x0001 = on, Fahrenheit scale
0x0002 = on, Centigrade scale
0x0000 = temp in C*10
0x0001 = temp in raw counts
None
Ext sync mode
0x0000 = disabled
0x0001 = slave
0x0002 = master
Notes
Function
Code (hex)
0x22
0x23
0x25
0x26
0x2A
0x2B
0x3C
0x3E
Command
ISOTHERM
ISOTHERM_THRESHOLDS
TEST_PATTERN
VIDEO_COLOR_MODE
GET_SPOT_METER
SPOT_DISPLAY
FFC_WARN_TIME
AGC_FILTER
Table B-4: RS232 Function Codes
Description Byte Count
Argument
(i.e, Data Bytes) (hex)
Get Cmd: 0
Gets or sets the isotherm mode (on/off). If isotherm option is not enabled, command returns an error.
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Gets or sets the isotherm thresholds in percent of full-scale-range
(e.g. 97 decimal = 97% FSR) or in deg C. Bit 15 of the lower threshold is used to specify units (1 = deg C, 0 = %).
Set Cmd: 4
&
Resp: 4
Get Cmd: 0
Gets and sets the test pattern mode. Before turning on the test pattern, turn off the correction terms and set the flat field and the gain mode to manual.
Set Cmd: 2
&
Resp: 2
None
0x0000 = Disabled
0x0001 = Enabled
None
Bytes 0 -1: lower threshold
Bytes 2 -3: upper threshold
None
0x0000 = test pattern off
0x0001 = ascending ramp
0x0003 = big vertical
0x0004 = horizontal shade
0x0006 = color bars
0x0008 = ramp with steps
None Get Cmd: 0
Gets or sets video Color mode (color or monochrome) Set Cmd: 2
&
Resp: 2
Returns the value of the spot meter in degrees Celsius
(regardless of spot meter mode). If the spot meter option is not enabled, returns an error.
Get Cmd: 0
Resp: 2
Get Cmd: 0
Gets or sets the spot meter display mode. If the spot meter option is not enabled, returns an error.
Set Cmd: 2
&
Resp: 2
Time to display the FFC imminent icon in number of frames before the flat field happens
Gets and sets the AGC ITT filter value
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
0x0000 = monchrome
0x0001 = color
None
Spot temperature value
None
0x0000 = display off
0x0001 = numeric only
0x0002 = thermometer only
0x0003 = numeric & thermometer
None
Bytes 0 to 1: Time in frames (Data
Range is 0 to 600 frames)
None
Bytes 0 to 1: ITT filter value
0 = immediate
1-255 = Numerator (Denominator =
256)
Notes
Function
Code (hex)
0x3F
0x43
0x4C
0x55
0x66
0x6A
Command
PLATEAU_LEVEL
GET_SPOT_METER_DATA
AGC_ROI
ITT_MIDPOINT
CAMERA_PART
MAX_AGC_GAIN
Table B-4: RS232 Function Codes
Description Byte Count
Argument
(i.e, Data Bytes) (hex)
Specifies the Plateau level for Plateau AGC
Returns the value of the spot meter in degrees Celsius
(regardless of spot meter mode). If the spot meter option is not enabled, returns the average value of the center four pixels.
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Resp: 2
Resp: 8
None
Data Range is 0 to 1000
None
Spot temperature value (in deg C) or average pixel value (in counts)
Bytes 0-1: Left
Bytes 2-3: Top
Bytes 4-5: Right
Bytes 6-7: Bottom
Get Cmd: 2
Gets or sets the Region of Interest (ROI) for AGC in normal and zoom modes. Assumes signed coordinates relative to center value of (0,0).
When the byte count of the incoming message is 0, the 8-byte argument of the reply is the ROI for the current zoom state
(unzoomed, 2X zoom, 4X zoom, or 8X zoom).
When byte count of the incoming message is 2 (GET) or 32 (set), the 32-byte argument of the reply contains the normal ROI, 2X zoom ROI, 4X zoom ROI, and 8X zoom ROI.
Set Cmd: 24
&
Resp: 24
Don’t care
Bytes 0-1: Left, normal ROI
Bytes 2-3: Top, normal ROI
Bytes 4-5: Right, normal ROI
Bytes 6-7: Bottom, normal ROI
Bytes 8-9: Left, 2X ROI
Bytes 10-11: Top, 2X ROI
Bytes 12-13: Right, 2X ROI
Bytes 14-15: Bottom, 2X ROI
Bytes 16-17: Left, 4X ROI
Bytes 18-19: Top, 4X ROI
Bytes 20-21: Right, 4X ROI
Bytes 22-23: Bottom, 4X ROI
Bytes 24-25: Left, 8X ROI
Bytes 26-27: Top, 8X ROI
Bytes 28-29: Right, 8X ROI
Bytes 30-31: Bottom, 8X ROI
None
Gets and sets the ITT midpoint offset
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Data Range is 0 to 255
Gets the camera part number
Response contains the part number. If the host system is little endian the bytes need to be reversed as the camera is big endian
Get cmd: 0 None
Response:
32
String(32)
None
Gets and sets the max value of video gain
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Data Range 0 to 2048
Notes
0x72
0x79
0x2C
0xE2
Function
Code (hex)
0x70
0xE3
0xDB
Command
PAN_AND_TILT
VIDEO_STANDARD
SHUTTER_POSITION
DDE_GAIN
DDE_THRESHOLD
SPATIAL_THRESHOLD
GAIN_SWITCH_PARAMS
Table B-4: RS232 Function Codes
Description
Gets and sets the pan position (x axis) and the tilt position (y axis) when the camera is in zoomed mode. The limits of pan and tilt positions change with a change in zoom setting (see VIDEO_MODE
0x0F)
.
Byte Count
Get Cmd: 0
Gets or sets the video standard (affects frame rate).
Get Cmd: 0
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Opens or closes the shutter Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Sets the gain of the DDE filter (input only in manual mode. In automatic mode this is set internally).A DDE_GAIN setting of 0 turns off DDE and bad pixel replacement.
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Sets the threshold of the DDE filter (input only in manual mode. In automatic mode this is set internally).
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Gets or sets the spatial threshold of the DDE filter and the DDE mode (auto or manual)
Gets or sets the population (as a percentage) and temperature
(in deg C) thresholds for high/low gain switching
Set Cmd: 4
&
Resp: 4
Set Cmd: 2
&
Resp: 2
Get Cmd: 0
Set Cmd: 8
&
Resp: 8
Argument
(i.e, Data Bytes) (hex)
None
Bytes 0-1: Tilt position in rows relative to the center of the array.
±128—2X zoom
±192—4X zoom
±196—8X zoom
Bytes 2-3: Pan position in columns relative to the center of the array.
±160—2X zoom
±240—4X zoom
±280—8X zoom
None
Notes
0x0000 = NTSC
0x0001 = PAL
None
Shutter position
0x0000 = open
0x0001 = close
None
Gain value (0x0000 to 0x00FF)
None
Threshold value
(0x0000 to 0x00FF)
None
Byte 0 = Threshold
(0x0000 to 0x000F)
Byte 1 = Mode
0x0000 = manual
0x0001 = auto
None
Bytes 0-1: hiToLoThreshold
Bytes 2-3: hiToLoPopulation
Bytes 4-5: loToHiThreshold
Bytes 6-7: loToHiPopulation
Tau 640 User’s Manual Appendix B—Serial Communication Technical Details
B.4.1 Byte Count Bytes
• On all incoming and outgoing messages, the Byte-Count Bytes are used to specify the total number of data bytes in the packet.
Note
The number of data bytes in the packet is not equal to the total number of bytes in the packet. For example, a No-Op serial command contains zero data bytes.)
• The Byte Count must be an even number from 0 to 0x1F4 (500 decimal).
B.4.2 CRC Bytes
• On all incoming and outgoing messages, two cyclical redundancy checks (CRCs) are calculated using CCITT-16 initialized to 0.
• CRC1 is calculated using only the first 6 bytes of the packet.
• CRC2 is calculated using all previous bytes in the packet (i.e. bytes 0 through N).
B.5 Example of the format of a serial message
Table B-5 describes the bytes that are transferred when the FFC_MODE_SELECT (0x0B)
command is issued to the camera to set the mode to Auto (0x01) and to get the FFC mode:
Table B-5: Sample FFC_MODE_SELECT (0x0B) Command
Set Message sent to camera:
Process
Code
Process
Code
Status
0x6E 0x00 0x00
Response from camera to set message:
Status
Reserved
Reserved
0x6E 0x00
Get Message sent to camera:
0x00
Process
Code
Process
Code
Status
0x6E 0x00 0x00
Response from camera to get message:
Status
Reserved
Reserved
0x6E 0x00 0x00
Function
0x0B
Function
0x0B
Function
0x0B
Function
0x0B
Byte Count
0x00 0x02
Byte Count
0x00 0x02
Byte Count
0x00 0x00
Byte Count
0x00 0x02
CRC
0x0F 0x08
CRC
0x0F 0x08
CRC
0x2F 0x4A
CRC
0x0F 0x08
Data
0x00 0x01
Data
0x00 0x01
Data
Data
0x00 0x01
CRC
0x10 0x21
CRC
0x10 0x21
CRC
0x00 0x00
CRC
0x10 0x21
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Appendix B—Serial Communication Technical Details Tau 640 User’s Manual
B.6 Description of Serial Commands
B.6.1 Camera Defaults
The RESET_FACTORY_DEFAULTS command sets the current settings to the factory default values. In order to save these values as power up defaults, it is necessary to do a
SET_DEFAULTS command.
B.6.2 AGC algorithms
Use the AGC_TYPE command to select one of the following AGC algorithms:
• Automatic
• Once Bright
• Auto Bright
• Manual
• Linear
B.6.3 Pan and Tilt
The PAN_AND_TILT command controls this feature in the camera when the image is zoomed. It does not have any effect when the image is not zoomed. The center of the screen is considered as coordinate (0,0).
A positive number is needed to pan right and negative number to pan left. A pan value of 1 pans to the right by one column and a pan value of -1 pans to the left by one column from the center of the image.
A positive number is needed to tilt downwards and a negative number to tilt upwards. A tilt value of 1 tilts downwards by one row and a tilt value of -1 tilts upwards by one row from the center of the image.
When the image is being panned or tilted the ROI moves along with these coordinates. The limits for the zoom ROI have been set to one and a half times the number of rows and columns in the video. This is to enable a user to pan and tilt the zoomed portion of the image without any change in the AGC if the image being looked at does not change. This also means that the AGC of the image is also determined by portions of the image that is not being currently viewed.
B.6.4 DDE filter
The commands to control the DDE filter settings are DDE_GAIN to control the gain,
DDE_THRESHOLD to control the DDE filter threshold, and SPATIAL_THRESHOLD to control the spatial threshold of the DDE filter. The image remains unchanged when the value of the DDE gain is 0 and 17. The image becomes unfocused/unsharpened when the value is between 1 and 15. The image becomes more sharpened when the value is above 17. Increasing the DDE threshold will make the edges sharper. For threshold values between 0 and about 50 the effect on the image is lesser and has a greater effect above approximately 50. Increasing the spatial threshold value will make the image look smoother.
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Tau 640 User’s Manual Appendix B—Serial Communication Technical Details
The DDE filter has an automatic mode that when activated controls the DDE Gain using a combination of the Dynamic DDE setting and the scene dynamic range. The valid range of the
Dynamic DDE setting is from 1 to 63. Dynamic DDE settings between 1 and 16, provide image smoothing, with a setting of 1 providing the most smoothing. A Dynamic DDE setting of 17 turns off the Dynamic DDE. A Dynamic DDE setting between 18 and 39 sets the imaging mode
DDE Gain between 16 and 40. A Dynamic DDE setting of 40 or greater provides maximum enhancement but image artifacts may also be enhanced giving an image with some fixed pattern noise.
B.6.5 Spare Serial Communications Channel
The camera provides a spare serial communications port consisting of the signals: RX2, TX2, and GND.
Note
This serial communications channel is intended for communication with RS-232 controllable systems.
B.6.6 Digital data
The DIGITAL_OUTPUT_MODE command allows the users to select one of the following digital data options
• 14-bit data
• 8-bit data
• digital off
• 14-bit unfiltered
• 8-bit inverted
• 14-bit inverted
• 14- bit inverted unfiltered
• XP-channel setting
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Appendix B—Serial Communication Technical Details Tau 640 User’s Manual
B-14 October 2010 TAU-0640-00-10, version 100
Appendix C Tau 640 with Photon Accessories
C.1 Operation of the Tau 640 camera using the Photon Accessory Kit
Backward compatibility with existing Photon equipment allows Photon users to connect to the
Tau 640 camera to provide power and obtain video. It also facilitates serial communication for more advanced camera command and control via the free downloadable FLIR Camera
Controller GUI. In this first section, we will discuss simply applying power and obtaining video.
Using the Accessory Kit’s Interface Cable and I/O Module, plug one end of the Interface Cable into the mating connector of the Photon Replicator Board on the back of the camera. Connect the other end of the Interface Cable to the mating connector on the I/O Module labeled
CAMERA
.
I/O Module
To video monitor
To Photon
Replicator Board
To power supply
(206-0001-20)
Attach one end of a standard BNC cable to the video port labeled VIDEO on the I/O Module.
Attach the other end to a compatible video monitor’s composite video input. If your monitor has an RCA input connector, a BNC to RCA adapter can be used.
Plug the power supply into an electrical outlet. Insert the circular plug at the other end of the power supply into the power jack labeled POWER on the I/O Module and tighten the locking screw finger tight. The camera will take ~3 seconds to produce an image after you apply power.
You should see an initial splash screen with the FLIR logo displayed, and then live long-wave infrared video will follow! Point the camera in different directions and notice the imagery. If the video image appears low in contrast, point the camera at a target with high thermal contrast such as at a person.
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Appendix C—Tau 640 with Photon Accessories Tau 640 User’s Manual
C.2 Remote control of the Tau 640 camera
The Tau 640 camera accommodates advanced camera control through an RS-232 serial interface. A user can control the camera through this interface using their own software and hardware by following the Serial Communication Protocol and command structure defined in
Appendix B. This requires programming skills and a strong technical background. The user can
also use the FLIR Camera Controller GUI offered as a free download from FLIR using a
Windows based PC with the standard serial communications and components provided in the
Development Kit. This software provides remote control of various camera features and modes. The FLIR Camera Controller GUI software is compatible with Windows XP and Windows
7. The PC must have a spare serial communications port or you must use one of the Tau 640
USB accessories (VPC module or Camera Link module). High-speed communication (921600
Baud) is possible using the USB accessories.
Note
A USB to Serial port adapter is acceptable, but the data communication rate must be set to
57600 BAUD.
If your embedded or specialty applications require custom control software, a Software
Developer’s Kit (SDK) is available.
C.3 Connecting the serial communications interface using the development kit
You should have successfully operated the camera and obtained live video on a monitor as
The only additional hardware required for serial communication is a serial cable connected as shown below.
To PC serial COM port
(RS232)
To Photon
Replicator Board
Attach one end of a standard RS-232 serial port (9-pin) PC cable to the communications port labeled RS-232 on the I/O Module. Attach the other end to the serial port on your PC. This cable should be a standard RS-232 cable, not a cross-over configured serial cable, or nullmodem cable.
C-2 October 2010 TAU-0640-00-10, version 100
Appendix D Mechanical IDD Reference
Due to export restrictions, limited data is available at http://www.flir.com/cvs/cores/uncooled/products/tau/tau640/ , additional data can be obtained from your local sales representative or application engineer.
Figure D-1 and Figure D-2 provide important mechanical information for lens designers.
M24 x 0.5 thread
Shown with lens flange for shuttered cameras.
Vacuum window 0.026” Silicon
Focal Plane surface
Datum, top of camera frame
M2.0 x 0.4 Alignment holes
Figure D-1: Focal Plane Dimensions and Relationships
Figure D-2: Spectral Response Curve from a Typical Tau 640 Camera
TAU-0640-00-10, version 100 October 2010 D-1
Appendix D—Mechanical IDD Reference Tau 640 User’s Manual
.538
MEASURED ACCURATELY OUT OF
THE MOLD. OUR EXPERIENCE SHOWS THIS
WILL BE VERY CONSISTANT FROM PART
TO PART WITHIN .001 AND TO .001
TO -A- BUT CONTROLLED AS SHOWN
.382 ±.020
COMMON FLIR WFOV LENS
BWD. .020 FOR LENS FOCUS
.542±.005
A
.279±.020
7.089±0.508
.085±.007
2.159±0.178
IN THIS VIEW -B- & -C-
REFER TO ALIGNMENT PIN
FEATURES ON CAST CAMERA
FRAME REF LENSLESS CORE ICD
.993
.991
.003 A B M -C M
M24x0.5-6h
.002 A D M
.001 A
D
.026
Si WINDOW
.457 ±.012
= .007 IMAGE PLANE TO MTG SURFACE
& .005 MTG SURFACE TO FRONT OF LENS HOLDER
Figure D-3: WFOV Lens Interface to Tau 640 Lensless Core
WFOV LENS INTERFACE
The following Mechanical Description Documents detail the outline and mounting for the Tau
640 cameras. These documents are provided for reference only. You should consult your local sales representative or application engineer to obtain current IDD information. Also, the Tau
640 Thermal Imaging Camera Core Data Sheet available from the website contains important mechanical interface data as well.
D-2 October 2010 TAU-0640-00-10, version 100
Appendix D
NOTES: UNLESS OTHERWISE SPECIFIED
8.100
.3189
FPA ACTIVE AREA
6.400
.2520
FPA ACTIVE AREA
25.121
0
- 0.050
.9890
+.0000
- .0020
22.35
.8800
1.25
.0492
2.44
.0960
Tau 640 User’s Manual
ZONE REV
Appendix D—Mechanical IDD Reference
REVISIONS
DESCRIPTION DATE APPROVED
9.703±0.500
.3820±.0197
BWD
( .50mm FOR FOCUS)
4.26
.1679
FPA IMAGE PLANE
320x256
12.64
.4976
M24x0.5 - 6g
0.665
.0262
SILICON WINDOW
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 2.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
ANGULAR = .5
MATERIAL
FINISH
ICD, TAU WIDE FIELD
OF VIEW OPTICS
Tau 640 Camera Mechanical Interface Control Document WFOV Sheet 1
DO NOT SCALE DRAWING.
PROJECT NO.
DWN
CHK
APPROVALS DATE
COVINGTON
04/30/09
TITLE
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
DWG NO.
REV
P01
TAU-0640-00-10, version 100 October 2010 D-3
Tau 640 User’s Manual
Appendix D
NOTES: UNLESS OTHERWISE SPECIFIED
1.
2.
INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.
CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING
CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS
SEE TAU CAMERA USERS MANUAL.
M29x1.0-6h
MINOR DIAMETER
.014 A B M C
ROW 512
COLUMN 1
.529
13.44
.515
13.08
4X 45°
1.50
38
B
1.50
38
.750
19.05
.522
13.26
ROW 512
COLUMN 640
.060
+.001
- .000
1.52
+0.03
0
.060
.003 A D M C
.515
13.08
.529
13.44
1.11
28.07
TO FLAT
C
ROW 1
COLUMN 1
.060
+.001
- .000
1.52
+0.03
0
.060[1.52]
.003 A D M C
.522
13.26
.3427
8.704
FPA ACTIVE AREA
320x256
.014 A B
M
C
ROW 1
COLUMN 640
.4283
10.880
FPA ACTIVE AREA
320x256
.014 A B M C
1.060
1.058
26.92
26.87
OPTICAL
.014
M
A B
M
C
CL
D
AVAILABLE LENSES:
13mm-f1.25 HAR COATING
FoV (HxV) 640x512 = 45.4 x37
DIAGONAL FoV 640x512 = 54.5
19mm-f1.
1 HAR COATING
DIAGONAL FoV 640x512 = 39.6
(M29x1.0)
OPTICAL
CL
A
.642
16.31
.100
2.54
2X M2x0.4 -6H 0.157
MINOR DIAMETER
.020 C B M A
.010 C
1.181
30
( 1.50 )
38
B
1.93
48.97
A
.69
17.45
.42
10.67
.642
16.31
.100
2.54
Appendix D—Mechanical IDD Reference
ZONE REV
P01 PRELIMINARY RELEASE
REVISIONS
DESCRIPTION DATE
03/02/2010
APPROVED
.474
12.05
.945
24
PIN 1
2X M1.6 X .35 -6H THREAD
MINOR DIAMETER
.020 A B
M
C
.010 A
( .558 )
14.17
PIN 2
2X M2x0.4 -6H 0.157
NEAR AND FAR SIDES
MINOR DIAMETER
.020 B A C
.010 B
.276
7
.827
21
( 1.50 )
38
B
PIN 49
PIN 50
1.308
33.22
( 1.50 )
38
C
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
ANGULAR = .5
MATERIAL
FINISH
DO NOT SCALE DRAWING.
PROJECT NO.
DWN
CHK
APPROVALS DATE
COVINGTON
03/02/10
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
TITLE
IDD, TAU COMPACT, 640x512
CAMERA CORE, 13mm & 19mm LENSES
DWG NO.
43-640 WFOV
REV
P01
TAU-0640-00-10, version 100 October 2010 D-4
Tau 640 User’s Manual
NOTES: UNLESS OTHERWISE SPECIFIED
1.
2.
INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.
CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING
CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS
SEE TAU CAMERA USERS MANUAL.
M29x1.0-6h
MINOR DIAMETER
.014 A B
M
C
ROW 512
COLUMN 1
.529
13.44
.515
13.08
4X 45°
1.50
38
B
1.50
38
.750
19.05
.522
13.26
ROW 512
COLUMN 640
.060
+.001
- .000
1.52
+0.03
0
.060
.003 A D M C
.515
13.08
.529
13.44
1.11
28.07
TO FLAT
C
ROW 1
COLUMN 1
.060
+.001
- .000
1.52
+0.03
0
.060[1.52]
.003 A D M C
.522
13.26
.3427
8.704
FPA ACTIVE AREA
320x256
.014 A B
M
C
ROW 1
COLUMN 640
.4283
10.880
FPA ACTIVE AREA
320x256
.014 A B M C
1.060
1.058
26.92
26.87
.014
M A B M C
D
AVAILABLE LENSES:
13mm-f1.25 HAR COATING
FoV (HxV) 640x512 = 45.4 x37
DIAGONAL FoV 640x512 = 54.5
19mm-f1.
1 HAR COATING
DIAGONAL FoV 640x512 = 39.6
(M29x1.0)
OPTICAL
CL
A
.642
16.31
.100
2.54
2X M2x0.4 -6H 0.157
MINOR DIAMETER
.020 C B M A
.010 C
1.181
30
( 1.50 )
38
B
1.93
48.97
A
.69
17.45
.42
10.67
.642
16.31
.100
2.54
Appendix D—Mechanical IDD Reference
REVISIONS
ZONE REV DESCRIPTION
P01 PRELIMINARY RELEASE
DATE
03/02/2010
APPROVED
.474
12.05
.945
24
PIN 1
2X M1.6 X .35 -6H THREAD
MINOR DIAMETER
.020 A B M C
.010 A
( .558 )
14.17
PIN 2
OPTICAL
CL
2X M2x0.4 -6H 0.157
NEAR AND FAR SIDES
MINOR DIAMETER
.020 B A C
.010 B
.276
7
.827
21
( 1.50 )
38
B
PIN 49
PIN 50
1.308
33.22
( 1.50 )
38
C
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
ANGULAR = .5
FILLET RADII = .005 MAX
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIED ALL
MEASUREMENTS ARE IN INCHES.
CALC WT:
LBS
PROJECT NO.
DWN
CHK
DSGN
ENG
APP
APPROVALS DATE
COVINGTON
03/02/10
COVINGTON
06/15/09
SIZE
D
CAGE
SCALE
2:1
064Y2
PRINTED:
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
TITLE
IDD, TAU COMPACT, 640x512
CAMERA CORE, 13mm & 19mm LENSES
DWG NO.
43-640 WFOV
3/3/2010
SHEET 1 OF 1
REV
P0
TAU-0640-00-10, version 100 October 2010 D-5
Tau 640 User’s Manual
NOTES: UNLESS OTHERWISE SPECIFIED
1.
2.
INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.
CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING
CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS
SEE TAU CAMERA USERS MANUAL.
3 INDICATED ALLOWABLE TRAVEL FOR FOCUS
1.50
38
ROW 256
COLUMN 0
.750
19.05
C
ROW 0
COLUMN 0
1.50
38
B
ROW 256
COLUMN 324
25MM/f1.1 LENS, HAR COATING
FoV (HxV) 640x512 = 24.6 x19.8
DIAGONAL FoV 640x512 = 31.2
.3427
8.704
FPA ACTIVE AREA
(640x512)
.014 A B
M
C
.93
23.50
ENTRANCE
PUPIL
OPTICAL
CL
.99±.02
25.16±0.51
3
.587
14.91
.250
6.35
2.18±.02
55.28±0.51
3
A
( .100 )
2.54
1.312
+.000
- .002
33.32
0
- 0.05
OPTICAL
CL
ROW 0
COLUMN 324
.4283
10.880
FPA ACTIVE AREA
(640x512)
.014 A B M C
ZONE REV
P01 PRELIMINARY
REVISIONS
DESCRIPTION
.474
12.05
.945
24
.276
7
PIN 1
2X M1.6x0.35-6H THREAD
MINOR DIAMETER
.020 A B M C
.010 A
OPTICAL
CL
.560
14.22
PIN 2
B
2X M2x0.4 -6H 0.157
NEAR AND FAR SIDES
MINOR DIAMETER
.020 B A C
.010 B
Appendix D—Mechanical IDD Reference
.827
21
1.50
38
DATE
10/6/2009
APPROVED
PIN 49
PIN 50
1.308
33.22
C
1.181
30
A
.587
14.91
.100
2.54
2X M2x0.4 -6H 0.157
MINOR DIAMETER
.020 C B
M
A
.010 C
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
Tau 640 Camera Core Interface Description Document 25mm Sheet 1
ANGULAR = .5
FILLET RADII = .005 MAX
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIED ALL
DO NOT SCALE DRAWING.
CALC WT:
LBS
PROJECT NO.
DWN
CHK
DSGN
APP
APPROVALS DATE
COVINGTON
03/16/10
COVINGTON
06/15/09
TITLE
SIZE
D
SCALE
CAGE
2:1
PRINTED:
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
IDD, TAU 640x512 CAMERA CORE,
25mm-f1.1 LENS
DWG NO.
43-640 25mm
3/16/2010
SHEET 1 OF 1
REV
P01
TAU-0640-00-10, version 100 October 2010 D-6
NOTES: UNLESS OTHERWISE SPECIFIED
1.
INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.
2.
CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING
CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS
SEE TAU CAMERA USERS MANUAL.
3 INDICATED ALLOWABLE TRAVEL FOR FOCUS
ROW 256
COLUMN 0
1.50
38
.750
19.05
C
ROW 0
COLUMN 0
1.50
38
B
ROW 256
COLUMN 324
35MM/f1.4 LENS, AR COATING
FoV (HxV) 640x512 = 17.7 x14.2
DIAGONAL FoV 640x512 = 23.3
.3427
8.704
FPA ACTIVE AREA
(640x512)
.014 A B M C
.98
24.89
ENTRANCE
PUPIL
OPTICAL
CL
1.654
+.000
- .002
42
0
- 0.05
OPTICAL
CL
.4283
10.880
ROW 0
COLUMN 324
FPA ACTIVE AREA
(640x512)
.014 A B
M
C
1.51±.02
38.44±0.51
3
2.70±.02
68.56±0.51
3
.587
14.91
.250
6.35
A
Tau 640 User’s Manual
( .100 )
2.54
.474
12.05
.945
24
.276
7
PIN 1
2X M1.6x0.35-6H THREAD
MINOR DIAMETER
.020 A B M C
.010 A
OPTICAL
CL
.560
14.22
PIN 2
B
2X M2x0.4 -6H 0.157
NEAR AND FAR SIDES
MINOR DIAMETER
.020 B A C
.010 B
Appendix D—Mechanical IDD Reference
ZONE REV
P01 PRELIMINARY
REVISIONS
DESCRIPTION
.827
21
1.50
38
DATE
10/6/2009
APPROVED
PIN 49
PIN 50
1.308
33.22
C
1.181
30
A
.587
14.91
.100
2.54
2X M2x0.4 -6H 0.157
MINOR DIAMETER
.020 C B
M
A
.010 C
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
ANGULAR = .5
Tau 640 Camera Core Interface Description Document 35mm Sheet 1
FILLET RADII = .005 MAX
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIED ALL
MEASUREMENTS ARE IN INCHES.
CALC WT:
LBS
PROJECT NO.
DWN
CHK
DSGN
ENG
APP
APPROVALS DATE
COVINGTON
03/16/10
COVINGTON
06/15/09
TITLE
SIZE
D
SCALE
2:1
064Y2
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
IDD, TAU 640x512 CAMERA CORE,
CAGE
35mm-f1.4 LENS
PRINTED:
DWG NO.
43-640 25mm-A
4/1/2010
SHEET 1 OF 1
REV
P0
TAU-0640-00-10, version 100 October 2010 D-7
NOTES: UNLESS OTHERWISE SPECIFIED
1.
2.
INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.
CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING
CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS
SEE TAU CAMERA USERS MANUAL.
3 INDICATED ALLOWABLE TRAVEL FOR FOCUS
1.50
38
ROW 512
COLUMN 1
.750
19.05
C
ROW 1
COLUMN 1
1.50
38
B
ROW 512
COLUMN 640
60mm\f1.25 LENS, HAR COATING
FoV (HxV) 640x512 = 10.4 x8.3
DIAGONAL FoV 320x256 = 14.7
.3427
8.704
FPA ACTIVE AREA
(640x512)
.014 A B
M
C
OPTICAL
CL
1.90
48.26
ENTRANCE
PUPIL
2.417
61.40
ROW 1
COLUMN 640
.4283
10.88
FPA ACTIVE AREA
(640x512)
.014 A B M C
Tau 640 User’s Manual
3.52±.02
89.45±0.51
3
2.34±.02
59.33±0.51
3
.587
14.91
.25
6.35
A
( .100 )
2.54
.474
12.05
.945
24
.276
7
2X M2x0.4 -6H 0.157
NEAR AND FAR SIDES
MINOR DIAMETER
.020 B A C
.010 B
C
2X M1.6x0.35-6H
MINOR DIAMETER
.020 A B M C
.010 A
PIN 1
PIN 2
.558
14.17
1.50
38
OPTICAL
CL
.750
19.05
B
Appendix D—Mechanical IDD Reference
ZONE REV
P01 PRELIMINARY
REVISIONS
DESCRIPTION
.827
21
1.50
38
DATE
9/10/2009
APPROVED
PIN 49
PIN 50
1.308
33.22
C
1.181
30
A
.587
14.91
.100
2.54
2X M2x0.4 -6H 0.157
MINOR DIAMETER
.020 C B M A
.010 C
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
ANGULAR = .5
FILLET RADII = .005 MAX
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIED ALL
MEASUREMENTS ARE IN INCHES.
CALC WT:
LBS
PROJECT NO.
DWN
CHK
DSGN
ENG
APP
APPROVALS DATE
COVINGTON
03/02/10
TITLE
SIZE
D
CAGE
SCALE
2:1
064Y2
PRINTED:
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
IDD, TAU 640x512 CAMERA CORE,
60mm-f1.25 LENS
DWG NO.
43-640 60mm
3/3/2010
SHEET 1 OF 1
REV
P0
TAU-0640-00-10, version 100 October 2010 D-8
NOTES: UNLESS OTHERWISE SPECIFIED
1.
INDICATED DIMENSIONS ARE FOR AN ARRAY SIZE OF 640x512.
2.
CONECTOR INTERFACE: HIROSE 50 PIN DF12-50DS-0.5V(86). MATING
CONNECTOR P/N DF12(5.0)-50DS-0.5V(86). FOR PIN-OUT DESIGNATIONS
SEE TAU CAMERA USERS MANUAL.
3 INDICATED ALLOWABLE TRAVEL FOR FOCUS
ROW 512
COLUMN 1
100mm\f1.6 LENS, HC COATING
FoV (HxV) 640x512 = 6.2 x5
DIAGONAL FoV 320x256 = 9.6
ROW 512
COLUMN 640
.3427
8.704
FPA ACTIVE AREA
(640x512)
.014 A B
M
C
2.46
62.48
ENTRANCE
PUPIL
OPTICAL
CL
ROW 1
COLUMN 1
OPTICAL
CL
3.228
82
ROW 1
COLUMN 640
.4283
10.88
FPA ACTIVE AREA
(640x512)
.014 A B M C
4.51±.02
114.54±0.51
3
5.70±.02
144.66±0.51
3
.25
6.35
( .100 )
2.54
Tau 640 User’s Manual
A
Appendix D—Mechanical IDD Reference
ZONE REV
P01 PRELIMINARY
REVISIONS
DESCRIPTION DATE
9/10/2009
APPROVED
.587
14.91
2X M1.6x0.35-6H
MINOR DIAMETER
.020 A B M C
.010 A
PIN 2
PIN 1
.474
12.05
.945
24
.276
7
C
2X M2x0.4 -6H 0.157
NEAR AND FAR SIDES
MINOR DIAMETER
.020 B A C
.010 B
.558
14.17
1.50
38
.750
19.05
OPTICAL
CL
B
1.50
38
.827
21
PIN 49
PIN 50
1.308
33.22
C
1.181
30
A
.587
14.91
.100
2.54
2X M2x0.4 -6H 0.157
MINOR DIAMETER
.020 C B M A
.010 C
THIRD ANGLE PROJECTION
THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.
THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR
EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN
ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS
PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR
TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.
INTERPRET DRAWING
PER ASME Y14.5M-1994
----------------------------------------------
UNLESS OTHERWISE SPECIFIED
SURFACE ROUGHNESS 32
.X = .1
.XX =
.XXX =
ANGULAR = .5
FILLET RADII = .005 MAX
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIED ALL
MEASUREMENTS ARE IN INCHES.
CALC WT:
LBS
PROJECT NO.
DWN
CHK
DSGN
ENG
APP
APPROVALS DATE
COVINGTON
03/02/10
TITLE
SIZE
D
CAGE
SCALE
064Y2
1.5:1
PRINTED:
FLIR Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
IDD, TAU 640x512 CAMERA CORE,
100mm-f1.6 LENS
DWG NO.
43-640 100mm
3/3/2010
SHEET 1 OF 1
REV
P0
TAU-0640-00-10, version 100 October 2010 D-9
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Table of contents
- 5 Introduction
- 6 1.1 Available Tau 640 Configurations
- 8 1.2 Tau 640 Specifications
- 9 1.3 Unpacking Your Tau 640 Camera
- 11 Optional Tau 640 Camera Accessories
- 11 2.1 Tau 640 VPC Module Accessory
- 12 2.2 Tau 640 Camera Link Module Accessory
- 13 2.3 Tau 640 WFOV Locking Ring and Tool
- 13 2.4 Tripod Mount for Tau 640 Camera
- 13 2.5 Photon Replicator Board
- 14 2.6 Software Accessory Alternate Lens Calibration Software
- 14 2.7 Software Accessory SDK for Windows & Embedded
- 15 Basic Operation of the Tau 640 and GUI
- 15 3.1 Operation of the Tau 640 Camera using the USB Interface
- 15 3.1.1 Installing the VPC Module
- 16 3.1.2 Installing the Camera Link Module
- 17 3.1.3 Connecting the Tau 640 Camera for Analog Video
- 17 3.2 Remote control of the Tau 640 Camera
- 18 3.3 Installing the FLIR Camera Controller GUI
- 21 3.4 Connecting the Tau 640 to a PC via USB
- 23 3.5 Troubleshooting the FLIR Camera Controller GUI
- 24 3.6 Operation of the FLIR Camera Controller GUI
- 25 3.7 Setup Tab
- 29 3.8 Analog Video Tab
- 33 3.9 Digital Video Tab
- 35 3.10 Image Capture Tab
- 36 3.11 AGC Tab
- 39 3.12 ROI Tab
- 41 Tau 640 Digital Data Channel
- 41 4.1 XP Bus Setting—BT.656 Digital Interface
- 43 4.2 Discrete I/O
- 44 4.3 XP Bus Setting—CMOS Digital Interface
- 46 4.4 Camera Link Interface
- 47 4.5 Photon Camera Legacy LVDS Output
- 48 4.5.1 Using the Legacy LVDS Digital Data Channel
- 49 4.5.2 Legacy LVDS Digital Data Channels
- 51 Overview of the Electrical Interface
- 51 5.1 Input Power
- 51 5.2 Hirose 50-Pin Connector
- 53 5.3 Analog Video Output
- 53 5.4 Command and Control Channel
- 53 5.5 LVDS Digital Data Channel
- 53 5.6 Parallel Digital Data Channel
- 55 Pin-out Definitions
- 55 A.1 I/O Module 333-0018-00
- 57 Serial Communication Technical Details
- 57 B.1 Serial Communications Primary Interface
- 57 B.2 Serial Communications Protocol
- 58 B.3 Status Byte
- 59 B.4 Function Byte
- 67 B.4.1 Byte Count Bytes
- 67 B.4.2 CRC Bytes
- 67 B.5 Example of the format of a serial message
- 68 B.6 Description of Serial Commands
- 68 B.6.1 Camera Defaults
- 68 B.6.2 AGC algorithms
- 68 B.6.3 Pan and Tilt
- 68 B.6.4 DDE filter
- 69 B.6.5 Spare Serial Communications Channel
- 69 B.6.6 Digital data
- 71 Tau 640 with Photon Accessories
- 71 C.1 Operation of the Tau 640 camera using the Photon Accessory Kit
- 72 C.2 Remote control of the Tau 640 camera
- 72 C.3 Connecting the serial communications interface using the development kit
- 73 Mechanical IDD Reference
- 75 Tau 640 Camera Mechanical Interface Control Document WFOV Sheet 1
- 76 Tau 640 Camera Core Interface Description Document 13mm, Sheet 1
- 77 Tau 640 Camera Core Interface Description Document 19mm Sheet 1
- 78 Tau 640 Camera Core Interface Description Document 25mm Sheet 1
- 79 Tau 640 Camera Core Interface Description Document 35mm Sheet 1
- 80 Tau 640 Camera Core Interface Description Document 60mm Sheet 1
- 81 Tau 640 Camera Core Interface Description Document 100mm Sheet 1